zarges Z600 S-PLUS Assembly And Usage Instructions

Assembly and Usage Instructions Z 600 S-PLUS mobile scaffold tower with stabilisers Z 600 S-PLUS folding scaffold unit COMPACT en

1.1 Introduction .......................................................................................4 1.2 Manufacturer ....................................................................................4 1.3 Type approval.....................................................................................4 1.4 Warranty ............................................................................................4 1.5 Date of issue......................................................................................5 1.6 Copyright and trademark rights.......................................................5 1.7 Intended use .....................................................................................5 1.8 Improper use.....................................................................................5 2 Assembly ..........................................................................................6 2.1 Safety regulations..............................................................................6 2.2 Usage regulations ............................................................................8 2.3 Working on electrical equipment with the scaffold unit..................8 2.4 Other applicable safety instructions ................................................9 2.5 Technical data....................................................................................9 2.6 General assembly instructions for the Z 600 S-PLUS mobile scaffold tower with stabilisers........................................................10 2.7 Overview of scaffolding types Z 600 S-PLUS mobile scaffold tower with stabilisers......................................................................15 2.8 General assembly instructions for the Z 600 S-PLUS folding scaffold unit COMPACT...................................................................17 2.9 Overview of scaffolding types Z 600 S-PLUS folding scaffold unit COMPACT.................................................................................24 2.10 Note on dismantling the scaffold tower.........................................25 2.11 Basic dimensions............................................................................26 2.12 Identification....................................................................................28 2.13 Parts list incl. ballasting.................................................................29 2.14 Assembly drawings..........................................................................37 3 Structural safety regulations .......................................................... 39 3.1 General information .......................................................................39 3.2 Attaching the ballast.......................................................................39 3.3 Attaching the anti-twist device .......................................................39 3.4 Maintenance, servicing, storage and cleaning ..............................40 3.5 Testing the scaffold unit components.............................................40 4 Spare parts...................................................................................... 42 5 Notes............................................................................................... 44

described therein. The notes on safety and the rules and regulations for handling scaffold units apply to the scaffold towers referred to in this documentation. The operating companies accept responsibility for the following points: • adherence to local, regional and national regulations • observance of the regulations (laws, ordinances, guidelines etc.) for safe handling listed in these assembly and usage instructions The operating company must ensure that the assembly and usage instructions are available to the operating personnel and that the instructions, information, warnings and safety regulations they contain are strictly observed. If you require further information or if specific problems occur which are not covered in sufficient detail in these assembly and usage instructions, please contact the manufacturer directly (see Section 1.2). 1.2 Manufacturer ZARGES GmbH Tel.: +49 8 81 / 68 71 00 Fax: +49 8 81 / 68 72 95 PO Box 16 30 Email: [email protected] 82360 Weilheim Internet: http://www.zarges.de 1.3 Type approval The scaffold units described below have been tested by TÜV Süd (German Technical Control Board South). 1.4 Warranty The scope, period and form of the warranty are stipulated in the manufacturer's sales and delivery conditions. The assembly and usage instructions valid at the time of delivery apply to all warranty claims arising from insufficient documentation. The following applies above and beyond the sales and delivery conditions: the manufacturer accepts no liability for damage to the scaffold units arising from one of more of the following: • ignorance of or failure to observe these assembly and usage instructions • insufficiently qualified or instructed operating personnel • the use of parts other than original spare parts.

• that the safety regulations are adhered to, • that improper use (see Section 1.8), faulty setting up and impermissible operation are excluded and thus • ensuring that the equipment is put to its intended use (see Section 1.7) and • that the scaffold units are operated in accordance with the application conditions defined in the contract. 1.5 Date of issue The date of issue of these English assembly and usage instructions is 01 September 2016. 1.6 Copyright and trademark rights The copyright to these assembly and usage instructions lies with the manufacturer. The manufacturer also reserves all further rights, in particular in the case of the granting of a patent or utility patent registration. Any infringement of the conditions described above will result in liability for damages! 1.7 Intended use The scaffold units listed in these assembly and usage instructions may only be used as scaffolding in accordance with the stipulations of EN 1004 and the overview of models in these assembly and usage instructions. 1.8 Improper use Misuse - that is, any use of the scaffold units documented in these assembly and usage instructions which deviates from that described in Section 1.7 - shall be deemed improper use as defined by the Product Safety Act. This also applies to failure to observe the standards and guidelines listed in these assembly and usage instructions.

1. Do not stand on the frame of the folding unit! Use only platforms, the rungs or a climbing aid to climb the scaffold unit. 2. The stipulations of EN 1004 “Mobile work platforms” apply to the structural safety, erection and use of the aforementioned scaffold units. 3. The scaffold units may only be assembled and used by persons who are familiar with these assembly and usage instructions. 4. At least two persons are required for the assembly and dismantling of the scaffold unit. (Applies to all mobile scaffold towers with a platform height exceeding 2.50 m) 5. Only undamaged and fault-free original spare parts for the manufacturer's scaffold system referred to in the inspection certificate may be used. Before using the scaffold units, all parts must be examined for correct assembly and functionality. 6. max. 12,0 m max. 8,0 m In accordance with EN 1004, the maximum platform heights are limited to 8 m in enclosed spaces and 12 m outdoors. For the scaffold units described in these assembly and usage instructions, the maximum platform height in enclosed spaces is 10 m. 7. The use of lifting tackle on the scaffold unit is not permitted. 8. During assembly and dismantling of the scaffold unit, platforms or scaffold planks must be laid out completely at a distance of 2 m as assembly aids. Where scaffold planks are used, they must extend 500 mm beyond the scaffold unit on each side. Standing on guardrails or braces is prohibited. This also applies during assembly and dismantling. 9. The scaffold units may only be erected vertically on a horizontal and level subsurface with sufficient load- bearing capacity. If necessary, insert load-distributing pads under the unit. 10. For information on the use of chassis beams, ballast weights, stabilisers and stand-off brackets to warranty stability, see these assembly and usage instructions. 11. Work on the working platform is only permitted with complete 3-part side protection, that is, guard-rail frames, knee protection and peripheral toeboards. Toeboards are not necessary on the rest platforms.

can also be used for ballasting (accessory, Order No. 42920). 13. Working on several working platforms simultaneously is not permitted. 14. The permissible load capacity of the scaffold unit with evenly-distributed load is 2.0 kN/ m² (in accordance with EN 1004 - scaffolding category 3). 15. There may be no persons, material or tools on the platform when the scaffold unit is moved. Avoid collisions. The scaffold unit may only be moved by hand, in longitudinal or diagonal direction and on a firm, level surface free of obstacles. The scaffold unit must not be moved at more than normal walking speed. 16. Moving the scaffold unit with the assistance of vehicles (e.g. fork lifts) is prohibited. The scaffold unit must not be lifted, pulled or pushed using a fork lift. 17. The surface on which the scaffold unit is moved must be able to accommodate its weight. 18. Bridging the gap between scaffold units and buildings by means of planks etc. is not permitted. The scaffold unit must not be used as a stair tower to reach other constructions. 19. For use outdoors or in open buildings, the scaffold unit must be moved into a wind-protected area where wind strengths exceed 6 (on the Beaufort scale), in the case of an oncoming storm and when work has been completed, or it must be protected against tipping with other suitable measures (e.g. anchoring). At wind strengths exceeding 6 on the Beaufort scale (12m/s), it becomes perceptibly difficult to walk forwards. 20. Before using the scaffold unit, its vertical alignment must be checked and corrected if necessary. 21. The scaffold unit must be checked for correct and complete set-up.

1. Personnel must ascend to work platforms from the inside only. 2. Personnel must not brace themselves against the side panels while working. 3. Jumping on the platforms is prohibited. 4. The generation of horizontal loads which could cause the scaffold unit to tip over, for example through work on adjacent constructions, is prohibited. 5. Particular attention must be paid to wind conditions which might cause the scaffold unit to tip over when it is used in buildings open to the passage of wind, in uncovered buildings or at the corners of buildings. 6. The platform height must not be increased with the aid of ladders, crates or other devices. 7. Tools and materials may only be handed upwards. Always take the weight of tools and materials into consideration to avoid overloading the work platform. The person handing the load upwards must not let go of it until the person receiving it has a firm hold on it. 8. Scaffold units with swivel castors can be wheeled to their final location after assembly. The floor/ground gradient must not exceed 3%. Avoid all knocks and impacts. When the scaffold unit is in its final position, the alignment must be checked again. 9. When moving the scaffold unit, always take care that it does not touch any live equipment. 10. Electrical tools (drills etc.) may only be operated on the scaffold unit at Safety Extra Low Voltage (48 V), with protective insulation (separation transformer) or if they are connected with a ground fault circuit interrupter with a residual current of 30 mA. The stipulations of BGI 594 must be complied with. 11. Tools and materials must be stored on the work platform in such a way that there is a passageway of 20 cm at the sides of the work platform. 2.3 Working on electrical equipment with the scaffold unit The scaffold unit must not be used to perform work on or in the vicinity of unprotected live equipment unless • the section of the equipment in question has been disconnected, • the section of the equipment in question has been secured against being switched back on, • the section of the equipment in question has been checked to ensure that it is not  live, • the section of the equipment in question has been short-circuited with a grounding bar and • the section of the equipment in question has been shielded against adjacent live parts.

The stipulations of DGUV information sheet 201-011 "Instructions for the Handling of Work Scaffolds and Protection Scaffolds" apply for the inspection, assembly and use of the scaffold unit. BGR 165 and BGI 594 "Safety rules for the use of electrical equipment in the case of increased electrical hazard" apply when using electrical equipment on the scaffold unit. 2.5 Technical data Z 600 S-PLUS mobile scaffold tower with stabilisers, single platform 0.75 x 1.80 m / 2.50 m / 3.00 m Approved in accordance with EN 1004 Scaffolding category 3 Permissible load in accordance with scaffolding category 3 200 kg/m² Maximum total load of the scaffold unit 202 kg / 286 kg / 346 kg Maximum platform load 202 kg / 286 kg / 346 kg Maximum platform height 13.20 m Z 600 S-PLUS mobile scaffold tower with stabilisers, double platform 1.35 x 1.80 m / 2.50 m / 3.00 m Approved in accordance with EN 1004 Scaffolding category 3 Permissible load in accordance with scaffolding category 3 200 kg/m² Maximum total load of the scaffold unit 404 kg / 572 kg / 692 kg Maximum platform load 404 kg / 572 kg / 692 kg Maximum platform height 13.20 m Z 600 S-PLUS folding scaffold unit COMPACT, single platform 0.85 x 1.80 m Approved in accordance with EN 1004 Scaffolding category 3 Permissible load in accordance with scaffolding category 3 200 kg/m² Maximum total load of the scaffold unit 202 kg Maximum platform load 202 kg Maximum platform height 13.55 m Z 600 S-PLUS folding scaffold unit COMPACT, double platform 1.45 x 1.80 m Approved in accordance with EN 1004 Scaffolding category 3 Permissible load in accordance with scaffolding category 3 200 kg/m² Maximum total load of the scaffold unit 202 kg Maximum platform load 202 kg Maximum platform height 13.55 m

The illustrations show a set-up with single platform. Assembly is identical for a double platform. Assembly is identical for all platform lengths (1.80 m / 2.50 m / 3.00 m). For the height of the push-on end frame (1 m or 2 m), see “Overview of scaffolding types Z 600 S-PLUS mobile scaffold tower with stabilisers” on page 15. 1. Insert the swivel castors into the push-on end frame and fasten them with omega springs. The horizontal braces are only required for specific scaffolding types, (see “Overview of scaffolding types Z 600 S-PLUS mobile scaffold tower with stabilisers” on page 15). 2a. Connect push-on end frame with horizontal braces. Attach horizontal braces to the first rung.

only required for specific scaffolding types, (see “Overview of scaffolding types Z 600 S-PLUS mobile scaffold tower with stabilisers” on page 15). 2b. Connect push-on end frame with basic braces. Attach basic braces above and below the first rung. 3. Attach and fasten the 2 m push-on end frame on both sides. 1 2 2

only required for scaffolding types with 1 m push-on end frame, (see “Overview of scaffolding types Z 600 S-PLUS mobile scaffold tower with stabilisers” on page 15). 4. Insert diagonal braces. 1 2 5. Insert both advanced guardrails on the top rung and lock. 1 2

lock it at two opposite points. 1 2 7. Align the scaffold unit using a spirit level. 8. Fit all four stabilisers. For the position of the stabilisers, see “Basic dimensions” on page 26. 1 2 3 9. Attach the ballast weights, if required. For ballast weights, see “Parts list incl. ballasting” on page 29.

until the scaffold height is reached. 11. Attach the top platform in the centre and lock it at two opposite points. 3 1 1 2 12. Insert both end toeboards (U-profiles are open towards the top). 13. Push in the side toeboards on both sides.

2.7 Overview of scaffolding types Z 600 S-PLUS mobile scaffold tower with stabilisers 1 m push-on end frame The following scaffold towers are equipped with 1 m push-on end frames above the swivel castors. Length Braces / platform Rungs 1.80 m 2.50 m 3.00 m Single platform 52235 52236 52237 a1 a2 h1 h2 p1 1 to 5 1 to 5 1 to 1 1 to 1 7 52255 52256 52257 52275 52276 52277 52295 52296 52297 a1 a2 b1 b2 p1 1 to 5 1 to 5 1 to 1 1 to 1 7 52315 52316 52317 Double platform 52435 52436 52437 a1 a2 h1 h2 p1 1 to 5 1 to 5 1 to 1 1 to 1 7 52455 52456 52457 52475 52476 52477 a1 a2 b1 b2 p1 1 to 5 1 to 5 1 to 1 1 to 1 7 52495 52496 52497 52515 52516 52517 b1 h1 h2 b2 a2 p1 a1 Legend a: Diagonal brace b: Basic brace h: Horizontal brace p1: bottommost platform

The following scaffold towers are equipped with 2 m push-on end frames above the swivel castors. Length Braces / platform Rungs 1.80 m 2.50 m 3.00 m Single platform 52225 52226 52227 h1 h2 p1 1 to 1 1 to 1 3 52245 52246 52247 52265 52266 52267 52285 52286 52287 b1 b2 p1 1 to 1 1 to 1 3 52305 52306 52307 52325 52326 52327 Double platform 52425 52426 52427 h1 h2 p1 1 to 1 1 to 1 3 52445 52446 52447 52465 52466 52467 52485 52486 52487 b1 b2 p1 1 to 1 1 to 1 3 52505 52506 52507 52525 52526 52527 b1 h1 h2 b2 p1 Legend b: Basic brace h: Horizontal brace p1: bottommost platform

The illustrations show a set-up with single platform. Assembly is identical for a double platform. 1. Insert the swivel castors into the folding unit and fasten them with omega springs. 2. Pull the folding unit out fully until the hinge snaps into place audibly.

for specific scaffolding types, (see “Overview of scaffolding types Z 600 S-PLUS folding scaffold unit COMPACT” on page 24). 3a. Fasten the horizontal brace to the lowest rung. The following step only applies for specific scaffolding types, (see “Overview of scaffolding types Z 600 S-PLUS folding scaffold unit COMPACT” on page 24). 3b. Insert platform at the lowest rung and lock it at two opposite points. 1 2

end frame (1 m or 2 m), see “Overview of scaffolding types Z 600 S-PLUS folding scaffold unit COMPACT” on page 24. 4. Attach and fasten the push-on end frame on both sides. 1 2 2 The following steps, 5aa to 5ac, only apply for specific scaffolding types, (see “Overview of scaffolding types Z 600 S-PLUS folding scaffold unit COMPACT” on page 24). 5aa. Insert advanced guardrail at the top rung on the folding frame side and lock. 1 2

lock it at two opposite points. 1 2 5ac. Insert advanced guardrail at the top rung on the opposite side from the folding frame and lock. 1 2

for specific scaffolding types, (see “Overview of scaffolding types Z 600 S-PLUS folding scaffold unit COMPACT” on page 24). 5b. Insert the diagonal brace at rung 2. 1 2 The next step only applies for the following folding frames, (see “Overview of scaffolding types Z 600 S-PLUS folding scaffold unit COMPACT” on page 24): • 53161 • 53241 6. Insert horizontal brace at rung 6 on the side opposite the folding frame.

using a spirit level. 8. Fit all four stabilisers. For the position of the stabilisers, see “Basic dimensions” on page 26. 1 2 3 9. Attach the ballast weights, if required. For ballast weights, see “Parts list incl. ballasting” on page 29. 10. Attach and fasten the 2 m push-on end frame on both sides. 1 2 2

guardrails and the platform (see steps 5aa to 5ac). 12. Repeat steps 10 to 11 until the scaffold height is reached. 13. Attach the top platform in the centre and lock it at two opposite points. 3 1 1 2 14. Insert both end toeboards (U-profiles are open towards the top). 15. Push in the side toeboards on both sides.

2.9 Overview of scaffolding types Z 600 S-PLUS folding scaffold unit COMPACT 1 m push-on end frame The following scaffold towers are equipped with a 1 m push-on end frame above the folding unit. Type Braces / platform Rungs 53099 h1 p1 1 to 1 5 53199 53131 53231 53151 53251 53171 53271 53191 53291 53111 53211 p1 h1 Legend h: Horizontal brace opposite the folding unit p1: bottommost platform

The following scaffold towers are equipped with a 2 m push-on end frame above the folding unit. Type Braces / platform Rungs 53121 a1 p1 2 to 6 8 53221 a1 p1 2 to 6 8 53141 a1 p1 2 to 6 8 53241 a1 h2 p1 2 to 6 6 to 6 8 53161 a1 h2 p1 2 to 6 6 to 6 8 53261 a1 p1 2 to 6 8 53181 a1 p1 2 to 6 8 53281 a1 p1 2 to 6 8 53101 a1 p1 2 to 6 8 53201 a1 p1 2 to 6 8 2.10 Note on dismantling the scaffold tower To dismantle the scaffold tower, follow the steps for assembly in reverse order. Before commencing dismantling, the necessary platforms or scaffold planks for assembly personnel must be used again and laid flat for personnel to stand on. No part of the scaffold tower (braces, platforms etc.) may be removed before the levels above have been completely dismantled. p1 a1 h2 Legend a: Diagonal brace opposite the folding unit h: Horizontal brace opposite the folding unit p1: bottommost platform

Z 600 S-PLUS mobile scaffold tower with stabilisers 60° 60° A B 675 1800 / 2500 / 3000 3378 C 1350 3393 / 4093 / 4593 3393 / 4093 / 4593 3978 A [mm] B [mm] C [mm] Height-adjustable swivel castor (42917) min. 479 1085 2344 Height-adjustable swivel castor (42917) max. 772 1378 2637

45° 45° A B 675 850 1800 3016 4141 C 1275 1450 4141 3616 A [mm] B [mm] C [mm] Height-adjustable swivel castor (42759) min. 472 1593 2852 Height-adjustable swivel castor (42759) max. 622 1743 3002

42904 4 0 0 3 8 6 6 4 2 9 0 7 5 42907 1 2 3 4 B A A Type plate for folding frame and push-on end frame 1 Article number 2 Maximum permissible load 3 Maximum platform height 4 EAN code B Type plate for all components apart from the folding frame and push-on end frame (e.g. braces, platforms) 6 A B

The parts list contains the designations of the individual parts, the corresponding weights, the article numbers of the individual parts, the number of individual parts contained in the complete scaffold tower and the article number of the complete scaffold tower. It also lists the required ballast for each scaffold tower. Z 600 S-PLUS mobile scaffold tower with stabilisers, single platform 0.75 x 1.80 m Scaffold size [m] 0.75 x 1.80 Working height 1) [m] approx. 3.40 4.50 5.35 6.45 7.30 8.40 9.25 10.40 11.20 12.35 13.20 Weight [kg] 75.2 117.8 145.4 158.6 186.2 199.4 234.6 247.8 275.4 288.6 316.2 Parts list Order No. 52225 52235 52245 52255 52265 52275 52285 52295 52305 52315 52325 Push-on end frame 1m 42905 - 2 - 2 - 2 - 2 - 2 - Push-on end frame 2m 42904 2 2 4 4 6 6 8 8 10 10 12 Advanced guardrail 42837 2 2 4 4 6 6 8 8 10 10 12 Trapdoor platform 42931 1 1 2 2 3 3 4 4 5 5 6 End toeboard 42913 - 2 2 2 2 2 2 2 2 2 2 Side toeboard 42943 - 2 2 2 2 2 2 2 2 2 2 Diagonal brace 42937 - 2 - 2 - 2 - 2 - 2 - Horizontal brace 42935 2 2 2 2 2 2 - - - - - Basic brace 42886 - - - - - - 2 2 2 2 2 Triangular stabiliser 42850 - 4 4 4 4 4 4 4 4 4 4 Swivel castor Ø 200 mm with height adjuster 42917 4 4 4 4 4 4 4 4 4 4 4 Stirrup step 42940 1 1 1 1 1 1 1 1 1 1 1 Ballast weights Per swivel castor; attachment to stabiliser Indoor use 42912 0 0 0 0 0 0 0 0 0 0 0 Outdoor use 42912 0 0 0 0 0 2 x x x x x 1) With max. swivelled-out swivel castors 42917 (adjustment range: 30 cm) x: not permissible Please use anti-twist device 42865 for stabilisers to prevent wilful twisting of the stabilisers. Anti-twist devices are prescribed by EN 1004, Point 7.7.1.

Scaffold size [m] 0.75 x 2.50 Working height 1) [m] approx. 3.40 4.50 5.35 6.45 7.30 8.40 9.25 10.40 11.20 12.35 13.20 Weight [kg] 85.9 132.5 168.8 182.8 219.1 233.1 277.8 291.8 328.1 342.1 378.4 Parts list Order No. 52226 52236 52246 52256 52266 52276 52286 52296 52306 52316 52326 Push-on end frame 1m 42905 - 2 - 2 - 2 - 2 - 2 - Push-on end frame 2m 42904 2 2 4 4 6 6 8 8 10 10 12 Advanced guardrail 42838 2 2 4 4 6 6 8 8 10 10 12 Trapdoor platform 42910 1 1 2 2 3 3 4 4 5 5 6 End toeboard 42913 - 2 2 2 2 2 2 2 2 2 2 Side toeboard 42914 - 2 2 2 2 2 2 2 2 2 2 Diagonal brace 42908 - 2 - 2 - 2 - 2 - 2 - Horizontal brace 42907 2 2 2 2 2 2 - - - - - Basic brace 42887 - - - - - - 2 2 2 2 2 Triangular stabiliser 42850 - 4 4 4 4 4 4 4 4 4 4 Swivel castor Ø 200 mm with height adjuster 42917 4 4 4 4 4 4 4 4 4 4 4 Stirrup step 42940 1 1 1 1 1 1 1 1 1 1 1 Ballast weights Per swivel castor; attachment to stabiliser Indoor use 42912 0 0 0 0 0 0 0 0 0 0 0 Outdoor use 42912 0 0 0 0 1 3 x x x x x 1) With max. swivelled-out swivel castors 42917 (adjustment range: 30 cm) x: not permissible Please use anti-twist device 42865 for stabilisers to prevent wilful twisting of the stabilisers. Anti-twist devices are prescribed by EN 1004, Point 7.7.1.

Scaffold size [m] 0.75 x 3.00 Working height 1) [m] approx. 3.40 4.50 5.35 6.45 7.30 8.40 9.25 10.40 11.20 12.35 13.20 Weight [kg] 94.7 143.5 187.0 201.8 245.3 260.1 321.8 327.6 371.1 385.9 429.4 Parts list Order No. 52227 52237 52247 52257 52267 52277 52287 52297 52307 52317 52327 Push-on end frame 1m 42905 - 2 - 2 - 2 - 2 - 2 - Push-on end frame 2m 42904 2 2 4 4 6 6 8 8 10 10 12 Advanced guardrail 42839 2 2 4 4 6 6 8 8 10 10 12 Trapdoor platform 42933 1 1 2 2 3 3 4 4 5 5 6 End toeboard 42913 - 2 2 2 2 2 2 2 2 2 2 Side toeboard 42944 - 2 2 2 2 2 2 2 2 2 2 Diagonal brace 42938 - 2 - 2 - 2 - 2 - 2 - Horizontal brace 42936 2 2 2 2 2 2 - - - - - Basic brace 42888 - - - - - - 2 2 2 2 2 Triangular stabiliser 42850 - 4 4 4 4 4 4 4 4 4 4 Swivel castor Ø 200 mm with height adjuster 42917 4 4 4 4 4 4 4 4 4 4 4 Stirrup step 42940 1 1 1 1 1 1 1 1 1 1 1 Ballast weights Per swivel castor; attachment to stabiliser Indoor use 42912 0 0 0 0 0 0 0 0 0 0 0 Outdoor use 42912 0 0 0 0 1 4 x x x x x 1) With max. swivelled-out swivel castors 42917 (adjustment range: 30 cm) x: not permissible Please use anti-twist device 42865 for stabilisers to prevent wilful twisting of the stabilisers. Anti-twist devices are prescribed by EN 1004, Point 7.7.1.

Scaffold size [m] 1.35 x 1.80 Working height 1) [m] approx. 3.40 4.50 5.35 6.45 7.30 8.40 9.25 10.40 11.20 12.35 13.20 Weight [kg] 94.5 120.7 190.5 197.1 242.5 248.5 293.9 300.5 345.9 352.5 397.9 Parts list Order No. 52425 52435 52445 52455 52465 52475 52485 52495 52505 52515 52525 Push-on end frame 1m 42902 - 2 - 2 - 2 - 2 - 2 - Push-on end frame 2m 42901 2 2 4 4 6 6 8 8 10 10 12 Advanced guardrail 42837 2 2 4 4 6 6 8 8 10 10 12 Trapdoor platform 42931 1 1 2 2 3 3 4 4 5 5 6 Platform without trapdoor 42932 1 1 2 2 3 3 4 4 5 5 6 End toeboard 42911 - 2 2 2 2 2 2 2 2 2 2 Side toeboard 42943 - 2 2 2 2 2 2 2 2 2 2 Diagonal brace 42937 - 2 - 2 - 2 - 2 - 2 - Horizontal brace 42935 2 2 2 2 2 - - - - - - Basic brace 42886 - - - - - 2 2 2 2 2 2 Triangular stabiliser 42850 - - 4 4 4 4 4 4 4 4 4 Swivel castor Ø 200 mm with height adjuster 42917 4 4 4 4 4 4 4 4 4 4 4 Stirrup step 42940 1 1 1 1 1 1 1 1 1 1 1 Ballast weights Per swivel castor; attachment to stabiliser Indoor use 42912 0 0 0 0 0 0 0 0 0 0 0 Outdoor use 42912 0 0 0 0 0 2 3 x x x x 1) With max. swivelled-out swivel castors 42917 (adjustment range: 30 cm) x: not permissible Please use anti-twist device 42865 for stabilisers to prevent wilful twisting of the stabilisers. Anti-twist devices are prescribed by EN 1004, Point 7.7.1.

Scaffold size [m] 1.35 x 2.50 Working height 1) [m] approx. 3.40 4.50 5.35 6.45 7.30 8.40 9.25 10.40 11.20 12.35 13.20 Weight [kg] 110.0 141.8 218.4 236.2 292.8 319.0 375.6 393.4 450.0 467.8 524.4 Parts list Order No. 52426 52436 52446 52456 52466 52476 52486 52496 52506 52516 52526 Push-on end frame 1m 42902 - 2 - 2 - 2 - 2 - 2 - Push-on end frame 2m 42901 2 2 4 4 6 6 8 8 10 10 12 Advanced guardrail 42838 2 2 4 4 6 6 8 8 10 10 12 Trapdoor platform 42910 1 1 2 2 3 3 4 4 5 5 6 Platform without trapdoor 42930 1 1 2 2 3 3 4 4 5 5 6 End toeboard 42911 - 2 2 2 2 2 2 2 2 2 2 Side toeboard 42914 - 2 2 2 2 2 2 2 2 2 2 Diagonal brace 42908 - 2 - 2 - 2 - 2 - 2 - Horizontal brace 42907 2 2 2 2 2 - - - - - - Basic brace 42887 - - - - - 2 2 2 2 2 2 Triangular stabiliser 42850 - - 4 4 4 4 4 4 4 4 4 Swivel castor Ø 200 mm with height adjuster 42917 4 4 4 4 4 4 4 4 4 4 4 Stirrup step 42940 1 1 1 1 1 1 1 1 1 1 1 Ballast weights Per swivel castor; attachment to stabiliser Indoor use 42912 0 0 0 0 0 0 0 0 0 0 0 Outdoor use 42912 0 0 0 0 0 0 0 x x x x 1) With max. swivelled-out swivel castors 42917 (adjustment range: 30 cm) x: not permissible Please use anti-twist device 42865 for stabilisers to prevent wilful twisting of the stabilisers. Anti-twist devices are prescribed by EN 1004, Point 7.7.1.

Scaffold size [m] 1.35 x 3.00 Working height 1) [m] approx. 3.40 4.50 5.35 6.45 7.30 8.40 9.25 10.40 11.20 12.35 13.20 Weight [kg] 122.4 156.4 243.8 262.4 329.8 357.6 425.0 443.6 511.0 529.6 597.0 Parts list Order No. 52427 52437 52447 52457 52467 52477 52487 52497 52507 52517 52527 Push-on end frame 1m 42902 - 2 - 2 - 2 - 2 - 2 - Push-on end frame 2m 42901 2 2 4 4 6 6 8 8 10 10 12 Advanced guardrail 42839 2 2 4 4 6 6 8 8 10 10 12 Trapdoor platform 42933 1 1 2 2 3 3 4 4 5 5 6 Platform without trapdoor 42934 1 1 2 2 3 3 4 4 5 5 6 End toeboard 42911 - 2 2 2 2 2 2 2 2 2 2 Side toeboard 42944 - 2 2 2 2 2 2 2 2 2 2 Diagonal brace 42938 - 2 - 2 - 2 - 2 - 2 - Horizontal brace 42936 2 2 2 2 2 - - - - - - Basic brace 42888 - - - - - 2 2 2 2 2 2 Triangular stabiliser 42850 - - 4 4 4 4 4 4 4 4 4 Swivel castor Ø 200 mm with height adjuster 42917 4 4 4 4 4 4 4 4 4 4 4 Stirrup step 42940 1 1 1 1 1 1 1 1 1 1 1 Ballast weights Per swivel castor; attachment to stabiliser Indoor use 42912 0 0 0 0 0 0 0 0 0 0 0 Outdoor use 42912 0 0 0 0 0 0 0 x x x x 1) With max. swivelled-out swivel castors 42917 (adjustment range: 30 cm) x: not permissible Please use anti-twist device 42865 for stabilisers to prevent wilful twisting of the stabilisers. Anti-twist devices are prescribed by EN 1004, Point 7.7.1.

Scaffold size [m] 0.85 x 1.80 Working height 1) [m] approx. 3.75 4.60 5.70 6.55 7.65 8.50 9.60 10.45 11.60 12.40 13.55 Weight [kg] 76.4 123.6 147.8 169.6 189.8 216.0 231.8 249.6 273.8 291.6 315.8 Parts list Order No. 53099 53121 53131 53141 53151 53161 53171 53181 53191 53101 53111 Folding frame unit 42947 1 1 1 1 1 1 1 1 1 1 1 Push-on end frame 1m 42905 2 - 2 - 2 - 2 - 2 - 2 Push-on end frame 2m 42904 - 2 2 4 4 6 6 8 8 10 10 Advanced guardrail 42837 2 2 4 4 6 6 8 8 10 10 12 Trapdoor platform 42931 1 1 2 2 3 3 4 4 5 5 6 Platform without trapdoor 42932 - 1 - 1 - 1 - 1 - 1 - End toeboard 42913 - 2 2 2 2 2 2 2 2 2 2 Side toeboard 42943 - 2 2 2 2 2 2 2 2 2 2 Diagonal brace 42937 - 1 - 1 - 1 - 1 - 1 - Horizontal brace 42935 1 - 1 - 1 1 1 - 1 - 1 Basic brace 42886 - - - - - 1 - - - - - Triangular stabiliser 42850 - 4 4 4 4 4 4 4 4 4 4 Swivel castor Ø 150 mm with height adjuster 42759 4 4 4 4 4 4 4 4 4 4 4 Stirrup step 42940 1 - 1 - 1 - 1 - 1 - 1 Ballast weights Per swivel castor; attachment to stabiliser Indoor use 42912 0 0 0 0 0 0 0 0 0 0 0 Outdoor use 42912 4 0 0 1 3 8 x x x x x 1) With max. swivelled-out swivel castors 42759 (adjustment range: 15 cm) x: not permissible Please use anti-twist device 42865 for stabilisers to prevent wilful twisting of the stabilisers. Anti-twist devices are prescribed by EN 1004, Point 7.7.1.

Scaffold size [m] 1.45 x 1.80 Working height 1) [m] approx. 3.75 4.60 5.70 6.55 7.65 8.50 9.60 10.45 11.60 12.40 13.55 Weight [kg] 97.3 161.4 189.4 225.0 250.7 284.0 312.0 345.3 373.3 406.6 434.6 Parts list Order No. 53199 53221 53231 53241 53251 53261 53271 53281 53291 53201 53211 Folding frame unit 42948 1 1 1 1 1 1 1 1 1 1 1 Push-on end frame 1m 42902 2 - 2 - 2 - 2 - 2 - 2 Push-on end frame 2m 42901 - 2 2 4 4 6 6 8 8 10 10 Advanced guardrail 42837 2 2 4 4 6 6 8 8 10 10 12 Trapdoor platform 42931 1 1 2 2 3 3 4 4 5 5 6 Platform without trapdoor 42932 1 3 2 4 3 5 4 6 5 7 6 End toeboard 42911 - 2 2 2 2 2 2 2 2 2 2 Side toeboard 42943 - 2 2 2 2 2 2 2 2 2 2 Diagonal brace 42937 - 1 - 1 - 1 - 1 - 1 - Horizontal brace 42935 1 - 1 1 1 - 1 - 1 - 1 Triangular stabiliser 42850 - 4 4 4 4 4 4 4 4 4 4 Swivel castor Ø 150 mm with height adjuster 42759 4 4 4 4 4 4 4 4 4 4 4 Stirrup step 42940 1 - 1 - 1 - 1 - 1 - 1 Ballast weights Per swivel castor; attachment to stabiliser Indoor use 42912 0 0 0 0 0 0 0 0 0 0 0 Outdoor use 42912 1 0 0 0 0 x x x x x x 1) With max. swivelled-out swivel castors 42759 (adjustment range: 15 cm) x: not permissible Please use anti-twist device 42865 for stabilisers to prevent wilful twisting of the stabilisers. Anti-twist devices are prescribed by EN 1004, Point 7.7.1.

Z 600 S-PLUS mobile scaffold tower with stabilisers The assembly structure illustrated is merely an example. The actual structure of the scaffold unit may differ. 1 2 3 4 5 8 7 6 1 Advanced guardrail 2 Side toeboard 3 Push-on end frame 4 Triangular stabiliser 5 Horizontal brace 6 Swivel castor 7 Diagonal brace 8 End toeboard

The assembly structure illustrated is merely an example. The actual structure of the scaffold unit may differ. 1 2 3 4 5 6 9 8 7 1 Advanced guardrail 2 Side toeboard 3 Push-on end frame 4 Folding unit 5 Triangular stabiliser 6 Swivel castor 7 Platform 8 Diagonal brace 9 End toeboard

3.1 General information Chassis beams and stabilisers ensure that the scaffold tower is stable. However, depending on the place of deployment (indoor / outdoor use), these may need to be fitted with ballast weights. For the ballasting, see “Parts list incl. ballasting” on page 29 (lower section of the tables) 3.2 Attaching the ballast Where the ballast weights are attached and how many of them are required depend on the specific set-up and platform height of the scaffold unit. On mobile scaffold towers with stabilisers, ballast weights with fastening clamps (Order No. 42912) must be used. The ballast weights must be attached as close as possible to the foot of the stabiliser or on the foot of the scaffold unit (scaffold unit types 53099 and 53199). 3.3 Attaching the anti-twist device To prevent the stabilisers being twisted unintentionally, they should be secured with the anti-twist device (Order No. 42865). One end of the anti-twist device is attached to the stabiliser, the other to the first rung.

The scaffold unit can be cleaned using water with a little household cleaning agent added. Paint spots can be removed using turpentine. Cleaning agents must not be allowed to seep into the soil. • Dispose of used cleaning fluids in accordance with the applicable environmental regulations. Lubricating moving parts • Lubricate all moving parts (height adjusters, bearings of the swivel castors, fasteners) with normal lubricating oil. Select a thin-bodied oil when using the scaffold unit in winter. • Dispose of oil-soaked cleaning cloths in accordance with the relevant environmental protection regulations. WARNING Danger of falling due to slippery tread surfaces! Lubricating oil on tread surfaces causes falls and injuries. Wipe off superfluous oil. Transportation and storage • Store scaffold unit components in such a way that they cannot be damaged. • Store scaffold unit components so that they are protected against the effects of weathering. • During transport to and from the place of storage, the scaffold unit components must be secured to prevent sliding and impact. • Do not throw the scaffold unit components when loading them. 3.5 Testing the scaffold unit components If defects are ascertained, the affected components must not be used again. Push-on end frame • Check for warping, crushing and cracks. Braces (diagonal / guardrails) • Check for warping, crushing, cracks and correct functioning of the fastening elements. Platform • Check for warping, crushing, cracks and correct functioning of the fastening elements. • Check the condition of the wood. • Check the trapdoors for correct functioning.

• Check the toeboards for cracking. Swivel castors • Check the castor for smooth running and check that the brake stops the castor rolling or twisting. • In the case of swivel castors with height adjusters, also check that the height adjusters move easily. • Check the drop-out protection (wing bolt, securing plug) on the chassis beams and base frame. Stop springs • Check for warping, crushing, cracks and correct seating.

single platform 42947 Folding frame unit, double platform 42948 Push-on end frame 1 m, single platform 42905 Push-on end frame 1 m, double platform 42902 Push-on end frame 2 m, single platform 42904 Push-on end frame 2 m, double platform 42901 Trapdoor platform 1.80 m 2.50 m 3.00 m 42931 42910 42933 Platform without trapdoor 1.80 m 2.50 m 3.00 m 42932 42930 42934 Diagonal brace 1.80 m 2.50 m 3.00 m 42937 42908 42938 Distinguishing feature: a blue claw Horizontal brace 1.80 m 2.50 m 3.00 m 42935 42907 42936 Distinguishing feature: a grey claw

43 en Designation Art. No. Figure Designation Art. No. Figure Basic brace 1.80 m 2.50 m 3.00 m 42886 42887 42888 Advanced guardrail 1.80 m 2.50 m 3.00 m 42837 42838 42839 End toeboard 0.75 m 1.35 m 42913 42911 Side toeboard 1.80 m 2.50 m 3.00 m 42943 42914 42944 Triangular stabiliser 42850 Ballast weight 42912 Swivel castor Ø 200 mm with height adjuster 42917 Swivel castor Ø 150 mm with height adjuster 42759 Anti-twist device 42865 Stirrup step 42940