Festo Bionic Elephant Trunk Assembly Instructions Manual

2 Equipment and Supplies Required items from the Bionics Kit and/or Materials Pack: 1. Tail fin (small) assembled – 2 see ‘Start Here’ for tail fin assembly instructions 2. Transparent corpus (body) 3. Small, waterproof servo motor (marked with a sticker) – 1 4. Large servo motor – 3 5. Connecting element 6. Cable ties 7. Sealing rings – 2 8. Tube (blue) 9. Electronic board with microcontroller 10. 3-armed holder 11. Adapter (for gripper) 12. Spring – 2 13. Material for distance plates (plastic poster board) 14. Template for distance plates (available in the Downloads section on Bionics4education.com) 15. Flexible distance keepers (foam) - cut into pieces to be used between the distance plates. The distance keepers require a hole in the middle. 1 2 3 8 4 7 9 6 5 11 10 12 13 14 15

3 Equipment and Supplies, continued Additionally required: 1. 4-AA batteries 2. Scissors 1 2

4 If the tail fins have been previously assembled, please go directly to the Instructions on the next page. Tail Fin Assembly From the Bionics Kit, locate the bag containing the tools. Next, locate the bags containing the small screws and nuts (long and short) and the plastic support pieces (large and small). You will use the shorter screws and the smaller support pieces to assemble the small tail fins. To assemble a tail fin, attach the small support pieces to the inside of the fin using the shorter screws, nuts, and tools. Repeat for the other tail fin. 1 2 Start Here

5 Instructions Required items: material for distance plates, template for distance plates, scissors, distance keepers Print the template for the distance plates (located in the Downloads section on the bionics4education website) and draw six or more distance holders on the plate material. Cut out the plates with scissors and cut out the four holes marked on the template. 1

6 Required items: adapter, 3 cable ties (long) Pass three long cable ties through the outer holes of the adapter until the cable tie heads rest on top of the adapter. Required items: adapter, 2 distance plates, 3 distance keepers Start by threading a distance plate. Then thread one distance keeper onto each cable tie and then another distance plate is threaded on. 2 3 adapter distance plate distance keeper

7 Required items: tube (blue) Push the blue tube through the hole in the middle of the distance plates and into the middle hole of the adapter. Required items: distance plates, distance keepers Continue to thread the distance plates and distance keepers alternately until the material is used up, or the length of the cable ties is no longer sufficient. End with a distance plate. The trunk should consist of about 6 layers. 4 5

8 Required items: 3 large servo motors, 3 cable ties, 3-armed holder Insert the 3 servo motors of the same size (not waterproof) into each slot of the 3-armed holder and fasten them with a cable tie. Mount the servo motors on the side of the larger opening in such a way that the rudder horns point inwards. Pass the servo motors' connector cables through the hole at the base of the three arms. 6 7 Shorten the cable ties, if necessary. top view bottom view

9 Required items: scissors Cut the blue tube approximately 1 inch (2.54 cm) past the last threaded distance plate. Required items: 3-armed holder Thread the 3-armed holder onto the last distance plate at the end of the trunk by passing the blue tube through the hole in the middle of the holder. The smaller opening points in the direction of the trunk and the servo motors in the other direction. 8 9

10 Guide each cable tie from the trunk through the one side of the rowing horn that appears below it. Required items: 3 cable ties Attach each of the three cable ties that you guided through the rudder horns to the rudder horn with an additional cable tie. 10 11 Shorten the cable ties.

11 Required items: 2 tail fins (small), 4 cable ties, adapter (for gripper), 3-armed holder, 2 springs Insert (slide) the two small tail fins into the two holders located on the adapter. 12 Attach the two small tail fins to the adapter with a cable tie. To do this, guide the cable tie through the hole on the side of one tail fin. Then pass the cable tie through the side hole of the other tail fin. Add another cable tie to the end of the first cable tie to act as a stop. Shorten the cable tie. Next, loop a long cable tie around the cable tie between the two fins and then insert the end into the center hole of the adapter (through the blue tube). Secure the cable tie to the bottom of the 3-armed holder using a cable tie as a stop. Attach the two springs to the gripper adapter.

12 Required items: 2 sealing rings, connecting element Place the two sealing rings on each end of the connecting element. Required items: servo motor (waterproof), 1 cable tie, connecting element Attach the waterproof servo motor on the holder inside the connecting element and fasten it with a cable tie. Shorten the cable tie. 13 14

13 Required items: connecting element, 3-armed holder, cable tie Attach the connecting element to the 3-armed holder. Make sure that all cables are inside and are not jammed. 15 Pass the inner cable tie through one side of the rudder horn of the waterproof servo motor. Attach it from the other side with another cable tie. Shorten the cable tie, if necessary.

14 Required items: electronic board with microcontroller, 4 batteries Insert 4 batteries, 2 on each side of the electronic board with microcontroller. Required items: 4 servo motors, electronic board with microcontroller Insert the plugs from each of the 4 servo motors onto the electronic board with microcontroller. 16 17

15 Turn on the electronic board with microcontroller using the small switch. The light turns on. Required items: electronic board with microcontroller, transparent corpus (body) Insert the assembled electronic board with microcontroller into the body and slide it into the rail provided for this purpose. Make sure that the switch is still on and all connections are secure. Required items: transparent corpus (body), connecting element Attach the connecting element to the transparent corpus. 18 19 20

16 Congratulations! Your Bionic Elephant is ready. Continue with the next steps in the Getting Started section on the bionics4education website to learn how to control your bionic robot.