Seiko SII LTP01-245-11 Technical Reference
Text of the manual
LTP01-245-11/12/18 THERMAL PRINTER MECHANISM TECHNICAL REFERENCE
U00129248800
November 2012
U00129248801
January 2013
U00129248802
March 2013
U00129248803
April 2013
U00129248804
June 2013
U00129248805
November 2013
U00129248806
August 2014
U00129248807
July 2015
Copyright © 2012-2015 by Seiko Instruments Inc.
All rights reserved.
Seiko Instruments Inc. (hereinafter referred to as "SII") has prepared this manual for use by SII personnel,
licensees, and customers. The information contained herein is the property of SII and shall not be reproduced
in whole or in part without the prior written approval of SII.
SII reserves the right to make changes without notice to the specifications and materials contained herein and
shall not be responsible for any damages (including consequential) caused by reliance on the materials
presented, including but not limited to typographical, arithmetic, or listing errors.
is a trademark of Seiko Instruments Inc.
This technical reference (hereinafter referred to as "manual") describes the specifications and basic operating
procedures for the LTP01-245-11/12/18 thermal printer mechanism (hereinafter referred to as "printer").
The printer has the following models.
LTP01-245-11
LTP01-245-12
LTP01-245-18
This manual usually describes information common to any printer unless otherwise specified.
If the information is different depending on model, specific model names are mentioned clearly.
Chapter 1 "Precautions" describes safety, design, and handling precautions. Read it thoroughly before
designing so that you are able to use the product properly.
SII has not investigated the intellectual property rights of the sample circuits included in this manual. Fully
investigate the intellectual property rights of these circuits before using.
It is possible to use the LTP01 series for replacing LTPZ245M-C384-E thermal printer mechanism (hereinafter
referred to as "LTPZ245M").
In this manual, the description of negative logic has an additional "/" in the beginning of the terminal name.
The input/output direction is described from the product side.
The printer complies with EU RoHS Directive (2011/65/EU)
The printer contains "Pb". The details are described below.
a particular free-cutting steel parts, a particular component in glass of the electronic parts
*: Lead-containing items listed above are exempt from RoHS (2011/65/EU).
PREFACE-1
Identifying the parts of the printer as follows.
The following describes identifying the parts of the LTP01-245-11, LTP01-245-12, and LTP01-245-18 as an
example of the LTP01-245-11. The figure of LTP01-245-12 and LTP01-245-18 illustrates only the differences
from LTP01-245-11.
Thermal head
Connecting terminals
Platen gear
Platen
Platen unit
Printer main body
Out-of-paper sensor
Motor
Platen position sensor
LTP01-245-12
LTP01-245-18
Printer mechanism
PREFACE-2
TABLE OF CONTENTS
CHAPTER1 PRECAUTIONS
1-1
1.1
SAFETY PRECAUTIONS......................................................................................1-2
1.2
DESIGN AND HANDLING PRECAUTIONS .........................................................1-3
1.2.1
Design Precautions .......................................................................................1-3
1.2.2
Handling Precautions ....................................................................................1-5
1.2.3
Precautions on Discarding ............................................................................1-6
CHAPTER2 FEATURES
2-1
CHAPTER3 SPECIFICATIONS
3-1
3.1
GENERAL SPECIFICATIONS ..............................................................................3-1
3.2
PRINT CONFIGURATION.....................................................................................3-3
3.3
STEP MOTOR.......................................................................................................3-4
3.3.1
General Specifications ..................................................................................3-4
3.3.2
Sample Drive Circuit......................................................................................3-5
3.3.3
Excitation Sequence......................................................................................3-7
3.3.4
Motor Start/Stop Method ...............................................................................3-8
3.3.5
Motor Drive Method.......................................................................................3-9
3.3.6
Motor Drive Precautions..............................................................................3-15
3.4
THERMAL HEAD ................................................................................................3-16
3.4.1
Structure of the Thermal Head....................................................................3-16
3.4.2
Print Position of the Data.............................................................................3-17
3.4.3
Electrical Characteristics of Thermal Head.................................................3-18
3.4.4
Timing Chart................................................................................................3-20
3.4.5
Thermal Head Heat Element Resistance....................................................3-20
3.4.6
Maximum Current Consumption .................................................................3-20
3.5
CONTROLLING THE ACTIVATION PULSE WIDTH FOR THERMAL HEAD....3-21
3.5.1
Calculation of Activation Pulse Width..........................................................3-21
3.5.2
Calculation of Printing Energy.....................................................................3-22
3.5.3
Adjustment of Thermal Head Resistance....................................................3-22
3.5.4
Adjustment of Thermal Head Drive Voltage................................................3-23
3.5.5
Setting of Activation Pause Time ................................................................3-23
3.5.6
Adjustment by Thermal Head Activation Cycle...........................................3-24
3.5.7
Calculation Sample for the Activation Pulse Width .....................................3-25
3.5.8
Temperature Characteristics of the Thermistor ..........................................3-26
3.5.9
Detecting Abnormal Temperature of the Thermal Head.............................3-28
3.6
PLATEN POSITION SENSOR ............................................................................3-29
3.6.1
General Specifications ................................................................................3-29
3.6.2
Precautions for the Platen Position Sensor.................................................3-29
3.7
OUT-OF-PAPER SENSOR .................................................................................3-30
3.7.1
General Specifications ................................................................................3-30
Precautions for the Out-of-Paper Sensor....................................................3-30
CHAPTER4 CONNECTING TERMINALS
4-1
4.1
RECOMMENDED CONNECTOR FOR EXTERNAL CIRCUITS ..........................4-1
4.2
CONNECTING TERMINALS.................................................................................4-1
CHAPTER5 PRINT DRIVE METHOD
5-1
5.1
MOTOR AND THERMAL HEAD DRIVE METHOD ..............................................5-1
5.2
THERMAL HEAD DIVISION DRIVE METHOD.....................................................5-3
5.3
PRECAUTIONS FOR PRINT DRIVE....................................................................5-3
CHAPTER6 OUTER CASE DESIGN GUIDE
6-1
6.1
SECURING THE PRINTER MAIN BODY .............................................................6-1
6.1.1
How to Mount the Printer Main Body ............................................................6-1
6.1.2
Recommended Screws .................................................................................6-2
6.1.3
Precautions for Securing the Printer Main Body ...........................................6-2
6.2
SECURING THE PLATEN UNIT
(RECOMMENDED SHAPE AND DIMENSIONS) .................................................6-3
6.2.1
Recommended Shape of the Platen Holder..................................................6-3
6.2.2
Dimensions for Positioning and Securing the Platen Holder ........................6-4
6.2.3
Precautions for Securing the Platen Holder..................................................6-5
6.3
LAYOUT OF THE PRINTER MECHANISM AND THE THERMAL PAPER .........6-6
6.4
WHERE TO MOUNT THE PAPER HOLDER .......................................................6-7
6.5
DESIGN THE PAPER OUTLET ............................................................................6-8
6.5.1
Design the Shape of the Paper Outlet ..........................................................6-8
6.5.2
Mount the Paper Cutter.................................................................................6-9
6.6
HOW TO CONNECT A PAPER WINDER...........................................................6-10
6.6.1
Precautions for Connecting the Paper Winder............................................6-10
CHAPTER7 EXTERNAL DIMENSIONS
7-1
CHAPTER8 HANDLING METHOD
8-1
8.1
INSTALLING/UNINSTALLING THE THERMAL PAPER ......................................8-1
8.1.1
Procedures for Installing/Uninstalling the Thermal Paper.............................8-1
8.1.2
Precautions for Installing/Uninstalling the Thermal Paper ............................8-2
8.2
CLEANING THE THERMAL HEAD.......................................................................8-2
8.2.1
Procedures for Cleaning the Thermal Head .................................................8-2
8.2.2
Precautions for Cleaning the Thermal Head.................................................8-3
Figure 3-1 Print Dot Pitch ................................................................................................3-3
Figure 3-2 Print Area .......................................................................................................3-3
Figure 3-3 Sample Drive Circuit 1 ...................................................................................3-5
Figure 3-4 Sample Drive Circuit 2 ...................................................................................3-6
Figure 3-5 Input Voltage Waveforms for the Sample Drive Circuit .................................3-7
Figure 3-6 Motor Start/Stop Timing Chart .......................................................................3-8
Figure 3-7 Thermal Head Block Diagram......................................................................3-16
Figure 3-8 Transfer Data and Print Position..................................................................3-17
Figure 3-9 Thermal Head Drive Timing Chart...............................................................3-20
Figure 3-10 Time from the start of the preceding thermal head activation to the start of
the current thermal head activation (W')......................................................3-24
Figure 3-11 Temperature Characteristics of the Thermistor...........................................3-26
Figure 3-12 Sample External Circuit of the Platen Position Sensor................................3-29
Figure 3-13 Sample External Circuit of the Out-of-Paper Sensor...................................3-30
Figure 4-1 Connecting Terminals....................................................................................4-1
Figure 5-1 Timing Chart for Division Printing ..................................................................5-1
Figure 6-1 Dimensions for Positioning and Securing the Printer Main Body..................6-1
Figure 6-2 Dimensions for Positioning and Securing the Platen Unit .............................6-3
Figure 6-3 Dimensions to Mount the Platen Unit ............................................................6-4
Figure 6-4 Recommended Layout between the Printer Mechanism and
the Thermal Paper .........................................................................................6-6
Figure 6-5 Recommended Paper Holder Dimensions ....................................................6-7
Figure 6-6 Paper Path .....................................................................................................6-8
Figure 6-7 Blade Edge.....................................................................................................6-9
Figure 7-1 External Dimensions of the Platen Unit .........................................................7-1
Figure 7-2 External Dimensions of the Printer (LTP01-245-11/18).................................7-2
Figure 7-3 External Dimensions of the Printer (LTP01-245-12)......................................7-3
Figure 8-1 Shape of the Thermal Paper Edge ................................................................8-1
Figure 8-2 Cleaning Position of the Thermal Head.........................................................8-3
General Specifications of the Step Motor ......................................................3-4
Table 3-3
Excitation Sequence ......................................................................................3-7
Table 3-4
Maximum Motor Drive Pulse Rate .................................................................3-9
Table 3-5
Maximum Motor Drive Pulse Rate (During auto-loading)..............................3-9
Table 3-6
Acceleration Steps.......................................................................................3-11
Table 3-7
Maximum Continuous Drive Time and Drive Ratio......................................3-12
Table 3-8
Maximum Continuous Drive Time (min) and Paper Feed Length (m) at
Temperature Rise 50°C ...............................................................................3-13
Table 3-9
Maximum Continuous Drive Time and Drive Ratio
(When the Same Control as the LTPZ245M Is Used).................................3-13
Table 3-10 Maximum Drive Time (min) and Paper Feed Length (m) at Temperature
Rise 50°C (When the Same Control as the LTPZ245M Is Used)................3-14
Table 3-11 Maximum Drive Time (min) and Paper Feed Length (m) at Temperature
Rise 75°C (When the Same Control as the LTPZ245M Is Used)................3-14
Table 3-12 DST and Activated Heat Elements ..............................................................3-17
Table 3-13 Electrical Characteristics of Thermal Head (Vdd: 3.0 V to 3.6 V)................3-18
Table 3-14 Electrical Characteristics of Thermal Head (Vdd: 4.75 V to 5.25 V)............3-19
Table 3-15 Thermal Head Heat Element Resistance ....................................................3-20
Table 3-16 Standard Printing Energy and Temperature Coefficient..............................3-22
Table 3-17 Activation Pulse Width .................................................................................3-25
Table 3-18 Temperature Characteristics of the Thermistor...........................................3-27
Table 3-19 General Specifications of Platen Position Sensor .......................................3-29
Table 3-20 Out-of-Paper Sensor ...................................................................................3-30
Table 4-1
Recommended Connectors ...........................................................................4-1
Table 4-2
Terminal Assignments of the Connecting Terminal.......................................4-2
Read through this manual to design a product and to operate the printer properly. Pay special attention to the
precautions noted in each section for details. Information contained in this manual is subject to change
without notice.
For the latest information, contact our sales representative.
Sufficient evaluation and confirmation should be performed with the designed outer case mounted, to ensure
proper use of the printer.
SII shall not be liable for any and all claims, actions, lawsuits, demands, costs, liabilities, losses, damages
and/or expenses that are caused by improper handling of the printer, any use not contained in this manual or
that result from the outer case, unless such damages and/or loss originate from the printer itself.
SII makes no warrant that your products into which built the sample circuits included in this manual can work
properly and safe. You shall evaluate and confirm sufficiently that such products can work properly and safe,
and shall be liable for any and all claims, actions, lawsuits, demands, costs, liabilities, losses, damages and/or
expenses arising out of or in relating to such products.
SII has not investigated the intellectual property rights of the sample circuits included in this manual. Fully
investigate the intellectual property rights of these circuits before using.
The printer is designed and manufactured to be mounted onto general electronic equipment. If high reliability
is required of the printer in respect to hazardous influences on the body or life and loss to property, redundant
design of the entire system should be carried out and verify the performance with your actual device before
commercialization. Our sales representative should be informed as such in advance.
Follow the precautions listed below when designing your product for using safely. Include any necessary
precautions into your operation manual to ensure safe operation of your product by users.
1-1
1.1 SAFETY PRECAUTIONS
Follow the precautions listed below when designing your product for using safely. Include any necessary
precautions into your operation manual and attach warning labels to your products to ensure safe operation.
Precautions to prevent the thermal head from overheating
When the thermal head heat elements are continuously activated by a CPU or other malfunction,
the thermal head may overheat and may cause smoke and fire. Follow the method described in
Chapter 3 "Detecting abnormal temperatures by hardware" to monitor the temperature of the
thermal head to prevent overheating. Turn the printer off immediately if any abnormal conditions
occur.
Precautions for rising temperatures of the thermal head
Temperature of the thermal head and its peripherals rises very high during and immediately after
printing. Be sure to design the outer case to prevent users from burn injuries by touching them.
Place warning labels to warn users to ensure safe operation. As for thermal head cleaning, warn
users to allow the thermal head to cool before cleaning. In order to allow cooling, secure clearance
between the thermal head and the outer case when designing the outer case.
Precautions for rising temperatures of the motor
Temperature of the motor and its peripherals rises very high during and immediately after printing.
Be sure to design the outer case to prevent users from burn injuries by touching them. Place
warning labels to warn users to ensure safe operation. In order to allow cooling, secure clearance
between the motor and the outer case when designing the outer case.
Precautions for sharp edges of the printer
The printer may have some sharp edges and cutting surfaces of the metal parts. Be sure to design
the outer case to prevent users from injuring himself/herself by touching the sharp edges and place
warning labels to warn users to ensure safe operation.
Precautions for motor drive
The hair may get caught in the exposed platen and the gears. Control the motor drive not to drive
when the outer case and the platen unit is in open state. Also, make sure to design the outer case so
as not to touch the platen and the gears and also prevent any objects from getting caught. Place
warning labels to warn users to ensure safe operation.
1-2
1.2 DESIGN AND HANDLING PRECAUTIONS
To maintain the primary performance of the printer and to prevent future problems from occurring, follow the
precautions below.
1.2.1 Design Precautions
Apply power in the following manner:
At power on : (1) Vdd →
(2) Vp
At shut down : (1) Vp →
(2) Vdd
A surge voltage between Vp and GND should not exceed 10V.
For noise countermeasure, connect a 0.1μF capacitor between Vdd and GND pins near the
connector.
Make the wire resistance between the power supply (Vp and GND) and the printer (connecting
terminals) as small as possible (below 50mΩ). Keep distance from signal lines to reduce electrical
interference.
The switch and the sensor may generate instantaneous abnormal signal. Design the firmware in
order to prevent malfunction due to the abnormal signal.
Keep the Vp power off during not printing in order to prevent the thermal head from electrolytic
corrosion. In addition, design the product so that the Signal Ground (GND) of the thermal head
and the Frame Ground (FG) of the printer become the same electric potential.
Use C-MOS IC chips for CLK, /LAT, DI and DST signals of the thermal head.
When turning the power on or off, or during not printing, always disable the DST.
To prevent the thermal head, out-of-paper sensor, motor, and platen detection switch from being
damaged by static electricity:
(1) Connect the printer Frame Ground (FG) connecting area to the Frame Ground (FG) of the outer
case. See Chapter 6 "OUTER CASE DESIGN GUIDE" for details.
(2) Connect the Signal Ground (GND) to the Frame Ground (FG) through approximately 1 MΩ
resistance.
Always detect the outputs of the platen position sensor and out-of-paper sensor. Never activate the
thermal head when the platen unit is in open state and when there is no thermal paper. Incorrect
activation of the thermal head may reduce the life of the thermal head and the platen and may
damage them.
A pause time between thermal head activations of the same heat element shall be secured more
than 0.5ms. Pay attention to when using one division printing or when a thermal head activation
time becomes longer. If activating for a long time without the pause time, the thermal head may
become damaged.
If too much energy is applied to the thermal head, it may overheat and become damaged. Always
use the printer with the specified amount of energy shown in Chapter 3 "CONTROLLING THE
ACTIVATION PULSE WIDTH FOR THERMAL HEAD".
Operation sound and vibration during printing vary depending on the motor pulse rate. Verify the
performance with your actual device.
Paper feed force can be decreased depending on the motor pulse rate. Verify the performance with
your actual device.
Do not perform continuous printing to prevent the motor from overheating. Refer to Chapter 3 "Motor
Drive Method" to set a pause time.
1-3
Paper feeding may be confused with several dot lines when printing is started from waiting status.
When printing and paper feeding are interrupted and then started printing, as this may cause the
paper feeding be confused. When printing bit images and so on, always feed the thermal paper for
more than 48 steps at start up and do not interrupt printing.
To prevent degradation in the print quality due to the backlash of the paper drive system, feed the
thermal paper for 48 steps or more at the initialization, at a time after setting/releasing the platen unit,
at a time after feeding the thermal paper backward, and a time after cutting with a paper cutter.
Surface of thermal paper may get scratched by backward feed. The backward feed may cause
paper skew and jams depending on paper roll layout and designing of paper holder. Be sure to
confirm performance with your product before using the backward feed.
If printing at a high print ratio for longer length, non-printing area may be colored due to an
accumulation of heat. Verify the performance with your actual device.
It is recommended that the door is guided by part of the outer case, when the platen unit is set into
the printer main body. If the rotation fulcrum of the rotation system of the door is configured to the
component mounting the printer main body, could design with high accuracy.
A door on the outer case that holds the platen unit must be set by pushing the center of the platen
unit. If only one end of the platen unit is set, a print defect, and/or a paper jam will occur. Verify the
performance with your actual device. In order to be pushed the center of the platen to set it, put an
indication to do so.
If the printer main body and the platen unit are not placed in proper position, the print defect and the
paper jam may occur. Therefore, pay special attention to it when designing the outer case.
For the position relation between the printer main body and the platen unit, see Chapter 6 "OUTER
CASE DESIGN GUIDE".
Design the rotation system of the door and the outer case strong enough to keep the allowable
dimensions because stress is applied to them when setting and releasing the platen unit. The
rotation center for the rotation system of the door should be designed to fit the rotational shaft into
the shaft hole so that the platen unit should be stable when it is in the close state.
Design the thermal paper supply system in accordance with Chapter 6 "OUTER CASE DESIGN
GUIDE". When the thermal paper supply position is improper, print difficulty or paper detection
difficulty will be caused and the surface of thermal paper may get scratched. Verify the performance
with your actual device.
Do not use labeling paper, 2-ply thermal paper, and the thermal paper with thickness of 75μm or
thicker.
Design the outer case so that a tension force is not applied to the FPC. The FPC could be moved by
setting/releasing the platen unit, so design the product so that the FPC has enough play after
connected it. The tension force may cause some print problems and may damage the FPC.
Metal parts may become discolored and rusted due to the operational environment. Consider these
factors regarding appearance.
Pressure or stress for direction where the platen unit is released should be applied only when the
platen unit is actually released. Permanent pressure or stress for releasing the platen unit may
cause slipping gears, negative influence on printing quality, and printing troubles during operation.
Contrary to the LTPZ245M, it is required to prevent overheating in the printer. See "3.3.6 Motor
Drive Precautions" for details.
1-4
1.2.2 Handling Precautions
Incorrect handling may reduce the efficiency of the printer and cause damage. Handle the printer with the
following precautions.
Also, include any necessary precautions so that users handle the printer with care.
Using anything other than the specified thermal paper does not guarantee print quality and life of the
thermal head.
The followings are examples of trouble:
(1) Poor printing quality due to low thermal sensitivity
(2) Abrasion of the thermal head due to the thermal paper surface roughness
(3) Printing stuck and unusual noise due to sticking the thermal layer of the thermal paper
to the thermal head
(4) Printing fade due to low preservability of the thermal paper
(5) Electrolytic corrosion of the thermal head due to inferior paper
After the printer has been left not in use for long period of time, the platen could be deformed and
resulted in print quality deteriorated. In this case, feed the thermal paper for a while to recover
deformation of the platen. If the thermal head is remained in contact with the platen without
thermal paper for a long time, the platen and the thermal head may be stuck together and cause
paper feed difficulty. If facing this problem, release the platen unit, and set it back again before
starting printing.
Never loosen the screws that fasten respective parts of the printer. Loosened screws may reduce
the efficiency of the performance of the printer mechanism.
Do not release the platen unit during printing; otherwise this may reduce the efficiency of the printer
and may cause damage.
Do not apply stress to the platen unit during printing. The print defect may occur.
When setting the platen unit, the reduction gear may interfere with the platen gear and may cause
the platen unit to not be set. In such a case, release the platen unit and set it again.
Never pull out the thermal paper while the platen unit is set. The printer mechanism may become
damaged.
When handling the printer, make sure to use antistatic clothing and to ground yourself to prevent the
electronic parts such as thermal head, out-of-paper sensor, motor, and platen detection switch from
damaged by static electricity. Especially take care of the thermal head heat element and the
connecting terminal.
Do not hit or scratch the surface of the thermal head with any sharp or hard object. This could
damage the thermal head.
When printing at a high print ratio in a low temperature or high humidity environment, the vapor from
the thermal paper during printing may cause condensation to form on the printer and soil the thermal
paper itself. Prevent the thermal head from a drop of water. It may cause electrolytic corrosion of
the thermal head. If condensed, do not activate electricity until dried.
Connect or disconnect the connecting terminal after turn off the power.
Do not apply stress to the FPC while connecting and disconnecting them. Otherwise the FPC may
become damaged.
Warn users not to pull the thermal paper and not to change the paper eject angle during printing.
Otherwise, the paper jam or the cut failure may occur.
1-5
In order to prevent the electronic parts such as thermal head, out-of-paper sensor, motor, and platen
detection switch from damage and to avoid the print defect, warn users not to touch the thermal
head and the sensor directly when handling the printer like replacing the thermal paper.
Do not use the paper roll with glued end or folded end. In case of using such paper roll, replace to a
new one before the end of the paper roll is shown up.
The printer is not waterproof and drip proof. Prevent contact with water and do not operate with
wet hands as it may damage the printer or may cause a short circuit or fire.
The printer is not dust proof. Never use the printer in a dusty place, as it may damage the thermal
head and paper drive system.
Do not use the printer in corrosive gas and siloxane atmosphere as it may cause the contact failure.
1.2.3 Precautions on Discarding
When discarding used printers, discard them according to the disposal regulations and rules of each
respective district.
* : Refer to the manual for other information on precautions.
The printer is a compact printer that adopts a thermal line dot printing method.
It has the following features:
High resolution printing
A high-density print head of 8 dots/mm produces clear and precise printing.
Compact and light weight
Dimensions :
W69.8mm x D32.7mm x H15.3mm (LTP01-245-11, LTP01-245-18)
W70.3mm x D32.7mm x H15.3mm (LTP01-245-12)
Mass
:
Approx. 44 g
High print speed*
Maximum 75mm/s print is available.
Easy operation
Platen open mechanism provides easy paper installation.
Auto-loading function
Automatic insertion of the thermal paper is enabled by the Auto-loading function.
Maintenance Free
No cleaning and no maintenance required.
Low noise
Thermal printing technology realizes low-noise print.
Replaceability
Possible for full replacement from LTPZ245M.
: Print speed differs depending on working conditions.
2-1
3.1 GENERAL SPECIFICATIONS
Table 3-1 lists the general specifications of the printer.
Table 3-1 General Specifications
(1/2)
Specifications
Items
LTP01-245-11/18
LTP01-245-12
Printing method
Thermal dot line printing
Total dots per line
384 dots
Printable dots per line
384 dots
Simultaneously activated dots
64 dots max.
Resolution
W 8 dots/mm × H 16 dots/mm
Paper feed pitch
0.03125 mm
Maximum print speed
75 mm/s*1
Print width
48 mm
Paper width
0
1
-
58 mm
Thermal head temperature detection
Thermistor
Platen position detection
None
Mechanical switch
Out-of-paper detection
Reflection type photo interrupter
Operating voltage range
Vp line
Vdd line
4.75 V to 9.5 V
3.0 V to 3.6 V, or 4.75 V to 5.25 V
Current consumption
Vp line
Thermal head drive
Motor drive
Vdd line Thermal head logic
3.76 A max. (at 9.5 V) *2
0.65 A max.
0.1 A max.
Operating temperature range
0°C to 50°C (Non condensing)
Operating humidity range
Temperature(℃)
Relative Humidity(%RH)
50℃52%RH
45℃64%RH
40℃85%RH
0 10 20 30 40 50
100
90
80
70
60
50
40
30
20
10
0
Storage temperature range
-25°C to 60°C (Non condensing)
Activation pulse
resistance
100 million pulses or more*3
Life span
(at 25°C and
rated energy) Abrasion
resistance
50 km or more*4
Paper feed force
0.49 N (50 gf) or more
Paper hold force
0.78 N (80 gf) or more
Dimensions*5
W 69.8 mm × D 32.7 mm × H 15.3 mm W 70.3 mm × D 32.7 mm × H 15.3mm
Mass
Approx. 44 g
Specified thermal paper
Nippon Paper
TF50KS-E2D
Oji Paper Co., Ltd.
PD150R
PD160R-N
Papierfabrik August Koehler AG
KT55F20
Mitsubishi Paper mills limited
F220VP
Jujo Thermal
AF50KS-E
AP50KS-FZ
Mitsubishi Hi-Tech Paper
F5041
KSP
P300
*1 : Print speed changes according to the processing speed of the controller and print pulse width of the thermal head.
*2 : The value when the number of simultaneously activated dots is 64 dots.
*3 : Excluded when the same dots are printed continuously.
*4 : Excluding damage caused by dust and foreign materials.
*5 : Excluded convex part.
3.2 PRINT CONFIGURATION
Figure 3-1 shows print dot pitch. Figure 3-2 shows print area.
48mm(384dot)
0.125mm
0.125mm
0.0625mm
Figure 3-1 Print Dot Pitch
58
0
-1 mm(Paper width )
5 mm
48 mm(Printing width)
5 mm
Figure 3-2 Print Area
3.3 STEP MOTOR
3.3.1 General Specifications
Table 3-2 shows general specifications of the step motor.
Table 3-2 General Specifications of the Step Motor
Item
Specifications
Type
PM type step motor
Drive method
Bi-polar chopper
Excitation
1-2 phase
Winding resistance per phase
10.5 Ω/phase 10%
Motor drive voltage
Vp : 4.75 V to 9.5 V
Motor controlled current
325 mA/phase*1(450 mA/phase*2)
Drive pulse rate
2400 pps max.
*1: During paper feeding/print.
*2: During auto-loading the thermal paper.
See "3.3.5 Motor Drive Method" for how to set the motor controlled current.
3.3.2 Sample Drive Circuit
(a) Motor current control with VREF signal
Figure 3-3 is a sample drive circuit when motor driver VREF signal (1.0V output) and resistance
voltage division are used to perform the motor current control. It is not possible to use this sample
circuit when auto-loading is used because the motor current switching control is required.
Drive Condition
Motor Controlled Current
(Fixed)
VLIM Terminal Input
Voltage
Paper feeding/Printing
325 mA
161 mV to 167 mV
Printer Connecting
Term inals
PH1
PH2
PH3
PH4
MCL1
BD6380EFV
IN1A
OUT1A
IN2A
OUT2A
IN1B
OUT1B
IN2B
OUT2B
PS
VREF
RNF1
SENSE1
VLIM1
VLIM2
RNF2
SENSE2
CR1
CR2
NC
NC
14
10
+
47μF
25V
Vp
4
18
2
47kΩ
FUSE
1A
15
11
19
7
6
24
1
Vdd
16
9
23
3
5
20
12
0.5Ω1%
0.125W
21
13
0.5Ω1%
0.125W
18kΩ
18kΩ
680pF
680pF
22
27
29
28
30
A
B
/A
/B
0.1μF
8
17
13.0kΩ±1%
2.55kΩ±1%
0.1μF
Vdd
GND
VM1
VM2
* : Recommended motor driver : BD6380EFV(Rohm)
Figure 3-3 Sample Drive Circuit 1
(b) Motor current control without VREF signal
Figure 3-4 is a sample drive circuit when the current control is performed without using motor driver
VREF signal. The motor controlled current is switched by the MREF signal voltage.
Drive Condition
Motor Controlled Current
VLIM Terminal Input
Voltage
Paper feeding/Printing
325 mA
161 mV to 167 mV
Auto-loading
450 mA
222 mV to 228 mV
Printer Connecting
Term inals
PH1
PH2
PH3
PH4
MCL1
BD6380EFV
IN1A
OUT1A
IN2A
OUT2A
IN1B
OUT1B
IN2B
OUT2B
PS
VREF
RNF1
SENSE1
VLIM1
VLIM2
RNF2
SENSE2
CR1
CR2
NC
NC
14
10
+
47μF
25V
Vp
4
18
2
47kΩ
FUSE
1A
15
11
19
7
6
24
1
Vdd
16
9
23
3
5
20
12
0.5Ω1%
0.125W
21
13
0.5Ω1%
0.125W
18kΩ
18kΩ
680pF
680pF
22
27
29
28
30
A
B
/A
/B
0.1μF
8
17
0.1μF
Vdd
GND
VM1
VM2
MREF
* :
Recommended motor driver : BD6380EFV(Rohm)
Figure 3-4 Sample Drive Circuit 2
3.3.3 Excitation Sequence
Drive the motor with 1-2 phase excitation. One step of the motor drive signal feeds the thermal paper
0.03125 mm. One dot line is consisted of 4 steps. When the voltage signal shown in Figure 3-5 is input to
the motor drive circuit shown in Figure 3-3, the printer feeds the thermal paper in the normal direction when
the motor is excited in order of step 1, step 2, step 3, step 4, step 5, step 6, step 7, step 8, step 1, step 2, . . . . ,
as shown in Table 3-3.
START
STEP
1st
STEP
2nd
STEP
3rd
STEP
4th
STEP
5th
STEP
6th
STEP
7th
STEP
8th
STEP
PH1
H
L
PH2
H
L
PH3
H
L
PH4
H
L
1 dot-line
MCL1*1
H
L
MREF
0.1625V*2
0V
*1: Set MCL1 to "High" while the motor is driven.
*2: 0.1625V during paper feeding/print, 0.225V during auto-loading.
Figure 3-5 Input Voltage Waveforms for the Sample Drive Circuit
Table 3-3 Excitation Sequence
Input Signal
Output Signal
PH1
PH2
PH3
PH4
A
B
/A
/B
Step 1
H
L
L
L
H
OFF
L
OFF
Step 2
H
L
L
H
H
L
L
H
Step 3
L
L
L
H
OFF
L
OFF
H
Step 4
L
L
H
H
L
L
H
H
Step 5
L
L
H
L
L
OFF
H
OFF
Step 6
L
H
H
L
L
H
H
L
Step 7
L
H
L
L
OFF
H
OFF
L
Step 8
H
H
L
L
H
H
L
L
3.3.4 Motor Start/Stop Method
Refer to the timing chart in Figure 3-6 when designing the control circuit or software for starting and stopping
the motor. Also note the following precautions:
(1) Start step
To start the motor from the pause (no excitation) state, shift the motor to the sequence of print step after
exciting the same phase as that of the stop step for the start step time of the acceleration step. To
restart the motor from the stop step, immediately shift the motor to the sequence of print step.
(2) Stop step
To stop the motor, excite the same phase as the last one in the printing step for 65 ms.
(3) Pause state
In the pause state, do not excite the motor to prevent to the motor from overheating. Even when the
motor is not excited, holding torque of the motor prevents the thermal paper from moving.
Input signals for a sample drive circuit are shown in Figure 3-6.
PH1
PH2
PH3
PH4
MCL1
MREF
Print step
Stop
Print step
step
step
1 dot-line
Pause
Start
H
H
H
H
H
0.1625V*
0V
L
L
L
L
L
0.1625V during paper feeding/print, 0.225V during auto-loading.
Figure 3-6 Motor Start/Stop Timing Chart
3.3.5 Motor Drive Method
Drive the motor by the following methods.
(1) Motor drive pulse rate
During paper feeding with Vp under 7.5V, the motor should be driven lower than the value obtained by
equation (1).
Equation (1):
PM= Vp 400 - 600 (pps)
PM
:
Maximum motor drive pulse rate at Vp (pps)
Vp
:
Motor drive voltage (V)
*: The motor should be driven lower than 2400pps when Vp is 7.5V or higher.
Table 3-4 Maximum Motor Drive Pulse Rate
Vp
Maximum Motor Drive Pulse Rate
4.75 V
1300 pps
5.5 V
1600 pps
6.5 V
2000 pps
7.5 V
2400 pps
8.5 V
2400 pps
9.5 V
2400 pps
During auto-loading the thermal paper, the motor should be driven lower than the value obtained by
equation (2).
Equation (2):
PM= Vp 40 - 420 (pps)
PM
:
Maximum motor drive pulse rate at Vp (pps)
Vp
:
Motor drive voltage (V): 5V or higher
Table 3-5 Maximum Motor Drive Pulse Rate (During auto-loading)
Vp
Maximum Motor Drive Pulse Rate
5.0 V
620 pps
5.5 V
640 pps
6.5 V
680 pps
7.5 V
720 pps
8.5 V
760 pps
9.5 V
800 pps
(2) Motor speed control
When driving the motor, the acceleration control is required to maintain the paper feed force of start up.
If acceleration of the motor does not perform correctly, the motor may not be able to rotate normally if it
has a heavy workload. Accelerate the speed sequentially up to the maximum motor drive pulse rate PM
according to the Table 3-6 Acceleration Steps.
Acceleration should be performed by the acceleration step time below, that is output the phase.
1. Drive the start step as same as acceleration step time at Start acceleration step.
2. Drive the first step as same as acceleration step time at 1st acceleration step.
3. Drive the second step as same as acceleration step time at 2nd acceleration step.
4. Hereinafter, drive the "n"th step as same as acceleration step time at "n"th acceleration step.
5. After accelerating up to the maximum motor drive pulse rate PM, drive the motor at a constant speed.
Available to print during acceleration.
Follow the procedures below if :
Unable to accelerate the speed according to the acceleration step as shown in Table 3-6 .
The speed has been reduced at a certain speed and then accelerates the speed again.
The next step time after reducing the speed is the closest acceleration step time, which should be longer
than the previous acceleration step time and the shortest.
(Example) In the case of Table 3-6 , if the motor acceleration step time of the previous step is 900μs, the
next step should be the 14th acceleration step (921μs).
Hereinafter, accelerate the speed sequentially up to the maximum motor drive pulse rate PM. in
accordance with the acceleration step as show in Table 3-6 .
Table 3-6 Acceleration Steps
Number of
Steps
Drive pulse
rate
(pps)
Step Time
(μs)
Number of
Steps
Drive pulse
rate
(pps)
Step Time
(μs)
Start
-
4654
33
1707
586
1
215
4654
34
1733
577
2
348
2876
35
1760
568
3
450
2221
36
1786
560
4
536
1865
37
1811
552
5
612
1635
38
1836
545
6
680
1471
39
1861
537
7
742
1348
40
1885
530
8
800
1251
41
1910
524
9
854
1171
42
1934
517
10
905
1105
43
1957
511
11
953
1049
44
1980
505
12
999
1001
45
2003
499
13
1044
958
46
2026
494
14
1086
921
47
2049
488
15
1127
887
48
2071
483
16
1167
857
49
2093
478
17
1205
830
50
2115
473
18
1242
805
51
2137
468
19
1278
782
52
2158
463
20
1313
761
53
2179
459
21
1348
742
54
2200
455
22
1381
724
55
2221
450
23
1414
707
56
2242
446
24
1446
692
57
2262
442
25
1477
677
58
2282
438
26
1508
663
59
2302
434
27
1538
650
60
2322
431
28
1567
638
61
2342
427
29
1596
627
62
2361
423
30
1624
616
63
2381
420
31
1652
605
64
2400
417
32
1680
595
-
-
-
(3) Preventing overheat
To prevent the motor from overheating, the maximum continuous drive time and drive ratio are limited.
Table 3-7 shows the maximum continuous drive time and drive ratio when a print length is within 1m.
Set the drive time and pause time of the motor according to the values shown in Table 3-7.
Also, Table 3-8 shows the drive time and the paper length at temperature rise of 50°C. There is no limit
when temperature rise is 75°C
Temperature rise of the motor is different according to the use conditions. (ambient temperature, design
of the outer case etc.) Keep the temperature of the motor outer case, 100°C or lower. However, do
not mount a heat sink or other parts on the motor. Verify the performance with your actual device.
When the same control as the LTPZ245M is used, maximum continuous drive time and drive ratio vary.
See Table 3-9, Table 3-10, and Table 3-11.
Table 3-7 Maximum Continuous Drive Time and Drive Ratio
Motor drive voltage V p(V)
9.5V≧Vp
>8.5V
8.5V≧Vp
>7.5V
7.5V≧Vp
>6.5V
6.5V≧Vp
>5.5V
5.5V≧Vp
>4.75V
4.75V
Drive Pulse
Rate(pps)
(or more to
less than)
Maximum
Continuous
Drive Time
(sec)
Drive Ratio
320
~480
100
50%
50%
50%
50%
50%
60%
480
~640
67
55%
55%
55%
55%
60%
70%
640
~800
50
55%
55%
55%
55%
60%
75%
800
~960
40
55%
55%
55%
55%
65%
80%
960
~1120
33
55%
55%
55%
55%
65%
80%
1120 ~1280
29
55%
55%
55%
55%
65%
95%
1280 ~1440
25
55%
55%
55%
60%
70%
100%
1440 ~1600
22
55%
55%
60%
65%
75%
-
1600 ~1760
20
60%
60%
60%
70%
85%
-
1760 ~1920
18
60%
60%
60%
70%
-
-
1920 ~2080
17
60%
60%
65%
75%
-
-
2080 ~2240
15
60%
60%
65%
-
-
-
2240 ~2400
14
60%
60%
65%
-
-
-
2400
13
60%
60%
65%
-
-
-
-:Unusable
Set the Drive Pulse Rate according to "3.3.5 Motor Drive Method".
Table 3-8 Maximum Continuous Drive Time (min) and Paper Feed Length (m) at
Temperature Rise 50°C
Motor Drive Voltage Vp (V)
9.5V≧Vp>
8.5V
8.5V≧Vp>
7.5V
7.5V≧Vp>
6.5V
6.5V≧Vp>
5.5V
5.5V≧Vp>
4.75V
4.75V
Drive Pulse
Rate (pps)
min
(m or
longer)
min
(m or
longer)
min
(m or
longer)
min
(m or
longer)
min
(m or
longer)
min
(m or
longer)
320
~
480
7.1
4.3
7.3
4.4
7.3
4.4
7.2
4.3
7.6
4.5
9.4
5.7
480
~
640
7.3
6.5
7.1
6.3
7.4
6.6
7.3
6.6
8.5
7.6
9.0
8.1
640
~
800
7.3
8.7
6.7
8.0
7.3
8.7
6.9
8.3
8.4
10.1
9.3
11.1
800
~
960
7.1
10.7
6.5
9.7
7.3
10.9
6.5
9.8
9.6
14.4
10.1
15.1
960
~
1120
6.9
12.4
6.2
11.2
7.1
12.8
7.1
12.8
11.2
20.1
20.9
37.5
1120
~
1280
6.9
14.5
6.7
14.1
7.3
15.4
7.3
15.3
12.9
27.1
32.9
69.1
1280
~
1440
6.8
16.2
7.3
17.6
7.5
18.0
7.6
18.1
8.9
21.2
1440
~
1600
6.7
18.1
7.2
19.3
7.5
20.1
7.8
21.0
9.2
24.9
-
-
1600
~
1760
6.8
20.4
6.9
20.8
7.3
21.9
8.4
25.1
9.7
29.2
-
-
1760
~
1920
6.5
21.6
7.3
24.0
7.8
25.7
12.1
39.9
-
-
-
-
1920
~
2080
6.2
22.4
7.2
25.9
8.0
28.8
13.1
47.0
-
-
-
-
2080
~
2240
6.6
25.5
7.3
28.3
8.7
34.0
-
-
-
-
-
-
2240
~
2400
6.5
27.3
7.2
30.2
9.3
39.0
-
-
-
-
-
-
2400
6.6
29.6
7.7
34.4
9.8
44.0
-
-
-
-
-
-
- : Unusable : No drive limitation
Set the Drive Pulse Rate according to "3.3.5 Motor Drive Method".
Table 3-9 Maximum Continuous Drive Time and Drive Ratio
(When the Same Control as the LTPZ245M Is Used)
Motor drive voltage Vp(V)
9.5V≧Vp
>8.5V
8.5V≧Vp
>7.5V
7.5V≧Vp
>6.5V
6.5V≧Vp
>5.5V
5.5V≧Vp
>4.2V
4.2V
Drive Pulse
Rate(pps)
(or more to
less than)
Maximum
Continuous
Drive Time
(sec)
Drive Ratio
320
~400
50
60%
60%
60%
60%
65%
90%
400
~480
40
60%
60%
65%
65%
65%
95%
480
~560
33
60%
60%
65%
65%
70%
100%
560
~640
29
60%
65%
65%
65%
70%
-
640
~720
25
60%
65%
65%
70%
75%
-
720
~800
22
60%
65%
65%
70%
80%
-
800
~880
20
60%
65%
65%
70%
85%
-
880
~960
18
60%
65%
65%
70%
-
-
960
~1040
17
65%
65%
65%
75%
-
-
1040 ~1120
15
65%
70%
70%
-
-
-
1120 ~1200
14
65%
70%
70%
-
-
-
1200
13
65%
70%
70%
-
-
-
-:Unusable
Set the Drive Pulse Rate according to "3.3.5 Motor Drive Method".
Table 3-10 Maximum Drive Time (min) and Paper Feed Length (m) at Temperature Rise 50°C
(When the Same Control as the LTPZ245M Is Used)
Motor Drive Voltage Vp (V)
9.5V≧Vp>
8.5V
8.5V≧Vp>
7.5V
7.5V≧Vp>
6.5V
6.5V≧Vp>
5.5V
5.5V≧Vp>
4.2V
4.2V
Drive Pulse
Rate (pps)
min
(m or
longer)
min
(m or
longer)
min
(m or
longer)
min
(m or
longer)
min
(m or
longer)
min
(m or
longer)
320
~
400
6.0
7.2
5.5
6.5
5.6
6.7
5.3
6.3
6.4
7.7
21.0
25.2
400
~
480
5.8
8.7
5.7
8.5
5.7
8.6
5.9
8.9
6.4
9.6
480
~
560
5.2
9.4
5.7
10.2
5.9
10.6
6.0
10.9
7.0
12.6
560
~
640
5.2
11.0
5.8
12.1
6.0
12.6
7.0
14.8
7.5
15.6
-
-
640
~
720
5.6
13.4
6.1
14.6
6.1
14.6
6.7
16.0
9.0
21.6
-
-
720
~
800
5.4
14.6
5.8
15.8
6.2
16.7
7.3
19.8
11.2
30.2
-
-
800
~
880
5.5
16.6
6.1
18.3
6.4
19.1
6.5
19.5
13.6
40.8
-
-
880
~
960
5.7
18.9
5.6
18.5
6.5
21.4
8.2
27.0
-
-
-
-
960
~
1040
5.8
20.7
6.2
22.4
7.2
25.7
8.5
30.6
-
-
-
-
1040
~
1120
5.3
20.8
5.7
22.2
7.3
28.4
-
-
-
-
-
-
1120
~
1200
5.4
22.8
5.9
24.7
7.4
31.2
-
-
-
-
-
-
1200
5.4
24.2
6.4
28.8
7.8
35.0
-
-
-
-
-
-
- : Unusable : No drive limitation
Set the Drive Pulse Rate according to "3.3.5 Motor Drive Method".
Table 3-11 Maximum Drive Time (min) and Paper Feed Length (m) at Temperature Rise 75°C
(When the Same Control as the LTPZ245M Is Used)
Motor Drive Voltage Vp (V)
9.5V≧Vp>
8.5V
8.5V≧Vp>
7.5V
7.5V≧Vp>
6.5V
6.5V≧Vp>
5.5V
5.5V≧Vp>
4.2V
4.2V
Drive Pulse
Rate (pps)
min
(m or
longer)
min
(m or
longer)
min
(m or
longer)
min
(m or
longer)
min
(m or
longer)
min
(m or
longer)
320
~
400
27.1
32.5
27.2
32.7
29.8
35.8
25.8
30.9
400
~
480
41.6
62.5
43.6
65.4
39.5
59.2
38.6
57.9
480
~
560
24.6
44.2
61.9
111.3
56.4
101.6
44.9
80.9
560
~
640
24.5
51.5
-
-
640
~
720
52.8
126.7
-
-
720
~
800
-
-
800
~
880
-
-
880
~
960
-
-
-
-
960
~
1040
-
-
-
-
1040
~
1120
-
-
-
-
-
-
1120
~
1200
-
-
-
-
-
-
1200
-
-
-
-
-
-
- : Unusable : No drive limitation
Set the Drive Pulse Rate according to "3.3.5 Motor Drive Method".
3.3.6 Motor Drive Precautions
Using the motor drive circuit other than the circuit shown in Section 3.3.2 Sample Drive Circuit may
not ensure the specified efficiency.
To prevent degradation in the print quality due to the backlash of the paper drive system, feed the
thermal paper for 48 steps or more at the initialization, at a time after setting/releasing the platen
unit, at a time after feeding the thermal paper backward, and a time after cutting with a paper cutter.
During this time, drive the motor with constant speed at the 1st acceleration step.
When printing, change the motor drive pulse rate depending on the operational conditions such as
voltage, temperature, and the number of activated dots. (See Chapter 5 "PRINT DRIVE METHOD"
for details)
The lower motor drive frequency generates the higher heat. Therefore, drive the motor at high
speed as much as possible when printing at a high print ratio for longer length.
Do not perform continuous printing to prevent the motor from overheating. Refer to Chapter 3
"Motor Drive Method" to set a pause time.
Surface of thermal paper may get scratched by backward feed. The backward feed may cause
paper skew and jams depending on paper roll layout and designing of paper holder. Be sure to
confirm performance with your product before using the backward feed.
Do not print intermittently (Do not repeat printing and stopping in a short interval.)
If doing so, print quality may be decreased due to unevenness of the paper feed pitch.
Always perform the start and the stop steps for both character print and bit image print.
For the motor stop, a minimum one dot line of motor feed is required from the step that thermal head
was activated. If the motor is stopped at the step that the thermal head has been activated, paper
feed difficulty may be caused due to sticking of the thermal paper to the thermal head.
Sound and vibration during printing vary depending on the motor drive pulse rate. Verify the
performance with your actual device.
3.4 THERMAL HEAD
The thermal head consists of heat elements and a thermal head driver that drives and controls the heat
elements.
When printing data is input from DI, print is "High" and non-print is "Low".
The data from the DI is transferred to the shift register at the rising edge of the CLK signal.
The data is stored into the latch register by making /LAT signal "Low" after one line data is transferred. The
heat elements are activated by making DST signal "High" in accordance with the stored print data.
In this printer, a division printing by 6 blocks is available. Each block has 64 dots heat elements.
3.4.1 Structure of the Thermal Head
Figure 3-7 shows the thermal head block diagram the printer.
Table 3-12 show the relationship between DST and activated heat elements.
D I
C L K
/L A T
D S T 6
D S T 5
D S T 2
D S T 1
V d d
G N D
V p
Shift Register
LAT Register
Output Driver
Heating Element
D O T 3 8 4
D O T 3 2 1
D O T 3 2 0
D O T 2 5 7
D O T 2 5 6
D O T 1 2 9
D O T 1 2 8
D O T 6 5
D O T 6 4
D O T 1
Block6
Block5
Blcok2
Block1
T H
Thermistor
T H
Heat Element
Out put Driver
/LAT Register
Shift Register
Figure 3-7 Thermal Head Block Diagram
Table 3-12 DST and Activated Heat Elements
Block
DST No.
Heat Element No.
Dots Number/
DST
1
DST1
1 to 64
64
2
DST2
65 to 128
64
3
DST3
129 to 192
64
4
DST4
193 to 256
64
5
DST5
257 to 320
64
6
DST6
321 to 384
64
3.4.2 Print Position of the Data
384-bit data (#1 to #384) transferred through DI are printed as shown in Figure 3-8.
Data in
Paper feed direction
Paper
Print surface
Data
1 2 3 4 5 6 ・・・・・ 382 383 384
Printer mechanism
Data input sequence 1 2 3 4 5 6 ・・・・・・・・・・・・・・・ 382 383 384
Thermal paper
Paper feed direction
Data in
Print surface
Printer mechanism
Data input sequence
Data
Figure 3-8 Transfer Data and Print Position
3.4.3 Electrical Characteristics of Thermal Head
Table 3-13 and Table 3-14 shows electrical characteristics of thermal head.
Table 3-13 Electrical Characteristics of Thermal Head (Vdd: 3.0 V to 3.6 V)
Vdd: 3.0 V to 3.6 V
(Temperature : 25 C)
Rated value
Item
Symbol
Conditions
Min.
Typ.
Max.
Unit
Thermal head
heat element resistance
RH
162.0
180.0
198.0
Ω
Thermal Head drive voltage
Vp
4.2
-
9.5
V
Thermal Head drive current
Ip
at the number of simultaneously
activated dots = 64
-
-
3.76
A
Logic voltage
Vdd
3.0
3.3
3.6
V
Logic current
Idd
fDI = 1/2fCLK
-
-
15.0
mA
High
VIH
CLK, DI, /LAT, DST
0.8×Vdd
-
Vdd
V
Input voltage
Low
VIL
CLK, DI, /LAT, DST
0
-
0.2×Vdd
V
High
IIH DI
VIH = Vdd
-
-
0.5
μA
DI input current
Low
IIL DI
VIL = 0 V
-
-
-0.5
μA
High
IIH DST VIH = Vdd
-
-
35.0
μA
DST input current
(High active)
Low
IIL DST VIL =0 V
-
-
-5.0
μA
High
IIH CLK VIH = Vdd
-
-
1.0
μA
CLK input current
Low
IIL CLK VIL = 0 V
-
-
-1.0
μA
High
IIH /LAT VIH = Vdd
-
-
1.0
μA
/LAT input current
Low
IIL /LAT VIL = 0 V
-
-
-1.0
μA
CLK frequency
fCLK
-
-
8.0
MHz
CLK pulse width
t1*1
47.5
-
-
ns
DI setup-time
t2*1
40
-
-
ns
DI hold time
t3*1
40
-
-
ns
/LAT setup time
t4*1
120
-
-
ns
/LAT pulse width
t5*1
120
-
-
ns
/LAT hold time
t6*1
70
-
-
ns
DST setup time
t7*1
300
-
-
ns
/LAT wait time
t8*1
8
-
-
μs
*1: See the Timing Chart.
Table 3-14 Electrical Characteristics of Thermal Head (Vdd: 4.75 V to 5.25 V)
Vdd: 4.75 V to 5.25 V
(Temperature : 25 C)
Rated value
Item
Symbol
Conditions
Min.
Typ.
Max.
Unit
Thermal head
heat element resistance
RH
162.0
180.0
198.0
Ω
Thermal Head drive voltage
Vp
4.2
-
9.5
V
Thermal Head drive current
Ip
at the number of simultaneously
activated dots = 64
-
-
3.76
A
Logic voltage
Vdd
4.75
5.00
5.25
V
Logic current
Idd
fDI = 1/2fCLK
-
-
30.0
mA
High
VIH
CLK, DI, /LAT, DST
0.8×Vdd
-
Vdd
V
Input voltage
Low
VIL
CLK, DI, /LAT, DST
0
-
0.2×Vdd
V
High
IIH DI
VIH = Vdd
-
-
0.5
μA
DI input current
Low
IIL DI
VIL = 0 V
-
-
-0.5
μA
High
IIH DST VIH= Vdd
-
-
60.0
μA
DST input current
(High active)
Low
IIL DST VIL = 0 V
-
-
-8.0
μA
High
IIH CLK VIH = Vdd
-
-
1.0
μA
CLK input current
Low
IIL CLK VIL = 0 V
-
-
-1.0
μA
High
IIH /LAT VIH = Vdd
-
-
1.0
μA
/LAT input current
Low
IIL /LAT VIL = 0 V
-
-
-1.0
μA
CLK frequency
fCLK
-
-
8.0
MHz
CLK pulse width
t1*1
37.5
-
-
ns
DI setup-time
t2*1
30
-
-
ns
DI hold time
t3*1
30
-
-
ns
/LAT setup time
t4*1
100
-
-
ns
/LAT pulse width
t5*1
100
-
-
ns
/LAT hold time
t6*1
50
-
-
ns
DST setup time
t7*1
300
-
-
ns
/LAT wait time
t8*1
8
-
-
μs
*1: See the Timing Chart.
3.4.4 Timing Chart
Figure 3-9 shows a thermal head drive timing chart.
CLK
DI
/LAT
DST
t6
8
t
5
t
4
t
t7
1/fCLK
t1
t2
t3
Figure 3-9 Thermal Head Drive Timing Chart
3.4.5 Thermal Head Heat Element Resistance
Table 3-15 shows resistance of the thermal head heat element of the printer.
Table 3-15 Thermal Head Heat Element Resistance
Thermal Head Heat Element Resistance
162.0 Ω to 198.0 Ω
3.4.6 Maximum Current Consumption
Since the maximum current consumption may reach the values calculated using equation (2) when the
thermal head is driven, the number of simultaneously activated dots should be determined not to exceed
power supply capacity. Also, allowable current for the cable material and the voltage drop on the cable should
be cared well.
Equation (2):
min
H
SA
P
R
Vp
N
=
I
IP
:
Maximum current consumption (A)
NSA
:
Number of simultaneously activated dots
Vp
:
Thermal head drive voltage (V)
RH min
:
Minimum thermal head heat element resistance 162.0 (Ω)
3.5 CONTROLLING THE ACTIVATION PULSE WIDTH FOR THERMAL HEAD
To execute high quality printing using the printer, the activation pulse width according to printer use condition
must be used. Control printing with the activation pulse width calculated by the following sequence. Printing at
too high voltage or too long activation pulse width may shorten the life of the thermal head.
This product is possible to be driven by the same control specified for LTPZ245M.
3.5.1 Calculation of Activation Pulse Width
Each value can be calculated according to the steps in Section 3.5.2 to 3.5.6 and the activation pulse width "t"
can be calculated by substituting each value into the equation (3).
Equation (3):
C
V
R
E
t
2
t
:
Thermal head activation pulse width (ms)
E
:
Printing energy (mJ)
See Section 3.5.2
R
:
Adjusted resistance (Ω)
See Section 3.5.3
V
:
Adjusted voltage (V)
See Section 3.5.4
C
:
Thermal head activation pulse cycle coefficient
See Section 3.5.6
3.5.2 Calculation of Printing Energy
The printing energy "E" can be calculated using equation (4) as the appropriate printing energy is different
depending on each specified thermal paper and the temperature of the thermal head.
Equation (4):
25
X
T
C
T
25
E
E
-
-
E
:
Printing energy
E25
:
Standard printing energy
See Table 3-16.
TC
:
Temperature coefficient
See Table 3-16.
TX
:
Temperature detected by thermistor (°C) *
*: Measure the temperature using the resistance of the built-in thermistor on the thermal head.
For the thermistor resistance value at TX (°C), see Section 3.5.8 Temperature Characteristics of the Thermistor.
Table 3-16 Standard Printing Energy and Temperature Coefficient
Specified thermal paper
Standard
printing energy
(mJ)
Temperature
coefficient
(TC)
Nippon Paper
TF50KS-E2D
0.2853
0.002803
PD150R
0.3558
0.002432
Oji Paper Co., Ltd.
PD160R-N
0.3238
0.002245
Mitsubishi Paper mills limited
F220VP
0.3374
0.002683
TX≧25℃
0.3061
0.003542
AF50KS-E
TX≦25℃
0.3061
0.002260
Jujo Thermal
AP50KS-FZ
0.3237
0.003306
Mitsubishi Hi-Tech Paper
F5041
0.3376
0.002703
TX≧25℃
0.3503
0.004436
Papierfabrik August Koehler AG
KT55F20
TX≦25℃
0.3503
0.001339
KSP
P300
0.3254
0.003478
3.5.3 Adjustment of Thermal Head Resistance
The adjusted resistance "R" can be calculated using equation (5) to adjust the thermal head resistance as a
voltage drop is caused by wiring resistance.
Equation (5):
H
2
SA
c
C
i
H
R
)
N
×
)
r
+
R
(
+
R
+
R
(
=
R
RH
:
Thermal head heat element resistance
180.0 (Ω)
Ri
:
Wiring resistance in the thermal head
9.0 (Ω)
*1
RC
:
Common terminal wiring resistance
in the thermal head
0.279 (Ω)
rC
:
Wiring resistance between Vp and GND (Ω)
*2
NSA
:
The number of simultaneously activated dots
*1 : The value at Vdd =3.3V. When the value at Vdd =5.0V, Ri becomes 6Ω.
*2 : The resistance is a serial resistance of the wire and switching circuit of relay between control terminal and power
supply.
3.5.4 Adjustment of Thermal Head Drive Voltage
The adjusted voltage "V" can be calculated using equation (6) and (7) as the printing density changes by the
difference of the thermal head drive voltage.
Equation (6)
V=1.142×Vp-1.347(5.5V≦Vp≦9.5V)
Equation (7)
V=1.370×Vp-2.601(4.75V≦Vp≦5.5V)
Vp
:
Thermal head drive voltage (V)
3.5.5 Setting of Activation Pause Time
In order to protect the thermal head heat elements, when the same heat element dots are activated
continuously on the successive dot line, determine the activation pulse cycle (the time from the start of the
preceding activation to the start of the current activation) which meets equation (8) to secure the pause time.
Equation (8):
μs
500
+
t
W
W
:
The activation cycle (μs)
*1
*1: The activation cycle W is the driving time of the printer drive motor for 2 steps (one-half
dot line).
3.5.6 Adjustment by Thermal Head Activation Cycle
The thermal head activation pulse cycle coefficient "C" can be calculated using equations (9) as the printing
density varies by the thermal head activation pulse cycle (equivalent for motor drive pulse rate).
Equation (9):
4800
+
(W'+1580)
×
3.15)
-
(Vp
68
-
Vp
×
1450
-
1
=
C
W’
:
A time between the beginning of the last thermal head activation and
thebeginning of present thermal head activation (μs)
Figure 3-10 shows how to calculate the thermal head activation cycle " W’ " as an example.
To calculate the activation pulse width "t1" for 2nd half dot line (at 3rd step and 4th step), " W'1" shown in the
figure below should be set as " W' ".
To calculate the activation pulse width "t2" for 5th half dot line (at 9th step and 10th step), " W'2" shown in the
figure below should be set as "W' ".
Figure 3-10 Time from the start of the preceding thermal head activation to the start of the current
thermal head activation (W')
1st step
2nd step
3rd step
4th step
5th step
6th step
7th step
8th step
9th step
10th step
1st half dot line
2nd half dot line
3rd half dot line
4th half dot line
5th half dot line
DST
Motor step
1st dot line
2nd dot line
3rd dot line
11th step 12th step
6th half dot line
DST
W'1
W'2
t1
t2
3.5.7 Calculation Sample for the Activation Pulse Width
Table 3-17 lists the calculation samples of the activation pulse width calculated using equation (3) and the
values obtained using equations (4) to (8).
Table 3-17 Activation Pulse Width
Unit:ms
Motor drive pulse rate (pps)
Vp
(V)
TX
(℃)
480
720
960
1200
1440
1680
1920
2160
2400
0
2.838
2.329
1.995
1.758
-
-
-
-
-
10
2.614
2.145
1.837
1.620
-
-
-
-
-
20
2.390
1.961
1.680
1.481
-
-
-
-
-
30
2.166
1.778
1.523
1.342
-
-
-
-
-
40
1.943
1.594
1.365
1.204
-
-
-
-
-
50
1.719
1.410
1.208
1.065
-
-
-
-
-
60
1.495
1.227
1.051
0.926
-
-
-
-
-
4.75
70
1.271
1.043
0.893
0.788
-
-
-
-
-
0
1.971
1.646
1.424
1.263
1.140
-
-
-
-
10
1.816
1.516
1.311
1.163
1.050
-
-
-
-
20
1.660
1.386
1.199
1.063
0.960
-
-
-
-
30
1.505
1.256
1.087
0.964
0.870
-
-
-
-
40
1.349
1.127
0.975
0.864
0.780
-
-
-
-
50
1.194
0.997
0.862
0.765
0.691
-
-
-
-
60
1.038
0.867
0.750
0.665
0.601
-
-
-
-
5.5
70
0.883
0.737
0.638
0.565
0.511
-
-
-
-
0
1.398
1.184
1.034
0.922
0.836
0.768
0.712
-
-
10
1.288
1.091
0.952
0.850
0.770
0.707
0.656
-
-
20
1.177
0.998
0.871
0.777
0.704
0.647
0.600
-
-
30
1.067
0.904
0.789
0.704
0.638
0.586
0.543
-
-
40
0.957
0.811
0.708
0.631
0.572
0.525
0.487
-
-
50
0.847
0.717
0.626
0.559
0.506
0.465
0.431
-
-
60
0.736
0.624
0.545
0.486
0.440
0.404
0.375
-
-
6.5
70
0.626
0.531
0.463
0.413
0.375
0.344
0.319
-
-
0
1.033
0.884
0.776
0.695
0.632
0.582
0.540
0.505
0.476
10
0.952
0.814
0.715
0.641
0.582
0.536
0.497
0.465
0.438
20
0.870
0.744
0.654
0.586
0.533
0.490
0.455
0.426
0.401
30
0.789
0.675
0.593
0.531
0.483
0.444
0.412
0.386
0.363
40
0.707
0.605
0.531
0.476
0.433
0.398
0.370
0.346
0.326
50
0.626
0.535
0.470
0.421
0.383
0.352
0.327
0.306
0.288
60
0.544
0.466
0.409
0.366
0.333
0.306
0.284
0.266
0.251
7.5
70
0.463
0.396
0.348
0.311
0.283
0.260
0.242
0.226
0.213
0
0.792
0.682
0.601
0.540
0.492
0.454
0.422
0.395
0.372
10
0.729
0.628
0.554
0.498
0.454
0.418
0.388
0.364
0.343
20
0.667
0.574
0.507
0.455
0.415
0.382
0.355
0.333
0.313
30
0.605
0.520
0.459
0.413
0.376
0.346
0.322
0.302
0.284
40
0.542
0.467
0.412
0.370
0.337
0.311
0.289
0.270
0.255
50
0.480
0.413
0.364
0.327
0.298
0.275
0.255
0.239
0.225
60
0.417
0.359
0.317
0.285
0.259
0.239
0.222
0.208
0.196
8.5
70
0.355
0.305
0.269
0.242
0.221
0.203
0.189
0.177
0.167
0
0.625
0.541
0.479
0.431
0.393
0.363
0.338
0.316
0.298
10
0.576
0.498
0.441
0.397
0.362
0.334
0.311
0.291
0.275
20
0.526
0.455
0.403
0.363
0.331
0.306
0.284
0.267
0.251
30
0.477
0.413
0.365
0.329
0.300
0.277
0.258
0.242
0.228
40
0.428
0.370
0.328
0.295
0.269
0.248
0.231
0.217
0.204
50
0.379
0.327
0.290
0.261
0.238
0.220
0.205
0.192
0.181
60
0.329
0.285
0.252
0.227
0.207
0.191
0.178
0.167
0.157
9.5
70
0.280
0.242
0.214
0.193
0.176
0.163
0.151
0.142
0.134
- : Unusable
*: The table above is applicable under the following condition:
・Use of thermal paper "TF50KS-E2D"
・Vp and GND wiring resistance rc = 0
・The number of simultaneously activated dots : NSA =64
3.5.8 Temperature Characteristics of the Thermistor
Calculate the resistance of the thermistor (RX) at the operating temperature TX (C) using the following
equation (9). Variation of resistance by temperature is shown in Figure 3-11 and Table 3-18.
Equation (9):
{
(
) }
298
1
-
T
+
273
1
×
B
EXP
×
R
=
R
X
25
X
RX
:
Resistance at TX C (Ω)
R25
:
Resistance at 25C
30 5%(kΩ)
B
:
B value
3950K 2%
TX
:
Temperature detected by thermistor (C)
EXP (A)
:
The "A" th power of natural logarithm e (2.71828)
1
10
100
1000
-20 -15 -10
-5
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95 100
Temperature (℃)
Resistance (kΩ)
Figure 3-11 Temperature Characteristics of the Thermistor
Temperature (C)
Resistance (kΩ)
Table 3-18 Temperature Characteristics of the Thermistor
Temperature (C)
Thermistor
Resistance
(kΩ)
-20
316.97
-15
234.22
-10
175.07
-5
132.29
0
100.99
5
77.85
10
60.57
15
47.53
20
37.61
25
30.00
30
24.11
35
19.51
40
15.89
45
13.03
50
10.75
55
8.92
60
7.45
65
6.25
70
5.27
75
4.47
80
3.80
85
3.25
90
2.79
95
2.41
100
2.09
3.5.9 Detecting Abnormal Temperature of the Thermal Head
To protect the thermal head and to ensure personal safety, abnormal temperature of the thermal head must
be detected by both hardware and software as follows:
(1) Detecting abnormal temperatures by software
Design software that will deactivate the heat elements if the thermal head thermistor (TH) detects a
temperature higher than 70°C (thermistor resistance RTH≦5.27 kΩ), and reactivate the heat elements
when a temperature lower than 60°C (RTH≧7.45 kΩ) is detected. If the thermal head continues to be
activated at a temperature higher than 70°C, the life of the thermal head may be shortened significantly.
(2) Detecting abnormal temperatures by hardware
If the thermal head continues to be activated by malfunction of the control unit (CPU), the software for
detecting abnormal temperatures may not function properly, resulting in overheating of the thermal head.
Overheating of the thermal head not only may damage the thermal head but also may cause smoke, fire
and burn injuries. Always use hardware together with software for detecting abnormal temperatures to
ensure personal safety. (If the control unit malfunctions, it may be impossible to prevent damage on the
thermal head even if an abnormal temperature is detected by hardware.).
Using a window comparator circuit or similar sensor, design hardware that detects the following abnormal
conditions:
(a) Overheating of the thermal head
(approximately 100 °C or higher (RTH≦2.09 k) )
(b) Faulty thermistor connection (the thermistor may be open or short-circuited).
If (a) or (b) is detected, immediately deactivate the heat elements. Reactivate the heat elements after
they have returned to normal.
3.6 PLATEN POSITION SENSOR
LTP01-245-12 has a built-in platen position sensor for detecting whether the platen unit is set. This sensor is
a mechanical switch which is designed to be ON when the platen unit is set and to be OFF when it is released.
The external circuit should be designed to detect output from the platen position sensor and output from the
out-of-paper sensor described in 3.6. If the platen unit is released and no paper are detected, the external
circuit should not activate the thermal head. Otherwise, the thermal head may become damaged or its life
may be shortened significantly.
Activate the thermal head when the platen is set by detecting the output from the platen position sensor, and
in the paper state by detecting the output from the out-of-paper sensor.
3.6.1 General Specifications
Table 3-19 shows about the general specification.
Table 3-19 General Specifications of Platen Position Sensor
Item
Specifications
Rated voltage
5.0 VDC
Rated current
1 mA
Contact resistance
3 Ω max.
Figure 3-12 shows sample external circuit of the platen position sensor.
Platen position sensor
GND
CPU Port
Vdd
HS
GND
0.1μF
*: The HS signal is “High” when the platen is in open state.
LTP01-245-12
74HC14
47kΩ
300Ω
Figure 3-12 Sample External Circuit of the Platen Position Sensor
3.6.2 Precautions for the Platen Position Sensor
Be sure that there is a time lag between the time when the thermal head is set and the time when
the platen position sensor actually starts detecting.
Always use the capacitor shown in Figure 3-12 to prevent the switch from malfunctioning due to
chattering.
The platen position sensor may generate instantaneous abnormal signal. Design the firmware in
order to prevent malfunction due to the abnormal signal. (Recommended frequency: detecting twice
every 10 ms)
3.7 OUT-OF-PAPER SENSOR
The printer has a built-in out-of-paper sensor (reflection type photo interrupter) to detect whether the thermal
paper is present or not. An external circuit should be designed so that it detects output from the out-of-paper
sensor and does not activate the thermal head and motor when there is no paper. Doing not so may cause
damage to the thermal head or platen or shorten the life of the thermal head significantly. If the motor is driven
when there is no paper, a load is put on the paper drive system and the life of the printer may be shortened
significantly.
3.7.1 General Specifications
Table 3-20 shows about the out-of-paper sensor used for this printer.
Table 3-20 Out-of-Paper Sensor
Item
Specifications
Model
GP2S60B
Manufacturer
Sharp Corporation
Figure 3-13 shows sample external circuit of the out-of-paper sensor.
Vdd
470pF
Out-of-paper sensor
47kΩ±1%
220Ω±1%
LTP01-245
PS
ps
V
Gps
GND
CPU Port
74HC14
Figure 3-13 Sample External Circuit of the Out-of-Paper Sensor
3.7.2 Precautions for the Out-of-Paper Sensor
The out-of-paper sensor may generate instantaneous abnormal signal. Design the firmware in order
to prevent malfunction due to the abnormal signal. (Recommended frequency: detecting twice every
10 ms)
4.1 RECOMMENDED CONNECTOR FOR EXTERNAL CIRCUITS
Use the recommended connectors listed in Table 4-1 to connect the printer connecting terminals firmly to the
external circuits.
Table 4-1 Recommended Connectors
Number of
Terminals
Recommended Connectors
30
FCI INC:
SFW30R-2STE1LF (right angle, top contact)
SFW30S-2STE1LF (vertical)
SLW30S-1C7LF
(vertical)
MOLEX INC:
0522073060
(right angle, top contact)
0520893019
(right angle, top contact)
0526103072
(vertical)
0520303029
(vertical)
4.2 CONNECTING TERMINALS
Figure 4-1 shows the terminal configuration of the connecting terminals and Table 4-2 shows terminal
assignments of the connecting terminals.
1
30
Figure 4-1 Connecting Terminals
4-1
Table 4-2 Terminal Assignments of the Connecting Terminal
Function
Terminal
Number
Terminal
Name
LTP01-245-11/18
LTP01-245-12
1
Gps
GND of the out-of-paper sensor (LED cathode)
2
Vps
Power supply of the out-of-paper sensor
(LED anode, Photo-transistor collector)
3
PS
Output of the out-of-paper sensor (photo-transistor emitter)
4
GND
No connection
Platen position sensor GND
5
HS
No connection
Platen position sensor output
6
Vp
Thermal head drive power supply
7
Vp
Thermal head drive power supply
8
DI
Print data input (serial input)
9
CLK
Synchronizing for print data transfer
10
GND
GND
11
GND
GND
12
DST6
Thermal head print activation instruction (#6 block)
13
DST5
Thermal head print activation instruction (#5 block)
14
DST4
Thermal head print activation instruction (#4 block)
15
Vdd
Logic power supply
16
TH
17
TH
Thermistor (the one is used for GND)
18
DST3
Thermal head print activation instruction (#3 block)
19
DST2
Thermal head print activation instruction (#2 block)
20
DST1
Thermal head print activation instruction (#1 block)
21
GND
GND
22
GND
GND
23
/LAT
Print data latch (memory storage)
24
NC
No connection
25
Vp
Thermal head drive power supply
26
Vp
Thermal head drive power supply
27
A
Motor drive
28
/A
Motor drive
29
B
Motor drive
30
/B
Motor drive
PRINT DRIVE METHOD
5.1 MOTOR AND THERMAL HEAD DRIVE METHOD
The motor and the thermal head must be driven at the same time for printing.
The printer uses the thermal head with heat elements which size is a half-dot size of the feed direction. One
dot is, therefore, composed of two of the half dots. The motor feeds the thermal paper for one dot line with four
steps. In order to print one dot line, feed the thermal paper for four steps and activate the thermal head once
in every two steps.
Figure 5-1 shows a timing chart for driving using six division printing and one division printing. First dot line
indicates six division printing and second dot line indicates one division printing on the below timing chart.
(The number of simultaneously activated dots should not exceed 64dots.)
PH1
PH2
PH3
PH4
CLK
DI
/LAT
DST1
DST2
DST3
DST4
DST5
DST6
2nd dot-line
1st dot-line
1st half dot-line
Start
Pause
1st step
2st step
2st half dot-line
3st step
4st step
1st half dot-line
1st step
2st step
2st half dot-line
3st step
4st step
Figure 5-1 Timing Chart for Division Printing
The drive method using division printing is described below (See Figure 5-1):
(1) Pause state
Inactivate the motor and always make DST signal of the thermal head "Low".
(2) Start step
Excite the motor by the same phase which is output just before the motor stops.
(3) 1st dot line
Drive the motor for one step.
Activate the thermal head once in every two steps of the motor drive signal. Configure 1 dot line with 4
steps of the motor drive signal.
At the 1st step of the motor drive signal, start activation of the thermal head by synchronizing DST with
the motor, and print the 1st half dot line at the 1st dot line by using DST.
After the 1st step of the motor drive signal is completed, input its 2nd step. (It is not necessary to
synchronize the activation of the thermal head.)
After printing the 1st half dot line at the 1st dot line, start activation of the thermal head at the 2nd step of
the motor drive signal by synchronizing DST1 with the motor, and print the 2nd half dot line at the 1st dot
line by using DST1 to DST6.
After the 3rd step of the motor drive signal is completed, input its 4th step. (It is not necessary to
synchronize the activation of the thermal head.)
Input the DST signal previously, transfer the data which is printed into the "SHIFT REGISTER" in the
thermal head. And latch to "LATCH REGISTER" of the thermal head by inputting the /LAT signal.
(4) Procedures that follows the 2nd dot line
Drive the motor in the same way as the way for the 1st dot line. Repeat the motor driving and thermal
head activation.
5.2 THERMAL HEAD DIVISION DRIVE METHOD
In the thermal head of the printer, there are 6 blocks in 1 dot line. Each block has 64 dots. Division drive
method is applicable using these blocks. These blocks are called physical blocks. DST signal is allocated to
each physical block to activate it. To drive the thermal head, physical blocks are activated in groups. The
group of physical blocks is called a logical block.
The following two methods are available as thermal head division drive methods. Select one you desire.
(1) Fixed division method
Logical blocks (physical blocks to be driven at the same time) are predetermined for the fixed division
method.
In this method, high quality printing is available because the physical blocks are always driven in the
same order.
(2) Dynamic division method
Logical blocks are predetermined so that number of dots of the physical block does not exceed the
specified maximum number of the activating dots for every 1 dot line printing. Logical blocks are
predetermined for every 1 dot line printing.
The maximum current consumption can be controlled within a constant value.
Since the order of the printing block and print speed are changed in each dot line according to the
content of the print data, print quality in this method may be lower than that in fixed division method. If
print quality is regarded as important, printing in fixed division method is recommended.
5.3 PRECAUTIONS FOR PRINT DRIVE
The activation time of the thermal head can be longer than the motor step time depending on the
type of the thermal paper, content of the printing and use condition. In that case, hold the motor step
until printing is completed.
When activating the all the blocks at once, a pause time between thermal head activations of the
same heat element shall be secured more than 0.5ms.
The number of the maximum thermal head division in a half dot line should be 6 or lower to maintain
print quality. The number of the simultaneously activated dots should be 64 dots or less.
OUTER CASE DESIGN GUIDE
6.1 SECURING THE PRINTER MAIN BODY
6.1.1 How to Mount the Printer Main Body
Figure 6-1 shows dimensions for positioning and securing the printer main body.
Holes #1 and #2 must be used for positioning the printer main body. Design bosses on the outer
case to position the printer main body for the positioning holes #1 and #2. The height of the bosses
on the outer case must be 0.7±0.1mm.
Secure the printer main body using screws at the holes A and B.
Design a hook for the concave C.
2.3
+0.15
0
0.7
2.3
+0.1
-0.2
2
0
-0.1
O
10.3
20.5
59.15
62.2
50.5
57.95
2.4
8.9
C Fixing hook
4.7
A
B
C Fixing hook
Positioning boss
#1
#2
C
Unit
: mm
General tolerance for dimensions
: ±0.1
Figure 6-1 Dimensions for Positioning and Securing the Printer Main Body
6-1
6.1.2 Recommended Screws
The recommended mounting screw is as follows:
JIS B1111 :
M2 cross-recessed pan head screw
6.1.3 Precautions for Securing the Printer Main Body
Prevent from excessive stress, deformation, and torsion for securing the printer, otherwise poor
printing quality, paper skewing, paper jamming, and noise during printing may be caused.
The printer main body to be mounted on a flat surface and prevent from vibration.
To prevent the thermal head from being damaged by static electricity, connect the hole A and B
shown in Figure 6-1 to the Frame Ground (FG).
Connect the signal ground (GND) to frame ground (FG) using a 1MΩ resistor so that the electric
potential of the signal ground (GND) of the thermal head and that of the frame ground (FG) of the
printer are equal.
Pay attention not to damage the FPC when securing the printer main body with the screw.
Metal parts may become discolored and rusted due to the operational environment. Consider
these factors regarding appearance.
6-2
6.2 SECURING THE PLATEN UNIT (RECOMMENDED SHAPE AND DIMENSIONS)
Design the platen holder at the outer case to mount the platen unit.
6.2.1 Recommended Shape of the Platen Holder
Figure 6-2 shows a recommended shape of the Platen Holder.
platen gear
platen holder
platen dia
A
A
Section A-A
Center of platen at fixed
3.7
4.2
22° ±1
0.4
1.2
6.8
+0.5
0
2.8
0
-0.2
3.5
+0.1
0
2.9
R 0.5
R 0.5
R 0.5
R 0.5
R 1.75
R 1
R 1
Paper guide
R 0.5
R 0.5
2
1
1.5
Unit
: mm
General tolerance for dimensions
: ±0.1
Figure 6-2 Dimensions for Positioning and Securing the Platen Unit
6-3
6.2.2 Dimensions for Positioning and Securing the Platen Holder
Figure 6-3 shows the working range of center of the rotation system for the platen holder when
opening/closing the platen unit mounted on the outer case.
25.45 ±0.3
4.2
11° ±0.5
50~100
X±0.3
Positioning hole #1
Rotation center for platen holder
10.7 ±0.3
Unit
: mm
General tolerance for dimensions
: ±0.1
Figure 6-3 Dimensions for Positioning and Securing the Platen Unit
6-4
6.2.3 Precautions for Securing the Platen Holder
Design the platen holder to avoid contact with the thermal head.
It is recommended to have guide on the platen holder so that the platen is easy to be released and
set. (Refer to the hatched area : slope and R0.5). It is also recommended that the rotation
system of the platen holder be designed on the same base which the printer main body is mounted
Design the rotation system of the platen holder so that the center of the rotation is in the position as
shown in Figure 6-3, 11 degrees (±0.5 degrees) to horizontal to the center of the platen and 50 mm
to 150 mm away from the center of the platen.
If the mounting position for the rotation center of the platen holder is inadequate position, so the
printer main body and the platen unit are not in engagement position, the print defect may occur.
Parallelism between the positioning holes #1-#2 and the center of platen holder rotation should be
0.2 or less.
Design the platen holder with special care to its intensity so that it can withstand the force caused by
opening/closing the printer main body and the platen unit.
Do not use materials such as metal material for the platen holder. If using, the platen unit cannot
be set into the platen holder . Verify the performance with your actual device.
A door on the outer case that holds the platen unit must be set by pushing the center of the platen
unit. If only one end of the platen unit is set, a print defect, and/or a paper jam will occur. Verify
the performance with your actual device. In order to be pushed the center of the platen unit to set it,
put an indication to do so.
Pressure or stress for direction where the platen unit is released should be applied only when the
platen unit is actually released. Permanent pressure or stress for releasing the platen unit may
cause slipping gears, negative influence on printing quality, and printing troubles during operation.
6-5
6.3 LAYOUT OF THE PRINTER MECHANISM AND THE THERMAL PAPER
Note the following precautions for the layout of the thermal paper.
Figure 6-4 shows recommended lay out of the printer mechanism and the thermal paper.
The paper guide is required on the paper holder as shown on the Figure 6-2 so the thermal paper is
led to paper inlet of the printer properly in order to improve paper detection stability. If the paper
guide cannot be set up, design paper insertion angle constantly to be 22 degrees or more as shown
on the Figure 6-2.
90°
60°
Paper outlet angle
22°
Paper
Paper eject angle
Thermal paper
Unit
: mm
Figure 6-4 Recommended Layout between the Printer Mechanism and the Thermal Paper
6-6
6.4 WHERE TO MOUNT THE PAPER HOLDER
When designing the layout of the paper holder, note the followings. The recommended configuration of the
paper holder is shown in Figure 6-5.
Design the paper holder and the paper guide so that the thermal paper will be straight to the paper
inlet port without any horizontal shifting and so that the center axis of the paper roll will be parallel to
the printer when using paper roll.
Design the paper holder so that the paper feed load should be 0.49N (50gf) or less. Be aware that
the printing problem and paper feed problem may occur in the following case even if it is below
0.49N. Design the paper holder so as not to make these conditions and verify the performance
with your actual device.
ex)
In case that the paper roll wobbles in the paper holder.
In case that tension of the thermal paper between the paper roll and the printer changes rapidly.
In addition, do not use following types of the paper roll:
・ Expanded paper roll
・ Deformed paper roll
・ Roll core is sticking out.
・ Width of the paper roll is out of spec
4
+0.1
0
Fixing hook
Mounting position guide boss
Mounting surface
Fixing hook
59
+0.2
0
Thermal paper guide position
Wall for the thermal paper guide
Hole for set screw(M2)
Mounting position guide boss
Wall for the thermal paper guide
10.3
Unit
: mm
General tolerance for dimensions
: ±0.1
Figure 6-5 Recommended Paper Holder Dimensions
6-7
6.5 DESIGN THE PAPER OUTLET
6.5.1 Design the Shape of the Paper Outlet
When designing the shape of the paper outlet, note the followings.
Design the shape of the paper outlet of outer case so that stress is not applied to the thermal paper
to be ejected.
Design the paper outlet of the outer case and the platen holder so that the thermal paper eject angle
must be within of 60° to 90° as shown in Figure 6-4. However design the paper eject of outer case
so that thermal paper can be ejected without changing its eject direction. Do not change the paper
eject direction around the paper eject of printer mechanism. If changing the paper eject direction,
verify the performance with your actual device.
If using a paper winder to wind the thermal paper, allow the paper to eject naturally for at least 4mm
in length from the center of the platen. Design the outer case referring to Figure 6-6. Verify the
performance with your actual device. Otherwise, printing defects may occur or also the motor may
step out of the position.
9.5 ±0.1
3.7 ±0.1
4
MIN.
14.7
MIN.
Unit
: mm
General tolerance for dimensions
: ±0.1
Figure 6-6 Paper Path
6-8
6.5.2 Mount the Paper Cutter
Design paper cutter mounting position so the edge of the cutter blade does not touch with a platen
unit when the platen unit is set and released.
Use a well-cut cutter so that the thermal paper can be cut with less force than paper holding force.
Design the blade edge of the cutter as shown in the right figure of so that the blade edge can guide
the thermal paper edge after cutting. If designing the blade edge as shown in the left figure of
Figure 6-7, the paper edge may be caught by the blade edge, and result in the thermal paper edge
to be caught inside. of the cutter.
.
Figure 6-7 Blade Edge
6-9
6.6 HOW TO CONNECT A PAPER WINDER
6.6.1 Precautions for Connecting the Paper Winder
Do not feed winded thermal paper backwards. Backward feed may cause a failure of winding.
The winding force should be 0.49N (50gf) or less. Be aware that the printing problem may occur
when the tension changed rapidly even though the winding force is below 0.49N.
Be careful not to touch the platen and also prevent any objects from getting caught in the paper
winder.
Figure 7-2 shows the external dimensions of the platen unit.
Figure 7-3 and Figure 7-3 show the external dimensions of LTP01-245-11, LTP01-245-12, and LTP01-245-18
respectively.
58.1
3.4
Φ
8
Φ
3.4
Φ
65.8
4.2
Φ
7.6
Φ
Unit
: mm
General tolerance
: ±0.5
Figure 7-1 External Dimensions of the Platen Unit
7-1
(Paper insert width)
5.55
21.4
4.2
5.8
10.7
15.3
62.6 ±3
9.95 ±2
31
3.95
3.35
56.45
R 2.7
2.1
+0.05
0
O 3
O 2.1
+0.05
0
8.9 ±0.05
O 2
+0.05
0
O 2.3
O 2.5 ±0.1
2.1 ±0.1
3.65 ±0.2
22°
(Paper Inlet Angle)
10
3.285
(Paper Inlet Position)
85°
(Paper Eject Angle)
O 8
Unit
: mm
General tolerance
: ±0.5
Figure 7-2 External Dimensions of the Printer (LTP01-245-11/18)
7-2
(Paper insert width)
5.55
21.4
4.2
5.8
10.7
15.3
62.6 ±3
9.95 ±2
31
3.95
3.35
56.45
R 2.7
2.1
+0.05
0
O 3
O 2.1
+0.05
0
8.9 ±0.05
O 2
+0.05
0
O 2.3
O 2.5 ±0.1
2.1 ±0.1
3.65 ±0.2
22°
(Paper Inlet Angle)
10
85°
(Paper Eject Angle)
O 8
3.285
(Paper Inlet Position)
Unit
: mm
General tolerance
: ±0.5
Figure 7-3 External Dimensions of the Printer (LTP01-245-12)
7-3
8.1 INSTALLING/UNINSTALLING THE THERMAL PAPER
8.1.1 Procedures for Installing/Uninstalling the Thermal Paper
(1) Procedures for installing the thermal paper by the easy operation (setting and releasing the platen block)
(a) Installing the thermal paper
Install the thermal paper with the paten unit released.
Set the thermal paper straight to the printer and set the thermal paper until its edge is ejected for
5 cm and more from the top surface of the printer mechanism.
(b) Uninstall the thermal paper
Uninstall the thermal paper in the same manner for installing the thermal paper.
(c) Clearing a paper jam
Uninstall the thermal the paper in the same manner for installing the thermal paper.
(2) Procedures for installing the thermal paper by auto-loading function
(automatic insertion when the platen block is in set status)
(a) Procedures for Installing the Thermal Paper
Well-cut the thermal paper edge with scissors and cutter knife. Cutting the thermal paper edge
perpendicular to paper feed direction, shown in Figure 8-1.
Figure 8-1 Shape of the Thermal Paper Edge
8-1
Insert the thermal paper straight all the way in. Feed the thermal paper pushing it. See "3.3.5 Motor
Drive Method" for motor drive pulse rate.
(b) Procedures for Uninstalling the Thermal Paper
Cut the thermal paper near the paper inlet of the printer mechanism.
Feed paper until all thermal paper is ejected.
(c) Procedures for Removing the Paper Jam
Remove the thermal paper by following the procedures for uninstalling the thermal paper.
When the thermal paper cannot be removed by the above method, release the platen block, and
remove the thermal paper.
8.1.2 Precautions for Installing/Uninstalling the Thermal Paper
Set the thermal paper straight to the printer and set the thermal paper until its edge is ejected for
5 cm and more from the top surface of the printer mechanism.
When setting the platen unit, the reduction gear may interfere with the platen gear and may cause
the platen unit to not be set. In such a case, release the platen unit and set it again.
If the thermal paper is skewed, feed the thermal paper until the thermal paper becomes straight or
install the thermal paper again.
Remove the jamming paper with the platen unit released. Do not pull the thermal paper by force
because severe damages may occur.
If the thermal head is remained in contact with the platen without the thermal paper for a long time,
the platen and the thermal head may be stuck together and cause the auto-loading difficulty. If
facing this problem, release the platen block and set it back again before starting printing.
8.2 CLEANING THE THERMAL HEAD
If the surface of the thermal head exposed to dirt, ensure to clean the thermal head to avoid a print defect.
8.2.1 Procedures for Cleaning the Thermal Head
Turn off the power before cleaning.
Clean the thermal head with the platen unit released.
Clean the heat element using a cotton swab dipped in ethyl alcohol or isopropyl alcohol.
Set the platen unit after the alcohol has dried completely.
8-2
Thermal head heat element
Figure 8-2 Cleaning Position of the Thermal Head
8.2.2 Precautions for Cleaning the Thermal Head
Do not clean the thermal head immediately after printing because the temperature of the thermal
head and its peripherals rises very high during and immediately after printing.
Clean the thermal head with the platen unit released.
Do not use sandpaper, a cutter knife, or anything which may damage the heat element for cleaning.
8-3