Viega PureFlow Installation Manual
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Viega IM-PF 0609
520709
2
Why you can depend
on Viega PureFlow.
• A safe system
• Competitively priced
• Leakproof fitting connection
• Highly flexible and kink resistant
• Lightweight and easy to handle
• Fast and solder-free installation
• No open flame during installation
• Reduced number of fittings used
in wall
• Long life expectancy
• Non-corroding
• Reduced flow noises
• In coils or straight lengths
• FostaPEX form stable tubing ideal for
exposed runs
• Listed by NSF to meet the
requirements of ANSI 14 and 61 and
NSF Protocol P171 (CL-R/CL-TD)
• Listed to ASTM F876/F2023 and F877
IMPORTANT NOTICE
IN THE EVENT OF CONFLICT OR
INCONSISTENCY BETWEEN THESE
INSTALLATION GUIDELINES AND
LOCAL BUILDING OR PLUMBING
CODES, LOCAL CODES SHOULD
TAKE PRECEDENCE.
NOTE: Failure to follow the installation
instructions will void the Viega Plumbing
Warranty. Nothing in this publication
is intended to create any warranty
beyond Viega’s applicable warranty. For
additional information, contact Viega at
800-976-9819.
This installation guide is intended
for traditional (branch and main)
plumbing systems and hybrid plumbing
systems using termination manifolds,
MANABLOC
® and MINIBLOC parallel /
manifold plumbing system.
NOTE: References to ViegaPEX™
tubing made throughout this publication
include the entire line of Viega cross-
linked polyethylene products.
Working with Viega
is the perfect solution.
Viega researches, develops and produces
complete system solutions for contractors.
The components are produced at our
plants or are supplied exclusively by the
finest quality manufacturers. Each of our
systems is developed in-house and tested
under stringent quality control conditions to
guarantee safety and efficient operation.
An international
company with a
national commitment.
Viega PureFlow plumbing combines
technology from both sides of the Atlantic
into the very best PEX plumbing systems
for our customers.
Viega’s reach extends throughout North
America with distribution across the U.S.,
Canada and Mexico.
Our network of sales experts and wholesale
distributors can meet your needs whether you
are in Boston or Berkeley. The products we
deliver are the finest quality offered at a highly
competitive price. Our goal is to remain on the
forefront of the plumbing industry well into the
new century, and with our advanced products
and a determination to remain the quality
leader, we are convinced this accomplishment
is well within our reach.
Call 800-976-9819 for your local
representative and wholesale location.
Viega IM-PF 0609
PureFlow is a registered trademark of Viega LLC
MANABLOC is a registered trademark of Viega LLC
ViegaPEX is a trademark of Viega LLC
FostaPEX is a registered trademark of Viega GmbH & Co. KG
Copyright April 2009 Viega LLC, All rights reserved.
Viega IM-PF 0609
520709
3
1 Introduction
1.1 Viega. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 PureFlow System Concepts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Green Building
2.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Structured Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2.1 Parallel Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2.2 Branch and Main Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.3 Combination Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.4 Domestic Hot Water Circulating Systems. . . . . . . . . . . . . . . 9
3 ViegaPEX Tubing
3.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 PEX — the superior tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 ViegaPEX Properties and Performance. . . . . . . . . . . . . . . . . . . . . 10
3.5 Tubing Markings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.6 ViegaPEX Tubing Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.7 ViegaPEX Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 ViegaPEX Ultra Tubing
4.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2 PEX — the superior tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.3 Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.4 ViegaPEX Ultra Properties and Performance. . . . . . . . . . . . . . . . 11
4.5 Tubing Markings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.6 ViegaPEX Ultra Tubing Dimensions. . . . . . . . . . . . . . . . . . . . . . . . 11
4.7 ViegaPEX Ultra Sizes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 FostaPEX Tubing
5.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.2 Advantages of FostaPEX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.3 Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.4 FostaPEX Properties and Performance. . . . . . . . . . . . . . . . . . . . . 12
5.5 Tubing Markings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.6 FostaPEX Tubing Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.7 FostaPEX Sizes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6 PureFlow PEX Press Fittings
6.1 Bronze PEX Press with Attached Sleeve . . . . . . . . . . . . . . . . . . . 13
6.1.1 Bronze PEX Press Fittings, Manifolds and Sleeves. . . . . . 13
6.1.2 Bronze PEX Press Fitting Markings. . . . . . . . . . . . . . . . . . . 13
6.2 PEX Press Connection with Attached Sleeve. . . . . . . . . . . . . . . . . 14
6.2.1 The PureFlow PEX Press Hand Tool. . . . . . . . . . . . . . . . . . . 14
6.2.2 The PureFlow PEX Press Power Tool. . . . . . . . . . . . . . . . . . 14
6.2.3 The PureFlow PEX Press Fitting.. . . . . . . . . . . . . . . . . . . . . . 14
6.2.4 Making a PureFlow PEX Press Hand Tool Connection
(Attached Sleeves). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.2.5 Making a PureFlow PEX Press Power Tool Connection
(Attached Sleeves).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7 PureFlow PEX Crimp Fittings
7.1 Brass PEX Crimp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.1.1 Brass PEX Crimp Fittings, Manifolds and Crimp Rings. . . . 17
7.1.2 Brass PEX Crimp Fitting Markings. . . . . . . . . . . . . . . . . . . . 17
7.2 PolyAlloy™ PEX Crimp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.2.1 PolyAlloy PEX Crimp Fittings and Crimp Rings. . . . . . . . . . 18
7.2.2 PolyAlloy PEX Crimp Fitting Markings. . . . . . . . . . . . . . . . . . 18
7.3 PEX Crimp Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.3.1 The PureFlow PEX Crimp Hand Tool . . . . . . . . . . . . . . . . . . 19
7.3.2 The PureFlow PEX Crimp Fitting. . . . . . . . . . . . . . . . . . . . . . 19
7.3.3 Making a PureFlow PEX Crimp Connection. . . . . . . . . . . . . 20
8 The MANABLOC
8.1 The MANABLOC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.1.1 MANABLOC PEX Connections. . . . . . . . . . . . . . . . . . . . . . . 21
8.1.2 MANABLOC Markings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9 System Sizing and Calculations
9.1 System Sizing and Calculations. . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
10 Installing the PureFlow PEX Tubing System
10.1 Handling PureFlow Tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
10.2 Uncoiling PureFlow Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
10.3 Bending PureFlow Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
10.4 Installation Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . 25
10.5 Removing PureFlow PEX Connections. . . . . . . . . . . . . . . . . . . . . 25
10.6 Removing PureFlow PEX Press Connections
with Loose Sleeves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
10.7 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
10.8 Tubing Expansion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
10.9 Freezing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
10.10 Water Heaters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
10.11 Heaters, Flues, Vents and Recessed Lights. . . . . . . . . . . . . . . . 27
10.12 Continuously Recirculating Hot Water Plumbing Loops. . . . . . 27
10.13 Noise and Water Hammer in PEX Systems. . . . . . . . . . . . . . . . 28
10.14 Shower Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
10.15 Electrical Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
10.16 Pressure Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
11 Fastening the PureFlow System
11.1 Wood Frame Construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
11.2 Supporting PureFlow Tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
11.3 Steel Construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
11.4 Concrete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
11.5 Installing Under the Slab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
11.6 Below Grade and Service Line . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
11.7 Foundation Penetration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
11.8 Direct Burial of PureFlow Fittings. . . . . . . . . . . . . . . . . . . . . . . . . . 31
11.9 Protecting PEX Tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Terms Used in This Guide:
PEX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ViegaPEX cross-linked polyethylene tubing
AHJ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Authority Having Jurisdiction
PPM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts Per Million
NSF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NSF International, Inc. (formerly National Sanitation Foundation)
CAN/CSA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Canadian Standards Association
“shall” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required; a mandatory procedure
“may” or “should”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A suggested optional procedure
CONTENTS
Viega IM-PF 0609
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4
12 Installing Manifolds and Fittings
12.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
12.2 PureFlow PEX Press Brazed Copper Manifolds. . . . . . . . . . . . . . 33
12.3 PEX Press ProPress Manifolds. . . . . . . . . . . . . . . . . . . . . . . . . . . 33
12.4 PureFlow PEX Crimp Brazed Copper Manifolds. . . . . . . . . . . . . 33
12.5 PureFlow MANABLOC Homerun Manifold Plumbing System. . . 33
12.6 Stub Out Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
12.7 Copper Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
12.8 Threaded Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
12.9 Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
13 PureFlow MANABLOC System Design and Sizing
13.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
13.2 Supply and Distribution Line Sizing. . . . . . . . . . . . . . . . . . . . . . . . 37
13.3 Plumbing Code Compliance (Parallel Systems). . . . . . . . . . . . . . 37
13.4 Valve Requirements for Parallel Systems. . . . . . . . . . . . . . . . . . . 37
14 Installing the MANABLOC
14.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
14.2 Overview and Carton Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . 38
14.3 Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
14.4 Valve Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
14.5 Domestic Hot Water Circulation Systems. . . . . . . . . . . . . . . . . . . 40
14.6 Multiple MANABLOC Installations. . . . . . . . . . . . . . . . . . . . . . . . . 40
14.7 ViegaPEX General Design/Installation Practices. . . . . . . . . . . . . . 40
15 Mounting the MANABLOC
15.1 Mounting the MANABLOC Between Studs. . . . . . . . . . . . . . . . . 42
15.2 Mounting the MANABLOC Between Studs Without Use of
45716 Straps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
15.3 Mounting the MANABLOC Without Studs, Surface Mount. . . . . 44
16 Installing MANABLOC Distribution Lines
16.1 Installing MANABLOC Distribution Lines . . . . . . . . . . . . . . . . . . . 46
16.2 Connecting Distribution Lines to the MANABLOC. . . . . . . . . . . . 46
16.2.1 Compression Connections (3/8" & 1/2" ports). . . . . . . . . . 47
16.2.2 PEX Press Connections (1/2" ports). . . . . . . . . . . . . . . . . . 47
16.2.3 PEX Crimp Connection (1/2" ports). . . . . . . . . . . . . . . . . . 48
16.3 Connecting Distribution Lines to Fixtures. . . . . . . . . . . . . . . . . . . 49
16.4 Water Supply Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
16.5 Filling and Testing the MANABLOC. . . . . . . . . . . . . . . . . . . . . . . . 50
16.6 Draining the MANABLOC System. . . . . . . . . . . . . . . . . . . . . . . . . 50
16.7 To Completely Drain the System. . . . . . . . . . . . . . . . . . . . . . . . . . 50
17 Pressure Testing PureFlow Systems
17.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
17.2 Leak Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
18 System Disinfection
18.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
19 Codes, Standards and Approvals
19.1 Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
19.2 Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
19.3 Listings and Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
PureFlow Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Terms Used in This Guide:
PEX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ViegaPEX cross-linked polyethylene tubing
AHJ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Authority Having Jurisdiction
PPM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts Per Million
NSF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NSF International, Inc. (formerly National Sanitation Foundation)
CAN/CSA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Canadian Standards Association
“shall” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required; a mandatory procedure
“may” or “should”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A suggested optional procedure
CONTENTS
Viega IM-PF 0609
520709
5
1.1 Viega
For over 100 years, Viega has been
a trusted name in the plumbing
business globally.
Through innovative techniques,
sophisticated technologies and
acquisition of the top PEX plumbing
products in the U.S. Viega has become
the industry leader for PEX plumbing.
Viega produces a comprehensive
range of plumbing and heating
equipment. Anywhere that water flows
in a building Viega manufactures
a system to fit. The company’s
experience with press fitting
technology in bronze, stainless steel
and copper led to the development
of the PureFlow water distribution
system. Viega is positioned as the
number-one supplier of PEX plumbing
systems in North America.
Today Viega engineers and
manufactures more than 12,000
system components at five state-of-
the-art factories including our PEX
tubing facility located in the heart of the
U.S. Viega quality has proven itself in
millions of systems installed each year
around the world.
Viega has a history in North America of
technological innovation and customer
service that is second to none. The
Viega product line now is composed
of multiple brands including ProPress
®
flameless copper and ProPress
®
stainless steel joining technology,
PureFlow
® flexible PEX tubing plumbing
technology, ProRadiant
® comfortable
efficient heating technology and
S-no-Ice
® snow and ice melting
technology, to name a few. Each line
is selected so that components work
together to create a complete system
concept. PureFlow plumbing provides
complete PEX systems for potable
water distribution, including manifolds,
PEX and multilayer tubing, fittings
and valves. The ProRadiant program
includes a wide range of hydronic
radiant systems and controls as well as
thermostats and setpoint controls.
In addition, the Viega S-no-Ice line
includes snow and ice detection
controls, heat exchangers and snow
melting systems.
As the pioneer in combining technology
and engineering expertise from both
sides of the Atlantic into the very best
systems for our customers in North
America, we are proud to present
you the world’s finest potable water
distribution systems: PureFlow.
The name says it all.
We look forward to sharing our history
in the making with you.
1. INTRODUCTION
Viega IM-PF 0609
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6
1.2 PureFlow System
Concepts
ViegaPEX PureFlow is a high-quality
flexible PEX system for hot and cold
potable water distribution.
The PureFlow plumbing system
offers maximum security thanks to
cold press and full circle crimp fitting
techniques. These fittings guarantee
the plumber quick installation,
suitability for use in all types of
applications at the construction site
and vast reductions in the required
number of fittings and necessary
installation time.
Top quality materials such as brass,
bronze, stainless steel and durable,
environmentally compatible plastics
provide the basis for the very highest
standards of quality at Viega.
PEX tubing offers outstanding
versatility. More than 655 million
feet of Viega PEX Tubing has been
manufactured since 2006. This
is conclusive evidence of this
product’s considerable importance
in plumbing installation, in both
quality and quantity.
This is clearly the result of excellent
workmanship, fast and simple
installation and the reliability and
safety which are characteristic of
the Viega system concept.
The efficiency of the integrated
system concept for Viega branded
products is confirmed by:
• Perfectly coordinated components
• Quick delivery at short notice
• Time-saving installation
• Complete installation of an entire
system from one supplier
Viega’s comprehensive services
include technical support and
warranty coverage, subject to the
exclusive use of PureFlow system
components.
PureFlow is a high-quality plumbing
system. It is able to withstand high
levels of thermal and mechanical
stress (200°F at 80 psi, 180°F at 100
psi, 73.4°F at 160 psi).
The systems incorporate:
• ViegaPEX tubing: red, white and
blue cross-linked polyethylene
tubing designed with superior
chlorine resistance
• ViegaPEX Ultra tubing: red, white,
blue, and black cross-linked
polyethylene tubing with added
resistance to UV
• Viega FostaPEX tubing: cross-
linked polyethylene with additional
aluminum and polyethylene
layers to provide rigidity and form
stability, available in red or silver to
differentiate hot water lines
• A range of bronze, brass or plastic
fittings for PEX Press and PEX
Crimp fitting systems
• PureFlow MANABLOC
distribution system for use
with Viega PEX tubing
• A range of inline, manifold and stop
valves for ViegaPEX fitting systems
• Viega PureFlow press tools and
jaws for the PEX Press fitting
systems
• Viega PureFlow crimp tools
for the PEX Crimp fitting systems
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The MANABLOC Manifold is a
unique plumbing system that not
only provides a superior plumbing
system for homeowners but can also
be incorporated to provide water
and energy savings. It’s a simple
concept that provides extraordinary
performance: each fi xture is fed by
its own fl exible water distribution
line, which runs from a central
manifold. By providing each fi xture
with its own distribution line, the line
can be sized appropriately so hot
water can be delivered rapidly. Since
the line is dedicated to a single hot
or cold fi xture, less water is required
to purge the line. This saves time,
energy and can reduce water waste
by up to 40%.
2. GREEN BUILDING
2.1 General
Green Building incorporates
environmental considerations into
every phase of the home building
process. Multiple factors are
considered during construction
as well as its operation and its
impact on the environment.
LEED® (Leadership in Energy
and Environmental Design) was
established by the U.S. Green
Building Council (USGBC) as a
system to defi ne and measure “green
building.” This voluntary market-
driven rating system is based on
existing, proven technology, and
awards credits for different aspects
of environmental design. There are
four levels of performance that can
be achieved per these resource
categories: Certifi ed, Silver, Gold
and Platinum.
Viega’s PureFlow plumbing systems
can be incorporated to improve both
water and energy effi ciency, earning
your home credits toward a LEED
certifi cation level (when following
LEED installation criteria). To obtain
more information concerning LEED
certifi cation for your home, contact
the USGBC.
2.2 Structured Plumbing
Structured plumbing is the practice
of installing and/or designing a
plumbing system in a manner
that enhances the system's
performance by reducing water
waste and hot water delivery times.
This plumbing strategy is becoming
important for home builders in
markets where water conservation
is prevalent. Viega, being the leader
in innovation and technology for the
plumbing and heating systems, has
embraced this philosophy with its
plumbing products.
2.2.1 Parallel Systems
Using home run manifolds (see
illustration below), the installer can
potentially plumb a house without
fi ttings hidden inside walls. By
installing a manifold system near
the hot water source, tubing can be
run directly to each fi xture without
using additional fi ttings. This system
provides the lowest pressure losses,
as well as eliminates interference
between fi xtures. Often each fi xture
can be fed with smaller diameter
tubing, which is easier and faster
to install.
Parallel Method
Clean System and Clean Installation
The MANABLOC is preferred by
many installers thanks to its fast
and safe installation. There are no
fumes from solvents to contend
with and no torches required on site
for installation. Installation time is
signifi cantly less than that of a rigid
plumbing system due to the fl exibility
of ViegaPEX tubing and the simplicity
of the PureFlow fi tting systems.
Viega tubing is color coded to make
installation easier and the connection
of fi xtures to the proper distribution
line faster and more foolproof.
Homeowners can be assured of the
purity of the system due to the third
party NSF 61 certifi cation carried by
both the MANABLOC and ViegaPEX
tubing. Homeowners also benefi t
from the corrosion resistance of
ViegaPEX, which helps prevent
contamination of drinking water.
Fewer Fittings Behind the Wall
The MANABLOC requires fewer
fi ttings than branch and main
plumbing systems. This means very
few are needed behind the wall.
The MANABLOC is installed using
fl exible ViegaPEX tubing that can be
bent around obstacles without the
need for fi ttings. In most cases, each
dedicated line has a fi tting at the
MANABLOC and one at the fi xture
connection with no fi ttings located
behind the walls.
Rich in Homeowner Benefi ts
Home builders enjoy the many
features the MANABLOC system
offers their customers over branch
and main plumbing systems
including:
• Faster Hot Water Delivery –
properly sized lines deliver hot
water up to four times faster
• Better Control of the Plumbing
System – individual shutoff valves
provide a simple way of servicing a
fi xture or adding on to the system
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• Quiet Operation – Flexible
ViegaPEX tubing reduces
water hammer noise and
provides quiet operation
• Balanced Water Delivery –
multiple fixtures can be used
simultaneously without noticeable
pressure or temperature changes.
Design Factors for Installing a
Parallel System
Water Heater Placement
The MANABLOC should be as close
as possible to the water heater to
minimize extra water from being
stored in the larger hot water supply
lines between the MANABLOC and
water heater.
The longer the hot water supply line
is, the greater the volume of water
requiring purging through the faucet
before hot water is available. This
creates water waste and longer hot
water delivery times.
Proper Water Distribution Line
Sizing to Each Fixture
This is crucial for overall system
performance. If you oversize a
distribution line to a fixture (1/2" PEX
line supplying a sink instead of a 3/8"
PEX line) you are essentially doubling
the volume of water being stored in
that line. It can take roughly twice
as long to purge an oversized line
compared to a properly sized line.
The fixture is what dictates water
flow (federally mandated, governed
by code). The tubing applies a
friction loss dictated by its size and
length. Therefore, as long as you do
not undersize a distribution line or
run it excessive distances (60 feet
or greater), the system will perform
properly, maintaining sufficient
pressure and flow.
The Length of a Distribution Line
Run to Each Fixture
This is just as important as properly
sizing each distribution line.
Length of a distribution line run can
drastically affect the performance of a
MANABLOC system. The longer the
line is, the more water being stored
within it. Therefore, it will take longer
to purge it out before hot water can
reach the fixture. The MANABLOC
should be located somewhat central
to your fixture groups, keeping within
60 feet or less of each fixture for
maximum performance.
If this cannot be accomplished
with one MANABLOC, multiple
MANABLOCs may be required. Place
one at each end of the home to split
the distribution line distance between
them (see section 14.6 for use of
multiple MANABLOCs).
2.2.2 Branch and Main
Systems
This method of plumbing is
commonly referred to as a
conventional plumbing system or
branch and tee systems.
This system uses a large diameter
“main” supply line (minimum 3/4")
for both hot and cold water supplies
that runs throughout a structure to or
near each fixture group with smaller
“branch” lines teeing off the main to
supply each fixture.
Branch Installation
While this system can reduce the
amount of tubing used, it requires
more fittings, which can increase
installation time and cost.
Design Factors for Installing
Branch and Main Systems
Design the layout as condensed
as possible
Keep the main hot supply line
close to the fixture groups with the
branch lines shorter than 6 feet.
This will help provide hot water in a
reasonable amount of time with less
wasted water.
The limiting factor for installers to
accomplish an optimal design is how
spread out the fixture groups are
within the structure.
If the fixture groups are not
condensed, a branch and main
system will have slow hot water
delivery times and substantial
water waste.
If there is a floor plan that
incorporates stacked or back-to-
back fixture groups, then a branch
and main system can be an effective
alternative to a parallel system.
One disadvantage to these systems
is they store excess amounts
of water in the large main lines.
Therefore the farther away the fixture
is, the longer the main supply line
must be to reach it, and the longer
it takes to purge all stored water out
before hot water reaches the fixture.
Another problem these systems
suffer from is noticeable pressure
drop during multiple fixture use.
When multiple fixtures are used
it increases the water flow (load)
within the main line, causing higher
friction loss equal to pressure loss
at the point of use. This causes a
drop in pressure (and potentially a
temperature change) in your shower
when a toilet is flushed.
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This is done by using a return line at
the end of the main hot supply line,
and a low-flow pump (usually near
the hot water tank). The circulating
system keeps hot water readily
available throughout the entire main
hot water supply line, eliminating
the need to purge the entire line
before hot water is present at the
fixture.
There are a number of hot
water circulation systems
available in the marketplace that
offer a variety of options. These
systems are ideal for branch and
main, or combination systems with
spread-out fixture groups/floor plans,
as well as for larger homes using
multiple MANABLOCs in a parallel
type system.
Design Factors for Hot Water
Circulation Systems
Installing a hot water
circulation system
A tanked water heater shall be used
for this type of system. A tankless
or instantaneous type water heater
will drastically increase the operating
cost of the system.
There are many types of these
systems available on the market
today. Research which type is
best for the particular application.
Ensure all the components being
used within the circulation system
are rated and/or approved for a hot
water circulation system. The chosen
system may require maintenance
and/or repairs over time, which could
include complete pump replacement.
Note: Utility costs are associated
with running these systems due to
the electricity required to operate
the pump. Costs will vary
depending on the frequency of
operation and size of the pump.
Design Factors for Installing
Combination Systems
Just like the branch and main
system, condensed floor plan layouts
are preferable to minimize the length
and the amount of water stored in
the main supply line, minimizing
the amount of water purged before
hot water reaches the fixtures.
These systems can also suffer from
fluctuating pressure during multiple
fixture use.
2.2.4 Domestic Hot Water
Circulating Systems
A hot water circulation system can
be incorporated into most plumbing
systems and works by constantly
(or periodically throughout the day
on a timer) circulating hot water
through the main hot supply line of
your plumbing system.
2.2.3 Combination Systems
A combination system uses multiple
manifolds combined with a branch
and main type supply system.
These systems use small manifolds
located throughout a structure
placed near each main fixture group
and are supplied by the main hot
and cold supply lines similar to
the branch and main system. The
manifolds branch multiple lines from
a common location in lieu of multiple
tee fittings spread throughout. This
takes advantage of benefits from
both types of systems and helps
keep hidden fittings to a minimum.
Combination Installation
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3.6 ViegaPEX Tubing Dimensions
Flexibility:
• ViegaPEX can be easily bent by
hand, or with the use of Viega
approved bend supports to a radius
as small as 5 times tubing
outer diameter.
3.5 Tubing Markings
ViegaPEX tubing is marked
every 2 feet with the following
representative information:
Length Marker*
000 Feet
Company
Viega
Product Name
ViegaPEX™
Nominal Tubing Size
1/2"
Standard Dimension Ratio
SDR 9
Temperature & Pressure Rating
100 psi @ 180°F / 160 psi @ 73°F
NSF Potable Water Certification
NSF-pw
Chlorine Listing
P171 CL-R/CL-TD or CL5
ASTM Tubing Standards Certification
ASTM F876/F877
Fitting System Compatibility
PureFlow — ASTM F877/F1807/F2159
IAPMO Listing
UPC®
Canadian Standard Assoc.
Warnock Hersey (CSA B137.5)
Plenum Rating
FS/SD 25/50 ASTM E84
ICC — Listing
ES - PMG™ — 1038
HUD Listing
MR 1276
Material Designation Code
PEX 5006
Manufacturer’s Date Code
1/1/07
Manufacturing Code
B2X14.2
Country of Manufacture
Made in the USA
* 300 ft and larger coils
3.1 General
ViegaPEX PureFlow tubing is a high-
density cross-linked polyethylene
tubing (PEX). Cross-linking produces
a strong, durable tubing ideal for both
hot and cold potable water systems.
3.2 PEX - the superior tubing
Cross-linked polyethylene is the
ideal tubing choice for potable water
systems. Compared to ordinary
polyethylene tubing (PE), cross-
linked tubing has higher temperature
resistance and higher burst pressure.
ViegaPEX tubing is manufactured
to ASTM F876/F877 standards
and listed to ANSI/NSF Standards
14 and 61. It is chlorine resistance
rated for both traditional (CL-TD) and
continuous recirculation (CL-R) or
(CL5) applications. ViegaPEX tubing
is rated at 100 psi at 180°F and 160
psi at 73°F.
In addition, the smooth walls of
ViegaPEX tubing are resistant to
corrosion and scaling.
3.3 Colors
ViegaPEX is available in red, white
and blue for easy identification of hot
and cold lines.
3.4 ViegaPEX Properties
and Performance
Linear Expansion Coefficient:
• 1.1 inch per 100 feet per 10°F
Temperature and Pressure Ratings:
• 200°F at 80 psi
• 180°F at 100 psi
• 73.4°F at 160 psi
UV Resistance:
• maximum exposure 60 days
3. VIEGAPEX TUBING
Nominal Size
Inner Diameter
Outer Diameter
Wall Thickness
3/8"
.350
.500
.075
1/2"
.475
.625
.075
3/4"
.671
.875
.102
1"
.863
1.125
.131
Nominal Size
Available Coil Lengths
Available Straight Lengths
3/8"
100, 500, 1000 feet
20-foot lengths in bundles of 50
1/2"
100, 300, 500, 1000 feet
20-foot lengths in bundles of 50
3/4"
100, 300, 500, 1000 feet
20-foot lengths in bundles of 25
1"
100, 500 feet
20-foot lengths in bundles of 5
3.7 ViegaPEX Sizes
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Flexibility:
• ViegaPEX Ultra can be easily bent
by hand, or with use of Viega
approved bend supports to a radius
as small as 5 times tubing
outer diameter.
4.5 Tubing Markings
ViegaPEX Ultra tubing is marked
every 2 to 5 feet with the following
representative information:
4.1 General
ViegaPEX Ultra tubing is a high-
density cross-linked polyethylene
tubing (PEX). Cross-linking produces
a strong, durable tubing ideal for both
hot and cold potable water systems.
4.2 PEX - the superior tubing
Cross-linked polyethylene is the
ideal tubing choice for potable water
systems. Compared to ordinary
polyethylene tubing (PE), cross
linked tubing has higher temperature
resistance and higher burst pressure.
ViegaPEX Ultra tubing is
manufactured to ASTM F876/F877
standards and listed to ANSI/NSF
Standards 14 and 61. It is chlorine
resistance rated for both traditional
(CL-TD) and continuous recirculation
(CL-R) 0r (CL5) applications.
ViegaPEX Ultra tubing is rated at 100
psi at 180°F and 160 psi at 73°F.
In addition, the smooth walls of
ViegaPEX Ultra tubing are resistant to
corrosion and scaling.
4.3 Colors
ViegaPEX Ultra, available in red,
white, blue and black, is multilayered
(2 layers) with a black core that
increases the UV resistance of the
tubing, enabling exposure of up to 6
months. It also blocks transmission of
visible light, preventing most types of
algae growth from occurring.
4.4 ViegaPEX Ultra Properties
and Performance
Linear Expansion Coefficient:
• 1.1 inch per 100 feet per 10°F
Temperature and Pressure Ratings:
• 200°F at 80 psi
• 180°F at 100 psi
• 73.4°F at 160 psi
UV Resistance:
• maximum exposure 6 months
4. VIEGAPEX ULTRA TUBING
4.6 ViegaPEX Ultra Tubing Dimensions
Length Marker*
000 Feet
Company
Viega
Product Name
ViegaPEX™ Ultra
Nominal Tubing Size
1/2"
Standard Dimension Ratio
SDR 9
Temperature & Pressure Rating
100 psi @ 180°F / 160 psi @ 73°F
NSF Potable Water Certification
CNSF®US-pw
NSF Uniform Plumbing Code Listing
NSF U.P. Code
Chlorine Listing
P171 CL-R/CL-TD or CL5
ASTM Tubing Standards Certification
ASTM F876/F877
Canadian Standard Assoc.
CNSF®US (CSA B137.5)
Fitting System Compatibility
PureFlow — ASTM F877/F1807/F2159
Plenum Rating
FS/SD 25/50 ASTM E84
ICC — Listing
ES - PMG™ — 1038
HUD Listing
MR 1276
Material Designation Code
PEX 5006
Manufacturer’s Date Code
1/1/07
Manufacturing Code
B2X14.2
Country of Manufacture
Made in the USA
* 300 ft and larger coils
Nominal Size
Inner Diameter
Outer Diameter
Wall Thickness
3/8"
.350
.500
.075
1/2"
.475
.625
.075
3/4"
.671
.875
.102
1"
.863
1.125
.131
1-1/4"
1.053
1.375
.160
1-1/2"
1.243
1.625
.190
Nominal Size
Available Coil Lengths
Available Straight Lengths
3/8"
100, 500, 1000 feet
20-foot lengths in bundles of 50
1/2"
100, 300, 500, 1000 feet
20-foot lengths in bundles of 50
3/4"
100, 500 feet
20-foot lengths in bundles of 25
1"
100, 500 feet
20-foot lengths in bundles of 5
1-1/4"
100, 300 feet
20-foot lengths in bundles of 5
1-1/2"
100 feet
20-foot lengths in bundles of 5
4.7 ViegaPEX Ultra Sizes
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5.1 General
FostaPEX tubing is the perfect
companion for the PureFlow
plumbing system. This tubing can
be easily bent by hand like the
ViegaPEX tubing, but holds its
shape after bending (combining the
benefi ts of both rigid and fl exible
tubing). The result is fewer fi ttings
and bend supports, and less labor.
FostaPEX can be purchased in
straight lengths or coils. A unique
feature of FostaPEX is that the inner
layer is fully dimensioned ViegaPEX
tubing. The aluminum and outer PE
layers surround the inner PEX tubing.
This construction allows the inner
layer alone to meet all temperature
and pressure requirements of the
system. Using the prep tool to
remove the outer layers allows the
use of the standard PureFlow PEX
Press fi tting system, which reduces
tooling costs for the contractor and
simplifi es connections.
5.2 Advantages of FostaPEX
FostaPEX retains many of the features
of ViegaPEX tubing while increasing
strength and ease of installation.
FostaPEX shares the same PEX Press
fi tting system as the ViegaPEX tubing,
reducing inventory and tooling costs.
In addition, the aluminum layer within
FostaPEX tubing minimizes expansion
during temperature changes. The
expansion rate of FostaPEX is similar
to that of copper tubing, reducing
the necessity for expansion loops
and offsets. FostaPEX is ideal for
exposed tubing runs, where it can be
straightened to present a clean and
traditional appearance. A bending tool
is also available to assist in making
smooth, tight bends in FostaPEX.
5.3 Colors
FostaPEX, available in red and silver,
is constructed of a black PEX core,
with aluminum and PE outer layers.
It also blocks transmission of visible
light, preventing most types of algae
growth from occurring. In addition, the
smooth walls of FostaPEX tubing are
resistant to corrosion and scaling.
5.4 FostaPEX Properties
and Performance
Linear Expansion Coeffi cient:
• 0.16 inch per 100 feet per 10°F
Temperature and Pressure Ratings:
• 200°F at 80 psi
• 180°F at 100 psi
• 73.4°F at 160 psi
UV Resistance:
• Extended (fully dimensioned
PEX core is protected by outer
AL/PE layers)
5. FOSTAPEX TUBING
5.6 FostaPEX Tubing Dimensions
Length Marker
000 Feet
Company
Viega
Product Name
FostaPEX™
Nominal Tubing Size
1/2"
Standard Dimension Ratio
SDR 9
Material Designation Code
PEX 1006
ASTM Tubing Standards Certifi cation
ASTM F876/F2023/F877
Temperature & Pressure Rating
180°F 100 psi / 200°F 80 psi
NSF Radiant Floor Heating Certifi cation NSF®-rfh
NSF Potable Water Certifi cation
NSF®-pw
IAPMO Listing
UPC®
Plenum Rating
FS/SD 25/50 ASTM E84
ICC — Listing
ES - PMG™ 1015, 1038
Oxygen Barrier Presence
With oxygen diffusion barrier
Country of Manufacture
Made in Germany
Manufacturing Code
HO
Material (Cross-Linked Polyethylene)
PEX
Manufacturer’s Date Code
12345
Manufacturer’s Identifi er
WA 999999
Nominal Size
Inner Diameter
Outer Diameter*
Wall Thickness*
1/2"
.475
.625
.075
3/4"
.671
.875
.102
1"
.863
1.125
.103
Nominal Size
Available Coil Lengths
Available Straight Lengths
1/2"
150, 400 feet
20-foot lengths in bundles of 25
3/4"
150 feet
20-foot lengths in bundles of 25
1"
150 feet
20-foot lengths in bundles of 10
5.7 FostaPEX Sizes
Not for use with PEX crimp
fi ttings.
Flexibility:
• FostaPEX tubing can be bent to a
radius of 3.5 x tubing O.D. with the
use of a Viega tubing bender.
5.5 Tubing Markings
FostaPEX tubing is marked
every 3 feet with the following
representative information:
*Dimensions do not refl ect outer aluminum and PE layers
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6.1 Bronze PEX Press with
Attached Sleeve
PureFlow Bronze PEX Press fi ttings are
cast and machined from a solid bronze
alloy and incorporate an attached
stainless steel press sleeve with three
view holes and a tool locator ring.
This gives the fi ttings high corrosion
and stress cracking resistance
while simplifying the connection for
installation. The bronze alloy has
been specially developed to resist
dezincifi cation, a process that can
weaken ordinary brass fi ttings over
time. The following design criteria make
PureFlow PEX Press fi ttings perfect for
use in potable water applications.
• attached sleeve
• high corrosion resistance
• excellent strength properties
• resistant to stress corrosion
• superior wear properties
• compatible with all materials
• color coded tool locator ring matches
PEX Press hand tool color
All PureFlow tubing, fi ttings and
manifolds are NSF certifi ed for use in
potable water systems.
NOTE: Some fi ttings/adaptors
are still available with the separate
press sleeve.
6.1.1 Bronze PEX Press
Fittings, Manifolds
and Sleeves
PureFlow Bronze PEX Press fi ttings are
produced for all connections necessary
in a potable water system. PEX to
PEX fi ttings are available as straight
couplings, elbows and tees (both
single size and reducing). Adapters
mate PureFlow tubing to NPT threads,
copper tubing and copper fi ttings.
A full manifold offering is available.
PEX Press copper manifolds are
available from 2 to 12 outlets and
may be installed in concealed locations.
The MANABLOC homerun manifold
system is also available with bronze
PEX Press connections.
The stainless steel press sleeves
used in the PureFlow PEX Press
system ensure the integrity of each
connection. The strength of this
material guarantees a leak-free
connection every time, while the view
holes allow both the installer and
inspector to easily verify full insertion
of the tubing. The tool locator ring
ensures a consistent press every time.
The stainless steel will not corrode,
maintaining a clean appearance for the
lifetime of the system.
6.1.2 Bronze Press Fitting
Markings
Each PureFlow Bronze PEX Press
fi tting is marked where space permits
with the following information:
6. PUREFLOW PEX PRESS FITTINGS
Manufacturer
VIEGA
ASTM standard
ASTM F877
Temperature
Rating
180°F
Certifi cations
CNSFUS-pw, UPC®
cULus®
Use only Viega Stainless
Steel Press Sleeves and
Press tools with PureFlow
PEX Press fi ttings
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6.2.3 The PureFlow PEX
Press Fitting
The PureFlow PEX Press tool
compresses the stainless steel
sleeve around the tubing and fitting
in two places, permanently securing
them together — no O-rings. This
connection exceeds the requirements
of the ASTM F877 standard. The
compression of the tool also allows
press connections to be made in
temperatures as low as –4°F (23°F for
power tools).
Three view holes in the sleeve
allow installers to check for proper
tubing insertion.
6.2 PEX Press Connection
with Attached Sleeve
The PureFlow PEX Press connection
with attached sleeve provides a
simple and safe connection between
the ViegaPEX or FostaPEX tubing
and PureFlow system components.
The ratchet system in the press
tool, simple connection process,
three view holes in the press sleeve
and color-coded locator rings all
ensure a consistent, worry-free press
connection. The difference between a
finished and unfinished press fitting is
also easily visible, making inspection
simple.
6.2.1 The PureFlow PEX
Press Hand Tool
The PureFlow PEX Press connection
must always be carried out with the
aid of a PureFlow PEX Press tool.
The hand tool incorporates a forced
compression mechanism to ensure
a complete and secure connection
each time. A ratchet inside the
tool prevents the tool from being
opened until the proper force has
been applied to the press sleeve.
(A safety release screw allows the
tool to be opened at any time, but
any connection made without full
tool compression must be redone.)
The high mechanical advantage
provided by the PureFlow PEX Press
tool permits one-handed operation,
making the PureFlow PEX Press
system perfect for tight spaces and
awkward locations.
The PureFlow PEX Press hand tool
is available for 3/8", 1/2", 3/4" and
1" PureFlow PEX Press connections.
Each tool has a color‑coded handle
that matches the PEX Press fitting
locator ring for easy identification on
the job site and they are available
individually or in convenient sets. See
the Viega product catalog for details.
6.2.2 The PureFlow PEX
Press Power Tool
The PureFlow PEX Press connection
may also be carried out with one of
the PureFlow power tools. These
tools are designed to make the same
consistent press as the PureFlow
PEX Press hand tools. In addition,
these tools have an integrated
diagnostic system that monitors
tool performance and battery life.
The tools have interchangeable jaw
sets for 3/8", 1/2", 3/4", 1", 1-1/4"
and 1-1/2" PureFlow PEX Press
connections and are also compatible
with the ProPress copper press
system jaw sets. See the Viega
product catalog for details.
Jaws
PureFlow Press Power Tool
PureFlow
Press Hand Tool
Cross-section of a completed
PureFlow PEX Press fitting
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6.2.4 Making a PureFlow PEX Press Hand Tool Connection (Attached Sleeves)
4. Position press tool perpendicular
over press sleeve and close tool
jaws to engage ratchet.
5. Close handles, using trigger to
reduce grip span if desired.
6. Extend handle and continue
ratcheting until automatic
tool release occurs at proper
compression force.
7. Warning: The connection is not
leakproof when the tool has been
opened by emergency release.
2. If using FostaPEX tubing, insert
into prep tool, push and turn
until no resistance is felt. If using
ViegaPEX, continue to step 3.
1. Square off tubing to proper
length. Uneven, jagged or
irregular cuts will produce
unsatisfactory connections.
3. Insert PEX Press fi tting with
attached sleeve into tubing and
engage fully. Tubing should be
visible through view holes.
PureFlow
1/2”
PureFlow
1/2”
PureFlow
1/2”
PureFlow
1/2”
Turn screw for
emergency release.
NOTE: For PEX Press fi ttings
utilizing loose press sleeves,
place sleeve on tubing before
fully inserting PEX Press
fi ttings into tubing.
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6.2.5 Making a PureFlow PEX Press Power Tool Connection (Attached Sleeves)
5. Open jaw and position
perpendicular over press sleeve.
Close jaw.
6. Start pressing process; hold
the trigger until the jaw has
automatically released.
7. When press connection is
complete, open and remove jaw.
2. If using FostaPEX tubing, insert
into prep tool, push and turn
until no resistance is felt. If using
ViegaPEX, continue to step 3.
1. Square off tubing to proper
length. Uneven, jagged or
irregular cuts will produce
unsatisfactory connections.
4. Insert the appropriate PureFlow
Press Jaw into the press tool
and push in the holding pin until
it locks.
3. Insert PEX Press fi tting with
attached sleeve into tubing and
engage fully. Tubing should be
visible through view holes.
NOTE: For PEX Press fi ttings
utilizing loose press sleeves,
place sleeve on tubing before
fully inserting PEX Press
fi ttings into tubing.
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7.1 Brass PEX Crimp
PureFlow Brass PEX Crimp fi ttings
are machined from a brass alloy.
The following design criteria make
PureFlow PEX Crimp fi ttings perfect
for use in potable water applications.
• Cost Effective
• Excellent Strength Properties
• Fast Installation
All PureFlow tubing, fi ttings and
manifolds are NSF certifi ed for use in
potable water systems.
7.1.1 Brass PEX Crimp
Fittings, Manifolds
and Crimp Rings
PureFlow Brass PEX Crimp fi ttings
are produced for all connections
necessary in a potable water system.
PEX to PEX fi ttings are available
as straight couplings, elbows and
tees (both single size and reducing).
Adapters mate PureFlow tubing to
NPT threads, copper tubing and
copper fi ttings.
PEX Crimp copper manifolds are
available from 4 to 10 outlets and
may be installed in concealed
locations. The MANABLOC homerun
manifold system is also available with
brass PEX Crimp connections.
PEX Crimp Fittings are widely
accepted with over 50% of the
industry offering this system.
7.1.2 Brass PEX Crimp Fitting
Markings
Each PureFlow Brass PEX Crimp
fi tting is marked where space permits
with the following information:
7. PUREFLOW PEX CRIMP FITTINGS
Manufacturer
VIEGA
ASTM standard
ASTM, F1807
Certifi cations
UPC
®, or U.P. Code,
NSF-pw, CSA B137.5,
CNSFUS
Note: All fi ttings may not be listed with
every organization shown.
Use only F1807 copper crimp
rings and full circle crimp
tools with PureFlow PEX
Crimp fi ttings.
NOT for use with
FostaPEX tubing
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7.2 PolyAlloy™ PEX Crimp
PureFlow PolyAlloy PEX Crimp
fi ttings are molded from Acudel®.
The following design criteria make
PureFlow PolyAlloy PEX Crimp
fi ttings perfect for use in potable
water applications.
• Cost Effective
• Superior Wear Properties
• Fast Installation
• High Corrosion Resistance
All PureFlow tubing, fi ttings and
manifolds are NSF certifi ed for use
in potable water systems.
7.2.1 PolyAlloy PEX Crimp
Fittings and Crimp Rings
PureFlow PolyAlloy PEX Crimp fi ttings
are produced for many connections
necessary in a potable water system.
PEX to PEX fi ttings are available
as straight couplings, elbows and
tees (both single size and reducing).
Adapters mate PureFlow tubing to
fi xture connections. The MANABLOC
homerun manifold system is available
with PolyAlloy PEX Crimp connections.
The material choice and fi tting design
used in the PureFlow PolyAlloy PEX
Crimp system ensure the integrity of
each connection.
7.2.2 PolyAlloy PEX Crimp
Fitting Markings
Each PureFlow PolyAlloy PEX Crimp
fi tting is marked where space permits
with the following information:
PureFlow PolyAlloy PEX Crimp
fi ttings must be protected from
UV exposure and petroleum
products, which can damage them.
In the event of incidental UV
exposure during storage, installation
and handling, combined exposure
of PolyAlloy PEX fi ttings shall not
exceed 15 days.
Manufacturer
VIEGA
ASTM standard
ASTM, F2159
Certifi cations
NSF U.P. Code,
NSF-pw, CSA
B137.5
Use only F1807 copper
crimp rings and full circle
crimp tools with PureFlow
PEX Crimp fi ttings.
NOT for use with
FostaPEX tubing
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7.3 PEX Crimp Connections
The PureFlow PEX Crimp
connection provides a simple
and safe connection between
ViegaPEX and PureFlow PEX
Crimp system components.
The full circle crimp tool and
simple connection process ensure
a consistent, worry-free crimp
connection every time.
7.3.1 The PureFlow PEX
Crimp Hand Tool
The PureFlow PEX Crimp connection
must always be carried out with the
aid of a PureFlow PEX Crimp tool.
There are multiple configurations of
PureFlow PEX Crimp tools perfect for
tight spaces and awkward locations.
The PureFlow PEX Crimp hand
tool is available for 3/8", 1/2",
3/4" and 1" PureFlow PEX Crimp
connections. Some tools are available
with color‑coded handles for easy
identification on the job site. See the
Viega product catalog for details.
7.3.2 The PureFlow PEX
Crimp Fitting
The PureFlow PEX Crimp tool
compresses the crimp ring around
the tubing and fitting in a full
circle, permanently securing them
together — no O-rings required. This
connection meets the requirements
of the ASTM F1807 or F2159
standard. The compression of the
tool also allows crimp connections to
be made in temperatures as low as
–30°F.
A GO/NO GO gauge is provided to
check the calibration of the crimp
tool. A crimp is good if the GO gauge
fits over the ring, and the NO GO
gauge does not.
At least one connection should be
checked at the beginning and end
of each day to ensure proper crimps
have been made. Most crimp tools
can be recalibrated. Please refer to
tool instructions.
1. Position the crimp ring and insert the fitting into the tubing.
2. Crimp the ring full circle.
A Go/No Go Gauge is provided to
check the crimp tool calibration
Cross-section of a completed
PureFlow PEX Crimp fitting
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90°
1. Square off tubing to
proper length. Uneven, jagged
or irregular cuts will produce
unsatisfactory connections.
2. Slide the correct size crimp ring
over end of the tubing.
3. Insert the fitting into the pipe
to the shoulder or tube stop.
Position the ring 1/8" to 1/4"
from the end of the tubing.
4. Center the crimping tool jaws
exactly over the ring. Keep
the tool at 90° and close the
handles completely.
DO NOT CRIMP TWICE.
5. When checking crimps with
a GO/NO GO gauge, push
the gauge STRAIGHT DOWN
over the crimped ring. NEVER
slide the gauge in from the side.
Do not attempt to gauge the
crimp at the jaw overlap area.
The overlap area is indicated
by a slight removal of the
blackening treatment.
6. A crimp connection is considered
good if the GO gauge fits the ring
and the NO GO does not. A crimp
connection is considered bad if
the GO gauge does not fit the
ring or the NO GO gauge does fit.
Bad crimps must be cut out of the
tubing and replaced.
7.3.3 Making a PureFlow PEX Crimp Connection
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8. THE MANABLOC
8.1 The MANABLOC
The MANABLOC control unit
is molded from PLS (Polysulfone)
plastic and tested to the
requirements of ASTM F877
and certifi ed by NSF International.
The following design criteria
make the MANABLOC
distribution system perfect for
potable water applications:
Fast Installation
•
Fewer Fittings
•
Excellent Resistance to Chlorine
•
Fast Hot Water Delivery
•
The MANABLOC supply inlet
connections use a special 1"
MANABLOC swivel adapter that
is not included in the MANABLOC
package and must be purchased
separately. Transition fi ttings
available include bronze insert (PEX
Press), brass insert (PEX Crimp),
PolyAlloy insert (PEX Crimp), Male
NPT male thread and compression.
These transition adapters are
available in sizes ranging from
3/4" to 1-1/4" depending on the
connection type (see product catalog
for a list of sizes). The MANABLOC
incorporates color-coded valves for
hot and cold water supplies.
8.1.2 MANABLOC Markings
Each PureFlow MANABLOC is
marked where space permits with the
following information:
8.1.1 MANABLOC PEX
Connections
Connections for the individual PEX
distribution lines are a mechanical-
type fi tting and will not work with
standard pipe fi ttings. Use only fi ttings
supplied with the MANABLOC or
other fi ttings designed for special
port transitions available from Viega,
listed in the Product catalog. Refer
to Section 16, Installing MANABLOC
Distribution Lines, for detailed
information. Warranty coverage
applies ONLY when the MANABLOC
is installed with ViegaPEX tubing and
in accordance with the Installation
Instructions, local code and good
plumbing practices.
MANABLOC port connections are
available in Bronze Press, Brass
Crimp, Poly Crimp and Compression
available in all 3/8", 1/2" or a
combination of both for all connection
types. A model for hard and soft water
systems is also available.
Use only Viega approved
fi ttings to connect
ViegaPEX tubing to the
MANABLOC
Manufacturer
VIEGA
ASTM standard
ASTM, F877
Certifi cations
UPC® NSF-pw,
CSA B137.5
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9.1 System Sizing and
Calculations
PureFlow systems should be
designed following standard
plumbing engineering practice.
Follow local codes to determine
minimum tubing size and required
fixture pressures.
Pressure drop through fittings can
be estimated from the chart at right.
Values are expressed in equivalent
length of PEX, so add the values for
the relevant fittings to the length of
tubing in the run, and then determine
the total pressure drop from the
charts on the following page.
To determine the pressure
drop through runs of ViegaPEX
and FostaPEX tubing, refer to
the pressure drop chart on the
following page. For a known flow
rate, tubing size and tubing length,
the pressure drop through the run
can be easily determined.
9. System Sizing and calculations
PureFlow PEX Press and Pex Crimp Fittings
Friction Loss - Equivalent Feet of SDR9 PEX Tubing
Size
Coupling
Elbow
Tee Run
Tee Branch
3/8"
2.9
9.2
2.9
9.4
1/2"
2.0
9.4
2.2
10.4
3/4"
0.6
9.4
1.9
8.9
1"
1.3
10.0
2.3
11.0
1-1/4"
5.5
11.0
4.8
13.0
1-1/2"
6.1
13.0
5.0
16.0
PureFlow PolyAlloy PEX Crimp Fittings
Friction Loss - Equivalent Feet of SDR9 PEX Tubing
Size
Coupling
Elbow
Tee Run
Tee Branch
1/2"
7.1
16.5
7.2
17.9
3/4"
4.8
17.4
6.6
17.7
1"
4.5
18.0
6.0
17.0
Branching installation
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Pressure Drop (psi per foot of PEX tubing)
gpm
3/8"
1/2"
3/4"
1"
1-1/4"
1-1/2"
1
0.070
0.016
1.5
0.149
0.034
2.2
0.303
0.069
2.5
0.385
0.087
3
0.539
0.122
0.023
3.5
0.717
0.162
0.030
4
0.208
0.039
5
0.314
0.059
6
0.440
0.082
0.024
7
0.586
0.109
0.032
8
0.140
0.041
9
0.174
0.051
10
0.211
0.062
0.024
11
0.252
0.074
0.028
12
0.296
0.087
0.033
13
0.343
0.101
0.038
14
0.116
0.044
16
0.148
0.056
0.025
18
0.184
0.070
0.031
20
0.224
0.085
0.038
22
0.267
0.102
0.045
24
0.119
0.053
26
0.138
0.062
28
0.159
0.071
30
0.180
0.080
32
0.203
0.091
34
0.101
36
0.113
38
0.125
40
0.137
= 8 fps per size tubing
NOTE: Maximum flow for each size based on 12 FPS velocity. PSI x 2.307 = head loss.
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10. INSTALLING THE PUREFLOW PEX TUBING SYSTEM
10.1 Handling
PureFlow Tubing
The properties of PureFlow tubing
make it very easy to work with and
install in most types of construction.
Some care must be taken to prevent
damage to the tubing before and
during installation:
• Use care to protect both ViegaPEX
and FostaPEX tubing from physical
damage during storage and
installation. Keep the tubing away
from sharp objects, open flames,
etc., and do not place heavy
objects on the tubing.
• Damaged sections of tubing should
be cut out and discarded.
• Do not expose ViegaPEX tubing
to sunlight or any UV source
for extended periods of time
(less than 60 days for standard
ViegaPEX or less than 6 months
for ViegaPEX Ultra).
• FostaPEX, with its aluminum
layer, is resistant to UV light,
but long-term exposure should
still be avoided.
• Do not store ViegaPEX or FostaPEX
tubing outdoors where it may be
exposed to UV light.
10.2 Uncoiling
PureFlow Tubing
An uncoiler should be used to
prevent twisting when removing
tubing from 3/8" to 1" coils. Roll coils
out and use care to avoid twisting
1-1/4" and 1-1/2" coils or when a
uncoiler is unavailable.
10.3 Bending
PureFlow Tubing
ViegaPEX tubing can be free bent
(unsupported bend) to a minimum
radius of 8 times the tubing O.D. and
5 times the tubing O.D. with the use
of a Viega approved bend support.
FostaPEX tubing can be free bent
to a minimum radius of 8 times the
tubing O.D. and 3.5 times the tubing
O.D. with the use of a Viega tubing
bender. For situations requiring
tighter bends, use elbow fittings.
If bending against a PEX coil bend
direction, the bending radius is 24
times the tubing O.D.
To reduce damaging stress on
PureFlow fittings, bend supports
or tubing fasteners must be used
to anchor all bends made close to
fittings. Support must be provided for
tubing bends located closer to fittings
than distance “L” in table below See
the diagrams to the right for typical
installation examples. Since FostaPEX
will maintain its shape once bent,
these requirements do not apply.
OD
Bend
Radius
R
Tubing size
Distance from
fitting to bend
3/8" PEX
L = 6 inches
1/2" PEX
L = 8 inches
3/4" PEX
L = 10 inches
1" PEX
L = 12 inches
1-1/4" PEX
L = 14 inches
1-1/2" PEX
L = 16 inches
L
Using a tubing fastener near a
connection to support bend and
reduce stress on fitting
L
Using a bend support near a
PureFlow connection to reduce
stress on fitting
Minimum bending radius for
PureFlow tubing
A FostaPEX Tubing bender is
available to assist with making
accurate, tight bends in all sizes of
FostaPEX tubing.
Tubing Bender, stock code 56015
Uncoiler, Stock Code 53509
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All connections must be removed
from a multiple fitting that is
being disconnected
10.4 Installation Temperature
Range
The flexibility of PureFlow tubing and
the strength of the PureFlow PEX
connections combine to provide a
system that can be installed during
any weather. The positive compression
provided by the PureFlow PEX Press
hand tools allow installation in
temperatures down to -4°F (23°F for
power tools), and -30°F for PEX Crimp
hand tools.
10.5 Removing PureFlow
PEX Connections
Should a mistake be made, simply
cut out the PEX fitting and replace
with a new one. Do not reuse
PureFlow PEX fittings.
10.6 Removing PureFlow PEX
Press Connections with
Loose Sleeves
A PureFlow connection is
permanent once full tool
compression has been reached.
Should a mistake be made, square
off tubing as shown. The complete
PEX Press connection with loose
press sleeve can then be heated with
a hot-air blower and the tubing can
be pulled from the fitting together with
the press sleeve. Do not use an open
flame to heat the tubing.
The fitting can be reused, following
inspection to verify that it is clean
and in perfect condition (no defects
or scoring). The press sleeve cannot
be reused.
10.7 Repairs
Sections of kinked tubing should be
repaired by cutting out the damaged
section and installing a repair coupling.
(2)
(1)
~290°
approx 2"
Removing a press fitting with
loose sleeve
Inserting a coupling to repair kinked tubing
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10.8 Tubing Expansion
When installing PureFlow tubing,
expansion and contraction of
the material must be considered
ViegaPEX tubing should not be pulled
tight when installed, as cold water
will cause tubing to shrink slightly as
the system is filled. A slight amount
of slack should be left in each run
to allow for this contraction without
stressing the fittings.
Expansion of the tubing in hot
water lines should be accommodated
by using expansion loops or offsets.
Fasteners should not grip tubing
tightly so that it can move slightly as
expansion takes place. Expansion
loops or offsets will give tubing a
place to grow without stressing
fittings. Using suspension clip
fasteners at all penetrations will allow
tubing to move without creating noise.
ViegaPEX expands or contracts 1.1
inches in length per 100 feet of tubing
for every 10°F change in temperature.
Tubing expansion is less critical with
FostaPEX, though still present. The
aluminum layer in this tubing limits
expansion to 0.16 inches per 100
feet of tubing for every 10°F rise in
temperature, similar to copper. This
makes FostaPEX ideal for use where
expansion is a concern.
10.9 Freezing
The flexibility of PureFlow tubing
makes it resistant to damage from
freezing, but precautions to prevent
freezing should be taken when low
temperatures might be encountered.
Insulating each PEX tube
individually or as a group is not
generally necessary if the PEX tubing
is installed within the insulation
envelope of the structure, i.e. the
heated area. For example, the tubing
may be installed under the insulation
in the attic or within an interior wall of
a heated space.
Using a loop to accommodate
tubing expansion
Offsets also provide room for
tubing expansion
Allow some slack in all runs to prevent
damage from tubing contraction.
1/8" to 3/16"
slack per foot.
PEX tubing systems should not be intentionally
subjected to freezing.
Do not use open torch or excessive heat to thaw
PEX tubing. Tubing failure or damage can result.
Heat (DO NOT USE A TORCH) must be applied
directly to the frozen tubing section. Temperature
on tubing shall not exceed 180°F.
Several suitable methods exist to thaw PEX tubing.
They include:
• Hot water
• Wet hot towels
• Handheld hair dryer
• Low wattage electrical heating tape (self limiting)
• A commercial system that pumps heated water through a tube to the ice
blockage, and returns the cooled water for reheating.
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10.12 Continuously
Recirculating Hot Water
Plumbing Loops
ViegaPEX can be used in continuously
recirculating domestic hot water
plumbing loops, provided:
1. The plumbing loops shall operate
with water temperatures of 140°F
or lower, as required by most
model plumbing codes.
2. The recirculating loop is for
supplying hot water more quickly to
the fi xture.
3. The tubing is marked as rated
for “continuous recirculation” as
evidenced by the NSF Protocol
P171 third-party certifi cation
marking (CL-R) or (CL5).
10.10 Water Heaters
PureFlow tubing should not
be connected directly to gas-fi red
water heaters. The high temperatures
of these appliances can damage
the tubing.
When connecting a PureFlow system
to a gas-fi red water heater, install a
minimum of 18" of metallic piping
beween the water heater and tubing,
keeping tubing more than 6" away
from the vent pipe. Where local
code allows, PureFlow tubing may
be connected directly to electric
water heaters and used for hot water
recirculation lines which do not come
within 6" of the gas heater vent.
ViegaPEX may be used to connect to
instantaneous / tankless water heaters
or other hot water producing devices.
However, consult manufacturer’s
recommendations for use with plastic
tubing and ensure temperature and
pressure do not exceed the maximum
ratings of the tubing.
10.11 Heaters, Flues, Vents
and Recessed Lights
Keep PureFlow PEX tubing a
MINIMUM of 12" vertically and 6"
horizontally from sources of high
heat such as gas fl ue vents, heating
appliances or electric motors.
Concerning recessed lighting
(including low voltage types) and
proper installation clearance, Viega
recognizes the following types
of lighting fi xtures: “Type IC” or
Maintain a minimum 12" of vertical
and 6" of horizontal clearance from
recessed lights and appliance or
heater vents.
6" minimum
12" minimum
“Inherently Protected,” which allow
direct contact with thermal insulation
and other combustible materials,
and “Type Non-IC,” which require a
minimum clearance of 3" to thermal
insulation. If room does not allow
for the minimum clearance spacing
specifi ed by Viega, then the PEX
tubing must be insulated with a
suitable pipe insulation capable of
withstanding the specifi c maximum
temperatures generated by the fi xture.
Minimum clearance between any pipe
insulation and fi xture shall be per the
requirements of the fi xture type and
local building codes.
Forced air heating ducts and PVC
power vent fl ues are not generally
considered sources of high heat.
These areas of installation should be
rechecked after further construction
and other mechanical systems have
been installed.
In cases where light leakage (direct
beam) from a UV generating light
source (special lighting or heating
type lamps) is possible, tubing must
be adequately protected with light
blocking insulation.
A minimum of 18" of metallic piping
is required between a gas fi red water
heater and PEX tubing.
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10.13 Noise and Water
Hammer in PEX
Systems
As with all plumbing materials under
some operating conditions, water
hammer can occur in PEX plumbing
systems. The inherent flexibility
of ViegaPEX drastically reduces
the magnitude of pressure surges
compared with metallic plumbing
materials. Damage to plumbing
components in a PEX system
due to these pressure surges is
highly unlikely, although noise can
sometimes result. Fortunately, there
are solutions to minimize or eliminate
water hammer noise.
• Install fixtures that are not water
hammer prone. As a general rule,
two-handle fixtures are less likely to
cause hammer than single-handle
fixtures. Single-handle shower
valves, which rotate to close and
therefore are difficult to close
quickly, might be good choices.
• Clamping or strapping more
frequently may help prevent
tubing noise. It is very important
that the tubing not be in contact
with wallboard, forced air ducts
or other high resonance articles.
Insufficiently or improperly clamped
or strapped tubing may move during
fixture operation and hit against
these surfaces.
• Install a water hammer arrester at
fixtures where noise is a problem.
A water hammer arrester (AA sized)
installed as close as possible to
the fixture on the cold water side
only will eliminate the source of the
noise (the pressure wave). It should
be noted that even with an arrester,
tubing that is clamped or strapped
insufficiently may still hit against
something as it moves slightly when
the water flow is stopped.
• Avoid operating fixtures in such a
way that causes near instantaneous
shutoff. Simply closing fixtures in a
less abrupt manner can eliminate
hammer noise.
10.14 Shower Valves
PEX lines should only be run
to the inlet connections of tub /
shower valves unless specifically
approved by the valve manufacturer
for other connections.
10.15 Electrical Grounding
Neither ViegaPEX nor FostaPEX
tubing may be used as an electrical
ground. Consult the NEC for
recommended grounding method
when plastic pipe is used.
10.16 Pressure Testing
All PureFlow systems must be
pressure tested in accordance
with local code after installation,
or to at least the system working
pressure. Connections may be
pressure tested immediately after
completion. Refer to section 17.1:
Pressure Testing PureFlow Systems
for specific testing requirements.
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11. Fastening the pureflow system
11.1 Wood Frame
Construction
ViegaPEX and FostaPEX tubing
are ideal for use in wood frame
construction. The ability to bend the
tubing around corners and obstacles
greatly simplifies installation. This
system eliminates the expensive
and time-consuming use of fittings
where tubing turns within a wall, and
eliminates the potential fire hazard of
soldering close to exposed framing
members.
A few rules should be followed when
running PureFlow tubing in wood
frame construction:
• Use nailing plates to protect the
tubing from nails and screws where
it passes through studs
• Suspension clips are optional but
can reduce the potential for noise
• When turning tubing sharply to exit
from a wall, a bend support must
be provided. Either use a drop ear
bend support, drop ear elbow or
a stub out. Neglecting to use a
support will place excessive stress
on the fitting, and the tubing will
not exit perpendicular to the wall
(except FostaPEX).
11.2 Supporting
PureFlow Tubing
Use only plastic tubing supports.
Metal supports may damage tubing.
When running tubing, leave a small
amount of slack between fasteners to
account for tubing contraction.
Note that ViegaPEX tubing will
expand or contract 1.1 inches per 100
feet for every 10°F of temperature
change. In long straight runs allow
adequate clearance for this (see
section 10.8). The aluminum layer in
FostaPEX reduces expansion and
contraction, so that it expands only
0.16 inches per 100 feet for every 10°F
of temperature change. This makes
it ideal for locations where expansion
must be minimized.
Tubing should be allowed freedom
to move slightly as it expands. Do
not clip it tightly into place or locate it
where it will be tightly constrained.
Use suspension clips or an approved
plastic insulator where tubing passes
through studs or joists to prevent
abrasion and possible noise as tubing
moves (see below).
ViegaPEX tubing must be fastened at
32" intervals in horizontal runs (see
below), and 32-48" for FostaPEX.
In risers or vertical runs, ViegaPEX
and FostaPEX tubing should be
attached with suspension clips or an
approved plastic insulator at each
floor or ceiling penetration, and every
4 feet in between (see below).
Nailing plates protect tubing
passing through studs and joists
from nails
Suspension clips support tubing
in joist penetrations or anywhere
abrasion is a concern
Tubing supported with U-clip
or lock clip fasteners on
horizontal runs
Suspension clip fasteners used
at floor plate
J-clamp or lock clip fasteners
used to support tubing in vertical
runs between floors
maximum 48"
maximum 32"
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11.3 Steel Construction
The PureFlow system works as
well in steel frame construction as
it does in wood. Where tubing runs
through metal studs, suspension clip
fasteners must be used to protect
tubing from sharp stud edges
(see illustration to the right). Follow
the same guidelines for fastening and
supporting the tubing as for wood
frame construction.
11.4 Concrete
ViegaPEX and FostaPEX tubing may
be run within concrete slabs. All
penetration points must be sleeved
to prevent tubing damage (entry/
exit points, expansion joints, etc.).
Penetrations in walls, etc. may be
sealed with silicone caulk. Do not use
oil-based caulk. Every effort should
be made to use only continuous
lengths of tubing within a slab. If the
use of fittings buried in concrete is
necessary for repairs, all such fittings
must be wrapped with insulation,
noncorrosive tape (no adhesives) or
sleeved to prevent corrosion. When
running tubing within a concrete slab,
the tubing must be fastened to the
reinforcing mesh or rebar every 2 to
3 feet to prevent it from floating up
while concrete is curing.
See section 11.8 for additional
information regarding use of PEX
tubing in direct burial applications.
11.5 Installing Under the Slab
When installing ViegaPEX or
FostaPEX tubing in the ground
under the slab, the tubing should
be snaked from side to side in the
prepared trench. The trench bottom
should be smooth and free of rocks
and debris. Lay the tubing directly
on the trench bottom. Tubing must
be continuously supported by the
trench bottom. Use only continuous
lengths of tubing in or under-slab.
Any connections shall be outside the
slab or in an access box.
PEX tubing must be sleeved at all expansion joints and every point where it enters,
exits or penetrates the slab. For expansion joints that are to be cut, the tubing must be
dipped below the slab to prevent damage.
Elbow sleeves protect tubing
at concrete slab penetrations
Suspension clip
fasteners used to
protect tubing from
abrasion when
passing through
steel studs
Tubing must be fastened to
the reinforcing mesh on rebar
Allow sufficient slack
when tubing is laid in trench
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Trench in poor soil
11.6 Below Grade and
Service Lines
ViegaPEX and FostaPEX tubing may
both be used underground and for
water service piping. When running
lines underground, it is important to
provide a stable, continuous trench
base to support the tubing.
Do not use blocking to support
tubing. PEX tubing can be damaged
by contact with sharp objects. Ensure
that trench bottom and fi ll do not
contain sharp rocks or other items.
In good soil conditions tubing may
be placed directly on trench bottom.
In poor soil conditions (rocky, loose,
etc.) the trench should be excavated
at least 6 inches below the tubing
level and backfi lled with appropriate
material to provide a stable base
(coarse sand, pea gravel or similar).
Always allow suffi cient slack when
tubing is laid in trenches. Snake the
tubing slightly side-to-side to provide
for contraction due to temperature
change. ViegaPEX tubing changes
length by 1.1 inches per 100 feet
for every 10°F temperature change.
FostaPEX tubing changes length by
0.16 inches per 100 feet for every
10°F temperature change.
Backfi ll material must be free of large
rocks, glass or other sharp objects.
Provide suffi cient coverage over
tubing so that expected traffi c loads
will not deform tubing (consult local
codes). Compact this material to at
least 6" above the tube.
Do not install PureFlow tubing where
soil is or may become contaminated
with solvents, fuels or similar
Sleeve to undisturbed
earth with rigid pipe.
Trench in good soil
chemicals. Also do not install tubing
above or below septic tanks, leach
fi elds, pits or cesspools.
Always follow local codes when
installing PureFlow tubing. Consult
standards such as ASTM D2774:
Standard Recommended Practice
for Underground Installation of
Thermoplastic Pressure Piping for
further information.
11.7 Foundation Penetration
Where service lines penetrate
foundation or basement walls, to
prevent shearing or pinching off of
the tube when backfi ll below the
tubing settles, plastic tubing must be
properly sleeved.
If there is an area of over-excavation
through which the tubing must pass,
it shall be sleeved with a larger rigid
pipe (Schedule 40 PVC or equivalent)
to undisturbed earth. The foundation
end of the rigid pipe must also be
supported by the foundation wall.
Slight over-excavations (12" or less)
do not require rigid sleeving when
the area below the tubing is back-
fi lled and well compacted to the
level of penetration. Always sleeve
plastic tubing where it passes through
concrete. Do not use oil-based caulks
or sealants in contact with PureFlow
tubing.
11.8 Direct Burial of PureFlow
Fittings
When direct burying PureFlow fi ttings,
PEX Press fi ttings do not need to be
wrapped; however, Brass PEX Crimp
fi ttings do. When Brass PEX Crimp
fi ttings are put in contact with ground
soil by direct burial, it is the position
of Viega, that these brass fi ttings
and copper crimp rings be securely
wrapped using self-fusing, fully
cured silicone rubberlike tape with a
minimum 0.020" thickness.
Contact a Viega representative
for additional information on approved
wrapping materials.
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11.9 Protecting PEX Tubing
Protect tubing and fi ttings
from UV exposure.
Due to the nature of slab-on-grade
installation, tubing and fi ttings may be
exposed to UV light for unspecifi ed
periods of time.
To prevent damage from UV
exposure, all tubing and PolyAlloy
fi ttings shall be protected with
an opaque covering (black
plastic polyethylene bag or
sheeting) immediately after they
have been installed.
PEX tubing shall be stored under
cover, shielded from direct and
indirect sunlight when the material is
stored for any length of time.
Short exposure times of ViegaPEX,
FostaPEX and PolyAlloy fi ttings not
exceeding the total accumulated
recommended exposure time are
permissible. See sections 3.4, 4.3,
5.4 and 7.2 for more information.
Inform the other trades
working on the same
structure of the plumbing
lines. Common damage
to PEX during construction is from
staples, nails, screws or other sharp
fasteners.
Informing the other trades of the
presence of the lines may help
prevent damage.
PEX tubing should always be
shielded from direct and indirect
sunlight
Protect all exposed tubing with an
opaque covering
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33
12.4 PureFlow PEX Crimp
Brazed Copper
Manifolds
PureFlow PEX Crimp Brazed
Copper Manifolds are available for
use where permanent connections
must be used (concealed locations.)
These are offered in 4, 6, 8 or 10
outlets. Manifolds are 1" copper with
1" or 3/4" crimp inlets and 1/2" PEX
crimp outlets
12.5 PureFlow MANABLOC®
Homerun Manifold
Plumbing System
Viega offers the industry’s leading
homerun manifold solution:
MANABLOC. MANABLOC has been
in use for more than 20 years with
exceptional performance and added
value to end users. It provides faster
hot water delivery times, balanced
water delivery and less pressure
drop during multiple fixture use.
MANABLOC is compatible with all
PureFlow fitting systems. Please refer
to section 14.
12.1 General
The use of manifolds can
simplify installation of the plumbing
system, as well as eliminate hidden
fittings in walls and ceilings. Viega
offers several different manifolds
to meet a variety of applications,
whether it is a homerun or a
combination installation.
12.2 PureFlow PEX Press
Brazed Copper
Manifolds
PureFlow PEX Press Brazed Copper
Manifolds are available for use where
permanent connections must be
used (concealed locations). These
are offered in 3, 4, 5, 6, 8, 10 or 12
outlets. Manifolds are 1" copper with
male or female solder inlets and
1/2" PEX Press outlets. The end of
each manifold is closed, but can be
cut off for through runs or joining to
make larger manifolds. The manifolds
can be fastened using any standard
fasteners for 1" tubing such as
Viega Lock Clips.
12.3 PEX Press ProPress
Manifolds
PEX Press ProPress manifolds
are modular in design to allow for
easy assembly and flexibility on
the job site. They may be used
where permanent connections are
necessary (concealed locations).
Copper Manifold Dimensions
PEX Crimp Manifold Dimensions
These manifolds have a 3/4" or 1"
ProPress inlet with 1/2" or 3/4" PEX
outlets. The open ends, one straight
and one with a ProPress connection,
enable the manifolds to be connected
together on the job site to create as
many outlets as needed. In addition,
these manifolds are available with
1" ProPress inlet and 1/2" ProPress
outlets that may be assembled with
1/2" ProPress Manifold Valves or
the Press Copper Fitting Adapter,
to create as many valved outlets
as needed. The ProPress Tool is
required for connections.
12. Installing manifolds and fittings
Number of
Outlets
Manifold Length
(L)
4
10-11/16"
6
14-11/16"
8
18-11/16"
10
20-11/16"
Number of
Outlets
Manifold Length
(L)
3
8"
4
10"
5
12"
6
14"
8
18"
10
22"
12
26"
PEX Press ProPress
Manifold Dimensions
Number of
Outlets
Manifold Length
(L)
1
3-3/8"
3
7-5/16"
ProPress Manifold Dimensions
Number of
Outlets
Manifold Length
(L)
1
3-11/16"
3
7-5/16"
PEX Press ProPress Manifold
PEX Press Brazed Copper Manifold
MANABLOC Homerun Manifold
Plumbing System
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12.6 Stub Out Options
The PureFlow system includes fittings
to accommodate most plumbing
needs. Stub outs are available for a
variety of fixture situations, as well as
fittings and valves to connect to other
plumbing materials and fixtures.
Standard stub outs with 90-degree
bends and a closed end to facilitate
pressure testing are available in either
3/8" or 1/2" PEX x 1/2" Copper.
Also, PEX Press Copper tub els and
PEX Crimp shower valve adapters are
available for easy connections to tub
and shower valves.
Drop ear elbows provide a 1/2" or
3/4" F NPT threaded connection at a
wall or floor penetration, as well as a
flange for securing the fitting.
Drop ear bend supports allow
ViegaPEX tubing to be directly
stubbed out of a wall. These supports
allow the tubing to make the tight
bend necessary to exit the wall at a
90-degree angle, as well as providing
a flange for securing the support.
The exposed tubing can then be
connected to a valve, using an
optional chrome sleeve to cover the
tubing if desired.
1/2" snap-in bend supports are also
available with a metal mounting
bracket (sold separately) for quick
and easy stub outs with 1/2"
ViegaPEX tubing.
Seven stub out locations and
numerous nail holes make this a
versatile option for stubbing out any
number of lines, or supporting tubing
near manifolds.
12.7 Copper Connections
Fittings are available to adapt
PureFlow tubing to both copper
tubing and copper fittings. Copper
tubing adapters slip over copper
tubing to provide a sweat or
ProPress connection. Always make
the sweat connection to the fitting
before connecting PEX to avoid heat
damage to the tubing.
Copper fitting adapters fit into
copper fittings to mate PEX to
standard sweat or ProPress fittings.
As with copper tubing adapters,
always make sweat connections
prior to PEX connection to avoid
tubing damage.
Copper Tubing Adapters
Press ProPress Adapter
Copper Fitting Adapters
Copper Stub Out
Copper Straight Stub Out
Snap-in Bend Supports with Bracket
Copper Tub El
Shower
Valve Adapter
Drop Ear
Elbow
Drop Ear
Bend
Support
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12.8 Threaded Connections
The PureFlow system also provides a
number of fittings to adapt ViegaPEX
and FostaPEX tubing to NPT threads.
In addition to the NPT drop
ear elbows already mentioned,
male and female adapters and
male NPT elbows provide
threaded connections.
The threaded connection should
always be made before the PEX
connection to avoid twisting the
PEX connection.
Male Adapters
Female Adapters
PureFlow
NPT Elbows
12.9 Valves
In-line ball valves are available for use
with PureFlow tubing. These brass
finish valves may be used anywhere
an in-line valve is needed.
Stop valves have 3/8" or 1/2"
PEX inlets and 1/4" CTS (3/8" O.D.)
riser outlets.
Both straight and angled versions
are available depending on
installation requirements.
Compression stop valves provide
a compression fit over ViegaPEX
tubing and a connection to a 3/8"
O.D. riser. Use of included insert
stiffener and plastic ferrule are
required when connecting ViegaPEX
tubing to the supply side of a
compression stop valve.
After installation, retighten all
compression fittings after 30
minutes to ensure a watertight
seal. (Compression valves are not
designed to work with FostaPEX.)
In-line Ball Valve
Compression Angle Stop Valve
PEX to 3/8" O.D. Riser
1/4 Turn Straight Stop Valve
PEX Press to 3/8" O.D. Riser
1/4 Turn Angle Stop Valve
PEX Press to 3/8" O.D. Riser
Multi Turn Angle Stop Valve
PEX Crimp to 3/8" O.D. Riser
Multi Turn Straight Stop Valve
PEX Crimp to 3/8" O.D. Riser
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WATER CLOSET CONNECTIONS
Tighten fixture nut hand tight plus
an additional 1/4 turn. Check all
connections for leaks.
DO NOT OVERTIGHTEN.
RISER CONNECTIONS
FAUCET CONNECTIONS
LAV or KITCHEN
Thread fixture nut onto fixture
shank. Tighten fixture nut hand
tight plus an additional 1/2 turn.
Slide compression nut and
supplied plastic ferrule over
tube as shown. The long taper
of the ferrule goes toward
valve. Tighten compression nut
according to valve manufacturer’s
recommendations.
Tighten fixture nut hand tight plus
an additional 1/4 turn. Check all
connections for leaks.
DO NOT OVERTIGHTEN.
HOSE BIBB CONNECTIONS
Hose bibbs supported by the
structure can be connected directly.
Freestanding hose bibbs
shall not be supported by
ViegaPEX. Well-anchored
dropear fittings or metal
pipe shall be used to
install hose bibbs.
Free standing hose bibbs shall
not be supported by ViegaPEX.
Well-anchored drop-ear
fittings or metal pipe shall
be used to install hose
bibbs.
Hose bibbs supported by the
structure can be connected directly.
HOSE BIBB CONNECTIONS
57003
43620
61020
40323
43600
61000
57002
40333
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13. PUREFLOW MANABLOC SYSTEM DESIGN AND SIzING
The 2006 International Plumbing Code®
(IPC) and the 2006 Uniform Plumbing
Code™ (UPC) recognize and list these
ASTM standards within their respective
mandatory standards and/or approved
material sections.
The MANABLOC is IAPMO listed to the
UPC utilizing both 3/8" and 1/2" PEX
tubing sizes for distribution.
Sizing of Parallel Water Distribution
Systems (MANABLOC) are addressed
in both the IPC and UPC 2006
plumbing codes.
In the IPC, section 604.5 Size of fi xture
supply states, “The minimum size of
individual distribution line utilized in
gridded or parallel water distribution
systems shall be as shown in Table
604.5.” This table includes 3/8", 1/2"
and 3/4" size tubing. In the UPC,
section 610.4 it states, “Listed parallel
water distribution systems shall be
installed in accordance with their
listing, but at no time shall any portion
of the system exceed the maximum
velocities allowed by the code.” The
MANABLOC’s IAPMO UPC listing says
to install per the manufacturer’s current
installation instructions. Therefore, these
instructions shall be used to size and
install these types of systems.
13.4 Valve Requirements for
Parallel Systems
The IPC and UPC codes address
valves in sections 604.10.3 Valves,
and 605.5 respectively, which allow
the use of manifold valves in parallel
systems in lieu of valves at the fi xture,
as long as they are installed at the
manifold and are identifi ed with the
fi xture being supplied.
13.1 General
The general sizing information
shown may be appropriate for many
MANABLOC installations. These
recommendations are based on fl ow
rates of typical fi xtures that require 8
psi residual pressure.
For more complete and defi nitive
sizing information for distribution
line length limitations, request the
MANABLOC Tube Size Guide from
your local supplier or from Viega.
13.2 Supply and Distribution
Line Sizing
Typical supply line size:
3/4" up to 2-1/2 baths
1" up to 4-1/2 baths
Typical distribution line size:
3/8" up to 2-1/2 GPM
ixture fl ow requirement (lavs,
toilets, bidets, bar sinks,
kitchen sinks, dishwashers,
some showers (no tub fi ll)*
and some washing machines)**
1/2" up to 4 GPM fi xture
fl ow requirement (hose bibbs,
tubs, showers, washing
machines, whirlpool baths,
soaking tubs, etc.)
* Due to the many types of shower
valves, it is recommended that you
consult the valve manufacturer’s
literature to determine the actual fl ow
rate and required residual pressure
demands of the fi xture. Use the
MANABLOC Tube Size Guide to
determine distribution line size and
length limitations.
**Some washing machines use a
timer instead of a water-level sensor
to determine when the machine has
been fi lled with the proper amount
of water. There are cases in which
low supply pressure or excessive
distribution line length may cause
some machines to fi ll to a level less
than designed. Consult the washing
machine manufacturer’s literature
to determine the actual fi ll rate and
residual pressure requirements for
distribution line size.
Hose Bibb Note: If a hose bibb is
primarily for irrigation purposes, it
should be supplied from the main
service line prior to the MANABLOC.
The service line needs to be sized
appropriately for the additional
water demand. A typical residential
plumbing system cannot be
plumbed with all 3/8" distribution
lines. It is the decision of the user to
choose a combination of both 3/8"
and 1/2" lines or to upsize the entire
system to 1/2".
However, supplying fi xtures
with 1/2” lines when it is
unnecessary for the fi xture
demand, will increase the wait
time for hot water delivery to those
fi xtures. The best water and energy
savings of a MANABLOC system
are realized when distribution lines
are sized according to the fi xture
demand and the length of the
individual line (see the MANABLOC
Tube Size Guide for details on sizing
a typical system).
A PEX Press and PEX Crimp
MANABLOC comes with 1/2" ports
that are designed to fi t both 3/8" and
1/2" PEX port adapters.
The adapters are available to purchase
separately (bags of 6) and adapt to
these different PEX tube sizes.
Note: Each port converted to a
larger or smaller size requires one
adapter and one PEX Crimp ring or
PEX Press sleeve (sold separately).
13.3 Plumbing Code
Compliance (Parallel
Systems)
The MANABLOC parallel water
distribution system meets the
ASTM F877, standard specifi cation
for cross-linked polyethylene
(PEX) plastic hot and cold water
distribution system utilizing ViegaPEX
tubing meeting the requirements
of the ASTM F876, standard
specifi cation for cross-linked
polyethylene tubing.
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Cold Water
Supply
Inlet
or Outlet
Y-Block
Cold Port(s)
Hot Port(s)
Valve Key
Hot Water
Supply Inlet
Port Valve
Cold Port(s)
Plastic Mounting
Bracket
Cold Water
Supply Inlet
or Outlet
14.1 General
Use the same precautions outlined
in section 10 of this guide for proper
handling of the PureFlow tubing
when installing the MANABLOC.
Components utilized in the
MANABLOC plumbing system
consist of ViegaPEX, ViegaPEX
Ultra, and FostaPEX cross-linked
polyethylene tubing, fi xture transition
fi ttings, water service swivel
connections, compression port
connections and the MANABLOC
control unit. The MANABLOC and
ViegaPEX tubing are manufactured to
national and international standards
and are listed by recognized third-
party agencies.
14.2 Overview and Carton
Contents
Additional package contents include:
• Valve T-Handle
• Instruction Packet — to be left at
installation site
• Port Labels
14.3 Location
Before installing the MANABLOC,
review the following instructions.
NOTE: The MANABLOC is much
like an electrical breaker box. When
a fi xture needs repair, the line to
that fi xture may be shut off at the
MANABLOC, eliminating the need to
shut down the water supply for the
entire house.
This feature requires that the
MANABLOC be accessible after
installation.
1. Under no circumstances shall
the MANABLOC be located in
a permanently covered area
(behind sheetrock, plywood,
paneling), or where freezing
temperatures may occur. Do
not install in direct sunlight.
THE MANABLOC MUST BE
ACCESSIBLE and there shall be
suffi cient clear area in front of the
MANABLOC to provide access.
2. When local code allows, mount
the MANABLOC unit in a fi re
rated wall, provided an access
door meeting the same rating
requirements as the wall is
installed over the access opening.
14. INSTALLING THE MANABLOC
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3. When installing the MANABLOC
in a location other than between
studs, provisions must be made to
support the tubing runs as they exit
the MANABLOC. (See section 15.3).
4. Any installed cover panel shall allow
access to the MANABLOC and its
mounting screws, the port valves,
distribution line connections and
supply line connections.
5. To maximize potential
water and energy savings, the
MANABLOC should be mounted
as close as is practical to the hot
water source, taking the following
into consideration:
a. When the MANABLOC is
mounted above the water
heater, there shall be a minimum
of 36" of connecting tubing
between the water heater and
the MANABLOC to reduce the
chance of heat stacking.
b. When the MANABLOC is
mounted beside the water heater
and is connected with tubing
incorporating a horizontal flow,
there shall be at least 18" of
developed tube length. Mounting
the MANABLOC within 8 feet of
developed tube length of the water
heater will minimize delivery time
of hot water to individual fixtures.
The MANABLOC may be mounted
closer than 12" to the hot water
source (tank) if it does not exceed
the minimum allowable vertical
and horizontal spacing outlined in
this section.
c. Install the unit in an area that is
centrally located to the most dense
concentration of served fixtures.
Some applications will require
that the MANABLOC be mounted
farther than eight (8) feet from
the hot water source. See design
factors for installing a parallel
system on page 8 for suggestions
on reducing hot water delivery
times in these instances.
6. DO NOT install the MANABLOCwithin
a continuously recirculating hot
water plumbing loop. The
MANABLOC, however, may be
supplied from a recirculating hot
water loop. (See figure below.)
7. Position the MANABLOC so that it
can be securely fastened through
the holes provided in the mounting
brackets. The mounting surface
should be as flat as possible so
as not to induce any twisting or
bending forces on the unit. The
45716 Mounting Straps simplify
mounting between studs on
16" centers.
14.4 Valve Operation
A MANABLOC system, which has
valves on all of the outlet ports, does
not require stop valves at the fixtures.
However, the Authority Having
Jurisdiction (AHJ) may require stop
valves at some fixtures.
If the MANABLOC must be mounted
farther than 8' from the hot water
source, the MANABLOC may be
supplied from a recirculating hot
water loop with ViegaPEX CL-R
listed PEX tubing.
Cold
Hot
Cold Supply
Hot Return
Cold Supply
Circ Pump
Water Heater
Hot Supply
Check
Valve
PEX
PEX
PEX
Continuously Recirculating Hot Water Plumbing Loops
MANABLOC Location
18" to 8' developed
tube length from
water heater
36" minimum
connecting tube
vertically to water
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Note: these valves are
fi eld-repairable. Contact Viega
Customer Service for more
information on this procedure.
If a main inlet/outlet will not be used,
it must be capped (use Stock
Code 53601).
The main service line to the
MANABLOC may include a main
shutoff valve, as required by local
code. Although a shutoff valve for the
main service line at the MANABLOC
itself is not required, it can be a
benefi cial option for a homeowner
and is recommended.
Local code may also require the
installation of a check valve, PRV
(pressure reducing valve), back fl ow
preventer, etc. To prevent debris
and other particles from entering the
system, a strainer may be installed in
the service line.
14.5 Domestic Hot Water
Circulation Systems
ViegaPEX and the MANABLOC
can be used in continuously
recirculating domestic hot water
plumbing loops, provided:
• The plumbing loops operate with
water temperatures of 140°F or
lower, as required by most model
plumbing codes
• The recirculating loop is for
supplying hot water more quickly
to the MANABLOC, not to
circulate through the MANABLOC
or the distribution lines
DO NOT include the
MANABLOC within a
continuously recirculating loop.
14.6 Multiple MANABLOC
Installations
If a home requires multiple
MANABLOCs to service the number
of fi xtures in the home, these
guidelines should be followed if the
MANABLOCs are closely located to
each other.
• Consider dividing high demand
fi xtures between the units
• Consider a reasonable division, i.e.
upstairs/downstairs, east/west or
front/back
Locating a Remote MANABLOC
A remote MANABLOC is sometimes
recommended to achieve maximum
effi ciency from your MANABLOC
system. Advantageous when the
line lengths are excessive from
one centralized MANABLOC unit.
When the home requires more
than one unit due to the number of
fi xtures or size of the home, consider
locating a remote unit near an
outlying group of fi xtures.
1 4.7 ViegaPEX General
Design/Installation
Practices
The following are general guidelines
to consider when installing ViegaPEX
tubing with a MANABLOC system.
Please refer to section 10 of this
installation guide for more detail on
PEX tubing installations:
Insulating each PEX tube
1.
individually or as a group is not
necessary if the PEX tubing is
installed within the insulation
envelope of the structure, i.e. the
heated area. For example, the
tubing may be installed under the
insulation in the attic or within an
interior wall of a heated space.
Install a minimum 18" of metallic
2.
or other piping between the water
heater and PEX. For electric water
heaters, it is permissible to connect
directly to the inlets and outlets
with a brass swivel elbow or
straight brass swivel fi tting.
Protect the PEX tubing with
3.
non-metallic sleeving material
where it enters and/or exits a
slab or at mass penetrations. PEX
need not be sleeved its entire
length within the slab. However,
full-length sleeving is allowed.
Penetrations through concrete
walls may be sleeved with a
larger size metal or plastic tube.
Protect the tubing from any sharp
edges where it enters and exits
larger sleeving material.
COLD WEATHER CAUTION!
The thermoplastic
components of the
MANABLOC, like all thermoplastics,
have decreased resistance to
impact under freezing conditions
and can be damaged. Care must be
exercised when installation occurs
in freezing conditions.
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BEFORE INSTALLING THE
MANABLOC, MAKE SURE THE
LOCATION REQUIREMENTS HAVE
BEEN MET.
Take extra caution when handling the
MANABLOC in temperatures that are
below freezing. Tubing penetrations
may require sleeving or the installation
of an insulator.
When the tubing penetrates at an
angle in relation to the hole, it may
be subject to a sharp edge that can
damage the pipe. Acceptable sleeving
materials include fl exible plastic tubing,
foam pipe insulation or an approved
plastic insulator.
PEX tubing should always
be shielded from direct or
indirect sunlight.
PEX tubing shall be stored
under cover, shielded from
direct and indirect sunlight
when the material is stored
for any length of time. Short
exposure times, of ViegaPEX,
FostaPEX and PolyAlloy
fi ttings, not exceeding
the total accumulated
recommended exposure
time are permissible.
See the PureFlow Water
Systems Installation Manual
for more information.
It is not necessary to sleeve PEX when
penetrating wooden framing members or
non-metallic fi nished or unfi nished walls.
However, if there is a doubt, sleeve the
pipe or install an insulator.
Sleeve all penetrations of
metal, metal studs and
masonry or concrete.
When penetrations must be sealed
for air infi ltration purposes, there are
several options available. A good grade
of silicone, acrylic or siliconized acrylic
caulking (DO NOT use oil-based caulks),
most canned expanding foams and
open- or closed-cell pipe insulation are
good sealing materials and may be used
in direct contact with PEX tubing. Other
materials may be used provided they do
not cause short- or long-term damage to
the PEX tubing.
If there is no information available
on the compatibility of the proposed
sealing material, wrap the tubing with
several layers of aluminum foil in the
area of contact and extending a few
inches on both sides before applying
the sealing material.
Most building codes require the use of
a fi re-stopping compound when tubing
penetrates a fi re-rated wall. There are
a number of fi re-stopping compounds
available that have been listed for use
with PEX tubing. These compounds
come in standard caulking tubes and are
identifi ed as water based, acrylic or latex.
Consult the compound manufacturers’
instructions for proper application.
DO NOT APPLY CHEMICALS
TO THIS MANABLOC
PureFlow MANABLOC must be
protected from UV exposure
and petroleum products
which can damage them. In the event
of incidental UV exposure during
storage, installation and handling,
combined exposure shall not exceed
15 days.
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15. MOUNTING THE MANABLOC
15.1 Mounting the
MANABLOC Between
Studs
NOTICE! Please leave this installation
guide for the homeowner's reference.
Local code may also require
additional labeling directly adjacent
to the MANABLOC or on the inside
of any cover panel.
Dimensions in these instructions are
for 16" stud centers, and must be
adjusted for other stud spacing.
Once the general location of the
MANABLOC has been determined
(see section 14.3 for guidelines), the
MANABLOC may be mounted to a
suitable surface between a pair of
adjacent studs. For 16" stud spacing,
the 45716 Mounting Straps can
simplify installation.
Tools Required
• Electric Drill
• Pencil or Pen
• Framing Square
• Tape Measure
• 3/4" and 1-1/4" Wood Drill Bits
• #2 Phillips Head Screwdriver
• Permanent Marking Pen*
• Tubing Cutter - Stock Code 21304
or 21307
• PEX Press/Crimp Tool(s)*
• MANABLOC Wrench* - Stock Code
50631(Compression Blocs only)
Additional Materials
• Wood or Drywall Screws - 1/2" or
longer
• 1/2" or 3/4" Plywood - only required
when not mounting between studs
• Nylon Ties - Stock Code 43714
• PEX Distribution Line Tubing
• Supply Line Tubing
• MANABLOC 1" Swivel Supply Fittings
• Fixture Transition Fittings
• Tubing Clamps and Hangers
• MANAPANEL Access Panel*
• Tubing Uncoiler*
• Tube Turnouts (recommended)
* Optional or may not be required for
some installations
1. Lay the MANABLOC, plastic
brackets down, on a suitable
fl at surface that is large enough
to accommodate the full length
of the MANABLOC. Place
a 45716 Mounting Strap under
each plastic mounting bracket
(located at the top and bottom
ends of the MANABLOC). Attach
the plastic mounting bracket at
one end of the MANABLOC to
the two outer center holes of a
Mounting Strap using the
provided self-tapping pan-head
screws. The screw heads must
be on the accessible side of the
mounting strap. Repeat at the
other end of the MANABLOC.
Tighten screws securely.
2. Standing behind the studwall,
measure up from the fl oor and
make a mark on the back of one
of the studs to represent the top
of the MANABLOC.
(See illustration.)
This mark should be between 4
feet and 6 feet from the fl oor but
may be at any height, provided
the height will allow all valves on
the MANABLOC to be accessible.
With a framing square or level,
transfer and mark the noted height
on the other stud.
NOTE: A residence intended for
disabled persons may require that
the MANABLOC be mounted lower
in the wall to provide access.
3. Standing behind the stud wall,
hold the MANABLOC facing
away from you and align the top
of the UPPER 45716 Mounting
Strap to the line on the stud that
you made in Step 2. Loosely
attach this Mounting Strap fl ush
to the back outer edge of one
stud using a 3/4" or longer drywall
or other suitable wood screw (A).
See illustration.
4. Line up the LOWER Mounting
Strap with the back outer edge of
the stud and attach it in the same
manner (B). Attach the remaining
strap ends (C & D) to the other
stud, and tighten all screws.
5. Standing in front of the wall, using
a framing square or straight edge,
mark the center line position of the
top and bottom ports onto both
studs (see illustration).
Mark the centers of the top and bottom
MANABLOC ports (A, B)
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6. Detach the MANABLOC from its
Mounting Straps (or 1 x 4s) and
remove it from the installation area
to prevent wood chips or other
debris from falling into the unit.
7. Transfer the port location
marks made in step 5 to the
insides of the stud cavity using
a square and pencil.
8. Measure 1-5/8" from the mounting
surface. Draw a vertical line on the
studs that passes through each
of the horizontal port center lines
marked in step 7 (see illustration
below). Be sure to mark the inside
of both studs.
9. Push a small nail through the
printed center line at one end
of the Drill Guide (A). Push the
nail into the cross formed where
the top port mark intersects with
the 1-5/8” mark. Tap the nail into
the stud to hold the Drill Guide
in place.
10. Push a small nail through the
printed center line on the lower
end of Drill Guide with the center
line of the port. (B). Tap the nail
into the stud to hold the Drill
Guide in place.
11. Using an awl, nail or other
pointed tool (C), mark the stud by
tapping through the Drill Guide at
each printed center line between
the two nails.
12. Carefully remove the Drill
Guide and repeat the marking
procedure on the adjacent stud.
13. Drill 3/4" holes through both
studs at each marked location.
Be sure to hold the drill level
perpendicular to the stud to
prevent drilling holes at an angle.
Remove any splinters or burrs
made during drilling.
14. Mark and drill any holes for
main water supply and hot water
supply/return lines at this time. A
1-1/4" bit will provide adequate
clearance for 3/4" or 1" tubing.
The tubing shall enter and/or exit
the MANABLOC in a straight
line so as not to induce bending
stress on the MANABLOC.
Necessary elbows, couplings
and tees are allowed in the main
water supply lines.
15. Reattach the MANABLOC to the
mounting straps.
When the MANABLOC is
installed prior to wall fi nishing
operations, the unit MUST be
protected from paint, texture
compounds and drywall dust.
NOTE: The wall in which the
MANABLOC is mounted must be
accessible from both sides during
installation to use the 45716
Mounting Straps.
15.2 Mounting the
MANABLOC Between
Studs Without Use of
45716 Straps
If not using the 45716 Mounting
Straps, this procedure applies:
1. Cut two pieces of lumber (1 x 4 - or
3/4" plywood — about 3-1/2" wide)
to a length that provides a snug fi t
BETWEEN two studs.
Drill 3/4" holes for
distribution lines;
1-1/4" holes for
supply lines.
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2. The top of the MANABLOC
should be between 4' and 6'
from the floor (but may be at any
height provided that it maintains
accessibility to all of the ports on
the MANABLOC). Make a mark
near the back of the inside of one
stud that would represent the top
of the MANABLOC. With a framing
square or level, mirror the mark on
the inside back of the other stud.
3. ATTACHING THE MANABLOC
BETWEEN THE STUDS:
a. Measure the total length of
the MANABLOC.
b. Attach the first (UPPER) 1 x 4
inside and flush to the back of the
studs (see TOP VIEW on previous
page) at a height where the center
of its width is centered on the
marks from step 2.
c. Attach the remaining (LOWER)
1 x 4 inside and flush to the back
of the studs at a distance below the
upper 1 x 4 that is equal to the length
of the MANABLOC (step 3a) when
measured from the top of the upper
1 x 4 to the bottom of the lower
1 x 4. See FRONT VIEW illustration.
4. CENTER THE MANABLOC IN
THE STUD CAVITY: Attach the
MANABLOC to the 1 x 4s with
four 1/2" - 3/4" drywall screws
(DO NOT OVERTIGHTEN).
5. Continue to section 15.1 step 5 to
finish installation.
5. Center the MANABLOC on
the base both vertically and
horizontally as shown here.
Attach the MANABLOC to the
mounting base with four 1/2" or
longer drywall or wood screws
through the holes in the plastic
brackets on the MANABLOC.
(DO NOT OVERTIGHTEN)
6. As the distribution lines are
connected to the MANABLOC
(see section 16.2), ensure that the
tubing exits the unit at a 90-degree
angle to the center line of the
MANABLOC so as not to induce
bending stress on the MANABLOC.
15.3 Mounting the
MANABLOC Without
Studs, Surface Mount
1. A suitable base for the MANABLOC
can be constructed from a section
of 1/2" or thicker plywood that is
a minimum 22-1/2" wide and
slightly longer than the overall length
of the MANABLOC.
2. Securely attach a length of 2 x 4,
or other suitable framing material
with a thickness of 1-1/2" and about
3-1/2" wide on the left and right sides
of the mounting base running the
full-length of the MANABLOC (see
illustration below). The 2 x 4s will be
used to secure the distribution lines
at the correct height as they exit the
MANABLOC. (Support clamps not to
exceed 6" spacing from end of ports.)
3. Attach the mounting base to the
structure in a suitable location (see
Section 14.3). The base should
be mounted so the top of the
MANABLOC is between 4 feet and
6 feet from the floor but may be at
any height provided that the height
maintains accessibility to all the
ports on the MANABLOC.
4. The mounting base must be
firmly attached to a structure solid
enough to support, at a minimum,
the weight of the MANABLOC filled
with water. The base should be
square and level.
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7. When attaching the distribution
line tubing to the 2 x 4 supports,
be sure to use appropriately sized
Viega tubing clamps (For example,
use stock code 52 000 for 3/8"
tubing and stock code 52 020 for
1/2" tubing).
Use one clamp per tube to ensure
that the tubing is held securely.
Position clamps NO FARTHER
than six (6) inches from the end
of the port. DO NOT pull tubing
tight. Leave at least 7" of slack
per 50' of tubing run. This is to
accommodate for any expansion
and/or contraction of the tubing
caused by ambient air or water
temperature changes.
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4. For the best results, connect the
distribution lines to fi xtures and
the MANABLOC immediately
upon installation. Label the end-
use fi xture on the MANABLOC
cover plate next to the port.
Self-adhesive labels are supplied with
the MANABLOC. Mark tubes pulled
as a bundle or those not connected
immediately at both ends with a
permanent marker to designate the
fi xture supplied.
5. Since plumbing fi xtures are
generally located in groups, and
there may be several ViegaPEX
distribution lines running
to approximately the same
location, it is easiest to run these
distribution lines bundled together.
Hot and cold lines may be run
in the same bundle. For a neat
appearance, tie bundles with
nylon ties (Stock Code 43714
or 43701 or plastic strapping at
regular intervals.
NOTE: Bundles shall be suffi ciently
tied for tubing support but shall
NOT restrict tubing expansion
and contraction caused by
temperature variations.
CAUTION: DO NOT
USE DUCT TAPE
FOR BUNDLING.
Duct tape will not permit
tubing movement.
6. Bundles can be supported with
hangers designed for larger
tubing sizes.
16. INSTALLING MANABLOC DISTRIBUTION LINES
16.1 Installing MANABLOC
Distribution Lines
Run distribution lines continuously
in the most direct route from the
MANABLOC to the fi xtures.
A distribution line may contain a
coupling or other fi tting for purposes
such as repairing a damaged section
of tubing, handling a change of
direction that cannot be made within
the minimum bend radius guidelines,
accommodating a fi xture location
change that requires a longer line, or
to supply a low-demand accessory
(i.e., ice maker). However, several
pieces of shorter tubing should not be
connected with fi ttings for the purpose
of using up leftover lengths of tubing.
NOTE: It is the responsibility of
the installer to ensure that further
construction, fi nishing and other
mechanical system installations do
not compromise the MANABLOC
plumbing system as installed
according to these instructions.
1. Tubing coils are usually placed at
the MANABLOC location and tubing
is pulled to the fi xture through stud
cavities, holes drilled overhead
in fl oor joists, etc. Several tubes
may be pulled at one time. Viega’s
color-coded ViegaPEX tubing helps
prevent cross-connections.
2. Do not pull tubing tightly. Some
slack (7" per 50') is necessary
to accommodate expansion and
contraction. Leave enough excess
tubing at the beginning and end of
runs to make connections without
putting strain on the tubing.
3. Exercise care when pulling PEX
tubing to prevent cutting or
abrading. Take care to prevent
kinking of the coiled tubing. If
kinking or cutting occurs, cut out
the damaged section and install
a coupling.
7. The 43714 or 43701 can be used
to support PEX lines directly from
wooden framing members.
Any plastic cable ties capable
of supporting the weight
of the tube or
bundle when
fi lled with water
can be used.
8. Holes drilled
through studs,
joists, plates,
headers, etc.
must be large
enough to
accommodate
tubing bundles
without binding
to allow free
movement. Several
smaller holes (accommodating a
few lines each) may be preferable
to drilling a bundle-size hole. In no
case should the hole size exceed
building code guidelines, as
this could weaken the structural
support members.
For more detailed instructions, refer
to section 10 of this guide.
16.2 Connecting
Distribution Lines
to the MANABLOC
PEX Press, PEX Crimp and
Compression connection models
are available and included with
each MANABLOC model. Supply
connections are not included and
must be ordered separately.
UNDER NO
CIRCUMSTANCES
shall any form of thread
sealant (Tefl on
® paste, pipe dope) be
used on distribution line connections.
The carriers present in these
compounds can crack the plastic
port connections, resulting in leaks
and water damage.
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16.2.1 Compression
Connections
(3/8" & 1/2" ports)
THE WATER SUPPLY TO THE
MANABLOC AND THE PORT VALVES
SHALL BE TURNED OFF BEFORE
ATTEMPTING INSTALLATION OF PEX
COMPRESSION CONNECTIONS.
NOT FOR USE WITH
FOSTAPEX
NOTE: The red MANABLOC valves
designate hot ports, the blue valves
designate cold ports. Make sure the
distribution lines are connected to the
correct ports (hot or cold). The use of
color-coded ViegaPEX tubing reduces
the possibility of cross connections.
1. For each distribution line, slide the
Lock-In compression nut (A), Lock-In
insert (B) and the plastic ferrule (C)
onto the tubing in that order. See
illustration below.
The long taper of a 3/8" ferrule (C)
must be TOWARD THE END OF THE
TUBE; a 1/2" ferrule is symmetrical
and may be installed facing either
direction. Insert the stainless steel
stiffener (D) COMPLETELY into the
end of the tubing.
WARNING: DO NOT attempt to
install the Lock-In insert
backwards as it may break.
ALWAYS insert the long portion of the
insert sleeve over the tube fi rst.
DO NOT attempt to use or reuse inserts
that are defective, cracked, broken or
otherwise damaged, as connection
failure will result.
2. Push the tubing into the port socket
(E) until it bottoms out.
Holding the tube so that it does
not back out of the port socket,
slide the white Lock-In insert and
ferrule snugly against the chamfer
inside the port socket.
While holding the tube against the
bottom of the socket, thread the
Lock-In compression nut onto the
port and tighten hand-tight.
3. While holding the tube securely to
prevent turning, fi nish tightening
the nut with the MANABLOC
Wrench (Stock Code 50631) until
the white Lock-In insert appears
between the lugs and becomes
fl ush with the ends of the lugs,
plus 1/4 to 1/2 turn.
Complete the connection as soon as
each distribution line is connected to
the MANABLOC.
WARNING: DO NOT use
slip-joint pliers to tighten the
Lock-In nuts. Use the 50631
MANABLOC Wrench to tighten the
compression connections.
Each valve should be turned
to the open position after
completing each connection,
as shown above.
4. After all connections are complete,
recheck that all of the Lock-In
inserts are visible between the lugs
and are fl ush or protruding slightly
beyond the lugs.
5. As the distribution lines are
connected to the MANABLOC,
they should immediately be
labeled on the cover plate as to
which fi xture that line supplies.
Fixture labels are included
with each MANABLOC. Affi x the
appropriate label to the cover plate
next to the port.
COMPRESSION
CONNECTION
CAUTION
This plumbing system relies upon the
proper tightening of distribution line
compression connections.
Failure to properly complete ALL
connections may result in system
failure. Incomplete or improper
connections can hold pressure during
a system test but may fail at a later
date, resulting in water damage.
DO NOT OVERTIGHTEN
compression fi ttings.
Overtightening of the Lock-In
compression nuts may cause damage
to the tubing, nut, valve or fi tting
body. DO NOT tighten Lock-In nuts
beyond the recommendation of these
instructions (Step 3).
16.2.2 PEX Press Connections
(1/2" ports)
THE WATER SUPPLY TO THE
MANABLOC AND THE PORT VALVES
SHALL BE TURNED OFF BEFORE
ATTEMPTING INSTALLATION OF PEX
PRESS ADAPTERS.
CAUTION
Use only sealing elements
supplied with the adapters.
1. Slide the supplied swivel nut (D)
and a press sleeve (C) 61000 for
3/8" tubing; 61020 for 1/2" onto the
tubing (threads of the nut toward the
end of the tubing).
Insert the barbed end of the fi tting
(B) fully into the end of the tubing
as shown.
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2. Check view hole of sleeve, if tubing
is fully inserted, then press the
sleeve with an appropriately sized
press tool. See section 6 from this
guide for pressing instructions.
DO NOT PRESS TWICE.
3. Ensure sealing element (A) is in
place, then insert the fi tting into the
desired port until the fi tting fl ange
sets fl ush with the end of the port.
4. Slide the swivel nut (D) over the
press sleeve (C) and thread the nut
onto the MANABLOC port. Hand
tighten only!
5. Open the port valve(s) before
turning on the main water supply.
16.2.3 PEX Crimp Connection
(1/2" ports)
THE WATER SUPPLY TO THE
MANABLOC AND THE PORT VALVES
SHALL BE TURNED OFF BEFORE
ATTEMPTING INSTALLATION OF
PEX CRIMP ADAPTERS.
CAUTION: Use only
sealing elements supplied
with the adapters.
NOT FOR USE WITH
FOSTAPEX
1. Slide the supplied swivel nut (D)
and a crimp ring (C) 43600 for 3/8"
tubing 43620 for 1/2" onto the
tubing (threads of the nut toward
the end of the tubing).
Insert the barbed end of the fi tting (B)
fully into the end of the tubing
as shown.
2. Ensure sealing element (A) is in
place, then insert the fi tting into
the desired port until the fi tting
fl ange sets fl ush with the end of
the port.
3. Slide the crimp ring (C) within
1/8" to 1/4" from the end of
tube. Crimp the ring with an
appropriately sized full-circle
crimp tool.
See section 7 of this guide for
crimping instructions.
DO NOT CRIMP TWICE.
4. Slide the swivel nut (D) over the
crimped ring (C) and thread the nut
onto the MANABLOC port. Hand
tighten only!
5. Open the port valve(s) before
turning on the main water supply.
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16.3 Connecting Distribution
Lines to Fixtures
There are a variety of male and
female adapters, sweat adapters,
turn out supports and stub out
adapters to assist in terminating at
the fi xture. Refer to section 12.6
though 12.9 of this guide or the Viega
product catalog.
16.4 Water Supply
Connections
The main water supply shall be
turned off before making water
supply connections.
The MANABLOC water supply
connection uses a special 1" swivel
MANABLOC transition fi tting that
seals with a sealing element.
This connection is used on the cold
water supply and the hot water
supply/return lines. This connection
to the MANABLOC does not require
any form of thread sealant and none
shall be used.
DO NOT USE ANY
FORM OF THREAD
SEALANT TO MAKE
THIS CONNECTION.
NOTE: Water Service connections
to adapt to most types of plumbing
supply materials are available.
Consult the Viega Product
Catalog for a complete listing of
available connections.
1. Connect water service adapters
to water supply piping before
attaching the swivel fi tting to
the MANABLOC (instructions
included with adapters.) Excessive
force from threaded fi ttings, or
solvents from solvent welding
(PVC or CPVC) will cause damage
to the MANABLOC.
Drill all holes in wood
members for water
supply/return tubing BEFORE
mounting the MANABLOC.
2. When using male or female
pipe thread transition fi ttings, to
connect to supply tubing, use only
Tefl on® TAPE to seal pipe threads.
DO NOT use pipe dopes, thread
sealers, Tefl on® pastes, etc.
3. If copper sweat fi ttings are
used anywhere in the MANABLOC
water supply line or water heater
supply/return lines, these fi ttings
must be soldered, cooled and
fl ushed of any fl ux residue before
these lines are connected to
the MANABLOC.
Soldering creates a tremendous
amount of heat, which could melt
the MANABLOC, and solder fl ux
contains strong acids and may
also contain petroleum products.
These compounds can attack the
plastic materials from which the
MANABLOC is made and cause
crazing, cracking and failure of the
MANABLOC, resulting in leaks and
water damage.
4. Ensure that the hot/cold supply
lines are connected to the
correct supply inlet/outlet on
the MANABLOC. Red valves
designate hot ports; blue valves
designate cold ports.
5. Supply lines shall enter and/or
exit the MANABLOC in a straight
line. If bending of the supply lines
is required, the tubing must be
anchored to a framing member
to isolate the bend stress
from the MANABLOC or use a
directional fi tting.
6. After the supply tubing has been
connected to the transition fi tting,
remove the plastic protective cap
from the MANABLOC inlet/outlet
part and thread the swivel nut onto
the threaded male adapter hand
tight only.
DO NOT CROSS-THREAD.
DO NOT ELECTRICALLY
GROUND TO THIS
SYSTEM.
MANABLOC Supply Adapter
(PEX Press shown)
HAND TIGHTEN ONLY
HAND TIGHTEN ONLY
Damage
May Result if
Overtightened
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16.5 Filling and Testing the
MANABLOC
All PureFlow systems must be
pressure tested in accordance
with local code or the system
working pressure after installation.
Connections may be pressure
tested immediately after completion.
Refer to section 17.1: Pressure
Testing PureFlow Systems for specific
testing requirements.
16.6 Draining the MANABLOC
System
If the MANABLOC system has been
filled with water and there exists
the possibility that the ambient
temperature will drop close to
or below 32° F (0° C), then the
MANABLOC unit MUST be drained
to prevent irreparable damage. The
process of draining involves loosening
and removal of 1 or more supply line
connections and 2 distribution lines
from the MANABLOC.
NOTE: Depending on the installation,
some supply connections may be
capped. If that is the case, remove
the cap(s) as instructed below.
1. Turn off all water supply(s)
feeding the MANABLOC. Open
both sides of all fixtures served
by the manifold and leave the
fixtures open during draining.
For each port of the MANABLOC
where there is a distribution line
connected, make sure the port
valve is in the open position.
2. Loosen and remove the bottom
supply connection(s) (or cap(s))
and the lowest pair of hot and cold
distribution lines.
3. As the connections are removed,
most of the water contained in the
MANABLOC main bores and some
of the water in the distribution lines
should purge from the system.
4. Allow to drain until no
water purges.
5. Reattach the supply line(s) or cap(s)
and the distribution lines. Tighten
the supply connections according
to the instructions in section 16.4.
When reconnecting the distribution
lines, DO NOT overtighten the
connections. These only need to be
hand-tight!
NOTE: The procedure described
above will leave a small amount of
water in the MANABLOC unit and,
depending on the installation, may
leave some or most of the water in
the distribution lines. This remaining
water should not cause damage
to the manifold unit or to the PEX
distribution lines in the event of
a freeze. However, for complete
assurance that freeze damage will
not occur, perform the following
additional steps.
16.7 To completely drain the
system:
1. Loosen and remove all of the
supply line connections (or caps)
and all of the distribution lines from
the MANABLOC.
2. Remove the 4 attachment screws
and withdraw the MANABLOC
unit from its mounting. Note: Grasp
the unit firmly before removing
the last attachment screw to
prevent the unit from falling and
being damaged.
3. Completely drain the MANABLOC
unit by inverting the unit several
times until there is no water coming
from any of the supply connections
or ports.
4. To purge the PEX distribution
lines, first make sure that both
sides of all of the fixtures are in the
open position. Using low pressure
air from a tank or compressor,
force the water from the lines by
connecting the air pressure source
to each line one at a time and blow
air through the lines until no water
flows from the fixtures.
5. Reattach the MANABLOC
and reconnect the supply and
distribution line connections.
NOTE: When reconnecting
the distribution lines, DO NOT
overtighten the connections.
Compression connections should
require only about 1/8 turn past hand
tight when reinstalling connections
that were previously tightened to
the specifications outlined in this
installation guide. PEX Press and PEX
Crimp connections only require to be
hand tightened.
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17. PRESSURE TESTING PUREFLOW SYSTEMS
17.1 General
Upon completion of the installation the system shall be fi lled and pressure tested.
When hydrostatic testing, use only POTABLE water.
NOTE: During the initial pressure test period, the system pressure indicated on the gauge may decrease due to the
initial deformation of the pipe, followed by a slow expansion. The pressure drop is dependent on ambient temperature,
system capacity and pressure but shall not be more than 8 psi in an hour.
When pressure testing the MANABLOC, open all connected port valves before fi lling the system with water or air
and pressurizing. If the MANABLOC is fi lled and pressurized before the port valves have been opened, read valve
notice below.
Testing PEX Systems (Branch and Main / MANABLOC)
Test Method
Min/Max Duration (Min)
Max Pressure (psi)
Min Pressure (psi)
Allowable Variance (psi)
Water
15 min/1 hr
100
40
N/A
Air
15 min/1 hr
100
40
8*
NOTICE - VALVE INFORMATION!
Opening a port valve to an empty or unpressurized distribution line may cause valve damage.
To prevent potential valve damage or failure, open the port valves before fi lling and pressurizing the lines. The force of
water rushing to fi ll an empty line can cause the valve’s seal to “clip off,” resulting in incomplete sealing or complete
valve failure.
CARE must be exercised when opening a port valve to an empty or unpressurized line. The fi xture to which the line is connected
should be in the OFF position and the valve must be opened slowly until water starts to fl ow into the line.
DO NOT CONTINUE to open the valve until the line is full and pressurized. Open the valve fully only after the line is up to system
pressure. The fi xture can then be opened to purge the line of air.
Valve stems are replaceable. Order Stock Code 50602.
* If the pressure in the system declines more than eight psi during the 15-minute to one-hour period, repressurize
the system to the original test pressure and retest. If the system pressure declines more than 8 psi again during
the test period, test the distribution line test caps or any other fi ttings in the system with the approved leak detect
solution.
NOTE: Some plumbing fi xtures may not withstand test pressures greater than 80 psi. Consult fi xture manufacturer's
instructions for pressure limitations or plug all distribution lines at the fi xture end. The system shall, at a minimum, withstand
the test pressure, without leaking, for a period of 15 minutes.
WATER TESTING SHALL BE AVOIDED DURING FREEzING CONDITIONS. UNDER NO
CIRCUMSTANCES SHALL THE SYSTEM BE TESTED AT TEMPERATURES LOWER THAN 10˚F (-12˚C).
THE WATER HEATER SHALL BE ISOLATED AND NOT INCLUDED IN THE SYSTEM AIR TEST.
WARNING! PRESSURES USED IN TESTING CAN BLOW UNMADE OR INCOMPLETE
CONNECTIONS APART WITH TREMENDOUS FORCE!
This force is many times greater when air is used as a test medium. To reduce the risk of personal injury, ensure that all
connections are completed before testing. Use only the pressure and time required to determine that the system is leak free.
Viega IM-PF 0609
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17.2 Leak Detection
Leak detection: Use only a mixture of
Original Palmolive Green™ dishwashing
soap (#46100-46200) or Palmolive
Ultra™ (#356140 or 46128) mixed with
potable water at a ratio of 2 ounces of
soap to one gallon of water (mix Ultra at
a ratio of 1.5 ounces per gallon)
NOTE: If such a solution is used, the
antifreeze solution must be sufficiently
concentrated to withstand the lowest
temperature encountered while the
testing fluid is in the system. Antifreeze
solutions should be purged and the
system flushed with potable water prior
to consumer use.
NOTE: If the solution does not show
a leak on any of the caps or fittings,
isolate the MANABLOC by turning
the valves to the “OFF” position,
repressurize if needed, and apply the
same solution to the MANABLOC
manifold components.
When testing a MANABLOC and no
leaks are found on any of the caps
or fittings, isolate the MANABLOC
by turning the valves to the “OFF”
position, repressurized if needed,
and apply the same solution to the
MANABLOC manifold components.
Any connections found to be in
question must be replaced or remade
and the pressure test repeated.
Viega IM-PF 0609
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18. SYSTEM DISINFECTION
18.1 General
Local codes may require system disinfection. When no other method is available, follow the time limitations and exposure
levels show below.
1. Use a chlorine solution and one of the exposure durations listed below:
2. Mix the disinfection solution thoroughly before adding it to the system.
3. The chlorine solution must reach all parts of the system. Open all fixtures (both sides) and flow water until a
chlorine smell is present. As an alternative, chlorine test tablets can be used to detect chlorine at each fixture.
4. The chlorine source for the solution can be, but is not limited to, the following:
5. After the solution has been in the system for the time required by the Authority Having Jurisdiction or the
exposure durations listed in step 1 above, the system shall be flushed completely with potable water.
6. The system must be purged or drained of all water or protected from freezing.
Concentration
Period
Authority
200 PPM
3 hours
IPC/UPC®
50 PPM
24 hours
IPC/UPC®
Chlorine Source
% Active Chlorine
Form
Amount Per 100 Gallon Water
for a 200 PPM solution
Laundry bleach
5.25
Liquid
3 pints (48 oz.)
FAILURE TO FLUSH THE SYSTEM NOTICE!
To prevent reduced service life of system components, disinfection solutions shall not be
allowed to stand in the system longer than 24 hours. Thoroughly flush the system with
potable water after disinfection.
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19.1 Codes
PureFlow is accepted by the following
model codes for use in potable hot and
cold water distribution systems.
UPC - Uniform Plumbing Code
IPC - International Plumbing Code
IRC - International Residential Code
NSPC - National Standard Plumbing
Code
Most state written codes
Check with your local Viega representative
for code compliance in your area.
19.2 Standards
ASTM - American Society for Testing
and Materials
ASTM F876/F2023: Standard
Specification for Cross-linked
Polyethylene (PEX) Tubing -
This standard contains finite dimensional
requirements for SDR9 PEX tubing in
addition to burst, sustained pressure,
chlorine resistance and other relevant
performance tests at different water
temperatures.
ASTM F877: Standard Specification for
Crosslinked Polyethylene (PEX) Plastic
Hot- and Cold-Water Distribution
Systems - This standard contains
performance requirements for SDR9 PEX
tubing and fitting systems. The standard
contains finite dimensional requirements
for tubing, in addition to burst, sustained
pressure and other relevant performance
tests at different water temperatures.
F1807 - This standard contains finite
dimensional requirements for metallic
insert fittings for SDR9 PEX tubing and
other relevant performance tests at
different water temperature.
F2159 - This standard contains finite
dimensional requirements for plastic insert
fittings for SDR9 PEX tubing and other
relevant performance tests at different
water temperatures.
NSF International
ANSI/NSF 14: Plastics Piping System
Components and Related Materials-
This standard establishes minimum
physical and performance requirements
for plastic piping components and related
materials. These criteria were established
for the protection of public health and the
environment.
ANSI/NSF 61: Drinking Water System
Components - Health Effects - This
standard establishes minimum health
effects requirements for the chemical
contaminants and impurities that are
indirectly imparted to drinking water from
products, components and materials used
in drinking water systems. This standard
does not establish performance or taste
and odor requirements for drinking
water system products components
or materials.
ISO - International Standards
Organization
ISO 9001 - This standard is intended
to establish, document and maintain a
system for ensuring production output
quality. ISO 9001 certification is a tangible
expression of a firm’s commitment to
quality that is internationally understood
and accepted. All PureFlow PEX press
fittings are manufactured in ISO 9001
certified facilities.
19.3 Listings and
Certifications
PPI - Plastic Pipe Institute
TR 4 Listed Materials
Listing of Hydrostatic Design
Bases (HDB)
Strength Design Bases (SDB), Pressure
Design Bases (PDB) and Minimum
Required Strength (MRS)
Ratings for Thermoplastic Piping Materials
or Pipe.
Pressure/Temperature Ratings:
•160 psi at 73.4 °F
•100 psi at 180 °F
•80 psi at 200 °F
NSF International
NSF-pw certification mark - Product
meets all applicable performance
standards for pressure-rated potable
water applications required in ANSI/NSF
Standard 14 and complies with ANSI/NSF
Standard 61 for health effects.
cNSFus-pw - Product meets requirements
of Canadian CSA B137.5 listing.
NSF U.P. Code - Product
meets requirements of the Uniform
Plumbing Code
PEX 5006 - Tested and listed to the NSF-
pw (CL5) chlorine resistance rating for an
end use condition of 100% @ 140°F per
ASTM F876, which is the highest chlorine
resistance rating available through ASTM.
When the product is marked with the
PEX 5006 (CL5) designation it affirms the
product is approved for use in continuous
domestic hot water circulation systems
with up to 140°F water temperatures.
IAPMO R&T - International Association
of Plumbing and Mechanical Officials
Research and Testing
Certificate of Listing - Product
meets the requirements of the Uniform
Plumbing Code™.
ICC - ES - International Code Council -
Evaluation Services
ICC ES-PMG™ - Product complies with
International Plumbing Code.
19. codes, standards and approvals
Check with your local Viega
representative for further information
or copies of above mentioned listings
and certifications.
Viega IM-PF 0609
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PureFlow
® Warranty
VIEGA LIMITED WARRANTY PUREFLOW® POTABLE WATER PLUMBING SYSTEMS
Subject to the conditions and limitations in this Limited Warranty, VIEGA LLC (Viega) warrants to owners of real property in the
United States that the components in its PureFlow Plumbing Systems (as described below) when properly installed by licensed
plumbers in potable water systems, under normal conditions of use, shall be free from failure caused by manufacturing defects for
a period of ten (10) years from date of installation. This warranty also applies to those supplying products covered by this warranty
and installed on the property.
PureFlow Plumbing Systems and components covered by this ten-year warranty are:
ViegaPEX™ and ViegaPEX™ ULTRA cross-linked polyethylene (PEX) tubing, FostaPEX®, MANABLOC®, Minibloc™ or
manifolds sold by Viega and using approved connections sold by Viega installed together in manifold plumbing systems.
ViegaPEX and ViegaPEX ULTRA cross-linked polyethylene (PEX) tubing or FostaPEX installed with PEX press
fittings and PEX press sleeves sold by Viega.
ViegaPEX and ViegaPEX ULTRA cross-linked polyethylene (PEX) tubing and crimp insert fittings installed with
copper crimp rings and meeting the specifications of ASTM F1807 and certified/listed for conformance with
ANSI/NSF Standards No. 14/61 and Viega PolyAlloy™ fittings.
Power tools and jaws used with PEX Press fittings are warranted by the manufacturer and Viega extends no separate warranty on
those tools or jaws. Viega warrants that PEX Press hand tools sold by Viega, under normal conditions of use, shall be free from
failure caused by manufacturing defects for a period of two (2) years from date of sale. Viega warrants that PEX Crimp hand tools
sold by Viega, under normal conditions of use, shall be free from failure caused by manufacturing defects for a period of twelve (12)
months from date of sale.
Viega warrants that properly installed stop valves, PEX lav and closet risers and riser accessories manufactured and/or sold by Viega
shall be free from failure caused by manufacturing defects for a period of two (2) years from date
of installation.
Under this limited warranty, you only have a right to reimbursement if the failure or leak resulted from a manufacturing defect in the
products covered by this warranty and the failure or leak occurred during the warranty period. You do not have a remedy or right of
reimbursement under this warranty and the warranty does not apply if the failure or resulting damage is caused by (1) components in
the plumbing system other than those manufactured or sold by Viega; (2) not designing, installing, inspecting or testing the system
in accordance with Viega's installation instructions at the time of the installation, applicable code requirements and good plumbing
practices; (3) improper handling and protection of the product prior to and during installation, inadequate freeze protection, exposure
to water pressures or temperatures in excess of the limitations on the tubing or application of unauthorized solvents or chemicals;
(4) acts of nature such as earthquakes, fire, flood or lightening. In addition, the warranty does not apply if distribution lines and their
connections to the MANABLOC system are not ViegaPEX or FostaPEX tubing or connections sold by Viega.
In the event of a leak or other failure in the system, it is the responsibility of the property owner to obtain and pay for repairs. Only
if the warranty applies will Viega be responsible for reimbursement under this warranty. The part or parts which you claim failed
should be kept and Viega contacted at the address below* or by telephoning 800-976-9819 within thirty (30) days after the leak or
other failure and identifying yourself as having a warranty claim. You should be prepared to ship, at your expense, the product which
you claim failed due to a manufacturing defect, document the date of installation, and the amount of any claimed bills for which you
claim reimbursement. Within a reasonable time after receiving the product, Viega will investigate the reasons for the failure, which
includes the right to inspect the product at Viega and reasonable access to the site of damage in order to determine whether the
warranty applies. Viega will notify you in writing of the results of this review.
In the event that Viega determines that the failure or leak and any resulting damages were the result of a manufacturing defect in
the products and occurred during the time periods covered by this warranty, Viega will reimburse the property owner for reasonable
repair or replacement charges to include drywall, flooring and painting costs as well as damages to personal property resulting
from the failure or leak. VIEGA SHALL NOT BE LIABLE FOR CONSEQUENTIAL ECONOMIC LOSS DAMAGES UNDER ANY LEGAL
THEORY AND WHETHER ASSERTED BY DIRECT ACTION, FOR CONTRIBUTION OR INDEMNITY OR OTHERWISE.
THE ABOVE LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IF FOUND
APPLICABLE, ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THE TIME LIMITS SET OUT IN THIS WRITTEN
WARRANTY. Other than this limited warranty, Viega does not authorize any person or firm to create for it any other obligation or
liability in connection with its products. This written warranty applies for the full term of the applicable warranty regardless of any
change of ownership in the property.
Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on the duration of implied
warranties in certain types of transactions, so the above exclusion or limitations may not apply to you. This limited warranty gives
you specific legal rights and you also may have other rights which vary from state to state. This warranty shall be interpreted and
applied under the law of the state in which the product is installed.
* 301 N Main, 9th Floor, Wichita, KS 67202
service and training for
professional contractors
Rely on Viega for the most complete line of high-tech/
high-quality plumbing, heating and snow melting
systems available today… plus the most comprehensive
customer field support in the industry.
Dedicated to education, Viega has been recognized
by industry professionals as offering some of the most
innovative, informative and interactive training courses.
We have a comprehensive list of sessions in a variety
of forms from half-day workshops to rigorous three-day
programs. Call to receive our complete course catalog.
Viega
301 N. Main, 9th Floor, Wichita, KS 67202
Phone: 1-800-976-9819 Fax: 1-800-976-9817
www.viega.com [email protected]
Viega IM-PF 0409
ProPress®
System
Flameless
copper joining
technology.
ProPressG™
System
Flameless
copper fuel
gas joining
technology.
PureFlow®
Systems
Flexible
PEX tubing
plumbing
technology.
ProRadiant™
Systems
Comfortable,
efficient heating
technology.
S-no-Ice®
System
Snow and
ice melting
technology.