Yakima LOCKN’LOAD Manual 

• Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged. • Clean your tracks thoroughly prior to fi tting the LOCKN’LOAD Track Adapter for Gutter Mount Legs. • Place these instructions in the vehicle’s glove box after installation is complete. FIRST TIME INSTALLATION KIT CONTENTS ITEM COMPONENT QTY ITEM COMPONENT QTY 1. M6 Bolt Housing x4 6. Plate And Pin Assembly x2 2. Base Plate x2 7. M8 Cross Dowel Nut x2 3. M6 Coach Bolt 16mm x4 8. M8 Hex Bolt 25mm x2 4. M6 Washer x4 9. M8 Washer x2 5. M6 Nylock Nut x4 10. M8 Spring Washer x2 LOCKN’LOAD TM ® NOTE - 2x Track Adapters required for 2 Bar set-up • Tape Measure • Scissors • #2 Phillips Head Screwdriver • Rubber Mallet (Optional) • 13mm Socket Wrench TOOLS REQUIRED: LEG, BAR & TRACK COMPONENTS SOLD SEPARATELY TRACK ADAPTER FOR GUTTER MOUNT LEGS LOAD LIMITS ARE DETERMINED BY CANOPY ROOF STRENGTH. CONTACT YOUR CANOPY MANUFACTURER FOR DETAILS. SOME DEFLECTION MAY OCCUR WITH ANY SIGNIFICANT LOAD. SERIOUS OFF-ROAD DRIVING MAY ALSO CAUSE DEFLECTION. TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS + ACCESSORIES + CARGO. 1 3 4 5 2 6 7 8 9 10

(e.g. For one bar, insert 2 x Bolt assemblies into the right track, and 2 x into the left track). The Bolt assemblies must be rotated clockwise to engage with the track. ASSEMBLE COACH BOLT HOUSING Insert Bolt by angling in and straightening Slide bolt along inside of Track into position Twist Bolt assembly clockwise to engage with the track Place bolt housing over bolt, ensure correct orientation REMOVE LEG COVERS Using the Keys remove all Leg Covers. 1 Remove Locking Clip to release Locking Clip Base underneath Rubber Skirt. Store parts away. 2 1 2 REMOVE GUTTER MOUNT PLATE To remove Gutter Mount Plate, fully unscrew bolt and washer assemblies using the Tamper Proof Torx Key supplied with LNL Gutter Mount Leg Kit. Store parts away. 3 INSTALL HEX BOLT ASSEMBLY From the Track Adapter Kit, assemble 1 x M8 Spring Washer, and 1 x M8 Washer onto each M8 Hex Bolt and insert through hole on Leg. 4 REMOVE FOOT BASE 5

Plates over holes on top of Legs. 7 Assemble 1 x M8 Washer onto each M8 Hex Bolt. 8 Loosely fi nger tighten Nut Plates to Legs as shown using the screw assemblies from the previous step. For the next step, ensure there is a suffi cient gap between the Nut Plates and Legs. 9 Position the Base Plate over Coach Bolt assemblies in track and loosely fi nger tighten with M6 Washer and Nylock Nut. The Base Plates should still be able to move along the track. ATTACH BASE PLATE TO TRACKS INSERT LEGS Slide Leg assemblies into the underside channel of LOCKN’LOAD Bars (sold separately). If Leg assemblies will not slide in, loosen Screws to increase gap. 10 6

fi tted. If installing more than one Bar, we recommend a minimum of 700mm distance between Bars where possible. 11 ≥ 700mm 13 CHECK BAR SLOT MEASUREMENTS Using a Tape Measure, record Leg to underside slot distance of each Bar in the table (right). Ensure measurement is taken from the centre of the Legs as shown. The ends of each bar should be the same measurement respectively, if not, repeat Step 12. BAR SLOT MEASUREMENTS Front Bar (X) Rear Bar (Y) ______mm x2 ______mm x2 X Y X = X Y = Y X Y BAR PLACEMENT Carefully place a Bar assembly over Track. Take care not to damage vehicle. Slide Legs along Bar until both legs are securely positioned within Track. Use a Tape Measure to ensure even Bar overhang on each side, re-adjust if required. Finger tighten one Screw on each Leg to secure Leg position along Bar. Repeat for remaining bar assembly if applicable then carefully remove Bars from vehicle. 12 = = NOTE - Front and Rear Bars require individual adjustment due to tapered roof. Bars must be installed perpendicular to Tracks.

Measure the Bar channel outside of the Legs and subtract 20mm from this measurement. Using the remaining pieces of Slot Cover from Step 15, cut to this length and insert into the underside channel of each Bar end as shown. 16 -20mm BAR SLOT COVERS Cut Bar Slot Covers as per measurements recorded in the table on Step 13 and push into underside channel of front and rear Bar ends as shown. NOTE - Bar Slot Covers to be inserted with fl at side visible. 15 SECURE LEGS TO BARS Tighten all M8 Hex Bolts to 7Nm using a 13mm Socket Wrench. 14 SECURE END CAPS TO BARS Insert the End Caps as shown. A Rubber Mallet can be used to assist installation. 17 Secure using Plastite Screw. Tighten using a #2 Phillips Head Screwdriver.

Place Bar assembly onto Tracks locating the Rubber Foot Grip as shown on the Base Plate. Take care not to damage vehicle. Repeat for any remaining Bars. 18 SECURE LEGS TO BASE PLATE Attach Leg to Base Plate by hooking the Plate and Pin assembly under the Base Plate, ensuring that the Pins and Hex Screw line up into the holes. Secure by tightening M8 Hex Bolt into Cross Dowel Nut to 7Nm using a 13mm Socket Wrench. BAR POSITION Position Bar/s along Tracks as required. If installing more than one Bar, ensure there is a minimum of 700mm distance where possible between each Bar. ≥ 700mm 19 20

4101 Kruse Way Lake Oswego, OR 97035-2541 USA 888 925 4621 YAKIMA EUROPE Twentehaven 7 3433 PT Nieuwegein The Netherlands +31 2080 81425 YAKIMA AUSTRALIA PTY. LTD 17 Hinkler Court Brendale, QLD 4500 Australia 1800 143 548 24 BAR KEYS Place one key on the vehicle key ring and put the other away safely, or store with the spare vehicle key. Write the key number (which is stamped on the key) in the box provided. Replacement keys are available from Yakima stockists, visit www.yakima.com.au or www.yakima. co.nz to fi nd your nearest store or contact us directly on 1800 143 548 (AU) or 0800 4776 722 (NZ). FIT LEG COVERS Using the Keys and Covers, fi t and lock all Leg Covers. 23 Key Number: CHECK BAR LEGS ARE SECURE Check all Bar Legs are secure. 22 SECURE LEGS TO TRACK Tighten all Nylock Nuts to 5Nm using a 10mm Open Ended Spanner. Do NOT over tighten. 21