Azbil SR Series Instruction Manual
Read Online
Read the Azbil SR Series Instruction Manual online using the built-in PDF viewer.
Text of the manual
Thank you for purchasing the SR series
Hybrid Recorder.
This manual contains information for
ensuring the correct use of the SR
series Hybrid Recorder. It also provides
necessary information for installation,
maintenance, and troubleshooting.
This manual should be read by those
who design and maintain equipment
that uses the SR series Hybrid
Recorder. Be sure to keep this manual
nearby for handy reference.
No.CP-UM-5749E
1. Introduction .................................................................................................................... 1
2. For Safe Use ................................................................................................................... 4
2-1.
Preconditions for Use ......................................................................................................................................... 4
2-2.
Symbol Mark ...................................................................................................................................................... 4
2-3.
Label .................................................................................................................................................................. 4
2-4.
Important Explanation ........................................................................................................................................ 5
3. Model Code List ............................................................................................................. 6
4. Mounting and Wiring ..................................................................................................... 7
4-1.
External Dimensions .......................................................................................................................................... 7
4-2.
Mounting ............................................................................................................................................................ 7
1.
Panel cutout and mounting method .................................................................................................................... 7
2.
Mounting condition ............................................................................................................................................. 8
4-3.
Wiring ................................................................................................................................................................. 9
1.
Terminal board diagram ...................................................................................................................................... 9
2.
Precautions on wiring ....................................................................................................................................... 12
3.
Power/protective conductor terminals wiring .................................................................................................... 14
4.
Measurement input terminals wiring ................................................................................................................. 15
5.
Alarm output terminals wiring (option) .............................................................................................................. 16
6.
Remote contacts terminals wiring and operation selection (option) .................................................................. 18
7.
Communication I/F terminal wiring (partly option) ............................................................................................ 21
5. Part Names ................................................................................................................... 26
5-1.
Front Section of Internal Unit ............................................................................................................................ 26
5-2.
Operation/Set Keys .......................................................................................................................................... 27
6. Operation ...................................................................................................................... 28
6-1.
Preparation for Operation ................................................................................................................................. 28
1.
How to set chart paper ..................................................................................................................................... 28
2.
How to set plotter pen and cartridge pen .......................................................................................................... 29
3.
How to set power frequency ............................................................................................................................. 30
6-2.
Basic Operation ................................................................................................................................................ 31
1.
Power on .......................................................................................................................................................... 31
2.
Switching of display .......................................................................................................................................... 31
3.
Chart recording operation ................................................................................................................................. 32
7. Inspection and Maintenance ....................................................................................... 35
7-1.
Routine Inspection ............................................................................................................................................ 35
7-2.
Consumable Parts and Replacement Guideline ............................................................................................... 35
7-3.
Battery removal method for the purpose of disposa ......................................................................................... 36
Table of contents
- 1 -
1. Introduction
Thank you for purchasing SR series (Pen Type) with 100mm recording width.
This industrial use instrument records input signals to the chart paper and stores data into the SD card.
Mount this instrument on the indoor instrumentation panel etc. and record signals of temperature sensor, pressure gauge,
hygrometer and flow meter. Reading signals of the recorder are thermocouple, resistance thermometer, DCmV and DCV.
Make sure to read this instruction manual in advance to understand this unit well and prevent troubles from occurring. This
manual is a “Wiring/Installation” Instruction manual.
Read the "General" Instruction manual from the CD-ROM provided when using the unit.
- To the persons doing instrumentation, installation, and sales -
Make sure to provide this instruction manual to the person who uses the unit.
- To the users of this unit -
Store this instruction manual with care until you scrap the unit.
Also, write down the parameter contents set in the product and keep it for your record.
Request
This product is warranted for one year from the date of delivery. If it is damaged during the warranty period, when used
normally based on the cautions in the instruction manual labels attached to the product, etc., it will be repaired without
any charge (only in Japan). In the case, we are sorry to trouble you, but please contact your dealer or nearest our sales
office.
However, in cases of the followings, it will be repaired at your expense even during warranty period.
1. Failure or damage caused by improper use or connection, or invalid repair or modification.
2. Failure or damage caused by fire, earthquake, wind or flood, thunderbolt, or other extraordinary natural phenomena,
or pollution, salt, harmful gas, abnormal voltage, or use of unspecified power.
3. Replacement of parts or accessories that have reached the end of their life.
Furthermore, the term ‘warranty’ in this sense covers only a Azbil ’s product itself. Therefore, we are not responsible for
compensation for whatever the damage that is triggered by failure of our product.
Product warranty period
1. No part of this manual can be reproduced or copied in any form without permission.
2. The contents of this manual may be altered without prior notice.
3. This manual has been documented by making assurance doubly sure. However, if any question arises or if any error,
an omission, or other deficiencies are found, please contact your nearest our sales office.
4. Azbil is not responsible for any operation results of this software.
Notice
1. Microsoft, Windows, Windows XP, Windows Vista, Windows 7, and NET Framework are trademarks of Microsoft
Corporation and the related company.
2. SD Memory Card is the trademark of Panasonic Corporation, SanDisk Corporation in USA, and TOSHIBA
CORPORATION.
3. Other described company names and product names are trademarks and registered products of the respective
companies.
4. Please note that the marks “TM” and “®” are omitted throughout this manual.
Trademark
Perchlorate Material
This instrument uses battery with Perchlorate Material.
Special handling may apply, see
http://www. dtsc.ca.gov/hazardouswaste/perchiorate
Warning
- 2 -
Before use
Make sure to check the following before use after unpacking the unit. If you have any question, please contact your dealer or
our nearest office.
1. Exterior check
Check that the appearance of the product has no damage.
2. Model code check
Check that the model code of the purchased product is correct.
Model code label and application place
The label as follows is attached on the upper surface of the product case and the chassis.
Model code → SR-
Serial number → Y5 CHINO
M A D E I N J A P A N
3. Accessories check
Check the following accessories attached to the product.
Item
Q'ty
Remarks
Instruction manual
1
CD-R
Instruction manual [Installation/Wiring]
1
Booklet
Bracket
2 (1 set)
For panel mounting, 22025-029001
Terminal screw
5
M3.5, for input terminal (spares for missing)
Chart paper
1
81406088-001
Cartridge pen (Analog pen)
1 each
Red (1st pen), Green (2nd pen)
Blue (3rd pen), Brown (4th pen)
Plotter pen (Digital pen)
1
Purple
In addition, if accessories are purchased additionally, those products may be attached.
1. Do not drop the product while take it out of the box
2. When transporting the unit, pack in the dedicated package box, and put the box in an outer case with a bed of
cushion.
With the consideration to the case above, it is recommended that the dedicated package box for the unit is stored.
3. When the unit is removed from the panel and not used for a long time, put it in the dedicated package box, and store
it in a place with normal ambient temperature and less dust.
Request
- 3 -
4. About attached chart paper
For the unit, the chart paper 81406088-001 (1 book) is available and attached. For the case that the chart paper is to
be specified, various scales are available as follows.
Item
Item number
Printed scale
(The following numbers are printed.)
Remarks
Folding chart
50 divisions
81406088-001
0,20,40,60,80,100
10 books
16m
Folding chart
40 divisions
81425048-004
0,10,20,30,40
0,20,40,60,80
0,50,100,150,200
The above 3 paterns are printed.
10 books
16m
Folding chart
50 divisions
81425048-001
0,10,20,30,40,50
0,20,40,60,80,100
0,40,80,120,160,200
The above 3 paterns are printed.
10 books
16m
Folding chart
60 divisions
81425048-002
0,10,20,30,40,50,60
0,20,40,60,80,100,120
0,50,100,150,200,250,300
The above 3 paterns are printed.
10 books
16m
Folding chart
70 divisions
81425048-003
0,2,4,6,8,10,12,14
10 books
16m
Folding chart
75 divisions
81425048-005
0,50,100,150
10 books
16m
Clean paper chart
50 divisions
81407115-001
0,20,40,60,80,100
10 books
12m
* The chart paper has the same printed linear scale as the standard scale.
Therefore, it can be shared in regardless of input types (thermocouple, resistance thermometer, or others).
5. Restriction of digital recording/printing function
(1) When the chart speed is set to 150mm/H or more, printing function for other than time line, power-on printing,
data printing, list printing and setting change mark is disabled.
(2) Printing is formed with dots of one pin. Therefore, if the power is turned off while characters are being formed,
they cannot be formed correctly. This is not abnormal.
6. Service parts
For the unit, service parts are available as follows.
Item
Item number
Remarks
Cartridge pen (Analog pen) Red
SR-931CP000R
3 pieces
Cartridge pen (Analog pen) Green
SR-931CP000G
3 pieces
Cartridge pen (Analog pen) Blue
SR-931CP000B
3 pieces
Cartridge pen (Analog pen) Brown
SR-931CP000C
3 pieces
Plotter pen (Digital pen) Purple
81446296-001
3 pieces
SD card
512MB
SR-911SD0512
1GB
SR-911SD1000
2GB
SR-911SD2000
250Ω resistor
Accuracy ±0.02%
81401325
1 resistor
Accuracy ±0.05%
81446642-001
2 resistors
- 4 -
2. For Safe Use
If the unit is used in a manner not specified by the manufacturer, the protection provided by the unit may be impaired.
For safe use of the unit, please read and understand the following cautions.
2-1.
Preconditions for Use
The unit is a component type general product to be used mounted on an indoor instrumentation panel. Avoid using under
other conditions.
Use after the system safety is implemented such as fail-safe design and periodical inspection on the final product side. Also,
for wiring/adjustment/operation of the unit, ask professionals with instrumentation knowledge to perform.
Furthermore, the person who actually uses the unit is required to read this instruction manual to fully understand various
cautions and basic operation.
2-2.
Symbol Mark
This instruction manual includes the following symbol marks. Make sure to fully understand the meaning of them.
Symbol mark
Meaning
Cautions are explained to avoid causes for death or serious injuries of users.
Cautions are explained to avoid causes for slight injuries of users or damages of the unit or
peripheral devices.
2-3.
Label
For safe use of the unit, the following labels are used.
*For one pen type.
Label
”Name” and place
Meaning
“Alert symbol mark”
Various terminals
(back side)
Place to be handled with cautions to avoid “electric
shock”, “injuries”, etc.
“Protective conductor terminal”
Right side of power terminal
(back side)
Terminal to be grounded to avoid electric shock
100 to 240V AC*
50/60Hz, 37VA
“Power source specification”
Power conductor terminals
Specification of power (voltage range, frequency, and
power consumption) used for the unit
! Warning
! Caution
!
- 5 -
2-4.
Important Explanation
To avoid severe accidents, make sure to read and understand the following.
1. Switch and overcurrent protection device
This unit is not provided with a replaceable overcurrent
protective device. Prepare a switch and an overcurrent
protective device for the power supply (circuit breakers,
circuit protectors or the like) within 3m of this unit in a location
where the operator can access easily. Use a switch and an
overcurrent protective device conforming to IEC60947-1 and
IEC60947-3.
2. Be sure to ground this instrument
To avoid electric shock, before turning the power on, connect
the protective conductor terminal of this recorder to the
protective conductor of the power supply equipment, and do
not remove it during use.
3. Before turning on the power supply
For safety, first check that the power source is within the
range indicated on the power label, and then turn on the
external power switch.
4. Avoid repair and modification
Avoid repair and modification with parts replacement by
persons other than service personnel authorized by Azbil.
Not only damage or malfunction of this recorder may occur,
but also dangers such as electric shock may occur. In
addition, the inner unit does not have to be pulled out in the
normal use.
5. Use the unit following the instruction
manual
For safe use, use the unit following the instruction manual.
Please note that Azbil does not have any responsibilities for
any claims for failures or damages occurred with abuse or
misuse of this recorder.
6. Installing the safety device
Regarding the use of devices that anticipates a big loss due to failure of this unit, always install a safety device for
preventing these losses and implement fail safe design in the final instrumentation. Do not use this unit in important in
facilities related to, human life, atomic energy, aviation and space.
7. Turn off the power supply if abnormality occurs
Turn off the power supply immediately and contact your local Azbil’s sales office if any abnormal odor, noise or any
smoke occurs, or if this unit becomes high temperature that is too hot to be touched.
8. Do not put hands in this product
Do not put your hands or tools inside of this product. It may cause electric shock or injuries.
There is no operation such as pulling out an inner unit or using tools when using this product.
! Warning
Switch
Overcurrent
protection
device
To the protective
conductor of power
supply facility
Power/protective
conductor terminal
Power source
For safety, the fuse below is included in the
power unit of the unit. It cannot be replaced.
Manufacturer: Daito Communication
Apparatus Co., Ltd
Model:SBL32
Fuse in power unit
Reference
Power terminal
Protective
conductor
terminal
Power label
100 to 240V AC
50/60Hz 40VA MAX
- 6 -
3. Model Code List
SR-1□□□□□□NNN
Input point
01: 1 pen
02: 2 pen
03: 3 pen
04: 4 pen
Power
A: 100 to 240V AC
Communications
N: None
E: Ethernet
R: RS232C
A: RS422A/RS485
Q: RS232C + RS485
C: RS422A/RS485 + RS485
G: Ethernet + RS422A/RS485 + RS485
Alarm output + remote contacts
0: None
2: 2 mechanical relay 'a' contact alarm outputs
4: 4 mechanical relay 'c' contact alarm outputs + 5 remote contacts
A: 6 mechanical relay 'a' contact alarm outputs + 5 remote contacts
Addition
0: None
D: With inspection results
Y: With traceability certification
T: Tropical treatment*1
B: With inspection results + tropical treatment*1
*1 Tropical treatment does not comply with the CE marking.
- 7 -
4. Mounting and Wiring
4-1.
External Dimensions
Dimensions below are with the mounting brackets.
Unit: mm
4-2.
Mounting
(1) Use the recorder mounting on an indoor installed instrumentation panel.
(2) Brackets can be attached to a panel of steel with thickness of 2 to 6mm or equivalent
strength. Select thickness of a panel considering weight and depth of the unit with
panel formation for actual use.
(3) For mounting the recorder on the panel, be careful of injury by dropping it.
1. Panel cutout and mounting method
Unit: mm
138 +1
0
+1
0
138
200
200
● Minimum interval on multiple
units mounting
! Caution
- 8 -
(1) Insert the unit into the panel cutout from the front of the panel.
(2) Fix the unit to the panel with provided mounting screws (Tightening torque: 1.0Nm). Two screw holes are located
on upper and bottom surface of the unit.
2. Mounting condition
To avoid accidents, make sure to read and understand the following.
Industrial environment
Select a location distant from sources of electric field or magnetic field and without mechanical vibration or shock.
● Overvoltage category ....... II (EN standard)
● Altitude ............................. 2000m or less
● Pollution degree ............... 2 (EN standard)
● Working place .................. Indoor
Normal operating condition
● Ambient temperature ··· 0 to 50℃(20 to 65%RH,non-condensing)
● Ambient humidity ········ 20 to 80%RH,non-condensing(5 to 45℃)
● Power voltage ············ General specification: 100 to 240V AC ±10%
● Power frequency ········· General specification : 50/60Hz ±2%
Atmosphere
● For safety, avoid a location with corrosive gas, explosive gas, flammable gas and combustible gas.
● Avoid a location with dust, smoke, or steam.
Mounting angle
● Lateral tilting ·············· 0 to 10°
● Longitudinal tilting ······· Forward tilting: 0°Backward tilting: 0 to 30°
● View angle ················· -10 to +30°with the horizon as the standard
Angles other than the above affect the recording operation.
! Caution
Panel thickness
(2 to 6mm)
Mounting
brackets
Indicator
View angle
About 30°
About 10°
- 9 -
4-3.
Wiring
1. Terminal board diagram
The figure below is a diagram of the terminal board with the option [Alarm relay output (6 points ‘a’ contact) + remote
contact and communication interface].
The figure below is a diagram of the terminal board with the option [Alarm relay output (4 points ‘c’ contact) + remote
contact and communication interface].
- 10 -
The figure below is a diagram of the terminal board with the option [Alarm relay output (2 points ‘a‘ contact) and
communication interface].
- 11 -
Alert symbol mark (
) and location
Mark is attached to the location to which if human body touches, an electric shock
may be generated.
Terminal name
Location of attached mark
Power terminal
Lower left of power terminal
Measurement input terminal
Upper left of terminal cover
Mechanical relay ‘c’ contact alarm terminal
Upper left of terminal cover
Mechanical relay ‘a’ contact alarm terminal
Lower left of N.O terminal
!
!
! Warning
For easy wiring, the input unit, alarm output/remote contacts unit, and communication unit are removable.
(1) Every unit can be removed when two mounting screws are removed.
(2) The recorder and each unit are connected with a connector.
Turn off the power and then remove/attach
Make sure to turn off the external power switch before units are removed/attached to
prevent damages on electric circuits.
Input terminal block and alarm terminal block are removable.
Reference
Only thermocouple input unit cannot be replaced with other instrument unit. If done so, measurement errors are
generated.
Note Thermocouple input unit replacement
! Warning
[Alarm output/remote contacts unit]
[Input unit]
[Communications unit]
Mounting screws
Mounting screws
Mounting screws
- 12 -
2. Precautions on wiring
Precautions on wiring are described below. Observe them to maintain safety and reliability.
1)
Feed power source
For the power source for the unit, use the single-phase power source with stable voltage and without
waveform strain to prevent malfunctions.
(1) Switch and overcurrent protective device
Add a switch and overcurrent protective device (250V, 3A) to the feed power source to
prevent an electric shock on wiring. The unit has no replaceable fuse.
(2) Connect after the power source is turned OFF
When performing power and input/output wiring, make sure to turn OFF the feed power
source to prevent an electric shock.
2)
Separate from strong power circuits
For input/output wiring, avoid adjacency or parallel with strong power circuits such as power lines. Separate
50cm or more for adjacency or parallel.
3)
Separate thermocouple input from heat sources.
To reduce reference junction compensation errors for thermocouple input, especially separate terminals from
heat sources (heating body). Also, avoid radiation such as direct sunlight.
4)
Separate from noise sources.
Separate from noise sources as much as possible. Unexpected troubles may occur. If separation from noise
sources is disabled, implement countermeasures.
Main source
Countermeasures
Electromagnetic switch or others
Power line with distortion of wave
Inverter
Thyristor regulator
Insert noise filters between power source and input/output
terminals. CR filters are used in many cases.
! Warning
- 13 -
5)
Use crimping terminals.
(1) To prevent looseness or disconnection of terminals and short circuit between terminals, install crimping
terminals to termination of connection cables.
(2) To prevent an electric shock, use crimping terminals with insulation sleeves.
Terminal Type and Termination Treatment
Terminal board
Diameter
Tightening torque
Termination treatment (Unit: mm)
Power/Protective
conductor
M4
1.2Nm
O type
Communications
terminal
M3
0.5Nm
O type t: 0.8
Y type
* Use O type as possible.
Terminals other
than the above
M3.5
0.8Nm
O type
Y type
* Be sure to use O type for the alarm output terminals.
* For other terminals, use also O type as possible
6)
Unused terminals
Avoid using unused terminals for relaying. Electric circuits may be damaged.
Treat properly the wired cables.
Treat surely wired cables not to get hung up on people and things.
Disconnection of wiring with hanging up may cause an electric shock.
8.5 or less
4.3 or more
t: 0.8
With an insulation sleeve
t: 0.8
8 or less
3.7 or more
t: 0.8
With an insulation sleeve
8 or less
3.7 or more
With an insulation sleeve
t: 0.8
! Warning
5.2 or less
3.2 or more
With an insulation sleeve
5.2 or less
With an insulation sleeve
3.2 or more
- 14 -
3. Power/protective conductor terminals wiring
1)
Power/protective conductor terminals
Turn OFF feed power source.
Before power/protective conductor terminals wiring, make sure to turn off the feed power
source to prevent an electric shock.
2)
Power terminal wiring
Using 600V vinyl insulated cables as the power line, install
crimping terminals with insulation sleeves to the
termination for wiring.
Note: Use the following standard cables.
(1) IEC 60227-3
(2) ANSI/UL817
(3) CSA C22.2 No.21/49
3)
Protective conductor terminal wiring
Make sure to connect to the protective conductor of the
power equipment. Install crimping terminals with insulation
sleeves for wiring.
Grounding wire: Copper cable with wire diameter
2mm2 or more (green/yellow)
mark at power terminals
After wiring the power terminals have power supply voltage applied. Make sure to install
power terminal covers after wiring to prevent an electric shock.
Pay attention to power supply voltage and noise.
The power supply voltage of the unit is indicated on power terminals. Applying power other
than the indicated one causes accidents or malfunction. In addition, if the power has noise
interference, implement countermeasures such as noise cut transformer installation.
!
! Warning
! Warning
! Caution
Display based on CSA standard in Canada. The live side
of single-phase AC power supply is L, and the neutral side
is N display. To get sufficient performance, observe the L/N
i i
L/N display of power terminal
Note
Power terminal
L
N
Protective conductor
terminal
100 - 240V AC
50/60Hz 40 VA MAX
Power (voltage, frequency, and power consumption)
!
After wiring, install the
terminal cover.
L
N
Copper cable (green/yellow)
with 2mm2 of wire or more
Make sure to connect to
protective conductor of power
facility.
600V vinyl insulated
cable
Power source
- 15 -
4. Measurement input terminals wiring
1)
Measurement input terminal
Turn OFF the feed power source before wiring
to prevent an electric shock.
Install crimping terminals with insulation
sleeves to input terminals for wiring.
2)
DC voltage (current) input wiring
Use instrumentation twisted cables for
measures against noise as input cables.
For current input, connect the shunt resistor for
current input to the channel to be measured
before wiring.
3)
Thermocouple (TC) input wiring
Make sure to wire thermocouple cable (or
compensation lead wire) to input terminals of
the unit.
If a copper conductive wire is connected
halfway, big measurement error will be
generated.
In addition, avoid parallel connection of a pair
of thermocouple wires with other instruments
(controller or others) that cause troubles.
4)
Resistance thermometer (RTD) input wiring
To prevent measurement errors, use 3-core
cables as the input cable in which lines have
the same resistance.
In addition, one resistance thermometer
cannot be connected in parallel with other
instruments (a controller or others).
mark on measurement input terminals
High voltage may be applied to the measurement input terminals due to common mode
noise. Allowable noise value is 30VAC or 60VDC or less. Check that the voltage is equal to
or less than the allowable value. Install terminal covers after wiring to prevent an electric
shock and protect input cables. For thermocouple input, installing terminal covers reduces
reference junction compensation errors.
!
!
! Warning
Instrumentation
twisted cable
DC voltage input
(+)
(-)
1
2 3
4
DC voltage (current) input
!
Compensation leas wire
Red (+)
White (-)
1 2 3 4
Thermocouple (TC) input
Thermocouple
Resistance thermometer (RTD) input
3-core cable (Same line
diameter, same length)
Note: Cable resistance per 1 cable is 10Ω or less.
3 lines have the same resistance.
Resistance thermometer
A
B
B
!
1 2 3 4
Allowable input voltage
Input type
Allowable input voltage
Voltage, thermocouple input
±10VDC *
Resistance thermometer input
±6VDC
*±60VDC for channels specified with ±10V range or more
Caution
!
- 16 -
5)
Input unit terminal cover mounting/removing
(1) Raise the cover to the direction of the arrow.
(2) Turn to the direction of the arrow.
(3) Pull it out to the direction of the arrow to remove.
5. Alarm output terminals wiring (option)
1)
Alarm output terminals
The terminal configuration depends on the output specification.
Alarm relay output 6 points (‘a’ contact)
Alarm relay output 4 points (‘c’ contact)
Alarm relay output 2 points (‘a’ contact)
N.O terminal (M3.5)
COM terminal (M3.5)
Alarm relay output
(6 points)
N.O terminal (M3.5)
COM terminal (M3.5)
Alarm relay terminal
(4 points)
1
2
3 4
N.C terminal (M3.5)
(1)
(2)
(3)
COM terminal (M3.5)
N.O terminal (M3.5)
COM terminal (M3.5)
N.O terminal (M3.5)
ALARM RELAY
2
1
- 17 -
2)
Wiring
Turn OFF the feed power source and the power source for buffer relay before wiring to prevent an electric
shock.
(1) Wire the cable to the load via the buffer relay.
(2) To the alarm output terminals, type O crimp style terminal with insulation sleeve which is connected to
double insulated signal wire should be connected. (Refer to 4-3. Wiring, 2. Precautions on wiring)
Mechanical relay ‘a’ contact output example
Mechanical relay ‘c’ contact output example
* N.C terminal is opened on alarm occurrence in opposite way to N.O terminal.
mark on alarm output terminals
Maximum of 240VAC can be connected to the alarm output terminals of this unit.
Basic insulation (dielectric strength 1390V) is carried out between the alarm output
channels, however, from the malfunction etc. 240VAC may be output to each alarm
output terminals. Double insulation or reinforced insulation to the outside circuit
connected to an alarm output terminal should be set.
A buffer relay power supply is applied to the alarm output terminals after connections and
so creates a risk of electric shock if touched. Terminal cover must be mounted after
connection. Moreover, safety measures to the outside circuit should be set
Implement safety measures.
The alarm output of the unit may generate output failure with wrong operation, failure,
abnormal input, or others. Double insulation or reinforced insulation in outside circuit side of
all the channels should be set in any system for safety ensuring.
!
: Contact protective element
(Attachment to ‘a’ side is desirable.)
Buffer relay
Recorder
Power
Load
Z
Z
N.C
N.O
COM
b
a
: Contact protective element
(Attachment to ‘a’ side is desirable.)
N.O
COM
b
a
Z
Z
Buffer relay
Recorder
Power
Load
! Caution
! Warning
*
240VAC
Max
Load
240VAC
Max
Load
Recorder
*Basic insulation between output channels
Double insulation
or
Reinforced insulation
- 18 -
3)
Precautions on wiring
The following are precautions on wiring.
Item
Description
Mechanical relay output
specification contact
capacity
(Common to ‘a’ contact and
‘c’ contact)
Power supply
Resistance load
Inductive load
100VAC
2A
1A
240VAC
2A
1A
30VDC
2A
1A
Contact protective element
Z installation
Install the contact protective element which fits the buffer relay.
It is effective to install the element to the coil side of the buffer relay (see the figure of
mechanical relay ‘a’ contact output example) and prevents wrong operation with light
load.
Selection of buffer relay
Coil rating: Contact capacity or less of output terminals
Contact rating: Double of load current or more
In addition, the coil surge absorption element built-in type relay is recommended. If there
is no buffer relay which meets the load rating, implement another stage of buffer relay.
Selection of contact
protective element
If there is no surge absorption element built-in buffer relay, install this element.
The element of C/R (capacitor + resistor) is general.
C: 0.01μF (Rating about1kv)
R: 100 to 150Ω (Rating about 1W)
6. Remote contacts terminals wiring and operation selection (option)
Only with remote contacts terminals (option).
1)
Remote contacts terminals
2)
Wiring
Turn OFF the feed power source before wiring to
prevent an electric shock.
(1) Use no voltage contact signals to be given to the
remote contacts terminals.
(2) Install crimping terminals with insulation sleeves to
remote contacts terminals for wiring.
■ Wiring example
Voltage on contact open: About 5V
Current on contact short: About10mA
Note
Characteristics of contact
input terminals
(Minimum load)
100μA100mVDC
Upper row
Remote contacts
terminals
- 19 -
No voltage contact
For contacts connected to the remote contacts terminals, use switches or relays driven
with voltage level 30VAC or 60VDC or less or manual contacts which support light load.
! Warning
Remote contact enabled operation name
(1) Recording ON/OFF and three chart speed selection (two terminals of EX1 and EX2 are used)
(2) Messages (No. 01 and 02) selection and printing execution (two terminals of EX1 and EX2 are used)
(3) Messages (No. 01 to 05) selection and execution (four terminals of EX1 to EX4 are used)
(4) Digital data printing (arbitrary one terminal)
(5) List printing (No. 1 to 3) (arbitrary one terminal for each)
(6) Integration reset (arbitrary one terminal)
(7) Messages No. 01 to 20 printing execution (each arbitrary one terminal)
(8) Time correction execution (arbitrary one terminal)
Each function requires short-circuit for one second or more between COM terminal and each terminal.
Operation allocation
Setting of allocation of operations to each terminal (EX1 to EX10) is required.
Name of operations which require setting
(1) Recording ON/OFF and three chart speed selection (See general 8-7. Chart Speed Setting.)
(2) Message selection and printing execution (See general 8-13. Message Printing 1 Settings.)
Remote contact
Reference
- 20 -
3)
Operation for which terminal No. is decided automatically
ON: Short-circuit OFF: Open
Operation name
Terminal contact signal
(1) 3 chart speed
selection
3 chart speed setting other than the setting here is required.
(See general 8-7. Chart Speed Settings.)
Recording ON/OFF and 3 chart
speed selection
Between COM and EX terminals
EX1
EX2
Recording ON
CS1
OFF
OFF
CS2
ON
OFF
CS3
OFF
ON
Recording OFF
ON
ON
Chart recording must be ON.
(2) Message printing
(No.01 and 02)
Message setting other than the setting here is required.
(See general 8-13. Message Printing 1 Settings.)
Message No. 01
COM and EX1
Message No. 02
COM and EX2
At the point when the trigger signals (1 second or more) are given, the selected
message is printed.
Message printing with key is available.
(3) Message printing
(No. 01 to 05)
Message setting other than the setting here is required.
(See general 8-13. Message Printing 1 Settings.)
Message
Between COM and EX terminals
EX1
EX2
EX3
EX4 *
No.01
OFF
OFF
OFF
For trigger
No.02
ON
OFF
OFF
No.03
OFF
ON
OFF
No.04
ON
ON
OFF
No.05
OFF
OFF
ON
* After message No. is selected, when the trigger signals (1 second or more) are
given, the selected message is printed.
Chart recording must be ON.
Message printing with key is available.
4)
Operation which can be allocated to arbitrary terminal No.
ON: Short-circuit OFF: Open
Operation name
Terminal contact signal
(4) Digital data printing
Turn ON the terminal No. specified to “Digital data printing.”
Chart recording must be ON.
Digital data printing with key is enabled.
Even during execution, the acceptance can be repeated only once.
(5)List printing
(List No.1, 2, and 3)
Turn ON the terminal No. specified to “List 1, List 2, or List 3 printing.”
Chart recording must be ON.
List printing with key is available.
(See general 8-12. List Printing Settings)
(6)Integration reset
When “Collective reset with remote contacts (EX)” is selected with “Calculation
programming”, turning ON the terminal No. specified to “Integration reset” resets
the integration value.
(See general 8-4. Calculation Settings.)
(7)Message printing
(No.01 to No.20)
Message setting other than the setting here is required.
(See general 8-13. Message Printing 1 Settings.)
Turn ON the terminal No. specified to “Message printing (No. 01 to 20).”
Chart recording must be ON. Message printing with key is available.
(8)Time correction
When the current time (second) is within 0 to 30 seconds, the time is corrected to
zero second by dropping the seconds. When it is within 31 to 59 seconds, the time
is put forward one minute by rounding up and corrected to zero second.
1 sec.or more
For trigger
1 sec.or more
1 sec.or more
- 21 -
7. Communication I/F terminal wiring (partly option)
SR100 can be connected for communications with RS232C, RS422A, RS485, and Ethernet.
1)
Communication terminal type
1
2
3
4
5
6
7
8
COM1
RS232C *
SG
SD
RD
RS422A *
SG
SDA
SDB
RDA
RDB
RS485 *
SG
SA
SB
Short with
SA
Short with
SB
COM2
RS485
SA
SB
SG
* RS232C and RS422A/485 of COM1 are to be specified on purchase.
2)
Communications cables
Please prepare communication cables before wiring in advance.
Since exclusive cables are available from us, place an order.
(1) RS232C
Connection between PC and the unit or a line converter
Cable
9-pin connector ↔ Crimp type ring terminals RS232C cable
Shape
Internal
wiring
RD
SD
SG
PC side
9-pin connector
Cable for RS232C (Max.15m)
RD
SD
SG
1
2
3
4
5
6
7
8
9
Ethernet connector
Communication terminal
- 22 -
(2) RS422A
Connection between a line converter and the unit
Cable
Crimp type ring terminals ↔ Crimp type ring terminals RS422A cable
(for a line converter)
Shape
4-core cable of twisted 2-core cables of twisted VCTF lines. Each side has a SG (signal
ground) line. Since the line converter has no SG terminal, cut and use the cable.
Internal
wiring
Connection between the unit and other devices
Cable
Crimp type ring terminals ↔ Crimp type ring terminals RS422A cable (for parallel)
Shape
4-core cable of twisted 2-core cables of twisted VCTF lines. Each side has a SG (signal
ground) line.
Internal
wiring
RDB
RDA
SDA
SDB
SG
SDB
SDA
RDA
RDB
SG
Device side
Recorder side
SDB
SDA
RDA
RDB
SG
SDB
SDA
RDA
RDB
SG
Line converter side
Recorder side
(black)
(white)
(red)
(green)
(blue)
RDA
RDB
SDA
SDB
SG
SDA
SDB
RDA
RDB
SG
(black)
(white)
(red)
(green)
(blue)
(black)
(white)
(red)
(green)
(blue)
SDA
SDB
RDA
RDB
SG
SDA
SDB
RDA
RDB
SG
(black)
(white)
(red)
(green)
(blue)
- 23 -
(3) RS485
Connection between the unit and other devices and between a line converter and the unit
Cable
Crimp type ring terminals ↔ Crimp type ring terminals RS485 cable
Shape
2-core cable of twisted CVVS lines. Each side has a SG (signal ground) line. Since the
line converter has no SG terminal, cut and use the cable.
Internal
wiring
(4) Ethernet
Connection between PC and devices
For direct (one-to-one) connection, use crossover twist-pair cables with shield (available locally as
STP cable).
Connection between HUB and devices (multiple devices can be connected)
For (one-to-N) connection between PC and devices via HUB, use straight twist-pair cables with shield
(available locally as STP cable).
3)
Communications line wiring
(1) RS232C wiring
PC and devices are connected one-to-one with RS232C.
Example of terminal connection
RDA(black)
RDB(white)
SG(green)
(black)SA
(white)SB
(green)SG
Device side, Line converter side
Recorder side
RDA
RDB
SG
SA
SB
SG
SD
RD
SG
Cable for RS232C (Max.15m)
Device side
RD
SD
SG
RZ-CRS6
Communications port
PC side
- 24 -
(2) RS422A wiring
PC and multiple devices are connected with RS422A. A line converter is required.
RS422A cable is within 1.2km of total extension and up to 31 devices can be connected.
Install a resistor of 100Ω to the last edge of the transmission line device side.
(General metal film resistors will be fine. They are available from us, place an order.)
Example of terminal connection
(3) RS485 wiring
PC and multiple devices are connected with RS485. A line converter is required.
RS485 cable is within 1.2km of total extension and up to 31 devices can be connected.
Install a resistor of 100Ω to the last edge of the transmission line device side.
(General metal film resistors will be fine. They are available from us, place an order.)
Example of terminal connection
SA
SB
SG
RDB
RDA
1
2
3
4
5
6
7
8
SA
SB
SG
SD
RD
SG
Turn the switch of RS422A/RS485
to RS485.
Avoid connecting SG line to FG terminal or
ground terminal of the device.
Termination
resistor
100Ω
Device side
Line converter
SC8-10
Cable for RS232C (Max. 15m)
RZ-CRS6
Communications port
PC side
SD
RD
SG
SA
SB
SG
Turn the switch of RS422A/RS485
to RS422A.
Avoid connecting SG line to FG terminal or ground
terminal of the device.
RDB
RDA
SDA
SDB
SG
Termination
resistor
100Ω
Device side
Line converter
SC8-10
RDB
RDA
SDA
SDB
SD
RD
SG
1
2
3
4
5
6
7
8
Cable for RS232C (Max. 15m)
RZ-CRS6
Communications port
PC side
SD
RD
SG
RDB
RDA
SDA
SDB
SG
RDB
RDA
SDA
SDB
SG
- 25 -
(4) Ethernet wiring
Example of connection between PC and Ethernet devices (one-to-one connection)
Example of connection between PC and HUB/Ethernet devices (one-to-N connection)
Crossover twist-pair cable
with shield (Max.100m)
Device side
PC side
Device side
HUB
Straight twist-pair cable
with shield (Max.100m)
PC side
HUB
Straight twist-pair cable
with shield (Max.100m)
Straight twist-pair cable
with shield (Max.100m)
- 26 -
5. Part Names
5-1.
Front Section of Internal Unit
The front of the door is made of glass. Avoid giving any shock to the glass or giving any strong force to the frame for
preventing any injury due to breakage.
How to handle the door
Note 1
Avoid closing the door in the state of operation/set keys opened. If the door is closed in the state of the operation/set
keys opened, the mechanism of the operation/set keys allows the operation/set keys to be lifted to the direction for
closing to prevent damage; however, behavior for protection is not guaranteed. If the door is closed forcedly or fast, it
may be damaged.
Operation/set key
Note 2
Power switch
Open the display board same direction as the unit door.
The power switch is located at the upper left of the unit.
Enlarged view of power switch
SD card
slot
Operation/set keys
Engineering port
USB communication connector
Display
- 27 -
5-2.
Operation/Set Keys
Status LED
REC
Lights in green while recording is ON. Recording is turned ON/OFF by the
key.
Flashes when chart ends.
CARD
Lights in green when SD card is recognized by the unit, or flashes in a recognition process.
ALM
Flashes in red when alarm occurs.
Key names
Functions
REC
Record key
Turns ON/OFF recording. Used with the
key.
FEED
Feed key
Feeds chart at a speed of 600mm/min while this key is pressed.
DATAP
Data print
Prints the data at the time of pressing this key. Used with the
key.
FUNC1 Function 1 key
Switches and sets functions (function is shown on the display).
FUNC2 Function 2 key
Switches and sets functions (function is shown on the display).
MENU
Menu key
Displays various setting items.
ESC
Escape key
Returns to the previously displayed screen.
▲/▼
/
Up/Down
Left/Right
Moves the cursor up/down and left/right.
Used also to select setting items or values.
Used also to advance the channel number.
ENTER Enter key
Used to register various settings.
- 28 -
6. Operation
6-1.
Preparation for Operation
1. How to set chart paper
1. Pulling out the chart cassette
(1) Open the unit door.
(2) Hold the chart cassette grip and pull it toward
you.
(3) Each pen rises up when pulled out the chart
cassette.
2. Setting chart paper
(1) Open the chart guide and chart feeding holder.
(2) Loosen the both ends of chart to prevent double
feed.
(3) Set chart in the chart housing at the back of the
chart cassette. The “square” hole and “rectangle”
hole should be at the left and right side of the
chart respectively. Make sure to set chart in the
correct direction.
(4) Draw out chart approximately 20cm and set holes
on the both ends to the sprockets of the chart
drum. Put two or three folds of chart in the chart
tray at the front of the chart cassette and then
close the chart guide and chart feeding holder
opened in the step (1).
(5) Turn the thumb wheel downward and make sure
that the holes on the both ends of chart are not
released from the sprockets, and feeding is
smoothly done.
3. Returning the chart cassette to the inside of
the unit
(1) Align the guide of the chart cassette with the
guide rail located at the both sides of the internal
chassis and then insert the cassette until it is
locked.
(2) Operate the
key to check if the chart is
fed properly and smoothly. If not, reset the chart
again.
Chart feeding holder
Chart guide
Chart cassette grip
Operation/set key part
Thumb wheel
Be careful of injury by dropping the chart cassette after
pulling it from inner unit. Take care not to catch your fingers
in the unit when putting the chart cassette back.
Handling of chart cassette
Note
- 29 -
2. How to set plotter pen and cartridge pen
1. Recording pen types
(1) There are two types of recording pens, the plotter
pens for digital printing and cartridge pen for trace
printing.
(2) There are four kinds of cartridge pens for the 1st
pen to the 4th pen. These are of same shape but differ
in ink colors.
2. Preparation
(1) Confirm that the recorder is turned on and
press
→
key (recording is off state).
(2) Cartridge pen and plotter pen stop at standby
position and rise up.
(3) Prepare each pen. After opening aluminum
package, remove the pen cap.
(4) Open the door and display panel to the same
direction.
(5) Replace the pens while the chart cassette is in the
housing.
3. Pen replacement mode [Rep.Pen]
(1) Set to the pen replacement mode. Pressing
key displays menu screen (programming
items).
(2) Select [Rep.Pen].
(3) Press
key and start pen replacement.
(4) All the cartridge pens move to the center. Each
press of
key moves each pen to the far
left, replace the pen in order.
Cartridge pen
Plotter pen
4th pen
2nd pen
3rd pen
1st pen
Plotter pen
- 30 -
4. Setting plotter pen
(1) Insert the plotter pen into the penholder untill it
stops.
(Note) Incomplete insertion may result in recording
troubles.
(2) For removing of the plotter pen, pull it from the
penholder.
5. Setting cartridge pen
(1) From an angle shown in the figure, push lug 1 of
the cartridge pen into cavity 3 of the penholder.
Next, rotate the cartridge pen to the direction of the
arrow then push lug 2 into cavity 4.
(2) For removing, rotate the cartridge pen to the
direction of the arrow as shown in the figure above
and remove lug 3 of the cartridge pen from cavity 1 of
the penholder then remove lug 4 of the cartridge pen
from cavity 2 of the penholder.
3. How to set power frequency
Set the power frequency of the utilized region, setting so does not relate to operation of the unit directory, but this will
result in the reduction of the power supply noise. Default setting is 50Hz, switch the power frequency in the region of
60Hz.
See general “8-26. System Settings” for power frequency settings.
Insert the plotter pen until it makes clicking sound.
When the insertion is done correctly, “A” part fits into the
penholder.
Incorrect insertion
Correct insertion
Setting plotter pen
Ref 1
Penholder
1. Pen tip
The pen tip is made of felt material. If an excessive force is added to it, the top of the pen tip will be
crushed and making clear printing or tracing becomes impossible.
2. Pen cap
Each pen is provided with a pen cap for preventing drying and protecting the pen tip. Remove and retain
the pen caps before setting the pen. For stopping the recording more than a day, remove the pen then put
the cap on and store it.
Maintenance of pens
Note 2
Determine the pen number by the color of the
cartridge pen.
Red:
1st pen
Green:
2nd pen
Blue:
3rd pen
Brown: 4th pen
Colors of the cartridge pen
Ref 2
Index of the color
Plotter pen
Main Shaft
When loading or replacing the cartridge pen, make sure
to turn the power off, be in the state of REC OFF or
perform under the pen replacement mode. Otherwise
the dotting mechanism operates during cartridge pen
replacement and unexpected force is applied to the
mechanical parts then the instrument may be damaged.
Do not move the recording structure right/left by force.
Attachment/removal of cartridge pen
Note 1
- 31 -
6-2.
Basic Operation
1. Power on
Turn the power switch to ON while the chart cassette is in the housing.
Data will be shown on the display after about 10 seconds.
After detecting the initial position, the printer prints the date and time and then feeds chart about 5mm.
2. Switching of display
The unit can provide seven display modes depending on the number of inputs.
On 1-point display, 1-point + bar display, 2-point display and 2-point + bar display, either fixed or sequential display
can be selected for each display mode (pressing the key switches the display between AUTO: sequential
and CONST: fixed).
With the sequential display, channel number advances every two seconds (factory default which can be changed).
While holding down the
key, press the
/
key to change the display mode.
See general “8-23. Display Settings” to set default display mode at power-on.
CHNo. Measured value.
Chart end/recording ON.
Data print/list print.
AUTO/CONST. Key lock. POC.
SD card remaining amount
CHNo. Measured value.
TAG.
Unit.
Chart end/recording ON.
Data print/list print
AUTO/CONST
Key lock.
POC
SD card remaining amount.
CHNo. Measured value. TAG.
Unit.
Chart end/recording ON.
Data print/list print
Date/time. Chart speed
AUTO/CONST Key lock.
POC
Recoding point indicator
SD card remaining amount.
Key guide.
CHNo. Measured value.
Chart end/recording ON.
Data print/list print
Key lock.
POC
SD card remaining amount.
CHNo. Measured value. TAG or Unit.
Chart end/recording ON.
Data print/list print
Time.
Chart speed
Key lock.
POC
Recoding point indicator
SD card remaining amount.
Key guide.
Pointer (CHNo.)
Measured value.
Chart end/recording ON.
Data print/list print
Key lock.
POC
SD card remaining amount.
Time.
↓: ESC + ▲ ↑: E SC + ▼
To switch from “1-point display” to “1-point + bar display”, press the key while holding down the key.
To switch from “1-point display” to “Pointer display”, press the key while holding down the key.
CHNo. Measured value. TAG.
Unit.
Chart end/recording ON.
Data print/list print
Date/time. Chart speed
AUTO/CONST Key lock.
POC
Recoding point indicator
SD card remaining amount.
Key guide.
1-point + bar display
2-point display
2-point + bar display
4 (3)-point display
1-point display
4 (3)-point + bar display
Pointer display
The date/time printing is not performed at
power-on.
Note 2
While recording is OFF
Backup of settings, clock and display mode are made.
However, channel number is not saved so the data with
smallest channel number within set range will be displayed.
Display backup
Note 1
- 32 -
3. Chart recording operation
Recording ON
Recording OFF
*
Any of the above settings can be cancelled by pressing the
key.
(The setting is cancelled also after about 10 seconds without key operation.)
1)
Turning ON/OFF chart recording
Recording can be turned ON/OFF by pressing the
key →
key.
While recording is ON, the “REC” status LED lights up.
Recording is not performed while it is OFF, but reading inputs, updating data and calculating alarms are
performed. Data printing, list printing and message printing are unavailable.
(1) Key operation is unavailable when
is shown on the display indicating that keys are locked.
(2) When using remote contacts (optional), key operation becomes unavailable when recording is turned OFF by a
remote contact terminal.
Pressing the
key →
key becomes invalid in some cases
Note
(1)
When the printing is turned off, each pen lifts up automatically. Even if the power is turned off in this condition, this
pen position is maintained.
(2)
When the chart cassette is pulled out, each pen lifts up. If the printing has been turned off when pulling out the
chart cassette, each pen has already been lifted up and it maintains its position.
Up and down of pens
Reference 1
The table below explains the printing operation when the printing is ON or OFF.
Operation
ON
OFF
Chart feeding
Execute
Stop
Trace printing (Cartridge pen)
Execute
Up at where it is
Digital data printing (Plotter pen)
Execute
Up at standby position
Up and down of pens
Down
Up
Reference 2
Printing Operation
“*** Quit recording? ***”
Pressing the
key turns recording OFF.
“*** Start Digital data printing? ***”
Press the
key to start.
“*** Start recording? ***”
Pressing the
key turns recording ON.
- 33 -
2)
Data printing
Print numeric values of the latest measurement data as shown in the example below. Printing mode is different
depending on the chart speed.
When the chart speed is 1 to 499mm/H, trace printing is continued without interruption. Printing is done by
synchronized with chart feeding.
When the chart speed is 500mm/H or more, trace printing is interrupted and data printing is started.
Press the
key →
key to perform data printing.
Use the periodic data printing function to perform data printing periodically.
This cannot be performed while recording is OFF or keys are locked.
Operation: Operations including measurement continue without being interrupted.
Cancel:
To stop data printing halfway through, press the
key →
key.
Then, pressing the
key →
key returns to the previous printing status.
Operation during printing and print cancel
Reference
Example of data printing
- 34 -
3)
Chart feed
Chart can be fed using the
key.
While the
key is pressed, chart is fed at a speed of 600mm/min. When fast-feeding chart, recording is
stopped.
Feed chart when a measurement target or measurement condition is changed.
4)
Aligning time line
When operating the unit with a chart speed of multiples of 10 (mm/H), it is advisable to align the time line print
with the time scale of chart for easier view of the result.
The following shows a bad example.
Time line print
Time scale
This is useful only when you use a chart with 10mm-pitch time scale.
(1) There is a time line setting mark () on the right side of the chart guide located at the front of the chart
cassette.
Time line setting mark
(2) Align a time scale line with the setting mark () as viewed from the front by pressing the
key (do
not align it manually).
(3) It may be a good idea to set a time scale line 1 to 2mm above the setting mark () to perform a fine
adjustment later.
(4) Press the
key and turn off the “REC” status LED.
(5) Press the
key at a desired time and turn on the “REC” status LED.
(6) After a few hours, check to see if the time line print is aligned with a time scale line. If the time line print
comes behind a time scale line, press the
key briefly and see how it works. If it comes ahead,
remove the chart and set it back for a few hours and then try again.
1 to 2mm above the
setting mark
Chart can be fed manually using the drum. However, a few millimeters of chart may not be fed due to mechanical nature
of the unit. Therefore, we recommend that chart be fed by the
key.
Also, for the same reason, use the
key to feed when new chart is set.
Feeding chart
Reference
Subsidiary time scale line
10mm
Time scale line
- 35 -
7. Inspection and Maintenance
7-1.
Routine Inspection
Check the remaining amount of chart and recording condition on a daily basis to keep the unit in good condition. When any
abnormality is found, take an appropriate action according to the gengeral “11. Troubleshooting”.
Maintenance/inspection item
Operation
Plotter pen and cartridge pen
replacement
When the trace printing (trend line) fade away or becomes less visible, replace the
cartridge pen with new one.
When the letters of digital printing fade away or become less visible, replace the
plotter pen with new one.
(See “6-1.2. How to set plotter pen and cartridge pen”.)
Chart replacement
A chart paper can last about 20 days when fed at a speed of 20mm/H
continuously.
When the end of chart nears, an end mark (red line on the right edge of chart)
appears. In this case, replace the chart with new one.
(See “6-1.1. How to set chart paper”.)
Cleaning
Wipe away dirt on the unit with a soft, dry cloth or a cloth dampened with warm
water or neutral detergent.
Do not use chemical solvents including thinner and benzine to prevent the unit surface
from melting. The chart guide is made of acrylic. It may produce a crack when a chemical
solvent is used.
7-2.
Consumable Parts and Replacement Guideline
The unit includes some consumable parts. To use the unit for a long time in good condition, we recommend that these parts
be replaced regularly.
Do not replace parts other than chart and pens by yourself. Not only does it fail to replace
properly, but it also may pose dangerous situation. Make sure to contact Azbil’s sales agent for
replacement of consumable parts.
1. Consumable parts and recommended replacement cycle
Consumable part
Replacement cycle
Operating condition, etc.
Mechanical
parts
Pen servo (for cartridge pen)
4 to 6 years
Use under the normal condition as below:
Temp: 25°C, humidity: 80%RH or lower
No corrosive gas
Dust free, oil smoke free, dry place
Free from vibration and impact
No other factors affecting operation
Pen servo (for plotter pen)
4 to 6 years
Belt
4 to 6 years
Chart drive mechanism
4 to 6 years
Motors
4 to 6 years
Electronic parts
Power supply
5 years
At an ambient temperature of 25°C
Relay (for alarm)
100,000 times
Resistive load
30,000 times
Inductive load
Lithium battery
10 years
8-hour operation per day (at an ambient
temperature of 40°C or lower)
Keys
500,000 times
Depends highly on the use and surrounding
conditions.
Display (LCD)
4 to 6 years
At an ambient temperature of 25°C
! Caution
! Warning
- 36 -
7-3.
Battery removal method for the purpose of disposa
Do not replace the battery. Doing so might cause damage or malfunction.
Do not remove the battery except when disposing the recorder.
1. Removing the battery
1)
Removing the internal chassis
(1) Open the unit door and then open the display board in the same direction.
(2) Turn OFF the power switch.
(3) Remove three screws fixing the internal chassis and pull out the internal chassis.
Internal Chassis Fixing Screws
Internal Chassis Fixing Screw
2)
Removing the battery
(1) Pull the printed board backward.
(2) Battery is located at the back of the internal chassis.
! Caution
Printed board
Battery
- 37 -
(3) Using a tapered, insulated tool, remove the battery from the battery holder.
(1) The unit components include a small amount of harmful chemical substance no
more than the defined amount by RoHS.
(2) The unit must be disposed of by a waste disposal company or in accordance with
the local regulations.
(3) The unit uses a lithium battery and the battery must be disposed of by a waste
disposal company.
(4) The packing materials used for the unit, such as box, plastic bag, cushion and
sticker, should be sorted for recycling in accordance with local regulations.
! Caution
Revision History of CP-UM-5749E
Printed
Edn. Revised pages
Description
Dec. 2013
1
Sep. 2014
2
End
Change AAS-511A-014-03 to AAS-511A-014-04
June 2017
3
17
20
End
End
2), (2) Change 13 pages → 4-3. Wiring, 2. Precautions on wiring
4), (8) Change the sentences
Add “Revision History of CP-UM-5749E”
Change AAS-511A-014-04 to AAS-511A-014-06
Terms and Conditions
We would like to express our appreciation for your purchase and use of Azbil Corporation's products.
You are required to acknowledge and agree upon the following terms and conditions for your purchase of Azbil Corporation's
products (system products, field instruments, control valves, and control products), unless otherwise stated in any separate
document, including, without limitation, estimation sheets, written agreements, catalogs, specifications and instruction manuals.
1. Warranty period and warranty scope
1.1 Warranty period
Azbil Corporation's products shall be warranted for one (1) year from the date of your purchase of the said products or
the delivery of the said products to a place designated by you.
1.2 Warranty scope
In the event that Azbil Corporation's product has any failure attributable to azbil during the aforementioned warranty
period, Azbil Corporation shall, without charge, deliver a replacement for the said product to the place where you
purchased, or repair the said product and deliver it to the aforementioned place.
Notwithstanding the foregoing, any failure falling under one of the following shall not be covered under this warranty:
(1) Failure caused by your improper use of azbil product
(noncompliance with conditions, environment of use, precautions, etc. set forth in catalogs, specifications,
instruction manuals, etc.);
(2) Failure caused for other reasons than Azbil Corporation's product;
(3) Failure caused by any modification or repair made by any person other than Azbil Corporation or Azbil
Corporation's subcontractors;
(4) Failure caused by your use of Azbil Corporation's product in a manner not conforming to the intended usage of
that product;
(5) Failure that the state-of-the-art at the time of Azbil Corporation's shipment did not allow Azbil Corporation to
predict; or
(6) Failure that arose from any reason not attributable to Azbil Corporation, including, without limitation, acts of God,
disasters, and actions taken by a third party.
Please note that the term “warranty” as used herein refers to equipment-only-warranty, and Azbil Corporation shall not
be liable for any damages, including direct, indirect, special, incidental or consequential damages in connection with or
arising out of Azbil Corporation's products.
2. Ascertainment of suitability
You are required to ascertain the suitability of Azbil Corporation's product in case of your use of the same with your
machinery, equipment, etc. (hereinafter referred to as “Equipment”) on your own responsibility, taking the following
matters into consideration:
(1) Regulations and standards or laws that your Equipment is to comply with.
(2) Examples of application described in any documents provided by Azbil Corporation are for your reference
purpose only, and you are required to check the functions and safety of your Equipment prior to your use.
(3) Measures to be taken to secure the required level of the reliability and safety of your Equipment in your use
Although azbil is constantly making efforts to improve the quality and reliability of Azbil Corporation's
products, there exists a possibility that parts and machinery may break down.
You are required to provide your Equipment with safety design such as fool-proof design, *1 and fail-safe
design*2 (anti-flame propagation design, etc.), whereby preventing any occurrence of physical injuries, fires,
significant damage, and so forth. Furthermore, fault avoidance, *3 fault tolerance,*4 or the like should be
incorporated so that the said Equipment can satisfy the level of reliability and safety required for your use.
*1. A design that is safe even if the user makes an error.
*2. A design that is safe even if the device fails.
*3. Avoidance of device failure by using highly reliable components, etc.
*4. The use of redundancy.
3. Precautions and restrictions on application
Azbil Corporation's products other than those explicitly specified as applicable (e.g. azbil Limit Switch For Nuclear Energy)
shall not be used in a nuclear energy controlled area (radiation controlled area).
Any Azbil Corporation's products shall not be used for/with medical equipment.
The products are for industrial use. Do not allow general consumers to install or use any Azbil Corporation's product.
However, azbil products can be incorporated into products used by general consumers. If you intend to use a product for
that purpose, please contact one of our sales representatives.
In addition,
you are required to conduct a consultation with our sales representative and understand detail specifications, cautions
for operation, and so forth by reference to catalogs, specifications, instruction manual, etc. in case that you intend to use
azbil product for any purposes specified in (1) through (6) below.
Moreover, you are required to provide your Equipment with fool-proof design, fail-safe design, anti-flame propagation
design, fault avoidance, fault tolerance, and other kinds of protection/safety circuit design on your own responsibility to
ensure reliability and safety, whereby preventing problems caused by failure or nonconformity.
(1) For use under such conditions or in such environments as not stated in technical documents, including catalogs,
specification, and instruction manuals
(2) For use of specific purposes, such as:
* Nuclear energy/radiation related facilities
[For use outside nuclear energy controlled areas] [For use of Azbil Corporation's Limit Switch For Nuclear
Energy]
* Machinery or equipment for space/sea bottom
* Transportation equipment
[Railway, aircraft, vessels, vehicle equipment, etc.]
* Antidisaster/crime-prevention equipment
* Burning appliances
* Electrothermal equipment
* Amusement facilities
* Facilities/applications associated directly with billing
(3) Supply systems such as electricity/gas/water supply systems, large-scale communication systems, and traffic/air
traffic control systems requiring high reliability
(4) Facilities that are to comply with regulations of governmental/public agencies or specific industries
(5) Machinery or equipment that may affect human lives, human bodies or properties
(6) Other machinery or equipment equivalent to those set forth in items (1) to (5) above which require high reliability
and safety
4. Precautions against long-term use
Use of Azbil Corporation's products, including switches, which contain electronic components, over a prolonged period
may degrade insulation or increase contact-resistance and may result in heat generation or any other similar problem
causing such product or switch to develop safety hazards such as smoking, ignition, and electrification.
Although acceleration of the above situation varies depending on the conditions or environment of use of the products,
you are required not to use any Azbil Corporation's products for a period exceeding ten (10) years unless otherwise
stated in specifications or instruction manuals.
5. Recommendation for renewal
Mechanical components, such as relays and switches, used for Azbil Corporation's products will reach the end of their life
due to wear by repetitious open/close operations.
In addition, electronic components such as electrolytic capacitors will reach the end of their life due to aged deterioration
based on the conditions or environment in which such electronic components are used.
Although acceleration of the above situation varies depending on the conditions or environment of use, the number of
open/close operations of relays, etc. as prescribed in specifications or instruction manuals, or depending on the design
margin of your machine or equipment, you are required to renew any Azbil Corporation's products every 5 to 10 years
unless otherwise specified in specifications or instruction manuals.
System products, field instruments (sensors such as pressure/flow/level sensors, regulating valves, etc.) will reach the end
of their life due to aged deterioration of parts.
For those parts that will reach the end of their life due to aged deterioration, recommended replacement cycles are
prescribed. You are required to replace parts based on such recommended replacement cycles.
6. Other precautions
Prior to your use of Azbil Corporation's products, you are required to understand and comply with specifications (e.g.,
conditions and environment of use), precautions, warnings/cautions/notices as set forth in the technical documents
prepared for individual Azbil Corporation's products, such as catalogs, specifications, and instruction manuals to ensure
the quality, reliability, and safety of those products.
7. Changes to specifications
Please note that the descriptions contained in any documents provided by azbil are subject to change without notice for
improvement or for any other reason.
For inquires or information on specifications as you may need to check, please contact our branch offices or sales offices,
or your local sales agents.
8. Discontinuance of the supply of products/parts
Please note that the production of any Azbil Corporation's product may be discontinued without notice.
For repairable products, we will, in principle, undertake repairs for five (5) years after the discontinuance of those
products. In some cases, however, we cannot undertake such repairs for reasons, such as the absence of repair parts.
For system products, field instruments, we may not be able to undertake parts replacement for similar reasons.
9. Scope of services
Prices of Azbil Corporation's products do not include any charges for services such as engineer dispatch service.
Accordingly, a separate fee will be charged in any of the following cases:
(1) Installation, adjustment, guidance, and attendance at a test run
(2) Maintenance, inspection, adjustment, and repair
(3) Technical guidance and technical education
(4) Special test or special inspection of a product under the conditions specified by you
Please note that we cannot provide any services as set forth above in a nuclear energy controlled area (radiation
controlled area) or at a place where the level of exposure to radiation is equivalent to that in a nuclear energy controlled
area.
AAS-511A-014-06
32-8 KUMANO-CHO, ITABASHI-KU,
TOKYO 173-8632 JAPAN
[Manufacturer]
1st edition: Dec. 2013 (K )
3rd edition: June 2017 (K )
[Selling agency]