Leviton 20A Quick Install Manual

Plugs and Connectors 20A, 30A, 60A and 100A QUICK INSTALL GUIDE ENGLISH PK-A3278-10-00-0A WARNINGS • TO AVOID FIRE SHOCK, OR DEATH, TURN OFF POWER AT CIRCUIT BREAKER OR FUSE, TEST THAT POWER IS OFF BEFORE SERVICING OR WIRING and ensure connections are made in the same sequence as existing device connections. • These devices conform to IEC standard 60309-1 and 60309-2. The construction is such that each device cannot be mated with another IEC device of different specifications (i.e., voltage, amperage or system rating). For safety purposes, do not use a non-IEC device with these pin and sleeve devices. The specifications for non-IEC devices are established by the individual manufacturers, and may not meet IEC standards. IMPROPER MATING OF DEVICES MAY CAUSE FIRE, SHOCK OR DEATH. CAUTIONS • Examine devices periodically for any foreign matter that may contaminate the contacts or the insulation material separating the contacts. Contamination decreases the device’s insulation properties. This increases the potential for arcing and possibly decreases the product’s life and may cause fire and/or shock hazard. The frequency of inspection depends upon the degree of contamination. • If you are unsure about any part of these instructions, consult an electrician. • To be installed and/or used in accordance with electrical codes and regulations (Including NEC/CEC, as applicable). • Use this device only with copper or copper clad wire. © 2019 Leviton Mfg. Co., Inc. 20A and 30A Plug Installation 20A and 30A Connector Installation housing contact carrier saddle clamp saddle clamp screw quick lock pin saddle clamp assembly OR screwless clamp assembly dust shield housing contact carrier 1. Unscrew assembly and contact carrier. assembly screws 2. Thread wire. Remove washer from housing, select grommet (Table 1) thread clamp assembly, washer, grommet and housing onto selected wire (Table 3). NOTE: If using screwless clamp assembly, select strain relief nut first (Table 2). OR strain relief nut washer grommet 3. Wire. Cut and strip cable jacket and conductors (Table 4). WARNING: TO AVOID FIRE, SHOCK OR DEATH, connections must be made in the same sequence as existing device connections. Connect wires (Table 5 and Stripping and Wiring Diagram) and tighten terminal screws. NOTE: Reference torque value (Table 6). Allen key included. quick lock pin housing contact carrier saddle clamp saddle clamp screw saddle clamp assembly OR screwless clamp assembly dust shield housing contact carrier quick lock pin quick lock pin 1. Unscrew assembly and contact carrier. assembly screws OR washer grommet 2. Thread wire. Remove washer from housing, select grommet (Table 1) thread clamp assembly, washer, grommet and housing onto selected wire (Table 3). NOTE: If using screwless clamp assembly, select strain relief nut first (Table 2). strain relief nut 3. Wire. Cut and strip cable jacket and conductors (Table 4). WARNING: TO AVOID FIRE, SHOCK OR DEATH, connections must be made in the same sequence as existing device connections. Connect wires (Table 5 and Stripping and Wiring Diagram) and tighten terminal screws. NOTE: Reference torque value (Table 6). Allen key included. 4. Reconnect contact carrier. Tighten assembly screws (Table 6). 4. Reconnect contact carrier. Tighten assembly screws (Table 6). NOTE: Line up key with key notch. NOTE: Line up key with key notch. NOTE: fully engaged quick lock pin 5. Reassemble. Slide grommet and washer down and seat firmly into housing. Slide saddle clamp assembly or screwless clamp assembly onto housing and screw on until quick lock pin fully engages. Tighten clamp screws (Table 6). OR OR 5. Reassemble. Slide grommet and washer down and seat firmly into housing. Slide saddle clamp assembly or screwless clamp assembly onto housing and screw on until quick lock pin fully engages. Tighten clamp screws (Table 6). NOTE: fully engaged quick lock pin WEB VERSION

For Technical Assistance Call: 1-800-824-3005 (USA Only) or 1-800-405-5320 (Canada Only) www.leviton.com 4. Reconnect contact carrier. 4. Reconnect contact carrier. 20A 3-4 Wire Strain Relief Nut & Dust Shield Usage Amperage Wire Diameter (in) Wire Diameter (mm) Strain Relief Nut & Dust Shield Marking 20A 0.300 - 0.425 7.620 -10.795 V 0.425 - 0.550 10.795 -13.970 W 0.550 - 0.675 13.970 - 17.145 X 0.675 - 0.860 17.145 - 21.844 Y 20 A 5 Wire & 30A 3, 4 and 5 Wire Strain Relief Nut & Dust Shield Usage 20A & 30A 0.325 - 0.500 8.255 - 12.700 T 0.500 - 0.625 12.700 - 15.875 S 0.625 - 0.750 15.875 - 19.050 R 0.750 - 0.875 19.050 - 22.225 Q 0.875 - 1.000 22.225 - 25.400 P 1.000 - 1.125 25.400 - 28.575 O 2 20A 3-4 Wire Grommet Usage Amperage Wire Diameter (in) Wire Diameter (mm) Grommet Marking 20A 0.300 - 0.425 7.620 -10.795 V 0.425 - 0.550 10.795 -13.970 W 0.550 - 0.675 13.970 - 17.145 X 0.675 - 0.860 17.145 - 21.844 Y 20A 5 Wire & 30A 3,4, 5 Wire Grommet Usage 20A & 30A 0.325 - 0.500 8.255 - 12.700 T 0.500 - 0.625 12.700 - 15.875 S 0.625 - 0.750 15.875 - 19.050 R 0.750 - 0.875 19.050 - 22.225 Q 0.875 - 1.000 22.225 - 25.400 P 1.000 - 1.125 25.400 - 28.575 O 60A Grommet Usage 60A 0.600 - 0.725 15.240 - 18.415 N 0.725 - 0.850 18.415 - 21.590 M 0.850 - 0.975 21.590 - 24.765 L 0.975 - 1.163 24.765 - 29.540 K 1.163 - 1.350 29.540 - 34.290 J 1.350 - 1.475 34.290 - 37.465 I 1.475 - 1.600 37.465 - 40.640 H 100A Grommet Usage 100A 0.725 - 0.850 18.415 - 21.590 A 0.850 - 0.975 21.590 - 24.765 B 0.975 - 1.163 24.765 - 29.540 C 1.163 - 1.350 29.540 - 34.290 D 1.350 - 1.475 34.290 - 37.465 E 1.475 - 1.600 37.465 - 40.640 F 1 Terminal identification Chart and green color Equipment ground conductor N and white color Grounded circuit conductors (neutral) L1, L2, L3 Ungrounded circuit conductors (line, hot) Pilot Control circuit conductor. 5 Wire Sizes Device From To Grip Range Min./Max. Wire Diam. (in) Grip Range Min./Max. Wire Diam. (mm) AWG COND TYPE AWG COND TYPE 20A #14 3 S #10 3 S 0.330/0.830 8/21 4 4 5 5 30A #12 3 #8 3 S or W 0.580/1.125 15/29 4 4 5 5 60A #8 3 S or W #2 3 W 0.875/1.450 22/37 4 4 5 5 100A #6 3 W #0 3 0.725/1.600 18/41 4 4 5 5 3 Screw Tightening Guide in-lbs (N-m) Device Terminal Screws Pilot Terminal Screws Assembly Screws Cable Clamp Screws 20A 20 (2.26) N/A 8 (0.9) 10 (1.13) 30A 60A 50 (5.65) 20 (2.26) N/A 100A 15 (1.69) 6 FOR CANADA ONLY For warranty information and/or product returns, residents of Canada should contact Leviton in writing at Leviton Manufacturing of Canada Ltd to the attention of the Quality Assurance Department, 165 Hymus Blvd, Pointe- Claire (Quebec), Canada H9R 1E9 or by telephone at 1 800 405-5320. 1. Unscrew saddle clamp assembly and contact carrier. 2. Thread wire. Remove washer from housing, select grommet (Table 1) thread clamp assembly, washer, grommet and housing onto selected wire (Table 3). 3. Wire. Cut and strip cable jacket and conductors (Table 4). WARNING: TO AVOID FIRE, SHOCK OR DEATH, connections must be made in the same sequence as existing device connections. Connect wires (Table 5 and Stripping and Wiring Diagram) and tighten terminal screws. NOTE: Reference torque value (Table 6). Allen key included. 5. Reassemble. Slide grommet and washer down and seat firmly into housing. Slide saddle clamp assembly or screwless clamp assembly onto housing and screw on until quick lock pin fully engages. Tighten clamp screws (Table 6). 2. Thread wire. Remove washer from housing, select grommet (Table 1) thread clamp assembly, washer, grommet and housing onto selected wire (Table 3). 1. Unscrew saddle clamp assembly and contact carrier. 3. Wire. Cut and strip cable jacket and conductors (Table 4). WARNING: TO AVOID FIRE, SHOCK OR DEATH, connections must be made in the same sequence as existing device connections. Connect wires (Table 5 and Stripping and Wiring Diagram) and tighten terminal screws. NOTE: Reference torque value (Table 6). Allen key included. 5. Reassemble. Slide grommet and washer down and seat firmly into housing. Slide saddle clamp assembly or screwless clamp assembly onto housing and screw on until quick lock pin fully engages. Tighten clamp screws (Table 6). NOTE: fully engaged quick lock pin NOTE: fully engaged quick lock pin Cable and Wire Stripping Guide Device No. Wires Conductor Cable Jacket (A) Conductor (B) Inches mm Inches mm 20A All All 1.375 35 0.375 10 30A 1.625 41 0.625 16 60A 3 76 1 25 100A 3.5 89 1 25 4 Cable Jacket Hot conductors (no specific color identification) Green equipment grounding conductor only (or green with yellow stripes). White or gray, system ground or neutral conductor only. L2 L1 White dot and N L3 Green dot and A B (SeeTable 4) Stripping and Wiring Diagram 60A and 100A Plug Installation 60A and 100A Connector Installation LIMITED 5 YEAR WARRANTY AND EXCLUSIONS Leviton warrants to the original consumer purchaser and not for the benefit of anyone else that this product at the time of its sale by Leviton is free of defects in materials and workmanship under normal and proper use for three years from the purchase date. Leviton’s only obligation is to correct such defects by repair or replacement, at its option. For details visit www.leviton.com or call 1-800-824-3005. This warranty excludes and there is disclaimed liability for labor for removal of this product or reinstallation. This warranty is void if this product is installed impro perly or in an improper environment, overloaded, misused, opened, abused, or altered in any manner, or is not used under normal operating conditions or not in accordance with any labels or instructions. There are no other or implied warranties of any kind, including merchantability and fitness for a particular purpose, but if any implied warranty is required by the applicable jurisdiction, the duration of any such implied warranty, including merchantability and fitness for a particular purpose, is limited to five years. Leviton is not liable for incidental, indirect, special, or consequential damages, including without limitation, damage to, or loss of use of, any equipment, lost sales or profits or delay or failure to perform this warranty obligation. The remedies provided herein are the exclusive remedies under this warranty, whether based on contract, tort or otherwise. WEB VERSION