TREND KWJ650 Instructions Manual

we hope you enjoy many years of creative and productive use. Please remember to return your guarantee card within 28 days of purchase. TECHNICAL DATA Jig thickness 12mm Cutter size 12.7mm Workpiece thickness max. 45mm Worktop width: min. 600mm max. 650mm Locating pin size 10mm Weight 2.58kg CONTENTS TECHNICAL DATA_____________________ 1 SAFETY_ ___________________________ 2-3 ITEMS ENCLOSED_____________________ 4 DESCRIPTION OF PARTS_______________ 5 ACCESSORIES – Recommended Cutters_ _______________ 6 – Sub-base Sets & 30mm Guide Bush______ 6 – Panel Connector Bolts_________________ 7 – Biscuit Jointer for the Router & Clamp_____ 7 – Carry Case__________________________ 8 ASSEMBLY – Location Pin Identification_ _____________ 9 – Margin Distance______________________ 9 – Setting out the Joints__________________ 9 OPERATION – Female Joint________________________ 10 – Male Joint__________________________ 11 – Out-of-Square Joints_ ________________ 11 – Cutting the Bolt Recesses_____________ 12 – Strengthening the Joint_ ______________ 13 – Sealing the Joint_____________________ 13 – Curved Peninsular___________________ 14 – 3/4” BSP Hole_ _____________________ 14 – 35mm Circular Hinge Recess_ _________ 15 MAINTENANCE______________________ 15 ENVIRONMENTAL PROTECTION & GUARANTEE______________________ 15 SPARE PARTS – Spare Parts List_____________________ 16 – Spare Parts Diagram_________________ 16 TROUBLE SHOOTING__________________IB % If you require further safety advice, technical information or spare parts, please call Trend Technical Support or visit www.trend-uk.com The following symbols are used throughout this manual: Denotes risk of personal injury, loss of life or damage to the tool in case of non- observance of the instructions in this manual. Refer to the instruction manual of your power tool. This unit must not be put into service until it has been established that the power tool to be connected to this unit is in compliance with 2006/42/EC (identified by the CE marking on the power tool). INTENDED USE This jig is intended for use with a plunge router with suitable guide bush and router cutter fitted to rout a kitchen joint in laminate covered particle board. -1-

instruction manual of the power tool to be used. Please read the following instructions carefully. Failure to do so could lead to serious injury. When using electric tools, basic safety precautions, including the following should always be followed to reduce the risk of fire, electric shock and personal injury. Also observe any applicable additional safety rules. Read the following safety instructions before attempting to operate this product. PLEASE KEEP THESE INSTRUCTIONS IN A SAFE PLACE. The attention of UK users is drawn to The Provision and Use of Work Equipment Regulations 1998, and any subsequent amendments. Users should also read the HSE/HSC Safe Use of Woodworking Machinery Approved Code of Practice and Guidance Document and any amendments. Users must be competent with woodworking equipment before using our products. IMPORTANT NOTE: Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive instructions on safe working with power tools, every power tool involves a certain residual risk which cannot be completely excluded by safety mechanisms. Power tools must therefore always be operated with caution! General 1. Disconnect power tool and attachment from power supply when not in use, before servicing, when making adjustments and when changing accessories such as cutters. Ensure switch is in “off” position. Always ensure cutter has stopped rotating. 2. Always mount the power tool, accessory or attachment in conformity with the instructions. Only use attachment and accessories specified in the power tool manual. The tool or attachment should not be modified or used for any application other than that for which it was designed. Do not force tool. 3. Keep children and visitors away. Do not let children or visitors touch the tool, accessory or attachment. Keep children and visitors away from work area. Make the workshop child proof with padlock and master switch. 4. Dress properly. Do not wear loose clothing or jewellry, they can be caught in moving parts. Rubber gloves and non-skid footwear is recommended when working outdoors. Wear protective hair covering to contain long hair. 5. Consider working environment. Do not use the product in the rain or in a damp environment. Keep work area well lit. Do not use power tools near gasoline or flammable liquids. Keep workshop at a comfortable temperature so your hands are not cold. Connect machines that are used in the open via a residual current device (RCD) with an actuation current of 30 mA maximum. Use only extension cables that are approved for outdoor use. 6. The accessory or attachment must be kept level and stable at all times. 7. Keep work area clean. Cluttered workshops and benches can cause injuries. Ensure there is sufficient room to work safely. 8. Secure idle tools. When not in use, tools should be stored in a dry and high or locked up place, out of reach of children. 9. For best control and safety use both hands on the power tool and attachment. Keep both hands away from cutting area. Always wait for the spindle and cutter to stop rotating before making any adjustments. 10. Always keep guards in place and in good working order. 11. Remove any nails, staples and other metal parts from the workpiece. 12. Maintain tools and cutters with care. Keep cutters sharp and clean for better and safer performance. Do not use damaged cutters. Follow instructions for lubricating and changing accessories. Keep handles dry, clean and free from oil and grease. 13. Maintain accessories. Do not use damaged accessories. Only use accessories recommended by the manufacturer. 14. Check damaged parts. Before operation inspect the attachment, the power tool, the cable, extension cable and the plug carefully for signs of damage. Check for alignment of moving parts, binding, breakage, mounting and any other conditions that may effect its operation. Have any damage repaired by an Authorised Service Agent before using the tool or accessory. Protect tools from impact and shock. 15. Do not use tool if switch does not turn it on or off. Have defective switches replaced by an Authorised Service Agent 16. Don’t over reach. Keep proper footing and balance at all times. Do not use awkward or uncomfortable hand positions. 17. Don’t abuse the cable. Never carry power tool or accessory by cord or pull it to disconnect from the socket. Keep cord from heat, oil and sharp edges. Always trail the power cord away from the work area. 18. Connect dust extraction equipment. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. 19. Check all fixing and fastening nuts, bolts and screws on power tool, attachment and cutting tools before use to ensure they are tight and secure. Periodically check when machining over long periods. 20. Stay alert. Watch what you are doing. Use common sense. Do not operate tools when you are tired, under the influence of drugs or alcohol. 21. Personal Protective Equipment (PPE) for eye, ear and respiratory protection must be worn. All PPE must meet current UK and EU legislation. 22. Do not leave tools running unattended. Do not leave tool until it comes to a complete stop. 23. Always clamp workpiece being machined securely. 24. Only use cutting tools for woodworking that meet EN847- 1/2 safety standards, and any subsequent amendments. 25. Vibration levels. Hand held power tools produce different vibration levels. You should always refer to the specifications and relevant Health & Safety Guide. Routing Safety 1. Read and understand instructions supplied with power tool, attachment and cutter. 2. Keep hands, hair and clothing clear of the cutter. 3. Remove adjusting keys and spanners. Check to see that keys and adjusting spanners are removed from the router tool, cutter and attachment before turning router on. Make sure cutter can rotate freely. 4. Noise. Take appropriate measures for the protection of hearing if the sound pressure of 85dB(A) is exceeded. Routing sound pressure may exceed 85dB(A), so ear protection must be worn. 5. Eye protection. Always wear eye protection in the form of safety goggles, spectacles or visors to protect the eyes. -2-

or dust mask, or powered respirator. Dust masks/filters should be changed regularly. 7. Do not switch router on with the cutter touching the workpiece. At the end of the cut, release the router plunge and allow spindle to stop rotating. Never use the spindle lock as a brake 8. The direction of routing must always be opposite to the cutter’s direction of rotation. Do not back-cut or climb-cut. 9. Check before cutting that there are no obstructions in the path of the router. Ensure there are no obstacles beneath workpiece when cutting full thickness, and that a sacrificial work surface is used. Router Cutter Safety 1. Cutting tools are sharp. Care should be taken when handling them. Do not drop cutters or knock them against hard objects. Handle very small diameter cutters with extra care. Always return cutter to its packaging after use. 2. Always use cutters with a shank diameter corresponding to the size of the collet installed in your tool. 3. The maximum speed (n.max) marked on the tool, or in instructions or on packaging shall not be exceeded. Where stated the speed range shall be adhered to. Recommended speeds are shown in the Trend Routing Catalogue and/or website. 4. Always use router cutters in a router. Drill and boring bits must not be used in a router. Router cutters must only be used for the material cutting application for which they are designed. Do not use on metal or masonry. 5. Never use cutters with a diameter exceeding the maximum diameter indicated in the technical data of the powertool or attachment used. 6. Before each use check that the cutting tool is sharp and free from damage. Do not use the cutting tool if it is dull, broken or cracked or if in any other damage is noticeable or suspected. 7. Cutters should be kept clean. Resin build up should be removed at regular intervals with Resin Cleaner®. The use of a PTFE dry lubricant will reduce resin build up. Do not use PTFE spray on plastic parts. 8. When using stacked tooling (multi- blade, block and groover etc.) on a spindle arbor, ensure that the cutting edges are staggered to each other to reduce the cutting impact. 9. Cutter shanks should be inserted into the collet all the way to the line indicated on the shank. This ensures that at least 3⁄4 of the shank length is held in the collet. Ensure clamping surfaces are cleaned to remove dirt, grease, oil and water. 10. Observe the correct assembly and fitting instructions in the router instruction manual for fitting the collet, nut and cutter. 11.Tool and tool bodies shall be clamped in such a way that they will not become loose during operation. Care shall be taken when mounting cutting tools to ensure that the clamping is by the shank of the cutting tool and that the cutting edges are not in contact with each other or with the clamping elements. 12. It is advisable to periodically check the collet and collet nut. A damaged, worn or distorted collet and nut can cause vibration and shank damage. Do not over-tighten the collet nut 13. Do not take deep cuts in one pass; take several shallow or light passes to reduce the side load applied to the cutter and router. Too deep a cut in one pass can stall the router. 15. In case of excessive vibrations whilst using the router stop immediately and have the eccentricity of the router, router cutter and clamping system checked by competent personnel 15. All fastening screws and nuts should be tightened using the appropriate spanner or key and to the torque value provided by the manufacturer. 16. Extension of the spanner or tightening using hammer blows shall not be permitted. 17.Clamping screws shall be tightened according to instructions provided by the manufacture. Where instructions are not provided, clamping screws shall be tightened in sequence from the centre outwards. Using Routers In A Fixed Position 1. Attention should be made to the HSE’s Safe Use of Vertical Spindle Moulding Machines Information Sheet No.18 and any revisions. 2. After work, release the router plunge to protect the cutter. 3. Always use a push-stick or push- block when making any cut less than 300mm in length or when feeding the last 300mm of the cut. 4. The opening around the cutter should be reduced to a minimum using suitably sized insert rings in the table and closing the back fence cheeks or fitting a false fence on the back fence. 5. Whenever possible use a work holding device or jig to secure component being machined. Ensure any attachment is securely fitted to the workbench, with table surface at approximately hip height. 6. Use a No-Volt Release Switch. Ensure it is fixed securely, easily accessible and used correctly. 7. In router table (inverted) mode, stand to the front right of the table. The cutter will rotate anti-clockwise when viewed from top so the feed direction is from the right (against the rotation of the cutter). In overhead mode, stand to the front left of the machine table and the feed direction is from the left. 8. Do not reach underneath table or put your hands or fingers at any time in the cutting path while tool is connected to a power supply. 9. Never thickness timber between the back of the cutter and the backfence. Useful Advice When Routing 1. Judge your feed rate by the sound of the motor. Feed the router at a constant feed rate. Too slow a feed rate will result in burning. 2. Trial cuts should be made on waste material before starting any project. 3. When using some attachments e.g. a router table or dovetail jig, a fine height adjuster is recommended. 4. When using a template guide bush, ensure there is sufficient clearance between cutter tip and inside edge of bush and that it cannot come into contact with collet and nut. Ensure cutter and guide bush are concentric. Router Cutter Repair/Maintenance 1. Repair of tools is only allowed in accordance with the manufacturers instructions. 3. The design of composite (tipped) tools shall not be changed in process of repair. Composite tools shall be repaired by a competent person i.e. a person of training and experience, who has knowledge of the design requirements and understands the levels of safety to be achieved. 4. Repair shall therefore include, e.g. the use of spare parts which are in accordance with the specification of the original parts provided by the manufacturer. 5. Tolerances which ensure correct clamping shall be maintained. 6. Care shall be taken that regrinding of the cutting edge will not cause weakening of the body and the connection of the cutting edge to the body. Version 1.0 02/2019 -3- v8.0 08/2017

n 30mm guide bush. n 12.7 diameter x 50mm cut router cutter with 1/2” shank. n Trestle x 2. n 100mm throat clamp x 2. n Hand tools. n Panel connector bolts. n Wooden biscuits size No.20. n Sealant. x1 x1 KWJ650 -4-

Female joint pin location hole Male joint pin location hole Peninsular pin location hole Worktop width holes Bolt recess pin location hole Connecting bolt recess slot 3/4” BSP & 35mm hinge hole ABS plastic 10mm pin J I H G F E D C B A K -5-

C153DX1/2TC or RT/13X1/2TC A 12.7mm (1/2”) diameter cutter must be used, which has a 50mm cutting reach and plunge cut facility. Sub-base Set Ref. UNIBASE To obtain a perfect accurate close fitting joint, a 30mm guide bush must be used. The guide bush must always be fitted concentric with the cutter. This can be achieved using a Universal Sub-base and 30mm outside diameter guide bush ref. GB30/A. The Universal Sub-base has a central recess to allow fitting of the guide bush to most makes of routers and is available ready to fit the most popular makes. The Sub-base contains screws, a line up bush and two line up pins. The line up pins and bush ensure exact alignment of Sub-base with router spindle, when fitted with the relevant collet. ACCESSORIES Fits following router models Atlas Copco OFSE2000 Bosch GOF 1300ACE, 1600A, 1700ACE Casals FT2000VCE DeWalt DW625EK, 629 Draper R1900V Elu MOF 31, 77, 98, 131, 177(E) Felisatti TP246(E), R346EC Festo OF2000E Freud FT2000E Hitachi MI12V, M12SA, TR12 Makita 3612BR, 3612(C) Metabo OF1612, OFE1812 Performance Pro CLM1250R >11/2003, CLM2050R Ryobi RE600N, R600N, RE601, R500, R502 Skil 1875U1 T-TECH TT/R127 Wadkin R500 General Instructions for Fitting Sub-bases to Router 1. Fit line up guide bush onto sub-base, with screws supplied. 2. Fit 12.7mm (1/2”) shank line up pin into collet of router. Plunge router until pin projects through base and lock plunge. 3. Locate guide bush and sub-base assembly over protruding pin. 4. Line up fixing holes and fit screws. 5. Now tighten up screws. 6. Remove line up bush and line up pin. Alignment should now be correct. Fit 30mm guide bush and cutter. 7. Periodically check the sub-base is concentric to the spindle of the router. 30mm Guide Bush Ref. GB30/A C153, C153D, 3/83, 3/83D RT/13 Description Order Ref. RT/13 Spare blades RB/H (1 off) RB/H/10 (10 off) Please use only Trend original accessories. KWJ650 -6-

Ref. PC/10/M (Pack of 10) Ref. PC/50/M (Pack of 50) Ref. PC/100/M (Pack of 100) Ref. PC/1000/M (Pack of 1000) Panel butt connectors are essential for connecting worktops. They fit into the recess on the underside of the worktop and are tightened with a 10mm spanner. The jig has integral bolt recess slots to allow the bolt recess to be cut in the underside of the worktop, using the standard router cutter. The recess is elongated to allow easy access for the spanner. Biscuit Jointer for the Router Ref. 342X1/2TC Ref. C152X1/2TC Worktops with inadequate support below them need additional stability by biscuit jointing the edges. The biscuit jointing set for the router together with the No.20 biscuits will ensure worktops do not sag or warp in time. Whenever clamps are used, ensure they do not foul the router path and that they are securely tightened. Clamps Ref. FC/200 Two heavy duty quick action or gripper clamps are required to secure the jig to the worktop. Flat Biscuit Dowels Ref. BSC/20/100 (Pack of 100 biscuits) Ref. BSC/20/1000 (Pack of 1000 biscuits) Biscuits are used to strengthen the joint. When used with PVA glue they expand ensuring a tight joint. No.20 KWJ650 -7-

ease of carrying of the KWJ650.

Three location pins are used in different holes in the jig to align the correct template aperture for the application. Setting out the Joints When cutting a joint ensure location pins contact the postformed edge of the worktop. For certain joints the worktop will need to be inverted so that all cuts are made into the postformed edge, never out through it. When routing worktop the balancing paper on the underside may feather edge – this feather edge should be removed with abrasive paper. In order to prevent breakout of the laminate, rotation of the cutter and feed direction must always be into the postform edge of the worktop. Margin Distance Allow 8.5mm when cutting joints. Measure or use a batten of this thickness to aid setting out. Cutter 12.7mm Sub base Guide bush 30mm Ø Location pins Worktop Template 8.5mm 23mm Plan view of joints Right hand joint Male Female Male Female Cut male with laminate down Cut female with laminate up Postform edge The joint takes up 33mm, this should be allowed for with extra material in the length of the male worktop. Male Female Postform edge PENINSULAR Postform edge Postform edge Male Female Left hand joint Cut male with laminate up Cut female with laminate down KWJ650 KWJ Peninsular hole Peninsular hole Bolt recess holes Female holes Peninsular hole Male holes Location pins are designed to be a good tight fit in hole. Insert the smallest end of the pin into the hole by lightly pushing. If required use a rubber mallet to tap pins home. Ensure pins are fully home before use and head is below surface. When using jig ensure location pins do not foul workbench. Pin Sub base -9- Worktop width holes 33mm

Quick action clamp here Worktop width pin Router feed direction Postform edge OPERATION Female Joint n Place worktop face up and postformed edge towards you. n Fit two location pins in female holes as shown. (The label must be uppermost.) n Place the third pin in the required worktop width hole. n Place the template onto the female worktop to be cut ensuring the location pins are touching the worktop. Now clamp securely in position using two quick action clamps ensuring they will not foul the router path. n Set cutter depth. n Plunge router and cut joint in a series of passes, feeding left to right. At the end of the cut release plunge. KWJ650 KWJ650 Location pins in female holes Router feed direction Quick action clamp here = -10- When cutting a joint, hold the router guide bush hard against the template and cut from left to right. It is recommended that the depth stops of the router are used to set the depths of cut. Several shallow passes of the router should be made and it is not necessary to lean heavily on the router or the jig. Allow the weight of the router to rest on the part of the template which is resting on the worktop. Ensure router remains parallel and upright at all times. Release plunge on router at end of each cut. Ensure working position is comfortable. Keep proper footing at all times. The edge of the jig slot that is not used is notched to act as a visual guide. Ensure worktop is held securely to trestles. Ensure jig is clamped securely to worktop and placed at a suitable and comfortable work height. Ensure the router base plate will not foul the clamps.

into position on units. Lay male worktop on top and support other end. Using a pencil draw round the female cut onto the male from underside. If inaccessible lay female onto male. Depending on a right or left hand joint, the pencil line may need to be transferred on to the other side. Due to the difference between the cutter and the guide bush diameters, the cutter path will be 8.5mm over from the edge of the template, therefore either measure 8.5mm or use a packing piece of this size to offset the template by this amount to ensure the cutter cuts along the pencil line. The postformed edge of the worktop must always be in contact with the location pins, this means that to cut a male right hand joint, the worktop must be inverted. Remembering to cut into the postformed edge. n Insert two location pins into male holes as shown, label facing down. n Place template across the width of the worktop and clamp securely to worktop. n Set cutter depth. Plunge router and cut the male joint before finally cutting the work-top to length. A series of passes should be made feeding from left to right. At the end of the cut release plunge. Out of Square Joints (max 3°) Only the male cut needs to be adjusted if an out of square joint is required. On out of square joints there is a possibility of the chipboard core of the worktop becoming exposed which will need to be hidden with sealant. Depending on accessibility mark out an out of square joint, first lay the female board on the cupboard carcass in position. Next lay the male section of board on to the carcass and on top of the female section of the board. Support other end. Mark around the female joint onto the male section of board. If inaccessible lay female onto male. n Use only the one location pin in the male hole indicated. n Swing the template to suit the angle required and clamp down. n Remember to allow an 8.5mm gap between template and cutting line. Routing the Male Part of the Joint Cutting Out of Square Male Joint Quick action clamp here Use only one pin in one male location hole Direction of router travel Postform edge Shown exaggerated Test fit the joints together, abrasive paper may be required to clean up the chipboard core. KWJ650 Quick action clamp here Direction of router travel Location pins in male holes Postform edge = = -11-

When the joint has been tested, proceed as follows to cut the recess for panel butt connectors on the underside of the worktop. The same cutter and guide bush are retained and used with the integral bolt recess slots in the jig to produce the recesses for the panel butt connectors. The bolt recess position can be gauged approximately 150mm from the edge of the postform edge, or where access is possible with kitchen units. Mark with pencil both positions on the underside of the worktop. Insert the location pins into the bolt recess holes as shown. n The template may need to be inverted when cutting some bolt recesses. n Securely clamp jig to worktop. n The bolt recesses should be approximately 22mm deep although this will depend upon the thickness of worktop. n Once one bolt recess is cut move jig over to the remaining pencil lines and repeat. n Repeat the procedure for the male joint. Routing the Bolt Recess in the Female Part of the Joint KWJ650 150mm Location pins in bolt recess hole Pencil mark Direction of router travel Worktop Depth Thickness Recess 30 22mm 40 28mm Routing the Bolt Recess in the Male Part of the Joint 150mm Location pins in bolt recess hole Pencil mark Direction of router travel Quick action clamp here Underside of worktop Postform edge Underside of worktop Best results are achieved when the centre line of the bolt corresponds to the centre line of the worktop. Clamp jig securely to worktop. KWJ650 Quick action clamp here Quick action clamp here = = -12-

If the joint between the worktops is not supported underneath, after some time the joint may ‘sag’ and become misaligned; to reduce this the joint should be reinforced with a loose tongue or biscuit dowels. The biscuit jointing cutter set Trend Ref. 342, or C 152 can be used with a portable router. The size of biscuit used should be No. 20. Ref. BSC/20/100 (100 biscuits) Ref. BSC/20/1000 (1000 biscuits) A 650mm worktop should have at least 5 biscuits. Sealing the Joint The cut edges of the joint should be coated with a water-resistant adhesive, or sealant before assembly, to prevent moisture seeping into the core of the worktops, which would swell, and disfigure the worktop. Use a fine grit abrasive paper to clean up the torn wood chips of both mating surfaces. Lightly run the abrasive paper along the edges to de-nib the cut chipboard edge. This will ensure a tidy joint is achieved. Cutter Ref. 342 shown No.20 PVA SEALANT Waterproof Biscuit Underside View KWJ650 -13-

shown. Locate the template on the worktop as illustrated ensuring that location pins are touching the worktop edge. Clamp into position with quick action clamps. When cutting the curved peninsular, hold the router guide bush against the edge of the template. Cut from left to right. It is recommended that depth stops are used and at least three or four cuts taken. Postform edge Location pins Direction of router travel Cut with laminate down Cut with laminate up Postform edge Postform edge Postform edge Postform edge Peninsular Peninsular End Cuts Routing the Curved Peninsular In order to prevent break out of the laminate, rotation of the cutter and feed direction of the router must always be into the postform edge of worktop. KWJ650 Quick action clamp here = Routing 3/4” BSP Hole Please check hole size is suitable for mixer tap. ■ Mark position of hole for tap in worktop. ■ Place jig in position so that hole in jig is over hole position. ■ Secure the jig with clamps. ■ Set the depth of cut for 8-10mm and plunge cut. Repeat at different depths until hole is routed. After use, store jig carefully. -14-

accessories The jig has been designed to operate over a long period of time with a minimum of maintenance. Continual satisfactory operation depends upon proper tool care and regular cleaning. Cleaning n Regularly clean the jig with a soft cloth. Lubrication n Your jig requires no additional lubrication Storage n After use store jig in its packaging. It can be hung on wall hook n An accessory case is avaliable. Ref CASE/65 KWJ650 Routing 35mm Circular Hinge Recess ■ Mark the position of the hinge on the door. The centre of the holes should be roughly 100mm from the top of the door to give the required support, ensure this measurement is as accurate as possible. ■ Position two pins in the holes marked in the diagram right. ■ Position the jig as shown in the diagram with the two pins pushed up against the edge of the door, for a 5mm cut. Spacers can be used between the edge of the worktop & pins to adjust the hinge position. ■ Secure the jig with clamps. Checking the final position of the jig is correct before starting the cut. ■ Set the depth for 10mm. ■ Commence cutting of the recess making sure to clean out the material in the centre of the hole as well as round the edge. ■ Repeat operation increasing the cut by 1mm, therefore setting the total depth for 11mm. (This should be enough clearance for most hinges. Adjust this measurement if you require holes for thicker hinge heads). ENVIRONMENTAL PROTECTION Recycle raw materials instead of disposing as waste. Packaging should be sorted for environmental- friendly recycling. The product and its accessories at the end of their life should be sorted for environmental friendly recycling. GUARANTEE The jig carries a manufacturers guarantee in accordance with the conditions on the enclosed guarantee card. 100mm 5mm -15- Quick action clamp here =

Please use only Trend original spare parts. KWJ650 - SPARE PARTS LIST v1.0 02/2019 Item Qty Description Ref. 1 1 KWJ650 Jig KWJ650 2 4 ABS Plastic Pins KWJ/PIN/4 3 1 Manual MANU/KWJ650 KWJ650 KWJ650 KWJ 3 2 1 v1.0 02/2019 -16-

Cutter or guide bush is the Check concentricity of cutter at the radius. incorrect diameter or location with guide bush. Cutter 12.7mm pins are not against diameter with 30mm diameter worktop edge. guide bush. Ensure location pins touch worktop. n The back edge of the joint Either the worktop width pin or Check position of end stop pin does not line up. jig was in the incorrect and re-cut joints. position, or the worktop has not pushed up against the length stop when the joint was cut. n When clamped together the The guide bush has drifted away Check with a straight edge joint has irregular gaps. from the edge of the template which part of the joint is uneven whilst cutting either part of the and re-cut (this can only be joint, or wood chips in particle done on the male cut) ensuring board have torn slightly. that the guide bush is kept against the template by machining from left to right. Use abrasive paper to remove torn wood chips. n Chipped laminate Can be caused by a blunt cutter Always use sharp cutters and or removing too much material when cutting through the at one pass or exiting out of laminate cut 3–4mm of material. postform edge. Maintain correct feed direction, to ensure cutter enters postform edge. n Jig slipping on material Clamps not secure or too deep Check clamps for wear. Clamp a cut being made or cutter is securely, take shallow passes, blunt. use a sharp cutter. n Cut joints not square Router has tilted or operator Ensure jig is supported and do has leaned heavily on router not push hard on router taking causing jig flex. shallow passes. Ensure weight of router is on supported part of jig and that the router is upright. n Assembled joint not flush Worktop different thickness or Ensure worktop is same or bowed worktop not flat (cupped). thickness and flat. TROUBLE SHOOTING KWJ650

Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss. E&OE RECYCLABLE Trend Machinery & Cutting Tools Ltd. Odhams Trading Estate St Albans Road Watford WD24 7TR England Tel: 0044(0)1923 249911 [email protected] www.trend-uk.com 5 027654 063002 >