FläktGroup EQQA Installation And Maintenance Instruction

Specifications

Brand: FläktGroup
Category: Humidifier
Model: EQQA (Installation And Maintenance Instruction)
File Type: PDF
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Pages: 16

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EQQA Once-trough water

EQQA for circulated water EQQZ-01 Humidifier cassette EQQA Once-through water………………………………… 2-5 EQQA for circulated water……………………………….. 6-15 EQQZ-01 Humidifier cassette Ordering code………………………………………………………. 16 HUMIDIFIER EQQA, EQQZ INSTALLATION AND MAINTENANCE INSTRUCTION FläktGroup DC_8642GB 20180131_R0 Specifications are subject to alteration without notice

HUMIDIFIER, ONCE-THROUGH WATER

Installation and maintenance instruction 2 FläktGroup DC_8642GB 20180131_R0 Specifications are subject to alteration without notice CONNECTION The water supply is regulated by a pulse valve and constant flow valve, pos. 12. Connect the supply pipe, pos. 1, to the inlet pipe (tab. 1). The supply must have a shut-off valve, pos. 2, and water filter, pos. 10. The drain pipe must be fitted with a cleanable water trap, pos. 3, (EQAZ-08) and should be run, without reduction in diameter, to a floor gulley. Water trap EQAZ-08 Shut-off valve, water trap and water filter are not supplied with EQQA. CONNECTION 1. Water supply pipe 2. Shut-off valve (not included) 3. Water trap EQAZ-08 (accessory) 4. Drain pipe 5. Humidifier fill 6. Droplet eliminator 7. Spray pipe 8. End plug 9. side wall 10. Water filter, with a max mesh of 500 μm (not included) 11. Flushing hose 12. Pulse valve and constant flow valve Important! Use a pipe wrench to stop pipe couplings rotating when connecting external piping. Connection number/Diameter Value 90 %, b = 1 60 %, b = 2 Inlet Outlet 009-045 056, 068 009-054 056, 068 No. 15 1/2” diam 32 072, 079 072, 079 No. 20 3/4” diam 2x32 050, 063 050, 063 No. 20 3/4” diam 2x32 090 090 No. 20 3/4” diam 2x32 Connection data – pulse valves Size Number of valves Date 009-090 1 Connection data 100-230 V Current 0,5 A Frequency 50-60 Hz Protection class I I P65 Output 8 watts Function Normally Closed Table 1. Connection dimensions 9 8 7 9 5 6 2 10 11 12 1 4 3 aaa 008-045 054,056, 068 aaa 050,063,072, 079,090 4 5 aaa 050, 063, 072, 079, 090 aaa 008-045 054, 056, 068

HUMIDIFIER, ONCE-THROUGH WATER

Installation and maintenance instruction 3 FläktGroup DC_8642GB 20180131_R0 Specifications are subject to alteration without notice PRE-COMMISSIONING ADJUSTMENTS Check: A. that the droplet eliminator fills are correctly fitted for direction of the air flow, see arrow. B. that there are no water leaks at any of the couplings and connections. C. that water is being discharged from all holes in the spray pipe or pipes. If any holes are clogged, use a needle to unclog them. If the spray pipe(s) is/are extremely clogged, remove the end plugs (8), brush inside using a round brush and then flush them clean. D. that the pulsing function operates correctly: open for ca 150 seconds and closed for ca 100 seconds. MAINTENANCE 1. Water supply pipe 2. Shut-off valve (not included) 3. Water trap EQAZ-08 (accessory) 4. Drain pipe 5. Humidifier fill 6. Droplet eliminator 7. Spray pipe 8. End plug 9. side wall 10. Water filter, with a max mesh of 500 μm (not included) 11. Flushing hose 12. Pulse valve and constant flow valve Check: A. that the humidifier fills and droplet eliminator are correctly fitted for the direction of air flow, see arrows. B. that there are no water leaks at any of the couplings and connections. C. that water is being discharged from all holes in the spray pipe or pipes. If any holes are clogged, use a needle to unclog them. If the spray pipe(s) is/are extremely clogged, remove the end plugs (8), brush inside using a round brush and then flush them clean. Water flow when the pulse valve is open is: 600 mm wide fill 90 %, 8 l/minute. 600 mm wide fill 60 %, 4 l/minute. Water consumption according to table 2. If the flow deviates from this the constant flow valve may be blocked, see instruc- tions for cleaning constant flow valve, pos. 12. Table 2. Water consumption, l/min EQQA 60 % - humidifier water l/min 90 % - humidifier water l/min 009 1,5 2,5 011 2 4 014 2 4 018 2,5 5 020 2 4 023 2,5 5 027 2,5 5 032 4 6,5 036 2,5 5 041 4 6,5 045 3 6 047 4 6,5 050 4 6,5 054 4 6,5 056 3 6 063 5 9 068 4 6,5 072 5 10 079 5 9 090 5 10 9 8 7 9 5 6 2 10 11 12 1 4 3 aaa 008-045 054,056, 068 aaa 050,063,072, 079,090 4 5 SPECIAL CASES In the event of power loss, e.g. during a holiday or long weekend break, drain and clean the tray. If the humidifier is likely to be out of operation for an extended period, remove the humidifier fills from the humidifier, clean them and put them somewhere safe. aaa 008-045, 054, 056, 068 aaa 050, 063, 072, 079, 090

HUMIDIFIER, ONCE-THROUGH WATER

Installation and maintenance instruction 4 FläktGroup DC_8642GB 20180131_R0 Specifications are subject to alteration without notice CLEANING THE HUMIDIFIER FILLS AND DROPLET ELIMINATOR A. Turn off the water supply. B. Open the inspection door. C. Slide the droplet eliminator and humidifier fills straight out of the humidifier. D. The humidifier fills are relatively fragile and should therefore be handled very carefully. Clean by spraying with clean water. E. Check that the holes in the spray pipe are not blocked. If necessary remove the end plugs from the pipe and clean it internally. F. Refit parts in the reverse order. G. Check the position of the side wall and close the door. If it is necessary to replace the humidifier block, separate instructions will be supplied with the new block. Important! The innermost fills can be reached by stepping carefully onto the edge of the tray. Avoid stepping on the guides or base of the tray. Humidifier fills Droplet eliminator Size 009 011 014 020 018 023 027 036 045 056 032 041, 047 050 054 068 Humidification rate 90 % 4 6,5 8 10 11 Humidification rate 60 % 2 3 4 5 6,5 Size 063 072 079 090 072 090 Humidification rate 90 % 15 17 Humidification rate 60 % 8 8,5 Outlet connection Ø 32, out Water connection, ext. thread 1/2” Constant flow valve End plug Constant flow valve, located inside Table 3. Water flow through the constant flow valve and the pulse valve. CLEANING THE CONSTANT FLOW VALVE A. Remove the valve. B. Check that there is no contamination on the rubber membrane. Clean carefully if needed. C. Refit the valve with the arrow pointing in the direction of the water flow, and check the water flow. Min. water pressure in supply pipe 100 kPa. Spray pipe

HUMIDIFIER, ONCE-THROUGH WATER

Installation and maintenance instruction 5 FläktGroup DC_8642GB 20180131_R0 Specifications are subject to alteration without notice SERVICE INTERVALS Component Action Interval, months Casing (water tray, ends, top, guide rais) Drain the water tray. Clean the interior by flushing, wiping or if necessary brushing. 3 Humidifier fills Droplet eliminator Cleaning. 3 Water filter Clean or replace the filter cartridge, if necessary. (The mesh must not exceed 500 μm). 3 Constant flow valve Check that there is no contamination on the rubber membrane. Clean carefully if needed. 3 Water flow Clean the spray pipes, if necessary. 3 Water trap Clean and refill. 6 Water quality Water pH should not be lower than 5 or higher than 8.5. Drinking water is suitable. 12

HUMIDIFIER, FOR CIRCULATED WATER

Installation and maintenance instruction 6 FläktGroup DC_8642GB 20180131_R0 Specifications are subject to alteration without notice CONNECT ON TO WATER SYSTEM The water supply is regulated by a built-in solenoid valve. Connect the supply pipe to inlet branch. Fit a shut-off valve, pos. 2, in the water supply pipe. Table 1. Connection sizes To avoid clogging, a water filter, pos. 3 (with a max mesh of 500 μm), should be fitted between the shut-off valve and the humidifier. Connect the drain pipe, pos. 5, to the humidifier’s drain connec- tion. This must be fitted with a cleanable water trap, pos. 4, and must run without any reduction in diameter to a floor gulley. In the case of model 072-090 two water traps coupled in parallel should be used. The shut-off valve, water trap and water filter are not supplied. CONNECT ON TO THE ELECTRICAL SYSTEM (Must be carried out by an authorized electrician.) When wiring is carried out on the installation site the supply cable must be run via an external high voltage switch to the control box through the cable gland fitted in the casing. The con- troller has an internal 2 A fuse. The pump(s) supplied is/are always wired for 3 x 400 V. The pump motors meet protection class S 33 (IP44) and insulation class B. Table 2. 1. Controller box, external 2. Shut-off valve (not included) 3. Water filter, with a max mesh of 500 μm (not included) 4. Water trap EQAZ-08 (accessory) 5. Drain pipe 6. Humidifier fill 7. Droplet eliminator 8. Spray pipes 9. Pump 10. Flow controller 11. Valve with motor actuator 12. Overflow hose 13. Level sensor 14. Solenoid valve 15. Flushing hose 16. End plug 1 7. Spacer plate 17 3 2 16 15 14 1 9 7 8 10 11 12 13 6 4 4 5 5 Connection number/Diameter Size Supply connection/ (male threads) Drain connection 009-068 No. 15, R 1/2” No. 32, R 1 1/4” female threads 072-090 No. 20, R 3/4” Two Ø 32 Water trap EQAZ-08 EQQA Size/Humidification grade Number of pumps Output: 0,37 kW Voltage: 3 x 230/400 V Current: 1,72/1,00 A 009-068 60 %-90 % 1 072-090 60 %-90 % 1

HUMIDIFIER, FOR CIRCULATED WATER

Installation and maintenance instruction 7 FläktGroup DC_8642GB 20180131_R0 Specifications are subject to alteration without notice ITEMS TO CHECK WHEN MAKING ADJUSTMENTS Water: Determine the proportion of calcium and bicarbonate in the water, and its pH level. This information can be obtained from a water analysis or from the local water company. Enter the values obtai- ned in chart 1 on page 4 to determine which zone the water can be classified. If the water quality is in zone 4 a water softener must be used. Testing operation of humidifier: – Turn on the external switch. – Give the start signal to the humidifier by closing input TF1 (if this signal is interrupted the humidifier will stop and the water will drain out). – The tray should only start to fill with water when there is a need for humidification, i.e. when the RH1 input closes. Now check: – that the humidifier starts to fill with water. – that the pump starts and pumps water (input RH1 must be closed). If there is no water flow, change the direction of rotation, see figure 3. – Preset the required supply water flow rate according to Table 3. This is done by setting the adjustment screw on the flow con- troller, see figure 4. – that water sprays out of all the holes in the spray pipe(s). Use a needle to clear any clogged holes. If the pipe is clogged with dirt, remove the end plugs, pos. 16, fig. 1, clean the spray pipe with a round brush, then flush it clean. – that the supply flow stops when the water reaches level A. – that the water bleed-off rate is correct. Open the outlet valve, figure 2, by holding in the left arrow key on RC1. When the water level has fallen below level B the valve should open fully and the display should show ”Emptying”. When the water drops below level C the water inlet should open, and after the preset time the drain valve should start to close. When the water reaches level C the pump should stop briefly. The tray will then refill with water. Droplet eliminator The droplet eliminator must be installed in the correct direction of the air flow, see the arrow on the droplet separator. Table 3 gives the amount of water that the circulation pump must be set to. It is not the water consumption. EUQA 2;1 Closed Open Fig. 2 0 0 2 4 2 4 6 30 20 10 EUQA Pump Fig. 3 Adjustment screw Reading point Fig. 5 Level sensor Fig. 4 T1 Q1 K1 Q2 K2 RC1 OK ESC F1 11-15 1-9 PE N T1, Transformator 230VAC/24VDC RC1, Reglercentral (PLC) K1-K2, Kontaktor Q1-Q2, ÷verlastskydd F1, S‰kring 2A (55) (08) YYYY/MM/DD 08 : 55 2006 / 03 / 07 Ex. OK ClockSet OK TID ZEIT TIME 08:55 TID ZEIT TIME 08:55 Bild 7. Inst‰llning av klockan. (08) YYYY/MM/DD 08 : 2006 / 03 / 0 Ex. OK ClockSet TID ZEIT TIME Size Water flow, l/min Aluminium 90 % 60 % 009 014, 020 011 5 7 8 3 4 4 018, 027, 036 023, 045, 056 032 10 12 13 5 6 7 041, 054, 068 047, 050, 063, 079 072, 090 14 16 18 7 9 10

HUMIDIFIER, FOR CIRCULATED WATER

Installation and maintenance instruction 8 FläktGroup DC_8642GB 20180131_R0 Specifications are subject to alteration without notice WATER BLEED-OFF Water consumption consists of the useful evaporation and essential water bleed-off flow. This bleed-off flow is necessary to reduce the concentration of salts in the circulating water. If the salt concentration becomes too high, salts are precipitated out in the humidifier fills, which will reduce the performance and working life of the humidifier. Chart 1 can be used to determine the appropriate bleed-off flow, by determining zone for the current water quality. Then set the appropriate bleed-off flow to ensure that the water in the tray is kept clean it is recommended that it is drained and flushed once every 24 hours (timing is preset at factory for 12.00–12.15). If high demands are made on hygiene or if humidification require- ments are high for an extended period, i.e. Δ x > 8 gram per kg of air (90 % humidifier) or Δ x > 5 gram (60 % humidifier), it is re- commended that an extra drainage and flushing cycle is added in each 24-hour period. It may be necessary to extend the dilu- tion time, see table 4. The value (T) is set using the display. Size Time for dilution, seconds Normal operation, preset value High humidification over a long period b = 1 90 % b = 2 80 % Δ x >8 gram 90 % Δ x >8 gram 80 % 009 011 014 018 020 0 10 10 20 10 0 0 0 0 0 0 20 20 30 20 0 0 0 10 0 023 027 20 10 0 0 40 20 10 0 032 041 047 20 30 40 0 0 0 40 60 80 10 20 30 036 30 0 90 20 045 050 054 072 30 50 50 60 0 0 0 0 80 100 100 120 20 30 30 40 056 063 068 40 50 70 0 0 0 80 100 120 30 30 50 079 190 55 60 0 0 55 60 20 20 Table 5. Presetting the dilution period AHU eQ 009 eQ 011 eQ 014 eQ 018 eQ 020 eQ 023 eQ 027 eQ 032 eQ 036 eQ 050 eQ 072 eQ 090 Airflow m3/s 0,8 1 1,5 1,7 2 2,5 3 4 4 5 7 9 Water content of entering air g/kg 5 5 5 5 5 5 5 5 5 5 5 5 Water content of leaving air g/kg 10 10 10 10 10 10 10 10 10 10 10 10 Tankvolume, level A l 30,8 50,4 45,5 60,3 45,5 75,2 60,3 80,1 85,6 148,4 169,3 169,3 Tankvolume, level B l 15,3 25,1 22,6 30 22,6 37,5 30 39,9 47,8 82,8 94,4 86,9 Tankvolume, level C l 10,3 16,9 15,2 20,2 15,2 25,2 20,2 26,9 26,6 46 52,5 52,5 Dilution time, T sek 0 10 10 20 10 20 10 20 30 50 60 60 Operation time/day (average over the year) tim 3,6 3,6 3,6 3,6 3,6 3,6 3,6 3,6 3,6 3,6 3,6 3,6 Draining per day 1 1 1 1 1 1 1 1 1 1 1 1 Water cost €/m3 2 2 2 2 2 2 2 2 2 2 2 2 Calculated water consumption: Water consumption due to evaporation l/h 17,3 21,6 32,4 36,7 43,2 54,0 64,8 86,4 86,4 108,0 151,2 194,4 Water consumption due to draining to level C l/h 5,6 7,0 10,5 11,9 14,0 17,6 21,0 27,9 48,5 60,6 84,6 81,2 Water consumption due to dilution calc on T l/h 0,0 4,3 7,1 12,1 9,4 14,3 10,7 21,5 34,3 41,2 60,6 70,8 Water consumption due to rinsing l/h 8,6 14,0 12,6 16,8 12,6 20,9 16,8 22,3 23,8 41,2 47,0 47,0 Total water consumption l/h 31,4 46,9 62,6 77,5 79,2 106,8 113,2 158,1 192,9 251,0 343,4 393,4 Total water consumption m3/år 41,3 61,6 82,2 101,8 104,1 140,4 148,7 207,7 253,5 329,8 451,2 516,9 Water cost/year €/år 83 123 164 204 208 281 297 415 507 660 902 1034 Factor total consump/evaporation 1,82 2,17 1,93 2,11 1,83 1,98 1,75 1,83 2,23 2,32 2,27 2,02 WATER CONSUMPTION FOR HUMIDIFIER WITH CIRCULATING WATER CIRCULATION FLOW Dry air Humid air Table 4. The water consumption per years is dependant on climate, operation hours, water quality and the quantity of moisture required. this table gives an estimate for a typical case.

HUMIDIFIER, FOR CIRCULATED WATER

Installation and maintenance instruction 9 FläktGroup DC_8642GB 20180131_R0 Specifications are subject to alteration without notice 10 10 000 6000 2000 4000 1000 600 400 200 100 60 40 20 10 6 4 2 1 5 6 7 8 9 8,5 9,5 4 2 6 20 40 60 100 1000 10 000 BEFEUCHTER (Diagram) Calcium Ca2+ mg/l pH value Max. pH aluminium Bicarbonate HCO3 – mg/l Precipitation zone Transition zone Safe zone TO DETERMINE THE WATER QUALITY ZONE The following information is needed to determine the water quality zone: • pH value • Bicarbonate concentration (HCO3 ), mg/l • Calcium concentration (Ca2+), mg/l Information on the water can be obtained from the local water works or by water analysis. CHART 1 Zone 1 is the safe zone, where the water is soft or demi- neralised. Zone 2 is the lower part of the transition zone, where the water is normally of drinking water quality. Zone 3 is the upper part of the transition zone, where the water is relatively hard. Zone 4 is the precipitation zone, where the water is very hard. The water must be partially demineralised so that the result will be a quality that corresponds to zone 2–3. The water should not however be demineralised so much that it falls into zone 1. EXAMPLE Data from the local water works: pH = 7,6 Bicarbonate 70 mg/l Calcium 30 mg/l Chart 1 indicates zone 1 (the safe zone) Apart from the risk of lime precipitation, the concentrations of chloride (Cl) and copper (Cu) must be checked. The concentration in fresh water must not exceed 50 mg/l for chloride and 0.02 mg/l for copper. HOW TO USE THE CHART Enter the chart on the right hand side with the bicarbonate (A) rate and the Ph (B) and find the intersection (C). run a line over the chart with the calcium rate (D) and find the intersection in the applicable zone. D B A C 4 3 2 1

HUMIDIFIER, FOR CIRCULATED WATER

Installation and maintenance instruction 10 FläktGroup DC_8642GB 20180131_R0 Specifications are subject to alteration without notice TO SHUT DOWN THE HUMIDIFIER A. Turn off the supply voltage. B. Stop the fans, if they are operating. CLEANING OR REPLACING THE HUMIDIFIER FILLS AND DROPLET ELIMINATOR A. Shut down the humidifier. B. Open the inspection door. C. Remove the spacer plate as shown in fig. 6A. D. Slide the droplet eliminators and humidifier fills straight out of the humidifier. See fig. 6A-B. E. The humidifier fills are relatively fragile and should therefore be handled very carefully. Clean by spraying with clean water, if necessary using a cleaning agent such as ULCZ-01. If it is necessary to replace the humidifier block, see the sepa- rate instructions that are supplied with the new block. F. Refit parts in the reverse order. G. Check the position of the spacer plate and close the door. SERVICE INTERVALS TO CLEAN THE WATER TRAY A. Shut down the humidifier. B. Remove the humidifier fills and droplet eliminators. C. Open the drain valve manually to drain the water tray. D. The water tray is now exposed and can easily be cleaned using the supplied flushing hose. E. Refit parts in the reverse order. F. Check the position of the spacer plate and close the door. INTERRUPTED OPERATION The control unit of the humidifier switches over to the emptying mode as soon as the fan is shut down. If the humidifier is not being used, e.g. during a holiday or long weekend, the water tray must be cleaned. If the humidifier is likely to be out of operation for an extended period, remove the humidifier fills from the humidifier, clean them and store them somewhere safe. Important! The inner humidifier fills can be reached by stepping carefully onto the edge of the water tray. Avoid stepping on the guide rails or bottom of the tray, or electric cables. Fig. 6 A Humidifier fills Droplet eliminator Fig. 6 B Important! Do not step on the bottom of the water tray, guide rails or electric cables. Component Action Interval, months Casing (water tray, ends, top, guide rais). Drain the water tray. Clean the interior by flushing, wiping or if necessary brushing. 3 Humidifier fills. Droplet eliminator. Cleaning. 3 Water filter Clean or replace the filter cartridge, if necessary. (The mesh must not exceed 500 μm). 3 Level sensor Check the water sensor and adjust as necessary. 3 Water flow Clean the spray pipes, if necessary. 3 Water trap Clean and refill. 6 Water quality See ”measures when making adjustments”. 12

HUMIDIFIER, FOR CIRCULATED WATER

Installation and maintenance instruction 11 FläktGroup DC_8642GB 20180131_R0 Specifications are subject to alteration without notice CONTROL EQUIPMENT The control box is located on the exterior of the functional section. Internal components, such as the ultrasound sensor, solenoid valve, actuator and circulation pumps 1 and 2 are wired to the junction box. ULTRASOUND SENSOR The ultrasound sensor has an analogue output of 0–10 V, which means that the water level can be read from the display to an accuracy of a few millimetres. MONITOR AND KEYPADS MONITOR The four-line display has 12 characters per line. THE KEYPADS The right arrow is used for navigation between the 8 images on the screen that show running information and other settings. See below. If the left arrow is held depressed, this will force the drain pipe to open (used for performance testing.) All the arrow keys are used to move the flashing cursor between the different fields on the screen. The plus and minus keys are used to: - increase or decrease a flashing value - choose between On and Off. The Esc key is used to: - advancing one step upward in the menu tree - remove the flashing cursor - reset an alarm or alarm output. The OK key is used to: - confirm a selection. INFORMATION IMAGES 1. In-operation information in Swedish. 2. In-operation information in English. 3. In-operation information in German. 4. For setting water quality zone and time delay, T, for dilution. 5. For setting cleaning time for humidifier fills and tray. (1–2 x 15 min./day) 6. For reading the factory preset values for each water level A, B1, B2, B3 and C, sensor scaling factor F and pump function CP. 7. For setting time. 8. For setting inactive time. IMAGE 1. IN-OPERATION INFORMATION IN SWEDISH Line 1 shows: NOT RUNNING, RUNNING, HUMIDIFYING Line 2 shows: DRAINING, DILUTION, FILLING, CLEANING Line 3 shows: ALARM CP1-Q1, ALARM CP2-Q2, ALARM LEVEL Line 4 shows: WATER 45 mm IMAGE 2. IN-OPERATION INFORMATION IN ENGLISH IMAGE 3. IN-OPERATION INFORMATION IN GERMAN IMAGE 4. CHOOSING ZONE AND TIME DELAY Do as follows to change zone. Press arrow down until the figure 2 flashes. Use the + or – keys to set the desired value, 1, 2 or 3. Press OK. Selecting a lower value than 1 will still give zone 1. Selecting a higher value than 3 will still give zone 3. ESC + – OK ESC + – OK ESC + – OK ESC + – OK ESC + – OK ESC + – OK ESC + – OK ESC + – OK ESC + – OK ESC + – OK ESC + – OK - - - D R I F T - - - - - Q 1 P Å F Y L L N I N G A L A R M C P 1 V A T T E N 4 5 m m - - R N - - - F I L L I N G U P A L A R M C P 1 W A T E R 4 5 m m U N F I L L I N G I N G U P A L A R M C P 1 W A T E R 4 5 m m - Q 1 B E T R I E B - A N N A C H F Ü L L U N G A L A R M C P 1 W A S S E R 4 5 m m - Q 1 Z O N / Z O N E : 2 ( 1 - 3 ) V E R Z Ö G E R U N G D E L A Y T = 2 0

HUMIDIFIER, FOR CIRCULATED WATER

Installation and maintenance instruction 12 FläktGroup DC_8642GB 20180131_R0 Specifications are subject to alteration without notice Do as follows to change the time delay. Press arrow down twice until the value flashes. Change to the desired value using the + or – keys. Press OK. IMAGE 5. SETTING THE CLEANING TIME The humidifier should be drained and flushed for 15 minutes once or twice a day. The preset time is 12:00 - 12:15 (this can naturally be changed if required). One additional time can be entered. This is set by default to 00:00 - 00:00. If, for example, you want to set the time to 18:30 -18:45 this is fine, but remember to set the start time as ON and the end time as OFF on the display. If the start time and end time are both OFF this function is disabled. If the start time and end time are both OFF this function is disabled. Use the arrow keys to move the flashing field and change the active value using the + and – keys. Example: Setting start time to 18:30 On. Press the arrow key three times until the field 00:00 flashes. Press OK. The timer program for the start time will now be shown. Press arrow down twice to get to the last line, which reads 00:00 OFF. The first field will be flashing. Enter 18 (h). Select the next field. Enter 30 (min). Select the next field. Set this to On. The last line should now read: 18:30 On. Press OK to return to Image 5. Z O N / Z O N E : 2 ( 1 - 3 ) V E R Z Ö G E R U N G D E L A Y T = 2 0 1 5 m i n C L E A N . R E I N I G U N G 1 2 : 0 0 - 1 2 : 1 5 0 0 : 0 0 - 0 0 : 0 0 Caution! The period selected must cover a period of 15 minutes. Example: Setting end time to 18:45 Off. Press the arrow down key four times until the field 00:00 flashes. Press OK. The timer program for the end time will now be shown. Press arrow down twice to get to the last line, which reads 00:00 OFF. The first field will be flashing. Enter 18 (h). Select the next field. Enter 45 (min). Select the next field. Set this to OFF. The last line should now read: 18:45 OFF. Press OK to return to Image 5. Caution! Do not change lines 1–3. Caution! Do not change lines 1–3. 1 5 m i n C L E A N . R E I N I G U N G 1 2 : 0 0 - 1 2 : 1 5 1 8 : 3 0 - 1 8 : 4 5

HUMIDIFIER, FOR CIRCULATED WATER

Installation and maintenance instruction 13 FläktGroup DC_8642GB 20180131_R0 Specifications are subject to alteration without notice IMAGE 6. PRESET LEVELS AND PARAMETERS CHOSEN TO SUIT HUMIDIFIER SIZE (CAN BE CHANGED WITH PASSWORD) Example S = Installation height of ultrasound sensor above the bottom of the water tray. A = Max. water level for filling. C = Min. water level (Pump stopped). F = Adjusting/scaling sensor output. B3 = Level for zone 3 B2 = Level for zone 2 B 1 = Level for zone 1 CP = 1-4 Function assigned to pump(s) when inputs for hygro- stats RH1 and RH2 are closed. 1 pump, 1 step CP = 1, RH1 starts CP1, RH2 is disconnected. Alarm from CP2 is interlocked. 2 pumps in parallel CP = 2, RH1 starts both CP1 and CP2, (default setting). Can be used even if just CP1 is fitted. 2 pumps, in sequence (special) CP = 3, RH1 starts CP1, RH2 starts both CP1 and CP2. 2 pumps, mode (special) CP = 4, RH1 starts CP1, RH2 starts CP2, RH1+RH2 starts both CP1 and CP2. IMAGE 7. SETTING THE CLOCK The clock must always be reset if power to the humidifier has been cut off for around 100 hours or more. The clock switches automatically between summer/winter time according to EU standard. To change the time, do as follows: Press arrow down so that the clock time flashes. Press OK. The date and time will now be displayed. Use the arrow keys to move the flashing field and change the relevant value using the + and – keys. When the date and time are set, press the OK key. IMAGE 8. TO SET THE INACTIVITY TIME SETTING The water in the humidifier will be emptied if the humidifier has been inactive for a period longer than the preset inactivity time (no need for humidification). When the RH1 input closes, the pump starts up (if the water level is not too low). When the RH1 input opens, the pump stops and a time counter begins counting the time that the humidifier is inactive ”Not in operation” and the tray is emptied of water. When the RH1 closes again, the time counter is reset to zero, the tray is filled with water and the pump starts up. To change the inactivity time setting, proceed as follows. Press the arrow-down button to cause the value to flash in the display. Press the + or – button to change the setting to the value of your choice. Then press OK. S = 1 2 0 B 3 = 5 3 A = 7 3 B 2 = 3 3 C = 2 0 B 1 = 2 8 F = 5 4 0 C P = 2 Caution! The pumps are interlocked if the water level is low, if the humidifier is not running and if there is an alarm from the relevant overload protection. OK TID ZEIT TIME 08:55 TID ZEIT TIME INAKTIVITET INACTIVITY INAKTIVITÄT T> 240 m (55) (08) YYYY/MM/DD 08 : 55 2006 / 03 / 07 Ex. OK ClockSet TID ZEIT TIME T1 Q1 K1 Q2 K2 RC1 OK ESC F1 11-15 1-9 PE N T1, Transformator 230VAC/24VDC RC1, Reglercentral (PLC) K1-K2, Kontaktor Q1-Q2, ÷verlastskydd F1, S‰kring 2A (55) (08) YYYY/MM/DD 08 : 55 2006 / 03 / 07 Ex. OK ClockSet OK TID ZEIT TIME 08:55 TID ZEIT TIME 08:55 YYYY/MM/DD 08 : 55 2006 / 03 / 07 OK ClockSet OK TID ZEIT TIME 08:55 TID ZEIT TIME 08:55 Bild 7. Inst‰llning av klockan. INAKTIVITET INACTIVITY INAKTIVITÄT T> 240 min (55) (08) YYYY/MM/DD 08 : 55 2006 / 03 / 07 Ex. OK ClockSet OK TID ZEIT TIME 08:55 OK INAKTIVITET INACTIVITY INAKTIVITÄT T> 240 min

HUMIDIFIER, FOR CIRCULATED WATER

Installation and maintenance instruction 14 FläktGroup DC_8642GB 20180131_R0 Specifications are subject to alteration without notice TO ZERO CALIBRATE THE ULTRASOUND SENSOR The sensor is zeroed by FläktGroup with an empty water tray. If it is necessary to change the zero calibration to suit future needs this can be done by adjusting position of the sensor by means of the lock nuts. The sensor must reach working temperature before calibration, i.e. the humidifier must be allowed to run for at least 15 minutes after switching on. The display may give a reading that is out by a few millimetres during the warming-up period. ALARMS There is a potential-free group alarm output inside the junction box. The alarms that appear on the monitor screen are: Alarm level The water level is continuing to rise above the maximum level ”A”. The most likely reason is that the solenoid valve MV1 is not closing. The alarm stops after five minutes. The water level does not reach the maximum level ”A” during filling. The most likely reason is that the solenoid valve MV1 is not opening, the water tap is turned off or the drain valve SV1 is not closing. The alarm stops after 30 minutes. The sensor has detected unreasonable values, outside its detection rage, is not correctly aimed at the water surface or has stopped working. This fault is also shown by the sensor LEDs both glowing red. The alarm stops after five minutes. Alarm CP1-Q1 or CP2-Q2 Has been initiated because the overload protection for circula- tion pump CP1 or CP2 has tripped. Resetting alarm Press the Esc key to reset an alarm. T1 Q1 K1 Q2 K2 RC1 OK ESC F1 11-15 1-9 PE N T1, Transformator 230VAC/24VDC RC1, Reglercentral (PLC) K1-K2, Kontaktor Q1-Q2, ÷verlastskydd F1, S‰kring 2A Fig. 7 Components inside of the control box F1, Fuse 2 A T1, 230 VAC/24 DVDC Transformer RC1, Controller (PLC) K1-K2, Contactor Q1-Q2, Overload protection

HUMIDIFIER, FOR CIRCULATED WATER

Installation and maintenance instruction 15 FläktGroup DC_8642GB 20180131_R0 Specifications are subject to alteration without notice + L N PE - SV 1 3 + A - 0-10V B Alarm 1 2 TF 1 6 4 3 Q 2 Q 1 7 8 RH 1 RH 2 MV 1 4 CP 2 CP 1 5 6 L1 L2 L3 N PE K1 K2 Q1 Q2 T1 TERMINAL SV 1 L1 2 4 6 13 14 12 1 3 11 7 8 RC1 A2 A1 95 96 CP1 CP2 2 4 6 5 1 3 Brown Blue Shielded White Level sensor PE PE PE M 3-phase 3-phase M Solenoid valve GU1 5 Valve actuator 3 1 2 PE N L N MV1 SV1 Circulation pump(s) Alarm output (Hygrostat RH2) Hygrostat RH1 Start signal from TF1 230VAC / 24VDC Contactor Contactor Overload protection Overload protection Transformer External high-voltage switch 3x400VAC+N+PE 50 Hz 9 15 Grey 2A 1.72/1.00A 1.72/1.00A Max 250VAC 8A Alarm Normally-open Normally-closed F1 Black Black Black Black Black Black Black Black Black Brown Blue (Grey) Brown Black Blue (Grey) Light blue Light blue Light blue Light blue Dark blue Grey Green Green Brown Brown Blue(grey) Black Brown Blue Brown Red Yellow Violet Orange Orange Orange Grey Dark blue White Ledarna skall ändmärkas 1 Controller (PLC) 2 6 4 1 3 5 A2 2 4 6 A1 2 6 95 4 96 N WIRING DIAGRAM

HUMIDIFIER, FOR CIRCULATED AND ONCE-THROUGH WATER

Installation and maintenance instruction 16 FläktGroup DC_8642GB 20180131_R0 Specifications are subject to alteration without notice EQQZ-01 HUMIDIFIER CASSETTE The humidifier block and distributor block in EQQZ- 01 are installed in the relevant humidifier cassette as shown in the figure above. When the cassettes are installed in the humidifier the bevelled corner must face downwards and against the direction of the air flow. ORDERING CODE Humidifier EQQA-aaa-bb-c-d-e-f Size (aaa) 008-090 Humidity level (bb) 1 = 90% 2 = 60% Version (c) 1= circulating water 2 = once-through water Control connection (d) 0 = without, 1 = with Inspection side (e) 1 = right, 2 = left Version number (f) 2= version 2 (new humidify fill) Included in EQQZ-01 Humidifier block Screen strip Distributor block The figure shows the cassette upside down. Tape NOTE! Make sure that the tape on the inside of the cassettes is intact.

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