Raven SmarTrax MD Installation Manual

Series Buhler Versatile 8X6 and 9X6 Series, Ford Versatile 8X6 and 9X6 Series and Big Bud SmarTrax™ MD Installation Manual P/N 016-5030-062 Rev A 09/15 E23617 Copyright 2014, 2015

Raven Industries assumes no responsibility for omissions and errors. Nor is any liability assumed for damages resulting from the use of information contained herein. Raven Industries shall not be responsible or liable for incidental or consequential damages or a loss of anticipated benefits or profits, work stoppage or loss, or impairment of data arising out of the use, or inability to use, this system or any of its components. Raven Industries shall not be held responsible for any modifications or repairs made outside our facilities, nor damages resulting from inadequate maintenance of this system. As with all wireless and satellite signals, several factors may affect the availability and accuracy of wireless and satellite navigation and correction services (e.g. GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services. Raven Industries accepts no responsibility for the use of any of these signals or services for other than the stated purpose. Disclaimer ©Raven Industries, Inc. 2014

Manual No. 016-5030-062 Rev. A i Chapter 1 Important Safety Information................................................. 1 Chapter 2 Introduction............................................................................. 3 Preparing for Installation ........................................................................................................... 4 Recommendations .............................................................................................................. 4 Point of Reference ............................................................................................................... 4 Updates ..................................................................................................................................... 4 Kit Contents ............................................................................................................................... 5 Chapter 3 Mechanical Drive Installation ................................................ 9 Disassemble the Mechanical Drive Spline Assembly ................................................................ 9 Remove the Steering Wheel ................................................................................................... 10 Install the Anti-Rotation Bracket .............................................................................................. 12 Install the Spline and Ring Gear Assemblies .......................................................................... 13 Reinstall the Steering Wheel ................................................................................................... 16 Install the Mechanical Drive .................................................................................................... 17 Chapter 4 Node and Wiring Installation ............................................... 21 Install the SmarTrax MD Node ................................................................................................ 21 Node Mounting Locations .................................................................................................. 21 Mount the SmarTrax MD Node .......................................................................................... 22 Install the Foot Switch ............................................................................................................. 22 Connect the Node Harness to the Mechanical Drive .............................................................. 23 Install the Chassis Cable - SmarTrax MD-Only Systems (If Applicable) ................................. 24 Connect SmarTrax MD to an Existing Chassis Cable (If Applicable) ...................................... 24

ii Case IH 91XX-93XX, Buhler Versatile 8X6-9X6, Ford Versatile 8X6-9X6, Big Bud SmarTrax™ MD Installation Manual

1 Chapter 1Important Safety Information Read this manual and the operation and safety instructions included with your implement and/or controller carefully before installing the SmarTrax™ MD system. • Follow all safety information presented within this manual. • If you require assistance with any portion of the installation or service of your Raven equipment, contact your local Raven dealer for support. • Follow all safety labels affixed to the SmarTrax MD system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact your local Raven dealer. When operating the machine after installing SmarTrax MD, observe the following safety measures: • Be alert and aware of surroundings. • Do not operate SmarTrax MD or any agricultural equipment while under the influence of alcohol or an illegal substance. • Remain in the operator’s position in the machine at all times when SmarTrax MD is engaged. • Disable SmarTrax MD when exiting the operator’s seat and machine. • Do not drive the machine with SmarTrax MD enabled on any public road. • Determine and remain a safe working distance from other individuals. The operator is responsible for disabling SmarTrax MD when the safe working distance has diminished. • Ensure SmarTrax MD is disabled prior to starting any maintenance work on SmarTrax MD or the machine. If the SmarTrax MD system is removed from the machine, install the protective trim (P/N 019-0159-590) on the ring gear assembly teeth for protection. • The machine must remain stationary and switched off during SmarTrax MD installation or maintenance. NOTICE WARNING

• Always verify that the power leads are connected to the correct polarity as marked. Reversing the power leads could cause severe damage to the equipment. • Ensure that the power cable is the last cable to be connected. CAUTION

3 Chapter 2Introduction Congratulations on your purchase of the SmarTrax™ MD system! SmarTrax MD-assisted steering takes the stress out of driving and makes it quick and easy for you to improve your operating efficiency and performance. SmarTrax MD is compatible with Cruizer II™ and Cruizer II™ RTK, Envizio Pro™, Envizio Pro®, Envizio Pro XL™, and Viper Pro™ systems. The following instructions are designed to assist with the proper installation of the SmarTrax MD system. Refer to the SmarTrax MD Calibration & Operation Manual (P/N 016-5030-020) for assistance with calibrating the software and using the SmarTrax MD system. This manual applies to the following machines: FIGURE 1. Case IH 9370, Buhler Versatile 876, Ford Versatile 946, Big Bud 500/30 MAKE: Case IH MAKE: Buhler Versatile MODEL: 91XX Series - 9110, 9130, 9150, 9170, and 9180 MODEL: 836, 856, 876, 936, 956, and 976 92XX Series - 9210, 9230, 9250, 9270, and 9280 93XX Series - 9330, 9350, 9370, 9380, and 9390 MAKE: Ford Versatile MODEL: 846, 876, 946, and 976 MAKE: Big Bud

Preparing for Installation Before installing the SmarTrax MD system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. During the installation process, follow good safety practices. Be sure to carefully read the instructions in this manual as you complete the installation process. Recommendations Raven Industries recommends the following best practices when installing or operating the SmarTrax MD system for the first time, at the start of the season, or when moving the SmarTrax MD system to another machine: • Use part numbers to identify the parts. • Do not remove the plastic wrap from a part until it is necessary for installation. • Do not remove plastic caps from a part until it is necessary for installation. Point of Reference The instructions in this manual assume that you are standing behind the machine, looking toward the cab. Updates Software and manual updates are available on the Raven Applied Technology website: http://www.ravenhelp.com At Raven Industries, we strive to make your experience with our products as rewarding as possible. One way to improve this experience is to provide us with feedback on this manual. Your feedback will help shape the future of our product documentation and the overall service we provide. We appreciate the opportunity to see ourselves as our customers see us and are eager to gather ideas on how we have been helping or how we can do better. To serve you best, please send an email with the following information to [email protected] -Case IH 91XX-93XX, Buhler Versatile 8X6-9X6, Ford Versatile 8X6-9X6, Big Bud SmarTrax™ MD Installation Manual -Manual No. 016-5030-062 Rev. A -Any comments or feedback (include chapter or page numbers if applicable). -Let us know how long have you been using this or other Raven products. We will not share your email or any information you provide with anyone else. Your feedback is valued and extremely important to us. Thank you for your time.

5 Introduction Kit Contents This section contains a list of the components that are included in the SmarTrax MD kit. Before beginning the system installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer. Important: Modification/alteration of any part in the SmarTrax MD system or the use of any non-Raven approved parts will void the warranty on the system. Raven Industries assumes no liability for using modified, altered, or non-Raven approved parts or components. TABLE 1. SmarTrax MD Installation Kit (P/N 117-5030-062) Picture Item Description Part Number Qty. Not Pictured Manual - Case IH 91XX - 93XX, Buhler Versatile 8X6-9X6, for Versatile 8X6-9X6, Big Bud SmarTrax MD Installation 016-5030-062 1 Assembly - Ring Gear 063-4001-011 1 Assembly - Spline Adapter 063-4001-025 1 Trim - Ring Gear Protective 019-0159-590 1 Bracket - Node Mounting 107-0172-084 1 Bracket - Anti-Rotation 116-0159-754 1 Clamp - Hose 435-3003-008 2 Spacer - Spline 107-4001-018 2

Bearing - 1/2” Plastic Flanged 325-0000-036 1 Foam - 3” Wide x 1/8” Thick Neoprene 218-0159-486 8” Bolt - #10-24 x 3/4” UNC Zinc Carriage 311-0069-082 2 Bolt - 5/16”-18 x 1” Hex 311-0052-105 4 Screw - #10-24 x 2-1/2” SHCS 311-0068-200 6 Nut - 3/8”-16 Zinc Flanged Lock 312-1001-167 3 Nut - 5/16”-18 Flanged Lock 312-1001-169 4 Nut - #10-24 Wing 312-3000-013 2 Tape - 3” Double-Sided 332-0000-019 6 TABLE 1. SmarTrax MD Installation Kit (P/N 117-5030-062) Picture Item Description Part Number Qty.

7 Introduction TABLE 2. SmarTrax MD Controller Kit (P/N 117-5030-020) Picture Item Description Part Number Qty. Not Pictured Manual - SmarTrax MD Calibration & Operation 016-5030-020 1 Assembly - SmarTrax MD Mechanical Drive Unit 063-4001-010 1 Node - SmarTrax MD 063-4001-013 1 Pin - Anti-Rotation 107-4001-004 1 Cable - SmarTrax MD Node Harness 115-4001-157 1 Switch - Foot 063-0173-593 1

9 Chapter 3Mechanical Drive Installation Disassemble the Mechanical Drive Spline Assembly FIGURE 1. Spline Assembly Disassembled 1. Locate the 11/16” 36 tooth spline adapter assembly (P/N 063-4001-025). 2. Disassemble the spline adapter assembly as shown in Figure 1 above. Note: The bolts from the spline assembly are not used in the SmarTrax MD system installation. Bolts Nut Washer Female Spline Adapter Male Spline Adapter

Remove the Steering Wheel Note: The steps in this section require use of a steering wheel puller (not supplied). For questions on the proper procedure for removing the steering wheel, contact your local equipment dealer. FIGURE 2. Steering Wheel Cap 1. Remove the cap from the center of the steering wheel. FIGURE 3. Steering Wheel Screws to be Removed 2. Remove the three screws used to secure the steering wheel retainer ring.

11 Mechanical Drive Installation FIGURE 4. Retainer Ring Removed 3. Remove the center cap retainer ring. FIGURE 5. Telescope Lever Removed 4. Remove the telescope screws and lever. FIGURE 6. Steering Wheel Nut to be Removed 5. Remove the nut used to secure the steering wheel to the steering column.

FIGURE 7. Steering Wheel Removed 6. Using a steering wheel puller (not supplied), remove the steering wheel from the steering column. Install the Anti-Rotation Bracket FIGURE 8. Flange Bearing Installed 1. Install the 1/2” plastic flanged bearing (P/N 325-0000-036) on the anti-rotation bracket (P/N 116-0159-754) using two #10-24 x 3/4” carriage bolts (P/N 311-0069-082) and two #10-24 wing nuts (P/N 312-3000-013). Anti-Rotation Bracket (P/N 116-0159-754) #10-24 Wing Nut (P/N 312-3000-013) #10-24 x 3/4” UNC Carriage Bolts (P/N 311-0069-082) 1/2” Plastic Flanged Bearing (P/N 325-0000-036)

13 Mechanical Drive Installation FIGURE 9. Anti-Rotation Bracket Installed 2. Secure the anti-rotation bracket to the machine’s steering column using a hose clamp (P/M 435-3003-009) and neoprene foam (P/N 218-0159-486), as needed. Note: Depending on the machine model, it may be necessary to use two hose clamps to secure the anti- rotation bracket to the steering column. Install the Spline and Ring Gear Assemblies FIGURE 10. Female Spline Adapter Installed on Steering Column 1. Install the female spline on the machine’s steering column. Hose Clamp (P/N 435-3003-009)

FIGURE 11. Steering Wheel Nut Installed 2. Install the spline’s washer and the machine’s steering wheel nut that was removed during the steering wheel removal. FIGURE 12. Telescope Screw Reinstalled 3. Reinstall the machine’s telescope screw in the machine’s male step and tighten it to secure the telescope slide. Note: The machine’s telescope function will no longer be adjustable.

15 Mechanical Drive Installation FIGURE 13. Ring Gear Installed 4. Place the ring gear assembly (P/N 063-4001-011) over the female spline adapter with the V-ring facing down and the holes in the ring gear aligned with the holes in the female spline adapter. FIGURE 14. Spacers and Male Spline Installed 5. Place the two 1/2” spline spacers (P/N 107-4001-018) on the ring gear assembly, aligning the holes in the spacers with the holes in the ring gear assembly. 6. Align the bolt holes in the male spline adapter with the holes in the spline spacers. 7. Install and tighten the #10-24 x 2-1/2” screws (P/N 311-0068-200) to secure the male spline adapter, ring gear, and spacers to the female spline adapter.

Reinstall the Steering Wheel FIGURE 15. Steering Wheel Installed 1. Align the spokes of the steering wheel with the spokes on the installed ring gear. 2. Install the steering wheel on the male spline adapter. FIGURE 16. Spline Nut and Washer Installed 3. Install the spline’s nut on the protruding male spline adapter.

17 Mechanical Drive Installation FIGURE 17. Steering Wheel Retainer Ring Reinstalled 4. Align the center cap retainer ring with the holes in the steering wheel and secure it using the screws that were removed during the steering wheel removal. FIGURE 18. Center Cap Reinstalled 5. Reinstall the center cap. Install the Mechanical Drive Note: Depending on the machine’s configuration, it may be necessary to install the anti-rotation pin in the mechanical drive’s casing after the mechanical drive is installed instead of before as indicated in the instructions below.

FIGURE 19. Anti-Rotation Pin Installation Locations 1. Determine the anti-rotation pin (P/N 107-4001-004) installation location on the mechanical drive (P/N 063- 4001-010) based on the anti-rotation bracket installation location. 2. Screw the anti-rotation pin into the mechanical drive’s casing. FIGURE 20. Anti-Rotation Pin Installed in Bracket Assembly 3. Insert the anti-rotation pin into the installed flanged bearing (P/N 325-0000-036) on the anti-rotation bracket assembly. Anti-Rotation Brackets Installed on Right Side of Steering Column Anti-Rotation Brackets Installed on Left Side of Steering Column Anti-Rotation Pin Inserted into Anti-Rotation Bracket Assembly

19 Mechanical Drive Installation FIGURE 21. Mechanical Drive Installed 4. Install the mechanical drive around the installed ring gear assembly, closing it firmly until the latch on the housing is securely locked. 5. Ensure the anti-rotation bracket assembly is installed securely.

21 Chapter 4Node and Wiring Installation Install the SmarTrax MD Node Node Mounting Locations FIGURE 1. Node Mounting When choosing the location for the SmarTrax MD node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground. Note: Make a note of the number of the arrow that is oriented in the direction of forward vehicle travel. This number will be needed during the SmarTrax calibration process. • The node mounting location must not create tripping hazards. • Mount the node in a location where it will not be kicked or jarred during normal equipment operation. • The location must allow cable routing to avoid crimping or damaging the cables or the node connections. • Securely fasten the node using bolts or screws through at least two of the three mounting holes. When mounted properly, the node should not become loose or rotate. Direction Arrows Any two arrows must be parallel with level ground Mounting Tabs 1 2 3 4 5

Mount the SmarTrax MD Node FIGURE 2. SmarTrax Node Installed Note: The forward vehicle direction is 2 in the pictured node orientation. 1. Mount the node (P/N 063-4001-013) to the node mounting bracket (P/N 107-0172-084) using three 3/8”-16 nylon insert lock nuts (P/N 312-1001-164). 2. Install the two large, rectangular connectors of the node harness (P/N 115-4001-157) into the correct ports of the node. 3. Tighten the bolts on the harness connectors to secure the connections. 4. Mount the node mounting bracket in the right-rear corner of the cab floor with the harness connections pointing to the right side of the cab using one of the following methods: •Using four 3.5” strips of double-sided tape (P/N 332-0000-019). Note: Ensure the mounting plate and cab floor are thoroughly cleaned before applying the tape. •Using the node mounting bracket as a template, drill 4 holes through the floor of the cab and secure the bracket with four 5/16”-18 x 1" bolt (P/N 311-0052-105) and four 5/16”-18 flanged lock nuts (P/N 312- 1001-169). Install the Foot Switch FIGURE 3. Foot Switch Installed

23 Node and Wiring Installation 1. Select a suitable location for the foot switch (P/N 063-0172-470) to be installed. Note: The foot switch should be installed in a location where the operator has easy access to it and is able to fully press the pedal. 2. Using the holes in the foot switch as a template, drill holes in the floor of the cab. 3. Secure the foot switch to the floor by installing the supplied screws in each of the mounting holes. 4. Locate the ENABLE connector on the node harness and connect it to the foot switch cable connector. Connect the Node Harness to the Mechanical Drive 1. Connect the node harness to the operator presence switch, if applicable. a. Locate and disconnect the machine’s existing OPERATOR PRESENCE connection behind the operator’s seat. b. Connect the round 4-pin connector on the node harness to the machine’s mating OPERATOR PRESENCE connector. FIGURE 4. Mechanical Drive Connection 2. Connect the 8-pin Deutsch connector on the node harness into the 8-pin port of the mechanical drive (P/N 063-4001-010). 3. Install the terminator (P/N 063-0172-369) supplied with the node harness on the remaining 4-pin Deutsch connector.

Install the Chassis Cable - SmarTrax MD- Only Systems (If Applicable) If the machine does not contain an existing chassis power system (such as AutoBoom, product control, etc.), it is necessary to install the chassis power cable to operate the SmarTrax MD system. If a CAN system already exists on the machine, refer to Connect SmarTrax MD to an Existing Chassis Cable (If Applicable) below to connect power to the SmarTrax MD system. Note: The chassis cable is sold separately. Contact your local Raven dealer for ordering information. 1. Locate the SmarTrax chassis cable (P/N 115-4001-085). 2. Connect the TO SMARTRAX NODE connector from the chassis cable to the round 16-pin connector on the node harness (P/N 115-4001-157). 3. Connect the TO CONSOLE CABLE connector to the Raven console cable. 4. Install a terminator (P/N 063-0172-369) on the CAN cable connector. 5. Loop and tie-off the REMOTE SWITCH cable connection, securing it with plastic cable ties as necessary. Note: The REMOTE SWITCH connector is not used in the SmarTrax system. Ensure the cable is secured away from moving parts and heat sources. 6. Connect the ring terminals to the battery. Note: The positive connectors are fused. Connect SmarTrax MD to an Existing Chassis Cable (If Applicable) Note: The SmarTrax MD interface tee is sold separately. Contact your local Raven dealer for ordering information. 1. Locate and disconnect the connection between the Raven console cable and chassis cable on the machine’s existing CAN system. 2. Install the SmarTrax MD interface tee cable (P/N 115-4001-070 or 115-4001-071) between the chassis and Raven console harness. 3. Connect the SmarTrax node harness (P/N 115-4001-157) to the remaining SmarTrax MD interface tee.

25 I Important Safety Information 1 Introduction 3 Kit Contents 5 Preparing for Installation 4 Point of Reference 4 Recommendations 4 Updates 4 K Kit Contents 5 M Mechanical Drive Installation 9 Disassembling the Mechanical Drive Spline Assembly 9 Installing the Anti-Rotation Bracket 12 Installing the Mechanical Drive 17 Installing the Spline and Ring Gear Assemblies 13 Reinstalling the Steering Wheel 16 Removing the Steering Wheel 10 N Node and Wiring Installation 21 Connecting SmarTrax MD to an Existing Chassis Cable 24 Connecting the Node Harness to the Mechanical Drive 23 Installing the Chassis Cable - SmarTrax MD-Only Systems 24 Installing the Foot Switch 22 Installing the SmarTrax MD Node 21 Mounting the SmarTrax MD Node 22 Node Mounting Locations 21

made outside our facilities without written consent. Raven Industries is not responsible for damage to any associated equipment or products and will not be liable for loss of profit, labor, or other damages. The obligation of this warranty is in lieu of all other warranties, expressed or implied, and no person or organization is authorized to assume any liability for Raven Industries. Damages caused by normal wear and tear, misuse, abuse, neglect, accident, or improper installation and maintenance are not covered by this warranty. What is not Covered by this Warranty? Upon confirmation of the warranty claim, Raven Industries will (at our discretion) repair or replace the defective product and pay for the standard return freight, regardless of the inbound shipping method. Expedited freight is available at the customer’s expense. What Will Raven Industries Do? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return Materials Authorization (RMA) number must appear on the box and all documentation (including proof of purchase) must be included inside the box to be sent to Raven Industries. How Can I Get Service? Raven Applied Technology products are covered by this warranty for 12 months from the date of retail sale. In no case will the Limited Warranty period exceed 24 months from the date the product was issued by Raven Industries Applied Technology Division. This warranty coverage applies only to the original owner and is non-transferable. How Long is the Coverage Period? This warranty covers all defects in workmanship or materials in your Raven Applied Technology Division product under normal use, maintenance, and service when used for intended purpose. What Does this Warranty Cover? Limited Warranty 016-0171-537 Rev. A, E19889

for an additional 12 months beyond the Limited Warranty for a total coverage period of 24 months from the date of retail sale. In no case will the Extended Warranty period exceed 36 months from the date the product was issued by Raven Industries Applied Technology Division. This Extended Warranty coverage applies only to the original owner and is non-transferable. How Long is the Extended Warranty Coverage Period? To register, go online to www.ravenhelp.com and select Product Registration. Where Can I Register My Product for the Extended Warranty? Yes. Products/systems must be registered within 30 days of retail sale to receive coverage under the Extended Warranty. If the component does not have a serial tag, the kit it came in must be registered instead. Do I Need to Register My Product to Qualify for the Extended Warranty? This warranty covers all defects in workmanship or materials in your Raven Applied Technology Division product under normal use, maintenance, and service when used for intended purpose. What Does this Warranty Cover? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return Materials Authorization (RMA) number must appear on the box and all documentation (including proof of purchase) must be included inside the box to be sent to Raven Industries. In addition, the words “Extended Warranty” must appear on the box and all documentation if the failure is between 12 and 24 months from the retail sale. How Can I Get Service? Upon confirmation of the product’s registration for the Extended Warranty and the claim itself, Raven Industries will (at our discretion) repair or replace the defective product and pay for the standard return freight, regardless of the inbound shipping method. Expedited freight is available at the customer’s expense. What Will Raven Industries Do? Raven Industries will not assume any expense or liability for repairs made outside our facilities without written consent. Raven Industries is not responsible for damage to any associated equipment or products and will not be liable for loss of profit, labor, or other damages. Cables, hoses, software enhancements, and remanufactured items are not covered by this Extended Warranty. The obligation of this warranty is in lieu of all other warranties, expressed or implied, and no person or organization is authorized to assume any liability for Raven Industries. Damages caused by normal wear and tear, misuse, abuse, neglect, accident, or improper installation and maintenance are not covered by this warranty. What is Not Covered by the Extended Warranty? Extended Warranty 016-0171-536 Rev. A, E19889