Festo CMMP Series Description

CMMP… Description DeviceNet CMMP… Description 557 350 de 0708NH [723 763]

3 Edition __________________________________________________ en 0708NH Description ________________________________ P.BE-CMMP-FHPP-DN-SW-EN Order no. ___________________________________________________ 557 350 (Festo AG & Co KG., D-73726 Esslingen, 2008) Internet: http://www.festo.com E-mail: [email protected] The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited. Offenders will be held liable for compensation of damages. All rights reserved, in particular the right to carry out patent, utility model or ornamental design registrations.

Index of revisions Author: Name of manual: File name: File saved at: Consec. no. Description Index of revisions Date of amendment 001 Produced 0708NH 18.04.2008 Trade names DeviceNet™ is a registered trademark of the ODVA.

Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH 5 Table of contents 1. General information ................................................................................................ 7 1.1 Documentation ...................................................................................................... 7 1.2 Festo Profile for Handling and Positioning (FHPP) ................................................. 7 1.3 Data exchange in the DeviceNet ............................................................................ 8 2. Safety instructions for electric drives and controllers ............................................ 9 2.1 Icons used ............................................................................................................. 9 2.2 General instructions ............................................................................................ 10 2.3 Dangers due to incorrect use ............................................................................... 11 2.4 Safety instructions .............................................................................................. 12 2.4.1 General safety information .................................................................. 12 2.4.2 Safety instructions for assembly and maintenance .............................. 14 2.4.3 Protection aganst touching electric components ................................. 16 2.4.4 Protection by low voltage (PELV) against electric shock ...................... 17 2.4.5 Protection from dangerous movements ............................................... 18 2.4.6 Protection aganst touching hot components ....................................... 19 2.4.7 Protection when handling and assembling .......................................... 19 3. Assembly and installation .................................................................................... 20 3.1 Assembly ............................................................................................................. 20 3.2 Installation .......................................................................................................... 20 4. Activating and configuring DeviceNet ................................................................... 22 4.1 Setting the MAC-ID .............................................................................................. 22 4.2 Setting the baud rate ........................................................................................... 22 5. Overview ............................................................................................................... 23 5.1 Overview of DeviceNet ........................................................................................ 23 5.2 I/O connection ..................................................................................................... 23 5.3 Explicit Messaging ............................................................................................... 24 5.4 Electronic data sheet (EDS) ................................................................................. 24 6. Configuration in the DeviceNet network ............................................................... 25 7. Parameters ............................................................................................................ 26 7.1 Device Data Object .............................................................................................. 26 7.2 Process Data Object ............................................................................................ 27 7.3 Project Data Object .............................................................................................. 27 7.4 Jog Mode Object .................................................................................................. 28

6 Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH 7.5 Direct Mode Position Object ................................................................................ 28 7.6 Direct Mode Torque Object .................................................................................. 28 7.7 Direct Mode Speed Object ................................................................................... 29 7.8 Axis Parameter Object ......................................................................................... 29 7.9 Homing Object ..................................................................................................... 30 7.10 Controller Parameters Object .............................................................................. 30 7.11 Electronic Identification Plate Object ................................................................... 31 7.12 Standstill Object .................................................................................................. 31 7.13 Fault Buffer Administration Parameters Object ................................................... 31 7.14 Error Record List Object ....................................................................................... 32 7.15 Warning Record List Object ................................................................................. 32 7.16 Record List Object ............................................................................................... 32 8. Module/network status LED ................................................................................. 34 9. DeviceNet error codes ........................................................................................... 35

Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH 7 1. General information 1.1 Documentation This documentation describes how to connect the field bus to the CMMP motor controller in a DeviceNet network. It describes how to activate the DeviceNet and explains the user protocol FHPP of the DeviceNet. For a detailed description of the FHPP parameters please refer to the FHPP documentation. This manual is intended for people who are already familiar with this motor controller series and the DeviceNet protocol. The documentation contains safety instructions which must be observed. 1.2 Festo Profile for Handling and Positioning (FHPP) Festo has developed an optimised data profile, the "Festo Handling and Positioning Profile (FHPP)", tailored to the target applications for handling and positioning tasks. The FHPP enables uniform control and programming for the various field bus systems and controllers from Festo. In addition it defines the following for the user: the operating modes the I/O data structure the parameter objects the sequence control. Field bus communication Record select Direct mode Parameter channel 1 Modes Position Velocity Free access to all parameters read and write 2 …. n Tab. 1.1: The FHPP principle

8 Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH 1.3 Data exchange in the DeviceNet DeviceNet has been developed by Rockwell Automation and the ODVA (Open DeviceNet Vendor Association) as an open field bus standard, based on the CAN protocol. DeviceNet belongs to the CIP-based networks. CIP (Common Industrial Protocol) forms the user interface of DeviceNet and defines the exchange of: explicit messages with low priority, e.g. for configuration or diagnosis I/O messages, e.g. time-critical processing data. Note The Open DeviceNet Vendor Association (ODVA) is the user organisation for DeviceNet. Publications on the DeviceNet/ CIP specification can be found under: ODVA (Open DeviceNet Vendor Association) http://www.odva.org CI (ControlNet International ) http://www.controlnet.org.

Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH 9 2. Safety instructions for electric drives and controllers 2.1 Icons used Information Important information Note Important instructions Caution Considerable damage to property may occur if these instructions are not observed. Warning Considerable damage to property and injury to human beings may occur if these instructions are not observed. Warning DANGER! Considerable damage to property and injury to human beings may occur if these instructions are not observed. Warning Dangerous voltage The safety instructions contain reference to dangerous voltages which may occur. Accessories Environment

10 Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH 2.2 General instructions Festo AG & Co. KG is not liable for damage caused by failure to observe the warning instructions in these operating instructions. Note Before commissioning you must read the Safety instructions for electric drives and controllers as from page 9 and the chapter 2, “Safety instructions for electric drives and controllers”. If the documentation is not clearly understood in this language version, please inform the supplier. The faultless and reliable operation of the motor controller depends on its correct transport, storage, mounting and installation as well as on careful operation and maintenance. Note Only trained and qualified personnel ahould be allowed to handle the electric systems. Trained and qualified personnel For the purpose of this manual and the warning instructions on the product itself, technicians working with this product must be adequately familiar with the setting up, mounting, commissioning and operation of the product as well as with all warnings and precautionary measures in accordance with the operating instructions in this product manual, and must be sufficiently qualified for this task: - Training and instructions on or authorization to switch on and switch off devices/ systems in accordance with technical safety standards, and to earth and mark them appropriately in accordance with the application requirements. - Training or instructions in using and maintaining suitable safety equipment in accordance with technical safety standards. - Training in first aid. The following instructions must be read before the first commissioning of the sytem in order that bodily injuries and/or damage to property can be avoided. These safety instructions must be observed at all times.

Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH 11 Do not try to install or commission the motor controller before you have carefully read through all safety instructions for electric drives and controllers in this documentation. You must read through these safety instructions and all other user instructions before working with the motor controller. If you do not have any user instructions for the motor controller, please contact your relevant sales representative. Request that the operating instructions are sent immediately to the responsible person, in order that the motor controller can be operated correctly and safely. These safety instructions must also be provided if the motor controller is sold, lent and/or passed on to third parties. For safety and guarantee reasons it is not permitted for the motor controller to be opened by the user. The prerequisite for faultless functioning of the motor controller is skilled project planning. Warning DANGER! Incorrect handling of the motor controller and failure to observe the specified warning instructions, as well as unskilled interference with the safety devices can lead to damage to property, bodily injury, electric shock or in extreme cases to death. 2.3 Dangers due to incorrect use Warning DANGER! High electric voltage and high working current. Danger of death or serious bodily injury due to electric shock!

12 Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH Warning DANGER! High electric voltage due to incorrect connection. Danger of death or bodily injury due to electric shock! Warning DANGER! Surfaces of the device housing may be hot. Danger of injury. Danger of burning. Warning DANGER! Dangerous movements. Danger of death, serious bodily injury or damage to property due to unintentional movement of the motors. 2.4 Safety instructions 2.4.1 General safety information Warning The motor controller complies with protection class IP20, as well as with contamination class 1. Ensure that the working environment also complies with this protection/contamination class. Warning Use only accessories and spare parts which are approved of by the manufacturer. Warning The motor controllers must be connected to the mains network in accordance with EN standards and appropriate national regulations, so that they can be disconnected with suitable uncoupling devices (e.g. main switch, fuse, circuit breaker). The motor controller can be fused with a 300 mA all-current sensitive FI protective switch (RCD = Residual Current Protective Device).

Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH 13 Warning For switching the control contacts you should use gold-plated contacts or high-pressure contacts. Precautionary measures must be taken for preventing interference to switching systems, e.g. switching protective switches and relays with RC elements or diodes. You must observe the safety regulations and directives of the country in which the device is to be used. Warning The environmental conditions specified in the product documentation must be observed. Safety-critical applications are not permitted if they are not explicitly approved of by the manufacturer. Warning The technical specifications as well as the connection and installation conditions for the motor controller can be found in this product manual. These specifications must be observed at all times. Warning DANGER! The general installation and safety regulations for working on high-current systems (e.g. DIN, VDE, EN, IEC or other national and international regulations) must be observed here. Failure to observe these regulations can lead to bodily injury, death or considerable damage to property. The following precautionary measures also apply without claim to completeness: VDE 0100 Regulations for setting up high-voltage systems up to 1000 volts EN 60204-1 Electrical equipment for machines EN 50178 Equipping high-voltage systems with electronic operating media

14 Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH EN ISO 12100 Safety of machines – basic concepts, general guidelines EN 1050 Safety of machines – guidelines for risk judgment EN 1037 Safety of machines – avoiding unintentional starting EN 954-1 Safety-relevant parts of controllers 2.4.2 Safety instructions for assembly and maintenance For assembling and maintaining the system, the relevant DIN, VDE, EN and IEC regulations , as well as all national and local safety and accident prevention regulations must always be observed. The system manufacturer or the user is responsible for ensuring that these regulations are observed. Warning The operation, maintenance and/or commissioning of the motor controller may only be carried out by trained qualified personnel and with electrical appliances suited for this work. Avoiding accidents, bodily injury and/or material damage Warning Vertical axes must be additionally secured against falling or sliding down when the motor is switched off with e.g. - mechanical locking of the vertical axis, - external braking, safety catch or clamping devices or - sufficient weight compensation of the axis. Warning The series-supplied motor holding brake or an external motor- holding brake controlled by the drive controller alone is not suitable for protecting human beings. Warning Switch the electrical equipment free of voltage via the main switch and make sure that it cannot be switched on again. Wait until the intermediate circuit is discharged after - maintenance work and repairs - cleaning - long periods out of use.

Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH 15 Warning Before carrying out maintenance work, make sure that the power supply is switched off and locked and that the intermediate circuit is discharged. Warning The external or internal braking resistance is activated and can carry a dangerous intermediate circuit voltage for up to approx. 5 minute after the motor controller has been switched off. This can cause serious bodily injury or even death if it is touched. Warning Proceed carefully with mounting. Make sure during mounting as well as later during the operation of the drive that no drilling shavings, metal dust or mounting parts (screws, nuts, pieces of wire) can fall into the motor controller. Make sure also that the external voltage supply of the controller (24 V) is switched off. The intermediate circuit or the mains voltage must always be switched off before the 24 V controller supply is switched off. Warning Other work in the vicinity of the machine must only be carried out when the AC or DC supply is switched off and locked. Switched-off final stage or switched-off controller enable are not suitable locking conditions. In the event of a fault, this could lead to unintentional movement of the drive. Exceptions are drives with the safety function "Safe stop“ as per EN 954-1 KAT 3. Warning Carry out commissioning with a free-running motor, in order to avoid mechanical damage, e.g. due to incorrect direction of rotation.

16 Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH Warning Electronic devices are never fail-proof. The user is responsible for ensuring that his system is brought into a safe state if the electric device fails. Warning DANGER! The servo drive controller and in particular the braking resistance, external or internal, can become very hot. This can cause serious burning if the devices are touched. 2.4.3 Protection aganst touching electric components This section concerns only devices and drive components with voltages over 50 V. It is dangerous to touch components with voltages of more than 50 V, as this can cause an electric shock. When electric devices are operated, certain components in these devices are always under dangerous tension. Warning High electric voltage! Danger of death or serious bodily injury due to electric shock! For operation the relevant DIN, VDE, EN und IEC regulations, as well as all national and local safety and accident prevention regulations must always be observed. The system manufacturer or the user is responsible for ensuring that these regulations are observed. Warning Before switching the device on, fit the covers and protective screens so that the device cannot be touched. For devices which are to be fitted in a control cabinet, make sure that a housing is fitted so that the electric components cannot be touched. Regulations BGVA3 must be observed. Warning Always connect the protective earth conductor of the electrical equipment and the devices firmly to the supply network. Due to the integrated network filter the leakage current is greater than 3.5 mA. Warning Note the minimum copper cross section for the protective conductor during the complete sequence in accordance with standard EN 60617.

Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH 17 Warning Before commissioning, also for brief measuring and test purposes, always connect the protective conductor to all electric devices or connect to an earth cable in accordance with the connection diagram. Otherwise, high voltages may occur on the housing. These could cause an electric shock. Warning Do not touch the electrical connection points of the components when the device is switched on. Warning Before touching electric components with voltages over 50 V, disconnect the device from the mains or voltage source. Protect the device against being switched on again. Warning During installation note the amount of intermediate circuit voltage, especially with regard to insulation and protective measures. Make sure that the earthing, the cross section size of the conductor and the corresponding short-circuit protection are correct. Warning The device has an intermediate fast discharge circuit in accordance with EN 60204 section 6.2.4. In certain device constellations, particularly where several motor controllers are switched parallel in the intermediate circuit or with a non-connected braking resistance, the fast discharge may not have any effect. The motor controllers can stand under dangerous tension for up to 5 minutes after being switched off (capacitor residual charge). 2.4.4 Protection by low voltage (PELV) against electric shock Voltages from 5 to 50 V on the connections and terminals of the motor controller are protective small voltages which can be touched without danger in accordance with the following standards: Standards - International: IEC 60364-4-41 - European countries in the EU: EN 50178/1998, section 5.2.8.1

18 Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH Warning DANGER! High electric voltage due to incorrect connection. Danger of bodily injury or death due to electric shock! Devices, electrical components and cables may only be connected to connections and terminals from 0 to 50 V, providing they have a protective low voltage (PELV = Protective Extra Low Voltage). Connect only voltages and current circuits which have reliable separation of dangerous voltages. Such separation is achieved e.g. with isolating transformers, reliable opto- couplers or battery operation separate from the mains network. 2.4.5 Protection from dangerous movements Dangerous movements can be caused by incorrect control of connected motors. There are various causes: Causes - Unsafe or faulty circuitry or cabling - Faults in operating the components - Faults in the measured value and signal generators - Defective or non-EMC valid components - Faults in the software in the higher-order control system. These faults can occur immediately after the device is switched on or after a certain period of operation. The monitoring functions in the drive components exclude to a large extent the possibility of incorrect operation of the connected drives. WIth regard to the protection of human beings, especially the danger of bodily injury and/or material damage, one must not rely on these circumstances alone. Until the fitted monitoring functions become effective, you must reckon with at least one incorrect drive movement, the extent of which depends on the type of control and on the operating state. Warning DANGER! Dangerous movements. Danger of injury or death, serious bodily injury or material damage. For the above-mentioned reasons, the protection of human beings must be ensured with the aid of monitoring systems or by measures which are of higher order than the system. These measures are foreseen depending on the specific features of a danger and fault analysis by the system manufacturer. The safety regulations applicable to the system must be observed here as well. Undesired movements of the machine or other incorrect functions can occur as a result of switching off, avoiding or failing to activate safety devices.

Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH 19 2.4.6 Protection aganst touching hot components Warning DANGER! Surfaces of the device housing may be hot. Danger of injury. Danger of burning. Warning Danger of burning. Do not touch the surface of the housing in the vicinity of hot sources. After switching devices off, leave them for 10 minutes to cool down before touching them. If you touch hot parts of the device such as the housing which contains the heat sink and resistors, you may burn yourself. 2.4.7 Protection when handling and assembling Handling and assembling certain components in an unsuitable manner can under circumstances cause injury. Warning DANGER! Danger of injury as a result of incorrect handling. Bodily injury due to squashing, shearing, cutting, pushing. The following safety measures apply here: Warning Observe the general regulations on setting up and safety when handling and assembling. Use suitable assembly and transport devices. Prevent clamping and squashing (of fingers). Use only suitable tools. If specified, use special tools. Use lifting devices and tools in a correct manner. If necessary, use suitable protective equipment (e.g. protective glasses, safety shoes, safety gloves). Do not stand under hanging loads. Wipe up spilt liquids on the floor to avoid slipping.

20 Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH 3. Assembly and installation 3.1 Assembly Caution The motor controller must be disconnected from all current carrying cables before an additional module is fitted. After switching off the operating voltage, you must wait 1 minute before the capacitors in the motor controller are fully discharged. Caution Make sure that measures for ESD protection are taken when handling the additional module. Use a suitable screwdriver to remove the front cover over module shaft Ext1 or Ext2 of the motor controller. The additional module is now placed in the open module shaft so that the printed circuit board slides into the guides on the sides of the module shaft. Push the board in as far as possible. The front plate of the additional modue is then screwed to the motor controller housing with a Philips screw. Make sure that the front plate fits flush with the front in order that it has conductive contact with the housing. 3.2 Installation 1 Pin 5: V+ 2 Pin 4: CAN_H 3 Pin 3: Drain / Shield 4 Pin 2: CAN_L 5 Pin 1: V- 6 MNS LED Fig. 3.1: DeviceNet module - pin assignment 1 2 3 4 5 6

Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH 21 On the CMMS-AS motor controllers the DeviceNet interface has been designed in the form of an optional additional module. An open connector with 5 connections is accessible on the front plate in accordance with the DeviceNet specification. A two-colour LED shows information about the device and the communication status. It has been designed as a combined module/network status (MSN) LED. Next to the contacts CAN_L and CAN_H for the network connection, 24 V DC must be connected to V+ and V- in order to supply the den CAN transceiver. The cable screening is connected with the contact Drain/Shield. In order to connect the DeviceNet interface correctly with the network, refer to the very detailed "Planning and Installation Manual" on the ODVA homepage: http://www.odva.org The different types of network supply are represented in detail there. For the best results we recommend that you use ready-made components.

22 Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH 4. Activating and configuring DeviceNet The inserted DeviceNet module will be recognized automatically when the motor controller is switched on. A clear MAC-ID must be assigned to each device in the network. 4.1 Setting the MAC-ID The MAC-ID is set in the FCT program in the window Operation Parameters: The baud rate and the MAC-ID are set in this window. Note If a MAC-ID greater than 63 is set, the MAC-ID 63 will be set automatically. 4.2 Setting the baud rate The baud rate is also set in the FCT program in the window Operation Parameters. The possible baud rate depends on the cable used, the cable length and the capabilitty of the higher-order controller. If the DeviceNet is still active, the selected baud rate may differ from the baud rate actually used. The actual baud rate is therefore displayed in the commissioning tool. When the MAC-ID und the baud rate have been set, the DeviceNet communication can be activated. Please note that the above mentioned parameters can only be modified when the protocol is deactivated. All parameters are only valid when the DeviceNet communication is deactivated and then re-activated. Please note that the DeviceNet communication can only be activated when the parameter records have been saved and a Reset has been carried out.

23 5. Overview 5.1 Overview of DeviceNet DeviceNet is a machine-orientated network which enables connections between simple industrial devices (sensors, actuators) and higher-order devices (controllers). DeviceNet is based on the CIP protocol (Common Industrial Protocol) and shares all common aspects of CIP with adaptions which enable the frame size of messages to be adapted to that of DeviceNet. Fig. 5.1 shows an exanple of a typical DeviceNet network. Fig. 5.1: DeviceNet network DeviceNet offers: An economic solution for networks at the device level Access to information in devices at a lower level Possibility for master/slave and peer-to-peer DeviceNet pursues two main aims: Transporting control-orientated information which is in connection with devices of the lower level (I/O connection). Transporting further information which is indirectly connected with the closed-loop system such as configuration parameters (Explicit Messaging Connection). 5.2 I/O connection Some types of I/O connections are defined by DeviceNet™. At present only Poll Command / Response Message with 16 bytes input data and 16 bytes output data are supported. This means that the master periodically sends 16 bytes of data to the slave and the slave also replies with 16 bytes. The meaning of the data is determined by the FHPP user protocol. Please refer to the FHPP manual for detailed information.

5.3 Explicit Messaging The Explicit Messaging Protocol is used for transporting configuration data and for configuring a system. Explicit Messaging is also used for setting up an I/O connection. Explicit Messaging connections are always point-to-point connections. An end point sends a request, the other end point replies with an answer. The answer may be a success message or an error message. Explicit messaging makes various services possible. The most common services are: opening the explicit messaging connection closing the explicit messaging connection get single attribute (read parameter) get single attribute (save parameter). 5.4 Electronic data sheet (EDS) In order to make commisssioning fast and simple, the abilities of the DeviceNet interface of the motor controller are described in an EDS file. By using a suitable configuration tool you can configure a device within a network. The EDS for DeviceNet is contained on the CD supplied with the product. The latest version can be downloaded from our home page (www.festo.com/fieldbus).

Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH 25 6. Configuration in the DeviceNet network The way in which you configure your network depends on the configuration software used. Follow the instructions of the controller manufacturer for registring the EDS file of the motor controller.

7. Parameters This chapter deals only with the implemented DeviceNet object model, i.e. how you can access the FHPP parameters via DeviceNet. For a detailed description of the FHPP parameters please refer to the FHPP manual. The following data types in accordance with the DeviceNet specification are used: Type Signed Unsigned 8 bits SINT USINT 16 bits INT UINT 32 bits DINT UDINT Tab. 7.1: Data types 7.1 Device Data Object This object supplies information on identifying a device. Name Attribute FHPP-PNU Type Version Manufacturer hardware version 1 100,1 UINT Firmware version 2 101,1 UINT FHPP version 3 102,1 UINT Identification Project identifier 7 113,1 UDINT Serial number controller 8 114,1 UDINT Manufacturer device name 9 120,1 SHORT_STRING User device name 10 121,1 SHORT_STRING Drive manufacturer 11 122,1 SHORT_STRING http address manufacturer 12 123,1 SHORT_STRING Festo order number 13 124,1 SHORT_STRING I/O Control + FCT Control 14 125,1 USINT Tab. 7.2: Device Data Object

27 7.2 Process Data Object This object supplies demand and actual values for position, speed and torque. The digital inputs and outputs can also be controlled. Assignment Name Attribute FHPP-PNU Type Position Position: Actual value 1 300,1 DINT Position: Setpoint 2 300,2 DINT Position: Actual deviation 3 300,3 DINT Torque Torque: Actual value 4 301,1 DINT Torque: Setpoint 5 301,2 DINT Torque: Actual deviation 6 301,3 DINT Digital inputs/outputs Digital Inputs: DIN 0 … 7 10 303,1 USINT Digital Inputs: DIN 8 … 11 11 303,2 USINT Digital Outputs: DOUT 0 … 3 14 304,1 USINT Speed Velocity: Actual value 24 310,1 DINT Velocity: Demand value 25 310,2 DINT Velocity: Actual deviation 26 310,3 DINT Record control Demand record number 32 400,1 USINT Actual record number 33 400,2 USINT Record status byte 34 400,3 USINT Operating time counter Operating hour meter 35 305,3 UDINT Tab. 7.3: Process Data Object 7.3 Project Data Object This object supplies project information, i.e. common parameters for all devices of a machine. Assignment Name Attribute FHPP-PNU Type Various Project zero point 1 500,1 DINT Negative position limit 2 501,1 DINT Positive position limit 3 501,2 DINT Max. speed 4 502,1 UDINT Max. acceleration 5 503,1 UDINT Max. jerkfree filter time 7 505,1 UDINT Teach target 20 520,1 USINT Tab. 7.4: Project Data Object

7.4 Jog Mode Object This object supplies information on the jog mode. Assignment Name Attribute FHPP-PNU Type Jog mode Jog mode: Speed slow 30 530,1 DINT Jog mode: Speed fast 31 531,1 DINT Jog mode: Acceleration 32 532,1 UDINT Jog mode: Deceleration 33 533,1 UDINT Jog mode: Time for phase 1 33 534,1 UDINT Tab. 7.5: Jog Mode Object 7.5 Direct Mode Position Object This object supplies information on the project via the direct mode position control. Assignment Name Attribute FHPP-PNU Type Direct mode position Direct mode pos: Base speed 40 540,1 DINT Direct mode pos: Acceleration 41 541,1 UDINT Direct mode pos: Deceleration 42 542,1 UDINT Direct mode pos: Jerk-free filter time 46 546,1 UDINT Tab. 7.6: Direct Mode Position Object 7.6 Direct Mode Torque Object This object supplies information on the project via the direct mode torque object. Assignment Name Attribute FHPP-PNU Type Direct mode torque Direct mode torque Base torque ramp 32 550,1 UDINT Direct mode torque Force target window 34 552,1 UINT Direct mode torque Time window 35 553,1 UINT Direct mode torque speed limit 36 554,1 UDINT Tab. 7.7: Direct Mode Torque Object

29 7.7 Direct Mode Speed Object This object supplies information on the project via the direct mode speed control. Assignment Name Attribute FHPP-PNU Type Direct mode speed Direct mode speed: Base speed ramp 60 560,1 UDINT Direct mode speed: Velocity window 61 561,1 UINT Direct mode speed: Velocity window time 62 562,1 UINT Direct mode speed: Velocity threshold 63 563,1 UINT Direct mode speed: Velocity threshold time 64 564,1 UINT Direct mode speed: Torque limit 65 565,1 UDINT Tab. 7.8: Direct Mode Speed Object 7.8 Axis Parameter Object This object supplies axis information, i.e. parameters for an individual device in a machine. Assignment Name Attribute FHPP-PNU Type Mechanical components Polarity 1 1000,1 USINT Encoder resolution: Increments 2 1001,1 UDINT Encoder resolution: Motor revolutions 3 1001,2 UDINT Gear ratio: Motor revolutions 4 1002,1 UDINT Gear ratio: Shaft revolutions 5 1002,2 UDINT Feed constant: Feed 6 1003,1 UDINT Feed constant: Shaft revolutions 7 1003,2 UDINT Position factor: Numerator 8 1004,1 UDINT Position factor: Divisor 9 1004,2 UDINT Axis parameter: X2A gear numerator 11 1005,2 DINT Axis parameter: X2A gear divisor 12 1005,3 DINT Velocity encoder factor: Numerator 15 1006,1 UDINT Velocity encoder factor: Divisor 16 1006,2 UDINT Acceleration factor: Numerator 17 1007,1 UDINT Acceleration factor: Divisor 18 1007,2 UDINT Tab. 7.9: Axis Parameter Object

7.9 Homing Object This object supplies information on the project via the reference travel (homing). Assignment Name Attribute FHPP-PNU Type Homing Offset axis zero point 20 1010,1 DINT Homing method 21 1011,1 SINT Homing: Speed (Search for switch) 22 1012,1 UDINT Homing: Speed (Search for zero) 23 1012,2 UDINT Homing: Acceleration 24 1013,1 UDINT Homing required 25 1014,1 USINT Homing max. torque 26 1015,1 USINT Tab. 7.10: Homing Object 7.10 Controller Parameters Object This object supplies information on the project via the controller. Assignment Name Attribute FHPP-PNU Type Controller parameters Hold option code 30 1020,1 UINT Position window 32 1022,1 UDINT Position Window Time 33 1023,1 UINT Gain position controller 34 1024,18 UINT Gain speed controller 35 1024,19 UINT Time speed controller 36 1024,20 UINT Gain current controller 37 1024,21 UINT Time current controller "µs" 38 1024,22 UINT Save position 39 1024,32 UINT Festo serial number + motor serial number 44 1025,1 UDINT I²t time motor 45 1025,3 UINT Power stage temperature 49 1026,1 UDINT Max, power stage temperature 50 1026,2 UDINT Nominal motor current 51 1026,3 UDINT Current limit (per mille nominal motor current) 52 1026,4 UDINT Controller serial number 55 1026,7 UDINT Tab. 7.11: Controller Parameters Object

31 7.11 Electronic Identification Plate Object This object supplies information on the project via the electronic type plate. Assignment Name Attribute FHPP-PNU Type Type plate data Max. current 64 1034,1 UINT Motor rated current 65 1035,1 UDINT Motor rated torque 66 1036,1 UDINT Torque constant 67 1037,1 UDINT Tab. 7.12: Electronic Identification Plate Object 7.12 Standstill Object This object supplies information on the project via the standstill monitoring. Assignment Name Attribute FHPP-PNU Type Standstill monitoring Position demand value 68 1040,1 DINT Position actual value 69 1041,1 DINT Following error window 70 1042,1 UDINT Following error timeout 71 1043,1 UINT Tab. 7.13: Standstill Object 7.13 Fault Buffer Administration Parameters Object This object supplies information on the project via the diagnostic memory. Assignment Name Attribute FHPP-PNU Type Fault Error buffer: Incoming/outgoing error 1 204,1 USINT Error buffer: Resolution time stamp 2 204,2 USINT Error buffer: Number of entries 4 204,4 USINT Warnings Warning buffer: Incoming/outgoing warning 5 214,1 USINT Warning buffer: Resolution time stamp 6 214,2 USINT Warning buffer: Number of entries 8 214,4 USINT Tab. 7.14: Fault Buffer Administration Parameters Object

7.14 Error Record List Object This object represents the error memory. For each sub-Index (x) from 1 ... 32 an individual object group is available. Assignment Name Attribute FHPP-PNU Type Diagnostic memory Diagnosis 1 200 x USINT Error number 2 201 x UINT Time stamp "s" 3 202 x UDINT Additional information 4 203 x UDINT Tab. 7.15: Error Record List Object 7.15 Warning Record List Object This object represents the warning memory. For each sub-Index (x) from 1 ... 32 an individual object group is available. Assignment Name Attribute FHPP-PNU Type Warning memory Diagnosis 1 210 x USINT Warning number 2 211 x UINT Time stamp "s" 3 212 x UDINT Additional information 4 213 x UDINT Tab. 7.16: Warning Record List Object 7.16 Record List Object This object represents the data record list. Data records can be processed automatically and also linked to each other. For each sub-Index (x) from 1 ... 250 an individual object group is available. Assignment Name Attribute FHPP-PNU Type Record data Record Control Byte1 1 401 x USINT Record Control Byte2 2 402 x USINT Setpoint 4 404 x DINT Preselection value 5 405 x DINT Velocity 6 406 x UDINT Acceleration 7 407 x UDINT Deceleration 8 408 x UDINT Speed limit (in torque control) 12 412 x UDINT Jerk-free filter time 13 413 x UDINT Tolerance time 15 415 x UDINT Following position "ms“ 16 416 x USINT

34 Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH 8. Module/network status LED The combined module and network status LED supplies limited information on the device and the communication status. LED is Status Shows: Off Device is not online The device has not yet finished initialisation or has no power supply. flashes green Ready to operate and online, not connected or online and requires commissioning The device works in a normal status and is online without connection green Ready to operate and online, connected The device works in a normal status and is online with connections flashes red-green Communication failed and receives an Identify Comm Fault Request The device has ascertained a network access error and is in the status "Communication Fault." The device has received and accepted an "Identify Communication Faulted Request." Normal behaviour during commissioning. flashes red Minor error or connection interrupted (Time-Out) Correctable error and / or at least one I/O connection is in the Time Out status. red Critical error or critical connection error The device has an error which cannot be corrected. The device has ascertained an error which makes communication in the network impossible (e.g. Bus Off, double MAC-ID). Tab. 8.1: Status LED

Festo P.BE-CMMP-FHPP-DN-SW-EN en 0708NH 35 9. DeviceNet error codes The following faults can occur if the DeviceNet module is used: Code Name Description Activity 64-0 DeviceNet: Duplicate MAC-ID The duplicate MAC-ID check has found two nodes with the same MAC-ID. Change the MAC-ID of one of the nodes to a value which is not already used. 64-1 DeviceNet: Bus power lost The DeviceNet module is not supplied with 24 V DC. In addition to the motor controller the DeviceNet module must be connected to 24 V DC. 64-2 DeviceNet: RX queue overrun Too many messages received within a short period. Reduce the scan rate. 64-3 DeviceNet: TX queue overrun Not sufficient free space on the CAN bus for sending messages. Increase the baud rate, reduce the number of nodes or reduce the scan rate. 64-4 DeviceNet: I/O send error Error in sending I/O data Check that the network is connected correctly and has no faults. 64-5 DeviceNet: Bus Off The CAN controller is BUS OFF Check that the network is connected correctly and has no faults. 64-6 DeviceNet: CAN controller overrun The CAN controller has an overrun. Increase the baud rate, reduce the number of customer nodes or reduce the scan rate. 65-0 DeviceNet active, but no module The DeviceNet communication is activated in the parameter set of the motor controller, but no module is available. Deactivate the DeviceNet communication or connect a module. 65-1 DeviceNet: Timeout I/0 connection Interrupting an I/O connection No I/O message received within the expected time. Tab. 9.1: DeviceNet error codes The following faults concern FHPP, but can also occur if the DeviceNet module is used: Please refer to the FHPP manual for detailed information. Code Name Description Activity 70-1 FHPP: Maths error Overrun/underrun or division by zero during calculation of cyclic data. Check the cyclic data and/or check the factor group. 70-2 FHPP: Factor Group invalid Calculation of the factor group leads to invalid internal values. Check the factor group. 70-3 FHPP: Operation mode change failure Changing from the current to the desired operating mode is not permitted. Check your application. It may be that not every change is permitted. Tab. 9.2: FHPP error codes