PR electronics 3000 Series Manual 

Tem p erat ure C onverte rs M ode ls no. : 3 101 / 3 10 2 / 3111 / 3112 3 11 3 / 33 31 / 3333 / 3337 N o . 3 0 0 0 V 1 0 1 - U K F r o m s e r . n o 1 3 1 6 6 7 0 0 1 3 0 0 0 s e r i e s

signalbehandlingsmoduler til industriel automation. Programmet består af Isolatorer, Displays, Ex-barrierer, Temperaturtransmittere, Universaltransmittere mfl. Vi har modulerne, du kan stole på i selv barske miljøer med elektrisk støj, vibrationer og temperaturudsving, og alle produkter opfylder de strengeste internationale standarder. Vores motto »Signals the Best« er indbegrebet af denne filosofi – og din garanti for kvalitet. PR electronics A/S offers a wide range of analogue and digital signal conditioning devices for industrial automation. The product range includes Isolators, Displays, Ex Interfaces, Temperature Transmitters, and Universal Devices. You can trust our products in the most extreme environments with electrical noise, vibrations and temperature fluctuations, and all products comply with the most exacting international standards. »Signals the Best« is the epitome of our philosophy – and your guarantee for quality. PR electronics A/S offre une large gamme de produits pour le traite­ment des signaux analogiques et numériques dans tous les domaines industriels. La gamme de produits s’étend des transmetteurs de température aux afficheurs, des isolateurs aux interfaces SI, jusqu’aux modules universels. Vous pouvez compter sur nos produits même dans les conditions d’utilisation sévères, p.ex. bruit électrique, vibrations et fluctuations de température. Tous nos produits sont conformes aux normes internationales les plus strictes. Notre devise »SIGNALS the BEST« c’est notre ligne de conduite - et pour vous l’assurance de la meilleure qualité. PR electronics A/S verfügt über ein breites Produktprogramm an analogen und digitalen Signalverarbeitungsmodule für die in­ dustrielle Automatisierung. Dieses Programm umfasst Displays, Temperaturtransmitter, Ex- und galvanische Signaltrenner, und Universalgeräte. Sie können unsere Geräte auch unter extremen Einsatzbedingungen wie elektrisches Rauschen, Erschütterungen und Temperaturschwingungen vertrauen, und alle Produkte von PR electronics werden in Überein­stimmung mit den strengsten internationalen Normen produziert. »Signals the Best« ist Ihre Garantie für Qualität! DK UK FR DE

TEMPERATURE CONVERTERS 3101 - 3102 - 3111 - 3112 - 3113 - 3331 - 3333 - 3337 contents Warning....................................................................................................................... 2 Safety instructions................................................................................................. 3 Mounting on DIN rail.............................................................................................. 5 Installation on DIN rail.......................................................................................... 6 Module stop.............................................................................................................. 6 Flexible supply......................................................................................................... 7 Marking....................................................................................................................... 8 Side label.................................................................................................................... 8 Applications.............................................................................................................. 9 Technical characteristics...................................................................................... 9 Mounting / installation......................................................................................... 9 Order codes............................................................................................................... 10 Accessories............................................................................................................... 10 Specifications........................................................................................................... 10 DIP-switch configuration..................................................................................... 14 Temperature range programming.................................................................... 15 Front LED Indications............................................................................................ 15 Block diagram and wiring.................................................................................... 16

installation and commissioning of the device in order to avoid incidents that could lead to personal injury or mechanical damage. The CE mark proves the compliance of the device with the essential requirements of the directives. Ex devices have been approved according to the ATEX directive for use in connection with installations in explosive areas. Warning To avoid the risk of electric shock and fire, the safety instructions of this guide must be observed and the guidelines followed. The specifications must not be exceeded, and the device must only be applied as described in the following. Prior to the commissioning of the device, this installation guide must be examined carefully. Only qualified personnel (technicians) should install this device. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. Until the device is fixed, do not connect hazardous voltages to the device. Repair of the device must be done by PR electronics A/S only. In applications where hazardous voltage is connected to in-/ outputs of the device, sufficient spacing or isolation from wires, terminals and enclosure - to surroundings (incl. neighbouring devices), must be ensured to maintain protection against electric shock. Potential electrostatic charging hazard. To avoid the risk of explosion due to electrostatic charging of the enclosure, do not handle the units unless the area is known to be safe, or appropriate safety measures are taken to avoid electrostatic discharge. GENERAL HAZARD- OUS VOLTAGE CAUTION

Unpack the device without damaging it. The packing should always follow the device until this has been permanently mounted. Check at the receipt of the device whether the type corresponds to the one ordered. Environment Avoid direct sunlight, dust, high temperatures, mechanical vibrations and shock, as well as rain and heavy moisture. If necessary, heating in excess of the stated limits for ambient temperatures should be avoided by way of ventilation. Can be used in overvoltage Category II and Pollution Degree 2. The devices are designed to be safe at least under an altitude up to 2 000 m. Mounting Mounting and connection of the device should comply with national legislation for mounting of electric materials, i.e. wire cross section, protective fuse, and location. Descriptions of input / output and supply connections are shown in this installation guide and on the side label. The device is provided with field wiring terminals and shall be supplied from a Power Supply having double / reinforced insulation. A power switch should be easily accessible and close to the device. The power switch shall be marked as the disconnecting unit for the device. SYSTEM 3000 must be mounted on a DIN rail according to EN 60715. UL installation Use 60/75°C copper conductors only. Wire size....................................................................... AWG 26-12 UL file number........................................................... E314307 The device is an Open Type Listed Process Control Equipment. To prevent injury resulting from accessibility to live parts the equipment must be installed in an enclosure. The power Supply unit must comply with NEC Class 2, as described by the National Electrical Code ® (ANSI / NFPA 70). cFMus installation in Division 2 or Zone 2 Class I, Div. 2, Group A, B, C, D T4 or I, Zone 2, AEx nA IIC T4 or Ex nA IIC T4. In class I, Division 2 or Zone 2 installations, the subject equipment shall be mounted within a tool-secured enclosure which is capable of accepting one or more of Class I, Division 2 wiring methods specified in the National Electrical Code (ANSI/ NFPA 70) or in Canada in the Canadian Electrical Code (C22.1).

NEC Class 2 circuits, as outlined in the National Electrical Code ® (ANSI / NFPA 70), only. If the devices are connected to a redundant power supply (two separate power supplies), both must meet this requirement. Where installed in outdoor or potentially wet locations the enclosure shall at a minimum meet the requirements of IP54. Warning: Substitution of components may impair suitability for zone 2 / division 2. Warning: To prevent ignition of the explosive atmospheres, disconnect power before servicing and do not separate connectors when energised and an explosive gas mixture is present. Warning: Do not mount or remove devices from the power rail when an explosive gas mixture is present. IECEx, ATEX installation in Zone 2 IECEx KEM 10.0068X.............................................. Ex nA IIC T4 Gc KEMA 10ATEX0147X.............................................. II 3G Ex nA IIC T4 Gc For safe installation the following must be observed. The device shall only be installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area. Year of manufacture can be taken from the first two digits in the serial number. The devices shall be installed in a suitable enclosure providing a degree of protection of at least IP54 according to EN60529, taking into account the environmental conditions under which the equipment will be used. When the temperature under rated conditions exceeds 70°C at the cable or conduit entry point, or 80°C at the branching point of the conductors, the temperature specification of the selected cable shall be in compliance with the actual measured temperature. Provisions shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 40%. For installation on power rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit type 9410 is allowed.

servicing and do not separate connectors when energised and an explosive gas mixture is present. Do not mount or remove devices from the power rail when an explosive gas mixture is present. Cleaning When disconnected, the device may be cleaned with a cloth moistened with distilled water.

The system 3000 devices can easily be mounted on a standard 35 mm DIN rail. Remove the system 3000 units from the rail by lifting the DIN rail mounting clip. Wire size AWG 26-12 / 0.13 x 2.5 mm2 stranded wire. Screw terminal torque 0.5 Nm.

> 24 mm 35 mm 3000V101-UK 7 Installation on DIN rail To avoid short circuit between the power rail connectors on the 3111, 3112 and 3113 devices and the screws holding the 7.5 mm DIN rail, the head of the screws shall be no more than 3.5 mm high. Module stop 3000 units must be supported by module stops for marine applications. Module stop - PR part number 9404 -

The 2.5 A fuse must break after not more than 120 seconds at 6.4 A. Device daisy chain: The 3101, 3102, 3111, 3112 and 3113 devices are powered by 24 VDC +/- 30%. External protective fuse requirement: 2.5 A (*). 2.5 A equals 60 W - this means that up to 85 units can be energized by connecting the source in parallel with the power terminals of each unit. Power rail solution #3: Alternately, you can connect 24 VDC to one 3111, 3112, 3113 device which will energize units on the rail. External protective fuse requirement for powering this way: 0.4 A, meaning that up to 10 pcs of 3111, 3112, 3113 units can be energized and powered this way. Power rail solution #1: The 9410 power control unit can energize and power 96 W to the rail meaning that up to 137 pcs of 3111, 3112, 3113 units can be powered this way. Redundant power supplies are possible. Protective fuse: Located inside the 9410. Power rail solution #2: The 3405 power connector unit allows easy connection of a 24 VDC / 2.5 A source to the power rail. Up to 85 of the 3111, 3112, 3113 units can be powered this way. External protective fuse: 2.5 A(*). Flexible supply 3405

haracteristic: NA stomer Approval: el Matrial: Laser Zoom Print Colour: Black S3112-102-01 Label for System 3000 73 ata / Label Drawing: } } } } 3000V101-UK 9 Marking The hinged cover of the 3000 series has a space designed to accept a snap-on marker, which can be used to identify individual units. This space measures 5 x 7.5mm, and markers from Weidmuller’s MultiCard System, type MF 5/7.5, are suitable. Side label DIP-switch settings Approvals Pin connections Type no. Terminal numbers DIP sw.

sensors to voltage or current outputs • Multiple pre-calibrated temperature ranges are selectable via DIP- switches • High accuracy, better than 0.05% and excellent 50/60 Hz noise suppression • Fast signal response time < 30 ms • 3113 and 3337 with HART® 7 protocol and fast signal response time < 60 ms • HART® 7 protocol enables extended device programming for 3113 and 3337 • Slimline 6 mm housing Applications • The temperature converters measure standard 2-, 3- or 4-wire Pt100 and/or TC J & K temperature sensors, and provides an analog voltage or current output. • High 3 port isolation provides surge suppression and protects the control system from transients and noise. • The loop powered devices have high 2-port galvanic separation to eliminate ground loops. • The devices can be mounted in the Safe area or in Zone 2 / Division 2 areas. • Approved for marine applications. Technical characteristics • High conversion accuracy, better than 0.05% of span. • A visible green LED indicates operational status and status of the input sensor. • All terminals are protected against overvoltage and polarity error. • Meeting the NAMUR NE21 recommendations, the system 3000 devices ensure top measurement performance in harsh EMC environments. • The devices meet the NAMUR NE43 standard defining out of range and sensor error output values. • High galvanic isolation of 2.5 kVAC. • Excellent signal/noise ratio of > 60 dB.

• Selectable DIP-mode for easy configuration of more than 1000 factory calibrated measurement ranges with HART® read only feature. • The narrow 6 mm housing and very low power consumption allows up to 165 units to be mounted per meter of DIN rail, without any air gap between units. • Wide temperature operation range of -25...+70°C.

CJC Ext. CJC 2-, 3-, 4-wire Active Passive 3101      24 VDC 3102     24 VDC 3111       24 VDC / power rail 2.5 kV 3112     24 VDC / power rail 2.5 kV 3113       24 VDC / power rail 2.5 kV  3331      Loop- powered 2.5 kV 3333   Loop- powered 3337      Loop- powered 2.5 kV  Accessories for power rail devices Type Function 3405 9400 9404 9410 9420 Power rail connector unit Power rail - 7.5 or 15 mm high Module stop Power connector unit Power supply

Storage temperature............................................... -40°C to +85°C Calibration temperature......................................... 20...28°C Relative humidity..................................................... < 95% RH (non-cond.) Protection degree..................................................... IP20 / EN60529 Installation................................................................... Pollution degree 2 and overvoltage category II Mechanical specifications: Dimensions (HxWxD)............................................... 113 x 6.1 x 115 mm Weight approx............................................................ 70 g DIN rail type................................................................ DIN EN 60715 - 35 mm Wire size....................................................................... 0.13...2.5 mm 2 / AWG 26...12 stranded wire Screw terminal torque............................................ 0.5 Nm Vibration....................................................................... IEC 60068-2-6 : 2007 2...25 Hz.................................................................. ±1.6 mm 25...100 Hz....................................................... ±4 g Common electrical specifications: Supply voltage, 24 VDC nom............................... 16.8...31.2 VDC Power consumption, max...................................... 0.7 W Loop-powered: 3331......................................................................... 5.5...35 VDC 3333......................................................................... 3.3...35 VDC 3337......................................................................... 6.2...35 VDC Isolation voltage, test............................................. 2.5 kVAC Isolation voltage, working..................................... 300 VAC (reinforced) / 250 VAC (Zone 2, Div. 2) Signal / noise ratio................................................... > 60 dB Signal dynamics, input............................................ 23 bit Signal dynamics, output........................................ 18 bit

HART® mode < 30 ms < 300 ms < 60 ms 0.06...60 s 3101   3102   3111   3112   3113   3331   3333   3337   Accuracy - the greater of the basic and general value is valid Device Input Basic accuracy General accuracy Temperature coefficient 3112, 3113, 3331, 3337 Pt100 ≤ 0.1°C ≤ ± 0.05% of span 0.02°C/°C (basic) or ≤ ± 0.01% of span / °C 3111, 3113, 3331, 3337 TC ≤ 0.5°C 0.1°C/°C (basic) or ≤ ± 0.01% of span / °C 3102, 3333 Pt100 ≤ 0.2°C ≤ ± 0.1% of span 0.02°C/°C (basic) or ≤ ± 0.01% of span / °C 3101 TC ≤ 1°C 0.1°C/°C (basic) or ≤ ± 0.01% of span / °C Incorrect DIP-sw setting identification: Supplied........................................................................ 0 V / 0 mA output; LED 0.5 s / 1 Hz Loop-powered............................................................ 3.5 mA output EMC immunity influence........................................ < ±0.5% of span Extended EMC immunity: NAMUR NE 21............................................................ < ±1% of span

Temperature range, Pt100................................... -200...+850°C - IEC 60751 Sensor current............................................................ < 150 mA Sensor cable resistance......................................... < 50 W per wire Effect of sensor cable resistance, 3- / 4-wire..... < 0.002 Ω / Ω Sensor error detection............................................ Yes - selectable via DIP-switch Broken sensor detection.................................. > 800 Ω Shorted sensor detection................................ < 18 Ω Specifications for TC input: Temperature range, TC J......................................... -100...+1200°C - IEC 60584-1 Temperature range, TC K....................................... -180...+1372°C - IEC 60584-1 Sensor cable resistance......................................... < 5 kΩ per wire Cold junction compensation (CJC) accuracy: Accuracy @ external Pt100.................................. Beter than ±0.15°C Accuracy @ internal CJC.......................................... Better than ±2.5°C Open Thermocouple detection............................ Yes – selectable via DIP-switch Internal CJC error detection.................................. Yes External CJC error detection................................. Yes – selectable via DIP-switch Output specifications: Updating time............................................................ 10 ms Load stability.............................................................. ≤ 0.01% of span / 100 W Current output Active Passive Selectable NAMUR NE43 Max. load Invert Range Limit Sensor error Range 4...20 mA 3101  0/4...20 mA 0/3.8...20.5 mA 0/3.5/23 mA  ≤ 600 Ω (12.6 V / 21 mA) 3102  0/4...20 mA 0/3.8...20.5 mA 0/3.5/23 mA  ≤ 600 Ω (12.6 V / 21 mA) 3111  0/4...20 mA 0/3.8...20.5 mA 0/3.5/23 mA  ≤ 600 Ω (12.6 V / 21 mA) 3112  0/4...20 mA 0/3.8...20.5 mA 0/3.5/23 mA  ≤ 600 Ω (12.6 V / 21 mA) 3113  4...20 mA 3.8...20.5 mA 3.5 / 23 mA  600 W (23 mA) 3331   4...20 mA 3.8...20.5 mA 3.5 / 23 mA  (Vsupply-5.5)/0.023 [W] 3333   4...20 mA 3.8...20.5 mA 3.5 / 23 mA  (Vsupply-3.3)/0.023 [W] 3337   4...20 mA 3.8...20.5 mA 3.5 / 23 mA  (Vsupply-6.2)/0.023 [W]

EMC Emission............................................................. CISPR 22, Class B LVD 2006/95/EC....................................................... EN 61010-1 UL, Standard for Safety.......................................... UL 61010-1 Safe Isolation.............................................................. EN 61140 GOST R Marine: Det Norske Veritas, Ships & Offshore.............. Stand. f. Certific. No. 2.4 Germanischer Lloyd................................................. VI-7-2 Ex: ATEX 94/9/EC............................................................. KEMA 10ATEX0147X IECEx.............................................................................. KEM 10.0068X c FM us.......................................................................... 3041043-C Selectable voltage output Low range High range Min. load Range Limit Sensor error Range Limit Sensor error 3101 0/1...5 V 0/0.875...5.125 V 0/5.5 V 0/2...10 V 0/1.75...10.25 V 0/11 V 10 kW 3102 0/1...5 V 0/0.875...5.125 V 0/5.5 V 0/2...10 V 0/1.75...10.25 V 0/11 V 10 kW 3111 0/1...5 V 0/0.875...5.125 V 0/5.5 V 0/2...10 V 0/1.75...10.25 V 0/11 V 10 kW 3112 0/1...5 V 0/0.875...5.125 V 0/5.5 V 0/2...10 V 0/1.75...10.25 V 0/11 V 10 kW

3102 and 3112 - Pt100 3101 and 3111 - TC J & K *3101 - only int CJC 3331 - Pt100 & TC J/K 3113 and 3337 - Pt100 & TC J/K + HART 3333 - Pt100

Please note: a. 3101 and 3111 - only TC input available Valid TC J range: -100...+1200°C = correct DIP-switch setting Valid TC K range: -180...+1372°C = correct DIP-switch setting b. 3102, 3112 and 3333 - only Pt100 input available Valid Pt100 range: -200...+850 °C = correct DIP-switch setting c. ”Start temp” must be lower than ”End temp” = correct DIP-switch setting d. Power must be cycled after DIP-switch positions are changed

Power-up or Restart De-energized - Flashing 13 Hz / 15 ms ON Device OK Energized - Flashing 1 Hz / 15 ms ON Sensor error indication Up- or Downscale Check sensor Flashing 1 Hz / 500 ms ON Incorrect DIP-switch setting De-energized Correct setting and repower OFF No supply / device error De-energized Connect supply / replace device Front LED Indications for 3101, 3102, 3111, 3112 and 3113

Input wiring Output wiring Supply wiring *3101 - only internal CJC 3101, 3102 and 3333 - no galvanic isolation 3331 and 3337 - 2 port isolation (reinforced) 3111, 3112 and 3113 - 3 port isolation (reinforced) External CJC (2- or 3-wire Pt100) - - - 3 2 Y* 3101 1,2 & 3,4 1,2 & 3 2 & 3 - - N 3102 - - - 3 2 Y 3111 1,2 & 3,4 1,2 & 3 2 & 3 - - N 3112 1,2 & 3,4 1,2 & 3 2 & 3 3 2 Y 3113 1,2 & 3,4 1,2 & 3 2 & 3 3 2 Y 3331 1,2 & 3,4 1,2 & 3 2 & 3 - - N 3333 1,2 & 3,4 1,2 & 3 2 & 3 3 2 Y 3337 + - + - Type CJC mA 3101 N 5 6 5 6 - - 7 8 N 3102 N 5 6 5 6 - - 7 8 N 3111 N 5 6 5 6 - - 7 8 Y 3112 N 5 6 5 6 - - 7 8 Y 3113 Y 5 6 - - - - 7 8 Y 3331 N - - - - 5 6 - - N 3333 N - - - - 5 6 - - N 3337 Y - - - - 5 6 - - N 3405 N - - - - - - 7 8 Y + + - - + - + - + - 24 VDC Power rail + - + Vsupply 4...20 mA + - + - V HART 2 3 1 4 7 6 8 5 CJC

inputs and outputs for display of temperature, volume and weight, etc. Feature linearization, scaling, and difference measurement functions for programming via PReset software. Displays A wide selection of transmitters for DIN form B mounting and DIN rail devices with analog and digital bus communication ranging from application-specific to universal transmitters. Temperature Galvanic isolators for analog and digital signals as well as HART® signals. A wide product range with both loop- powered and universal isolators featuring linearization, inversion, and scaling of output signals. Isolation Interfaces for analog and digital signals as well as HART® signals between sensors / I/P converters / frequency signals and control systems in Ex zone 0, 1 & 2 and for some devices in zone 20, 21 & 22. Ex interfaces PC or front programmable devices with universal options for input, output and supply. This range offers a number of advanced features such as process calibration, linearization and auto-diagnosis. Multifunctional

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