AEMC MR417 Operation & User’s Manual

Statement of Compliance Chauvin Arnoux ®, Inc. d.b.a. AEMC ® Instruments certifies that this instrument has been calibrated using standards and instruments traceable to international standards. We guarantee that at the time of shipping your instrument has met its published specifications. An N.I.S.T. traceable certificate may be requested at the time of purchase, or obtained by returning the instrument to our repair and calibration facility, for a nominal charge. The recommended calibration interval for this instrument is 12 months and begins on the date of receipt by the customer. For recalibration, please use our calibration services. Refer to our repair and calibration section at www.aemc.com. Serial #: Catalog #: 1200.84 / 1200.85 Model #: MR417 / MR527 Please fill in the appropriate date as indicated: Date Received: Date Calibration Due: Chauvin Arnoux ®, Inc. d.b.a AEMC ® Instruments www.aemc.com

3 CONTENTS 1 DESCRIPTION……. ......................................................................................... 7 1.1 Interface .................................................................................................................. 8 1.1.1 MR417 ................................................................................................ 8 1.1.2 MR527 ................................................................................................ 9 2 OPERATION .................................................................................................. 10 2.1 Battery Installation ................................................................................................ 10 2.2 External Power (Optional).................................................................................... 10 2.3 Turning ON the Instrument .................................................................................. 11 2.4 Auto Standby ........................................................................................................ 11 2.5 DC Zero Adjustment ............................................................................................ 11 2.6 Measurements ..................................................................................................... 12 2.6.1 Making a Measurement .................................................................... 12 2.6.2 Converting to Current ....................................................................... 12 3 SPECIFICATIONS ......................................................................................... 13 3.1 Reference Conditions .......................................................................................... 13 3.2 Electrical Specifications ....................................................................................... 13 3.2.1 Electrical Specifications, 1mV/A Sensitivity ...................................... 13 3.2.2 Frequency Specifications, 1mV/A Sensitivity .................................... 17 3.2.3 Electrical Specifications, 10mV/A Sensitivity .................................... 19 3.2.4 Frequency Specifications, 10mV/A Sensitivity .................................. 23 3.3 Operating Limits ................................................................................................... 25 3.4 Variations in the Range of Use ............................................................................ 26 3.5 Power Supply ....................................................................................................... 26 3.6 Environmental Conditions .................................................................................... 27 3.7 Mechanical Specifications ................................................................................... 28 3.7.1 Housing Protection ........................................................................... 30 3.8 International Standards ........................................................................................ 30 3.9 Electromagnetic Compatibility ............................................................................. 30 4 MAINTENANCE ............................................................................................. 31 4.1 Cleaning ................................................................................................................ 31 4.2 Battery Replacement ........................................................................................... 31 REPAIR AND CALIBRATION ........................................................................... 32 TECHNICAL AND SALES ASSISTANCE ......................................................... 32 LIMITED WARRANTY ....................................................................................... 33 Warranty Repairs ....................................................................................................... 33

Thank you for purchasing the Current Probe Model MR417 or MR527. For best results from your instrument and for your safety, read the following operating instructions carefully and comply with the precautions for use. This instrument is compliant with the IEC 61010-2-032 safety standard for voltages of 300V with respect to earth in measurement category IV, or 600V in category III. Symbols WARNING, risk of DANGER! The operator must refer to these instructions whenever this danger symbol appears. Application or withdrawal authorized on conductors carrying dangerous voltages. Type A current sensor as per IEC 61010-2-032. Equipment is protected by double insulation. Battery. USB. Useful information or tip. Direction of the current. The product is declared recyclable following an analysis of the life cycle in accordance with standard ISO 14040. The CE marking guarantees conformity with European directives and with regulations covering EMC. The trash can with a line through it means that in the European Union, the product must undergo selective disposal for the recycling of electric and electronic material, in compliance with Directive WEEE 2002/96/EC. Definition of Measurement Categories (CAT) CAT IV Corresponds to measurements taken at the source of low-voltage installations. Example: power feeders, counters and protection devices. CAT III Corresponds to measurements on building installations. Example: distribution panel, circuit-breakers, machines or fixed industrial devices. CAT II Corresponds to measurements taken on circuits directly connected to low- voltage installations. Example: power supply to domestic electrical appliances and portable tools.

5 PRECAUTIONS FOR USE These instructions are intended to ensure the safety of users and proper operation of the instrument. Failure to observe these safety instructions may result in electric shock, fire, explosion, and destruction of the instrument and/or installations.  The operator and/or the responsible authority must carefully read and clearly understand the various precautions to be taken in use.  Do not use the instrument on networks on which the voltage or category exceeds instrument specifications.  Never exceed the protection limits stated in the specifications.  Observe the environmental conditions of use, including relative humidity, altitude, degree of pollution, and place of use.  Do not use the instrument if it appears to be damaged, incomplete, or not properly closed.  Before each use, check the condition of the insulation on the leads, housing, and accessories. Any component on which the insulation is deteriorated (even partially) must be set aside for repair or scrapping.  When handling the instrument, keep your fingers behind the physical guards.  Use suitable means of protection.  All troubleshooting and metrological checks must be performed by competent and accredited personnel.

RECEIVING YOUR SHIPMENT Upon receiving your shipment, make sure that the contents are consistent with the packing list. Notify your distributor of any missing items. If the equipment appears to be damaged, file a claim immediately with the carrier and notify your distributor at once, giving a detailed description of any damage. Save the damaged packing container to substantiate your claim. Ordering Information AC/DC Current Probe Model MR417 ........................................... Cat. #1200.84 Includes 9V battery, multi-language safety data sheet and user manual AC/DC Current Probe Model MR527 ........................................... Cat. #1200.85 Includes 9V battery, multi-language safety data sheet and user manual Replacement Parts/Accessories: Cable – 6’ USB type A to Micro type B ............................................. Cat. #2138.66 Adapter – US Wall plug to USB ........................................................ Cat. #2153.78

7 1 DESCRIPTION The Models MR417 and MR527 are clamp-on current probes that measure DC currents up to 1400A, AC currents up to 1000ARMS (1400A peak), and combined AC+DC currents without opening the circuit in which the currents flow. They indicate the shape and amplitude of the current measured in the form of a voltage. These instruments can be used with oscilloscopes. They can be powered by a battery or with 5VDC via the optional micro‑USB cable. The MR417 and MR527 include the following features:  overage indicator  power supply indicator  zero adjustment  Auto Standby feature  two ranges (sensitivity 1 and 10mV/A)  micro‑USB connector to connect an external power supply

1.1 Interface 1.1.1 MR417 Figure 1 (MR417) Item Functions 1 Fixed (non-mobile) jaw 2 Arrow indicating current flow direction 3 Male BNC connector 4 DC Zero button 5 OL (overload) and ON indicators. ON is green when Auto Standby is enabled, yellow when it disabled. 6 3-position slide switch 7 USB port 8 Trigger 9 Hand guard 10 Mobile jaw 1 2 3 4 5 7 8 9 10 6

9 1.1.2 MR527 Figure 2 (MR527) Item Functions 1 Fixed (non-mobile) jaw 2 Arrow indicating current flow direction 3 Male BNC connector 4 DC Zero button 5 OL (overload) and ON indicators. ON is green when Auto Standby is enabled, yellow when it disabled. 6 3-position slide switch 7 USB port 8 Trigger 9 Hand guard 10 Mobile jaw 1 2 3 4 5 7 8 9 10 6

2 OPERATION 2.1 Battery Installation Before changing batteries: set the switch to OFF and remove the clamp from the circuit under measurement. 1. Using a screwdriver, remove the battery compartment cover (1) from the back of the housing (see Figure 3). 2. Connect the battery to the snap-on connector (2), observing polarity. 3. Place the battery into the battery compartment (3). 4. Replace the battery compartment cover and screw it onto the housing. Figure 3 2.2 External Power (Optional) For long‑term measurements, you can connect the clamp to external power via any micro‑USB adapter that delivers 100mA or more. If external power is disconnected, the clamp automatically switches to battery operation. The insulation between the type B micro‑USB connector and the measurement output is 600V CAT III. This enables you to safely connect the clamp to measuring instruments with uninsulated inputs. The type B micro‑USB connector must not be in contact with conductors or uninsulated parts at dangerous voltage. When operating on external power, the Auto Standby feature is disabled. The color of the ON indicator shows whether automatic standby is enabled (green) or disabled (yellow). 1 2 3

11 2.3 Turning ON the Instrument Turn on the clamp by pushing the slide switch to the 1mV/A or 10mV/A setting:  MR417 1mV/A corresponds to the 600A range 10mV/A corresponds to the 60A range  MR527 1mV/A corresponds to the 1400A range 10mV/A corresponds to the 150A range) The green ON indicator should light up:  If indicator blinks, less than 4 hours of battery life remains  If indicator fails to light, replace the battery (see § 4.2) 2.4 Auto Standby After 10 minutes of operation without user action (such as pressing the DC Zero button), the clamp automatically enters Standby mode. In this mode, the ON indicator goes OFF. To reactivate the clamp, press DC Zero button or change the switch to any setting other than OFF. To disable automatic Standby, press and hold down DC Zero when turning the instrument ON. The ON indicator blinks to indicate that the request has been applied; and then glows steady yellow when you release the DC Zero button. 2.5 DC Zero Adjustment DC Zero must be adjusted before each measurement. 1. Remove the clamp from the circuit under measurement. 2. Turn the clamp ON. 3. Connect the clamp to the measuring instrument. The phase is on the red lead. 4. Press the DC Zero button. 5. The OL indicator lights for approximately three seconds to indicate that the zero adjustment is in progress. 6. If the zero has been correctly adjusted, the OL indicator goes OFF. If it remains ON, the zero cannot be adjusted. In this case, ensure the clamp is not on a conductor and that its jaws are correctly closed. Then press DC Zero again. Alternately, turn the clamp OFF and then back ON. The previous zero adjustment will remain in effect.

2.6 Measurements 2.6.1 Making a Measurement After adjusting DC Zero: 1. Press the clamp trigger to open the jaws. 2. Clamp the jaws around the conductor to be measured. Use the centering marks on the jaws to position the clamp around the conductor. If the measurement is to be used in a power calculation, ensure the arrow on the clamp jaws (see Figures 1 and 2) points in the direction of the current flow: source load. 3. Release the trigger, ensuring the jaws are completely and correctly closed. 4. Observe the measurement displayed on the measuring instrument. 5. If the OL indicator lights, the current is too high to be measured. If the sliding switch is set to the 10mV/A range, change the setting to 1mV/A. Figure 4 (MR527 shown) 2.6.2 Converting to Current The MR417 and MR527 both provide two measurement ranges. The MR417 measures current up to 600A with 1mV of output corresponding to 1A, and current up to 60A with 10mV corresponding to 1A. The MR527 measures current up to 1400A with 1mV corresponding to 1A, and current up to 150A with 10mV corresponding to 1A. To convert the clamp output to current, divide the voltage reading on the connected measuring by the V/A coefficient. For example, in the MR527’s 1400A range a reading of 100mV corresponds to a current of 100A.

13 3 SPECIFICATIONS 3.1 Reference Conditions Quantities of Influence Reference Conditions Temperature 73.4°F ± 9°F (23°C ± 5°C) Relative humidity 20 to 75 % RH Position of the conductor Centered on the marks on the jaws Measurement frequency DC to 65Hz sine wave External electrical field zero External DC magnetic field (earth) <40A/m External AC magnetic field zero Input impedance ≥ 1MΩ and ≤100pF The intrinsic uncertainty is the error defined under the reference conditions. It is expressed as a percentage of the output signal (R) plus an offset in mV: ±(a% R + b) 3.2 Electrical Specifications 3.2.1 Electrical Specifications, 1mV/A Sensitivity Output impedance: 215Ω MR417 Specified Measurement range 0.5 to 100 AAC/DC 100 to 400 AAC/DC 400 to 500 AAC/DC 500 to 600 ADC Intrinsic uncertainty ≤±(1.5% R + 1mV) ≤±2% R ≤±3% R ≤±4%R MR527 Specified Measurement range 0.5 to 100 AAC/DC 100 to 800 AAC/DC 800 to 1000 AAC/DC 1000 to 1400 ADC Intrinsic uncertainty ≤±(1.5% R + 1mV) ≤±2.5% R ≤±4% R ≤±5%R Phase error (45 to 65Hz) MR417 Specified Measurement range 3 to 300AAC 300 to 400AAC Phase shift ≤ -2.2° ≤ -1.5° MR527 Specified Measurement range 3 to 200AAC 200 to 1000AAC Phase shift ≤ -2° ≤ -1.5°

Typical amplitude error curve at 60Hz MR417 MR527 Error (%) Current (A) Error (%) Current (A)

15 Typical amplitude error curve in DC MR417 MR527 Error (%) Current (A) Error (%) Current (A)

Typical phase error curve at 60Hz MR417 MR527 Phase shift (°) Current (A) Phase shift (°) Current (A)

17 3.2.2 Frequency Specifications, 1mV/A Sensitivity Bandwidth -3dB: DC to 30kHz Frequency 50Hz 400Hz 1kHz 10kHz Insertion impedance <0.01mΩ MR417: 0.01mΩ MR527: 0.05mΩ MR417: 0.12mΩ MR527: 0.14mΩ MR417: 2.8mΩ MR527: 3.4mΩ Typical amplitude error versus frequency curve at 100A MR417 MR527 Error (%) Frequency (Hz) Error (%) Frequency (Hz)

Typical phase versus frequency error curve at 100A MR417 MR527 Phase shift (°) Frequency (Hz) Phase shift (°) Frequency (Hz)

19 Pulse Response Rise time (from 10 to 90%): ≤ 11μs Fall time (from 90 to 10%): ≤ 11μs AC noise on output: ≤ 1mV or 1Apeak-to-peak Delay time at 10%: ≤ 10μs 3.2.3 Electrical Specifications, 10mV/A Sensitivity Output impedance: 215Ω MR417 Specified Measurement range 0.5 to 30AAC/DC 30 to 40AAC/DC 40 to 60ADC Intrinsic uncertainty ≤±(3% R + 5mV) ≤±1.5% R ≤±1.5% R MR527 Specified Measurement range 0.5 to 40AAC/DC 40 to 100AAC/DC 100 to 150ADC Intrinsic uncertainty ≤±(3% R + 5mV) ≤±1.5% R ≤±1.5% R Phase error (45 to 65Hz) MR417 Specified Measurement range 1 to 20AAC 20 to 40AAC Phase shift ≤ -3° ≤ -2.2° MR527 Specified Measurement range 1 to 100AAC Phase shift ≤ -2°

Typical amplitude error vs current curve at 60Hz MR417 MR527 Error (%) Current (A) Error (%) Current (A)

21 Typical amplitude error vs current curve in DC MR417 MR527 Error (%) Current (A) Error (%) Current (A)

MR527 Typical phase vs current error curve at 60Hz MR417 P hase shift (°) Current (A) Phase shift (°) Current (A)

23 3.2.4 Frequency Specifications, 10mV/A Sensitivity Bandwidth -3dB: DC to 30kHz Frequency 50Hz 400Hz 1kHz 10kHz Insertion impedance <0.01mΩ MR417: 0.01mΩ MR527: 0.05mΩ MR417: 0.12mΩ MR527: 0.14mΩ MR417: 2.8mΩ MR527: 3.4mΩ Typical amplitude error versus frequency curve at 100A MR417 MR527 Error (%) Frequency (Hz) Error (%) Frequency (Hz)

Typical phase versus frequency error curve at 100A MR417 MR527 Phase shift (°) Frequency (Hz) Phase shift (°) Frequency (Hz)

25 Pulse Response Rise time (from 10 to 90%): ≤ 11μs Fall time (from 90 to 10%): ≤ 11μs AC noise on output: ≤ 3mV or 0.3Apeak-to-peak Delay time at 10%: ≤ 10μs Square wave response curves 3.3 Operating Limits  In DC: 3000A permanent  In AC: 1000A permanent up to 1kHz from 1kHz, IMAX = 1000/f (kHz)  Conductor temperature: ≤ 194°F (90°C), 230°F (110°C) peak  Temperature of the jaws: ≤ 176°F (80°C) Curve of derating versus frequency Current (A) Frequency (kHz)

3.4 Variations in the Range of Use Quantity of influence Range of influence Error in % of reading Typical Maximum Temperature 14 to 131°F (‑10 to + 55°C) 0.3% Relative humidity 10 to 85% RH 0.5% Frequency 10 to 400Hz 400Hz to 7kHz 7 to 30kHz 1% 3.5% see curves Position of the conductor 0.79” (20mm) in diameter 0.5% Adjacent conductor carrying a 50Hz AC current Conductor 0.91” (23mm) from the clamp 10mA/A External 400A/m field at 50Hz Cable centered 1.3A Common mode rejection 600V between jacket and secondary 65dB A/V at 50Hz Remanence MR417: 50ADC: 1.2A 100ADC: 2.3A 200ADC: 3.4A 400ADC: 4.8A 600ADC: 5.5A 800ADC: 5.8A MR527: 100ADC: 2.8A 200ADC: 3.5A 400ADC: 5A 800ADC: 5.3A 1200ADC: 5.7A 1400ADC: 5.8A 3.5 Power Supply The instrument is powered by a 9V battery (type 6LR61, 6LF22, or NEDA 1604). The average battery life is 50 hours with an alkaline battery. The instrument can also be powered by an external supply (5VDC, 100mA) via the type B micro‑USB connector.

27 3.6 Environmental Conditions The instrument must be used in the following environmental conditions. 1 = Range of reference 2 = Operating range 3 = Storage range Indoor use Degree of pollution: 2 Altitude: < 6500’ (2000m) Transport altitude: ≤ 40,000’ (12,000m) %RH °C

3.7 Mechanical Specifications MR417 Dimensions (L x W x H): 8.8” x 3.8” x 1.7” (224 x 97 x 44mm) Weight: approximately 15.5oz (440g) Cable: 6.6’ (2m) Maximum Conductor Size: Cables: One 1.18” (30mm) or two 0.94” (24mm) Bus Bar: One 1.97 x 0.39” (50 x 10mm) or two 1.23 x 0.39” (31.5 x 10mm) or three 0.98” x 0.31” (25 x 8mm) Figure 5

29 MR527 Dimensions (L x W x H): 9.3” x 3.8” x 1.7” (237 x 97 x 44mm) Weight: approximately 18.3oz (520g) Cable: 6.6’ (2m) Maximum Conductor Size: Cables: One 1.5” (39mm) or two 1” (25.4mm) Bus Bar: One 1.97 x 0.49” (50 x 12.5mm) or two 0.98 x 0.2” (25 x 5mm); 1.24” x 0.30” (31.5 x 10mm) or three 0.98” x 0.31” (25 x 8mm) Figure 6

3.7.1 Housing Protection Protection index:  IP 40 per IEC 60529  IK 06 per IEC 62262 Drop test per IEC 61010-2-032. 3.8 International Standards The instrument is compliant with IEC 61010-2-032, 300V in CAT IV or 600V in CAT III. Double or reinforced insulation Type of current sensor per IEC 61010-2-032: type A 3.9 Electromagnetic Compatibility The device is in conformity with standard IEC 61326-1.

31 4 MAINTENANCE Except for the battery, the instrument contains no parts that can be replaced by personnel who have not been specially trained and accredited. Any unauthorized repair or replacement of a part by an "equivalent" may gravely impair safety. 4.1 Cleaning  Disconnect the instrument completely.  Use a soft cloth, dampened with soapy water.  Rinse with a damp cloth and dry rapidly with a dry cloth or forced air.  Do not use alcohol, solvents, or hydrocarbons.  Keep the clamp jaws as clean as possible. 4.2 Battery Replacement The battery must be replaced if the ON indicator remains unlit when the instrument is turned ON. 1. Disconnect the instrument completely and set the switch to OFF. 2. Remove the battery compartment cover from the instrument casing (see § 2.1). 3. Remove the old battery. 4. Insert the replacement battery into the snap-in battery connector, and place it into the battery compartment. 5. Replace the battery compartment cover. Spent batteries must not be treated as ordinary household waste. Take them to the appropriate collection point for recycling.

REPAIR AND CALIBRATION To ensure that your instrument meets factory specifications, we recommend that it be submitted to our factory Service Center at one-year intervals for recalibration, or as required by other standards or internal procedures. For instrument repair and calibration: You must contact our Service Center for a Customer Service Authorization number (CSA#). This will ensure that when your instrument arrives, it will be tracked and processed promptly. Please write the CSA# on the outside of the shipping container. If the instrument is returned for calibration, we need to know if you want a standard calibration, or a calibration traceable to N.I.S.T. (includes calibration certificate plus recorded calibration data). Chauvin Arnoux®, Inc. d.b.a. AEMC® Instruments 15 Faraday Drive Dover, NH 03820 USA Tel: (800) 945-2362 (Ext. 360) (603) 749-6434 (Ext. 360) Fax: (603) 742-2346 or (603) 749-6309 [email protected] (Or contact your authorized distributor) Costs for repair, standard calibration, and calibration traceable to N.I.S.T. are available. NOTE: All customers must obtain a CSA# before returning any instrument. TECHNICAL AND SALES ASSISTANCE If you are experiencing any technical problems, or require any assistance with the proper operation or application of your instrument, please call, mail, fax or e-mail our technical support hotline: Chauvin Arnoux®, Inc. d.b.a. AEMC® Instruments 200 Foxborough Boulevard Foxborough, MA 02035, USA Phone: (800) 343-1391 (508) 698-2115 Fax: (508) 698-2118 [email protected] www.aemc.com NOTE: Do not ship instruments to our Foxborough, MA address.

33 LIMITED WARRANTY The instrument is warranted to the owner for a period of two years from the date of original purchase against defects in manufacture. This limited warranty is given by AEMC® Instruments, not by the distributor from whom it was purchased. This warranty is void if the unit has been tampered with, abused or if the defect is related to service not performed by AEMC® Instruments. Full warranty coverage and product registration is available on our website at www.aemc.com/warranty.html. Please print the online Warranty Coverage Information for your records. If a malfunction occurs within the warranty period, you may return the instrument to us for repair, provided we have your warranty registration information on file or a proof of purchase. AEMC® Instruments will, at its option, repair or replace the faulty material. REGISTER ONLINE AT: www.aemc.com Warranty Repairs What you must do to return an Instrument for Warranty Repair: First, request a Customer Service Authorization Number (CSA#) by phone or by fax from our Service Department (see address below), then return the instrument along with the signed CSA Form. Please write the CSA# on the outside of the shipping container. Return the instrument, postage or shipment pre-paid to: Chauvin Arnoux®, Inc. d.b.a. AEMC® Instruments 15 Faraday Drive • Dover, NH 03820 USA Tel: (800) 945-2362 (Ext. 360) (603) 749-6434 (Ext. 360) Fax: (603) 742-2346 or (603) 749-6309 [email protected] Caution: To protect yourself against in-transit loss, we recommend you insure your returned material. NOTE: All customers must obtain a CSA# before returning any instrument.

Chauvin Arnoux®, Inc. d.b.a. AEMC® Instruments 15 Faraday Drive • Dover, NH 03820 USA Phone: (603) 749-6434 • Fax: (603) 742-2346 www.aemc.com