Toro 22472 Operator's Manual

Specifications

Brand: Toro
Category: Compact Loader
Model: 22472 (Operator's Manual)
File Type: PDF
File Size: —
Pages: 16

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Form No. 3396-375 Rev B

Trench Filler Compact Utility Loader Model No. 22472—Serial No. 315000001 and Up Register at www.Toro.com. Original Instructions (EN) *3396-375* B

This product complies with all relevant European directives.

For details, please see the Declaration of Incorporation (DOI) at the back of this publication. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Introduction The trench filler is an attachment designed for use on Toro compact utility loaders to fill trenches dug by a trencher with loose soil left by the trenching process. Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product. Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided. g013186 1 g013186 Figure 1 1. Model and serial number location Model No. Serial No. This manual identifies potential hazards and has safety messages identified by the safety-alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. g000502 Figure 2 1. Safety-alert symbol This manual also uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. Contents Safety ........................................................................... 3 General Trench Filler Safety...................................... 4 Toro Trench Filler Safety .......................................... 4 Stability Ratings....................................................... 5 Safety and Instructional Decals ................................. 5 Product Overview .......................................................... 6 Specifications ......................................................... 6 Attachments/Accessories......................................... 6 Operation ..................................................................... 7 Filling a Trench ....................................................... 7 Transporting the Attachment on a Trailer.................... 7 Operating Tips ....................................................... 7 Maintenance .................................................................. 8 Recommended Maintenance Schedule(s) ....................... 8 Greasing the Auger Bearing ...................................... 8 Adjusting the Skids.................................................. 8 Storage ......................................................................... 9 Troubleshooting ...........................................................10 © 2016—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 2 Contact us at www.Toro.com. Printed in the USA All Rights Reserved

Improper use or maintenance by the operator or owner

can result in injury. To reduce the potential for injury, comply with these safety instructions and those in the traction unit Operator's Manual. Always pay attention to the safety-alert symbol, which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with the instruction may result in personal injury or death. DANGER There may be buried power, gas, and/or telephone lines in the work area. Shock or explosion may occur if you dig into them Have the property or work area marked for buried lines and do not dig in marked areas. Contact your local marking service or utility company to have the property marked (for example, in the United States, call 811 for the nationwide marking service). WARNING When the trench filler is in operation, the rollers in the float guide move and can injure hands and feet. • Stay in the operator’s position behind the control panel while operating the trench filler. • Keep face, hands, feet, and any other part of your body or clothing away from moving parts. WARNING When the trench filler is in operation, the auger can be rotating and which may result in the amputation or severe injury of hands and feet. • Before adjusting, cleaning, repairing, and inspecting the trench filler, move the auxiliary-hydraulics lever to the OFF position, turn the key in the ignition switch to the OFF position, remove the key, and wait for all moving parts to stop. • Stay behind the handles while operating the trench filler. • Keep all body parts and clothing away from moving or rotating parts. WARNING When the engine is off, attachments in the raised position can gradually lower. Someone nearby may be pinned or injured by the attachment as it lowers. Always lower the attachment lift each time you shut off the traction unit. WARNING If you do not fully seat the attachment-locking pins in the attachment-mount plate holes, the attachment could fall off of the traction unit severely injuring the operator or bystanders. • Ensure that you fully seat the attachment-locking pins through the holes in the attachment-mount plate before lifting the attachment. • Ensure that the attachment-mount plate is free of any dirt or debris that may hinder the connection of the traction unit to the attachment. • Refer to your traction unit Operator’s Manual for detailed information on safely connecting an attachment to your traction unit. CAUTION Hydraulic fluid escaping under pressure can penetrate skin and cause injury. • Make sure that all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system. • Keep your body and hands away from pinhole leaks or nozzles that eject high pressure hydraulic fluid. • Use cardboard or paper to find hydraulic leaks. • Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system. • Get immediate medical help if fluid is injected into skin. 3

Hydraulic couplers, hydraulic lines/valves, and

hydraulic fluid may be hot and can burn you if you touch them. • Wear gloves when operating the hydraulic couplers. • Allow the traction unit to cool before touching hydraulic components. • Do not touch hydraulic fluid spills. General Trench Filler Safety The following instructions have been adapted from the ANSI/OPEI and ISO standards. Preparation • Never attempt to make any adjustments while the engine is running, except when specifically recommended by Toro. • The operation of any powered machine can result in foreign objects being thrown into the eyes. Always wear safety glasses or eye shields during operation or while performing an adjustment or repair. • Wear appropriate clothing including substantial footwear, safety glasses or eye shields, long pants, and hearing protection. Operation • Do not put hands or feet near or under rotating parts. • Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. Do not carry passengers. • After striking a foreign object, turn the key in the ignition switch to the OFF position, cycle the auxiliary-hydraulics lever, disconnect the hydraulic lines, thoroughly inspect the trench filler for any damage, and repair the damage before restarting and operating the trench filler. • If the unit should start to vibrate abnormally, turn the key in the ignition switch to the OFF position and check immediately for the cause. Vibration is generally a warning of trouble. • Stop the engine whenever you leave the operating position, before unclogging the auger/impeller housing or discharge chute, and when making any repairs, adjustments, or inspections. • When cleaning, repairing, or inspecting, turn the key in the ignition switch to the OFF position, make certain the auger/impeller and all moving parts have stopped, cycle the auxiliary-hydraulics lever, and disconnect the hydraulic lines. • Keep children and pets away. • Do not overload the machine capacity by attempting to backfill too fast. • Look behind and use care when backing up with the machine. • Never operate the machine at high transport speeds on slippery surfaces. • Keep bystanders away from the front of the unit. • Disengage power to the auger/impeller when the trench filler is transported or not in use. • Never operate the trench filler without good visibility or light. • Lightning can cause severe injury or death. If lightning is seen or thunder is heard in the area, do not operate the machine; seek shelter. Maintenance and Storage • Check fasteners at frequent intervals for proper tightness to be sure the equipment is in safe working condition. • Always refer to the Operator’s Manual for important details if the trench filler is to be stored for an extended period. • Maintain or replace safety and instruction labels, as necessary. Toro Trench Filler Safety The following list contains safety information specific to Toro products or other safety information that is not included in the ANSI or ISO standards. • The rotating auger/impeller or rotor blades can cut off or injure fingers or hands. Stay in the operator’s position and away from the discharge opening while operating the trench filler. Keep your face hands, feet, and any other part of your body or clothing away from concealed, moving, or rotating parts. • Before adjusting, cleaning, repairing, and inspecting the trench filler, and before unclogging the discharge chute, turn the key in the ignition switch to the OFF position, remove the key, and wait for all moving parts to stop. Also, cycle the auxiliary-hydraulics lever and disconnect the hydraulic lines. • Before leaving the operator’s position, turn the key in the ignition switch to the OFF position, remove the key, and wait for all moving parts to stop. • Always wear substantial footwear. • If a shield, safety device, or decal is damaged, illegible, or lost, repair or replace it before beginning operation. Also, tighten any loose fasteners. • Perform only those maintenance instructions described in this manual. Before performing any maintenance, service, or adjustment, turn the key in the ignition switch to the OFF position, remove the key, cycle the auxiliary-hydraulics lever, and disconnect the hydraulic lines. If major repairs are ever needed, contact your Authorized Toro Service Dealer. • To ensure optimum performance and continued safety certification of the machine, use only genuine Toro 4

replacement parts and accessories. Replacement parts

and accessories made by other manufacturers could be dangerous, and such use could void the product warranty. • Always transport the trench filler in a lowered position. Stability Ratings To determine the degree of slope you can traverse with the attachment installed on a traction unit, find the stability rating for the hill position you want to travel in the appropriate table below, then find the degree of slope for the same rating and hill position in the Stability Data section of the traction unit Operator's Manual. WARNING Exceeding the maximum recommended slope can cause the traction unit to tip, crushing you or bystanders. Do not drive the traction unit on a slope steeper than the maximum recommended slope, as determined in the following tables and the traction unit Operator's Manual. Orientation Stability Rating Front Uphill C Rear Uphill C Side Uphill B Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal93-7321 93–7321 1. Cutting/dismemberment hazard of hands and feet, rotating knives—stay away from moving parts. decal100-4652 100–4652 1. Crushing hazard of hand—keep bystanders a safe distance from the machine. 2. Crushing hazard of foot—keep bystanders a safe distance from the machine. decal100-4708 100–4708 1. Thrown object hazard—keep bystanders a safe distance from the traction unit. 5

For more information read

the Operator’s Manual. 2. Keep the center arrow on the trench filler attachment decal centered over the trench when operating. Product Overview g013187 1 2 3 4 5 g013187 Figure 3 1. Float guide 4. Bearing 2. Hydraulic lines 5. Skid (2) 3. Auger Specifications Note: Specifications and design are subject to change without notice. Width 157 cm (62 inches) Working width 122 cm (48 inches) Length 79 cm (31 inches) Height 56 cm (22 inches) Weight 186 kg (410 lb) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. 6

Refer to your traction unit Operator’s Manual for more

information on installing and removing attachments on your traction unit. Important: Always use the traction unit to lift and move the attachment. Filling a Trench 1. Put the key into the ignition switch and turn the key to the ON position. 2. Pull the auxiliary-hydraulics lever to the reference bar to engage the trench filler. 3. Slowly lower the trench filler to the ground so that the auger is just above the ground. 4. For best results, start with the float rollers centered in the float guide. 5. Slowly move the traction unit forward to fill the trench. Note: When you move too fast, the trench filler stalls. If it stalls, raise it slightly, slowly drive rearward, then resume moving forward. 6. When finished, stop the trench filler by releasing the auxiliary-hydraulics lever. Transporting the Attachment on a Trailer 1. Place the attachment on a trailer or truck capable of carrying it. 2. Securely tie the attachment to the trailer or truck using tie straps appropriate for the weight of the attachment and for highway use. Operating Tips • Clean the area of trash, branches, and rocks before trench filling to prevent equipment damage. • For best trench filling, center the unit over the trench (Figure 4). g013188 g013188 Figure 4 • Always begin trench filling with the slowest ground speed possible. Increase the speed if conditions permit. • Always use full throttle (maximum engine speed) when trench filling. • Never transport the trench filler with the loader arms raised. • When trench filling, the auger should just clear the original ground surface to obtain maximum soil deposit into the trench. • Periodically check to ensure that the rollers on the trench filler float are operating properly. • When finished, compact the material over the trench to prepare it for grading. 7

Recommended Maintenance Schedule(s)

Maintenance Service Interval Maintenance Procedure Before each use or daily • Check the bolts and nuts securing the auger. Every 200 hours • Grease the auger bearing. Yearly or before storage • Adjust the skids. • Paint chipped surfaces. CAUTION If you leave the key in the traction unit ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition switch before you do any maintenance. Greasing the Auger Bearing Service Interval: Every 200 hours Grease the fitting immediately after every washing. Grease Type: General-purpose grease 1. Turn the key in the ignition switch to the OFF position and remove the key. 2. Clean the grease fitting with a rag (Figure 5). g013190 1 g013190 Figure 5 1. Grease fitting 3. Connect a grease gun to the fitting. 4. Pump grease into the fitting until grease begins to ooze out of the auger bearing. 5. Wipe up any excess grease. Adjusting the Skids Service Interval: Yearly or before storage The distance between the auger blade and the ground is controlled by skids on each side of the housing. Adjust the height so that the auger flighting does not catch on uneven surfaces. 1. Lower the attachment until it is just above the ground and turn the key in the ignition switch to the OFF position. 2. Remove the bolts that secure the skids to the housing (Figure 6). g013189 1 2 3 g013189 Figure 6 1. Skid 3. Bolts (install the bolt heads on the outside) 2. Housing 3. Position the skids equally on both sides and secure them with the bolts (Figure 6). 8

Before long term storage, wash the attachment with

mild detergent and water to remove dirt and grime. 2. Grease the auger bearings. 3. Check and tighten all bolts, nuts, and screws. Repair or replace any damaged or worn parts. 4. Ensure that all hydraulic couplers are connected together to prevent contamination of the hydraulic system. 5. Paint all scratched or bare metal surfaces. Paint is available from your Authorized Service Dealer. 6. Store the attachment in a clean, dry garage or storage area. Cover it to protect it and keep it clean. 9

1. A hydraulic coupler is not completely

connected. 1. Check and tighten all couplers. 2. A hydraulic coupler is damaged. 2. Check the couplers and replace any that are damaged. 3. There is an obstruction in a hydraulic hose. 3. Find and remove the obstruction. 4. A hydraulic hose is kinked. 4. Replace the kinked hose. The attachment does not operate. 5. The auxiliary valve on the traction unit is not opening. 5. Repair the valve. 10

Declaration of Incorporation

Model No. Serial No. Product Description Invoice Description General Description Directive 22472 315000001 and Up Trench Filler, Compact Utility Loader TRENCH FILLER ATTACHMENT CE Compact Utility Loader 2006/42/EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006/42/EC. We will undertake to transmit, in response to requests by national authorities, relevant information on this partly completed machinery. The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives. Certified: EU Technical Contact: Marcel Dutrieux Manager European Product Integrity Toro Europe NV Nijverheidsstraat 5 2260 Oevel Joe Hager Belgium Sr. Engineering Manager 8111 Lyndale Ave. South Tel. +32 16 386 659 Bloomington, MN 55420, USA June 23, 2015

International Distributor List

Distributor: Country: Phone Number: Distributor: Country: Phone Number: Agrolanc Kft Hungary 36 27 539 640 Maquiver S.A. Colombia 57 1 236 4079 Asian American Industrial (AAI) Hong Kong 852 2497 7804 Maruyama Mfg. Co. Inc. Japan 81 3 3252 2285 B-Ray Corporation Korea 82 32 551 2076 Mountfield a.s. Czech Republic 420 255 704 220 Brisa Goods LLC Mexico 1 210 495 2417 Mountfield a.s. Slovakia 420 255 704 220 Casco Sales Company Puerto Rico 787 788 8383 Munditol S.A. Argentina 54 11 4 821 9999 Ceres S.A. Costa Rica 506 239 1138 Norma Garden Russia 7 495 411 61 20 CSSC Turf Equipment (pvt) Ltd. Sri Lanka 94 11 2746100 Oslinger Turf Equipment SA Ecuador 593 4 239 6970 Cyril Johnston & Co. Northern Ireland 44 2890 813 121 Oy Hako Ground and Garden Ab Finland 358 987 00733 Cyril Johnston & Co. Republic of Ireland 44 2890 813 121 Parkland Products Ltd. New Zealand 64 3 34 93760 Fat Dragon China 886 10 80841322 Perfetto Poland 48 61 8 208 416 Femco S.A. Guatemala 502 442 3277 Pratoverde SRL. Italy 39 049 9128 128 FIVEMANS New-Tech Co., Ltd China 86-10-6381 6136 Prochaska & Cie Austria 43 1 278 5100 ForGarder OU Estonia 372 384 6060 RT Cohen 2004 Ltd. Israel 972 986 17979 G.Y.K. Company Ltd. Japan 81 726 325 861 Riversa Spain 34 9 52 83 7500 Geomechaniki of Athens Greece 30 10 935 0054 Lely Turfcare Denmark 45 66 109 200 Golf international Turizm Turkey 90 216 336 5993 Lely (U.K.) Limited United Kingdom 44 1480 226 800 Hako Ground and Garden Sweden 46 35 10 0000 Solvert S.A.S. France 33 1 30 81 77 00 Hako Ground and Garden Norway 47 22 90 7760 Spypros Stavrinides Limited Cyprus 357 22 434131 Hayter Limited (U.K.) United Kingdom 44 1279 723 444 Surge Systems India Limited India 91 1 292299901 Hydroturf Int. Co Dubai United Arab Emirates 97 14 347 9479 T-Markt Logistics Ltd. Hungary 36 26 525 500 Hydroturf Egypt LLC Egypt 202 519 4308 Toro Australia Australia 61 3 9580 7355 Irrimac Portugal 351 21 238 8260 Toro Europe NV Belgium 32 14 562 960 Irrigation Products Int'l Pvt Ltd. India 0091 44 2449 4387 Valtech Morocco 212 5 3766 3636 Jean Heybroek b.v. Netherlands 31 30 639 4611 Victus Emak Poland 48 61 823 8369 European Privacy Notice The Information Toro Collects Toro Warranty Company (Toro) respects your privacy. In order to process your warranty claim and contact you in the event of a product recall, we ask you to share certain personal information with us, either directly or through your local Toro company or dealer. The Toro warranty system is hosted on servers located within the United States where privacy law may not provide the same protection as applies in your country. BY SHARING YOUR PERSONAL INFORMATION WITH US, YOU ARE CONSENTING TO THE PROCESSING OF YOUR PERSONAL INFORMATION AS DESCRIBED IN THIS PRIVACY NOTICE. The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company. We reserve the right to disclose personal information in order to comply with applicable laws and with requests by the appropriate authorities, to operate our systems properly or for our own protection or that of other users. Retention of your Personal Information We will keep your personal information as long as we need it for the purposes for which it was originally collected or for other legitimate purposes (such as regulatory compliance), or as required by applicable law. Toro's Commitment to Security of Your Personal Information We take reasonable precautions in order to protect the security of your personal information. We also take steps to maintain the accuracy and current status of personal information. Access and Correction of your Personal Information If you would like to review or correct your personal information, please contact us by email at [email protected]. Australian Consumer Law Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro Dealer. 374-0269 Rev K

Toro Compact Utility Equipment Warranty

A One-Year Limited Warranty Compact Utility Equipment (CUE) Products Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Compact Utility Equipment (“Product”) to be free from defects in materials or workmanship. The following time periods apply from the date of purchase: Products Warranty Period Pro Sneak Compact Utility Loaders, Trenchers, Stump Grinders, and Attachments 1 year or 1000 operating hours, whichever occurs first Kohler Engines 3 years* All other Engines 2 years* Where a warrantable condition exists, we will repair the Product at no cost to you including diagnosis, labor, and parts. *Some engines used on Toro Products are warranted by the engine manufacturer. Instructions for Obtaining Warranty Service If you think that your Toro Product contains a defect in materials or workmanship, follow this procedure: 1. Contact any Authorized Toro Compact Utility Equipment (CUE) Service Dealer to arrange service at their dealership. To locate a dealer convenient to you, access our website at www.Toro.com. You may also call our Toro Customer Care Department toll free at the number below. 2. Bring the product and your proof of purchase (sales receipt) to the Service Dealer. 3. If for any reason you are dissatisfied with the Service Dealer’s analysis or with the assistance provided, contact us at: SWS Customer Care Department Toro Warranty Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196 Toll Free: 888-384-9940 Owner Responsibilities You must maintain your Toro Product by following the maintenance procedures described in the Operator’s Manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense. Parts scheduled for replacement as required maintenance (“Maintenance Parts”), are warranted for the period of time up to the scheduled replacement time for that part. Failure to perform required maintenance and adjustments can be grounds for disallowing a warranty claim. Items and Conditions Not Covered Not all product failures or malfunctions that occur during the warranty period are defects in materials or workmanship. This express warranty does not cover the following: • Product failures which result from the use of non-Toro replacement parts, or from installation and use of add-on, modified, or unapproved accessories • Product failures which result from failure to perform required maintenance and/or adjustments • Product failures which result from operating the Product in an abusive, negligent or reckless manner • Parts subject to consumption through use unless found to be defective. Examples of parts which are consumed, or used up, during normal product operation include, but are not limited to, belts, wipers, spark plugs, tires, filters, gaskets, wear plates, seals, O-rings, drive chains, clutches. • Failures caused by outside influence. Items considered to be outside influence include, but are not limited to, weather, storage practices, contamination, use of unapproved coolants, lubricants, additives, or chemicals, etc. • Normal “wear and tear” items. Normal “wear and tear” includes, but is not limited to, worn painted surfaces, scratched decals, etc. • Repairs necessary due to failure to follow recommended fuel procedure (consult Operator's Manual for more details) – Removing contaminants from the fuel system is not covered – Use of old fuel (more than one month old) or fuel which contains more than 10% ethanol or more that 15% MTBE – Failure to drain the fuel system prior to any period of non-use over one month • Any component covered by a separate manufacturer’s warranty • Pickup and delivery charges General Conditions Repair by an Authorized Toro Compact Utility Equipment (CUE) Service Dealer is your sole remedy under this warranty. Neither The Toro Company nor Toro Warranty Company is liable for indirect, incidental or consequential damages in connection with the use of the Toro Products covered by this warranty, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under this warranty. All implied warranties of merchantability and fitness for use are limited to the duration of this express warranty. Some states do not allow exclusions of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Except for the engine warranty coverage and the Emissions warranty referenced below, if applicable, there is no other express warranty. The Emissions Control System on your Product may be covered by a separate warranty meeting requirements established by the U.S. Environmental Protection Agency (EPA) or the California Air Resources Board (CARB). The hour limitations set forth above do not apply to the Emissions Control System Warranty. Refer to the California Emission Control Warranty Statement supplied with your Product or contained in the engine manufacturer’s documentation for details. Countries Other than the United States or Canada Customers who have purchased Toro products outside the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company. Australian Consumer Law: Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro Dealer. 374-0261 Rev E

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