Reliable Single Interlock Preaction System Instructions For Installation Manual

Instructions for Installation, Operation Care and Maintenance For Single Interlock Preaction Systems With Dual Solenoid Actuation Of Pneumatic Pilot Release 4"(100mm), 6"(150mm) & 165mm Sizes with Trim • LPCB Approved • Redundant Solenoid Valve Release • Rated to 175 psi (12.1 bar) • Externally Resetable Clapper • One Main Drain Bulletin 739

signed for water-sensitive areas that require protection from inadvertent water flow into the sprinkler system pip- ing. Sprinkler piping in single interlock systems can effec- tively be supervised by means of a Reliable Model A-2 Pressure Maintenance Device and a tank-mounted air compressor. Loss of supervising pneumatic pressure, due to a damaged sprinkler or sprinkler pipe will not cause water to flow through the Model DDX Deluge Valve and into the system piping. A significant loss of pneumatic pressure will activate a trouble-annunciating device when the system pressure falls below a predeter- mined pressure level. When one electrical detector senses the presence of fire, the electrical releasing control panel activates fire alarm devices and energizes the two redundant, nor- mally-closed solenoid valves in the open position (Note: Arranging detectors in a cross-zoned pattern will require operation of two detectors before the solenoid valves can open). These solenoid valves, when closed, retain sufficient AIR pressure in the Model LP Pilot Line Actua- tor, which in turn preserves sufficient WATER pressure in the push rod chamber of the Model DDX Deluge Valve in order to maintain it closed. Energizing the solenoid valves relieves the air pressure in the Model LP Dry Valve Actuator (see Fig. 8), thereby releasing the water pressure that it was retaining. This is turn relieves the pressure in the push rod chamber of the Model DDX Deluge Valve. Venting this push rod cham- ber will open the Model DDX Deluge Valve and allow wa- ter to flow into the sprinkler system. To fully operate a cross-zoned single interlock system, two electrical detectors must activate and a sprinkler head must open. During the early stages of a fire, smoke or heat activates the first detector, which causes the con- trol panel to produce a local alarm and an alarm at the main fire alarm panel. Electrical relays inside the releas- ing control panel can be used to shut down airmoving equipment or activate security doors and other electrical devices. Subsequent activation of a second, nearby or adjacent detector will cause the panel to energize the solenoid valves open and release water into the sprinkler system piping. Water flowing into the sprinkler system piping will simultaneously produce water pressure that causes the transfer of contacts in the pressure switch mountedinthetrim. Thispressureswitchcanelectrically initiate the shutdown or startup of equipment, such as computers or other second alarm devices. This flow of water into the sprinkler system piping effectively con- verts the dry system into a wet pipe system. In the event that the fire subsequently produces sufficient heat to op- erate a sprinkler head, water will flow from that sprinkler, controlling or suppressing the fire. The major benefits of a single interlock preaction sys- tem, when compared with a wet pipe (deluge) system are as follows: A. A fire alarm sounds prior to the operation of a sprinkler head, which may enable extinguishing the fire by handheld means before the actual oper- ation of any sprinklers and subsequent water dam- age. B. A trouble annunciator signals whenever the in- tegrity of the piping or sprinklers is accidentally or intentionally disturbed; however, no water flow or water damage will occur at that time. C. Speedy detection and an early fire alarm are provided by fire detectors, without the delay asso- ciated with water delivery time in the event of a fire. Note: with a wet pipe system, the fire alarm is de- layed until after water has begun flowing from an operated sprinkler head. At the heart of Reliable’s Single Interlock Preaction Sys- temistheModelDDXDelugeValve.ThisDelugeValveis ahydraulically operated, straight-through-design, differ- ential-type valve (see Fig. 1). System maintenance is simplified since priming water is not required and the deluge valve can be reset externally without cover re- moval. This is accomplished by pushing in and turning the external reset knob at the rear of the deluge valve (see Fig. 1). This feature provides a significant sys- tem-restoration time advantage. The Reliable Single Interlock Preaction System trim set (see Fig. 2) provides all of the necessary equipment for connections to the Model DDX Deluge Valve’s pushrod chamber inlet and outlet ports, the 2” (50mm) main drain, alarm devices, air supply, water supply, and re- quiredpressuregauges. Thistrimsetisavailableinindi- vidual parts, in time-saving, segmentally assembled kit forms, or fully assembled to the Model DDX Deluge Valve. Listing & Approvals The 4” (100mm), 6’ (150mm) and 165mm Single Inter- lock Preaction Systems shown in this bulletin must only be used in the combination described herein to be Loss Prevention Certification Board (LPCB) approved. Instal- lation of these systems must be according the require- ments of Technical Bulletin TB21:1994:1. The majority of the system’s components are individu- ally Listed by Underwriters Laboratories Inc. and Fac- tory Mutual Approved. 2.

(LPCB) Installation Requirements of Preaction systems Include: 1. Solenoid valves shall be installed in parallel. 2. Solenoid valves shall function in pneumatic condi- tions only, and be protected by a strainer. 3. LPCBCertifieddetectorscompatiblewiththecontrol and indicating equipment shall be used. 4. Suitable electrical detection, control and indicating equipment and pneumatic systems shall be used. The control and indicating equipment shall be LPCB approved / certificated. 5. Connecting cables shall comply with BS 6387:1983, classification C, W, Z evidenced by LPCB certifica- tion. 6. Pre-action systems shall be electrically monitored to demonstrate that they are in a ‘ready to operate’ state at all times. 7. Clear dry air shall be used. Compressor tank must have provision for draining. 8. Pre-action system equipment shall be installed, oper- ated and maintained as prescribed in the firm’s instal- lation , operating and maintenance manual. 9. Pre-actionsystems shall beconfigured inaccordance with the manufacturer’s defined specifications. 10.Pre-actionsystems shall comply withthedetails spec- ifiedintherelatedLPCTechnicalBulletin(Ref.TB21). 11.The firm responsible for the complete pre-action sta- tion, including electrics, shall be identified. 12.Normally un-energized solenoids may be used, pro- vided that they are continuously monitored for ‘open’ and ‘short circuit.’

ASSEMBLY, 4" (100MM) 1 6103060024 MODEL DDX VALVE, ASSEMBLY, 6" (150MM) 6103060028 MODEL DDX VALVE, ASSEMBLY, 165 MM 2 78653004 ASSEMBLY, VALVE CAUTION STATION, 1/2" 1 3 98048000 BUSHING, REDUCER, 1/2" x 1/4", GALV. 4 4 98048015 BUSHING, REDUCER, 2" SPIGOT x 1" NPTF, PVC 1 5 98048022 BUSHING, REDUCER, 3/4" X 1/2", GALV. 1 6 98048025 BUSHING, REDUCER, 3/4" X 1/4", GALV. 2 7 92056809 CONNECTOR ASSEMBLY, NO-LOSS, 3/8 x 1/2 NPT 1 8 92056810 CONNECTOR, 3/8" ID TUBE x 1/2" NPT 1 9 92056811 CONNECTOR, 3/8" ID TUBE x 1/4" NPT 1 10 92056702 CONNECTOR, 3/8" TUBING x 1/4" NPT 1 11 92056704 CONNECTOR, ELBOW, 3/8" ID TUBE x 1/2" NPT 1 12 98085666 REDUCER, 1/2" x 1/4" 4 13 98050004 DRAIN CUP, PVC 1 14 98174400 ELBOW, STREET, 1/2" 1 15 98174403 ELL, 1" 1 16 98174401 ELL, 1/2" 1 17 98174404 ELL, 1/4" 1 18 98174405 ELL, 2" 1 19 98174402 ELL, 3/4" 2 20 96920912 FLEX LINE, 12" 1 21 98240006 GAUGE, WATER PRESSURE (16 BAR) W/ CONNECTOR 2 22 98240101 GAUGE, WATER PRESSURE (6 BAR) W/ CONNECTOR 2 23 6304000100 MOD. A-2 AUTO AIR MAINTENANCE DEVICE, 10PSI 1 24 78653000 MODEL B MANUAL EMERGENCY STATION 1 25 71030010 MODEL LP DRY VALVE ACTUATOR 1 26 94616917 NAMEPLATE, SINGLE INTERLOCK 1 27 98543222 NIPPLE, STEEL, 1" X 3-1/2" 1 28 98543266 NIPPLE, STEEL, 1" X 6" 1 29 98543213 NIPPLE, STEEL, 1" X CLOSE 1 30 98543223 NIPPLE, STEEL, 1/2" X 1-1/2" 17 31 98543210 NIPPLE, STEEL, 1/2" X 2-1/2" 1 32 98543216 NIPPLE, STEEL, 1/2" X 3-1/2" 1 33 98543209 NIPPLE, STEEL, 1/2" X 2" 2 34 98543230 NIPPLE, STEEL, 1/2" X 3" 1 35 98543237 NIPPLE, STEEL, 1/2" X 8" 1 36 98543226 NIPPLE, STEEL, 1/4" X 1-1/2" 21 37 98543225 NIPPLE, STEEL, 1/4" X 2-1/2" 1 38 98543244 NIPPLE, STEEL, 1/4" X 2" 1 39 98543220 NIPPLE, STEEL, 1/4" X 3" 2 40 98543243 NIPPLE, STEEL, 1/4" X 4" 1 41 98543227 NIPPLE, STEEL, 1/4" X CLOSE 1 42 98543208 NIPPLE, STEEL, 2" X 3" 2 43 98543238 NIPPLE, STEEL, 2" X CLOSE 1 44 98543215 NIPPLE, STEEL, 3/4" X 1-1/2" 1 45 98543233 NIPPLE, STEEL, 3/4" X 2-1/2" 1 46 98543232 NIPPLE, STEEL, 3/4" X 2" 1 47 98543279 NIPPLE, STEEL, 3/4" X CLOSE 3 48 99080002 PAD-ADHESIVE 1 49 98750003 PIPE CROSS, 1/2" 2 50 98604406 PLUG, SQ. HD., 1/2" 1 51 98614403 PLUG, SQ. HD., 1/4" 5 52 98614401 PLUG, SQ. HD., 3/4" 3 53 98681630 REGULATOR, AIR LINE 1 54 78650201 STRAINER, 1/2" NPT 1 55 98727607 STRAINER, 1/4" 1 56 96556922 SWITCH, PRESSURE, BAILEY & MACKEY 1 57 96606627 TEE, GLVN, 2 X 2 X 1 1 58 96606607 TEE, GLVN., 1/2 X 1/2 X 1/4 1 59 98761649 TEE, GLVN., 1/2 X 1/4 X 1/2 2 60 98761651 TEE, GLVN., 1/2" 2 61 96606608 TEE, GLVN., 1/4 X 1/4 X 1/4 3 62 96606612 TEE, GLVN., 3/4 X 1/2 X 1/2 1 63 96606601 TEE, GLVN., 3/4" 2 64 89141112 TIE, RETAINING 3 65 98815204 UNION, "O" RING SEAL, 1/2" 1 66 98815200 UNION, 1/2", IRON, G.J., GALV. 2 67 98815201 UNION, 1/4", IRON, G.J., GALV. 3 68 98815202 UNION, 3/4", IRON, G.J., GALV. 1 69 98840160 VALVE, 3-WAY, 1/4" 4 70 98840101 VALVE, ANGLE, 1/4" 1 71 98840100 VALVE, ANGLE, 2" 1 72 78653100 VALVE, BALL DRIP, 1/2" 1 73 98840110 VALVE, BALL, 1/4" 1 74 98840144 VALVE, CHECK GAUGE 2 75 98840145 VALVE, CHECK, 1" 1 76 98840181 VALVE, CHECK, 1/2" 1 77 98840171 VALVE, GLOBE, 1/2" 1 78 6871020010 VALVE, SOLENOID ASCO 1 79 6871020000 VALVE, SOLENOID SKINNER 1 80 98840193 VALVE, SPRING CHECK, 1/4" 2 81 96686722 TUBING, COPPER, 3/8" O.D. X 2 FT 1 82 96686756 TUBING, PVC, 3/8" I.D. x 6 FT 1 SINGLE INTERLOCK PREACTION SYSTEM PARTS LIST (REFER TO FIG. 2) ITEM NO. PART NUMBER DESCRIPTION NO REQ'D

latch, preventing the clapper from returning to the closed position. Water from the supply flows through the deluge valve into the system piping. Water also flows through the deluge valve alarm outlet to the alarm devices. After system shutdown, resetting the Model DDX De- luge Valve is quite simple. Doing so only requires pushing in and turning the reset knob at the rear of the valve (see Fig.1). The external reset feature of the Model DDX Deluge Valve provides a means for sim- ple, economical system testing, whichis oneessential facet of a good maintenance program. The external reset feature does not, however, elimi- nate another important facet of good maintenance, namely, periodic cleaning and inspection of the inter- nalvalveparts. Intheeventthatwaterbuildsupinside the valve due to condensate from the air supply sys- tem or water left inside from valve system testing, a drain is available for venting. After closing the main supply valve, a small valve over the drain cup can be opened slightly until the water inside the valve body and the main pipe column has drained. See the sec- tion titled “Draining Excess/Condensate Water From System” in this bulletin for the detailed procedure. The Model B Manual Emergency Station (see Fig. 3) is also included in the trim set. It consists of an alumi- num nameplate mechanically attached to a ball valve. The valve handle in its OFF position is guarded against accidental turning to the ON position (and system discharge) by a nylon cable tie provided with each trim kit. The cable tie is inserted, as shown in Fig. 3, after the system has been restored for operation. The nylon cable tie is designed to allow, in case of an emergency, forceful turning of the valve handle to the ON position. As an alternative to the Model B Hydrau- lic Manual Emergency Station, the Model A Hydraulic Manual Emergency Pull Box (see Reliable Bulletin 506) is also available and can be provided as an op- tion. Whenever ambient temperature conditions are high, the water temperature in the Model DDX Deluge Valve’s pushrod chamber could possibly increase, thereby increasing the pressure in the chamber to val- ues exceeding the rated pressure of the system. In an indoor installation where standard room temperatures are exceeded, a pressure relief kit may be needed. Pressure relief kit, P/N 6503050001, can be installed into the pushrod chamber’s releasing line to limit the pressure to 175 psi (12,1 bar). System Operation To fully operate a Reliable Single Interlock Preaction Sys- tem,twoindependenteventsmustcoexistbeforewaterflow will occur. One electrical detector (two detectors in a cross-zoned system) must activate and a sprinkler head must open. Operation of either one of these items will only cause an alarm to annunciate, but will not cause water to discharge from the sprinkler system piping. When set correctly for service, the Model DDX Deluge Valve is hydraulically established to withhold the supply wa- ter from the sprinkler system piping. The Reliable Model DDX Deluge Valve is shown in both closed and open posi- tions in Fig.1. In the closed position, the supply pressure acts on the underside of the clapper and also on the push rod through the push rod chamber’s inlet restriction. The re- sultant force due to the supply pressure acting on the push rod is multiplied by the mechanical advantage of the lever and is more than sufficient to hold the clapper closed against normal supply pressure surges. Whenafireisdetected,theenergizedsolenoidvalvesvent the air from the Model LP Dry Valve Actuator (see Fig. 8), which in turn vents the push rod chamber to atmosphere through the chamber’s outlet. Since the pressure cannot be replenished through the inlet restriction as rapidly as it is vented, the pushrod chamber pressure falls instanta- neously. When the pushrod chamber pressure approaches approximately one-third of the supply pressure, the upward force of the supply pressure acting beneath the clapper overcomes the lever-applied force thereby opening the clapper.

The water supply for the push-rod chamber must be providedbyconnectionofitsinletpressurizinglinetothe water supply piping. Pressurizing lines for multiple Model DDX Deluge Valve push-rod chambers must never be manifolded together, having only a single tap on the water supply piping. Each Model DDX Deluge Valve must have its own push-rod chamber pressurizing line connection. This connection must be made on the supply side of the main water supply control valve. This can be accomplished by: a. Using a tapped connection directly below or next to the main water supply control valve using a welded outlet or the appropriate mechanical fittings. A grooved-end outlet coupling is one way to achieve this. b. Using a water supply control valve that has an avail- able threaded (NPT) supply-side tap design to allow for a direct water supply connection to the Model DDX Deluge Valve’s push-rod chamber. Caution: Reliable’s Model DDX Deluge Valve is de- signed with an inlet restriction built into the pushrod chamber. It is important not to introduce additional re- strictions into the direct water supply connection or the discharge from the pushrod chamber by installing addi- tional valves or improperly installing the copper lines used in the trim of the valve. System Design Considerations The automatic sprinklers, air compressor, releasing de- vices, electric releasing control equipment, fire detec- tiondevices,manualpullstations,andsignalingdevices which are utilized with this Reliable Single Interlock Preaction System must be Loss Prevention Certification Board (LPCB) approved, as applicable. The deluge valve and all interconnecting piping must be located in a readily visible and accessible location andinanareathatcanbemaintainedataminimumtem- perature of 40°F (4°C). Note: Heat tracing is not permit- ted. The redundant solenoid valves are operated and su- pervised by an electrical releasing/control panel. Details on the electrical connections and the Prescient Pre-Ac- tion Sprinkler Extinguishing Fire Alarm Panel can be found on Figure 5 of this bulletin. System Air Pressure Requirements When a Reliable Single Interlock Preaction System is utilized, the sprinkler system piping requires a minimum of 7 psi (0,5 bar) supervisory pneumatic pressure. The Model A-2 Pressure Maintenance Device, along with an additional air pressure regulator, are used to maintain the system’s pneumatic pressure between 7 and 10 psi (0,5 and 0,7 bar) where a dry nitrogen gas supply or a clean, dependable, and continuous (24 hours per day, 7 days per week) compressed air source is available. The sections of the preaction trim that contains the two redundant normally-closed solenoid valves, and the up- per portion of the Model LP Dry Valve Actuator, require pneumatic pressure settings per Table A. When estab- lishing the preaction system for service, refer to Table A of thisbulletinforthecorrectpneumaticpressuresettingsfor a corresponding water supply pressure. Note: During the initial system set-up, a higher pneumatic pressure may be required in order to properly seat the internal dia- phragm of Model LP Dry Valve Actuator. Refer to Reliable Bulletin 251 and/or Fig. 3 of this bulletin forinstructionsonhowtomodifythesepressuresettings. System Electrical Requirements Allreleasing,alarmanddetectiondevicesinthisReliable Single Interlock Preaction System are supervised by the Prescient Pre-Action Sprinkler Extinguishing Fire Alarm Panel. Connect these devices as shown in Fig. 5. The power supply, the standby emergency power supply, bat- tery charger, and the rectifier circuitry are all contained within this panel. For additional and detailed wiring infor- mation, refer to the manufacturer’s literature included with the Prescient Releasing Control Panel. Caution: Repairs or disassembly of the solenoid valves should only be done by a trained technician. An improperly repaired or partiallyassembledsolenoidvalvecouldresultinfailureof the valve to operate. Water Pressure psi (bar) Pneumatic Pressure to be Pumped into Sprinkler System, psi (bar) Maximum Not Less Than Not More Than 20 (1,4) 10 (0,7) 14 (0,9) 50 (3,4) 12 (0,8) 16 (1,1) 75 (5,2) 13 (0,9) 17 (1,2) 100 (6,9) 15 (1,0) 19 (1,3) 125 (8,6) 16 (1,1) 20 (1,4) 150 (10,3) 17 (1,2) 21 (1,4) 175 (12,1) 18 (1,2) 22 (1,5) Table A

ciated trim, sizes 4” (100mm), 6” (150mm) and 165mm are rated for use at minimum water supply pressure of 20 psi (1,4 bar) and maximum supply pressure of 250 psi (17,2 bar). Water supplied to the inlet of the valve and to the pushrod chamber must be maintained between 40°F (4°C) and 140°F (60°C). The following list of technical bulletins pertains to valves and devices that may be used in this preaction system: Valve Description 1. Rated working pressure: Valve & System - 175 psi (12,1 bar) 2. Factory tested to a hydrostatic pressure of 500 psi (34,5 bar). (Valve only) 3. End and trim connections: • ANSI/AWWA C606 grooved inlet and outlet • Threaded openings Per ANSI B 2.1 4. Face to face dimensions: • 4" (100 mm) — 14” (355 mm) • 6" (150 mm) & 165 mm — 16” (406 mm) 5. Shipping weight: 6. Friction loss (Expressed in equivalent length of Schedule 40 pipe, based on Hazen & Williams Maintenance Reliable Single Interlock Preaction Systems and asso- ciated equipment shall periodically be given a thorough inspection and test. NFPA 25, Inspection, Testing and Maintenance of Water Based Fire Protection Systems, provides minimum maintenance requirements. System components shall be tested, operated, cleaned, and in- spected at least annually, and parts replaced as re- quired. Resetting the Single Interlock Preaction System Refer to Figs. 2, 6, and 7. 1. Close the main valve controlling water supply (Fig. 7) to the Deluge Valve and close off the air supply to the sprinkler system at the air supply’s source. 2. Close the pushrod chamber supply valve, valve A (Fig. 7). 3. Open the main drain valve, valve B (Fig. 7), and drain system. 4. Open all drain valves and vents at low points throughout the system, closing them when flow of water has stopped. Open valve D (Fig. 7). Note: The above steps accomplish the relieving of pres- sure in the pushrod chamber of the Deluge Valve. 5. With Valve F (Fig. 7) open, push in the plunger of ball drip valve, valve G (Fig. 7), to force the ball from its seat, and drain any water in the alarm line. 6. With the Model B Manual Emergency Station, valve D (Fig. 7), open, push in and rotate the deluge valve’s external reset knob (#38, Fig. 6) clockwise untilyouhearadistinctclickingnoise,indicatingthat the clapper has closed. Note: The reset knob can be rotated only after pressure in the pushrod cham- ber has been reduced to atmospheric conditions (0 psig). 7. Inspectandreplaceanyportionofthesprinklersys- tem subjected to fire conditions. 8. Close valve F (Fig. 7). Activate a solenoid-release pull station (Or other means of electric detection.) to energize the solenoid valve(s). Silence any alarms or audible tones on the releasing/control panel. Open valve A (Fig. 7) to begin pressurizing the push-rod chamber and its associated piping, while simultaneously venting any entrapped air. Note: This venting of the air from the actuation piping is very important to ensure proper system operation andavoidanceoffalselytrippingtheDelugeValve. 10. Deluge Valve Reliable 510/511 Hydraulic Emergency Station (Model A) Reliable 506 Solenoid Valve Reliable 707 Mechanical Sprinkler Alarm Reliable 612/613 Pressure Maintenance Device Reliable 252 Air Compressor Reliable 707/708 Electric Emergency Station Reliable 707 Thermal/Smoke Detectors Reliable 707 Fire Alarm Devices Reliable 707 Waterflow Pressure Alarm Switch Bailey & Mackey Ltd. Model 1381V Groove Dimensions Valve Size Outlet Diameter Groove Diameter Groove Width Outlet Face to Groove 4" (100mm) 4.500" (114mm) 4.334" (110) 3 8" (10mm) 5 8" (16mm) 165mm 6.500" (165mm) 6.330" (161mm) 6" (150mm) 6.625 (168mm) 6.455" (164mm) Valve Size Weight 4" (100 mm) 6" (150 mm) & 165mm 64 lb. (29 kg) 95 lb. (43 kg) Valve Size Color 4" (100mm) 6" (150mm) Black 165mm Red formula with C=120 and a flow velocity of 15ft/sec (4.6 m/sec)): 7. Installation position: Vertical Valve Size Equivalent Length 4" (100mm) 6" (150mm) & 165mm 14' (4.27 m) 29.4' (9 m)

ing, and the cessation of the “gurgling” sound at the drip cup, H (Fig. 7), close valve D (Fig. 7) then rapidly apply compressed air or nitrogen into the to chamber of the Model LP Dry Valve Actuator until the pressure conforms to Table A levels as indicated on the air pressure gauge. The Model LP Dry Valve Actuator will close during this pressurizing process and the water will stop flowing into the drip cup. At this point, the pressure gauge which indicates push-rod cham- ber pressure (Fig. 7) will equalize to the available wa- ter supply pressure. Note: It may be necessary to isolate the various pressure gauges in the trim during system set-up by closing the ¼” 3-way valves (#68 Fig. 2) that they are connected to. During set-up, pressure fluctuations may occur that can be poten- tially damaging to the gauges. 10. De-energize the solenoid valve(s). This is accom- plished by resetting the solenoid-release pull station and/or the detectors that were activated in Step #8 above. Note:All detectiondevices must bereset be- fore the releasing/control panel can be reset. 11. Open valve F (Fig. 7). Open slightly the main valve controlling water supply (Fig. 7) to the deluge valve, closing drain valve B (Fig. 7) when water flows. Ob- serve if water leaks through the ball drip valve, valve G (Fig. 7), into the drip cup, H (Fig. 7). If no leak oc- curs, the seluge valve’s clapper is sealed. Open slowly, and verify that the main valve controlling water supply is fully opened and properly monitored. 12. Verify that valve A (Fig. 7) and valve F (Fig. 7) are open. 13. SecurethehandleoftheModelBManualEmergency Station, valve D (Fig. 7), in the OFF position with a ny- lon tie (#64, Fig. 2). Inspection and Testing Refer to Figs. 2, 6, and 7. 1. Watersupply — besurethevalve(s)controlling water supply to the Deluge Valve are opened fully and properly monitored. 2. Alarm line—be sure that valve F (Fig. 7) is opened and remains in this position. 3. Other trimming valves — check that valve A (Fig. 7) is open as well as all of the pressure gauge’s ¼” 3-way valves.ValvesC,D,andE(Fig.7)shouldbeclosed. 4. Ball drip valve, valve G (Fig. 7)—make sure that valve F (Fig. 7) is open. Push in on the plunger to be sure the ball check is off its seat. If no water appears, the deluge valve’s water seat is tight. Inspect the bleed hole (see Fig. 7) on the underside of the deluge valve’s push rod chamber for leakage. 5. System pneumatic pressure — check the Model LP Dry Valve Actuator’s air pressure gauge (Fig. 7) and water supply pressure gauge (Fig. 7) for confor- mance to Table A. 6. Releasing device - Model LP Dry Valve Actuator (Fig. 7). Verifythattheoutletisnotleakingwater.Checkthe Model LP Dry Valve Actuator’s air pressure gauge (Fig. 7) for proper pressure settings. Verify that the tubing line from the actuator is not pinched or crushed, whichcould prevent properoperationof the deluge valve. 7. Testing alarms — make sure that valve F (Fig. 7) is open. OpenvalveC(Fig.7)permittingwaterfromthe supply to flow to alarm portion of the trim. Typical de- vices that are connected to this section of the trim are pressure switches and/or a mechanical sprinkler alarms (water motor). After testing has been com- pleted, close this valve securely. Push in on the plungerofballdripvalveG(Fig.7)untilallofthewater has drained from the alarm line. 8. Operational test — Open the Model B Manual Emer- gency Station, valve D (Fig. 7). Note: An operational testwillcausethedelugevalvetoopenandflowwater into the sprinkler system. 9. Secure the Model B Manual Emergency Station, valve D (Fig. 7), in the OFF position with a nylon tie (#64, Fig. 2) after the deluge valve is reset. Testing the Model DDX Deluge Valve without Flowing Water Refer to Fig. 7 1. Close the valve controlling water supply to deluge valve and open the main drain valve B. 2. Verify that valve A is open, allowing water to enter the push rod chamber. 3. Operate detection system – energize the solenoid valve(s) by operating a detector or manual pull sta- tion. 4. Operation of the detection system will result in a sud- dendropofwaterpressureinthepushrodchamber. 5. Reset the detection system — reverse the operations performed in step three above and then proceed ac- cording to the directions listed in the “Resetting the Single Interlock Preaction System” section of this bul- letin for resetting the Deluge Valve. Draining Excess/Condensate Water from the System Refer to Fig. 7 1. Close the main valve controlling water supply to de- luge valve. Also, close valve A and open the main drain valve B. 2. Open the condensate drain valve E until all of the wa- ter has drained. Close valve E. Note: Be sure not to keep valve E open for an extended period of time be- cause that will cause enough system air to bleed off, thereby causing an undesirable activation of a trou- ble/alarm-annunciating device. 3. ClosethemaindrainvalveB. Ifsystemcontainspres- surized air, allow the air pressure to come back up to specification. Open valve A first, and then open the main valve controlling the water supply to the deluge valve. 11.

Fig. 6 Item No PartNumber Description No. Req'd 4"(100mm) Valve 6"(150mm) Valve 165mm Valve 1 91006005 91006007 91006027 Valve Body 1 2 96016004 96016006 96016006 Seat 1 3 91916004 91916006 91916006 Clapper 1 4 92116064 92116066 92116065 Cover 1 5 93416004 93416006 93416006 Seal Faceplate Subassembly 1 6 93706004 93706006 93706006 Gasket, Cover (Not Shown) 1 7 94506004 94506006 94506006 Lever 1 8 92126066 Cover, Pushrod 1 9 95406407 O-ring (014) 1 10 95406007 O-ring (114) 1 11 95406016 O-ring (161) 2 12 95406024 O-ring (912) 2 13 93706001 N/A N/A Gasket, Clapper, 4" 1 N/A 93706002 93706002 Gasket, Clapper, 6" 14 96216086 Hinge Pin, Clapper 1 15 96216046 Pin, Lever 1 16 95606131 Threaded Stud, #10-32 x ¾" 1 17 96216066 Pin, Locking, Seat (Not Shown) 2 18 95106006 Piston 1 19 95200038 Plug, Socket,
3/8" - 18 NPT (Not Shown) 2 20 95506006 Pushrod 1 21 93916006 Pushrod Guide 1 Item No. PartNumber Description No. Req'd 4"(100mm) Valve 6"(150mm) Valve 165mm Valve 22 95306267 Ring, Retaining (2 Assembled to Item No. 14) 3 23 95606128 Screw, Button Head, #10-32 x 3/8" 1 24 95606129 Screw, Hex Washer Head, #10-32 x 3/8" 4 25 95606107 N/A N/A Screw, Hex Cap,
½"-13 x 1-1/2" 6 N/A 91106006 91106006 Screw, Hex Cap,
5/8"-11 x 1-3/4" 26 96906111 Spring Lock Washer, #10 1 27 95606127 Screw, C'sunk Cap Head,
3/8"-16 x ¾" 1 28 95606130 Screw, Socket Head, #10-32 x 1" 1 29 95606114 Screw, Socket Head,
¼"-20 x 5/8" 6 30 93916006 Shaft, Reset 1 31 96406004 Spring, Lever 1 32 96406906 Spring 2 33 96906904 Teflon Washer,
½" (2 Assembled to Item No.14) 3 34 95276006 Diaphragm 1 35 92306006 Disc, Bumper 1 36 94106066 Housing, Reset 1 37 94206406 Inlet, Orifice 1 38 94356006 Knob, Reset 1 39 85000050 Grease, GPL-201 (Not Shown) 1

Deluge Valve Refer to Figs. 2, 6 & 7. 1. Mechanical sprinkler alarm (water motor–not shown) not operating: This is most likely caused by a clogged screen in the strainer of the water motor. Proceed as follows: Re- move plug from the strainer. Remove and clean the screen. Replace the screen and the plug, and then tighten securely (Ref. Bulletin 613). 2 Leakage out of the ball drip valve G (Fig. 7). a. Water leakage due to a water column above the deluge valve’s clapper: This condition can be caused by leakage past the system side of the Model DDX Deluge Valve’s seal faceplate subassembly (#5, Fig. 6). Be sure that this surface is free of any type of debris. To eliminate leakage due to a water column, refer to the section in this bulletin marked “Draining Excess/Condensate Water From System”. If the problem continues pro- ceed to the following section. b. Leakage, air or water from the ball drip valve, G (Fig. 7): If system air is leaking out the ball drip valve, the problem is either damage to the airside of the Model DDX Deluge Valve’s seal faceplate subassembly (#5, Fig. 6), seat (#2, Fig. 6), or the upper seat O-ring (#11, Fig. 6). If supply water is leaking out the ball drip valve, the problem could be caused by damage to the Model DDX Deluge Valve’s seal faceplate subassembly (#5, Fig. 6), seat (#2, Fig. 6), or lower seat O-ring (#11, Fig. 6). The following section provides instructions to correct both conditions: A) Shut down the valve controlling the water supply to the Deluge Valve and open the main drain valve B (Fig. 7). Open the water column drain valve E (Fig. 7). Close the push rod chamber supply valve A (Fig. 7) and open the Model B Manual Emergency Station D (Fig. 7). B) Remove the deluge valve’s front (handhold) cover (#4, Fig. 6) and inspect the seat (#2, Fig. 6), clapper (#3, Fig. 6), and seal face- plate subassembly (#5, Fig. 6) for damage. If inspection indicates damage to the clapper (#3, Fig. 6) or seal faceplate subassembly (#5, Fig. 6) only, then the clapper subassem- bly can be removed as follows: At the rear of the deluge valve, disconnect the water column drain trim section at the ¾” un- ion (#68, Fig. 2). Remove the retaining ring (handhold cover side) from the clapper hinge pin (#14, Fig. 6) and push this pin through the water column drain line and remove the clap- per subassembly. Remove the four retaining screws (#24, Fig. 6) holding the seal face- plate subassembly (#5, Fig. 6). Inspect the clapper (#3, Fig. 6) visually before re-install- ing. Apply a small amount of silicone-based lubricant to the four retaining screws. Install a new seal faceplate subassembly. Torque the retaining screws to approximately 40 inch-pounds and reassemble. If the seat (#2, Fig. 6) is damaged or it is sus- pected that the leakage is through the lower O-ring (#11, Fig. 6), the seat-clapper subas- sembly is easily removed as a unit as follows: Using a 5/16” Allen wrench, remove the two 3/8” NPT pipe plugs (#19 (not shown) Fig. 6) located on the side of the Model DDX Deluge Valve. The seat-clapper subassembly is re- tained by two locking pins (#17 (not shown) Fig. 6). The centers of these pins have a ¼”-20 threaded hole. Remove the two lock- ing pins by engaging them with a ¼”-20 screw or threaded rod and pulling them out. Note: The two locking pins are not threaded, so turning them with the attached ¼”-20 screw or threaded rod is not recommended. A proven method is to use ¼”-20 threaded rod with a locknut on the un-inserted end. Grab hold of the locknut with pliers or vice-grips and tap the pliers or vice-grips in the direction moving away from the deluge valve. Doing so should pull the locking pins out of the deluge valve. With the clapper (#2, Fig. 6) in the closed position (not latched), dislodge the seat-clapper subassembly from the deluge valve’s body by inserting two large flathead screw drivers under the lever and clapper mounting ears of the seat and pry up until the seat-clapper subassembly is free of its bore. Reach into the deluge valve and grasp the seat-clapper subassembly from the sides. Lift up and rotate the seat-clapper subassembly through 90 de- grees about the main access of deluge valve so that the lever-side of the seat-clapper sub- assembly faces the outlet of the deluge valve. Rotate the seat-clapper subassembly around the centerline of the deluge valve until the top of the clapper faces the handhold opening and then pull it out clapper hinge-pin side first. Visually examine all of the components of the seat-clapper subas- sembly, replacing any component that ap- pears damaged. New O-rings (#11, Fig. 6) should always be used for reassembly. Re-assembly: It is likely that the lower seat O-ring (#11, Fig. 6) has remained at the bottom of the deluge valve body’s bore. Discard this O-ring and clean the bore. Lubricate the bore with O-ring grease and place the lower seat O-ring on the step at the bottom of the bore, verifying that it is in full contact with the bore. Lubri- cate the bottom step and upper seat O-ring (#11, Fig. 6) of the refurbished seat-clapper subassembly. Insert the seat-clapper subas- sembly into the handhold opening of the de- luge valve lever-first, rotating it until the lever side faces the outlet of the deluge valve. Ro- tate the seat-clapper subassembly until the lever (#7, Fig. 6) faces the push rod (#20, Fig. 6), then drop the seat-clapper subassembly into the deluge valve’s bore. Verify that the seat-clapper subassembly is fully depressed in to the deluge valve’s body. Check to see that the lever lines up with the push rod. Ad-

locking pins (#17 (not shown) Fig. 6) with O-ring lubricant and drive them into the de- luge valve body. Reinstall the 3/8” NPT pipe plugs (#19 (not shown) Fig. 6). Reassemble the handhold cover and set up the Model DDX Deluge Valve as per the section of this bulletin entitled “Resetting the Single Inter- lock Preaction System”. 3. Leakageoutofthepushrodchamberventhole: A small bleed hole is located on the underside of the push rod chamber (see Fig. 6). If there is air or water leakage coming out of this hole, do the following: A) Shut down the valve controlling water supply to the deluge valve. Relieve the inlet pressure by opening the main drain valve B (Fig. V). Close valve A (Fig. 7), the valve that supplies water to the push rod chamber, and open the Model B Manual Emergency Station, valve D (Fig. 7). B) Remove the trim at the unions nearest to the push rod chamber cover (#8, Fig. 6). C) Take the push rod chamber cover (#8, Fig. 6) off by removing the six retaining screws (#29, Fig. 6). Condition #1: Water coming out of the bleed hole: Water coming out of the bleed hole is caused by a leaking diaphragm (#34, Fig. 6). Visually inspect the push rod chamber cover (#8, Fig. 6) and piston (#18, Fig. 6) to determine what could have damaged the diaphragm and correct. Install a new diaphragm. NOTE: The diaphragm has two different surfaces, it is not bi-directional. It will fail if installed backwards! Roll the diaphragm so that the smooth surface (the pressure side) conforms to the inside of the push rod chamber cover and re-assemble the six retaining screws (#29, Fig. 6) with an installation torque of 15 foot-pounds. Set up the Model DDX Deluge Valve as per the section of this bulletin entitled “Resetting the Single Interlock Preaction System”. Condition #2: System Aircoming outofthebleed hole: System air coming out of the bleed hole is caused by a defective O-ring assembled to the push rod guide (#21, Fig. 6). Remove the piston-push rod subas- sembly, push rod spring (#32, Fig. 6), and push rod guide (#21, Fig. 6). Verify by hand turning, that the push rod cannot be unscrewed from the piston. Re- place all of the O-rings and the push rod guide. The correct installation torque for the push rod guide is 35 inch-pounds. CAUTION: Do not over-tighten the push rod guide. Re assemble the components that wereinitially removed. Re-installthediaphragm (#34, Fig. 6) if it appears to be in good shape, otherwise, replaceitalso. NOTE:Thediaphragmhastwodiffer- ent surfaces, it is not bi-directional. It will fail if in- stalled backwards! Roll the diaphragm so that the smooth surface (the pressure side) conforms to the inside of the push rod chamber cover and re-assem- blethesixretainingscrews(#29,Fig.6)withaninstal- lation torque of 15 foot-pounds. Set up the Model DDX Deluge Valve as per the section of this bulletin entitled“ResettingtheSingleInterlockPreactionSys- tem”. Fig. 8

P/N 71030010 Refer to Fig. 8 16. Note:Formetricinstallations,a2"NPTxR2,ISO7/1xCloseNipple(ReliableP/N98543401)issoldseparatelyasan adapter for the single drain outlet of the trims. Ordering Information Specify Valve Model & Size — 4”(100mm) Model DDX Deluge Valve (P/N 6103040026), 6”(150mm) Model DDX Deluge Valve (P/N 6103060024), 165mm Model DDX Deluge Valve (P/N 6103060028). Trim — The trim set is available in individual parts, in time-saving segmentally assembled kit forms, or fully assembled to the Model DDX Deluge Valve. Item No. Part No. Description Qty. Required 1 94106936 Lower Housing 1 2 94106935 Upper Housing 1 3 96006905 Seat 1 4 92206311 Diaphragm 1 5 95106911 Facing Plate Assembly 1 6 96906311 Diaphragm Washer 1 7 94906406 Facing Plate Nut 1 8 95406901 Seat O-Ring 1 9 95606305 Bolt 6 10 96406902 Compression Spring 1 Trim Configurations Trim Part Numbers 4" (100mm) Valve 6" (150mm) Valve 165mm Valve Fully Assembled to Model DDX Valve 6505040400 6505060400 6505065400 Segmentally Assembled (Model DDX Valve Sold Separately) 6502071710 Individual Parts (Model DDX Valve Sold Separately) 6502071700 Maintenance – Model LP Dry Valve Actuator Refer to Figs. 7 and 8 1. If water constantly flows through the Model LP Dry Valve Actuator and into the drain, there is a leak in the seal of the Actuator’s seat. 2. Close the main valve controlling water supply (Fig. 7) to the Deluge Valve and close off the air/nitrogen supply to the sprinkler system. Close valve A (Fig. 7). 3. Drop pressure in the system by opening the ¼” angle valve, valve E (Fig. 7), and remove the Actuator from the system. 4. Remove all six bolts (#9, Fig. 8) holding the Actuator to- gether. Cleanorreplacethefacingplateassembly(#5, Fig. 8) and seat (#3, Fig. 8). 5. Reassemble the Actuator, using a torque of 8 ft-lbs on the facing plate nut (#7, Fig. 8) and 12 ft-lbs on the six bolts (#9, Fig. 8). Use a cross-tightening pattern. Rein- stall the Actuator. Set up the Model DDX Deluge Valve as per the section of this bulletin entitle “Resetting the Single Interlock Preaction System.”

VALVE A B C D E F G H J K L M N P Q R S 4" (100mm) 51 4 (133) 63 4 (171) 131 4 (337) 77 8 (200) 253 4 (654) 51 2 (140) 81 2 (216) 131 2 (343) 61 4 (159) 2½ (64) 14 (335) 12 (305) 491 4 (1251) 23 (584) 333 4 (857) 36 (914) 103 4 (273) 6" (150mm) & 165mm 61 4 (159) 73 4 (197) 131 4 (337) 77 8 (200) 263 4 (654) 51 2 (140) 81 2 (216) 141 2 (368) 83 4 (222) 31 4 (83) 16 (406) 121 2 (318) 511 4 (1302) 25 (635) 353 4 (908) 38 (965) 103 4 (273) The equipment presented in this bulletin is to be installed in accordance with the latest pertinent Standards of the Na- tional Fire Protection Association, Factory Mutual Research Corporation, or other similar organizations and also with the provisions of governmental codes or ordinances whenever applicable. The Reliable Automatic Sprinkler Co., Inc. (800)431–1588 Sales Offices (800)848–6051 Sales Fax (914)829–2042 Corporate Offices Www.reliablesprinkler.com Internet Address Manufactured by Reliable Fire Sprinkler Ltd. Unit A2, Epsom Business Park Kiln Lane, Epsom Surrey, KT171JF England Phone: 0372 728899 Fax: 1372 724461 P/N 9999970344 09/07