BYD MINI ES Battery Base Installation Manual
Text of the manual
1.1 Brief Description
3
1.1.1 Functions
4
1.2 Foreseeable Misuse
4
1.3 Standards and Authentication
5
1.4 About this Manual
5
1.5 Abbreviations
6
2. Safety Requirements
6
2.1 Installer
6
2.1.1 Qualiications
6
2.1.2 Responsibilities
7
2.2 Location
7
2.2.1 Room Requirements
7
2.2.2 Room sizes
8
2.2.3 Ceiling, Ground and Wall Requirements
8
2.2.4 Temperature and Humidity
8
2.2.5 Access Rights
8
2.2.6 Pollution Grade
9
2.2.7 Protection Type
9
2.3 Safety Signs on the Device
9
2.4 Electrical Protection
9
2.5 Basic Safety Information
10
2.5.1 Risk of Fatal Injury
10
2.5.2 Risk of General Injury
11
2.5.3 Further Safety Information
12
2.6 Safety in Transportation
13
3. Technical Description
14
3.1 Scope of Supply
14
3.2 Nameplate
14
3.3 System Overview
15
3.4 Overview of Functions
15
3.5 Product Information
16
3.5.1 Appearance
16
3.5.2 Size introduction
17
3.5.3 Interface introduction
17
3.6 Button Functions
18
3.6.1 Power on Function
19
3.6.2 Power off Function
19
3.6.3 “Local” Control Function
19
3.6.4 Maintenance Charge Function
19
4. Installation
21
4.1 The Installation Process
21
4.1.1 Safety Introduction
22
4.2 Conirm Installation Location
22
4.3 Check the Packing
23
4.4 Devanning
23
4.4.1 The Steps of Devanning
23
4.5 Fitting the Mini ES
27
4.5.1 Installing the Fixed Bolts
27
4.5.2 Fix the system
28
4.6 Wiring
32
4.6.1 Wiring Diagram
32
4.6.2 Wiring Criteria
32
4.6.3 Cable Requirements
33
4.6.4 General and Important Load Distribution Plate Wiring 34
4.6.5 Install Transformer
35
4.6.6 Further Wiring
36
4.6.6.1 Shell Connection Interface
36
4.6.6.2 Internal Wiring
37
4.6.7 Connecting Ethernet Cable to the Clients Router
39
4.6.8 Connecting the Breaker
40
4.7 Commissioning and APP
40
4.7.1 APP download
41
4.7.1.1 Use for Android and IOS
41
4.7.1.2 Post Download
41
4.7.2 APP User Registration
41
4.7.3 Commissioning
42
4.7.3.1 Commissioning Process
42
4.7.3.2 Pre Commissioning Checks
43
4.7.3.3 Check Cable Resistance
43
4.7.3.4 Check CT
44
4.7.3.5 Check Mini ES Wiring
44
4.7.3.6 Check the Ethernet Wiring
44
4.7.4 Supply, Power and Start-up
45
4.7.4.1 Status Check
45
4.7.5 Check APP Functions
46
4.7.6 Start-up and Tidy
46
5. Installation Schedule
47
5.1 Installation Tool List
47
5.2 Speciication
48
5.3 After sales
49
Thank you for purchasing the BYD Mini ES storage system. We
hope our product meets your expectations. We would be grateful
for any feedback you can give us regarding the performance and
functionality of our product or service, so that we can continually
improve our products and satisfy your needs.
1.1 Brief description
This system has been developed as an electricity storage product to work alongside and
compliment a Solar PV installation. It will minimize export of surplus power to the grid, and lower
a properties import from the grid. The batteries prime purpose is to store excess solar generation
up to the total installed capacity of the energy storage system.
Note: It is an installer’s responsibility to size a battery storage system correctly against the
properties installed Solar PV capacity and expected energy usage igures!
Basic Mini ES layout diagram:
The primary functions of the Mini ES are as follows:
•
Storing excess electricity generated by a Solar PV system. If the generation is lower than
the load on the property, power can be drawn out of the Mini ES to supplement the Solar
PV supply to the property.
•
In the event of a loss of grid power to a property the Mini ES can provide up to 2kW
of power to an emergency load circuit connected to the Mini ES. This can be used to
power home appliances.
•
A smart phone and/or desktop app can be used to monitor the systems performance
real time from anywhere in the world, subject to connectivity.
Below is an example of solar generation vs a properties electricity usage showing waste of
generated solar power through export to the grid:
1.2 Foreseeable misuse
The Mini ES should only be used for the purpose intended. Any installations carried out with
deviations from this guide may affect the product warranties and/or performance. The equipment
must be sited, and installed, as per the parameters speciied in this installation guide.
1.3 Standards and authentication
The Mini ES is compliant with all the standards listed in the table below.
1.4 About this manual
This manual is applicable to the Mini ES and deines parameters for the installation of the
product.
The manual is applicable throughout storage, transportation, siting, assembly, installation, and
commissioning of the Mini ES.
This manual is intended for use by the installer of the Mini ES and not the home consumer.
It contains important information for the installation of the Mini ES.
Please read the manual carefully before the transportation, installation, operation, or maintenance
of the Mini ES. Failure to do so may result in damage to the product, injury to the operator, or
damage to a consumer’s property.
This manual should be accessible to the installer at all times.
Please take note and understand the following safety alarm signs before reading the manual:
DANGER!
Denotes an extraordinarily hazardous situation
This warning symbol indicates an immediate danger, which can lead to severe injury and death.
WARNING!
Denotes a very dangerous situation
This warning symbol indicates a potentially dangerous situation, which could lead to
severe injury or death.
Authentication item
Standard
Saftey
EN62477-1 : 2012/A11:2014
IEC 62477-1(ed.1)
EN 62040-1:2008/A1:2013
IEC 62040-1(ed.1); am 1
EMC
EN61000-6-3:2007+a1:2011
EN61000-6-2:2005
On-grid
VDE-AR-N4105:2011
DIN VDE 0126-1-1:2013
DIN V VDE V 0124-100:2012
Denotes a dangerous situation
This warning symbol indicates a potentially dangerous situation, which could lead to minor injury.
Notice!
Denotes a risk of material damage
This warning symbol indicates a situation that could lead to material damage.
1.5 Abbreviations
Abbreviation
Content
PV
Photovoltaic System
CT
Current Transformer
APP
Application
DOD
Depth of Discharge
SOC
State of Capacity
ESS
Energy Storage System
2. SAFETY REQUIREMENTS
2.1) Installer
2.1.1) Qualiications
•
Mini ES installation must be carried out by a qualiied electrician who has the
necessary knowledge, and who has been trained in all aspects of installing and
operating the Mini ES.
•
All certiied installers must have necessary trade qualiications to make the
connection of the Mini ES to a properties electrical supply.
•
The operator must be able to protect and maintain the device according to
safety standards.
The operator must ensure that:
The speciied safety equipment for the system is fully functional.
Any illegible warning and safety signs on the device should be replaced as soon as possible.
•
There are no lammable objects near the device.
•
The device should not be covered.
•
The device must be placed on a platform that is strong enough to support it.
•
Transportation, assembly, installation and commissioning of the device must be carried
out by a suitably qualiied technician.
•
Transportation, assembly, installation and commissioning of the device must be carried
out under the speciied conditions.
•
Technicians are responsible for carrying out suitable risk assessments and working
within all UK Health & Safety requirements.
•
Only authorised and trained electricians can carry out the installation, commissioning
and change settings and connections of the device.
•
The software, shell and components of the device can not be changed without t h e
approval of the manufacturer; otherwise the warranty will be invalid.
•
If the seal is broken by unauthorised action, the warranty will be invalid.
•
The installation and operation of the Mini ES must follow the steps outlined in the
installation manual. If these steps are not followed the warranty will be invalid.
The electrician must ensure that: before commissioning and connecting the breaker, the electrician
should understand all the basic information, especially the safety aspects of installing the unit:
•
No changing of the size and the rating of the fuse.
•
Before carrying out any electrical operations, the device must be effectively measured
and conirm that the device is neutral.
•
Before installation, read the operation manual and when using any further equipment,
make sure it conforms to the applicable UK standards.
•
Don’t dismantle the device when it is operating.
2.2 Location
The desired location for the install needs to be decided before the storage system is
delivered. You must ensure that the installation location that you choose meets the
following conditions:
2.2.1 Room requirements
•
Dry and closed.
•
Clear from lammable objects and explosives.
There must be suficient ventilation.
•
There is a small amount of noise emitted from the Mini ES. Although there is
only a small amount of noise emitted, 40 decibels, place in a location that will
not disturb the homeowner.
•
The location temperature must never fall below 0 degrees centigrade, or
exceed 40 degrees centigrade.
2.2.2 Room sizes
•
The room has to be larger than 8.00 m³
•
If the room size is 8-25m³, it needs ventilation which is at 12 m³/h of air change
rate.
•
If the room size is over 25m³, it doesn’t need separate ventilation equipment.
•
The minimum base surface area is 2.00 m²
- Min. height is 2.00 m
- Min. depth is 2.00 m
2.2.3 Ceiling, ground and wall requirements
•
The ceiling should not be made with any lammable material.
•
The total weight of the device that the ground could support is 96kg (3kWh
system). The proximity to the grid consumption meter shouldn’t be too far to
install to allow CT cable connection without extending the CT (10m).
•
The rear and sides of the Mini ES should be 15cm from any ixed surface.
2.2.4 Temperature and humidity
•
Room temperature should be 0 (32to + 40 .
•
Max. humidity is 95%.
2.2.5 Access rights
•
Children must be accompanied with an adult if they are in the installation room.
•
Children must not operate the storage system.
2.2.6 Pollution grade
The surrounding environment of the energy storage system area is at pollution grade 2.
Pollution grade 2 is deined as follows: Usually, only non-conductive pollution is produced;
occasionally, however, temporary conductivity can be expected where condensation is present.
2.2.7 Protection type
IP32
2.3) Safety Signs on the Device
Graph
Description
Danger of electric shock
Read the installation introduction and operation manual
Please do not discard
Ground connection
The sign of fever
2.4 Electrical Protection
An electrician must install the following safety equipment:
•
Residual Current Device (detailed speciication is in installation section of this
guide).
Graph
Description
There must be an RCD between the grid in house and the Mini ES.
•
There must be an RCD on the emergency load distribution plate from the Mini
ES.
2.5 Basic Safety Information
This chapter contains the basic safety instructions. Failure to observe the safety instructions
in this manual may result in accidents which can lead to serious injury and/or death as well as
serious material/property damage.
2.5.1 Risk of fatal Injury
DANGER!
Risk of fatal injury due to lack of assistance
A second body can switch off the power supply and provide assistance in the event of an
accident.
- Only if a second person is present, could there be assistance in any case scenario
Risk of fatal injury due to disregarding safety Instructions
If the safety instructions and/or the sequence of Steps for installation are not followed, the
product may be damaged permanently and electrical accidents with serious personal injury may
occur.
- Consult the safety instructions.
- Note the sequence of steps for installation.
Risk of fatal injury due to residual voltage in inverter
The capacitors of the inverter built in to the Mini ES may still have residual voltage even after
the device has been switched off.
- Shut down all external and internal switches and ensure they will not be switched back on.
- After switching off the device, you must wait for 10 minutes at least before touching any
components.
Risk of fatal injury due to electric shock from battery
Batteries have a high short-circuit current. When they are handled incorrectly, it can cause an
electric shock and even lead to serious injury and/or death.
- While working, remove watches, rings and other metal objects.
- Use tools with insulated handles only.
- Do not place or store tools, (or other metal objects) on the batteries.
Risk of explosion due to the use of incorrect battery types
If the battery which is used in the device is not approved, it may cause explosion.
- Only use batteries that have been approved by the manufacturer.
2.5.2 Risk of General Injury
WARNING!
Risk of injury due to lack of expertise
Installing and commissioning the storage system requires training, as well as established
expertise in electrical engineering.
- Only the authorised, trained electricians are to carry out the installation, operation, or
maintenance of the Mini ES.
Risk of burns due to high temperature
The components temperature of the device may be up to 100 °C (212°F), which can cause
serious burns.
- After switching off the device, you must wait for 10 minutes before touching any
components.
- Do not touch hot components.
Risk of injury due to heavy weight
The heavy weight of the components may cause injury during installation, disassembly and
transportation.
-Transport and mount the components with two people.
Risk of injury due to follow the correct sequence
If the speciied sequence is not followed during installation, it may cause injury or
material damage.
- Consult the order of events.
- Consult the safety instructions.
Risk of injury due to misinterpretation of the instructions
If the speciied sequence is not followed during installation, it may cause injury or
material damage.
- Consult the user manual.
- Consult the safety instructions.
Risk of injury due to sharp edges
The components may have sharp edges which can cause hand injuries if not handled carefully.
- Wear protective gloves.
- Mount the components with two people.
Risk of injury due to incorrect use of the batteries
Eye and skin injuries caused by opening or damaging the batteries.
- Never open or damage the batteries.
Risk of ire due to incorrect use of the batteries
- Do not short-circuit the batteries.
- Do not reverse the polarity of the batteries.
- Do not overcharge the batteries.
2.5.3 Further Safety Information
WARNING!
• Don’t carry out electrical maintenance to the internal components of the
equipment. If necessary, please contact the distributor.
• Don’t climb on the equipment.
• Don’t block the vents of the device.
• Don’t put any objects inside the equipment.
• Don’t disturb any cables within the device.
• Don’t site the device near a heat source.
• Don’t use wet cloths or solvents to clean the device.
• Don’t site the device near other high frequency devices.
• Don’t touch the power supply with a wet hand or cloth.
• Don’t put the unit near a high frequency machine or wireless machine that
can send waves, (radio/tv).
• Don’t hit or drop the unit.
• Don’t connect a device that can’t work without external power supply to the
system.
• Don’t touch the power supply after the completion of an installation when
there has been a problem or the equipment has been damaged, because it
may cause electric shock.
•
Don’t touch it when it thunders.
•
Don’t it it to medical equipment.
•
When the device appears like it has broken, or it breaks, sounds/smells wrong,
please contact BYD.
•
Please contact BYD if the device isn’t working properly.
•
When installing make sure there’s enough space for maintenance and
inspection.
•
If the system hasn’t been used for a long time, please contact BYD.
•
If the device moves around, please contact BYD.
•
Must be installed indoors.
•
The Mini ES has been speciically designed for the UK market.
2.6 Safety in Transportation
WARNING!
Risk of injury due to heavy weight
The heavy weight of the components may cause injury during installation,
disassembly and transportation.
- 2 people should transport and mount the system.
Material damage due to condensation
If the device is moved from a cold environment to the installation location it
may cause condensation, which causes damage to the components.
- Transport the unit at T=0°C to +50 °C (32-122) and a maximum relative
humidity of 95% (non-condensing).
- Before commissioning, the unit must be dry.
CAUTION!
Material damage due to impact forces
When moving and setting down the device, electronic equipment can be damaged by the
forces of impact.
- Avoid any impact
3. Technical Description
3.1 Scope of Supply
After unloading the storage system, please check if a component has been lost or
broken. In the event that it has, please contact the manufacturer. The delivered system
should include the following components:
Item
Name
Number
Description
1
MINI ES
1
2
Current Transformer
2
With 10m cable
3
User Manual
1
4
Installation Checklist
1
5
Written Warranty
1
6
Test Report
1
7
Qualiication
1
8
Maintenance card
1
3.2 Nameplate
There is a nameplate on the left side
shell of the ESS.
The nameplate contains important
parameter information about the ESS.
During the operation, transportation,
installation, maintenance and in any
case, the nameplate
should be well protected. Under any
circumstances you should not remove it.
Please see the image below showing
the nameplate:
3.3 System Overview
BYD has gone through an extensive R&D process over a long period of time, to bring a highly
effective solution to the UK market. The solution contains LiFePO4, PCS, and distributed BMS
System. It extrudes the advantage of intelligence and the integration of the overall technology
means that the user can detect the ESS by the APP (support IOS and Android). It is a credible,
safe and effective method for energy saving and for the environment.
The system is designed for electrical energy storage. It works with PV so that the redundant
energy from the PV can be effectively distributed in order to help you save energy.
CAUTION!
- The important load can’t overload the rated power, 2 KVA in the Mini ES otherwise the Mini
ES will lose the protection function and stop working.
- When the battery is empty, it will mean the important load will lose its power.
3.4 Overview of Functions
The energy storage system has a balance meter with 4 working statuses, speciic as follows:
1.
When it is a sunny day with abundant daylight, the energy from the PV could support the
emergency load and redundant energy could be charged to the Mini ES.
2.
When there is no daylight and the battery is full of energy, the Mini ES will support the
emergency load.
3.
When there is no daylight, the battery may not be able to support the load solely and so
the grid will work with the battery to support the load.
4.
When there is no daylight and the battery is empty, the grid will support the family load.
When the Mini ES is on-grid, it can’t run continuously at full power – 3Kw. In order to keep the
service life of the batteries, it will decrease the power automatically dependant on the status
of the batteries (too high or too low). The system could support a property with daily circulated
charge and discharge.
If there is cloudy weather over a prolonged period of time and the Mini ES is on-grid, the PV
couldn’t support the energy to the product in order to ensure the machine could be kept on
standby, it would therefore get energy from the grid to charge the batteries, (which would take
about 0.3kWh-0.4kWh energy from the grid)
When the grid loses power suddenly, the Mini ES will support the important emergency load
automatically at 2KVA. This is an emergency function. When the load is over this power, the Mini
ES is self protected and the electricity supply will stop. The Mini ES is designed for smaller power
devices such as lights and computers.
3.6.2 Size Introduction
The Mini ES is 680mm in length, 257mm in width, 610mm in height and 96kg in weight.
3.5.3 Interface Introduction
For addition of 3kWh extension pack
2
DC-
For addition of 3kWh extension pack
3
12V POWER
RESERVED
4
RS485
RESERVED
5
CAN1-1
RESERVED
6
CAN1-2
RESERVED
7
LAN
Ethernet cable interface
8
CT1-CT3
Current transformer interface
9
GRID
Grid interface
10
LOAD
Emergency Load interface
-11
PV INVERTER
RESERVED
WARNING!
The interface mentioned above must be operated by a qualiied professional engineer. BYD
will not take responsibility for the Mini ES if other products have caused it to break.
3.6 Button Functions
POWER: Power on/off button
LOCAL: Local control button
REMOTE: Remote control button
3.6.1 Power on function
•
Press the “POWER” button for about 10 seconds until the “POWER” light is on. When
you are waiting for the “POWER” light, “POWER”, “LOCAL”, “REMOTE” light will licker one
time. This is the normal process for powering up.
•
When the “POWER” light is on you can you release the “POWER” button. The “POWER”
light will licker for about 1-2 minutes. This procedure is the Mini ES checking itself.
Again, this is normal during the powering up process. After this process the “POWER”
and “LOCAL” will stay alight and the powering up process is complete.
DANGER!
Risk of shock
The load distribution plate always has an electric current when the energy storage system is
working.
- Only after a professional engineer installs the Mini ES can the user start the Mini ES.
- Don’t operate the load distribution plate when the grid is off. Turn off the Mini ES and after
testing the load distribution plate to make sure it is neutral, you may operate.
3.6.2 Power off function
•
Press the “POWER” button until the “POWER” light is off. When it is, you have turned the
system off successfully.
3.6.3 “Local” control function
•
With the Mini ES you can use both the “LOCAL” and “REMOTE” button to set the “local
control” and the “remote control” mode respectively, (although the system defaults the
local control). The “REMOTE” button is designed for professional users.
•
After the Mini ES is on, the system defaults local control and the “LOCAL” light keeps on.
If the customer wants to change the remote control mode to local control mode, press
the “LOCAL” button for about 5 seconds. When the “LOCAL” light turns on, it means the
Mini ES has changed to the local control mode successfully.
3.6.4 Maintenance charge function
•
If the Mini ES is unused for a long period of time, the user will need to charge the
batteries to full, in order to ensure the service life of the batteries.
•
Press the “REMOTE” and “LOCAL” button at the same time for about 5 seconds. Both
lights of “REMOTE”, “LOCAL” and “POWER” are on, the maintenance charge mode starts.
Only in local mode is the function valid.
•
When it is in maintenance charge mode, the system will charge the batteries to full
capacity. After the Mini ES is powered off, take off the wiring between the Mini ES and
the grid.
•
If the user wants to stop the function, press the “REMOTE” and “LOCAL” button for about
5 seconds and then the Mini ES will go back to the local mode.
CAUTION!
- Only the speciied buttons are valid. Other button operations are invalid.
- Only after installing will the system start working.
4.1 The Installation Process
START
END
1. Conirm Installation
location
3. Devanning
5. Wiring
2. Check the packing
4. Fix MiniES
6 Commissioning
7. Clean ield
4.1.1 Safety introduction
Installing and commissioning the storage system requires training, and only qualiied
installers can carry out the installation, wiring and commissioning.
WARNING!
Risk of injury from failing to follow the correct sequence
If the speciied sequence is not followed during installation, it may cause injury or
damage to the unit.
- Consult the speciied order.
- Consult the safety instructions.
Risk of injury due to sharp edges
The components have sharp edges which can cause injuries if not handled correctly.
- Wear protective gloves.
- Mount the components with 2 people.
Risk of injury due to heavy weight
The heavy weight of the components may cause injury during installation, disassembly and
transportation.
- Transport and mount the components with 2 people.
DANGER!
Risk of shock
•
The batteries have a high short-circuit current which causes a shock, that could lead to
serious injury or death if touch it improperly. The exterior cable also has a risk of shock
and accidental touching could also lead to serious injury or death.
•
Don’t wear watches, rings and other metal accessories when you are working. Only use
the tool with non-conductive handle
•
Don’t set or store tools or anything metal on the batteries.
•
When you connect the exterior cables, please conirm that the power is off. Check the
exterior cable.
4.2 Conirm installation location
•
Refer to this manual section 2.3 “Conirm installation location”, to select proper
installation location
•
After conirming the location, please disconnect the power supply of the circuit and make
sure the circuits of the room are neutral, then installation can begin.
Risk of shock
- The circuit that holds the consumer unit must neutral and off-grid before the installation.
4.3 Check the packing
•
Before delivery, the Mini ES has gone through rigorous quality checks and has been
carefully and irmly packed. It may however, still have been damaged or had some sort
of impact during transportation. If there is any breakage on the surface of the product, it
may indicate that the equipment or internal component has broken.
•
Please record and check the energy storage system carefully after unpacking the device.
•
If the product has been damaged seriously or lost, the customer should contact BYD.
4.4 Devanning
The outer packing of the Mini ES is a w ooden case.
4.4.1 The steps of devanning
1) Dismantle the wooden case irst by pulling straight the buckles. is the location of the buckles
in the diagram:
> Related tools: long nose pliers (5 inches), screwdriver (D5*100)
2) Pull straight buckles as per below:
3) Dismantle cover plate and remove the following items:
•
Installation checklist
•
User Manual
•
Quality guarantee Qualiication
•
Test report
•
CT Current Transformer
6) Bring out the Mini ES:
7) Check the items in the box as per point 3.1. Do not unpack the box in transit. The customer has
the full right to refuse changing or receiving the product if the components are lost or damaged.
8) Make sure that the system model is consistent with what was ordered.
9) The length of the CT cable is only 10m; therefore, ideally the Mini ES should be installed
nearby distribution plate. If not, you will need a longer CT cable.
4.5 Fitting the Mini ES
4.5.1 Installing the Fixed bolts
1) Fixing the Mini ES is recommended. Should you wish to ix it, there are 4 holes on the bottom.
2) Punching 4 M8 bolts on ground for ixing. The hole for the bolts should be 40mm deep.
> Related tools: electric drill, drill bit (10), hammer
3) Punch holes according to bolt distance:
4) Insert and knock bolts in the holes as per below diagram:
4.5.2 Fix the System
1) Lift the machine to the corresponding ixed bolts:
2) Remove the left and right side shell plate before ixing in the process outlined below:
•
The right side of the shell plate has 6 screws.
•
The direction of rotation is as shown in the below diagram that shows the side shell
being removed.
•
The left 3 (near the connection interface side) need to be completely removed.
•
The 3 on the right side don’t need to be removed, just loosen them:
> Related tool: cross screwdriver (D6*150))
3) Take off the side shell and pull to the left as shown:
4) Remove the other side plate:
•
The left side shell has 6 screws
•
The direction of rotation is as shown in the below diagram that shows the side shell
being removed.
•
The right 3 (near the connection interface side) need to be completely removed.
•
The 3 on the left side don’t need to be removed, just loosen them:
> Related tool: cross screwdriver (D6*150))
5) After taking off the screw, irstly slide down the side shell and then pull to the right, as the
following picture shown:
6) There are holes at the bottom of the Mini ES for ixing bolts. The holes are covered by a
protective plug:
> Related tools: M14 sleeve to ix nuts (M8), the sleeve and rod sets (M13)
•
Open the protective plug and ix the nuts.
•
There are 4 nuts to be wrenched.
•
The ixing torque standard is 20N/m.
•
After ixing, install a protective plug.
4.6.1 Wiring Diagram
4.6.2 Wiring Criteria
Item
Step Content
1
Meter wiring
2
General and important load distribution plate wiring
3
Installing current transformer
4
Mini ES wiring
5
Connecting the Ethernet cable to the router
•
When paving the cables, the cable needs to keep right in the corner. Try and make the
communication cable the shortest length and keep the distance to the power cable.
•
The electric wire and cable must pass through a suitable containment.
•
In order to reduce the transient electromagnetic interference of the output voltage, the
power cable and signal cable should be put in different containment.
•
Cables should be wired in a neat manner.
•
Make sure you consider reducing the stress of wiring the cables when ixing them.
Risk of shock
Loose wiring may cause the system to be irregular and can lead to serious accident like shock.
- The engineer should check the exterior distribution plate and make sure it is neutral before wiring.
- Wire line must pass through trunking or PE plastic pipe. The area that the trunking and PE plastic
pipe doesn’t cover should be ixed by ribbon.
- Avoid heating the component and strong electric ield loop cable.
- Avoid scratching and breaking insulation skin of cable.
- All cables should be checked carefully after wiring.
4.6.3 Cable Requirements
When choosing cable length and connection, please decide according to the actual
wiring of the install:
Item
Name
Description
Manufacturers
recommended type
1
Power cable
Mini ES connects to general load
distribution plate
3*4mm²
2
Load cable
Mini ES connects to important load
distribution plate
3*4mm²
3
Communication cable
PV communication cable
10m
4
Internet
communication cable
Mini ES internet connection
CAT5 UTP (Unshielded
Twisted Pair)
4.6.4 General and Important Load Distribution Plate Wiring
Distribution plate wiring: please wire according to the following diagram:
> Related tools: cross screwdriver, wire stripper, wire crimpers
Requirement:
•
There must be a maximal limited current 32A, 30mA current leakage protection breaker
between the room grid and energy storage system.
•
There must be a maximal limited current 16A, 30mA current leakage protection breaker
between the important distribution plate and energy storage system.
•
You must check the wiring according to manual after installation.
•
The installation must be undertaken by a competant person in line with the
requirements of BS7671
CAUTION!
Electric leakage protection
In order to prevent the electric leakage phenomenon caused by the system fault or damage, there
must be an electric leakage breaker between the input cable and the output cable in the system.
Risk of shock
Loose wiring will lead to system working incorrectly and may even lead to a serious
accident like shock.
-Check the exterior distribution plate before wiring; only make sure it is neutral.
-Don’t break the insulation skin of the cable.
- All the cables must be checked carefully to prevent bad contact.
4.6.5 Install Transformer
Only after the Mini ES starts can you install the CT, otherwise, it will cause the APP to show the
incorrect information.
•
The CT clamp from the inverter to the consumer unit should be clamped around the live
feed from the inverter to the consumer unit. The arrow needs to be facing towards the
consumer unit.
•
The CT clamp from the consumer unit to the grid needs to be clamped around the live
meter tail. The arrow should face towards the consumer unit.
Following commissioning and after setting up
the monitor software, the clamps functionality
can be tested quite simply. Open the BYD app,
switch on a kettle powered by the property, and
you should see an upward spike in the ‘Load’ line
on the graph (see image right). If the spike is
reversed and spiking downwards, the CT clamp
between the battery and the grid is the wrong
way round.
4.6.6 Further Wiring
4.6.6.1 Shell connection interface introduction
Please install as per the diagram and table below:
> Related tools: wench
Item
Name
Description
1
DC+
The reserved interface (forbid unless authorised by BYD)
2
DC-
The reserved interface (forbid unless authorised by BYD)
3
12V POWER
The reserved interface (forbid)
4
RS485
Meter correspondence interface
5
CAN1-1
Remote control interface, HMI interface
6
CAN1-2
The reserved interface (forbid)
7
LAN
Ethernet cable interface
8
CT1-CT3
Current transformer interface
9
GRID
Grid interface
10
LOAD
Load interface
-11
PV INVERTER
The reserved interface (forbid)
Notice!
- Only the wrench could take off the electric connection interface coat.
- Take off the coat before installation.
- All wiring should penetrate the connection coat and then penetrate the connection hole.
- Connect the wiring to the internal interface.
- Complete the internal wiring and ix the connection coat.
4.6.6.2 Internal wiring
Wiring is in accordance with section 4.6.6.1.
> Related tools: screwdriver, diagonal cutting pliers, stripping pliers, wire crimpers, cable clamp
Wiring Content:
A. Grid cable connection
There must be a maximal limited current 32A, 30mA current leakage breaker between room grid
and energy storage system.
B: Load cable connection
There must be a maximal limited current 16A30mA current leakage breaker between important
load distribution plate and energy storage system.
C: The connection of meter communication cable
D: The connection of current transformer signal cable
E: The connection of Ethernet cable
CAUTION!
Electric leakage protection
In order to prevent electric leakage phenomena after system fault or damage causes more serious
accident, there must be a 30mA current leakage breaker in the input cable and output cable of the
energy storage system.
DANGER!
Risk of shock
Loose wiring can cause serious accidents.
- Check the external distribution plate before wiring, only after it is neutral could wire.
- Avoid scratching the isolation skin of cables.
- All the wiring should be checked carefully after wiring to prevent bad contact.
The internal interface:
The position needs to wire is marked by “*”
Item
Name
Description
1
Battery power wiring
Reserved (only product which is authorised by BYD could
connect)
Charger power wiring
Reserved (only product which is authorised by BYD could
connect)
2
12V source
Reserved (forbid)
3 *
RS485
Connecting to meter communication interface
4
RS485
Remote control interface, HMI interface (local debugging
interface)
5
CAN
Reserved (forbid)
6 *
TCP/IP
Connecting to customers interface
7
CT3
Reserved (forbid)
8 *
CT2
Current transformer interface
9
CT1
Reserved (forbid)
10
GRID
Connecting to the 30mA current leakage protection breaker
which is in the general load distribution plate, the earth line to
the shell of MiniES
11
LOAD
Connecting to the 30mA current leakage protection breaker
which is in the general load distribution plate,
12
SOLAR
Reserved (forbid)
13
EARTH
The grid cable has the earth line, connect the earth line to the
shell of MiniES
The grid and load connection buckle:
The buckle is ixed on the connection board. The black arrow indicates the cable connection hole.
Split the white buckle and then inset the cable to the connection hole. Clasp the buckle.
Notice!
Please ensure the wiring buckle is clasped irmly in order to prevent the bad contact, it requires
you to check the connections carefully after the wiring of power cables have been done.
4.6.7 Connecting Ethernet cable to the Client’s Router
You need to connect one side of the Ethernet cable to the user’s router and connect the other side
to the system. The standard of router and RJ45 is EIA/TIA568B.
The APP could search the data of energy storage system that was uploaded to the data
service by energy storage system
- Make sure the Ethernet interface has connected to router.
- Make sure the Ethernet interface has connected to router that could connect to the
Internet.
- The data which is shown in the APP is not the real time data of MINI ES.
4.6.8 Connecting the breaker
1) Pull up the two breaker levers as seen below:
4.7 Commissioning and APP
Please inform the customer that the energy storage system can support the APP. As an
installer of BYD please help the client download the APP, register an account and show
them how to use it.
Notice!
The APP data has deviation
Because of the complex working conditions of the system, the following reasons may cause
an error between the operating data and actual data.
- The APP data which is the average operating data in 1 min is not the real time operating data.
- When the PV power is lower than 500W, it may inluence the precision of the PV side collecting
data
4.7.1 APP download
4.7.1.1 Use for Androids & IOS User
For Android users:
Search “Google market”, the keyword is “BYD energy storage”, the icon of APP is
For IOS users:
Search “App store”, the keyword is “BYD energy storage”, the icon of APP is
4.7.1.2 Post Download
The APP can search for the data for the energy storage system:
•
-Make sure the Ethernet interface has connected to router
•
Make sure the Ethernet interface has connected to router that could connect to the
Internet
•
The data which is shown in the APP is not the real time data of MINI ES.
4.7.2 APP User Registration
The APP must bind to the account. It needs registering primarily, after that you can import the
user name and the password on the login screen and then you can login.
Registration address:
http://res.byd.cn/login.jsp
Please ill out the ”production number” on the nameplate to”the product serial number”.
1.1.1.1 The Commissioning Process
START
END
1. Full check before
commissioning
3. Observe Mini ES
indicator
5. Record APP data
2. Power supply
and start up
4. Maintenance charge
6 Commissioning
complete
4.7.3.2 Pre Commissioning Checks
The energy system should be fully checked before commission. The engineer should record data
carefully and ill the record into the checklist. If a igure doesn’t make the correct requirement, the
issue will need to be rectiied.
DANGER!
Risk of short-circuit
The wrong wiring may cause serious accident.
- The engineer must check whether there is short-circuit before power-on.
4.7.3.3 Check cable resistance
According to the introduction of the internal connection interface, measure resistance between
the grid interface and load interface.
> Related tool: multimeter
The Checklist before commission
Step
Content
Reference
Result
1
Grid live wire to zero line
>100KΩ
2
Grid live wire to earth
>5MΩ
3
Grid live wire to load wire
>5MΩ
4
Grid live wire to load zero line
>5MΩ
5
Grid zero line to earth
>5MΩ
6
Load live wire to zero line
>5MΩ
7
Load live wire to earth
>5MΩ
4.7.3.4 Check the CT
Measure the resistance of interface by multimeter that is set in Ohm (please note that according
to the Mini ES internal wiring, the measure of the resistance is CT1, CT2).
> Related tool: multimeter
•
No current transformer resistance is 20.0±0.1Ω
•
Connecting the current transformer resistance is18.5±0.5Ω
Content
Requirement
Result
Connecting PV inverter current
transformer to the energy storage
system correctly (CT)
Resistance is 18.5±0.5Ω
4.7.3.6 Check Mini ES wiring
According to the introduction of internal interface, ensure the wiring is consistent with the
diagram in the wiring chapter. Please check the following:
Item
Content
Requirement
Result
1
Power cable
The positions of the live wire ,zero line,
earth are consistent with diagram
2
Load cable
The positions of the live wire ,zero line,
earth are consistent with diagram
4.7.3.7 Check the Ethernet wiring
According to the introduction of the inner wiring, ensure the wiring are consistent with the picture,
and make sure the Ethernet cable could communicate and the router of the customer could
connected to the internet, the following is the content that needs to be checked:
Item
Content
Requirement
Result
1
Ethernet wiring
The positions of wiring are consistent with
the diagram
2
Can the Ethernet cable
communicate?
The APP operates normally and can read the
data from the system
3
Can the customer’s router
connect to the internet?
The router of the customer can connect to
the internet
4.7.4 Supply power and start up
Only connect the breaker of MINIES on the “general distribution plate” to supply power to system.
The process:
1.
Press the “POWER” for about 10s until “POWER” light is on.
2.
While you are waiting for “POWER” light on, the “POWER”, “LOCAL”, “REMOTE” light will
licker once; this is normal behavior during the start up process.
3. When the “POWER” light is on, you can release the “POWER” button.
4.
The “POWER” light will licker for about 1-2minutes. This means that the Mini ES is
checking itself, a normal operation during the power up process.
5.
After this process, the “POWER” and “LOCAL” lights will stay on.
6.
The process in complete.
4.7.4.1 Status Check
To check the status of “POWER”, “LOCAL” lights:
Normal status:
“POWER” and “LOCAL” buttons stay alight (as shown below)
Abnormal status:
“POWER” lickers (the communication cable of the meter has not connected)
“LOCAL” lickers (the system has not been connected to the grid or the grid doesn’t has power)
Start check
Step
Content
Requirement
Result
1
Power status
Stays Lit
2
Local status
Stays Lit
REMOTE
LOCAL
POWER
4.7.5 Check APP functions
Only when the Mini ES has been working for at least 1 minute can the APP download the data
from the system, because the service sends the data every minute to the APP.
Record the result:
Maintenance Charge Data
Step
Content
Requirement
Result
1
Does the APP main interface show the grid power
data or not?
APP has sampled
grid power data
2
Does the APP main interface show the PV data or
not?
APP has sampled
PV power data
4.7.6 Start-up and tidy
Put the shell back on the system and connect all of the exterior grid breakers, follow the normal
start-up steps, start up the system and inform the client that the installation has been completed.
Tidy site.
5. INSTALLATION SCHEDULE
5.1 Installation tool list
Item
Tool name
Tool type
Use
1
Art Knife
Dismantling the packing
2
Screwdriver
D6*150
Disassembling the machines shell
3
Screwdriver
D5*100
Open the wooden case packing
4
Screwdriver
3mm
CT connector
5
Sleeve and rod sets
M13
Fixing anchor bolt
6
Electric drill and drill bit
10 drill bit
Punching holes for anchor bolts
7
Hammer
Punching the anchor bolts into the
ixed holes
8
Long nose pilers
5 inches
Disassembling the wooden case
packing
9
Wire stripper
22awg 4awg
Power cable
10
Wire crimpers
22awg 4awg
Power cable
11
Cable clamp
RJ45
Press the Ethernet cable
12
Mutimeter
Standard
Installation and commissioning
13
Adjustable wrench
14
Scissor
15
Tape measure
Measuring the distance of the hole of
the anchor bolts
16
Other auxillary tools
(such as: insulated
shoes, electric tapes etc.)
All the installation process
MiniES-P30B3 - E-R2
On-grid parameter
Rated voltage
AC230V/1Phase
Maximum current
13A
Rated frequency (range)
50HZ(48.5HZ-51.5HZ)
Maximum power
3KW
Current harmonic
<5%
Off-grid parameter
Rated voltage
AC230V/1Phase
Rated current
8A
Maximum current
16A (protection in 5s)
Rated power
2KVA
Rated frequency
50HZ
Rate of current harmonic distortion
<3%
Off-grid protection
1~1.1 times rated power over load: protection in 15min
1.1~1.5 times rated power over load: protection in 15min
1.5~2 times rated power over load: protection in 15min
Battery parameter
Rated voltage (range)
52V (DC44.8V-DC57.6V)
Battery type
LiFePO4
Basic battery capacity
3KWh
Other parameter
Size of product
680mm (W) x 256mm (D) x 610mm (H)
Net weight
96kg
Working humidity
5% ~ 95%
IP type
IP32 (indoor)
Noise
<2000m
Way of cooling
Air cooling
Communication interface
RS485*1/Ethernet (RJ45) *1/current transformer (CT)
Working temperature
0ºC~40ºC(32~104ºF)
Storage temperature
0ºC~40ºC(32~104ºF)
5.3 After sales
For any assistance with your BYD system please contact BYD-ES direct on the
technical help and service line:
+44 1484 475 800
Or email:
[email protected]
Ofices are open from 9-5, Monday to Friday.
BYD-ES
St Peggs Mill
Thonrhillbeck Lane
Brighouse
West Yorkshire
HD6 4AH