WAGO I/O-SYSTEM 750 Technical Description
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Modular I/O System
CANopen
750-337, 750-338
Manual
Technical Description,
Installation and
Configuration
Version 3.0.2
ii • General
WAGO-I/O-SYSTEM 750
CANopen
Copyright © 2007 by WAGO Kontakttechnik GmbH & Co. KG
All rigths reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: +49 (0) 571/8 87 – 0
Fax:
+49 (0) 571/8 87 – 1 69
E-Mail: [email protected]
Web:
http://www.wago.com
Technical Support
Phone: +49 (0) 571/8 87 – 5 55
Fax:
+49 (0) 571/8 87 – 85 55
E-Mail: [email protected]
Every conceivable measure has been taken to ensure the correctness and com-
pleteness of this documentation. However, as errors can never be fully ex-
cluded we would appreciate any information or ideas at any time.
E-Mail:
[email protected]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally trademark or patent protected.
Table of Contents
• iii
WAGO-I/O-SYSTEM 750
CANopen
TABLE OF CONTENTS
1 Important Notes ..........................................................................................7
1.1
Legal Principles........................................................................................7
1.1.1
Copyright.............................................................................................7
1.1.2
Personnel Qualification .......................................................................7
1.1.3
Conforming Use of Series 750 ............................................................8
1.1.4
Technical Condition of the Devices ....................................................8
1.2
Standards and Regulations for Operating the 750 Series.........................8
1.3
Symbols....................................................................................................9
1.4
Safety Information..................................................................................10
1.5
Font Conventions ...................................................................................11
1.6
Number Notation....................................................................................11
2 The WAGO-I/O-SYSTEM 750................................................................12
2.1
System Description.................................................................................12
2.2
Technical Data........................................................................................13
2.3
Manufacturing Number ..........................................................................19
2.4
Component Update.................................................................................20
2.5
Storage, Assembly and Transport ..........................................................20
2.6
Mechanical Setup ...................................................................................21
2.6.1
Installation Position...........................................................................21
2.6.2
Total Expansion.................................................................................21
2.6.3
Assembly onto Carrier Rail ...............................................................22
2.6.3.1
Carrier rail properties....................................................................22
2.6.3.2
WAGO DIN Rail ..........................................................................23
2.6.4
Spacing ..............................................................................................23
2.6.5
Plugging and Removal of the Components .......................................24
2.6.6
Assembly Sequence...........................................................................25
2.6.7
Internal Bus/Data Contacts................................................................26
2.6.8
Power Contacts..................................................................................27
2.6.9
Wire connection.................................................................................28
2.7
Power Supply .........................................................................................29
2.7.1
Isolation .............................................................................................29
2.7.2
System Supply ...................................................................................30
2.7.2.1
Connection....................................................................................30
2.7.2.2
Alignment .....................................................................................31
2.7.3
Field Supply.......................................................................................33
2.7.3.1
Connection....................................................................................33
2.7.3.2
Fusing............................................................................................34
2.7.4
Supplementary power supply regulations..........................................37
2.7.5
Supply example .................................................................................38
2.7.6
Power Supply Unit.............................................................................39
2.8
Grounding...............................................................................................40
2.8.1
Grounding the DIN Rail ....................................................................40
2.8.1.1
Framework Assembly ...................................................................40
2.8.1.2
Insulated Assembly.......................................................................40
2.8.2
Grounding Function...........................................................................41
2.8.3
Grounding Protection ........................................................................42
iv • Table of Contents
WAGO-I/O-SYSTEM 750
CANopen
2.9
Shielding (Screening).............................................................................43
2.9.1
General...............................................................................................43
2.9.2
Bus Conductors..................................................................................43
2.9.3
Signal Conductors..............................................................................43
2.9.4
WAGO Shield (Screen) Connecting System.....................................44
2.10 Assembly Guidelines/Standards.............................................................44
2.11 Scope ......................................................................................................12
2.12 Abbreviation...........................................................................................45
3 Fieldbus Coupler.......................................................................................46
3.1
Fieldbus Coupler 750-337, 750-338......................................................46
3.1.1
Description.........................................................................................46
3.1.2
Hardware............................................................................................47
3.1.2.1
View..............................................................................................47
3.1.2.2
Variations......................................................................................48
3.1.2.3
Device supply................................................................................48
3.1.2.4
Fieldbus Connection .....................................................................49
3.1.2.5
Display Elements ..........................................................................50
3.1.2.6
Configuration Interface.................................................................51
3.1.2.7
Hardware Address (Module ID) ...................................................51
3.1.2.8
Setting the Baud Rate....................................................................52
3.1.3
Operating System...............................................................................53
3.1.4
Process Image....................................................................................54
3.1.4.1
Structure in principle.....................................................................54
3.1.5
Data Exchange...................................................................................54
3.1.5.1
Communication objects ................................................................55
3.1.5.2
Communication interfaces ............................................................55
3.1.5.3
Memory Areas ..............................................................................55
3.1.5.4
Addressing ....................................................................................56
3.1.6
Starting up a CANopen Fieldbus Node .............................................59
3.1.6.1
Connecting the PC and Fieldbus Node .........................................59
3.1.6.2
Checking and Setting the Baud Rate ............................................59
3.1.6.3
Setting the Module ID...................................................................60
3.1.6.4
Changing to the OPERATIONAL Status .....................................61
3.1.6.5
Switching on the analog Input Data..............................................61
3.1.6.6
Application specific Mapping.......................................................62
3.1.7
LED Display......................................................................................65
3.1.7.1
Fieldbus Status..............................................................................66
3.1.7.2
Node Status – Blink Code of the 'I/O' LED..................................67
3.1.7.3
Supply Voltage Status...................................................................72
3.1.8
Technical Data...................................................................................74
4 CANopen....................................................................................................76
4.1
Description .............................................................................................76
4.2
Network Architecture.............................................................................77
4.2.1
Transmission Media...........................................................................77
4.2.1.1
Type of Cable................................................................................77
4.2.1.2
Maximum Bus Length ..................................................................77
4.2.1.3
Required Conductor Cross Section...............................................78
4.2.2
Cabling...............................................................................................78
Table of Contents
• v
WAGO-I/O-SYSTEM 750
CANopen
4.2.3
Network Topology.............................................................................81
4.2.4
Interface Modules..............................................................................82
4.2.5
Configuration Software .....................................................................82
4.3
Network Communication .......................................................................82
4.3.1
Communication Objects ....................................................................83
4.3.1.1
Process Data Object - PDO...........................................................83
4.3.1.2
Service Data Object - SDO...........................................................84
4.3.1.3
Synchronization Object - SYNC...................................................93
4.3.1.4
Emergency Object (EMCY) .........................................................94
4.3.2
Communication states of a CANopen fieldbus coupler/controller....95
4.3.2.1
CANopen state diagram................................................................95
4.3.2.2
INITIALIZATION........................................................................95
4.3.2.3
PRE-OPERATIONAL..................................................................96
4.3.2.4
OPERATIONAL...........................................................................96
4.3.2.5
STOPPED .....................................................................................96
4.3.3
Network Management Objects ..........................................................97
4.3.3.1
Module Control Protocols.............................................................97
4.3.3.2
Error Control Protocols.................................................................98
4.3.3.3
Node Guarding Protocol ...............................................................99
4.3.3.4
Heartbeat Protocol ........................................................................99
4.3.3.5
Bootup Protocol ..........................................................................100
4.3.4
Object Directory ..............................................................................100
4.3.4.1
Initialization................................................................................102
4.3.4.2
Communication Profile Area ......................................................106
4.3.4.3
Manufactor Specific Profile Area...............................................117
4.3.4.4
Standard Device Profile Area – DS 401 .....................................129
4.3.5
PDO Transmission...........................................................................137
4.3.5.1
Mapping......................................................................................137
4.3.5.2
Transmit PDO1 ...........................................................................138
4.3.5.3
Receive PDO1.............................................................................139
4.3.5.4
Transmit PDO2 ...........................................................................140
4.3.5.5
Receive PDO2.............................................................................141
4.3.6
SYNC Monitoring ...........................................................................142
4.3.7
Node Guarding ................................................................................142
4.3.8
Heartbeat Monitoring ......................................................................144
4.3.9
Error Message (Emergency)............................................................144
4.3.9.1
Diagnostic Message of I/O Modules ..........................................146
5 I/O Modules .............................................................................................148
5.1
Overview ..............................................................................................148
5.1.1
Digital Input Modules......................................................................148
5.1.2
Digital Output Modules...................................................................150
5.1.3
Analog Intput Modules....................................................................151
5.1.4
Analog Output Modules ..................................................................152
5.1.5
Special Modules ..............................................................................153
5.1.6
System Modules ..............................................................................154
5.2
Process Data Architecture for CANopen .............................................155
5.2.1
Digital Input Modules......................................................................155
5.2.2
Digital Output Modules...................................................................157
5.2.3
Analog Input Modules.....................................................................161
vi • Table of Contents
WAGO-I/O-SYSTEM 750
CANopen
5.2.4
Analog Output Modules ..................................................................162
5.2.5
Specialty Modules ...........................................................................163
5.2.6
System Modules...............................................................................179
6 Use in Hazardous Environments ...........................................................180
6.1
Foreword ..............................................................................................180
6.2
Protective measures..............................................................................180
6.3
Classification meeting CENELEC and IEC.........................................180
6.3.1
Divisions..........................................................................................180
6.3.2
Explosion protection group .............................................................181
6.3.3
Unit categories.................................................................................182
6.3.4
Temperature classes.........................................................................182
6.3.5
Types of ignition protection ............................................................183
6.4
Classifications meeting the NEC 500...................................................184
6.4.1
Divisions..........................................................................................184
6.4.2
Explosion protection groups............................................................184
6.4.3
Temperature classes.........................................................................185
6.5
Identification ........................................................................................186
6.5.1
For Europe .......................................................................................186
6.5.2
For America.....................................................................................187
6.6
Installation regulations .........................................................................188
7 Glossary....................................................................................................190
8 Literature list...........................................................................................190
9 Index.........................................................................................................191
1 Important Notes
This section provides only a summary of the most important safety require-
ments and notes which will be mentioned in the individual sections. To protect
your health and prevent damage to the devices, it is essential to read and care-
fully follow the safety guidelines.
1.1 Legal Principles
1.1.1 Copyright
This manual including all figures and illustrations contained therein is subject
to copyright. Any use of this manual which infringes the copyright provisions
stipulated herein, is not permitted. Reproduction, translation and electronic
and phototechnical archiving and amendments require the written consent of
WAGO Kontakttechnik GmbH & Co. KG, Minden. Non-observance will en-
tail the right of claims for damages.
WAGO Kontakttechnik GmbH & Co. KG reserves the right of changes serv-
ing technical progress.
All rights developing from the issue of a patent or the legal protection of util-
ity patents are reserved to WAGO Kontakttechnik GmbH & Co. KG. Third-
party products are always indicated without any notes concerning patent
rights. Thus, the existence of such rights must not be excluded.
1.1.2 Personnel Qualification
The use of the product described in this manual requires special qualifications,
as shown in the following table:
Activity
Electrical specialist Instructed person-
nel*)
Specialists**) having
qualifications in PLC
programming
Assembly
X
X
Commissioning
X
X
Programming
X
Maintenance
X
X
Troubleshooting
X
Disassembly
X
X
*) Instructed persons have been trained by qualified personnel or electrical specialists.
**) A specialist is someone who, through technical training, knowledge and experience,
demonstrates the ability to meet the relevant specifications and identify potential dangers in
the mentioned field of activity.
All personnel must be familiar with the applicable standards.
WAGO Kontakttechnik GmbH & Co. KG declines any liability resulting from
Standards and Regulations for Operating the 750 Series
WAGO-I/O-SYSTEM 750
CANopen
improper action and damage to WAGO products and third party products due to
non-observance of the information contained in this manual.
1.1.3 Conforming Use of Series 750
The couplers and controllers of the modular I/O System 750 receive digital
and analog signals from the I/O modules and sensors and transmit them to the
actuators or higher level control systems. Using the WAGO controllers, the
signals can also be (pre-)processed.
The device is designed for IP20 protection class. It is protected against finger
touch and solid impurities up to 12.5mm diameter, but not against water pene-
tration. Unless otherwise specified, the device must not be operated in wet and
dusty environments.
1.1.4 Technical Condition of the Devices
For each individual application, the components are supplied from the factory
with a dedicated hardware and software configuration. Changes in hardware,
software and firmware are only admitted within the framework of the possi-
bilities documented in the manuals. All changes to the hardware or software
and the non-conforming use of the components entail the exclusion of liability
on the part of WAGO Kontakttechnik GmbH & Co. KG.
Please direct any requirements pertaining to a modified and/or new hardware
or software configuration directly to WAGO Kontakttechnik GmbH & Co.
KG.
1.2 Standards and Regulations for Operating the 750 Series
Please observe the standards and regulations that are relevant to your installa-
tion:
• The data and power lines must be connected and installed in compliance
with the standards to avoid failures on your installation and eliminate any
danger to personnel.
• For installation, startup, maintenance and repair, please observe the acci-
dent prevention regulations of your machine (e.g. BGV A 3, "Electrical In-
stallations and Equipment").
• Emergency stop functions and equipment must not be made ineffective.
See relevant standards (e.g. DIN EN 418).
• Your installation must be equipped in accordance to the EMC guidelines so
that electromagnetic interferences can be eliminated.
• Operating 750 Series components in home applications without further
measures is only permitted if they meet the emission limits (emissions of
interference) according to EN 61000-6-3. You will find the relevant in-
formation in the section on "WAGO-I/O-SYSTEM 750" Æ "System De-
scription" Æ "Technical Data".
• Please observe the safety measures against electrostatic discharge accord-
ing to DIN EN 61340-5-1/-3. When handling the modules, ensure that the
environment (persons, workplace and packing) is well grounded.
• The relevant valid and applicable standards and guidelines concerning the
installation of switch cabinets are to be observed.
1.3 Symbols
Danger
Always observe this information to protect persons from injury.
Warning
Always observe this information to prevent damage to the device.
Attention
Marginal conditions that must always be observed to ensure smooth and effi-
cient operation.
ESD (Electrostatic Discharge)
Warning of damage to the components through electrostatic discharge. Ob-
serve the precautionary measure for handling components at risk of electro-
static discharge.
Note
Make important notes that are to be complied with so that a trouble-free and
efficient device operation can be guaranteed.
Additional Information
References to additional literature, manuals, data sheets and INTERNET
pages.
1.4 Safety Information
When connecting the device to your installation and during operation, the fol-
lowing safety notes must be observed:
Danger
The WAGO-I/O-SYSTEM 750 and its components are an open system. It
must only be assembled in housings, cabinets or in electrical operation
rooms. Access is only permitted via a key or tool to authorized qualified per-
sonnel.
Danger
All power sources to the device must always be switched off before carrying
out any installation, repair or maintenance work.
Warning
Replace defective or damaged device/module (e.g. in the event of deformed
contacts), as the functionality of fieldbus station in question can no longer be
ensured on a long-term basis.
Warning
The components are not resistant against materials having seeping and insu-
lating properties. Belonging to this group of materials is: e.g. aerosols, sili-
cones, triglycerides (found in some hand creams). If it cannot be ruled out
that these materials appear in the component environment, then the compo-
nents must be installed in an enclosure that is resistant against the above men-
tioned materials. Clean tools and materials are generally required to operate
the device/module.
Warning
Soiled contacts must be cleaned using oil-free compressed air or with ethyl
alcohol and leather cloths.
Warning
Do not use contact sprays, which could possibly impair the functioning of the
contact area.
Warning
Avoid reverse polarity of data and power lines, as this may damage the de-
vices.
ESD (Electrostatic Discharge)
The devices are equipped with electronic components that may be destroyed
by electrostatic discharge when touched.
1.5 Font Conventions
italic
Names of paths and files are marked in italic.
e.g.: C:\Programs\WAGO-IO-CHECK
italic
Menu items are marked in bold italic.
e.g.: Save
\
A backslash between two names characterizes the selec-
tion of a menu point from a menu.
e.g.: File \ New
END
Press buttons are marked as bold with small capitals
e.g.: ENTER
< >
Keys are marked bold within angle brackets
e.g.:
Courier
The print font for program codes is Courier.
e.g.: END_VAR
1.6 Number Notation
Number code
Example
Note
Decimal
100
Normal notation
Hexadecimal
0x64
C notation
Binary
'100'
'0110.0100'
Within ',
Nibble separated with dots
12 • The WAGO-I/O-SYSTEM 750
System Description
WAGO-I/O-SYSTEM 750
CANopen
2 The WAGO-I/O-SYSTEM 750
2.1 System Description
The WAGO-I/O-SYSTEM 750 is a modular, fieldbus independent I/O system.
It is comprised of a fieldbus coupler/controller (1) and connected fieldbus
modules (2) for any type of signal. Together, these make up the fieldbus node.
The end module (3) completes the node.
Fig. 2-1: Fieldbus node
g0xxx00x
Couplers/controllers for fieldbus systems such as PROFIBUS, INTERBUS,
ETHERNET TCP/IP, CAN (CANopen, DeviceNet, CAL), MODBUS, LON
and others are available.
The coupler/controller contains the fieldbus interface, electronics and a power
supply terminal. The fieldbus interface forms the physical interface to the rele-
vant fieldbus. The electronics process the data of the bus modules and make it
available for the fieldbus communication. The 24 V system supply and the
24 V field supply are fed in via the integrated power supply terminal.
The fieldbus coupler communicates via the relevant fieldbus. The program-
mable fieldbus controller (PFC) enables the implementation of additional PLC
functions. Programming is done with the WAGO-I/O-PRO 32 in accordance
with IEC 61131-3.
Bus modules for diverse digital and analog I/O functions as well as special
functions can be connected to the coupler/controller. The communication be-
tween the coupler/controller and the bus modules is carried out via an internal
bus.
The WAGO-I/O-SYSTEM 750 has a clear port level with LEDs for status in-
dication, insertable mini WSB markers and pullout group marker carriers. The
3-wire technology supplemented by a ground wire connection allows for di-
rect sensor/actuator wiring.
The WAGO-I/O-SYSTEM 750 • 13
Technical Data
WAGO-I/O-SYSTEM 750
CANopen
2.2 Technical Data
Mechanic
Material
Polycarbonate, Polyamide 6.6
Dimensions W x H* x L
* from upper edge of DIN 35 rail
- Coupler/Controller (Standard)
- Coupler/Controller (ECO)
- Coupler/Controller (FireWire)
- I/O module, single
- I/O module, double
- I/O module, fourfold
- 51 mm x 65 mm x 100 mm
- 50 mm x 65 mm x 100 mm
- 62 mm x 65 mm x 100 mm
- 12 mm x 64 mm x 100 mm
- 24 mm x 64 mm x 100 mm
- 48 mm x 64 mm x 100 mm
Installation
on DIN 35 with interlock
modular by
double featherkey-dovetail
Mounting position
any position
Marking
marking label type 247 and 248
paper marking label 8 x 47 mm
Connection
Connection type
CAGE CLAMP®
Wire range
0.08 mm² ... 2.5 mm², AWG 28-14
Stripped length
8 – 9 mm,
9 – 10 mm for components with pluggable wiring
(753-xxx)
Contacts
Power jumpers contacts
blade/spring contact
self-cleaning
Current via power contactsmax
10 A
Voltage drop at Imax
< 1 V/64 modules
Data contacts
slide contact, hard gold plated
1.5 µm, self-cleaning
Climatic environmental conditions
Operating temperature
0 °C ... 55 °C,
-20 °C … +60 °C for components with extended
temperature range (750-xxx/025-xxx)
Storage temperature
-20 °C ... +85 °C
Relative humidity
5 % to 95 % without condensation
Resistance to harmful substances
acc. to IEC 60068-2-42 and IEC 60068-2-43
Maximum pollutant concentration at
relative humidity < 75%
SO2 ≤ 25 ppm
H2S ≤ 10 ppm
Special conditions
Ensure that additional measures for components are
taken, which are used in an environment involving:
– dust, caustic vapors or gasses
– ionization radiation.
14 • The WAGO-I/O-SYSTEM 750
Technical Data
WAGO-I/O-SYSTEM 750
CANopen
Safe electrical isolation
Air and creepage distance
acc. to IEC 60664-1
Degree of pollution
acc. To IEC 61131-2
2
Degree of protection
Degree of protection
IP 20
Electromagnetic compatibility
Immunity to interference for industrial areas acc. to EN 61000-6-2 (2001)
Test specification
Test values
Strength
class
Evaluation
criteria
EN 61000-4-2 ESD
4 kV/8 kV (contact/air)
2/3
B
EN 61000-4-3
electromagnetic fields
10 V/m 80 MHz ... 1 GHz
3
A
EN 61000-4-4 burst
1 kV/2 kV (data/supply)
2/3
B
-/- (line/line)
Data:
1 kV (line/earth)
2
B
0.5 kV (line/line)
1
DC sup-
ply:
0.5 kV (line/earth)
1
B
1 kV (line/line)
2
EN 61000-4-5 surge
AC sup-
ply:
2 kV (line/earth)
3
B
EN 61000-4-6
RF disturbances
10 V/m 80 % AM (0.15 ... 80
MHz)
3
A
Emission of interference for industrial areas acc. to EN 61000-6-4 (2001)
Test specification
Limit values/[QP]*) Frequency range
Distance
79 dB (µV)
150 kHz ... 500 kHz
EN 55011 (AC supply,
conducted)
73 dB (µV)
500 kHz ... 30 MHz
40 dB (µV/m)
30 MHz ... 230 MHz
10 m
EN 55011 (radiated)
47 dB (µV/m)
230 MHz ... 1 GHz
10 m
Emission of interference for residential areas acc. to EN 61000-6-3 (2001)
Test specification
Limit values/[QP]*) Frequency range
Distance
66 ... 56 dB (µV)
150 kHz ... 500 kHz
56 dB (µV)
500 kHz ... 5 MHz
EN 55022 (AC supply,
conducted)
60 dB (µV)
5 MHz ... 30 MHz
40 ... 30 dB (µA)
150 kHz ... 500 kHz
EN 55022 (DC supply/data,
conducted)
30 dB (µA)
500 kHz ... 30 MHz
30 dB (µV/m)
30 MHz ... 230 MHz
10 m
EN 55022 (radiated)
37 dB (µV/m)
230 MHz ... 1 GHz
10 m
The WAGO-I/O-SYSTEM 750 • 15
Technical Data
WAGO-I/O-SYSTEM 750
CANopen
Mechanical strength acc. to IEC 61131-2
Test specification
Frequency range
Limit value
5 Hz ≤ f < 9 Hz
1.75 mm amplitude (permanent)
3.5 mm amplitude (short term)
9 Hz ≤ f < 150 Hz
0.5 g (permanent)
1 g (short term)
IEC 60068-2-6 vibration
Note on vibration test:
a) Frequency change: max. 1 octave/minute
b) Vibration direction: 3 axes
15 g
IEC 60068-2-27 shock
Note on shock test:
a) Type of shock: half sine
b) Shock duration: 11 ms
c) Shock direction: 3x in positive and 3x in negative direc-
tion for each of the three mutually perpendicular axes of the
test specimen
IEC 60068-2-32 free fall
1 m
(module in original packing)
*) QP: Quasi Peak
Note:
If the technical data of components differ from the values described here, the
technical data shown in the manuals of the respective components shall be
valid.
16 • The WAGO-I/O-SYSTEM 750
Technical Data
WAGO-I/O-SYSTEM 750
CANopen
For Products of the WAGO-I/O-SYSTEM 750 with ship specific approvals,
supplementary guidelines are valid:
Electromagnetic compatibility
Immunity to interference acc. to Germanischer Lloyd (2003)
Test specification
Test values
Strength
class
Evaluation
criteria
IEC 61000-4-2 ESD
6 kV/8 kV (contact/air)
3/3
B
IEC 61000-4-3
electromagnetic fields
10 V/m 80 MHz ... 2 GHz
3
A
IEC 61000-4-4 burst
1 kV/2 kV (data/supply)
2/3
A
0.5 kV (line/line)
1
IEC 61000-4-5 surge
AC/DC
Supply:
1 kV (line/earth)
2
A
IEC 61000-4-6
RF disturances
10 V/m 80 % AM (0.15 ... 80
MHz)
3
A
Type test AF disturbances
(harmonic waves)
3 V, 2 W
-
A
Type test high voltage
755 V DC
1500 V AC
-
-
Emission of interference acc. to Germanischer Lloyd (2003)
Test specification
Limit values
Frequency range
Distance
96 ... 50 dB (µV)
10 kHz ... 150 kHz
60 ... 50 dB (µV)
150 kHz ... 350 kHz
Type test
(EMC1, conducted)
allows for ship bridge control
applications
50 dB (µV)
350 kHz ... 30 MHz
80 ... 52 dB (µV/m)
150 kHz ... 300 kHz
3 m
52 ... 34 dB (µV/m)
300 kHz ... 30 MHz
3 m
Type test
(EMC1, radiated)
allows for ship bridge control
applications
54 dB (µV/m)
30 MHz ... 2 GHz
3 m
außer für: 24 dB (µV/m)
156 MHz ... 165 MHz 3 m
Mechanical strength acc. to Germanischer Lloyd (2003)
Test specification
Frequency range
Limit value
2 Hz ≤ f < 25 Hz
± 1.6 mm amplitude (permanent)
25 Hz ≤ f < 100 Hz
4 g (permanent)
IEC 60068-2-6 vibration
(category A – D)
Note on vibration test:
a) Frequency change: max. 1 octave/minute
b) Vibration direction: 3 axes
The WAGO-I/O-SYSTEM 750 • 17
Technical Data
WAGO-I/O-SYSTEM 750
CANopen
Range of
application
Required specification
emission of interference
Required specification
immunity to interference
Industrial areas
EN 61000-6-4 (2001)
EN 61000-6-2 (2001)
Residential areas
EN 61000-6-3 (2001)*)
EN 61000-6-1 (2001)
*) The system meets the requirements on emission of interference in residential areas with
the fieldbus coupler/controller for:
ETHERNET
LonWorks
CANopen
DeviceNet
MODBUS
750-342/-841/-842/-860
750-319/-819
750-337/-837
750-306/-806
750-312/-314/ -315/ -316
750-812/-814/ -815/ -816
With a special permit, the system can also be implemented with other fieldbus cou-
plers/controllers in residential areas (housing, commercial and business areas, small-scale
enterprises). The special permit can be obtained from an authority or inspection office. In
Germany, the Federal Office for Post and Telecommunications and its branch offices
issues the permit.
It is possible to use other field bus couplers/controllers under certain boundary condi-
tions. Please contact WAGO Kontakttechnik GmbH & Co. KG.
Maximum power dissipation of the components
Bus modules
0.8 W / bus terminal (total power dissipation, sys-
tem/field)
Fieldbus coupler/controller
2.0 W / coupler/controller
Warning
The power dissipation of all installed components must not exceed the maxi-
mum conductible power of the housing (cabinet).
When dimensioning the housing, care is to be taken that even under high ex-
ternal temperatures, the temperature inside the housing does not exceed the
permissible ambient temperature of 55 °C.
18 • The WAGO-I/O-SYSTEM 750
Technical Data
WAGO-I/O-SYSTEM 750
CANopen
Dimensions
51
24V 0V
+
+
-
-
01
02
C
D
B
A
C
D
B
A
C
D
B
A
C
D
B
A
C
D
B
A
100
12
24
64
35
65
Side view
Dimensions in mm
Fig. 2-2: Dimensions
g01xx05e
Note:
The illustration shows a standard coupler. For detailed dimensions, please
refer to the technical data of the respective coupler/controller.
The WAGO-I/O-SYSTEM 750 • 19
Manufacturing Number
WAGO-I/O-SYSTEM 750
CANopen
2.3 Manufacturing Number
The manufacturing number indicates the delivery status directly after produc-
tion.
This number is part of the lateral marking on the component.
In addition, starting from calender week 43/2000 the manufacturing number is
also printed on the cover of the configuration and programming interface of
the fieldbus coupler or controller.
Hansastr. 27
D-32423 Minden
ITEM-NO.:750-333
PROFIBUS DP 12 MBd /DPV1
0 V
Power Supply
Electronic
PATENTS PENDING
II 3 GD
DEMKO 02 ATEX132273 X
EEx nA II T4
24V DC
AWG 28-14
55°C max ambient
LISTED 22ZA AND 22XM
72072
0103000203-B000000
Hansastr. 27
D-32423 Minden
ITEM-NO.:750-333
PROFIBUS DP 12 MBd /DPV1
0 V
Power Supply
Electronic
PATENTS PENDING
II 3 GD
DEMKO 02 ATEX132273 X
EEx nA II T4
24V DC
AWG 28-14
55°C max ambient
LISTED 22ZA AND 22XM
72072
0103000203-B060606
1 0 3 0 0 0 2
0
0 3
DS
NO
SW
HW
GL
FWL
Power Supply
Field
24 V
+
-
- B 0 6 0 6 0 6
PROFIBUS
WAGO - I/O - SYSTEM
750-333
01030002
03-B
060606
72072
Manufacturing Number
Calendar
week
Year
Software
version
Hardware
version
Firmware Loader
version
Internal
Number
Fig. 2-3: Example: Manufacturing Number of a PROFIBUS fieldbus coupler 750-333
g01xx15e
The manufacturing number consists of the production week and year, the soft-
ware version (if available), the hardware version of the component, the firm-
ware loader (if available) and further internal information for
WAGO Kontakttechnik GmbH.
20 • The WAGO-I/O-SYSTEM 750
Component Update
WAGO-I/O-SYSTEM 750
CANopen
2.4 Component Update
For the case of an Update of one component, the lateral marking on each com-
ponent contains a prepared matrix.
This matrix makes columns available for altogether three updates to the entry
of the current update data, like production order number (NO; starting from
calendar week 13/2004), update date (DS), software version (SW), hardware
version (HW) and the firmware loader version (FWL, if available).
Update Matrix
Current Version data for:
1. Update 2. Update 3. Update
Production Order
Number
NO
Å Only starting from
calendar week 13/2004
Datestamp
DS
Software index
SW
Hardware index
HW
Firmware loader index FWL
Å Only for coupler/ con-
troller
If the update of a component took place, the current version data are registered
into the columns of the matrix.
Additionally with the update of a fieldbus coupler or controller also the cover
of the configuration and programming interface of the coupler or controller is
printed on with the current manufacturing and production order number.
The original manufacturing data on the housing of the component remain
thereby.
2.5 Storage, Assembly and Transport
Wherever possible, the components are to be stored in their original packag-
ing. Likewise, the original packaging provides optimal protection during
transport.
When assembling or repacking the components, the contacts must not be
soiled or damaged. The components must be stored and transported in appro-
priate containers/packaging. Thereby, the ESD information is to be regarded.
Statically shielded transport bags with metal coatings are to be used for the
transport of open components for which soiling with amine, amide and sili-
cone has been ruled out, e.g. 3M 1900E.
The WAGO-I/O-SYSTEM 750 • 21
Mechanical Setup
WAGO-I/O-SYSTEM 750
CANopen
2.6 Mechanical Setup
2.6.1 Installation Position
Along with horizontal and vertical installation, all other installation positions
are allowed.
Attention
In the case of vertical assembly, an end stop has to be mounted as an addi-
tional safeguard against slipping.
WAGO item 249-116
End stop for DIN 35 rail, 6 mm wide
WAGO item 249-117
End stop for DIN 35 rail, 10 mm wide
2.6.2 Total Expansion
The length of the module assembly (including one end module of 12mm
width) that can be connected to the coupler/controller is 780mm. When as-
sembled, the I/O modules have a maximum length of 768mm.
Examples:
• 64 I/O modules of 12mm width can be connected to one coupler/controller.
• 32 I/O modules of 24mm width can be connected to one coupler/controller.
Exception:
The number of connected I/O modules also depends on which type of cou-
pler/controller is used. For example, the maximum number of I/O modules
that can be connected to a Profibus coupler/controller is 63 without end mod-
ule.The maximum total expansion of a node is calculated as follows:
Warning
The maximum total length of a node without coupler/controller must not ex-
ceed 780mm. Furthermore, restrictions made on certain types of cou-
plers/controllers must be observed (e.g. for Profibus).
22 • The WAGO-I/O-SYSTEM 750
Mechanical Setup
WAGO-I/O-SYSTEM 750
CANopen
2.6.3 Assembly onto Carrier Rail
2.6.3.1 Carrier rail properties
All system components can be snapped directly onto a carrier rail in accor-
dance with the European standard EN 50022 (DIN 35).
Warning
WAGO supplies standardized carrier rails that are optimal for use with the
I/O system. If other carrier rails are used, then a technical inspection and ap-
proval of the rail by WAGO Kontakttechnik GmbH should take place.
Carrier rails have different mechanical and electrical properties. For the opti-
mal system setup on a carrier rail, certain guidelines must be observed:
• The material must be non-corrosive.
• Most components have a contact to the carrier rail to ground electro-
magnetic disturbances. In order to avoid corrosion, this tin-plated carrier
rail contact must not form a galvanic cell with the material of the carrier
rail which generates a differential voltage above 0.5 V (saline solution of
0.3% at 20°C) .
• The carrier rail must optimally support the EMC measures integrated into
the system and the shielding of the bus module connections.
• A sufficiently stable carrier rail should be selected and, if necessary, sev-
eral mounting points (every 20 cm) should be used in order to prevent
bending and twisting (torsion).
• The geometry of the carrier rail must not be altered in order to secure the
safe hold of the components. In particular, when shortening or mounting
the carrier rail, it must not be crushed or bent.
• The base of the I/O components extends into the profile of the carrier rail.
For carrier rails with a height of 7.5 mm, mounting points are to be riveted
under the node in the carrier rail (slotted head captive screws or blind riv-
ets).
The WAGO-I/O-SYSTEM 750 • 23
Mechanical Setup
WAGO-I/O-SYSTEM 750
CANopen
2.6.3.2 WAGO DIN Rail
WAGO carrier rails meet the electrical and mechanical requirements.
Item Number
Description
210-113 /-112
35 x 7.5; 1 mm; steel yellow chromated; slotted/unslotted
210-114 /-197
35 x 15; 1.5 mm; steel yellow chromated; slotted/unslotted
210-118
35 x 15; 2.3 mm; steel yellow chromated; unslotted
210-198
35 x 15; 2.3 mm; copper; unslotted
210-196
35 x 7.5; 1 mm; aluminum; unslotted
2.6.4 Spacing
The spacing between adjacent components, cable conduits, casing and frame
sides must be maintained for the complete field bus node.
Fig. 2-4: Spacing
g01xx13x
The spacing creates room for heat transfer, installation or wiring. The spacing
to cable conduits also prevents conducted electromagnetic interferences from
influencing the operation.
24 • The WAGO-I/O-SYSTEM 750
Mechanical Setup
WAGO-I/O-SYSTEM 750
CANopen
2.6.5 Plugging and Removal of the Components
Warning
Before work is done on the components, the voltage supply must be turned
off.
In order to safeguard the coupler/controller from jamming, it should be fixed
onto the carrier rail with the locking disc To do so, push on the upper groove
of the locking disc using a screwdriver.
To pull out the fieldbus coupler/controller, release the locking disc by pressing
on the bottom groove with a screwdriver and then pulling the orange colored
unlocking lug.
Fig. 2-5: Coupler/Controller and unlocking lug
g01xx12e
It is also possible to release an individual I/O module from the unit by pulling
an unlocking lug.
Fig. 2-6: removing bus terminal
p0xxx01x
Danger
Ensure that an interruption of the PE will not result in a condition which
could endanger a person or equipment!
For planning the ring feeding of the ground wire, please see chapter 2.6.3.
The WAGO-I/O-SYSTEM 750 • 25
Mechanical Setup
WAGO-I/O-SYSTEM 750
CANopen
2.6.6 Assembly Sequence
All system components can be snapped directly on a carrier rail in accordance
with the European standard EN 50022 (DIN 35).
The reliable positioning and connection is made using a tongue and groove
system. Due to the automatic locking, the individual components are securely
seated on the rail after installing.
Starting with the coupler/controller, the bus modules are assembled adjacent
to each other according to the project planning. Errors in the planning of the
node in terms of the potential groups (connection via the power contacts) are
recognized, as the bus modules with power contacts (male contacts) cannot be
linked to bus modules with fewer power contacts.
Attention
Always link the bus modules with the coupler/controller, and always plug
from above.
Warning
Never plug bus modules from the direction of the end terminal. A ground
wire power contact, which is inserted into a terminal without contacts, e.g. a
4-channel digital input module, has a decreased air and creepage distance to
the neighboring contact in the example DI4.
Always terminate the fieldbus node with an end module (750-600).
26 • The WAGO-I/O-SYSTEM 750
Mechanical Setup
WAGO-I/O-SYSTEM 750
CANopen
2.6.7 Internal Bus/Data Contacts
Communication between the coupler/controller and the bus modules as well as
the system supply of the bus modules is carried out via the internal bus. It is
comprised of 6 data contacts, which are available as self-cleaning gold spring
contacts.
Fig. 2-7: Data contacts
p0xxx07x
Warning
Do not touch the gold spring contacts on the I/O modules in order to avoid
soiling or scratching!
ESD (Electrostatic Discharge)
The modules are equipped with electronic components that may be destroyed
by electrostatic discharge. When handling the modules, ensure that the envi-
ronment (persons, workplace and packing) is well grounded. Avoid touching
conductive components, e.g. gold contacts.
The WAGO-I/O-SYSTEM 750 • 27
Mechanical Setup
WAGO-I/O-SYSTEM 750
CANopen
2.6.8 Power Contacts
Self-cleaning power contacts , are situated on the side of the components
which further conduct the supply voltage for the field side. These contacts
come as touchproof spring contacts on the right side of the coupler/controller
and the bus module. As fitting counterparts the module has male contacts on
the left side.
Danger
The power contacts are sharp-edged. Handle the module carefully to prevent
injury.
Attention
Please take into consideration that some bus modules have no or only a few
power jumper contacts. The design of some modules does not allow them to
be physically assembled in rows, as the grooves for the male contacts are
closed at the top.
Fig. 2-8: Example for the arrangement of power contacts
g0xxx05e
Recommendation
With the WAGO ProServe® Software smartDESIGNER, the assembly of a
fieldbus node can be configured. The configuration can be tested via the inte-
grated accuracy check.
28 • The WAGO-I/O-SYSTEM 750
Mechanical Setup
WAGO-I/O-SYSTEM 750
CANopen
2.6.9 Wire connection
All components have CAGE CLAMP® connections.
The WAGO CAGE CLAMP® connection is appropriate for solid, stranded
and fine–stranded conductors. Each clamping unit accommodates one conduc-
tor.
Fig. 2-9: CAGE CLAMP® Connection
g0xxx08x
The operating tool is inserted into the opening above the connection. This
opens the CAGE CLAMP®. Subsequently the conductor can be inserted into
the opening. After removing the operating tool, the conductor is safely
clamped.
More than one conductor per connection is not permissible. If several conduc-
tors have to be made at one connection point, then they should be made away
from the connection point using WAGO Terminal Blocks. The terminal blocks
may be jumpered together and a single wire brought back to the I/O module
connection point.
Attention
If it is unavoidable to jointly connect 2 conductors, then a ferrule must be
used to join the wires together.
Ferrule:
Length
8 mm
Nominal cross sectionmax.
1 mm2 for 2 conductors with 0.5 mm2
each
WAGO Product
216-103
or products with comparable properties
The WAGO-I/O-SYSTEM 750 • 29
Power Supply
WAGO-I/O-SYSTEM 750
CANopen
2.7 Power Supply
2.7.1 Isolation
Within the fieldbus node, there are three electrically isolated potentials.
• Operational voltage for the fieldbus interface.
• Electronics of the couplers/controllers and the bus modules (internal bus).
• All bus modules have an electrical isolation between the electronics (inter-
nal bus, logic) and the field electronics. Some digital and analog input
modules have each channel electrically isolated, please see catalog.
Fig. 2-10: Isolation
g0xxx01e
Attention
The ground wire connection must be present in each group. In order that all
protective conductor functions are maintained under all circumstances, it is
recommended that a ground wire be connected at the beginning and end of a
potential group. (ring format, please see chapter "2.8.3"). Thus, if a bus mod-
ule comes loose from a composite during servicing, then the protective con-
ductor connection is still guaranteed for all connected field devices.
When using a joint power supply unit for the 24 V system supply and the
24 V field supply, the electrical isolation between the internal bus and the
field level is eliminated for the potential group.
30 • The WAGO-I/O-SYSTEM 750
Power Supply
WAGO-I/O-SYSTEM 750
CANopen
2.7.2 System Supply
2.7.2.1 Connection
The WAGO-I/O-SYSTEM 750 requires a 24 V direct current system supply
(-15% or +20 %). The power supply is provided via the coupler/controller and,
if necessary, in addition via the internal system supply modules (750-613).
The voltage supply is reverse voltage protected.
Attention
The use of an incorrect supply voltage or frequency can cause severe damage
to the component.
Fig. 2-11: System Supply
g0xxx02e
The direct current supplies all internal system components, e.g. cou-
pler/controller electronics, fieldbus interface and bus modules via the internal
bus (5 V system voltage). The 5 V system voltage is electrically connected to
the 24 V system supply.
Fig. 2-12: System Voltage
g0xxx06e
The WAGO-I/O-SYSTEM 750 • 31
Power Supply
WAGO-I/O-SYSTEM 750
CANopen
Attention
Resetting the system by switching on and off the system supply, must take
place simultaneously for all supply modules (coupler/controller and
750-613).
2.7.2.2 Alignment
Recommendation
A stable network supply cannot be taken for granted always and everywhere.
Therefore, regulated power supply units should be used in order to guarantee
the quality of the supply voltage.
The supply capacity of the coupler/controller or the internal system supply
module (750-613) can be taken from the technical data of the components.
Internal current consumption*)
Current consumption via system voltage:
5 V for electronics of the bus modules and cou-
pler/controller
Residual current for bus termi-
nals*)
Available current for the bus modules. Provided by
the bus power supply unit. See coupler/controller
and internal system supply module (750-613)
*) cf. catalogue W4 Volume 3, manuals or Internet
Example
Coupler 750-301:
internal current consumption:350 mA at 5V
residual current for
bus modules :
1650 mA at 5V
sum I(5V) total :
2000 mA at 5V
The internal current consumption is indicated in the technical data for each
bus terminal. In order to determine the overall requirement, add together the
values of all bus modules in the node.
Attention
If the sum of the internal current consumption exceeds the residual current
for bus modules, then an internal system supply module (750-613) must be
placed before the module where the permissible residual current was ex-
ceeded.
Example:
A node with a PROFIBUS Coupler 750-333 consists of 20 relay mod-
ules (750-517) and 10 digital input modules (750-405).
Current consumption:
20* 90 mA = 1800 mA
10* 2 mA =
20 mA
Sum
1820 mA
The coupler can provide 1650 mA for the bus modules. Consequently,
an internal system supply module (750-613), e.g. in the middle of the
node, should be added.
32 • The WAGO-I/O-SYSTEM 750
Power Supply
WAGO-I/O-SYSTEM 750
CANopen
Recommendation
With the WAGO ProServe® Software smartDESIGNER, the assembly of a
fieldbus node can be configured. The configuration can be tested via the inte-
grated accuracy check.
The maximum input current of the 24 V system supply is 500 mA. The exact
electrical consumption (I(24 V)) can be determined with the following formulas:
Coupler/Controller
I(5 V) total =
Sum of all the internal current consumption of the connected
bus modules
+ internal current consumption coupler/controller
750-613
I(5 V) total =
Sum of all the internal current consumption of the connected
bus modules
Input current I(24 V) =
5 V / 24 V * I(5 V) total / η
η = 0.87 (at nominal load)
Note
If the electrical consumption of the power supply point for the 24 V-system
supply exceeds 500 mA, then the cause may be an improperly aligned node
or a defect.
During the test, all outputs, in particular those of the relay modules, must be
active.
The WAGO-I/O-SYSTEM 750 • 33
Power Supply
WAGO-I/O-SYSTEM 750
CANopen
2.7.3 Field Supply
2.7.3.1 Connection
Sensors and actuators can be directly connected to the relevant channel of the
bus module in 1-/4 conductor connection technology. The bus module supplies
power to the sensors and actuators. The input and output drivers of some bus
modules require the field side supply voltage.
The coupler/controller provides field side power (DC 24V). In this case it is a
passive power supply without protection equipment.
Power supply modules are available for other potentials, e.g. AC 230 V. Like-
wise, with the aid of the power supply modules, various potentials can be set
up. The connections are linked in pairs with a power contact.
Fig. 2-13: Field Supply (Sensor/Actuator)
g0xxx03e
The supply voltage for the field side is automatically passed to the next mod-
ule via the power jumper contacts when assembling the bus modules .
The current load of the power contacts must not exceed 10 A on a continual
basis. The current load capacity between two connection terminals is identical
to the load capacity of the connection wires.
By inserting an additional power supply module, the field supply via the
power contacts is disrupted. From there a new power supply occurs which
may also contain a new voltage potential.
34 • The WAGO-I/O-SYSTEM 750
Power Supply
WAGO-I/O-SYSTEM 750
CANopen
Attention
Some bus modules have no or very few power contacts (depending on the I/O
function). Due to this, the passing through of the relevant potential is dis-
rupted. If a field supply is required for subsequent bus modules, then a power
supply module must be used.
Note the data sheets of the bus modules.
In the case of a node setup with different potentials, e.g. the alteration from
DC 24 V to AC 230V, a spacer module should be used. The optical separa-
tion of the potentials acts as a warning to heed caution in the case of wiring
and maintenance works. Thus, the results of wiring errors can be prevented.
2.7.3.2 Fusing
Internal fusing of the field supply is possible for various field voltages via an
appropriate power supply module.
750-601
24 V DC, Supply/Fuse
750-609
230 V AC, Supply/Fuse
750-615
120 V AC, Supply/Fuse
750-610
24 V DC, Supply/Fuse/Diagnosis
750-611
230 V AC, Supply/Fuse/Diagnosis
Fig. 2-14: Supply module with fuse carrier (Example 750-610)
g0xxx09x
The WAGO-I/O-SYSTEM 750 • 35
Power Supply
WAGO-I/O-SYSTEM 750
CANopen
Warning
In the case of power supply modules with fuse holders, only fuses with a
maximum dissipation of 1.6 W (IEC 127) must be used.
For UL approved systems only use UL approved fuses.
In order to insert or change a fuse, or to switch off the voltage in succeeding
bus modules, the fuse holder may be pulled out. In order to do this, use a
screwdriver for example, to reach into one of the slits (one on both sides) and
pull out the holder.
Fig. 2-15: Removing the fuse carrier
p0xxx05x
Lifting the cover to the side opens the fuse carrier.
Fig. 2-16: Opening the fuse carrier
p0xxx03x
Fig. 2-17: Change fuse
p0xxx04x
After changing the fuse, the fuse carrier is pushed back into its original posi-
tion.
36 • The WAGO-I/O-SYSTEM 750
Power Supply
WAGO-I/O-SYSTEM 750
CANopen
Alternatively, fusing can be done externally. The fuse modules of the WAGO
series 281 and 282 are suitable for this purpose.
Fig. 2-18: Fuse modules for automotive fuses, Series 282
pf66800x
Fig. 2-19: Fuse modules with pivotable fuse carrier, Series 281
pe61100x
Fig. 2-20: Fuse modules, Series 282
pf12400x
The WAGO-I/O-SYSTEM 750 • 37
Power Supply
WAGO-I/O-SYSTEM 750
CANopen
2.7.4 Supplementary power supply regulations
The WAGO-I/O-SYSTEM 750 can also be used in shipbuilding or offshore
and onshore areas of work (e.g. working platforms, loading plants). This is
demonstrated by complying with the standards of influential classification
companies such as Germanischer Lloyd and Lloyds Register.
Filter modules for 24-volt supply are required for the certified operation of the
system.
Item No.
Name
Description
750-626
Supply filter
Filter module for system supply and field supply (24 V,
0 V), i.e. for field bus coupler/controller and bus power
supply (750-613)
750-624
Supply filter
Filter module for the 24 V- field supply
(750-602, 750-601, 750-610)
Therefore, the following power supply concept must be absolutely complied
with.
Fig. 2-21: Power supply concept
g01xx11e
Note
Another potential power terminal 750-601/602/610 must only be used behind
the filter terminal 750-626 if the protective earth conductor is needed on the
lower power contact or if a fuse protection is required.
38 • The WAGO-I/O-SYSTEM 750
Power Supply
WAGO-I/O-SYSTEM 750
CANopen
2.7.5 Supply example
Note
The system supply and the field supply should be separated in order to ensure
bus operation in the event of a short-circuit on the actuator side.
750-630
750-400
750-410
750-401
750-613
750-512
750-512
750-616
750-513
750-610
750-552
750-600
750-612
750-616
1)
a)
b)
c)
d)
1)
2)
2)
24V
24V
10 A
10 A
L1
L2
L3
N
PE
230V
230V
Main ground bus
Shield (screen) bus
System
Supply
Field
Supply
Field
Supply
1) Separation module
recommended
2) Ring-feeding
recommended
a) Power Supply
on coupler / controller
via external Supply
Module
b) Internal System
Supply Module
c) Supply Module
passive
d)
iagnostics
Supply Module
with fuse carrier/
d
Fig. 2-22: Supply example
g0xxx04e
The WAGO-I/O-SYSTEM 750 • 39
Power Supply
WAGO-I/O-SYSTEM 750
CANopen
2.7.6 Power Supply Unit
The WAGO-I/O-SYSTEM 750 requires a 24 V direct current system supply
with a maximum deviation of -15% or +20 %.
Recommendation
A stable network supply cannot be taken for granted always and everywhere.
Therefore, regulated power supply units should be used in order to guarantee
the quality of the supply voltage.
A buffer (200 µF per 1 A current load) should be provided for brief voltage
dips. The I/O system buffers for approx 1 ms.
The electrical requirement for the field supply is to be determined individually
for each power supply point. Thereby all loads through the field devices and
bus modules should be considered. The field supply as well influences the bus
modules, as the inputs and outputs of some bus modules require the voltage of
the field supply.
Note
The system supply and the field supply should be isolated from the power
supplies in order to ensure bus operation in the event of short circuits on the
actuator side.
WAGO products
Article No.
Description
787-903
Primary switched - mode, DC 24 V, 5 A
wide input voltage range AC 85-264 V
PFC (Power Factor Correction)
787-904
Primary switched - mode, DC 24 V, 10 A
wide input voltage range AC 85-264 V
PFC (Power Factor Correction)
787-912
Primary switched - mode, DC 24 V, 2 A
wide input voltage range AC 85-264 V
PFC (Power Factor Correction)
288-809
288-810
288-812
288-813
Rail-mounted modules with universal mounting carrier
AC 115 V / DC 24 V; 0,5 A
AC 230 V / DC 24 V; 0,5 A
AC 230 V / DC 24 V; 2 A
AC 115 V / DC 24 V; 2 A
40 • The WAGO-I/O-SYSTEM 750
Grounding
WAGO-I/O-SYSTEM 750
CANopen
2.8 Grounding
2.8.1 Grounding the DIN Rail
2.8.1.1 Framework Assembly
When setting up the framework, the carrier rail must be screwed together with
the electrically conducting cabinet or housing frame. The framework or the
housing must be grounded. The electronic connection is established via the
screw. Thus, the carrier rail is grounded.
Attention
Care must be taken to ensure the flawless electrical connection between the
carrier rail and the frame or housing in order to guarantee sufficient ground-
ing.
2.8.1.2 Insulated Assembly
Insulated assembly has been achieved when there is constructively no direct
conduction connection between the cabinet frame or machine parts and the
carrier rail. Here the earth must be set up via an electrical conductor.
The connected grounding conductor should have a cross section of at least
4 mm2.
Recommendation
The optimal insulated setup is a metallic assembly plate with grounding con-
nection with an electrical conductive link with the carrier rail.
The separate grounding of the carrier rail can be easily set up with the aid of
the WAGO ground wire terminals.
Article No.
Description
283-609
Single-conductor ground (earth) terminal block make an automatic
contact to the carrier rail; conductor cross section: 0.2 -16 mm2
Note: Also order the end and intermediate plate (283-320)
The WAGO-I/O-SYSTEM 750 • 41
Grounding
WAGO-I/O-SYSTEM 750
CANopen
2.8.2 Grounding Function
The grounding function increases the resistance against disturbances from
electro-magnetic interferences. Some components in the I/O system have a
carrier rail contact that dissipates electro-magnetic disturbances to the carrier
rail.
Fig. 2-23: Carrier rail contact
g0xxx10e
Attention
Care must be taken to ensure the direct electrical connection between the
carrier rail contact and the carrier rail.
The carrier rail must be grounded.
For information on carrier rail properties, please see chapter 2.6.3.2.
42 • The WAGO-I/O-SYSTEM 750
Grounding
WAGO-I/O-SYSTEM 750
CANopen
2.8.3 Grounding Protection
For the field side, the ground wire is connected to the lowest connection ter-
minals of the power supply module. The ground connection is then connected
to the next module via the Power Jumper Contact (PJC). If the bus module has
the lower power jumper contact, then the ground wire connection of the field
devices can be directly connected to the lower connection terminals of the bus
module.
Attention
Should the ground conductor connection of the power jumper contacts within
the node become disrupted, e.g. due to a 4-channel bus terminal, the ground
connection will need to be re-established.
The ring feeding of the grounding potential will increase the system safety.
When one bus module is removed from the group, the grounding connection
will remain intact.
The ring feeding method has the grounding conductor connected to the begin-
ning and end of each potential group.
Fig. 2-24: Ring-feeding
g0xxx07e
Attention
The regulations relating to the place of assembly as well as the national regu-
lations for maintenance and inspection of the grounding protection must be
observed.
The WAGO-I/O-SYSTEM 750 • 43
Shielding (Screening)
WAGO-I/O-SYSTEM 750
CANopen
2.9 Shielding (Screening)
2.9.1 General
The shielding of the data and signal conductors reduces electromagnetic inter-
ferences thereby increasing the signal quality. Measurement errors, data trans-
mission errors and even disturbances caused by overvoltage can be avoided.
Attention
Constant shielding is absolutely required in order to ensure the technical
specifications in terms of the measurement accuracy.
The data and signal conductors should be separated from all high-voltage
cables.
The cable shield should be potential. With this, incoming disturbances can be
easily diverted.
The shielding should be placed over the entrance of the cabinet or housing in
order to already repel disturbances at the entrance.
2.9.2 Bus Conductors
The shielding of the bus conductor is described in the relevant assembly
guidelines and standards of the bus system.
2.9.3 Signal Conductors
Bus modules for most analog signals along with many of the interface bus
modules include a connection for the shield.
Note
For better shield performance, the shield should have previously been placed
over a large area. The WAGO shield connection system is suggested for such
an application.
This suggestion is especially applicable when the equipment can have even
current or high impulse formed currents running through it (for example
through atmospheric end loading).
44 • The WAGO-I/O-SYSTEM 750
Assembly Guidelines/Standards
WAGO-I/O-SYSTEM 750
CANopen
2.9.4 WAGO Shield (Screen) Connecting System
The WAGO Shield Connecting system includes a shield clamping saddle, a
collection of rails and a variety of mounting feet. Together these allow many
dfferent possibilities. See catalog W4 volume 3 chapter 10.
Fig. 2-25: WAGO Shield (Screen) Connecting System
p0xxx08x, p0xxx09x, and p0xxx10x
Fig. 2-26: Application of the WAGO Shield (Screen) Connecting System
p0xxx11x
2.10 Assembly Guidelines/Standards
DIN 60204,
Electrical equipping of machines
DIN EN 50178
Equipping of high-voltage systems with electronic
components (replacement for VDE 0160)
EN 60439
Low voltage – switch box combinations
The WAGO-I/O-SYSTEM 750 • 45
Scope
WAGO-I/O-SYSTEM 750
CANopen
2.11 Scope
This manual describes the field bus independent WAGO-I/O-SYSTEM 750
with the fieldbus coupler for CANopen.
Item No.
Component
750-337
Fieldbus Coupler CANopen; 10 kBaud – 1 Mbaud;
digital and analog signals; MCS Fieldbus connection
750-338
Fieldbus Coupler CANopen; 10 kBaud – 1 Mbaud;
digital and analog signals; D-Sub Fieldbus connection
2.12 Abbreviation
AI
Analog Input
AO
Analog Output
BC
Buscoupler
CAL
CAN Application Layer
CAN
Controller Area Network
COB ID
Communication Object Identifier
DI
Digital Input
DO
Digital Output
EMCY
Emergency Objekt
I/O
Input/Output
ID
Identifier, Identification
Idx
Index
M
Master
NMT
Network Management
PDO
Process Data Object
RO
Read Only
RTR
Remote Transmit Request
RxPDO
Receive PDO
RW
Read/Write
SDO
Service Data Object
S-Idx
Sub-Index
TxPDO
Transmit PDO
46 • Fieldbus Coupler 750-337, 750-338
Description
WAGO-I/O-SYSTEM 750
CANopen
3 Fieldbus Coupler
3.1 Fieldbus Coupler 750-337, 750-338
3.1.1 Description
The fieldbus coupler for CANopen differ in the fieldbus connection.
Item
Fieldbus Connection
750-337
MCS (Multi connector system)
750-338
D-SUB connection (9-pole)
Note
In this manual, the diagrams and pictures are shown from the coupler
750-337. The descriptions also apply equally to the coupler 750-338.
The fieldbus coupler 750-307 displays the peripheral data of all I/O modules
in the WAGO-I/O-SYSTEM 750 on CANopen. The data is transmitted with
PDOs and SDOs.
In the initialization phase, the bus coupler determines the physical structure of
the node and creates a process image from this with all inputs and outputs.
This could involve a mixed arrangement of analog (word by word data ex-
change) and digital (byte by byte data exchange) modules.
The local process image is subdivided into an input and output data area. The
process data can be read in via the CANopen bus and further processed in a
control system. The process output data is sent via the CANopen bus. The data
of the analog modules are mapped into the PDOs according to the order of
their position downstream of the bus coupler. The bits of the digital modules
are compiled to form bytes and also mapped into PDOs. Should the number of
digital I/Os exceed 8 bits, the coupler automatically starts another byte.
The entries in the object directory can be mapped to the 32 RxPDOs and 32
TxPDOs as required. The entire input and output data area can be transmitted
with the SDOs.
“Spacer modules” can be set using the software.
Fieldbus Coupler 750-337, 750-338
• 47
Fieldbus Coupler
WAGO-I/O-SYSTEM 750
CANopen
3.1.2 Hardware
3.1.2.1 View
24V 0V
+
+
PE PE
01
02
750-337
STOP
RUN
TX
I/O
CANopen
C
D
B
A
RX
OVERFLOW
1
2
3
4
5
6
7
8
ON
- -
Supply
24V
0V
0V
Power jumper
contacts
Status
voltage supply
-Power jumper
contacts (C)
-System (A)
Supply via
power jumper
contacts
24V
Data contacts
Fieldbus
connection
Series 231
(MCS)
Configuration
interface
DIP switch
for node ID
and baud rate
flap
opened
Fig. 3.1-1: Fieldbus Coupler 750-337 CANopen
g033700e
The fieldbus coupler is comprised of:
• Supply module with Internal system supply module for the system supply
as well as power jumper contacts for the field supply via I/O module as-
semblies.
• Fieldbus interface with the bus connection
• DIP switch for baud rate and node ID
• Display elements (LEDs) for status display of the operation, the bus com-
munication, the operating voltages as well as for fault messages and diag-
nosis
• Configuration Interface
• Electronics for communication with the I/O modules (internal bus) and the
fieldbus interface
48 • Fieldbus Coupler 750-337, 750-338
Hardware
WAGO-I/O-SYSTEM 750
CANopen
3.1.2.2 Variations
Item no.
Description
750-337
CANopen coupler with MCS Fieldbus connection
750-338
CANopen coupler with D-SUB Fieldbus connection
3.1.2.3 Device supply
The supply is made via terminal bocks with CAGE CLAMP® connection. The
device supply is intended both for the system and the field units.
1
2
3
4
5
6
7
8
750-307
24V
10nF
24V
10nF
0V
24V
5V
24V/0V
24V
0V
0V
1)
2)
2) 10nF/500V
1) 1MW
5V
ELECTRONICS
Bus
modules
FIELDBUS
INTERFACE
ELECTRONICS
FIELDBUS INTERFACE
Fig. 3.1-2: Device Supply
g033701e
The integrated internal system supply module generates the necessary voltage
to supply the electronics and the connected I/O modules.
The fieldbus interface is supplied with electrically isolated voltage from the
internal system supply module.
Fieldbus Coupler 750-337, 750-338
• 49
Fieldbus Coupler
WAGO-I/O-SYSTEM 750
CANopen
3.1.2.4 Fieldbus Connection
750-347
The CAN interface of the Fieldbus coupler 750-337 is designed
as an Open Style connection,
MCS (Multi Connection System; Series 231; included).
750-348
The Fieldbus coupler 750-338 posseses a 9-pole D-SUB-plug
connector for the field bus connection.
(Item no: 750-963, not included).
The connection point is lowered in such a way that after a connector is in-
serted, installation in an 80 mm high switchbox is possible.
The electrical isolation between the fieldbus system and the electronics is
made via the DC/DC converter and the optocoupler in the fieldbus.
The line screen must be connected for both field bus couplers on CAN Shield.
For both fieldbus coupler the shield on the CANopen communication cable
must be connected to drain. The shield is connected via a 1 MΩ resistor to
ground (earth) (rail carrier contact). A connection of low impedance between
shield and ground (earth) can only be made externally (for example by a sup-
ply terminal block). It is recommended to have a central ground (earth) con-
tact for the whole CANbus shield.
3.1.2.4.1 MCS (750-337)
Pin
Signal
Description
5
CAN_V+
Not used
4
CAN_H
CAN Signal High
3
Drain Shield
Shield
connection
2
CAN_L
CAN Signal Low
CAN_High
drain
CAN_Low
CAN_GND
1
GND
Ground
Fig. 3.1.2-3: Pin assignment for fieldbus connection of the 750-337, Series 231 (MCS) g012400x
3.1.2.4.2 D-SUB (750-338)
Description
Signal Pin
Pin
Signal
Description
Not used
-
1
CAN Signal Low CAN_L
2
6
-
Not used
Ground
GND
3
7
CAN_H CAN Signal High
Not used
-
4
8
-
Not used
Shield
connection
Drain
Shield
5
1
3
4
5
6
7
8
9
2
9
CAN_V+ Not used
Fig. 3.1.2-4: Pin assignment for fieldbus connection of the 750-338, D-SUB
g012231d
50 • Fieldbus Coupler 750-337, 750-338
Hardware
WAGO-I/O-SYSTEM 750
CANopen
3.1.2.5 Display Elements
The operating condition of the fieldbus coupler or node is signalled via LED's
(Light diodes).
24V 0V
01
02
STOP
RUN
TX
I/O
CANopen
C
D
B
A
RX
OVERFLOW
C
A
24V 0V
01
02
STOP
RUN
TX
I/O
C
CANopen
D
B
A
RX
OVERFLOW
A
B
Fig. 3.1-5: Display elements CANopen
g033702x
LED
Color
Meaning
STOP
red
The buscoupler / node is in the state STOP
RUN
green
The buscoupler / node is in the state OPERATIONAL
Tx-
Overflow
red
CAN transmitter buffer is full.
Rx-
Overflow
red
CAN receiver buffer is full.
IO
red /green
/ orange
The 'I/O'-LED indicates the operation of the node and signals faults
encountered.
A
green
Status of the operating voltage system
B or C
green
Status of the operating voltage – power jumper contacts
(LED position is manufacturing dependent)
More Information
The evaluation of the indicated LED signals is detailed described in the
chapter 3.1.7 "LED Display".
Fieldbus Coupler 750-337, 750-338
• 51
Fieldbus Coupler
WAGO-I/O-SYSTEM 750
CANopen
3.1.2.6 Configuration Interface
The configuration interface used for the communication with WAGO-I/O-
CHECK or for firmware download is located behind the cover flap.
Configuration
interface
open
flap
Fig. 3-6: Configuration Interface
g01xx06e
The communication cable (750-920) is connected to the 4 pole header.
Warning
The communication cable 750-920 must not be connected or disconnected
while the coupler/controller is powered on!
3.1.2.7 Hardware Address (Module ID)
The DIP switch is used both for setting the baud rate of the fieldbus coupler
and for setting the module ID. This module ID is necessary for calculating the
COB IDs (i.e. of PDO1...4, 1. Server SDO, etc.).
1
2
3
4
5
ON
6
7
8
1
2
3
4
5
6
7
8
ON
Fig. 3-7: Setting of station (node) address
g012440x
The binary significance of the individual DIP switches increases according to
the switch number, i.e. the module ID 1 is set by DIP1 = ON, the module ID 8
by DIP4 = ON, etc.
The nodes of the WAGO-I/O-SYSTEM can have module IDs from 1 to 127.
52 • Fieldbus Coupler 750-337, 750-338
Hardware
WAGO-I/O-SYSTEM 750
CANopen
3.1.2.8 Setting the Baud Rate
The bus coupler supports 9 different Baud rates. DIP switches are used to set
the baud rate.
The bus coupler changes to the configuration mode using the set module ID =
0 (all DIP switches off) with subsequent power On. The current set baud rate
is displayed in this status (starting from Firmware WT). The baud rate display
is shown by the top LED group (STOP, RUN, Tx-, Rx-Overflow), whereby
STOP = Switch 1,
RUN = Switch 2, Tx-Overflow = Switch 3 and Rx-Overflow = Switch 4. The
current set baud rate is displayed by the corresponding LEDs blinking slowly.
Now the new baud rate can be set using the DIP switch, by turning the corre-
sponding DIP switches to 'ON'.
The set configuration is saved by turning DIP8 to 'ON'. Following saving, the
new baud rate is displayed by the corresponding LEDs having a steady light.
Except for the baud rate of 1MBaud, this is displayed by all 4 LEDs blink-
ing/being lit.
Example:
125 kB: Tx-Overflow LED blink / are lit
250 kB: STOP and RUN LED blink / are lit
1
2
3
4
5
ON
6
7
8
Fig. 3-8: Example: Saving the baud rate 125 kB
g012441x
In this status no data exchange via CAN is possible.
DIP
Function
1
Mbit
800
kB
500
kB
250
kB
125
kB
100
kB
50
kB
20
kB
10
kB
is displayed
by LED
1 (LSB)
Baud rate
0
1
0
1
0
1
0
1
0
STOP
2
Baud rate
0
0
1
1
0
0
1
1
0
RUN
3
Baud rate
0
0
0
0
1
1
1
1
0
Tx-
Overflow
4 (MSB)
Baud rate
0
0
0
0
0
0
0
0
1
Rx-
Overflow
5
6
7
8
Accept-
ance
´off´ -> ´on´ : Accepting the configuration settings
Once the baud rate setting / baud rate check is completed, switch off the oper-
ating voltage knowing that only the DIP value will be used to calculate the IDs
which has been set during power ON. When switched off, the desired module
ID (=1 as delivered) can be set on the DIP.
Default baud rate: 125 kB
Fieldbus Coupler 750-337, 750-338
• 53
Fieldbus Coupler
WAGO-I/O-SYSTEM 750
CANopen
3.1.3 Operating System
Following is the configuration of the master activation and the electrical in-
stallation of the fieldbus station.
After switching on the supply voltage, the coupler performs a self test of all
functions of its devices, the I/O module and the fieldbus interface. Following
this the I/O modules and the present configuration is determined, whereby an
external not visible list is generated.
In the event of a fault the coupler changes to the "Stop" condition. The "I/O"
LED flashes red. After clearing the fault and cycling power, the coupler
changes to the "Fieldbus start" status and the "I/O" LED lights up green.
Stop
red “I/O” LED indicates
blink code
Switching on the
supply voltage
Test o.k.?
No
Yes
Fieldbus coupler is
in operating mode
“I/O” LED is shining green
Initialization,
Determination of the I/O modules
and the configuration,
“I/O” LED is blinking red
Fig. 3-9:
Operating system 750-337
g012x20e
More Information
The evaluation of the indicated LED signals is detailed described in the
chapter 3.1.7 "LED Display".
54 • Fieldbus Coupler 750-337, 750-338
Process Image
WAGO-I/O-SYSTEM 750
CANopen
3.1.4 Process Image
3.1.4.1 Structure in principle
After powering up, the coupler recognizes all I/O modules plugged into the
node which supply or wait for data (data width/bit width > 0). In the nodes
analog and digital I/O modules can be mixed.
The coupler produces an internal process image from the data width and the
type of I/O module as well as the position of the I/O modules in the node. It is
divided into an input and an output data area.
The data of the digital I/O modules is bit orientated, i.e. the data exchange is
made bit for bit. The analog I/O modules are all byte orientated I/O modules,
i.e. modules where the data exchange is made byte for byte. These I/O mod-
ules include for example the counter modules, I/O modules for angle and path
measurement as well as the communication modules.
Note
For the number of input and output bits or bytes of the individual I/O modules
please refer to the corresponding I/O module description.
The data of the I/O modules is separated for the local input and output process
image in the sequence of their position after the coupler in the individual proc-
ess image.
In the respective I/O area, first of all analog modules are mapped, then all
digital modules, even if the order of the connected analog and digital modules
does not comply with this order. The digital channels are grouped, each of
these groups having a data width of 1 byte. Should the number of digital I/Os
exceed 8 bits, the coupler automatically starts another byte.
Note
A process image restructuring may result if a node is changed or extended. In
this case the process data addresses also change in comparison with earlier
ones. In the event of adding a module, take the process data of all previous
modules into account.
More Information
You can find the fieldbus specific process data architecture for all I/O Mod-
ules of the WAGO-I/O-SYSTEM 750 and 753 in the chapter „ Process Data
Architecture for CANopen“.
3.1.5 Data Exchange
With CANopen, the transmission of data, the triggering of events, the signal-
ling of error states etc. is made using communication objects. Each communi-
Fieldbus Coupler 750-337, 750-338
• 55
Fieldbus Coupler
WAGO-I/O-SYSTEM 750
CANopen
cation object consists of a CAN telegram, which contains maximally 8 byte
utilizable data and it is assigned a unique COB-ID (Communication Object
Identifier) in the network.
Parameters for the communication objects as well as parameters and data of
the CANopen subscribers are filled in an object directory().
3.1.5.1 Communication objects
The fieldbus coupler 750-337 and 750-338 support the following communica-
tion objects:
• 32 Tx-PDOs,
for process data exchange of fieldbus node input data
• 32 Rx-PDOs,
for process data exchange of fieldbus node output data
• 2 Server SDO,
for exchange of configuration data and for information on the state of the
node
• Synchronization Object (SYNC),
for network synchronisation
• Emergency Object (EMCY)
• Network Management Objects
- Module Control Protocols
- Error Control Protocols
- Bootup Protocol
3.1.5.2 Communication interfaces
For a data exchange, the CANopen fieldbus coupler is equipped with two inter-
faces:
• the interface to fieldbus (-master) and
• the interface to the bus modules.
Data exchange takes place between the fieldbus master and the bus modules.
Access from the fieldbus side is fieldbus specific.
3.1.5.3 Memory Areas
The coupler uses a memory space of 256 words (word 0 ... 255) for the physi-
cal input and output data.
56 • Fieldbus Coupler 750-337, 750-338
Data Exchange
WAGO-I/O-SYSTEM 750
CANopen
I
O
1
2
memory area
for input data
I/O modules
input
modules
word 255
output
modules
word 0
word 255
word 0
memory area
for output data
fieldbus coupler
fieldbus
Fig. 3.1-10: Memory areas and data exchange for a fieldbus coupler
g012433e
The coupler process image contains the physical data of the bus modules in a
storage area for input data and in a storage area for output data (word 0 ... 255
each).
1
The input module data can be read from the fieldbus side.
2 In the same manner, writing to the output modules is possible from the
fieldbus side.
3.1.5.4 Addressing
Upon switching on the supply voltage, the data is mapped from the process
image to an object directory (initialization). A CANopen fieldbus master uses
the 16 bit indexes and 8 bit sub-indexes of the object directory in order to ad-
dress the data via the PDOs or SDOs and for access purposes.
Therefore, the position of the data in the process image has no direct meaning
for the CANopen user.
PDO
SDO
I
O
1
2
...
Index
Sub-
Index
memory area
for input data
I/O modules
input
modules
word 255
output
modules
word 0
word 255
fieldbus
master
word 0
memory area
for output data
fieldbus coupler
Object directory()
Fig. 3.1-1: Fieldbus specific data exchange for a CANopen fieldbus coupler
g012431e
Fieldbus Coupler 750-337, 750-338
• 57
Fieldbus Coupler
WAGO-I/O-SYSTEM 750
CANopen
3.1.5.4.1 Indexing the I/O Module Data
If a customer specific configuration was stored prior to the initialization, and
if the currently connected module configuration coincides with the configura-
tion stored before, initialization takes place with this configuration.
Note
For an example for the initialization of the customer specific configuration,
please refer to chapter 3.1.6.6 "Application specific Mapping".
In every other case, when initializing, the object directory is assigned a default
configuration according to the device profile DS 401.
The entry into the object directory is then made separately according to data
width (1 bit, 1 byte, 2 bytes, 3 bytes, etc...) and input and output.
The physical bus module arrangement within a node is optional.
Data width = 1 Word / channel
Data width = 1 Bit / channel
Analog input modules
Digital input modules
Analog output modules
Digital output modules
Input modules for thermal elements
Digital output modules with diagnostics (2 Bit / channel)
Input modules for resistance sensors
Power supply modules with fuse holder / diagnostics
Pulse width output modules
Solid State power relay
Interface module
Relay output modules
Up/down counter
I/O modules for angle and path measurement
Table 3-1: I/O module data width
Note
For the number of input and output bits or bytes of the individual I/O modules
please refer to the corresponding I/O module description.
The digital module data is taken into consideration first.
Knowing that CANopen does not transmit the data bit by bit, the digital mod-
ule data is grouped to form bytes and assigned to the corresponding index,
digital input data to index 0x2000, digital output data to index 0x2100.
The assignment of bus module data of a data width of 1 byte or more is made
in relation to the individual indices.
The table reviews the indices of the bus module data.
input modules
output modules
Data width
Index
1 Bit digital
0x2000
0x2100
1 Byte specialty modules
0x2200
0x2300
2 Byte specialty modules
0x2400
0x2500
3 Byte specialty modules
0x2600
0x2700
4 Byte specialty modules
0x2800
0x2900
5 Byte specialty modules
0x3000
0x3100
6 Byte specialty modules
0x3200
0x3300
7 Byte specialty modules
0x3400
0x3500
8 Byte specialty modules
0x3600
0x3700
Table 3-2: Indexing the bus module data in the object directory
58 • Fieldbus Coupler 750-337, 750-338
Data Exchange
WAGO-I/O-SYSTEM 750
CANopen
Each index has a maximum of 256 sub-indexes (sub-index 0-255).
The number of data inputs is quoted in sub-index 0, whereas in the following
sub-indices the data is filled in blocks.
The block size depends on the data width of the bus module.
Sub-Index
Contents
0
Number of Data blocks
1
First Data block with the data width of the I/O module
2
Second Data block with the data width of the I/O module
...
...
Table 3-3: Sub-indices of the bus module data in the object directory
Note
For a detailed description of setting the default configuration please refer to
chapter 4.3.4.1 "Initialization".
Attention
A process image restructuring may result if a node is changed or extended. In
this case the process data addresses also change in comparison with earlier
ones. In the event of adding modules, take the process data of all previous
modules into account.
Example:
The bus module configuration contains :
1) 5 digital 2 channel input modules (i.e. 750-400),
2) one digital 4 channel output module (i.e. 750-504) and
3) two 2 channel analog output modules with output modules having 2 bytes
per channel (i.e. 750-552).
To 1) Index the data of the 5 digital 2 channel input modules:
Index:
Sub-
Index:
Contents:
Description:
0
2
number of dig. 8 Bit input blocks
1
D4.2 D4.1 D3.2 D3.1 D2.2 D2.1 D1.2 D1.1 *)
1. dig. input block
0x2000
(0x6000)
2
0 0 0 0 0 0 D5.2 D5.1 *)
2. dig. input block
*) D1.1 = Data bit module 1 channel 1, D1.2 = Data bit module 1channel 2, etc.
To 2) Index the data of the digital 4 channel output module:
Index:
Sub-
Index:
Contents:
Description:
0
1
number of dig. 8 Bit input blocks
0x2100
(0x6200)
1
0 0 0 0 D1.4 D1.3 D1.2 D1.1 *)
dig. output block
*) D1.1 = Data bit module 1 channel 1, D1.2 = Data bit module 1 channel 2, etc.
To 3) Index the data of the 2 analog 2 channel output modules:
Index:
Sub-
Index:
Contents:
Description:
0
4
number of 2 Byte specialty channels
1
D1.1 *)
1. output channel
2
D1.2 *)
2. output channel
3
D2.1 *)
3. output channel
0x2500
(0x6411)
4
D2.2 *)
4. output channel
*) D1.1 = Data word module 1 channel 1, D1.2 = Data word module 1 channel 2, etc.
Fieldbus Coupler 750-337, 750-338
• 59
Fieldbus Coupler
WAGO-I/O-SYSTEM 750
CANopen
3.1.6 Starting up a CANopen Fieldbus Node
This chapter shows the step-by-step procedure for starting up a
WAGO CANopen fieldbus node.
Attention
This description is given as an example and is limited to the execution of a
local start-up of an individual CANopen fieldbus node.
The procedure contains the following steps:
1. Connecting the PC and Fieldbus Node
2. Checking and setting the Baud Rate
3. Setting the Module ID
4. Changing to the OPERATIONAL Status
5. Releasing the analog Input Data
6. Application specific Mapping
3.1.6.1 Connecting the PC and Fieldbus Node
Connect the fitted CANopen fieldbus node to the CANopen fieldbus PCB in
your PC via a fieldbus cable and start your PC.
3.1.6.2 Checking and Setting the Baud Rate
First of all, turn all DIP switches to the “OFF” position (module ID = 0), then
apply the supply voltage (DC 24 V power pack) to the fieldbus coupler.
1
2
3
4
5
ON
6
7
8
Fig. 3-11: All DIP switches to “OFF” for checking and setting the Baud rate
g012442x
Now the currently set Baud rate is checked and displayed by the LED in the top
group of LED’s blinking.
Note
If applying voltage when not all of the DIP switches are in their “OFF” posi-
tion, the existing setting will be written as a module ID.
Now push the corresponding DIP switches to the desired Baud rate to 'ON', i.e.
DIP switch 3 for the Baud rate 125 kB.
60 • Fieldbus Coupler 750-337, 750-338
Starting up a CANopen Fieldbus Node
WAGO-I/O-SYSTEM 750
CANopen
1
2
3
4
5
ON
6
7
8
Fig. 3-12: Setting the Baud rate 125 kB
g012443x
To be able to store the new setting, push DIP switch 8 also to 'ON'.
Then switch off the coupler supply voltage.
1
2
3
4
5
ON
6
7
8
Fig. 3-13: Storing the Baud rate 125 kB
g012441x
3.1.6.3 Setting the Module ID
The module ID is set with the supply voltage isolated. For this purpose, push
all DIP switches to their “OFF” position again. Then push the DIP switch in-
tended for the desired module ID to “ON”, i.e. DIP switch 1 for the module ID
1.
1
2
3
4
5
ON
6
7
8
1
2
3
4
5
6
7
8
ON
Fig. 3-14: Setting the module ID 1
g012440x
As soon as you switch on the supply voltage, the coupler is in the
INITIALIZATION status.
At the same time, the process image is created by means of the connected bus
modules and the object directory initialized following the default mapping, if
no application specific configuration was stored.
After a fault-free termination of the initialization phase, the coupler automati-
cally changes to the PRE-OPERATIONAL status.
In this status, communication is possible via SDOs, which you can now use to
proceed with various settings via your CAN Master software:
• You can set the coupler directly to its OPERATIONAL status.
Note
Due to the fact that as a default setting, the PDO transmission of the ana-
log input data is switched off, the analog input data will not be taken into
consideration.
• You can release the switched off transmission of the analog input data or
• select an application specific mapping.
Fieldbus Coupler 750-337, 750-338
• 61
Fieldbus Coupler
WAGO-I/O-SYSTEM 750
CANopen
3.1.6.4 Changing to the OPERATIONAL Status
You can change the coupler PRE-OPERATIONAL status to the
OPERATIONAL status using the Start_Remote_Node command from the
network management objects. This creates the communication readiness of the
fieldbus node for PDOs (see chapter 5.3.3.1.1 "Start Remote Node").
Note
As a default setting, the PDO transmission of the analog input data is
switched off. For this reason, this data is read out only once and subse-
quently never updated. To be able to use this data via the PDOs, switch the
analog input data on in the PRE-OPERATIONAL status. Access via the
SDOs is possible at any time.
If no further settings are made, the coupler is operational. Communication is
possible according to the Default-Mapping (refer to chapter 5.3.4.1 "Initializa-
tion").
3.1.6.5 Switching on the analog Input Data
To avoid the CAN bus from overflowing with CAN messages, the transmis-
sion of analog input data via PDOs is deactivated in the default setting. This
means that object 0x6423 "Analoge Input Global Interrupt Enable" has the de-
fault value 'FALSE' (= '0') (refer to chapter 5.3.4.4.12 "Objekt 0x6423, Ana-
logue Input Global Interrupt Enable").
When the coupler has the PRE-OPERATIONAL status, you can generally re-
lease the transmission by setting the object 0x6423 to the TRUE (= '1') value.
Subsequently, the "Start Remote Node" command can be used to change the
coupler status from PRE-OPERATIONAL to OPERATIONAL. This process
allows communication via PDOs and the transmission of analog input data.
If no further settings are made, the coupler is operational and communication
can occur according to the Default Mapping (refer to chapter 5.3.4.1 "Initiali-
zation").
62 • Fieldbus Coupler 750-337, 750-338
Starting up a CANopen Fieldbus Node
WAGO-I/O-SYSTEM 750
CANopen
3.1.6.6 Application specific Mapping
An alternative to the use of the default mapping is to define the data to be
transmitted by PDOs in an application specific PDO mapping. For this pur-
pose, the coupler has to be in the PRE-OPERATIONAL status.
Details of how to proceed with an application specific mapping are explained
below.
Example:
The 3rd and the 5th 2 byte analog input channel and the first 8 bit digital input
group are to be read using the TxPDO 2. For transmission purposes, the CAN
identifier 0x432 is to be used. Transmission must be synchronous with each
3rd SYNC object.
The default CAN IDs are used for the SDOs. The setting is made at node 8.
xx... is not evaluated
1. First of all, deactivate the PDO you wish to map.
In the present example, this is the TxPDO2.
To this effect, write value 0x80000000 into the object having the index
0x1801, sub-index 01 (Transmit PDO Communication Parameter).
Deactivating PDO:
CAN ID
Data
Transmit
608
0x23 01 18 01 00 00 00 80
Receive
588
0x60 01 18 01 xx xx xx xx
2. Then deactivate the PDO mapping by zeroing the number of mapping objects
in index 0x1A01, sub-index 0 (Transmit PDO Mapping Parameter).
Deactivating PDO mapping:
CAN ID
Data
Transmit
608
0x2F 01 1A 00 00 xx xx xx
Receive
588
0x60 01 1A 00 xx xx xx xx
3. Enter into the TxPDO mapping parameter structure (Index 0x1A01) the In-
dex, Sub-Index and the Object length of the application object.
Max. 8 bytes of data can be assigned per PDO.
Writing into the mapping parameter structure:
Application object
Index
Sub-Index
3. analog input channel
0x2400
3
5. analog input channel
0x2400
5
1. digital input group
0x2000
1
Fieldbus Coupler 750-337, 750-338
• 63
Fieldbus Coupler
WAGO-I/O-SYSTEM 750
CANopen
The following structure must be reached in the mapping parameters of the
2nd TxPDO in order to ensure the task set:
TxPDO Mapping Parameter Structure, Index 0x1A01
Application object
Sub-Index:
Index:
Sub-Index:
Object length in Bit
0
3
1
0x2400
3
0x10
2
0x2400
5
0x10
3
0x2000
1
0x08
Note
First of all enter the mapping parameter sub-index 1 ... 8 in the sub-index
0, followed by the number of valid sub-indexes.
These objects are stored with the aid of SDO transmissions:
Mapping 3. analog input channel
CAN ID
Data
Transmit
0x608
0x23 01 1A 01 10 03 00 24
23
0 data bytes invalid
011A Index(Lowbyte first)
01
Sub-index
10
Data width of the analog channel
03
Sub-index, where the 3rd analog
channel is in the manufacturer device pro-
file
00 24 Index (Lowbyte first) where the 3rd
analog channel is in the manufacturer de-
vice profile
Receive
0x588
0x60 01 1A 01 xx xx xx xx
60
OK
011A Index (Lowbyte first)
01
Sub-Index
Mapping 5. analog input channel
CAN ID
Data
Transmit
0x608
0x23 01 1A 02 10 05 00 24
Receive
0x588
0x60 01 1A 02 xx xx xx xx
Mapping 1. digital input group
CAN ID
Data
Transmit
0x608
0x23 01 1A 03 08 01 00 20
Receive
0x588
0x60 01 1A 03 xx xx xx xx
64 • Fieldbus Coupler 750-337, 750-338
Starting up a CANopen Fieldbus Node
WAGO-I/O-SYSTEM 750
CANopen
Number of mapping objects = 3, enter on Sub-Index 0
CAN ID
Data
Transmit
0x608
0x2F 01 1A 00 03 xx xx xx
Receive
0x588
0x60 01 1A 00 xx xx xx xx
4. Now write into the object with Index 0x1801, Sub-Index 1 to 3 (Transmit
PDO Communication Parameter) the communication parameters in the
structure.
Thereby the Transmission Type is 3 ( Synchronous transmission with every
3. SYNC object).
Enter the Communication Parameter:
TxPDO Communication Parameter, Index 0x1801
Sub-Index:
Value:
Meaning:
0
3
Number of supported entries in the record
1
0x432
COB-ID used by PDO
2
3
Transmission Type
3
0
Inhibit Time
Sub-Index 3: Inhibit Time = 0
CAN ID
Data
Transmit
0x608
0x2B 01 18 03 00 00 xx xx
Receive
0x588
0x60 01 18 03 xx xx xx xx
Sub-Index 2: Transmission Type = 3
CAN ID
Data
Transmit
0x608
0x2F 01 18 02 03 xx xx xx
Receive
0x588
0x60 01 18 02 xx xx xx xx
Sub-Index 1: Change COB-ID = 432 on PDO and PDO from invalid to valid
CAN ID
Data
Transmit
0x608
0x23 01 18 01 32 04 00 00
Receive
0x588
0x60 01 18 01 xx xx xx xx
5. When you change the bus coupler to OPERATIONAL using the ”Start
Remote Node" message, the PDOs are activated and the TxPDO object can
now be used for data transmission.
Fieldbus Coupler 750-337, 750-338
• 65
Fieldbus Coupler
WAGO-I/O-SYSTEM 750
CANopen
3.1.7 LED Display
The coupler possesses several LEDs for on site display of the coupler operat-
ing status or the complete node.
24V 0V
01
02
STOP
RUN
TX
I/O
CANopen
C
D
B
A
RX
OVERFLOW
C
A
24V 0V
01
02
STOP
RUN
TX
I/O
C
CANopen
D
B
A
RX
OVERFLOW
A
B
Fig. 3.1-15:
Display Elements
g033702x
The LEDs can be divided into three groups.
The first group = fieldbus contains the LEDs with the denotation CAN-ERR
(red), RUN (green), Tx-Overflow (red) and Rx-Overflow (red) signalling the
operating status of the communication via CAN.
The second group = internal bus consists of the I/O-RUN LED (green) and the
I/O ERR LED (red). The internal bus status and the software exception codes
are signalled by these LEDs.
The third group uses green LEDs. They are located on the right-hand side of
the coupler power supply. These display the status of the supply voltage.
66 • Fieldbus Coupler 750-337, 750-338
LED Display
WAGO-I/O-SYSTEM 750
CANopen
3.1.7.1 Fieldbus Status
The upper four LED´s (STOP, RUN, Tx- und Rx-Overflow) signal the operat-
ing conditions of the CAN communication.
STOP
RUN
TXOVERF
RXOVERF
Meaning
Remedy
OFF
OFF
OFF
OFF
No function or self-
test
check supply
(24V and 0V),
wait for self-test
OFF
SLOW
FLASHING
X
X
Module is in the
state PRE-
OPERATIONAL
OFF
ON
X
X
Module is in the
state
OPERATIONAL
ON
OFF
X
X
Module is in the
STOP state or fatal
fieldbus independent
error (i.e. a module
was removed),
incorrect configura-
tion
Check in the event
of a fieldbus inde-
pendent error, reset
the node, check
same in the event of
a configuration error
X
X
X
ON
CAN receiver buffer
is full. Data loss is
likely.
Increase the time
span between 2
protocols.
X
X
ON
X
CAN transmitter
buffer is full. Data
loss is likely.
Check the data sizes
of the bus system.
Increase the transmit
priority of the
module.
X
X
FAST
FLASHING
in turns with
RXOVERF
FAST
FLASHING
in turns with
TXOVERF
CAN Controller
exceeded the Warn-
ing Level, to many
error messages
Check baud rate and
bus connection,
install min. 2 mod-
ules in the network.
OFF
FAST
FLASHING
X
X
Module is in the
state PRE-
OPERATIONAL,
Sync/Guard Mes-
sage/Heartbeat failed
Change into the state
OPERATIONAL
and restart
Sync/Guard mes-
sage/Heartbeat
FAST
FLASHING
FAST
FLASHING
X
X
Module is in the
state
OPERATIONAL,
Sync/Guard Mes-
sage/Heartbeat failed
Restart Sync/Guard
message/Heartbeat
FAST
FLASHING
OFF
X
X
Module is in the
state STOP,
Sync/Guard Mes-
sage/Heartbeat failed
Change into the state
OPERATIONAL
and restart
Sync/Guard mes-
sage/Heartbeat
Fieldbus Coupler 750-337, 750-338
• 67
Fieldbus Coupler
WAGO-I/O-SYSTEM 750
CANopen
3.1.7.2 Node Status – Blink Code of the 'I/O' LED
LED
Color
Meaning
IO
red /green
/ orange
The 'I/O' LED indicates the node operation and signals faults occur-
ring.
The coupler starts after switching on the supply voltage.
The "I/O" LED flashes red.
Following an error free start up the "I/O " LED changes to green steady light.
In the case of a fault the "I/O " LED continues blinking red.
Detailed fault messages are displayed via the 'I/O ERR'-LED with the aid of a
blink code. A fault is cyclically displayed with up to 3 blink sequences.
• The first blink sequence (approx. 10 Hz) starts the fault display.
• The second blink sequence (approx. 1 Hz) following a pause. The number
of blink pulses indicates the fault code.
• The third blink sequence (approx. 1 Hz) follows after a further pause. The
number of blink pulses indicates the fault argument.
Fig. 3.1.7-16: Signalling the LED's node status via the 'I/O ERR'-LED
g012111e
After overcoming a fault, restart the coupler by cycling the power.
68 • Fieldbus Coupler 750-337, 750-338
LED Display
WAGO-I/O-SYSTEM 750
CANopen
I/O
Meaning
green
Data cycle on the internal bus
off
No data cycle on the internal bus
red
Coupler hardware defective
red
blinks
When starting: internal bus is initialized
During operation: general internal bus fault
red
blinks cyclically
Fault message during internal bus reset and internal fault:
The fault message is diplayed via the 'I/O ERR'-LED with the aid of a
blink code and evaluated as fault code and fault argument.
Fault Message of the 'I/O' LED
1 st blink sequence: Starting the fault display
2 nd blink sequence: Fault code
3 rd blink sequence: Fault argument
Fault code 1: "Hardware and Configuration fault"
Fault argument
Fault description
Trouble shooting
-
Checksum error of the parameter
data
Turn off the power supply of the
node, reduce number of I/O mod-
ules and turn the power supply on
again.
1
Overflow of the internal buffer
memory for the inline code
Turn off the power supply of the
node, reduce number of I/O mod-
ules and turn the power supply on
again. If the error still exists, ex-
change the bus coupler.
2
I/O module(s) with unsupported
data type
Detect faulty I/O module as fol-
lows: turn off the power supply.
Place the end module in the middle
of the fieldbus node. Turn the
power supply on again.
– If the LED is still blinking, turn
off the power supply and place the
end module in the middle of the
first half of the node (towards the
coupler).
– If the LED doesn’t blink, turn off
the power supply and place the end
module in the middle of the second
half of the node (away from the
coupler).
Turn the power supply on again.
Repeat this procedure until the
faulty I/O module is detected.
Replace the faulty I/O module.
Ask about a firmware update for
the fieldbus coupler.
Fieldbus Coupler 750-337, 750-338
• 69
Fieldbus Coupler
WAGO-I/O-SYSTEM 750
CANopen
3
Module type of the flash pro-
gram memory could not be de-
termined / is incorrect
Turn off the power supply of the
node, exchange the bus coupler
and turn the power supply on
again.
4
Fault during writing in the flash
memory
Turn off the power supply of the
node, exchange the bus coupler
and turn the power supply on
again.
5
Fault when deleting the FLASH
memory
Turn off the power supply of the
node, exchange the bus coupler
and turn the power supply on
again.
6
Changed I/O module configura-
tion found after AUTORESET
Restart the fieldbus coupler by
turning the power supply off and
on again.
7
Fault when writing in the serial
EEPROM
Turn off the power supply of the
node, exchange the bus coupler
and turn the power supply on
again.
8
Invalid hardware-firmware com-
bination
Turn off the power supply of the
node, exchange the bus coupler
and turn the power supply on
again.
9
Checksum error in the EEPROM Turn off the power supply of the
node, exchange the bus coupler
and turn the power supply on
again.
10
Initialisation error in the
EEPROM
Turn off the power supply of the
node, exchange the bus coupler
and turn the power supply on
again.
11
Fault when reading out data from
the EEPROM
Turn off the power supply of the
node, exchange the bus coupler
and turn the power supply on
again.
12
Timeout when writing data in the
EEPROM
Turn off the power supply of the
node, exchange the bus coupler
and turn the power supply on
again.
14
Maximum number of Gateway
modules or modules with Mail-
box functionality exceeded
Turn off the power supply of the
node, reduce number of Gateway
modules or modules with Mailbox
functionality and turn the power
supply on again.
Fault code 2: -not used-
Fault argument
Fault description
Trouble shooting
-
not used
-
70 • Fieldbus Coupler 750-337, 750-338
LED Display
WAGO-I/O-SYSTEM 750
CANopen
Fault code 3: "Internal bus protocol fault"
Fault argument
Fault description
Trouble shooting
-
Internal bus communication
malfunction; faulty device can’t
be detected
If the fieldbus node comprises
internal system supply modules
(750-613), make sure first that the
power supply of these modules is
functioning. This is indicated by
the status LEDs. If all I/O modules
are connected correctly or if the
fieldbus node doesn’t comprise
750-613 modules you can detect
the faulty I/O module as follows:
turn off the power supply of the
node. Place the end module in the
middle of the fieldbus node. Turn
the power supply on again.
– If the LED is still blinking, turn
off the power supply and place the
end module in the middle of the
first half of the node (towards the
coupler).
– If the LED doesn’t blink, turn off
the power supply and place the end
module in the middle of the second
half of the node (away from the
coupler).
Turn the power supply on again.
Repeat this procedure until the
faulty I/O module is detected.
Replace the faulty I/O module. If
there is only one I/O module left
but the LED is still blinking, then
this I/O module or the coupler is
defective. Replace defective com-
ponent.
Fieldbus Coupler 750-337, 750-338
• 71
Fieldbus Coupler
WAGO-I/O-SYSTEM 750
CANopen
Fault code 4: "Internal bus physical fault"
Fault argument
Fault description
Trouble shooting
-
Error in internal bus data com-
munication or interruption of the
internal bus at the coupler
Turn off the power supply of the
node. Place an I/O module with
process data behind the coupler
and note the error argument after
the power supply is turned on. If
no error argument is given by the
I/O LED, replace the coupler.
Otherwise detect faulty I/O mod-
ule as follows: turn off the power
supply. Place the end module in
the middle of the fieldbus node.
Turn the power supply on again.
– If the LED is still blinking, turn
off the power supply and place the
end module in the middle of the
first half of the node (towards the
coupler).
– If the LED doesn’t blink, turn off
the power supply and place the end
module in the middle of the second
half of the node (away from the
coupler).
Turn the power supply on again.
Repeat this procedure until the
faulty I/O module is detected.
Replace the faulty I/O module.
If there is only one I/O module left
but the LED is still blinking, then
this I/O module or the coupler is
defective. Replace defective com-
ponent.
n*
Interruption of the internal bus
after the nth process data module.
Turn off the power supply of the
node, exchange the (n+1)th process
data module and turn the power
supply on again.
Fault code 5: "Internal bus initialization fault"
Fault argument
Fault description
Trouble shooting
n*
Error in register communication
during internal bus initialization
Turn off the power supply of the
node and replace nth process data
module and turn the power supply
on again.
Fault code 6 " Project engineering node configuration fault "
Fault argument
Fault description
Trouble shooting
n
Wrongly configured I/O module
in the Spacer module mapping.
Check the Spacer module mapping.
Fault code 9 "CPU-TRAP error"
Fault argument
Fault description
Trouble shooting
1
Illegal Opcode
2
Stack overflow
3
Stack underflow
4
NMI
Program sequence fault.
Please contact the WAGO I/O
Support.
72 • Fieldbus Coupler 750-337, 750-338
LED Display
WAGO-I/O-SYSTEM 750
CANopen
Fault code 11: "Fault with Modules with Mailbox functionality"
Fault argument
Fault description
Trouble shooting
Maximum number of Modules
with Mailbox functionality ex-
ceeded
Turn off the power supply of the
node, reduce number of Modules
with Mailbox functionality and
turn the power supply on again.
Note
For Couplers with the Firmware version 10 to 15, 3 Mod-
ules with Mailbox functionality are possible, starting with
the Firmware version 16, 8 Modules with Mailbox func-
tionality are supported.
1
Attention
Please pay attention to the delimitation by the size of the
process image, while configurating a node with analog I/O
modules and Modules which have the Mailbox functional-
ity.
Dependent on the complete configuration of all I/O mod-
ules of a node can, in particular with the employment of the
AS interface master (up to 48 byte data width), in some
cases already rather be reached the internal border.
This error can thus also occur, if the maximum process
image size is not yet reached.
2
Maximum size of Mailbox ex-
ceeded
Reduce the Mailbox size.
3
Maximum size of process image
exceeded due to the put Modules
with Mailbox functionality
Reduce the data width of the Mod-
ules with Mailbox functionality.
* The number of blink pulses (n) indicates the position of the I/O module. I/O modules
without data are not counted (e.g. supply module without diagnosis)
Example: the 13th I/O module is removed.
1.
The "I/O" LED generates a fault display with the first blink sequence (approx. 10 Hz).
2.
The first pause is followed by the second blink sequence (approx. 1 Hz). The "I/O"
LED blinks four times and thus signals the fault code 4 (internal bus data fault).
3.
The third blink sequence follows the second pause. The "I/O ERR" LED blinks
twelve times. The fault argument 12 means that the internal bus is interrupted after the
12th I/O module.
3.1.7.3 Supply Voltage Status
LED
Color
Meaning
A
green
Status of the operating voltage – system
B or C
green
Status of the operating voltage – power jumper contacts
(LED position is manufacturing dependent)
There are two green LED’s in the coupler supply section to display the supply
voltage. The LED A (left above) indicates the 24 V supply for the coupler.
Fieldbus Coupler 750-337, 750-338
• 73
Fieldbus Coupler
WAGO-I/O-SYSTEM 750
CANopen
The LEDB (left below) or the LED C (right above) signals the supply to the
field side, i.e. the power jumper contacts.
74 • Fieldbus Coupler 750-337, 750-338
Technical Data
WAGO-I/O-SYSTEM 750
CANopen
3.1.8 Technical Data
System Data
Max. number of partitipants in the
CAN-network (without repeater)
110
Transmission medium
shielded Cu cable3 x 0.25 mm2
Max. length of bus line
30 m ... 100 m
(baud rate dependent / cable dependent)
Baud rate
10 kBaud ... 1 MBaud
Fieldbus connection
750-337:
750-338:
- 5-pole male connector, series 231 (MCS)
female connector 231-305/010-000
is included
- 1 x D-SUB 9;
plug 750-963 is not included
Standards and Regulations (cf. Chapter 2.2)
EMC CE-Immunity to interference
750-337:
750-338:
- acc. to EN 50082-2 (1996)
- acc. to EN 61000-6-2 (2001)
EMC CE-Emission of interference
750-337:
750-338:
- acc. to EN 50081-2 (1994)
- acc. to EN 61000-6-3 (2001)
EMC marine applications
-Immunity to interference *)
acc. to Germanischer Lloyd (01)
EMC marine applications
-Emission of interference *)
acc. to Germanischer Lloyd (01)
*) only 750-337
Approvals (cf. Chapter 2.2)
CULUS (UL508)
ABS (American Bureau of Shipping) *)
BV (Bureau Veritas) *)
DNV (Det Norske Veritas) *)
Cl. B
GL (Germanischer Lloyd) *)
Cat. A, B, C, D
KR (Korean Register of Shipping) *)
LR (Lloyd's Register) *)
Env. 1, 2, 3, 4
NKK (Nippon Kaiji Kyokai)
RINA (Registro Italiano Navale) *)
CULUS (UL1604)
Class I Div2 ABCD T4A
DEMKO *)
II 3 G EEx nA II T4
Conformity Marking *)
*) only 750-337
Fieldbus Coupler 750-337, 750-338
• 75
Fieldbus Coupler
WAGO-I/O-SYSTEM 750
CANopen
Accessories
EDS files
Download: www.wago.com
Miniature WSB quick marking system
Technical Data
Number of I/O modules
64
Number of supported Modules with
Mailbox functionality
max. 3 (with Firmware version 10 to 15)
max. 8 (starting with Firmware version 16)
Fieldbus
-Input Process Image
-Output Process Image
max. 512 Byte
max. 512 Byte
Configuration
via PC or PLC
No. of PDO
32 Tx / 32 Rx
No. of SDO
2 Server SDO
Communication profile
DS-301 V4.01
Device profile
DS-401 V2.0
marginal check, edge-triggered PDOs, program-
mable error response
COB ID Distribution
SDO, Standard
Node ID Distribution
DIP Switch
Further CANopen features
NMT Slave, Minimum Boot-up, Variables PDO
Mapping, Emergency Message, Life Guarding
Voltage supply
DC 24 V (-15 %...+ 20 %)
Input current max
500 mA at 24 V
Efficiency of the power supply
87 %
Internal power consumption
350 mA at 5 V
Total current for I/O modules
1650 mA at 5 V
Isolation
500 V system / field
Voltage via power jumper contacts
DC 24 V (-15 %...+ 20 %)
Current via power jumper contacts max
DC 10 A
Dimensions (mm) W x H x L
51 x 65* x 100 (*from top edge of mounting rail)
Weight
ca. 195 g
76 • CANopen
Description
WAGO-I/O-SYSTEM 750
CANopen
4 CANopen
4.1 Description
CAN (Controller Area Network) was developed in the mid-eighties for data
transmission in automobiles. The CAN specification defines the Data Link
Layer which is the physical and data backup layer. The message structure is
exactly described, however, nothing is said regarding the Application Layer.
CAL, in the contrary, describes the Application Layer or the Meaning of the
transmitted data. CAL is a general descriptive language for CAN networks
and provides a large number of communication services.
CANopen is a networking concept based on the serial bus system CAN.
CANopen is defined as a uniform application layer by the DS 301 specifica-
tions of the CIA (CAN in automation).
The network management provides a simplified start-up of the network. This
network can be extended by the user as desired.
CAN is a Multimaster bus system. In contrast to other fieldbus systems, the
modules connected to the bus are not addressed but the messages identified.
Whenever the bus is free, the subscribers are allowed to send messages. Bus
conflicts are solved in that the messages are assigned a certain priority. This
priority is defined by the COB ID (Communication Object Identifier) and is
clearly assigned to a communication object. The smaller the assigned identi-
fier, the higher the priority. This also allows communication without the bus
master group.
Each bus subscriber is solely decisive as to the point in time of data transmis-
sion. However, there is also a possibility to request other bus subscribers to
send data. This request is performed via the so-called remote frame.
The CANopen specification (DS 301) defines the technical and functional fea-
tures used to network distributed field automation devices.
Further information
CAN in Automation (CiA) provides further documents for their members in the
Internet under:
can-cia.de
CANopen • 77
Network Architecture
WAGO-I/O-SYSTEM 750
CANopen
4.2 Network Architecture
4.2.1 Transmission Media
4.2.1.1 Type of Cable
A bus medium forms the basis for the physical connection of CAN.
With CAN, both the bus coupling and the bus medium are specified according
to ISO 11898 (CAN High-Speed).
According to the cable specification, the Twisted-Pair medium (shielded ca-
bles twisted in pairs) with a wave resistance of 108...132 Ohm is recom-
mended.
Twisted-Pair is low priced, convenient to use and permits simple bus type wir-
ing.
The WAGO CANopen fieldbus nodes are intended for wiring using shielded
copper wire (3x0.25 mm²).
Two important points have to be taken into consideration when designing the
electrical bus medium:
• the maximum bus length and
• the required conductor cross section.
4.2.1.2 Maximum Bus Length
The length of the bus is mainly limited by the signal running time and must,
therefore, be adapted to the Baud rate:
Baud rate
Bus length
1 Mbit/s
30 m
800 kbit/s
50 m
500 kbit/s
100 m
250 kbit/s
250 m
125 kbit/s
500 m
≤ 50 kbit/s
1000 m
Table 4-1: Maximum bus length dependent on the set Baud rate
78 • CANopen
Network Architecture
WAGO-I/O-SYSTEM 750
CANopen
4.2.1.3 Required Conductor Cross Section
The conductor cross section depends on the conductor length and has to be se-
lected according to the number of nodes connected.
Fig. 4-1: Conductor cross section depending on the conductor length and the number of nodes
4.2.2 Cabling
The connection of a WAGO fieldbus node to the CANopen bus cable is made
by the appropriate supplied plug (5-pole plug MCS or 9-pole plug D-SUB).
For cabling with a shielded copper cable (3x0.25 mm²), the plug is assigned
with the CAN_High, CAN_Low and CAN_GND connections.
CAN_High and CAN_Low are two physically different bus levels.
CAN_GND is the common reference potential.
The conductor shield of the cable can be routed on the connection drain,
which is terminated with 1 MΩ as against the ground or PE (carrier rail con-
tact). A low ohmic connection of the shield to the PE can only be made exter-
nally (i.e. by means of a supply module). The aim is for a central PE contact
for the entire CANopen bus conductor screening.
Note
WAGO offers the screen connection system (series 790) for an optimum con-
nection between fieldbus cable screening and functional earth.
Each CAN node forms the differential voltage UDiff with: UDiff = UCAN_High -
UCAN_Low. from the bus levels CAN_High and CAN_Low.
The different signal transmission offers the advantage of being immune to
common mode interference and ground offset between nodes.
0,75
1
0,34
0,25
0,5
0,25
0,5
0,75
1
100 150 200 250 300 350 400 450 500
Conductor length L/m
32 nodes
64 nodes
100 nodes
CANopen • 79
Network Architecture
WAGO-I/O-SYSTEM 750
CANopen
If the bus level is in the recessive status, the voltage between CAN_Low and
CAN_GND is 2.5 V and also 2.5°V between CAN_High and CAN_GND.
This means that the differential voltage is 0 V.
If the bus level is in the dominant status, the voltage between CAN_Low and
CAN_GND is 1.5 V and 3.5°V between CAN_High and CAN_GND.
Then differential voltage is approx. 2 V.
Note
When connecting subscribers, ensure that the data lines are not mixed up.
At its conductor ends, the bus cable must always be connected with a match-
ing resistor of 120 Ohm to avoid reflections and, as a result, transmission
problems.
This is also required for very short conductor lengths.
CL+
M
S
17
18
22
750-307
8
7
6
5
4
3
2
1
ON
RT
RT
CAN_High
CAN_Low
RT = 120 Ohm
Fig. 4-2: Connection principle of a WAGO fieldbus node to the CAN bus
g012402x
Before starting the buscoupler on the network, the installation should be
checked. The physical connection can be checked in the CAN fieldbus with an
ohmmeter at any place. You have to remove all connections to other devices
except for the terminating resistors.
80 • CANopen
Network Architecture
WAGO-I/O-SYSTEM 750
CANopen
RT
RT
CAN_High
CAN_Low
RT = 120 Ohm
GND
ohmmeter
Fig. 4-3: Measuring principle to check the CAN bus prior to wiring
g012445e
Measurement
Value
Meaning
infinite
ok.
GND and CAN_L
0
Short-circuit between GND and CAN_L
infinite
o.k.
GND and CAN_H
0
Short-circuit between GND and CAN_H
ca. 60 Ω
o.k., 2 terminal resistors in the bus
ca. 120 Ω
Only 1 terminal resistor in the bus
CAN_L and CAN_H
< 50 Ω
More than 2 terminal resistors in the bus
The CAN bus is 2-wire bus and bus error management can detect a cable
break or a short-circuit by the asymmetric operation.
Further information
The CiA provides documents regarding specifications, especially cable specifi-
cations in the Internet under:
http://www.can-cia.de
CANopen • 81
Network Architecture
WAGO-I/O-SYSTEM 750
CANopen
4.2.3 Network Topology
To build a simple CANopen network, you need a master (PC with a CANopen
fieldbus PCB card), a connection cable and a DC 24 V power pack to ensure
the power supply in addition to a CANopen fieldbus node.
The CANopen network is constructed as a line structure with matching resis-
tors (120 Ohm).
In systems having more than two stations, all subscribers are wired in parallel.
The maximum length for a conductor branch should not exceed 0.3 m.
Terminator
Terminator
Line, Bus
Terminator
Network node
Fig. 4-4: Bus topology of a CANopen network
g012430e
All net subscribers communicate at the same Baud rate. The bus structure
permits coupling in and out without side effect of stations, or the step-by-
step start-up of the system.
Later extensions have no influence on stations already in operation. The
system automatically detects when a subscriber fails or is newly added to
the net.
Also branches from the line-shaped bus and as such the establishment of hi-
erarchic net structures are possible via router nodes.
Repeaters can be used to increase the maximum possible number of nodes
to 110 and to enlarge the network spatial extension (bus length). Although
the network spatial extension depends on the transmission rate, CAN can
also be used for spatially extended networks. The data rates achievable are
of the same order as with other bus systems. However, the maximum possi-
ble cable length is reduced per repeater by 20 - 30 m due to the signal de-
lay.
82 • CANopen
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
4.2.4 Interface Modules
In a network, all WAGO CANopen fieldbus nodes operate as slaves. The mas-
ter operation is taken over by a central control system, such as PLC, NC or
RC. The connection to fieldbus devices is made via interface modules
Interface modules for programmable logic controls (PLCs) and PC interface
PCBs for CANopen are offered by various manufacturers.
4.2.5 Configuration Software
Before a PLC can communicate I/O data with a fieldbus device, the fieldbus
controller board has to be configured for each field bus device on the network.
The software for configuring and diagnosing fieldbus networks is delivered
with the Interface modules for programmable logic controls (PLCs) or PC in-
terface PCBs for CANopen or it is contained in the used CAN Master-
Software (e. g. SyCon of the company Firma Hilscher GmbH).
The needed data to the WAGO CANopen couplers and controllers are made
available with the merging of the EDS files (Electrical Data Sheet) in the con-
figuration software.
Note
EDS and Symbol files for the configuration of I/O modules are available for free
download on the INTERNET Site:
www.wago.com / Service / Downloads / Software / ELECTRONICC / EDS files
for CANopen.
4.3 Network Communication
With CANopen, data transmission, the triggering of events, signalling of error
states etc. takes place by means of communication objects. For this purpose,
each communication object is assigned a clear COB-ID (Communication Ob-
ject Identifier) in the network.
The COB ID assignment according to the Device profile DS401 results in ac-
cordance with the following table.
10 9
8 7 6 5 4
3
2
1
0
Function
code
node identifier
(0[= all], 1-127)
CANopen • 83
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
Function
code
Resulting COB-ID
Object directory
index
Communication objects
dec
bin
dec
bin
hex
Broadcast
messages
NMT Command
Sync message
System time
Alarm objects
0
1
2
1
0000
0001
0010
0001
0
128
256
129-255
80
100
81-FF
1005, 1006, 1007
1012, 1013
1014, 1015
Tx-PDO1
Rx-PDO1
Tx-PDO2
Rx-PDO2
Tx-PDO3
Rx-PDO3
Tx-PDO4
Rx-PDO4
3
4
5
6
7
8
9
10
0011
0100
0101
0110
0111
1000
1001
1010
385-511
513-639
641-767
769-895
897-1023
1025-1151
1153-1279
1281-1407
181-1FF
201-27F
281-2FF
301-37F
381-3FF
401-47F
481-4FF
501-57F
1800
1400
1801
1401
1802
1402
1803
1403
Tx-SDO
Rx-SDO
11
12
1011
1100
1409-1535
1537-1663
581-5FF
601-67F
1200
1200
Peer-to-
Peer
messages
node monitoring
14
1110
1793-1919
701-77F
100C, 100D
1016, 1017
The parameters required for the communication objects as well as the parame-
ters and data of the CANopen subscribers are filled in the object directory.
Type and number of objects supported by the node depend on the individual
fieldbus coupler.
In addition to several special objects, i.e. for the network management (NMT),
for synchronization (SYNC) or for error messages (EMCY), the communica-
tion profile contains the two object types PDO and SDO.
The PDOs (process data objects) are used for the transmission of real time
data, and the SDOs (service data objects) permit access to the object directory
both for reading and writing.
4.3.1 Communication Objects
4.3.1.1 Process Data Object - PDO
PDOs contain real time data with high priority identifiers. The data telegrams
consist of a maximum of 8 bytes and can be interchanged among the individ-
ual sub-assemblies, as required. This data exchange can be optionally event
controlled or performed in a synchronized manner. The event controlled mode
allows the bus load to be drastically reduced permitting a high communication
capacity at a low Baud rate. However, the various modes can also be proc-
essed as a mix (see chapter 4.3.4.2.19 "Object 0x1400– 0x141F, Receive PDO
Communication Parameter")
84 • CANopen
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
4.3.1.1.1 PDO Protocol
This protocol is used to transmit data from/to the bus coupler without protocol
overhead. PDOs consist only of the CAN identifier and the data field. No fur-
ther protocol information is contained in a PDO. The contents of the data are
defined by the mapping parameters and the transmission type by the commu-
nication parameters.
A differentiation is made between RxPDO (receipt PDO) and TxPDO (trans-
mit PDO).
Client
Receive Process Data Object (RxPDO)
COB-ID = yy
Data
0
8
Server
Fig. 4-1: RxPDO
g012403x
Client
RTR-Frame, COB ID = xx
Transmit Process Data Object (TxPDO)
COB-ID = xx
Data
0
8
Server
Abb. 4-2: TxPDO
g012404x
4.3.1.2 Service Data Object - SDO
The SDOs can be used to read and/or write entries in the object directory. In
this manner, a CANopen subscriber can be fully configured. The default SDO
is pre-assigned with a low priority identifier. The transmitted data has to be
distributed to several messages if it exceeds 4 bytes.
CANopen • 85
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
4.3.1.2.1 SDO Protocol
A specific protocol overhead that is indispensable for transmission and con-
tains the command specifier, the index and the sub-index of the entry to be
read/written.
4.3.1.2.1.1 General Design
Client
Client
Receive Service Data Object (RxSDO)
Transmit Service Data Object (TxSDO)
COB-ID = 1536 + Module ID
COB-ID = 1408 + Module ID
Data
Data
Sub
Index
Sub
Index
Index
High Byte
Index
High Byte
Index
Low Byte
Index
Low Byte
Command
specifier
Command
specifier
0
0
1
1
2
2
3
3
4
4
8
8
Server
Server
Fig. 4-3: SDO Protokoll
g012405x
4.3.1.2.1.2 Download SDO Protocol
This protocol is used to write data from the master into the bus coupler.
4.3.1.2.1.2.1
Initiate SDO Download
This protocol is used to initiate the data transmission from the master to the
bus coupler. When transmitting data of max. 4 bytes, these are also transmitted
within the protocol.
86 • CANopen
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
Client
Client
Initiate SDO Download
Initiate SDO Download
Data
Data
ccs = 1
scs = 3
x
x
x
x
n
e
e
s
m
m
s
request
confirm
indication
response
0
0
.0
.0
.7
.7
.6
.6
.5
.5
.4
.4
.3
.2
.3
.2
.1
.1
1
1
4
4
8
8
Server
Server
ccs:
client command specifier
1: initiate download request
scs:
server command specifier 3: initiate download response
n:
only valid if e = 1
and s = 1, otherwise 0.
If n is valid, it displays the number of bytes which
do not contain any data. Example:
3 data bytes, e = 1 and s = 1, n = 4 - 3 = 1
e:
transfer type
0: normal transfer, number of the bytes to be writ-
ten >= 5 byte
1: expedited transfer, number of the bytes to be
written < 5 byte
s:
size indicator
0: data set size is not displayed
1: data set size is displayed
s is always 1
m:
multiplexor
Index and Sub-Index of object directory
Index, Low Byte : Byte #1
Index, High Byte: Byte #2
Sub-Index: Byte #3
d:
data
e = 0, s = 0: d is reserved for further use of CiA
e = 0, s = 1: d contains the number of bytes for
download
Byte 4 contains the LSB and Byte 7 contains the
MSB.
e = 1: d contains the data
X:
Not used, always 0
reserved:
Reserved for further use of CiA
CANopen • 87
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
4.3.1.2.1.2.2
Download SDO Segment
This protocol is used to transmit more than 4 data, i. e. this follows after fully
processing the „Initiate SDO Download Protocol" which initiates the data
transmissions.
Client
Client
Download SDO Segment
Download SDO Segment
Segment data
reserved
ccs = 0
scs = 1
t
t
x
n
c
request
confirm
indication
response
0
0
.0
.0
.7
.7
.6
.6
.5
.5
.4
.4
.3
.2
.3
.2
.1
.1
1
1
8
8
Server
Server
Fig. 4-5: Download SDO Segment
g012409x
ccs:
client command specifier
0: download segment request
scs:
server command specifier
1: download segment response
seg-data
Contains the data to be
transmitted.
The meaning of the data is determined by the
application.
n:
Displays the number of bytes not containing any
data. n is 0 if no segment size is displayed.
c:
Indicates whether or not a
download is necessary for
further data.
0: There is more data to be downloaded.
1: There is no more data to be downloaded.
t:
Toggle Bit
This bit must be able to toggle for each segment
for which a download is made. The first segment
zeroes the toggle bit. The toggle bit is identical
both for the enquiry and the reply message.
X:
Not used, always 0
reserved:
Reserved for further use of CiA
88 • CANopen
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
4.3.1.2.1.3 Upload SDO Protocol
This protocol is used to read data out of the bus coupler.
4.3.1.2.1.3.1
Initiate SDO Upload
The data transmission from the bus coupler to the master is initiated with this
protocol. When transmitting data of max. 4 bytes, these are also transmitted
within the protocol.
Client
Client
Initiate SDO Upload
Initiate SDO Upload
reserved
Data
ccs = 2
scs = 2
x
x
n
e
m
m
s
request
confirm
indication
response
0
0
.0
.0
.7
.7
.6
.6
.5
.5
.4
.4
.3
.2
.3
.2
.1
.1
1
1
4
4
8
8
Server
Server
Fig. 4-6: Initiate SDO Upload
g012410x
ccs:
Client command specifier
2: initiate upload request
scs:
Server command specifier
2: initiate upload response
n:
is only valid if e = 1 and s =
1, otherwise 0.
If n is valid, it displays the number of bytes in d
which do not contain any data. The bytes [8-n, 7]
do not contain segment data.
e:
transfer type
0: normal transfer, number of bytes to be written
>= 5 bytes
1: expedited transfer, number of bytes to be
written < 5 bytes
s:
size indicator
0: the number of bytes to be transmitted is not
displayed
1: the number of bytes to be transmitted is dis-
played (depending on the number of bytes)
m:
multiplexor
Index and sub-index of the object directory:
Index, Low Byte : Byte #1
Index, High Byte: Byte #2
Sub-Index: Byte #3
CANopen • 89
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
d:
data
e = 0, s = 0: d is reserved for further use of CiA
e = 0, s = 1: d contains the number of bytes for
download
Byte 4 contains the LSB and Byte 7 contains the
MSB.
e = 1: d contains the data
X:
Not used, always 0
reserved:
Reserved for further use of CiA
4.3.1.2.1.3.2
Upload SDO Segment
This protocol is used if more than 4 data is transmitted, i.e. this follows after
fully processing the „Initiate Upload Protocol" which initiates the data trans-
missions.
Client
Client
Upload SDO Segment
Upload SDO Segment
reserved
Segment data
ccs = 3
scs = 0
t
t
x
c
x
request
confirm
indication
response
0
0
.0
.0
.7
.7
.6
.6
.5
.5
.4
.4
.3
.2
.3
.2
.1
.1
1
1
8
8
Server
Server
Fig. 4-7: Upload SDO Segment
g012411x
ccs:
Client command specifier
3: download segment request
scs:
Server command specifier
0: download segment response
t:
Toggle bit
This bit has to change for each segment for
which an upload is made. The toggle bit has to
be zeroed for the first segment. The toggle bit is
identical both for the enquiry and the reply.
c:
Indicates whether further
segments are present for the
upload
0: there are more segments to be uploaded
1:there are no more segments for uploading
90 • CANopen
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
seg-data:
Contains the data to be
transmitted.
The meaning of the data is determined by the
application.
n:
Displays the number of bytes which do not con-
tain data. Bytes [8-n, 7] do not contained data.
N is 0 if no segment size is displayed.
X:
Not used, always 0
reserved:
Reserved for further use of CiA
4.3.1.2.1.4 Abort SDO Transfer
This protocol is used in the event of errors occurring during transmission.
Client
Abord SDO Transfer
Data
cs = 4
x
m
request
indication
0
.0
.7
.6
.5
.4
.3
.2
.1
1
4
8
Server
Fig. 4-8: Abort SDO Transfer
g012412x
cs:
command specifier
4: abort domain transfer
m:
multiplexor
Index and Sub-Index of Object directory:
X:
Not used, always 0
Data
4 Byte Error Code
Application specific data about the reasons for
the abort.
Supported Abort Domain Transfer Messages
Structure:
Byte
Meaning
0
Command Specifier; 0x80
1
2
Index
3
SubIdx
4
5
Additional Code
6
Error Code
7
Error Class
CANopen • 91
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
Via Additional Code, Error Code and Error Class the following Errors are
coded as UNSIGNED32:
Byte 7
6
Byte 5
Byte 4
Additional
Code
Error
Code
Error
Class
Meaning
05
03
00
00
Toggle bit not alternated
05
04
00
00
SDO protocol timed out
05
04
00
01
Client/server command specifier not valid or unknown
05
04
00
02
Invalid block size (block mode only)
05
04
00
03
Invalid sequence number (block mode only)
05
04
00
04
CRC error (block mode only)
05
04
00
05
Out of memory
06
01
00
00
Unsupported access to an object
06
01
00
01
Attempt to read a write only object
06
01
00
02
Attempt to write a read only object
06
02
00
00
Object does not exist in the object dictionary
06
04
00
41
Object cannot be mapped to the PDO
06
04
00
42
The number and length of the objects to be mapped would exceed
PDO length
06
04
00
43
General parameter incompatibility reason
06
04
00
47
General internal incompatibility in the device
06
06
00
00
Access failed due to an hardware error
06
07
00
10
Data type does not match, length of service parameter does not
match
06
07
00
12
Data type does not match, length of service parameter too high
06
07
00
13
Data type does not match, length of service parameter too low
06
09
00
11
Sub-index does not exist
06
09
00
30
Value range of parameter exceeded (only for write access)
06
09
00
31
Value of parameter written too high
06
09
00
32
Value of parameter written too low
06
09
00
36
Maximum value is less than minimum value
08
00
00
00
general error
08
00
00
20
Data cannot be transferred or stored to the application
08
00
00
21
Data cannot be transferred or stored to the application because of
local control
08
00
00
22
Data cannot be transferred or stored to the application because of
the present device state
08
00
00
23
Object dictionary dynamic generation fails or no object dictionary is
present (e.g. object dictionary is generated from file and generation
fails because of an file error)
4.3.1.2.2 SDO Examples
The following are 4 SDO examples, the data is being displayed in hexadeci-
mal. These examples show the handling of SDOs on the CAN message level
and can be used if the SDO protocol is to be implemented on a CAN card.
A message is subdivided into 4 columns:
1. column
Direction
M->BC = message is sent by the master to the bus coupler.
BC->M = message is sent by the bus coupler to the master.
2. column
CAN Identifier
3. column
Frame Type
D = Data frame
R = RTR frame
92 • CANopen
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
4. column
Data
Data bytes of the CAN message
A maximum of 8 data bytes can be transmitted in a CAN mes-
sage. The individual bytes are separated by spaces. Entries
having the value XX have no meaning, but must be existing.
The values should be zeroed for a better understanding.
Entries in the reply from the bus coupler having the value DD
contain data, which are dependent on the configuration.
4.3.1.2.2.1 Example 1:
Read Index 0x1000 Sub-Index 0; Device Type
Index 0x1000 returns 4 bytes. The expedited transfer mode is used for trans-
mission.
Direction
CAN Id
Frame Type
Data byte 0-7
M->BK
0x601
D
0x40 00 10 00 XX XX XX XX
BK->M
0x581
D
0x43 00 10 00 91 01 DD 00
Result:
Data bytes 4 and 5:
91 01 Sequence Low Byte, High Byte rotation:
0x0191 = 401 Device Profile Number
Data bytes 6 and 7:
DD 00 Sequence Low Byte, High Byte rotation
4.3.1.2.2.2 Example 2:
Read Index 0x1008 Sub-Index 0; Manufacturer Device Name
Index 0x1008 returns more than 4 bytes. The normal transfer mode is used for
transmission in which case 2 messages per mode are transmitted.
Direction
CAN Id
Frame Type
Data byte 0-7
M->BK
0x601
D
0x40 08 10 00 XX XX XX XX
BK->M
0x581
D
0x41 08 10 00 07 00 00 00
M->BK
0x601
D
0x60 XX XX XX XX XX XX XX
BK->M
0x581
D
0x01 37 35 30 2D 33 33 37
Result:
The first reply from the bus coupler informs the master of the number of data
to be transmitted (0x00000007 Byte). In the second message, the bus coupler
supplies the article number in the ASCII format (hex representation)
„750-337“.
CANopen • 93
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
4.3.1.2.2.3 Example 3:
Read Index 0x6000 Sub-Index 1; First 8 bit digital input block
The signals of the digital input modules are saved in index 0x6000. 8 bits each
are assigned to a group and can be read as from sub index 1. In this example,
the input value of the first 8 bit group is read via an SDO message.
Direction
CAN Id
Frame Type
Data byte 0-7
M->BK
0x601
D
0x40 00 60 01 XX XX XX XX
BK->M
0x581
D
0x4F 00 60 01 02 XX XX XX
Result:
In the 5th byte of the CAN message, the bus coupler returns the status of the
first group of 8 bits. In this case the 2nd bit is set. Bytes 5-7 are without mean-
ing.
4.3.1.2.2.4 Example 4:
Write Index 0x6200 Sub-Index 1; First 8 bit digital output block
The output values of the digital output modules are saved in index 0x6100.
8 bits each are assigned to a group and can be read and written as from sub in-
dex 1. In this example, the value 0xFF is written into the outputs of the first 8
bit digital output group.
Direction
CAN Id
Frame Type
Data byte 0-7
M->BK
0x601
D
0x2F 00 62 01 FF XX XX XX
BK->M
0x581
D
0x60 00 62 01 XX XX XX XX
Result:
The outputs of the first 8 bit digital output modules are set.
4.3.1.3 Synchronization Object - SYNC
These objects allow the synchronization of all network subscribers. Corre-
sponding configuration of the PDOs can initiate the network subscribers to
process their input data or to update the outputs upon the arrival of a SYNC
object.
In this manner cyclical transmission of a SYNC object ensures that all net-
work subscribers will process their process data simultaneously.
94 • CANopen
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
4.3.1.3.1 SYNC Protocol
Sync Producer
Sync Protokoll
COB-ID = 128
L = 0
Sync Consumer(s)
request
indication(s)
Fig. 4-9: SYNC Protocol
g012413x
4.3.1.4 Emergency Object (EMCY)
Emergency objects are triggered by an internal error situation such as i.e. a
module is removed during operation, or a module signals an error. The bus
coupler then sends an emergency object to all connected devices (Broadcast),
to broadcast the error occurred. The informed bus subscribers can then react
accordingly by suitable error correction measures.
4.3.1.4.1 EMCY Protocol
EMCY Producer
EMCY Protokoll
EMCY Consumer(s)
request
indication(s)
MER
EEC
ER
0
2
3
8
Fig. 4-10: EMCY Protocol
g012414x
More Information
A detailed description to the Emergency messages, please refer to chapter
4.3.9 "Error Message (Emergency)".
CANopen • 95
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
4.3.2 Communication states of a CANopen fieldbus coupler/controller
4.3.2.1 CANopen state diagram
The status diagram described in the following figure shows the individual
communication states and possible transitions related to the CAN communica-
tion.
Power On
Initialization
Pre-Operational
Operational
Stopped
Error
Start
Remote
Node
Start Remote Node
Stop Remote Node
Stop Remote Node
Enter
Pre-Operational
Enter Pre-Operational
Reset Node
Reset
Communication
Initialisation finished
Fig. 4-11: State diagram of the fieldbus coupler/controller
g012422x
4.3.2.2 INITIALIZATION
Following a power On or a reset (module ID unequal 0), the bus coupler is
automatically in the INITIALIZATION status. In this status, the bus coupler
performs a self-check to check all functions of its components and the com-
munication interface. The process image is created on the basis of the con-
nected modules and a possibly stored configuration, and the object directory
initialized. If no errors are detected during the initialization phase the bus cou-
pler automatically changes to the pre-operational status. If errors were found,
a change to the STOP status takes place.
During initialization, the I/O-LED starts blinking orange and changes to red at
its higher frequency. If initialization and the change to the pre-operational
status have been successfully completed, the I/O LED is lit green and the
RUN LED blinks. If errors have occurred (i.e. no end module connected) the
I/O LED indicates the error type by a red blinking sequence (see LED status
display). In this case, the STOP LED is lit red.
96 • CANopen
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
4.3.2.3 PRE-OPERATIONAL
In this status, communication can be made via SDOs. Communication via
PDOs is not possible. The SDOs allow for reading and writing in the entries of
the object directories permitting for instance to re-configure the bus coupler
by means of the configuration tool. Mapping, bus coupler parameters, IDs etc.
can in this manner be adapted to the required conditions. The newly config-
ured configuration can be saved in flash.
A change from the pre-operational status to the operational status is performed
by means of the NMT service Start_Remote_Node.
In the pre-operational status the I/O LED is lit green and the RUN LED
blinks.
4.3.2.4 OPERATIONAL
This status allows communication via SDOs and PDOs, it does, however, not
allow different configurations. It is, for instance, not allowed to change the
COB ID in the presence of a valid PDO. For a detailed description, please re-
fer to the corresponding entries in the object directory.
The change from the operational status to the pre-operational status is per-
formed with the NMT service Enter_Pre_Operational_State.
In the operational status, the I/O and the RUN LED are lit.
4.3.2.5 STOPPED
The Stopped status reflects an error status. This is the case if the NMT service
Stop_Remote_Node was received or if a fatal internal error has occurred (i.e.
module was removed during operation).
This status does not allow communication via SDOs or PDOs. Only the NMT
services and the Node Guarding/Heartbeat (if activated) are performed.
You can quit the Stopped status via the NMT services
Start_Remote_Node_Indication, Enter_Pre_Operational_State and Re-
set_Node.
The Stop LED is lit in the Stopped status.
CANopen • 97
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
4.3.3 Network Management Objects
4.3.3.1 Module Control Protocols
The NMT master can use these protocols to check the status of the NMT
slave. The following states are defined: INITIALIZING, PRE-
OPERATIONAL, OPERATIONAL and STOPPED. It is possible to change
the status of all nodes with one command or to change the status of each node
individually.
4.3.3.1.1 Start Remote Node
This service is used to change the NMT Slave (bus coupler) status to
OPERATIONAL.
NMT Master
Start Remote Node
NMT Slave(s)
request
indication(s)
CS
= 1
COB-ID = 0
Node
ID
0
1
Fig. 4-12: Start Remote Node
g012415x
Node ID = 0: The state of all existing nodes is changed to OPERATIONAL.
4.3.3.1.2 Stop Remote Node
This service is used to change the NMT Slave (bus coupler) status to
STOPPED.
NMT Master
Stop Remote Node
NMT Slave(s)
request
indication(s)
CS
= 2
COB-ID = 0
Node
ID
0
1
Fig. 4-13: Stop Remote Node
g012416x
Node ID = 0: The state of all existing nodes is changed to STOPPED.
98 • CANopen
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
4.3.3.1.3 Enter Pre-Operational
This service is used to change the status of the NMT Slave (bus coupler) to
PRE-OPERATIONAL.
NMT Master
Enter Pre-Operational
NMT Slave(s)
request
indication(s)
CS
= 128
COB-ID = 0
Node
ID
0
1
Fig. 4-14: Enter PRE-OPERATIONAL
g012417x
Node ID = 0: The state of all existing nodes is changed to
PRE-OPERATIONAL.
4.3.3.1.4 Reset Node
In this service a reset is performed with the NMT Slave (bus coupler).
NMT Master
Reset Node
NMT Slave(s)
request
indication(s)
CS
= 129
COB-ID = 0
Node
ID
0
1
Fig. 4-15: Reset Node
g012418x
Node ID = 0: a reset of all existing nodes is performed.
4.3.3.2 Error Control Protocols
These protocols permit the detection of possible errors in the network. In this
manner the master can check whether a node is still in the status defined by it
or if it has changed to a different status, for instance following a reset.
CANopen • 99
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
4.3.3.3 Node Guarding Protocol
By means of Node Guarding, the NMT slave is cyclically requested via an
RTR frame to send its current status. Additional toggling of a bit detects
whether or not the NMT slave still operates correctly.
NMT Master
Node Guarding Protocol
NMT Slave
request
confimation
confimation
indication
Network Event
*
*if guarding error
Node Event
*
indication
indication
response
response
.7
.7
Toggle-
Bit
Toggle-
Bit
Node State
Node State
.6
.6
.0
.0
request
indication
Remote
Frame
COB ID
0x700+Node ID
Remote
Frame
COB ID
0x700+Node ID
Fig. 4-16: Node Guarding Protocol
g012419x
4.3.3.4 Heartbeat Protocol
This protocol allows monitoring without RTR frames. A heartbeat generator
cyclically generates a heartbeat message received by n subscribers. The heart-
beat message contains the coding of the current generator status.
Heartbeat Producer
Heartbeat Protocol
Heartbeat Consumer
request
request
Heartbeat
Producer
Time
Heartbeat
Consumer
Time
Heartbeat
Event
indication(s)
indication(s)
indication
0 … 7 s
0 … 7 s
Fig. 4-17: Heartbeat Protocol
g012420x
100 • CANopen
Network Communication
WAGO-I/O-SYSTEM 750
CANopen
4.3.3.5 Bootup Protocol
This protocol shows that the NMT slave has changed its status from
INITIALIZING to PRE-OPERATIONAL. This is performed after a
hardware/software reset or following the service reset code.
NMT Slave
NMT Master
request
indication
0
COB-ID = 1792 + Node-ID
0
Fig. 4-18: Bootup Protocol
g012421x
4.3.4 Object Directory
The object directory is the central point of a CANopen subscriber where all
configuration information and data is stored and can be polled. The directory
organization is by means of tables and contains three areas of CANopen ob-
jects:
• Communication Profile Area (Index 0x1000 – 0x1FFF)
This profile contains all parameters relevant for CANopen communi-
cation. This area is identical for all CANopen subscribers.
• Manufacturer Specific Profile Area (Index 0x2000 – 0x5FFF)
In this profile, each manufacturer can implement his own company
specific objects.
• Standardized Device Profile Area (Index 0x6000 – 0x9FFF)
This profile contains all objects which are assisted by a certain device
profile. The bus coupler assists the device profile DS-401 (Device Pro-
file for Generic I/O Modules)
In the object directory, a logical addressing scheme is used for the access to
communication and device parameters, data and functions. Each entry into the
directory is identified by a 16 bit index which indicates the row address of the
table. A maximum of 65536 entries are permitted.
If an object is composed of several components, the components are identified
by means of an 8 bit sub-index. The sub-index indicates the individual column
address of the table allowing a maximum of 256 entries.