Smart I DIS-4X-INTAS Installation & Operation Manual

Door Interlock Systems Installation & Operation Manual (DIS-4X-INTAS; DIS-4SV-INTAS; DIS-2X-INTAS) Door Interlock Systems revised Ver. 2.0 On date 31 Jan 2019 Due to continuous technology up-gradation, product specifications and features are subject to change without notice at any time. It is Smart I’s goal to supply accurate and reliable documentation. If you discover a discrepancy in this document or Need Help, please e-mail your comments to [email protected]

TABLE OF CONTENT WARNING & CAUTION ___________________________________________ 3 INTRODUCTION ________________________________________________ 4 PRODUCT FEATURE ____________________________________________ 4 PRODUCT SPECIFICATION _______________________________________ 5 BLOCK DIAGRAM FOR 2 DOORS DIS ______________________________ 6 BLOCK DIAGRAM FOR 4 DOORS DIS ______________________________ 7 GENERAL ARRANGEMENT DIAGRAM OF SYSTEM FOR 4DIS SYSTEM __ 8 MASTER 2-DIS BOARD CONNECTION DETAILS ______________________ 9 MASTER 4-DIS MASTER BOARD CONNECTION DETAILS _____________ 10 SLAVE 4-DIS SLAVE BOARD CONNECTION DETAILS ________________ 11 4 DIS PCB CONNECTOR DETAILS ________________________________ 12 4 DIS PCB LED DETAILS ________________________________________ 14 DIS-FP1-ALEMBIC CONNECTION DETAILS _________________________ 16 DIS-FP1-ALEMBIC LED DETAILS _________________________________ 17 SYSTEM OPERATION ___________________________________________ 18 KEYPAD FUNCTION DETAILS FOR 4 DIS SYSTEM ___________________ 18 DIS INTEGRATION WITH ACCESS CONTROLLER SYSTEM ____________ 19

WARNING & CAUTION ∅ Do not open system or places it near other heavy electrical equipments. The system is sensitive to Electro Static Discharge (ESD) ∅ Do not power on the system without reading this manual. Ensure proper power supply with Earthing. ∅ Note down the serial number and model no. of the device for future reference and quote in all support and service requests. ∅ Mounting the unit in strong sunlight may affect user visibility of the LCD. Ensure that the LCD and LED’s are clearly visible in all lighting conditions. ∅ Do not use this unit near water. ∅ Never insert objects of any kind into the unit or through the cabinet slots as they may touch voltage points and/or short circuit parts possibly resulting in fire or electric shock. Never spill liquid of any kind on the unit. ∅ Power up the controller only when installation is complete. Important instructions 1. Care should be taken identifying the wires. Improper wiring may render permanent damage to the device or personal injury. 2. Check the earthing at the site before installing the controllers. Normally the earthing should be between 1V to 2V only. Earthing on the higher side may damage the controller or its various other components. 3. Max allowable cable distance between 4- Door Master DIS & Slave DIS is up to 1.5 mtr to 2 mtr. 4. The door which is not in use Magnetic Contacts (MC+ and MC-) should be short circuited using wire for proper functioning of DIS Board.

Introduction DIS is designed and manufactured state-of-the-art door interlock/access systems for clean rooms, containment suites, laboratories - in fact any critical area that requires door access control with additional security. DIS has Master-Slave Configuration and can be configured up to maximum 8 doors in loop. Product Feature 1. Programmable Micro controller based Door Interlock unit 2. One “4 - DIS Master” system can control up to 4 Doors 3. By adding “4-DIS Slave” system can control up to 8 Doors 4. Master & slave configuration. (Max. salves 1 no.) Each Master & slave control 4 Doors in DIS (i.e. totally 8 Doors) 5. One time based Emergency / Fire input is used to open all doors automatically on following events • Fire input activated by alarm output of fire panel, connected to only at Master unit • Emergency input activated by user, using Emergency button connected to only Master unit

Product Specification A) Specifications of 4 Door DIS MASTER Type Microcontroller based 4 Door DIS system Display & Keypad 16 X 2 Alphanumeric display & 12 Keys Keypad using Pro Keypad (Used only in Programming Logic mode) Outputs Potential free o/p X4 nos for Lock Contact Rating : 0.5 amp for 230 V AC 1.0 amp for 24 V DC Door LOCK LED indication X 4 nos Door OPEN LED indication X 4 nos DOTL Buzzer X 4nos Inputs Total 9 Optically Isolated inputs Magnetic contact X 4 nos Fire / Emergency I/P X 1nos Max. Slave Output One with Parallel Interface ( To make 8 door DIS) Power supply 12V @ 5A Dimensions in mm 390 mm (L) X 90 mm (W) X 320 mm (H) Weight Approx 3kg B) Specifications of 4 Door DIS SLAVE Type Digitally control based 4 Door DIS system Outputs Potential free o/p X4 nos for Lock Contact Rating 0.5 amp for 230 V AC 1.0 amp for 24 V DC Door LOCK LED indication X 4 nos Door OPEN LED indication X 4 nos DOTL Buzzer X 4nos Inputs Total 8 Optically Isolated inputs Magnetic contact X 4 nos Power supply 12V @ 5A Dimensions in mm 390 mm (L) X 90 mm (W) X 320 mm (H) Weight Approx 3kg

Block Diagram for 2 Doors DIS System Requirement for 2 Doors DIS Board : 1 No Power Supply : 12VDC, @2A Magnetic contact Switch : 2 No Electro-magnetic Lock : 2 No

Block Diagram for 4 Doors DIS System Requirement for 4 Doors DIS Board : 1 No Power Supply : 12VDC, @5A Magnetic contact Switch : 4 No Electro-magnetic Lock : 4 No

General Arrangement Diagram of system for 4DIS system Cable Specification Cable-A (Lock Cable) => 2 core cable (14/36; 22AWG) max 100 meter Cable-B (MC Cable) => 2 core cable (14/36; 22AWG) max 100 meter

Master 2-DIS Board Connection Details RL1 RL2 DOOR 1 DOOR 2 POWER BZ NC P NO MC1+ MC1- 12V G LOCK OPEN EG1+ DOTL1 NC P NO MC2+ MC2- 12V G LOCK OPEN EG2+ DOTL2 uc 12 V GND Tamper JP1 JP23 J5 JP2 JP4 JP8 JP6 JP7 JP5 JP3 JP9 J1 J13 J9 J14 J10 J6 E+ E- EL+ EL- J7 J8 FIRE LD12 LD4 LD14 LD3 LD6 LD15 LD5

Master 4-DIS Master Board Connection Details RL1 RL2 RL4 RL3 DOOR 1 DOOR 2 DOOR 3 DOOR 4 KEYPAD POWER MASTER BZ NC P NO MC1+ MC1- 12V G LOCK OPEN EG1+ DOTL1 NC P NO MC2+ MC2- 12V G LOCK OPEN EG2+ DOTL2 NC P NO DOTL 4 EG4+ OPEN LOCK G 12 V MC4- NC P NO DOTL 3 EG3+ OPEN LOCK G 12 V MC3- MC3+ uc 12 V GND Tamper JP1 JP23 J5 JP2 JP4 JP8 JP6 JP7 JP5 JP3 JP9 J1 J13 J9 J14 J10 J2A J6 J12 J16 J11 J15 E+ E- EL+ EL- J7 J8 FIRE LD12 LD4 LD14 LD3 LD6 LD15 LD5 LD9 LD7 LD8 LD16 LD10 LD17 MC4+

Slave 4-DIS Slave Board Connection Details RL1 RL2 RL4 RL3 DOOR 5 DOOR 6 DOOR 7 DOOR 8 POWER NC P NO MC1+ MC1- 12V G LOCK OPEN EG1+ DOTL1 NC P NO MC2+ MC2- 12V G LOCK OPEN EG2+ DOTL2 NC P NO DOTL 4 EG4+ OPEN LOCK G 12 V MC4- NC P NO DOTL 3 EG3+ OPEN LOCK G 12 V MC3- MC3+ 12 V GND JP2 JP4 JP8 JP6 JP7 JP5 JP3 JP9 J13 J9 J14 J10 J12 J16 J11 J15 SLAVE E+ E- EL+ EL- J7 J2 J8 FIRE LD14 LD3 LD15 LD5 LD8 LD16 LD10 LD17 LD4 LD6 LD9 LD7 MC4+

4 DIS PCB Connector Details J1 Connection Details:- (Keypad and Display) Pin No. Description 1 to 16 KEYPAD and DISPLAY J2 Connection Details:- (Slave) Pin No. Legend Description 1 to 16 - FRC cable is connected here which comes from Master board when we have to use it as 8-DIS.(Slave pin) Max distance slave to master 1.5 to 2 meter. J2A Connection Details:- (Master) Pin No. Legend Description 1 to 16 - FRC cable is connected here which other end is connected at Slave board when we have to use it as 8-DIS.(Master pin) J6 Connection Details:- (Tamper) Pin No Legend Description 1 to 2 - TAMPER switch is Connection J7 Connection Details:- (Fire) Pin No. Legend Description E+ Emergency Switch or Fire Button is Connected or it is Short Circuited using wire for Slave purpose. E- EL+ EL- J8 Connection Details:- (Power Supply) Pin No. Legend Description 1 VCC For Power Supply purpose. 12V @ 5A 2 GND

J9 Connection Details:- (Door 1) Pin No. Legend Description 1 MC1+ Connect to magnetic contact sensor or in LOCK 2 MC1- 3 12V Connect to P of J13 4 GND Connect to –ve of EML lock. 5 Lock ---- 6 Open ---- 7 EG1+ ---- 8 DOTL1 ---- J10 Connection Details:- (Door 2) Pin No. Legend Description 1 MC2+ Connect to magnetic contact sensor or in LOCK 2 MC2- 3 12V Connect to P of J14 4 GND Connect to –ve of EML lock. 5 Lock ---- 6 Open ---- 7 EG2+ ---- 8 DOTL2 ---- J11 Connection Details:- (Door 3) Pin No. Legend Description 1 MC3+ Connect to magnetic contact sensor or in LOCK 2 MC3- 3 12V Connect to P of J15 4 GND Connect to –ve of EML lock. 5 Lock ---- 6 Open ---- 7 EG3+ ---- 8 DOTL3 ---- J12 Connection Details:- (Door 4) Pin No. Legend Description 1 MC4+ Connect to magnetic contact sensor or in LOCK 2 MC4- 3 12V Connect to P of J16 4 GND Connect to –ve of EML lock. 5 Lock ---- 6 Open ---- 7 EG4+ ---- 8 DOTL4 ----

J13 Connection Details:- (Door 1) Pin No. Legend Description 1 NC Potential free contacts of Relay1. 2 P 3 NO J14 Connection Details:- (Door 2) Pin No. Legend Description 1 NC Potential free contacts of Relay2. 2 P 3 NO J15 Connection Details:- (Door 3) Pin No. Legend Description 1 NO Potential free contacts of Relay3. 2 P 3 NC J16 Connection Details:- (Door 4) Pin No. Legend Description 1 NO Potential free contacts of Relay4. 2 P 3 NC Note Magnetic Contacts (MC+ and MC-) should be short circuited using wire when the door is not in use for proper functioning of DIS Board. Door 1, Door 2, Door 3 and Door4 will act as Door 5, Door 6, Door7 and Door 8 respectively when it is used as Slave Board. 4 DIS PCB LED Details LED’S NUMBER LABEL FUNCTION DESCRIPTION LD14,LD15, LD16,LD17 LOCK Led’s Door 1, 2, 3, 4 close Normally off when any other door open then it turns to green LD4,LD6, LD8,LD10 Magnetic contact Door 1, 2, 3, 4 Open Magnetic contact present = Red LD11 FIRE FIRE Normally OFF, When Fire Activated then it turns to Red LD12 12V Power Indication Continuous On For trouble shouting you can check this LED’s indications on DIS board.

DOOR CONNECTION FOR EML LOCK - DOOR CONNECTION FOR STRIKE LOCK Door Connection for Magnetic Contact:- DOTL EG+ OPEN LOCK G 12 V MC- MC+ Magnetic Contact DOTL1 EG OPEN LOCK GND 12 V MC- MC+ NO P NC EML LOCK + NO P NC STRIKE LOCK + - DOTL1 EG OPEN LOCK GND 12 V MC- MC+

DIS-FP1-Alembic Connection Details Front side of DIS-FP1-Alembic Back side of DIS-FP1-Alembic 6 Pin Connector Details of DIS-FP1-Alembic J1 Pin No. Pin Details Wire color 1 12V Green 2 GND Yellow 3 Door LOCK LED Orange 4 Door Open LED Red 5 Exit switch Brown 6 DOTL Buzzer Black LOCK OPEN

DIS-FP1-Alembic connection with 4 Door DIS Board DIS-FP1-Alembic LED Details LOCK LED OPEN LED DESCRIPTION OFF GREEN Normal Mode or Door is open RED RED Door is locked Facia Relimate Plate Connector To 4 Door DIS Board Door-1 to Door-4 J1 Pin No. Pin Details Wire color Facia Pin No. Pin Details Wire color 1 12V Green 1 12V Green 2 GND Yellow 2 GND Yellow 3 Door LOCK LED Orange 3 LOCK Orange 4 Door Open LED Red 4 Open Red 5 Exit switch Brown 5 EG Brown 6 DOTL Buzzer Black 6 DOTL Black Door Interlock System is designed for door interlocking requirements. The system consists of one Master & one slave connected parallel to control total 8 Doors. Each Master & slave controls 4 doors. Operation: For normal condition all doors are unlock(i.e. Lock is not energized, but door is closed indicated by Magnetic contact of door).When we open any one door then remaining doors are get locked. For Emergency exits then all doors are get open with emergency alarm. System Operation

Keypad Function Details for 4 DIS system Sr. No. Function How to go? Note Default Value 1 Normal Mode Key- *0 2 Admin Mode Key- *2 Enter User ID(11111) Press # key Enter Password(12345) Press # Key To come out from Admin mode press Key – *2 Key – # (Auto logoff after 60sec) 3 Select Mode Key- *3 Press- 1 for Default logic Press- 2 for User logic We can select any one of the logic, depending upon used of it. 4 Configure Door Key- *4 Press- 1 for not allowing other door to be used simultaneously. Press- 0 for allowing other door to be used simultaneously. Press- # to enter We can configure 4 or 8 door, depending upon the units configuration Refer Annexure:1 5 Fire Tamper Key- *5 Press-0 for Disable Fire- Tamper Press-1 for Enable Fire Press-2 for Enable Tamper Press-3 for Enable Fire- Tamper Press -# to enter 1 : Enable fire 6 Help Menu Key – *8 Press – 1 for INC Press – 3 for DEC Press – # to enter We can directly go in to any menu by pressing “#” key. 7 Initialize System Key – *90 Press – 1 for Yes Press – 3 for No Press– # to enter It initializes the system. All data will deleted 8 Emergency Door open time Key – *94 Enter required door open time Key – # Emergency Door open time can be set  1 to 900 sec.(15 Minutes) If it is set to 0 then in emergency all doors remains open till restart the system or press emergency button again. 0 secs 9 Door open time Key – *95 Enter door open time Key – # Door open time can be set  1 to 98 sec. And DOTL sense time is equal to Door open time + 1 sec. 5 secs 10 Switch press time Key – *96 Enter egress switch press time Key – # Egress switch press time can be set  1 to 98 sec. 5 secs Emergency Buzzer time 11 Key – *93 Enter required EMRBuzz time Key – # 0 secs Emergency buzzer time can be set 1 to 255 sec.

Annexure: 1 (*4 menu) 0 = Door Open by Egress (Indication by OPEN LED) on latch. 1 = Door Locked (Indication by LOCK LED) on latch * = Door programming Door1 Door2 Door3 Door4 Door5 Door6 Door7 Door8 1 * 1 0 1 0 1 0 1 2 1 * 1 0 1 0 1 0 3 0 1 * 1 0 1 0 1 4 1 0 1 * 1 0 1 0 5 0 1 0 1 * 1 0 1 6 1 0 1 0 1 * 1 0 7 0 1 0 1 0 1 * 1 8 1 0 1 0 1 0 1 * Emergency Door open Setting Key – *97 Enter required emergency door open configuration Key – # Emergency door open Setting Value = 0 - It will open only that single particular door upon long press of egress. Emergency door open Setting Value = 1 - It will open all doors 0 secs 12

DIS Integration with Access Controller System C1: Reader is connected to Access controller (as IN Reader). C2: Potential free contact o/p of Lock from Access controller is connected to egress I/P of DIS system. C3: Lock output from DIS system is connected to Door Lock. C4: Facia plate is connected to DIS system (as Egress switch for Exit). C5: For Potential free contact O/P refer respective Access controller installation Guide. Connection DIS with Old Access Controller:- DIS Door Connector DIS Board Access Controller Door Lock Facia Plate Exit C1 C2 C3 C4 Reader IN DOTL EG+ OPEN LOCK G 12 V MC- MC+ Door Connector Access Controller L- L+ Potential free O/P DOTL EG+ OPEN LOCK G 12 V MC- MC+

DIS Integration with Access Controller System C1: Reader is connected to Access controller (as IN Reader). C2: Potential free contact o/p of Lock from Access controller is connected to magnetic contact I/P of DIS system. C3: Lock output from DIS system is connected to Door Lock. C5: For Potential free contact O/P refer respective Access controller installation Guide. Connection DIS with Access Control:- DIS Door Connector DIS Board Access Controller Door Lock C1 C2 C3 Reader IN DOTL EG+ OPEN LOCK G 12 V MC- MC+ Door Connector Access Controller NO C DOTL EG+ OPEN LOCK G 12 V MC- MC+