Circutor AFQevo Instruction Manual

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Warns of a risk, which could result in personal injury or material damage.

ATTENTION Indicates�that�special�attention�should�be�paid�to�a�specifi�c�point. Follow the warnings described in this manual with the symbols shown below. If you must handle the unit for its installation, start-up or maintenance, the following should be taken into consideration: Incorrect handling or installation of the unit may result in injury to personnel as well as damage to the unit. In particular, handling with voltages applied may result in electric shock, which may cause death or serious injury to personnel. Defective installation or maintenance may also lead�to�the�risk�of�fi�re. Read the manual carefully prior to connecting the unit. Follow all installation and maintenance instructions throughout the unit’s working life. Pay special attention to the installation stan- dards of the National Electrical Code. Refer to the instruction manual before using the unit In this manual, if the instructions marked with this symbol are not respected or carried out correctly, it can result in injury or damage to the unit and /or installations. CIRCUTOR,�SA�reserves�the�right�to�modify�features�or�the�product�manual�without�prior�notifi�cation. DISCLAIMER CIRCUTOR, SA�reserves�the�right�to�make�modifi�cations�to�the�device�or�the�unit�specifi�ca- tions set out in this instruction manual without prior notice. CIRCUTOR, SA on its web site, supplies its customers with the latest versions of the device specifi�cations�and�the�most�updated�manuals.�� www.circutor.com CIRCUTOR, recommends using the original cables and accessories that are supplied with the device.

SAFETY PRECAUTIONS ��3

DISCLAIMER ��3 CONTENTS ��4 REVISION LOG ��6 SYMBOLS ��6 1�- VERIFICATION UPON RECEPTION ��7 1�1�- RECEPTION PROTOCOL ��7 1�2�- TRANSPORT AND HANDLING ��7 1�3�- STORAGE��9 2�- PRODUCT DESCRIPTION ��10 3�- DEVICE INSTALLATION ��13 3�1�- PRELIMINARY RECOMMENDATIONS ��13 3�2�- INSTALLATION LOCATION ��14 3�2�1�- VENTILATION REQUIREMENTS ��14 3�3�- STORAGE FOR LONG PERIODS ��16 3�4�- INSTALLATION ��16 3�4�1�- 30 A AFQevo ��16 3�4�2�- 100 A AFQevo RACK-TYPE: AFQe-xxx-100R ��17 3�4�3�- 100 A AND 200 A AFQevo CABINET-TYPE: AFQe-xxx-100C AND AFQe-xxx-200C ��18 3�5�- CONNECTION ��19 3�6�- DEVICE TERMINALS ��21 3�6�1�- 30 A AFQevo: AFQe-xxx-030M ��21 3�6�2�- 100A AFQevo RACK-TYPE : AFQe-xxx-100R ��22 3�6�3�- 100 A AND 200 A AFQevo CABINET-TYPE : AFQe-xxx-100C AND AFQe-xxx-200C ��23 3�7�- CONNECTION DIAGRAMS ��27 3�7�1�- 4-WIRE CONNECTION AND CURRENT MEASUREMENT ON THE MAIN SIDE� ��27 3�7�2�- 4-WIRE CONNECTION AND CURRENT MEASUREMENT ON THE LOAD SIDE� ��28 3�7�3�- 3-WIRE CONNECTION AND CURRENT MEASUREMENT ON THE MAIN SIDE� ��29 3�7�4�- 3-WIRE CONNECTION AND CURRENT MEASUREMENT ON THE LOAD SIDE� ��30 3�7�5�- 3-WIRE CONNECTION AND 2 CURRENT TRANSFORMERS ON THE MAIN SIDE��31 3�7�6�- 3-WIRE CONNECTION AND 2 CURRENT TRANSFORMERS ON THE LOAD SIDE��32 3�8�- PARALLEL CONNECTION OF 2 TO 100 ACTIVE FILTERS ��33 3�8�1�- CONNECTING INDIVIDUAL DEVICES ��34 3�8�2�- CONNECTING CABINETS ��35 4�- OPERATION ��37 4�1�- HARMONICS ��37 4�1�1�- BASIC CONCEPTS ��37 4�1�2�- MOST COMMON HARMONICS ��38 4�1�3�- HARMONIC COMPENSATION ��39 4�2�- OPERATING PRINCIPLE ��39 4�3�- NOMINAL CURRENT DIMENSIONS ��40 4�4�- RESONANCE DETECTION ��42 4�5�- DISPLAY ��42 4�5�1�- UPPER AREA ��43 4�5�2�- CENTRAL AREA ��43 4�5�3�- LOWER AREA ��44 5�- START-UP ��45 6�- DISPLAY ��46 6�1�- MAIN SCREEN ��46 6�1�1� - DEVICE SINGLE OR MASTER ��46 6�1�2� - DEVICE SLAVE ��47 6�2�- THD ��48 6�3�- VOLTAGE, CURRENT AND FREQUENCY ��48 6.4.- POWER AND COS ɸ OF MAINS ��49 6.5.- POWER AND COS ɸ OF LOAD ��50 6�6�- VOLTAGE HARMONICS ��50 6�7�- CURRENT HARMONICS (MAINS) ��51 6�8�- CURRENT HARMONICS (LOAD) ��51 6�9�- WAVE SHAPE OF MAIN CURRENT ��52

6�10�- WAVE SHAPE OF LOAD CURRENT ��52

6�11�- MAINS PHASORS ��53 6�12�- LOAD PHASORS ��53 6�13�- ALARMS ��54 6�14�- WARNINGS ��55 6�15�- TEMPERATURE ��58 6�16�- ETHERNET COMMUNICATIONS ��58 6�17�- DEVICE INFORMATION ��59 6�18�- SLAVE DEVICE STATUS ��60 7�- CONFIGURATION ��61 7�1�- LANGUAGE ��62 7�2�- DEVICE SPECIFICATIONS ��62 7�3�- INSTALLED DEVICES��63 7�4�- WORKING MODE ��64 7�5�- HARMONICS SELECTION ��66 7�6�- OPERATING LIMITS ��66 7�7�- TRANSFORMER CONFIGURATION ��67 7�8�- ALARMS ��69 7�9�- ETHERNET COMMUNICATIONS ��70 7�10�- RS-485 COMMUNICATIONS��70 7�11�- DATE / TIME ��71 7�12�- SAVE DATA ��72 8�- RS-485 COMMUNICATIONS ��73 8�1�- CONNECTIONS ��73 8�2�- PROTOCOL ��74 8�2�1�- EXAMPLE OF MODBUS QUERY ��74 8�2�2�- MODBUS MAP ��74 9�- ETHERNET COMMUNICATIONS ��80 9�1�- CONNECTION ��80 9�2�- WEB SITE ��80 10�- MAINTENANCE ��82 10�1�- STANDARD MAINTENANCE ��82 10�2�- COOLING FANS ��84 10�2�1�- 30 A AFQevo : AFQe-xxx-030M ��85 10�2�2�- 100 A AFQevo RACK-TYPE: AFQe-xxx-100R ��87 10�2�3�- 100 A AND 200 A AFQevo cabinet-type : AFQe-xxx-100C AND AFQe-xxx-200C ��90 10�3�- FUSES ( Models AFQe-xxx-100C and AFQe-xxx-200C) ��90 11�- TECHNICAL FEATURES ��91 12�- TECHNICAL SERVICE ��98 13�- GUARANTEE ��98 14�- CE CERTIFICATE ��99

Table 1: Revision log�

Date Revision Description 12/16 M102B01-03-16A Initial Version 01/17 M102B01-03-17A Changes in sections: 1.2.- 2.- 3.1. - 3.2.1. - 3.4. - 3.5. - 3.6. - 3.8. - 4.5. - 4.6. - 6.13.- 6.14.- 7.1. - 7.2. - 7.3. - 7.4. - 7.5. - 7.6. - 7.8. - 7.9. - 7.10. - 8.- 9.- 9.2. -10.1. -10.2. - 11. 01/17 M102B01-03-17B Changes in sections: 1.1.- - 3.6.1. - 3.6.3. - 3.8.1.- 3.8.2. 12/17 M102B01-03-17C Changes in sections: 3.2.1.3. - 3.7. - 3.8.2. - 4.1.3. - 11. 11/18 M102B01-03-18A Changes in sections: 3.8.1. - 3.8.2. - 5.- 6.1. - 6.2. - 6.3. - 6.4. - 6.5. - 6.6. - 6.7. - 6.8. - 6.9. - 6.10. - 6.11. - 6.12. - 6.13. - 6.14. - 6.15. - 6.18. - 7.1. - 7.2. - 7.3. - 7.4. - 7.5. - 7.6. - 7.7. - 7.8. - 7.10. - 8.1. - 8.2.1. - 8.2.2.1. - 8.2.2.2. - 8.2.2.3. - 8.2.2.4. Note: The images of the devices are for illustrative purposes only and may differ from the original device. SYMBOLS Table 2: Symbols� Symbol Description Compliant with the relevant European standards. 1 min After disconnecting the device from all power supplies, wait 1 minute before performing any operations.

1�- VERIFICATION UPON RECEPTION

1.1.- RECEPTION PROTOCOL Check the following points when you receive the device: � a)�The�device�meets�the�specifications�described�in�your�order. b) The device has not suffered any damage during transport. c) Perform an external visual inspection of the device prior to switching it on. d) Check that it has been delivered with the following: - Instruction manual - Communication cable for connecting devices in parallel. - Trim panel (Cabinet-type AFQevo : AFQe-xxx-100C and AFQe-xxx-200C). - Bag with 5 rubber caps (AFQe-xWF-030M). e) Perform an external and internal visual inspection of the device prior to connecting it. If any problem is noticed upon reception, immediately contact the transport company and/or CIRCUTOR's after-sales service. 1.2.- TRANSPORT AND HANDLING The transport, loading and unloading and handling of the device must be car- ried out with proper precautions and using the proper manual and mechanical tools so as not to damage it. If the device is not to be immediately installed, it must be stored at a location with�a�firm�and�level�floor,�and�the�storage�conditions�listed�in�the�technical� features section must be observed. In this case, it is recommended that the device be stored with its original protective packaging. To�move�the�device�a�short�distance,�the�device's�floor�support�profiles�facilitate�handling�with�a� pallet jack or forklift. (Figure 1) Figure 1: Transport with pallet jack�

The centre of gravity of some devices may be found at a considerable height.

Therefore, when handling with a forklift, it is recommended that the device be securely fastened and that no abrupt manoeuvres made. The device should not be lifted more than 20 cm off the ground When unloading and moving the device, use a forklift with forks long enough to support the en- tire length of the base. Otherwise, the forks should be long enough to support at least ¾ of said depth.�The�forks�must�be�flat�and�supported�firmly�by�the�base.�Raise�the�device�by�placing�the� forks�underneath�the�profile�that�supports�the�device.�(Figure 2). There might be an offset in the centre of gravity from the centre of the cabinet, as a result of the uneven distribution of loads inside the device. The neces- sary precautions must be taken to prevent the device from tipping over during abrupt operations. Figure 2: Unloading with a forklift� When unpacking the device, pay attention to prevent damaging the device if you are using cut- ting tools, such as cutters, scissors or knives. AFQevo 100 A (AFQe-xxx-100C) and 200 A (AFQe-xxx-200C) cabinets are delivered with the base removed to enable them to be transported with a pallet jack or similar. There are also 4 rings (diameter : 28 mm) in the top panel so that they can be transported by a crane. The top panel is inverted, with accessories inside, but the rings are mounted to enable it to be transported without any prior set-up required. The angle of the cables must be greater than 45º Figure 3: Trasport of an cabinet AFQevo by crane�

The device should be stored according to the following recommendations:

 Avoid placing them on uneven surfaces. � �Do not store them in outdoor areas, humid areas or areas exposed to splashing wa- ter. �  Avoid hot spots (maximum ambient temperature: 50ºC) � �Avoid salty and corrosive environments. � �Avoid storing the devices in areas where a lot of dust is generated or where the risk of chemical or other types of contamination is present. �

2�- PRODUCT DESCRIPTION

The AFQevo�active�multi-function�filters�can�be�used�to: � Reduce the harmonic currents up to order 50. � Correct the unbalanced current consumption in each phase of the electrical installa- tion. � Correct the power factor. For both backward (inductive) and forward (capacitive) cur- rents. There are different models of the device, for different currents:  30 A filters, The device features: - 3/4-wire multifunction, for installation in three-phase mains with or without neutral. - Parallel installation of up to 100 devices. - EMI filters, optional. - LCD touch display, to view the parameters. - RS-485 and Ethernet communications. - Wall enclosure. Table 3:Relation of models AFQevo of 30A� Model 3 Wires ( L1, L2, L3) 4 Wires ( L1, L2, L3, N) EMI filter AFQe-3WS-030M  - - AFQe-3WF-030M  -  AFQe-4WS-030M -  - AFQe-4WF-030M -   Compliance with the electromagnetic compatibility standards in the version with- out�an�EMI�filter�requires�the�use�of�an�external�filter�element. Please contact CIRCUTOR for advice on this matter.

 100 A filters,

Circutor AFQevo Instruction Manual

Text of the manual

Warns of a risk, which could result in personal injury or material damage.

Table 1: Revision log�

1�- VERIFICATION UPON RECEPTION

The centre of gravity of some devices may be found at a considerable height.

The device should be stored according to the following recommendations:

2�- PRODUCT DESCRIPTION

 100 A filters,

 200 A filters,

3�- DEVICE INSTALLATION

3.2.- INSTALLATION LOCATION

If the device is installed in cabinets with a smaller available space, or with a cover on the back,

3.3.- STORAGE FOR LONG PERIODS

Figure 5: Installation�

3�4�3�- 100 A AND 200 A AFQevo CABINET-TYPE: AFQe-xxx-100C AND AFQe-xxx-200C

AFQe-xxx-030M and AFQe-xxx-100R models:

If local regulations require the use of earth leakage protection devices, only DC

3.6.- DEVICE TERMINALS

9 10 11 12

9 10 11 12

Figure 14: Front cover screws�

2 3 4 5 6

We recommend clamping the cables to part of the frame of the cabinet, to reduce any tension

3.7.- CONNECTION DIAGRAMS

3�7�2�- 4-WIRE CONNECTION AND CURRENT MEASUREMENT ON THE LOAD SIDE�

3�7�3�- 3-WIRE CONNECTION AND CURRENT MEASUREMENT ON THE MAIN SIDE�

3�7�4�- 3-WIRE CONNECTION AND CURRENT MEASUREMENT ON THE LOAD SIDE�

3�7�5�- 3-WIRE CONNECTION AND 2 CURRENT TRANSFORMERS ON THE MAIN SIDE�

3�7�6�- 3-WIRE CONNECTION AND 2 CURRENT TRANSFORMERS ON THE LOAD SIDE�

3.8.- PARALLEL CONNECTION OF 2 TO 100 ACTIVE FILTERS

3�8�1�- CONNECTING INDIVIDUAL DEVICES

Note: The communication cable must be a CAT 5 cable or higher. Maximum cable length 3

Connect them using the communication cables (Table 16).

odic non sine-wave currents from the main.

Individual distortion rate (Un% or In%): A ratio in % between the RMS value of the voltage

4�1�3�- HARMONIC COMPENSATION

Figure 32:Current in the load, in the filter and in the main.

To calculate this safety factor�you�must�first�know�the�parameter�called�short-circuit ratio RSC,

4.4.- RESONANCE DETECTION

The display is divided into three areas (Figure 36):

Table 19: Central area keys�

When the device has been powered, one of the screens in Figure 39 appears on the display.

6.1.- MAIN SCREEN

Table 21 (Cont�) : Status messages

Note: This screen is not visible on the “slave” devices.

 The Voltage in each of the phases, L1, L2 and L3.

Note: This screen is not visible on the “slave” devices.

6.7.- CURRENT HARMONICS (MAINS)

6.9.- WAVE SHAPE OF MAIN CURRENT

6.11.- MAINS PHASORS

Note: This screen is not visible on the “slave” devices.

Table 22 (Cont�) : Alarm messages�

This screen, Figure 55, shows the active warnings. Table 23 shows the warnings that can ap-

Table 23 (Cont�) : Warnings messages�

Note: This screen is not visible on the “slave” devices.

6.17.- DEVICE INFORMATION

6.18.- SLAVE DEVICE STATUS

Figure 62: Main configuration screen.

In this screen, Figure 64, the language of the display is selected.

● Type, device range:

7.4.- WORKING MODE

The phase balancing option in AFQe-3Wx-xxxx works in unbalances produced

7.5.- HARMONICS SELECTION

vo will stop when the load current is below the entered value and will start when it is higher.

● Num transformers

Note: This screen is not visible on the “slave” devices.

7.9.- ETHERNET COMMUNICATIONS

●�Modbus device, modbus address.

7.12.- SAVE DATA

8�- RS-485 COMMUNICATIONS

In the Modbus protocol, the AFQevo uses the RTU (Remote Terminal Unit) mode.

Table 26:Modbus memory map: Measurements with Load (Table 2)�

Table 29:Modbus memory map: Measurements in the Main (Table 2)�

Table 32:Modbus memory map: Filter parameters (Table 2)�

Table 36:Modbus memory map: Filter messages (Table 3)�

Table 38:Modbus memory map: Filter messages (Table 5)�

9�- ETHERNET COMMUNICATIONS

part of the page.

It is recommended to follow the notes described in this chapter to avoid prema-