Lab-Line 4626 Operation Manual
Text of the manual
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MANUAL NO. 056-985-00
REV. NO. D
LAB-LINE@
FORCE ORBITAL BENCH TOP OPEN
AIR SHAKERS
MODELS NO,. 1 4626
4626JPN
4626-1
4626-1 CE
LAB-LINE INSTRUMENTS, INC.
DESIGNERS AND
MANUFACTURERS
15th and Bloorningdale Aves. , Melrose Park, IL 60160-1491 USA
PHONE: 7081450-2600
1 -800lLAB-LINE
FAX: 450-0943
cc
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for selecting Lab-Line lnstruments for your equipment needs. For maximum value and
ease of start-up,
PLEASE PROCEED AS FOLLOWS:
Inspect the carton and contents for shipping damage. Notify the carrier immediately
if damage is found.
Use the Accessory Checklist when unpacking to verify that the complete unit has
been received. Do not discard packing materials until all is accounted for.
Read this Operation Manual thoroughly before deciding upon an appropriate
location for the unit: you will want to consider the availability of power, water, hook-
ups, drains and other unit requirements, as well as user convenience.
Insist that every operator of this unit becomes familiar with the Operation Section of
this manual.
Be sure to fill out the Warranty Registration Card and mail it in to Lab-Line
lnstruments within seven (7) days after receiving the unit.
after reading this manual you should have any difficulties with the installation or
operation instructions, please call:
Lab-Line Customer Relations Department
7081450-2600 (in Illinois)
1 -800lLAB-LINE (elsewhere)
ALL RIGHT RESERVED
The information contained in this manual is the exclusive property of Lab-Line Instruments, Inc., and has been pro-
vided solely to enable the users of the equipment described herein to operate and maintain such equipment. Any
other use of this information, or the reproduction or transmission of all or any portion of this manual without prior
written consent of the manufacturer is expressly prohibited. O 2000, Lab-Line Instruments, Inc.
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THE INSTRUCTIONS ON THlS AND THE FOLLOWING PAGE ARE PROVIDED
TO HELP USERS OPERATE THE UNIT SAFELY. FAILURE TO OBSERVE THE
PRECAUTIONS COULD CAUSE SEVERE PERSONAL INJURY.
READ OPERATION MANUAL BEFORE USING EQUIPMENT-FAMILIARIZE
YOURSELF WlTH CONTROLS AND ACCESSORIES.
WHEN OPERATING THlS EQUIPMENT, ALWAYS WEAR PROTECTIVE
CLOTHING, GLASSES AND OTHER ACCESSORIES AS SPECIFIED BY THE
SAFETY REGULATIONS OF YOUR FACILITY.
DO NOT LEAVE EQUIPMENT UNATTENDED WHILE IT IS IN OPERATION.
DO NOT OPERATE EQUIPMENT WlTH A DAMAGED ELECTRICAL CORD OR
ALLOW CORD TO COME INTO CONTACT WlTH A HOT SURFACE. DO NOT
MODIFY CONSTRUCTION AND/OR ASSEMBLY OF EQUIPMENT. KEEP
GUARDS IN PLACE. DO NOT REMOVE TAGS, LABELS, DECALS OR OTHER
INFORMATION FROM THE UNIT.
DO NOT OPERATE EQUIPMENT IN AN EXPLOSIVE ATMOSPHERE.
DO NOT INSERT FINGERS INTO EQUIPMENT WHEN IT IS OPERATING.
MAKE SURE ALL VESSELS ARE SECURELY CLAMPED BEFORE TURNING
ON UNIT. DO NOT OPERATE THE MIXER AT SPEEDS WHICH WlLL CAUSE
THE CONTENTS OF VESSELS TO BE THROWN OUT. WHEREVER
POSSIBLE, VESSELS SHOULD BE STOPPERED TO PREVENT HAZARDOUS
SUBSTANCES BEING THROWN OUT DURING THE MIXING ACTION.
USE EXTRA CAUTION WlTH HOT OR VOLATILE SUBSTANCES, SO THAT
PRESSURE BUILD UP IN CONTAINER(S) DOES NOT CAUSE THE STOPPER
TO BLOW OFF. IF SHAKING ACTION WlLL RESULT IN THE EVOLUTION OF
GASES OR FUMES, CARRY OUT THE OPERATION IN A WELL-VENTILATED
LABORATORY HOOD.
TO ELIMINATE HAZARD OF ELECTRICAL SHOCK, MAKE SURE FLOOR
AROUND MACHINE IS DRY. IN THE EVENT OF ACCIDENTAL SPILLING OR
SPLASHING OF LIQUIDS, CLEAN UP AND/OR NEUTRALIZE THE SPILLED
LIQUIDS BEFORE CONTINUING.
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SAFE OPERATION: cc~"~,
DO NOT USE EQUIPMENT FOR OTHER THAN ITS INTENDED PURPOSE.
USE ONLY THE ACCESSORIES AND AlTACHMENTS THAT ARE SHIPPED
WlTH THE EQUIPMENT OR ARE SPECIFIED FOR IT. SUBSTITUTING OTHER
AlTACHMENTS OR ACCESSORIES CAN PRODUCE HAZARDS OR MAKE
THE UNIT INOPERATIVE.
DO NOT RUN EQUIPMENT WITH AN UNBALANCED LOAD. ALWAYS LOAD
PLATFORMS FOR OPTIMUM STABILITY AND OPERATION.
PERFORM REGULAR MAINTENANCE SERVICE AS SPECIFIED IN THIS
MANUAL AND KEEP UNIT IN GOOD REPAIR. DO NOT OPERATE WlTH
KNOWN DEFECTS.
ALWAYS DISCONNECT EQUIPMENT FROM POWER SOURCE BEFORE
SERVICING OR PERFORMING ANY MAINTENANCE PROCEDURES.
DO NOT OPERATE SHAKER FOR EXTENDED PERIODS UNDER HIGH
HUMIDITY CONDITIONS. DO NOT OPERATE SHAKER IN AMBIENT
TEMPERATURES EXCEEDING 40°C. DO NOT OPERATE SHAKER IN A C02
ENRICHED ATMOSPHERE.
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The versatile Force Bench Top Open Air Shaker combines accurate
microprocessor control of shaking speed and time with flexible capacity and a
compact, space-saving design. The unit is ideal for soluability studies, extraction
procedures, diagnostic tests, general mixing, bacterial suspensions, staining,
destaining and washing procedures.
The shaker incorporates a %" (1.9cm) orbit with a triple eccentric,
counterbalanced drive mechanism to provide uniform, vibration-free shaking
at any speed.
Shaker speed range is 15 to 500 rpm; however, maximum safe speed
for a load may be less than 500 rpm.
Timing can be selected in intervals of 0.1 to 99.9 minutes or hours. In
addition, unit can be set for continuous operation with "time elapsed" indication.
The built-in memory maintains set points and automatically resumes
operation after power is interrupted.
The unit accomodates an assortment of platforms in three sizes: 13" x 11"
(33 x 28cm), 18" x 18" (46 x 46cm) and 1 8 x 24" (46 x 61 cm).
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MODEL 4626-1 (CE):
SHAKER MOTION:
SHAKER SPEED:
TIMER:
DIMENSIONS:
NET WEIGHT:
120 VAC, 50160 Hz, 100 Watts, 0.8 Amp
100 VAC, 50160 Hz, 100 Watts, 1.0 Amp
240 VAC, 50160 Hz, 100 Watts, 0.4 Amp
%-Inch (1.9cm) eccentric
15 to 500 rpm
Timer provides timing from 0.1 to 99.9 minutes or
0.1 to 99.9 hours; or continuous operation.
Timing can be displayed in two modes:
COUNT DOWN: Timing period selected is timed
out and final display is 00.0.
COUNT UP: Accumulated time from start of
shaking operation is displayed either in minutes
or hours.
11X'Wx 16%"Dx6X1H ( 2 9 x 4 2 ~
17cm)
36 Ibs. (16 kg)
UNIT'S ENVIRONMENTAL OPERATING CONDITIONS:
POLLUTION DEGREE: 2
INSTALLATION CATEGORY: I1
ALTITUDE:
2000 Meters MSL (Mean Sea Level)
HUMIDITY: 80% maximum, non-condensing
ELECTRICAL SUPPLY:
120VAC or 240VAC
VOLTAGE TOLERANCE: *lo% of normal rated line
TEMPERATURE:
15OC to 40°C
PRODUCT USAGE: This product is intended for use indoors only
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MlNU l td
15.0
10.5
n
HRS,
... ........,
1
A
CONT.
1.
POWER SWITCH: A 2-position switch turns power ON to the entire unit.
2.
SPEED CONTROL MODULE: Allows user to start and stop shaking
action, as well as setting the shaking speed in rpm. LED displays the
speed in rpm.
In the event that shaking action, for any reason, should exceed the set-
point by 125%, an overspeed legend appears in this module and the
shaker is stopped.
3.
TIMER MODULE: Allows user to select between timing in minutes or
hours or to operate the shaker continuously. LED shows initial setpoint
and elapsing time.
4.
TEMPERATURE MODULE: Allows user to select operating temperature
setpoint which is displayed on the LED.
A hi-limit legend is displayed to indicate overtemperature limit has been
exceeded.
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This should be inspected upon delivery. When received, carefully
examine for any shipping damage before unpacking. If damage is discovered,
the delivering carrier should both specify and sign for the damage on your copy
of the delivery receipt.
Open the carton carefully making certain that all parts are accounted for
before packaging materials are discarded-after
unpacking, if damage is found
promptly report it to the carrier and request a damage inspection promptly.
IMPORTANT: Failure to request an inspection of damage within a few
days after receipt of shipment absolves the carrier from any liability for damage:
you must call for a damage inspection promptly.
PLATFORM INSTALLATION:
Select the appropriate platform for the vessels to be shaken. Tighten
the 4 thumbscrews to secure the platform to the shaker. Make sure both sides of
the platform are outside the mounting plate.
ELECTRICAL CONNECTION:
The unit is supplied with a 3-wire line cord and should be connected
to an outlet designed for 3-prong plugs. If an extension cord is used, it also
should be the 3-wire grounded type (AWG No. 16).
NOTE: WHERE IT BECOMES NECESSARY TO MAKE CHANGES IN ELECTRICAL OUTLETS,
WIRING AND OTHER CHARACTERISTICS, IT IS RECOMMENDED THAT THESE BE DONE
ONLY BY A QUALIFIED OR JOURNEYMAN ELECTRICIAN. THIS INCLUDES REPLACING 2-
PRONG PLUGS (UNGROUNDED), FOR EXAMPLE, WITH A 3-PRONG PLUG (GROUNDED).
ALL CHANGES NEED TO BE MADE TO MATCH THE LOAD REQUIREMENTS SHOWN ON
THE NAMEPLATE OF THE UNIT.
NOTE: IT IS BEST TO LEAVE UNIT DISCONNECTED WHEN NOT IN USE.
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DANGER: DO NOT USE IN THE PRESENCE OF FLAMMABLE OR COMBUST-
IBLE MATERIALS OR EXPLOSIVE GASES; DO NOT USE IN THE PRESENCE
OF PRESSURIZED OR SEALED CONTAINERS-FIRE OR EXPLOSION MAY
RESULT CAUSING DEATH OR SEVERE INJURY.
POWER ONIOFF SWITCH:
After following instructions in Installation section and being certain that the
unit is connected to a power source meeting the designation on the nameplate,
use Power switch to turn on the unit. The speed control and timer modules on
the control panel will illuminate.
SPEED CONTROL:
This module provides a 3-digit readout of the speed of rotation up to a
maximum rpm of 500. Use the up and down buttons to set the desired
shaking speed.
The start button will initiate the shaking action; however, do not use
until all containers have been secured in place on the platform and have been
stoppered, if necessary. It is recommended that shaking action be started at less
than the required speed, in order to check that all containers are secure, not
contacting each other and that no spilling of contents can occur.
If, for any reason, the unit exceeds the set speed by 125%, an overspeed
legend appears in this module and shuts the shaker down.
The speed setpoint may be altered at any time during the operation.
TIMER:
The timer module allows 3 selections: (1) timing of the shaking action
up to 99.9 minutes, (2) timing of the shaking action up to 99.9 hours, or (3)
shaking operation can be selected as continuous. Use the up and down keys to
select the set time.
Selections made will illuminate as a legend in this module.
An LED readout will show the time remaining and stop the shaker when
the set time has timed out. (Timer mode only)
The timing interval can be changed at any time during the shaking action
For example, if the original selection is 1.5 minutes and 0.5 minutes have
elapsed when a new timing interval of 4.0 minutes is entered, the timer will
subtract the 0.5 minutes already elapsed and show 3.5 as remaining.
Conversely, if the original selection is 1.5 minutes and 0.5 minutes have
elapsed when a new timing interval of 1.0 minutes is entered, the timer will
subtract the 0.5 minutes already elapsed and show 0.5 minutes as remaining.
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NOTE: IF THE ACCUMULATED TIME REACHES 99.9, THE SHAKER WILL CONTINUE TO
SHAKE AND THE TIMER DISPLAY REMAINS AT 99.9
NOTE: THE SHAKER DOES NOT OPERATE IF THE TIMER IS SET AT 00.0.
STARTING THE SHAKING ACTION:
Once the timing selection has been made, press the start button in the
speed control module to initiate the shaking action.
If, for any reason, shaking action needs to be stopped, press the stop
button in the speed control module.
AC POWER LOSS:
The operating microprocessor possesses a non-volatile memory.
Upon resumption or recovery from an AC power loss, the following will
be noted:
8
All readouts will flash until any key is pressed.
8
If unit was shaking at the time of power failure, it will resume operation at
the speed and timer settings that were entered at the time that AC power
failed.
8
In the event of a speed sensor problem, the speed readout will display
EEE and shaking will stop. The unit must be disconnected from power
source for a minimum of 3 seconds before being reset. If the problem
persists, contact local Lab-Line dealer for assistance.
MICROPROCESSOR LOCK-UP:
In the event that microprocessor lock-up should occur, use the following
procedure to solve the problem:
8
Disconnect unit from power source. Leave the power switch ON.
8
Press both the SPEED UP button and the TIMER DOWN buttons and
HOLD them.
8
While continuing to hold the 2 buttons, plug unit back into wall outlet.
8
Reset is now accomplished.
Microprocessor lock-up conditions are generally caused by disturbances
on the AC line. It would be helpful to install a line filter or conditioner between the
AC line and the unit to prevent the situation from occurring again.
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MAKE NO ATTEMPT TO SERVICE OR REPAIR A LAB-LINE PRODUCT
UNDER WARRANTY BEFORE CONSULTING YOUR LAB-LINE DEALER.
AFTER THE WARRANTY PERIOD, SUCH CONSULTATION IS STILL
ADVISED, ESPECIALLY WHEN THE REPAIR MAY BE TECHNICALLY
SOPHISTICATED OR DIFFICULT.
IF ASSISTANCE IS NEEDED BEYOND WHAT THE DISTRIBUTOR CAN
PROVIDE, PLEASE CALL THE LAB-LINE CUSTOMER RELATIONS
DEPARTMENT AT 1-800lLAB-LINE (OUTSIDE ILLINOIS) OR AT 7081450-
2600 (INSIDE ILLINOIS).
NO MERCHANDISE, HOWEVER, SHOULD BE RETURNED TO LAB-LINE
WITHOUT PRIOR WRITTEN APPROVAL FROM LAB-LINE.
CAUTION: DISCONNECT PLUG FROM ELECTRICAL OUTLET BEFORE
ATTEMPTING ANY MAINTENANCE OR REPAIR OF THIS UNIT.
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MA1 NTENANCE: (conlt)
PREVENTIVE MAINTENANCE (with every 3 months of constant use):
NOTE: THE SHAKING MECHANISM IS EQUIPPED WITH GREASE-SEALED BALL BEARINGS
WHICH DO NOT REQUIRE FURTHER LUBRICATION OR ADJUSTMENT.
Remove the platform by loosening 4 thumbscrews, remove ribbed mat,
remove the 9 smaller screws on the platform mounting plate and then lift it
from the unit (see below). lns~ect
the drive belt for wear and proper
tension. 0rd& a replac&neni if necessary.
PLATFORM MOUNTING PLATE (Top View):
3 PHILLIPS SCREWS AT EACH OF 3 BEARING MOUNTS = 9 SCREWS
Take out the 2 large motor mount screws and lift the motor out. 2 brushes
are located under plastic caps on opposite sides of the lower part of the
motor. Unscrew the plastic caps and slide the brushes out. Replace
brushes when they are worn down to 3/16" in length.
Reattach the motor loosely to the motor mount and install the drive belt.
To properly tension the belt, slide the motor away from the driven pulley
until there is .08"
of slack on the belt at midpoint between the pulleys
when a force of 3/4 Ib. is applied. Next, securely tighten the mounting
screws.
To correct a mis-aligned pulley, loosen the motor pulley setscrew, slide
the pulley up or down into alignment, then securely tighten the motor
pulley set-screw.
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MA1 NTENANCE: (Conlt)
PREVENTIVE MAINTENANCE (with every 3 months of constant use):(Conlt)
Reassemble the unit carefully. Position the platform mounting plate atop
the shaker body and turn all 9 screws by hand until they are finger-tight
only. Connect unit to correct power source and adjust the speed to 00.0
setting. From this setting, adjust speed to its slowest possible setting so
that shaker is orbiting at its minimum rotation.
While it is slowly orbiting, slightly tighten each of the A screws shown on
previous page MN-2. Repeat this "slightly tightening" procedure with the
B screws; then with the C screws.
CAUTION: ALL SCREWS MUST FIRST BE SLIGHTLY TIGHTENED TO
SEAT THE PLATE PROPERLY.
Repeat the screw-tightening procedure until all 9 screws are securely
tightened.
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Bearing (for Upper Bearing Housing):
Bearing (for Shaking Mechanism:
2 each reqd. per crank assembly:
6 reqd. per unit):
Circuit BreakerlSwitch, 1.0 Amp 330-318-00:
Control Panel Display Printed Circuit Board:
Cordset, 4626,4626JPN:
Cordset, 4626-1 (Euro):
Cordset, 4626-1 CE (Euro):
Drive Belt:
Housing, Lower:
Housing, Upper:
Mat, Rubber:
Motor:
Motor Brushes (set of 2):
Power Inlet Receptacle:
Pulley, Counterbalance:
Pulley, Drive:
Rotating Sensor Disk:
Rubber Feet (4):
Shaker Drive Printed Circuit Board, 1001120V:
Shaker Drive Printed Circuit Board, 240 V:
Shaking Mechanism:
Speed Sensor Printed Circuit Board:
Switch, Power:
Upper Bearing Housing Assembly
(complete):
Schematic, 4626, 4626JPN & 4626-1 :
Wiring Schematic, 4626-1 CE:
PART NUMBER
NEED A PART? CALL THE LAB-LINE PARTS HOTLINE.
CALL: 1-8001522-5463; FAX: 1-8001450-4522.
LAB-LINE RESERVES THE RIGHT TO MAKE CHANGES TO SPECIFICATIONS WITHOUT PRIOR NOTICE.
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Page 1 of 2
LAB-LINE INSTRUMENTS, INC. ("Lab-Line") warrants that the product manufactured by
Lab-Line shall be free of defects in materials and workmanship for a period of time
defined on the following page from the first to occur of (i) the date the product is sold by
Lab-Line or (ii) the date the product is purchased by the original retail customer (the
"Commencement Date"). Except as expressly stated above,
LAB-LINE MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED, WlTH
RESPECT TO THE PRODUCTS AND EXPRESSLY DISCLAIMS ANY AND ALL
WARRANTIES, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF DESIGN,
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
An authorized representative of Lab-Line must perform all warranty inspections. In the
event of a defect covered by Lab-Line's warranty, Lab-Line shall, as its sole obligation
and exclusive remedy, provide free replacement parts to remedy the defective product.
In addition, for products sold by Lab-Line within the continental United States or
Canada, Lab-Line shall provide free labor to repair the products with the replacement
parts, but only for a period of ninety (90) days from the Commencement Date.
Lab-Line's warranty provided hereunder shall be null and void and without further force
or effect if there is any (i) repair made to the product by a party other than Lab-Line or
its duly authorized service representative, (ii) misuse (including use inconsistent with
written operating instructions for the product), mishandling, contamination, overheating,
modification or alteration of the product by any customer or third party or (iii) use of
replacement parts that are obtained from a party who is not an authorized dealer of
Lab-Line.
IN NO EVENT SHALL LAB-LINE BE LIABLE TO ANY PARTY FOR ANY DIRECT,
INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, OR FOR
ANY DAMAGES RESULTING FROM LOSS OF USE OR PROFITS, ANTICIPATED
OR OTHERWISE, ARISING OUT OF OR IN CONNECTION WlTH THE SALE, USE
OR PERFORMANCE OF ANY PRODUCTS, WHETHER SUCH CLAIM IS BASED ON
CONTRACT, TORT (INCLUDING NEGLIGENCE), ANY THEORY OF STRICT
LIABILITY OR REGULATORY ACTION.
The name of your nearest authorized Lab-Line dealer may be obtained by calling
1-800-522-5463.
DESIGNERS
AND
MANUFACTURERS
A SUBSIDIARY of BarnsteadlTherrnolyne
1999 North 15th Ave., Melrose Park, IL 60160-1491 USA
PHONE: (319) 556-2241 or (800) 522-5463; FAX: (319) 589-0516
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Page 2 of 2
12 MONTH PARTS WARRANTY:
All Environmental Chambers
Low Temperature B. 0 . D. lncubators
Animal Study Chamber
Controlled Environment Centers
Biological Work Station
Refrigerators, Freezers
Chromatography Refrigerators (5 year parts warranty on compressor only)
Large Capacity Refrigerators and Freezers (5 year parts warranty on compressor
24 MONTH PARTS WARRANTY:
Frame Clamps, Frame Sets, Lab Jacks
Saybolt Viscosimeter
Timers, Samplers, Flasks
Saf-T-S hield, Safety Tongs
All lncubators & Ovens
Dual Action Open Air Shaker
Reciprocating Shakers (open air and water bath)
Rockers and Rotators
Low Cost Shakers
Environ Blok Shaker
Titer Plate Shaker
Multi Wrist Shaker
Water Baths (excluding Aquabaths), Ultrasonic Cleaners
Slide Warmers
Mixers, Stirrers, Hotplates
Thermal Cyclers
Blok Heaters
Aquabaths, lifetime warranty on heaters
LIFETIME PARTS WARRANTY:
All ORBITAL Shakers (not carrying a 24 month parts warranty) offer a lifetime
parts warranty on the drive mechanism and a 5 year warranty on all other parts
Refrigerated Orbital Shakers carry a lifetime warranty on the drive mechanism,
1 year parts warranty on the compressor, and a 5 year warranty on all other
parts.
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FIRST IN INSTRUMENTS SERVICING SCIENCE, INDUSTRY,
RESEARCH AND EDUCATION
SINCE 1908.
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The following loose parts and accessories are packed with
this unit. Before discarding any packing materials, please be sure that
nothing has been overlooked.
MODEL NO.
4626,4626JPN, 4626-1,4626-1 CE
CHECKED BY:
DATE
PACKED BY
CHECKED
ITEM
PART NUMBER
QUANTITY
Operation Manual
056-985-00
1
Thumb Screw
562-1 84-1 0
4
Warranty Card
528-020-00
1
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