B&R Automation PC 810 Operation & User’s Manual

Automation PC 810 with GM45 CPU board User's Manual Version: 1.14 (July 2011) Model no.: MAAPC800A-ENG All information contained in this manual is current as of its creation/publication. We reserve the right to change the contents of this manual without warning. The information contained herein is believed to be accurate as of the date of publication; however, Bernecker + Rainer Industrie- Elektronik Ges.m.b.H. makes no warranty, expressed or implied, with regard to the products or documentation contained within this manual. In addition, Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. shall not be liable in the event of incidental or consequential damages in connection with or resulting from the furnishing, performance or use of these products. The software names, hardware names and trademarks used in this document are registered by the respective companies.

Chapter 1: General information Chapter 2: Technical data Chapter 3: Commissioning Chapter 4: Software Chapter 5: Standards and certifications Chapter 6: Accessories

Chapter 7: Maintenance / Servicing Appendix A Figure index Table index Model number index Index

Table of contents Chapter 1: General information ..................................................... 19 1. Manual history .................................................................................................................... 19 2. Safety notices ..................................................................................................................... 21 2.1 Intended use .................................................................................................................. 21 2.2 Protection against electrostatic discharge ..................................................................... 21 2.2.1 Packaging ............................................................................................................... 21 2.2.2 Guidelines for proper ESD handling ....................................................................... 21 2.3 Policy and procedures ................................................................................................... 22 2.4 Transport and storage ................................................................................................... 22 2.5 Installation ..................................................................................................................... 23 2.6 Operation ....................................................................................................................... 23 2.6.1 Protection against touching electrical parts ............................................................ 23 2.6.2 Environmental conditions - dust, humidity, aggressive gases ................................ 23 2.6.3 Programs, viruses, and dangerous programs ......................................................... 24 2.7 Environmentally-friendly disposal .................................................................................. 24 2.7.1 Separation of materials ........................................................................................... 24 3. Organization of safety notices ............................................................................................ 25 4. Directives ............................................................................................................................ 25 5. Model numbers ................................................................................................................... 26 5.1 System units .................................................................................................................. 26 5.2 Bus units ........................................................................................................................ 26 5.3 GM45 CPU board .......................................................................................................... 27 5.4 Heat sink ....................................................................................................................... 27 5.5 Main memory ................................................................................................................. 27 5.6 Drives ............................................................................................................................ 27 5.7 Fan kits .......................................................................................................................... 28 5.8 AP Link cards ................................................................................................................ 28 5.9 Add-on interfaces (IF option) ......................................................................................... 28 5.10 Uninterruptible power supply ....................................................................................... 29 5.11 Accessories ................................................................................................................. 29 5.12 Software ...................................................................................................................... 31 6. Typical topology .................................................................................................................. 34 6.1 APC810 for central control and visualization ................................................................. 34 6.2 APC810 as a visualization device ................................................................................. 35 Chapter 2: Technical data .............................................................. 37 1. Introduction ......................................................................................................................... 37 1.1 Features ........................................................................................................................ 38 1.2 System components / configuration .............................................................................. 38 1.3 Configuration - Basic system ......................................................................................... 39 1.4 Configuration - Drives, software, accessories ............................................................... 40 2. Entire device ....................................................................................................................... 41 2.1 Overview of APC810 1 card slot variations ................................................................... 41 2.1.1 Interfaces ................................................................................................................ 41 2.1.2 Technical data ......................................................................................................... 43 2.1.3 Dimensions ............................................................................................................. 45

Table of contents 2.2 Overview of APC810 2 card slot variations ................................................................... 46 2.2.1 Interfaces ................................................................................................................ 46 2.2.2 Technical data ......................................................................................................... 48 2.2.3 Dimensions ............................................................................................................. 50 2.3 Overview of APC810 3 card slot variations ................................................................... 51 2.3.1 Interfaces ................................................................................................................ 51 2.3.2 Technical data ......................................................................................................... 53 2.3.3 Dimensions ............................................................................................................. 55 2.4 Overview of APC810 5 card slot variations ................................................................... 56 2.4.1 Interfaces ................................................................................................................ 56 2.4.2 Technical data ......................................................................................................... 58 2.4.3 Dimensions ............................................................................................................. 60 2.5 Ambient temperatures ................................................................................................... 61 2.5.1 Maximum ambient temperature with a fan kit ......................................................... 62 2.5.2 Minimum ambient temperature ............................................................................... 63 2.5.3 How is the the maximum ambient temperature determined? ................................. 63 2.5.4 Temperature monitoring .......................................................................................... 63 2.6 Humidity specifications .................................................................................................. 64 2.7 Power management ...................................................................................................... 65 2.7.1 Block diagram - supply voltage ............................................................................... 65 2.7.2 Power calculation with 5PC810.SX01-00 revision >= D0 ....................................... 66 2.7.3 Power calculation with 5PC810.SX01-00 revision < D0 ......................................... 67 2.7.4 Power calculation with 5PC810.SX02-00 revision>= D0 ........................................ 68 2.7.5 Power calculation with 5PC810.SX02-00 revision < D0 ......................................... 69 2.7.6 Power calculation with 5PC810.SX03-00 ............................................................... 70 2.7.7 Power calculation with 5PC810.SX05-00 ............................................................... 71 2.8 Serial number sticker ..................................................................................................... 72 2.9 Block diagram ................................................................................................................ 74 2.9.1 System unit 5PC810.SX01-00 + bus unit 5PC810.BX01-00 ................................... 74 2.9.2 System unit 5PC810.SX01-00 + bus unit 5PC810.BX01-01 ................................... 75 2.9.3 System unit 5PC810.SX02-00 + bus unit 5PC810.BX02-00 ................................... 76 2.9.4 System unit 5PC810.SX02-00 + bus unit 5PC810.BX02-01 ................................... 77 2.9.5 System unit 5PC810.SX03-00 + bus unit 5PC810.BX03-00 ................................... 78 2.9.6 System unit 5PC810.SX05-00 + bus unit 5PC810.BX05-00 ................................... 79 2.9.7 System unit 5PC810.SX05-00 + bus unit 5PC810.BX05-01 ................................... 80 2.9.8 System unit 5PC810.SX05-00 + bus unit 5PC810.BX05-02 ................................... 81 2.10 Device interfaces ......................................................................................................... 82 2.10.1 +24 VDC supply voltage ....................................................................................... 82 2.10.2 Serial interface COM1 ........................................................................................... 84 2.10.3 Serial interface COM2 ........................................................................................... 85 2.10.4 Monitor / Panel connection - SDL (Smart Display Link / DVI) ............................... 85 2.10.5 Ethernet 1 (ETH1) ................................................................................................. 86 2.10.6 Ethernet 2 (ETH2) ................................................................................................. 87 2.10.7 USB interfaces (USB1, 2, 3, 4, 5) ......................................................................... 88 2.10.8 MIC, Line IN, Line OUT ......................................................................................... 90 2.10.9 Add-on interface slot ............................................................................................. 91 2.10.10 Add-on UPS slot ................................................................................................. 92

Table of contents 2.10.11 AP Link slot ......................................................................................................... 92 2.10.12 Card slot (PCI / PCIe) ......................................................................................... 93 2.10.13 Status LEDs ........................................................................................................ 94 2.10.14 CMOS profile switch ........................................................................................... 95 2.10.15 Power button ....................................................................................................... 95 2.10.16 Reset button ........................................................................................................ 96 2.10.17 Battery ................................................................................................................. 97 2.10.18 Hardware security key ........................................................................................ 98 2.10.19 CompactFlash slot 1 ........................................................................................... 99 2.10.20 CompactFlash slot 2 ......................................................................................... 100 2.10.21 Slide-in slot 1 .................................................................................................... 101 2.10.22 Slide-in slot 2 .................................................................................................... 102 2.10.23 Slide-in compact slot ......................................................................................... 103 3. Individual components ...................................................................................................... 104 3.1 System units ................................................................................................................ 104 3.1.1 Technical data ....................................................................................................... 104 3.2 Bus units ...................................................................................................................... 106 3.2.1 Technical data ....................................................................................................... 107 3.3 CPU boards GM45 ...................................................................................................... 108 3.3.1 Technical data ....................................................................................................... 108 3.4 Heat sink ..................................................................................................................... 109 3.4.1 Technical data ....................................................................................................... 109 3.5 Main memory ............................................................................................................... 110 3.5.1 Technical data ....................................................................................................... 110 3.6 Drives .......................................................................................................................... 111 3.6.1 Slide-in compact HDD 40GB EE25 - 5AC801.HDDI-00 ....................................... 111 3.6.2 Slide-in compact HDD 160 GB 24x7 ET - 5AC801.HDDI-02 ................................ 114 3.6.3 Slide-in compact HDD 250GB - 5AC801.HDDI-03 ............................................... 117 3.6.4 Slide-in compact SSD - 5AC801.SSDI-00 ............................................................ 120 3.6.5 Hard disk adapter (slide-in compact) - 5AC801.ADAS-00 .................................... 124 3.6.6 Slide-in HDD EE25 - 5AC801.HDDS-00 ............................................................... 125 3.6.7 Slide-in DVD-ROM - 5AC801.DVDS-00 ............................................................... 128 3.6.8 Slide-in DVD-R/RW - 5AC801.DVRS-00 .............................................................. 131 3.6.9 PCI SATA RAID 2 x 160 GB 24x7 ET - 5ACPCI.RAIC-03 .................................... 134 3.6.10 Replacement PCI SATA RAID HDD 160 GB - 5ACPCI.RAIC-04 ....................... 138 3.6.11 PCI SATA RAID 2 x 250 GB - 5ACPCI.RAIC-05 ............................................... 141 3.6.12 Replacement SATA HDD 250 GB - 5MMHDD.0250-00 ..................................... 145 3.7 Fan kit .......................................................................................................................... 148 3.7.1 Fan kit 1 card slot - 5PC810.FA01-00 ................................................................... 148 3.7.2 Fan kit 2 card slot - 5PC810.FA02-01 ................................................................... 149 3.7.3 Fan kit 3 card slot - 5PC810.FA03-00 ................................................................... 149 3.7.4 Fan kit 5 card slot - 5PC810.FA05-00 ................................................................... 151 3.8 AP Link cards .............................................................................................................. 152 3.8.1 AP Link SDL transmitter 5AC801.SDL0-00 .......................................................... 152 3.8.2 Ready relay 5AC801.RDYR-00 ............................................................................ 155 3.9 Add-on interfaces (IF option) ....................................................................................... 156 3.9.1 Add-on CAN interface - 5AC600.CANI-00 ............................................................ 157

Table of contents 3.9.2 Add-on RS232/422/485 interface - 5AC600.485I-00 ............................................ 161 Chapter 3: Commissioning .......................................................... 167 1. Installation ......................................................................................................................... 167 1.1 Important mounting information ................................................................................... 167 1.2 Drilling templates ......................................................................................................... 168 1.3 Mounting orientation .................................................................................................... 170 1.3.1 Standard mounting - vertical ................................................................................. 170 1.3.2 Optional mounting - horizontal .............................................................................. 170 1.3.3 Spacing for air circulation. ..................................................................................... 171 2. Cable connections ............................................................................................................ 172 3. Grounding concept ........................................................................................................... 173 4. Connection examples ....................................................................................................... 174 4.1 Selecting the display units ........................................................................................... 174 4.2 One Automation Panel 900 via DVI (onboard) ............................................................ 175 4.2.1 Basic system requirements ................................................................................... 175 4.2.2 Link modules ......................................................................................................... 175 4.2.3 Cables ................................................................................................................... 176 4.2.4 Possible Automation Panel units, resolutions und segment lengths ..................... 176 4.2.5 BIOS settings ........................................................................................................ 177 4.3 An Automation Panel 900 via SDL (onboard) ............................................................. 178 4.3.1 Basic system requirements ................................................................................... 178 4.3.2 Cables ................................................................................................................... 179 4.3.3 BIOS settings ........................................................................................................ 180 4.4 An Automation Panel 800 via SDL (onboard) ............................................................. 181 4.4.1 Basic system requirements ................................................................................... 181 4.4.2 Cables ................................................................................................................... 181 4.4.3 BIOS settings ........................................................................................................ 182 4.5 An AP900 and an AP800 via SDL (onboard) .............................................................. 183 4.5.1 Basic system requirements ................................................................................... 183 4.5.2 Link modules ......................................................................................................... 183 4.5.3 Cables ................................................................................................................... 184 4.5.4 BIOS settings ........................................................................................................ 184 4.6 Four Automation Panel 900 units via SDL (onboard) .................................................. 185 4.6.1 Basic system requirements ................................................................................... 185 4.6.2 Link modules ......................................................................................................... 186 4.6.3 Cables ................................................................................................................... 186 4.6.4 BIOS settings ........................................................................................................ 187 4.7 One Automation Panel 900 unit via SDL (AP Link) ..................................................... 188 4.7.1 Basic system requirements ................................................................................... 188 4.7.2 Link modules ......................................................................................................... 188 4.7.3 Cables ................................................................................................................... 189 4.7.4 BIOS settings ........................................................................................................ 190 4.8 Four Automation Panel 900 units via SDL (AP Link) ................................................... 191 4.8.1 Basic system requirements ................................................................................... 191 4.8.2 Link modules ......................................................................................................... 192

Table of contents 4.8.3 Cables ................................................................................................................... 192 4.8.4 BIOS settings ........................................................................................................ 193 4.9 Two Automation Panel 900 units via SDL (onboard) and SDL (AP Link) .................... 194 4.9.1 Basic system requirements ................................................................................... 194 4.9.2 Link modules ......................................................................................................... 195 4.9.3 Cables ................................................................................................................... 195 4.9.4 BIOS settings ........................................................................................................ 196 4.10 Eight Automation Panel 900 units via SDL (onboard) and SDL (AP Link) ................ 197 4.10.1 Basic system requirements ................................................................................. 198 4.10.2 Link modules ....................................................................................................... 198 4.10.3 Cables ................................................................................................................. 198 4.10.4 BIOS settings ...................................................................................................... 200 4.11 Six AP900 and two AP800 devices via SDL (onboard) and SDL (AP Link) .............. 201 4.11.1 Basic system requirements ................................................................................. 202 4.11.2 Link modules ....................................................................................................... 202 4.11.3 Cables ................................................................................................................. 202 5. Connection of USB peripheral devices ............................................................................. 204 5.1 Local on the APC810 .................................................................................................. 204 5.2 Remote connection to Automation Panel 900 via DVI ................................................ 205 5.3 Remote connection to Automation Panel 800/900 via SDL ........................................ 206 6. Configuration of a SATA RAID array ................................................................................ 207 6.1 Create RAID set .......................................................................................................... 208 6.1.1 Create RAID set - Striped ..................................................................................... 209 6.1.2 Create RAID set - Mirrored ................................................................................... 210 6.2 Delete RAID set ........................................................................................................... 211 6.3 Rebuild mirrored set .................................................................................................... 212 6.4 Resolve conflicts ......................................................................................................... 213 6.5 Low level format .......................................................................................................... 214 7. Known problems / issues .................................................................................................. 215 7.1 Problems and properties of the first production lot ...................................................... 215 7.2 Problems and properties of subsequent production lots ............................................. 216 Chapter 4: Software ...................................................................... 217 1. BIOS options ..................................................................................................................... 217 1.1 General Information ..................................................................................................... 217 1.2 BIOS setup and boot procedure .................................................................................. 217 1.2.1 BIOS setup keys ................................................................................................... 218 1.3 Main ............................................................................................................................. 220 1.4 Advanced .................................................................................................................... 221 1.4.1 ACPI configuration ................................................................................................ 222 1.4.2 PCI Configuration .................................................................................................. 224 1.4.3 PCI express configuration ..................................................................................... 229 1.4.4 Graphics configuration .......................................................................................... 231 1.4.5 CPU configuration ................................................................................................. 235 1.4.6 Chipset configuration ............................................................................................ 236 1.4.7 I/O interface configuration ..................................................................................... 238

Table of contents 1.4.8 Clock Configuration ............................................................................................... 239 1.4.9 IDE Configuration .................................................................................................. 240 1.4.10 USB configuration ............................................................................................... 248 1.4.11 Keyboard/mouse configuration ........................................................................... 250 1.4.12 CPU board monitor ............................................................................................. 251 1.4.13 Main Board/Panel Features ................................................................................ 252 1.5 Boot ............................................................................................................................. 258 1.6 Security ....................................................................................................................... 260 1.6.1 Hard disk security user password ......................................................................... 262 1.6.2 Hard disk security master password ..................................................................... 263 1.7 Power .......................................................................................................................... 264 1.8 Exit .............................................................................................................................. 266 1.9 BIOS default settings ................................................................................................... 266 1.9.1 Main ...................................................................................................................... 268 1.9.2 Advanced .............................................................................................................. 268 1.9.3 Boot ....................................................................................................................... 275 1.9.4 Security ................................................................................................................. 276 1.9.5 Power .................................................................................................................... 276 1.10 BIOS Error signals (beep codes) ............................................................................... 277 1.10.1 BIOS BM45 ......................................................................................................... 277 1.11 Distribution of resources ............................................................................................ 278 1.11.1 RAM address assignment ................................................................................... 278 1.11.2 I/O address assignment ...................................................................................... 279 1.11.3 Interrupt assignments in PCI mode ..................................................................... 280 1.11.4 Interrupt assignments in APIC mode .................................................................. 281 2. Upgrade information ......................................................................................................... 284 2.1 BIOS upgrade .............................................................................................................. 284 2.1.1 What information do I need? ................................................................................. 284 2.1.2 BIOS upgrade for BM45 COM express ................................................................. 287 2.2 Firmware upgrade ....................................................................................................... 288 2.2.1 Procedure ............................................................................................................. 288 2.2.2 Possible upgrade problems and software dependencies (for V1.00) ................... 291 2.3 Creating an MS-DOS boot diskette in Windows XP .................................................... 292 2.4 Creating a bootable USB flash drive for B&R upgrade files ........................................ 294 2.4.1 Requirements ........................................................................................................ 294 2.4.2 Procedure ............................................................................................................. 294 2.4.3 Where do I get MS-DOS? ..................................................................................... 295 2.5 Creating a bootable CompactFlash card for B&R upgrade files .................................. 296 2.5.1 Requirements ........................................................................................................ 296 2.5.2 Procedure ............................................................................................................. 296 2.5.3 Where do I get MS-DOS? ..................................................................................... 297 2.6 Upgrade problems ....................................................................................................... 297 3. Automation PC 810 with MS-DOS .................................................................................... 298 3.1 Known problems .......................................................................................................... 298 4. Automation PC 810 with Windows XP Professional ......................................................... 300 4.1 Installation ................................................................................................................... 300 4.1.1 Installation on PCI SATA RAID controller - 5ACPCI.RAIC-03, 5ACPCI.RAIC-05 301

Table of contents 4.1.2 Special considerations for the 5PCI slot model .................................................... 301 4.2 Drivers ......................................................................................................................... 302 5. Automation PC 810 with Windows 7 ................................................................................. 303 5.1 Installation ................................................................................................................... 303 5.1.1 Installation on PCI SATA RAID controller - 5ACPCI.RAIC-03, 5ACPCI.RAIC-05 304 5.1.2 Special considerations for the 5PCI slot model .................................................... 304 5.2 Drivers ......................................................................................................................... 305 5.3 Special considerations, limitations: ............................................................................. 305 6. Automation PC 810 with Windows Embedded Standard 2009 ......................................... 306 6.1 General Information ..................................................................................................... 306 6.2 Features with WES2009 (Windows Embedded Standard 2009) ................................. 307 6.3 Installation ................................................................................................................... 308 6.4 Drivers ......................................................................................................................... 308 6.4.1 Touch screen driver .............................................................................................. 308 7. Automation PC 810 with Windows Embedded Standard 7 ............................................... 309 7.1 General Information ..................................................................................................... 309 7.2 Features with WES7 (Windows Embedded Standard 7) ............................................. 310 7.3 Installation ................................................................................................................... 311 7.4 Drivers ......................................................................................................................... 311 7.4.1 Touch screen driver .............................................................................................. 311 8. Automation PC 810 with Automation Runtime .................................................................. 312 8.1 General information ..................................................................................................... 312 8.2 Automation Runtime Windows (ARwin) ...................................................................... 312 8.3 Automation Runtime Embedded (ARemb) .................................................................. 312 9. B&R Automation Device Interface (ADI) - Control Center ................................................ 313 9.1 Functions ..................................................................................................................... 314 9.2 Installation ................................................................................................................... 315 9.3 SDL Equalizer setting .................................................................................................. 316 9.4 UPS configuration ....................................................................................................... 317 9.4.1 Installing the UPS service for the B&R APC add-on UPS .................................... 318 9.4.2 Displaying UPS status values ............................................................................... 318 9.4.3 Changing UPS battery settings ............................................................................. 320 9.4.4 Updating UPS battery settings .............................................................................. 321 9.4.5 Saving UPS battery settings ................................................................................. 322 9.4.6 Configuring UPS system settings ......................................................................... 322 9.4.7 Changing additional UPS settings ........................................................................ 324 9.4.8 Procedure following power failure ......................................................................... 326 Chapter 5: Standards and certifications ..................................... 327 1. Applicable European directives ........................................................................................ 327 2. Overview of standards ...................................................................................................... 327 3. Emission requirements ..................................................................................................... 329 3.1 Network-related emissions .......................................................................................... 330 3.2 Emissions, electromagnetic emissions ........................................................................ 331 4. Requirements for immunity to disturbances ..................................................................... 332 4.1 Electrostatic discharge (ESD) ..................................................................................... 333

Table of contents 4.2 High-frequency electromagnetic fields (HF field) ........................................................ 333 4.3 High-speed transient electrical disturbances (burst) ................................................... 333 4.4 Surges ......................................................................................................................... 334 4.5 Conducted disturbances .............................................................................................. 334 4.6 Magnetic fields with electrical frequencies .................................................................. 335 4.7 Voltage dips, fluctuations and short-term interruptions ............................................... 335 4.8 Damped vibration ........................................................................................................ 335 5. Mechanical conditions ...................................................................................................... 336 5.1 Vibration operation ...................................................................................................... 336 5.2 Vibration during transport (packaged) ......................................................................... 337 5.3 Shock during operation ............................................................................................... 337 5.4 Shock during transport (packaged) ............................................................................. 337 5.5 Toppling ....................................................................................................................... 337 5.6 Free fall (packaged) .................................................................................................... 338 6. Climate conditions ............................................................................................................ 339 6.1 Worst case operation .................................................................................................. 339 6.2 Dry heat ....................................................................................................................... 339 6.3 Dry cold ....................................................................................................................... 339 6.4 Large temperature fluctuations .................................................................................... 340 6.5 Temperature fluctuations in operation ......................................................................... 340 6.6 Humid heat, cyclic ....................................................................................................... 340 6.7 Humid heat, constant (storage) ................................................................................... 340 7. Safety ................................................................................................................................ 341 7.1 Ground resistance ....................................................................................................... 341 7.2 Insulation resistance .................................................................................................... 342 7.3 High voltage ................................................................................................................ 342 7.4 Residual voltage .......................................................................................................... 342 7.5 Leakage current .......................................................................................................... 343 7.6 Overload ...................................................................................................................... 343 7.7 Defective component ................................................................................................... 343 7.8 Voltage range .............................................................................................................. 343 8. Other tests ........................................................................................................................ 344 8.1 Protection .................................................................................................................... 344 9. International certifications ................................................................................................. 345 Chapter 6: Accessories ................................................................ 347 1. Overview ........................................................................................................................... 347 2. TB103 3-pin supply voltage connector ............................................................................. 351 2.1 General Information ..................................................................................................... 351 2.2 Order data ................................................................................................................... 351 2.3 Technical data ............................................................................................................. 351 3. Replacement CMOS batteries .......................................................................................... 353 3.1 Order data ................................................................................................................... 353 3.2 Technical data ............................................................................................................. 353 4. Replacement fan ............................................................................................................... 354 5. DVI - monitor adapter 5AC900.1000-00 ........................................................................... 355

Table of contents 5.1 Order data ................................................................................................................... 355 6. CompactFlash cards 5CFCRD.xxxx-04 ............................................................................ 356 6.1 General Information ..................................................................................................... 356 6.2 Order data ................................................................................................................... 356 6.3 Technical data ............................................................................................................. 357 6.3.1 Temperature humidity diagram ............................................................................. 359 6.4 Dimensions .................................................................................................................. 359 6.5 Benchmark .................................................................................................................. 360 7. CompactFlash cards - 5CFCRD.xxxx-03 .......................................................................... 361 7.1 General Information ..................................................................................................... 361 7.2 Order data ................................................................................................................... 361 7.3 Technical data ............................................................................................................. 362 7.3.1 Temperature humidity diagram ............................................................................. 364 7.4 Dimensions .................................................................................................................. 364 8. USB Media Drive - 5MD900.USB2-01 .............................................................................. 365 8.1 Order data ................................................................................................................... 365 8.2 Features ...................................................................................................................... 365 8.3 Technical data ............................................................................................................. 366 8.4 Dimensions .................................................................................................................. 368 8.5 Dimensions with front cover ........................................................................................ 369 8.5.1 Cutout installation ................................................................................................. 369 8.6 Contents of delivery ..................................................................................................... 370 8.7 Interfaces ..................................................................................................................... 370 8.8 Installation ................................................................................................................... 370 8.8.1 Mounting orientation ............................................................................................. 370 8.9 Front cover 5A5003.03 for the USB Media Drive ........................................................ 371 8.9.1 Technical data ....................................................................................................... 371 8.9.2 Dimensions ........................................................................................................... 371 8.9.3 Installation ............................................................................................................. 372 8.9.4 Cutout installation ................................................................................................. 372 9. USB flash drive ................................................................................................................. 373 9.1 General Information ..................................................................................................... 373 9.2 Order data ................................................................................................................... 373 9.3 Technical data - 5MMUSB.2048-00 ............................................................................ 374 9.3.1 Temperature humidity diagram ............................................................................. 375 9.4 Technical data - 5MMUSB.2048-01 ............................................................................ 376 9.4.1 Temperature humidity diagram ............................................................................. 377 10. B&R Automation Runtime Dongle .................................................................................. 378 10.1 General information ................................................................................................... 378 10.2 Order data ................................................................................................................. 378 11. Uninterruptible power supply UPS .................................................................................. 379 11.1 Order data ................................................................................................................. 380 11.2 Features .................................................................................................................... 380 11.3 Requirements ............................................................................................................ 380 11.4 Individual components ............................................................................................... 381 11.4.1 Add-on UPS module 5AC600.UPSI-00 ............................................................... 381 11.4.2 Battery unit 5AC600.UPSB-00 ............................................................................ 383

Table of contents 11.4.3 UPS connection cable ......................................................................................... 387 12. Power supplies ............................................................................................................... 388 12.1 Order data and brief technical overview .................................................................... 388 12.1.1 Single-phase power supplies .............................................................................. 388 12.1.2 Three-phase power supplies ............................................................................... 389 13. PCI cards ........................................................................................................................ 390 13.1 PCI Ethernet card 10/100 1port - 5ACPCI.ETH1-01 ................................................. 390 13.1.1 Order data ........................................................................................................... 390 13.1.2 Technical data ..................................................................................................... 391 13.1.3 Driver support ..................................................................................................... 391 13.1.4 Dimensions ......................................................................................................... 392 13.2 PCI Ethernet card 10/100 - 5ACPCI.ETH3-01 .......................................................... 393 13.2.1 Order data ........................................................................................................... 393 13.2.2 Technical data ..................................................................................................... 394 13.2.3 Driver support ..................................................................................................... 394 13.2.4 Dimensions ......................................................................................................... 395 14. Cables ............................................................................................................................. 396 14.1 DVI cable 5CADVI.0xxx-00 ....................................................................................... 396 14.1.1 Order data ........................................................................................................... 396 14.1.2 Technical data ..................................................................................................... 397 14.1.3 Flex radius specification ...................................................................................... 397 14.1.4 Dimensions ......................................................................................................... 398 14.1.5 Contents of delivery ............................................................................................ 398 14.1.6 Cable specifications ............................................................................................ 399 14.2 SDL cable 5CASDL.0xxx-00 ..................................................................................... 400 14.2.1 Order data ........................................................................................................... 400 14.2.2 Technical data ..................................................................................................... 401 14.2.3 Flex radius specification ...................................................................................... 401 14.2.4 Dimensions ......................................................................................................... 402 14.2.5 Contents of delivery ............................................................................................ 402 14.2.6 Cable specifications ............................................................................................ 403 14.3 SDL cable with 45° plug 5CASDL.0xxx-01 ................................................................ 404 14.3.1 Order data ........................................................................................................... 404 14.3.2 Technical data ..................................................................................................... 405 14.3.3 Flex radius specification ...................................................................................... 405 14.3.4 Dimensions ......................................................................................................... 406 14.3.5 Contents of delivery ............................................................................................ 406 14.3.6 Cable specifications ............................................................................................ 407 14.4 SDL flex cable 5CASDL.0xxx-03 ............................................................................... 408 14.4.1 Order data ........................................................................................................... 408 14.4.2 Technical data ..................................................................................................... 409 14.4.3 Flex radius specification ...................................................................................... 410 14.4.4 Dimensions ......................................................................................................... 410 14.4.5 Contents of delivery ............................................................................................ 411 14.4.6 Construction ........................................................................................................ 411 14.4.7 Cable specifications ............................................................................................ 412 14.5 SDL flex cable with extender 5CASDL.0x00-13 ........................................................ 413

Table of contents 14.5.1 Order data ........................................................................................................... 413 14.5.2 Technical data ..................................................................................................... 413 14.5.3 Flex radius specification ...................................................................................... 415 14.5.4 Dimensions ......................................................................................................... 415 14.5.5 Contents of delivery ............................................................................................ 415 14.5.6 Cable specifications ............................................................................................ 416 14.6 RS232 cable .............................................................................................................. 417 14.6.1 Order data ........................................................................................................... 417 14.6.2 Technical data ..................................................................................................... 417 14.6.3 Contents of delivery ............................................................................................ 417 14.6.4 Cable specifications ............................................................................................ 418 14.7 USB cable ................................................................................................................. 419 14.7.1 Order data ........................................................................................................... 419 14.7.2 Technical data ..................................................................................................... 419 14.7.3 Contents of delivery ............................................................................................ 419 14.7.4 Cable specifications ............................................................................................ 420 14.8 APC810 internal supply cable 5CAMSC.0001-00 ..................................................... 421 14.8.1 Order data ........................................................................................................... 421 14.8.2 Technical data ..................................................................................................... 421 15. HDD replacement tray 5AC801.FRAM-00 ...................................................................... 422 15.1 Order data ................................................................................................................. 422 15.2 Dimensions ................................................................................................................ 423 16. Ready relay 5AC801.RDYR-01 ...................................................................................... 424 16.1 Order data ................................................................................................................. 424 16.2 Pin assignments ........................................................................................................ 424 16.3 Contents of delivery ................................................................................................... 425 17. HMI Drivers & Utilities DVD 5SWHMI.0000-00 ............................................................... 426 Chapter 7: Maintenance / Servicing ............................................ 431 1. Changing the battery ........................................................................................................ 431 1.1 Procedure .................................................................................................................... 432 2. Installing / exchanging a slide-in compact drive ............................................................... 434 3. Installing / exchanging a slide-in slot drive ....................................................................... 435 3.1 Procedure .................................................................................................................... 435 4. Installing the slide-in compact adapter ............................................................................. 436 4.1 Procedure .................................................................................................................... 436 5. Installing / exchanging the fan kit ...................................................................................... 438 6. Installing the UPS module ................................................................................................ 440 6.1 Installation without installed add-on interface module ................................................. 440 6.1.1 APC810 1 card slot ............................................................................................... 440 6.1.2 APC810 2 and 3 card slot ..................................................................................... 442 6.1.3 APC810 5 card slot ............................................................................................... 445 6.2 Installation with installed add-on interface module ...................................................... 447 6.2.1 APC810 1 card slot ............................................................................................... 447 6.2.2 APC810 2 and 5 card slot ..................................................................................... 449 6.2.3 APC810 5 card slot ............................................................................................... 451

Table of contents 7. Mounting the side cover .................................................................................................... 453 7.1 APC810 with 1 card slot .............................................................................................. 453 7.2 APC810 with 2 and 3 card slot .................................................................................... 453 7.3 APC810 with 5 card slot .............................................................................................. 454 8. AP Link installation ........................................................................................................... 455 9. Exchanging a PCI SATA RAID hard disk in a RAID 1 system .......................................... 456 9.1 Exchange procedure ................................................................................................... 456 10. Installing the HDD replacement disk tray ........................................................................ 458 11. Installing the ready relay /2 in the add-on UPS slot ........................................................ 459 Appendix A: ................................................................................... 461 1. Temperature sensor locations .......................................................................................... 461 2. Maintenance Controller Extended (MTCX) ....................................................................... 462 2.1 Temperature monitoring - Fan control ......................................................................... 463 3. Connection of an external device to the main board ........................................................ 464 4. B&R Key Editor information .............................................................................................. 465 5. B&R Automation Device Interface (ADI) development kit ................................................. 467 6. B&R Automation Device Interface (ADI) .NET SDK ......................................................... 469 7. Glossary ............................................................................................................................ 471

Chapter 1 General information 19 Automation PC 810 with GM45 CPU board User's Manual V 1.14 Chapter 1 • General information 1. Manual history Version Date Change 1.00 2010-01-18 - First version 1.05 2010-03-24 - Documentation "Automation PC 810 with BM45 CPU board" renamed to "Automation PC 810 with GM45 CPU board". - Table 24 "Monitor / Panel connection - RGB, DVI, SDL", on page85 corrected. - Figure 4 "Configuration - Drives, software, accessories", on page40 corrected. - Section "Automation PC 810 with Windows XP Embedded" renamed to "Automation PC 810 with Windows Embedded Standard 2009", see page 306. 1.10 2010-08-16 - Chapter 5 "Standards and certifications", on page327 updated. - CPU board name changed from BM45 to GM45. - The system unit 5PC810.SX03-00, the bus unit 5PC810.BX03-00, the fan kit 5PC810.FA03-00 and the replacement fan 5AC801.FA03-00 added. - CPU board 5PC800.BM45-01 added. - Main memory 5MMDDR.4096-02 added. - B&R ID codes for system units added. - Technical data "Remanent variables for AR (Automation Runtime) in Power Fail Mode" added for the APC810 system units. - Section 9 "B&R Automation Device Interface (ADI) - Control Center", on page313 updated. - B&R 16 GB CompactFlash card (5CFCRD.016G-04) added. - Section 14 "Cables", on page396 in chapter 6 "Accessories" added. - B&R USB flash drive added to the chapter 6 "Accessories" on page 376. - Section 5 "Automation PC 810 with Windows 7", on page303 in chapter 4 "Software" added. - GM45 BIOS Version updated from V1.10 to V1.11, see page 217. 1.11 2010-11-04 - Ready relay 5AC801.RDYR-01 updated in the chapter 6 "Accessories". - Section 11 "Installing the ready relay /2 in the add-on UPS slot", on page459 in chapter 7 "Maintenance / Servicing" added. - "Slide-in compact HDD 250GB - 5AC801.HDDI-03", on page117 added. - "PCI SATA RAID 2 x 250 GB - 5ACPCI.RAIC-05", on page141 added. - "Replacement SATA HDD 250 GB - 5MMHDD.0250-00", on page145 added. - Figure "Configuration - Drives, software, accessories", on page40 updated. - 5AC801.HDDI-03, 5ACPCI.RAIC-05 and 5MMHDD.0250-00 added in figure "Ambient temperatures with a fan kit", on page62 and "Overview of humidity specifications for individual components", on page64. 1.12 2011-02-18 - BIOS updated to version 1.13. - The sections 6 "CompactFlash cards 5CFCRD.xxxx-04", on page356 and 7 "CompactFlash cards - 5CFCRD.xxxx-03", on page361 were updated. - "Automation PC 810 with Windows Embedded Standard 7", on page309 updated. Table 1: Manual history

Automation PC 810 with GM45 CPU board User's Manual V 1.14 1.13 2011-05-30 - Sections "Automation PC 810 with Automation Runtime", on page312, "B&R Automation Runtime Dongle", on page378, and "B&R Automation Device Interface (ADI) .NET SDK", on page469 added. - Sections "B&R Key Editor information", on page465, "B&R Automation Device Interface (ADI) development kit", on page467, "B&R Automation Device Interface (ADI) - Control Center", on page313 and "HMI Drivers & Utilities DVD 5SWHMI.0000-00", on page426 updated. - Bus unit 5PC810.BX05-02 added to block diagram "System unit 5PC810.SX05-00 + bus unit 5PC810.BX05-02", on page81, figure "5 slot bus units", on page107, table "Technical data - Bus units", on page107, figure "Configuration - Basic system", on page39 and in figures to "Interrupt assignments in APIC mode", on page281. - Figure "Configuration - Drives, software, accessories", on page40 updated. - 5SWWI7.0900-MUL and 5SWWI7.1000-MUL in section "Automation PC 810 with Windows Embedded Standard 7", on page309 added. 1.14 2011-07-13 - USB 5 added in headline ("USB interfaces (USB1, 2, 3, 4, 5)", on page88). - Section "Add-on UPS slot", on page92 updated. - 5CFCRD.016G-04 in table 39 "CompactFlash slot (CF1)", on page99 added. - 5AC801.HDDI-03 in table 43 "Slide-in compact slot", on page103 added and short description of 5AC801.HDDI-02 corrected. . Tableentry „typ. recharge time at low battery“ in table 248 "Technical data - 5AC600.UPSB-00", on page383 added. - Sections "B&R Automation Device Interface (ADI) - Control Center", on page313, "B&R Automation Device Interface (ADI) development kit", on page467 and "B&R Automation Device Interface (ADI) .NET SDK", on page469 updated. - Informations about „special considerations for the 5PCI slot model“ added at "Automation PC 810 with Windows XP Professional", on page300 and "Automation PC 810 with Windows 7", on page303. - Information about „Windows XP Mode“ in Section "Automation PC 810 with Windows Embedded Standard 7", on page309 corrected. - Referring to external UPS 24VDC in Section "Uninterruptible power supply UPS", on page379 updated. Version Date Change Table 1: Manual history (Forts.)

Chapter 1 General information 21 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2. Safety notices 2.1 Intended use Programmable logic controllers (PLCs), operating and monitoring devices (industrial PCs, Power Panels, Mobile Panels, etc.), and B&R uninterruptible power supplies have been designed, developed, and manufactured for conventional use in industry. They were not designed, developed, and manufactured for any use involving serious risks or hazards that could lead to death, injury, serious physical damage or loss of any kind without the implementation of exceptionally stringent safety precautions. In particular, such risks and hazards include the use of these devices to monitor nuclear reactions in nuclear power plants, as well as flight control systems, flight safety, the control of mass transit systems, medical life support systems and the control of weapons systems. 2.2 Protection against electrostatic discharge Electrical components that can be damaged by electrostatic discharge (ESD) must be handled accordingly. 2.2.1 Packaging • Electrical components with housing … do not require special ESD packaging, but must be handled properly (see "Electrical components with housing"). • Electrical components without housing … must be protected by ESD-suitable packaging. 2.2.2 Guidelines for proper ESD handling Electrical components with housing • Do not touch the connector contacts on connected cables. • Do not touch the contact tips on the circuit boards. Electrical components without housing The following is valid in addition to "Electrical components with housing" • Any persons handling electrical components or devices that will be installed in the electrical components must be grounded. • Components can only be touched on the small sides or on the front plate. • Components should always be stored in a suitable medium (ESD packaging, conductive foam, etc.). Metallic surfaces are not suitable storage surfaces!

Automation PC 810 with GM45 CPU board User's Manual V 1.14 • Electrostatic discharges should be avoided on the components (e.g. through charged plastics). • A minimum distance of 10 cm must be kept from monitors and TV sets. • Measurement devices and equipment must be grounded. • Measurement probes on potential-free measurement devices must be discharged on sufficiently grounded surfaces before taking measurements. Individual components • ESD protective measures for individual components are thoroughly integrated at B&R (conductive floors, footwear, arm bands, etc.). The increased ESD protective measures for individual components are not necessary for our customers for handling B&R products. 2.3 Policy and procedures Electronic devices are never completely failsafe. In the event of a failure on the programmable control system, operating or monitoring device, or uninterruptible power supply, the user is responsible for ensuring that other devices that may be connected, e.g. motors, are in a secure state. Both when using programmable logic controllers and when using operating and monitoring devices as control systems in conjunction with a soft PLC (e.g. B&R Automation Runtime or comparable products) or a slot PLC (e.g. B&R LS251 or comparable products), the safety precautions applying to industrial control systems (e.g. the provision of safety devices such as emergency stop circuits, etc.) must be observed in accordance with applicable national and international regulations. The same applies for all other devices connected to the system, such as drives. All tasks such as installation, commissioning, and maintenance are only permitted to be carried out by qualified personnel. Qualified personnel are persons familiar with transport, mounting, installation, commissioning, and operation of the product who also have the respective qualifications (e.g. IEC 60364). National accident prevention guidelines must be followed. The safety notices, connection descriptions (type plate and documentation) and limit values listed in the technical data are to be read carefully before installation and commissioning and must be observed. 2.4 Transport and storage During transport and storage, devices must be protected against impermissible stress (mechanical loads, temperature, humidity, aggressive atmospheres, etc.).

Chapter 1 General information 23 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.5 Installation • Installation must take place according to the documentation, using suitable equipment and tools. • Devices must be installed by qualified personnel without voltage applied. • General safety regulations and nationally applicable accident prevention guidelines must be observed. • Electrical installation must be carried out according to the relevant guidelines (e.g. line cross section, fuse, protective ground connection). 2.6 Operation 2.6.1 Protection against touching electrical parts To operate programmable logic controllers, operating and monitoring devices or uninterruptible power supplies, certain components must carry dangerous voltage levels of over 42 VDC. Touching one of these parts can result in a life-threatening electric shock. This could lead to death, severe injury or damage to equipment. Before turning on the programmable logic controller, the operating and monitoring devices and the uninterruptible power supply, ensure that the housing is properly grounded (PE rail). The ground connection must be established when testing the operating and monitoring devices or the uninterruptible power supply, even when operating them for only a short time. Before turning the device on, all parts that carry voltage must be securely covered. During operation, all covers must remain closed. 2.6.2 Environmental conditions - dust, humidity, aggressive gases Use of operating and monitoring devices (e.g. industrial PCs, power panels, mobile panels, etc.) and uninterruptible power supplies in very dusty environments should be avoided. Dust collection on the devices influences their function and, especially in systems with active cooling (fans), sufficient cooling cannot be guaranteed. The presence of aggressive gases in the environment can also lead to malfunctions. When combined with high temperature and humidity, aggressive gases - e.g. with sulfur, nitrogen and chlorine components - start chemical processes that can damage electronic components very quickly. Signs of the presence of aggressive gases are blackened copper surfaces and cable ends on existing installations. For operation in dusty or humid conditions, correctly installed (cutout installation) operating and monitoring devices like Automation Panel or Power Panel are protected on the front side. The rear side of all devices must be protected from dust and humidity and must be cleaned at suitable intervals.

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.6.3 Programs, viruses, and dangerous programs The system is subject to potential danger each time data is exchanged or software is installed from a data medium (e.g. diskette, CD-ROM, USB flash drive, etc.), a network connection, or the Internet. The user is responsible for assessing these dangers, implementing preventative measures such as virus protection programs, firewalls, etc. and obtaining software from reliable sources. 2.7 Environmentally-friendly disposal All B&R programmable controllers, operating and monitoring devices, and uninterruptible power supplies are designed to inflict as little harm on the environment as possible. 2.7.1 Separation of materials It is necessary to separate different materials so the device can undergo an environmentally- friendly recycling process. . Disposal must comply with the respective legal regulations. Component Disposal Programmable logic controllers Operating and monitoring devices Uninterruptible power supply Cables Electronics recycling Cardboard box / paper packaging Paper / cardboard recycling Plastic packaging Plastic recycling Table 2: Environmentally-friendly separation of materials

Chapter 1 General information 25 Automation PC 810 with GM45 CPU board User's Manual V 1.14 3. Organization of safety notices The safety notices in this manual are organized as follows: 4. Directives European dimension standards apply to all dimensions (e.g. dimension diagrams, etc.). Safety notice Description Danger! Disregarding safety regulations and notices can be life-threatening. Caution! Disregarding safety regulations and notices can result in severe injury or substantial damage to equipment. Warning! Disregarding safety guidelines and notices can result in injury or damage to equipment. Information: Important information for preventing errors. Table 3: Organization of safety notices E

Automation PC 810 with GM45 CPU board User's Manual V 1.14 5. Model numbers 5.1 System units 5.2 Bus units Model number Short description Note 5PC810.SX01-00 APC810 System 1CS1) 1SI2) APC810 system unit 1 card slot (PCI, PCI Express, depending on bus), 1 slide-in compact slot for drive, 2 CompactFlash slots; Smart Display Link/DVI/Monitor, connections for 2x RS232, 5x USB 2.0, 2x ETH 10/100/1000, AC97 sound, 24 VDC 1) Card slot = PCI slot: PCI or PCI Express See page 41 5PC810.SX02-00 APC810 System 2CS1) 2SI2) 1LS3) APC810 system unit 2 card slots (PCI, PCI Express, depending on bus), 1 slot for Automation Panel Link Transmitter; 1 slide-in compact slot and 1 slide-in slot for drives, 2 CompactFlash slots; Smart Display Link/DVI/Monitor, connections for 2x RS232, 5x USB 2.0, 2x ETH 10/100/1000, AC97 sound, 24 VDC 2) Slide-in/Slide-in compact = Slide-in and Slide-in compact drive slot 3) Link slot = Slot for one AP Link card See page 46 5PC810.SX03-00 APC810 System 3CS1) 2SI2) 1LS3) APC810 system unit, 3 slots (PCI Express, PCI, depending on bus); 1 slot for Automation Panel Link transmitter; 1 compact slide-in and 1 slide-in slot; Smart Display Link/DVI/Monitor, 2x RS232, 5x USB 2.0, 2x ETH 10/100/1000, AC97 sound, 24 VDC (order 0TB103.9 screw clamp or 0TB103.91 cage clamp terminals separately) See page 51 5PC810.SX05-00 APC810 System 5CS1) 3SI2) 1LS3) APC810 system unit 5 card slots (PCI, PCI Express, depending on bus), 1 slot for Automation Panel Link Transmitter; 1 slide-in compact slot and 2 slide-in slots for drives, 2 CompactFlash slots; Smart Display Link/DVI/Monitor, connections for 2x RS232, 5x USB 2.0, 2x ETH 10/100/1000, AC97 sound, 24 VDC. See page 56 Table 4: Model numbers - System units Model number Short description Note 5PC810.BX01-00 APC810 bus 1PCI APC810 bus unit with a PCI slot. See page 106 5PC810.BX01-01 APC810 bus 1PCIe.x4 APC810 bus unit with a PCIe slot. See page 106 5PC810.BX02-00 APC810 bus 2PCI APC810 bus unit with 2 PCI slots. See page 106 5PC810.BX02-01 APC810 bus 1PCI 1PCIe.x4 APC810 bus unit with one PCI and one PCIe slot. See page 106 5PC810.BX03-00 APC810 Bus 2PCI 1PCIe.x4 APC810 bus unit with 2 PCI slots and one PCIe slot. See page 106 5PC810.BX05-00 APC810 bus 4PCI 1PCIe.x1 APC810 bus unit with 4 PCI slots and one PCIe slot. See page 106 5PC810.BX05-01 APC810 bus 2PCI 3PCIe.x1 APC810 bus unit with 2 PCI slots and 3 PCIe slots. See page 106 Table 5: Model numbers - Bus units

Chapter 1 General information 27 Automation PC 810 with GM45 CPU board User's Manual V 1.14 5.3 GM45 CPU board 5.4 Heat sink 5.5 Main memory 5.6 Drives 5PC810.BX05-02 APC810 Bus 5PCI APC810 bus unit with 5PCI slots. See page 106 Model number Short description Note 5PC800.BM45-00 CPU board Intel® Core™2 Duo T9400, 2.53 GHz 1066 MHz FSB, 6 MB L2 cache; GM45 chipset; 2 sockets for SO-DIMM DDR3 module See page 108 5PC800.BM45-01 CPU board Intel® Core™2 Duo P8400, 2.26 GHz 1066 MHz FSB, 3 MB L2 cache; GM45 chipset; 2 sockets for SO-DIMM DDR3 module See page 108 Table 6: Model numbers - GM45 CPU board Model number Short description Note 5AC801.HS00-01 APC810 heat sink T7400, T9400, T8400 Heat sink APC810 for CPU board with Dual Core processor T7400, T9400 and T8400 See page 109 Table 7: Model numbers - Heat sinks Model number Short description Note 5MMDDR.2048-02 SO-DIMM DDR3 2048MB PC3-8500 See page 110 5MMDDR.4096-02 SO-DIMM DDR3 4096MB PC3-8500 See page 110 Table 8: Model numbers - Main memory Model number Short description Note 5AC801.ADAS-00 APC810 slide-in compact adapter Adapter for operating compact slide-in drives in a slide-in slot drive slot (can only be used in slide-in slot 1). See page 124 5AC801.HDDI-00 APC810 slide-in compact HDD 40GB 40 GB SATA hard disk (slide-in compact), 24/7 hard disk with extended temperature range. See page 111 5AC801.HDDI-02 APC810 slide-in compact HDD 160GB 24x7 ET 160 GB SATA hard disk (slide-in compact), 24/7 hard disk with extended temperature range. See page 114 5AC801.HDDI-03 APC810 slide-in compact HDD 250GB (M5400.6) 250 GB SATA hard disk (slide-in compact); 24/7 hard disk with extended temperature range. See page 117 5AC801.HDDS-00 APC810 slide-in HDD 40GB 40 GB SATA hard disk (slide-in), 24/7 hard disk with extended temperature range. See page 125 Table 9: Model numbers - Drives Model number Short description Note Table 5: Model numbers - Bus units (Forts.)

Automation PC 810 with GM45 CPU board User's Manual V 1.14 5.7 Fan kits 5.8 AP Link cards 5.9 Add-on interfaces (IF option) 5AC801.SSDI-00 APC810 slide-in compact SSD 32GB (SLC) 32 GB SSD drive (slide-in) See page 120 5AC801.DVDS-00 APC810 slide-in DVD-ROM DVD-ROM drive (slide-in) See page 128 5AC801.DVRS-00 APC810 slide-in DVD-R/RW DVD-R/RW, DVD+R/RW drive (slide-in) See page 131 5ACPCI.RAIC-03 PCI SATA RAID System 2x160 GB PCI RAID controller + 2 x 160 GB SATA hard disks; requires a free PCI slot. See page 134 5ACPCI.RAIC-04 Replacement SATA-HDD 160GB Hard disk 160 GB SATA, replacement part for 5ACPCI.RAIC-03 See page 138 5ACPCI.RAIC-05 PCI RAID system SATA 2x250GB (M5400.6) PCI RAID controller + 2 x 250 GB SATA hard disks; requires a free PCI slot. See page 141 5MMHDD.0250-00 Replacement SATA-HDD 250GB (M5400.6) Hard disk 250 GB SATA, replacement part for 5ACPCI.RAIC-03 and 5ACPCI.RAIC-05. See page 145 Model number Short description Note 5PC810.FA01-00 APC810 fan kit for system unit 5PC800.SX01-00 APC810 fan kit for system unit with 1CS, made up of 3 fans (40x40x10) See page 148 5PC810.FA02-01 APC810 fan kit for system unit 5PC800.SX02-00 APC810 fan kit for system unit with CS, made up of 2 fans (70x70x15) See page 149 5PC810.FA03-00 APC810 fan kit for system unit 5PC810.SX03-00 APC810 fan kit for system unit with 3CS, made up of 2 fans (70x70x15) See page 149 5PC810.FA05-00 APC810 fan kit for system unit 5PC800.SX05-00 APC810 fan kit for system unit with 5CS, made up of 3 fans (70x70x15) See page 151 Table 10: Model numbers - Fan kits Model number Short description Note 5AC801.SDL0-00 APC810 AP Link SDL transmitter Automation Panel SDL link transmitter See page 152 5AC801.RDYR-00 APC810 Ready relay APC810 Ready relay See page 155 Table 11: Model numbers - AP Link Model number Short description Note 5AC600.CANI-00 Add-on CAN interface CAN interface for installation in an APC620, APC800 or PPC700. See page 157 Table 12: Model numbers - Add-on interfaces (IF option) Model number Short description Note Table 9: Model numbers - Drives (Forts.)

Chapter 1 General information 29 Automation PC 810 with GM45 CPU board User's Manual V 1.14 5.10 Uninterruptible power supply 5.11 Accessories 5AC600.485I-00 Add-on RS232/422/485 interface Add-on RS232/422/485 interface for installation in an APC620, AP800 and PPC700. See page 161 Model number Short description Note 5AC600.UPSI-00 Add-on UPS module Order UPS module for Automation PC, cable (5CAUPS.0005-00 or 5CAUPS.0030-00) and battery unit (5AC600.UPSB-00) separately. See page 379 5AC600.UPSB-00 Battery unit 5 Ah UPS battery unit for the add-on UPS module See page 379 5CAUPS.0005-00 UPS cable 0.5 m Connection cable between add-on UPS module and UPS battery unit, length 0.5 meters See page 379 5CAUPS.0030-00 UPS cable 3 m Connection cable between add-on UPS module and UPS battery unit, length 3 meters See page 379 Table 13: Model numbers - Uninterruptible power supply Model number Short description Note 0TB103.9 Plug 24V 5.08 3-pin screw clamp 24 VDC 3-pin connector, female. Screw clamps, 3.31mm², protected against vibration by the screw flange See page 351 0TB103.91 Plug 24V 5.08 3-pin cage clamp 24 VDC 3-pin connector, female. Cage clamps, 3.31mm², protected against vibration by the screw flange See page 351 0AC201.91 Lithium batteries, 4 pcs. Lithium batteries, 4 pcs., 3V / 950mAh, button cell See page 353 4A0006.00-000 Lithium battery, 1 pc. Lithium battery, 1 pc., 3V / 950mAh, button cell See page 353 5AC801.FA01-00 APC810 replacement fan filter for system units with 1CS 5 pcs See page 354 5AC801.FA02-00 APC810 replacement fan filter for system units with 2CS 5 pcs See page 354 5AC801.FA03-00 APC810 replacement fan filter for system units with 3CS 5 pcs See page 354 5AC801.FA05-00 APC810 replacement fan filter for system units with 5CS 5 pcs See page 354 5AC900.1000-00 Adapter DVI-A/m to CRT DB15HD/f Adapter DVI (plug) to CRT (socket), for connecting a standard monitor DVI-I interface. See page 355 5CFCRD.0512-04 CompactFlash 512MB B&R CompactFlash card with 512MB SLC NAND flash and IDE/ATA interface See page 356 Table 14: Model numbers - Accessories Model number Short description Note Table 12: Model numbers - Add-on interfaces (IF option)

Automation PC 810 with GM45 CPU board User's Manual V 1.14 5CFCRD.1024-04 CompactFlash 1024MB B&R CompactFlash card with 1024MB SLC NAND flash and IDE/ATA interface See page 356 5CFCRD.2048-04 CompactFlash 2048MB B&R CompactFlash card with 2048MB SLC NAND flash and IDE/ATA interface See page 356 5CFCRD.4096-04 CompactFlash 4096MB B&R CompactFlash card with 4096MB SLC NAND flash and IDE/ATA interface See page 356 5CFCRD.8192-04 CompactFlash 8192MB B&R CompactFlash card with 8192MB SLC NAND flash and IDE/ATA interface See page 356 5CFCRD.016G-04 CompactFlash 16GB B&R CompactFlash card with 16GB SLC NAND flash and IDE/ATA interface See page 356 5CFCRD.0064-03 CompactFlash 64 MB SSI CompactFlash card with 64 MB SLC NAND flash, and IDE/ATA interface See page 361 5CFCRD.0128-03 CompactFlash 128 MB SSI CompactFlash card with 128 MB SLC NAND flash, and IDE/ATA interface See page 361 5CFCRD.0256-03 CompactFlash 256 MB SSI CompactFlash card with 256 MB SLC NAND flash, and IDE/ATA interface See page 361 5CFCRD.0512-03 CompactFlash 512 MB SSI CompactFlash card with 512 MB SLC NAND flash, and IDE/ATA interface See page 361 5CFCRD.1024-03 CompactFlash 1024 MB SSI CompactFlash card with 1024 MB SLC NAND flash, and IDE/ATA interface See page 361 5CFCRD.2048-03 CompactFlash 2048 MB SSI CompactFlash card with 2048 MB SLC NAND flash, and IDE/ATA interface See page 361 5CFCRD.4096-03 CompactFlash 4096 MB SSI CompactFlash card with 4096 MB SLC NAND flash, and IDE/ATA interface See page 361 5CFCRD.8192-03 CompactFlash 8192 MB SSI CompactFlash card with 8,192 MB SLC NAND flash, and IDE/ATA interface See page 361 5MD900.USB2-01 USB 2.0 drive DVD-RW/CD-RW FDD CF USB USB 2.0 drive combination; Consists of DVD-R/RW/DVD+R/RW/CD-RW, FDD, CompactFlash slot (type II), USB connection (type A front side, type B back side); 24 VDC. See page 365 5A5003.03 Front cover for the USB Media Drive 5MD900.USB2-01 Front cover for the remote USB 2.0 drive combination 5MD900.USB2-01. See page 371 5MMUSB.2048-00 USB flash drive 2 GB SanDisk USB 2.0 flash drive 2GB See page 373 5MMUSB.2048-01 USB flash drive 2 GB B&R USB 2.0 flash drive 2GB See page 373 1A4600.10 B&R Automation Runtime ARwin, incl. License Label and Security Key See page 378 1A4600.10-2 B&R Automation Runtime ARwin, ARNC0 See page 378 1A4600.10-3 B&R Automation Runtime ARwin+PVIControls incl. License Label and Security Key See page 378 1A4600.10-4 B&R Automation Runtime ARwin+ARNC0+PVIControls See page 378 0PS102.0 Power supply, 1-phase, 2.1 A 24 VDC power supply, 1-phase, 2.1 A, input 100-240 VAC, wide range, DIN rail mounting See page 388 0PS104.0 Power supply, 1-phase, 4.2 A 24 VDC power supply, 1 phase, 4.2 A, input 115/230 VAC, auto select, DIN rail mounting See page 388 0PS105.1 Power supply, 1-phase, 5 A 24 VDC power supply, 1 phase, 5 A, input 115/230 VAC, manual select, DIN rail mounting See page 388 Model number Short description Note Table 14: Model numbers - Accessories (Forts.)

Chapter 1 General information 31 Automation PC 810 with GM45 CPU board User's Manual V 1.14 5.12 Software 0PS105.2 Power supply, 1-phase, 5 A, redundant 24 VDC power supply, 1 phase, 5 A, redundant through parallel operation, input 115/230 VAC, manual select, DIN rail mounting See page 388 0PS110.1 Power supply, 1-phase, 10 A 24 VDC power supply, 1 phase, 10 A, input 115/230 VAC, manual select, DIN rail mounting See page 388 0PS110.2 Power supply, 1-phase, 10 A, redundant 24 VDC power supply, 1 phase, 10 A, redundant through parallel operation, input 115/230 VAC, manual select, DIN rail mounting See page 388 0PS120.1 Power supply, 1-phase, 20 A 24 VDC power supply, 1 phase, 20 A, input 115/230 VAC, auto select, DIN rail mounting See page 388 0PS305.1 Power supply, 3-phase, 5 A 24 VDC power supply, 3-phase, 5 A, input 400..500 VAC (3 phases), wide range, DIN rail mounting See page 388 0PS310.1 Power supply, 3-phase, 10 A 24 VDC power supply, 3-phase, 10 A, input 400..500 VAC (3 phases), wide range, DIN rail mounting See page 388 0PS320.1 Power supply, 3-phase, 20 A 24 VDC power supply, 3-phase, 20 A, input 400..500 VAC (3 phases), wide range, DIN rail mounting See page 388 0PS340.1 Power supply, 3-phase, 40 A 24 VDC power supply, 3-phase, 40 A, input 400..500 VAC (3 phases), wide range, DIN rail mounting See page 388 5ACPCI.ETH1-01 PCI Ethernet card 10/100 half size PCI Ethernet card, 1 Ethernet connection See page 390 5ACPCI.ETH3-01 PCI Ethernet card 10/100 3port half size PCI Ethernet card, 3 Ethernet connections See page 393 5SWHMI.0000-00 HMI Drivers & Utilities DVD Contains drivers, utilities, software upgrades and user's manuals for B&R panel system products (see B&R homepage – Industrial PCs, Visualization and Operation). See page 426 5CAMSC.0001-00 APC810 internal supply cable See page 421 5AC801.FRAM-00 HDD replacement tray APC810 SATA hard disk replacement tray See page 422 5AC801.RDYR-01 APC810 Ready relay /2 Ready relay for APC810 for installation on an add-on UPS slot See page 424 5SWHMI.0000-00 HMI Drivers & Utilities DVD See page 426 Model number Short description Note 9S0000.01-010 OEM MS-DOS 6.22 German (disk) OEM MS-DOS 6.22 German disks Only delivered with a new PC. See page 298 9S0000.01-020 OEM MS-DOS 6.22 English (disk) OEM MS-DOS 6.22 English disks Only delivered with a new PC. See page 298 Table 15: Model numbers - Software Model number Short description Note Table 14: Model numbers - Accessories (Forts.)

Automation PC 810 with GM45 CPU board User's Manual V 1.14 5SWWXP.0600-ENG WinXP Professional with SP3, ENG Microsoft OEM Windows XP Professional Service Pack 3, CD, English. Only available with a new device. See page 300 5SWWXP.0600-GER WinXP Professional with SP3, GER Microsoft OEM Windows XP Professional Service Pack 3, CD, German. Only available with a new device. See page 300 5SWWXP.0600-MUL WinXP Professional with SP3, MUL Microsoft OEM Windows XP Professional Service Pack 3, CD, multi-language. Only available with a new device. See page 300 5SWWXP.0500-ENG WinXP Professional with SP 2c, ENG Microsoft OEM Windows XP Professional Service Pack 2c, CD, English. Only available with a new device. See page 300 5SWWXP.0500-GER WinXP Professional with SP 2c, GER Microsoft OEM Windows XP Professional Service Pack 2c, CD, German. Only available with a new device. See page 300 5SWWXP.0500-MUL WinXP Professional with SP 2c, MUL Microsoft OEM Windows XP Professional Service Pack 2c, CD, multi-language. Only available with a new device. See page 300 5SWWI7.0100-GER Win7 Pro 32-bit DVD, GER Microsoft OEM Windows 7 Professional 32-bit, DVD, German. Only available with a new device. See page 303 5SWWI7.0100-ENG Win7 Pro 32-bit DVD, ENG Microsoft OEM Windows 7 Professional 32-bit, DVD, English. Only available with a new device. See page 303 5SWWI7.0200-GER Win7 Pro 64-bit DVD, GER Microsoft OEM Windows 7 Professional 64-bit, DVD, German. Only available with a new device. See page 303 5SWWI7.0200-ENG Win7 Pro 64-bit DVD, ENG Microsoft OEM Windows 7 Professional 64-bit, DVD, English. Only available with a new device. See page 303 5SWWI7.0300-MUL Win7 Ult 32-bit DVD, MUL Microsoft OEM Windows 7 Ultimate 32-bit, DVD, Multilanguage. Only available with a new device. See page 303 5SWWI7.0400-MUL Win7 Ult 64-bit DVD, MUL Microsoft OEM Windows 7 Ultimate 64-bit, DVD, Multilanguage. Only available with a new device. See page 303 5SWWXP.0733-ENG WES2009 APC810 GM45 Microsoft OEM Windows XP Embedded Standard 2009, English; for APC810 with CPU board 5PC800.BM45-00; order CompactFlash separately (at least 1 GB). See page 306 5SWWI7.0533-ENG Windows Embedded Standard 7 APC810 GM45 Microsoft OEM Windows Embedded Standard 7 32-bit, English; for APC810 with GM45 chipset; order CompactFlash separately (at least 8 GB) See page 309 5SWWI7.0633-ENG Windows Embedded Standard 7 APC810 GM45 Microsoft OEM Windows Embedded Standard 7 64-bit, English; for APC810 with GM45 chipset; order CompactFlash separately (at least 16 GB) See page 309 5SWWI7.0733-MUL Windows Embedded Standard 7 Premium APC810 GM45 Microsoft OEM Windows Embedded Standard 7 Premium 32-bit, multilanguage; for APC810 with GM45 chipset; order CompactFlash separately (at least 8 GB) See page 309 Model number Short description Note Table 15: Model numbers - Software

Chapter 1 General information 33 Automation PC 810 with GM45 CPU board User's Manual V 1.14 5SWWI7.0833-MUL Windows Embedded Standard 7 Premium APC810 GM45 Microsoft OEM Windows Embedded Standard 7 Premium 64-bit, multilanguage; for APC810 with GM45 chipset; order CompactFlash separately (at least 16 GB) See page 309 5SWWI7.0900-MUL WES7P 32bit Language Pack DVD See page 309 5SWWI7.1000-MUL WES7P 64bit Language Pack DVD See page 309 Model number Short description Note Table 15: Model numbers - Software

Automation PC 810 with GM45 CPU board User's Manual V 1.14 6. Typical topology 6.1 APC810 for central control and visualization The control program runs on the APC810 parallel to Windows. The visualization project is integrated with Visual Components. Up to four display units are connected to the PC either locally or remotely. The PC is networked over Ethernet TCP/IP; additional Power Panel-based operator terminals can also be connected via Ethernet. Fieldbus systems (CAN bus, POWERLINK) are used to handle communication to I/O systems with axis control. Figure 1: APC810 for central control and visualization Ethernet TCP/IP POWERLINK ACOPOS ACOPOS ACOPOS X20 System Automation Panel Automation Panel X20 System Power Panel 300 Power Panel 300 Power Panel 300 APC810 X67 X67 X67 X67 X67 Remote I/O systems Remote I/O systems Remote I/O systems CAN bus Visualisation and operation Industrial PC

Chapter 1 General information 35 Automation PC 810 with GM45 CPU board User's Manual V 1.14 6.2 APC810 as a visualization device The visualization runs as a SCADA application on the APC810. Up to four display units are connected to the PC either locally or remotely. The control tasks interact with one or more underlying PLC stations where I/O systems and drives are connected locally or remotely over fieldbus systems. Additional SCADA stations can be networked via Ethernet TCP/IP. Figure 2: APC810 as a visualization device APC810 Automation Panel X20 System Automation Panel PC System PC System PC System ACOPOS ACOPOS X67 X67 X67 X20 System ACOPOS ACOPOS X67 X67 X67 Ethernet TCP/IP Control system Control system Drive technology Remote I/O systems Visualisation and operation Drive technology Remote I/O systems Industrial PC

Automation PC 810 with GM45 CPU board User's Manual V 1.14

Chapter 2 Technical data 37 Automation PC 810 with GM45 CPU board User's Manual V 1.14 Chapter 2 • Technical data 1. Introduction The APC810 is the sophisticated upgrade to the APC620 product series. Based on the latest Intel® Core™2 Duo technology, the APC810 offers the highest level of performance for any application that requires maximum computing power. The APC810 saves space in the control cabinet. Drive inserts (DVD, HDD) and two CompactFlash slots are protected behind a cover on the front of the device (only one CF slot can be used with the GM45 CPU board). The modular plug-in technology makes it easy for the user to switch drives. All connections and interfaces are located on the top side of the housing. The installation depth is not increased by protruding connectors. The different APC810 sizes with one, two or five card slots (for PCI/PCI Express cards) provide the optimum design for every type of installation - a perfect fit without wasting valuable space in the control cabinet.

Automation PC 810 with GM45 CPU board User's Manual V 1.14 1.1 Features • Latest processor technology - Core 2 Duo • Up to 8 GB main memory (Dual Channel Memory Support) • 1 CompactFlash slot (type I) • 1, 2 or 5 card slots (for PCI / PCI Express (PCIe) cards) • SATA drives (slide-in and slide-in compact slots) • 5x USB 2.0 • 2x Ethernet 10/100/1000 Mbit interfaces • 2x RS232 Interface, modem compatible • 24 VDC supply voltage • BIOS (AMI) • Real-time clock, RTC (battery-buffered) • 512 KB SRAM (with battery back-up) • Connection of various display devices to the "Monitor/Panel" video output (supports RGB, DVI, and SDL - Smart Display Link - signals) • 2nd graphics line with installation of the optional AP Link card • Easy slide-in drive exchange (SATA hot plug capable) • Optional installation of the add-on UPS module • Optional CAN interface • Optional RS232/422/485 interface • Optional RAID controller (requires an open PCI slot) 1.2 System components / configuration The AP810 system can be assembled to meet individual requirements and operating conditions. The following components are absolutely essential for operation: • System unit • Bus unit • CPU board • Heat sink • Main memory • Fan kits • Drive (mass memory such as CompactFlash card or hard disk) for the operating system • Software

Chapter 2 Technical data 39 Automation PC 810 with GM45 CPU board User's Manual V 1.14 1.3 Configuration - Basic system Figure 3: Configuration - Basic system 5PC810.BX01-00 (1 PCI) 5PC810.BX01-01 (1 PCIe ) 5PC810.BX02-00 (2 PCI) 5PC810.BX02-01 (1 PCI / 1 PCIe) 5PC810.BX05-00 (4 PCI / 1 PCIe) 5PC810.BX05-01 (2 PCI / 3 PCIe) 5PC810.BX05-02 (5 PCI) 5AC801.HS00-01 5PC810.SX01-00 (1 / 0 / 0) 5PC810.SX02-00 (2 / 1 / 1) 5PC810.SX05-00 (5 / 2 / 1) 5MMDDR.2048-01 - 2 GB 5MMDDR.1024-01 - 1 GB 5PC810.SX03-00 (3 / 1 / 1) 5PC810.BX03-00 (2 PCI / 1 PCIe) CPU board System unit Main memory Heat sink A system unit consists of a housing and main board. Card slots (1,2,3 or 5) Slide-in slots (0,1 or 2) AP Link slot (0 or 1) Variations: Exampel: (2 / 1 / 1) = 2 PCI, 1 slide-in, 1 AP Link Select 1 1 or 2 can be selected (max. 3 GB can be used) Select 1 Select 1 Configuration - Basic system CPU board - Heat sink - Main memory Select 1 Bus unit Select 1 5PC810.FA01-00 5PC810.FA02-01 5PC810.FA05-00 5PC810.FA03-00 Fan kit 5PC800.BM45-00 5PC800.BM45-01

Automation PC 810 with GM45 CPU board User's Manual V 1.14 1.4 Configuration - Drives, software, accessories Figure 4: Configuration - Drives, software, accessories 5PC810.SX01-00 (1 / 0 / 0) 5PC810.SX02-00 (2 / 1 / 1) 5PC810.SX05-00 (5 / 2 / 1) 5PC810.SX03-00 (3 / 1 / 1) System unit A system unit consists of a housing and main board. Card slots (1,2,3 or 5) Slide-in slots (0,1 or 2) AP Link slot (0 or 1) Variations: Exampel: (2 / 1 / 1) = 2 PCI, 1 slide-in, 1 AP Link Select 1 Configuration - Drives, software, accessories Select 1 Slide-in drive Not possible 5AC801.HDDI-00 (40 GB) 5AC801.HDDI-03 (250 GB) 5AC801.SSDI-00 (32 GB) 1 possible 2 possible 5AC801.HDDS-00 (40 GB) 5AC801.DVRS-00 (DVD burner) 5AC801.DVDS-00 (DVD drive) 5AC801.ADAS-00 (Adapter) Slide-in compact drive Select 1 AP Link slot 5AC801.SDL0-00 ( for 2nd graphics line) 5AC801.RDYR-00 (Ready relay) Select 1 RAID system 5ACPCI.RAIC-05 (2x 250 GB, occupies 1 PCI slot) 5MMHDD.0250-00 (replacement SATA-HDD 250GB) Select 1 Interface option 5AC600.CANI-00 (CAN) 5AC600.485I-00 (combined RS232/RS422/RS485) Select 1 USV module + battery Select 1 Supply voltage connector 0TB103.9 (screw clamp) 0TB103.91 (cage clamp) Select 1 Software CompactFlash Select 1 5CFCRD.0512-04, 5CFCRD.1024-04, 5CFCRD.2048-04, 5CFCRD.4096-04, 5CFCRD.8192-04, 5CFCRD.016G-04 5AC600.UPSI-00 (Add-on USV Modul) + 5AC600.UPSB-00 (USV battery unit) Connection cable APC -> Battery: 5CAUPS.0005-00 (0,5 meters) or 5CAUPS.0030-00 (3 meter) 5CFCRD.0064-03, 5CFCRD.0128-03, 5CFCRD.0256-03, 5CFCRD.0512-03, 5CFCRD.1024-03, 5CFCRD.2048-03, 5CFCRD.4096-03, 5CFCRD.8192-03 5SWWXP.0600-GER (XP Pro SP3 ) 5SWWXP.0600-ENG (XP Pro ) 5SWWXP.0600-MUL (XP Pro Multilanguage) 5SWWXP.0500-GER (XP Pro SP2 ) German SP3 English SP3 German 5SWWXP.0500-ENG (XP Pro SP2 English) 5SWWXP.0500-MUL (XP Pro SP2 Multilanguage) 5SWWI7.0100-GER (Win7 32 Bit German) 5SWWI7.0100-ENG (Win7 32 Bit English) 5SWWI7.0200-GER (Win7 64 Bit German) 5SWWI7.0200-ENG (Win7 64 Bit English) 5SWWI7.0300-MUL (Win7 32 Bit Multilanguage) 5SWWI7.0400-MUL (Win7 64 Bit Multilanguage) English English English English 9S0000.01-010 (MS-DOS 6.22 German) 9S0000.01-020 (MS-DOS 6.22 ) 5SWWXP.0733-ENG (WES2009 ) 5SWWI7.0533-ENG (WES7 ) 5SWWI7.0633-ENG (WES7 ) 5SWWI7.0733-MUL (WES7 Multilanguage) 5SWWI7.0833-MUL (WES7 Multilanguage)

Chapter 2 Technical data 41 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2. Entire device 2.1 Overview of APC810 1 card slot variations 2.1.1 Interfaces Figure 5: Interface overview - APC810, 1 card slot variant (top) Warning! Do not remove mounting screws from the heat sink, as it is connected to the processor and chipset by a thermal coupling. If this connection is broken, the APC810 must be sent for repair. Removal of the mounting screws, which can be determined by a broken seal, voids all warranty. During operation, surface temperatures of the heat sink may reach 70°C (warning "hot surface"). VOID WARRANTY IF SEAL BROKEN 060003861 COM1 COM2 MIC, Line IN, Line OUT Heat sink Power HDD Link1 Link2 Heat sink seal LED for: Supply voltage +24 VDC Add-on interface slot Warning sign Monitor/Panel SDL (Smart Display Link) / DVI Add-on UPS slot ETH2 (10/100/1000 MBit) ETH1 (10/100/1000 MBit) PCI slot (half-size) PCI or PCIe 1) Depending on the bus unit being used. USB1, USB3 (max. 1A) USB2, USB4 (max. 500 mA)

Automation PC 810 with GM45 CPU board User's Manual V 1.14 Figure 6: Interface overview - APC810, 1 card slot variant (front) Information: The orange front doors contain two permanent magnets. Contact between a data carrier that saves data magnetically (hard disk, diskette, the magnetic strip of a credit card, etc.) and a magnet can cause loss of data. www.br-automation.com A3C7016844 5PC810.SX01-00 Rev. C0 Hardware Security Key Battery Power / Reset button CompactFlash slot CF1 Connection via IDE - PATA Permanent magnet Serial number sticker Status LEDs CompactFlash slot CF2 Connection via IDE - PATA CMOS Profile switch Slide-in compact slot (Connection via SATA) Fan kit cover USB5 (max. 1A)

Chapter 2 Technical data 43 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.1.2 Technical data Features 5PC810.SX01-00 B&R ID code $A3ED Boot loader / Operating system BIOS Processor Cooling Method Component-dependent, see technical data for the "CPU boards GM45", on page108 Passive via heat sink and supported with an active fan kit Main memory Max. 8 GB Graphics Controller Component-dependent, see technical data for the "CPU boards GM45", on page108 Power failure logic Controller Buffer time MTCX1) (see also page 462) 10 ms Real-time clock (RTC) Battery-buffered Accuracy Yes see technical data of the "CPU boards GM45", on page108 SRAM Battery-buffered Size Remanent variables for AR (Automation Runtime) in power fail mode Yes 512 kB 192 kB Battery Type removable Service life See also page 97 Renata 950 mAh Yes, accessible behind the orange front doors 2½ years2) Ethernet Amount Speed Controller 2 10/100/1000 Mbit/s See also page 86 or page 87 CAN bus Optional using add-on interface (5AC600.CANI-00) CompactFlash Type Amount See also page 99 or page 100 Type I 1 Serial interface Amount Type UART Transfer rate Connection See also page 84 or page 85 2 RS232, modem-capable, not electrically isolated 16550-compatible, 16-byte FIFO Max. 115 kBaud 9-pin DSUB USB interface Type Amount Transfer rate Connection Current load Also see page 88 USB 2.0 5 Low speed (1.5 Mbit/s), full speed (12 Mbit/s), to high speed (480 Mbit/s) Type A Max. 500 mA or 1 A per connection Reset button Yes, accessible behind the orange front doors LEDs 4 directed outwards via fiber optic lines, also see section "Status LEDs", on page94 Buzzer Yes Table 16: Technical data - APC810, 1 card slot variant

Automation PC 810 with GM45 CPU board User's Manual V 1.14 Features 5PC810.SX01-00 Card slots Amount half-size See also section "Card slot (PCI / PCIe)", on page93 1 Dimensions of the PCI / PCIe cards vary Add-on UPS slot Yes AP Link slot - Electrical characteristics Power supply Rated voltage Rated current Starting current Power consumption 24 VDC ±25% 6 A Typ. 7 A, max. 50 A < 300µs Component-dependent, see section "Power calculation with 5PC810.SX01-00 revision >= D0", on page66 Mechanical characteristics Housing3) Material Paint Front cover Galvanized plate, plastic Light gray (similar to Pantone 427CV), dark gray (similar to Pantone 432CV) Colored orange plastic (similar to Pantone 144CV) Outer dimensions See "Dimensions - APC810 1 card slot variant", on page45 Weight Approx. 2.2 kg (component-dependent) Environmental characteristics Ambient temperature Operation Bearings Transport Component-dependent - see section 2.5 "Ambient temperatures", on page61 -20 to +60°C -20 to +60°C Relative humidity Operation Bearings Transport Component-dependent, see section "Humidity specifications", on page64 Component-dependent, see section "Humidity specifications", on page64 Component-dependent, see section "Humidity specifications", on page64 Vibration4) Operation (continuous) Operation (occasional) Bearings Transport 2 - 9 Hz: 1.75 mm amplitude / 9 - 200 Hz: 0.5 g 2 - 9 Hz: 3.5 mm amplitude / 9 - 200 Hz: 1 g 2 - 8 Hz: 7.5 mm amplitude / 8 - 200 Hz: 2 g / 200 - 500 Hz: 4 g 2 - 8 Hz: 7.5 mm amplitude / 8 - 200 Hz: 2 g / 200 - 500 Hz: 4 g Shock4) Operation Bearings Transport 15 g, 11 ms 30 g, 15 ms 30 g, 15 ms Protection IP20 Altitude Operation max. 3000 m5) (component-dependent) 1) Maintenance controller extended. 2) At 50°C, 8.5µA of the supplied components and a self discharge of 40%. 3) Depending on the process or batch, there may be visible deviations in the color and surface structure. 4) Maximum values, as long as no other individual component specifies any other. 5) Derating the maximum ambient temperature - typically 1°C per 1000 meters (from 500 meters above sea level). Table 16: Technical data - APC810, 1 card slot variant (Forts.)

Chapter 2 Technical data 45 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.1.3 Dimensions Figure 7: Dimensions - APC810 1 card slot variant 71 18 35 9 42.7 184.6 244 18 3 65.5 " " A 252.7 241 71 2.5 24 270 222 15 5 260 13 5.4 11 5AC801.HS00-01 28 Measurement “ ” depends on which heat sink is used. A Information: Value in mm Model number General tolerance acc. to DIN ISO 2768 medium up to 6 mm over 6 to 30 mm over 30 to 120 mm over 120 to 400 over 400 to 1000 ± 0.1 mm ± 0.2 mm ± 0.3 mm ± 0.5 mm ± 0.8 mm Nominal measurement area

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.2 Overview of APC810 2 card slot variations 2.2.1 Interfaces Figure 8: Interface overview - APC810, 2 card slot variant (top) Warning! Do not remove mounting screws from the heat sink, as it is connected to the processor and chipset by a thermal coupling. If this connection is broken, the APC810 must be sent for repair. Removal of the mounting screws, which can be determined by a broken seal, voids all warranty. During operation, surface temperatures of the heat sink may reach 70°C (warning "hot surface"). VOID WARRANTY IF SEAL BROKEN 060003861 COM1 COM2 MIC, Line IN, Line OUT Heat sink Power HDD Link1 Link2 Heat sink seal LED for: Supply voltage +24 VDC Add-on interface slot AP Link slot Warning sign Monitor/Panel SDL (Smart Display Link) / DVI Add-on UPS slot ETH2 (10/100/1000 MBit) ETH1 (10/100/1000 MBit) PCI slot 1 (half-size) PCI or PCIe PCI slot 2 (half-size) PCI or PCIe 1) Depending on the bus unit being used. USB1, USB3 (max. 1A) USB2, USB4 (max. 500 mA)

Chapter 2 Technical data 47 Automation PC 810 with GM45 CPU board User's Manual V 1.14 Figure 9: Interface overview - APC810, 2 card slot variant (front) Information: The orange front doors contain two permanent magnets. Contact between a data carrier that saves data magnetically (hard disk, diskette, the magnetic strip of a credit card, etc.) and a magnet can cause loss of data. www.br-automation.com A3C7016844 5PC810.SX02-00 Rev. C0 Hardware Security Key Battery Power / Reset button Slide-in slot 1 (Connection via SATA) CompactFlash slot CF1 Connection via IDE - PATA Permanent magnet Serial number sticker Status LEDs CompactFlash slot CF2 Connection via IDE - PATA CMOS Profile switch Slide-in compact slot (Connection via SATA) Fan kit cover USB5 (max. 1A)

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.2.2 Technical data Features 5PC810.SX02-00 B&R ID code $A3C7 Boot loader / Operating system BIOS Processor Cooling Method Component-dependent, see technical data for the "CPU boards GM45", on page108 Passive via heat sink and supported with an active fan kit Main memory Max. 8 GB Graphics Controller Component-dependent, see technical data for the "CPU boards GM45", on page108 Power failure logic Controller Buffer time MTCX1) (see also page 462) 10 ms Real-time clock (RTC) Battery-buffered Accuracy Yes see technical data of the "CPU boards GM45", on page108 SRAM Battery-buffered Size Remanent variables for AR (Automation Runtime) in power fail mode Yes 512 kB 192 kB Battery Type removable Service life See also page 97 Renata 950 mAh Yes, accessible behind the orange front doors 2½ years2) Ethernet Amount Speed Controller 2 10/100/1000 Mbit/s See also page 86 or page 87 CAN bus Optional using add-on interface (5AC600.CANI-00) CompactFlash Type Amount See also page 99 or page 100 Type I 1 Serial interface Amount Type UART Transfer rate Connection See also page 84 or page 85 2 RS232, modem-capable, not electrically isolated 16550-compatible, 16-byte FIFO Max. 115 kBaud 9-pin DSUB USB interface Type Amount Transfer rate Connection Current load Also see page 88 USB 2.0 5 Low speed (1.5 Mbit/s), full speed (12 Mbit/s), to high speed (480 Mbit/s) Type A Max. 500 mA or 1 A per connection Reset button Yes, accessible behind the orange front doors LEDs 4 directed outwards via fiber optic lines, also see section "Status LEDs", on page94 Buzzer Yes Table 17: Technical data - APC810, 2 card slot variant

Chapter 2 Technical data 49 Automation PC 810 with GM45 CPU board User's Manual V 1.14 Features 5PC810.SX02-00 Card slots Amount half-size See also section "Card slot (PCI / PCIe)", on page93 2 Dimensions of the PCI / PCIe cards vary Add-on UPS slot Yes AP Link slot Yes Electrical characteristics Power supply Rated voltage Rated current Starting current Power consumption 24 VDC ±25% 6 A Typ. 7 A, max. 50 A < 300µs Component-dependent, see section "Power calculation with 5PC810.SX02-00 revision>= D0", on page68 Mechanical characteristics Housing3) Material Paint Front cover Galvanized plate, plastic Light gray (similar to Pantone 427CV), dark gray (similar to Pantone 432CV) Colored orange plastic (similar to Pantone 144CV) Outer dimensions See "Dimensions - APC810 2 card slot variant", on page50 Weight Approx. 2.8 kg (component-dependent) Environmental characteristics Ambient temperature Operation Bearings Transport Component-dependent - see section 2.5 "Ambient temperatures", on page61 -20 to +60°C -20 to +60°C Relative humidity Operation Bearings Transport Component-dependent, see section "Humidity specifications", on page64 Component-dependent, see section "Humidity specifications", on page64 Component-dependent, see section "Humidity specifications", on page64 Vibration4) Operation (continuous) Operation (occasional) Bearings Transport 2 - 9 Hz: 1.75 mm amplitude / 9 - 200 Hz: 0.5 g 2 - 9 Hz: 3.5 mm amplitude / 9 - 200 Hz: 1 g 2 - 8 Hz: 7.5 mm amplitude / 8 - 200 Hz: 2 g / 200 - 500 Hz: 4 g 2 - 8 Hz: 7.5 mm amplitude / 8 - 200 Hz: 2 g / 200 - 500 Hz: 4 g Shock4) Operation Bearings Transport 15 g, 11 ms 30 g, 15 ms 30 g, 15 ms Protection IP20 Altitude Operation max. 3000 m5) (component-dependent) 1) Maintenance controller extended. 2) At 50°C, 8.5µA of the supplied components and a self discharge of 40%. 3) Depending on the process or batch, there may be visible deviations in the color and surface structure. 4) Maximum values, as long as no other individual component specifies any other. 5) Derating the maximum ambient temperature - typically 1°C per 1000 meters (from 500 meters above sea level). Table 17: Technical data - APC810, 2 card slot variant (Forts.)

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.2.3 Dimensions Figure 10: Dimensions - APC810 2 card slot variant 110.5 70 5.4 20.3 42.7 9 11 244 18 3 105 " " A 241 110.5 254.6 245 15 270 222 24 2.5 15 260 5 19 184.6 General tolerance acc. DIN ISO 2768 medium up to 6 mm over 6 to 30 mm over 30 to 120 mm over 120 to 400 over 400 to 1000 ± 0.1 mm ± 0.2 mm ± 0.3 mm ± 0.5 mm ± 0.8 mm Nominal measurement area 5AC801.HS00-01 28 Measurement “ ” depends on which heat sink is used. A Information: Value in mm Model number

Chapter 2 Technical data 51 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.3 Overview of APC810 3 card slot variations 2.3.1 Interfaces Figure 11: Interface overview - APC810, 3 card slot variant (top) Warning! Do not remove mounting screws from the heat sink, as it is connected to the processor and chipset by a thermal coupling. If this connection is broken, the APC810 must be sent for repair. Removal of the mounting screws, which can be determined by a broken seal, voids all warranty. During operation, surface temperatures of the heat sink may reach 70°C (warning "hot surface"). VOID WARRANTY IF SEAL BROKEN 060003861 COM1 COM2 USB1, USB3 (max. 1A) MIC, Line IN, Line OUT Heat sink Power HDD Link1 Link2 Heat sink seal LED for: Supply voltage +24 VDC Add-on interface slot AP Link slot Warning sign Monitor/Panel SDL (Smart Display Link) / DVI Add-on UPS slot ETH2 (10/100/1000 MBit) ETH1 (10/100/1000 MBit) Card Slot 1 - half-size PCI or PCIe Card Slot 2 - half-size PCI or PCIe * Depending on the bus unit being used. USB2, USB4 (max. 500 mA) * * Card slot 3 - half-size PCI or PCIe*

Automation PC 810 with GM45 CPU board User's Manual V 1.14 Figure 12: Interface overview - APC810, 3 card slot variant (front) Information: The orange front doors contain two permanent magnets. Contact between a data carrier that saves data magnetically (hard disk, diskette, the magnetic strip of a credit card, etc.) and a magnet can cause loss of data. www.br-automation.com A3C7016844 5PC810.SX03-00 Rev. C0 Hardware Security Key Battery Power / Reset button Slide-in slot 1 (Connection via SATA) CompactFlash slot CF1 Connectoin via IDE - PATA Permanent magnet Serial number sticker Status LEDs CompactFlash slot CF2 Connection via IDE - PATA CMOS profile switch Slide-in compact slot (Connection via SATA) USB5 (max. 1A) Fan kit cover

Chapter 2 Technical data 53 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.3.2 Technical data Features 5PC810.SX03-00 B&R ID code $B2C3 Boot loader / Operating system BIOS Processor Cooling Method Component-dependent, see technical data for the "CPU boards GM45", on page108 Passive via heat sink and optionally supported with an active fan kit Main memory Max. 8 GB Graphics Controller Component-dependent, see technical data for the "CPU boards GM45", on page108 Power failure logic Controller Buffer time MTCX1) (see also page 462) 10 ms Real-time clock (RTC) Battery-buffered Accuracy Yes see technical data of the "CPU boards GM45", on page108 SRAM Battery-buffered Size Remanent variables for AR (Automation Runtime) in power fail mode Yes 512 kB 192 kB Battery Type removable Service life See also page 97 Renata 950 mAh Yes, accessible behind the orange front doors 2 1/2 years2) Ethernet Amount Speed Controller 2 10/100/1000 Mbit/s See also page 86 or page 87 CAN bus Optional using add-on interface (5AC600.CANI-00) CompactFlash Type Amount See also page 99 or page 100 Type I 2 Serial interface Amount Type UART Transfer rate Connection See also page 84 or page 85 2 RS232, modem-capable, not electrically isolated 16550-compatible, 16-byte FIFO Max. 115 kBaud 9-pin DSUB USB interface Type Amount Transfer rate Connection Current load Also see page 88 USB 2.0 5 Low speed (1.5 Mbit/s), full speed (12 Mbit/s), to high speed (480 Mbit/s) Type A Max. 500 mA or 1 A per connection Reset button Yes, accessible behind the orange front doors LEDs 4 directed outwards via fiber optic lines, also see section "Status LEDs", on page94 Buzzer Yes Table 18: Technical data - APC810, 3 card slot variant

Automation PC 810 with GM45 CPU board User's Manual V 1.14 Features 5PC810.SX03-00 Card slots Amount half-size See also section "Card slot (PCI / PCIe)", on page93 3 Dimensions of the PCI / PCIe cards vary Add-on UPS slot Yes AP Link slot Yes Electrical characteristics Power supply Rated voltage Rated current Starting current Power consumption 24 VDC ±25% 6 A Typ. 7 A, max. 50 A < 300µs Component-dependent, see section "Power calculation with 5PC810.SX03-00", on page70 Mechanical characteristics Housing3) Material Paint Front cover Galvanized plate, plastic Light gray (similar to Pantone 427CV), dark gray (similar to Pantone 432CV) Colored orange plastic (similar to Pantone 144CV) Outer dimensions See "Dimensions - APC810 3 card slot variant", on page55 Weight Approx. 3.2 kg (component-dependent) Environmental characteristics Ambient temperature Operation Bearings Transport Component-dependent - see section 2.5 "Ambient temperatures", on page61 -20 to +60°C -20 to +60°C Relative humidity Operation Bearings Transport Component-dependent, see section "Humidity specifications", on page64 Component-dependent, see section "Humidity specifications", on page64 Component-dependent, see section "Humidity specifications", on page64 Vibration4) Operation (continuous) Operation (occasional) Bearings Transport 2 - 9 Hz: 1.75 mm amplitude / 9 - 200 Hz: 0.5 g 2 - 9 Hz: 3.5 mm amplitude / 9 - 200 Hz: 1 g 2 - 8 Hz: 7.5 mm amplitude / 8 - 200 Hz: 2 g / 200 - 500 Hz: 4 g 2 - 8 Hz: 7.5 mm amplitude / 8 - 200 Hz: 2 g / 200 - 500 Hz: 4 g Shock4) Operation Bearings Transport 15 g, 11 ms 30 g, 15 ms 30 g, 15 ms Protection IP20 Altitude Operation max. 3000 m5) (component-dependent) 1) Maintenance controller extended. 2) At 50°C, 8.5µA of the supplied components and a self discharge of 40%. 3) Depending on the process or batch, there may be visible deviations in the color and surface structure. 4) Maximum values, as long as no other individual component specifies any other. 5) Derating the maximum ambient temperature - typically 1°C per 1000 meters (from 500 meters above sea level). Table 18: Technical data - APC810, 3 card slot variant (Forts.)

Chapter 2 Technical data 55 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.3.3 Dimensions Figure 13: Dimensions - APC810 3 card slot variant 5AC801.HS00-00 12.8 Measurement “ ” depends on which heat sink is used. A Information: Value in mm Model number General tolerance acc. DIN ISO 2768 medium up to 6 mm over 6 to 30 mm over 30 to 120 mm over 120 to 400 over 400 to 1000 ± 0.1 mm ± 0.2 mm ± 0.3 mm ± 0.5 mm ± 0.8 mm Nominal measurement area 5AC801.HS00-02 12.8 5AC801.HS00-01 28 30.5 70 131 ø 5.4 ø 11 9 42.7 185 18 244 125.5 3 131 254.6 241 2.5 24 270 222 15 5 15 " " A 260

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.4 Overview of APC810 5 card slot variations 2.4.1 Interfaces Figure 14: Interface overview - APC810, 5 card slot variant (top) Warning! Do not remove mounting screws from the heat sink, as it is connected to the processor and chipset by a thermal coupling. If this connection is broken, the APC810 must be sent for repair. Removal of the mounting screws, which can be determined by a broken seal, voids all warranty. During operation, surface temperatures of the heat sink may reach 70°C (warning "hot surface"). VOID WARRANTY IF SEAL BROKEN 060003861 COM1 MIC, Line IN, Line OUT COM2 USB1, USB3 (max. 1A) Heat sink Power HDD Link1 Link2 Heat sink seal LED für: Supply voltage +24 VDC Add-on interface slot AP Link slot Warning sign Monitor/panel SDL (Smart Display Link) / DVI Add-on UPS slot ETH2 (10/100/1000 MBit) ETH1 (10/100/1000 MBit) Card slot 2 - half-size PCI or PCIe Card slot 1 - half-size PCI or PCIe * Depending on the bus unit being used. USB2, USB4 (max. 500 mA) * * Card slot 3 - half-size PCI or PCIe* Card slot 4 - half-size PCI or PCIe* Card slot 5 - half-size PCI or PCIe*

Chapter 2 Technical data 57 Automation PC 810 with GM45 CPU board User's Manual V 1.14 Figure 15: Interface overview - APC810, 5 card slot variant (front) Information: The orange front doors contain two permanent magnets. Contact between a data carrier that saves data magnetically (hard disk, diskette, the magnetic strip of a credit card, etc.) and a magnet can cause loss of data. www.br-automation.com A3C7016844 5PC810.SX05-00 Rev. C0 Hardware security key Slide-in slot 2 (Connection via SATA) Power / Reset button Battery Slide-in slot 1 (Connection via SATA) CompactFlash slot CF1 Connection via IDE - PATA Permanent magnet Serial number sticker Status LEDs CompactFlash slot CF2 Connection via IDE - PATA CMOS profile switch Slide-in compact slot (Connection via SATA) USB5 (max. 1A) Fan kit cover

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.4.2 Technical data Features 5PC810.SX05-00 B&R ID code $A3EE Boot loader / Operating system BIOS Processor Cooling Method Component-dependent, see technical data for the "CPU boards GM45", on page108 Passive via heat sink and supported with an active fan kit Main memory Max. 8 GB Graphics Controller Component-dependent, see technical data for the "CPU boards GM45", on page108 Power failure logic Controller Buffer time MTCX1) (see also page 462) 10 ms Real-time clock (RTC) Battery-buffered Accuracy Yes see technical data of the "CPU boards GM45", on page108 SRAM Battery-buffered Size Remanent variables for AR (Automation Runtime) in power fail mode Yes 512 kB 192 kB Battery Type removable Service life See also page 97 Renata 950 mAh Yes, accessible behind the orange front doors 2½ years2) Ethernet Amount Speed Controller 2 10/100/1000 Mbit/s See also page 86 or page 87 CAN bus Optional using add-on interface (5AC600.CANI-00) CompactFlash Type Amount See also page 99 or page 100 Type I 1 Serial interface Amount Type UART Transfer rate Connection See also page 84 or page 85 2 RS232, modem-capable, not electrically isolated 16550-compatible, 16-byte FIFO Max. 115 kBaud 9-pin DSUB USB interface Type Amount Transfer rate Connection Current load Also see page 88 USB 2.0 5 Low speed (1.5 Mbit/s), full speed (12 Mbit/s), to high speed (480 Mbit/s) Type A Max. 500 mA or 1 A per connection Reset button Yes, accessible behind the orange front doors LEDs 4 directed outwards via fiber optic lines, also see section "Status LEDs", on page94 Buzzer Yes Table 19: Technical data - APC810, 5 card slot variant

Chapter 2 Technical data 59 Automation PC 810 with GM45 CPU board User's Manual V 1.14 Features 5PC810.SX05-00 Card slots Amount half-size See also section "Card slot (PCI / PCIe)", on page93 5 Dimensions of the PCI / PCIe cards vary Add-on UPS slot Yes AP Link slot Yes Electrical characteristics Power supply Rated voltage Rated current Starting current Power consumption 24 VDC ±25% 6 A Typ. 7 A, max. 50 A < 300µs Component-dependent, see section "Power calculation with 5PC810.SX05-00", on page71 Mechanical characteristics Housing3) Material Paint Front cover Galvanized plate, plastic Light gray (similar to Pantone 427CV), dark gray (similar to Pantone 432CV) Colored orange plastic (similar to Pantone 144CV) Outer dimensions See "Dimensions - APC810 5 card slot variant", on page60 Weight Approx. 3.9 kg (component-dependent) Environmental characteristics Ambient temperature Operation Bearings Transport Component-dependent - see section 2.5 "Ambient temperatures", on page61 -20 to +60°C -20 to +60°C Relative humidity Operation Bearings Transport Component-dependent, see section "Humidity specifications", on page64 Component-dependent, see section "Humidity specifications", on page64 Component-dependent, see section "Humidity specifications", on page64 Vibration4) Operation (continuous) Operation (occasional) Bearings Transport 2 - 9 Hz: 1.75 mm amplitude / 9 - 200 Hz: 0.5 g 2 - 9 Hz: 3.5 mm amplitude / 9 - 200 Hz: 1 g 2 - 8 Hz: 7.5 mm amplitude / 8 - 200 Hz: 2 g / 200 - 500 Hz: 4 g 2 - 8 Hz: 7.5 mm amplitude / 8 - 200 Hz: 2 g / 200 - 500 Hz: 4 g Shock4) Operation Bearings Transport 15 g, 11 ms 30 g, 15 ms 30 g, 15 ms Protection IP20 Altitude Operation max. 3000 m5) (component-dependent) 1) Maintenance controller extended. 2) At 50°C, 8.5µA of the supplied components and a self discharge of 40%. 3) Depending on the process or batch, there may be visible deviations in the color and surface structure. 4) Maximum values, as long as no other individual component specifies any other. 5) Derating the maximum ambient temperature - typically 1°C per 1000 meters (from 500 meters above sea level). Table 19: Technical data - APC810, 5 card slot variant (Forts.)

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.4.3 Dimensions Figure 16: Dimensions - APC810 5 card slot variant 3 18 244 25.7 70 70 5.4 9 11 15 24 270 24 2.5 222 191.4 184.6 42.7 254.5 191.4 5 260 15 241 185.9 " " A General tolerance acc. DIN ISO 2768 medium up to 6 mm over 6 to 30 mm over 30 to 120 mm over 120 to 400 over 400 to 1000 ± 0.1 mm ± 0.2 mm ± 0.3 mm ± 0.5 mm ± 0.8 mm Nominal measurement area 5AC801.HS00-01 28 Measurement “ ” depends on which heat sink is used. A Information: Value in mm Model number

Chapter 2 Technical data 61 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.5 Ambient temperatures It is possible to combine CPU boards with various other components, such as drives, main memory, additional insert cards, etc. depending on system unit and fan kit. The various configurations result in varying maximum possible ambient temperatures, which can be seen in the following graphics. Information regarding the worst-case conditions • Thermal Analysis Tool (TAT V3.8.1) from Intel for simulating 100% processor load • BurnIn testing tool (BurnIn V4.0 Pro from Passmark Software) to simulate a 100% load on the interface via loop-back adapters (serial interfaces, add-on and slide-in drives, USB ports, audio outputs) • Maximum system extension and power consumption What must be considered when determining the maximum ambient temperature? • Operation of the Ethernet interfaces (ETH1/ETH2) in 10/100Mbit or 1 Gbit mode • Revision of heat sink being used Information: The maximum specified ambient temperatures for operation with a fan kit were determined under worst-case conditions. Experience has shown that higher ambient temperatures can be reached under typical conditions, e.g. using Microsoft Windows. The testing and evaluation is to be done on-site by the user (temperatures can be read in BIOS or using the B&R Control Center).

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.5.1 Maximum ambient temperature with a fan kit Information: • Vertical and horizontal (minus 5°C) mounting orientations are permitted (see also Chapter 3 "Commissioning", Section "Mounting orientation", on page 170). • The specifications in the following table are only valid for system units with with the heat sink 5AC801.HS00-01 Rev. D0. Figure 17: Ambient temperatures with a fan kit On-board CompactFlash 5AC801.HDDI-00 5AC801.DVDS-00 5AC801.DVRS-00 Slide-in option Main memory 5MMDDR.2048-02 System units 5PC810.SX01-00 5PC810.SX02-00 5PC810.SX03-00 5AC600.CANI-00 5AC600.485I-00 Maximum ambient temperature 5AC801.SDL0-00 2) 2) Only possible with a CompactFlash card from B&R ( . 5CFCRD.xxxx-04 or 5CFCRD.xxxx-03) 5AC801.HDDS-00 Additional insert cards Interfaces / AP Link I/O Slide-in drive Power supply All temperature values in degrees celsius (°C) at 500 meters above sea level. Derating of the maximum ambient temperature, generally 1°C per 1000 meters starting at 500 meters above sea level. 55 - - - - 80 80 80 - 5AC801.RDYR-00 Slide-in compact 5AC801.HDDI-03 50 80 80 60 80 50 Location of senesor(s) 1) With horizontal mounting, the maximum ambient temperature, must be reduced by 5°C! 1) 50 70 5AC801.SSDI-00 What can also be operated at the max. ambient temperature, or are there limits? 5PC800.BM45-00 T9400 5PC800.BM45-01 P8400 Temperature limits 5MMDDR.4096-02 - 5PC810.SX05-00 80 5AC801.HDDI-02 80 5AC801.HDDI-02 5ACPCI.RAIC-03 - - 5ACPCI.RAIC-05 50 50

Chapter 2 Technical data 63 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.5.2 Minimum ambient temperature For systems containing one of the following components, the minimum ambient temperature is +5°C: 5AC801.DVDS-00, 5AC801.DVRS-00. If none of these components are used, then the minimum ambient temperature is 0°C. 2.5.3 How is the the maximum ambient temperature determined? 1) Select the CPU board. 2) The "maximum ambient temperature" line shows the maximum ambient temperature for the entire system when using the respective CPU board. 3) Incorporating additional drives (add-on, slide-in), main memory, additional insert cards, etc. can change the temperature limits of an APC810 system. If there is a ✓ (checkmark) next to the component, it can be used at the maximum ambient temperature of the whole system without problems. If there is a specific temperature, for example "35", next to the component, then the ambient temperature of the whole APC810 system cannot exceed this temperature. 2.5.4 Temperature monitoring Sensors monitor temperature values in various places (CPU, board, board I/O, board ETH2, board power supply, ETH2 controller, power supply and slide-in drives 1/2) on the APC810. The position of the temperature sensors can be found in the figure "Temperature sensor locations", on page 461. The value listed in the table represents the defined maximum temperature for this measurement point1) . An alarm is not triggered when this temperature is exceeded. The temperatures1) can be read in BIOS (menu item "Advanced" - Baseboard/panel features - Baseboard monitor) or in Microsoft Windows XP/embedded, using the B&R Control Center. Additionally, the hard disks for PPC810 systems available from B&R are equipped with S.M.A.R.T, or Self Monitoring, Analysis, and Reporting Technology. This makes it possible to read various parameters, for example the temperature, using software (e.g. HDD thermometer - freeware) in Microsoft Windows XP/embedded. Information: Maximum temperature data is for operation at 500 meters. Derating the maximum ambient temperature - typically 1°C per 1000 meters (from 500 meters above sea level). 1) The measured temperature is a guideline for the immediate ambient temperature, but can be influenced by neighboring components.

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.6 Humidity specifications The following table displays the minimum and maximum relative humidity for the individual components that are relevant for the humidity limitations of the entire device. The lowest and highest common values are always used when establishing these limits. The listed specifications correspond to the relative humidity at an ambient temperature of 30°C. More detailed information about the specific temperature-dependent humidity values can be found in the technical data for the individual components. Component Operation Storage / Transport CPU boards GM45 COM Express 10 - 90% 5 - 95% System units (all models) 5- 90% 5 - 95% Main memory for CPU boards 10 - 90% 5 - 95% Slide-in drives 5AC801.HDDI-00 5 - 90% 5 - 95% 5AC801.HDDI-02 8 - 80% 5 - 95% 5AC801.HDDI-03 5 - 95% 5 - 95% 5AC801.HDDS-00 5 - 90% 5 - 90% 5AC801.DVDS-00 8 - 90% 5 - 95% 5AC801.DVRS-00 8 - 90% 5 - 95% Additional insert cards Interfaces AP Link 5AC600.CANI-00 5 - 90% 5 - 95% 5AC600.485I-00 5 - 90% 5 - 95% 5AC801.SDL0-00 5 - 90% 5 - 95% 5AC801.RDYR-00 5 - 90% 5 - 95% 5ACPCI.RAIC-03 (24 hours/default) 8 - 90% 5 - 95% 5ACPCI.RAIC-04 (24 hours/default) 8 - 90% 5 - 95% 5ACPCI.RAIC-05 (24 hours/default) 5 - 95% 5 - 95% 5MMHDD.0250-00 (24 hours/default) 5 - 95% 5 - 95% Accessories CompactFlash cards 5CFCRD.xxxx-04 85% 85% CompactFlash cards - 5CFCRD.xxxx-03 8 - 95% 8 - 95% Flash drive 5MMUSB.2048-xx 10 - 90% 5 - 90% USB Media Drive 5MD900.USB2-01 20 - 80% 5 - 90% Table 20: Overview of humidity specifications for individual components

Chapter 2 Technical data 65 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.7 Power management 2.7.1 Block diagram - supply voltage The following block diagram presents the simplified structure of the APC810 supply voltage for system units. Description The supply voltage is converted to 15 V with a DC/DC converter. These electrically isolated 15 V feed further DC/DC converters, which generate the remaining voltages. After the system is turned on (e.g. using the power button), the voltages 3V3 and 5 V are placed on the bus. At the 5 V output, yet another DC/DC converter generates -12 V, and places these on the bus. An additional DC/DC converter generates +12 V. The optional Add-on UPS (with battery unit) is supplied with 15 V and provides an uninterrupted power supply from the 15 V bus during power failures. Figure 18: Supply voltage for system units 24V 15V Supply voltage +24 VDC Buffering capacitors (for min. 10 ms) electrically isolated 3V3 Standby 3V3 3V3 5V 15V +12V +12V 5V 5V 15V Power On 15V -12V -12V 5V Standby UPS battery Add-on UPS module (optional) +12V PCI bus

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.7.2 Power calculation with 5PC810.SX01-00 revision >= D0 Figure 19: Power calculation with 5PC810.SX01-00 revision >= D0 T9400 USB peripheral USB2 and USB4, each 2.5 W CPU board, fixed device 43 4 System unit, fixed device Fan kit Devices 3V3 Devices +12V Devices -12V This system Devices Power required by PCI card, optional, max. 6 W Power required by PCI card, optional, max. 15 W 1) Power required by PCI card, optional, max. 1.2 W1) 5 External device, optional (via main board) Interface option (add-on interface), optional Interface option (add-on interface), optional 0.5 0.25 Maximum possible at +12V 75 +5V Maximum possible at 3V3 40 3V3 +12V -12V Maximum possible at -12V 1.2 Total power supply Total power supply rating (maximum) 130 Add-on UPS module, optional 7.5 5PC800.BM45-00 1) The total performance of one PCI / PCIe card per PCI slot (= sum of power consumptions for each voltage area) may not exceed the limits stated for operation with fan kit. Information: Alle values in watts The entries for the are maximum values. The entires for the are determined maximum values, but not peak values. generator device Enter values in this column Devices 5V 2048MB RAM max. 2 pcs., each 3 W 1.8 External device, optional (via main board) 10 Power required by PCIe x4 card, optional, max. 20 W Maximum possible at +5V System unit, fixed device 4 65 Hard disk (Slide-in compact) 4 USB USB1, USB3 and USB5, each 5 W peripheral Power required by PCI card, optional, max. 20 W 1) CompactFlash Power required by PCIe x4 card, optional, max. 10 W1) CPU board      1 4 Slide-in drive (hard disk, DVD-ROM, etc.) 1) 1) P8400 36 4 5 0.5 0.25 7.5 5PC800.BM45-01 1.8 10 4 4 1 4 4096MB RAM max. 2 pcs., each 4 W

Chapter 2 Technical data 67 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.7.3 Power calculation with 5PC810.SX01-00 revision < D0 Figure 20: Power calculation with 5PC810.SX01-00 revision < D0 T9400 USB peripheral USB2 and USB4, each 2.5 W CPU board, fixed device 43 4 System unit, fixed device Fan kit Devices 3V3 Devices +12V Devices -12V This system Devices Power required by PCI card, optional, max. 6 W Power required by PCI card, optional, max. 15 W 1) Power required by PCI card, optional, max. 1.2 W1) 5 External device, optional (via main board) Interface option (add-on interface), optional Interface option (add-on interface), optional 0.5 0.25 Maximum possible at +12V 75 +5V Maximum possible at 3V3 40 3V3 +12V -12V Maximum possible at -12V 1.2 Total power supply Total power supply rating (maximum) 85 Add-on UPS module, optional 7.5 5PC800.BM45-00 1) The total performance of one PCI / PCIe card per PCI slot (= sum of power consumptions for each voltage area) may not exceed the limits stated for operation with fan kit. Information: Alle values in watts The entries for the are maximum values. The entires for the are determined maximum values, but not peak values. generator device Enter values in this column Devices 5V 2048MB RAM max. 2 pcs., each 3 W 1.8 External device, optional (via main board) 10 Power required by PCIe x4 card, optional, max. 20 W Maximum possible at +5V System unit, fixed device 4 65 Hard disk (Slide-in compact) 4 USB USB1, USB3 and USB5, each 5 W peripheral Power required by PCI card, optional, max. 20 W 1) CompactFlash Power required by , max. 10 W PCIe x4 card, optional 1) CPU board      1 4 Slide-in drive (hard disk, DVD-ROM, etc.) 1) 1) P8400 36 4 5 0.5 0.25 7.5 5PC800.BM45-01 1.8 10 4 4 1 4 4096MB RAM max. 2 pcs., each 4 W

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.7.4 Power calculation with 5PC810.SX02-00 revision>= D0 Figure 21: Power calculation with 5PC810.SX02-00 revision >= D0 T9400 USB peripheral USB2 and USB4, each 2.5 W CPU board, fixed device 43 4 System unit, fixed device Fan kit Devices 3V3 Devices +12V Devices -12V This system Devices Power required by PCI card, optional, max. 6 W Power required by PCI card, optional, max. 15 W 1) Power required by PCI card, optional, max. 1.2 W 1) 5 External device, optional (via main board) Interface option (add-on interface), optional Interface option (add-on interface), optional 0.5 0.25 Maximum possible at +12V 75 +5V Maximum possible at 3V3 40 3V3 +12V -12V Maximum possible at -12V 1.2 Total power supply Total power supply rating (maximum) 130 Add-on UPS module, optional 7.5 5PC800.BM45-00 1) The total performance of one PCI / PCIe card per PCI slot (= sum of power consumptions for each voltage area) may not exceed the limits stated for operation with fan kit. Information: Alle values in watts The entries for the are maximum values. The entires for the are determined maximum values, but not peak values. generator device Enter values in this column Devices 5V 2048MB RAM max. 2 pcs., each 3 W 1.8 External device, optional (via main board) 10 Power required by PCIe x4 card, optional, max. 20 W Maximum possible at +5V System unit, fixed device 4 65 Hard disk (Slide-in compact) 4 USB USB1, USB3 and USB5, each 5 W peripheral Power required by PCI card, optional, max. 20 W 1) CompactFlash Power required by , max. 10 W PCIe x4 card, optional 1) CPU board      1 4 Slide-in drive (hard disk, DVD-ROM, etc.) 1) 1) P8400 36 4 5 0.5 0.25 7.5 5PC800.BM45-01 1.8 10 4 4 1 4 4096MB RAM max. 2 pcs., each 4 W 1.5 1.5 5 Graphics adapter (AP Link), optional 5 1) Graphics adapter (AP Link), optional

Chapter 2 Technical data 69 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.7.5 Power calculation with 5PC810.SX02-00 revision < D0 Figure 22: Power calculation with 5PC810.SX02-00 revision < D0 T9400 USB peripheral USB2 and USB4, each 2.5 W CPU board, fixed device 43 4 System unit, fixed device Fan kit Devices 3V3 Devices +12V Devices -12V This system Devices Power required by PCI card, optional, max. 6 W Power required by PCI card, optional, max. 15 W 1) Power required by PCI card, optional, max. 1.2 W 1) 5 External device, optional (via main board) Interface option (add-on interface), optional Interface option (add-on interface), optional 0.5 0.25 Maximum possible at +12V 75 +5V Maximum possible at 3V3 40 3V3 +12V -12V Maximum possible at -12V 1.2 Total power supply Total power supply rating (maximum) 85 Add-on UPS module, optional 7.5 5PC800.BM45-00 1) The total performance of one PCI / PCIe card per PCI slot (= sum of power consumptions for each voltage area) may not exceed the limits stated for operation with fan kit. Information: Alle values in watts The entries for the are maximum values. The entires for the are determined maximum values, but not peak values. generator device Enter values in this column Devices 5V 2048MB RAM max. 2 pcs., each 3 W 1.8 External device, optional (via main board) 10 Power required by PCIe x4 card, optional, max. 20 W Maximum possible at +5V System unit, fixed device 4 65 Hard disk (Slide-in compact) 4 USB USB1, USB3 and USB5, each 5 W peripheral Power required by PCI card, optional, max. 20 W 1) CompactFlash Power required by , max. 10 W PCIe x4 card, optional 1) CPU board      1 4 Slide-in drive (hard disk, DVD-ROM, etc.) 1) 1) P8400 36 4 5 0.5 0.25 7.5 5PC800.BM45-01 1.8 10 4 4 1 4 4096MB RAM max. 2 pcs., each 4 W 1.5 1.5 5 Graphics adapter (AP Link), optional 5 1) Graphics adapter (AP Link), optional

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.7.6 Power calculation with 5PC810.SX03-00 Figure 23: Power calculation with 5PC810.SX03-00 T9400 USB peripheral USB2 and USB4, each 2.5 W CPU board, fixed device 43 4 System unit, fixed device Fan kit Devices 3V3 Devices +12V Devices -12V This system Devices Power required by PCI card, optional, max. 6 W Power required by PCI card, optional, max. 15 W 1) Power required by PCI card, optional, max. 1.2 W 1) 5 External device, optional (via main board) Interface option (add-on interface), optional Interface option (add-on interface), optional 0.5 0.25 Maximum possible at +12V 75 +5V Maximum possible at 3V3 40 3V3 +12V -12V Maximum possible at -12V 1.2 Total power supply Total power supply rating (maximum) 130 Add-on UPS module, optional 7.5 5PC800.BM45-00 1) The total performance of one PCI / PCIe card per PCI slot (= sum of power consumptions for each voltage area) may not exceed the limits stated for operation with fan kit. Information: Alle values in watts The entries for the are maximum values. The entires for the are determined maximum values, but not peak values. generator device Enter values in this column Devices 5V 2048MB RAM max. 2 pcs., each 3 W 3.7 External device, optional (via main board) 10 Power required by PCIe x4 card, optional, max. 20 W Maximum possible at +5V System unit, fixed device 4 65 Hard disk (Slide-in compact) 4 USB USB1, USB3 and USB5, each 5 W peripheral Power required by PCI card, optional, max. 20 W 1) CompactFlash Power required by , max. 10 W PCIe x4 card, optional 1) CPU board      1 4 Slide-in drive (hard disk, DVD-ROM, etc.) 1) 1) P8400 36 4 5 0.5 0.25 7.5 5PC800.BM45-01 3.7 10 4 4 1 4 4096MB RAM max. 2 pcs., each 4 W 1.5 1.5 5 Graphics adapter (AP Link), optional 5 1) Graphics adapter (AP Link), optional

Chapter 2 Technical data 71 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.7.7 Power calculation with 5PC810.SX05-00 Figure 24: Power calculation with 5PC810.SX05-00 T9400 USB peripheral USB2 and USB4, each 2.5 W CPU board, fixed device 43 4 System unit, fixed device Fan kit Devices 3V3 Devices +12V Devices -12V This system Devices Power required by PCI card, optional, max. 6 W Power required by PCI card, optional, max. 15 W 1) Power required by PCI card, optional, max. 1.2 W 1) 5 External device, optional (via main board) Interface option (add-on interface), optional Interface option (add-on interface), optional 0.5 0.25 Maximum possible at +12V 75 +5V Maximum possible at 3V3 40 3V3 +12V -12V Maximum possible at -12V 1.2 Total power supply Total power supply rating (maximum) 130 Add-on UPS module, optional 7.5 5PC800.BM45-00 1) The total performance of one PCI / PCIe card per PCI slot (= sum of power consumptions for each voltage area) may not exceed the limits stated for operation with fan kit. Information: Alle values in watts The entries for the are maximum values. The entires for the are determined maximum values, but not peak values. generator device Enter values in this column Devices 5V 2048MB RAM max. 2 pcs., each 3 W 2.8 External device, optional (via main board) 10 Power required by PCIe x4 card, optional, max. 20 W Maximum possible at +5V System unit, fixed device 4 65 Hard disk (Slide-in compact) 4 USB USB1, USB3 and USB5, each 5 W peripheral Power required by PCI card, optional, max. 20 W 1) CompactFlash Power required by , max. 10 W PCIe x4 card, optional 1) CPU board      1 4 Slide-in drive (hard disk, DVD-ROM, etc.) 1) 1) P8400 36 4 5 0.5 0.25 7.5 5PC800.BM45-01 2.8 10 4 4 1 4 4096MB RAM max. 2 pcs., each 4 W 1.5 1.5 5 Graphics adapter (AP Link), optional 5 1) Graphics adapter (AP Link), optional

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.8 Serial number sticker Each B&R device is assigned a unique serial number label with a bar code (type 128), which allows the device to be clearly identified. The serial number for the entire device is located behind the front door. This serial number represents all of the components built into the system (model number, name, revision, serial number, delivery date and duration of warranty). A sticker with detailed information about the individual components can also be found on the back side of the mounting plate. Figure 25: Serial number sticker (front) Figure 26: Serial number sticker (back) For configuration details go to www.br-automation.com and enter serial number For configuration details go to www.br-automation.com and enter serial number

Chapter 2 Technical data 73 Automation PC 810 with GM45 CPU board User's Manual V 1.14 This information can also be found on the B&R homepage. Enter the serial number of the entire device (found behind the front door) in the serial number search field on the start page www.br- automation.com. The search provides you with a detailed list of the individual components. Figure 27: Example of serial number search - A3C70168444 Serial number entry e.g. A3C70168444 List of installed components after the serial number searc

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.9 Block diagram The following block diagrams show the simplified structure of system units with a CPU board that depend on different bus units. 2.9.1 System unit 5PC810.SX01-00 + bus unit 5PC810.BX01-00 Figure 28: Block diagram 5PC810.SX01-00 + 5PC810.BX01-00 UPS UPS PCI Bus PCIe Bus PCIe (Lane 0-5) PCIe (4) PCIe (5) SATA 1 DC/DC Switching + 12 Volt DDR3 SO-DIMM module 2 2GB - 4GB SM Bus Clock Generator SM Bus North Bridge Intel GM45 Memory Controller Graphics Controller South Bridge ICH9M-E Intel 82801GHM SATA 0 Controller Hardware Monitor CPU Temperature Temperature Sensor I/O Temperature sensor power supply RAM 128 kB Serial Flash Serial EEPROM Factory Settings Ethernet Controller Intel 82573L Monitor / Panel SDL1 / DVI-I Power Led red/green/orange HDD Led yellow Link1 Led yellow Link2 Led yellow Power button Ethernet ETH2 Ethernet ETH1 USB1 USB2 RS232 COM1 RS232 COM2 Security Key DDR3 SO-DIMM module 1 2GB - 4GB SATA 1 Controller Real-time clock RTC HDA Sound Controller USB Controller Optional Slide-in Compact SATA HardDisk Battery 950 mAh V Battery Line Driver RS232 Line Driver RS232 SM Bus BIOS Flash Buffering 10 ms Supply voltage 3-pin DC/DC Isolated DC/DC Switching DC/DC Switching + 5 Volt + 3.3 Volt + 15.6 Volt Reset button Optional fan 1 Optional fan 2 Optional fan 3 IF Option CAN or RS485 analog RGB SDL IF SDVO B DMI Interface Interface fed toward outside Interface optional or internal SM Bus SATA 0 TMDS Sil 1362A Battery unit 6-pin Charging regulator Temperature sensor Controller Add-on UPS module 512 kB SRAM battery-buffered Core Core CompactFlash Slot 1 CMOS Profile Switch Ethernet Controller Intel 82567 USB3 USB4 USB5 Piezzo Buzzer FPGA MTCX controller USB0 USB1 USB2 USB3 USB4 USB5 USB7 USB6 V Battery System Bus + 5 Volt 5PC810.BX01-00 - 0 Slot Bus 1 PCI SM Bus 32 Bit PCI Bus Slot 1 Voltage monitoring Voltage monitoring I²C CPU Intel Core2 Duo T9400 P8400 SATA to PATA SATA 3

Chapter 2 Technical data 75 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.9.2 System unit 5PC810.SX01-00 + bus unit 5PC810.BX01-01 Figure 29: Block diagram 5PC810.SX01-00 + 5PC810.BX01-01 UPS UPS PCI Bus PCIe Bus PCIe (Lane 0-5) PCIe (4) PCIe (5) SATA 1 DC/DC Switching + 12 Volt DDR3 SO-DIMM module 2 2GB - 4GB SM Bus Clock Generator SM Bus North Bridge Intel GM45 Memory Controller Graphics Controller South Bridge ICH9M-E Intel 82801GHM SATA 0 Controller Hardware Monitor CPU Temperature Temperature Sensor I/O Temperature Sensor power supply RAM 128 kB Serial Flash Serial EEPROM Factory Settings Ethernet Controller Intel 82573L Monitor / Panel SDL1 / DVI-I Power Led red/green/orange HDD Led yellow Link1 Led yellow Link2 Led yellow Power button Ethernet ETH2 Ethernet ETH1 USB1 USB2 RS232 COM1 RS232 COM2 Security Key DDR3 SO-DIMM module 1 2GB - 4GB SATA 1 Controller Real-time clock RTC HDA Sound Controller USB Controller Optional Slide-in Compact SATA HardDisk Battery 950 mAh V Battery Line Driver RS232 Line Driver RS232 SM Bus BIOS Flash Buffering 10 ms Supply voltage 3-pin DC/DC Isolated DC/DC Switching DC/DC Switching + 5 Volt + 3.3 Volt + 15.6 Volt Reset button Optional fan 1 Optional fan 2 Optional fan 3 IF Option CAN or RS485 analog RGB SDL IF SDVO B DMI Interface SM Bus SATA 0 TMDS Sil 1362A Battery unit 6-pin Charging regulator Temperature sensor Controller Add-on UPS module 512 kB SRAM battery-buffered Core Core CompactFlash Slot 1 CMOS Profile Switch Ethernet Controller Intel 82567 USB3 USB4 USB5 Piezzo Buzzer FPGA MTCX controller USB0 USB1 USB2 USB3 USB4 USB5 USB7 USB6 V Battery System Bus + 5 Volt PCIe X4 Slot 1 5PC810.BX01-01 - 0 Slot Bus 1 PCIe PCIe (0-3) SM Bus Voltage monitoring Voltage monitoring I²C CPU Intel Core2 Duo T9400 P8400 SATA to PATA SATA 3 Interface fed toward outside Interface optional or internal

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.9.3 System unit 5PC810.SX02-00 + bus unit 5PC810.BX02-00 Figure 30: Block diagram 5PC810.SX02-00 + 5PC810.BX02-00 UPS UPS PCI Bus PCIe Bus PCIe (Lane 0-5) PCIe (4) PCIe (5) SATA 1 DC/DC Switching + 12 Volt DDR3 SO-DIMM module 2 2GB - 4GB SM Bus Clock Generator SM Bus Memory Controller Graphics Controller SATA 0 Controller Hardware Monitor CPU Temperature Temperature Sensor I/O Temperature sensor power supply RAM 128 kB Serial Flash Serial EEPROM Factory Settings Ethernet Controller Intel 82573L Monitor / Panel SDL1 / DVI-I Power Led red/greed/orange HDD Led yellow Link1 Led yellow Link2 Led yellow Power button Ethernet ETH2 Ethernet ETH1 USB1 USB2 RS232 COM1 RS232 COM2 Security Key DDR3 SO-DIMM module 1 2GB - 4GB SATA 1 Controller Real-time clock RTC HDA Sound Controller USB Controller Optional Slide-in Compact SATA HardDisk Battery 950 mAh V Battery Line Driver RS232 Line Driver RS232 SM Bus BIOS Flash Buffering 10 ms Supply voltage 3-pin DC/DC Isolated DC/DC Switching DC/DC Switching + 5 Volt + 3.3 Volt + 15.6 Volt Reset button Optional fan 1 Optional fan 2 Optional fan 3 IF Option CAN or RS485 analog RGB SDL IF SDVO C SDVO B DMI Interface SM Bus AP Link SDL2 / DVI-D AP Link module LVDS Sil 1362A Altera FPGA USB7 SATA 0 TMDS Sil 1362A Battery unit 6-pin Charging regulator Temperature sensor Controller Add-on UPS module 512 kB SRAM battery-buffered Core Core CompactFlash Slot 1 CMOS Profile Switch Ethernet Controller Intel 82567 USB3 USB4 USB5 Piezzo Buzzer FPGA MTCX controller USB0 USB1 USB2 USB3 USB4 USB5 USB7 USB6 V Battery System Bus + 5 Volt 5PC810.BX02-00 - 2 Slot Bus 2 PCI SM Bus 32 Bit PCI Bus Slot 1 SATA 1 I²C Slide-In Slot 1 I²C USB5 32 Bit PCI Bus Slot 2 Voltage monitoring Voltage monitoring I²C CPU Intel Core2 Duo T9400 P8400 North Bridge Intel GM45 South Bridge ICH9M-E Intel 82801GHM SATA to PATA SATA 3 Interface fed toward outside Interface optional or internal

Chapter 2 Technical data 77 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.9.4 System unit 5PC810.SX02-00 + bus unit 5PC810.BX02-01 Figure 31: Block diagram 5PC810.SX02-00 + 5PC810.BX02-01 UPS UPS PCI Bus PCIe Bus PCIe (Lane 0-5) PCIe (4) PCIe (5) SATA 1 DC/DC Switching + 12 Volt DDR3 SO-DIMM module 2 2GB - 4GB SM Bus Clock Generator SM Bus Memory Controller Graphics Controller South Bridge ICH9M-E Intel 82801GHM SATA 0 Controller Hardware Monitor CPU Temperature Temperature Sensor I/O Temperature sensor power supply RAM 128 kB Serial Flash Serial EEPROM Factory Settings Ethernet Controller Intel 82573L Monitor / Panel SDL1 / DVI-I Power Led red/green/orange HDD Led yellow Link1 Led yellow Link2 Led yellow Power button Ethernet ETH2 Ethernet ETH1 USB1 USB2 RS232 COM1 RS232 COM2 Security Key DDR3 SO-DIMM module 1 2GB - 4GB SATA 1 Controller Real-time clock RTC HDA Sound Controller USB Controller Optional Slide-in Compact SATA HardDisk Battery 950 mAh V Battery Line Driver RS232 Line Driver RS232 SM Bus BIOS Flash Buffering 10 ms Supply voltage 3-pin DC/DC Isolated DC/DC Switching DC/DC Switching + 5 Volt + 3.3 Volt + 15.6 Volt Reset button Optional fan 1 Optional fan 2 Optional fan 3 IF Option CAN or RS485 analog RGB SDL IF SDVO C SDVO B DMI Interface SM Bus AP Link SDL2 / DVI-D AP Link module LVDS Sil 1362A Altera FPGA USB7 SATA 0 TMDS Sil 1362A Battery unit 6-pin Charging regulator Temperature sensor Kontroller Add-on UPS module 512 kB SRAM battery-buffered Core Core CompactFlash Slot 1 CMOS Profile Switch Ethernet Controller Intel 82567 USB3 USB4 USB5 Piezzo Buzzer FPGA MTCX controller USB0 USB1 USB2 USB3 USB4 USB5 USB7 USB6 V Battery System Bus + 5 Volt PCIe X4 Slot 2 5PC810.BX02-01 - 2 Slot Bus 1 PCI / 1 PCIe PCIe (0-3) SM Bus 32 Bit PCI Bus Slot 1 SATA 1 I²C Slide-In Slot 1 I²C USB5 Voltage monitoring Voltage monitoring I²C North Bridge Intel GM45 CPU Intel Core2 Duo T9400 P8400 SATA to PATA SATA 3 Interface fed toward outside Interface optional or internal

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.9.5 System unit 5PC810.SX03-00 + bus unit 5PC810.BX03-00 Figure 32: Block diagram 5PC810.SX03-00 + 5PC810.BX03-00 USV UPS PCI bus PCIe bus PCIe (Lane 0-5) PCIe (4) PCIe (5) SATA 1 DC/DC Switching + 12 Volt DDR3 SO-DIMM module 2 2GB - 4GB SM bus Clock generator SM bus North Bridge Intel GM45 Memory controller Graphics controller South Bridge ICH9M-E Intel 82801GHM SATA 0 controller Hardware Monitor CPU temperature Temperature sensor I/O Temperature sensor supply RAM 128 kB Serial flash Serial EEPROM Factory settings Ethernet controller Intel 82573L Monitor / Panel SDL1 / DVI-I Power LED red/green/orange HDD LED yellow Link1 LED yellow Link2 LED yellow Power button Ethernet ETH2 Ethernet ETH1 USB1 USB2 RS232 COM1 RS232 COM2 Security Key DDR3 SO-DIMM module 1 2GB - 4GB SATA 1 controller Real-time clock RTC HDA Sound controller USB controller Optional Slide-in compact SATA HardDisk Battery 950 mAh V battery Line Driver RS232 Line Driver RS232 SM Bus BIOS Flash Buffering 10 ms Supply voltage 3-pin DC/DC Isolated DC/DC Switching DC/DC Switching + 5 Volt + 3.3 Volt + 15.6 Volt Reset button Optional fan 1 Optional fan 2 Optional fan 3 IF Option CAN or RS485 analog RGB SDL IF SDVO C SDVO B DMI interface SM bus AP Link SDL2 / DVI-D AP Link module LVDS Sil 1362A Altera FPGA USB7 TMDS Sil 1362A CPU Intel Core2 Duo T9400 P8400 6-pin battery unit Charging regulator Temperature sensor Controller Add-on UPS module 512 kB SRAM battery buffered Core Core CompactFlash Slot 2 CMOS profile switch Ethernet controller Intel 82567 USB3 USB4 USB5 Piezzo buzzer FPGA MTCX controller USB0 USB1 USB2 USB3 USB4 USB5 USB7 USB6 V battery System bus + 5 Volt PCIe X4 slot 3 5PC810.BX03-00 - 3 slot bus 2 PCI / 1 PCIe PCIe (0-3) SM bus 32 bit PCI bus slot 1 32 bit PCI bus slot 2 SATA 1 I²C Slide-in slot 1 I²C USB5 Voltage monitor Voltage monitor I²C Interface fed toward outside Interface optional or internal SATA 0 SATA to PATA SATA 3

Chapter 2 Technical data 79 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.9.6 System unit 5PC810.SX05-00 + bus unit 5PC810.BX05-00 Figure 33: Block diagram 5PC810.SX05-00 + 5PC810.BX05-00 UPS UPS PCI Bus PCIe Bus PCIe (Lane 0-5) PCIe (4) PCIe (5) SATA 1 DC/DC Switching + 12 Volt DDR3 SO-DIMM module 2 2GB - 4GB SM Bus Clock Generator SM Bus Memory Controller Graphics Controller South Bridge ICH9M-E Intel 82801GHM SATA 0 Controller Hardware Monitor CPU Temperature Temperature Sensor I/O Temperature sensor power supply RAM 128 kB Serial Flash Serial EEPROM Factory Settings Ethernet Controller Intel 82573L Monitor / Panel SDL1 / DVI-I Power Led red/green/orange HDD Led yellow Link1 Led yellow Link2 Led yellow Power button Ethernet ETH2 Ethernet ETH1 USB1 USB2 RS232 COM1 RS232 COM2 Security Key DDR3 SO-DIMM module 1 2GB - 4GB SATA 1 Controller Real-time clock RTC HDA Sound Controller USB Controller Optional Slide-in Compact SATA HardDisk Battery 950 mAh V Battery Line Driver RS232 Line Driver RS232 SM Bus BIOS Flash Buffering 10 ms Supply voltage 3-pin DC/DC Isolated DC/DC Switching DC/DC Switching + 5 Volt + 3.3 Volt + 15.6 Volt Reset button Optional fan 1 Optional fan 2 Optional fan 3 IF Option CAN or RS485 analog RGB SDL IF SDVO C SDVO B DMI Interface SM Bus AP Link SDL2 / DVI-D AP Link module LVDS Sil 1362A Altera FPGA USB7 SATA 0 TMDS Sil 1362A Battery unit 6 polig Charging regulator Temperature sensor Controller Add-on UPS module 512 kB SRAM battery-buffered Core Core CompactFlash Slot 1 CMOS Profile Switch Ethernet Controller Intel 85267 USB3 USB4 USB5 Piezzo Buzzer FPGA MTCX controller USB0 USB1 USB2 USB3 USB4 USB5 USB7 USB6 V Battery System Bus + 5 Volt PCIe X1 Slot 5 5PC810.BX05-00 - 5 Slot Bus 4 PCI / 1 PCIe SATA Contr. USB HUB SATA 2 PCIe (2) PCIe (1) SM Bus SATA 1 I²C Slide-In Slot 1 Slide-In Slot 2 I²C USB5 32 Bit PCI Bus Slot 1 32 Bit PCI Bus Slot 2 32 Bit PCI Bus Slot 3 32 Bit PCI Bus Slot 4 Voltage monitoring Voltage monitoring I²C North Bridge Intel GM45 CPU Intel Core2 Duo T9400 P8400 SATA to PATA SATA 3 Interface fed toward outside Interface optional or internal

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.9.7 System unit 5PC810.SX05-00 + bus unit 5PC810.BX05-01 Figure 34: Block diagram 5PC810.SX05-00 + 5PC810.BX05-01 UPS UPS PCI Bus PCIe Bus PCIe (Lane 0-5) PCIe (4) PCIe (5) SATA 1 DC/DC Switching + 12 Volt DDR3 SO-DIMM module 2 2GB - 4GB SM Bus Clock Generator SM Bus Memory Controller Graphics Controller SATA 0 Controller Hardware Monitor CPU Temperature Temperature Sensor I/O Temperature sensor power supply RAM 128 kB Serial Flash Serial EEPROM Factory Settings Ethernet Controller Intel 82573L Monitor / Panel SDL1 / DVI-I Power Led red/green/orange HDD Led yellow Link1 Led yellow Link2 Led yellow Power button Ethernet ETH2 Ethernet ETH1 USB1 USB2 RS232 COM1 RS232 COM2 Security Key DDR3 SO-DIMM module 1 2GB - 4GB SATA 1 Controller Real-time clock RTC HDA Sound Controller USB Controller Optional Slide-in Compact SATA HardDisk Battery 950 mAh V Battery Line Driver RS232 Line Driver RS232 SM Bus BIOS Flash Buffering 10 ms Supply voltage 3-pin DC/DC Isolated DC/DC Switching DC/DC Switching + 5 Volt + 3.3 Volt + 15.6 Volt Reset button Optional fan1 Optional fan 2 Optional fan 3 IF Option CAN or RS485 analog RGB SDL IF SDVO C SDVO B DMI Interface SM Bus AP Link SDL2 / DVI-D AP Link module LVDS Sil 1362A Altera FPGA USB7 SATA 0 TMDS Sil 1362A Battery unit 6-pin Charging regulator Temperature sensor Controller Add-on UPS module 512 kB SRAM battery-buffered Core Core CompactFlash Slot 1 CMOS Profile Switch Ethernet Controller Intel 82567 USB3 USB4 USB5 Piezzo Buzzer FPGA MTCX controller USB0 USB1 USB2 USB3 USB4 USB5 USB7 USB6 V Battery System Bus + 5 Volt PCIe X1 Slot 5 PCIe X1 Slot 4 PCIe X1 Slot 3 5PC810.BX05-01 - 5 Slot Bus 2 PCI / 3 PCIe SATA Contr. USB HUB SATA 2 PCIe (0) PCIe (3) PCIe (2) PCIe (1) SM Bus 32 Bit PCI Bus Slot 1 32 Bit PCI Bus Slot 2 SATA 1 I²C Slide-In Slot 1 Slide-In Slot 2 I²C USB5 Voltage monitoring Voltage monitoring I²C SATA to PATA SATA 3 North Bridge Intel GM45 CPU Intel Core2 Duo T9400 P8400 South Bridge ICH9M-E Intel 82801GHM Interface fed toward outside Interface optional or internal

Chapter 2 Technical data 81 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.9.8 System unit 5PC810.SX05-00 + bus unit 5PC810.BX05-02 Figure 35: Block diagram 5PC810.SX05-00 + 5PC810.BX05-02 SATA 3 Interface fed toward outside Interface optional or internal UPS UPS PCI Bus PCIe Bus PCIe (Lane 0-5) PCIe (4) PCIe (5) SATA 1 DC/DC Switching + 12 Volt SM Bus Clock Generator SM Bus Memory Controller Graphics Controller South Bridge ICH9M-E Intel 82801GHM SATA 0 Controller Hardware Monitor CPU Temperature Temperature Sensor I/O Temperature sensor power supply RAM 128 kB Serial Flash Serial EEPROM Factory Settings Ethernet Controller Intel 82573L Monitor / Panel SDL1 / DVI-I Power Led red/green/orange HDD Led yellow Link1 Led yellow Link2 Led yellow Power button Ethernet ETH2 Ethernet ETH1 USB1 USB2 RS232 COM1 RS232 COM2 Security Key SATA 1 Controller Real-time clock RTC HDA Sound Controller USB Controller Optional Slide-in Compact SATA HardDisk Battery 950 mAh V Battery Line Driver RS232 Line Driver RS232 SM Bus BIOS Flash Buffering 10 ms Supply voltage 3-pin DC/DC Isolated DC/DC Switching DC/DC Switching + 5 Volt + 3.3 Volt + 15.6 Volt Reset button Optional fan1 Optional fan 2 Optional fan 3 IF Option CAN or RS485 analog RGB SDL IF SDVO C SDVO B DMI Interface SM Bus AP Link SDL2 / DVI-D AP Link module LVDS Sil 1362A Altera FPGA USB7 SATA 0 TMDS Sil 1362A CPU Intel Core2 Duo T9400 P8400 Battery unit 6-pin Charging regulator Temperature sensor Controller Add-on UPS module 512 kB SRAM battery-buffered Core Core CompactFlash Slot 1 CMOS Profile Switch Ethernet Controller Intel 82567 USB3 USB4 USB5 Piezzo Buzzer FPGA MTCX controller USB0 USB1 USB2 USB3 USB4 USB5 USB7 USB6 V Battery System Bus + 5 Volt SATA Contr. USB HUB SATA 2 PCIe (0) SM Bus SATA 1 I²C I²C USB5 Voltage monitoring Voltage monitoring I²C 32 Bit PCI Bus Slot 1 32 Bit PCI Bus Slot 2 32 Bit PCI Bus Slot 3 32 Bit PCI Bus Slot 4 32 Bit PCI Bus Slot 5 PCI bridge Slide-In Slot 1 Slide-In Slot 2 5PC810.BX05-02 - 5 slot bus 5 PCI DDR3 SO-DIMM module 2 2GB - 4GB DDR3 SO-DIMM module 1 2GB - 4GB North Bridge Intel GM45 SATA 3 SATA to PATA

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.10 Device interfaces 2.10.1 +24 VDC supply voltage The 3-pin socket required for the supply voltage connection is not included in delivery. This can be ordered from B&R using the model number 0TB103.9 (screw clamp) or 0TB103.91 (cage clamp). The pin assignments can be found either in the following table or printed on the APC810 housing. The supply voltage is protected internally by a soldered fuse (15A, fast-acting), so that the device cannot be damaged if there is an overload (fuse replacement necessary) or if the voltage supply is connected incorrectly (reverse polarity protection - fuse replacement not necessary). The device must be returned to B&R for repairs if the fuse is blown because of an error. Supply voltage Protected against reverse polarity 3-pin, male Pin Description 1 - 2 Functional ground 3 + Accessories 0TB103.9 Plug 24V 5.08 3p screw clamps 0TB103.91 Plug 24V 5.08 3p cage clamps Table 21: Supply voltage connection + 24VDC 1 2 3

Chapter 2 Technical data 83 Automation PC 810 with GM45 CPU board User's Manual V 1.14 Ground The grounding connection is located on the bottom of the APC810 systems. The M4 self-locking nut can be used, for example, to fasten a copper strip that is built into the APC810 at a central grounding point in the control cabinet or system. The largest possible conductor cross section should be used (at least 2.5 mm²). Caution! The pin's connection to the functional ground (pin 2) should be as short as possible (e.g. in the control cabinet). We recommend using the largest possible conductor cross section on the supply plug. Figure 36: Ground connection

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.10.2 Serial interface COM1 Serial interfaces - COM11) 1) The interfaces, etc. available on the device or module were numbered accordingly for easy identification. This numbering can differ from the numbering used by the particular operating system. Type RS232, modem-capable, not electrically isolated 9-pin DSUB, male UART 16550-compatible, 16-byte FIFO Transfer rate Max. 115 kBaud Cable length Max. 15 meters Pin Assignment 1 DCD 2 RXD 3 TXD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 9 RI Table 22: Pin assignments - COM1 1 5 6 9

Chapter 2 Technical data 85 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.10.3 Serial interface COM2 2.10.4 Monitor / Panel connection - SDL (Smart Display Link / DVI) Serial interfaces - COM21) 1) The interfaces, etc. available on the device or module were numbered accordingly for easy identification. This numbering can differ from the numbering used by the particular operating system. Type RS232, modem-capable, not electrically isolated 9-pin DSUB, male UART 16550-compatible, 16-byte FIFO Transfer rate Max. 115 kBaud Cable length Max. 15 meters Pin Assignment 1 DCD 2 RXD 3 TXD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 9 RI Table 23: Pin assignments - COM2 Monitor / Panel connection - SDL (Smart Display Link / DVI) The following will provide an overview of the video signals available on the monitor/panel output. For details, see technical data for the CPU board being used. CPU board Video signals with all system unit variations 5PC800.BM45-00 RGB, DVI, SDL 5PC800.BM45-01 RGB, DVI, SDL Table 24: Monitor / Panel connection - RGB, DVI, SDL 1 5 6 9

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.10.5 Ethernet 1 (ETH1) This Ethernet controller is integrated in the CPU board and is fed outwards via the system unit. Driver support A special driver is necessary for operating the Intel Ethernet controller 82567. The necessary software can be downloaded from the download area on the B&R homepage (www.br- automation.com). Ethernet 1 connection (ETH11) ) 1) The interfaces, etc. available on the device or module were numbered accordingly for easy identification. This numbering can differ from the numbering used by the particular operating system. Controller Intel 82567 RJ45 twisted pair (10BaseT/100BaseT), female Cabling S/STP (Cat5e) Transfer rate 10/100/1000 Mbit/s 2) 2) Switching takes place automatically. Cable length max. 100 m (min. Cat5e) Speed LED On Off Green 100 Mbit/s 10 Mbit/s3) 3) The 10 Mbit/s transfer speed / connection is only present if the Link LED is simultaneously active. Orange 1000 Mbit/s - Link LED On Off Orange Link (Ethernet network connection available) Activity (blinking) (Data transfer in progress) Table 25: Ethernet connection (ETH1) Information: Required drivers can only be downloaded from the B&R homepage, not from manufacturers' pages. Speed LED (green / orange) Link LED (orange)

Chapter 2 Technical data 87 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.10.6 Ethernet 2 (ETH2) This Ethernet controller is integrated in the main board and is fed outwards via the system unit. Driver support A special driver is necessary for operating the Intel Ethernet controller 82573L. The necessary software can be downloaded from the download area on the B&R homepage (www.br- automation.com). Ethernet 2 connection (ETH21) ) 1) The interfaces, etc. available on the device or module were numbered accordingly for easy identification. This numbering can differ from the numbering used by the particular operating system. Controller Intel 82573L RJ45 twisted pair (10BaseT/100BaseT), female Cabling S/STP (Cat5e) Transfer rate 10/100/1000 Mbit/s 2) 2) Switching takes place automatically. Cable length max. 100 m (min. Cat5e) Speed LED On Off Green 100 Mbit/s 10 Mbit/s3) 3) The 10 Mbit/s transfer speed / connection is only present if the Link LED is simultaneously active. Orange 1000 Mbit/s - Link LED On Off Orange Link (Ethernet network connection available) Activity (blinking) (Data transfer in progress) Table 26: Ethernet connection (ETH2) Information: Required drivers can only be downloaded from the B&R homepage, not from manufacturers' pages. Speed LED (green / orange) Link LED (orange)

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.10.7 USB interfaces (USB1, 2, 3, 4, 5) The APC810 devices have a USB 2.0 (Universal Serial Bus) host controller with multiple USB ports, two of which are on the outside for easy access. USB1,2,3,4 Warning! Peripheral USB devices can be connected to the USB ports. Due to the vast number of USB devices available on the market, B&R cannot guarantee their performance. B&R does ensure the performance of all USB devices that they provide. See Chapter 3 "Commissioning", Section "Connection of USB peripheral devices", on page 204 for additional information. Caution! Because of general PC specifications, this interface should be handled with extreme care with regard to EMC, location of cables, etc. Universal Serial Bus (USB1, USB2, USB3, USB4)1) 1) The interfaces, etc. available on the device or module were numbered accordingly for easy identification. This numbering can differ from the numbering used by the particular operating system. Transfer rate Low speed (1,5Mbit/s), Full speed (12 Mbit/s) up to High speed (480 Mbit/s) 4 x USB type A, female Power supply2) USB1, USB3 USB2, USB4 2) For safety, every USB port is equipped with a maintenance free "USB current-limiting circuit breaker" (max. 500 mA or 1 A). Max. 1 A Max. 500 mA Maximum Cable length 5 m (without hub) Table 27: USB1, USB2, USB3, USB4 connection

Chapter 2 Technical data 89 Automation PC 810 with GM45 CPU board User's Manual V 1.14 USB5 Universal Serial Bus (USB5)1) 1) The interfaces, etc. available on the device or module were numbered accordingly for easy identification. This numbering can differ from the numbering used by the particular operating system. Transfer rate Low speed (1.5Mbit/s), full speed (12Mbit/s), to high speed (480 Mbit/s) 4 x USB type A, female Power supply2) USB5 2) For safety, the USB port is equipped with a maintenance free "USB current-limiting circuit breaker" (max. 1 A) Max. 1 A Maximum Cable length 5 m (without hub) Table 28: USB5 connection

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.10.8 MIC, Line IN, Line OUT Since the Intel GM45 chipset used in the 5PC800.BM45-0x doesn't support AC97 sound, the MIC, Line In and Line OUT connections are not supported. MIC, Line IN, Line OUT 3.5 mm jack, female Table 29: MIC, Line IN, Line OUT

Chapter 2 Technical data 91 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.10.9 Add-on interface slot An optional add-on interface (e.g. CAN, RS485) can be installed here. See also 3.9 "Add-on interfaces (IF option)", on page 156. Add-on interface slot Available add-on interfaces 5AC600.CANI-00 Add-on CAN interface 5AC600.458I-00 Add-on RS232/422/458 interface Table 30: Add-on interface slot IF Option

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.10.10 Add-on UPS slot An optional Automation PC add-on UPS module or the APC810 ready relay /2 can be installed here. 2.10.11 AP Link slot When connected with the AP Link card 5AC801.SDL0-00, it is possible to implement a second graphic line with DVI and SDL, but without RGB signals. Furthermore, the APC810 ready relay 5AC801.RDYR-00 can also be mounted. Add-on UPS slot Add-on UPS + accessories 5AC600.UPSI-00 Add-on UPS module 5AC600.UPSB-00 Battery unit 5 Ah 5CAUPS.0005-00 UPS cable 0.5 m 5CAUPS.0030-00 UPS cable 3 m APC810 Ready Relais 5AC801.RDYR-01 APC810 Ready Relais /2 Pin assignments with mounted add-on UPS module 1 + 2 + 3 - 4 - 5 NTC (for battery temperature measurement 6 NTC (for battery temperature measurement Table 31: Add-on UPS slot (with and without mounted UPS) Information: Installation of AP Link cards is only possible in connection with the system units 5PC810.SX02-00, 5PC810.SX03-00 and 5PC810.SX05-00. 1 2 3 4 5 6

Chapter 2 Technical data 93 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.10.12 Card slot (PCI / PCIe) Standard PCI 2.2 half-size cards or PCI Express (PCIe) half-size cards can be plugged in depending on the type of bus unit. They cannot exceed the following dimensions. Figure 37: Dimensions - Standard half-size PCI card Figure 38: Dimensions - Standard half-size PCIe card 177.7 106.7 9 25.8 9 55 17.4 100.5 All values in mm 167.65 8.25 106.65 15 49.65 57.15 3.65 11.65 111.15 59.05 100.36 All values in mm

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.10.13 Status LEDs The status LEDs are in the system unit. The light for the Status LEDs is fed to the front cover via fiber optic lines. Status LEDs LED Color Meaning Power Green On Supply voltage OK Red On The system is in standby mode (S5: soft-off mode or S4: Hibernate mode -Suspend-to- Disk) Orange 1) 1) Only lit when add-on UPS module is installed. On Supply voltage not OK; the system is operating on battery power. HDD Yellow On Signals IDE drive access (CF, HDD, CD, etc.) Link 1 Yellow On Indicates an active SDL connection on the monitor / panel interface. blinking An active SDL connection has been interrupted by a loss of power in the display unit. Link 2 Yellow On Indicates an active SDL connection on the AP Link. blinking An active SDL connection on the AP link has been interrupted by a loss of power in the display unit. Table 32: Data - status LEDs Figure 39: Front-side status LEDs

Chapter 2 Technical data 95 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.10.14 CMOS profile switch The position of the CMOS profile switch is is displayed in the BIOS setup pages and in the B&R ADI Control Center, among other places. 2.10.15 Power button The power button has a variety of functions due to full ATX power supply support. CMOS profile switch Different BIOS default value profiles can be defined using the 16-position CMOS profile switch. Switch position Description 0 Profile 0: Default profile reserved. 1 Profile 1: Optimized for system units 5PC810.SX01-00, 5PC810.SX02-00 and 5PC810.SX03-00 2 Profile 2: Optimized for 5PC810.SX05-00 system unit 3 Profile 3: Optimized for system units 5PC820.SX01-00 and 5PC820.SX01- 01 4 Profile 4: Reserved 5 Profile 5: Optimized for system units 5PC820.1505-00 and 5PC820.1906- 00 Table 33: CMOS profile switch Information: The switch position that is set upon delivery represents the optimum BIOS default values for this system and should therefore not be changed. 0 - F Hex

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.10.16 Reset button Power button The power button can be pressed with a pointed object (e.g. paper clip or tip of a pen). The power button acts like the on/off switch on a normal desktop PC with ATX power supply: Press and release ... Switches on APC810 or shuts down operating system and switches off the APC810. Press and hold ... ATX power supply switches off without shutting down the APC810 (data could be lost!). Pressing the power button does not reset the MTCX processor. Table 34: Power button Information: From MTCX PX32 firmware V00.11 and higher, the reset button is only triggered by edges. This means that the device boots even when the reset button is pressed. In MTCX PX32 firmware < V00.11, the system does not start after pressing (ca. 10 seconds) and releasing the reset button. Reset button The reset button can be pressed with a pointed object (e.g. paper clip or tip of a pen). Pushing the reset button triggers a hardware and PCI reset. The APC810 is restarted (cold restart). The MTCX processor is not reset when the reset button is pressed. Table 35: Reset button Warning! A system reset can result in data loss!

Chapter 2 Technical data 97 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.10.17 Battery The lithium battery (3 V, 950 mAh) buffers the internal real-time clock (RTC) as well as the individually saved BIOS settings and data in the SRAM and is located behind the black cover. The buffer duration of the battery is at least 2½ years (at 50°C, 8.5 µA current requirements of the supplied components and a self discharge of 40%). The battery is subject to wear and should be replaced regularly (at least following the specified lifespan). Battery status evaluation The battery status is evaluated immediately following start-up of the device and is subsequently checked by the system every 24 hours. The battery is subjected to a brief load (1 second) during the measurement and then evaluated. The evaluated battery status is displayed in the BIOS Setup pages (under Advanced - Baseboard monitor) and in the B&R Control Center (ADI driver), but can also be read in a customer application via the ADI Library. Battery Battery Type Removable Service life Renata 950 mAh Yes, accessible from the outside 2 1/2 years1) 1) At 50°C, 8.5µA of the supplied components and a self discharge of 40%. Accessories Short description 0AC201.91 Lithium batteries, 4 pcs. Lithium batteries (4 pcs.), 3 V / 950 mAh, button cell 4A0006.00-000 Lithium battery, 1 pc. Lithium battery (1 pcs.), 3 V / 950 mAh, button cell Table 36: Battery Battery status Meaning N/A Hardware, i.e. firmware used is too old and does not support read. Good Data buffering is guaranteed Bad Data buffering is guaranteed for approx. another 500 hours from the point in time that the battery capacity is determined to be BAD (insufficient). Table 37: Meaning of battery status

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.10.18 Hardware security key B&R recommends a hardware security key (dongle) based on the DS1425 from MAXIM (previously Dallas Semiconductors) for software copy protection. Hardware security key A hardware security key (dongle) can be inserted behind the black cover. Table 38: Hardware security key Warning! Turn off power before removing or adding the hardware security key.

Chapter 2 Technical data 99 Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.10.19 CompactFlash slot 1 This CompactFlash slot is a fixed part of an APC810 system and is internally connected with the chipset via SATA to PATA bridge. Type I CompactFlash cards are supported. CompactFlash slot (CF1) Connection PATA Master CompactFlash Type Type I Accessories Short description 5CFCRD.0512-04 CompactFlash 512 MB B&R 5CFCRD.1024-04 CompactFlash 1024 MB B&R 5CFCRD.2048-04 CompactFlash 2048 MB B&R 5CFCRD.4096-04 CompactFlash 4096 MB B&R 5CFCRD.8192-04 CompactFlash 8192 MB B&R 5CFCRD.016G-04 CompactFlash 16 GB B&R 5CFCRD.0064-03 CompactFlash 64 MB SSI 5CFCRD.0128-03 CompactFlash 128 MB SSI 5CFCRD.0256-03 CompactFlash 256 MB SSI 5CFCRD.0512-03 CompactFlash 512 MB SSI 5CFCRD.1024-03 CompactFlash 1024 MB SSI 5CFCRD.2048-03 CompactFlash 2048 MB SSI 5CFCRD.4096-03 CompactFlash 4096 MB SSI 5CFCRD.8192-03 CompactFlash 8192 MB SSI Table 39: CompactFlash slot (CF1) Warning! Turn off power before inserting or removing the CompactFlash card!

Automation PC 810 with GM45 CPU board User's Manual V 1.14 2.10.20 CompactFlash slot 2 Since the Intel GM45 chipset used on 5PC800.BM45-0x doesn't support an IDE (PATA) channel, the CF2 slot is not supported. CompactFlash slot (CF2) Table 40: CompactFlash slot (CF2)