Pavilion PV199DV Installation Manual
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FOR USE IN RESIDENTIAL OR MANUFACTURED HOME APPLICATIONS.
Installation must conform with local codes, or in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1 / NFPA
54 - latest edition and/or the Natural Gas and Propane Installation Code CSA B149.1 - latest edition.
Where required by the authority having jurisdiction, the installation must conform to the Standard for Controls and Safety
Devices for Automatically Fired Boilers, ANSI/ASME CSD-1.
PB Heat reserves the right to discontinue, or change at any time, the designs and/or specifications of its products without
notice.
Contact Pavilion Customer Center at 1-855-443-8468, if you have any questions or concerns.
Requests to Installers
• In order to use the Combi Boiler safely, read
this installation manual carefully, and follow the
installation instructions.
• Failures and damage caused by erroneous work
or work not as instructed in this manual are not
covered by the Pavilion Limited Warranty.
• Check that the installation was done properly in
accordance with this Installation Manual upon
completion.
• After completing installation, either place this
Installation Manual and Owner’s Guide (the
warranty registration information included) in
a plastic pouch and attach it to the side of the
Combi Boiler (or the inside of the pipe cover
or recess box if applicable), or hand it to the
customer to retain for future reference. For the
warranty conditions and limitations, see the
Owner’s Guide.
CAUTION
If the information in these instructions is not
followed exactly, a fire or explosion may result
causing property damage, personal injury or
death.
• Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of
this or any other appliance.
• WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance.
- Do not touch any electrical switch; do not use
any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
- If you cannot reach your gas supplier, call the
fire department.
• Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
WARNING
APMOR
LOW-LEAD
&T
TM
I
Low NOx Approved by SCAQMD
14 ng/J or 20 ppm
(Natural Gas Only)
SBB819J
Rev. 12/19
CONDENSING GAS COMBI BOILER
Installation Manual
Models : PV199DV (GHQ-C3201WX-FF PB US)
PB HEAT, LLC
all-guides.co
m
About the Combi Boiler
5
2.1 Included Accessories............................. 5
2.2 Optional Accessories.............................. 5
2.3 Field Purchased Accessories.................. 6
2.4 Specifications......................................... 7
2.5 Dimensions............................................ 10
2.6 External View......................................... 12
3
Choosing an Installation Location 13
4
Installation Clearances
16
4.1 Indoor Installation.................................. 16
4.2 For Quick Connect Multi-System........... 16
5
Installation of the Combi Boiler
17
5.1 Mounting the Combi Boiler
to the wall.............................................. 17
5.2 Elevation Adjustment Above 2,000 ft.... 18
5.3 Filling the condensate container
with water.............................................. 18
6
Venting the Combi Boiler
19
6.1 Venting Installation Sequence............... 19
6.2 General Requirements........................... 19
6.3 Select a Vent Type.................................. 25
6.4 Vent Pipe Installation (Direct Vent)........ 26
6.5 Vent Pipe Installation
(Non-Direct Vent)................................... 32
7
Connecting the Gas Supply
36
8
Connecting the DHW pipe
40
8.1 Installation............................................. 40
8.2 Water treatment.................................... 42
9
Connecting the Heating Pipe
44
9.1 General Requirements........................... 44
9.2 Low Water Cutoff (LWCO)...................... 44
9.3 Pressure Relief Valve.............................. 45
9.4 Auto Feeder Connection........................ 46
9.5 Freeze Prevention.................................. 47
10 Connecting the Condensate Drain 48
11 Connecting Electricity
50
11.1 Combi Boiler.......................................... 50
11.2 Quick Connect Cord............................... 51
11.3 Outdoor Reset Control with Outdoor
Temperature Sensor.............................. 53
12
Installer Mode (Parameter Settings)
59
13 Setting Temperature
66
14 Service Reminder
67
15 Setting the DIP Switches
68
16 Trial Operation
69
17 Checklist After Installation
72
18 Plumbing Applications
74
18.1 General Requirements........................... 74
18.2 Only install Combi Boiler as a Water
Heater.................................................... 74
18.3 Zoned with Valves.................................. 75
18.4 Zoned with Pumps................................. 76
18.5 Air Handler............................................. 77
18.6 Recirculation System.............................. 78
18.7 Quick Connect Multi System
Installation............................................. 79
19 Maintenance
80
19.1 Periodic Check........................................ 80
19.2 Procedure for Flushing the Plate Heat
Exchanger............................................... 81
Contents
1 Before Installation
Potential dangers from accidents during installation and use are divided into the following four categories.
Closely observe these warnings, they are critical to your safety.
Indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
Indicates a potentially hazardous situation which, if not avoided, may result in property
damage.
DANGER
WARNING
CAUTION
NOTICE
Checkup
Check the fixing brackets and vent pipe yearly for damage or wear. Replace if necessary.
DANGER
Precautions on Vent Pipe Replacement
The vent system will almost certainly need to be
replaced when this appliance is being installed.
Only use vent materials that are specified in this
Installation Manual for use on this appliance.
Refer to the “Venting the Combi Boiler” section
for details. If PVC, CPVC, or Category IV listed pipe
is already installed, check for punctures, cracks,
or blockages and consult with the vent pipe
manufacturer before reusing.
Improper venting may result in fires, property
damage or exposure to Carbon Monoxide.
Snow Precaution
If this product will be installed in an area where
snow is known to accumulate, protect the vent
termination from blockage by snow drifts or
damage from snow falling off of roofs.
Check the Power
The power supply required is 120 VAC, at 60 Hz.
Using the incorrect voltage may result in fire or
electric shock.
Check the Gas
• Check that the rating plate indicates the correct
type of gas.
• Check that the gas supply line is sized for
199,900 Btu/h.
Chemicals
This product can expose you to chemicals including
lead, lead compounds and carbon bisulfide which
are known to the State of California to cause
cancer, birth defects or other reproductive harm.
For more information go to
www.P65Warnings.ca.gov.
WARNING
Do Not Use Appliance for Purposes Other Than
Those Specified
Do not use for other than increasing the
temperature of the water supply, as unexpected
accidents may occur as a result.
Check Water Supply Quality
If the water supply is in excess of 12 grains
per gallon (200 mg/L) of hardness, acidic or
otherwise impure, treat the water with approved
methods in order to ensure full warranty
coverage.
CAUTION
• This appliance is suitable for combination
potable water and heating applications.
• Do not use this appliance if any part has been
underwater. Immediately call a qualified
service technician to inspect the appliance
and replace any part of the control system
and gas control which has been under water.
NOTICE
PV199DV (GHQ-C3201WX-FF PB US)
PV199DV (GHQ-C3201WX-FF PB US)
Before Installation
Please read if installing in Massachusetts
Massachusetts requires manufacturers of Side
Wall Vented products to provide the following
information from the Massachusetts code:
• A hard wired carbon monoxide detector with
an alarm and battery back-up must be installed
on the floor level where the gas equipment is to
be installed AND on each additional level of the
dwelling, building or structure served by the side
wall horizontal vented gas fueled equipment.
• In the event that the side wall horizontally vented
gas fueled equipment is installed in a crawl space
or an attic, the hard wired carbon monoxide
detector with alarm and battery back-up may be
installed on the next adjacent floor level.
• Detector(s) must be installed by qualified licensed
professionals.
• APPROVED CARBON MONOXIDE DETECTORS:
Each carbon monoxide detector shall comply with
NFPA 720 and be ANSI/UL 2034 listed and IAS
certified.
• SIGNAGE: A metal or plastic identification plate
shall be permanently mounted to the exterior of
the building at a minimum height of eight (8) ft
above grade directly in line with the exhaust vent
terminal for the horizontally vented gas fueled
heating appliance or equipment. The sign shall
read, in print size no less than one-half (1/2) in. in
size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR
OF ALL OBSTRUCTIONS”.
• EXEMPTIONS to the requirements listed above:
- The above requirements do not apply if the
exhaust vent termination is seven (7) ft or more
above finished grade in the area of the venting,
including but not limited to decks and porches.
- The above requirements do not apply to a
product installed in a room or structure separate
from the dwelling, building or structure used in
whole or in part for residential purposes.
• This installation manual shall remain with the
product at the completion of the installation.
See the latest edition of Massachusetts Code
248 CMR for complete verbiage and also for
additional (non-vent related) requirements (248
CMR is available online). If your installation is NOT
in Massachusetts, please see your authority of
jurisdiction for requirements that may be in effect
in your area. In the absence of such requirements,
follow the National Fuel Gas Code, ANSI Z223.1/
NFPA 54 and/or CAN/CSA B149.1, Natural Gas and
Propane Installation Code.
Before Installation
Anchoring Screw (× 7)
Outdoor Temperature Sensor (× 1)
Owner’s Guide (including Warranty)
Installation Manual (this document) (1 each)
Pressure Relief Valve for Heating
(ASME Certified) (3/4 in., 30 psi) (× 1)
Wall Mounting Bracket (× 1)
Anchoring Screw & Anchor for Outdoor
Temperature Sensor (2 each)
2 About the Combi Boiler
The following accessories are included with the
Combi Boiler.
Check for any missing items before starting
installation.
2.1 Included Accessories
Quick Connect Cord (× 1)
[Stock Code: 1809]
PVC Concentric Termination (× 1)
2 in. (50 mm): [Stock Code: 1813]
3 in. (75 mm): [Stock Code: 1813-1]
2 in. SV Conversion Kit (× 1)
[Stock Code: 1814]
• 90° Elbow
(With Inlet Screen)
• 2 in. × 3 in. Increaser
coupling
• 2 in. Pipe
• Installation Manual
(Check List)
Bird Screen for 2 in. (50 mm) PVC
[Stock Code: 1816]
Bird Screen for 3 in. (75 mm) PVC
[Stock Code: 1817]
3 in. (75 mm) Horizontal Hood Termination
[Stock Code: 1818]
The accessories listed below are not included
with the Combi Boiler, but may be necessary for
installation.
2.2 Optional Accessories
NOTE Additional vent pieces are available;
consult the latest product catalogue
for details.
About the Combi Boiler
Universal Concentric Vent Kit
[Stock Code: 1819]
Low Profile Termination Kit
2 in.: [Stock Code: 1820]
3 in.: [Stock Code: 1820-1]
ULC S636 / UL 1738
certified for use in both
Canada and USA
Plastic Rain Cap
[Stock Code: 1821]
Not approved for use in
Canada.
Neutralizer (× 1)
[Stock Code: 1822]
Manifold Kit (× 1)
[Stock Code: 1827]
2.3 Field Purchased Accessories
Service Valve Kit
with Pressure Relief Valve (1 each)
Not supplied from PB Heat. Isolation valves may be
purchased separately from an authorized wholesaler.
The following are required specification for Isolation
valves.
1. Comply with Lead Free installation requirement.
2. Certified to NSF/ANSI 61.
3. Shall facilitate isolation of the Combi Boiler from the
water line.
4. 3/4” FTP Unions for connection to Combi Boiler.
5. 3/4” size connection for water lines (Cold and
Domestic hot water lines).
6. Equipped with purge and drain valve for hose
connection and tethered brass cap.
7. Equipped with the 3/4” connection for optional
pressure relief valve (150psi).
Scale Inhibitor (1 each)
Damage to the Heat
Exchanger caused by Scale
Build-up is not covered
by the Pavilion Limited
Warranty.
To prevent the Heat
Exchanger damage, the
water must be treated with
a Southeastern Filtration
Scale StickTM, 3M Aqua-
PureTM scale inhibitor,
or other scale inhibitor
system.
About the Combi Boiler
all-guides.co
m
• Specifications may be changed without prior notice.
• The capacity may differ slightly, depending on the water pressure, water supply, piping conditions, and water
temperature.
* Minimum flow rate may change by setting temperature and water temperature.
Item
Specification
Model Name
PV199DV (GHQ-C3201WX-FF PB US)
Type
Installation
Indoor / Outdoor Wall mounted
Air Supply / Exhaust
Power Vented
Ignition
Direct Ignition
Operating Pressure
DHW
15-150 psi
(Recommended 30 psi for maximum performance)
Heating
12-30 psi
Minimum Activation Flow Rate*
Minimum Operating Flow Rate*
0.4 GPM (1.5 L/min)
0.29 GPM (1.1 L/min)
Dimensions (Height) × (Width) × (Depth)
27.0 in. (687 mm) × 18.5 in. (471 mm) × 12.8 in. (325 mm)
Weight
95 lbs. (43 kg)
Water Holding Capacity for DHW
0.37 Gallon (1.4 L)
Pressure Relief Valve
Setting
Heating
30 psi
Connection
Sizes
DHW Cold Water Inlet
NPT 3/4 in.
DHW Outlet
NPT 3/4 in.
Heating Supply
NPT 1 in.
Heating Return
NPT 1 in.
Heating Pressure Relief Valve NPT 3/4 in.
Auto Feeder Inlet
NPT 1/2 in.
Gas Inlet
NPT 3/4 in.
Condensate Drain
NPT 1/2 in.
Power
Supply
Supply
120 VAC (60 Hz)
Consumption
NG: 210 W LP: 210 W
Freeze Prevention: 125 W
Maximum Current
4 Amps
Materials
Casing
•Front Cover, Side / Top Plate: Hot-dipped zinc-aluminum-
magnesiumalloy-coated steel w/ Polyester Coating
•Back Plate: Hot-dipped zinc-aluminum-magnesiumalloy-coated
steel w/o Coating
•Bottom Plate: Zincified Steel Plate / Polyester Coating
Flue Collar
PP
Primary Heat Exchanger
Stainless Steel 316L
Secondary Heat Exchanger
Stainless Steel 316L
Safety Devices
Flame Rod, High Limit Switch, Lightning Protection Device (ZNR),
Freezing Prevention Device, Fan Rotation Detector
Included Accessories
Anchoring Screws, Wall Mounting Bracket, Outdoor Temperature
Sensor, Anchoring Screws & Anchors for Outdoor Temperature
Sensor
About the Combi Boiler
Maximum Hot Water Capacity
(45°F (25°C) Rise)
8.4 GPM (32 L/min)
Capacity Range
0.4-11.1 GPM (2-42 L/min)
Temperature
Settings
DHW*
°F Mode
90-140°F (In 5°F intervals) (11 Options)
°C Mode 32°C, 35°C, 37°C-48°C (In 1°C intervals), 50°C, 55°C, 60°C (17 Options)
Heating
°F Mode
100-180°F (In 1°F intervals) (81 Options)**
°C Mode 40-82°C (In 1°C intervals) (43 Options)**
Performances
* When you use Quick Connect Multi System, temperature setting range is changed below.
°F Mode: 100-140°F (In 5°F intervals)
°C Mode: 37 -48°C (In 1°C intervals), 50°C, 55°C, 60°C
** Heating Temperature range depends on Installer Mode Setting.
Refer to the Installation Manual for details.
Pump Performance(with internal pressure drop)
00
1
2
3
4
5
5
10
15
20
25
30
GPM
Head (ft)
Combination Boiler
Space Heating Ratings
Model Name
Input, MBH
Heating Capacity,
MBH*1
Net AHRI Rating
Water, MBH*2
AFUE, %
Maximum
Minimum
PV199DV
(GHQ-C3201WX-FF PB US)
NG 120
18
111
97
95.0
LP
120
18
111
97
95.0
Space Heating Rating
* Based on standard test procedures prescribed by United States Department of Energy (DOE).
** The Net AHRI water ratings shown are based on a piping and pickup allowance of 1.15.
Consult Pavilion Customer Center before selecting a boiler for installations having unusual piping and pickup quirements,
such as intermittent system operation, extensive piping system, etc.
About the Combi Boiler
HEIGHT OF EACH FITTING FROM CASE
PRESSURE RELIEF VALVE FOR HEATING
TOP
1.0” [26]
DOMESTIC WATER OUTLET
BOTTOM
2.0” [51]
DOMESTIC WATER INLET
BOTTOM
1.9” [49]
HEATING WATER OUTLET
BOTTOM
2.2” [55]
HEATING WATER INLET
BOTTOM
3.4” [86]
AUTO FEEDER WATER INLET
BOTTOM
2.3” [58]
CONDENSATE DRAIN
BOTTOM
1.7” [42]
GAS INLET
BOTTOM
2.2” [55]
Outdoor Temperature Sensor
1.3” [34]
3.6” [92]
2.3” [58]
4 x Ø0.5” [Ø13]
2 x 0.24” x 0.4” [6 x 10] OBLONG HOLE
4 x 0.24” x 0.6” [6 x 15] OBLONG HOLE
0.4” [10]
WALL MOUNTING BRACKET
(INCLUDED ACCESSORY)
1.8” [46]
28” [711]
1.2” [30]
0.5” [13]
26.0” [600]
2.3” [59]
12.8” [325]
0.2” [5.0]
10.2” [260]
16” [406]
5.1” [130]
3.5” [88]
1.3” [34]
1.1” [28]
2.6” [66]
3.9” [100]
5.5” [140]
6.7” [170]
2.5 Dimensions
About the Combi Boiler
PRESSURE RELIEF VALVE
FOR HEATING (3/4”)
27.0” [687]
2.8” [71]
1.97” [50]
Ø2.4” [Ø61]
Ø2.4” [Ø61]
10.1” [256]
17.8” [451]
18.5” [471]
17.7” [450]
5.1” [130]
AIR INLET
FLUE COLLAR
HEATING WATER OUTLET (1”)
HEATING WATER INLET (1”)
AUTO FEEDER WATER INLET (1/2”)
WATER DRAIN VALVE
DOMESTIC WATER OUTLET (3/4”)
DOMESTIC WATER INLET (3/4”)
GAS INLET (3/4”)
(WATER FILTER)
WATER DRAIN VALVE
(WATER FILTER)
WATER DRAIN VALVE
WATER DRAIN VALVE
(WATER FILTER)
WATER DRAIN VALVE
WIRING THROUGHWAY
WIRING THROUGHWAY
(AC120V)
CONDENSATE DRAIN (1/2”)
(VIEW FROM BOTTOM)
About the Combi Boiler
all-guides.co
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2.6 External View
Indoor Installation
Pressure Relief Valve
(Heating)
Drain Pipe
Intake Pipe
Exhaust Pipe
Operation Display
Water Drain Valve
(with Water Filter)
Water Drain Valve
(with Water Filter)
Heating Supply
Auto Feeder Shutoff Valve
Water Drain Valve
Heating Return
Auto Feeder Inlet
Gas Supply Valve
Water Drain Valve
Water Supply Valve
Hot Water Outlet (DHW)
Pressure Relief Valve (DHW)
Drain Pipe
Cold Water Inlet (DHW)
Water Drain Valve
(with Water Filter)
About the Combi Boiler
3 Choosing an Installation Location
Locate the vent terminal and make sure there
are no obstacles around the termination for
exhaust to accumulate or be obstructed.
Do not enclose the termination with corrugated
metal or other materials.
Carbon monoxide poisoning or fire may occur
as a result.
DANGER
• Avoid places where fires are common,
such as those where gasoline, benzene and
adhesives are handled, or places in which
corrosive gases (ammonia, chlorine, sulfur,
ethylene compounds, acids) are present.
If you do not follow the above, a fire or
explosion may result causing property
damage, personal injury or death.
• Avoid installation in places where dust or
debris will accumulate.
Dust may accumulate and reduce the
performance of the fan of the appliance.
This can result in incomplete combustion.
• Avoid installation in places where special
chemical agents (e.g. hair spray or spray
detergent) are used.
Ignition failures and malfunctions may occur
as a result.
• Do not install this Combi Boiler in a
recreational vehicle or on a boat as this may
be a Carbon Monoxide Poisoning Hazard.
• The manufacturer does not recommend
installing the Combi Boiler in an attic due to
safety issues.
If you install the Combi Boiler in an attic:
- Make sure the appliance will have enough
combustion air and proper ventilation.
- Keep the area around the Combi Boiler
clean. Dust may accumulate and reduce the
performance of the fan of the appliance.
This can result in incomplete combustion.
- A drain pan, or other means of protection
against water damage, is required to be
installed under the Combi Boiler in case of
leaks.
WARNING
Outdoor installation
• The Combi Boiler is designed for either
indoor or outdoor installation. For
information about outdoor installation,
contact Pavilion Customer Center at https://
www.peerlessboilers.com/ or 1-855-443-
8468.
Never install it in a bathroom, it may be
damaged or a fire may be caused.
Do not install in the following places
• A location where it is not free from obstacles
and stagnant air.
• Near staircases or emergency exits.
• A place where it may be threatened by falling
objects, such as under shelves.
• On common walls as the appliance will make
some operational noises while it is running.
Consideration to the surroundings
• Do not install the Combi Boiler where the
exhaust will blow on outer walls, other
walls or material not resistant to heat. Also
consider the surrounding trees and animals.
The heat and moisture from the Combi
Boiler may cause discoloration of walls and
resinous materials, or corrosion of aluminum
materials.
• Do not locate the vent termination directed
towards a window or any other structure
which has glass or wired glass facing the
termination.
• Take care that noise and exhaust gas will not
affect neighbors.
• If the appliance is installed in a location with
very high humidity, condensate may form
inside the appliance and/or cause incomplete
combustion, damage to the electrical
components, or electric leakage.
Install according to regulations and manual
• Install the Combi Boiler in an area that allows
for the proper clearances to combustible
and non-combustible construction. Consult
the rating plate on the appliance for proper
clearances.
• The Combi Boiler must be installed according
to manual.
• Before installing, make sure that the exhaust
flue termination will have the proper
clearances according to the National Fuel
Gas Code (ANSI Z223.1 - latest edition) or the
Natural Gas and Propane Installation Code
(CSA B149.1).
CAUTION
Choosing an Installation Location
Installation in the vicinity of gas ranges,
stoves, fans, and range hoods
• Avoid installation above gas ranges or stoves.
• Avoid installation between the kitchen fan
and stove. If oily fumes or a large amount of
steam are present in the installation location,
take measures to prevent the fumes and
steam from entering in the appliance.
• Install in a location where the exhaust gas
flow will not be affected by fans or range
hoods.
CAUTION
NOT
CORRECT
CORRECT
NOT
CORRECT
• Place the appliance for easy access for
maintenance and repair.
• Do not install the Combi Boiler in a location
where the appliance will be exposed to
excessive winds.
• Locate the appliance in an area where
leakage from the appliance or connections
will not result in damage to the area adjacent
to the appliance or to the lower floors of the
structure. When such installation locations
cannot be avoided, a suitable drain pan,
adequately drained, must be installed under
the appliance. The pan must not restrict
combustion air flow.
• As with any water heating appliance, the
potential for leakage at some time in the life
of the product does exist. The manufacturer
will not be responsible for any water damage
that may occur.
• Water quality:
If this Combi Boiler will be installed in a
location where the hardness of the supply
water is high, scale Build-up may cause
damage to the Plate Heat Exchanger.
Perform suggested treatment and
maintenance measures in reference to “8.2
Water Treatment”.
Damage to the Combi Boiler as a result of the
below is not covered by the Pavilion Limited
Warranty.
- Water in excess of 12 gpg (200 mg/L) of
hardness
- Poor water quality (see the following table)
NOTICE
NOTE Consult with the customer concerning
the location of installation.
Contaminant
Maximum Allowable Level
Total Hardness*
200 mg/L (12 gpg) or less
Aluminum
0.05 to 0.2 mg/L or less
Chloride
250 mg/L or less
Copper
1.0 mg/L or less
Iron
0.3 mg/L or less
Manganese
0.05 mg/L or less
pH
6.5-8.5
Total Dissolved Solids
500 mg/L or less
Zinc
5 mg/L or less
Sulfate
250 mg/L or less
Residual chlorine*
4 mg/L or less
Source: EPA National Secondary Drinking Water
Regulations (40 CFR Part 143.3)
* Maximum limit suggested/approved by the
manufacturer.
Choosing an Installation Location
State of California: The Combi Boiler must be
braced, anchored or strapped to avoid moving
during an earthquake. Contact local utilities for code
requirements in your area or call 1-855-443-8468
and request instructions.
For Venting Manufacturers Requirements, see the
Pavilion website (https://www.peerlessboilers.
com/).
Choosing an Installation Location
When utilizing an indoor air supply, if the Combi
Boiler will be installed in the vicinity of a permanent
kitchen range or stove that has the possibility of
generating steam that contains fats or oils, use a
dividing plate or other measure to ensure that the
Combi Boiler is not exposed to air containing such
impurities.
Exhaust hood
Range
The dividing plate should
be of non-combustible
material of a width
greater than the Combi
Boiler.
4.2 For Quick Connect Multi-System
The Quick Connect Cord is 6 ft (1.8 m) long.
Install the units 3-18 in. (76-457 mm) apart from
each other to ensure the cord will be able to reach
between the units.
3-18 in.
(76-457 mm)
4 Installation Clearances
4.1 Indoor Installation
Before installing, check for the following:
Install in accordance with relevant building and
mechanical codes, as well as any local, state or
national regulations, or in the absence of local
and state codes, refer to National Fuel Gas Code
ANSI Z223.1 / NFPA 54 - latest edition. In Canada,
see the Natural Gas and Propane Installation
Code CSA B149.1 - latest edition for detailed
requirements.
WARNING
Required Clearances From the Combi Boiler
Maintain the clearances from both combustible and
non-combustible materials.
12 in. (300 mm)
or more
3 in. (76 mm)
or more
4 in. (100 mm)
or more
Securing of space for inspection/repair
In order to facilitate inspection and repair, the
minimum clearances should be met.
* 3 in. (76 mm) or more
** 8 in. (203 mm) or more
24 in.
(610 mm)
or more
*
*
**
**
Exhaust
Installation Clearances
all-guides.co
m
5 Installation of the Combi Boiler
5.1 Mounting the Combi Boiler to the
wall
• Protect your hands with gloves and take
caution to not inflict injury.
• Be careful not to hit electrical wiring, gas, or
water piping while drilling holes.
CAUTION
• The weight of the appliance will be applied
to the wall. If the strength of the wall is not
sufficient, reinforcement must be done to
prevent the transfer of vibration.
• Install the appliance on a vertical wall and
ensure that it is level.
NOTICE
Do not drop or apply unnecessary force to the
appliance when installing. Internal parts may be
damaged and may become highly dangerous.
WARNING
2. Hang the Combi Boiler on the Wall Mounting
Bracket.
3. Affix the Mounting Bracket (Lower) to the wall
by 2 screws.
1. Ensure that the Wall Mounting Bracket is
leveled.
Drill holes for the Wall Mounting Bracket and
affix the Wall Mounting Bracket securely to the
wall by 5 screws.
Finally, make sure the bracket can support the
weight of the Combi Boiler.
Mounting Bracket
(Upper)
Anchoring Screw
Wall Mounting
Bracket
Mounting Bracket
(Upper)
Hang
Wall Mounting
Bracket
Mounting Bracket
(Upper)
Hang
Anchoring Screw
Wall Mounting
Bracket
Anchoring Screw
Mounting Bracket
(Lower)
Installation of the Combi Boiler
5.3 Filling the condensate container
with water
5.2 Elevation Adjustment Above 2,000 ft
• Adjust the DIP switches as illustrated in the
table below, if this Combi Boiler is installed at an
altitude of 2,000 ft (610 m) or higher.
• Disconnect the electrical power and then adjust
the DIP switches.
Refer to page 68 for the location of the DIP switch
bank and how to change the DIP switches.
Failure to perform this step will result a “73” code
displayed on the Operation Display and a cease in
operation.
If this occurs, disconnect, then reconnect the
electrical power to the Combi Boiler to reset the
system.
Follow the procedure described below to ensure
that the condensate container is filled with water.
Fill the condensate container by pouring approx. 10
oz. (280 mL) of water into the exhaust flue on the
top of the Combi Boiler as illustrated below.
If the vent pipe has already been installed:
After installing the condensate drain pipe, make
sure that the area around the Combi Boiler is well
ventilated; open a window or a door if necessary.
Then, operate the Combi Boiler and verify that
condensate is coming out of the condensate drain
pipe.
(During normal use of the Combi Boiler, condensate
will begin to discharge from the condensate drain
pipe within 15 minutes of use. However, depending
on the season and/or installation site conditions, it
may take longer.)
NOTE Do not change any other DIP switches.
Prior to initial start up, make sure that you fill
the condensate container with water.
This is to prevent dangerous exhaust gases from
entering the building.
Failure to fill the condensate container could
result in severe personal injury or death.
DANGER
Here
High elevation adjustment
DIP switches
#5
#6
0-2,000 ft (0-610 m)
○
○
2,001-4,000 ft (611-1,219 m)
●
○
4,001-7,000 ft (1,220-2,134 m)
○
●
7,001-10,000 ft (2,135-3,048 m)
●
●
ON = ● / OFF = ○
10 oz.
280 mL
Intake
Exhaust
Installation of the Combi Boiler
6 Venting the Combi Boiler
CARBON MONOXIDE POISONING
Follow all vent system requirements in
accordance with relevant local or state
regulation, or, in the absence of local or state
code, if in the U.S., refer to the National Fuel
Gas Code ANSI Z223.1 / NFPA 54 - latest edition,
and if in Canada, in accordance with the Natural
Gas and Propane Installation Code CSA B149.1
- latest edition.
WARNING
For PVC/CPVC/PP material
• Schedule 40 PVC pipe may be used as the vent
material. If required by local code, use schedule
40/80 CPVC or PP.
• If the Combi Boiler set temperature is 160°F
(70°C) or higher, use schedule 40/80 CPVC or PP.
Refer to the following.
• This Combi Boiler must be vented with plastic
pipe materials as specified in the table below.
Vent installations in Canada which utilize plastic
vent systems must comply with ULC S636.
6.2 General Requirements
• This is a Category IV appliance.
Only vent materials approved for use with
Category IV appliances shall be used.
6.2.1 Vent Piping Material
6.1 Venting Installation Sequence
4. Install termination assembly as described in
this manual or in the vent manufacturer’s
installation instructions.
If necessary, install Bird Screen (not supplied
with Combi Boiler).
5. Install combustion air and exhaust vent piping
from Combi Boiler to termination.
6. Slope the horizontal vent 1/4 in. upwards for
every 12 in. (305 mm) toward the termination.
7. Install supports and hanger straps allowing
for movement from expansion, or as per vent
pipe manufacturer’s instructions or local code
requirements.
1. Install the Combi Boiler.
2. Determine the termination method—horizontal
or vertical, etc.
3. Determine proper location for wall or roof
penetration for each termination.
NOTE Do not exceed maximum allowed vent
lengths as described in this manual.
[Exhaust Vent / Air Intake]
Material
United States
Canada
Exhaust Air Intake Exhaust Air Intake
Schedule 40
PVC
ANSI/ASTM D1785 ULC S636
Certified
Materials
Only
CSA
B137.3
PVC-DWV
ANSI/ASTM D2665
CSA
B181.2
Schedule 40
CPVC
ANSI/ASTM F441
CSA
B137.3
Polypropylene
(PP)*
Centrotherm - lnnoFlue®
(certified ULC S636),
DuraVent PolyPro® (certified ULC S636)
System 1738TM
PVC Fuel Gas
Venting
IPEX Management Inc.
(certified UL 1738)
* Only listed manufacture specified vent parts
may be used for this Combi Boiler.
Refer to the manufacture’s literature for
detailed information.
- Approved Vent Manufacture:
- Centrotherm - lnnoFlue® PP
- DuraVent PolyPro®
** Applicable vent termination are “90°
elbow” or “Tee type”. Concentric vent
termination of polypropylene are
prohibited.
Parts #
Single Wall Pipe
(2 in. / 3 in.)
ISVL02xx(UV)/03xx(UV),
ISEP02xx/03xx, ISIA0203
Elbow
ISELL0287(UV)/0387(UV),
ISELL0245/0345
Termination**
ISELL0287UV/0387UV,
ISTT0220/0320
Bird Screen
IASPP02/03
Parts #
Single Wall Pipe
(2 in. / 3 in.)
2PPS-xxBL/3PPS-xxBL,
2PPS-xxL/3PPS-xxL
Elbow
2PPS-E90(B)L/3PPS-E90(B)L,
2PPS-E45(B)L/3PPS-E45(B)L
Termination** 2PPS-E90(B)L/3PPS-E90(B)L,
2PPS-T(B)L/3PPS-T(B)L
Bird Screen
2PPS-BG/3PPS-BG
• Under normal conditions, this Combi Boiler will
not produce an exhaust flue temperature in
excess of 149°F (65°C).
Outdoor installation
• The Combi Boiler is designed for either indoor
or outdoor installation. For information about
outdoor installation, contact Pavilion Customer
Center at https://www.peerlessboilers.com/ or
1-855-443-8468.
Never install it in a bathroom, it may be
damaged or a fire may be caused.
CAUTION
Venting the Combi Boiler
Exhaust Chimney Kit (3 in.): IFCK03xx,
Flexible Pipe PP (3 in.): IFVL03xxx
Intake
Termination**: ISELL0387UV, ISTT0320,
Bird Screen: IASPP03
Exhaust
&
Intake*
Single Wall Pipe (3 in.): ISVL03xx(UV),
ISEP03xx
Elbow (3 in.): ISELL0387UV, ISELL0345UV,
ISEL0387, ISEL0345,
Increaser: ISIA0203
- Centrotherm - lnnoFlue® PP
* Recommended items.
** Applicable vent termination are “87° elbow” or
“Tee type”.
Concentric vent termination of polypropylene
are prohibited.
Exhaust Flex Chimney Lining Kit (3 in.): 3PPS-FKL,
Flex Length (3 in.): 3PPS-FLEXxx
Intake
Aluminum Flex Length (3 in.): 3DFA-xx,
Coupler (3 in.): 3DFA-FCP
Exhaust
&
Intake*
Elbow (3 in.): 3PPS-E45L, 3PPS-E90L,
Single-Wall Pipe (3 in.): 3PPS-xxL
Appliance Adapter for PVC Coupler (2 in.):
2PPS-ADL,
Increaser: 2PPS-X3L
- DuraVent® - Flex Through Chimney w/ Air Intake
For flexible pipe for chimney
• During the installation, ambient temperatures
must be greater than 40 °F (5 °C). Afterwards,
installation site ambient temperature must
be greater than -4 °F (-20 °C). Flexible vent
pipe breakage may occur if these temperature
requirements are not observed.
• Only listed manufacture specified vent parts
may be used for this appliance. Refer to the
manufacture’s literature for detailed information.
NOTE Covering non-metallic vent pipe and
fittings with thermal insulation is
prohibited.
• Use only solid PVC / CPVC (schedule 40) or PP
pipe.
• 2 in. or 3 in. schedule 80 pipe may also be used
on this Combi Boiler, however the Btu/h input of
the Combi Boiler will be reduced by up to 9%.
• Maintain the same vent pipe diameter from the
Combi Boiler flue to the termination.
• In Canada, plastic vent systems must be certified
to ULC S636. The components of the certified
vent system must not be interchanged with other
vent systems or unlisted pipe/fittings.
• In Canada, specified primers and glues of the ULC
S636 certified vent system must be from a single
system manufacturer and not intermixed with
other system manufacturer’s vent system parts.
6.2.2 Installation Instructions
• Follow all general venting guidelines as outlined in
this manual.
• Clearance described in this document is the
minimum recommendation/required distance.
Take appropriate clearance according to the
situations of the site.
• Make sure the vent system is gas tight and will
not leak.
• Support the vent pipe with hangers at regular
intervals as specified by these instructions or the
instructions of the vent manufacturer.
• All piping must be fully supported. Use pipe
hangers at a minimum of 3 ft (0.9 m) intervals.
CARBON MONOXIDE POISONING
• Failure to properly seal the vent system could
cause flue products to enter the living space.
• (For flexible pipe for chimney)
Handle the flexible vent carefully.
Dropping, Crushing and Stacking may cause
damage, and may result in fires, property
damage or exposure to Carbon Monoxide.
WARNING
NOTE • Do not use the Combi Boiler to
support the vent piping.
• Do not common vent or connect
more than one appliance to this
venting system.
• Ensure at least 3 ft (0.9 m) or
more distance between the
near edge of the air intake
pipe or exhaust pipe to the
inside corner of a wall.
Inside corner
3 ft (0.9 m)
or more
[Pipe Cement / Primer]
Material
United States
Canada
PVC
ANSI/ASTM D2564
ULC S636
Certified Materials
Only
CPVC
ANSI/ASTM F493
Use of cellular core PVC (ASTM F891), cellular
core CPVC, or Radel® (polyphenylsulfone) in
non-metallic venting system is prohibited.
WARNING
Venting the Combi Boiler
For flexible pipe for chimney
• Every venting system must be properly planned
and installed for optimum performance and
safety. A flexible pipe installation always begins
with an inspection of the existing masonry
chimney (Chimney must be clean, sized correctly,
properly constructed and in good condition, if
being installed in a chimney as a liner). Inspect
chimney to make certain it is constructed
according to the latest revision of the NFPA211.
Local codes may differ from this code and should
be checked. Where there is a conflict, the local
code will prevail. In Canada refer to the National
Building Code or CSA-A405 as applicable.
[How to tighten the Vent Pipe]
1. Continue to insert the Vent Pipe until it reaches
to the base of the Combi Boiler Exhaust and
Intake Flue.
• The Vent Pipe will be inserted approximately
2.3 in. (60 mm).
2. Secure the Vent Pipe by tightening the band
using a screwdriver.
• The tightening torque shall be the following:
- For PVC/CPVC pipe: between 16 and 20 in lb
- For PP pipe: between 12 and 15 in lb
Exhaust and
Intake Flue
Screwdriver
- Flat head
- Box wrench (5/16 in.)
Vent Pipe
For PVC/CPVC/PP material
• When preparing and assembling the pipe,
follow instructions as provided by the pipe
manufacturer. In general, the following practices
must be observed:
- Squarely cut all pieces of pipe.
- Remove all burrs and debris from joints and
fittings.
- All joints must be properly cleaned, primed,
and cemented. Use only cement and primer
approved for use with the pipe material as
outlined on page 20.
• PVC, CPVC or PP pipe has been approved for
use on this Combi Boiler with zero clearance to
combustibles.
• The pipe shall be installed so that the first 3 ft
(0.9 m) of pipe from the Combi Boiler flue outlet
is readily accessible for visual inspection.
• Refer to manufacturer’s instructions for assembly
of all flexible components including the chimney
cap and adaptor to rigid pipe at base of masonry
Chimney.
• Ensure none of the vent pipes and chimneys are
damaged or blocked.
• Do not use an existing chimney as a raceway for
a flue pipe if another appliance or fireplace is
vented through the chimney, and do not have any
connections inside the chimney chase.
• When using an inoperative chimney as a means
of a chase for the vent system, the surrounding
space within the chimney cannot be used to draw
combustion air or vent another appliance.
• The remaining space surrounding a chimney
liner, the flexible pipe within a masonry, metal
or factory-built flue shall not be used to supply
combustion air to the Combi Boiler. A separate
combustion air intake pipe routed back to the
Combi Boiler can be used in the remaining space
if required, the Combi Boiler venting system is
approved for zero clearance, and can be run
directly beside the combustion air intake pipe.
Bolt or screw joints together to avoid sag.
• Flexible pipe vertical offsets must not exceed 45°
and are limited to a maximum number of 2.
• Connect flue pipe to the chimney with the
shortest possible length of flue pipe.
• Slope the horizontal vent 1/4 in. upwards for
every 12 in. (300 mm) toward the chimney from
the Combi Boiler.
• Check and confirm that there is no tension to
the flexible pipe by hanging or suspending of
anything.
• Check vent piping at least once a season. Verify
vent pipe connections to chimney are secure and
no obstructions are present. If vent piping shows
sign of leaking, replace it immediately.
Venting the Combi Boiler
all-guides.co
m
6.2.3 Termination Considerations
NOTE • When adjusting the DIP switches
for longer vent runs, the Btu/h
input of the Combi Boiler will be
reduced by up to 9%.
• Do not change any other DIP
switches.
Maximum Vent Length Configurations (For PVC/
CPVC/PP material)
• The maximum vent length when using 2 in. (50
mm) pipe is 60 ft.
• The maximum vent length when using 3 in. (75
mm) pipe is 100 ft.
Both maximum lengths are reduced by the
number of elbows used, as shown in the following
table:
Vent
diameter
Maximum equivalent
vent length*1
V (Vertical)
+
H (Horizontal)
Maximum #
of elbows*2 Equivalent
length
2 in.
60 ft (18 m)
6
90° elbow:
5 ft (1.5 m)
3 in.
100 ft (30 m)
8
45° elbow:
3 ft (0.9 m)
*1 The maximum vent length includes elbows.
*2 Not including the termination.
• This Combi Boiler has been designed to be
vented with either 2 in. (50 mm) or 3 in. (75 mm)
PVC, CPVC, PP, or 3 in. (75 mm) flexible pipe for
chimney.
• The minimum total vent length including
horizontal and vertical vent runs should not be
less than:
- PVC/CPVC/PP, 3 in. (75 mm) flexible pipe for
chimney: 3 ft (0.9 m)
• The Combi Boiler can be adjusted to
accommodate longer vent runs; refer to the table
below. Do not exceed the maximum vent length.
• Disconnect the electrical power and then adjust
the DIP switches according to the vent condition
noted in the tables below.
Refer to page 68 for the location of the DIP switch
bank and how to change the DIP switches.
Failure to perform this step will result a “73” code
displayed on the Operation Display and a cease in
operation.
If this occurs, disconnect, then reconnect the
electrical power to the Combi Boiler to reset the
system.
• Do not store hazardous or flammable substances
near the vent termination and check that the
termination is not blocked in any way.
• Steam or condensed water may come out from
the vent termination. Select the location for
the termination as to prevent injury or property
damage.
• If snow is expected to accumulate, make sure the
termination will not be covered with snow or hit
by falling lumps of snow.
• (For PVC/CPVC/PP material) A bird screen must
be installed on the vent terminations to prevent
debris or animals from entering the piping. These
screens are not supplied with the Combi Boiler
and must be purchased separately.
6.2.4 Maximum Vent Length
Vent Material
Bird Screen Parts #
2 in. (50 mm) PVC or CPVC
Pavilion Stock Code
: 1816
3 in. (75 mm) PVC or CPVC
Pavilion Stock Code
: 1817
Centrotherm - 2 in. (50 mm) PP
IASPP02
Centrotherm - 3 in. (75 mm) PP
IASPP03
DuraVent - 2 in. (60 mm) PP
2PPS-BG
DuraVent - 3 in. (80 mm) PP
3PPS-BG
• The following termination can also be used.
- Termination Manufacturer: IPEX Management Inc.
- Item description
NOTE Below are additional models
approved for use by the manufacturer
and supplied by IPEX. Refer to
the IPEX literature or web site for
additional details.
* Universal Concentric Vent Kit:
#397256 - PVC System 1738
#196256 - PVC System 636
#197256 - CPVC System 636
** Low Profile Termination Kit:
#397984 - 2” PVC System 1738
#397985 - 3” PVC System 1738
#196984 - 2” PVC System 636
#196985 - 3” PVC System 636
Item
Stock
Code
Universal Concentric Vent Kit (UCVK)*
(PVC ULC S636/UL 1738 - Certified for
use in both Canada and USA)
1819
(397007)
IPEX Low Profile Termination Kit**
(PVC ULC S636/UL 1738 - Certified
for use in both Canada and USA)
2 in.
1820
(397100)
3 in.
1820-1
(397101)
Venting the Combi Boiler
[DIP Switch Adjustment]
Vent length condition
DIP switches
#7
#8
①Less than 33 ft using 2 in. (50 mm) pipe
○
○
②33 ft or more using 2 in. (50 mm) pipe
●
○
③Less than 50 ft using 3 in. (75 mm) pipe
○
●
④50 ft or more using 3 in. (75 mm) pipe
●
●
ON = ● / OFF = ○
[Vent length Calculation example]
Step 1:
Vent Diameter
2 in.
Step 2:
Straight pipe length
(Vertical length + Horizontal length)
17 ft
Step 3:
Number of elbows
90° elbows: 2
45° elbows: 2
Step 4:
Calculate equivalent length
90° elbows: 2 × 5 ft = 10 ft
45° elbows: 2 × 3 ft = 6 ft
Step 5:
Total vent length
(Add Step 2 and Step 4 together)
17 ft + 16 ft = 33 ft
Step 6:
Check [DIP Switch Adjustment] and select DIP
switch settings.
②[33 ft or more using 2 in. (50 mm) pipe]
(i.e., turn ON DIP switch #7)
Maximum Vent Length Configurations (For flexible
pipe for chimney)
[DuraVent® - Flex Through Chimney w/ Air Intake
(Only 3 in.)]
The vent length condition setting depends on
the flexible pipe length, the rigid pipe length and
number of elbows. Calculate an each ventilation
system equivalent length, then adjust the DIP
switch.
Vent
length
condition
DIP
switch
#7
Maximum equivalent
vent length*
V (Vertical)
+
H (Horizontal)
Equivalent
length
Short
length
○
< 50 ft (15 m)
Flexible pipe:
1 ft (0.3 m)
Rigid pipe:
1 ft (0.3 m)
90° elbow:
5 ft (1.5 m)
45° elbow:
3 ft (0.9 m)
Long
length
●
50 ft (15 m)–75 ft (22.5 m)
ON = ● / OFF = ○
* The maximum vent length includes elbows.
Here
• Equivalent vent length calculation example:
[Example 1]
- Vent Size: 3 in.
- V (Vertical length): 20 ft
- H (Horizontal length): 6 ft
- 90° elbow: 2
1 ft × 20 + 1 ft × 6 + 5 ft × 2 = 36 ft
Total equivalent length ≤ 50 ft
Select “Short length”
[Example 2]
- Vent Size: 3 in.
- V (Vertical length): 35 ft
- H (Horizontal length): 10 ft
- 90° elbow: 3
1 ft × 35 + 1 ft × 10 + 5 ft × 3 = 60 ft
50 ft < Total equivalent length ≤ 75 ft
Select “Long length”
Venting the Combi Boiler
Below items are required for connecting.
H
V
Slope the Vents
Upward
2PPS-X3L (DuraVent®)
2PPS-ADL (DuraVent®)
2 in. PVC/CPVC coupler
2 in. PVC/CPVC pipe
• Equivalent vent length calculation example:
[Example 1]
- Vent Size: 3 in.
- V (Vertical length): 25 ft
- H (Horizontal length): 5 ft
- 87° elbow: 2
1 ft × 25 + 1 ft × 5 + 5 ft × 2 = 40 ft
Total equivalent length ≤ 50 ft
Select “Short length”
[Example 2]
- Vent Size: 3 in.
- V (Vertical length): 30 ft
- H (Horizontal length): 10 ft
- 87° elbow: 3
1 ft × 30 + 1 ft × 10 + 5 ft × 3 = 55 ft
50 ft < Total equivalent length ≤ 75 ft
Select “Long length”
[Centrotherm® - Flex Through Chimney w/ Air
Intake (Only 3 in.)]
The vent length condition setting depends on
the flexible pipe length, the rigid pipe length and
number of elbows. Calculate an each ventilation
system equivalent length, then adjust the DIP
switch.
Vent
length
condition
DIP
switch
#7
Maximum equivalent
vent length*
Equivalent
length
Short
length
○
Exhaust vent
V (Vertical) + H (Horizontal):
< 50 ft (15 m)
Air Intake:
< 50 ft (15 m)
Flexible pipe:
1 ft (0.3 m)
Rigid pipe:
1 ft (0.3 m)
90° elbow:
5 ft (1.5 m)
45° elbow:
3 ft (0.9 m)
Long
length
●
Exhaust vent
V (Vertical) + H (Horizontal):
50 ft (15 m)–75 ft (22.5 m)
Air Intake:
50 ft (15 m)–75 ft (22.5 m)
ON = ● / OFF = ○
* The maximum vent length includes elbows.
Here
Venting the Combi Boiler
Increasers are required when using 3 in. flexible pipe.
3 in. Elbow
ISIS0203
(Centrotherm®)
H
V
Slope the Vents
Upward
Slope the Vents
Upward
6.3 Select a Vent Type
Combustion air is
supplied from the
outdoors. Combustion
air and exhaust are
seperate vent pipes.
Combustion
air
Exhaust
Direct Vent
Combustion air is
supplied from the
surrounding indoor air.
Combustion
air
Exhaust
Non-Direct Vent (with SV Conversion Kit)
Exhaust gasses and
combustion air must not
be combined into a single
PVC pipe using a “Y”
fitting.
WARNING
Combustion
air
Exhaust
Single
Pipe
Venting the Combi Boiler
6.4 Vent Pipe Installation (Direct Vent)
6.4.1 Clearance Requirements from Vent Terminations to Building Openings
[When supplying combustion air from the outdoors]
Vent Terminal
Air Supply Inlet
Area Where Terminal is Not Permied
Less than 10
3
or more
Mechanical air
supply inlet
[ K for US ]
Less than 2
Venlated soffit
located
[ D ]
Ref
Description
Canadian Direct Vent Installations 1
US Direct Vent Installations 2
A
Clearance above grade, veranda, porch, deck, or
balcony
12 in. (30 cm)
12 in. (30 cm)
B
Clearance to window or door that may be opened
6 in. (15 cm) for appliances
≤ 10,000 Btuh (3kW),
12 in. (30 cm) for appliances
> 10,000 Btuh (3kW) and
≤ 100,000 Btuh (30 kW),
36 in. (91 cm) for appliances
> 100,000 Btuh (30 kW)
6 in. (15 cm) for appliances
≤ 10,000 Btuh (3kW),
9 in. (23 cm) for appliances
> 10,000 Btuh (3kW) and
≤ 50,000 Btuh (15 kW),
12 in. (30 cm) for appliances
> 50,000 Btuh (15 kW)
C
Clearance to permanently closed window
*
*
D
Vertical clearance to ventilated soffit located
above the terminal within a horizontal distance of
2 feet (61 cm) from the center line of the terminal
*
*
E
Clearance to unventilated soffit
*
*
F
Clearance to outside corner
*
*
G
Clearance to inside corner
*
*
H
Clearance to each side of center line extended
above meter/regulator assembly
*
*
I
Clearance to service regulator vent outlet
Above a regulator within 3 ft (91 cm)
horizontally of the vertical center
line of the regulator vent outlet to a
maximum vertical distance of 15 ft
(4.5 m)
*
J
Clearance to non-mechanical air supply inlet to
building or the combustion air inlet to any other
appliance
6 in. (15 cm) for appliances
≤ 10,000 Btuh (3kW),
12 in. (30 cm) for appliances
> 10,000 Btuh (3kW) and
≤ 100,000 Btuh (30 kW),
36 in. (91 cm) for appliances
> 100,000 Btuh (30 kW)
6 in. (15 cm) for appliances
≤ 10,000 Btuh (3kW),
9 in. (23 cm) for appliances
> 10,000 Btuh (3kW) and
≤ 50,000 Btuh (15 kW),
12 in. (30 cm) for appliances
> 50,000 Btuh (15 kW)
K
Clearance to a mechanical air supply inlet
6 ft (1.83 m)
3 ft (91 cm) above if within
10 ft (3 m) horizontally
L
Clearance above paved sidewalk or paved
driveway located on public property
7 ft (2.13 m)†
*
M
Clearance under veranda, porch, deck, or balcony
12 in. (30 cm)‡
*
1 In accordance with the current CSA B149.1 Natural Gas and Propane Installation Code
2 In accordance with the current ANSI Z223.1 / NFPA 54 National Fuel Gas Code
† A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and
serves both dwellings.
‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
* Clearance in accordance with local installation codes and the requirements of the gas supplier. Clearance to opposite wall is 24 in. (60 cm).
• All clearance requirements are in accordance with ANSI Z21.10.3 and the National Fuel Gas Code, ANSI
Z223.1 and in Canada, in accordance with the Natural Gas and Propane Installation Code CSA B149.1.
Venting the Combi Boiler
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For Horizontal Vent Termination - PVC/CPVC Material Only
• Use a condensation drain if necessary.
• In the Commonwealth of Massachusetts a carbon monoxide detector is required for all side wall horizontally
vented gas fuel equipment. Refere to the page 4 for more detail information.
Possible Orientations
≥ 3ft Min.
3 in. (75 mm) pipe and 2 in. × 3 in.
Increaser couplings required
when using plastic horizontal
hood terminations.
Increaser couplings must be
installed just above the units vent
flue connections.
Slope the horizontal exhaust vent
1/4 in. upwards for every 12 in.
(305 mm) toward the termination.
12 in. (305 mm) above
grade or over
maximum snow level
12 in. (305 mm) above
grade or over
maximum snow level
Ceiling
Interior Wall
(e.g. Horizontal Hood Termination installation)
(e.g. Horizontal Hood Termination installation)
(e.g. Low Profile Termination )
Exhaust
3 in. (75 mm) or
2 in. (50 mm)
Intake
3 in. (75 mm) or
2 in. (50 mm)
Intake*
Intake
Overhang
Exhaust*
Exhaust
2 in. or 3 in.
Low Profile
Termination
Exterior Wall
If 3 ft (0.9 m) distance between Intake and Exhaust cannot be
ensured, the installation can be carried out only in the installation
method shown in “Alternate Horizontal Vent Termination”.
The PVC/CPVC elbow may be used in place of Hood
Termination as the horizontal vent termination.
Hood Termination
3 in. (75 mm)
* When choosing intake and exhaust terminations, you
must use the same type of elbow (i.e. both 90° elbows).
This will help with proper combustion by putting both
terminations in the same pressure zone.
Hanger Straps
≥ 12 in. (305 mm) Min.
6.4.2 Horizontal Vent Termination
Venting the Combi Boiler
Alternate Horizontal Vent Termination- PVC, CPVC or PP Material
(When 3 ft (0.9 m) distance between Intake and Exhaust cannot be ensured.)
• Insert the bird screen into the 90° elbow installed vertically downward.
• Intake and exhaust should face the same direction. Intake and exhaust should keep the same pressure zone.
• If the distance between the air inlet and exhaust vent terminations is too short, the Combi Boiler will
draw in the exhaust gases through the intake. There is a risk of inadequate combustion air for the Combi
Boiler, thus increasing Carbon Monoxide (CO) emissions and noise due to vibration.
• Termination elbows must be oriented vertically, pointing directly downward. Attempts to prevent exhaust
air from entering the air inlet by angling termination elbows in directions other than directly downward
will increase the risk of freezing.
• Reversing the air intake and exhaust pipes is not allowed. Carbon Monoxide (CO) emissions and noise
due to vibration will increase.
WARNING
NOTE Do not use Hood termination.
Exhaust
Intake
Interior View
Exterior View
Interior View
Exterior View
Interior View
Exterior View
Exhaust
Intake
Exhaust
Intake
NOTE
Upper side is exhaust, lower
side is intake. The reverse
orientation is not allowed.
NOTE
The side distant from wall is
intake, the side near the
wall is exhaust.
The reverse orientation is
not allowed.
≥ 2 ft Min.
The distance is measured
at inside of pipe to inner
dimension.
≥ 1 Min.
The distance is measured
at inside of pipe to inner
dimension.
≥ 1 Min.
The distance is measured
at the outlets of intake
port (terminal) and
exhaust port (terminal).
≥ 3 in. Min.
(between outside
wall and
termination)
≥ 3 in. Min.
(between outside
wall and
terminaon)
≥ 3 in. Min.
(between outside
wall and
terminaon)
Venting the Combi Boiler
2 in. pipe*
3 in. pipe
2 in. × 3 in. Increaser
coupling
When using 3 in. Concentric
Termination, 3 in. (75 mm) pipe
and 2 in. - 3 in. Increaser couplings
are required.
Increaser couplings must be
installed just above the Combi
Boilers vent flue connections.
* The length of the pipe
between the Increaser
couplings and the Exhaust
and Intake Flue of the
Combi Boiler should be up
to 6 in. (152 mm).
Insert Bird Screen in
End of Termination.
Bird Screen is not
supplied with Combi
Boiler.
It is included in PVC
Concentric
Termination.
Exhaust
2 in. (50 mm)
or
3 in. (75 mm)
Intake
2 in. (50 mm)
or
3 in. (75 mm)
Slope the horizontal
vent 1/4 in. upwards for
every 12 in. (305 mm)
toward the termination.
Hanger
Straps
1 in. (25 mm) to
2 in. (50 mm)
(e.g. 2 in. Concentric Termination installation)
2 in. or 3 in.
Concentric
Termination
Install a securing
strap to prevent
movement of the
termination.
For Horizontal PVC Concentric Termination - PVC/CPVC Material Only
• The concentric termination may be shortened, but not lengthened from its original factory supplied length.
• 2 in. (50 mm) or 3 in. (75 mm) PVC or CPVC pipe may be used with the concentric termination.
Maintain the same vent pipe diameter from the Combi Boiler flue to the termination.
• Use a condensation drain if necessary.
• In the Commonwealth of Massachusetts a carbon monoxide detector is required for all side wall horizontally
vented gas fuel equipment. Refere to the page 4 for more detail information.
For Universal Concentric Vent Kit
1 in. (25 mm) to
2 in. (50 mm)
Insert Bird Screen in
End of Termination.
Bird Screen is not
supplied with Combi
Boiler.
3 in. × 2 in.
Reducer bushing
Universal
Concentric
Vent
Venting the Combi Boiler
For Vertical Vent Termination - PVC, CPVC or PP Material
Roof Flashing
Storm Collar
Roof
Flashing
Storm
Collar
≥ 3 ft Min.
≥ 3 ft Min.
12 in. over
maximum
snow level
12 in. over
maximum
snow level
Support
Hanger
Strap
2 in. pipe*
3 in. pipe
2 in. × 3 in. Increaser
coupling
• A short horizontal section is
required to prevent debris
from falling into the Combi
Boiler.
• When using a horizontal
section, slope the horizontal
vent 1/4 in. upwards for
every 12 in. (305 mm)
toward the termination to
drain condensate.
When the vent
penetrates a floor or
ceiling and is not
running in a fire rated
shaft, a firestop and
support is required.
*About the termination
• When choosing intake and exhaust terminations, you must use the same type of elbow (i.e.
both 90° elbows).
This will help with proper combustion by putting both terminations in the same pressure zone.
• Insert Bird Screen in End of 90° Elbow.
Bird Screen is not supplied with Combi Boiler, order separately.
• To prevent excessive condensation formation, only the vent termination should be located on
the exterior of the building.
When the vent termination
is located not less than 8 ft
(2.4 m) from a vertical wall
or similar obstruction,
terminate above the roof at
least 2 ft (0.6 m), but not
more than 6 ft (1.87 m), in
accordance with the
National Fuel Gas Code
ANSI Z223.1 / NFPA 54 or
Natural Gas and Propane
Installation Code CSA
B149.1.
Provide vertical
support every 3 ft
(0.9 m) or as
required by the vent
pipe manufacturer's
instructions.
Support
Firestop
2 in. × 3 in. Increaser couplings are
required when using 3 in. (75 mm)
pipe.
• The combustion
air intake of any
appliance
• Any other building
opening
Firestop
Firestop
*
*
Firestop
* The length of the pipe
between the Increaser
couplings and the Exhaust
and Intake Flue of the
Combi Boiler should be up
to 6 in. (152 mm).
Exhaust
2 in. (50 mm)
or
3 in. (75 mm)
Intake
2 in. (50 mm)
or
3 in. (75 mm)
6.4.3 Vertical Vent Termination
Venting the Combi Boiler
(e.g. 2 in. Concentric Termination)
Exhaust
2 in. (50 mm)
or
3 in. (75 mm)
Intake
2 in. (50 mm)
or
3 in. (75 mm)
2 in. or 3 in.
Concentric
Termination
Plastic Rain Cap*
Increaser coupling*
* Not supplied with
Combi Boiler, order
separately.
12 in. (305 mm)
above grade or
over maximum
snow level.
≥ 3 ft Min.
3 in. (75 mm) pipe and 2 in. × 3 in. Increaser
coupling requires when using Plastic Rain
Cap.
3 in. (75 mm) pipe
2 in. (50 mm) pipe
2 in. × 3 in. Increaser coupling
• The combustion
air intake of any
appliance
• Any other building
opening
Plastic Rain Cap
2 in. pipe**
3 in. pipe
3 in. pipe
2 in. × 3 in. Increaser
coupling
When using 3 in. Concentric Termination,
3 in. (75 mm) pipe and 2 in. × 3 in.
Increaser couplings are required.
Increaser couplings need to be used just
prior to 3 in. Concentric Termination.
** The length of the pipe between the
Increaser couplings and the
Exhaust and Intake Flue of the
Combi Boiler, and the concentric
termination vent pipe connections
should be up to 6 in. (152 mm).
For Vertical PVC Concentric Termination - PVC/CPVC Material Only
• The concentric termination may be shortened, but not lengthened from its original factory supplied length.
• 2 in. (50 mm) or 3 in. (75 mm) PVC or CPVC pipe may be used with the concentric termination.
Maintain the same vent pipe diameter from the Combi Boiler flue to the termination.
• Use a condensation drain if necessary.
• In the Commonwealth of Massachusetts a carbon monoxide detector is required for all side wall horizontally
vented gas fuel equipment. Refere to the page 4 for more detail information.
Venting the Combi Boiler
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6.5.1 Clearance Requirements from Vent Terminations to Building Openings
[Other than Direct Vent]
Vent Terminal
Air Supply Inlet
Area Where Terminal is Not Permitted
Mechanical air
supply inlet
[ K for US ]
Ventilated soffit
located
[ D ]
Less than 2 ft
Less than 10 ft
3 ft
or more
Ref
Description
Canadian Non-Direct Vent Installations 1 US Non-Direct Vent Installations 2
A
Clearance above grade, veranda, porch, deck, or
balcony
12 in. (30 cm)
12 in. (30 cm)
B
Clearance to window or door that may be
opened
6 in. (15 cm) for appliances
≤ 10,000 Btuh (3kW),
12 in. (30 cm) for appliances
> 10,000 Btuh (3kW) and
≤ 100,000 Btuh (30 kW),
36 in. (91 cm) for appliances
> 100,000 Btuh (30 kW)
4 ft (1.2 m) below or to side of
opening;
1 ft (300 mm) above opening
C
Clearance to permanently closed window
*
*
D
Vertical clearance to ventilated soffit located
above the terminal within a horizontal distance
of 2 feet (61 cm) from the center line of the
terminal
*
*
E
Clearance to unventilated soffit
*
*
F
Clearance to outside corner
*
*
G
Clearance to inside corner
*
*
H
Clearance to each side of center line extended
above meter/regulator assembly
*
*
I
Clearance to service regulator vent outlet
Above a regulator within 3 ft (91 cm)
horizontally of the vertical center
line of the regulator vent outlet to a
maximum vertical distance of 15 ft
(4.5 m)
*
J
Clearance to non-mechanical air supply inlet to
building or the combustion air inlet to any other
appliance
6 in. (15 cm) for appliances
≤ 10,000 Btuh (3kW),
12 in. (30 cm) for appliances
> 10,000 Btuh (3kW) and
≤ 100,000 Btuh (30 kW),
36 in. (91 cm) for appliances
> 100,000 Btuh (30 kW)
4 ft (1.2 m) below or to side of
opening;
1 ft (300 mm) above opening
K
Clearance to a mechanical air supply inlet
6 ft (1.83 m)
3 ft (91 cm) above if within
10 ft (3 m) horizontally
L
Clearance above paved sidewalk or paved
driveway located on public property
7 ft (2.13 m)†
*
M
Clearance under veranda, porch, deck, or balcony
12 in. (30 cm)‡
*
1 In accordance with the current CSA B149.1 Natural Gas and Propane Installation Code
2 In accordance with the current ANSI Z223.1 / NFPA 54 National Fuel Gas Code
† A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and
serves both dwellings.
‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
* Clearance in accordance with local installation codes and the requirements of the gas supplier. Clearance to opposite wall is 24 in. (60 cm).
• All clearance requirements are in accordance with ANSI Z21.10.3 and the National Fuel Gas Code, ANSI
Z223.1 and in Canada, in accordance with the Natural Gas and Propane Installation Code CSA B149.1.
6.5 Vent Pipe Installation (Non-Direct Vent)
Venting the Combi Boiler
6.5.2 Consideration for Installation
• When installing this Combi Boiler in an
area with a large amount of lint such as a
commercial Laundromat, direct vent (“-DV”)
system must be used.
The “-SV” configuration (using SV Conversion
Kit) is prohibited.
• When installing this Combi Boiler in a mobile
home, all combustion must be drawn directly
from the outdoors.
The “-SV” configuration (using SV Conversion
Kit) is prohibited.
DANGER
• SV Conversion Kit is required for the air intake.
• It is recommended that a carbon monoxide alarm
installed in same room space as Combi Boiler
when supplying combustion air from the indoors.
To prevent possible personal injury or death
due to asphyxiation, common venting with
other manufacturer’s induced draft appliances
is not allowed.
WARNING
Failure to change DIP switch #3 and use SV
Conversion Kit could result in a fire or explosion
causing property damage, personal injury or
death.
Refer to the instructions provided with the
conversion kit for additional details.
WARNING
For SV Conversion Kit
• Disconnect the electrical power and then turn ON
DIP switch #3 if combustion air will be supplied
from the indoors.
Refer to page 68 for the location of the DIP switch
bank and how to change the DIP switch.
Failure to perform this step will result a “73” code
displayed on the Operation Display and a cease in
operation.
If this occurs, disconnect, then reconnect the
electrical power to the Combi Boiler to reset the
system.
Here
6.5.3 Combustion Air
NOTE Provide adequate combustion air so
as to not create negative pressure
within the building.
• Supply combustion air to the Combi Boiler as per
the National Fuel Gas Code, ANSI Z223.1 - latest
edition and in Canada, in accordance with the
Natural Gas and Propane Installation Code CSA
B149.1 - latest edition.
• A minimum free area of each opening:
• If the Combi Boiler is installed in a mechanical
closet, a minimum of permanent clearance
of 4 in. or more in front of the Combi Boiler is
required. In order to facilitate maintenance and
repair, a minimum clearance (24 in. or more)
should be met.
• If combustion air will be provided through a duct,
size the duct to provide 70 ft3 of fresh air per
minute.
H
H
W
W
Provide two
permanent
openings to allow
circulation of
combustion air.
(e.g. SV Conversion Kit installation)
Indoor make up
air is provided
200 in.²
example
20 in. (W) × 10 in. (H)
Outdoor
make
up air is
provided
Direct or Vertical ducts
50 in.²
example
10 in. (W) × 5 in. (H)
Horizontal ducts
100 in.²
example
20 in. (W) × 5 in. (H)
Venting the Combi Boiler
6.5.4 Horizontal Vent Termination
• Use a condensation drain if necessary.
• In the Commonwealth of Massachusetts a carbon monoxide detector is required for all side wall horizontally
vented gas fuel equipment. Refere to the page 4 for more detail information.
2 in. × 3 in. Increaser coupling is
required when using 3 in. (75 mm) pipe.
Exhaust
2 in. (50 mm)
or
3 in. (75 mm)
Intake
2 in. SV
Conversion Kit
Inlet Screen
≥ 3 in. Min.
• Insert Bird Screen in End
of Termination.
Bird Screen is not
supplied with Combi
Boiler, order separately.
• It is not necessary to use
Bird Screens with the
Hood Termination.
Either a tee or the Hood
Termination may be used for
the vent termination.
Hanger
Straps
Slope the horizontal
vent 1/4 in. upwards for
every 12 in. (305 mm)
toward the termination.
• Above Grade
• Maximum
snow level
≥ 12 in.
(305 mm)
Min.
2 in. pipe*
3 in. pipe
2 in. × 3 in. Increaser
coupling
* The length of the pipe between the
Increaser couplings and the Exhaust
and Intake Flue of the Combi Boiler
should be up to 6 in. (152 mm).
Venting the Combi Boiler
6.5.5 Vertical Vent Termination
Intake
Exhaust
2 in. (50 mm)
or
3 in. (75 mm)
2 in. SV
Conversion Kit
Inlet Screen
Hanger
Strap
Firestop
When the vent penetrates
a floor or ceiling and is not
running in a fire rated shaft, a
firestop and support is required.
≥ 3 ft Min.
Roof Flashing
Storm Collar
12 in. over
maximum
snow level
When the vent termination is located
not less than 8 ft (2.4 m) from a vertical
wall or similar obstruction, terminate
above the roof at least 2 ft (0.6 m), but
not more than 6 ft (1.87 m), in
accordance with the National Fuel Gas
Code ANSI Z223.1 / NFPA 54 or Natural
Gas and Propane Installation Code CSA
B149.1.
Provide vertical support
every 3 ft (0.9 m) or as
required by the vent pipe
manufacturer's
instructions.
• A short horizontal section is
required to prevent debris
from falling into the Combi
Boiler.
• When using a horizontal
section, slope the horizontal
vent 1/4 in. upwards for
every 12 in. (305 mm)
toward the termination to
drain condensate.
*About the termination
• Insert Bird Screen in End of 90° Elbow.
Bird Screen is not supplied with Combi Boiler, order separately.
• To prevent excessive condensation formation, only the vent
termination should be located on the exterior of the building.
*
• The combustion
air intake of any
appliance
• Any other building
opening
2 in. × 3 in. Increaser coupling is
required when using 3 in. (75 mm) pipe.
* The length of the pipe between the
Increaser couplings and the Exhaust
and Intake Flue of the Combi Boiler
should be up to 6 in. (152 mm).
2 in. pipe*
3 in. pipe
2 in. × 3 in.
Increaser coupling
For SV Conversion Kit
Venting the Combi Boiler
7 Connecting the Gas Supply
Follow the instructions from the gas supplier.
The sizing and installation of the gas system for
this Combi Boiler, as with any gas appliance, is
the sole responsibility of the installer.
The installer must be professionally trained to
do such work and must always follow all local
and national codes and regulations.
WARNING
Gas Type
The gas type indicated on the Combi Boiler’s rating
plate (NG or LP) must match the type of gas being
supplied to the Combi Boiler.
Meter
• The gas meter must be sized properly for the
Combi Boiler and other gas appliances to operate
properly.
• Select a gas meter capable of supplying the
entire Btu/h demand of all gas appliances in the
building.
Pressure Test
The appliance and its gas connections must be leak
tested before placing the appliance in operation.
• Test at test pressures equal to or less than ½ psi
(3.5 kPa).
• The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut off valve during any pressure testing
of the gas supply piping system.
• If test pressures are in excess of 1/2 psi (3.5 kPa),
the appliance and its individual shut off valve
must be completely disconnected from the gas
supply piping system during the test process.
Gas Conversions
• If the supplied gas does not match the gas type
on the rating plate, contact your Combi Boiler
supplier for a replacement Combi Boiler with the
proper gas type.
• If a gas conversion is needed, there are
conversion kits available for some models.
• The conversion kit shall be installed by a
qualified service agency in accordance with the
manufacturer’s instructions and all applicable
codes and requirements of the authority having
jurisdiction. The qualified service agency is
responsible for the proper installation of this
kit. Improper installation of this kit will void the
Pavilion Limited Warranty.
Conversion kits will only be shipped directly to the
Distributor or Agency performing the conversion.
Pressure
• Check the gas supply pressure immediately
upstream at a location provided by the gas
company.
• Supplied gas pressure must be within the limits
shown in the specifications section with all gas
appliances operating.
Measuring Gas Pressure
In order to check the gas supply pressure to the
Combi Boiler, a tap is provided on the gas inlet.
1. Remove the 9/32 in. hex head
/Phillips screw from the tap.
2. Connect a manometer using a silicon tube.
3. Open up at least two fixtures with hot water
side fully.
4. Hold in the “Maximum
Burner Set Button”
on the circuit board.
MODE
MIN
MAX
Operation Display
Circuit Board
Maximum Burner
Set Button
Regulators
• Ensure that all gas regulators used are
operating properly and providing gas
pressures within the specified range of the
Combi Boiler being installed.
• Excess gas inlet pressure may cause serious
accidents.
WARNING
The inlet gas pressure must be within the range
specified.
This is for the purposes of input adjustment.
Low gas pressure may cause a loss of flame or
ignition failure at other appliances in the home,
which may result in unburned gas in the home.
Serious accidents such as fire or explosion may
result.
WARNING
Connecting the Gas Supply
all-guides.co
m
• A gas shut off valve must be installed on the
supply line.
• Gas piping shall be in accordance with local utility
company requirements and/or in the absence of
local codes, use the latest edition of National Fuel
Gas Code (NFPA54GC), ANSI Z223.1. In Canada,
use the latest edition of CSA B149.1, Natural Gas
and Propane installation code.
• Size the gas line according to total Btu/h demand
of the building and length from the meter or
regulator so that the following supply pressures
are available even at maximum demand.
Supply Pressure
Natural Gas
LP Gas
Min
3.5 in. W.C.
8 in. W.C.
Max
10.5 in. W.C.
14 in. W.C.
Flexible Connectors
Flexible gas lines are not recommended unless the
minimum inside diameter is ¾ in. or greater and
the rated capacity of the connector is equal to or
greater than the Btu/h demand of the Combi Boiler.
Reference Tools & Sample Calculations
The tables and samples below are for reference
only. The professional sizing and installing the
gas line should always run the appropriate
calculations before all installations.
NOTICE
Gas pressures below the required minimum
pressure may result in ignition failure, personal
injury or death.
WARNING
[Calculation Example]
A partial set of sizing tables are printed on page 39.
In cases where these tables are not appropriate,
refer to the NFPA.
1. Draw a sketch of a piping system.
Enter the system information.
(e.g.)
Point of
delivery
Outlet A
clothes dryer
35,000 Btu/h
Outlet B
range/oven unit
75,000 Btu/h
Outlet C
Combi Boiler
199,900 Btu/h
Outlet D
furnace
100,000 Btu/h
2. • Determine the gas type used and supply gas
Pressure, and enter it.
• Determine the piping material and enter it to
the below.
• Select the appropriate pipe sizing table from
page 39 and enter it to the below.
3. • On the sketch, label the section of pipe from
the point of delivery (meter or regulator) to
the first tee as Section 1.
• Label the section from the first tee to the
second tee as Section 2, and label the section
from the first tee to the third tee as Section
3. Use similar section numbers for additional
sections.
Gas type:
Natural
Pressure drop:
1.0 in. W.C.
Table used:
2
Piping material:
Sch 40 steel
Supply gas pressure:
6 in. W.C.
(e.g.)
Gas type:
Pressure drop:
Table used:
Piping material:
Supply gas pressure:
(e.g.)
5 ft
Point of
delivery
5 ft
Section 2
10 ft
Section 1
10 ft
Section 3
5 ft
10 ft
15 ft
15 ft
5 ft
Outlet A
clothes dryer
35,000 Btu/h
Outlet B
range/oven unit
75,000 Btu/h
Outlet C
Combi Boiler
199,900 Btu/h
Outlet D
furnace
100,000 Btu/h
Connecting the Gas Supply
1. Turn on and operate all gas appliances including
the Combi Boiler.
2. Check the inlet pressure at each appliance
shall be such that the supply pressure at
the appliance is greater than or equal to the
minimum pressure required by the appliance.
NOTE If all appliances are not receiving
the minimum inlet pressure, the
gas piping system may need to be
changed.
4. • Enter the demand is the amount of gas
flowing through a section of pipe in the table
below.
- For natural gas, use total Btu/h rating/1000
(ft3/h).
- For propane, use total Btu/h.
• For each section, determine the longest piping
from the point of delivery to the furthest
appliance through each section. Enter this
length for all pipe sections in the table below.
• Round up to the lengths in the appropriate
table on page 39. Read across until a capacity
equal to or greater than the required demand
for the section is found. Read up to find the
size. Repeat for each section of piping. Enter
this size in the table below.
5. • Enter the input rating for each appliance in the
table below.
- For natural gas appliances, enter the input
rating in Btu/h/1000 (ft3/h).
- For propane appliances, enter the input
rating in Btu/h.
• Enter the outlet length from each appliance to
the point of delivery in the table below.
• Round up to the lengths in the appropriate
table on page 39. Read across until a capacity
equal to or greater than the required demand
for the section is found. Read up to find the
size. Repeat for each appliance. Enter this size
in the table below.
Section
Demand
The longest
length
Size
1
409.9
45 ft
1 in.
2
299.9
35 ft
1 in.
3
110
45 ft
3/4 in.
4
5
(e.g.)
Section
Demand
The longest
length
Size
1
2
3
4
5
Appliance
Demand
Outlet
length
Size
Outlet A
35
45 ft
1/2 in.
Outlet B
75
40 ft
1/2 in.
Outlet C
199.9
35 ft
3/4 in.
Outlet D
100
35 ft
1/2 in.
(e.g.)
Appliance
Demand
Outlet
length
Size
Outlet A
Outlet B
Outlet C
Outlet D
Connecting the Gas Supply
[Gas pipe sizing tables]
• These tables are for reference only. Consult gas pipe manufacturer for actual pipe capacities.
• It is an example of Schedule 40 Metallic Pipe.
• (Only Table 1 - 4) Values in Table are in ft3 of Gas per Hour. Contact your gas supplier for Btu/ft3 ratings. For simplification
of your calculations, 1 ft3 of Gas is approximately equivalent to 1,000 Btu.
1. Maximum Natural Gas Delivery Capacity (For Less than 6 in. W.C. initial supply pressure)
0.5 in. W.C. Pressure Drop
Pipe Size
Length (including fittings)
10 ft
20 ft
30 ft
40 ft
50 ft
60 ft
70 ft
80 ft
90 ft
100 ft
125 ft
150 ft
175 ft
200 ft
(3 m)
(6 m)
(9 m)
(12 m)
(15 m)
(18 m)
(21 m)
(24 m)
(27 m)
(30 m)
(38 m)
(45 m)
(53 m)
(60 m)
1/2 in.
172
118
95
81
72
65
60
56
52
50
44
40
37
34
3/4 in.
360
247
199
170
151
137
126
117
110
104
92
83
77
71
1 in.
678
466
374
320
284
257
237
220
207
195
173
157
144
134
1 1/4 in.
1,390
957
768
657
583
528
486
452
424
400
355
322
296
275
1 1/2 in.
2,090
1,430
1,150
985
873
791
728
677
635
600
532
482
443
412
2 in.
4,020
2,760
2,220
1,900
1,680
1,520
1,400
1,300
1,220
1,160
1,020
928
854
794
2 1/2 in.
6,400
4,400
3,530
3,020
2,680
2,430
2,230
2,080
1,950
1,840
1,630
1,480
1,360
1,270
2. Maximum Natural Gas Delivery Capacity (For 6 - 7 in. W.C. initial supply pressure)
1.0 in. W.C. Pressure Drop
Pipe Size
Length (including fittings)
10 ft
20 ft
30 ft
40 ft
50 ft
60 ft
70 ft
80 ft
90 ft
100 ft
125 ft
150 ft
175 ft
200 ft
(3 m)
(6 m)
(9 m)
(12 m)
(15 m)
(18 m)
(21 m)
(24 m)
(27 m)
(30 m)
(38 m)
(45 m)
(53 m)
(60 m)
1/2 in.
250
172
138
118
105
95
87
81
76
72
64
58
53
50
3/4 in.
524
360
289
247
219
199
183
170
160
151
134
121
111
104
1 in.
986
678
544
466
413
374
344
320
300
284
252
228
210
195
1 1/4 in.
2,030
1,390
1,120
957
848
768
707
657
617
583
516
468
430
400
1 1/2 in.
3,030
2,090
1,680
1,430
1,270
1,150
1,060
985
924
873
774
701
645
600
2 in.
5,840
4,020
3,230
2,760
2,450
2,220
2,040
1,900
1,780
1,680
1,490
1,350
1,240
1,160
2 1/2 in.
9,310
6,400
5,140
4,400
3,900
3,530
3,250
3,020
2,840
2,680
2,380
2,150
1,980
1,840
3. Maximum Natural Gas Delivery Capacity (For 7 - 8 in. W.C. initial supply pressure)
2.0 in. W.C. Pressure Drop
Pipe Size
Length (including fittings)
10 ft
20 ft
30 ft
40 ft
50 ft
60 ft
70 ft
80 ft
90 ft
100 ft
125 ft
150 ft
175 ft
200 ft
(3 m)
(6 m)
(9 m)
(12 m)
(15 m)
(18 m)
(21 m)
(24 m)
(27 m)
(30 m)
(38 m)
(45 m)
(53 m)
(60 m)
1/2 in.
364
250
201
172
153
138
127
118
111
105
93
84
77
72
3/4 in.
762
524
420
360
319
289
266
247
232
219
194
176
162
151
1 in.
1,440
986
792
678
601
544
501
466
437
413
366
332
305
284
1 1/4 in.
2,950
2,030
1,630
1,390
1,230
1,120
1,030
957
898
848
751
681
626
583
1 1/2 in.
4,420
3,030
2,440
2,090
1,850
1,680
1,540
1,430
1,350
1,270
1,130
1,020
938
873
2 in.
8,500
5,840
4,690
4,020
3,560
3,230
2,970
2,760
2,590
2,450
2,170
1,970
1,810
1,680
2 1/2 in. 13,600
9,310
7,480
6,400
5,670
5,140
4,730
4,400
4,130
3,900
3,460
3,130
2,880
2,680
4. Maximum Natural Gas Delivery Capacity (For 8 - 10.5 in. W.C. initial supply pressure)
3.0 in. W.C. Pressure Drop
Pipe Size
Length (including fittings)
10 ft
20 ft
30 ft
40 ft
50 ft
60 ft
70 ft
80 ft
90 ft
100 ft
125 ft
150 ft
175 ft
200 ft
(3 m)
(6 m)
(9 m)
(12 m)
(15 m)
(18 m)
(21 m)
(24 m)
(27 m)
(30 m)
(38 m)
(45 m)
(53 m)
(60 m)
1/2 in.
454
312
250
214
190
172
158
147
138
131
116
105
96
90
3/4 in.
949
652
524
448
397
360
331
308
289
273
242
219
202
188
1 in.
1,790
1,230
986
844
748
678
624
580
544
514
456
413
380
353
1 1/4 in.
3,670
2,520
2,030
1,730
1,540
1,390
1,280
1,190
1,120
1,060
936
848
780
726
1 1/2 in.
5,500
3,780
3,030
2,600
2,300
2,090
1,920
1,790
1,680
1,580
1,400
1,270
1,170
1,090
2 in.
10,600
7,280
5,840
5,000
4,430
4,020
3,700
3,440
3,230
3,050
2,700
2,450
2,250
2,090
2 1/2 in. 16,900 11,600
9,310
7,970
7,070
6,400
5,890
5,480
5,140
4,860
4,300
3,900
3,590
3,340
5. Maximum Undiluted Propane (LP) Delivery Capacity in Thousands of Btu/h
0.5 in. W.C. Pressure Drop
Pipe Size
Length (including fittings)
10 ft
20 ft
30 ft
40 ft
50 ft
60 ft
80 ft
100 ft
125 ft
150 ft
175 ft
200 ft
(3 m)
(6 m)
(9 m)
(12 m)
(15 m)
(18 m)
(24 m)
(30 m)
(38 m)
(45 m)
(53 m)
(60 m)
1/2 in.
291
200
160
137
122
110
101
94
89
84
74
67
3/4 in.
608
418
336
287
255
231
212
197
185
175
155
140
1 in.
1,150
787
632
541
480
434
400
372
349
330
292
265
1 1/4 in.
2,350
1,620
1,300
1,110
985
892
821
763
716
677
600
543
1 1/2 in.
3,520
2,420
1,940
1,660
1,480
1,340
1,230
1,140
1,070
1,010
899
814
2 in.
6,790
4,660
3,750
3,210
2,840
2,570
2,370
2,200
2,070
1,950
1,730
1,570
Connecting the Gas Supply
8 Connecting the DHW pipe
• Installation and service must be performed by a
qualified plumber.
• In the Commonwealth of Massachusetts, this
product must be installed by a licensed plumber
or gas fitter in accordance with the Massachusetts
Plumbing and Fuel Gas Code 248 CMR Sections
2.00 and 5.00.
• Observe all applicable codes.
• Components used in domestic piping must meet
requirements in NSF/ANSI 61 Drinking Water
System Components.
Connnecting water supply
• Flush water through the pipe to clean out metal
powder, sand and dirt before connecting it.
• Use a union coupling or flexible pipe for
connecting the pipes to reduce the force applied
to the piping.
NOTE • Do not use piping with a diameter
smaller than the coupling.
• Avoid using joints as much as
possible to keep the piping simple.
• Avoid piping in which an air holdup
can occur.
Installation location
• If the Combi Boiler is installed in a closed water
supply system, such as one having a backflow
preventer on the DHW cold water supply line,
means shall be provided to control thermal
expansion. Contact the water supplier or a
local plumbing inspector on how to control this
situation.
• If installing the Combi Boiler on a roof:
If the Combi Boiler is installed on a roof to supply
hot water to the levels below, make sure that
the water pressure supplied to the Combi Boiler
does not drop below 29 psi. It may be necessary
to install a pump system to ensure that the water
pressure is maintained at this level or to decrease
the flow rate by adjusting the water fixture.
Check the pressure before putting the Combi
Boiler into operation.
Failure to supply the proper pressure to the
Combi Boiler may result in noisy operation,
shorter lifetime of the Combi Boiler, and may
cause the Combi Boiler to shut down frequently.
Potable water
• DHW Piping and components connected to the
Combi Boiler shall be suitable for use with potable
water.
• Toxic chemicals, such as those used for boiler
treatment, shall not be introduced into the
potable water.
• A Combi Boiler used to supply potable water
may not be connected to any heating system or
components previously used with a nonpotable
water heating appliance.
8.1 Installation
8.1.1 Guidelines
Cold water supply
• Be sure to check the water pressure.
- In order for the client to use the Combi Boiler
comfortably, 15 to 150 psi* (103.4 to 1034 kPa)
of pressure is needed from the water supply.
* Recommended 30 psi for maximum
Pressure Relief Valve
• A pressure relief valve must be installed near the
DHW outlet that is rated in accordance with and
complying with either The Standard for Relief
Valves and Automatic Shutoff Devices for Hot
Water Supply Systems, ANSI Z21.22, or The ANSI/
ASME Boiler and Pressure Vessel Code, Section IV
(Heating Boilers).
• A pressure relief valve must be capable of an
hourly Btu rated temperature steam discharge
capacity of 199,900 Btu/h.
Multiple valves may be used.
The pressure relief capacity in DHW must not
exceed 150 psi. (The pressure relief capacity on
the heating pressure relief valve connection must
not exceed 30 psig.)
• Do not install a shutoff valve between a relief
valve and the Combi Boiler.
The relief valve must be installed such that the
discharge will be conducted to a suitable place for
disposal when relief occurs.
• No reducing coupling or other restriction may be
installed in the discharge line.
The discharge line must be installed to allow
complete drainage of both the valve and the line.
• If this Combi Boiler is installed with a separate
storage vessel, the separate vessel must have its
own temperature and pressure relief valve.
• Temperature and pressure relief valve must also
comply with The Standard for Relief Valves and
Automatic Gas Shutoff Devices for Hot Water
Supply Systems, ANSI Z21.22 (in the U.S. only).
• A temperature relief valve is not required, but
if one is used, do not install the valve with the
probe directly in the flow of water.
This may cause unwarranted discharge of the
valve.
• When the system requires water for space
heating at temperatures higher than required for
other uses, a means such as a mixing valve shall
be installed to temper the water for those uses in
order to reduce scald hazard potential.
Connecting the DHW pipe
NOTE Do not use PVC, iron, or any piping
which has been treated with
chromates, boiler seal or other
chemicals.
Hot water supply
• Try to make the piping as short as possible.
The longer the piping, the greater the heat loss.
• Use mixing valves with low water flow resistance.
• Use shower heads with low pressure loss.
NOTE Do not use lead, PVC, iron or any
piping which has been treated with
chromates, boiler seal or other
chemicals.
Perform the following insulation measures for
prevention of freezing.
• Take appropriate heat insulation measures (e.g.
wrapping with heat insulation materials, using
heat tape, electric heaters, solenoids, or pipe
covers) according to the climate of the region
to prevent the plumbing external to the Combi
Boiler from freezing.
The freeze prevention heaters will not prevent
this plumbing from freezing.
• Make sure that there are no water leaks from the
cold and hot water supply lines, then insulate the
pipes completely.
• Be sure to also completely insulate the water
supply valve and the cold and hot water
connections on the Combi Boiler.
• For temporary freeze protection measures, refer
to the Owner’s Guide.
Completely
insulate the
water inlet and
outlet fittings.
Do not cover the
water drain plug with
insulation.
The water in the pipe
can be drained.
Insulate the water supply
valve completely.
8.1.2 Freeze Prevention
Outdoor Installation
• For information about outdoor installation,
contact Pavilion Customer Center at 1-855-443-
8468.
Indoor Installation
• This Combi Boiler has functions to protect itself
from freezing by operating the pump and turning
on the burner when the thermistor detects lower
than 39°F(4°C).
• Freezing is prevented within the Combi Boiler
automatically unless the outside temperature
without wind is below -30°F (-35°C).
• If this model is installed in an area where the
outside temperature can approach freezing
conditions of -30°F (-35°C) or below, then
additional freeze protection measures must be
used. For temporary freeze protection measures,
refer to the Owner’s Guide.
NOTE The room temperature must be
greater than 32°F (0°C) to prevent
freezing and the room inside must not
have negative pressure.
Both Indoor and Outdoor Installation
• The freeze prevention will not prevent freezing in
the external plumbing of the unit.
Protect this plumbing with insulation, heat tape
or electric heaters, solenoids, or pipe covers.
• In order for the freeze prevention to operate, the
unit must have power at all times.
NOTE Freeze damage is not covered by the
warranty.
• Freezing is prevented within the Combi Boiler
automatically unless the outside temperature
without wind is below -4°F (-20°C).
• If this model is installed in an area where the
outside temperature can approach freezing
conditions of -4°F (-20°C) or below, then
additional freeze protection measures must be
used.
CAUTION
performance.
- If the water pressure is low, the Combi Boiler
cannot perform to its full capability, and may
become a source of trouble for the client.
- If the water pressure is too high, use a Pressure
Reducing Valve and a Water Hammer Arrester.
• Recommend installing a pressure meter on the
DHW inlet.
• Mount a check valve (near the DHW inlet) when
required by local code.
• Mount a shut off valve (near the DHW inlet).
Connecting the DHW pipe
all-guides.co
m
The illustration is an example. Check with the actual Combi Boiler about the position of piping, and form.
8.2 Water Treatment
If this Combi Boiler will be installed in a location where the hardness of the supply water is high, scale Build-up
may cause damage to the Plate Heat Exchanger.
Perform suggested treatment and maintenance measures to be taken based on the water hardness level
according to the below table.
Type of Water
Hardness Level Treatment Device*1
Flush Frequency*2
Soft
0-1 gpg
(0-17 mg/L)
None
None
Slightly Hard
1-3 gpg
(17-51 mg/L)
Moderately Hard
3-7 gpg
(51-120 mg/L)
Scale Inhibitor*3 or
Water Softener
Once a Year*4
Hard
7-10 gpg
(120-171 mg/L)
Very Hard
10-12 gpg
(171-200 mg/L)
Extremely Hard
> 12 gpg
(> 200 mg/L)
Treatment Guidelines
*1 When selecting a treatment device,
you must consult with the device’s
spec sheet and installation manual for
guidelines and limitations.
Not all water supplies are compatible.
A water test may be required.
*2 Install Service Valve Kit with Pressure
Relief Valve to allow for flushing.
*3 See the page 6 for more detail
information about Scale Inhibitor.
*4 Flushing is required if a water
treatment device is not installed.
NOTE Damage to the Combi Boiler as a result of the items below is not covered by the Pavilion Limited
Warranty.
• Water in excess of 12 gpg (200 mg/L) of hardness
• Poor water quality (See the Water Quality List on page 14).
Water treatment device
• The water must be treated with either the a Scale Inhibitor* or a water softener.
* Scale Inhibitor: See the page 6 for more detail information.
• Water softeners may be regulated by the local water jurisdiction, consult with the manufacturer for code,
sizing, and installation guidelines.
The below diagram is for reference only. For more information about Scale Inhibitor, contact Pavilion
Customer Center at https://www.peerlessboilers.com/ or 1-855-443-8468.
Water Treatment System
City Water Supply
Pressure Relief Valve
Hot Water to
Fixtures
Shutoff Valve
Shutoff Valve
Drain
Sediment Filter
Water Treatment Device
Shutoff Valve
To Auto Feeder
To DHW Cold
Water Supply
Cold supply to Combi Boiler
Backflow Preventer
DHW Outlet
Cold Inlet
Pressure Reducing Valve
Connecting the DHW pipe
Flushing the Plate Heat Exchanger
• The Plate Heat Exchanger regularly needs to be
flushed to prevent damage from Scale Build-up.
Refer to the “Procedure for flushing the Plate
Heat Exchanger” on page 81 or contact Pavilion
Customer Center at https://www.peerlessboilers.
com/ or 1-855-443-8468.
Connecting the DHW pipe
Immediately repair any leaks in the system
plumbing to avoid the addition of make-up
water, make-up water provides a source of
oxygen and minerals that may lead to heat
exchanger failure to follow these instructions
will result in poor performance, unnecessary
wear of system components and premature
failure.
WARNING
9 Connecting the Heating Pipe
System Pressure
• The Combi Boiler is intended solely for use in
pressurized closed loop heating systems operating
with 12-30 psi water pressure at the Combi Boiler
outlet.
• To obtain the minimum system design pressure,
follow the piping diagrams illustrated in this
section.
• The Combi Boiler’s Heating system is not
approved for operation in an “open system”, thus
it cannot be used for direct potable water heating
or to process heating of any kind.
Internal of the Combi Boiler
• The Combi Boiler is equipped with a factory
installed, pressure sensor type low water cutoff
device.
• The lowest operation pressure for this device is 8
psi. (operation pressure = (default valve 12 psi) -
(4 psi))
The Combi Boiler performs water replenishment
automatically when the built-in water pressure
sensor detects insufficient water level in the
Combi Boiler system.
External of the Combi Boiler
• Low water cutoffs shall comply with the Safety
Standard for Limit Controls, ANSI/UL 353, or
the Standard for Temperature Indicating and
Regulating Equipment, CAN/CSA C22.2, No. 24,
as applicable. The following illustrates example of
typical LWCO installation.
• Install the probe above the minimum safe water
level.
• Install the probe to extend into the Combi Boiler
cavity or piping to make contact with the water.
• Low water cutoffs shall be located so as to
provide adequate access for cleaning, repairing,
testing and inspection.
Oxygen Elimination
This Combi Boiler may only be installed in a
pressurized closed-loop heating system, free of air
(oxygen) and other impurities.
To avoid the presence of oxygen, ensure all
of the air is removed from the system during
commissioning via strategically placed and
adequately sized air removal devices, located
throughout the heating system.
Backflow Preventer
Install a backflow preventer valve in the make-up
water supply to the unit as required by local codes.
Expansion Tank
An expansion tank must be installed in the heating
piping to prevent excessive from building in the
system.
See the examples of system application at the end
of this section for the installation location.
Refer to the expansion tank manufacturer’s
instructions for additional details.
Follow the guidelines below when installing an
expansion tank.
• Connect an air separator to the expansion tank
only if the air separator is located on the suction
side of the system circulator.
• The Combi Boiler is equipped with an auto-
feeding water connection and motorized feeding
valve.
Therefore, installation of additional system water
fill connection is not necessary in most cases.
• If an additional water fill connection is required
for a specific use, install the water fill connection
at the same location as the expansion tank’s
connection to the system.
• When replacing an expansion tank, consult the
expansion tank manufacturer’s literature for
9.1 General Requirements
9.2 Low Water Cutoff (LWCO)
proper sizing.
• For diaphragm expansion tanks, always install
an automatic air vent on the top side of the air
separator to remove residual air from the system.
NOTE This may be in a tapping on the Combi
Boiler or in the Combi Boiler supply or
return piping.
Connecting the Heating Pipe
to be installed
above the top
of casing.
[CN234]
LWCO
[CN231]
24VAC
OUT
Heating (3/4” 30psi)
Pressure Relief Valve
(Included Accessory)
DHW (3/4” 150psi)
Pressure Relief Valve
(Sold separately)
DHW Cold
Water Supply
DHW Supply
Heating
Return
Heating Supply
• External pressure relief valve must be installed.
Observe the following. Failure to comply with the
guidelines on installing the pressure relief valve
and discharge piping can result in personal injury,
death or substantial property damage.
• Approved “Pressure Relief Valve” must be used.
An approved ASME HV Valve must be installed on
the DHW supply line for hydronic domestic hot
water loop as close to the unit as possible. (Valve
size 3/4”, maximum 150 psi) Refer to the figure
below for more information on approved pressure
relief valves. (Install “pressure relief valve”, Field
Supplied).
• No other valve should be installed between the
pressure relief valve and Combi Boiler.
• Direct the discharge piping of the pressure relief
valve so that hot water will not splash on anyone
or any nearby equipment. Attach the discharge
line to the pressure relief valve and run the end
of the line to within 6 - 12” (150 - 300 mm) of the
floor.
• Service Valve Kit with Pressure Relief Valve should
be installed, sold separately.
• Remove the factory installed jumper on the LWCO
terminals (CN234) prior to connecting the LWCO.
• The Combi Boiler supplies 24 VAC from the
terminal (CN231) (see below illustration).
9.3 Pressure Relief Valve
NOTE DO NOT install a relief valve (DHW
pipe line) with pressure higher than
150 psi and relief valve (Heating pipe
line) with pressure higher than 30 psi.
This is the maximum allowable relief
valve setting for the Combi Boiler.
Connecting the Heating Pipe
Pressure Reducing Valve
Shutoff valve
Backflow Preventer
Air Vent Cap
Pressure Relief Valve
• Before filling the Combi Boiler, loosen the air
vent cap and open the pressure relief valve by
lifting the lever on top to allow the system to fill
properly.
Tighten the cap and close the pressure relief valve
when system is full.
• The Combi Boiler is equipped with an auto feeder
valve.
Therefore, installation of additional system water
fill connection is not necessary in most cases.
See the following figure for an example of a water
fill installation using the built-in connection.
9.4 Auto Feeder Connection
Connecting the Heating Pipe
all-guides.co
m
Service Valve Kit
with Pressure Relief Valve
Pressure Gauge
Backflow
Preventer
Pressure
Reducing Valve
* In case of installing external water feeder.
• External water feeder may be installed on the system piping if it
is required for specific applications. See the following figure for
an example of external water feeder installation on the system
piping.
• If the heating system does not require the Auto Feeder (the
internal water feeder) operation, plug the Auto Feeder Water
Inlet Connection. And set “Auto Feeder Activation” OFF.
* Refer to page 63 for changing “Auto Feeder Activation”
Setting.
9.5 Freeze Prevention
9.5.1 Unit
Indoor Installation
• This Combi Boiler has functions to protect itself
from freezing by operating the pump and turning
on the burner when the thermistor detects lower
than 39°F (4°C).
• Freezing is prevented within the device
automatically unless the outside temperature
without wind is below -30°F (-35°C).
* When combustion air is supplied from the
indoors, the room temperature must be greater
than 32°F (0°C) to prevent freezing and the room
inside must not have negative pressure.
• If this model is installed in an area where
the outside temperature can reach freezing
conditions of -30°F (-35°C) or below, then
additional freeze protection measures must be
used. For temporary freeze protection measures,
refer to the Owner’s Guide.
Outdoor Installation
For information about outdoor installation, contact
Pavilion Customer Center at 1-855-443-8468.
Both Indoor and Outdoor Installation
• The freeze prevention will not prevent freezing in
the external plumbing of the unit.
Protect this plumbing with insulation, heat tape
or electric heaters, solenoids, or pipe covers.
• In order for the freeze prevention to operate, the
unit must have power at all times.
• Freezing is prevented within the Combi Boiler
automatically unless the outside temperature
without wind is below -4°F (-20°C).
• If this model is installed in an area where the
outside temperature can approach freezing
conditions of -4°F (-20°C) or below, then
additional freeze protection measures must be
used.
CAUTION
Connecting the Heating Pipe
Condensing Combi Boiler
• In order to ensure proper operation of this Combi
Boiler, need to install the condensate drain pipe
to drain acidic condensate which produces during
operation.
• The pH level of the condensate is approximately
2-3.
An external neutralizer must be installed on the
condensate drain piping prior to disposal when
required by local code or when the condensate
could cause damage.
NOTE Damage caused by improperly
handled condensate is not covered by
the Pavilion Limited Warranty.
Sizing of the condensate drain piping
In order to drain the condensate, a 1/2 in. threaded
fitting is provided at the base of the Combi Boiler.
NOTE Do not reduce the size of the fitting
or the condensate drain piping to less
than 1/2 in.
Location of the condensate drain piping
In climates where temperature routinely reaches
below freezing, do not drain the condensate to the
outdoors.
If the condensate drain pipe freezes during cold
weather, the pipe will not drain condensate and the
Combi Boiler will stop operating.
Long runs or applications where the nearest drain
is above the Combi Boiler
Require the use of a condensate pump.
Size the pump to allow for a maximum condensate
discharge of 2 GPH from the Combi Boiler.
Material of the condensate drain piping
Use plastic pipe, such as PVC, for the drain line.
NOTE Do not use steel, black iron, or any
other material which can corrode
when placed into contact with acidic
condensate.
10 Connecting the
Condensate
Drain
9.5.2 Heating System
• Freeze protection products may be used for the
heating system. Freeze protection for new or
existing systems requires specially formulated
glycol, which contains inhibitors to prevent
the glycol from attacking the metallic system
components.
• Before using freeze protection products,
ensure that system fluid contains proper
glycol concentration and the inhibitor level is
appropriate. It is recommended that against
exceeding a 50% concentration of glycol.
• When using freeze protection products, the
system must be tested at least once a year, and as
recommended by the manufacturer of the glycol
solution.
• When using the freeze protection products,
allowance should be made for expansion of the
glycol solution.
NOTE Freeze damage is not covered by the
warranty.
When using freeze protection
products, it is recommended to
plug the Auto Feeder Water Inlet
Connection and set “Auto Feeder
Activation” OFF.
* Refer to page 63 for changing “Auto
Feeder Activation” Setting.
Connecting the Heating Pipe / Connecting the Condensate Drain
Condensate drain piping
Make the condensate drain piping run as short as
possible.
Condensate drain pipe
NOTE Do not make a trap.
After installing the condensate drain piping
• Make sure that there are no obstructions blocking
the condensate drain line from discharging
condensate.
• Be sure to check that condensate is freely flowing
from the condensate drain piping.
Condensate will begin flowing out of the Combi
Boiler within 15 minutes after operation has
started.
Freeze prevention
Take measures to prevent the condensate drain
lines from freezing (insulation, heat tape, electric
heaters, etc.).
Drain pipe
Drain connecting
supply
Heat insulation
material
Floor drain
The end of the
condensate drain
pipe must have
an air gap.
MAINTAIN
CLEARANCE
1/2 in. PVC pipe
DO NOT ADD
ANY VALVES
Slope the condensate
drain piping toward the
inside floor drain.
[Condensate drain piping to floor drain]
[Condensate drain piping with pump]
The end of the condensate drain
pipe must have an air gap.
3/8 in. ID tubing*
* Install tubing according to pump
manufacturer’s instructions.
Condensate
pump
DO NOT ADD
ANY VALVES
1/2 in. PVC pipe
1/2 in. PVC elbow
Slope the condensate drain
piping toward the inside
condensate pump.
[If an external neutralizer is installed]
Periodic replacement of the neutralizing agent will
be required.
Refer to the instructions supplied with the
neutralizer for suggested replacement intervals.
Floor drain
Connecting the Condensate Drain
11 Connecting Electricity
This appliance must be electrically grounded in
accordance with local codes, or in the absence of
local codes, with the National Electrical Code, ANSI/
NFPA 70. In Canada, the latest CSA C22.1 Electrical
Code.
Consult a qualified electrician for the electrical
work.
11.1 Combi Boiler
• Label all wires prior to disconnection when
servicing controls. Wiring errors can cause
improper and dangerous operation.
Verify proper operation after servicing.
• Electrostatic discharge can affect electronic
components.
Take precautions to prevent electrostatic
discharges from personnel or hand tools
during the Combi Boiler installation and
servicing to protect product’s electronic
control.
CAUTION
Electrical Shock Hazard
Do not connect the electrical power to the
appliance until all electrical wiring has been
completed.
Failure to do so may result in death or serious
injury from electrical shock.
WARNING
Breaker Installation
Mount a device which shuts off the electrical path
automatically (leakage breaker) to detect electrical
leakage.
Power Supply
• The electrical supply required by the Combi Boiler
is 120 VAC at 60 Hz.
The power consumption may be up to 210 W or
higher if using optional accessories.
Use an appropriate circuit.
• Tie the redundant power cord outside the Combi
Boiler. Putting the redundant length of cord
inside the Combi Boiler may cause electrical
interference and faulty operation.
NOTE • Do not let the power cord contact
the gas piping.
• Do not disconnect the electrical
power when not in use. When
the power is off, the freeze
prevention in the Combi Boiler will
not activate, resulting in possible
freezing damage.
Ground
To prevent electrical shock, provide a ground with
resistance less than 100 Ω.
An electrician should do this work.
NOTE • Do not connect the ground to the
city water or gas piping.
• Do not tie the ground to a
telephone line.
Connecting Electricity
Wiring Diagram for External Options
Solenoid Valve
[CN238]
SV
[CN237]
Pump
[CN236]
O / S
[CN235]
0 - 10 V
[CN234]
LWCO
[CN233]
T - T
[CN232]
A / H
[CN231]
24VAC
OUT
External Pump
Outdoor Temperature Sensor
Heat Demand (0-10 VDC)
LWCO
Heat Demand (T-T)
Air Handler
(
(
)
)
* Air Handler Terminal: [I:08_Air] should be “on” in
Installer Mode to activate this terminal.
** External Pump Terminal: [I:09_EP] should be “on” in
Installer Mode to activate this terminal.
Connection Item
Pages
Note
[CN231]
24VACOUT
24 VAC for LWCO
44-45
[CN232]
A/H *
Air Handler
62, 77
[CN233]
T-T
Heat Demand
Input (T-T)
75-77
[CN234]
LWCO
LWCO
44-45
The factory
installed a
jumper on the
terminals.
[CN235]
0-10V
Heat Demand
Input
(0-10 VDC)
57-58
This terminal
has electrical
polarity.
[CN236]
O/S
Outdoor
Temperature
Sensor
53-56
[CN237]
Pump **
External Pump
62, 75,
77
120 VAC / Max
2.0 A
[CN238]
SV
Solenoid Valve for
Quick Connect
Multi System
51-52,
79
120 VAC / Max
1.5 A
11.2 Quick Connect Cord
NOTE The Quick Connect Multi System
allows the installation of two units
together utilizing only the Quick
Connect Cord.
For Quick Connect Multi-System
installation only use the Quick Connect
Cord, sold separately (See the optional
accessory list on page 5).
NOTE When connecting two units, use only
the Combi Boiler’s Operation Display.
This system is operated by the Combi
Boiler’s Operation Display. Don’t
connect the remote controller to the
other unit.
Electrical Shock Hazard
Do not turn power on until electrical wiring is
finished. Disconnect power before servicing.
Failure to do so may result in death or serious
injury from electrical shock.
WARNING
1.Red
2.Black
3.White
4.Green
5.Blue
6.Blue
1.Red
2.Black
3.White
4.Green
5.Blue
6.Blue
1.Red
2.Black
3.White
4.Green
5.Blue
6.Blue
1.White
2.Green
3.Red
4.Black
5.Blue
6.Blue
A
B
Quick Connect Cord
“Quick Connect Cord-2” tag
• The wire coloring on the Quick Connect Cord
will not be the same as the wire coloring of the
connection plug inside the unit.
Connecting the Quick Connect Cord
1. Check the electrical power is disconnected from
the both units.
2. Remove the front cover (4 screws).
3. Pass the Quick Connect Cord through the wiring
throughway and into the unit.
4. Plug the connector on the Quick Connect Cord
to the connector inside the unit.
5. Connect the ground wire (gray color wire) to the
screw at the base of the unit.
NOTE If the ground wire is not attached,
electrical noise may cause problems.
Connecting Electricity
all-guides.co
m
6. Secure the Quick Connect Cord with a clamp.
7. Reattach the front cover (4 screws).
Quick Connect Cord
Clamp
Ground Wire
Connector
Wiring Throughway
Circuit Board
* Connecting the cord to the other unit, refer to
the unit’s Installation Manual.
Check the Quick Connect Multi System Installation
After install the Quick Connect System, do the
following step to check proper installation.
1. The ON/OFF button is ON.
2. Press the MAINTENANCE button.
(td: technical data)
3. Press the ENTER button to view the “Technical
Data”.
5. Check the Quick Connect Cord connection.
• Select
, then check
appears.
• If
appears, check the Quick
Connect Cord connection.
6. Open the front cover and a hot water fixture.
Press and hold the “Mode” and “Minimum”
Buttons on the Circuit Board simultaneously
for more than 3 seconds.
Check step 7 within 30 minutes.
7. Check the Combi Boiler operation.
* Please contactt Pavilion Customer Center at
1-855-443-8468 if you have any questions or
concerns.
NOTE The Water Heater can be set as the
master unit in the quick connect
multi system. The master unit
controls the DHW ON/OFF status of
the Combi Boiler in the system. Once
turned on by the master unit, the
Combi Boiler will operate in stages
to satisfy the DHW demands.
8. Press the BACK button twice or let it sit for
approximately 10 minutes to return to the
home screen.
• Select
, then check
appears.
• If
appears, check the plumbling
and the Solenoid Valve.
When you are done, press the “Mode” Button
for more than 3 seconds, then close the hot
water fixture and the front cover.
MODE
MIN
MAX
Operation Display
Circuit Board
Minimum Button
Mode Button
Specifications for a solenoid valve
• Pipe size: 3/4 in.
• Voltage: 120 VAC
• Current: Max 1.5 A
• Normally closed (Closed when de-energized)
* A slow-closing solenoid is recommended to
prevent water hammer from occurring.
Solenoid Valve
[CN238]
SV
4. Press the
/
buttons to navigate through
the “Technical Data”.
* Pressing and holding the button to change it
in increments of 10.
2 sec.
(Data No. 03)
(e.g.: 100)
Connecting Electricity
Outdoor Reset Control
• The Outdoor Reset Control feature may be used
to enhance energy efficiency while maintaining
optimal heating performance.
With the Outdoor Reset Control, the heating
temperature setting automatically changes
according to the outdoor temperature and the
current heating system application.
• There are various pre-defined temperature
range options available to assist matching the
200
(93)
(82)
(71)
(60)
(49)
(38)
(27)
(16)
(-12)
(-7)
(-1)
(4)
(10)
(16)
(21)
(27)
7:CU_[l:05]
7:CU_[l:06]
7:CU_[l:03]
5:rF
2:AH
1:Ft (default)
6:rA
7:CU
3:CI
4:Lr
180
160
140
120
100
80
60
10
20
30
40
50
Outdoor Temperature [°F (°C)]
Heating Set Temperature [°F (°C)]
60
70
80
7:CU_[l:04]
NOTE The optimal set up should be determined for each job location.
[7:CU] default setting: Max Temperature: 180°F, Min Temperature: 100°F
11.3 Outdoor Reset Control with Outdoor Temperature Sensor
system heat load with the applicable outdoor
temperature range.
• The built in outdoor reset control provides simple
heating curve selection based upon pre-defined
Combi Boiler set temperature ranges determined
by the type of heating application. This can be
adjusted either by selecting the appropriate
menu option, or by utilizing the fully customizable
mode.lor wire) to the screw at the base of the
unit.
Connecting Electricity
Setting the Outdoor Reset Control Mode
[I:01_HCt]
Adjusting Outdoor Reset Control Options
1. Connect Outdoor Temperature Sensor to
terminal. (Refer to pages 55, 56 for details.)
2. The ON/OFF button is OFF.
The Operation Display must be off.
1. The ON/OFF button is OFF.
The Operation Display must be off.
3. Press the SETTING button.
Select
using the
/
buttons,
and then press the ENTER button.
2. Press the
/
buttons to navigate
1 sec.
in the
“Installer Mode”.
• The ”Installer Mode” screen appears.
4. When entering the “Installer Mode”, display
will change to
1 sec.
, or
1 sec.
.
5. When display shows
after 1sec.
, press the
/
buttons to
navigate
1 sec.
in the
“Installer Mode”.
6. Select
1 sec.
, then
press the ENTER button to enter the function.
(St: Standard)
7. Press the
/
buttons to change the
parameter value
, and then press
the ENTER button to save the settings and to
exit the function.
And additional menu items will become
available to adjust.
• The icon
will flash if the outdoor sensor is
not detected.
• This function will appear within the first 10
minutes of connecting electrical power and
before pressing the ON/OFF button.
4. Press the
/
buttons to navigate into
desired system.
3. Select
1 sec.
, and
then press the ENTER button to enter the
function.
5. When you are done, press the ENTER button
to save the settings and to exit the function. If
you select
, refer to page 55, 60-
61.
6. To exit the “Installer Mode” or another
function, press the BACK button.
Types of Heating System
* Factory Default.
Type of Heating System
Screen
Display
Temperature
(°F)
Temperature
(°C)
LOW HIGH LOW HIGH
[1:Ft] (Default)
Fin Tube Baseboard
120 180
49
82
[2:AH]
Air Handler
140 180
60
82
[3:CI]
Cast Iron Baseboard
100 170
38
76
[4:Lr]
Low Mass Radiant Floor
80
140
27
60
[5:rF]
Mass Radiant Floor
80
120
27
49
[6:rA]
Radiator
120 170
49
76
[7:CU]
Custom
100* 180* 38* 82*
Connecting Electricity
3. (e.g. To set Highest Outdoor Temperature)
Press the
/
buttons to navigate
1 sec.
in the
“Installer Mode”.
Outdoor Temperature Sensor Installation
Guidelines
• Avoid areas with direct sunlight and where
temperatures may not be representative of true
outdoor temperature.
• Avoid placing sensor in close proximity of heat
sources that may affect correct temperature
sensing. (fans, exhausts, vents, lights)
• Avoid installing the sensor in areas where the
sensor is subjected to excessive moisture.
• Make sure wiring connections are secure before
closing the cap.
• The sensor is a water resistant device.
• Any damage to the device may require the
replacement of the entire component.
• If the system requires a fixed operating
temperature, the outdoor sensor is not required
and should not be installed.
There is no connection required if an outdoor
sensor is not used in the installation.
• Use a minimum 22 AWG wire for runs of 100 ft or
less and minimum 18 AWG wire for runs of up to
150 ft.
• Mount the outdoor sensor on an exterior surface
of the building, preferably on the North or
Northeast side, in an area that will not be affected
by direct sunlight or will be exposed to varying
weather conditions.
• For correct mounting procedures, follow
instructions provided with the sensor.
• If sensor wires are located in an area with sources
of potential electromagnetic interference (EMI),
the sensor wires should be shielded, or the wires
routed in a grounded metal conduit.
If using shielded cable, the shielding should
be connected to the common ground of the
appliance.
[CN236]
O / S
Outdoor Temperature
Sensor
4. Select
1 sec.
, and
then press the ENTER button to enter the
function.
(Default setting = 70°F)
Installer Mode [I:03_Hot]: Highest Outdoor Temperature
Installer Mode [I:04_Lot]: Lowest Outdoor Temperature
Installer Mode [I:05_HHt]: Heating High Temp Range
Installer Mode [I:06_HLt]: Heating Low Temp Range
5. Press the
/
buttons to navigate into
desired temperature.
6. Press the ENTER button to save the settings
and to exit the function.
• The others are similar to the above mentioned
method.
2. Select
(Refer to page 54 for Adjusting Outdoor Reset
Control Options.)
1. The ON/OFF button is OFF.
The Operation Display must be off.
Connecting Electricity
Outdoor Reset Control [0-10 Volt Input Control]
l:05_HHt
l:06_HLt
0 - 10 Volt Input (VDC)
Heating Set Temperature [°F (°C)]
0
60
(16)
(27)
(38)
(49)
(60)
(71)
(82)
(93)
80
100
120
140
160
180
200
1
2
3
4
5
6
7
8
9
10
11
Combi Boiler does not activate
• The Outdoor Reset Control feature may be used
to enhance energy efficiency while maintaining
optimal heating performance.
With the Outdoor Reset Control, the heating
temperature setting automatically changes
according to the voltage input from external
controller that is decided by outdoor
temperature.
• Blinking
on the Operation Display is not an
Error Code.
•
is lit on the Operation Display, when the
Combi Boiler receive 1.5 VDC or more and the
Outdoor Reset (Energy Saving) is enabled.
• A signal from external (i.e. building management
system) may be connected to the Combi Boiler to
enable remote control.
This signal should be a 0 -10 volt positive DC
signal. When this input is enabled (1.5 VDC or
more), an external control system can be used to
control the set point temperature of the Combi
Boiler.
• The control interprets the 0-10 volt signal as
follows; when the signal is between 0 and 1.5
volts, the Combi Boiler will be in standby mode,
not firing [Blinking
on the Operation Display.
This is not an Error Code.]
When the signal rises above 1.5 volts, the Combi
Boiler will ignite. As the signal continues to rise
towards its maximum of 10 volts, the Combi
Boiler will increase the set point temperature.
• Connect an external control system to the
terminals marked for this purpose on the Combi
Boiler terminal block (refer to page 58). Caution
should be used to ensure that the 0-10 volt
connection does not become connected to
ground.
NOTE • Ensure that the polarity of the
connections from the external
modulating controller to the Combi
Boiler is correct.
Reversed polarity could lead to
erratic and/or no response from
the Combi Boiler controller.
•
will flash if an external control
system does not supply 1.5 VDC or
more.
Connecting Electricity
Setting the Outdoor Reset Control
[0-10 Volt Input control] - [I:01_HCt]
1. Connect Heat Demand (0-10 VDC) to terminal.
(Refer to the figure on the right for details.)
2. The ON/OFF button is OFF.
The Operation Display must be off.
3. Press the SETTING button.
Select
using the
/
buttons,
and then press the ENTER button.
Heat Demand
(0-10 VDC)
* This terminal has
electrical polarity.
[CN235]
0 - 10 V
(
(
)
)
• Do NOT connect room thermostat to heat
demand (T-T) when an external control system is
connected.
* The Combi Boiler is activated only by receiving
voltage.
NOTE DO NOT mix [Room Thermostat
Control], [External Voltage Control
System (without Room Thermostat)]
and [Outdoor Temperature Control
with Outdoor Temperature Sensor
and Room Thermostat]
• The ”Installer Mode” screen appears.
4. When entering the “Installer Mode”, display
will change to
1 sec.
, or
1 sec.
.
• This function will appear within the first 10
minutes of connecting electrical power and
before pressing the ON/OFF button.
5. When display shows
after 1sec.
, press the
/
buttons to
navigate
1 sec.
in the
“Installer Mode”.
6. Select
1 sec.
, then
press the the ENTER button to enter the
function.
(St: Standard)
7. Press the
/
buttons to change the
parameter value
, and then press
the ENTER button to save the settings and to
exit the function.
• The icon
will flash if the Heat Demand
Input (0-10 VDC) is not detected.
Connecting Electricity
How to enter “Installer Mode”
12 Installer Mode (Parameter Settings)
1. The ON/OFF button is OFF.
The Operation Display must be off.
2. Press the SETTING button.
Select
using the
/
buttons,
and then press the ENTER button.
• The ”Installer Mode” screen appears.
3. When entering the “Installer Mode”, display
will change to
1 sec.
, or
1 sec.
.
4. Press the
/
buttons to navigate into the
desired function in the “Installer Mode”.
6. Press the
/
buttons to change the
parameter value.
5. Select the desired function, then press the the
ENTER button to enter the function.
7. When you are done, press the ENTER button
to save the settings and to exit the function.
8. To exit the “Installer Mode” or another
function, press the BACK button.
• This function will appear within the first 10
minutes of connecting electrical power and
before pressing the ON/OFF button.
Installer Mode (Parameter Settings)
NOTE This function will appear within
the first 10 minutes of connecting
electrical power and before pressing
the ON/OFF button.
This mode is for changing temperature and flow
rate units on the Operation Display.
To change the setting: Press and hold the
or
button for approximately 5 seconds.
(°F→°C:
button, °C→°F:
button)
(Default setting = 1: F)
[1: F]
F: Fahrenheit & Gallon
All of the units shown on the
display screen are °F & GPM.
[2: C]
C: Celsius & Liter
All of the units shown on the
display screen are °C & LPM.
Parameter Settings
[I:01_HCt (Heating Control Type)] (page 53,57)
1 sec.
This mode is for changing heating control type.
(Default setting = 1: St)
[1: St]
St: Standard
You can change the Heating
Set Temperature by Operation
Display.
[2: or]
or: Outdoor Reset Control
Outdoor Reset Control is
activated.
[3: EC]
EC: External Control (0-10 V)
External Control (0-10 V) is
activated.
[I:02_tHS (Type of Heating System)] (page 53-56)
1 sec.
NOTE When [I:01_HCt] setting is “1:St” or
“3:EC”, this function will not appear.
This mode is for choosing Type of Heating System,
when [I:01_HCt] setting is “2:or”.
There are 6 typical Heating Systems that are
available.
For these 6 heating types the low and high
temperature points are pre-programmed.
(See ranges to the below)
If “2:AH” is selected, additional steps are needed
to be programmed, see [I:08_Air].
To use custom low and high temperature points,
select “7:CU” and follow [I:03_Hot], [I:04_Lot],
[I:05_HHt] and [I:06_HLt] to set custom low and
high temperature points.
LOW [°F (°C)]
HIGH [°F (°C)]
1:Ft
120 (49)
180 (82)
2:AH
140 (60)
180 (82)
3:CI
100 (38)
170 (76)
4:Lr
80 (27)
140 (60)
5:rF
80 (27)
120 (49)
6:rA
120 (49)
170 (76)
7:CU
80 (27) or more
[Max Set-point - 30 (17)]
[Min Set-point +30 (17)]
or more 180 (82)
(Default setting = 1: Ft)
[1: Ft]
Ft: Fin Tube Baseboard
[2: AH]
AH: Air Handler
[3: CI]
CI: Cast Iron Baseboard
[4: Lr]
Lr: Low Mass Radiant Floor
[5: rF]
rF: Mass Radiant Floor
[6: rA]
rA: Radiator
[7: CU]
CU: Custom
Installer Mode (Parameter Settings)
[I:03_Hot (Highest Outdoor Temperature)]
(page 53)
1 sec.
This should be set to the highest average outdoor
temperature during the winter season.
(not the highest possible outdoor temperature.)
settings:
[Min Set-point + 10°F (5°C)] or more 110°F (43°C)
[I:04_Lot (Lowest Outdoor Temperature)]
(page 53)
1 sec.
This should be set to the lowest average outdoor
temperature during the winter season.
(not the lowest possible outdoor temperature.)
NOTE When [I:02_tHS] setting is “7:CU”,
[I:03_Hot] and [I:04_Lot] functions
will appear.
[I:03_Hot] and [I:04_Lot] are for changing the
highest and the lowest outdoor temperature range.
You can set the Highest Outdoor Temperature
[I:03_Hot] and the Lowest Outdoor Temperature
[I:04_Lot], when [I:02_tHS]_“7:CU” is selected.
settings:
-4°F (-20°C) or more [Max Set-point - 10°F (5°C)]
(Default setting = 70°F (21°C))
(Default setting = 20°F (-7°C))
[I:05_HHt (Heating High Temp Range)]
(page 53,57)
1 sec.
settings:
[Min Set-point + 30°F (17°C)] or more 180°F (82°C)
[I:06_HLt (Heating Low Temp Range)]
(page 53,57)
1 sec.
settings:
80°F (27°C) or more [Max Set-point - 30°F (17°C)]
(Default setting = 180°F (82°C))
(Default setting = 100°F (38°C))
[[I:05_HHt] and [I:06_HLt] are for changing
the heating high temperature range and low
temperaturerange.
You can change the Highest Set Temperature [I:05_
HHt] and the Lowest Set Temperature [I:06_HLt] by
adjusting the numbers on the display.
If [I:01_HCt]_“2:or” is selected then the settings
for [I:05_HHt] and [I:06_HLt] will beoverridden by
[I:02_tHS] settings. (except below)
If [I:02_tHS]_“7:CU” is selected then the settings
for [I:05_HHt] will be the heating hightemperature
range and [I:06_HLt] will be heating low
temperature range.
Installer Mode (Parameter Settings)
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[I:09_EPP (External Pump)] (page 51)
1 sec.
This setting can activate or deactivate the
terminals in the Combi Boiler for an External Pump
(secondary pump) on the circuit board.
settings:
OFF (When an external pump is not used.),
ON (When an external pump is used.)
(Default setting = OFF)
[I:07_bSt (Boost Timing)]
1 sec.
NOTE When [I:01_HCt] setting is “2:or” or
“3:EC”, this function will appear.
This setting is to increase the set temperature
during unit cold start up if the actual room
temperature doesn’t reach the thermostat set
temperature quick enough, the Boost time
function will increase the set temperature of the
Combi Boiler by 10°F (5°C) after the selected Boost
time setting has passed.
Example:
Room thermostat set at 72°F, Combi Boiler set
temp at 140°F, and Boost time function set
to 30 min.
If the room temperature does not reach 72°F
within 30 min then the Combi Boiler will
increase its set temp from 140°F to 150°F.
settings:
OFF (Boost Timing is deactivated.),
1 - 120 min (Time before starting the boost
operation.)
(Default setting = OFF)
[I:08_Air (Air Handler)] (page 51)
1 sec.
This function needs to be turned “on” if an Air
Handler is being used as a heating type.
The Air Handler function is designed to stop the
Air Handler’s pump and fan operation when the
Combi Boiler’s operation is not suitable for the Air
Handler.
settings:
OFF (When an air handler is not used.),
ON (When an air handler is used.)
(Default setting = OFF)
[I:10_rFt (Re Fire Time)]
1 sec.
This function is to set up the interval time in
Heating Mode to prevent inconsistent heating.
If the selected time passes and the Combi Boiler’s
inside temperature drops, this function will
automatically reignite the burner in the Combi
Boiler.
settings: 0 - 20 min
(Default setting = 0 min)
[I:11_Pot (Pump Overrun Time)]
1 sec.
This mode is to control how long the pump will run
after the heating demand is satisfied.
This setting is to prevent unnecessary running of
the pump and extend the life of the pump.
settings: OFF, 1 - 40 min
(Default setting = OFF)
[I:12_bFt (Differential Burner OFF Temperature)]
1 sec.
settings: 0 - 27°F (0 - 15°C)
(Default setting = 13°F (7°C))
[I:13_bot (Differential Burner ON Temperature)]
1 sec.
settings: 5 - 27°F (3 - 15°C)
(Default setting = 18°F (10°C))
When the internal temperature of the Combi Boiler
is too high or low the unit will stop burning or start
burning.
Burner OFF Temperature
= Heating Set Temperature + [I:12_bFt]
Burner ON Temperature
= Heating Set Temperature - [I:13_bot]
Installer Mode (Parameter Settings)
[I:14_HPS (Heating Water Pressure Setting)]
1 sec.
This function is to control the water pressure on
the heating side of the Combi Boiler.
This will insure there is enough water inside the
Combi Boiler to operate correctly.
When using the external water feeder, set to the
proper pressure for the external waterfeeder. If
not, the Combi Boiler may shut down frequently.
Water Refilling Pressure
= Setting Pressure - 4 PSI
Water Refilling Stop Pressure
= Setting Pressure + 2 PSI
settings: 12 - 26 PSI
(Default setting = 12 PSI)
[I:15_AFA (Auto Feeder Activation)]
1 sec.
This setting can activate or deactivate the Auto
Feeder.
If the heating system does not require the Auto
Feeder operation, set [I:15_AFA] OFF and plug the
Auto Feeder Water Inlet Connection.
To change the setting: Press and hold the
or
button for approximately 2 seconds. (ON→OFF:
button, OFF→ON:
button)
settings:
ON (The Auto Feeder is activated.),
OFF (The Auto Feeder is deactivated.)
(Default setting = ON)
[I:16_dHP (DHW / Space Heating Priority)]
(page 64-65)
1 sec.
This mode is for choosing the Combi Boiler
operation “Simultaneous use of DHW &Heating”
or “DHW Priority”.
This Combi Boiler can operate DHW / Heating at
the same time.*
But if a heating system is not suitable for
simultaneous use of DHW & Heating, set [I:16_
dHP] “2:dH”.
To change the setting: Press and hold the
or
button for approximately 2 seconds.
(“1:St”→“2:dH”:
button, “2:dH”→“1:St”:
button)
* Depend on the conditions (refer to pages 64-65).
(Default setting = 1:St)
[1:St]
St: Standard Mode
Simultaneous use of DHW &
Heating.
[2:dH]
dH: dHW
DHW Priority.
[I:17_dHt (DHW Wait Time)]
1 sec.
This setting is when the duration of the Combi
Boiler maintains the DHW supply mode after
a DHW demand.
(The circulation pump will keep running and if
necessary, burner will ignite.)
With the DHW Wait Time is enabled, a faster
DHW supply may be available when there is a
subsequent DHW demand.
settings: OFF, 1 - 30 min
(Default setting = OFF)
[I:18_CLr (Setting CLear)]
1 sec.
This setting may be used to reset all the
parameters in installer mode to their factory
default settings. (Except [I:00_FC] setting.)
Press and hold the
button for approximately 5
seconds to reset all parameters. (The
button
cannot accept.)
settings: OFF, ON
(Default setting = OFF)
Installer Mode (Parameter Settings)
Using DHW and Heating at the same time
This Combi Boiler is designed for using DHW and Heating at the same time. Simultaneous operations are not
always available and suitable. It depends on DHW and Heating setting temperatures.
Contact Pavilion for more information about simultaneous use for DHW and Heating. (Phone #: 1-855-443-
8468)
NOTE When the DIP switch #2 is ON, Heating temperature setting is increased up to approximately
30°F during simultaneous operation. Damage caused by increasing Heating temperature is not
covered by the Pavilion Limited Warranty. Check whether for the hydronic heating appliance
and plumbing are acceptable it.
[Simultaneous Operation Flow]
Y
Y
N
N
N
N
Y
*1: DHW supply temperature does not fluctuate.
During DHW operation
Heating Distribu tion Valve Opens
to PHE side fully.
During Heating operation ( T-T ON )
Heating Distribu tion Valve opens
to Heating side fully.
Heat Demand ON
( T-T ON ) ?
DHW operation stable ? *1
Y
Simultaneous Operation
Water Flow Sensor detects
0.4 GPM or more ?
DHW Operation &
Heating Distribution Valve
moves to PHE side fully.
= Heating Operation stops (DHW Priority)
*2: It depends on heating setting temperature or
Type of Heating System [I:02_tHS].
Heating supply temperature
Below charts show simultaneous operation is available or not. By default, the Combi Boiler has been set to
the “①” area. When adjusting the DIP switch #2 to ON, the Combi Boiler will be set the “①+②” area. This
adjustment allows the Combi Boiler to operate simultaneous more flexible.
If [I:01_HCt] is set to [2:or] or [3:EC], the Combi Boiler operates simultaneously DHW and Heating automatically
by increasing the heating supply temperature.
[To expand simultaneous range]
Setting
Temperature
Mark on
Charts
DIP Switch #2
Setting
simultaneous operation
Available or Unavailable
DHW
Heating
120°F
170°F
OFF
Available
ON
Available
130°F
90°F
OFF
Unavailable
ON
Unavailable
110°F
130°F
OFF
Unavailable
ON
Available
Here
* DIP switch #2 turned on.
[DIP Switch Adjustment]
Disconnect power and turn ON DIP switch #2 if
the Combi Boiler operates using area①+② in
simultaneous operation.
Chart2
Chart4
Heang seng temperature [°F (°C)]
Heang seng temperature [°F (°C)]
Heang seng temperature [°F (°C)]
Heang seng temperature [°F (°C)]
80
90
100
110
120
130
140
150
160
170
180 (82)
(77)
(71)
(66)
(27)
(32)
(38)
(43)
(49)
(54)
(60)
(32)
(38)
(43)
(49)
(54)
(60)
80
90
100
110
120
130
140
150
160
170
180 (82)
(77)
(71)
(66)
(27)
(32)
(38)
(43)
(49)
(54)
(60)
80
90
100
110
120
130
140
150
160
170
180 (82)
(77)
(71)
(66)
(27)
(32)
(38)
(43)
(49)
(54)
(60)
90
100
110
120
130
140
80
90
100
110
120
130
140
150
160
170
180 (82)
(77)
(71)
(66)
(27)
(32)
(38)
(43)
(49)
(54)
(60)
(32)
(38)
(43)
(49)
(54)
(60)
90
100
110
120
130
140
DHW seng temperature [°F (°C)]
DHW seng temperature [°F (°C)]
DHW seng temperature [°F (°C)]
DHW seng temperature [°F (°C)]
(32)
(38)
(43)
(49)
(54)
(60)
90
100
110
120
130
140
(32)
(38)
(43)
(49)
(54)
(60)
90
100
110
120
130
140
Chart1
䚷
䚷
䚷
2.0 GPM (7.6 L/min)
107°F (42°C)
40°F (4.4°C)
Faucet Flow Rate
Faucet Water Outlet Temp
DHW Water Inlet Temp
䚷
䚷
䚷
2.5 GPM (9.5 L/min)
107°F (42°C)
40°F (4.4°C)
Faucet Flow Rate
Faucet Water Outlet Temp
DHW Water Inlet Temp
Chart3
䚷
䚷
䚷
2.0 GPM (7.6 L/min)
107°F (42°C)
50°F (10°C)
Faucet Flow Rate
Faucet Water Outlet Temp
DHW Water Inlet Temp
䚷
䚷
䚷
2.5 GPM (9.5 L/min)
107°F (42°C)
50°F (10°C)
Faucet Flow Rate
Faucet Water Outlet Temp
DHW Water Inlet Temp
* The “③” area is unavailable for simultaneous operation.
* When DHW setting temperature is under 107°F (42°C), Faucet Water Outlet Temp equals DHW setting temperature.
①
②
③
①
②
③
⋇
①
②
③
①
②
③
Installer Mode (Parameter Settings)
13 Setting Temperature
How to Set Heating Temperature
The following Heating Temperature Setting can
be changed when the “Outdoor Reset Control” is
disabled (Refer to page 53-56).
3. Set the temperature using the
/
buttons.
* When you use Quick Connect Multi System,
temperature setting range is changed to below.
°F Mode: 100-140°F (In 5°F intervals)
°C Mode: 37 - 48°C (In 1°C intervals), 50°C, 55°C, 60°C
** Heating Temperature range depends on Installer Mode
Setting (I:05_HHt, I:06_HLt).
Temperature Setting Range
• To return to the home screen, press the BACK
button or let panel sit for approximately 20
seconds.
DHW*
°F Mode 90-140°F(In 5°F intervals) (11 Options)
°C Mode 32°C,35°C,37°C-48°C (In 1°C ntervals),
50°C,55°C,60°C (17 Options)
Heating
°F Mode
100-180°F (In 1°F intervals)
(81 Options)**
°C Mode
40-82°C (In 1°C intervals)
(43 Options)**
1. The ON/OFF button is ON.
(e.g.: 10:15AM)
2. Press the TEMP button once.
• The current “Heating Temperature Setting”
and “Heating Icon” will be blinking.
• Initial factory setting is 180°F (82°C in °C
mode).
3. Set the temperature using the
/
buttons.
(e.g.: 180°F)
How to Set DHW Temperature
• To return to the home screen, press the BACK
button or let panel sit for approximately 20
seconds.
1. The ON/OFF button is ON.
(e.g.: 10:15AM)
• When changing the temperature, make
sure to confirm with the customer that the
temperature of the Hot Water will be very high
and that there is a risk of scalding.
• Hot water temperatures over 125°F (52°C) can
cause severe burns instantly or death from
scalding.
• To ensure outlet temperatures do not exceed
120°F at faucets, a mixing valve must be
installed.
DANGER
2. Press the TEMP button twice.
• The current “DHW Temperature Setting” and
“DHW Icon” will be blinking.
• Initial factory setting is 110°F (40°C in °C
mode).
(e.g.: 110°F)
Setting Temperature
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14 Service Reminder
How to select the Service Reminder
The Combi Boiler is equipped with a Service
Reminder to announce for maintenance.
The factory default of this Service Reminder is
“OFF”.
The customer or installer needs to set the Service
Reminder to ON or OFF.
1. The ON/OFF button is OFF.
The Operation Display must be off.
2. Press the MAINTENANCE button.
Select
using the
/
buttons,
and then press the ENTER button.
• The “Diagnostic Mode” screen appears.
• OFF(default), 6, 12, 18, 24, 30, 36, 42, 48, 54,
60 months.
7. Press the ENTER button to save the settings
and to exit the function.
8. To exit the “Diagnostic Mode”, press the BACK
button.
• When the set time period has been reached,
the Error Code 88 will flash on the Operation
Display.
When the code 88 appears, press the ON/
OFF button 5 times in 5 seconds. The Service
Reminder will be reset.
3. When entering the “Diagnostic Mode”, display
will change to
1 sec.
.
4. When display shows
after 1sec.
, press the
/
buttons to
navigate
1 sec.
in the
“Diagnostic Mode”.
6. Press the
/
buttons to change the
parameter value.
(e.g.: OFF)
5. Select
1 sec.
, and
then press the ENTER button to enter the
function.
Service Reminder
15 Setting the DIP Switches
How to change the DIP switches
1. Disconnect the electrical power to the Combi
Boiler before changing the DIP switches.*
2. Open the front cover of the Combi Boiler (4
screws).
3. Adjust the DIP switches.
4. Close the front cover of the Combi Boiler (4
screws).
5. Reconnect the electrical power to the Combi
Boiler.
* Failure to perform this step will result a “73” code
displayed on the Operation Display and a cease in
operation.
If this occurs, disconnect, then reconnect the
electrical power to the Combi Boiler to reset the
system.
1 2 3 4 5 6 7 8
OFF
ON
The location of DIP switch bank
The DIP switch bank is placed on the circuit board.
DIP Switch Listing
[For using 2 in. SV Conversion Kit]
Turn ON DIP switch #3.
[For installing at an altitude of 2,000 ft (610 m) or
higher]
Change DIP switch #5 and #6 by following the table
below.
High elevation adjustment
DIP switches
#5
#6
0-2,000 ft (0-610 m)
○
○
2,001-4,000 ft (611-1,219 m)
●
○
4,001-7,000 ft (1,220-2,134 m)
○
●
7,001-10,000 ft (2,135-3,048 m)
●
●
ON = ● / OFF = ○
[For adjusting to accommodate longer vent runs]
• When using PVC/CPVC/PP material
Change DIP switch #7 and #8 by following the table
below.
Vent length condition
DIP switches
#7
#8
①Less than 33 ft using 2 in. (50 mm) pipe
○
○
②33 ft or more using 2 in. (50 mm) pipe
●
○
③Less than 50 ft using 3 in. (75 mm) pipe
○
●
④50 ft or more using 3 in. (75 mm) pipe
●
●
ON = ● / OFF = ○
Refer to page 22 for more details on ① to ④ .
• When using flexible pipe for chimney
Change DIP switch #7 by following the table below.
(DuraVent® - Flex Through Chimney w/ Air Intake
(Only 3 in.))
Vent
length
condition
DIP
switch
#7
Maximum equivalent
vent length*
V (Vertical)
+
H (Horizontal)
Equivalent
length
Short
length
○
< 50 ft (15 m)
Flexible pipe:
1 ft (0.3 m)
Rigid pipe:
1 ft (0.3 m)
90° elbow:
5 ft (1.5 m)
45° elbow:
3 ft (0.9 m)
Long
length
●
50 ft (15 m)–75 ft (22.5 m)
ON = ● / OFF = ○
* The maximum vent length includes elbows.
(Centrotherm® - Flex Through Chimney w/ Air Intake
(Only 3 in.))
Vent
length
condition
DIP
switch
#7
Maximum equivalent
vent length*
Equivalent
length
Short
length
○
Exhaust vent
V (Vertical) + H (Horizontal):
< 50 ft (15 m)
Air Intake:
< 50 ft (15 m)
Flexible pipe:
1 ft (0.3 m)
Rigid pipe:
1 ft (0.3 m)
90° elbow:
5 ft (1.5 m)
45° elbow:
3 ft (0.9 m)
Long
length
●
Exhaust vent
V (Vertical) + H (Horizontal):
50 ft (15 m)–75 ft (22.5 m)
Air Intake:
< 75 ft (22.5 m)
ON = ● / OFF = ○
* The maximum vent length includes elbows.
Setting the DIP Switches
16 Trial Operation
The installer should test operate the Combi Boiler,
explain to the customer how to use the Combi
Boiler, and give the owner this manual before
leaving the installation.
Trial Operation
2. DHW Side
1)Open a hot water fixture to confirm that water
is available, and then close the fixture.
2)Open the gas supply valve.
3)Turn on the power supply on the Operation
Display (the Power indicator will turn on).
1. Heating Side (Auto Feeder Process)
1)Turn on the power to the Operation Display.
2)The unit starts auto feeder process for heating
when the heating water pressure is less than
[I:14_HPS (default: 12psi) - 4psi].
3)Once heating water pressure reaches to a
certain pressure, the pump will operate to
bleed the air from the heating loop.
4)The unit will repeat auto feeder process for
heating and the unit will stop the trial run when
the heating water pressure reaches to [I:14_
HPS (default: 12psi)].
* The Operation Display will display the following
rotational patterns during the auto feeder
process.
* If error code 57 appears on the Operation
Display after finishing auto feeder process, the
Combi Boiler is not filled with water enough to
operate. When error code 57 appears, press
the ON/OFF button twice and start auto feeder
again.
NOTE If an error code “11” or “F11” appears
on the Operation Display, air may be
trapped in the gas line.
1) Close a hot water fixture.
2) Turn the Combi Boiler off and then
back on.
3) Reopen a hot water fixture.
4) If necessary, repeat until the air is
completely purged from the gas
line.
[If installed with a Quick Connect Multi-System]
3. Slowly open a hot water fixture and check that
a unit ignites independently. Check to see that
the hot water temperature is the same as the
temperature displayed on the Operation Display.
NOTE • White smoke may be noticed
from the exhaust vent during cold
weather. This is not a malfunction
of the Combi Boiler.
• If the Combi Boiler does not
operate normally, refer to
“Troubleshooting” in the Owner’s
Guide.
There is a scald potential if the setting
temperature is too high.
DANGER
Should overheating occur, or the gas supply fail to
shut off, turn off the manual control valve to the
appliance.
[If installed a single Combi Boiler]
3. Open a hot water fixture and confirm that the
Flame symbol comes on, and that hot water is
being produced.
NOTE If an error code “11” appears on the
Operation Display, air may be trapped
in the gas line.
1) Close a hot water fixture.
2) Turn the Combi Boiler off and then
back on.
3) Reopen a hot water fixture.
4) If necessary, repeat until the air is
completely purged from the gas
line.
4. Check that the hot water temperature changes
by changing the temperature setting.
Proceed to Steps 5 and 6
4. Make sure the proper installation and proper
operation according with on page 52.
NOTE If step 3 and 4 cannot be done, the
Quick Connect Cord may not be
properly connected.
Check that the cord is connected
according with on page 51 and 52.
Proceed to Steps 5 and 6
Trial Operation
If error codes “11”, “12”, and “90” appear, check
the following contents.
[“11”: Ignition failure, “12”: Flame loss]
• Check that the gas supply line is appropriately
sized.
• Check that the gas supply pressure is within the
ranges required in this manual.
• Check that the gas supply matches the type
indicated on the Combi Boiler’s rating plate.
• Air may be left in the gas piping. Cycle the power
ON/OFF.
• Check that the settings of all DIP switches are
appropriate.
[“90”: Combustion abnormality]
• Check that the air supply / exhaust vent for
blockage.
• Check that the gas supply pressure is within the
ranges required in this manual.
• Check that the condensate piping is not frozen or
clogged.
• Check that the condensate piping is in a
downward slope.
• Check that the settings of all DIP switches are
appropriate.
Handling after trial operation
• Explain the “Important Safety Information”,
“Operation Procedures” and “Follow-up Service”
according to the Owner's Guide supplied with the
Combi Boiler.
• If the Combi Boiler will not be used immediately,
close off all gas and water shut off valves, drain
all of the water out of the Combi Boiler and the
plumbing system to prevent the Combi Boiler and
system from freezing, and bleed the gas out of
the gas line.
Refer to the procedure for preventing damage
from freezing in the Owner’s Guide.
Freezing is not covered by the Pavilion Limited
Warranty.
NOTICE
1) Close the hot water valve and the water
supply valve.
2) With a bucket ready, remove the water drain
valve.
5) Open the hot water valve and the water
supply valve.
Check that water does not leak from the
water drain valve.
3) Clean the water filter with a brush under
running water.
4) Reattach the water drain valve (with water
filter).
NOTE Do not to lose the O-Ring.
NOTE Approximately 0.13 gallon (0.5 L) of
water will drain out.
[Procedure to follow after step 4 for both
installation of a single Combi Boiler and
installation with a Quick Connect Multi-System]
5. • Make sure that there are no obstructions
blocking the condensate drain line from
discharging condensate.
• Be sure to check that condensate is freely
flowing from the condensate drain piping.
Condensate will begin flowing out of the
Combi Boiler within 15 minutes after
operation has started.
6. After the trial operation, clean the filter in the
cold water inlet according to the procedure as
follows.
Inlet
Packing
Water drain valve
(with water filter)
Trial Operation
1. Stop any water demand.
2. Turn off the electrical power.
3. Turn the gas control manual valve clockwise to
the off position.
This Combi Boiler does not have a pilot. It is
equipped with an ignition device that automatically
lights the burner.
Do not try to light the burner by hand.
1. Read the safety information in the installation
manual or on the front of the Combi Boiler
2. Turn off all electrical power to the Combi Boiler.
3. Do not attempt to light the burner by hand.
4. Turn the gas control manual valve (external to
the Combi Boiler) clockwise to the off position.
5. Wait five minutes to clear out any gas. If the
smell of gas remains, stop, and follow the
instructions on page 3 of Owner's Guide.
6. Turn the gas control manual valve
counterclockwise to the on position.
7. Turn on the electrical power to the Combi Boiler.
8. The Combi Boiler will now operate whenever
hot water is called for. If the Combi Boiler will
not operate, follow the shutdown instructions
and call a service technician.
A fire or explosion may result if these
instructions are not followed, which may cause
lose of life, personal injury or property damage.
WARNING
Lighting Instructions
Trial Operation
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17 Checklist After Installation
Choosing an Installation Location (See page 13 - 16)
Yes
No
Make sure that the Combi Boiler is not installed in the following places.
• Places where gasoline, benzene and adhesives are handled
• Places in which corrosive gases (ammonia, chlorine, sulfur, ethylene compounds, acids) are
present in the air
• Places dust or debris will accumulate
Installation Clearances (See page 16)
Yes
No
Make sure that the Combi Boiler meets the required clearances.
Installation of the Combi Boiler (See page 17 - 18)
Yes
No
Make sure that the condensate container is filled with water.
Venting the Combi Boiler (See page 19 - 35)
Yes
No
Make sure that required combustion air is supplied to the Combi Boiler.
Make sure using vent materials approved for use with category IV appliances.
Make sure that there is no leakage or loose connection in the venting system.
Make sure that the vent length is within the requirement.
Make sure that bird screen(s) is installed on the vent termination.
Make sure that the termination meets the clearance requirements.
When using a horizontal section, make sure that the horizontal vent slope is 1/4 in. upwards for
every 12 in. (300 mm) toward the termination.
Make sure that the intake pipe and exhaust pipe are properly installed.
Make sure that the vent system comforms with local codes, state codes, or national codes as
ANSI/NFPA and CSA.
Connecting the Gas Supply (See page 36 - 39)
Yes
No
Make sure that the gas type is compatible with the type indicated on the Combi Boiler’s rating
plate.
Clean out any debris from the gas piping before connecting the Combi Boiler.
Make sure that the gas piping size is appropriate.
Make sure that the inlet gas pressure is within the specified range.
Make sure that there are no leaks from the Combi Boiler and its gas connection.
Connecting the Heating Supply (See page 44 - 48)
Yes
No
Make sure that heating system pressure is 12 to 30 psi at the Combi Boiler outlet.
Make sure that no water leakage from heating supply pipe, heating return pipe and all of
connections.
Make sure that the backflow preventer is installed as required by local codes.
Make sure that expansion tank is installed. And check precharged pressure should equal the
system fill pressure for the Combi Boiler.
After installing the Combi Boiler, review the following checklist. You should be able to answer “Yes” to all of
the items in the checklist. If you answer NO to any item, installation is not complete. Review the appropriate
sections to complete the installation.
If you have additional questions or need assistance with installation, contact Pavilion Customer Center at 1-855-
443-8468.
Checklist After Installation
Make sure that air separator is installed.
Make sure all of the air is removed from the heating system.
Connecting the DHW pipe (See page 40 - 43)
Yes
No
Clean out metal powder, sand and dirt from the water piping before connecting the Combi Boiler.
Make sure to check and test the water quality to see if water treatment is necessary.
Make sure that the water supply pressure is 15 to 150 psi (103.4 to 1034 kPa).
Make sure that there is no water leakage from the cold water supply pipe and the hot water
supply pipe.
Make sure that the pressure relief valve is installed.
Make sure that the cold water supply line and the hot water supply line are properly connected to
the Combi Boiler.
Make sure that appropriate heat insulation measures are taken according to regional climate.
(e.g. wrapping with heat insulation materials, using electric heaters)
Connecting the Condensate Drain (See page 48 - 49)
Yes
No
Make sure that the condensate drain piping is connected.
Make sure that corrosion resistant material is used for the condensate drain piping.
Make sure that the size of the condensate drain piping is 1/2 in or larger.
Make sure that the condensate drain piping slopes towards the inside floor drain or condensate
pump.
Make sure that the end of the condensate drain pipe is open to the atmosphere.
Make sure that the condensate has been treated before disposal as necessary.
(when required by local code or when the condensate could cause damage)
Make sure that measures are taken to prevent the condensate drain lines from freezing.
(e.g. insulation material, heat tape or electric heater)
Connecting Electricity (See page 50 - 58)
Yes
No
Make sure that the electrical supply is 120 VAC at 60 Hz.
Make sure the grounding resistance is less than 100 Ω.
Setting the DIP Switches (See page 68)
Yes
No
Make sure that all DIP switches are set correctly.
Trial Operation (See page 69 - 71)
Yes
No
Open a hot water fixture, make sure the BURNER ON indicator or the Flame indicator is displayed
on the Operation Display and hot water is present at the fixture.
Clean the filter in the cold water inlet after the trial operation.
If the Combi Boiler will not be used immediately, do the following.
• Close all gas and water shutoff valves.
• Drain all the water in the Combi Boiler and the plumbing system.
• Disconnect the electrical power to the Combi Boiler.
Explain the “Important Safety Information”, “Operation Procedures” and “Follow-up Service”
according to the Owner's Guide to the customer.
Quick Connect Multi-System Installation (See page 51-52, 79)
Yes
No
Make sure that the Water Heater’s Remote Controller is disconnected*.
* Quick Connect Multi System is operated by Combi Boiler’s Operation Display.
Checklist After Installation
18 Plumbing Applications
1. This drawing is meant to show system piping
concept only. Installer is responsible for all
equipment and detailing required by local codes.
2. All closely spaced tees shall be within 4 pipe
diameters or max 12 in. center to center spacing.
3. A minimum of 6 pipe diameters of straight pipe
shall be installed upstream and downstream of all
closely spaced tees.
4. The minimum pipe size of DHW piping should be
3/4” diameter and Heating piping should be 1” in
diameter.
5. Piping shown is Primary/Secondary. System
flow (secondary loop) must be greater than the
appliance’s primary loop flow.
6. Install a minimum of 12 diameters of straight pipe
upstream of all circulators.
7. In a valve-based system, each heating zone has a
zone valve which opens when that zone calls for
heat.
Each zone thermostat is wired to its
corresponding zone valve. Contacts in the zone
valves provide a signal to the appliance to operate
when there is a call for heat.
8. Unit is equipped with built-in primary pump for
the heating loop. This pump is sized to ensure
proper flow rate through the appliance heat
exchanger and related piping. On long pipe runs,
it is recommended to keep the pump at maximum
speed (setting 3). DO NOT lower it from the
factory default.
9. Install a backflow preventer valve in the make-
up water supply to the unit as required by local
codes.
10. Do not install an external pump upstream an
expansion tank in heating supply pipe.
11. The expansion tank must be sized in accordance
with the water volume of the system as well
as the firing rate of the appliance. The tank
precharge pressure should equal the system fill
pressure for best operation.
* Equip a cap (1/2 in.) with the Auto Feeder
Water Inlet Connection when piping has not
been connected to the Auto Feeder Water Inlet
Connection (refer to pages 47, 63 [I:15_AFA]).
AIR SEPARATOR
EXPANSION
TANK
Heating Return
Heating Supply
DHW Supply
DHW Cold Water Supply
Auto Feeder
* In case of installing external water feeder.
Recommended Pressure Setting: 15-30 psi
PRESSURE
GAUGE
PRESSURE
REDUCING VALVE
BACKFLOW
PREVENTER
MAKE UP WATER
BALL VALVE
(TYPICAL)
18.2 Only install Combi Boiler as a Water Heater (Install Heating in the future)
This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing
required by local codes.
18.1 General Requirements
Plumbing Applications
18.3 Zoned with Valves
This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing
required by local codes. Refer to page 51 for electrical wiring instructions.
Heating
Return
Heating Supply
ZONE1
ZONE
VALVE
T/T
T/T
DHW Supply
Auto Feeder
ZONE2
ZONE
VALVE
ZONE3
ZONE
VALVE
ZONE1
ZONE2
ZONE CONTROLLER
EXTERNAL
PUMP
ZONE3
T/T
[I:09 EP] should be
“ON” in lnstaller Mode to
activate this terminal.
DHW Cold Water Supply
Recommended Pressure Setting: 15-30 psi
T/T
[CN237]
Pump
[CN233]
T - T
ZONE 1
ZONE VALVES
(TYPICAL)
EXTERNAL
PUMP
* In case of installing external water feeder.
ZONE 2
ZONE 3
Additional Zone
AIR SEPARATOR
BALL VALVE
(TYPICAL)
EXPANSION
TANK
Not to exceed 4 pipe Dia or Max. 12 in. APART
Not to install an external pump upstream
an expansion tank in heating supply pipe.
PRESSURE
GAUGE
PRESSURE
REDUCING VALVE
BACKFLOW
PREVENTER
MAKE UP WATER
Optional LWCO
(See on the page 44)
Plumbing Applications
18.4 Zoned with Pumps
This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing
required by local codes. Refer to page 51 for electrical wiring instructions.
[CN233]
T - T
T/T
T/T
T/T
T/T
Heating
Return
Heating Supply
ZONE1
Pump
Wiring Diagram
ZONE2
Pump
ZONE3
Pump
ZONE1
ZONE2
ZONE CONTROLLER
ZONE3
DHW Supply
DHW Cold Water Supply
Auto Feeder
ZONE 1
PRESSURE
GAUGE
PRESSURE
REDUCING VALVE
ZONE 2
ZONE 3
BACKFLOW
PREVENTER
MAKE UP WATER
BALL VALVE
(TYPICAL)
EXPANSION
TANK
Not to exceed 4 pipe Dia or Max. 12 in. APART
FLOW CHECK
VALVE
(TYPICAL)
ZONE PUMPS
(TYPICAL)
* In case of installing external water feeder.
AIR SEPARATOR
Additional Zone
Recommended Pressure Setting
: 15-30 psi
Optional LWCO
(See on the page 44)
Plumbing Applications
all-guides.co
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18.5 Air Handler
The Combi Boiler can control the operation of an Air Handler when thermostat is used in combination with the
Air Handler.
The Air Handler function is designed to stop the Air Handler’s pump and fan operation when the Combi Boiler’s
operation is not suitable for the Air Handler.
* In order to set up the Air Handler, from Installer Mode [I:08_Air] should be activated. (Refer to page 62)
Refer to page 51 for electrical wiring instructions.
DHW Supply
DHW Cold
Water Supply
Air Handler
Air Handler PCB
Room
Thermostat
Wiring Diagram
Heating
Return
Heating Supply
Auto Feeder
EXTERNAL
PUMP
[I:09 EP] should be
“ON” in lnstaller Mode to
activate this terminal.
Recommended Pressure Setting
: 15-30 psi
PRESSURE
GAUGE
PRESSURE
REDUCING VALVE
BACKFLOW
PREVENTER
MAKE UP WATER
BALL VALVE
(TYPICAL)
EXPANSION
TANK
Not to exceed 4 pipe Dia
or Max. 12 in. APART
Not to install an external pump upstream
an expansion tank in heating supply pipe.
* In case of installing external water feeder.
AIR SEPARATOR
Air Handler
BALL VALVE
BALL VALVE
EXTERNAL
PUMP
[CN232]
A/H
[CN233]
T - T
[CN237]
Pump
Optional LWCO
(See on the page 44)
Plumbing Applications
18.6 Recirculation System
* The heating might not operate in some conditions during recirculation.
Be sure to make sure the following requirement when install the recirculation system.
• Insulate the DHW Supply and Return pipe completely to prevent the recirculation operation continuously.
R
B
W
Pump
120VAC
105
Neutral
Ground
Live
S
Use Honeywell Aquastat
(Model L6006A or L6006C)
Aquastat Wiring
Cold Water Supply
Service Valve Kit with
Pressure Relief Valve (*4)
Aquastat (*2,3)
To Auto Feeder
DHW Supply
Optional 8-10 Gallon
Storage Tank
(To alleviate cold water sandwich)
* When the pump for the recirculation
system is operating, there may be cases
when the Heating Mode can not operate.
It depends on the relationship between
the Domestic Hot Water Temperature and
the Heating Temperature.
Globe
Valve
Pump(*1)
Expansion Tank
(Install according
to local code)
Fixtures
Hot Water Return
Air Vent
Air Out
*1 Size the pump to provide a maximum of 2 GPM (7.5 L/min)
through the system at 10 ft (3m) of head plus piping losses.
Adjust the flow using a globe valve and verify the flow rate
with the maintenance monitors.
*2 An Aquastat must be used to control the pump.
*3 Set the Aquastat to 10˚F below the DHW Temperature
Setting. An aquastat is the minimum pump control
requirement in order to maintain the full recirculation
warranty.
*4 It is recommended that the use of Service Valve Kit with
Pressure Relief Valve with the installation. The kit includes
an integrated shut-off and service valve with unions and a
pressure relief valve.
Plumbing Applications
18.7 Quick Connect Multi System Installation
• The Quick Connect Multi System allows the installation of two units together utilizing only the Quick Connect
Cord. Unit’s MAX Btuh must be same in order to quick connect. e,g. When installing PV199DV (GHQ-
C3201WX-FF PB US), you must install UT199DV (GQ-C3260WX-FF PB US).
• The Quick Connect Cord is 6 ft. (2m) long. Install the units 3-18 in. (75-457 mm) apart from each other to
ensure the cord will be able to reach between the units. (See Typical Plumbing diagram).
(If the distance between the two units is too great, not only will the cord not be able to reach, but the water
temperature may also become unstable because of the difference in pipe length between the two units).
System Diagram
Quick Connect
Cord
Solenoid Terminal
(Refer to page 52)
Solenoid Valve
To Auto Feeder
Gas Supply
S
Cold Water Supply
DHW Supply
Cord
Connector
Wire Connection
PV199DV
(Combi Boiler)
Cord
Connector
UT199DV
Operation Display
NOTE This system is operated by
the Combi Boiler’s Operation
Display.
Don’t connect the remote
controller to the water heater.
The UT199DV remote controller
(Included Accessory) will be
required to troubleshoot, make
sure the customer keeps the
remote for future use.
Typical Plumbing
• Insulate the hot water piping to
prevent heat loss. Insulate and apply
heating materials to the cold water
supply piping to prevent heat loss and
freezing of pipes when exposed to
excessively cold temperatures.
Exhaust
Intake
To drain outlet
To drain outlet
Distance on sides
3 - 18 in. (75 - 457 mm)
Leave enough clearance around the
plumbing to apply insulation. It will be
necessary to add bends to the piping to
ensure that this clearance is available.
DHW Cold Water Supply
DHW Supply
upstream
The backflow preventer should be placed
of the cold water branch.
Size the piping to allow for the
maximum flow rates of the units.
Gas Valve
Union
Service Valve Kit with Pressure Relief Valve*
Quick Connect Cord
* Service Valve Kit with Pressure Relief Valve is
necessary for flushing the Plate Heat Exchanger.
This allows for easy flushing of the system.
Make this distance as
short as possible.
The hot water temperature
will become unstable as
the pipe length increases.
Solenoid Valve (refer to page 52)
Wire connection
Plumbing Applications
• Check the following to ensure proper operation of
the Combi Boiler periodically .
• Also check the items of maintenance described in
the Owner’s Guide.
[Venting System]
• The venting system must be examined
periodically by a qualified service technician to
check for any leaks or corrosion.
• Do not obstruct the flow of combustion and
ventilation air.
[Burner]
• Check the burner flame periodically for a proper
blue color and consistency.
• If the flame does not appear normal, the burner
may need to be cleaned by a qualified service
technician.
[Pressure relief valve]
• Operate the pressure relief valve once a year to
ensure that it is functioning properly and there is
no obstruction. Turn the power off to the Combi
Boiler before opening the pressure relief valve,
and make sure that water draining out of the
valve will not cause any damage.
• If the pressure relief valve discharges periodically,
it may be due to thermal expansion in a closed
water system. Contact the water supplier or a
local plumbing inspector on how to correct this
situation. Do not plug the pressure relief valve.
[Water filter]
• Check and clean the filter inside of cold inlet
(DHW inlet) connection.
19.1 Periodic Check
Do not use this appliance if any part has been
under water. Immediately call a qualified
service technician to inspect the appliance and
to replace any part of the control system and
any gas control which has been under water.
NOTICE
Maintenance
19.2 Procedure for Flushing the Plate Heat Exchanger
NOTE This procedure is only intended for use by a qualified service professional or authorized Service
Representative. Any unauthorized use of this procedure may result in voiding the Pavilion Limited
Warranty. Contact Pavilion Customer Center at 1-855-443-8468 for additional support.
To prevent damage to the Plate Heat Exchanger from Scale Build-up, the Plate Heat Exchanger needs to be
flushed* to remove the Scale Build-up.
Damage to the Combi Boiler due to Scale Build-up is not covered by the Combi Boiler’s warranty.
* Connect the blue connector marked “FLUSH” for flushing near the Circuit Board when flushing the Plate Heat Exchanger.
NOTE The Combi Boiler must remain connected to the electrical power when flushing the Plate Heat
Exchanger.
The preparation of the flushing system
1. Close the gas supply valve.
2. Close the Domestic Water Inlet valve (V1) and the Domestic Water Outlet valve (V2).
3. Connect the one drain hose (H1) to the drain valve (V3), and then the other to the circulating pump.
4. Connect the drain hose (H2) to the circulating pump.
5. Connect the drain hose (H3) to the drain valve (V4).
6. Pour 1 gallon of “Calcium, Lime and Rust Removal Product” and 1 gallon water into the bucket.
It is recommended “Calcium, Lime and Rust Removal Product” for flushing.
7. Place the both drain hoses (H2 and H3) into the bucket filled with the flushing solution.
8. Open the both drain valves (V3 and V4).
Gas Supply
Valve
Bucket
Flushing
Solution
Circulating
Pump
** Service Valve Kit with Pressure Relief Valve may be purchased as an accessory
from an authorized manufacturer’s wholesaler.
This allows for full diagnostic testing and easy flushing of the system.
Contact Pavilion Customer Center for more information. (1-855-443-8468)
䚷
Gas
Supply
Combi Boiler
Continue to connect
V3
V4
H2
H3
H1
V1
Domestic
Water
Inlet
V2
Domestic
Water
Outlet
If a submersible pump is used,
then only 2 hoses will be
needed (H1 and H3).
Service Valve Kit with Pressure Relief
Valve** is necessary for flushing
the Plate Heat Exchanger.
V4
Domestic Water Inlet
Domestic Water Outlet
V2
V3
V1
Maintenance
all-guides.co
m
For Single Unit
[Procedure 1. Flushing the Plate Heat Exchanger]
1. Open the front cover.
2. Connect the blue connector* marked “FLUSH”
for flushing near the Circuit Board.
[Procedure 2. Cleaning the Plate Heat Exchanger]
The flushing solution needs to be rinsed and
cleaned out of the Combi Boiler.
Below is the way to rinse and clean the flushing
solution.
1. Remove both drain hoses (H2 and H3) from the
bucket. And then place the drain hose (H3) into
the sink or outside to drain.
2. Close the drain valve (V3) and then open the
Domestic Water Inlet valve (V1).
Do not open the Domestic Water Outlet valve
(V2).
3. Clean the Combi Boiler with fresh water for 3
minutes or more.
(Needs to have enough time to clean the Combi
Boiler.)
4. Close the drain valve (V4) and then remove the
drain hose (H3) from the drain valve (V4).
5. Remove the drain hose (H1) from the drain valve
(V3).
6. Disconnect the blue connector marked “FLUSH”
for flushing.
The code “C00” goes out on the Operation
Display.
7. Close the front cover.
8. Open the gas supply valve and Domestic Water
Outlet valve (V2).
9. CCheck for correct operation of the Combi
Boiler.
Disconnect
FLUSH
NOTE Check whether the reverse
connection of the hose (H1) and (H3)
if the display number will not change.
In that case, the flow rate of the
flushing solution may be under 1.5
GPM.
3. Then the code “CCC” is displayed on the
Operation Display.
4. Turn on the circulating pump to circulate the
flushing solution through the Combi Boiler for 1
hour at a rate of 1.5 gallons per minute or more.
5.
6. Turn off the circulation pump.
Do not disconnect the blue connector
marked “FLUSH” for flushing.
C60
C59
C00
CCC
The code “C60” is displayed on the
Operation Display when the Combi
Boiler detects the flow of the flushing
solution.
When 1 minute passes, the code “C60”
will change to “C59” on the Operation
Display.
When 1 hour passes, the code “C00” is
flashing on the Operation Display.
Combi Boiler
Circuit Board
FLUSH
Connect
Operaon Panel
* The connector color is blue and labeled “FLUSH”.
Maintenance
For Quick Connect Multi-System
1. Open the front covers.
2. Connect the blue connector marked “FLUSH” for unit needing to be flushed.
(The unit is isolated from Quick Connect Multi System when the blue connector marked “FLUSH” for
flushing is connected. Not need to disconnect the Quick Connect Cord.)
6. Turn off the circulation pump.
7. Rinse and clean the flushing solution out of the
units in accordance with [Procedure 2]”.
(See the “Procedure 2.1-2.5”.)
3. Then the code or is displayed on
the Operation Display.
•“CCC” is displayed when the Combi Boiler’s
blue connector is connected.
•“FCC” is displayed when the Water Heater’s
blue connector is connected.
4. Turn on the circulating pump to circulate the
flushing solution through the units for 1 hour at
a rate of 1.5 gallons per minute or more.
5.
CCC
FCC
(e.g. The display when the both units are flushed at
the same time)
Do not disconnect the blue
connector marked “FLUSH” for
flushing.
C60
C59
C00
CCC
FCC
The code “C60” is displayed on
the Operation Display when the
Combi Boiler detects the flow of
the flushing solution.
When 1 minute passes, the code
“C60” will change to “C59” on
the Operation Display.
When 1 hour passes, the code
“C00” is flashing on the
Operation Display.
or
C50
CCC
Connect the Blue Connector of the
Combi Boiler
Detects the flow
(10 minutes pass)
C00
FCC
Connect the Blue Connector of the
Water Heater
The remaining time of flushing gives
indication priority to the connector
which is connected later.
Detects the flow
Flashing
(1 hour passes)
C60
8. Disconnect the blue connector marked “FLUSH”
for flushing. The Code “C00” goes out on the
Operation Display.
9. Close the front covers.
10. Open the gas supply valves and water outlet
valves.
11. Check for correct operation of the unit.
Water Heater’s
Water Drain Valve
NOTE For Water Heater, place a bucket
under the unit to drain water from
the “Water Drain Valve”.
Carefully unscrew the “Water Drain
Valve” to rinse flushing solution out of
the unit for about 10 seconds. Then
close the “Water Drain Valve”.
Water Heater
Combi Boiler
FLUSH
Connect
Circuit Board
Quick Connect Cord
Do not need
to disconnect.
Operaon Panel
Circuit Board
Maintenance