Copernicus VRC300 Assembly Manual
Text of the manual
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
1
Ÿ
This product is meant to be assembled by an adult.
Ÿ
In its unassembled state, small parts present a hazard.
Ÿ
To be used under direct supervision of an adult.
WARNING
VR Storage Cart for 30 Devices
VRC300
Please Recycle
For assistance, please contact us:
1-800-267-8494
Email [email protected]
Have your packing slip ready for reference
Assembly Guide
VRC300_2020_A
Check out our other products online at
www.copernicused.com
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
2
Validate Your Warranty
To validate your warranty, submit the ON-LINE form at www.copernicused.com
Enter a draw to win a Copernicus Product for your classroom at the same time!
Tub
Warranty
Life
Time
Frame
For assistance, please contact us:
1-800-267-8494
Email [email protected]
Have your packing slip ready for reference
We do not inherit the
earth from our ancestors,
we borrow it from our
children.
NORTH AMERICAN
PROVERB
Change is the end result
of all true learning.
LEO BUSCAGLIA
What you leave behind is
not what is engraved in
stone monuments, but
what is woven into the
lives of others.
PERICLES
Education is the most
powerful weapon which
you can use to change the
world.
NELSON MANDELA
Assembly Guide
VRC300_2020_A
Check out our other products online at
www.copernicused.com
VR Storage Cart for 30 Devices
VRC300
Dear Educator,
Thank you for purchasing the VR Storage Cart. We hope it meets all your expectations and you and your
students enjoy using it in your school.
If you have any questions, concerns or ideas on how we can improve please let us know by contacting our
Customer Solutions Ninjas at 1-800-267-8494 or [email protected].
Happy teaching,
Kaylyn Belcourt
President
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
3
Warning! Hazard Risks!
This product is to be used under the supervision of an adult.
Indoor Use
Only
This product is intended for indoor use only. To reduce the risk of fire or electric shock, do not expose
this product to rain or moisture. The internal components are not sealed from the environment.
Read your power strip electrical specifications. Only plug in devices that are approved for use with this
power strip. Connect the supplied power strip directly to a wall outlet. Do not connect to another
power strip or use an extension cord. Unplug when not in use. Do not leave this product plugged in
for more than 72 consecutive hours. Turn off power strip before unplugging.
Power Strip
Specifications
Do not install or use the electrical components of this unit during a lightning storm.
Electrical Shock
In its unassembled state, this product contains parts that can be hazardous to small children. This
product should be assembled by an adult.
Small
Parts
Ensure that any cables extending across the floor to your product are properly bundled and marked to
avoid tripping or falling which may lead to personal injury.
Cable Trip
Hazard
Climb Hazard
Do not climb on, hang from or suspend objects from any components of your product unless otherwise
specified.
Read the electrical specifications of any electronic equipment you are using with your Copernicus
products. Failure to read these specifications and follow their instructions could result in damage to your
equipment or personal injury.
Electronic
Equipment
Adult
Supervision
Please read the warnings below for important safety information regarding your product. Failure to
read these warnings or to follow the instructions below could result in personal injury or damage to
your product that could void your warranty.
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
4
Shelf Right
(32229)
x3
Side Panel
Left
(32232)
x1
Side Panel
Right
(32233)
x1
Before beginning, you should have:
Additional tools required:
Rubber
Mallet x1 +
+
VR Storage Cart for 30 Devices
VRC300
4” Caster With Brake
(410111)
x4
Top Shelf
(32234)
x1
Handle
x2
Base
x2
Shelf Left
(32230)
x3
Cable Hook
(34091)
x2
Stretcher Side
(33130)
x4
Stretcher Channel
(33133)
x2
Hardware
Actual Size
10-24 x 0.875”
(430137)
x2
E
A 1/4-20 x 2”
(430207)
x4
B 1/4-20 x 1.5”
(430206)
x12
1/4-20 x 1.25”
(43005)
x4
D
C 1/4-20 x 0.5”
(4300382)
x14
M12 Cap Nut
(432773)
x4
J
M12 Flat Washer
(4301981)
x4
F
M12 Lock Washer
(43010211)
x4
G
K
1/4” Star Washer
(4301022)
x60
1/4” Nut
(43011)
x27
I
1/2” Nylon Washer
(4303202)
x24
H
L
O
Tree Clip
(43316)
x12
P
Rivet, Ratcheting
(420134)
x24
Contents - VRC300 - 1
#10 Lock Nut
(430165)
x2
Q
R
M6 x 15mm Thumb Screw
(43216)
x2
M5 Thumb Nut
(432140)
x4
S
T
1/4-20 x 0.5”
(4302041)
x3
Hook & Loop Straps
(43321)
x3
Caster Wrench
(32095S)
x1
7/16” Hex Wrench
(320950)
x2
Hook & Loop
(Hook side only)
(43322)
x6
In Box
15’ Power
Timer Cable
x1
1/4” Lock Nut
(430101)
x12
Pliers
Tub Rack
(31093)
x1
Power Timer
(25526)
x1
Adjustable wrench x1
OR
3/8” wrench (x1)
+
Screwdriver
OR
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
5
Before beginning, you should have:
VR Storage Cart for 30 Devices
VRC300
Device Tub
x1
15 lbs Weight Limit
Headset Tub
(CC4073-MOD)
x3
15 lbs Weight Limit
Foam Device Holder
(32340)
x1
10 Port USB Hub
(255144)
x3
USB “B” Cable
x1
Power Adapter
(255146)
x3
Power Timer Cover
(32101)
x1
Power Timer Mounting Bracket
(321012)
x1
Headset Divider Long
(32237)
x3
Headset Divider Bent
(32238)
x12
Foam Tablet Holder
(23241)
x1
Cable Housing
x1
Contents - VRC300 - CB
Contents - VRC300 - AC
USB Cover
x1
Back Frame
x1
Front Frame
x1
Contents - VRC300 - 0
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
6
This symbol denotes a 2-person task. For safety, please ensure that there are the
suggested number of people working on steps displaying this symbol.
Watch for this symbol throughout the Assembly Guide. Wherever you see it, pay close
attention. The symbol denotes a step needing extra attention to ensure it is done
correctly.
The star symbol highlights an advisory note.
Watch for These Helpful Symbols
Before You Begin
Lay out and identify all of the included parts.
The hardware has been packed in bulk.
Read the assembly guide over once to familiarize yourself with them.
Please note that in its unassembled state, this product contains parts that can be
hazardous to small children. This product should be assembled by an adult.
As You Assemble the Unit
Follow the steps in sequence.
Before beginning each step, find the part(s) that you need for that step.
Pay attention to the labels on the parts; they are there to help direct you at certain stages.
The title of each step states what you will be doing. Review the text and the pictures as you build
the unit.
2-Person Task
Tips for Assembly
?
?
?
Customer Service - FAQ’s
For missing parts and other issues regarding this product:
Please call Copernicus Customer Service, where we will be happy to help.
1-800-267-8494. Monday - Friday 8:30am - 4:30 pm EST.
OR
Email our Tech Support Service at [email protected]
www.copernicused.com
Check out some of our
other great products!
!
Please note, star washers are critical components for electrical safety. Star washers
must be included and fasteners fully tightened to prevent the risk of electric shock..
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
7
Attach Stretchers to Back Frame
Finger tighten hardware only.
Pay attention to
hole orientation.
1/4” Star Washer
x6
K
Actual Size:
You will need: (Not to Scale)
1
K
1/4” Star Washer
6x
Back Panel
1x
Side Stretcher
4x
Channel
Stretcher
2x
Assemble Front Doors to Stretchers
Finger tighten hardware only.
1/4” Star Washer
x6
K
Actual Size:
You will need: (Not to Scale)
2
K
1/4” Star Washer
6x
B 1/4-20 x 1.5”
6x
Front Doors
1x
B
K
Repeat 6X
1/4” Nut
6x
I
Side Stretcher
I
K
Side Stretcher
Channel Stretcher
I
K
I
K
Pay attention to
channel orientation.
7/16” Hex Wrench
1x
7/16” Hex Wrench
1x
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
8
Hook Tub Shelves on to stretchers of Front Frame, attach with fastener
Check Shelf orientation.
LEFT
SIDE
RIGHT
SIDE
P
P
P
P
P
P
P
P
x6
Shelf Right
x3
Shelf Left
x3
Rubber Mallet x1
Actual Size:
You will need: (Not to Scale)
3
Assemble Bases to Frame
Flip over cart. Make sure side frame stretchers are loose to allow for feet to be attached.
First thread
each bolt 3 full
turns. Once all
bolts are in
place, fully
tighten
hardware.
K
A
A
A
A
K
K
K
1/4” Star Washer
x4
K
Actual Size:
You will need: (Not to Scale)
4
K
1/4” Star Washer
4x
2-Person Task
A 1/4-20 x 2”
4x
Base
2x
7/16” Hex Wrench
1x
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
9
Actual Size:
Using a mallet, hammer the bottoms of the Tub Shelves into the bottom of the stretcher
You will need: (Not to Scale)
Make sure the holes on the Tub shelves line up with the holes on the stretcher.
P
x6
5
Rubber Mallet x1
P
P
P
P
P
P
P
J
F
G
J
F
G
J
F
G
J
F
G
Attach Casters to Frame
Actual Size:
You will need: (Not to Scale)
6
1/2” Flat
Washer
4x
F
1/2”
Lock Washer
4x
G
M12 Cap Nut
4x
J
4” Caster
With Brake
4x
Caster Wrench
1x
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
10
Flip cart right side up. Attach Cable Hooks to Back Frame
Fully tighten hardware.
T
I
K
T
I
K
1/4” Star Washer
x6
K
Fully tighten hardware on front and back of frame
Actual Size:
You will need: (Not to Scale)
7
Actual Size:
8
K
1/4” Star Washer
6x
T 1/4-20 x 0.5”
2x
2-Person Task
You will need: (Not to Scale)
7/16” Hex Wrench
2x
Cable Hook
2x
1/4” Nut
2x
I
K
K
K
K
7/16” Hex Wrench
1x
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
11
Actual Size:
You will need: (Not to Scale)
9
1/4” Nut
12x
I
K
1/4” Star Washer
16x
B 1/4-20 x 1.5”
4x
Side Panel
Right
1x
Side Panel
Left
1x
K
I
K
I
K
B
1/4” Star Washer
x16
K
Attach Side Panels to Frame
7/16” Hex Wrench
2x
Repeat on both sides
Repeat on both sides
K
I
Note Orientation of
Side Panels.
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
12
Attach Power Timer Mounting Bracket to Back Frame
1/4” Star Washer
x6
K
B
B K
K
T K
I
I
I
K
K
K
Actual Size:
10
K
1/4” Star Washer
6x
You will need: (Not to Scale)
7/16” Hex Wrench
2x
1/4” Nut
3x
I
B 1/4-20 x 1.5”
2x
T 1/4-20 x 0.5”
1x
Power Timer
Mounting
Bracket
1x
Actual Size:
11
K
1/4” Star Washer
4x
You will need: (Not to Scale)
7/16” Hex Wrench
1x
1/4” Nut
4x
I
Attach Top Shelf to Frame
1/4” Star Washer
x4
K
K
I
Note Orientation of
Top Shelf.
Top Shelf
1x
4X
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
13
1/4” Star Washer
x4
K
Attach Handles to cart
S
S
1/4” Star Washer
x4
K
K
K
Install Power Timer onto Power Timer Bracket
12
Actual Size:
You will need: (Not to Scale)
13
You will need: (Not to Scale)
Actual Size:
K
x4
D
x4
Handle
x2
K
x4
S
x4
Power
Timer
(25526)
x1
K
D
K
D
Repeat on both sides
Screwdriver
OR
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
14
14
Actual Size:
Install Power Front Time Cover
You will need: (Not to Scale)
15
You will need: (Not to Scale)
Actual Size:
Power Timer Cover
(32101)
x1
R
x4
2
Secure Power Timer Front Cover
1
Hook top of cover onto mounting bracket
then swing down into place.
R
R
E
x2
Q
x2
Install Tub Rack
1
Slide tub rack in channels
E
Q
K
x2
1/4” Star Washer
x2
K
2
Insert safety hardware into channels
Power
Timer
Cable
x1
K
K
3
Insert Power Timer Power
Cable into Power Timer
Tub Rack
1x
Screwdriver
OR
Adjustable wrench x1
OR
3/8” wrench (x1)
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
15
17
You will need: (Not to Scale)
Actual Size:
16
17
You will need: (Not to Scale)
Actual Size:
Assemble Headset Divider
Headset Tub
x3
(CC4073)
15 lbs Weight Limit
Headset Divider Middle
x3
17
Attach Headset Divider Middle to tub 3x
Bent Divider
x12
L
x12
H
x24
O
x24
Pliers
x12
C
L
C
Repeat on both sides for all tubs
Use pliers to help push the ratchet snaps together.
O
Repeat 2x for all tubs
H
O
H
O
Headset Tub
x3
7/16” Hex Wrench
2x
Screwdriver
OR
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
16
18
Assembly Device Charging Tub
Place USB Cover over USB Power Adapters
Ensure cables are securely plugged into Power Adapter.
Feed Cable through holes on end of USB Cover.
1
Place USB Power Adapters into tub
Feed PLUG end of cable through grommet on tub.
2
Place Device Foam into Tub
The foam will fit snugly into tub
3
You will need: (Not to Scale)
Power Cord
x3
Power Adapter
(255146)
x3
Device Tub
x1
(CC4073)
15 lbs Weight Limit
Foam Device
Holder
x1
USB Cover
x1
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
17
19
Attach USB Hubs to Charging tub assembly
You will need: (Not to Scale)
1
Apply adhesive Hook & Loop fastener
Each USB Hub needs TWO pieces of Hook & Loop
applied to the bottom surface of the hub.
Place USB Hubs onto metal USB Cover
Attach the USB Hubs to the corresponding
Hook & Loop found on the metal USB Cover.
2
Plug in USB Hubs to Adapters
Once USB hubs have been plugged in, ensure
the USB hubs are turned on.
3
10 Port USB Hub
(255144)
x3
Hook & Loop
x6
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
18
20
Actual Size:
Place Cable Housing over USB Hubs
You will need: (Not to Scale)
Slide foot on Cable Housing through slot on metal USB cover. View below does not show outer tub.
21
You will need: (Not to Scale)
Actual Size:
1
Place foot through slot
Start the foot of the Cable housing at
the larger part of the slot.
2
Slide Cable Housing forward
Slide the foot towards the narrow
part of the slot on USB Cover.
3
Housing is now in place
Foot will be all the way to the front of
the slot.
Screwdriver
OR
Cable Housing
x1
C
x2
K
x2
C
K
C
K
1/4” Star Washer
x2
K
Attach Cable Housing to USB Cover
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
19
22
Actual Size:
Plug in and feed device charging cables through grommets on housing lid.
Allow for enough cable to reach the furthest device, approximately 8 inches.
If needed, use
Hook & Loop straps
to bundle and
organize cables.
1
Place devices in foam slots and plug in
Each slot is 2 devices deep by 3 wide. Gently pull on cord from housing if more is needed to plug
device in.
1
If needed, use
Hook & Loop straps
to bundle and
organize cables.
When closing lid, be
sure to watch that
cables so not get
caught.
Each slot holds
6 devices.
Hook & Loop
Straps
x3
You will need: (Not to Scale)
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
20
23
Actual Size:
Add Device Charging Tub to Cart Frame
You will need: (Not to Scale)
1
Place tub inside frame
Pull our tub frame and place
Device Charging Tub inside.
2
Wrap Cables around Interior Cable hook
Wrap each of the USB power cables around the blue
cable hook on the inside of the VR Storage Cart.
3
Plug USB Power Cables into Power Timer
Feed cables through grommet and plug into outlets
on bottom of Power Timer.
Version A - Released January 31, 2020 - Copernicus Educational Products Inc.
21
VR Headset Tub
VR Headset Tub
VR Headset Tub
Device Charging Tub
26
You will need: (Not to Scale)
Adjustable wrench x2
+
+
Screwdriver
OR
Caster Wrench x1
Tighten all casters using
supplied Caster Wrench.
Keep wrench with unit.
Casters must be tightened
every 6 months for proper
maintenance.
Check entire assembly for loose parts; tighten all casters, bolts, screws and nuts
Headset Tub
x3
24
You will need: (Not to Scale)
Install headset tubs
Foam Tablet Holder
x1
25
You will need: (Not to Scale)
Install foam tablet holder in door