Wallbox Pulsar Plus Installation Manual

Specifications

Brand: Wallbox
Category: Automobile Accessories
Model: Pulsar Plus (Installation Manual)
File Type: PDF
File Size: —
Pages: 20

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NEMA Plug-in Installation

INDEX 3 19 3 18 18 9 10 11 17 17 12 14 15 16 15 16 7 37 4 20 8 8 8 8 10 18 12 9 9 17 12 12 16 14 Data Sheet English Charging Troubleshooting NEMA Outlet Installation Installing the Wallplate Mounting Guide to LEDs Registering your Charger Placement Installing the Wallplate Electrical Wiring Closing the Charger Mounting the Charger Rated Current Adjustment Package Contents French Safety Instructions Spanish Before Installing Placement Compatibility Preparing you Charger Existing NEMA Outlet Prepare the Charger for Installation Location Positioning Powering on Determine Wiring Entry Removing the NEMA 14-50P Cable

7.8” x 7.9” x 3.9” (without cable)

Charging protocol SAE J1772 Weight 4.4lbs (without cable) Operating temperature Storage temperature EMC compliance Electrical safety -22ºF to 104ºF -40ºF to 158ºF FCC Part 15 Class B UL 2594, UL 2231 Electrical Specifications Part Number Structure Charging Power 9.6kW 11.5kW 40A 48A Rated Current Rated voltage AC ± 10% Connector type 208/240V (Level 2) Configurable current from 6A to rated current SAE J1772 Type 1 Rated frequency 60Hz Enclosure protection rating Power input connection Type 4 per UL 50E plug connected (NEMA 14-50P) or hardwired A B C D E F G Code Definition Model PUP1 Pulsar US Plus Cable U 25ft EVC 1 Type 1 Power Power Input 5 O 6 N 11.5kW Plug-in Version 9.6kW Hardwired Custom 002 X Black Revision X Revision PN: PUP1-U-1-5-N-002-A A B F G D C E GETTING STARTED Data Sheet

WARNING: Improper connection of the equipment-grounding conductor may result in a risk

of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided with the product. If it does not fit the receptacle, have a proper receptacle installed by a qualified electrician. • Read all instructions before installing and using your Wallbox charger. • Permanent (hardwired) connection of your charger and/or installation of electrical circuits, conduit, and NEMA receptacles must only be performed by a qualified electrician in accordance with all local electrical codes and ordinances. Unauthorized installation or modifications will void the manufacturer’s warranty. • This device should be supervised when using around children. • Do not put fingers into the electric vehicle connector. • Do not use your Wallbox charger if the flexible power cord or EV cable is frayed, has broken insulation, or any other signs of damage. • Do not use your Wallbox charger if the enclosure or the EV connector is broken, cracked, open, or shows any other indication of damage. • Do not operate your Wallbox charger in temperatures outside its operating range of -22˚F to 122˚F (-30˚C to 40˚C). • Do not open your charger in rain or other inclement weather. • Do not open the front cover of your charger while it is connected to the power supply. • Install your charger in a sufficiently ventilated location and avoid installation in areas with direct sunlight. • Do not install your Wallbox charger near flammable, explosive, or combustible materials. • All documents can also be found online at https://support.wallbox.com • In case of flooding, do not operate your charger while it or your vehicle is submerged in water. • If your charger was submerged in water due to flooding, have a qualified electrician inspect your charger prior to energizing or using your charger again. Your Wallbox charger must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. Your charger is equipped with a cord having an equipment grounding conductor and a grounding plug. The plug must be plugged into an appropriate receptacle that is properly installed and grounded in accordance with all local codes and ordinances. Warning for Wallbox AC Plug-in Products: Grounding Instructions WARNING: When using electric products, basic precautions should always be followed, including those below. This manual contains important instructions that cover the safe installation, operation and maintenance of the unit. SAVE THESE INSTRUCTIONS | INSTRUCTIONS PERTAINING TO RISK OF FIRE OR ELECTRIC SHOCK GETTING STARTED Safety Instructions

• Your Wallbox charger contains no user serviceable parts. Do not attempt to

repair or service any other part of the unit yourself. If the unit requires servicing, please contact Wallbox customer service. • The installation, maintenance, and servicing of your Wallbox charger must only be performed by qualified personnel in accordance with applicable local regulations. • Protect your Wallbox charger from any external impact. • Take appropriate precautions with electronic medical implants. • Disconnect the main service power to your charger before cleaning the unit. Do not use cleaning solvents to clean any part of your charger. Use a clean, dry cloth to remove accumulated dust and dirt. • Under no circumstance should you over-tighten the connecting cable while it is connected to the vehicle. • Ensure that the charging cable is positioned in such a way so that it will not be stepped on, tripped over, or subjected to damage or stress. Do not close your garage door on the charging cord. Maintenance Instructions WARNING: Consult a qualified electrician to ensure that the installation meets local regulations This product must be connected to a grounded, metal, permanent wiring system, or an equipment-grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal on the product. See installation instructions. Warning for Wallbox Hardwired Products: Grounding Instructions Any information in this manual may be changed without prior notice and does not represent any obligation on the part of the manufacturer. Any resulting damage due to disregard or actions contrary to the instructions in this manual is excluded from the product warranty. Images in this manual are for illustration purposes only and might differ from the delivered product. Legal Notice Moving and Storage Instructions • Your Wallbox charger should never be lifted or carried by the power supply cord or by the EV cable. Always lift or carry your charger by lifting up the charger’s enclosure. • The charger is only to be used for fixed installations and cannot be used as a portable device. • Store your Wallbox charger in a dry location, and within the storage temperature of -40ºF to 158ºF (-40ºC to 70ºC)

Risk of electric

shock Flying debris, risk of eye injury Risk of foot injury Sharp element, risk of injurious cuts. Ground earth connection required Safety Icons FCC Note This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna of the affected ratio or television. • Increase the separation between the charger and any affected devices. • Connect the charger to an outlet on a circuit different from the one to which any affected devices are connected. • Consult the dealer or an experienced radio/TV technician for help. all-guides com

Included Mounting Parts

T20 Screwdriver or Bit Torque Screwdriver (Hardwire version) Small, flat Screwdriver Phillips Screwdriver or Bit x2 x2 x2 ø6 x 45mm Phillips Screws ø5 x 40mm Phillips Screws T20 4 x 10mm Torx Screws (Hardwire version) x1 Screw Plug (Plug-in version) PULSAR PLUS Amperage Reduction Label Input/Output: 208/240VAC, 60Hz, 16A Input/Output: 208/240VAC, 60Hz, 20A Input/Output: 208/240VAC, 60Hz, 24A Input/Output: 208/240VAC, 60Hz, 32A Input/Output: 208/240VAC, 60Hz, 40A Save this label sheet for future use. Product label Circuit Breaker Place the appropriate Input/Output label on top of the charger’s label. Label the breaker with the selected amperage value. EV Charger 20A TM EV Charger 20A TM EV Charger 25A TM EV Charger 25A TM EV Charger 30A TM EV Charger 30A TM EV Charger 40A TM EV Charger 40A TM EV Charger 50A TM EV Charger 50A TM EV Charger 20A TM Wallbox Chargers S.L. Enclosure Type 3R PN: PUP1-U-1-5-N-002-A 22ºF to 104ºF (-30ºC to 40ºC) 08/2020 Made in Spain SN: 123456 UID: abcdefgh Input/Output: 208/240VAC, 60Hz, 48A Wallbox Pulsar Plus with Charging Cable Holster Amperage Reduction Labels Electric Drill 3/8” (8mm) bits Pencil Stud Detector NEMA 14-50P 240V outlet Ground facing down Or electrical material to hardwire Spirit Level Measuring Tape GETTING STARTED Package Contents Installation Guide x4 ø8 x 40mm Wall Anchors

For secure mounting, you will want to install

your charger on a vertical wall stud or on a solid wall with appropriate mounting anchors. For the placement of your charger, consider how you will normally park your car, the location of the vehicle’s charge port, and the length of the charging cable (25 feet/750cm). Prepare Charger for Installation NOTE: You should always have enough slack in the charging cable so as not to apply tension to the cable or the cable connections. Before getting started, carefully lift the charger from the packaging, remove the cardboard covering the cables, and carefully unfasten the plastic cable ties on the EV cable bundle. Leave the cables in the box until needed to ensure they do not get damaged during installation. Check the product label to identify the model/ version of your charger. Make note of the serial number (SN) and unique identification number (UID) as you will need these to complete the registration of your charger. Charger Height Recommended 50-67” (130-170cm) Outlet Height Recommended 43-59” (110-150cm) Plug-in Version GETTING STARTED Before Installing Pulsar Plus Location Positioning Hardwire Version Cable length 12” (30cm) With NEMA cable installations, be sure to take into consideration the 12” (30cm) length of NEMA cable when positioning your charger in relation to the NEMA receptacle. For hardwire installations, the wiring may use either the rear or bottom access ports in your charger. Be sure to note that the power supply wiring and conduit (if used) will need to be placed on the left side of your charger. We recommend installing your charger as shown in the diagram on the left. Note that the minimum installation height must be at least 18” (46cm), measured from the bottom of your charger. Wallbox recommends an installation height of 50-67” (130-170cm). Before installing your charger, be sure to obtain any required permits and/or approvals in accordance with applicable codes, regulations, and ordinances for electrical installations. 40A NEMA Plug-in installation: Page 9 40A or 48A Hardwire installation: Page 12

If you already have a NEMA outlet, ensure that:

• It complies with local electrical codes. • It has a designated circuit breaker and electrical wiring that are dimensioned appropriately. When installing a NEMA 14-50 outlet, be sure the ground pin is facing down as shown in the diagram on the left. 14-50R 240V/50A “RV” outlet NEMA Outlet Installation Instructions for electricians to install a NEMA outlet to be used with a Wallbox charger. Existing NEMA outlet GROUND NEUTRAL 120V 120V 240V Y X Switch off the circuit breaker of the electrical outlet before installing your charger. • Ensure you have the correct permits for this electrical installation. • Remember that the NEMA outlet must be placed on the left side of the charger as shown on Page 8. • Keep in mind that the power supply cable length is limited to 12” (30cm). • Ensure the electrical panel supports a 240V dedicated circuit with a new, dedicated two- pole circuit breaker. • CAUTION: To reduce the risk of fire, connect only to a circuit with a branch circuit overcurrent protection of 50A in accordance with ANSI/NFPA 70 (US) C22.2 NO.280-13 (Canada). Important Recommendations INSTALLATION NEMA Plug-in Installation Refer to one of the corresponding sub-sections below for an existing NEMA outlet or for installing a new NEMA outlet.

1. Using a wall stud finder, find the wall stud

nearest to the NEMA outlet. Mark a vertical line approximately 20” (50cm) in length in line with the wall stud. Alternately you may find a suitable location on a solid wall. 2. Ensure that the placement of the NEMA outlet and your charger will allow for an adequate connection of the 12” (30cm) NEMA cable. 4. Unplug your charger and carefully place it back in the packaging box while you continue. 3. Carefully lift the charger from the box, plug the NEMA cable into the outlet, and position the charger centered on the vertical line. Position the charger such that the NEMA cable has a gentle curve and is not stretched. Mark a horizontal line at the bottom of the charger. Placement Make sure the outlet is powered off! Ensure the NEMA receptacle is correctly installed before connecting your charger. See instructions on Page 9. ≈ 8” ≈ 20 cm INSTALLATION NEMA Plug-in Installation 1. Using a screwdriver, remove the two screws at the bottom of the wallplate and carefully detach the wallplate from the charger. 2. Place the wallplate with the bottom edge aligned with the horizontal line and the center holes aligned with the vertical line. Mark the location of the holes. Installing the Wallplate Follow our recommendations for location and positioning the charger in page 8 x2 ø3.5 x 9.5 mm

1. Carefully remove your charger from the

packaging box and hang your charger from the top of the wallplate. ø6 x 45mm x2 Mounting ø3.5 x 9.5 mm INSTALLATION NEMA Plug-in Installation 4. Firmly mount the wallplate using the provided wall screws. Do not over-tighten the screws. 3. Drill two holes with an appropriate sized bit. Place the wallplate in alignment with the holes 2. Replace the two wallplate screws to secure your charger to the wallplate. Do not over-tighten. Proceed to the instructions for installing the holster and operating your charger, pages 16-17 If you are mounting your charger on a solid wall, use the wall anchors provided with your charger all-guides com

Determine wiring entry

INSTALLATION Hardwired Installation Installation of your Wallbox charger with a permanent power supply Before hardwire installation, determine which entry port you will be using for your power supply wiring or conduit. Your charger can be connected from either the rear or bottom entry ports. Choose the most appropriate connection based on the placement of your wiring or conduit. Be sure to note that the power supply entry for either port will be on the left side of your charger. Ensure that you locate your charger so that the power supply wiring or conduit is accessible on the left side of your charger. Using a wall stud finder, find the wall stud nearest to and on the right side of the power supply wiring. Mark a vertical line approximately 20” (50cm) in length in line with the wall stud at the approximate height of your mounting. Alternately you may find a suitable location on a solid wall. Preparing you Charger Make sure to power off any connections! Hardwire installation requires opening your charger to access and connect the hardwire power supply connection. • Remove the cover frame from the front of your charger by removing the bottom screw that affixes the frame to the cover. • Remove the four corner screws on the cover and carefully lift the cover. • From the cover, carefully detach the ribbon cable. Set the cover aside. T20 ø4 x 10mm Follow our recommendations for location and positioning the charger in page 8

Removing the NEMA

14-50P cable 40A NEMA Model only INSTALLATION Hardwired Installation 1. To disconnect the NEMA power cable wiring, unscrew the terminal screws as shown in the diagram on the left. 2. Loosen the left cable gland in a counter- clockwise direction and pull down on the NEMA cable to release it from your charger. Safely store or dispose of the NEMA cable. Use a small screwdriver to cut a slit in the rubber grommet to create an opening for your power supply wiring. Alternately, if you are using conduit for the rear attachment, remove the grommet and attach the conduit fitting. • For 40A model rear wiring installations, remove the bottom cable gland and attach the provided screw plug to cover the bottom port. For Rear wiring installations Remove the attached cable gland (40A model) or screw plug (48A model) to allow the attachment of the conduit fitting. For Bottom wiring installations For rear wiring installation, also mark the location of the rear power entry port For rear wiring installation, draw the power supply wiring through the hole in the wall and then through the rear port of the wallplate before mounting the wallplate. x2 1. Using a screwdriver, remove the two screws at the bottom of the wallplate and carefully detach the wallplate from your charger. 2. Place the wallplate with the center holes aligned with the vertical line drawn earlier. Mark the location of the holes. 3. Drill two holes with an appropriate sized bit. Place the wallplate in alignment with the holes and firmly mount the wallplate using the provided wall screws. Do not over-tighten the screws. • If you are mounting your charger on a solid wall, use the wall anchors provided with your charger Installing the Wallplate The rear/bottom aperture has a diameter of 1 1/4” (3.25 cm), therefore a 1” conduit fitting is recommended. x2

Mounting the Charger

Hot wires Black + Red Ground Green or Bare wire INSTALLATION Hardwired Installation x2 ø3.5 x 9.5mm 1. Carefully remove your charger from the packaging box and hang it from the top of the wallplate. 1. For bottom wiring installation, feed the power supply wires through the bottom port with enough length to easily connect the wires to the terminals. 2. Replace the two wallplate screws to secure your charger to the wallplate. Do not over-tighten 2. Connect the electrical wires according to the diagram on the left. 3. Use copper conductors only within the wire size range of 10 to 6 AWG (6mm2 to 16mm2) 4. Strip 1/2” (12mm) of insulation off each wire, insert the wires per the diagram, and tighten each connector screw to 11.5in·lbs (1.3N·m) For rear wiring installation, feed the power supply wires through the rear port (and through the rubber grommet, if not using conduit) with enough length to easily connect the wires to the terminals NOTE: If using a conduit connection, pull the wiring through before connecting the conduit Ensure the electrical panel supports a 208/240V dedicated circuit with a new, dedicated two-pole circuit breaker, rated for the selected amperage (see following section). The voltage between the hot wires (L1 and L2) must be 208/240V.

Closing the Charger

Torque: 13.3in·lbs (1.5N·m) Rated Current Adjustment 4 2 6 24A 16A 40A 30A 20A 50A Position Amps Circuit Breaker Rating 5 3 7 32A 20A 48A 40A 25A 60A 1 2 3 4 5 6 7 8 9 0 40A-versions are set to Position 6 by default 48A-versions are set to Position 7 by default ø T20 5 x 10mm Selecting a switch position exceeding the rated current will not exceed the rated current. Current selector 1. Both the 40A and 48A versions of Pulsar Plus can be adjusted from 16A to the maximum rated amperage of each model. If you are installing your charger on a circuit rated lower than the maximum rating for your charger, you can use the current selector to manually set a lower maximum current. 2. On your charger cover, locate the current selector and set the rotary switch to the appropriate setting per the chart below. 3. When setting your charger’s current lower than the max.rating, use the label corresponding to your selected current value from the enclosed amperage reduction label sheet and affix it over the existing label on your charger. Hardwire Installations CAUTION To reduce the risk of fire, only connect your charger to a circuit with a branch circuit overcurrent protection of 125% of the selected max amperage setting of the device in accordance with ANSI/NFPA 70 (US) C22.2 NO 280 13 (Canada) 1. Carefully reattach the communications cable to your charger cover and close the cover of your charger. 2. Insert the four corner screws to secure your charger cover. Do not over-tighten. 3. Making sure to properly align the bottom screw opening, place the cover frame on your charger and attach the frame with the screw. Do not over-tighten. Proceed to the instructions for installing the holster and operating your charger, pages 16-17 PULSAR PLUS Amperage Reduction Label Input/Output: 208/240VAC, 60Hz, 16A Input/Output: 208/240VAC, 60Hz, 20A Input/Output: 208/240VAC, 60Hz, 24A Input/Output: 208/240VAC, 60Hz, 32A Input/Output: 208/240VAC, 60Hz, 40A Save this label sheet for future use. Product label Circuit Breaker Place the appropriate Input/Output label on top of the charger’s label. Label the breaker with the selected amperage value. EV Charger 20A TM EV Charger 20A TM EV Charger 25A TM EV Charger 25A TM EV Charger 30A TM EV Charger 30A TM EV Charger 40A TM EV Charger 40A TM EV Charger 50A TM EV Charger 50A TM EV Charger 20A TM Wallbox Chargers S.L. Enclosure Type 3R PN: PUP1-U-1-5-N-002-A 22ºF to 104ºF (-30ºC to 40ºC) 08/2020 Made in Spain SN: 123456 UID: abcdefgh Input/Output: 208/240VAC, 60Hz, 48A

1. For a secure mounting, locate the holster on

a vertical wall stud or similar solid wall. Mark the two screw holes. The holster is used to store your EV connector when not in use. You may place the holster wherever it is most convenient, being sure that the location does not place any tension on the charging cable. 2. Drill two holes where marked with an appropriately sized drill bit, align the holster, and securely fasten the holster with the two provided screws. Do not over-tighten. 3. Drape the charging cable around your charger and dock your EV connector in the holster. • You may drape the charging cable on the holster, the charger, or both. x2 Installing the Holster Installation Height Outdoor: 18 - 48” (45 - 120cm) Indoor 24 - 48” (60 - 120cm) ø5 x 40mm Proceed to the instructions for operating your charger in page 17 all-guides com

If you have installed a NEMA plug-in model,

insert the NEMA plug in the receptacle. For all models, once all electrical connections have been safely made, switch on the power to the circuit from the circuit breaker. The charger LED ring should light up in a steady green. If the LEDs are not lighting, power off the circuit at the circuit breaker and contact your electrician to ensure proper electrical installation. Powering on Guide to LEDs Registering and Connecting your charger Download the myWallbox app to your smartphone or tablet, log in and follow the on-screen instructions to create an account and register your charger. You will need to verify your account with a valid email address. Once you have created your account, launch the app and follow the on-screen instructions for connecting to and registering your charger. To connect your charger, you will need to enter the serial number (SN) and unique identification number (UID). This information may be found on your charger label. Green: Ready Light Blue: Connected to EV, ready for charge Dark Blue (pulsing): Charging Yellow: Locked Red: Error (see troubleshooting section on page 18) Operating NOTE: Once you have powered on the connected circuit, your charger will be ready to charge your EV. To fully access your charger functions and control your charger remotely, however, you will need to download the myWallbox app to a mobile device (smartphone or tablet) and register your charger following the directions below If you have any difficulty connecting your charger to your myWallbox app, please refer to the “Help & Support” link on the app under your user profile. If you have trouble with the app, please go to support.wallbox.com

This Wallbox charger can be used with any

Battery or Plug-In Hybrid Electric Vehicle (BEV/PHEV) that is compliant with SAE J1772 (Including Teslas using the Tesla provided adapter) With your charger powered, connect the EV connector to your vehicle’s charge port/input. Connecting your charger will automatically initiate the charging process. If you are using the myWallbox app and have either locked your charger or set a charging schedule, the charging process will not start until you use myWallbox to unlock your charger or until the scheduled charging time. If the LED halo is red (error notification), it means your charger has detected a safety issue with your electrical connection or vehicle. Note that some errors will initiate an automatic reset after 15 seconds if the detected fault is resolved. If the error does not automatically reset, unplug the EV connector from the vehicle and cycle through a power off/power on sequence by switching off the circuit at the circuit breaker and then switching it back on. If the error persists, contact Wallbox customer service for additional instructions on how to resolve the error. Compatibility Charging Troubleshooting 40 AMPS CONNECTED Operating

Need more assistance? Contact Wallbox customer service:

Service (888) 787-5780 [email protected] support.wallbox.com www.wallbox.com [email protected]

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