Amazone Pantera 4502 Operating Manual
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Text of the manual
with Comfort Package 1
Self-propelled field sprayer
(Euro 3A / Euro 4 Emission Standard)
MG5577
BAG0166.5 12.18
Printed in Germany
Please read this operating
manual before commissioning.
Keep it in a safe place
for future use.
en
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
3
Identification data
Please insert the identification data of the machine. The identification
data are arranged on the type plate.
Machine ID No.:
(10-digit)
Type:
Pantera 4502
Year of manufacture:
Basic weight (kg):
Permissible total weight (kg):
Maximum load (kg):
Engine number
Manufacturer's address
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen, Germany
+ 49 (0) 5405 50 1-0
[email protected]
Spare part orders
Spare parts lists are freely accessible in the spare parts portal at
www.amazone.de.
Please send orders to your AMAZONE dealer.
Formalities of the operating manual
Document number:
MG5577
Compilation date:
12.18
Copyright AMAZONEN-WERKE H. DREYER GmbH & Co. KG, 2018
All rights reserved.
Reprinting, even of sections, permitted only with the approval of
AMAZONEN-WERKE H. DREYER GmbH & Co. KG.
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
Foreword
Dear Customer,
You have chosen one of the quality products from the wide product
range of AMAZONEN-WERKE, H. DREYER GmbH & Co. KG. We
thank you for your confidence in our products.
On receiving the machine, check to see if it has been damaged during
transport or if parts are missing. Using the delivery note, check that
the machine has been delivered in full, including any special equip-
ment ordered. Damage can only be rectified if problems are signalled
immediately.
Before commissioning, read and understand this operating manual,
and particularly the safety information. Only after careful reading will
you be able to benefit from the full scope of your newly purchased
machine.
Please ensure that all the machine operators have read this operating
manual before the machine is commissioned.
Should you have any questions or problems, please consult this op-
erating manual or contact your local service partner.
Regular maintenance and timely replacement of worn or damaged
parts increases the lifespan of your machine.
User evaluation
Dear Reader,
We update our operating manuals regularly. Your suggestions for
improvement help us to create ever more user-friendly manuals.
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen, Germany
+ 49 (0) 5405 50 1-0
[email protected]
Table of Contents
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
5
1
User Information ........................................................................................ 10
1.1
Purpose of the document ....................................................................................................... 10
1.2
Locations in the operating manual ......................................................................................... 10
1.3
Diagrams ................................................................................................................................ 10
2
General Safety Instructions ...................................................................... 11
2.1
Obligations and liability .......................................................................................................... 11
2.2
Representation of safety symbols .......................................................................................... 13
2.3
Organisational measures ....................................................................................................... 14
2.4
Safety and protection equipment ........................................................................................... 14
2.5
Informal safety measures ....................................................................................................... 14
2.6
User training ........................................................................................................................... 15
2.7
Safety measures in normal operation .................................................................................... 16
2.8
Danger from residual energy ................................................................................................. 16
2.9
Maintenance and repair work, fault elimination ..................................................................... 16
2.10
Design changes ..................................................................................................................... 16
2.10.1
Spare and wear parts and aids .............................................................................................. 17
2.11
Cleaning and disposal ............................................................................................................ 17
2.12
User workstation .................................................................................................................... 17
2.13
Warning symbols and other signs on the machine ................................................................ 18
2.13.1
Positions of warning symbols and other labels ...................................................................... 19
2.14
Potential risks from not observing the safety instructions ...................................................... 26
2.15
Safety-conscious working ...................................................................................................... 26
2.16
Safety information for users ................................................................................................... 27
2.16.1
General safety and accident prevention information ............................................................. 27
2.16.2
Hydraulic system .................................................................................................................... 29
2.16.3
Electrical system .................................................................................................................... 30
2.16.4
Brake system ......................................................................................................................... 31
2.16.5
Tyres ...................................................................................................................................... 31
2.16.6
Field sprayer operation .......................................................................................................... 32
2.16.7
Cleaning, maintenance and repair ......................................................................................... 33
3
Loading ....................................................................................................... 34
4
Product description ................................................................................... 35
4.1
Overview of the assemblies ................................................................................................... 36
4.2
Operating instructions and third party documentation ........................................................... 37
4.3
Safety and protection equipment ........................................................................................... 38
4.4
Transportation equipment ...................................................................................................... 39
4.5
Intended use .......................................................................................................................... 40
4.6
Regular device inspections .................................................................................................... 41
4.7
Consequences of using certain crop protection agents ......................................................... 41
4.8
Danger areas and danger points ........................................................................................... 42
4.9
Rating plate and CE mark ...................................................................................................... 43
4.10
Conformity .............................................................................................................................. 43
4.11
Technically possible maximum application rate ..................................................................... 43
4.12
Maximum permissible application rate ................................................................................... 43
4.13
Technical data ........................................................................................................................ 45
4.13.1
Basic weight (empty weight) .................................................................................................. 45
4.13.2
Permissible total weight and payload .................................................................................... 46
4.13.3
Technical data spraying system............................................................................................. 50
4.13.4
Technical data, carrier vehicle ............................................................................................... 51
4.13.5
Emission values according to noise and vibration health & safety regulations ..................... 52
Table of Contents
6
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
5
Structure and function, carrier vehicle .................................................... 53
5.1
Drive ...................................................................................................................................... 53
5.1.1
Driving-in the engine ............................................................................................................. 53
5.1.2
Engine fuel system ................................................................................................................ 54
5.2
Exhaust gas treatment .......................................................................................................... 55
5.2.1
Diesel particle filter ................................................................................................................ 55
5.2.2
Reduction of the nitrogen oxides in the exhaust gas (SCR) ................................................. 56
5.3
Running gear ......................................................................................................................... 57
5.3.1
Hydraulic track width adjustment .......................................................................................... 57
5.4
Pantera-W with maximum track width of 3 metres ................................................................ 58
5.5
Pantera-H with hydraulic height adjustment ......................................................................... 59
5.6
Steering ................................................................................................................................. 60
5.6.1
Perform a track correction ..................................................................................................... 61
5.7
Traction control system ......................................................................................................... 62
5.8
Wheel gears .......................................................................................................................... 62
5.9
Mudguards ............................................................................................................................ 62
5.10
Hydro-pneumatic spring suspension ..................................................................................... 63
5.11
Brake system ......................................................................................................................... 64
5.12
Foldable wheel chocks .......................................................................................................... 64
5.13
Hydraulic system ................................................................................................................... 65
5.13.1
Hydraulic pumps .................................................................................................................... 66
5.13.2
Hydraulic wheel motors and gearbox .................................................................................... 66
5.13.3
Hydraulic oil tank ................................................................................................................... 66
5.14
Radiator ................................................................................................................................. 67
5.15
Driver's cabin ......................................................................................................................... 68
5.15.1
Foldable access ladder ......................................................................................................... 69
5.15.2
Steering column with multi-function switch and brake pedal ................................................ 70
5.15.3
Adjusting the driver's seat ..................................................................................................... 72
5.15.4
Control panel ......................................................................................................................... 73
5.15.5
Emergency shutdown ............................................................................................................ 75
5.15.6
Operating elements, Comfort and Light ................................................................................ 75
5.15.7
Operating elements, Safety and Maintenance ...................................................................... 76
5.15.8
Rear right side in the cabin ................................................................................................... 77
5.15.9
Armrest .................................................................................................................................. 78
5.15.10
Cooling compartment and ashtray ........................................................................................ 78
5.15.11
AmaTron / AmaPad control terminal to control the field sprayer .......................................... 79
5.15.12
Air conditioner ....................................................................................................................... 80
5.15.13
Tractor cab air filtration with Category 4 safety status .......................................................... 82
5.15.14
Covers and compartments outside the cabin ........................................................................ 85
5.16
Driving lever with multi-function stick .................................................................................... 87
5.16.1
Driving lever .......................................................................................................................... 87
5.16.2
AmaPilot AmaPilot/AmaPilot+ multi-function stick ................................................................ 87
5.17
Camera system ..................................................................................................................... 90
5.18
Working platform with ladder ................................................................................................. 91
5.19
Drawbar for trailers ................................................................................................................ 93
5.19.1
Coupling the trailer ................................................................................................................ 95
5.19.2
Uncoupling the trailer ............................................................................................................ 95
6
Construction and function of the field sprayer ....................................... 96
6.1
Functionality of the field sprayer ........................................................................................... 96
6.2
Overview control terminal ...................................................................................................... 97
6.3
Explanation for the valve chest ............................................................................................. 98
6.4
Agitators .............................................................................................................................. 100
6.5
Suction port for filling the spray liquid tank ......................................................................... 101
6.6
Filling connection for pressure filling of the spraying agent tank ........................................ 102
6.7
Filter equipment ................................................................................................................... 103
Table of Contents
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
7
6.8
Flushing water tank .............................................................................................................. 106
6.9
Induction bowl with filling connection for Ecofill and canister flushing ................................. 107
6.10
Hand wash tank ................................................................................................................... 109
6.11
Pumps .................................................................................................................................. 110
6.12
Construction and function of the sprayer boom ................................................................... 111
6.12.1
Super-L boom ...................................................................................................................... 115
6.13
Reduction joint on the outer boom (optional) ....................................................................... 116
6.14
Boom width reduction (option) ............................................................................................. 117
6.15
Boom extension (option) ...................................................................................................... 118
6.16
Tilt adjustment ...................................................................................................................... 119
6.17
DistanceControl ................................................................................................................... 119
6.18
Spray lines ........................................................................................................................... 120
6.18.1
Technical data ...................................................................................................................... 121
6.19
Nozzles ................................................................................................................................ 123
6.19.1
Multiple nozzles ................................................................................................................... 123
6.19.2
Edge nozzles ....................................................................................................................... 126
6.20
Automatic single nozzle control (optional) ........................................................................... 127
6.20.1
Single nozzle control AmaSwitch ......................................................................................... 127
6.20.2
4-way AmaSelect single nozzle control ............................................................................... 127
6.21
Application rate increase with HighFlow .............................................................................. 129
6.22
Special optional equipment for liquid fertiliser ..................................................................... 131
6.22.1
Three-ray nozzles ................................................................................................................ 131
6.22.2
7 hole nozzles / FD nozzles (optional) ................................................................................. 132
6.23
Drag hose equipment for Super-L boom (optional) ............................................................. 133
6.24
Spray gun, with 0.9 m long spray tube without pressure hose ............................................ 133
6.25
Line filter for spray lines (optional) ....................................................................................... 134
6.26
Exterior wash down kit ......................................................................................................... 134
6.27
Lift module ............................................................................................................................ 135
6.28
Control terminal cover .......................................................................................................... 136
6.29
Attachment kit sensors of the PSR steering system (optional) ............................................ 137
6.30
Accessories for protecting the plants ................................................................................... 138
7
AMADRIVE control terminal ............................................................. 139
7.1
Indicator lights ...................................................................................................................... 140
7.2
Touch sensitive function fields ............................................................................................. 141
7.3
Instrument panel .................................................................................................................. 142
7.4
Main menu ........................................................................................................................... 143
7.4.1
Menu structure overview ...................................................................................................... 144
7.5
Drive submenu ..................................................................................................................... 145
7.6
Running gear submenu ........................................................................................................ 146
7.6.1
Height adjustment Pantera-H............................................................................................... 148
7.7
Sprayer submenu ................................................................................................................. 149
7.8
Work lights, submenu .......................................................................................................... 151
7.9
Operating data ..................................................................................................................... 152
7.10
Configuration ........................................................................................................................ 154
7.11
Error messages .................................................................................................................... 157
8
Start-up ..................................................................................................... 158
8.1
Securing machine against accidental starting and rolling .................................................... 158
9
Driving on public roads ........................................................................... 159
9.1
Requirements for driving on public roads ............................................................................ 161
Table of Contents
8
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
10
Driving with the Pantera ......................................................................... 162
10.1
Starting the engine .............................................................................................................. 162
10.2
Driving with the machine ..................................................................................................... 162
10.3
Stopping the engine ............................................................................................................ 164
11
Using the field sprayer ............................................................................ 165
11.1
Using the machine with comfort package ........................................................................... 165
11.2
Preparing for spraying operation ......................................................................................... 166
11.3
Preparing the spray liquid ................................................................................................... 166
11.3.1
Calculating the filling and re-fill quantity .............................................................................. 170
11.3.2
Filling table for remaining spray area .................................................................................. 171
11.3.3
Filling the spray liquid tank via the suction port and blend in the agent at the same time .. 172
11.3.4
Filling the spray liquid tank via the pump pressure connection and flushing in the agent .. 176
11.3.5
Filling the flushing water tank .............................................................................................. 177
11.3.6
Flushing in with Ecofill ......................................................................................................... 178
11.4
Spraying operation .............................................................................................................. 179
11.4.1
Applying the spray liquid ..................................................................................................... 181
11.4.2
Drift reduction measures ..................................................................................................... 182
11.4.3
Dilute the spray liquid with rinsing water ............................................................................. 183
11.5
Residual amounts ................................................................................................................ 184
11.5.1
Disposing of the residues .................................................................................................... 184
11.5.2
Draining the spray liquid tank using the pump (Option) ...................................................... 185
11.6
Cleaning the field sprayer ................................................................................................... 186
11.6.1
Cleaning the sprayer with the tank empty ........................................................................... 187
11.6.2
Draining the final residue .................................................................................................... 188
11.6.3
Cleaning the suction filter when tank is empty .................................................................... 189
11.6.4
Cleaning the pressure filter ................................................................................................. 191
11.6.5
Exterior cleaning .................................................................................................................. 192
11.6.6
Cleaning the sprayer during a critical agent change ........................................................... 192
11.6.7
Contact of the implement with liquid fertiliser ...................................................................... 192
11.6.8
Flushing the sprayer with the tank filled (work interruption) ................................................ 193
11.7
Using the field sprayer with HighFlow ................................................................................. 194
12
Faults ........................................................................................................ 197
12.1
Towing, salvaging, evacuating the machine ....................................................................... 197
12.2
AMADRIVE faults and warning messages .......................................................................... 199
12.3
Malfunctions during spraying operation .............................................................................. 201
13
Cleaning, maintenance and repair ......................................................... 202
13.1
Cleaning .............................................................................................................................. 204
13.2
Winter storage and long periods out of operation ............................................................... 205
13.3
Maintenance schedule ........................................................................................................ 208
13.4
Maintenance work with the engine running ......................................................................... 212
13.5
Lubrication specifications .................................................................................................... 213
13.5.1
Central lubrication ............................................................................................................... 215
13.6
Maintenance of the carrier vehicle ...................................................................................... 216
13.6.1
Oils and operating fluids ...................................................................................................... 216
13.6.2
Fuel filter .............................................................................................................................. 218
13.6.3
Fuel pre-filter (Euro 4 Emission Standard) .......................................................................... 219
13.6.4
Fuel pre-filter (Euro 3A Emission Standard) ....................................................................... 220
13.6.5
Bleeding the fuel system ..................................................................................................... 221
13.6.6
Replacing the DEF filter ...................................................................................................... 221
13.6.7
Diesel engine oil level check and oil change ...................................................................... 222
13.6.8
Air intake system of the engine ........................................................................................... 224
13.6.9
Cooling system of the engine .............................................................................................. 226
13.6.10
Radiator ............................................................................................................................... 227
13.6.11
Valve play ............................................................................................................................ 228
13.6.12
Belt drive ............................................................................................................................. 228
13.6.13
Electrical system of the engine ........................................................................................... 229
Table of Contents
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
9
13.6.14
Wheel gears ......................................................................................................................... 230
13.6.15
Tyres / wheels ...................................................................................................................... 231
13.6.16
Brakes .................................................................................................................................. 233
13.6.17
Hydraulic part of brake system ............................................................................................ 235
13.6.18
Hydraulic system .................................................................................................................. 240
13.6.19
Hydraulic oil.......................................................................................................................... 244
13.6.20
Control .................................................................................................................................. 246
13.6.21
Air conditioner ...................................................................................................................... 250
13.7
Field sprayer maintenance ................................................................................................... 253
13.7.1
Adjusting the hydraulic throttle valve ................................................................................... 253
13.7.2
Pumps .................................................................................................................................. 255
13.7.3
Checking and replacing the suction and pressure-side valves (workshop work) ................ 256
13.7.4
Checking and replacing the piston diaphragm (workshop work) ......................................... 257
13.7.5
Checking and exchanging the pressure reservoir diaphragm (workshop task) ................... 258
13.7.6
Calibrate the flow meter ....................................................................................................... 259
13.8
Nozzles ................................................................................................................................ 260
13.9
Line filter ............................................................................................................................... 261
13.9.1
Instructions on testing the field sprayer ............................................................................... 262
13.10
Screw tightening torques ..................................................................................................... 263
14
Diagrams and overviews ......................................................................... 264
14.1
Liquid circuit Comfort package 1 / Part-width section control .............................................. 264
14.2
Liquid circuit Comfort package 1 / Single nozzle control ..................................................... 265
14.3
Hydraulic diagrams .............................................................................................................. 267
14.4
Pneumatic diagram .............................................................................................................. 270
14.5
Overview of fuses and relay ................................................................................................. 271
14.5.1
Fuses on the central electrics under the arm rest................................................................ 272
14.5.2
Fuses and relay in the cabin roof ......................................................................................... 276
15
Spray table ............................................................................................... 280
15.1
Spray tables for flat-fan, anti-drift, injector and airmix nozzles, spraying height 50 cm...... 280
15.2
Spraying nozzles for liquid manure ...................................................................................... 284
15.2.1
Spray table for three-ray nozzle, spraying height 120 cm ................................................... 284
15.2.2
Spray table for 7-hole nozzles ............................................................................................. 286
15.2.3
Spray table for FD nozzles ................................................................................................... 287
15.2.4
Spray table for drag hose unit .............................................................................................. 288
15.3
Conversion table for spraying ammonium nitrate / urea solution (AUS) liquid fertiliser ...... 291
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
1
User Information
The User Information section provides information on use of the oper-
ating manual.
1.1
Purpose of the document
This operating manual
•
describes the operation and maintenance of the machine.
•
provides important information on safe and efficient handling of
the machine.
•
is a component part of the machine and should always be kept
with the machine or the towing vehicle.
•
Keep it in a safe place for future use.
1.2
Locations in the operating manual
All the directions specified in the operating manual are always seen in
the direction of travel.
1.3
Diagrams
Instructions and responses
Activities to be carried out by the user are given as numbered instruc-
tions. Always keep to the order of the instructions. The reaction to
instructions is given by an arrow.
Example:
1. Instruction 1
→
Machine response to instruction 1
2. Instruction 2
Lists
Lists without an essential order are shown as a list with bullets.
Example:
•
Point 1
•
Point 2
Item numbers in diagrams
Numbers in round brackets refer to items in diagrams. The first num-
ber refers to the diagram and the second number to the item.
Example: (Fig. 3/6)
•
Figure 3
•
Item 6
General Safety Instructions
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
11
2
General Safety Instructions
This section contains important information on safe operation of the
machine.
2.1
Obligations and liability
Comply with the instructions in the operating manual
Knowledge of the basic safety information and safety regulations is a
basic requirement for safe handling and fault-free machine operation.
Obligations of the operator
The operator is obliged only to let those people work with/on the ma-
chine who
•
are aware of the basic workplace safety information and accident
prevention regulations.
•
have been instructed in working with/on the machine.
•
have read and understood this operating manual.
The operator is obliged
•
to keep all the warning symbols on the machine in a legible
state.
•
to replace damaged warning symbols.
If you still have queries, please contact the manufacturer.
Obligations of the user
Before starting work, anyone charged with working with/on the ma-
chine is obliged
•
to comply with the basic workplace safety instructions and acci-
dent prevention regulations.
•
to read and follow the "General safety information" section of this
operating manual.
•
to read the section "Warning symbols and other labels on the
machine" (page 18) of this operating manual and to follow the
safety instructions represented by the warning symbols when
operating the machine.
•
To get to know the machine.
•
To read the sections of this operating manual, important for car-
rying out your work.
If the user discovers that a function is not working properly, then they
must eliminate this fault immediately. If this is not the task of the user
or if the user does not possess the appropriate technical knowledge,
then they should report this fault to their superior (operator).
General Safety Instructions
12
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
Risks in handling the machine
The machine has been constructed to the state-of-the art and the
recognised rules of safety. However, operating the machine may
cause risks and restrictions to
•
the health and safety of the user or third parties,
•
the machine,
•
other property.
Only use the machine
•
for the purpose for which it was intended.
•
in a perfect state of repair.
Eliminate any faults immediately which could impair safety.
Guarantee and liability
Our "General conditions of sales and delivery" are always applicable.
These shall be available to the operator, at the latest on conclusion of
the contract. Guarantee and liability claims for damage to people or
property will be excluded if they can be traced back to one or more of
the following causes:
•
Improper use of the machine.
•
Improper installation, commissioning, operation and mainte-
nance of the machine.
•
Operation of the machine with defective safety equipment or
improperly attached or non-functioning safety equipment.
•
Non-compliance with the instructions in the operating manual
regarding commissioning, operation and maintenance.
•
Unauthorised design changes to the machine.
•
Insufficient monitoring of machine parts which are subject to
wear.
•
Improperly executed repairs.
•
Disasters through the impact of foreign bodies and Acts of God.
General Safety Instructions
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
13
2.2
Representation of safety symbols
Safety instructions are indicated by the triangular safety symbol and
the highlighted signal word. The signal word (danger, warning, cau-
tion) describes the severity of the risk, and carries the following mean-
ing:
DANGER
Indicates an immediate high risk which will result in death or
serious physical injury (loss of body parts or long term damage)
if not avoided.
If the instructions are not followed, then this will result in imme-
diate death or serious physical injury.
WARNING
Indicates a medium risk, which could result in death or (serious)
physical injury if not avoided.
If the instructions are not followed, then this may result in death
or serious physical injury.
CAUTION
Indicates a low risk which could cause minor or medium level
physical injury or damage to property if not avoided.
IMPORTANT
Indicates an obligation to special behaviour or an activity re-
quired for proper machine handling.
Non-compliance with these instructions can cause faults on the
machine or disturbance to the environment.
NOTE
Indicates handling tips and particularly useful information.
These instructions will help you to use all the functions of your
machine in the best way possible.
General Safety Instructions
14
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
2.3
Organisational measures
The operator must provide the necessary personal protective equip-
ment as per the information provided by the manufacturer of the crop
protection agent to be used, such as:
•
Safety glasses;
•
Protective shoes
•
Chemical-resistant overalls,
•
Skin protection agents, etc.
The operating manual
•
Must always be kept at the place at which the machine is oper-
ated.
•
Must always be easily accessible for the user and maintenance
personnel.
Check all the available safety equipment regularly.
2.4
Safety and protection equipment
Before starting up the machine each time, all the safety and protection
equipment must be properly attached and fully functional. Check all
safety and protection equipment regularly.
Faulty safety equipment
Faulty or disassembled safety and protection equipment can lead to
dangerous situations.
2.5
Informal safety measures
As well as all the safety information in this operating manual, comply
with the general, national regulations pertaining to accident prevention
and environmental protection.
When driving on public roads and routes you should comply with the
statutory road traffic regulations.
General Safety Instructions
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
15
2.6
User training
Only those people who have been trained and instructed may work
with/on the machine. The operator must clearly specify the responsi-
bilities of the people charged with operation and maintenance work.
People being trained may only work with/on the machine under the
supervision of an experienced person.
Person
Activity
Person special-
ly trained for the
activity 1)
Trained person
2)
Persons with specialist
training
(specialist workshop) 3)
Loading/Transport
X
X
X
Start-up
--
X
--
Set-up, tool installation
--
--
X
Operation
--
X
--
Maintenance
--
--
X
Troubleshooting and fault elimina-
tion
--
X
X
Disposal
X
--
--
Legend:
X..permitted
--..not permitted
1) A person who can assume a specific task and who can carry out
this task for an appropriately qualified company.
2) Instructed persons are those who have been instructed in their
assigned tasks and in the possible risks in the case of improper
behaviour, have been trained if necessary, and have been in-
formed about the necessary protective equipment and
measures.
3) People with specialist technical training shall be considered as a
specialist. Due to their specialist training and their knowledge of
the appropriate regulations, they can evaluate the work with
which they have been charged and detect possible dangers.
Comment:
A qualification equivalent to specialist training can be obtained
from several years' experience in the relevant field.
If maintenance and repair work on the machine is additionally marked
"Workshop work", only a specialist workshop may carry out such
work. The personnel of a specialist workshop shall possess the ap-
propriate knowledge and suitable aids (tools, lifting and support
equipment) for carrying out the maintenance and repair work on the
machine in a way which is both appropriate and safe.
General Safety Instructions
16
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
2.7
Safety measures in normal operation
Only operate the machine if all the safety and protection equipment is
fully functional.
Check the machine at least once a day for visible damage and check
the function of the safety and protection equipment.
2.8
Danger from residual energy
Note that there may be residual mechanical, hydraulic, pneumatic and
electrical/electronic energy on the machine.
Use appropriate measures to inform the operating personnel. You can
find detailed information in the relevant sections of this operating
manual.
2.9
Maintenance and repair work, fault elimination
Carry out prescribed setting, maintenance and inspection work in
good time.
Secure all media such as compressed air and the hydraulic system
against unintentional start-up.
Carefully fix and secure larger assemblies to lifting gear when carry-
ing out replacement work.
Regularly check that bolted connections are firmly secured and tight-
en if necessary.
When the maintenance work is completed, check the function of the
safety devices.
2.10
Design changes
You may make no changes, expansions or modifications to the ma-
chine without the authorisation of AMAZONEN-WERKE. This also
applies when welding support parts.
Any expansion or modification work shall require the written approval
of AMAZONEN-WERKE. Only use modification and accessory parts
approved by AMAZONEN-WERKE so that the type approval, for ex-
ample, remains valid in accordance with national and international
regulations.
Vehicles with an official type approval or with equipment connected to
a vehicle with a valid type approval or approval for road transport
according to the German road traffic regulations must be in the state
specified by the approval.
WARNING
Risk of crushing, cutting, being trapped or drawn in, or impact
through the failure of support parts.
It is strictly forbidden to
•
drill holes in the frame or on the running gear.
•
increase the size of existing holes on the frame or the running
gear.
•
weld support parts.
General Safety Instructions
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
17
2.10.1
Spare and wear parts and aids
Immediately replace any machine parts which are not in a perfect
state.
Only use genuine AMAZONE spare and wear parts, or those ap-
proved by AMAZONEN-WERKE, so that the type approval remains
valid according to the national and international regulations. If you use
wear and spare parts from third parties, there is no guarantee that
they have been designed and manufactured in such a way as to meet
the requirements placed on them.
AMAZONEN-WERKE shall accept no liability for damage caused by
the use of non-approved spare and wear parts or aids.
2.11
Cleaning and disposal
Handle and dispose of any materials used carefully, in particular
•
when carrying out work on lubrication systems and equipment
and
•
when cleaning using solvents.
2.12
User workstation
The machine may only be operated by one person sitting in the driv-
er's seat of the tractor.
Otherwise no other person must remain in the cabin or on the ma-
chine when driving.
The helpers seat must only be used for manoeuvring trips.
Drive the machine only when wearing the seat belt.
General Safety Instructions
18
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
2.13
Warning symbols and other signs on the machine
Always keep all the warning pictograms of the machine clean and in a
legible state. Replace illegible warning pictograms. You can obtain the
warning symbols from your dealer using the order number
(e.g. MD 078).
Warning symbols - structure
Warning symbols indicate danger areas on the machine and warn
against residual dangers. At these points, there are permanent or
unexpected dangers.
A warning symbol consists of two fields:
Field 1
is a symbol describing the danger, surrounded by triangular safety
symbol.
Field 2
is a symbol showing how to avoid the danger.
Warning symbols - explanation
The column Order number and explanation provides an explanation
of the neighbouring warning symbol. The description of the warning
symbols is always the same and specifies, in the following order:
1. A description of the danger.
For example: risk of cutting
2. The consequence of non-compliance with the risk avoidance
instructions.
For example: causes serious injuries to fingers or hands.
3. Risk avoidance instructions.
For example: only touch machine parts when they have come to
a complete standstill.
General Safety Instructions
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
19
2.13.1
Positions of warning symbols and other labels
Warning symbols
The following diagrams show the arrangement of the warning symbols
on the machine.
Fig. 1
Fig. 2
General Safety Instructions
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
21
Order No. and explanation
Warning symbols
MD 078
Risk of crushing fingers or hands by acces-
sible moving machine parts.
This danger causes serious injuries, including
loss of body parts such as fingers or hand.
Never reach into the danger area while the trac-
tor engine is running and the PTO shaft / hydrau-
lic system is connected.
MD 082
Danger of falling from treads and platforms
when riding on the machine.
This danger causes serious or potentially fatal
injuries anywhere on the body.
It is forbidden to ride on the machine and/or
climb the machine while it is running. This also
applies to machines with treads or platforms.
Make sure that nobody is riding on the machine.
MD 084
Risk of crushing the entire body due to
standing in the swivel range when machine
parts are being lowered.
Causes serious, potentially fatal injuries any-
where on the body.
•
It is forbidden to stand in the swivel range of
the machine when machine parts are being
lowered.
•
Instruct personnel to leave the swivel range
of any machine parts which can be lowered
before you lower the parts.
MD 089
Risk of crushing the entire body due to
standing under suspended loads or raised
machine parts.
Causes serious, potentially fatal injuries any-
where on the body.
•
It is forbidden to stand under suspended
loads or raised machine parts.
•
Maintain an adequate safety distance from
any suspended loads or raised machine
parts.
•
Ensure that all personnel maintain an ade-
quate safety distance from suspended
loads or raised machine parts.
General Safety Instructions
22
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
MD 094
Risk of electric shock or burns from acci-
dentally touching overhead power lines or by
coming within the prohibited distance of high
voltage overhead power lines.
These dangers can cause extremely serious and
potentially fatal injuries.
Maintain a sufficient distance from electrical
overhead cables when swinging any parts of the
machine in and out.
Nominal voltage
Safety distance from
transmission lines
up to 1 kV
over 1 up to 110 kV
over 110 up to 220 kV
over 220 up to 380 kV
1 m
2 m
3 m
4 m
MD 099
Risk of contact with hazardous materials due
to improper handling.
Causes serious, potentially fatal injuries any-
where on the body.
Before coming into contact with hazardous mate-
rials, put on protective clothing. Follow the manu-
facturer's safety instructions for the materials to
be processed
MD101
This symbol indicates jacking points for lifting
gear (jack).
MD 108
Risk of explosion, or danger from hydraulic
fluid escaping under high pressure, caused
by the pressure accumulator which is under
pressure from gas and oil.
These dangers can cause serious and potentially
fatal injuries if highly pressurised, escaping hy-
draulic fluid penetrates the skin and passes into
the body.
•
Read and observe the instructions in the
operating manual before carrying out any
maintenance or repair work.
•
If you are injured by hydraulic fluid, contact
a doctor immediately.
General Safety Instructions
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
23
MD 114
This symbol indicates a lubrication point
MD 150
Danger of your fingers and hands being cut
or cut off by moving parts involved in the
working process!
This hazard can cause extremely serious injuries
resulting in the loss of limbs.
Never open or remove safety devices of moving
parts that take part in the working process when
the tractor's engine is running with the hydraulic
and electrical system connected.
MD 155
This icon designates the restraint points for tieing
the machine to a transport vehicle allowing the
machine to be transported in a safe manner.
MD 173
Risk of breathing in hazardous materials via
poisonous vapours from the spray liquid
tank.
This danger can cause extremely serious and
potentially fatal injuries.
Never climb into the spray liquid tank.
MD 174
Danger from unintended continued move-
ment of the machine.
Causes serious, potentially fatal injuries any-
where on the body.
Secure the machine against unintentionally roll-
ing away.
MD 175
The torque for the bolt connection is 450 Nm.
General Safety Instructions
24
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
MD208
Hazard caused by falling down from the ma-
chine when leaving the cabin resulting from
the ladder not being slewed down!
This danger can result in extremely serious inju-
ries.
Slew down the ladder before leaving the cabin.
MD 210
Danger from intervention in the machine, e.g.
installation, adjusting, troubleshooting,
cleaning, maintaining and repairing, due to
the tractor and the machine being started
unintentionally and rolling.
These dangers can cause extremely serious and
potentially fatal injuries.
•
Secure the tractor and the machine against
unintentional start-up and rolling before any
intervention in the machine.
•
Depending on the type of intervention, read
and understand the information in the rele-
vant sections of the operating manual.
MD 211
Read and follow the operating manual and safety
information before starting up the machine!
General Safety Instructions
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
25
MD 212
Danger from escaping high-pressure hydrau-
lic fluid due to leaking hydraulic hose lines.
This danger may cause serious injuries, perhaps
even resulting in death, if escaping high-pressure
hydraulic fluid passes through the skin and into
the body.
•
Never attempt to plug leaks in hydraulic
hose lines with your hand or fingers.
•
Read and observe the information in the
operating manual before carrying out
maintenance work on the hydraulic hose
lines.
•
If you are injured by hydraulic fluid, contact
a doctor immediately.
MD 224
Risk of contact with hazardous materials due
to improper use of clear fresh water from the
hand wash tank.
This danger can cause extremely serious and
potentially fatal injuries.
Never use the clear water from the hand wash
tank as drinking water.
General Safety Instructions
26
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
2.14
Potential risks from not observing the safety instructions
Non-compliance with the safety information
•
can pose both a danger to people and also to the environment
and machine.
•
can lead to the loss of all warranty claims.
In particular, non-compliance with the safety information could pose
the following risks:
•
Danger to people through non-secured working areas.
•
Failure of important machine functions.
•
Failure of prescribed methods of maintenance and repair.
•
Danger to people through mechanical and chemical influences.
•
Risk to the environment through leakage of hydraulic fluid.
2.15
Safety-conscious working
Besides the safety information in this operating manual, the generally
applicable national workplace safety and accident prevention regula-
tions are binding.
Comply with the accident prevention instructions on the warning pic-
tograms.
When driving on public roads and routes, comply with the appropriate
statutory road traffic regulations.
General Safety Instructions
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
27
2.16
Safety information for users
WARNING
Risk of crushing, cutting, being trapped or drawn in, or impact
through inadequate roadworthiness and operational safety.
Before starting up the machine and the tractor, always check their
roadworthiness and operational safety.
2.16.1
General safety and accident prevention information
•
Beside these instructions, comply with the generally applicable
national safety and accident prevention regulations.
•
The warning symbols and other labels attached to the machine
provide important information on safe machine operation. Com-
pliance with this information is in the interests of your safety.
•
Before moving off and starting up the machine, check the imme-
diate area of the machine (children). Ensure that you can see
clearly.
•
Drive in such a way that you always have full control over the
tractor with the attached machine.
In so doing, take your personal abilities into account, as well as
the road, traffic, visibility and weather conditions, the driving
characteristics of the tractor and the connected machine.
Use of the machine
•
Before the engine is started, convince yourself that all drives are
switched off.
•
Before starting work, ensure that you understand all the equip-
ment and actuation elements of the machine and their function.
There is no time for this when the machine is already in opera-
tion.
•
Do not wear loose-fitting clothing. Loose clothing increases the
risk of being caught by the drive shaft.
•
Only start-up the machine, when all the safety equipment has
been attached and is in the safety position.
•
Before starting work on the machine, check for damage or wear
as well as leaking coolant or spray fluids. Check nuts and bolts
regularly for tightness and re-tighten if necessary
•
Comply with the maximum load for the machine. If necessary,
drive only with a partially filled tank.
•
The driving behaviour of the machine is influenced by the weight
in the tank.
•
It is forbidden to stand in the working area of the machine.
•
It is forbidden to stand in the turning and swivel range of the
machine.• There are crushing and cutting points at externally-
actuated (e.g. hydraulic) machine points.
•
Only actuate externally-actuated machine parts when you are
sure that no-one is standing within the prescribed safety dis-
tance.
•
Take note of the working width when driving the machine, no
General Safety Instructions
28
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
obstacles should be in the way especially when driving on head-
lands with the sprayer boom folded out.
•
Before leaving the tractor, secure it against unintended starting
and rolling.
To do this:
ο
apply the parking brake
ο
switch off the engine
ο
remove the ignition key
•
Operation of the machine is carried out only when sitting down.
•
Use only those fuels specified according to DIN / EN 590.
Driving on public roads
•
When using public roads, national road traffic regulations must
be observed.
•
Adjust your driving speed to the prevailing conditions.•
Drive
with great care in case of narrow track widths!
•
Before starting up the machine each time, always check their
traffic and operational safety.
General Safety Instructions
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
29
2.16.2
Hydraulic system
•
The hydraulic system is under a high pressure.
•
Before working on the hydraulic system,
ο
depressurise the hydraulic system
ο
shut off the tractor engine
ο
apply the parking brake
ο
remove the ignition key
•
Have the hydraulic hose lines checked at least once a year by a
specialist for proper functioning.
•
Replace the hydraulic hose line if it is damaged or worn. Only
use genuine AMAZONE hydraulic hose lines.
•
The hydraulic hose lines should not be used for longer than six
years. This period includes any storage time of a maximum of
two years. Even with proper storage and approved use, hoses
and hose connections are subject to natural ageing, thus limiting
the length of use. However, it may be possible to specify the
length of use from experience values, in particular when taking
the risk potential into account. In the case of hoses and hose
connections made from thermoplastics, other guide values may
be decisive.
•
Never attempt to plug leaks in hydraulic hose lines with your
hand or fingers.
Escaping high pressure fluid (hydraulic fluid) may pass through
the skin and ingress into the body, causing serious injuries.
If you are injured by hydraulic fluid, contact a doctor immediately.
Risk of infection.
•
When searching for leakage points, use suitable aids, to avoid
the serious risk of infection.
•
The pressure accumulator in the system is always under pres-
sure (gas and oil). Thus, take care that they are not damaged or
exposed to temperatures higher than 150° Celsius.
•
After connecting the hydraulic hoses, always make a check of
the direction of function and therefore, the engine or direction of
motion of the cylinder are still correct.
General Safety Instructions
30
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
2.16.3
Electrical system
•
When working on the electrical system, always disconnect the
battery (negative terminal).
•
Only use the prescribed fuses. If fuses are used that are too
highly rated, the electrical system will be destroyed – risk of fire.
•
Risk of explosion. Avoid sparking and naked flames in the area
of the battery.
•
Ensure that the battery is connected correctly - firstly connect
the positive terminal and then connect the negative terminal.
When disconnecting the battery, disconnect the negative termi-
nal first, followed by the positive terminal.
•
Always place the appropriate cover over the positive battery
terminal. If there is accidental earth contact, there is a risk of ex-
plosion
•
The machine may be equipped with electronic components
whose function is influenced by electromagnetic interference
from other units. Such interference can pose risks to people, if
the following safety information is not followed.
ο
If retrofitting electrical units and/or components on the ma-
chine with a connection to the on-board power supply, the
user is responsible for checking whether the installation
might cause faults on the vehicle electronics or other com-
ponents.
ο
Ensure that the retrofitted electrical and electronic compo-
nents comply with the EMC directive 2014/30/EU in the
appropriate version and bear the CE mark.
•
The cable clips must be checked for tight fit on a regular basis.
Corrosion to cable connections will lead to the loss of tension.
Clean and grease with acid-free Vaseline.
•
The battery acid is highly corrosive and any contact to skin
should therefore be avoided. If however, acid should get into
your eyes, immediately rinse under running water for 10 to 15
minutes and seek medical advice immediately.
•
Replace damaged cables immediately.
•
Old batteries must be disposed of according to regulations.
•
Store the batteries in a dry area during the winter periods (corro-
sion).
General Safety Instructions
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
31
2.16.4
Brake system
•
Only specialist workshops or recognised brake services can
carry out adjustment and repair work on the brake system.
•
Have the brake system thoroughly checked regularly.
•
If there are any malfunctions, stop the tractor immediately using
the brake system. Have the malfunction rectified immediately.
•
Before working on the brake system, park the machine safely
and secure the machine against unintentionally rolling away
(wheel chocks)!
•
Be particularly careful when carrying out any welding, torch cut-
ting or drilling work in the area of the brake lines.
•
Always carry out a braking test after any adjusting or repair work
on the braking system.
Pneumatic braking system
•
You are only allowed to start to move the vehicle after the hand
brake symbol no longer appears in red in AMADRIVE
2.16.5
Tyres
•
Repair work on tyres and wheels may only be carried out by
specialists with suitable installation tools.
•
Check the air pressure at regular intervals.
•
Inflate tyres to the specified air pressure! If the air pressure in
the tyres is too high, then there is a risk of explosions.
•
Park the machine in a safe place and secure the machine
against unintentionally rolling away (parking brake, wheel
chocks), before carrying out work on the tyres!
•
Tighten or retighten all the fixing screws and nuts in accordance
with the specifications of AMAZONEN-WERKE.
General Safety Instructions
32
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
2.16.6
Field sprayer operation
ο
warning information on exposure to crop protection agents
•
Observe the recommendations of the crop protection agent
manufacturer in respect of
ο
protective clothing
ο
regulations on dosing, applications and cleaning
•
Pay attention to crop protection legislation regulations!
•
Never open lines which are under pressure.
•
The nominal volume of the spray liquid tank must not be ex-
ceeded during filling.
•
Reduce your speed when turning.
The steering wheel must be turned slowly at the start and end of
the curve otherwise the boom will be exposed to high loads.
•
Switch off the sprayer on headlands.
•
Always carry sufficient water with you so that you are able to
rinse away the crop protectant in the event of an emergency. If
necessary, seek medical advice if your body makes contact with
crop protectant! Risk of infection.
•
When handling crop protection agents, wear the proper protec-
tive clothing, such as gloves, overalls, safety glasses, etc!
•
Observe the information on the compatibility of crop protection
agents and substances for the field sprayer.
•
Do not spray any crop protection agents which have a tendency
to stick together or set.
•
Do not fill field sprayers with water from bodies of water which
are open to the public, for the protection of people, animals and
the environment.
•
Only fill field sprayers
ο
using a free flow from the mains water supply.
ο
using genuine AMAZONE filling equipment.
General Safety Instructions
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
33
2.16.7
Cleaning, maintenance and repair
•
Due to toxic vapours in the spray liquid tank, climbing into the
spray liquid tank is always forbidden.
•
Repair work in the spray liquid tank must only be carried out by a
specialist workshop!
•
As a general rule, only carry out maintenance or repair work or
cleaning when
ο
the drive is switched off
ο
the ignition key has been removed
•
The machine must be positioned in a stable position during re-
pairs. Always use wheel chocks on slopes.
•
Secure the raised machine and/or raised machine parts against
unintentional lowering before performing any cleaning, mainte-
nance or repair work on the machine.
•
Regularly check the nuts and bolts for firm seating and retighten
them as necessary.
•
When replacing work tools with blades, use suitable tools and
gloves.
•
Dispose of oils, greases and filters in the appropriate way.
•
When changing the oil or dismantling the hydraulic parts, take
measures to prevent the risk of burns that can result from hot oil.
•
The cooling system of the engine should be cleaned on a regular
basis; oil and plant residues are highly inflammable.
•
Always wear protective clothing when welding!
•
Attention: If the machine had previously been used to spray liq-
uid fertiliser (ammonium nitrate), there is a risk of explosion
when carrying out welding work! Clean the respective work area
before starting work.
•
Spare parts must meet at least the specified technical require-
ments of AMAZONEN-WERKE.
This is ensured through the use of genuine AMAZONE spare parts.
•
Anti-freeze: The fluid must be drained from all lines, pumps and
containers.
•
Repair work in the spray liquid tank may only be carried out after
thorough cleaning and using breathing apparatus. For safety
reasons a second person must monitor the work from outside
the spray liquid tank!
•
When repairing field sprayers which have been used for liquid
fertiliser application with ammonium nitrate / urea solution, ob-
serve the following points:
Residues of ammonium nitrate / urea solutions may form salts by
the evaporation of the water on or in the spray liquid tank. This
produces pure ammonium nitrate and urea. In its undiluted form,
ammonium nitrate is explosive when combined with organic sub-
stances, e.g. urea, and subjected to critical temperatures during
repair work (e.g. welding, grinding, filing).
This danger can be eliminated by thoroughly washing out the
spray liquid tank or the parts intended for repair with water, be-
cause the salt of the ammonium nitrate / urea solution is water-
soluble. For this reason, clean the field sprayer thoroughly with
water before carrying out repair work.
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
3
Loading
DANGER
The three lashing points marked must be used for securing the
machine on a transport vehicle.
•
1 Front lashing point (Fig. 4/1)
Fig. 4
•
2 Rear lashing points (Fig. 5/1)
Fig. 5
When loading, lower the machine
using the hydro-pneumatic spring
suspension. Reactivate the hydro-
pneumatic spring suspension again
before use, see page 63.
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
35
4
Product description
This section:
•
provides a comprehensive overview of the machine structure.
•
provides the names of the individual modules and controls.
If possible, read this section when actually at the machine. This helps
you to understand the machine better.
The machine comprises the main assemblies:
•
Tandem chassis with hydro-pneumatic suspension and central
track width adjustment.
•
Hydraulic front-wheel steering system, all-wheel steering system
and crab steering system
•
Front-wheel steering system for road transport
•
Continuously variable hydrostatic individual wheel drive with disc
brakes and pneumatic brake system (travel speed
40 km/h)
•
6 cylinder DEUTZ turbo diesel engine
•
Full-comfort CLAAS cab, heater, full-comfort seat with air sus-
pension, adjustable steering column, CD-Radio, air conditioner,
clock
•
2 Altek P260 pumps (spraying pump, agitator pump)
•
Control terminal for spraying functions
•
Super-L boom with field spray line, oscillation compensation,
hydraulic slope compensation and Profi folding I (one-sided fold-
ing) or Profi folding II (angle-in / angle-out)
•
Spray liquid tank with agitator, filling level indicator, flushing wa-
ter tank
•
Induction device, tank cleaning nozzles
•
Electrical remote control of the field sprayer, job memory and
GPS applications with control terminal and multi-function stick
•
Vehicle operation with AMADRIVE control terminal.
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
4.1
Overview of the assemblies
Fig. 6
(1) Driver's cabin
(2) Slewable ladder
(3) Operation platform with maintenance flap
(4) Wheels with hydrostatic drive
(5) Hand wash tank and soap dispenser and
drain
(6) Front lighting
(7) Sprayer boom
(8) Spray agent tank
(9) Folding cover for control terminal, swivelling
container and work lights
(10) Foldable cover – Spraying technology (left
and right)
(11) Work floodlights
(12) Folding cover for the front storage com-
partment
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
37
Fig. 7
(1) Hydraulic oil tank
(2) Diesel tank and DEF tank
(3) Filling dome of the spray liquid tank
(4) Exhaust gas system with particle filter
(5) Flushing water tank
(6) Exterior cleaning
(7) Boom equipment
(8) Boom locking mechanism
(9) Maintenance floodlights
(10) Work floodlights
(11) Folding cover for the battery and main
switch (only for Euro 3 Emission Standard)
4.2
Operating instructions and third party documentation
This operating manual of the machine and documentation of third
parties are located in the service case.
Please observe the enclosed third-party documentation!
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
4.3
Safety and protection equipment
(1) Transport locking mechanism to prevent the
Super-L boom from folding out unintention-
ally
Fig. 8
(1) Railing to protect against falling
(2) Fire extinguisher behind the cover
Fig. 9
(3) Emergency exit on the right side of the cab-
in
Fig. 10
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
39
4.4
Transportation equipment
(1) High beam
(2) Dipped beam
(3) Indicators / parking light
(4) Rear-view mirror
Fig. 11
(1) Rear lights / brake lights
(2) Turn indicators
(3) Marker lights
(4) Number plate holder
Fig. 12
(1) 2 x 3 reflectors, yellow
(lateral view: distance of max. 3m)
Fig. 13
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
4.5
Intended use
The self-propelled Pantera field sprayer
•
is intended for use in field crops and is used for transporting and
spreading of crop protectant (insecticides, fungicides, herbicides,
amongst others) in the form of suspensions, emulsions and mix-
tures as well as liquid fertiliser.
•
is operated by one person in the cabin.
•
a combination with other machines, devices and superstructures
is not intended by the manufacturer.
Restrictions for use on slopes
(1) Driving on slopes with a full spray liquid tank
(2) Driving on slopes with max. half-filled spray liquid tank
(3) Application of residual quantities
(4) Turning
(5) Folding the sprayer boom
(1)
(2)
(3)
(4)
(5)
Along the contours
15%
15%
15%
15%
20%
Up/down the slope
15%
20%
15%
15%
20%
"Intended use" also covers:
•
Compliance with all the instructions in this operating manual.
•
Execution of inspection and maintenance work.
•
Exclusive use of genuine AMAZONE spare parts.
Other uses to those specified above are forbidden and shall be con-
sidered as improper.
For any damage resulting from improper use:
•
the operator bears the sole responsibility,
•
AMAZONEN-WERKE accepts no liability.
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
41
4.6
Regular device inspections
The implement underlies the European Union
universally applicable regular device inspections
(Crop Protection Directive 2009/128/EC and EN
ISO 16122).
Have the device inspected at regular intervals by
a recognised and certified inspection workshop.
The date for performing the next device inspec-
tion is written on the inspection plate on the im-
plement.
Fig. 14: German inspection plate
Fig. 14
4.7
Consequences of using certain crop protection agents
We would like to draw attention to the fact that extended exposure (20
hours) to crop protection agents with which we are familiar, e.g. Las-
so, Betanal and Tramat, Stomp, Iloxan, Mudecan, Elancolan and Ter-
idox, can cause damage to the pump diaphragms, hoses, spray lines
and tanks. The examples given are in no way intended to represent a
comprehensive list.
In particular, we warn against unauthorised mixtures of two or more
different crop protection agents.
Substances which have a tendency to stick together or set must not
be applied.
When using such aggressive crop protection agents, it is recom-
mended that the spray liquid be applied immediately after preparation
and then that the sprayer be thoroughly cleaned afterwards with wa-
ter.
Viton membranes are available as replacements for pumps. These
are resistant to solvent-containing crop protection agents. However
their service life is reduced by use at low temperatures (e.g. AUS in
frosty conditions).
The materials and components used for AMAZONE field sprayers are
safe for liquid fertiliser.
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
4.8
Danger areas and danger points
The danger area is the area around the machine in which people can
be caught:
•
work movements made by the machine and its tools
•
materials or foreign bodies thrown out of the machine
•
tools rising or falling unintentionally
•
unintentional rolling of the tractor and the machine
Within the machine danger area, there are danger points with perma-
nent or unexpected risks. Warning pictograms indicate these danger
points and warn against residual dangers, which cannot be eliminated
for construction reasons. Here, the special safety regulations of the
appropriate section shall be valid.
No-one may stand in the machine danger area:
•
if the tractor engine is running with the PTO shaft / hydraulic
system connected.
•
if the tractor and machine are not protected against unintentional
start-up and rolling.
The operating person may only move the machine or switch or drive
the tools from the transport position to the working position or vice-
versa when there is no-one in the machine danger area.
Danger points exist:
•
where there are moving components.
•
on the moving machine.
•
in the swivel range of the sprayer boom.
•
in the spray liquid tank due to poisonous vapours.
•
under raised, unsecured machines or machine parts.
•
when unfolding/folding the sprayer boom in the vicinity of over-
head electricity cables, through contact with the cables.
•
near the hot exhaust system on the tractor, in particular with
active regeneration of the diesel particle filter
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
43
4.9
Rating plate and CE mark
Machine rating plate
The machine rating plate specifies:
(1) Vehicle ID no.
(2) Machine ID no.
(3) Product
(4) Basic weight kg
(5) Perm. drawbar load kg
(6) Perm. rear axle load kg
(7) Perm. system pressure bar
(8) Perm. total weight kg
(9) Factory
(10) Model year
CE marking
•
CE label with specification of the year of
manufacture
Machines for France have an additional type plate.
4.10
Conformity
Directives/Standards designation
The implement complies
with the
•
Implement directive
2006/42/EC
•
EMC directive
2014/30/EU
4.11
Technically possible maximum application rate
The application rate of the implement is limited by the following fac-
tors:
•
Maximum flow to the sprayer boom of 200 l/min (HighFlow 400
l/min).
•
Maximum flow per part-width section of 25 l/min (with 2 spray
lines: 40 l/min per part-width section).
•
Maximum flow per nozzle body of 4 l/min.
4.12
Maximum permissible application rate
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
The permissible application rate of the implement is limited by the
minimum required agitator capacity.
The agitator capacity per minute should be 5% of the hopper volume.
This is particularly applicable for active substances that are hard to
keep in suspension.
With active substances that are dissolved, the agitator capacity can
be reduced.
Determining the permissible application rate depending on the agitator capacity
Calculation formula for the application rate in l/min:
(Agitator capacity per minute = 5% of the tank volume)
Permissible application rate =
Pump capacity
- 0.05 x nominal tank volume
[l/min]
[l/min]
[l]
(see technical data)
Conversion of the application rate in l/ha:
1. Determine the application rate per nozzle (divide the permissible
application rate by the number of nozzles).
2. Read the application rate per hectare depending on the speed
from the spray table (See page 281).
Example:
Pantera 4502, pump 2 x P 260, Super L 36 m, 72 nozzles, 10 km/h
Permissible application rate
=
490 l/min - 0,05 x 4500 l
= 265 l/min
→ Application rate per nozzle = 3,7 l/min
→ Permissible application rate per hectare = 444 l/ha
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
45
4.13
Technical data
Total length
[mm]
8700
Overall height
[mm]
3680-3750 (depending on the tyres)
Overall width of the basic machine
[mm]
2550
2865
(standard)
(wide mudguard)
Ground clearance
[mm]
1100 – 1200 (depending on the tyres)
4.13.1
Basic weight (empty weight)
The basic weight (empty weight) is calculated from the total individual
weights of the modules:
•
Basic machine
•
Running gear
•
Tyres
•
Sprayer boom
•
Options
Tyres
Pantera basic machine
KG
5650
Pantera running gear
KG
2300
Pantera W running gear
KG
2650
Pantera-H running gear
KG
3200
Tyres, 4 wheels
300/95 R52
[kg]
1200
320/90 R54
[kg]
1200
340/85 R48
[kg]
1080
380/90 R46
[kg]
1080
380/90 R50
[kg]
1200
480/80 R42
[kg]
1264
480/80 R46
[kg]
1464
520/85 R38
[kg]
1248
520/85 R42
[kg]
1580
620/70 R38
[kg]
1440
650/65 R38
[kg]
1568
710/60 R38
[kg]
1760
Other special equipment
[kg]
Max. 100
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
Sprayer boom weights
Working width [m]
Weight [kg]
21
750
24
760
27
764
27/15
27/21/15
932
28
765
28/15
936
30/24/15
964
32
1008
33/26/19
33/27/21
1012
36/28/19
1032
36/30/24
1136
39
1136
40
1138
4.13.2
Permissible total weight and payload
DANGER
Exceeding the permitted payload is prohibited.
Risk of accident because of unstable driving conditions.
Carefully determine the payload, and therefore the permitted filling
amount for your machine. Not all filling media can be used to fill the
tank completely.
The value for the permissible total weight can be taken from the table
on page 47 or on the following pages.
Payload = permissible total weight - basic weight
WARNING
Only discs without openings, welded all-round are permitted for
the wheels for safety reasons.
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
47
Permissible loads, track widths and tyre data (Pantera Standard)
Wheel size
300/95
R52
320/90
R54
340/85
R48
380/90
R46
380/90
R46
380/90
R50
380/90
R50
480/80
R42
480/80
R46
480/80
R46
520/85
R38
520/85
R42
620/70
R38
650/65
R38
710/60
R38
Order no.
LE439
+50
LE470
+75
LE459
+50
LE391
+50
LE471
+50
LE410
+50
LE494
+50
LE412
+50
LE267
+50
LE495
+50
LE413
+25
LE437
+25
LE393
-25
LE368
-25
LE394
-50
Offset
[mm]
+50
+75
+50
+50
+50
+50
+50
+50
+50
+50
+25
+25
-25
-25
-50
Cross-
sectional
width [mm]
310
319
345
383
389
380
385
494
499
480
540
516
608
618
712
External
diameter
[mm]
1890
1948
1805
1842
1842
1954
1947
1858
1948
1950
1838
1951
1864
1828
1814
Load index
(40 km/h)
159 A8 155 A8 159 A8 173 D 168 D 158 A8 175 D 156 A8 158 A8 177 D 155 A8 157 A8 170 A8 157D 160 D
Load-bearing
capacity at 40
km/h [kg]
4380
3875
4380
6500
5600
4250
6900
4000
4250
7300
3875
4125
6000
4330
4500
Load index
(50 km/h)
157 B 155 B 156 D 173 D 168 D 158 B 175 D 156 B 158 B 177 D 155 B 157 B 170 B 157 D 160 D
Load-bearing
capacity at 50
km/h [kg]
4200
3875
4200
6500
5600
4250
6900
4000
4250
7300
3875
4125
6000
4330
4500
Max. air
pressure [bar]
4.8
3.6
4.8
4.4
4.4
4.3
4.4
2.4
2.4
3.6
1.6
1.6
3.2
1.6
1
Min. air pres-
sure [bar] at
50 km/h
4.8
3.6
4.4
2.2
2.5
3
2.2
2.4
2.2
1.8
1.6
1.6
1.6
1.4
1
Act. load-
bearing ca-
pacity at
recom. air
pressure [kg]
4200
3875
3990
4375
4040
4000
4625
4000
4075
5300
3875
4125
4075
3980
4500
Perm. tot.
wheel load
capacity
17520 15500 17520 26000 22400 17000 27600 16000 17000 29200 15500 16500 24000 17320 18000
Perm. tot.
wheel load
capacity
16800 15500 16800 26000 22400 17000 27600 16000 17000 29200 15500 16500 24000 17320 18000
Perm. total
weight
machine
(50 km/h) [kg]
15800 15500 15800 15800 15800 15800 15800 15800 15800 15800 15500 15800 15800 15800 15800
Track width
[mm]
(from – to)
1800 -
2400
1750 -
2350
1800 -
2400
1800 -
2400
1800 -
2400
1800 -
2400
1800 -
2400
1800 -
2350
1800 -
2400
1800 -
2400
1800 -
2400
1800 -
2400
1900 -
2500
1900 -
2500
2000 -
2600
Ground clear-
ance [mm]
1190
1225
1150
1150
1150
190
1210
1140
1190
1200
1130
1180
1150
1100
1090
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
Permissible loads, track widths and tyre data (Pantera-H)
Wheel size
300/95
R52
320/90
R54
380/90
R46
380/90
R46
380/90
R50
380/90
R50
480/80
R46
480/80
R46
520/85
R42
Order no.
LE439
+50
LE470
+75
LE391
+50
LE471
+50
LE410
+50
LE494
+50
LE267
+-0
LE495
+-0
LE437
-25
Offset
[mm]
+50
+75
+50
+50
+50
+50
+-0
+-0
-25
Cross-sectional width
[mm]
310
319
383
389
380
385
499
480
516
External diameter
[mm]
1890
1948
1842
1842
1954
1947
1948
1950
1951
Load index
(40 km/h)
159 A8
155 A8
173 D
168 D
158 A8
175 D
158 A8
177 D
157 A8
Load-bearing capacity
at 40 km/h [kg]
4380
3875
6500
5600
4250
6900
4250
7300
4125
Load index
(50 km/h)
157 B
155 B
173 D
168 D
158 B
175 D
158 B
177 D
157 B
Load-bearing capacity
at 50 km/h [kg]
4200
3875
6500
5600
4250
6900
4250
7300
4125
Max. air pressure [bar]
4,8
3,6
4,4
4,4
4,3
4,4
2,4
3,6
1,6
Min. air pressure [bar]
at 50 km/h
4,8
3,6
2,2
2,7
3,3
2,2
2,2
1,8
1,6
Act. load-bearing
capacity at recom. air
pressure [kg]
4200
3875
4375
4200
4240
4625
4250
5300
4125
Perm. tot. wheel load
capacity
(40 km/h) [kg]
17520
15500
26000
22400
17000
27600
17000
29200
16500
Perm. tot. wheel load
capacity
(50 km/h) [kg]
16800
15500
26000
22400
17000
27600
17000
29200
16500
Perm. total weight
machine
(50 km/h) [kg]
16500
15500
16500
16500
16500
16500
16500
16500
16500
Track width [mm]
(Running gear down)
1800-
2400
1750-
2350
1800-
2400
1800-
2400
1800-
2400
1800-
2400
1900-
2400
1900-
2400
1950-
2500
Track width [mm]
(Running gear up)
2100 -
2600
2100 -
2550
2100 -
2600
2100 -
2600
2100 -
2600
2100 -
2600
2100 -
2600
2100 -
2600
2200 -
2700
Ground clearance [mm]
(running gear down)
1180
1250
1180
1180
1250
1250
1230
1230
1220
Ground clearance [mm]
(running gear up)
1630
1700
1630
1630
1700
1700
1680
1680
1670
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
49
Permissible loads, track widths and tyre data (Pantera W)
Wheel size
300/95
R52
340/85
R48
380/90
R46
380/90
R46
380/90
R50
380/90
R50
480/80
R42
480/80
R46
520/85
R38
520/85
R42
Order no.
LE439
+50
LE459
+50
LE391
+50
LE471
+50
LE410
+50
LE494
+50
LE412
+50
LE495
+50
LE413
+50
LE437
+50
Offset
[mm]
+50
+50
+50
+50
+50
+50
+50
+50
+50
+50
Cross-sectional
width [mm]
310
345
383
389
380
385
494
480
540
516
External diameter
[mm]
1890
1805
1842
1842
1954
1947
1858
1950
1838
1951
Load index
(40 km/h)
159 A8 159 A8
173 D
168 D
158 A8
175 D
156 A8
177 D
155 A8 157 A8
Load-bearing
capacity at 40 km/h
[kg]
4380
4380
6500
5600
4250
6900
4000
7300
3875
4125
Load index
(50 km/h)
157 B
156 D
173 D
168 D
158 B
175 D
156 B
177 D
155 B
157 B
Load-bearing
capacity at 50 km/h
[kg]
4200
4200
6500
5600
4250
6900
4000
7300
3875
4125
Max. air pressure
[bar]
4,8
4,8
4,4
4,4
4,3
4,4
2,4
3,6
1,6
1,6
Min. air pressure
[bar] at 50 km/h
4,8
4,4
2,2
2,5
3
2,2
2,4
1,8
1,6
1,6
Act. load-bearing
capacity at recom.
air pressure [kg]
4200
3990
4375
4040
4000
4625
4000
5300
3875
4125
Perm. tot. wheel
load capacity
(40 km/h) [kg]
17520
17520
26000
22400
17000
27600
16000
29200
15500
16500
Perm. tot. wheel
load capacity
(50 km/h) [kg]
16800
16800
26000
22400
17000
27600
16000
29200
15500
16500
Perm. total weight
machine
(50 km/h) [kg]
15800
15800
15800
15800
15800
15800
15800
15800
15500
15800
Track width [mm]
(from – to)
2250 -
2250 -
2250 -
2250 -
2250 -
2250 -
2250 -
2250 -
2250 -
2250 -
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
Track width [mm]
(from – to)
1110
1070
1060
1070
1105
1130
1060
1120
1050
1100
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
4.13.3
Technical data spraying system
Spray liquid tank
[l]
•
Actual volume
4800
•
Nominal volume
4500
Flushing water tank volume
[l]
500
Filling height
[mm]
•
from the ground
ca. 3300 (depending on the tyres)
•
of working platform
900
Hand wash tank volume
[l]
18
Permissible system pressure
10
Technical residue incl. pump
[l]
•
On the flat
24
•
Along the contours
ο
Direction of travel 15 % to left
27
ο
Direction of travel 15 % to
right
21
•
Along the gradient
ο
15% up the slope
32
ο
15% down the slope
32
Central switching mechanism
Electric, part width section valve coupling
Spray pressure adjustment
Electric
Spray pressure setting range
[bar]
0.8 – 10
Spray pressure display
digital spray pressure display
Suction filter
50 (80) mesh
Main agitator
Fill level dependent control
Additional agitator
Infinitely adjustable
Spray rate control
Ground speed related, via job computer
Nozzle height
[mm]
500 - 2500
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
51
4.13.4
Technical data, carrier vehicle
Frame:
System
Oscillating axle with springs and shock
absorbers
Wheelbase
3100 mm
Turning radius
4500 mm
Steering
Front axle
Hydraulic via Orbitrol
Rear axle
Electric hydraulic
Drive:
Hydraulic all-wheel drive
Drive pump
Manufacturer, type
Maximum operating pressure
LINDE, HPV 210
(210 ccm/revs), 420 bar
Wheel motor
Manufacturer, type
Maximum operating pressure
LINDE, HMV 75
(75 ccm/revs), 420 bar
Wheel gears
Manufacturer, type
Bonfrigioli 6 06 W 2
Auxiliary pump
Manufacturer, type
Operating pressure
(Spraying pump drive,
cooler fan)
LINDE, HPR 75
(75 ccm/revs), 210 bar
Auxiliary pump
Manufacturer, type
Operating pressure
(Cylinder / steering system)
LINDE, HPR 55
(55 ccm/revs), 200 bar
Travel speed
ο
Field work
0 - 20 km/h
ο
Transport
25 /40 / 50 km/h
Diesel engine:
Manufacturer
DEUTZ
Engine type
TCD 6.1 L6
Four stroke diesel engine with direct injec-
tion and exhaust turbocharger with inter-
cooler
Emission standard
EU
USA
Euro 4
Tier 4 final
Euro 3A
Exhaust after-treatment
•
Oxidation catalytic converter
•
Particle filter
•
SCR (DEF)
x
x
x
Number of cylinders
6 in a row
Cylinder bore / piston
stroke
101 x 126 mm
Engine capacity
6057 ccm
Maximum power
160 KW
Coolant quantity
Cooling liquid
38 l
Lubricant replacement
quantity
With filter
15.5 l
Electrical system
12 Volt
Battery
12 Volt 180 Ah
Alternator
12 Volt 200 A
Fuel tank
Content
230 l
DEF-Tank (Euro 4)
Content
20l
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
4.13.5
Emission values according to noise and vibration health & safety regulations
The measurements were performed in compliance with the noise and
vibration health & safety regulations 2002/44/EC.
Noise level:
The workplace-related emission value (noise level) is 75 dB(A),
measured in operating condition at the ear of the tractor driver with
the tractor cab closed.
Measuring device: OPTAC SLM 5.
Vibrations:
The job-related emission value (daily vibration exposure) is 0.44 m/s2,
measured during operation at the driver's seat
Measuring device: Pietzotronics 356B41
Structure and function, carrier vehicle
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
53
5
Structure and function, carrier vehicle
5.1
Drive
A Deutz diesel engine serves as the drive.
The diesel engine can be operated in two states:
Eco mode:
•
Requirement-orientated adoption of the engine speed with re-
gard to an optimum fuel consumption and maximum output.
•
Reduced speed level.
•
Moderate driving dynamics.
•
Idling speed 800 min-1.
Standard mode:
•
Full driving dynamics.
•
Maximum engine speed of 2000 min-1 possible.
•
Manual adjustment of the engine speed in field mode.
5.1.1
Driving-in the engine
We recommend that you treat the engine with great care during the
first 50 operational hours. This means that the engine has to warm-up
first during this period before it is sped up to high load and not at full
speed straight away.
Following work at maximum load, allow the engine to idle for a while
until the temperature of the motor sinks to a normal value to prevent
heat accumulation if the engine is stopped immediately.
The oil has to be changed after the first 50 to 150 operational hours
(while the engine is still warm!), the oil filter and fuel filters also have
to be replaced.
In the event of queries on maintenance, observe the details of the
engine manufacturer.
Structure and function, carrier vehicle
54
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
5.1.2
Engine fuel system
The fuel tank is located on the right side of the
machine.
(1) Fuel tank
(2) Swivelling ascent for filling the fuel tank,
folded up in transport position
(3) Handle and access to lock the folded step
(4) Fill opening with lid
Fig. 15
(5) Ascent folded down
(6) Folding step
(7) DEF tank
Fig. 16
CAUTION
•
Turn off the engine when filling the fuel tank.
•
Never smoke when filling the fuel tank!
•
Take care that no oil / petrol penetrates into the ground →
Environmental pollution!
•
Also make sure that no dirt is able to enter the fuel tank.
•
Before you open the tank, you have to clean the cover and the
opening thoroughly first.
→
Small contaminants may seriously damage the fuel system.
•
Preferably, the tank should be filled in the evening immediately
after working in order to avoid the accumulation of condensed
water in the tank.
→
Water can cause damage to the fuel system and leads to the
formation of rust.
Avoid driving until the fuel tank is empty.
→
Air and impurities in the residual petrol may enter the system
and reduce the service life or block the fuel pump.
Structure and function, carrier vehicle
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
55
Fuel quality
The following fuel specifications are approved:
•
Diesel fuels
Sulphur ≤ 10 mg/kg
ο
DIN 51628
ο
EN 590
Sulphur ≤15 mg/kg
ο
ASTM D 975 Grade 1-D S15 –
ο
ASTM D 975 Grade 2-D S15
•
Light fuel oil (EN 590 quality)
Sulphur ≤10 mg/kg
Take care that you fill the tank with the fuel for the respective season!
Additives are contained in winter fuel that prevent the formation of
paraffin and ice crystals at low temperatures. Otherwise this may lead
to blockages in the fuel system.
When using the machine in transitional periods, you should therefore
fill the tank with fuels complying with DIN/EN 590.
5.2
Exhaust gas treatment
Only for Euro 4 Emission Standard
The exhaust treatment consists of :
•
Oxidation catalyser
•
Particle filter with regeneration system
•
Selective catalytic reduction (SCR) with DEF
5.2.1
Diesel particle filter
WARNING
Risk of burns from a hot particle filter.
During regeneration, the diesel particle filter on the machine can get
up to 500° hot. While the machine is running, always keep people
away from it.
The particle filter is continuously regenerated while the motor is run-
ning.
Structure and function, carrier vehicle
56
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
The particle filter must be replaced after 8000 operational hours when
the message appears on the AMADRIVE.
An ash load of 100 % is then reached (see AMADRIVE operating
data). Regeneration is no longer possible.
5.2.2
Reduction of the nitrogen oxides in the exhaust gas (SCR)
The reduction of the nitrogen oxides in the exhaust gas is called SCR
(selective catalytic reduction).
In doing so, a DEF urea solution (diesel exhaust fluid) is injected into
the exhaust gas system.
The DEF consumption represents approx. 2.5 % of the diesel con-
sumption.
If a serious error occurs, the system reacts by reducing the power of
the motor.
The DEF urea solution is sold e.g. under the brand names AdBlue,
AUS 32 and Aria 32.
Protective gloves and protective goggles must be worn when han-
dling DEF.
DEF crystallises at -11 °C, and above +35 °C, a hydrolysis reaction
begins (degradation into ammonia and carbon dioxide).
The DEF tank must only be filled with DEF. Filling with other media
can result in destruction of the system.
System monitoring
Emission-relevant errors include:
•
DEF fill level
•
Catalyser efficiency / DEF® quality
•
Manipulation
•
System error
An acoustic signal is issued if there is an error.
If a serious error occurs, or if an error is not rectified, the system re-
acts by reducing the power of the motor.
Structure and function, carrier vehicle
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
57
5.3
Running gear
Fig. 17
(1) Spring suspension
(2) Wheel motor with disc brake
(3) Tandem running gear
(4) Oscillating yoke
(5) Track width adjustment
5.3.1
Hydraulic track width adjustment
The machine has an infinitely variable track width adjustment.
The track width of the machine can be adjusted between 1800 mm
and 2250 mm to 2400 mm depending on the wheels mounted.
On Pantera-W, the track width is 2,250 mm to 3,000 mm.
•
The track width is adjusted and displayed via the AMADRIVE.
•
When driving on public roads, the wheels are not allowed to
protrude over the outer dimensions of the machine.
For France only: if the track width is not adjusted small enough for
road travel, the AMADRIVE will display a warning message and limit
the speed.
The track width is entered via the AMADRIVE and adjusted during an
automatic adjustment drive.
Structure and function, carrier vehicle
58
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
5.4
Pantera-W with maximum track width of 3 metres
The transport width of the Pantera-W is 2.75 m.
•
Observe the country-specific guidelines for the maximum per-
missible width of the vehicle on public roads..
•
When travelling on roads, reduce the track width so that the
transport width of 2.75 m is maintained.
The maximum width of the machine is 3.46 m.
Track width for travelling on roads
Track width 3.0 m
Fig. 18
Structure and function, carrier vehicle
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
59
5.5
Pantera-H with hydraulic height adjustment
The hydraulic height adjustment is used for lifting the machine on the
field in order to increase the free passage under the machine.
•
The machine height is adjusted and displayed via AMADRIVE.
•
Always completely raise / lower the machine.
•
Lower the machine again for travelling on the road.
DANGER
Risk of accident from the raised machine tipping over as a result
of the higher centre of gravity.
Always drive with great caution on slopy terrain.
If tipping to the side occurs during the height adjustment due to a
fault, cancel the procedure and lower the machine.
Fig. 19
Machine lowered (default position)
Machine raised
(only for driving on the field)
Structure and function, carrier vehicle
60
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
5.6
Steering
Depending on the requirements, the steering system is switched via
the AMADRIVE or the multi-function stick, see Page 146.
Two-wheel steering system (Fig. 21):
possible when in road and field mode!
•
The steering system is carried out only us-
ing the front wheels with the Orbitrol in the
steering column.
•
The automatic steering system keeps the
rear wheels parallel to the longitudinal axle.
Fig. 20
Manual rear-wheel steering system (Fig. 22):
Only possible when in field mode!
•
For the manual steering system of the rear
wheels (e.g. "crab steering system").
•
The steering system of the front wheels is
carried out using the Orbitrol in the steering
column.
Fig. 21
Four-wheel steering system (Fig. 23):
Only possible when in field mode!
•
Steering of all four wheels is carried out
using the steering wheel.
→
From a speed of 6 km/h the four-wheel
steering is limited.
→
From a speed of 12 km/h the four-wheel
steering system is deactivated.
Fig. 22
After starting the engine:
•
the two-wheel steering system is activated.
•
the rear wheels automatically align to the direction of driving.
Rear wheel steering safety function: The rear wheel steering is deac-
tivated when the driver leaves his seat.
Reactivate the rear wheel steering using the driving lever (see Ama-
drive message).
→
The rear wheels can steer immediately!
Structure and function, carrier vehicle
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
61
5.6.1
Perform a track correction
CAUTION
•
Perform the track correction with heightened caution.
•
Do not perform track corrections in public areas.
•
Perform the track correction every day.
•
Perform the track correction with:
ο
low forward speed,
ο
4-wheel drive switched on.
Perform a track correction, front
1. Turn the steering wheel to the left as far as it will go and keep it
there.
2.
Keep the button pressed forwards for a minimum of three
seconds.
3. Let go of the button and then turn the steering wheel to the right
as far as it will go and keep it there.
4.
Keep the button pressed forwards for a minimum of three
seconds.
5. Let go of the button and then turn back the steering.
Perform a track correction, rear
1.
Turn the manual rear-wheel steering (via the multi-function
stick) to the left as far as it will go and keep it there.
2.
Keep the button pressed backwards for a minimum of
three seconds.
3.
then turn the manual rear-wheel steering (via the multi-
function stick) to the right as far as it will go and keep it there.
4.
Keep the button pressed backwards for a minimum of
three seconds.
5. Let go of the button and then turn back the steering.
After correcting the track, drive a short distance straight ahead and
check the alignment of all of the wheels. Repeat the track correction if
necessary.
Structure and function, carrier vehicle
62
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
5.7
Traction control system
The machine is equipped with an automatic traction control system.
The electronic traction control system continues to monitor each
wheel and regulates the drive torque of the wheel motors.
5.8
Wheel gears
The wheel motor transmits its power to the wheel through the wheel
gear.
The wheel gears are available in 2 reduction stages.
•
Gear reduction 1:23.5 - Standard
ο
Standard
•
Gear reduction 1:30
ο
Optional (Pantera+)
ο
Increased torque for rides uphill uphill
ο
Maximum speed is limited to 40 km/h
5.9
Mudguards
Mudguard width 550 mm
•
Standard
•
Total width of the machine: 2550 mm
Mudguard width 700 mm
•
Optional
•
Total width of the machine: 2865 mm
•
Machine is equipped with warning signs
When using the wide mudguards in
road traffic, please observe the coun-
try-specific specifications for the per-
missible total width of the machine.
Fig. 23
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Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
63
5.10
Hydro-pneumatic spring suspension
The hydro-pneumatic spring suspension contains
an automatic level regulation device independent
of the load status.
Fig. 25/...
(1) Hydraulic cylinder
(2) Pressure accumulator
(3) Valve unit
Fig. 24
When loading the machine, the oil can be
drained from the spring suspension cylinders.
→
This prevents the lashed machine from
swivelling up.
DANGER
Risk of crushing parts of your body between the running gear
and the body when lowering the machine!
Instruct persons away from the machine before lowering the imple-
ment.
CAUTION
Risk of colliding machine parts when lowering the machine.
The track width must be previously set to the minimum value:
Pantera: 1.95 m / Pantera-W: 2.40 m.
•
Open the shut-off valves on the hydraulic
block (Fig. 26/1).
→
The machine is lowered.
•
Close the shut-off valve (Fig. 26/2):
→
When the engine is running, the machine is
raised back to the standard height.
The shut-off valves are located behind the right
cover under the cabin.
Fig. 25
Structure and function, carrier vehicle
64
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
5.11
Brake system
The hydraulic disc brakes are controlled pneumatically via membrane
cylinders.
This is activated using the foot pedal in the cabin.
A hydraulic parking brake in the wheel gear is activated using the
rocker switch in the cabin.
Both axles are fitted respectively with an automatic load-dependant
braking force regulator (ALB).
Setting data dependent on the axle load:
Front axle
Input pressure: 8 bar
Rear axle
Input pressure: 3,5 bar
Axle load
Bellows pres-
sure
Output pres-
sure
Axle load
Bellows pres-
sure
Output pres-
sure
[kg]
[bar]
[bar]
[kg]
[bar]
[bar]
Empty
6200
85
4.0
4600
45
1.8
Loaded
8000
120
8.0
7800
115
3.5
5.12
Foldable wheel chocks
Each of the wheel chocks is attached with a
thumb bolt in the front storage compartment un-
der the tractor cab.
Put the foldable wheel chocks into operating
position by pressing the button and apply directly
on the wheels before uncoupling.
Fig. 26
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Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
65
5.13
Hydraulic system
The machine has
•
a hydrostatic wheel drive,
•
a hydraulic spray pump drive,
•
a hydraulic steering system,
•
a hydraulic cylinder for the track adjustment, for boom height
adjustment and for folding the boom
•
a hydro-pneumatic suspension.
The machine has 3 hydraulic pumps that are flanged direct to the
diesel engine. The hydraulic components are mounted at different
locations on the machine.
Fig. 27
(1) Valve block 1
(2) Priority valve
(3) Constant pressure pump
(4) Load sensing pump
(5) Driving pump
(6) Valve block 2
(7) Retarder brake
(8) Diesel engine
(9) Radiator fan 1
(10) Radiator fan 2
(11) Sprayer pump drive
(12) Wheel motor
(13) Orbitol steering system
(14) Front steering system
(15) Rear steering system
(16) Spring suspension
(17) Track
(18) Boom
Structure and function, carrier vehicle
66
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
5.13.1
Hydraulic pumps
•
The drive pump drives the 4 parallel switched wheel motors in a
closed circuit.
•
The feed pump supplies the system with leakage oil and flushing
oil.
•
The pump for the drive of the spraying pumps and the fan mo-
tors is a regulating pump load sensing controller. The operating
pressure of the pump is adjusted automatically depending on the
output required.
•
The regulating pump with constant pressure controller supplies
the steering system and hydraulic cylinder with oil.
Adjusting and checking the system is carried out in the factory. Nor-
mally, the settings do not need to be corrected.
The operator requires special tools and special knowledge of the
system in order to adjust the highest pressure, the operating pressure
and the speed. This is why the adjustment work may only be carried
out in the factory.
5.13.2
Hydraulic wheel motors and gearbox
•
The 4 motors and the driving pump must all be precisely adjust-
ed to each other.
•
Have all repair work or adjustments carried out by a specialist
workshop.
5.13.3
Hydraulic oil tank
(1) Hydraulic oil tank
(2) Inspection glass
(3) Fill opening with integrated oil filter
(4) Electric sensor for measuring the oil level
Fig. 28
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Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
67
5.14
Radiator
The machine is equipped with a total of four ra-
diators on both sides behind the cabin.
Right side:
•
Radiator for the engine cooling water
•
Condenser of air conditioner
Left side:
•
Radiator for hydraulic oil
•
Radiator for charged air of the turbocharger
Fig. 29
The air flow through the radiator may not be obstructed.
For this reason the radiators have to be checked on a regular basis
and cleaned using compressed air.
Structure and function, carrier vehicle
68
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
5.15
Driver's cabin
Fig. 30
(1) Steering column with multi-function switch
(2) Brake pedal
(3) Field sprayer operation
(4) Operating elements: Comfort and light
(5) Operating elements: Safety and maintenance
(6) Control terminal AMADRIVE
(7) Ignition lock
(8) Driver's seat
(9) Seat belt for wearing on the drivers seat
(10) Seat belt buckle
(11) Folding helper's seat with cooling compartment underneath
(12) Height-adjustable and folding armrest and operating unit
(13) Sunblind
(14) Ventilation nozzles
(15) Loudspeaker
(16) Door handle with lock
(17) Door opening on the inside
Structure and function, carrier vehicle
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
69
•
The helpers seat must only be used for manoeuvring trips.
•
Drive the machine only when wearing the seat belt.
5.15.1
Foldable access ladder
You can access and exit the cabin via the foldable ladder.
•
The access ladder is lowered and raised via a switch in
the cabin.
•
The AMADRIVE displays the position of the ladder.
The ladder can also be folded down when the diesel engine is turned
off.
Fig. 31
WARNING
Risk of injuries from falling from the cabin.
•
When leaving the cabin, make sure that the ladder has been
lowered completely.
You cannot see if the ladder has been lowered from inside the
cabin.
•
Climb up and down the ladder facing the machine (3 point rule).
An acoustic signal sounds as soon as the driver leaves the drivers
seat if the ladder has not been lowered completely.
Structure and function, carrier vehicle
70
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
5.15.2
Steering column with multi-function switch and brake pedal
The steering column has the following functions:
(1) Steering wheel
(2) Multi-function switch
(3) Steering column adjustment, forwards /
backwards
(4) Steering wheel adjustment, forwards /
backwards
(5) Steering wheel adjustment, higher / lower
(6) Brake pedal
(7) Light module
Fig. 32
Multi-function switch
Press in:
Horn
Fig. 33
Upwards:
High beam
Downwards:
Dipped beam
To the front: direction indicator, right side
(in field mode: side-view floodlight, right
side)
To the rear:
direction indicator, left
side (in field mode: side-view floodlight,
left side)
Press in the ring:
→ Windscreen washer system
Turn the ring:
→ Windscreen wiper, switch on / fast
Structure and function, carrier vehicle
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
71
Brake pedal
Always use the brake pedal for emergency braking.
•
The machine can be slowed down using
ο
the brake pedal.
ο
the driving lever.
→
The delay via the driving lever may be sufficient depending on
the driving situation.
•
When braking using the brake pedal, the slowing down is carried
out by the pneumatic brake system and the hydrostatic drive.
Braking with the brake pedal
•
Until standstill:
→
Before continuing to drive, briefly put the driving lever in the
neutral position.
•
To reduce the forward speed:
→
After the brakes are released, the machine accelerates to the
speed selected using the driving lever.
Light module
(1) No function
(2) Battery charger lamp
(3) Indicators of the machine
(4) High beam display
(5) No function
(6) No function
Fig. 34
Structure and function, carrier vehicle
72
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
5.15.3
Adjusting the driver's seat
The drivers seat is spring suspended and has various adjustment
options.
Fig. 35
Adjustments:
(1) inclination of the seat surface
(2) move the seating surface to the front / rear
(3) move the seat to the front / rear
(4) seat height
(5) backrest
(6) inclination of the armrests
(7) inclination of the backrest
Structure and function, carrier vehicle
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
73
5.15.4
Control panel
Fig. 36
(1) Driving lever with multi-function stick
(2) Control terminal ISOBUS
(3) Control terminal AMADRIVE
(4) Emergency shutdown
(5) Sticker with the AMAPILOT functions
When operating the multi-function handle, also observe the operating
instructions of the software ISOBUS!
Structure and function, carrier vehicle
74
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
Switches and buttons on the control panel
Fig. 37
(6)
Button for actuating the ladder on the cabin side
ο
Position +: Lifts the ladder.
ο
Position -: Lowers the ladder
(7)
Hand brake switch with locking function in parking posi-
tion.
•
Button for aligning the track
•
Operate the lifting module switch (option)
•
Button for swivelling the row sensors (PSR steering)
•
,
Switch for electrical boom reduction (left/right)
on the outer boom, see page 117
•
,
Switch for electrical boom reduction (left/right) on
the second boom, see page 117.
Hand brake that has not been actuated via the switch:
The hand brake is activated automatically when turning off the ignition
and released again when the ignition is switched on.
Structure and function, carrier vehicle
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
75
5.15.5
Emergency shutdown
Performing an emergency shutdown
By pressing the operating button, the traction
drive is interrupted, the motor is switched off and
the machine is braked until it comes to a stand-
still.
Deactivating the emergency shutdown and
starting the machine again
1. Activate the parking brake using the switch.
2. Unlock the emergency shutdown by simul-
taneously pressing on the operating button
and pulling on the black plastic ring.
3. Switch off the ignition.
4. Start the motor normally.
Fig. 38
5.15.6
Operating elements, Comfort and Light
Fig. 39
On the inside of the roof, you will find the switch for the ventilator, the
heater, the air conditioner, the travelling lights, the mirror adjustment
and the radio.
(1) Automatic air-conditioning system
(2) Mirror adjuster switch
(3) CD radio with Bluetooth hands-free system
(4) Rotary switch with parking light and driving light
(5) Ventilation nozzles
(6) Cooling compartment
Structure and function, carrier vehicle
76
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
5.15.7
Operating elements, Safety and Maintenance
Fig. 40
(1)
Hazard warning light switch
(2)
Switch for travelling on the road / driving on fields with
locking mechanism in road travel position
(3)
Button for manual lubrication by the lubricating device
(Option)
(4)
Switch for the mirror heating
(5)
Switch for the warning beacon (Option)
5.15.7.1 Road travelling / field travelling
Road mode: Push rocker switch
downwards.
•
Only two-wheel steering possible.
•
No cruise control function.
•
Warning when driving with ladder lowered.
•
Warning: Track width set according to the type approval.
Field mode: Unlock rocker switch
and push upwards.
•
Speed limited to 20 km/h.
•
Warning when driving with ladder lowered.
Structure and function, carrier vehicle
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
77
5.15.8
Rear right side in the cabin
Fig. 41
(1) Ignition lock
(a) Engine off
(b) Power supply on
(c) Start the engine
(2) Cigarette lighter
(3) Drink holder
(4) Unlocking device for the emergency exit
(5) Override button
(6) Main switch
•
Switch on the power supply before starting to drive.
•
The power supply is interrupted 2 hours after the ignition key is
removed.
(7) Switching off the power supply prematurely (e.g. for mainte-
nance work)
→
Actuate the yellow switch with lock at the same time as the main
switch.
Override button
If the cooling water is low, the motor stops automatically.
After pressing the Override button, the motor can be started again
and the machine can be run for 30 seconds.
The button can be pressed several times.
If there is an error in the motor control unit, then the Override button
will flash, see AMADRIVE.
Structure and function, carrier vehicle
78
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
5.15.9
Armrest
Fig. 42
(1) Moving the armrest
(2) Pivoting the armrest
(3) Storage compartment under the armrest
5.15.10 Cooling compartment and ashtray
Fig. 43
Under the helpers seat:
(1) Cooling compartment
(2) Switch for the cooling compartment
(3) Ashtray
Structure and function, carrier vehicle
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
79
5.15.11 AmaTron / AmaPad control terminal to control the field sprayer
AmaTron 3
AmaPad
AmaTron 4
AmaPad 2
Fig. 44
Base functions:
•
entry of the data in the spraying technology.
•
entering the job-related data.
•
controlling the field sprayer to change the spray rate used in
spraying operation.
•
the operation of all functions on the sprayer boom.
•
the monitoring of the field sprayer during spraying operation.
GPS options
•
Fully automatic part width section control
•
Parallel driving aid (integrated in the GPS switch application)
Structure and function, carrier vehicle
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Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
5.15.12 Air conditioner
Fig. 45
(1) Switch on and off / REHEAT - Function
(2) Toggle set temperature display / outside
temperature display.
(3) LED: Lights up when REHEAT is switched
on.
(4) LED: Lights up when the outside tempera-
ture is shown in the display.
(5) Setting the desired cabin temperature down
or fan speed.
(6) LED bar display indicates the evaporator
fan speed of 0 - 100%.
(7) Setting the desired cabin temperature up-
wards or fan speed when the manual fan
speed has been selected.
(8) Three-digit seven segment display for show-
ing the desired cabin temperature / outside
temperature / error codes in event of mal-
function.
(9) Displays the unit in Celsius or Fahrenheit
(10) LED: Indicates fully-automated mode.
(11) LED: Lights up when the evaporator fan
speed has been set manually.
(12) LED, lights up when in ECON mode.
(13) Toggle button evaporator fan speed manual
/ automatic
(14) Switch on the ECON mode (Compressor
off)
Put the automatic air conditioning system into operation
When the engine is standing still and the ignition is switched on, the
evaporator fan speed reduces to 30 % of the nominal speed after 10
minutes. This takes place to prevent faster discharging of the battery.
The software version is displayed for 3 seconds after switching on the
ignition. The controller carries out a self-test. The executing of the self
test takes about 20 seconds.
In order to prevent faulty temperature controlling of the automatic
system, close the cooling compartment flap immediately after use.
Set the cabin temperature
The cabin temperature is displayed in display field 8. The cabin tem-
perature can be adjusted by pressing buttons 5 and 7.
•
Reduce temperature:
- Pressing once → -1° C
•
Increase temperature:
+ Pressing once → +1° C
Structure and function, carrier vehicle
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81
Set the evaporator fan speed
•
Automatically: Button 13; LED 10 lights up.
•
Manually: Press toggle button 13; LED 11 lights up. The manu-
al fan speed is shown. You can set the desired speed using the
buttons 5 (-) and 7 (+).
Switch on ECON mode
The compressor of the air conditioner is switched off in ECON mode.
•
Switch on ECON mode: Press button 14; LED 12 lights up.
The evaporator fan speed currently indicates 40% on the light
strip display (6). The evaporator fan and the heater are also con-
troller automatically in ECON mode.
•
Switch on ECON mode: Select button 14.
REHEAT mode
(Defog the cabin windows)
•
Switch on REHEAT mode: Press button 1; LED 3 lights up. RE-
HEAT mode is activated.
The fan speed is 100% and after switching the button 13, can be
controlled manually using button 5 (-) and 7 (+).
The compressor is switched on continuously in REHEAT mode
for dehumidifying the room air.
•
Switch off REHEAT mode: Press button 1 again
Toggle ° Celsius / °F
•
Press button 2 and 5 at the same time for approx. 3 seconds.
Pressing the buttons 2 and 5 again switches the display back to
degrees Celsius.
Malfunction / fault (displayed flashing)
F0
Room temperature sensor fault
→
Blue
Switching outputs are switched off.
F1
Outlet air temperature sensor malfunction
→
Yellow
Switching outputs are switched off
F2
Outside air temperature sensor fault
→
Red
Switching outputs are still ready for operation
Structure and function, carrier vehicle
82
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
Important information about the air conditioner
CAUTION
1. Avoid any contact with the refrigerant. Wear protective
gloves and goggles!
2. When sprayed in your eyes, rinse with water immediately.
Seek medical advice!
3. Have maintenance and repair work only carried out by a
specialist workshop for refrigerant.
4. No welding tasks may be carried out on the refrigerant cir-
cuit and in the immediate vicinity - Danger of poisoning!
5. Maximum ambient temperature for refrigerant: 80° C
5.15.13 Tractor cab air filtration with Category 4 safety status
Tractor cab air filtration with positive pressure control and activated
charcoal filter against dust, aerosols and vapours (gases) according
to DIN EN 15695-1.
This is prescribed for the application of several spray agents.
5.15.13.1 Description
Function
External air is cleaned through several filter stages and freed from
harmful substances before it is conveyed to the cab. A minimum air
supply is ensured by operating a separate air blower fan in an exter-
nal housing. The operation of the air blower fan is independent of the
settings of the air conditioning system.
The protective function is also ensured when the air conditioning is
switched off. Depending on the equipment options, user protection in
compliance with Category 3 or 4 according to DIN EN 15695-1 is
achieved.
A pressure monitoring system is installed in the tractor cab.
Layout
In the cab roof, right side
(1) Warning light
If the cab pressure falls below 20 Pascal,
the warning light illuminates.
(2) 3-level switch for setting the blower fan
speed.
Fig. 46
Structure and function, carrier vehicle
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
83
Air ducts in the roof
(1) Connecting supports
(2) Air ducts
(3) Locking plate, rear
(4) Locking plate, front
Fig. 47
Filter housing on the machine
Fig. 48
Filter housing
(1) Attachment point
(2) Fan compartment with electronics
(3) Activated carbon filter
(4) Aerosol filter
(5) Dust filter
(6) Air inlet
(7) Protective screen
(8) Handle
(9) Central connector
(10) Air outlet
Fig. 49
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Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
Pressure monitoring
There is a differential pressure switch in the trac-
tor cab that monitors the minimum pressure in
the cab interior. The differential pressure switch
is installed on the floor at the rear of the right
side of the cab.
Fig. 50
5.15.13.2 Operation
Before beginning operation:
•
Check the filter screen at the air inlet of the filter box and clean if
necessary.
•
Perform a visual check of the inlet hose for leaks or damage.
•
Check the cable routing for abrasions.
During operation:
•
During operation with a new filter, select the lowest fan level.
This ensures operation with a minimised external air volume
flow. This has a positive effect on the service life of the filter.
•
With increasing impurities, the air resistance in the filter cas-
settes increases. The cab pressure drops permanently and the
warning light illuminates.
→
Increase the fan level manually by one level. The fan level can
be increased twice.
The activated carbon filter has to be replaced every three months
regardless of the operational hours.
Structure and function, carrier vehicle
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
85
5.15.14 Covers and compartments outside the cabin
Left side:
Fig. 51
(1) Soap dispenser
(2) Fresh water tank
(3) Fire extinguisher
(4) Storage box
(5) Windscreen wiper water container
Front:
Fig. 52
(1) Extraction hose storage (maximum payload 100 kg)
(2) Removable protective brace
(3) Wheel chock
(4) Switch for the lighting
(5) Pressure filling with stop button (option)
Structure and function, carrier vehicle
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Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
Right side:
Fig. 53
(1) Battery
(2) Brake system
(3) Stop taps sprung suspension
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87
5.16
Driving lever with multi-function stick
5.16.1
Driving lever
The driving lever is used for
ο
continuously variable accelerating and
decelerating of the vehicle,
ο
driving forwards and backwards.
(1) maximum speed driving forwards, accelera-
tions
(2) neutral, park, braking
(3) maximum speed driving backwards
→
The speed is dependent on the displace-
ment of the driving lever
Fig. 54
A trailer being towed is also braked via
the driving lever using the pneumatic
brake system.
5.16.2
AmaPilot AmaPilot/AmaPilot+ multi-function stick
All of the implement functions can be performed
using the AmaPilot and AmaPilot+.
•
AmaPilot with fixed key assignment
•
AmaPilot+ is an AUX-N control element with
freely assignable key assignment (keys pre-
assigned like for the AmaPilot)
30 functions can be selected by pressing with
your thumb. Two additional levels can also be
switched on.
Fig. 55
A sticker with the default assignment can be
stuck in the cab. For a freely assigned key as-
signment, a new sticker can be applied over the
default assignment.
Fig. 56
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Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
•
Standard level
•
Level 2 when trigger on the back is held
Fig. 57
•
Level 3 after switching the lit-up button
Fig. 58
AmaPilot assignment
Standard level:
Switch on / off boom part width sections, left side
Switch on / off boom part width sections, right
side
Switch spraying on / off
Reduce / increase application rate
Boundary nozzles left side / right side
Structure and function, carrier vehicle
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
89
Level 2:
Angle in / out boom left side
Angle in / out boom right side
DistanceControl
Mirror boom
Raise / Lower boom
Angle of sprayer boom
Level 3:
Fold boom on left side in / out
Fold boom on right side in / out
Lock / unlock swing compen-
sation
Raise / Lower rod boom
Fold boom in / out
Functions on all levels:
Rear wheel steering to the left
Rear wheel steering to the right
Switchover
2 <->4 wheel steering
Structure and function, carrier vehicle
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Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
5.17
Camera system
WARNING
Risk of injury or even death.
If the camera display alone is used for manoeuvring, persons or
objects can be overlooked. The camera system is an aid. It does not
replace the operator's awareness of the immediate surroundings.
•
Before manoeuvring, ensure that there are no people or
objects in the manoeuvring area by taking a direct look
The machine can be equipped with two cameras.
•
Selective display of the rear-view camera or the camera for the
right front wheel.
•
The rear-view camera is switched on automatically when revers-
ing
Features:
•
Viewing angle of 135°
•
Heater and lotus coating
•
Infrared night-view technology
•
Automatic backlight compensation
(1) Rear-view camera for reversing safely.
(2) Camera for the right front wheel for driving
through the tramline correctly.
Fig. 59
Structure and function, carrier vehicle
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
91
5.18
Working platform with ladder
Working platform with swivel-down ladder for reaching the drivers
cabin and filling dome.
•
The ladder is lowered or raised on the dash panel in the drivers
cabin.
DANGER
Risk of accidents resulting from the ladder being pivoted down
when driving.
Raise the ladder to the transport position when driving.
DANGER
Risk of falling when leaving the cabin.
Lower the ladder before leaving the cabin.
DANGER
Never climb into the spray liquid tank.
→
Risk of injury from poisonous vapours!
•
It is strictly forbidden to ride on the field sprayer!
→
Riding on the machine creates a risk of falling!
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Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
Fig. 60
(1) Operation platform
(2) Railing to protect against falling
(3) Pivotable railing to protect against falling
The pivotable railing collides with the 40-
metre boom.
→
In doing so, the railing is pivoted outwards
only for the purpose of accessing the opera-
tion platform.
(4) Locking mechanism of the pivotable railing
(5) Maintenance flap
(6) Hydraulically slewable ladder with switch in
the dash panel
(7) Refilling opening for the hand wash tank
(8) Refilling opening for the windscreen washer
water
The maintenance flap (Fig. 62/1) on the opera-
tion platform, to be opened using the square
spanner (Fig. 62/2).
The square spanner is located in the storage box
in the drivers cabin.
Fig. 61
Structure and function, carrier vehicle
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
93
5.19
Drawbar for trailers
The automatic drawbar is used to pull braked
trailers
•
with a permissible total weight of 12000 kg
and pneumatic brake.
•
with a permissible total weight of 8000 kg
and overrun brake.
•
without drawbar load.
•
with towing eye 40 DIN 74054.
(1) Drawbar
(2) Connection for lighting of the trailer
(3) Connection for brake of the trailer
Fig. 62
To unlock the drawbar, pull the rotary knob (Fig.
64/1) and turn until it engages in the upper
groove (Fig. 64/2). Then raise the lever (Fig.
64/3) until the pin disengages.
Fig. 63
The drawbar of the trailer must be long enough to prevent collisions
with the boom when driving in curves.
Braking of the trailer is achieved by pressing the foot brake pedal as
well as by actuating the driving lever.
Structure and function, carrier vehicle
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Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
WARNING
Risk of crushing, cutting, being caught or drawn in, or impact
through the accidentally rolling machine, if the service brake is
released.
•
Always couple the hose coupling on the brake line (yellow) first
and then the hose coupling on the supply line (red).
•
The service brake on the machine is immediately released from
the brake setting if the red hose coupling is coupled.
•
Always uncouple the supply line hose coupling (red) first, and
then the brake line hose coupling (yellow).
•
The service brake of the machine only moves into the brake
position when the red hose coupling has been uncoupled.
•
Halten Sie diese Reihenfolge unbedingt ein, da sonst die Be-
triebs-Bremsanlage löst und sich die ungebremste Maschine in
Bewegung setzen kann.
WARNING
Risk of crushing from unintentional starting and rolling of the
machine and trailer when coupling or uncoupling!
Secure the machine and trailer against unintentional start-up and
rolling before entering the danger area between the machine and
trailer.
WARNING
Risk of crushing when coupling the machine and standing be-
tween the machine and the trailer!
Instruct people to leave the danger area between the machine and
the trailer before you approach the trailer.
Coupling the trailer via the automatic drawbar is a one-man operation.
Helpers as guides are not necessary.
Structure and function, carrier vehicle
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
95
5.19.1
Coupling the trailer
1. Unlock the drawbar.
2. Instruct people to leave the danger area between the machine
and the trailer before you approach the trailer.
3. Drive the machine backwards to the trailer so that the connect-
ing device couples automatically.
4. Secure the machine against unintentional start-up and rolling.
5. Couple the supply lines to the trailer.
5.1 Fasten the brake line coupling head (yellow) as directed in
the machine coupling with the yellow marking.
5.2 Fasten the supply line coupling head (red) as directed in
the machine coupling with the red marking.
5.3 Plug-in the connector of the trailer lighting to the socket of
the machine.
6. Move the trailer in the transport position.
5.19.2
Uncoupling the trailer
1. Place the trailer on a level parking surface on solid ground.
2. Secure the machine against unintentional start-up and rolling.
3.
Move the trailer in the parking position.
4. Disconnect the supply lines.
4.1 Release the supply line coupling head (red).
4.2 Release the brake line coupling head (yellow).
4.3 Pull out the connector of the trailer lighting.
5. Decouple the connecting equipment.
Construction and function of the field sprayer
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Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
6
Construction and function of the field sprayer
6.1
Functionality of the field sprayer
Fig. 64
The spraying pump (4) sucks in via the suction chest (14), suction line
(5) and suction filter (6).
•
the spray liquid from the spray liquid tank (1).
•
Flushing water from the flushing water tank (2).
The flushing water serves to clean the spray system.
•
fresh water via the external suction port (3).
The liquid that has been drawn in is fed via the pressure hose (7) to
the pressure equipment switch tap (13), and from there is fed
•
via the self cleaning pressure filter to the part width section
valves (8). The part width section valves then send the liquid to
separate spray lines.
The stirring level can be increased when stirring spray liquid by
using the additional agitator setting tap (15) on the pressure fil-
ter.
•
to the injector and the induction bowl (9).
To prepare the spray liquid, pour the relevant quantity of agent
required to fill the spray liquid tank into the induction bowl and
evacuate into the spray liquid tank.
•
directly into the spray liquid tank (18).
•
to the internal (17) or external cleaning switch tap (16).
The agitator pump (10) supplies the main agitator (11) in the spray
liquid tank.
The automatic filling level dependent regulation (12) of the main agita-
tor ensures for a homogeneous spray liquid in the spray liquid tank
Construction and function of the field sprayer
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
97
6.2
Overview control terminal
Fig. 65
(1) Suction filter
(2) Pressure filter
(3) Flushing water tank filling connection
(4) Filling connection of the suction chest for
suction hose
(5) Pressure filter outlet
(6) Quick emptying via pump
(7) Suction filter / spray liquid outlet
(8) Work lights
(9) Pump On / Off
(10) Filling level indicator
(11) Display position of the suction chest
(12) Suction chest button
(13) Button to lift / lower the induction bowl
(14) ECO – fill rinsing base
(15) Function selection switch
(16) Additional agitator setting tap / drain residue
(17) Suction chest drainage tap
(18) Switch tap for ring line / canister flushing
(19) Switch on injection button
(20) Switch tap Evacuate induction bowl / Ecofill
(21) Switch tap - injector
Suction from the induction bowl/Increasing
the suction capacity
(22) Spray gun for flushing the induction bowl
Construction and function of the field sprayer
98
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
6.3
Explanation for the valve chest
•
Function selection switch
•
Spraying function
•
Flushing function
Empty the induction bowl through suction
with the
button
•
Function Emptying spray agent tank
with button
for activation
•
External cleaning on the boom
Fig. 66
•
Showing position of suction tap:
ο
Sucking via suction hose
ο
Sucking from spray tank
ο
Sucking from flushing water
tank
•
Button to control the suction chest
Fig. 67
•
Additional agitator setting tap
ο
Release residue
ο
Agitator
Fig. 68
•
Drain tap suction tap
Fig. 69
Construction and function of the field sprayer
Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
99
•
Evacuate switch tap for induction
bowl / Ecofill
ο
0 Zero setting
ο
Evacuate induction bowl
ο
Ecofill filling connection for the spray
liquid tank
Fig. 70
•
Ring line switch tap – ring line / canister
flushing
ο
0 Zero setting
ο
Canister flushing
ο
Ring line
Fig. 71
•
Switch tap injector
ο
Suction from induction bowl
ο
Increasing the suction capacity
Fig. 72
All stop taps are
•
open when lever position is in direction of flow
•
closed when lever position is transverse to direction of flow
Construction and function of the field sprayer
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Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18
6.4
Agitators
The field sprayer has a main agitator and an
additional agitator. Both agitators are designed
as hydraulic agitators. The additional agitator is
also combined with pressure filter rinsing for the
self cleaning pressure filter.
The main agitator has its own agitator pump.
The additional agitator is supplied by the opera-
tion pump.
When the agitators are switched on, they mix the
spray liquid in the spray liquid tank, thereby
providing a homogeneous spray liquid.
•
The main agitator is controlled automatical-
ly depending on the filling level of the spray
liquid tank.
•
The additional agitator must be set on the
setting tap (Fig. 74/1).
The additional agitator is switched off when
in setting tap position 0.The fastest stirring
performance is available in position (Fig.
74/2).
Safety device for drainage function on the pres-
sure filter (Fig. 74/3).
Fig. 73