Real Flame Elegance Series Installation & Operating Manual

Specifications

Brand: Real Flame
Category: Indoor Fireplace
Model: Elegance Series (Installation & Operating Manual)
File Type: PDF
File Size: —
Pages: 32

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INSTALLATION & OPERATING MANUAL

Elegance fire boxes are approved to be installed as a zero clearance firebox and are designed to operate on Natural Gas and ULPG gases ONLY. Approval Number: GMK10099 Installed primarily as a decorative appliance. Not certified as a Space Heater. VERSION 10

The benefits provided to you under the following warranty are in addition to any other rights and remedies available to

you under the law. 1. Warranty If: (a) during the first 15 years from the date of purchase (Firebox Warranty Period), there is a defect in the firebox of the Gas Burner; or (b) during the first 2 years from the date of purchase (Parts Warranty Period), there is a defect in the gas valves or other parts of the Gas Burner, due to improper workmanship or material, Glen Dimplex will replace or repair the Gas Burner without charge. Any replacement product is warranted only for the time remaining on the original Firebox Warranty Period or the Parts Warranty Period as relevant. 2. Registration You must register to receive the benefit of this warranty by completing the warranty registration on our website (www.realflame.com.au) or completing and mailing the attached registration card within 30 days of purchase of your Gas Burner (or, if the Gas Burner is fitted to a new home, within 30 days of the date of settlement of purchase of such new home). 3. Exclusions Glen Dimplex is not obliged to replace or repair the Gas Burner under clause 1 if: (a) it has been improperly stored, installed, connected, used, operated or repaired, or damaged, abused, tampered with, altered (without our written approval), or not maintained in strict accordance with our installation and operating instructions; or (b) it has been installed in an outdoor setting. 4. Limit of Liability The warranty provided under this warranty is limited to replacement or repair of the Gas Burner only, at our option. To the extent permitted by law, Glen Dimplex excludes liability for consequential loss or any other loss or damage caused to property or persons arising from any cause whatsoever, and damage arising from normal wear and tear. 5. Claiming under the Warranty In order to claim under this warranty you must, within the Firebox Warranty Period or the Parts Warranty Period (as relevant), contact Glen Dimplex, providing the original proof of purchase and the details below: Supplier Name___________________________________________________________________________ Date Of Purchase / settlement of property if new home _________________ Model / Serial Number_______________________ This warranty does not cover the cost of claiming under the warranty or transporting the Gas Burner to and from the supplier. Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. If you would like to speak to someone about your Gas Burner or claiming under this warranty, please contact the Service Warranty Desk on 1300 554 155. Glen Dimplex Australia Pty Ltd ACN 69 118 275 460 Head Office: 1340 Ferntree Gully Road, Scoresby 3179 Telephone: (03) 8706 2000 Facsimile: (03) 876 2001

The installation of this appliance is only to be carried out by an authorised person in accordance with

the Manufacturer’s Instructions, local gas fitting regulations, AS/NZS 5601.1-2013 installation code for gas burning appliances and any other relevant statutory regulations. In all cases the installation of this appliance shall meet the requirements as set out in AS/NZS 5601.1-2013. NOTE: A slight smell may be apparent for the first few hours of use. This is due to the heat resistant paint curing. It is recommended to open windows in the room for the first lighting of the fire. In some instances a slight discolouration may occur inside the firebox. This is a normal condition and is not covered by warranty. WARNING This firebox has a naked flame, care should be taken when it is operating if children or the infirm are in close proximity. A safety screen is recommended if constant supervision is not possible. It is recommended that a secondary guard complying with AS-NZS2286 be installed. The appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilitites, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. IMPORTANT SAFETY NOTICES DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE. DO NOT USE OR STORE FLAMMABLE MATERIAL NEAR THE APPLIANCE. DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILST IT IS IN OPERATION. CARE MUST BE TAKEN TO ENSURE THAT ANY RETURN AIR REGISTER OR EXHAUST SYSTEM DOES NOT ADVERSLEY AFFECT THE OPERATION OF THE APPLIANCE OR DRAUGHT OF CHIMNEY OR FLUE. DO NOT MODIFY THIS APPLIANCE. THIS APPLIANCE IS DESIGNED TO OPERATE WITH LUMINOUS FLAMES. THIS MAY EXHIBIT SLIGHT CARBON DEPOSITS. VENTILATION REQUIREMENTS MODEL SIZE EFFECTIVE VENTILATION ELEGANCE 1000 50,000mm2 ELEGANCE 1500 72,000mm2 ELEGANCE 1800 72,000mm2 ELEGANCE 3300L 72,000mm2 ELEGANCE 3300R 72,000mm2 3 NOT INTENDED AS A FIREPLACE INSERT. SERVICING It is recommended you service your gas fire every 2 years as a minimum.

Zero Clearance Modular Installation & Dimensions................................................6

Dimensions Elegance 1000....................................................................................7 Dimensions Elegance 1500....................................................................................8 Dimensions Elegance 1800....................................................................................9 Dimensions Elegance 3300..................................................................................10 Zero Clearance Modular Installation Timber Frame Installation ......................................................................11 Installation Check List............................................................................12 Lighting/Testing and Failure Procedure ................................................................13 Flue Requirements (Standard) .............................................................................14 Flue Requirements (Power Flue Kit).....................................................................15 Optional Power Flue .............................................................................................16 Introduction............................................................................................16 Installation .............................................................................................16 Commissioning......................................................................................19 Motor Clearance....................................................................................20 Frameout ...............................................................................................21 Motor .....................................................................................................21 Internal Motor ........................................................................................22 External Motor .......................................................................................22 Dimensions............................................................................................23 Troubleshooting Electronic Ignition and Power Flue System ................25 Wiring Diagram......................................................................................27 Parts ...............................................................................................................28 Trims ...............................................................................................................29 Glen Dimplex contact information.........................................................................32 4

DATA PLATE (Affixed to the base of the unit for reference to gas pressure & consumption)

5 Elegance 1000 & Elegance Signature 1000 Fitted with Magiglo 750 or 750EI burner Gas Injector Size (mm) TPP N.G.C. (Mj/Hr) Natural Gas 3 x 1.90 0.75 kPa 39 ULPG 3 x 0.95 2.55 kPa 34 Elegance 1500 & Elegance Signature 1500 Fitted with 1000 or 1000EI burner Gas Injector Size (mm) TPP N.G.C. (Mj/Hr) Natural Gas 3 x 2.25 0.75 kPa 49 ULPG 3 x 1.12 2.60 kPa 49 Fitted with 1200 burner Gas Injector Size (mm) TPP N.G.C. (Mj/Hr) Natural Gas 4 x 2.20 0.80 kPa 55 ULPG 4 x 0.95 2.55 kPa 48 Elegance 1800 & Elegance Signature 1800 Fitted with 1400 or 1400EI burner Gas Injector Size (mm) TPP N.G.C. (Mj/Hr) Natural Gas 4 x 2.25 0.85 kPa 60 ULPG 4 x 0.95 2.55 kPa 48 Elegance 3300L & Elegance 3300R, Elegance signature 3300L & Elegance signature 3300R Fitted with 1400EI burner Gas Injector Size (mm) TPP N.G.C. (Mj/Hr) Natural Gas 4 x 2.25 0.85 kPa 60 ULPG 4 x 0.95 2.55 kPa 48

ZERO CLEARANCE MODULAR INSTALLATION

• The Firebox is designed to be installed into a new frame out as shown on page 11. • The fire can be installed at ground level or raised to what ever height is required providing the flue length is 2.7 meters or more. • The firebox can sit directly onto a wooden surface. • The Firebox requires twin skin flue with an AGA approved cowl (or optional Power Flue – refer pages 15 to 27) • The control valve on the Firebox is an electronic ignition system and as such, electrical work is required. Overall Dimensions (in mm) MODEL Size Inner Outer ELEGANCE 1000 250 300 ELEGANCE 1500 300 350 ELEGANCE 1800 300 350 ELEGANCE 3300L / 3000R 300 x 2 350 x 2 POWER FLUE (optional) Refer pages 15-27 Flue Sizes (in mm) MODEL A B C D E 1000 920 1100 450 570 155 1500 1000 1600 450 500 190 1800 1140 1900 450 500 190 3300 L&R Assembled 1135 3400 450 500 190 D B E A C 12mm Gas Line Inlet Point Connection to Power Flue or electronic ignition (Optional) 125c 90c Power Lead (Optional) REAR OF FIREBOX 130c 100c 70c 90c 6

FRONT - 3 SIDED

FRONT - 4 SIDED B A D C E DIMENSIONS Elegance 1000 Elegance 1000 Trim A B C D E 1193 713 1193 613 100 A B C D E F G H 920 1100 450 570 165 335 230 150 I J K L M N O 520 - 50 50 50 520 350

FRONT - 3 SIDED

FRONT - 4 SIDED E B A D C DIMENSIONS Elegance 1500 Elegance 1500 Trim A B C D E F G H 1000 1600 450 500 190 370 215 300 I J K L M N O 450 - 50 50 50 450 500 A B C D E 1690 640 1690 540 100

FRONT - 3 SIDED

FRONT - 4 SIDED E B A D C DIMENSIONS Elegance 1800 Elegance 1800 Trim A B C D E F G H 1135 1900 450 500 190 370 215 435 I J K L M N O 450 - 50 50 50 450 635 A B C D E 1990 640 1990 540 100

10 DIMENSIONS Elegance 3300 A B C D E F G H 1135 3400 450 500 190 370 215 435 I J K L M N O 330 - 50 50 50 450 635

Timber Frame Installation

ZERO CLEARANCE MODULAR INSTALLATION IMPORTANT Install unit and fluing before plasterboard. A B C D (Recommended only) HEATER TRIM Floor 0 mm Sides 25 mm Top 100 mm Flue Outer 25 mm CLEARANCES FROM COMBUSTIBLES NOTE: All Modular fires and flue kits are to be installed PRIOR to plasterboard. Plasterboard is to be run past stud frame and up to fire opening either terminating in square edge, or for Elegance a 3 or 4 sided trim finish. MODEL A B C D ELEGANCE 1000 1020 1150 475 2100 ELEGANCE 1500 1100 1650 475 2100 ELEGANCE 1800 1235 1950 475 3000 ELEGANCE 3300L&R Assembled 1235 3450 475 3600 Frameout Dimensions (in mm) Plaster to run beyond stud and behind trim 11

Check frame out has been constructed correctly and has not been plastered.

Check frame out and structure above is clear of any structures that may impede the flue run. If the flue needs to be off set with 45 deg bends, the offset length can be no more than 20% of the total flue run. It is recommended that after the last bend at least two full lengths of flue are added in the vertical. Ensure an adequately sized gas connection is available within the frame out, a 15mm gas copper pipe is to be provided into the firebox. An access hole is provided in the back of the firebox. A 500mm tail is required into the firebox to allow for connection to the burner. Position the unit ensuring the wiring loom and gas pipe are accessible. Connect the twin skin flue (or Optional Power Flue if supplied). Install an AGA approved gas cowl ensuring the termination meets all relevant code requirements. Connect the gas line to the burner connection using the 15mm flared copper union (supplied). Connect the wiring terminals to the ignition pack as shown below. Note: Do not locate the switch further than 6 meters from the firebox. Place the burner surround or optional front or marble base over the burner. Place the coals or optional pebbles randomly on the ceramic blanket. If coals and logs option is supplied, place logs on top of coals randomly. IMPORTANT! Only ceramics supplied by Glen Dimplex are to be used. TICK BOXES ZERO CLEARANCE MODULAR INSTALLATION 12

FOR YOUR SAFETY READ BEFORE LIGHTING

Before igniting the fire, check for gas leaks. Use only the ignition components supplied. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control that has been under water. LIGHTING INSTRUCTIONS 1. STOP! Read the safety information before proceeding. 2. Turn on the remote wall switch. • If the fire will not stay lit after several tries turn the switch to “OFF” and call your service technician or gas supplier. TO TURN OFF GAS TO APPLIANCE 1. Turn off the remote wall switch. LIGHTING MAIN BURNER TESTS TO BE CARRIED OUT BY INSTALLER 1. Carry out a smoke test to ensure the fireplace is drawing. 2. Test that the Test Point Pressures are correctly set. 3. Check that there are no gas leaks form any of the fittings. 4. Explain to the customer how the unit operates and how to turn it on and off. FAILURE PROCEDURE 1. Ensure that the wiring terminals are not loose. 2. Test that the inlet and working pressures are both correct. If when the wall switch is turned to the “ON” position and the fire fails to ignite, check the following: 13

The standard natural draught flue kit consists of 4 x 900mm lengths of twin skin flue (refer to

page 5 for correct sizing) and an AGA approved cowl. 3.6m Flue Kit complete with cowl These notes must be read in conjunction with AGA code 601. Floor 0 mm Sides 25 mm Back 25 mm Top 100 mm Flue Outer 25 mm CLEARANCES A minimum of 3.6m flue is required to protrude 500mm above roof line. 500mm Min. 3.6m Min. Flue can be offset with two 45° bends no more than 20% of overall height of flue. 500mm 200mm 2 lengths above last bend Max. 20% of total flue run 200mm Min. 3.6m twin skin flued Firebox 14

Power Flue Kit (Optional – refer to pages 15 to 27 for details)

The standard Power Flue Kit consists of ; • 1 x Power Flue Fan • 1 x Power Flue Motor • 1 x Control Module • 1 x Electronic Ignition Pack • 1 x Baffle • 1 x Pressure Differential Switch • 1 x Loom • 1 x Termination Cowl (horizontal or vertical) FLUE REQUIREMENTS  Electrical Wiring between Fan / Unit / Kit Fan Casing / Kit Twin Skin Flue 150mm /200mm Optional for additional height if required Baffled Flue / Kit Twin Skin Flue 150mm/200mm or 200mm/250mm or 200mm/250mm 15

INTRODUCTION - THE POWER FLUE SYSTEM

INSTALLATION INSTRUCTIONS POWER FLUE DESIGN A ‘flue’ using a fan to remove or assist in removing combustion products from an appliance, is known as a ‘power flue’. A power flue application can be used to enable a client to have a decorative fire with a horizontal flue run or a vertical flue run where flue space is inadequate for the normal flue. WHERE FITTED A POWERFLUE SYSTEM MUST BE DESIGNED AND INSTALLED TO MEET GAS INSTALLATION CODES AS5601.1.2013 CLAUSE H2 - POWER FLUE DESIGN. Where the powerflue option described in this manual is installed, it represents a Power Flue installed in accordance with AS/NZS 5601.1 Paragraph H2. The powerflue system when installed to the instructions is designed to comply with the requirements of AS/NZS5601. The powerflue must be installed and commissioned by the installer in accordance with Paragraph H2.2.7 AS/NZS 5601.1. VENTILATION REQUIREMENTS A requirement of the gas installation code AS/NZS5601.1-2013 is that ventilation is required as per the manufacturers instructions. Clause 6.10.9.5 of AS/NZS5601.1-2013 sets out the ventilation requirements. ACCESS TO POWER FLUE MOTOR Access must be provided to the flue motor, this access MUST be at least 400mm x 400mm. There MUST be a minimum clearance of 250mm between the top of the motor and any fixed object i.e. ceiling or stud work. This is so the top of the fan box can be removed. WIRING OF THE POWER FLUE All wiring for the power flue is carried out at the factory and plug connectors are fitted for easy installation. The power supply for the power flue is via a 3-pin plug at the rear of the firebox that can be plugged into a power socket within the cavity. ISOLATION SWITCH If the power point is within a cavity an isolation switch accessible from outside the cavity must be provided. WIRING CLEARANCES Wiring must at all times have a clearance of at least 150mm from the flue. FAN FAILURE SENSING DEVICE All Glen Dimplex Power Flue systems are fitted with a sensing device within the unit to ensure that, in the event of flow failure, the safety shut off valve within the module will go into lockout and shut off the gas supply to the unit. The device should ALWAYS be in the vertical position. Refer to the pressure differential switch on page 15. ‘LOCKOUT’ ‘Lockout’ is the term used when the module in the unit senses a fault. When a fault is detected by the module it will shut off the gas and go into lockout. If this occurs contact the manufacturer. MODELS Ventilation Sq mm Double Vision, Hot Box and all Heatseekers 18,000 Pure Vision, Simplicity, Elegance, Signature, Hybrid 1000 & 1500 Sizes 18,000 Pure Vision, Simplicity, Elegance, Signature, Hybrid 1800 Sizes 32,000 Pure Vision, Simplicity, Elegance, Signature, Hybrid 3300 Size 64,000 Ventilation requirements of models installed with Power Flue 16

INSTALLATION INSTRUCTIONS (continued)

LOCATION OF FLUE TERMINAL FOR POWER FLUE Listed below are the minimum clearances required for fan-assisted terminations: 1. Below eaves, balconies and other projections. .........................................................200mm 1a. Below eaves, balconies and other projections for a 1500 & 1800 model..................300mm 2. From the ground, above a balcony or other surface..................................................300mm 3. From a return wall or external corner.........................................................................300mm 4. From a Gas meter....................................................................................................1000mm 5. From an electricity meter or fuse box. .......................................................................500mm 6. From a drainpipe or soil pipe.......................................................................................75mm 7. Horizontally from any building structure or obstruction facing a terminal. .................500mm 8. From any other flue terminal. Cowl, or combustion air intake. ..................................300mm 9. Horizontally from any openable window, door, non-mechanical air inlet, or any other opening into a building with the exception of sub floor ventilation.........300mm 10. From a mechanical air inlet including a spa blower.................................................1000mm 11. Vertically below an openable window, non-mechanical air inlet, or any other opening into a building with the exception sub floor ventilation.............500mm ELECTRICAL SHOULD THE SUPPLY FLEX AT THE BACK OF THE FIREBOX BE DAMAGED, A SPECIALLY PREPARED FLEX IS REQUIRED. FOR REPLACEMENT CONTACT THE MANUFACTURER. THE ON/OFF WALL SWITCH MUST NEVER BE ATTACHED TO A METAL FRAME. WARNING Whenever servicing the power flue system, always turn off the electrical power supply and close the manual gas control valve. IMPORTANT INFORMATION In addition to the instructions in this manual all national, state and local regulations must be adhered to. These include but are not limited to: • Australian Standards AS3000 - Electrical Installation. • Australian Standards AS/NZS5601.1-2013 - Gas Installation. • Local Gas and Electrical Authority Regulations. • Municipal Building Codes. The power flue should be serviced every 12 months by an authorised technician. If repairs are needed an authorised technician must carry them out. FITTING THE MOTOR The Power Flue motor is fitted with two sets of spigots. The set on the base of the Power Flue box sit on top of the vertical flue and the set mounted on the side plate connect to the horizontal flue. The 1800, 3000 and 3300 units have a power flue motor with a 200mm spigot and a twin spigot of 200mm and 250mm. 17

INSTALLATION INSTRUCTIONS (continued)

INSTALLATION OF POWER FLUE KIT HORIZONTAL FLUE RUN The maximum length of horizontal flue run is to be 13.5 metres with a maximum of four (4) bends; these bends can be 45° or 90°. The horizontal flue run is to have a grade downwards from the motor to the termination. VERTICAL FLUE RUN (see page 22) The minimum vertical flue run is 900mm from the top of the firebox (1500mm from the floor). If a longer vertical run is required twin skin flue 150mm & 200mm can be added between the muffler top and the fan. The flue can be cut to the required height. For 1800 and 3300 units 200mm/250mm flue is required. FLUE CLEARANCES All flue clearances are as per the requirements listed in the heater specifications. TERMINATION The termination to be used for all horizontal installations is to be either a small flush cowl or if used as a service access panel, a large flush cowl is required. For vertical termination a vertical approved cowl must be used. An external motor can be used as an option on horizontal and vertical terminations. POWER FLUE MUFFLER The power flue muffler has a spigot at each end. The end that attaches to the firebox has a spigot equivalent to the inner flue spigot diameter of the firebox, the top of the muffler has a 150mm spigot which the motor fits to, or the 150/200 twin skin flue if required. The flow arrow on the muffler is to be pointing up. If a 1800 or 3300 unit is used the flue is 200mm/250mm. WIRING (see wiring diagram page 27) A 3 metre lead is supplied with the power flue, this lead has a different connection on each end, one end is plugged into the connection on the left hand side of the firebox and the other end is to be plugged into the fan. The wire coming from the rear of the firebox with the standard 3-pin plug attached is to be plugged into a power point. A single gang wall switch is also supplied attached to the 3 metres of lead; this wall switch is to be attached at a location accessible to the client. No other wiring is required. SERVICING OF THE POWER FLUE MOTOR The Glen Dimplex Power Flue motor is designed so as to make servicing the motor a simple task. The power lead connected to the motor is to be disconnected (unplugged) and the screws are to be undone, the fan motor will then lift out for servicing. The fan Motor box connected to the flue does not have to be disconnected from the flue. FLUE SIZE The flue size for each model is different. Please refer to the table below. B A MODELS A mm B mm Double Vision, Hot Box and all Heatseekers 150 200 Pure Vision, Simplicity, Elegance, Signature, Hybrid 1000 & 1500 Sizes 150 200 Pure Vision, Simplicity, Elegance, Signature, Hybrid 1800 & 3300 Sizes 200 250 NOTE: Ensure all power flue inner and outer flue lengths are sealed at joins. 18

COMMISSIONING THE POWER FLUE SYSTEM

THE INSTALLER MUST COMMISSION THE POWERFLUE SYSTEM AS PER CLAUSE H2.2.7 (AS5601.1.2013) The correct CO2 concentration shall be established by adjustment of dampers and checked by flue gas analysis. A check that the controls are operating in the manner specified shall be carried out. The check shall include a simulation of fan failure. Commissioning the powerflue system is an additional requirement to commissioning the appliance. The appliance must also be commissioned as per AS5601.1.2013. Sizing of the fan In order to select a suitable fan, it is necessary to determine the volume and temperature of the flue gases. Before this can be done the percentage of CO2 in the flue gases shall be decided. If discharge is at a low level, 1% CO2 may be used in the design formula. For other situations, values between 4% and 8% may be used. These values will give flue gas temperatures of 140°C and 220°C respectively. For appliances with modulating burners, the CO2 concentration in the flue shall be considered when the appliance is operating at normal rate, i.e. 8% CO2 in the combustion chamber. The quantity of flue gases to be handled by the fan may be determined by the following simplified formula, which is sufficiently accurate for most flue gases currently distributed. A suitable fan may then be selected. Q = Where Q = volume of flue gases, litres per second T = total gas consumption of appliances connected to flue megajoules per hour R = desired % CO2 concentration by volume in the flue gases at the discharge point FLUE GASES - RELATIONSHIP BETWEEN % CO2 VOLUME FLOW RATE & % EXCESS AIR CO2 % Volume Flow Rate L/s/MJ/h Excess Air % 10 0.10 33 9 0.11 50 8 0.13 67 7 0.14 90 6.7 0.15 100 6 0.17 120 5 0.20 170 4.4 0.23 200 4 0.25 230 3.3 0.30 300 3 0.33 400 2.2 0.45 500 2 0.50 500 1.7 0.60 700 1.2 0.80 1000 1.0 1.00 1200 0.8 1.20 1500 0.6 1.60 2000 0.5 2.00 2600 T R 19

POWER FLUE MOTOR CLEARANCE

Minimum clearance 250mm 150mm/200mm twin skin flue - optional for additional height Ensure there is adequate ventilation within this cavity to prevent motor over- heating. Baffle Height 980mm and diameter 350mm or 200mm/250mm 20

Maximum of 4 elbows, 45° or 90°.

2. Allow 400mm x 400mm access panel for service of motor. Motor Minimum 25mm clearance from outer flue to combustible interior. Baffle Heater twin skin flue (if required) 150mm x 200mm or 200/250mm flue extension 250mm min. 900mm Min. Distance Domestic: 220mm 200mm or 300mm 500mm 25mm Flush Cowl termination Top Termination Flue Access Panel NOTE: 1. Maximum of 4 elbows, 45° or 90°. EXTERNAL MOTOR Baffle Heater 150mm x 200mm twin skin flue (if required) or 200/250mm 150mm x 200mm or 200/250mm flue extension 900mm 200mm (or 300mm for 1500 & 1800 models External Motor 340mm 25mm clearance Miniumum 1290mm 22

External Flue Motor

Power Flue Flush Termination 500 x 500 Power Flue Flush Termination 300 x 300 A B C D E F G H 302 348 345 55/5 90/40 20 200/250 150/200 I J K L M N O P 13 20 120 60 105 75 45 112 MODELS H mm G mm Double Vision, Hot Box and all Heatseekers 150 200 Pure Vision, Simplicity, Elegance, Signature, Hybrid 1000 & 1500 Sizes 150 200 Pure Vision, Simplicity, Elegance, Signature, Hybrid 1800 & 3300 Sizes 200 250 23

Internal Power Flue Motor

Internal Power Flue Motor 200/250 A B C D E F G H 268 281 331 311 202 152 300 128 A B C D E F G H 268 281 322 336 252 202 336 128 24

TROUBLE SHOOTING FOR ELECTRONIC IGNITION AND

POWER FLUE SYSTEM. Symptom Fire turned on and nothing happens Fire turned on and motor starts but there is no spark Possible Cause No Power to Module Pressure switch not operating Corrective Action Connect Power Check pressure switch Fire sparks when turned on but will not ignite A. No Gas Connect Gas. Fire ignites and then shuts down within a couple of seconds A. Something is touching the heat sensor Ensure that nothing is touching the sensor which is located behind the cover plate at front of burner. B. The power polarity is reversed Check polarity B. Sparker is to far from metal C. Pressure switch (Power Flue) is not operating correctly. Adjust sparker so it cross lights to metal. Remove fan from housing and check that small tube supplying air to pressure switch has not moved or been damaged. C. Valve solenoids are faulty Check solenoids D. Solenoid wires to module not connected correctly Check that the four pin plug from the valve has been connected correctly Fire ignites and shuts down after several minutes A. Insufficient air for burner to operate correctly Check that the unit has correct ventilation as per Installation manual. B. Pressure switch not operating correctly Check air supply tube to pressure switch. 25

TROUBLE SHOOTING FOR ELECTRONIC IGNITION AND

POWER FLUE SYSTEM. (continued) The power flue and electronic control box have a red LED light that indicates the possible cause of a problem, the LED light will flash in different sequences for different problems, the most common are:- Long Flash Short Flash 1 0 Normal Running State. 1 1 Flame Failure. 1 2 Waiting for pressure switch ON 1 3 Waiting for pressure switch OFF 2 1 Maximum retries exceeded 26

POWER FLUE WIRING DIAGRAM

LED Indicator TECHRITE POWER FLUE CONTROL MODULE Heat Sensor Sparker Power Fan Pressure Switch Double Block Solenoid NOTE For C Bus and/or fresh air damper interlock systems, please contact us for wiring diagrams and relevant system instructions at [email protected] 27

White Rogers Valve Used For

Electronic Ignition For 850 & 100 Modular Boxes. Part Number: W0079 Dungs Valve used On 1400 Burner In 1800 Modular Box. Part Number: DUBM 241221 Sparker and Sensor Fitted to all Electronic Ignitions. Part Number: GST0829985 Techrite Electronic Ignition Module. Part Number: TAIS00RISD5 Techrite Power Flue Module used on all Power Flue Models. Part Number: TAISCPRI5DS Regulator fitted to all Natural Gas 1400 Magiglo Burners. Part Number: 2369 28

TRIMS MODEL A B C D E F ELEGANCE 850 1043 713 100 1043 613 100 ELEGANCE 1000 1193 713 100 1193 613 100 ELEGANCE 1500 1693 640 100 1693 540 100 ELEGANCE 1800 1990 640 100 1990 540 100 A B C D E F 29

GLEN DIMPLEX AUSTRALIA PTY LTD

ABN 69 118 275 460 Head Office/Factory/Showroom 1340 Ferntree Gully Rd. Scoresby Vic 3179 Ph: (03) 8706 2000 Fax: (03) 8706 2001 E-mail: [email protected] Richmond - VIC Showroom 300 Swan St. Richmond Vic 3121 Ph: (03) 9428 4443 Fax: (03) 9428 4445 Dandenong - VIC Showroom 3/328 South Gippsland Highway, Dandenong South Vic 3164 Ph: (03) 9702 7853 E-mail: [email protected] Geelong - VIC Showroom 1/2A Gordon Avenue Geelong West Vic 3218 Ph/Fax: 5229 0844 E-mail: [email protected] Sydney - NSW Showroom 546 Pacific Highway. Chatswood NSW 2067 Ph: (02) 8905 0189 Fax: (02) 8905 0192 E-mail: [email protected] Miranda - NSW Showroom 36 Kareena Rd Miranda NSW 2228 Ph: (02) 8513 6202 Fax: (02) 9520 1974 E-mail: [email protected] Adelaide - SA Showroom 173 -175 Magill Rd. Norwood SA 5067 Ph: (08) 8132 0371 Fax: (08) 8132 1687 E-mail: [email protected] Milton - QLD Showroom 46 Douglas St, Milton QLD 4064 Ph: (07) 3368 2011 Perth – WA Showroom 47-53 McDonald St East, Osborne Park WA 6017 Ph: (08) 9444 9900 Fax: (08) 9444 9800 Fyshwick – ACT Showroom 88 Wollongong St, Fyshwick ACT 2609 Ph: (02) 6280 5522 Ulverstone – TAS Showroom 31A Victoria St, Ulverstone TAS 7315 Ph: (03) 6425 4440

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