Dormakaba ED900 Installation Instructions Manual

(Fine cover) Double egress doors Installation Instructions 08125330 – 02-2020 | EN |

Table of Contents Table of contents 2 1 General information 4 1.1 General information 4 1.2 ED900 Arm configurations 4 2 Product description 5 2.1 Product description 5 2.2 Handing of door 5 2.3 Double egress door installation configurations 6 3 Safety information 7 4 ED900 Product overview 8 4.1 ED900 push arm system 8 4.2 ED900 pull arm system 8 4.3 ED900 – double egress door configurations 9 4.4 ED900 operator component views 10 5 ED900 hardware – double door 12 5.1 ED900 operator and mounting plate 12 5.2 Door decal kit, low energy 12 5.3 Double door communication cable 12 5.4 Arm assemblies 13 5.5 Axle extension sleeves and extensions 13 5.6 ED900 mounting plate screw kit 14 5.7 ED900 arm mounting screw kits 14 5.8 ED900 standard cover kit 14 5.9 ED900 full width cover, mounting plate extension, and cables – option 15 5.10 Key switch panels – option 16 5.11 Push arm door stop - option 16 5.12 Conduit box and wiring kit – options 17 6 Technical data 18 6.1 ED900 Technical data 18 6.2 Operating specifications 19 7 Operational mode overview 19 7.1 ED900 door closer modes 19 7.2 Low energy product 19 8 User interface 20 8.1 Overview 20 8.2 4 button keypad and display 20 8.3 Program and Exit Only switches 21 8.4 Operator status LEDs 21 9 System accessories 22 9.1 System accessory electrical connections 22 9.2 System accessories 22 9.3 ED900 terminal board interfaces 23 10 ED900 door signage 24 10.1 Low energy operator 24 10.2 Door signage, low energy double egress swing door 25 10.3 Safety Information label, low energy swing doors 26 Table of contents 11 Recommended tools and torque chart 27 11.1 Recommended tools 27 11.2 Standard tightening torque 27 11.3 Drill bits 27 12 ED900 installation overview 28 12.1 Installation preparation 28 12.2 ED900 operator installation with standard covers 30 12.3 ED900 operator installation with full width cover (option) 30 12.4 ED900 operators – assign active door and inactive door type 30 12.4 ED900 operators – 115 Vac customer wiring 31 12.5 ED900 operators – program switch operation 31 12.6 Interconnecting cables 31 13 ED900 installation templates 32 13.2 Installation templates – pull arm 32 13.3 Installation templates – pull as push 35 13.4 Installation templates – push arm 36 13.3 Installation templates, double doors 38 14 ED900 operator and mounting plate preparation 42 14.1 Remove mounting plate from each ED900 operator 42 14.2 Mounting plate 115 Vac terminal blocks 43 14.3 Options – Customer 115 Vac connection to terminal blocks 44 14.4 Full width cover option – ED900 operator preparation and mounting plate assembly 46 15 ED900 mounting plate and operator installation 48 15.1 ED900 mounting plate attachment to jamb and/or wall examples 48 15.2 Install ED900 mounting plate to jamb and/or wall 49 15.3 Full width cover option – Install cables between mounting plates 50 15.4 Connect customer 115 Vac to ED900 mounting plate terminal block 52 15.5 Route accessory wiring to active door mounting plate 53 15.6 Remove protective film strips from each ED900 operator 54 15.7 Install each ED900 operator onto its mounting plate 54 15.8 Full width cover option – Install program switch, active door ED900 55 15.9 Full width cover option – 115 Vac pair power cable connections 56

Table of Contents 16 J/Push arm installation 57 16.1 Push arm installation templates 57 16.2 Push arm installation 57 17 Arm with track mount installation 60 17.1 Arm with track installation 60 17.2 Splined arm and track assemblies 60 17.3 Splined arm and track hardware 60 17.4 Slide shoe assembly 61 17.5 Install hardware into track 61 17.6 Fasten track assembly to door 62 17.7 Arm assembly 63 17.8 Arm assembly with CPD lever 63 17.9 Fasten arm to ED900 operator 64 18 Measure door width, reveal depth 66 18.1 Door width parameter Tb 66 18.2 Record door width measurement, Tb value 66 18.3 Tb parameter values 66 18.3 Reveal depth parameter rd 67 18.4 Measure and record reveal depth 67 18.5 rd parameter values 67 19 Operator spring tension 68 19.1 Set ED900 operator spring tension 68 20 Braking circuit plug 69 20.1 Braking circuit plug position 69 21 Power fail closing speed 70 21.1 Set power fail closing speed 70 22 Parameters 71 22.1 Parameters 71 23 Single door first commissioning 74 23.1 First commissioning 74 23.2 Set configuration parameters 75 23.3 Set parameter PS, program switch type 76 23.4 Perform learning cycle 77 24 Double door first commissioning 78 24.1 Separately commission active and inactive doors 78 24.2 Set operator parameters for double door operation 78 24.3 Connect communication cable between operators 80 25 Connect accessory wiring and test 81 25.1 Install accessory wiring 81 25.2 Test all accessories 81 26 Set track bumper stop 82 26.1 Set track bumper stop position 82 27 Install push arm door stop 83 27.1 Install push arm door stop (optional assembly) 83 28 Install ED900 cover, end caps and spindle caps 84 28.1 Install cover and end caps 84 28.2 Install spindle caps 85 28.3 Full width cover option – Install cover and end caps 86 29 Install door signage 87 29.1 Install door signage 87 30 ANSI/BHMA standards 88 30.1 A156.19 Low energy power operated doors 88 31 Upgrade cards 90 31.1 Upgrade cards 90 31.2 Container module 90 31.3 Installing upgrade cards 91 32 Maintenance 92 32.1 Safety label, low energy swing doors 92 32.2 ED900 environment and cleaning 93 32.3 Yellow LED, service level 93 32.4 Pull arm maintenance 94 32.5 Arm fasteners – torque requirements 95 32.6 Push arm maintenance 96 32.7 ED900 brake maintenance 97 Appendix A – Driving parameters – detail 99 A.1 Driving parameters detail 99 Appendix B – Troubleshooting 108 B.2 Red LED status codes 109 B.3 Troubleshooting chart, "ln" codes 110 B.4 Troubleshooting chart, "E" codes 111 Appendix C – dormakaba handheld 113 C.1 dormakaba handheld terminal 113 C.2 dormakaba handheld; configuration parameters 114 C.3 dormakaba handheld; driving parameters 115 C.4 dormakaba handheld; special functions (Upgrade cards) ED900 116 C.5 dormakaba handheld; diagnostics 117 C.6 New dormakaba handheld; language change to English 119 C.7 dormakaba handheld; firmware update 120 Appendix D - Wiring diagrams 122 D1.1 Key Switch Panel with RJ45 connector 122 D2.1 Key Switch Panel 123

Chapter 1 1.1.1 Installation Instructions This manual provides installation instructions for ED900 low energy swing door operators used in double egress door installations. 1.1.2 Manual storage This document must be kept in a secure place, and accessible for reference as required. If the door system should be transferred to another facility, insure that this document is transferred as well. 1.1.3 dormakaba.com website Manuals are available for review, download, and printing on the dormakaba.com/us website. 1.1.4 Dimensions Unless otherwise specified, all dimensions are given in inches (“) and [mm]. 1.1.5 Building codes and standards ED900 installation: observe applicable national and local building codes. 1 General information 1.1 General information 1.1.6 Symbols used in these instructions. WARNING This symbol warns of hazards which could result in personal injury or threat to health. CAUTION This symbol warns of a potentially unsafe procedure or situation. NOTICE Draws attention to important information presented in this document. TIPS AND RECOMMENDATIONS Clarifies instructions or other information presented in this document. 1.2.1 Arm configurations. ED900 is suitable for installation using the following arm configurations: • J8 – Standard push arm, 0 - 8" reveal • J12 – Deep reveal push arm, 8" - 12" reveal 1.2 ED900 Arm configurations • T – Arm and track, 0 - 1" reveal • T275 – Deep reveal arm and track, 1" - 2 3/4" reveal

Chapter 2 2 Product description 2.1.1 Intended use. The ED900 is a low energy electromechanical operator used exclusively for opening and closing interior swing doors. The ED900 operator must be installed on an interior building surface. 2.1.2 Low energy operator. ED900 is supplied only as a low energy operator. • The operator is supplied with a reduced power motor and a brake (Para. 4.4 - component view). • The brake is used during door hold open time. WARNING To reduce risk of injury to persons, use this ED900 operator only with a swing door for which the ED900 is designed for. • Reference Chapter 6, Technical data. TIPS AND RECOMMENDATIONS Insure operator door configuration is qualified for use on the respective smoke or fire rated door. 2.1.3 ED900 maximum door specifications. Reference Para. 6.2, Operating specifications. 2.1.4 ED900 hardware – double swing doors. Reference Chapter 5 for ED900 hardware overview. Hinge Hinge Exterior side of door Interior side of door Left hand door (LH) Left hand reverse door (LHR) Right hand reverse door (RHR) Right hand door (RH) 2.2.1 Handing of door. 2.1 Product description 2.2 Handing of door Fig. 2.1.1 ED900 operator

Chapter 2 Inactive door Active door 2.3 Double egress door installation configurations Fig. 2.3.1 ED900 installation – separate covers 2.3.1 Standard ED900 cover installation. 1. Each ED900 controlled by its own power switch and program switches. Fig. 2.3.1 ED900 installation – separate covers Fig. 2.3.2 ED900 installation – full width cover (option) installation example 2.3.2 Full width cover (option) installation. 1. Inactive door ED900 power switch controls power to both ED900 operators. 2. ED900 single program switch located on active door controls both ED900 operators. Power switch Program switches Program switches Power switch Single program switch Power switch

Chapter 3 3.1 Safety instructions. This document contains important instructions for installation of the ED900 swing door operators. Review these instructions thoroughly prior to installation, and follow them carefully during installation, commissioning, troubleshooting and maintenance. 3.2 Door signage requirements. Proper signs and labels, per ANSI/BHMA A156.19 Standard for Power Assist and Low Energy Power Operated Doors, shall be applied and maintained on the door controlled by the ED900 swing door operators. • Reference Chapter 10, ED900 Door Signage. 3.3 Safety warnings. WARNING An incorrect installation may result in damage to equipment or incorrect equipment operation. WARNING Hazard to mechanical processes by use of control settings, elements, or procedures not documented in this manual! WARNING Electric shock hazard! By use of control elements, settings, or procedures not documented in this manual! WARNING Work on electrical equipment and 115 Vac wiring installation must be only be performed by qualified personnel! WARNING Metallic doors must be grounded per national and local codes! 3 Safety information WARNING Hand pinch point and crushing hazards at door closing edges! WARNING Crushing hazards at door closing edges! 3.4 Residual hazards. WARNING After installation, hazards such as minor crushing, impact with limited force, and risk to unsupervised children may exist depending on structural design of door area, type of door, and any safeguards that have been implemented. WARNING Hand pinch point and crushing hazards at push arm and arm and track! Fig. 3.1 Door closing edges Fig. 3.3 Arm and track Fig. 3.2 Push arm Opposing closing edge Main closing edge Secondary closing edge

Chapter 4 4 ED900 Product overview 4.1 ED900 push arm system Fig. 4.1.1 ED900 RH push arm system example 4.2 ED900 pull arm system Fig. 4.2.1 ED900 RH pull arm system example 1 ED900 operator 2 T/track/arm assembly 3 Axle extension 4 Standard cover 5 End cap, program switch 6 End cap, power switch 7 Mounting plate 7.1 115 Vac terminal block 8 Spindle cap 9 Spindle cap 1 2 3 4 5 6 7 7.1 8 8 9 1 ED900 operator 2 J/pull arm assembly 3 Axle extension 4 Standard cover 5 End cap, program switch 6 End cap, power switch 7 Mounting plate 7.1 115 Vac terminal block 8 Spindle cap 9 Spindle cap 1 2 3 4 8 9 8 6 5 7 7.1

Chapter 4 4.3 ED900 – double egress door configurations Fig. 4.3.1 ED900 LH double egress Fig. 4.3.2 ED900 RH double egress Standard width cover 27” [686] 0 - 8” [0 - 203] 5 1/8” [130] Fig. 4.3.3 ED900 LH double egress full cover option Fig. 4.3.4 ED900 RH double egress full cover option

Chapter 4 22 4 24 5 28 12 6 11 22 27 7 15 16 18 1 20 21 8 9 20 1 Power switch 2 120 Vac cable 4 Splined shaft spindle 5 Operator (motor, gear, spring) 6 Spring tension adjustment, closing force 7 Program switches 8 4 button user interface 9 Information display 11 Potentiometer, power fail closing speed adjustment 12 Terminal jumper socket, push or pull mounting 15 RJ45 socket, double door operator synchronization 16 Com 1 service connector 17 Accessories terminal board 18 Mounting plate 19 Customer ground terminal 20 Guide pin 21 Ribbon cable 22 Ribbon cable socket 23 Upgrade card socket 24 Motor 25 Encoder socket and cable 26 Motor socket and cable 27 Control board 28 Motor brake Fig. 4.4.1 ED900 component view 1 4.4 ED900 operator component views Fig. 4.4.2 ED900 component view 2 4 17 6 9 8 20 23 20 1 19 2

Blank page This page left intentionally blank.

Chapter 5 5 ED900 hardware – double door Fig. 5.1.1 Two - ED900 operator and mounting plate 1 Terminals for accessory wiring 2 Bag containing terminals and third guide pin* 3 Guide pin 4 5 mm T-handle hex key 08120720 * Included with operator Fig. 5.1.2 Two- Accessory terminals 5.1 ED900 operator and mounting plate 2 1 4 Fig. 5.1.3 5 mm T-handle hex key 1 Communication cable assembly 08125243 2 RJ45 connector 5 Ferrite bead Fig. 5.3.1 Communication cable 2 5 5 2 1 Fig. 5.2.1 Two - Decal kit, low energy 08087770 1 Decal, Automatic Caution door (both sides) 2 Decal, Activate Switch to Operate 3 Decal, Push to Operate 4 Decal, Pull to Operate 5 Decal, AAADM safety Information label, low energy CAUTION DOOR AUTOMATIC DD0586-010 SAFETY INFORMATION Low Energy Swinging Doors 1. Activate the door. Door should open at a slow smooth pace (4 or more seconds), and stop without impact. 2. Door must remain fully open for a minimum of 5 seconds before beginning to close. 3. Door should close at a slow, smooth pace (4 or more seconds), and stop without impact. 4. Inspect the foor area. It should be clean with no loose parts that might cause user to trip or fall. Keep trafc path clear. 5. Inspect door‘s overall condition. The appropriate signage should be present and the hardware should be in good condition. 6. Have door inspected by an AAADM certifed inspector at least annually. AAADM American Association of Automatic Door Manufacturers ANNUAL COMPLIANCE INSPECTION INSPECT FOR AND COMPLIES WITH ANSI A156.19 ON: DATE:______________ by AAADM Certified Inspector Number:___________ AAADM-3044 DO NOT USE DOOR if it fails any of these safety checks of if it malfunctions in any way. Call a qualifed automatic door service company to have door repaired or serviced. See Owner’s manual or instructions for details on each of these and other safety items. If you need a copy of the manual, contact the manufacturer. These minimum safety checks, in addition to those in the Owner’s Manual, should be made each day and after any loss of electrical power . 1 3 4 2 8 5.2 Door decal kit, low energy 5.3 Double door communication cable

Chapter 5 Fig. 5.4.3 T275 – Splined pull arm assembly, LH, 1 - 2 3/4" reveal 5.4 Arm assemblies 1 Drive arm 2.1 Adjustment shaft tube, 225 mm 2.2 Adjustment shaft, 225 mm 3 Shoe 4 Axle extension 5.1 Adjustment shaft tube, 450 mm 5.2 Adjustment shaft, 450 mm 1 Drive arm 2 CPD lever 3 Track Fig. 5.4.4 T275 – Splined pull arm assembly, RH, 1 - 2 3/4" reveal Fig. 5.4.5 T – Splined pull arm assembly, 0 - 1" reveal 1 Drive arm 2 CPD lever 3 Track 1 4 2.1 2.2 3 Fig. 5.4.1 J8 – Splined push arm assembly, 225 mm, 0 - 8" reveal Fig. 5.4.2 J12 – Splined push arm assembly, 500 mm, 8" - 12" reveal 1 2 3 1 2 3 1 3 1 5.1 5.2 3 4 5.5 Axle extension sleeves and extensions Fig. 5.5.1 [20 mm] 08125201 Fig. 5.5.2 [30 mm] 08125202 Fig. 5.5.3 [60 mm] 08125203 1 20 mm axle extension sleeve 1.1 20 mm axle extension 2 M8 -1.25 x 40 SHCS 3 30 mm axle extension sleeve 3.1 30 mm axle extension 4 M8 -1.25 x 50 SHCS 5 60 mm axle extension sleeve 5.1 60 mm axle extension sleeve 6 M8 -1.25 x 80 SHCS 1 1.1 2 5 5.1 6 3 3.1 4

Chapter 5 5.6 ED900 mounting plate screw kit Fig. 5.6.1 Two sets - Mounting plate fasteners 3 2 Fig. 5.8.2 ED900 operator end caps Fig. 5.8.1 ED900 standard width 27" cover 3 3 Standard width cover Fig. 5.8.3 Spindle cops 5.8 ED900 standard cover kit 2 End cap, program switches 3 End cap, power switch 4 Spindle cap 5 Spindle cap 4 5 15,16 Mounting plate fastener kit 08120570 15 1/4-20 x 1" FH machine screw 16 No. 14 x 1 "FH wood screw (12) 15 (12) 16 Fig. 5.7.1 Two sets -Push arm screw kit Fig. 5.7.2 Two sets -Pull arm screw kit 10 Pull arm screw kit 08122740 10.1 10-24 x 1 1/2" barrel nut 10.2 10-24 x 1 1/4" FHSCS (flat head socket screw 10.3 #14 x 1 1/4" pan head wood screw 9 Push arm screw kit 08120550 9.1 10-24 x 1 1/2" barrel nut 9.2 10-24 x 1" PPHMS 9.3 #14 x 1 1/4" pan head wood screw 9.2 9.1 9.3 10.1 10.2 10.3 5.7 ED900 arm mounting screw kits

Chapter 5 Fig. 5.9.2 115 Vac power cable 5.9.2 Power cable • 1750 mm, 68 7/8" 08125246 • 2400 mm, 94 1/2" 08125247 • 3400 mm, 133 7/8" 08125248 5.9.3 Single program switch • 3340 mm, 131 1/2" 08122770 Fig. 5.9.3 Single program switch and cable 1 3 position program switch 2 3 conductor cable 1 3 conductor cable 3 Ring lug 5 Connector 1 2 3 3 5 5 1 5.9 ED900 full width cover, mounting plate extension, and cables – option 1 2 2 13 4 8 9 7 6 14 (4) 16 (4) 15 Fig. 5.9.1 Full width cover kit 08125264 1 Fine cover double 08120370 2 End and spindle cap set 08121260 4 Mounting plate connectors 6 Front cover extension 08121870 7 dormakaba logo plate 08125241 8 M6 x 10 mm SHS with washer 9 M6 x 10 mm PFHS 13 Program switch with cable 08122770 14 Wire retainer 08125242 15 1/4-20 x 1" FH machine screw 16 No. 14 x 1 "FH wood screw

Chapter 5 5.11 Push arm door stop - option Fig. 5.11.1 Door stop assembly Door stop assembly 1/4" thick plate 08121320 Door stop assembly 1/2" thick plate 08121330 1 Plate, bumper mounting, 1/4" thick 08120774 2 Plate, bumper mounting, 1/2" thick 08120770 3 Rubber bumper 08120750 4 Shoulder bolt 08104231 5.1 1/4-20 x 1 1/4" Phillips FHS, black oxide, SS 5.2 No. 14 x 1 1/4" Phillips FHMS for sheet metal, zinc plated steel 5.1 5.2 1 or 2 3 4 2 3 2 Key switch panel, with RJ45 3 Key switch panel 4 Communication cable for program switch panel comm port , 10 ft. Fig. 5.10.1 Key switch panels Wiring diagrams: Reference Appendix D 5.10 Key switch panels – option Fig. 5.10.2 Communication cable 4

Chapter 5 Fig. 5.12.2 Power cord wiring kit 08121110 1 Power cord 08075390 2 Wire nut 3 Cord grip 08121130 4 Conduit box 08120730 5 120 Vac label Fig. 5.12.1 Conduit box 4 Conduit box 08120730 4 11/16” [119] 2 3/4” [70] 4 1 2 3 4 5 5.12 Conduit box and wiring kit – options

Chapter 6 6 Technical data Maximum wire size Connector plug screw size 16 AWG 1/16” Door status X7 97,98,99 Sr parameter Door closed Door open Door closed, locked Com, N.O., N.C. contacts 6.1.5 Integrated functions. Hold open time: Automatic opening dd parameter 0 to 30 s NIght / bank dn parameter 0 to 30 s Manual opening do parameter 0 to 30 s Door blocking behavior hd parameter Automatic, manual door modes Electric strike delayed opening for locking mechanism Ud parameter 0 to 4 s Locking device feedback X3 43, 3 Motor lock Wind load control, maximum Fo, Fc parameters 33.7 lb f 150 N Voltage independent braking circuit Chapter 21 Adjustable with potentiometer LED status indicators Chapter 8 Green Red Yellow 24 Vdc power Error codes Service interval Program and Exit Only switches Chapter 8 Auto, Close, Open Exit only; Off, On User interface Chapter 8 4 button keypad, 2 digit display Firmware update Appendix C Firmware update TMP, temperature management program Overload protection IDC, initial drive control Driving phase optimization Cycle counter CC parameter 0 to 1,000,000 Power assist function hA, hF, hS parameters Drive support for manual opening of door Push & go function PG parameter Auto opening of door at 4° open 6.1 ED900 Technical data 6.1.1 Required operating conditions. Ambient temperature 5 to 122 °F Suitable for dry rooms only Relative air humidity: 93% maximum, non-condensing Power supply 115 Vac ±10%, 50/60 Hz 6.6 A maximum Branch circuit protection (provided by others) 15 A maximum, dedicated branch circuit Protection class NEMA 1 Power wiring: black, white, bare copper (ground) 12 AWG maximum Operating noise Maximum 50 db(A) 6.1.2 General specifications. Operator dimensions (W x H x D) 27" standard cover 27" x 2 3/4 x 5 1/8", [685 x 70 x 130 mm] Operator weight 26.5 lb [12 kg] Maximum door opening angle 95 to 110° depending on installation type 6.1.3 Inputs Maximum wire size Connector plug screw size 16 AWG 1/16” Activation inputs X4* Interior, exterior N. O. contact Safety sensors X5 Swing, approach sides Night-bank (intercom system) X10 57, 57a 8-24 Vdc/Vac +5% Night-bank (key switch) X1 35, 3 d2 parameter Configure for N.O. or N.C. contact Deactivation of drive function X6 4, 4a d1 parameter Configure for N.O. or N.C. contact 6.1.4 Outputs TIPS AND RECOMMENDATIONS • *X4: terminal board numbers, reference Chapter 9, System accessories. • Parameters, reference Chapter 22.

Chapters 6 and 7 Maximum power consumption 120 watt Opening force N (lbf) Fo parameter Minimum 20 (4.5) Maximum 60 (13.5.5) Manual closing force N (lbf) Fc parameter Minimum 20 (4.5) Maximum 60 (13.5) Maximum door weight, pounds 220 at 48" door width Depending on door width and application Door width Minimum 28" Maximum 48" Maximum opening speed, °/s 27 May be limited by door weight after learning cycle. Maximum closing speed, °/s 27 6.2 Operating specifications 6.2.1 ED900 7 Operational mode overview 7.1 ED900 door closer modes 7.1.1 Automatic mode. Door closer mode parameter hd=0. Door opens automatically following pulse generation by a knowing act device or by push/pull. 7.1.2 Manual mode. Door closer mode parameter hd=1. Designed for doors primarily accessed manually. 7.2 Low energy product 7.2.1 ANSI/BHMA 156.19. ED900 operator is configured to meet requirements of a low energy application per ANSI/BHMA A156.19, U.S. Standard for Power Assist and Low Energy Power Operated Doors. 7.2.2 Low energy power operated door. A manual door with a power mechanism that opens the door upon receipt of a knowing act activating signal, does not generate more kinetic energy than specified in ANSI 156.19, and is closed by a power mechanism or by other means. TIPS AND RECOMMENDATIONS Parameter descriptions can be found in Chapter 22; Parameters. Axle extensions, [mm] inches [20] 13/16" [30] 1 3/16" [60] 2 3/8" Reveal depth for pull arm 1 3/16" Reveal depth for pull arm and CPD lever 2 1/4" Reveal depth for standard push arm 0 to 8 3/4" Reveal depth for deep push arm 8" minimum to 11 13/16" 7.1.3 Power assist. • Available only in door closer mode (hd=1), manual opening drive support is automatically adjusted to operator size. • Parameter hA sets door activation angle for power assist function. Once angle reached, drive support provides easier manual opening of the door. • Parameter hF, power assist function. Parameter values greater than 0 provides additional opening force. • Parameter hS, power assist function support for door in closed position. Required system safety, as a low energy application, is achieved utilizing the following design factors: • Reduced dynamic door panel contact forces • Reduced static door panel contact forces • Low driving speeds • Force limitation

Chapter 8 8 User interface 8.1 Overview Fig. 8.1.1 Operator keypad and display 1 2 digit display 2 4 button keypad 8.1.1 Operator user interfaces. 1. 4 button keypad and 2 digit display. • 4 button keypad; to select, input and adjust door parameter values. • 2 digit display; parameter values, error and information codes. Fig. 8.2.1 Door hinge side on right 2 2 digit display 5 Button legend Fig. 8.2.2 Door hinge side on left 8.2 4 button keypad and display Right button 1. Access parameter menu, press button > 3 seconds. 2. Edit selected parameter. 3. Save changed value. Left button 1. Reset, > 3s 2. Quit process, < 3 s. Both buttons together 1. Acknowledge errors, press both buttons < 3 s. 2. Reset, press both buttons > 3 s. Up button 1. Scroll through parameters and error messages. 2. Increase parameter value. Down button 1. Scroll through parameters and error messages. 2. Reduce parameter value. 3. Opening pulse, press button < 3 s. 4. Learning cycle, press button > 3 s. 5. Reset with factory setting, press button > 8 s (program switches off). 6. Identify operator orientation for display 2 2 digit display 6 Button legend rotated 180° 8.2.1 4 button keypad. 4 button legend is orientated so buttons have same function and position regardless of operator orientation. Button legend can be removed and rotated. 8.2.2 4 button keypad functions. TIPS AND RECOMMENDATIONS Symbols • "<", Less than • ">", Greater than 1 2 > 3s Reset < 3s Quit > 3s PRG < 3s LEARN Fact-Setup > 3s > 8s 2 5 > 3s Reset < 3s Quit LEARN < 3s > 3s Fact-Setup PRG > 3s > 8s 6 2

Chapter 8 8.3 Program and Exit Only switches Fig. 8.3.1 Program and Exit Only switches 1 Exit Only switch, 2 position 2 Program switch, 3 position 8.4 Operator status LEDs Fig. 8.4.1 Operator status LEDs 8.4.1 Operator status LEDs. 1. Red LED Blinking codes are used to indicate "ln__" information (system status or operating conditions) or certain error codes "E__". 2. Yellow LED Maintenance interval indicator. When illuminated, an indication the operator system has to be serviced. 3. Green LED • On, internal 24 Vdc power is On. • Off, internal 24 Vdc power is Off. TIPS AND RECOMMENDATIONS Information on LED status codes and maintenance intervals can be found in Appendix B, Troubleshooting. 1 Red LED 2 Yellow LED 3 Green LED 4 Power switch 1 2 1 2 3 4 1 2 3 8.3.1 Program switch control modes. • Auto, door opens following pulse generation by a knowing act device or push/pull. • Door will close after hold open time (adjustable) has expired. • Knowing act device, Para. 3.2. Door will remain at full open position for not less than five seconds. • Push/pull actuation of door, Chapter 10. Door will remain at full open position for not less than three seconds. • Close Auto • Open, door opens automatically and remains open. • Close, door closes automatically, or remains closed. 8.3.2 Exit only switch. • Disables exterior switch only. Open

Chapter 9 9 System accessories 9.1 System accessory electrical connections 9.2.1 Overview ED900 operators are normally used with system accessories available from dormakabaUSA, Inc. or other manufacturers. 9.2.2 Accessory electrical installation. Electrical interfaces from system accessories used with operator must be planned for. This includes routing of wiring from accessories to operator. 9.2.3 System accessories, other manufacturers. dormakaba USA, Inc. cannot guarantee compatibility for other manufacturer's accessories. If any of these accessories are used despite this caution, the operator's full range of functions may be unavailable, or the accessories may not work properly. WARNING Damage to operator or to connected device is also possible! 9.2.4 Power for accessories. External DC power supply is required for external consumers (Para 9.2.6, 9.2.7). 9.2.5 Miscellaneous accessories. 1. Door status display, red, green 9.2 System accessories 9.2.6 Activators Typical activators: 1. Pushbuttons, key switches 2. Access control systems 3. Telephone systems 4. Intercoms TIPS AND RECOMMENDATIONS Refer to Chapter 6, Technical data for electrical interface requirements. 9.2.7 Locking devices Typical locking devices: 1. Electric strike plates 2. Electromagnetic locks 3. Electric locks To insure that operator and locking device work safely when connected together, locking device mus comply with following: 1. Operating voltage, external power supply, 48 Vdc/Vac maximum. 2. Locking device relay contact, maximum load, 1 A. 3. Electric strike plate duty factor, 30% minimum. 4. Motor lock duty factor, 100%. Fig. 9.1.1 Electrical connections, double egress door 1 External program switch, mechanical 2 External program switch, electronic 3 Key switch 4 Pushbutton, night / bank 5 Pushbutton, interior 6 Pushbutton, exterior 7 Door locking device 8 Manual release switch 9 ED900, active door 10 ED900, inactive door 1 8 x 18 AWG 8 x 0.8 mm2 2 x 18 AWG 2 x 0.8 mm2 2 x 18 AWG 2 x 0.8 mm2 2 x 18 AWG 2 x 0.8 mm2 4 x 18 AWG 4 x 0.8 mm2 2 x 18 AWG 2 x 0.8 mm2 2 x 18 AWG 2 x 0.8 mm2 2 x 18 AWG 2 x 0.8 mm2 3 x 12 AWG 3 x 4.0 mm2 115 Vac power 2 4 5 6 3 7 8 9 10

Chapter 9 9.3 ED900 terminal board interfaces TIPS AND RECOMMENDATIONS Do not connect system accessories to board until operator has been commissioned and learning cycle performed. Reference Chapter 25. Fig. 9.3.1 Terminal board electrical connections 1 Green LED (Para. 8.4) 2 Yellow LED (Para. 8.4) 3 Red LED (Para. 8.4) 4 Key (red insert) location in socket. Assigned plug has tab in same location broken off. 5 Jumpers, factory installed at following terminals: • 4 and 4a • 15 and 3* • 11 and 3* * Remove jumpers if safety sensors installed. 6 DCW® upgrade card plug (n/a) 7 Fire protection upgrade card plug 97 98 99 30 31 32 34 33 3 3 35 1 3 6 1 4 4a 3 B A 1 57 57a 1 42 3 1 41 3 1 15 17 3 1 11 13 3 43 3 64 63 62 1G 3 + 24 V Signal input 0 V Partial Open Permanent Open Exit Only Automatic Off N.C. COM Test output X5 X4 X3 X6 X9 X1 X7 + 24 V X8 0 V X10 8 - 24 AC/DC + 5% Wet DCW bus Swing side Approach side Safety sensors Activation inputs Interior Exterior Night- bank input + 24 V Signal input 0 V + 24 V + 24 V Signal input Signal input 0 V 0 V Test output 0 V 24 V Brake coil signal Output COM N.O. N.C. 0 V Locking relay Maximum current: 1A, 48 V DC/AC Locking feedback contact 0 V 0 V + 24 V 0 V 0 V Signal input N.O. Smoke detectors Emergency close Night trigger Program, exit only switches Door status 24 VDC Class II 1 2 3 4 5 6 7 5 5

Chapter 10 10 ED900 door signage Fig. 10.1.1 AUTOMATIC CAUTION DOOR decal Fig. 10.1.2 ACTIVATE SWITCH TO OPERATE decal Fig. 10.1.3 PUSH TO OPERATE, PULL TO OPERATE decals 10.1 Low energy operator 10.1.1 Overview Signage and warnings are specified in ANSI /BHMA A156.19, American National Standard for power assist and low energy power operated doors. 10.1.2 All low energy doors. 1. AUTOMATIC CAUTION DOOR decal. • All low energy doors shall be marked with signage visible from both side of door with the words "AUTOMATIC CAUTION DOOR". • Signs shall be mounted 50" ± 12" from floor to centerline of sign. 10.1.3 Knowing act switch used to initiate door operation. 1. ACTIVATE SWITCH TO OPERATE decal. • When a knowing act device is used to initiate operation of door operator, door shall be provided with sign on each side of door where switch is operated with message "ACTIVATE SWITCH TO OPERATE". 10.1.4 Push/Pull used to initiate door operation. 1. PUSH TO OPERATE, PULL TO OPERATE decals. • When push/pull is used to initiate operation of door operator, doors shall be provided with the message "PUSH TO OPERATE" on push side of door and "PULL TO OPERATE" on pull side of door. CAUTION DOOR AUTOMATIC DD0586-010 1 Activate Switch to Operate DD0758-010 ACTIVATE SWITCH TO OPERATE DD0758-010 1 2 Push to Operate 3 Pull to Operate DD0762-010 PUSH TO OPERATE 2 DD0762-020 PULL TO OPERATE 3 10.1.5 Knowing act: ANSI/BHMA standard A159.19 definition. Any conscious action with the expected result of opening a door. This includes but is not limited to:: • Wall or jamb mounted contact or non contact switches such as push plates. • The action of manually opening (pushing or pulling) a door. • Controlled access devices such as keypads, card readers, and key switches.

Chapter 10 10.2 Door signage, low energy double egress swing door 3 Pull to Operate Fig. 10.2.1 LH approach side Fig. 10.2.2 LH swing side 10.2.1 Knowing act switch used to initiate door operation. 1 Activate Switch to Operate Fig. 10.2.4 LH swing side 2 Push to Operate CAUTION DOOR AUTOMATIC DD0586-010 ACTIVATE SWITCH TO OPERATE 1 CAUTION DOOR AUTOMATIC DD0586-010 1 ACTIVATE SWITCH TO OPERATE CAUTION DOOR AUTOMATIC DD0586-010 ACTIVATE SWITCH TO OPERATE 1 CAUTION DOOR AUTOMATIC DD0586-010 1 ACTIVATE SWITCH TO OPERATE 1 Activate Switch to Operate 10.2.2 Push /pull used to initiate door operation. CAUTION DOOR AUTOMATIC DD0586-010 3 DD0762-020 PULL TO OPERATE CAUTION DOOR AUTOMATIC DD0586-010 2 DD0762-010 PUSH TO OPERATE Fig. 10.2.3 LH approach side CAUTION DOOR AUTOMATIC DD0586-010 3 DD0762-020 PULL TO OPERATE CAUTION DOOR AUTOMATIC DD0586-010 2 DD0762-010 PUSH TO OPERATE 3 Pull to Operate 2 Push to Operate

Chapter 10 Fig. 10.3.1 Safety information label 10.3 Safety Information label, low energy swing doors 10.3.1 Low energy swinging door safety information label. This AAADM label outlines safety checks that should be performed daily on a swinging door controlled by an ED900 low energy operator. 10.3.2 Safety information label location. Place label in a protected, visible location on door frame, near program switch plate if possible. 10.3.3 Annual compliance section of label. This section of label is only completed on low energy swing doors that comply with ANSI/BHMA A156.19 standard and pass inspection by a AAADM certified dormakaba USA, Inc. technician. 10.3.4 Additional annual compliance inspection labels. Place additional labels over annual compliance inspection section of safety information label. SAFETY INFORMATION Low Energy Swinging Doors 1. Activate the door. Door should open at a slow smooth pace (4 or more seconds), and stop without impact. 2. Door must remain fully open for a minimum of 5 seconds before beginning to close. 3. Door should close at a slow, smooth pace (4 or more seconds), and stop without impact. 4. Inspect the foor area. It should be clean with no loose parts that might cause user to trip or fall. Keep trafc path clear. 5. Inspect door‘s overall condition. The appropriate signage should be present and the hardware should be in good condition. 6. Have door inspected by an AAADM certifed inspector at least annually. AAADM American Association of Automatic Door Manufacturers ANNUAL COMPLIANCE INSPECTION INSPECT FOR AND COMPLIES WITH ANSI A156.19 ON: DATE:______________ by AAADM Certified Inspector Number:___________ AAADM-3044 DO NOT USE DOOR if it fails any of these safety checks of if it malfunctions in any way. Call a qualifed automatic door service company to have door repaired or serviced. See Owner’s manual or instructions for details on each of these and other safety items. If you need a copy of the manual, contact the manufacturer. These minimum safety checks, in addition to those in the Owner’s Manual, should be made each day and after any loss of electrical power . ANNUAL COMPLIANCE INSPECTION INSPECT FOR AND COMPLIES WITH ANSI A156.19 ON: DATE: ______________ by AAADM Certifed Inspector Number: ___________ Fig. 10.3.2 Annual compliance inspection label

Chapter 11 11 Recommended tools and torque chart Fig. 11.1.1 Recommended tools 11.1 Recommended tools 1 T-handle hex key, 5 mm Supplied with ED900 2 Hex keys, 2.5 mm, 3 mm, 6 mm 3 Screwdriver, flat blade 4 Door pressure gauge, 0 to 35 ft - lbf 5 Screwdriver, Phillips, #2, #3 6 Torque wrench, 3 to 50 ft lb min. 6.1 Metric hex key sockets 7 Open end wrench, 13 mm 8 Screwdriver, flat blade, M2 (1/16 to 3/32") Fastener size ft lb M5 3.7 M6 7 M8 17 M10 34 M12 58 11.2 Standard tightening torque 11.2.1 Standard tightening torque Fastener Drill bit size #10 wood screw Hardwood 9/64" Softwood 1/8" #12 wood screw Hardwood 5/32" Softwood 9/64" #14 wood screw Hardwood 11/64" Softwood 5/32" 1/4 -20 metal self tapping screw 7/32" 10-24 barrel nut 5/32" 11.3 Drill bits 11.3.1 Drill bit sizes for fasteners Fig. 11.3.1 Drill bit 8 6 6.1 7 5 3 1 4 2

Chapter 12 12 ED900 installation overview 12.1 Installation preparation WARNING Review safety information in Chapter 3! WARNING ED900 system should be installed by trained and knowledgeable installers experienced in installation and commissioning of swing door operators. The installer should be familiar with all applicable local and national building code requirements, and with requirements of current ANSI/BHMA standard A156.19, Power Assist and Low Energy Power Operated Doors. 12.1.1 dormakaba USA, Inc. ED900 hardware. 1. Locate shipping boxes for ED900 operator and hardware. NOTICE Installation steps listed in Chapter 14 through 17 are a recommendation. Structural, local conditions, available tools, or other factors or circumstances may require modification to these steps. 12.1.2 Door frame and door. CAUTION Insure area around door frame, adjacent walls and door is readily accessible and free of objects and debris. 12.1.3 Accessories 1. Verify accessories planned for or in place for the door. Chapter 9, system accessories, list typical accessory types for ED900 operators. TIPS AND RECOMMENDATIONS Accessory wiring to ED900 operator should be planned for prior to operator installation. 12.1.4 ED900 mounting plate installation preparation. CAUTION Using applicable ED900 installation template (Chapter 13), holes for mounting plate fasteners must be located and drilled into door frame, wall or substructure prior to mounting plate installation. CAUTION Mounting plate installation must be orientated with 115 Vac connection towards door hinge side. 12.1.5 ED900 mounting plate extension used with optional full door width cover. TIPS AND RECOMMENDATIONS Mounting plate extension is included for full width cover installation. • Reference Chapter 15. 12.1.6 ED900 115 Vac electrical installation. WARNING Work on electrical equipment and 115 Vac wiring installation must be performed only by qualified personnel! WARNING Electrical shock hazard! 115 Vac branch circuit disconnect for ED900 must be Off prior to start of electrical installation. WARNING 115 Vac wiring to ED900 operator must conform to local and national electrical codes.

Blank page This page left intentionally blank.

Chapter 12 12.2 ED900 operator installation with standard covers 12.4.1 ED900 active and inactive door assignments. 1. Position ED900 operators on a flat surface orientated as shown in Fig. 12.5.1. 2. Determine ED900 active and inactive door assignments. TIPS AND RECOMMENDATIONS Active and inactive door assignments. Fig. 12.1.1 shows example of active and inactive door assignments. Door assignments may be reversed. • Use dL door type parameter to assist in determining ED900 active and inactive door assignments TIPS AND RECOMMENDATIONS dL door type parameter. dL parameter is set during double door commissioning – Reference Chapter 24. Door type Parameter value Parameter description 0* Single door 1 Double door with astragal. • Active door operator – door opens first. 2 Double door with astragal. • Inactive door operator. 3 Double door, without astragal. • Active door operator. Both doors open simultaneously. 4 Double door, without astragal. • Inactive door operator. Both doors open simultaneously. * Factory setting Table 12.4.1 Door-type parameter dL. 12.4 ED900 operators – assign active door and inactive door type Fig. 12.2.1 ED900 standard cover installation for double door operation 12.3 ED900 operator installation with full width cover (option) Fig. 12.3.1 ED900 full width cover installation for double door operation Power switch Inactive door Program switches Power switch Active door Program switches Single program switch Power switch Active door Inactive door

Chapter 12 ED900 – Active door ED900 – Inactive door Power switch Program switches (Disabled) Program switches Power switch Spindle Spindle Fig. 12.5.1 ED900 installation with standard covers ED900 – Active door ED900 – Inactive door Single program switch Power switch Spindle Spindle Program switches (Disabled) Program switches (Disabled) 12.4.1 ED900 installation with standard covers (Fig. 12.2.1) 1. 115 Vac customer power is wired to each ED900 operator. Reference Para.14.2. • Power to each operator is controlled by its power switch. 12.4 ED900 operators – 115 Vac customer wiring 12.5 ED900 operators – program switch operation 12.5.1 ED900 installation with standard covers (Fig. 12.5.1) • Inactive door program switches are disabled in double door operation. 12.5.2 ED900 installation with optional full width covers (Fig. 12.5.2) • Single program switch installed on active door ED900 controls operation of both ED900 controllers. • Standard program switches are disabled in double door operation. • Reference Para.14.7 for single program switch installation. Fig. 12.5.2 ED900 installation with optional full width cover 12.4.2 ED900 installation with full width cover option. (Fig. 12.3.1) 1. 115 Vac customer power is wired to active door ED900. Reference Para.14.2. • Power to both operators is controlled by the active door operator's power switch. 12.6 Interconnecting cables 12.6.1 ED900 installation with standard covers. 1. Communication cable, Para. 5.3. 12.6.2 ED900 installation with full width cover option. 1. Communication cable, Para. 5.3. 2. 115 Vac power cable Para. 5.9. 3. Single program switch and cable, Para. 5.9. • Active door ED900 program switches control operation of both ED900 controllers.

Chapter 13 Fig. 13.2.1 Assembly on hinge side, pull version with slide channel and long pivot pin Axle extension ED900 A B C D Inches mm Inches mm Inches mm Inches mm Standard ● 1 7/32 31 2 1/2 63 7/8 22 2 1/8 54 3/4" [20] ● 2 51 3 1/4 83 1 21/32 42 2 29/32 74 1 3/16" [30] ● 2 13/32 61 3 21/32 93 2 1/16 52 3 5/16 84 2 3/8" [60] ● 3 9/16 91 4 27/32 123 3 7/32 82 4 1/2 114 A C B D Reveal depth maximum ± 1 3/16” [30] Upper edge door Space for cable feed Door with rabbet Upper edge door 5 7/8” [150] 4 3/16” [106] 1 3/4” [45] 1 1/4” [32] 3 15/16” [100] 1 3/4” [45] 2 1/2” [63] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] Ø 1/4” [6,6] 17 3/4” [451] 1 1/4” [32] 6 1/8” [155] 13.2 Installation templates – pull arm 13 ED900 installation templates

Chapter 13 Fig. 13.2.2 Assembly on hinge side, pull version with slide channel CPD and short pivot pin Axle extension ED900 A B C D Inches mm Inches mm Inches mm Inches mm Standard ● 1 7/32 31 2 7/16 62 7/8 22 2 3/32 53 3/4" [20] ● 2 51 3 7/32 82 1 21/32 42 2 7/8 73 1 3/16" [30] ● 2 13/32 61 3 5/8 92 2 1/16 52 3 1/4 83 2 3/8" [60] ● 3 9/16 91 4 13/16 122 3 7/32 82 4 7/16 113 B D A C Reveal depth maximum 2 3/8” [60] Upper edge door Upper edge door Space for cable feed 5 7/8” [150] 4 3/16” [106] 1 3/4” [45] 1 1/4” [32] 3 15/16” [100] 1 3/4” [45] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] 7 11/16” [195] Ø 1/4” [6,6] 2 1/2” [63] 17 3/4” [451] 1 1/4” [31] 1/8” [3] When CPD lever is used, about 1 3/16” [30] must be deducted from the actual reveal depth when the parameter is set.

Chapter 13 Axle extension ED900 A B C D Inches mm Inches mm Inches mm Inches mm Standard ● 1 7/32 31 2 15/16 75 7/8 22 2 19/32 66 3/4" [20] ● 2 51 3 3/4 95 1 21/32 42 3 3/8 86 1 3/16" [30] ● 2 13/32 61 4 1/8 105 2 1/16 52 3 25/32 96 2 3/8" [60] ● 3 9/16 91 5 5/16 135 3 7/32 82 4 31/32 126 Fig. 13.2.3 Assembly on hinge side, pull version with slide channel CPD and long pivot pin B D A C Upper edge door Upper edge door Space for cable feed 5 7/8” [150] 4 3/16” [106] 1 3/4” [45] 1 1/4” [32] 3 15/16” [100] 2 1/2” [63] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] 1 3/4” [45] Ø 1/4” [6,6] 17 3/4” [451] 1/8” [3] 1 3/4” [44] When CPD lever is used, about 1 3/16” [30] must be deducted from the actual reveal depth when the parameter is set. Reveal depth maximum 2 3/8” [60] 7 11/16” [195]

Chapter 13 Axle extension ED900 A B C D Inches mm Inches mm Inches mm Inches mm Standard ● 9/16 14 1 15/16 49 3/16 5 1 9/16 40 3/4" [20] ● 1 11/32 34 2 23/32 69 1 25 2 3/8 60 1 3/16" [30] ● 1 3/4 44 3 1/8 79 1 3/8 35 2 3/4 70 2 3/8" [60] ● 2 29/32 74 4 5/16 109 2 9/16 65 3 15/16 100 Fig. 13.3.1 Assembly on opposite hinge side, push version with slide channel and short pivot pin B D A C Lower edge frame Lower edge frame Space for cable feed Reveal depth maximum 2 3/8” [60] The maximum opening width is 95°. 5 7/8” [150] 4 3/16” [106] 1 3/4” [45] 1 1/4” [32] 3 15/16” [100] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] Ø 1/4” [6,6] 17 3/4” [451] 5 11/16” [145] 1 3/8” [35] 2 1/2” [63] 1 3/4” [45] 13.3 Installation templates – pull as push

Chapter 13 Axle extension ED900 A B C D Inches mm Inches mm Inches mm Inches mm Standard ● 11/16 18 2 51 11/32 9 1 21/32 42 3/4" [20] ● 1 1/2 38 2 13/16 71 1 1/8 29 2 7/16 62 1 3/16" [30] ● 1 7/8 48 3 3/16 81 1 13/32 39 2 13/16 72 2 3/8" [60] ● 3 1/16 78 4 3/8 111 2 23/32 69 4 102 Fig. 12.4.1 Assembly on opposite hinge side, push version with J/arm assembly B D C A Lower edge frame Lower edge frame Space for cable feed 5 7/8” [150] 4 3/16” [106] 1 3/4” [45] 1 1/4” [32] 3 15/16” [100] 9 5/8” [245] Ø 1/4” [6,6] 1 5/16 [33] 1 31/32 [50] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] 1 3/4” [45] 2 1/2” [63] ED100 = 0 – 11 13/16” [0 – 300] ED250 = 0 – 19 11/16” [0 – 500] 13.4 Installation templates – push arm

Chapter 13 Axle extension ED900 A B C D Inches mm Inches mm Inches mm Inches mm Standard ● 11/16 18 2 51 11/32 9 1 21/32 42 3/4" [20] ● 1 1/2 38 2 13/16 71 1 1/8 29 2 7/16 62 1 3/16" [30] ● 1 7/8 48 3 3/16 81 1 13/32 39 2 13/16 72 2 3/8" [60] ● 3 1/16 78 4 3/8 111 2 23/32 69 4 102 B D C A Lower edge frame Lower edge frame ED 100 = 0 mm – 300 mm ED 250 = 0 mm – 500 mm Space for cable feed Note lever position! 1 1/4” [32] 9 7/8” [250] 8 1/8” [206] 3 15/16” [100] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] 2 1/2” [63] 1 3/4” [45] Ø 1/4” [6,6] 1 5/16 [33] 1 31/32 [50] 12 13/16” [325] 5 11/16” [145] Fig. 13.4.2 Assembly on opposite hinge side, push version with J8/arm assembly

Chapter 13 13.3 Installation templates, double doors Fig. 13.3.1 Pull version, mounting on hinge side, Professional cover, standard axle extension Inches mm Inches mm Inches mm Inches mm Axle extension Standard 3/4 20 1 3/16 30 2 3/8 60 A 7/8 22 1 5/8 42 2 52 3 1/4 82 Inches mm Inches mm Pivot pin 1/2 12.5 1 25 B 3/4 19 1 1/4 32 Reveal depth maximum: 5/8” [15] 5 7/8” [150] ± 1 1/16” [30] 2 3/8” [61] 5 1/8” [130] 2 3/4” [70] 5 7/8” [150] 5/8” [15] Minimum 55 1/8” [1400], 57 1/16” [1450] with ESR Drilling template: short pivot pin 1/2” [12.5] Center of operator axle 1 3/4” [45] 5 7/8” [150] 4 3/16” [106] 1 1/4” [31.5] 2 1/2” [63] 3 15/16” [100] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] 17 3/4” [451] Minimum 55 1/8” [1400], 57 1/16” [1450] with ESR Upper edge of door panel Cable entry location on either the left or right side. 17 3/4” [451] 5 7/8” [150] 6 1/8” [155] 4 3/16” [106] 3/8” [9] 1 3/4” [45] 6 1/8” [155] Drilling template: long pivot pin 1” [25] Center of operator axle 1 3/4” [45] 5 7/8” [150] 4 3/16” [106] 1 1/4” [31.5] 2 1/2” [63] 3 15/16” [100] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] Ø 1/4” [6,6] 17 3/4” [451] Minimum 55 1/8” [1400], 57 1/16” [1450] with ESR Upper edge of door panel Cable entry location on either the left or right side. 17 3/4” [451] 5 7/8” [150] 6 1/8” [155] 4 3/16” [106] 3/8” [9] 1 3/4” [45] 6 1/8” [155] 1 1/4” [32] 11/16” [19] 3 15/16” [100] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] Ø1/4” [6,6] 3 15/16” [100] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] Ø1/4” [6,6] A+B+10 Ø1/4” [6,6]

Chapter 13 Fig. 13.3.2 Pull version with CPD lever, mounting on hinge side, Professional cover, standard axle extension Reveal depth maximum: 2 3/8” [60] Minimum 55 1/8” [1400], 57 1/16” [1450] with ESR A+B+10 5 7/8” [150] 5 7/8” [150] 5/8” [15] 5/8” [15] A B 2 3/8” [61] 5 1/8” [130] 2 3/4” [70] Upper edge of door leaf Drilling template: pivot pin short 12.5 mm Center of operator axle 3 15/16” [100] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] 1 3/4” [45] 1 1/4” [31.5] 2 1/2” [63] 17 3/4” [451] 1 1/4” [31] A Minimum 55 1/8” [1400], 57 1/16” [1450] with ESR 3 3/4” [95] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 15/16” [100] 17 3/4” [451] 5 7/8” [150] 4 3/16” [106] 7 11/16” [195] 3/8” [9] 1 3/4” [45] Ø1/4” [6,6] Drilling template: pivot pin long 25 mm Center of operator axle 3 15/16” [100] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] 1 3/4” [45] 5 7/8” [150] 4 3/16” [106] 1 1/4” [31.5] 2 1/2” [63] 7 11/16” [195] 17 3/4” [451] 1 3/4” [44] A Minimum 55 1/8” [1400], 57 1/16” [1450] with ESR 3 3/4” [95] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 15/16” [100] 17 3/4” [451] 5 7/8” [150] 4 3/16” [106] 7 11/16” [195] 3/8” [9] 1 3/4” [45] Ø1/4” [6,6] Upper edge of door leaf Ø1/4” [6,6] Ø1/4” [6,6] Inches mm Inches mm Inches mm Inches mm Axle extension Standard 3/4 20 1 3/16 30 2 3/8 60 A 7/8 22 1 5/8 42 2 52 3 1/4 82 Inches mm Inches mm Pivot pin 1/2 12.5 1 25 B 1 7/32 31 1 3/4 44

Chapter 13 Fig. 13.3.3 Push version with track, mounting on opposite hinge side, Professional cover, standard axle extension Drilling template: pivot pin short 12.5 mm Drilling template: pivot pin long 25 mm Minimum 55 1/8” [1400], 57 1/16” [1450] with ESR 5/8” [15] 5/8” [15] 5 7/8” [150] 5 7/8” [150] A+B+10 A B 5 1/8” [130] 2 3/4” [70] Reveal depth maximum: ± 1 1/16” [30] 1 3/4” [45] 1 1/4” [31.5] 2 1/2” [63] 4 3/16” [106] 5 7/8” [150] 17 3/4” [451] 6 1/8” [155] Ø1/4” [6,6] 3 15/16” [100] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] 1 3/8 [35] A 3 15/16” [100] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] Ø1/4” [6,6] 17 3/4” [451] 6 1/8” [155] 5 7/8” [150] 4 3/16” [106] Bottom edge of reveal 1 3/4” [45] 1 1/4” [31.5] 2 1/2” [63] 5 7/8” [150] 4 3/16” [106] 6 1/8” [155] Center of operator axle 17 3/4” [451] 1 7/8” [48] A Ø1/4” [6,6] 3 15/16” [100] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] 3 15/16” [100] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] Ø1/4” [6,6] 3/8” [9] 1 3/4” [45] 5 7/8” [150] 6 1/8” [155] 4 3/16” [106] 17 3/4” [451] Minimum 55 1/8” [1400], 57 1/16” [1450] with ESR Bottom edge of reveal Minimum 55 1/8” [1400], 57 1/16” [1450] with ESR Center of operator axle 3/8” [9] 1 3/4” [45] Inches mm Inches mm Inches mm Inches mm Axle extension Standard 3/4 20 1 3/16 30 2 3/8 60 A 3/16 5 1 25 1 3/8 35 2 9/16 65 Inches mm Inches mm Pivot pin 1/2 12.5 1 25 B 1 3/8 35 1 7/8 48

Chapter 13 Fig. 13.3.4 Push version with arm, mounting on opposite hinge side, Professional cover, standard axle extension Inches mm Inches mm Inches mm Inches mm Axle extension Standard 3/4 20 1 3/16 30 2 3/8 60 A 3/8 9 1 1/8 29 1 17/32 39 2 23/32 69 ED 100 = ED 250 = 5/8” [15] 5/8” [15] 5 7/8” [150] 9 5/8” [245] 1 31/32” [50] A + 1 5/16” [33] EN 7 = 9 7/8” [250] EN 7 = 12 13/16” [325] 1 31/32” [50] 9 5/8” [245] 5 7/8” [150] EN 7 = 9 7/8” [250] EN 7 = 12 13/16” [325] 5 1/8” [130] 2 3/4” [70] A 1 5/16” [33] 0 – 11 13/16” [0 – 300] 0 – 19 11/16” [0 – 500] Drilling template: arm EN 7 Center of operator axle 3 15/16” [100] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] 3/8” [9] 1 3/4” [45] 8 1/8” [206] 9 7/8” [250] 12 13/16” [325] 1 31/32 [50] 12 13/16” [325] 1 31/32 [50] 5 11/16” [145] 2 1/2” [63] 1 1/4” [31.5] 8 1/8” [206] 9 7/8” [250] Minimum 55 1/8” [1400], 57 1/16” [1450] with ESR 1 5/16” [33] 3 15/16” [100] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] Ø1/4” [6,6] Ø1/4” [6,6] Bottom edge of reveal Cable entry location on either the left or right side. Drilling template: arm EN 3-6 1 3/4” [45] Center of operator axle 2 1/2” [63] 1 1/4” [31.5] 4 3/16” [106] 5 7/8” [150] 9 5/8” [245] Ø1/4” [6,6] 3 15/16” [100] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] 1 31/32 [50] 1 5/16” [33] Minimum 55 1/8” [1400], 57 1/16” [1450] with ESR Ø1/4” [6,6] 3 15/16” [100] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] 1 31/32 [50] 9 5/8” [245] 4 3/16” [106] 5 7/8” [150] 3/8” [9] 1 3/4” [45] Bottom edge of reveal Cable entry location on either the left or right side. Minimum 55 1/8” [1400], 57 1/16” [1450] with ESR

Chapter 14 14.1 Remove mounting plate from each ED900 operator Fig. 14.1.2 Mounting plate removed from ED900 operator 14.1.1 Remove 115 Vac plug from receptacle. 1. Remove 115 Vac plug (5) from its receptacle (6). 14.1.2 Remove mounting plate from ED900 operator. 1. Loosen all eight captive ED900 M6 socket head cap screws (SHCS) using a 5 mm hex T-handle. TIPS AND RECOMMENDATIONS Insure all eight fasteners are free of the mounting plate. 2. Remove operator from mounting plate. TIPS AND RECOMMENDATIONS Guide pin resistance may require screwdriver to start operator removal from end of mounting plate (Fig. 14.1.3). Fig. 14.1.1 115 Vac plug removal 1 ED900 operator 2 Mounting base 3 M6 x 20 SHCS 4 M6 x 10 SHCS 5 Guide pin 6 115 Vac plug 2 3 3 4 4 1 5 6 5 115 Vac plug 6 115 Vac socket 5 6 5 6 14 ED900 operator and mounting plate preparation

Chapter 14 Fig. 14.1.3 Mounting plate removal Fig. 14.1.4 5 mm T-handle hex key 4 Guide pin 4 14.2 Mounting plate 115 Vac terminal blocks 1 M3 x 5 screw 2 115 Vac terminal block 3 Spacer Fig. 14.2.2 115 Vac terminal block assembly 1 2 3 14.2.1 ED900 installation with standard covers (Fig. 14.2.1) 1. Customer 115 Vac is connected to terminal block and ground stud on each ED900 mounting plate. Fig. 14.2.1 ED900 mounting plates – installation with standard covers 1 3 2 3 4 4 5 5 5 5 5 5 1 Inactive door mounting plate 2 Active door mounting plate 14.2.2 ED900 installation with full width cover option (Fig. 14.2.2) 1. Customer 115 Vac is connected to inactive door terminal block and ground stud. 14.2.2 Remove 115 Vac terminal block on inactive door mounting plate. 1. Remove M3 x 5 screw securing 115 Vac terminal block assembly to mounting plate. 2. Remove 115 Vac terminal block assembly. TIPS AND RECOMMENDATIONS Removing 115 Vac terminal block on inactive door mounting plate is optional. • Wiring between mounting plates is facilitated by removing terminal block. Fig. 14.2.3 ED900 mounting plates – installation with optional full width cover example 1 Inactive door mounting plate 2 Active door mounting plate 1 2 3 4 4 5 5 5 5 5 5 6 3 115 VAC terminal block 4 Ground terminal 3 115 VAC terminal block 4 Ground terminal 5 Guide pin 5 Guide pin 6 Mounting plate extension

Chapter 14 14.3 Options – Customer 115 Vac connection to terminal blocks TIGHTEN MAINS TERMINAL TO 5-7 in-lb Use Copper Conductors ONLY WARNING Work on electrical equipment and 115 Vac wiring installation must be performed only by qualified personnel! 14.3.1 Conduit box. 1. Conduit box (Fig. 14.3.3). • U/L approved conduit box accessory; provides 115 Vac surface wiring to ED900. • Reference Para. 14.3.3 for conduit box installation. 14.3.2 Power cord wiring kit. 1. Power cord wiring kit (Fig. 14.3.4). • Eliminates need for hard wiring. Permits ED900 to plug directly into 115 Vac receptacle. • Power cord length: 15" from end of conduit box to center of plug. CAUTION Insure power cord installation conforms to local and national electrical codes. 1 115 VAC terminal block 2 Ground terminal 3 Mains terminal torque and wire label 5 M3.5 screw 6 115 Vac plug to operator L 115 Vac N Neutral G Ground Fig. 14.3.1 115 Vac terminal block Fig. 14.3.2 Mains terminal torque and wire label Use Copper Conductors ONLY 1 2 3 6 L N G Fig. 14.3.4 Power cord wiring kit 08121110 1 Power cord 2 Wire nut 3 Cord grip 4 Conduit box 5 120 Vac label Fig. 14.3.3 Conduit box 08120730 4 Conduit box 4 11/16” [119] 2 3/4” [70] 4 1 2 3 4 5

Chapter 14 14.3.3 Install conduit box (option). TIPS AND RECOMMENDATIONS 115 Vac terminal block is secured to mounting plate by M3 x 25 Phillips head screw. • Screw must be loosened to allow conduit box tabs to slide into mounting plate slots. • Screw is then threaded into conduit box mounting hole and tightened. 1. Loosen M3 x 25 Phillips head screw. 2. Slide conduit box tabs into slots in bottom of mounting plate until hole in conduit box lines up with hole in mounting plate. 3. Thread M3 Phillips head screw into conduit box mounting hole and tighten screw. CAUTION Terminal block M3 screw torque. Tighten M3 screw to a torque of 5 - 7 in-lb. • Insure screw is threaded into conduit box mounting hole. 4. Mounting plate assembly is ready for installation. Fig. 14.3.5 115 Vac terminal block mounting Fig. 14.3.6 Conduit box installed on mounting plate 1 115 VAC terminal block 2 Ground terminal 5 M3.5 screw 6 115 Vac plug to operator L 115 Vac N Neutral G Ground 1 115 VAC terminal block 2 Ground terminal 5 M3.5 screw 6 115 Vac plug to operator 7 Conduit box 7.1 Conduit box mounting hole 1 2 5 6 L N G 5 6 2 7 7.1 1 2 6 7 1 3 4 5 Fig. 14.3.7 Power cord wiring kit assembly (option) 1 Power cord 3 Cord grip 4 Conduit box 5 120 Vac label

Chapter 14 14.4 Full width cover option – ED900 operator preparation and mounting plate assembly Fig. 14.4.1 ED900 active door operator TIPS AND RECOMMENDATIONS Reference Chapter 12 for active /inactive door assignments. TIPS AND RECOMMENDATIONS Power switch on active door operator will be replaced with single program switch (Para. 15.8). 14.4.1 Remove terminal board from active door ED900. 1. Press in 3 tabs (2) that secure terminal board (1) to ED900, lift up terminal board and swing away from end of housing. 14.4.2 Remove ED900 115 Vac plug. 1. Swing open upper bracket (3). 2. Remove ED900 115 Vac plug (5) from power supply circuit board socket (6). 14.4.3 Remove power supply circuit board. 1. Remove power supply circuit board (4) from its slot in ED900. Fig. 14.4.2 ED900 active door power switch removal 1 Terminal board 2 Tabs 3 Upper bracket 4 Power supply circuit board 5 ED900 115 Vac plug 1 2 3 3 5 4 6 1 2 2 3 ED900 – Active door Power switch Spindle Program switches

Chapter 14 Fig. 14.4.4 Mounting plate assembly 5 5 6 5 Mounting plate, operator 14.4.5 Drill two holes in pair mounting plate for M6 fastener. 1. Drill hole in each end of pair mounting plate for M6 x 10 mm PFHS (Fig. 14.4.5). 14.4.6 Assemble mounting plates. 1. Place the three mounting plates on a flat surface (Fig. 14.4.4). CAUTION Verify mounting plate assembly dimensions with installation template (Chapter 13). 2. Secure the operator mounting plates to the pair mounting plate (6) using: • (2) mounting plate connectors (4) • (2) M6 x 10 mm SHS with washer (8) • (2) M6 x 10 mm PFHS (9) Do not tighten screws. 14.4.7 Check cover fit over ED operators. 1. Place the ED operators onto their mounting plates. 2. Place end caps (2) at end of each operator. 3. Place cover over end caps and ED operator. 4. Adjust mounting plates as necessary for cover fit over end caps. 5. Remove end caps and operators. 6. Tighten mounting plate connector fasteners. 14.4.8 Mounting plate installation. 1. Reference Chapter 15. 6 Mounting plate, pair Fig. 14.4.5 Pair mounting plate hole for M6 fastener 2.5 mm tap drill 6 5 5 Mounting plate, operator 6 Mounting plate, pair Fig. 14.4.6 Mounting plate connectors and fasteners 4 4 8 8 9 9 6 5 5 4 8 9 4 Mounting plate connectors 6 Front cover extension 08121870 7 dormakaba logo plate 08125241 8 M6 x 10 mm SHS with washer 9 M6 x 10 mm PFHS

Chapter 15 15.1 ED900 mounting plate attachment to jamb and/or wall examples Fig. 15.1.3 Mounting plate installation with conduit box 3 1 (12) 2 4 1 ED900 mounting plate 2 Mounting hole 3 Guide pin 4 Conduit box (option) 15 ED900 mounting plate and operator installation Fig. 15.1.1 Double egress door mounting plate installation – standard covers example 1 1 2 2 3 3 1 ED900 mounting plate 2 115 Vac terminal block Fig. 15.1.2 Double egress door mounting plate installation – optional full width cover example 1 ED900 mounting plate - inactive door 2 ED900 mounting plate - active door 3 Mounting plate extension 4 115 Vac terminal block 5 Conduit box (option) 6 Third guide pin 1 2 4 3 5 6 6 3 Third guide pin

Chapter 15 15.2.1 Select installation template. 1. Select applicable installation template. NOTICE Installation templates: Reference Chapter 13. 15.2.2 Fasten mounting plates to jamb and/or wall. CAUTION Install shims between mounting plates and wall as required. CAUTION ED900 conduit box (if used): • Insure ED900 conduit box (Para. 14.3) is prepared with applicable conduit fitting or cord grip. • Insure jamb or wall is prepared for wiring to each ED900 conduit fitting or cord grip. 1. Using template as a guide, prepare twelve mounting holes at first mounting plate location for mounting plate fasteners (Fig. 15.2.1). 2. Install first plate. 3. Full width cover option: Using mounting plate extension as a guide, mark four mounting holes for extension. 4. Using template as a guide, prepare twelve mounting holes at second mounting plate location for mounting plate fasteners (Fig. 15.2.1). 5. Install second mounting plate. 6. Full width cover option: Install mounting plate extension. 15.2.4 Mounting plate installation checks. CAUTION • Check level. • Check spindle to hinge centerline distance. • Check mounting plate alignment. 15.2.5 Install third guide pin. 1. Install third guide pin (Fig. 15.2.2) in each mounting plate (Fig. 15.1.1). • Use 3 mm hex T-handle or hex key. 13 Fig. 15.2.2 Guide pin 13 Guide pin 15.2 Install ED900 mounting plate to jamb and/or wall CAUTION Select fasteners based on door frame and wall material. CAUTION Use fasteners provided with ED900 (Fig. 15.2.1). Fig. 15.2.1 Mounting plate fasteners 15 1/4-20 x 1" FH machine screw 16 No. 14 x 1 "FH wood screw (12) 15 (12) 16

Chapter 15 15.3 Full width cover option – Install cables between mounting plates Fig. 15.3.3 ED900 cables at active door Fig. 15.3.2 ED900 cables at inactive door 1 Mounting plate, active door 2 Mounting plate, inactive door 3 115 Vac terminal block 3.1 M3 x 5 screw 4 115 Vac plug 5 Ground stud 6 Wire retainer 7 Program switch and cable 8 115 Vac power cable TIPS AND RECOMMENDATIONS Active/inactive door orientation. May be reversed from Fig. 15.3.1 orientation. NOTICE Installer responsibilities. Installer responsible for routing and securing all wiring between ED900 operators. TIPS AND RECOMMENDATIONS Cable length options. Reference Para. 4.12 for cable length options for: • Program switch cable • 115 Vac power cable 15.3.1 Install program switch cable. 1. Locate single program switch (Fig. 15.3.5) at end of active door mounting plate (Fig.15.3.3). 2. Route program switch cable to active door 115 Vac terminal block end of mounting plate (Fig. 15.3.4). 15.3.2 Install 115 Vac power cable in mounting plate channels. 1. Route 115 Vac power cable (Fig. 15.3.6) between mounting plates using mounting plate channels. 15.3.3 Install wire retainers to secure cables. 1. Install wire retainers (Fig. 15.3.7) to secure cables. Fig. 15.3.1 Double door mounting plate installation – optional full width cover 1 3 4 5 7 8 6 3.1 Fig. 15.3.4 ED900 housing and terminals, active door 1 Mounting plate, inactive door 2 Mounting plate, active door 3 Mounting plate extension 4 115 Vac terminal block 1 2 4 3 5 2 5 7 8 6 5 Conduit box (option)

Chapter 15 15.3.4 Fasten 115 Vac cable ground wires to mounting plate ground studs. 1. Inactive door mounting plate – fasten ground wire ring lug to mounting plate ground stud (Fig. 15.3.8). 2. Active door mounting plate – fasten ground wire ring lug to mounting plate ground stud (Fig. 15.3.9). TIPS AND RECOMMENDATIONS Reference Fig. 15.3.10 for ground stud wiring detail. • Ground wire ring lug placed between external tooth lockwasher and flat washer. Fig. 15.3.8 Inactive door – 115 Vac cable ground wire 1 5 8 8.1 1 Active door mounting plate 5 Ground stud 8 115 Vac power cable 8.1 Ground wire Fig. 15.3.9 Active door – 115 Vac cable ground wire 5 Ground stud 6 M5 nut 7 Flat washer 8.1 115 Vac power cable ground wire 8.2 Ground wire ring lug 9 External tooth lock washer 5 8.1 6 8.2 7 9 Fig. 15.3.10 Ground stud wiring 2 8 5 8.1 2 Inactive door mounting plate 5 Ground stud 8 115 Vac power cable DX3484 8.1 Ground wire Fig. 15.3.6 115 Vac power cable Fig. 15.3.5 Single program switch 1 3 conductor cable 3 Ring lug 5 Connector 3 3 5 5 1 3 Fig. 15.3.7 Wire retainer 3 Wire retainer 1 3 position program switch 2 3 conductor cable 1 2

Chapter 15 15.4 Connect customer 115 Vac to ED900 mounting plate terminal block Fig. 15.4.1 Double door mounting plate installation with standard covers 1 ED900 mounting plate 3 115 Vac terminal block 15.4.1 ED900 115 Vac electrical installation. WARNING Work on electrical equipment and 115 Vac wiring installation must be performed only by qualified personnel! WARNING Electrical shock hazard! 115 Vac branch circuit disconnect for ED900's must be Off prior to start of electrical installation. WARNING 115 Vac wiring to ED900 operators must conform to local and national electrical codes. Fig. 15.4.2 Double door mounting plate installation – optional full width cover 1 1 3 3 1 ED900 mounting plate, inactive door 4 115 Vac terminal block 2 ED900 mounting plate, aactive door 15.4.2 ED900 installation with standard covers. • Customer 115 Vac power wiring required to terminal block (3) on each mounting plate (Fig. 15.4.1). 15.4.3 ED900 installation with full width cover option. • Customer 115 Vac power wiring required at terminal block (3) on inactive door mounting plate (Fig. 15.4.2). • Active and inactive door assignments may be reversed from Fig. 15.4.2). 1 2 4 3 5 3 ED900 mounting plate extension 5 Conduit box (option)

Chapter 15 4 115 Vac terminal block 5 Ground post Fig. 15.4.3 115 Vac wiring example 4 5 Fig. 15.4.4 Conduit box installation 15.5.1 Route accessory wiring (Chapter 9) to active door mounting plate. 1. Route wiring to active door 115 Vac terminal block side of mounting plate (Fig. 14.2.1). TIPS AND RECOMMENDATIONS Active/inactive door assignments. Reference Chapter 12, Para. 12.1 for active/inactive door assignments. 15.5 Route accessory wiring to active door mounting plate 2. Accessory wiring, inactive door hinge side: route wiring to active door 115 Vac terminal block side of mounting plate. TIPS AND RECOMMENDATIONS Accessory wiring will terminate at ED900 terminal board (Chapter 9). NOTICE Installer responsibilities. Installer responsible for routing and securing all wiring between ED900 operators. 15.4.4 Connect customer 115 Vac wiring. WARNING Routing and connection of 115 Vac wiring to ED900 must be performed by a qualified person! WARNING 115 Vac branch circuit disconnect or circuit breaker must be OFF! 1. Route customer wiring to mounting plate 115 Vac terminal block. • Standard cover installation; two 115 Vac connections required. • Full width cover installation (optional); one 115 Vac connection required. CAUTION 115 Vac wiring. Use copper conductors only! 1. Connect 115 Vac wiring to each terminal block. • Terminal block screw tightening torque. 2. Connect earth ground to mounting plate ground post (s). Fig. 15.4.5 PC power cord, conduit box installation Fig. 15.5.1 Mounting plate slots for accessory wiring TIGHTEN MAINS TERMINAL TO 5-7 in-lb Use Copper Conductors ONLY

Chapter 15 Fig. 15.7.2 Installation of ED900 on mounting plate 1 ED900 mounting plate 2 ED900 operator 3 Guide pin 4 115 Vac plug 5 Accessory wiring terminal connectors Fig. 15.7.3 ED900 115Vac plug and socket 4 115 Vac plug 6 115 Vac socket 7 Power off/on switch 15.7.1 Active door – Install ED900 operator onto its mounting plate. CAUTION Protective film strip removal. Insure two protective film strips have been removed from operator heat conductive pads (Para. 15.6). 1. Slide ED900 operator over the three mounting plate guide pins and onto mounting plate. • Guide 115 Vac plug (4) into ED900 housing adjacent to socket (6). 2. Thread the eight captive ED900 M6 SHCS (7) into their mounting plate holes using 5 mm hex T-handle. 3. Tighten the eight M5 SHCS. 15.7.2 Insert 115 Vac plug into socket. 1. Insert 115 Vac plug from mounting plate 115 Vac terminal block into ED900 socket (Fig. 15.7.2). 15.7.3 Inactive door. 1. Repeat steps in 15.7.1 and 15.7.2. CAUTION Full width cover option, single program switch and cable. As ED900 operator is lowered onto mounting plate, route program switch and cable into ED900 housing. Reference Para. 15.8. 6 115 Vac socket 7 M6 x 10 SHCS 15.7 Install each ED900 operator onto its mounting plate 15.6 Remove protective film strips from each ED900 operator 1 Heat conductive pads Fig. 15.6.1 Operator protective film strips 15.6.1 Remove protective film strips. 1. Remove two protective film strips from each operator's heat conductive pads. CAUTION Heat conductive pads. Heat conductive pads must remain clean once protective film strips are removed! 1 1 4 6 7 2 5 4 6 3 3 7 7 7 7 1 2 Active door Inactive door Fig. 15.7.1 ED900 installation 1 Single program switch 2 Power switch

Chapter 15 15.8 Full width cover option – Install program switch, active door ED900 TIPS AND RECOMMENDATIONS Active/inactive door orientation. May be reversed from Fig. 15.8.1 orientation. 14.8.1 Install program switch. 1. Route program switch and cable into active door ED900 housing. 2. Slide switch into slots in ED900 housing. • Note orientation of switch in housing (Fig. 15.8.3). 15.8.2 Connect program switch cable wires to active door ED900 operator. 1. Connect program switch cable wires to X1 terminal connector (Fig. 14.7.4) Fig. 15.8.2 Program switch and cable 7 Program switch and cable 10 Program switch terminals 6 Slots for switch 7 Program switch and cable Fig. 15.8.3 Program switch installation 7 6 Fig. 15.8.4 Program switch cable installation, active door ED900 7 Program switch cable Terminal Wire color Function 31 Brown Automatic 34 Black Permanent open 3 Red 0V Fig. 15.8.5 Program switch functions 7 9 10 15.8.3 Program switch wiring. Fig. 15.8.1 Program switch installation on active door 1 Single program switch 2 Power switch 30 31 32 33 34 3 35 3 Brown Black Red X1 7 Automatic Close Permanent open 1 2 Inactive door Active door

Chapter 15 15.9 Full width cover option – 115 Vac pair power cable connections Fig. 15.9.2 ED900 115 Vac pair power cable – inactive door 1 ED900 115 Vac plug from 115 Vac socket, female connection 2 ED900 power supply circuit board socket, male connection 3 ED900 power supply 115 Vac plug, male connection 4 ED900 power printed circuit board socket, female connection. 5 115 Vac pair power cable plug, male connection 15.9.1 Inactive door 1. Insert 115 Vac interconnecting cable plug (5) into ED900 power supply circuit board socket (4) (Fig.15.9.2). 1 3 Fig. 15.9.1 Inactive door cables 3 115 Vac interconnect cable plug, male connection Fig. 15.9.4 ED900 115Vac pair power cable – active door 6 7 6 ED900 power cord, male connection 7 115 Vac pair power cable plug, female connection 7 Fig. 15.9.3 Active door cables 7 115 Vac pair power cable plug, female connection 1 2 3 4 5 4 5 4 15.9.2 Active door. 1. Insert 115 Vac interconnecting cable plug (7) into ED900 power cord socket (6) (Fig.15.9.4).

Chapter 16 16 J/Push arm installation NOTICE Reference Chapter 13 for push arm installation templates. Fig. 16.1.1 Push arm assemblies 1 J8/Standard push arm, reveal depths 0 - 8" maximum 2 J12/Deep push arm reveal depths 8 - 12" maximum 16.2 Push arm installation Fig. 16.2.1 J8/Splined push arm assembly, 8 7/8" [225] 1 Splined drive arm 2 Socket 4 Adjustment arm 11 1/4"[285] 5 Adjustment arm tube 12 1/4" [311] 6 Shoe 7 M6 x 10 mm flanged button head screw 8 Ball head 11 Shoe screw cover 12 M8 x ___ SHCS 13 Cap Fig. 16.2.2 J12/Splined push arm assembly, 19 11/16" [500] 1 Splined drive arm 2 Socket 6 Shoe 7 M6 x 10 mm flanged button head screw 8 Ball head 9 Adjustment arm, 17 3/4" [450] 10 Adjustment arm tube, 17 3/4" [450] 11 Shoe screw cover 12 M8 x ___ SHCS 13 Cap 16.1 Push arm installation templates 2 1 4 5 7 6 8 11 1 12 2 13 1 2 8 10 9 7 6 11 12 13

Chapter 16 Fig. 16.2.5 Push arm assemblies for installation 16.2.2 Attach drive arm to operator. CAUTION Door must be fully closed! WARNING Use caution when working in proximity of door and push arm!. CAUTION ED operator axle zero position. In order to mount the drive arm in the correct position, the axle must be brought to the zero position. 1. Set ED operator spring preload to approximately ten clockwise rotations. • Axle rotates to the zero position. TIPS AND RECOMMENDATIONS Reference Chapter 19, Operator spring tension. 2. Insert axle extension into drive arm. 3. Move arm to ED900, inserting arm into operator spindle at a 90⁰ angle (Fig. 16.2.5). 4. Insert M8 SHCS through drive arm and axle extension. Thread SHCS into ED900 spindle and tighten. CAUTION Use torque wrench with hex key socket to tighten SHCS to 17 ft-lb [23 Nm] 16.2.3 Drill two holes in door for adjustment arm shoe. Installation templates (Chapter 13) document location of shoe on door. 1. Drill two holes in door for adjustment arm shoe. • Fastener type based on door material. TIPS AND RECOMMENDATIONS Reference Chapter 5, Accessory kits, for arm fasteners. 16.2.4 Secure adjustment arm assembly to door. 1. Fasten adjustment arm assembly to door (Fig. 16.2.6). 1 Drive arm 4 Adjustment arm 11 1/4"[285] 5 Adjustment arm tube 12 1/4" [311] 6 Shoe 7 M6 x 10 mm flanged button head screw 8 Ball head 9 Adjustment arm, 17 3/4" [450] 10 Adjustment arm tube, 17 3/4" [450] 11 ED900 spindle 12 Axle extension sleeve 1 5,10 11 12 6 4,9 Fig. 16.2.6 Arm assemblies attached to door and ED900 1 Drive arm 6 Shoe 9 Adjustment arm, 17 3/4" [450] 10 Adjustment arm tube, 17 3/4" [450] Fig. 16.2.3 Drive arm 1 Drive arm 2 Socket 3 Arm axle sleeve 1 9,10 6 1 2 3 Fig. 16.2.4 Drive arm axle extension installation 1 Drive arm 12 Axle extension sleeve 13 Axle extension 14 M8 x ___ SHCS 1 12 13 14

Chapter 16 16.2.5 Connect adjustment arm to drive arm. 1. Loosen the two adjustment M6 x 10 mm flanged button head screws (Fig. 16.2.9). 1. Using square, position adjustment arm assembly at 90⁰ angle to door (Fig. 16.2.10). 2. Rotate drive arm and adjust length of adjustment arm until drive arm ball head (8) is aligned with adjustment arm socket (2). CAUTION Maintain adjustment arm assembly at a 90⁰ angle to door. 3. Insert adjustment arm ball head (8) into drive arm socket (2). • Spring in socket will retain ball head in socket. 4. Secure adjustment arm position by tightening the two M6 x 10 mm flanged button head screws. CAUTION Recheck that adjustment arm is at 90⁰ angle to door. 5. Install shoe screw covers. 1 Drive Arm 2 Socket 4 Adjustment arm 11 1/4"[285] 5 Adjustment arm tube 12 1/4" [311] 6 Shoe 7 M6 x 10 mm flanged button head screw 90˚ angle 1 5,10 1 8 5, 10 4,9 6 7 2 Fig. 16.2.7 Arm assemblies attached to door and ED900 8 Ball head 9 Adjustment arm, 17 3/4" [450] Fig. 16.2.10 Adjustment arm at 900 angle to door 1 Drive Arm 5 Adjustment arm tube 12 1/4" [311] Fig. 16.2.9 Adjustment arm M6 x 10 screws 7 M6 x 10 mm flanged button head screw Fig. 16.2.8 Drive arm, adjustment arm connection 1 Drive arm 2 Socket 3 Spring 5 Adjustment arm tube 12 1/4" [311] 10 Adjustment arm tube, 17 3/4" [450] 8 Ball head 2 1 3 5,10 8 7 10 Adjustment arm tube, 17 3/4" [450] 11 11 Fig. 16.2.11 Shoe screw covers 11 Shoe screw covers

Chapter 17 17 Arm with track mount installation 17.1 Arm with track installation 17.2 Splined arm and track assemblies 17.3 Splined arm and track hardware 1 Track 2 End cap 3 Fixing piece 3.1 M5 x 15 Phillips FHS 4 Pull arm 5 20 mm axle extension 5.1 Splined sleeve 6 CPD lever 6.1 M6 x 10 SHCS 7 Slotted spring pin 8 Pull arm cap 9 Slide shoe 10 Pivot pin 11 Retaining ring 12 Bumper 13 M8 x 1.25 x 40 SHCS 14 Wood screws 15 Machine screws 16 Bumper stop 17 M5 x 13 FHMS cross recessed Fig. 17.3.1 Track assembly Fig. 17.2.1 T275/Splined arm with CPD lever and track assembly, LH 1 Drive arm 2 CPD 3 Track Fig. 17.2.2 T275/Splined arm with CPD lever and track assembly, RH Fig. 17.2.3 T/Splined arm and track assembly 1 Drive arm 2 CPD 3 Track NOTICE Reference Chapter 13 for pull arm and pull arm as push installation templates. 1 2 3 1 2 3 1 3 1 2 3 3.1 4 2 3 3.1 5 5.1 6 7 8 9 10 11 12 13 14 16 17 6.1

Chapter 17 17.4 Slide shoe assembly Fig. 17.4.1 Slide shoe and pivot pin 9 Slide shoe 10 Pivot pin 11 Retaining ring 17.4.1 Install pivot pin into slide shoe. 1. Insert pivot pin into slide shoe. 2. Install spring clip into pivot pin slot. 9 10 11 17.5 Install hardware into track 17.5.1 Track assembly. CAUTION Assemble track hardware based on RH or LH installation. 1. Remove both end caps (2) and one fixing piece (3) from track. 1. Slide bumper stop (16), bumper (12) and slide shoe assembly (9) into track. • Do not tighten bumper stop M5 screw (17). 2. Secure fixing piece to end of track with M5 x 15 screw (3.1). • Use No. 2 Phillips, do not over-tighten. Fig. 17.5.1 RH track assembly 1 Track 3 Fixing piece 9 Slide shoe 12 Bumper Fig. 17.5.2 LH track assembly 1 Track 3 Fixing piece 9 Slide shoe 12 Bumper 16 Bumper stop 17 M5 x 13 FHMS cross recessed 3 3 12 9 1 2 2 16 17 16 Bumper stop 17 M5 x 13 FHMS cross recessed 1 9 12 3 3 1 2 2 16 17

Chapter 17 17.6 Fasten track assembly to door Fig. 17.6.2 Track installation 17.6.1 Mount track assembly on door. CAUTION Insure track hardware is assembled for hand of door. 1. Use applicable template (Chapter 13) to locate two track mounting holes on door. CAUTION Fastener type: Fig. 17.6.1 shows wood screws. • Select fastener based on door material. 2. Drill holes in door, hole size based on selected screw or fastener (Ref. Chapter 5, Accessory kits). 3. Mount track to door; thread fasteners through fixing pieces (2) into door and tighten. CAUTION Check track for level when tightening fasteners. 1 2 2 15 15 2 Fixing piece 3 Track 15 Fastener 1 2 2 12 9 14 14 16 Fig. 17.6.1 Track assembly 1 Track 2 Fixing piece 9 Slide shoe 12 Bumper 14 Wood screw Fig. 17.6.3 End cap 17.6.2 Install track end caps. 1. Install track end caps over fixing pieces. 2 End cap 1 Track 2 End cap 2 Fig. 17.6.4 End cap installation 1 2 2

Chapter 17 17.8 Arm assembly with CPD lever 17.8.1 Arm with CPD lever assembly. CAUTION Assemble arm and CPD lever based on RH or LH pull or push. 1. Press CPD lever slotted spring pins into corresponding holes in arm. 2. Secure CPD lever to arm with M6 x 10 SHCS. Fig. 17.8.5 Arm assembly, LH pull, RH push Fig. 17.8.4 Arm assembly, RH pull, LH push 6 CPD lever 6.1 M6 x 10 SHCS 7 Slotted spring pin 16 Arm 7 6.1 M6 x 10 SHCS 11 Slotted spring pin Fig. 17.8.1 Slotted spring pin Fig. 17.8.3 CPD lever and slotted spring pins 6 CPD lever 7 Slotted spring pin 1 17.7 Arm assembly Fig. 17.7.1 Arm assembly 1 Arm 7 6 6 CPD lever 6.1 M6 x 10 SHCS 7 Slotted spring pin 16 Arm Fig. 17.8.2 M6 x 10 SHCS for CPD 6.1 7 7 16 16 6 6.1 7 7 16 16 6.1 6 6

Chapter 17 17.9 Fasten arm to ED900 operator Fig. 17.9.1 Mount drive arm to operator at 12 degrees Fig. 17.9.6 Torque wrench, 5 mm hex key 17.9.1 Mount drive arm to operator. WARNING Use caution when working in proximity of door and pull arm!. CAUTION ED operator axle zero position. In order to mount the drive arm in the correct position, the spindle must be brought to the zero position. 1. Set ED operator spring preload to approximately ten clockwise rotations. • Axle rotates to the zero position. TIPS AND RECOMMENDATIONS Reference Chapter 19, Operator spring tension. 2. Turn the spring preload back to zero rotations (fully CCW). 3. Push the drive arm onto the spindle at an angle of approximately 12⁰ to the ED operator (Fig. 17.9.1). 4. Rotate the drive arm/spindle approximately 10⁰ in the door's opening direction (Fig. 17.9.2). 5. Remove the drive arm from the spindle (Fig. 17.9.3). 6. Position the drive arm one tooth in the door's closing direction (Fig. 17.9.4). 7. Push the drive arm / axle extension onto the spindle (Fig. 17.9.4). 8. Thread the M8 x ___ mm SHCS (length determined by axle extension) into the spindle and tighten SHCS (Fig. 17.9.5). CAUTION Use torque wrench with hex key socket to tighten M8 screw to 17 ft-lb [23 Nm]. 9. Install cap over M8 SHCS (Fig. 17.9.5). Fig. 17.9.2 Rotate drive arm 10 degrees in door opening direction Fig. 17.9.3 Remove drive arm Fig. 17.9.4 Install drive arm and axle extension Fig. 17.9.5 InstallM8 x __ mm SHCS into spindle 2 1 M8 x __ SHCS 2 Cap 1 12˚ 10˚

Chapter 17 17.9.2 Attach drive arm to pivot pin. 1. Open door as required to access pivot pin M8 socket head. 2. Use 6 mm T handle hex key to rotate pivot pin M8 socket head into drive arm and tighten. CAUTION Use torque wrench with hex key socket to tighten M8 screw to 5.9 - 7.4 ft-lb [8 - 10 Nm]. 17.9.3 Set operator spring tension. CAUTION A minimum of ten spring tension revolutions are required to operate system. • Reference Chapter 19 for spring tension adjustment procedure. Fig. 17.9.9 Drive arm fastened to track Fig. 17.9.7 Fastening drive arm to pivot pin Fig. 17.9.8 Fastening drive arm with CPD to pivot pin

Chapter 18 18 Measure door width, reveal depth Parameter Description Reference paragraph, parameters 2 Tb Door width Para. 18.1.8 Parameter Tb value Door width measurement 18.2 Record door width measurement, Tb value 18.1.1 Door width parameter Door width is set in increments of 100 mm (4"). Example: Measured width of 40" [1016] = Tb value of "10". 18.1 Door width parameter Tb 18.3 Tb parameter values Door width measurement Inches [mm] Tb Width Inches [mm] 28 - 31 15/16 [711] - [811] 7 28 [711] 32 - 35 15/16 [813] - [912] 8 32 [813] 36 - 39 15/16 [914] - [1014] 9 36 [914] 40 - 43 15/16" [1016] - [1116] 10* 40 [1016] 44 - 47 15/16 [1118] - [1218] 11 44 [1118] 48 - 51 15/16 [1219] - [1319] 12 48 [1219] 15.3.1 ED900 door width *Factory setting Fig. 18.2.1 Measure door width Door width

Chapter 18 18.3 Reveal depth parameter rd Parameter Description Reference paragraph 2 rd Reveal depth 18.5 rd parameter values Reveal measurement Inches [mm] rd -2 3/8" -60 -6 -1 3/16 -30 -3 -3/4 -20 -2 -3/8 -10 -1 0 0* 0 3/8 10 1 3/4 20 2 1 1/8 30 3 1 9/16 40 4 18.5.1 ED900 reveal depths, rd parameter Reveal measurement Inches [mm] rd 1 15/16 50 5 2 3/8 60 6 2 3/4 70 7 3 1/8 80 8 3 1/2 90 9 3 15/16 100 10 4 5/16 110 11 4 3/4 120 12 5 1/8 130 13 Parameter rd value Reveal measurement 18.3.1 Reveal depth parameter. 1. Reveal depth is set in increments of 10 mm (approximately 3/8"). Example: Measured reveal depth of 30 mm (approximately 1 3/16") equals rd parameter value of 3. 18.4.1 Measure reveal depth parameter. Reveal depth measurement required for each ED900 operator. Reveal measurement Inches [mm] rd 5 1/2 140 14 5 7/8 150 15 6 5/16 160 16 6 11/16 170 17 7 180 18 7 1/2 190 19 7 7/8 200 20 8 1/4 210 21 8 5/8 220 22 Reveal measurement Inches [mm] rd 9 230 23 9 7/16 240 24 9 13/16 250 25 10 1/4 260 26 10 5/8 270 27 11 280 28 11 7/16 290 29 18.4 Measure and record reveal depth Fig. 18.4.1 T275 track and pull arm Fig. 18.3.1 Positive reveal Fig. 18.3.2 Negative reveal Mounting surface Negative reveal depth Door face Door frame Positive reveal depth Door frame Mounting surface Door face *Factory setting 18.4.2 Use of T275 track and pull arm (Fig. 18.4.1). Value of parameter rd must be reduced by 3/16" [30]. • Example: ED900 with T275 track in pull installation with reveal of 30 mm (1 1/8"). Parameter rd setting = 0. (Reveal of 30 mm - 30 mm).

Chapter 19 19.1 Set ED900 operator spring tension 19.1.2 Operator spring tension function. 1. Spring tension sets closing force on door. 2. Required spring tension is based on door width. 19.1.3 Spring tension adjustment. Spring tension adjustment required for both ED900 operators. 1. Spring tension adjustment is factory set fully CCW, no spring tension. 2. Spring must be pretensioned per Para. 19.1.1. • Use 5 mm T-handle hex key (Fig. 19.1.2). Clockwise - increases spring tension. Counterclockwise - decreases spring tension. CAUTION A minimum of ten spring tension revolutions are required to operate system. CAUTION Any change to spring tension setting requires a new learning cycle (Chapter 23)! Fig. 19.1.1 Spring tension adjustment Door width Inches 32 36 42 48 mm 813 914 1067 1219 Spring setting revolutions ED900 10 14 16 18 19.1.1 Spring tension setting revolutions. TIPS AND RECOMMENDATIONS System checks spring tension during learning cycle (Chapter 23). Learning cycle will be canceled if spring is insufficiently tensioned; door will stop and display will show a rotating "0" and an "F". 19.1.4 Check door closing force. 1. Para. 19.1.1 lists approximate spring tension settings. 2. Use pressure gauge to check door closing force at 2° and adjust tension setting if necessary. Fig. 19.1.3 Door pressure gauge TIPS AND RECOMMENDATIONS Reference Chapter 30, ANSI/BHMA standards for door closing forces. 1 Spring tension adjustment Fig. 19.1.2 5 mm T-handle hex key 19 Operator spring tension + -

Chapter 20 1 2 20.1 Braking circuit plug position 20 Braking circuit plug Fig. 20.1.1 Braking circuit socket and plug; plug factory installed in pull arm location 1 Braking circuit plug 2 Braking circuit 3 pin socket 3 User interface Fig. 20.1.2 Plug position, pull arm Fig. 20.1.4 Plug position, push arm 1 Braking circuit plug 2 Braking circuit 3 pin socket 1 Braking circuit plug 2 Braking circuit 3 pin socket Fig. 20.1.3 Power switch 4 Power switch (shown ON) 3 1 2 1 2 4 20.1.1 Braking circuit plug. Braking circuit plug positioning required for both ED900 operators. Operator braking circuit plug is positioned in its 3 pin socket for a push or pull installation. WARNING Braking circuit will not work correctly if braking circuit plug is improperly positioned, or if an incorrect plug is used! Door may close at high speed and/or be difficult to open! 17.1.2 Factory-installed plug position. Braking circuit plug is factory installed in the left two pins, the pull installation position (Fig. 20.1.1 and Fig. 20.1.2). 17.1.3 Change braking circuit plug position to push installation. To change plug position for push installation, install plug in right two pins, toward user interface (Fig. 20.1.4). WARNING Insure power switch is OFF before changing plug position! Fig. 20.1.5 Standard push arm Fig. 20.1.6 Arm and CPD lever and track, pull or push installation

Chapter 21 21.1 Set power fail closing speed 21 Power fail closing speed 1 Power fail closing speed potentiometer 2 Control board Fig. 21.1.1 Power fail closing speed potentiometer 1 2 o 1 2 Fig. 21.1.2 Power on switch 1 Power on switch 2 Terminal board 21.1.1 Power fail closing speed potentiometer. • Single turn • Factory setting: fully CCW • CCW increases closing speed. • CW decreases closing speed. • 3/32" [2-3 mm] flat blade screwdriver required for adjustment. 21.1.2 Setting door closing speed upon power failure. 1. Turn ED900 power switch OFF. 2. Manually open door to 90° angle and let it close. 3. If door closes in less than 5 seconds, turn potentiometer 1/4 turn CW and retry test. 4. Continue retrying test after potentiometer adjustment until the door closing time is a minimum of 5 seconds 21.1.3 Repeat setting closing speed for second door. NOTICE Error message E73: If door closes in less than three seconds, error message E 73 (System error 3, braking circuit) will be displayed. Reference: Appendix B, Troubleshooting. TIPS AND RECOMMENDATIONS Minimum 5 second closing time is required to meet requirements of: • A117.1, Accessible and Usable Buildings and Facilities, Section 404.2.7. • 2010 ADA Standards for Accessible Design, Section 404.2.8.

Chapter 22 71 22.1 Parameters Step 1 Press right button greater than 3 s to enter program mode. Step 2 Press up or down button to scroll through parameters until desired parameter is displayed. Step 3 Press right button to display current parameter value. Step 4 Press right button again to enable editing of value, display will start flashing. Step 4 Press up or down button to select desired parameter value. Step 5 Press right button to save selected value. Display stops flashing. Step 6 Press left button to return to selected parameter. Step 7 Press up or down button to scroll through parameters until next desired parameter is displayed. Step 8 Press left button for a minimum of 3 s to exit program mode. Fig. 22.1.1 dormakaba handheld terminal 22.1.2 Configuration parameters. Configuration parameters (Para. 22.1.5) are set during first commissioning (Chapter 23). • Reference Para. 22.1.7 for configuration parameter detail. 22.1.3 Driving parameters. Driving parameters can be set once first commissioning has been completed. • Reference Para. 22.1.6 for a list of driving parameters. • Reference Appendix A for driving parameter detail. 1 Program switch,es, close position 22.1.4 Changing parameter values. 1. Set program switches to the CLOSE position 2. Use 4 button keypad as outlined in Steps 1 through 8 to view or change parameter values. Fig. 22.1.2 Program switches Fig. 22.1.3 4 button keypad, 2 digit display 2 2 digit display 5 4 button keypad 22 Parameters 22.1.1 Firmware version and updates. • Operator firmware version is displayed during first commissioning. Reference Chapter 23. • dormakaba handheld can be used to check operator firmware version and to perform firmware updates. Reference Appendix C, dormakaba handheld, or dormakaba handheld manual. > 3s Reset < 3s Quit > 3s PRG < 3s LEARN Fact-Setup > 3s > 8s 2 5

Chapter 22 Parameter Description 1 AS Installation type 2 rd Reveal depth 3 Tb Door width 4 dL Door type 22.1.5 Configuration parameters Driving parameter Description 5 So Opening speed, automatic mode 6 Sc Closing speed, automatic mode 7 dd Hold open time, automatic mode 8 dn Hold open time, night/bank 9 do Hold open time, manual opening of door 10 Sb Wall masking on door swing (hinge) side 11 ST Safety sensor test 12 SA Activation by safety sensor on approach (opposite hinge) side 13 SP Suppression of safety sensor on swing hinge) side during initial movement 14 Ud Locking mechanism delayed opening time 15 Pu Door preload prior to unlocking 16 TS PR (Power reserve) module test 17 Fo Static force on door closing edge in opening direction (wind load control) 18 Fc Static force on door closing edge in closing direction (wind load control) 19 EP Motor driven latching action, automatic mode 20 EA Door opening angle at which motor driven latching action is activated 21 Left intentionally blank 22 PG Push and Go 23 PS Program switch type 24 S1 DCW EPS, electronic program switch behavior following a power reset 25 S2 Internal program switch; switch function on delay 26 du Door unlocking during business hours 27 Sr Status relay function, terminal block X7 22.1.6 Driving parameters Driving parameter Description 28 bE Input 4/4a and X3, 1G 24V locking device output configuration 29 CC Cycle counter, number displayed * 10000 30 EC Delete error log 31 CS Reset service interval display (yellow LED) 32 SL Factory setting level (Fact Setup button) 33 OA Opening angle, set during learning cycle 34 hd Door closer mode, automatic or manual 35 hA Power assist function activation angle 36 hF Power assist function force adjustment 37 hS Power assist function support for manual mode in door closed position 38 F1 Upgrade card, fire protection 39 F2 Not used 40 F3 Not used 41 F4 Not used 42 F5 Not used 43 F7 Upgrade card, barrier free toilet 44 F8 Not used 45 C1 Configuration of COM 1 interface 46 bc Back check angle when door opened manually 47 Td Door thickness (mm) 48 d1 Deactivation of drive, emergency pushbutton at X4, 4 and 4a, trigger type 49 d2 Night/bank function, trigger type 50 FC Hold open system release by manually closing door, trigger type 51 Ad Active door with astragal, caster angle; angle door must reach before passive door starts to open 52 HS Hinge clearance TIPS AND RECOMMENDATIONS Driving parameter details can be found in Appendix A.

Chapter 22 Fig. 22.1.5 T275/Arm with CPD lever and track 22.1.7 Configuration parameters, detail. Fig. 22.1.4 T/Arm with track Fig. 22.1.6 J/Push arm Fig. 22.1.7 J8/Deep reveal push arm Parameter and value range, factory setting = bold. Parameter description 1 0 - 2 0 Installation type 0 Pull • Arm with track (Fig. 22.1.4). • Arm and CPD lever with track (Fig. 22.1.5). Wall mounting on swing (hinge) side. 1 Push • Standard push arm (Fig. 22.1.6) Wall mounting on approach (non-hinge) side. 2 Push • Arm with track (Fig. 22.1.4). • Arm and CPD lever with track (Fig. 22.1.5). Wall mounting on approach (non-hinge) side. 2 ED900 -3 to 29 0 Reveal depth 0 Reveal is set in increments of 10 mm (3/8"), "3" = 30 mm (1 1/8") • ED900: [-30 to 290 mm] -1 3/16" to 11 13/32" If using arm with CPD lever (Fig. 22.1.5), approximately 1 3/16" [30 mm] must be deducted from actual reveal. 3 Tb ED900 7 to 12 12 Door width 10 Door width is set in increments of 100 mm (4"),;"9" = 900 mm (35.4"). • ED900: [700 - 1219] 28" - 48" 22.1.9 Arm with track – push installation [Application specific]. 1. For doors without fire or smoke detection requirements. 2. Maximum reveal depth of 2 3/8" [60]. 3. Maximum opening width at a reveal depth of 2 3/8"[60] is reduced to 95 degrees. 22.1.8 CPD arm and lever; rd parameter adjustment. • Value of parameter rd must be reduced by 3/16" [30] when using the arm with CPD lever in a pull installation. • Example: ED900 with arm and CPD lever in pull installation with reveal of 30 mm (1 1/8"). Parameter rd setting = 0 (Reveal of 30 mm - 30 mm). 4 0 to 4 0 Door type 0 Single door 1 Double door • Overlapping door (with astragal) • Active door operator. 2 Double door • Overlapping door (with astragal) • Passive door operator. 3 Double door • Edgeless door (no astragal) • Active door operator. 4 Double door • Edgeless door (no astragal) • Passive door operator.

Chapter 23 23.1 First commissioning Fig. 23.1.2 Power switch Fig. 23.1.1 Program switch 2 Power switch Fig. 22.1.3 4 button keypad, 2 digit display 3 Four button keypad 4 Two digit display 23 Single door first commissioning 1 Program switch, 3 position o 2 4 3 > 3s Reset < 3s Quit > 3s PRG < 3s LEARN Fact-Setup > 3s > 8s Conditions prior to commissioning. 1. ED900 operators are installed. 2. Standard push arms or arm with tracks are installed. 3. 115 Vac branch circuit to operators is energized. 4. Operator motors are cold. CAUTION Motors must be cold for commissioning! Step 1 Program switch to CLOSE position. Step 2 Power switch to ON position. System check. • Series of letters and numbers rapidly displayed. Control unit self check. • Two segments jumping back and forth. Horizontal dashes move up and down. Step 3 Press 4 button keypad down button . While 2 digit display segments move up and down, letters and numbers will change if required to display correct orientation. Display scrolls: • Device ID (Ed 900) • Firmware version (format F x x x x) Program mode display. Program mode will be displayed indicating system requires further parameter settings. TIPS AND RECOMMENDATIONS If pressing down button (Step 3) does not result in desired display orientation, return to Step 2, turn power button off, then on to repeat commissioning steps. 23.1.1 First commissioning. Steps in Para. 23.1 through Para. 23.4 must be completed for each ED900 operator. TIPS AND RECOMMENDATIONS Accessory wiring. Termination of accessory wiring to the ED900 active door operator should be done only after operator commissioning is completed and learning cycle is performed for each door. Reference Chapter 25 for accessory wiring.

Chapter 23 Step 1 Press Press PRG greater than 3 s to enter program mode, AS parameter displayed. If no change required, go to step 7. Step 2 Press Displays "00" , factory setting. Step 3 Press "00" starts flashing. Step 4 Press Scroll to select parameter value. "1" shown as example. Step 5 Press Saves value entered. Display stops flashing. Step 6 Press Returns to Installation type parameter. 23.2.1 Set parameter AS, installation type. Installation type Parameter value Parameter description 0* Pull arm with track, wall mounting on swing (hinge) side. 1 Push arm, wall mounting on approach (opposite hinge) side. 2 Push arm with track, wall mounting on approach (opposite hinge) side.[Application specific] * Factory setting 23.2 Set configuration parameters Fig. 23.2.1 4 button keypad, 2 digit display 3 Four button keypad 4 Two digit display Step 7 Press Scroll to rd parameter. Step 8 Press Displays "00" , factory setting. Step 9 Press "00" starts flashing. Step 10 Press Scroll to select parameter value. "6" shown as example. Step 11 Press Saves value entered. Display stops flashing. Step 12 Press Returns to reveal depth parameter. 23.2.2 Set parameter rd, reveal depth. Configuration parameter settings continue on next page. TIPS AND RECOMMENDATIONS Reference Chapter 18 for reveal depth parameter values. 4 3 > 3s Reset < 3s Quit > 3s PRG < 3s LEARN Fact-Setup > 3s > 8s

Chapter 23 Step 13 Press Scroll to Tb parameter. Step 14 Press Displays "10" , factory setting. Step 15 Press "10" starts flashing. Step 16 Press Scroll to select parameter value. "7" is example, for door widths of 28" to 31 15/16" Step 17 Press Saves value entered. Display stops flashing. Step 18 Press Returns to door width parameter. If single door, exit program mode (Step 19). Step 19 Press Exits program mode. Display indicates "ready for learning cycle". 23.2.3 Set parameter Tb, door width. 20.2.4 Parameter dL, door type. Fig. 23.2.2 4 button keypad, 2 digit display 3 Four button keypad 4 Two digit display TIPS AND RECOMMENDATIONS Reference Chapter 18 for door width parameter values. TIPS AND RECOMMENDATIONS Parameter dL factory setting is 0, single door. 4 3 > 3s Reset < 3s Quit > 3s PRG < 3s LEARN Fact-Setup > 3s > 8s 23.3 Set parameter PS, program switch type 23.3.1 Full width cover or Key switch panel option – set parameter PS to 1. Step 1 Press Press and hold PRG > 3 s to enter program mode, AS parameter displayed. Step 2 Press Scroll to PS (Program switch type) parameter. Step 3 Press Displays "00" , factory setting. Step 4 Press "00" starts flashing. Step 5 Press Scroll to select parameter value "1", External mechanical program switch connected to operator terminal board. CAUTION Key switch panel options – program switch wired to ED900 terminal board. Reference Appendix D. Parameter PS (Program switch type) must be set to 1. Step 6 Press Saves value entered. Display stops flashing. Step 7 Press Returns to program switch parameter. Step 8 Press Exits program mode.

Chapter 23 23.4 Perform learning cycle CAUTION Learning cycle must be performed while motor is cold! CAUTION Door must not be manually moved or held in position during the learning cycle! CAUTION Verify that the following parameters have been set (Para. 23.2): • AS, Installation type • rd, Reveal depth • Tb, Door width Full width cover option or Key switch panel option, set PS parameter to 1. • PS, Program switch type (Para. 23.3). TIPS AND RECOMMENDATIONS During learning cycle: • Operator functions are deactivated. Step 2 Set program switch to CLOSE position, Fig. 20.4.1. Rotating "o" and a "0" indicates operator learning cycle is required. Step 3 Press Press and hold down button until display changes. • Door performs several movements and display shows a sequence of symbols. • Movements of door must not be interrupted! Display indicates door is at 70° position and is waiting for door opening angle to be set. Step 1 Secure motion range of door. Step 4 • Manually move door to desired opening angle. Maximum door angle is 110°. Step 5 Press Momentarily press down button to continue learning cycle. • Door performs several movements and display shows a sequence of symbols. • Movements of door must not be interrupted! Operator spring tension too low. • Display with small rotating "o" and an "F" during learn cycle indicates spring tension is too low. • Door will close. 1. Increase spring tension (Chapter 19). 2. Restart learning cycle (Step 3). Door completes learning cycle. • Display with two horizontal bars indicate operator is ready for operation. Step 6 Press Momentarily press down button to cycle door. Step 7 Following automatic learning cycle, actual forces on door, and door opening and closing times must be measured and changed if necessary to insure compliance with ANSI/BHMA standards, reference Chapter 30. Step 9 Set program switch to Auto, Fig. 20.4.2. WARNING No personnel or objects must be in range of door motion during learn cycle! Fig. 23.4.1 Program switches, CLOSE position Fig. 23.4.2 Program switches, Auto position

Chapter 24 24.1 Separately commission active and inactive doors 24 Double door first commissioning 24.1.1 Commission active door first. 1. Refer to Chapter 23 and commission active door. 24.1.2 Commission inactive door. 1. Refer to Chapter 23 and commission inactive door. 24.2 Set operator parameters for double door operation 24.2.1 Full width cover option – Active door, set parameter PS to 1. 1. Set program switch to CLOSE Step 1 Press Press and hold PRG > 3 s to enter program mode, AS parameter displayed. Step 2 Press Scroll to PS (Program switch type) parameter. Step 3 Press Displays "00" , factory setting. Step 4 Press "00" starts flashing. Step 5 Press Scroll to select parameter value "1", External mechanical program switch connected to operator terminal board. Fig. 24.2.1 Single program switch located on active door. CAUTION Full width cover option – single program switch. Parameter PS on active door must be set to 1. Reference Para. 23.2.1. Automatic Close Permanent open Step 6 Press Saves value entered. Display stops flashing. Step 7 Press Returns to program switch parameter. Step 8 Press Exits program mode.

Chapter 24 24.2.2 Active door, set parameters dL and Ad. 1. Set active door program switches to CLOSE. 2. Set parameters dL (door type) and Ad (caster angle ) for active door. • Castor angle sets opening angle of active door before inactive door starts to open. Factory setting is 30°. Step 1 Press Press and hold PRG > 3 s to enter program mode, AS parameter displayed. Step 2 Press Scroll to dL parameter. Step 3 Press Displays "00" , factory setting. Step 4 Press "00" starts flashing. Step 5 Press Scroll to select parameter value ("1" as an example). Step 6 Press Saves value entered. Display stops flashing. Step 7 Press Returns to door type parameter. Step 8 Press Scroll to Ad parameter. Step 9 Press Displays "30", factory setting. Step 10 Press Scroll to select parameter value (10° as an example). Step 11 Press Saves value entered. Display stops flashing. Step 12 Press Returns to caster angle parameter. Step 13 Press Exits program mode. Operator is ready for operation. Fig. 24.2.2 Program switches in CLOSE position Door type Parameter value Parameter description 0* Single door 1 Double door, with astragal. Active door operator, door opens first. 2 Double door, with astragal. Inactive door operator. 3 Double door, without astragal. Active door operator. Both doors open simultaneously. 4 Double door, without astragal. Inactive door operator. Both doors open simultaneously. * Factory setting CAUTION Full width cover option Single program switch located on inactive door.

Chapter 24 Step 1 Press Press and hold PRG > 3 s to enter program mode, AS parameter displayed. Step 2 Press Scroll to dL parameter. Step 3 Press Displays "00" , factory setting. Step 4 Press "00" starts flashing. 24.2.3 Inactive door, set parameter dL. 1. Set program switch to CLOSE. 2. Set parameter dL (door type) for inactive door. Step 5 Press Scroll to select parameter value ("3" as an example). Step 6 Press Saves value entered. Display stops flashing. Step 7 Press Returns to door type parameter. Step 25 Press Exits program mode. Operator is ready for operation. 24.3 Connect communication cable between operators Fig. 24.3.1 Double door operators, communication cable 1 RJ45 jack (horizontal) for communication cable 2 Communication cable 2 Communication cable 08125243 Fig. 24.3.3 Communication cable 24.3.1 Install communication cable. 1. Set program switch to CLOSE. 2. Connect communication cable to active and inactive operator RJ45 jacks. 3. Secure cable to header 23.3.2 Test door operation 1. Set program switch to AUTO. 2. Test double door operation. • Use knowing act device Fig. 24.3.4 Program switch 1 Program switch, 3 position 1 1 4 Fig. 24.3.2 RJ45 jack 1 RJ45 jack 4 Program switch cable 1 1 2 2

Chapter 25 11 12 12 Fig. 25.1.1 ED900 terminal connectors 11 Connectors 12 Jumpers 25.1 Install accessory wiring 25.1.1 Connect accessory wiring. • All accessory wiring terminates at active door ED900 terminals. Reference Chapter 9, System Accessories. 1. Use applicable terminal connectors (Fig. 25.1.1) to terminate accessory wiring. TIPS AND RECOMMENDATIONS • Use documentation provided with each device for electrical installation. • Do not connect system accessories to board until operator has been commissioned and learning cycle performed (Chapter 23, 24). 2. Use diagram in Chapter 9 to locate connector to its socket. CAUTION Terminal jumpers. Jumpers (Fig. 25.1.1/12) must be in place on monitoring circuits. 25 Connect accessory wiring and test 25.2 Test all accessories 25.2.1 Test all accessories. 1. Test functions of all accessories. TIPS AND RECOMMENDATIONS ED900 115 Vac branch circuit disconnect should be Off while making accessory connections!

Chapter 26 26 Set track bumper stop 26.1.1 Set bumper stop position. 1. Set program switch to OPEN. 2. Door moves to set opening angle. WARNING Use caution when working in proximity of door and track. 3. Slide bumper and bumper stop toward slide shoe until bumper is 3/16" from edge of slide shoe (Fig. 26.1.3). 4. Tighten bumper stop M5 screw. Do not overtighten. CAUTION Using program switch, close then open door to verify gap between bumper and slide shoe with door at full open position. 26.1 Set track bumper stop position Fig. 26.1.2 Door at set opening angle Fig. 26.1.3 Setting bumper stop location Fig. 26.1.1 Program switch OPEN position 9 Slide shoe 12 Bumper 17 Bumper stop 13 MM5 x 13 FHMS cross recessed 17 16 12 9 3/16” gap

Chapter 27 27 Install push arm door stop 27.1 Install push arm door stop (optional assembly) 27.1.1 Assemble bumper stop. 1. Attach bumper to bumper mounting plate with 1/2" shoulder screw. • Use 5 mm hex key. 27.1.2 Open door. 1. Set program switch to OPEN position. 2. Door moves to set opening angle. WARNING Use caution when working in proximity of door and push arm!. Fig. 27.1.2 Program switch, OPEN position Fig. 27.1.1 Door stop assembly 4 Bumper stop assembly 27.1.3 Bumper stop installation. 1. With door at its full open position locate door stop assembly bumper on door frame 1/8" beyond arm. 2. Mark mounting plate hole locations on frame. • Plate hole diameter is 1/4". 3. Select fasteners based on door frame material. 4. Attach door stop assembly to frame. CAUTION Using program switch, close then open door to verify arm does not contact door stop with door at full open position. 5.1 5.2 1 3 4 2 Fig. 27.1.4 Door stop installation 6 Door stop assembly 1/4" thick plate 08121320 Door stop assembly 1/2" thick plate 08121330 1 Plate, bumper mounting, 1/4" thick 08120774 2 Plate, bumper mounting, 1/2" thick 08120770 3 Rubber bumper 08120750 4 Shoulder bolt 08104231 5.1 1/4-20 x 1 1/4" Phillips FHS, black oxide, SS 5.2 No. 14 x 1 1/4" Phillips FHMS for sheet metal, zinc plated steel

Chapter 28 28 Install ED900 cover, end caps and spindle caps 28.1 Install cover and end caps 28.1.1 Install covers. 1. Align cover with operator, press inward until cover snaps into place. CAUTION Insure that all cables are in place and secured as necessary. TIPS AND RECOMMENDATIONS Optional full width cover. 28.1.2 Install end caps. 1. Install ED900 operator end caps. TIPS AND RECOMMENDATIONS Program switch end cap; insertion depth is adjustable to compensate for minor tolerances is length of operator cover. Fig. 28.1.1 ED900 standard cover Fig. 28.1.3 Cover and end cap installation 3 2 Fig. 28.1.2 ED900 operator end caps 2 End cap, program switches 1 Standard cover 3 End cap, power switch 3 2 1 2 End cap, program switches 3 End cap, power switch 1 ED900 standard cover

Chapter 28 Fig. 28.2.1 Spindle caps 4 5 4 Spindle cap 5 Spindle cap 28.2.1 Install spindle caps. 1. Install spindle caps on ED900 cover. Fig. 28.2.2 Spindle cap installation, ED900 cover top Fig. 28.2.3 Spindle cap installation, ED900 cover bottom 28.2 Install spindle caps 4 5 4 Spindle cap 4 4 Spindle cap 5 Spindle cap

Chapter 28 28.3 Full width cover option – Install cover and end caps 1 2 3 4 1 2 3 4 Fig. 28.3.3 End cap installation Fig. 28.3.2 ED900 full width cover option Fig. 27.3.4 Full cover installation 28.3.1 Install end caps. 1. Install power switch and program switch end caps. TIPS AND RECOMMENDATIONS Active door and inactive door may be reversed from Fig. 28.3.3 orientation. 28.3.2 Install full length cover. 2 End cap, program switches 1 End cap, power switch Fig. 28.3.1 ED900 end caps 1 2

Chapter 29 29 Install door signage 29.1 Install door signage 29.1.1 Install door signage based on type of door operation. Install applicable door signage as outlined in Chapter 10, ED900 door signage.

Chapter 30 30 ANSI/BHMA standards ED900 Parameter A156.19 standard Parameter Function Factory setting Adjustment range Para. Requirement So Opening speed Swing door opening speed. 17°/s Note 1 8°/s - 27°/s 27°/s max. L.E. mode 4.2 Opening Doors shall open from closed to back check or 80°, whichever occurs first, in 3 seconds or longer as required in Table I. Total opening time to 90° shall be as in Table II. If door opens at more than 90°, iit shall continue at the same rate as back check speed. bc Back check Checking or slowing down of door speed before door being fully opened. 10° 5° - 40° 4.2 Back check shall not occur before 60° opening. Sc Closing speed Swing door closing speed, automatic mode. 17°/s Note 1 8°/s - 27°/s 27°/s max. L.E. mode 4.4 Closing: Doors shall close from 90° to 10° in 3 seconds or longer as required in Table I. Doors shall close from 10° to fully closed in not less than 1.5 seconds. dd Hold open time Hold open time. 5 s 5 s - 30 s 4.3 Time delay: When powered open, the door shall remain open at the fully opened position for not less than 5 seconds. Exception: when push-pull activation is used, the door shall remain at the fully opened position for not less than 3 seconds. hS Reference Appendix A for parameter detail. Support for manual mode in door closed position. 4.5 Doors shall open with a manual force: • Not to exceed 15 lbf [67 N]to release a latch if equipped with a latch. • To set a door in motion 30 lbf [133 N]. • To fully open the door 15 lbf [67 N]. Forces shall be measured 1" [25.5] from latch edge of door. hA Adjustment, door activation angle. hF Power assist function. Fo Static force in opening direction Static force on door closing edge in opening direction. 13.5 lb f [60 N] 4.5 lb f [20 N] - 15 lb f [67 N] 4.5 Force required to prevent a stopped door from opening or closing shall not exceed 15 lb f [67 N] measured 1" [25.4] from latch edge of door at any point during opening or closing. Fc Static force in closing direction Static force on door closing edge in closing direction. 13.5 lb f [60 N] 4.5 lb f [20 N] - 15 lb f [67 N] 4.5 30.1 A156.19 Low energy power operated doors The following table references portions of content from ANSI/BHMA A156.19. Refer to the standard, available through ANSI or BHMA for additional information. Standard material reprinted with BHMA permission. 30.1.1 Door measurements, low energy power operated door Note 1: Speed may be slower after learning cycle completed.

Chapter 30 "D" door width, inches [mm] "W" door weight, pounds [kg] 100 [45.4] 125 [56.7] 150 [68] 175 [79.4] 200 [90.7] 30 [762] 3.0 3.0 3.0 3.0 3.5 36 [914] 3.0 s 3.5 s 3.5 s 3.0 s 3.0 s Minimum opening time to back check or 80 degrees (whichever occurs first). Minimum closing time from 90 degrees to latch check or 10 degrees (whichever occurs first). 30.1.2 A156.19, Table I: Minimum opening and closing times. 30.1.3 A156.19, Table II: Total opening time to 90 degrees. Back check at 60° Back check at 70° Back check at 80° Table I plus 2 s Table I plus 1.5 s Table I plus 1 s If door opens more than 90°, it shall continue at the same rate as backcheck speed. Back check occurring at a point between positions shall use lowest setting. 30.1.4 Other door weights and widths Closing time T = (D W )/188 D = Width of door in inches. W = Weight of door in pounds. T = Closing time to latch check in seconds. SI (metric) units Closing time T = (D W )/2260 D = Width of door in mm. W = Weight of door in kg. T = Closing time to latch check in seconds.

Chapter 31 31.1 Upgrade cards 1 Upgrade card slot 2 Upgrade card socket Status LEDs 3 Green LED 4 Yellow LED 5 Red LED 6 Upgrade card Fig. 31.1.1 Upgrade card slot 31.1.1 Upgrade card installation. dormakaba upgrade cards can be used to expand the range of functions of ED900 operators. When upgrade cards are installed, information is exchanged between and permanently allocated to both the operator control unit and the upgrade card. 31.2 Container module 31.2.1 Container module • The first upgrade card installed becomes the container module. • Every operator control unit has only one container module. • Functions of upgrade cards installed after the first upgrade card are saved in the container module. 31.2.2 Container module removal. • If the container module is removed, all previously enabled functions will be deactivated after a certain time. 31.2.3 Operator control unit replacement. • If the control unit is replaced, the container module is removed from the old control unit and inserted into the new control unit. • The new control unit synchronizes with the container module and all upgrade card functions are available. 31.2.4 Inserting an upgrade card that has already been activated. • Rapidly flashing yellow LED on upgrade card indicates card is rejected. • Card's functions in operator control unit are still valid. 31.2.5 Inserted a container module from third party control unit. • Rapidly flashing yellow and green LEDs on container module indicates module is rejected. • Container module can only be synchronized with one control unit. 31.2.6 Container module defective. • Upgrade cards that were installed after the container module must be reinstalled. Upgrade card Upgrade card color Parameter Fire protection Red F1 Barrier free toilet F7 31.1.2 Upgrade cards 31 Upgrade cards 1 2 6 3 4 5 6

Chapter 31 1. Insert first upgrade card into upgrade card slot. 2. This card will become container module. 3. Yellow LED flashes on and off once during card insertion. 4. Green LED slowly flashes on and off indicating communication between card and control module. 5. Upgrade card becomes container module, green LED continues to slowly flash on and off. • Upgrade card function is now available. 31.3 Installing upgrade cards 31.3.2 Installing first upgrade card. 31.3.1 Set program switch to CLOSE. 1 Set program switch to Close. 9 Horizontal bars indicate controller in stand by mode. 1 Upgrade card slot 3 Green LED 7 Container module TIPS AND RECOMMENDATIONS Container module can be configured using applicable parameter (F1 - F8) for card. Reference Chapter 22, Parameters. 1. Remove container module from upgrade card slot. 6 1 2. Insert next upgrade card into upgrade card slot. 4 6 • Card function is copied to control module; upgrade card is then invalidated. • Yellow LED indicates procedure is complete. 6 1 3. Remove upgrade card from upgrade card slot. 4. Reinsert container module into upgrade card slot. • Control unit recognizes container module; container module stores new functions. • Green LED slowly flashes on and off indicating successful operation. • New card functions are now available. 31.3.3 Installing additional upgrade cards. 3 Green LED 7 Container module TIPS AND RECOMMENDATIONS New upgrade card can be configured using applicable parameter (F1 - F8) for card. Reference Chapter 22, Parameters. 1 Upgrade card slot 6 Next upgrade card 7 Container module 8 Program switch 9 2 digit display with horizontal bars 8 1 2 4 Yellow LED 7 Container module 1 Upgrade card slot 2 First upgrade card 7 3 7 3 1 7 1 7 7 4

Chapter 32 32 Maintenance SAFETY INFORMATION Low Energy Swinging Doors 1. Activate the door. Door should open at a slow smooth pace (4 or more seconds), and stop without impact. 2. Door must remain fully open for a minimum of 5 seconds before beginning to close. 3. Door should close at a slow, smooth pace (4 or more seconds), and stop without impact. 4. Inspect the floor area. It should be clean with no loose parts that might cause user to trip or fall. Keep traffic path clear. 5. Inspect door‘s overall condition. The appropriate signage should be present and the hardware should be in good condition. 6. Have door inspected by an AAADM certified inspector at least annually. AAADM American Association of Automatic Door Manufacturers ANNUAL COMPLIANCE INSPECTION INSPECT FOR AND COMPLIES WITH ANSI A156.19 ON: DATE:______________ by AAADM Certified Inspector Number:___________ AAADM-3044 DO NOT USE DOOR if it fails any of these safety checks of if it malfunctions in any way. Call a qualified automatic door service company to have door repaired or serviced. See Owner’s manual or instructions for details on each of these and other safety items. If you need a copy of the manual, contact the manufacturer. These minimum safety checks, in addition to those in the Owner’s Manual, should be made each day and after any loss of electrical power. Fig. 32.1.1 Safety information label 32.1 Safety label, low energy swing doors 32.1.1 Low energy swinging door safety information label This AAADM label outlines safety checks that should be performed daily on low energy swinging door controlled by an ED900 operator. 32.1.2 Safety information label location Place label in a protected, visible location on door frame, near program switch panel if possible. 32.1.3 Annual compliance section of label This section of label is only completed on low energy swing doors that comply with ANSI/BHMA A156.19 standard and pass inspection by an AAADM certified dormakaba USA, Inc. technician. 32.1.4 Additional annual compliance inspection labels Place additional labels over annual compliance inspection section of safety information label. ANNUAL COMPLIANCE INSPECTION INSPECT FOR AND COMPLIES WITH ANSI A156.19 ON: DATE: ______________ by AAADM Certified Inspector Number: ___________ Fig. 32.1.2 Annual compliance inspection label

Chapter 32 32.2 ED900 environment and cleaning 32.2.1 ED900 environmental requirements. ED900 assembly is designed to operate on an interior application only under the specifications shown in Table 32.2.1. 32.2.2 Areas around door(s) and door swing radius. Areas around doors and door swing radius must be kept clear of all obstacles. 32.2.3 Cleaning WARNING Cleaning of ED900 cover surfaces should be done with program switches in Close position! ED900 cover can be cleaned with a damp cloth and commercial cleaning agents. TIPS AND RECOMMENDATIONS Abrasive (scouring) agents should not be used as they may damage cover surface. 32.2.4 Water and other liquids. WARNING No water or other liquids must be sprayed or spilled on ED900! Table 32.2.1 Operator environmental requirements. Fig. 32.2.1 ED900 low energy installation 32.3 Yellow LED, service level Fig. 32.3.1 Service level indicator 32.3.1 Service level indicator Yellow LED on operator power switch side is service level indicator. Operator system should be scheduled for service when yellow LED is first illuminated, or annually, whichever comes first. TIPS AND RECOMMENDATIONS Reference Appendix A, Parameter detail, for information on: • Parameter CS, reset service interval display. • Parameter CC, cycle counter. Ambient temperature 5 to 122 °F [-15 to 50⁰ C] 1 2 3 4 1 Red LED 2 Yellow LED 3 Green LED 4 Power switch CAUTION DOOR AUTOMATIC DD0586-010 ACTIVATE SWITCH TO OPERATE CAUTION DOOR AUTOMATIC DD0586-01 ACTIVATE SWITCH TO OPERATE

Chapter 32 32.4 Pull arm maintenance Fig. 32.4.1 Arm and track assembly 1 Track 2 Slide shoe 3 Pivot pin 6 Arm Fig. 32.4.3 Track, slide shoe, pivot pin 7 7 7 End cap 2 3 6 1 32.4.1 Track mounting screws. 1. Set program switch to CLOSE. 2. Remove track end caps 3. Check tightness of track mounting screws. 4. Replace end caps. 32.4.2 Track maintenance. 1. Set program switch to OPEN. 2. Track. • Check for wear or damage. 3. Slide shoe and pivot pin. • Check for wear or damage. 4. Bumper stop M6 screw. • Check bumper stop position (bumper location approximately 1/8" from slide shoe) • Check tightness of screw. 32.4.3 CPD lever. 1. Check tightness of M6 SHCS. Fig. 32.4.5 Program switch 1 Track 2 Bumper stop 2.1 M6 FHMS 3 Bumper 4 Slide shoe, pivot pin 1 2 2.1 3 4 Fig. 32.4.2 Arm and track assembly Fig. 32.4.4 CPD lever M6 socket head screw 3 M6 socket head cap screw 5 3 5 CPD lever

Chapter 32 Fig. 32.5.1 Arm M8 SHCS cap 8 Cap Fig. 32.5.2 M8 SHCS 8 5 32.5 Arm fasteners – torque requirements 32.5.1 Check drive arm M8 SHCS torque. 1. Set program switch to CLOSE. 2. Remove cap over M8 SHCS. 3. Check torque. 4. Replace cap. CAUTION Using torque wrench with 5 mm hex key socket, check M8 SHCS torque.17 ft-lb [23 Nm]. 32.5.2 Check pivot pin M8 socket head torque. 1. Check torque. CAUTION Use torque wrench with hex key socket. M8 screw torque: 5.9 - 7.4 ft-lb [8 - 10 Nm]. Fig. 32.5.3 Pivot pin M8 socket head 3 Pivot pin M8 socket head 3 5 M8 x __ SHCS

Chapter 32 32.6 Push arm maintenance 1 Drive arm 2 Adjustment arm 3 Adjustment arm tube 32.6.1 Push arm maintenance. WARNING Set program switch to CLOSE before performing maintenance! 1. Adjustment arm. • Check for wear or damage. • Check tightness of M6 x 10 flanged button head screws (Fig. 32.6.2). 2. Shoe and adjustment arm assembly: • Check for wear or damage at shoe bearing (Fig. 32.6.3). 3. Adjustment arm socket and ball head (Fig. 32.6.4). • Check for wear or damage. 27.6.2 Shoe door mounting screws . 1. Remove screw cover caps (Fig. 32.6.1). 2. Check for tightness of mounting screws (Fig. 32.6.3). 3. Replace screw cover caps. 27.6.3 Drive arm to ED50 spindle. 1. Remove spindle cap. 2. Check tightness of M8 SHCS. CAUTION Using torque wrench with 5 mm hex key socket, torque M8 SHCS to 17 ft-lb [23 Nm]. Fig. 32.6.1 Push arm assembly Fig. 32.6.4 Arm socket and ball head 10 4 M6 x 10 button head screws 5 Drive arm socket 7 2 9 4 Fig. 32.6.3 Shoe bearing 2 Adjustment arm 3 Adjustment arm tube 4 M6 x 10 mm flanged button head screw 7 Shoe 9 Articulated bearing 11 M8 SHCS 6 Adjustment arm ball head 7 Shoe 8 Shoe mounting screws (2) 5 6 5 Socket 6 Ball head Fig. 32.6.5 Spindle M8 SHCS 1 6 5 8 8 7 3 2 4 Fig. 32.6.2 Push arm assembly hardware 11 10 Screw cover caps

Chapter 32 32.7 ED900 brake maintenance Fig. 32.7.1 ED900 operator Fig. 32.7.3 Brake assembly 1 Brake assembly 2 Brake disc assembly 3 M3 x 3 set screw 4 Brake motor flange 6 M3 x 5 SHCS 1 Brake assembly 32.7.1 Adjustment of air gap: brake to brake disc (Fig. 32.7.2). TIPS AND RECOMMENDATIONS Reference drawing: 254197-01-50 WARNING Set program switch to CLOSE before performing maintenance! CAUTION Air gap setting between brake and brake disc: 0.1 mm to 0.3 mm (0.004" to 0.012") 1. Using 2.5 mm hex key, loosen three M3 x 3 set screws securing brake disc to motor shaft. 2. Insert feeler gauge [air gap setting for sizing] between brake disc and brake. 3. Move brake disc against shim(s). 4. Screw M3 x 3 set screws against motor shaft but do not tighten. 5. Remove feeler gauge. 6. Tighten M3 x 3 set screws. CAUTION M3 x3 SHCS torque setting: 5.3 in-lb + 0.9 in-lb [0.6 Nm +0.1 Nm]. TIPS AND RECOMMENDATIONS Paper stock thickness: approximately 0.003" 1 2 3 4 6 6 3 Y Y Air gap 3 2 1 Fig. 32.7.2 Brake to brake disc air gap 1 Brake assembly 2 Brake disc assembly Fig. 32.7.4 Feeler gauge set 3 M3 x 3 SHCS 1

Chapter 32 Fig. 32.7.7 Brake and brake disc assemblies Fig. 32.7.6 Brake disc assembly removed from brake 2 5 1 1 Brake assembly 2 Brake disc assembly 5 Motor shaft 1 2 6 6 Fig. 32.7.5 M3 x 5 SHCS 1 Brake assembly 2 Brake disc assembly 6 M3 x 5 SHCS 32.7.2 Torque setting of M3 x 5 SHCS. • 5.3 in-lb + 0.9 in-lb [0.6 Nm +0.1 Nm] 2 6 6 1 1 Brake assembly 2 Brake disc assembly 6 M3 x 5 SHCS Fig. 32.7.8 Brake coil wiring 43 3 64 63 62 1G 3 1G Red 3 Blk

Appendix A A.1 Driving parameters detail Parameter Value range Units Factory setting Description Opening speed, automatic mode 1. Opening speed refers to automatic mode. Speed can be adjusted using this parameter. 2. Internal monitoring system checks if parameter setting is admissible If setting exceeds value, the setting is alternately displayed with the permissible value. 3. After parameter set, verify setting meets ANSI/BHMA standard A156.19 (low energy) See Chapter 30. 5 ED900 8 - 27 °/s 25 Closing speed, automatic mode 1. Closing speed refers to automatic mode. Speed can be adjusted using this parameter. 2. Internal monitoring system checks if parameter setting is admissible. If setting exceeds admissible value, the setting is alternately displayed with the permissible value. 3. After parameter set, verify setting meets ANSI/BHMA standard A156.19 (low energy) See Chapter 30. *ED900: maximum closing speed 27⁰/s in low energy mode. 6 ED900 2 - 27* °/s 25 Hold open time, automatic mode 1. Hold open time starts once all internal, external, safety and push and go inputs have been opened or dropped, and door is in an open position. 2. Hold open time values from 5 to 30 s are set in increments of 1 second. 3. In low energy mode, a minimum hold open time of 5 seconds is required. 4. Hold open time can be re-triggered. 7 0 - 30 s 5 Night-bank hold open time 1. Night-bank (key switch) hold open time is set using this parameter. 2. Night-bank Hold open time starts once contact on night-bank activator input is opened and door is in an open position. 3. Night-bank hold open time can be re-triggered. 8 0 - 30 s 10 Hold open time, manual opening 1. Default hold open time of 1 second that follows every manual opening of door can be adjusted using parameter do. 2. Hold open time starts when door is released. 9 0 - 30 s 1 Wall masking on door hinge side 1. Wall masking required if door opens against an obstacle. 2. When door reaches set wall masking angle, system will ignore signal from safety sensor on door swing (hinge) side. 3. The wider the detection range of safety sensor used, the greater the area must be in which system has to ignore sensor's emitted signal. To insure personnel safety, it is advised to keep this range as small as possible. 4. If set wall masking angle is exceeded when door is being opened, a rapidly flashing dot appears in top left hand corner of 2 digit display. 5. Rapidly flashing dot disappears when door angle drops below set wall masking angle. 10 60 - 99 ° 80 A.1.1 Driving parameters detail. Appendix A – Driving parameters – detail

Appendix A Parameter Value range Units Factory setting Description Safety sensor test 11 0 - 8 0 Safety sensor parameter ST must be set to sensors used and if they are active-high or active-low. See E 04 safety sensor test error, Appendix B. 0 Sensor test off. 1 Sensor test on swing (hinge) side. Active-high 2 Sensor test on swing and approach sides. Active-high 3 Sensor test on swing and approach sides. Active-high 4 Sensor test on swing side. Active-low ST 5 Sensor test on approach side. Active-low 6 Sensor test on swing and approach sides. Active-low 7 Wall mounted sensor with data line. Lock monitoring not available. 8 Sensor test overhead sensor type Bodyguard III or Premier T with monitoring input. Activation by safety sensor on approach (opposite hinge) side 12 0 - 1 0 0 Safety sensor's input is disregarded as soon as door is closed. 1 Safety sensor can trigger an opening pulse while door is closed. Suppression of safety sensor on swing (hinge) side during initialization drive 13 0 - 1 0 0 Safety sensor on swing side is active during an initialization drive after a power on reset. 1 1. With SP set to 1, operator will disregard swing side safety sensor during initialization drive. After a power on reset, operator starts an initialization drive at slow speed. The initialization drive cannot be completed if safety sensor on hinge side is, or has been triggered. Delayed opening time for locking mechanism 1. Delayed opening time delay starts as soon as door opening pulse has been generated. 2. Door opens on expiration of time delay. 3. If parameter is set to "0" and input for locking feedback contact is closed, door will not perform a preload Pu before door unlocks. 4. Since various motor locks do not have feedback contacts, a delay of up to 4 seconds is possible 14 0 - 40 * 100 ms 3 *100 A.1.1 Driving parameters detail.