montwill M1 Operation & User’s Manual

Text of the manual

• red display of -1999…9999 digits (optional: green, orange or blue display)

• minimal installation depth: 25 mm without plug-in terminal • adjustment via factory default or directly on the sensor signal • min/max-memory • displayed in °C/°F • display flashing at threshold exceedance / undershooting • impedance matching • programming interlock via access code • protection class IP65 at the front • plug-in terminal • pc-based configuration software PM-TOOL with CD and USB-adapter for devices without keypad for a simple adjustment of standard devices User Manual M1 96x48 M1_1C6GB.pdf update: 27.05.2020 Pt1000 2-wire -200…850°C / -328…1562°F all-guides com

Please state physical unit by order, e.g. °C

STANDARD TYPES ORDER NUMBER Pt1000 2-wire Housing size: 96x48 mm M1-1TR4B.030C.570xD M1-1TR4B.030C.770xD Options – breakdown of order code: M 1- 1 T R 4 B. 0 6 0 C. 7 7 0 x D Basic type M-Line Dimension D physical Unit Installation depth 38 mm 1 Version incl. plug-in terminal x internal version Housing size Switching points 96x48x25 mm (WxHxD) 1 0 no switching points Display type Protection class Temperature T 1 without keypad, operation via PM-TOOL Display colours 7 IP65/plug-in terminal Blue B Green G Supply voltage Red R 5 230 VAC Orange Y 7 24 VDC galv. isolated Number of digits Measuring input 4-digit 4 C Pt1000 Digit height Analog output 14 mm B 0 Without Interface Pt1000 Type without 0 6 2-wire

1. Brief description

1 2. Assembly 1 3. Electrical connection and connection examples 2 4. Function description and operation 3 4.1. Programming software PM-TOOL 3 5. Setting up the device 4 5.1. Switching on 4 5.2. Standard parameterisation (flat operation level) 4 Value assignment for control of the signal input, displayed in °C/°F, impedance matching 5.3. Programming interlock 5 Activation/Deactivation of the programming interlock or change into extended parameterisation 5.4. Extended parameterisation 6 Superior device functions like e.g.: - allocation of functions onto the navigation keys 6 - adjustment of limit values for optical alarm, 6 - safety parameter for locking of the programming, 7 6. Reset to default values 8 Reset of the parameter onto delivery condition 7. Alarms / Switching points 9 Functional principle of the optical switching points 8. Technical data 10 9. Safety advices 12 10. Error elimination 13

1. Brief description / 2. Assembly

Please read the Safety advices on page 12 before installation and keep this user manual for future reference. 1. After removing the fixing elements, insert the device. 2. Check the seal to make sure it fits securely. 3. Click the fixing elements back into place and tighten the clamping screws by hand. Then use a screwdriver to tighten them another half a turn. CAUTION! The torque should not exceed 0.1 Nm! 1. Brief description The panel instrument M1-1C6 is a 4-digit device for temperature metering via Pt1000- sensors and a visual limit value monitoring via the display. The configuration happens via three front keys or via the optional PC-software PM-TOOL. An integrated programming interlock prevents unrequested changes of the parameter and can be unlocked again via an individual code. The electrical connection happens on the rear side via plug-in terminals. Selectable functions like e.g. the recall of the min/max-value, an impedance matching and a direct change of the limit value in operating mode complete the modern device concept. Sealing 48,0 96,0 3,0 38,0 Installation depth incl. plug-in terminal Gap for physical unit

3. Electrical connection

2 3. Electrical connection Type M1-1VR4B.0001.570xD with a supply of 230 VAC Type M1-1VR4B.0001.770xD with a supply of 24 VDC, galv. isolated Advice: The galvanic isolation in devices with temperature sensors, that do not have a galvanic connection to an extrinsic potential, can be cancelled by an bridge from terminal 3 to 4 and thus stabilise the device against external failures. Devices with a supply of 230 VAC need to connect terminal 3 to signal ground. 1 2 3 4 5 Pt1000 2-wire N L 230 VAC 3 VA <_ 1 2 3 4 5 Pt1000 2-wire _ + 24 VDC <_ 1 VA

4. Function description and operation

3 4. Function description and operation 4.1. Programming via configuration software PM-TOOL-MUSB4: You receive the software on CD incl. an USB-cable with a device adapter. The connection happens via a 4-pole micromatch connector plug on the back and the PC is connected via an USB connector plug. System requirements: PC with USB interface Software: Windows XP, Windows Vista With this tool the device configuration can be created, skipped and saved on the PC. Via the easy to handle program surface the parameter can be changed, whereat the mode of operation and the possible selection options can be preset via the program. CAUTION! During parameterisation with connected measuring signal, make sure that the measuring signal has no mass supply to the programming plug. The programming adapter is galvanic not isolated and directly connected with the PC. Via polarity of the input signal, a current can discharge via the adapter and destroy the device as well as other connected components! Level Button Description Menu level Change to parameterisation level with the relevant parameters. For navigation at the menu level. Parameterisation level To confirm the changes made at the parameterisation level. To change the value or setting. Operation The operation is divided into two different levels. Menu Level Here it is possible to navigate between the individual menu items. Parameterization level: The parameters stored in the menu item can be parameterized here. Functions that can be adjusted or changed, are always indicated with a flashing of the display. Adjustments made at the parameterisation level should always be confirmed by pressing the [P]-key to save them. However, the display automatically saves all adjustments and then switches into operation mode if no further keys are pressed within 10 seconds. Menu level Parameterisation level Example: all-guides com

5.1. Switching on

Once the installation is complete, start the device by applying the current loop. Check beforehand once again that all the electrical connections are correct. Starting sequence For 1 second during the switching-on process, the segment test ( ) is displayed, followed by an indication of the software type and, after that, also for 1 second, the software version. After the start-up sequence, the device switches to operation/display mode. 5.2. Standard parameterization: To be able to parameterize the display, press the [P] key in operating mode for 1 second. The display then changes to the menu level with the first menu item . 5. Setting up the device 5. Setting up the device Menu level Parameterization level Type of the temperature measurement, Default: For representing of temperature choose between °C and °F and confirm with [P]. The display then switches back to the menu level again. Setting the decimal place / sign of physical unit, : Default: The decimal place and the physical unit are set with [▼] [▲]. If e.g. the temperature measurement is chosen in °C, 0°C or 0.0°C can be selected on the parameterization level. Confirm with [P], the display then switches back to the menu level again. Impedance matching, : Default: The value for the sensor alignment is adjusted from the smallest to the highest place with [▼] [▲] and confirmed digit per digit with [P]. After the last place the display switches back to the menu level. The value alignment for a temperature measurement in °C can be set between -20.0 and +20.0 and for a measurement in °F between -36.0 and +36.0. If the measurement is redirected later, the value is rounded.

5. Setting up the device

Menu level Parameterization level Setting the display time, : Default: The display time is set with [▲] [▼]. The display moves up in increments of 0.1 sec up to 1 second and in increments of 1.0 to 10.0 seconds. Confirm the selection by pressing the [P] button. The display then switches back to the menu level again. 5.3. Programming interlock Activation / deactivation of the programming lock and completion of the standard parameterization, Default: Choose between the deactivated key lock (works setting) and the activated key lock with the navigation keys [▲] [▼]. Make the selection with [P]. After this, the display confirms the settings with " , and automatically switches into operating mode. If was selected, the keyboard is locked. To get back into the menu level, press [P] for 3 seconds in operating mode. Now enter the (works setting ) that appears using the [▲] [▼] keys plus [P] to unlock the keyboard. appears if the input is wrong. then

5. Setting up the device

Menu level Parameterization level Min/max-value inquiry - assignment of key functions, Default: Here, you can enter for the operating mode either a min/max-value inquiry or a threshold value correction on the arrow keys. If the min/max-memory is activated with , the measured min/max-values will be saved during operation and can be called up via the arrow keys [▲] [▼]. When the device is restarted or the buttons are pressed simultaneously, the values are lost or deleted. If the threshold value correction is selected, the limit values can be changed during operation without hindering the operating procedure. If is parameterized, the navigation keys [▼] [▲] have no function in operating mode. Flashing of display, Default: Here, flashing of the display can be added as an extra alarm function, either to the first limit value (select: ), the second limit value (select: ) or to both limit values (select: ). With (works setting), no flashing is assigned at all. Limit values / limits, Default: For both limit values, two different values can be parameterized. With this, the parameters for each limit value are called up one after the other. Hysteresis for limit values, Default: For both limit values, a hysteresis function exists that reacts according to the functional principle (operating current / quiescent current). 5.4. Extended parameterization By pressing the [▲] & [▼] keys during standard parameterization for one second, the display switches to the extended parameterization mode. Operation is the same as in standard parameterization.

5. Setting up the device

Menu level Parameterization level Function if display falls below / exceeds limit value, Default: To indicate if the value falls below the lower limit value, can be selected (LOW = lower limit value) and if it goes above the upper limit value, can be selected (HIGH = upper limit value). LOW corresponds to the quiescent current principle and HIGH to the operating current principle. Limit value / limits, Default: For both limit values, two different values can be parameterized. With this, the parameters for each limit value are called up one after the other. Hysteresis for limit values, Default: For both limit values, a hysteresis function exists that reacts according to the functional principle (operating current / quiescent current). Function if display falls below / exceeds limit value, Default: To indicate if the value falls below the lower limit value, can be selected (LOW = lower limit value) and if it goes above the upper limit value, can be selected (HIGH = upper limit value). LOW corresponds to the quiescent current principle and HIGH to the operating current principle. Setting the code, Default: Here, it is possible to select an individual code (works setting ) for locking the keyboard. To lock/release the key, proceed according to menu item .

6. Reset to default values

To return the unit to a defined basic state, a reset can be carried out to the default values. The following procedure should be used: • Switch off the power supply • Press button [P] • Switch on voltage supply and press [P]-button until is shown in the display. With reset, the default values of the program table are loaded and used for subsequent operation. This puts the unit back to the state in which it was supplied. Caution! All application-related data are lost. 6. Reset to default values all-guides com

7. Functional principle of the switching points

Alarms / optical switching point display An activated set point can be optically indicated by flashing of the 7-segment display. Functional principle of the alarms Alarm Deactivated, display value Threshold Threshold/limit value for switch over. Hysteresis Width of the window between the thresholds. Operating principle Limit value exceedance / limit value undercut 7. Functional principle of the switching points Limit value exceedance “ ” The switching point S1-S2 is “off” below the threshold and “on” on reaching the threshold. Limit value undercut “ ” The switching point S1-S2 is “on” below the threshold and switched “off” on reaching the threshold.

8. Technical data

Housing Dimensions 96x48x25 mm (BxHxD) 96x48x38 mm (BxHxD) including plug-in terminal Panel cut-out 92.0+0.8 x 45.0+0.6 mm Insulation thickness up to 3 mm Fixing snap-in screw element Material PC Polycarbonate, black, UL94V-0 Sealing material EPDM, 65 Shore, black Protection class standard IP65 (front), IP00 (back side) Weight approx. 100 g Connection plug-in terminal; wire cross section up to 2.5 mm2 Display Digit height 14 mm Segment colour red (optional green, orange or blue) Display range -1999 to 9999 Setpoints optical display flashing Overflow horizontal bars at the top Underflow horizontal bars at the bottom Display time 0.1 to 10.0 seconds Input Measuring range Measuring fault Digit Pt1000 2-wire -200…850°C 0.2 % of measuring range ±1 Pt1000 2-wire -328…1562°F 0.2 % of measuring range ±1 Accuracy Temperature drift 100 ppm / K Measuring time 0.1…10.0 seconds Measuring principle U/F-conversion Resolution 0.1°C or 0.1°F Power pack 230 VAC ±10 % max. 3 VA 24 VDC ±10 % max. 1 VA Memory EEPROM Data life ≥ 100 years at 25°C 10 8. Technical data

relative humidity 0-80% on years average without dew

EMV EN 61326 CE-sign Conformity to directive 2014/30/EU Safety standard According to low voltage directive 2014/35/EU EN 61010; EN 60664-1 11 8. Technical data

Please read the following safety advice and the assembly chapter 2 before installation and

keep it for future reference. Proper use The M1-1C6-device is designed for the evaluation and display of Pt1000 signals. Danger! Careless use or improper operation can result in personal injury and/or damage to the equipment. Control of the device The panel meters are checked before dispatch and sent out in perfect condition. Should there be any visible damage, we recommend close examination of the packaging. Please inform the supplier immediately of any damage. Installation The M1-1C6-device must be installed by a suitably qualified specialist (e.g. with a qualification in industrial electronics). 9. Safety advices Notes on installation • There must be no magnetic or electric fields in the vicinity of the device, e.g. due to transformers, mobile phones or electrostatic discharge. • The fuse rating of the supply voltage should not exceed a value of 0.5A N.B. fuse! • Do not install inductive consumers (relays, solenoid valves etc.) near the device and suppress any interference with the aid of RC spark extinguishing combinations or free- wheeling diodes. • Keep input, output and supply lines separate from each other and do not lay them parallel with each other. Position “go” and “return lines” next to one another. Where possible use twisted pair. So, the best measuring results can be received. • Screen off and twist sensor lines. Do not lay current-carrying lines in the vicinity. Connect the screening on one side on a suitable potential equaliser (normally signal ground). • The device is not suitable for installation in areas where there is a risk of explosion. • Any electrical connection deviating from the connection diagram can endanger human life and/or can destroy the equipment. • The terminal area of the devices is part of the service. Here electrostatic discharge needs to be avoided. Attention! High voltages can cause dangerous body currents. • Galvanic insulated potentials within one complex need to be placed on an appropriate point (normally earth or machines ground). So, a lower disturbance sensibility against impacted energy can be reached and dangerous potentials, that can occur on long lines or due to faulty wiring, can be avoided. 12 9. Safety advices

10. Error elimination

10. Error elimination Error description Measures 1. The unit permanently indicates overflow. • The input has a very high measurement, check the measuring circuit. • The input is open. 2. The unit permanently shows underflow. • The input has a very low measurement, check the measuring circuit . • The input is open. 3. The word HELP lights up in the 7-segment display. • The unit has found an error in the configuration memory. Perform a reset on the default values and re-configure the unit according to your application. 4. Program numbers for parameterising of the input are not accessible. • Programming lock is activated • Enter correct code 5. Err1 lights up in the 7-segment display • Please contact the manufacturer if errors of this kind occur. 6. The device does not react as expected. • If you are not sure if the device has been parameterised before, then follow the steps as written in chapter 6 and set it back to its delivery status. 7. The temperature value is unstable. • Please check the possibility to set aside the galvanic isolation for a discharging of failures as described under chapter 3 „Electrical connection“. Before make sure that the possible metal sensor is separated from the sensor element. update: 27.05.2020 M1_1C6GB.pdf all-guides com

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