Draper Foundation Manual 

Specifications

Brand: Draper
Category: Racks & Stands
Model: Foundation (Manual )
File Type: PDF
File Size: —
Pages: 28

Read Online

Read the Draper Foundation Manual  online using the built-in PDF viewer.

Text of the manual

Improper installation and use of Foundation for LED Panels can result in serious injury or death. Primarily, injuries can occur when the Foundation for

LED Panels falls due to imprecise installation, mishandling of the Foundation for LED Panels during installation or installation on an insufficient wall or ceiling structure. Please use extreme care. 1. Please read the following installation guidelines thoroughly and follow them carefully. Failure to do so may cause product to fall or otherwise fail, and could result in serious injury. 2. Installation and calibration of the Foundation for LED Panels should only be performed by an authorized, qualified, and experienced professional. In particular, electrical work and wiring [indicated in diagram by dashed lines] must be completed only by a qualified professional electrician who has read this manual completely and is familiar with the construction and operation of this equipment and the hazards involved. 3. Turn off power and any nearby equipment or cables carrying electricity before connecting switches, wires, controls, or electrical components. 4. Do not affix the unit to wall or ceilings that have inadequate strength to permanently hold the unit during use. It is the owner’s and installer’s responsibility to confirm the wall to which the unit attaches is sufficient to permanently hold the weight and stress loads of the unit at all times. Draper, Inc., is not responsible for improper installation, application, testing or workmanship related to the product at place of installation. 5. It is the installer’s responsibility to make sure appropriate fasteners are used for mounting. 6. All brackets and other hardware must be installed level. Foundation for LED Panels must be level and square. 7. Never leave the area while operating the Foundation for LED Panels during installation, maintenance, or normal operation, unless it is secure and safe. 8. Before testing or operation, carefully inspect the entire area and areas underneath to be sure no persons or objects are in the area. 9. During testing or operation, carefully watch the surrounding area for any potential safety concerns including nearby persons or objects. 10. After installation, the entire system should be carefully tested to ensure safe and normal operation. Extreme care should be taken during testing to remain clear of moving parts to avoid possible injury. 11. Operation of Foundation for LED Panels should be performed only by authorized and qualified personnel, who have been trained in the safe and effective operation of the Foundation for LED Panels & understand its safety features. 12. The safety features of the Foundation for LED Panels should never be disabled, bypassed or overridden. The system should not be operated until all safety features are properly and completely installed, calibrated and tested. 13. Foundation for LED Panels may need to comply with local, state or district rules and regulations, in particular when installed in schools. All applicable rules and regulations should be reviewed before installation and use. 14. Failure to precisely follow installation guidelines invalidates all warranties. 15. Custom products/installations may not be reflected in this manual. Call Draper, Inc., if you have questions about the installation of custom products or any questions about your installation. Before Beginning Installation 1. Look for any job site conditions that could interfere with installation or operation of the system. 2. Read carefully and be sure to understand all installation instructions and all related operations manuals. These instructions are intended to as a guide for the installer and owner. They should be followed closely and combined with the expertise of experienced qualified installers. Draper, Inc., is not responsible for improper installation, application, testing or workmanship related to the product at place of installation. Please retain all instructions for future use. 3. Open cartons lengthwise. 4. Locate and lay out all pieces. 5. Inspect all boxes to make sure you have received the proper Foundation for LED Panels and parts. 6. If you have any difficulties with installing, servicing or operating your Foundation for LED Panels, call your dealer or Draper, Inc., 765 987-7999. Important Safety Information Foundation™ for LED Panels

If you have any difficulties installing or servicing your

Foundation for LED Panels, call your dealer or Draper, Inc. Draper, Inc. | 411 S. Pearl St. Spiceland, IN 47385 draperinc.com | 765.987.7999 | 800.238.7999 © 2020 All Rights Reserved | FORM: FDN_Unilumen_UpanelS_Inst20 Foundation™ for LED Panels INSTRUCTIONS ASSEMBLY & INSTALLATION Overview Section 1 - Personnel and Tools Required PERSONNEL REQUIRED LED Panels Y-Axis Adjustable Vertical Rails Optional Vented Trim Frame Z-Axis Adjustable Horizontal Rail HEX WRENCH TAPE MEASURE LASER LEVEL POWER DRILL 3mm & 5mm LEVEL 1

page 4 of 28

Foundation™ for LED Panels Section 2 - Components SCREW M8-1.25x10mm Long Flanged Button Head Differential Screw 3mm Hex Wrench WALL ADJUSTMENT BRACKETS VERTICAL RAIL COUPLER 7 High or More VERTICAL RAIL - TOP 7 High or More VERTICAL RAIL - BOTTOM 7 High or More WALL MOUNTING BRACKET M10 Spring-Loaded LED Mounting Stud LED Alignment Tool VERTICAL RAIL 6 High or Less HORIZONTAL RAILS PLUM ALIGNMENT PIN RAIL CONNECTOR Top / Bottom Slot RAIL CONNECTOR Front Slot PLUM ALIGNMENT PIN RAIL CONNECTOR Top / Bottom Slot RAIL CONNECTOR Front Slot M10 Spring-Loaded LED Mounting Stud LED Cabinet (Not Included) Vertical Rail Fasteners SLIDE-IN NUT M6-1.0 FLANGE HEAD SCREW M6-1.0x12mm

page 5 of 28

Foundation™ for LED Panels Component Part # Standard Array Size 4 X 4 5 X 5 6 X 6 8 X 8 10 X 10 12 X 12 LED Panels By Others 16 25 36 64 100 144 WALL MOUNTING BRACKETS C002.1603 10 12 14 27 33 39 WALL ADJUSTERS Wall Adjuster Bracket C002.1604.02SA 10 12 14 27 33 39 Differential Socket Screw: M6 - 1x32.6mm C020.725 10 12 14 27 33 39 HORIZONTAL RAILS 90" (2286mm) Horizontal Rail C285.062.001 0 2 2 0 6 8 93" (2362mm) Horizontal Rail C285.062.002 2 0 0 6 0 0 Horizontal Rail Section (length varies) C285.062 0 2 2 0 3 3 Length 0mm 688mm 1297mm 0mm 1453mm 388mm HORIZONTAL RAIL CONNECTOR - Top/Bottom Washer: .255"ID X .562"OD X .06" C013.012 10 28 30 75 81 111 Split Lock Washer: .25" ID X .365"OD X .063" C013.028 10 28 30 75 81 111 Screw: M6 - 1x10mm C020.729 0 16 16 48 48 72 HORIZONTAL RAIL CONNECTOR - Front Horizontal Rail Connector C162.032 0 6 6 18 18 27 Set Screw: M6 - 1x8mm C020.728 0 8 8 24 24 33 VERTICAL RAIL FASTENERS Slide-In Nut: M6 C018.165 10 12 14 27 33 39 Flanged Socket Head Screw: M6 - 1x9mm C020.735 10 12 14 27 33 39 LED ALIGNMENT & ATTACHMENT TOOLS M10 Spring Loaded LED Mounting Stud C021.041 64 100 144 256 400 576 LED Plum Alignment Pin C032.126 6 6 6 9 9 9 LED Alignment Tool C202.039 2 2 2 2 2 2 VERTICAL RAILS Vertical Rail Coupler C010.588 0 0 0 9 11 13 Flanged Button Head Screw: M8 - 1.25x10mm C020.727 0 0 0 36 44 52 Vertical Rail: 4 High Array / Lower for 8 High Array C056.070SA 5 0 0 9 0 0 Vertical Rail: 5 High Array / Lower for 10 High Array C056.071SA 0 6 0 0 11 0 Vertical Rail: 6 High Array / Lower for 12 High Array C056.072SA 0 0 7 0 0 13 Vertical Rail: Upper for 8 High Array C056.074SA 0 0 0 9 0 0 Vertical Rail: Upper for 10 High Array C056.075SA 0 0 0 0 11 0 Vertical Rail: Upper for 12 High Array C056.076SA 0 0 0 0 0 13

page 6 of 28

Foundation™ for LED Panels Section 2 (continued) - Trim Frame Components LEFT BOTTOM TRIM SECTION LEFT TOP TRIM SECTION LEFT BOTTOM TRIM SECTION T TOP RIM CTION SOCKET HEAD SCREW M4-0.7x10mm SPLIT LOCK WASHER M4 TRIM ATTACHMENT BRACKET TOP TRIM SUPPORT BRACKET BOTTOM TRIM ATTACHMENT BRACKET BLACK SOCKET HEAD SCREW M4-0.7x10mm RIGHT BOTTOM TRIM SECTION RIGHT T TRIM SECTIO RIGHT BOTTOM TRIM SECTION RIGHT TOP TRIM SECTION BOTTOM RIGHT TRIM SECTION BOTTOM LEFT TRIM SECTION BOTTOM CENTER TRIM SECTION BOTTOM RIGHT TRIM SECTION BOTTOM LEFT TRIM SECTION BOTTOM CENTER TRIM SECTION BOTTOM RIGHT TRIM SECTION BOTTOM LEFT TRIM SECTION BOTTOM CENTER TRIM SECTION TOP RIGHT TRIM SECTION TOP CENTER TRIM SECTION TOP LEFT TRIM SECTION TOP CENTER TRIM SECTION TOP LEFT TRIM SECTION TOP RIGHT TRIM SECTION TOP CENTER TRIM SECTION TOP LEFT TRIM SECTION

page 7 of 28

Foundation™ for LED Panels Trim Component Part # Standard Array Size 4 X 4 5 X 5 6 X 6 8 X 8 10 X 10 12 X 12 TOP/SIDE TRIM BRACKETS Top Trim Support Bracket C002.1639.02SA 3 3 3 4 5 6 Trim Attachment Bracket (Top & Side) C002.1609SA 16 20 24 32 41 47 Screw: M4 - 0.7x10mm C020.621 32 40 48 64 82 94 Split Lock Washer: M4 C013.196 32 40 48 64 82 94 BOTTOM TRIM BRACKETS Bottom Trim Attachment Bracket C002.1638.02SA 5 6 7 9 11 13 Screw: M4 - 0.7x8mm Black Oxide C020.739 4 4 4 6 8 8 TRIM SECTIONS TRIM - TOP CENTER C287.147SA 0 0 0 1 2 0 TRIM - TOP CENTER C287.148SA 0 0 0 0 0 2 TRIM - TOP LEFT C287.149SA 1 1 0 0 0 0 TRIM - TOP LEFT C287.150SA 0 0 1 1 1 1 TRIM - TOP RIGHT C287.151SA 1 0 0 0 0 0 TRIM - TOP RIGHT C287.152SA 0 1 1 1 1 1 TRIM - LT SIDE C287.122SA 1 0 0 0 0 0 TRIM - LT SIDE C287.123SA 0 1 0 0 0 0 TRIM - LT SIDE C287.124SA 0 0 1 0 0 0 TRIM - LEFT SIDE BOTTOM C287.126SA 0 0 0 1 0 0 TRIM - LEFT SIDE BOTTOM C287.127SA 0 0 0 0 1 0 TRIM - LEFT SIDE BOTTOM C287.128SA 0 0 0 0 0 1 TRIM - LEFT SIDE TOP C287.130SA 0 0 0 1 0 0 TRIM - LEFT SIDE TOP C287.131SA 0 0 0 0 1 0 TRIM - LEFT SIDE TOP C287.132SA 0 0 0 0 0 1 TRIM - RIGHT SIDE BOTTOM C287.134SA 0 0 0 1 0 0 TRIM - RIGHT SIDE BOTTOM C287.135SA 0 0 0 0 1 0 TRIM - RIGHT SIDE BOTTOM C287.136SA 0 0 0 0 0 1 TRIM - RIGHT SIDE TOP C287.138SA 0 0 0 1 0 0 TRIM - RIGHT SIDE TOP C287.139SA 0 0 0 0 1 0 TRIM - RIGHT SIDE TOP C287.140SA 0 0 0 0 0 1 TRIM - RIGHT SIDE C287.144SA 1 0 0 0 0 0 TRIM - RIGHT SIDE C287.145SA 0 1 0 0 0 0 TRIM - RIGHT SIDE C287.146SA 0 0 1 0 0 0 TRIM - BOTTOM CENTER C287.113SA 0 0 0 1 2 0 TRIM - BOTTOM CENTER C287.114SA 0 0 0 0 0 2 TRIM - BOTTOM LEFT C287.115SA 1 0 0 0 0 0 TRIM - BOTTOM LEFT C287.116SA 0 1 1 1 1 1 TRIM - BOTTOM RIGHT C287.117SA 1 1 0 0 0 0 TRIM - BOTTOM RIGHT C287.118SA 0 0 1 1 1 1

page 8 of 28

Foundation™ for LED Panels Section 3 - Determining Mounting Location Section 3.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails The Foundation Wall Brackets must be securely anchored to the wall. If mounting to drywall/gypsum board wall, all mounting hardware (by others) must be anchored to a vertical stud. If mounting to a brick or block wall, the brackets must be evenly spaced no more then 32” (813mm) apart. 1. Mark the location of the Bottom Left Corner of the viewing area. 2. Measure up 19.8” (489mm) and draw a level horizontal line equal to the width of the LED Wall. This is the location of the bottom rail mounting points. 3. Measure up 61.22” (1555mm) from the first line and draw a horizontal line parallel to the first line and the floor. 4A. If installing onto a Drywall/Gypsum Board surface, locate the wall studs and mark their location at the intersection of the lines drawn in steps 2 & 3. These are mounting locations for the wall brackets. 4B. If installing into brick or block wall, evenly space the vertical lines no more than 32” (813mm) apart. 5. Loosely attach the wall mounting hardware (provided by others) to the wall at the outer four corners of the grid created in steps 1-4B. Ensure the head of the hardware is at least 1/2” (12mm) off the surface of the wall. 4A Stud locations and Horizontal Rail positions shown HORIZONTAL RAIL PLACEMENT STUD TOP KEYHOLE WALL SIDE VIEW 61.22” (1555mm) BOTTOM of Viewing Area 19.8” (489mm) 3 2 1 BOTTOM LEFT OF VEIWING AREA 4B STUD WALL Mounting Hardware (by others) 5 The assembled Horizontal Rails will be hung from these in SECTION 5 - Hanging Horizontal Rails. Please Note: It is the responsibility of the installer to select mounting hardware appropriate for the mounting surface

page 9 of 28

Foundation™ for LED Panels Section 3.2 - For LED arrays 7 panels or higher - 3 Horizontal Rails 1. Mark the location of the Bottom Left Corner of the viewing area. 2. Measure up 19.8” (489mm) and draw a level horizontal line equal to the width of the LED Wall. This is the location of the bottom rail mounting points. 3. Measure up 34.2” (869mm) from the first line and draw a horizontal line parallel to the first line and the floor. 4. Measure up 53.8” (1367mm) from the second line and draw a horizontal line parallel to the first lines and the floor. 5A. If installing onto a Drywall/Gypsum Board surface, locate the wall studs and mark their location at the intersection of the lines drawn in steps 2 & 3. These are mounting locations for the wall brackets. 5B. If installing into brick or block wall, evenly space the vertical lines no more than 32” (813mm) apart. 6. Loosely attach the wall mounting hardware (provided by others) to the wall at the outer four corners of the grid created in steps 1-5B. Ensure the head of the hardware is at least 1/2” (12mm) off the surface of the wall. BOTTOM LEFT OF VEIWING AREA 5B WALL SIDE VIEW 53.835” (1367mm) 34.2” (869mm) BOTTOM of Viewing Area 19.8” (489mm) 4 3 2 1 6 STUD WALL Mounting Hardware (by others) 5A Stud locations and Horizontal Rail positions shown HORIZONTAL RAIL PLACEMENT STUD TOP KEYHOLE The assembled Horizontal Rails will be hung from these in SECTION 5 - Hanging Horizontal Rails. Please Note: It is the responsibility of the installer to select mounting hardware appropriate for the mounting surface

page 10 of 28

Foundation™ for LED Panels Section 4 - Assembling Horizontal Rails The horizontal rails must be assembled prior being secured to the wall. To assemble the Horizontal rails: Align Outer Wall Brackets within 24” (610mm) of the end of horizontal rails In some cases, not all provided wall brackets will be used. Align Outer Wall Brackets within 24” (610mm) of the end of horizontal rails In some cases, not all provided wall brackets will be used. MAX. WALL BRACKET SPACING 32” (813mm) Slide Rail Section B over Rail Splices Slide Rail Section B over slats in wall bracket Slide Rail Splices into slots in Section A Tighten all rail splice screws with 5mm hex wrench 2 1 3 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 4 3 2 1 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 12 11 5 4 3 2 1 WIDE WIDE WIDE WIDE WIDE WIDE SPLICE SPLICE Horizontal Rails for Standard Array Sizes Note: For Array sizes that require more than one Rail Splice (8 wide or more), you MUST locate the wall mounting brackets on the center rail section prior to securing splices.

page 11 of 28

Foundation™ for LED Panels Leave Inner Brackets loose for now Secure Outer Bracket on each side of each rail Section 5 - Hanging Horizontal Rails Section 5.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails 1. Using the top keyhole slots of the outer wall mounting brackets, hang the bottom horizontal rail on the pre-installed mounting hardware (see Section 3, Step 5). 2. Using the top keyhole slots of the outer wall mounting brackets, hang the top horizontal rails on the pre-installed mounting hardware. 3. Secure the outer wall mounting brackets on each side of the horizontal rails. Leave the inner brackets loose for now. Section 5.2 - For LED arrays 7 panels or higher - 3 Horizontal Rails 1. Using the top keyhole slots of the outer wall mounting brackets, hang the BOTTOM horizontal rail on the pre- installed mounting hardware (see Section, 3 Step 5). 2. Using the top keyhole slots of the outer wall mounting brackets, hang the MIDDLE horizontal rail on the pre- installed mounting hardware. 3. Using the top keyhole slots of the outer wall mounting brackets, hang the TOP horizontal rail on the pre-installed mounting hardware. 4. Secure the outer wall mounting brackets on each side of the horizontal rails. Leave the inner brackets loose for now. STUD WALL 2 1 3 4 1 2 3

page 12 of 28

Foundation™ for LED Panels Section 6 - Adjusting and Aligning Horizontal Rails 1. Position three (3) Plum Alignment Pins on each horizontal rail ensuring one is at the far left, center and far right. 2. Using a 5mm Hex Wrench, loosen the four (4) locking screws on the top and bottom of each of the four (4) outer wall mounting brackets. 3. Shine a laser level parallel to the wall with the laser intersecting the plum alignment pins. 4. Using a 3mm Hex Wrench, turn the two (2) adjustment set screws on each wall mounting bracket to position the Alignment Notch with the laser line (Please Note: when setting the plumb adjustment, the face of the horizontal rail must remain plump and not twisted). 5. Once the Laser Line and all Alignment Pins are aligned, tighten the four (4) locking screws on the top and bottom each of the outer mounting bracket. WALL FLOOR FLOOR FLOOR TOP VIEW - CONCAVE WALL FRONT VIEW SIDE IEW 53.835” (1367mm) 34.2” (869mm) BOTTOM of Viewing Area 19.8” (489mm) Laser Line Laser Line WALL FLOOR FLOOR FLOOR TOP VIEW - CONVEX WALL FRONT VIEW SIDE IEW 53.835” (1367mm) 34.2” (869mm) BOTTOM of Viewing Area 19.8” (489mm) Laser Line Laser Line 1 3 LASER LINE Before Adjustement Alignment Notch 2 Loosen Adjustment Screws Loosen Adjustment Screws 4 LASER LINE After Adjustement Alignment Notch 3mm Hex Wrench Tighten Adjustment Screws Tighten Adjustment Screws 5

page 13 of 28

Foundation™ for LED Panels 1 Tighten Adjustment Screws Tighten Adjustment Screws 2 Section 7 - Securing Inner Wall Brackets 1. Using a 3mm Hex Wrench adjust all remaining wall mounting brackets. Ensure that each bracket is flush to the wall and secure to the wall with the appropriate mounting hardware. 2. Carefully tighten all four (4) locking screws on the top and bottom of each wall mounting bracket. 3. Repeat steps 1 and 2 until all brackets are plum and secured in place. Section 8 - Attaching Wall Adjuster Brackets to Vertical Rails Section 8.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails 1. Attach the Differential Screw to the Wall Adjustment Bracket 2. Attach two (2) Wall Adjuster Brackets to the back side using a 3mm hex wrench. Back TOP 2 1 WALL ADJUSTER BRACKET ASSEMBLY Attach Differential Screw using 3mm Hex Wrench 3mm Hex Wrench engaged with differential screw

page 14 of 28

Foundation™ for LED Panels Section 8.2 - Vertical Rail Assembly - For LED arrays 7 panels or higher - 3 Horizontal Rails Section 8.2.1 - Lower Section of Vertical Rail Assembly 1. Insert Vertical Connector into TOP of the Lower Vertical Rail section and secure with provided hardware (3mm Hex Wrench). 2. Turn the Lower Vertical Rail section over. 3. Attach two (2) Wall Adjuster Brackets to the back side using a 3mm hex wrench. Section 8.2.2 - Upper Section of Vertical Rail Assembly 1. Attach one (1) Wall Adjuster Bracket to the back side using a 3mm hex wrench. TURN OVER TOP Front 2 Front TOP 1 VERTICAL CONNECTOR VERTICAL CONNECTOR Front TOP B A 2 SCREW M8-1.25x10mm Long Flanged Button Head 3mm Hex Wrench engaged with differential screw Back TOP 3 Back TOP 1 Back TOP 2 3mm Hex Wrench engaged with differential screw

page 15 of 28

Foundation™ for LED Panels Section 9 - Inserting Front Rail Connector and Vertical Rail Fasteners Section 9.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails 1. Insert horizontal rail connector and vertical rail fasteners into the top and bottom horizontal rails. Eventual location of Vertical Rails shown Trim Support Bracket 4x4 5 Vertical Rails 5 4 3 2 1 5 4 3 2 1 4 5 4 3 2 1 4 5 4 3 2 1 Trim Support Bracket Trim Support Bracket 5x5 6 Vertical Rails Splice 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 Rail Connector (FRONT) 6 5 4 3 2 1 Rail Connector (FRONT) Eventual location of Vertical Rails shown Trim Support Bracket 6x6 7 Vertical Rails Splice 7 6 5 4 3 2 1 7 6 5 4 3 2 1 6 5 7 4 3 2 1 Rail Connector (FRONT) 6 5 7 4 3 2 1 Rail Connector (FRONT) Eventual location of Vertical Rails shown

page 16 of 28

Foundation™ for LED Panels Trim Support Bracket Splice Splice Splice 12x12 13 Vertical Rails 13 12 11 10 9 8 7 6 5 4 3 2 1 13 12 11 10 9 8 7 6 5 4 3 2 1 6 5 10 9 12 11 8 7 4 Rail Connector (FRONT) Rail Connector (FRONT) 3 2 1 Rail Connector (FRONT) 13 6 5 10 9 12 11 8 7 4 Rail Connector (FRONT) Rail Connector (FRONT) 3 2 1 Rail Connector (FRONT) 13 6 5 10 9 12 11 8 7 4 Rail Connector (FRONT) Rail Connector (FRONT) 3 2 1 Rail Connector (FRONT) 13 Eventual location of Vertical Rails shown Trim Support Bracket 10x10 11 Vertical Rails Splice Splice 11 10 9 8 7 6 5 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1 6 5 10 9 11 8 7 4 3 2 1 Rail Connector (FRONT) Rail Connector (FRONT) 6 5 10 9 11 8 7 4 3 2 1 Rail Connector (FRONT) Rail Connector (FRONT) 6 5 10 9 11 8 7 4 3 2 1 Rail Connector (FRONT) Rail Connector (FRONT) Eventual location of Vertical Rails shown Trim Support Bracket 8x8 9 Vertical Rails Splice Splice 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 6 5 9 8 7 4 3 2 1 Rail Connector (FRONT) Rail Connector (FRONT) 6 5 9 8 7 4 3 2 1 Rail Connector (FRONT) Rail Connector (FRONT) 6 5 9 8 7 4 3 2 1 Rail Connector (FRONT) Rail Connector (FRONT) Eventual location of Vertical Rails shown Section 9.2 - For LED arrays 7 panels or higher - 3 Horizontal Rails 1. Insert horizontal rail connector and vertical rail fasteners into the top, middle and bottom horizontal rails.

page 17 of 28

Foundation™ for LED Panels Section 10 - Attaching Vertical Rails Section 10.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails 1. Hang the Vertical Rails on the top horizontal rail and space evenly. 2. Using a 5mm hex wrench, slide the fastener nuts (from Section 9) into position and attach using the supplied M6x12 hardware. HORIZONTAL RAIL VERTICAL RAIL 1 HORIZONTAL RAIL VERTICAL RAIL 2 VERTICAL RAIL 3 SLIDE IN FASTENER 4 HORIZONTAL RAIL VERTICAL RAIL Vertical Rail Fasteners SLIDE-IN NUT M6-1.0 FLANGE HEAD SCREW M6-1.0x12mm

page 18 of 28

Foundation™ for LED Panels Section 10.2 - For LED arrays 7 panels or higher - 3 Horizontal Rails Section 10.2.1 - Attaching Bottom Vertical Sections 1. Lift each Vertical Rail and position it on the middle rail. 2. Let the Vertical Rail hanger rest on the horizontal rail. 3. Slide the fastener nut from Section 8 into position and loosely attach with the provided hardware. 4. Work from left to right until all 9 bottom Vertical Rails are attached. 2 1 Section 10.2.2 - Attaching Top Vertical Sections 1. Lift each Top Section of Vertical Rail and slide it onto the connector on the bottom section. 2. Let the Vertical Rail hanger rest on the top horizontal rail and secure it loosely with provided hardware.. 3. Slide the fastener nut from Section 8 into position on the bottom rail and loosely attach with the provided hardware. 4. Work from left to right until all top Vertical Rails are attached.

page 19 of 28

Foundation™ for LED Panels Section 11 - Adjusting Verticals Section 11.1 - Y - Axis Adjustment Section 11.1.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails 1. Locate the highest Vertical Rail and shine a laser level line across utilizing the laser level notch. 2. Use a 5mm hex wrench to raise each Vertical Rail until the are all level. Please note: All Vertical Rails must be aligned and level with each other. Section 11.1.2 - For LED arrays 7 panels or higher - 3 Horizontal Rails Each Vertical Rail section (upper and lower) has its own adjustment set screw. 1. Locate the highest Vertical Rail and shine a laser level line across utilizing the laser level notch. 2. Beginning with the Lower Sections, use a 5mm hex wrench to raise each Vertical Rail until they are all level. 3. Repeat Steps 1 and 2 on the Upper Sections of each Vertical Rail. Please note: All Vertical Rails must be aligned and level with each other. Adjust Vertical Rails Until Level with Laser Line Adjust Vertical Rails Until Level with Laser Line LASER LINE ALIGNMENT NOTCHES LASER LINE ALIGNMENT NOTCHES Adjust Set Screw DOWN to RAISE position of the each Vertical Rail LASER LINE ALIGNMENT NOTCHES LASER LINE ALIGNMENT NOTCHES Adjust Set Screw DOWN to RAISE position of the each Vertical Rail Adjust Upper Vertical Rails Until Level with Laser Line Adjust Lower Vertical Rails Until Level with Laser Line

page 20 of 28

Foundation™ for LED Panels SIDE B SIDE A SIDE B SIDE A 521mm 470mm 521mm 470mm Section 11.2 - X - Axis Adjustment (Squaring Verticals with provided Alignment Tool) Section 11.2.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails 1. Shine a laser line at the left edge of the structure and check that the first Vertical Rail is square with the floor. To adjust, loosen the fasteners installed in Section 10, Step 3 and slide the Vertical Rail along the Horizontal Rail until. Tighten fasteners when the first vertical is square. 2. Attach the two (2) alignment tools to the vertical rail positioned in step 1. Using Side A of the alignment tool insert the pins into the corresponding alignment holes on the first vertical rail at the top and bottom locations. 3. Adjust the position of the next vertical rail in order for the alignment pin on each tool to align with the corresponding alignment hole in the vertical rail. 4. Tighten the second vertical rail mounting screws. Note: Use Side A of the alignment tool for the last vertical rail alignment procedure. Section 11.2.2 - For LED arrays 7 panels or higher - 3 Horizontal Rails 1. Shine a laser line at the left edge of the structure and check that the first Vertical Rail is square with the floor. To adjust, loosen the fasteners installed in Section 10, Step 3 and slide the Vertical Rail along the Horizontal Rail until. Tighten fasteners when the first vertical is square. 2. Attach the 2 alignment tools to the vertical rail positioned in step 1. Using Side A of the alignment tool insert the pins into the corresponding alignment holes on the first vertical rail at the top and bottom locations. 3. Adjust the position of the next vertical rail in order for the alignment pin on each tool to align with the corresponding alignment hole in the vertical rail. 4. Tighten the second vertical rail mounting screws. 5. Remove alignment tools and re-attach each using side B to the 3rd vertical rail using the corresponding alignment holes at the top and bottom of the rail. 6. Adjust the position of the 3rd vertical rail so that the pin on the end of the tool aligns with the corresponding hole on the 2nd vertical rail. 7. Tighten the mounting screws on the 3rd mounting rail and repeat the process moving across the structure from left to right. Adjust Vertical Rails Until Plum with Laser Line NOTE: 2 LED Alignment Tools are provided. Mutiple placements are shown. Adjust Vertical Rails Until Plum with Laser Line

page 21 of 28

Foundation™ for LED Panels Section 11.3 - Z - Axis Adjustment 1. Using a 3mm hex wrench, adjust each Wall Adjuster Bracket until it contacts the wall. 2. Use the clearance hole in the vertical rail to allow for a socket to drive a lag screw (by others) into the wall. 3. Rotate the differential screw to push or pull the vertical rail to be straighter if required. Differential Screw 3mm Hex Wrench WALL ADJUSTMENT BRACKETS Adjust Wall Adjustment Brackets Until All Vertical Rails are flush. Bubble Level recommended. 1 STUD 3mm Hex Wrench STUD WALL ADJUSTMENT BRACKET Mounting Access Hole WALL ADJUSTMENT BRACKET MOUNTING HARDWARE (by Others) VERTICAL RAIL 2 3 3mm Hex Wrench

page 22 of 28

Foundation™ for LED Panels Section 12 - Attaching Trim Brackets Section 12.1 - Installing TOP Trim Brackets Section 12.2 - Installing TOP Trim Support Brackets (Trim Support Bracket Locations will vary depending on array size. Refer to Section 9.) Section 12.3 - Installing Side Trim Brackets 1 2 SPLIT LOCK WASHER -M4 SOCKET HEAD SCREW M4-0.7x10mm 3 2 1 2 1 3 2 1 2 1 SPLIT LOCK WASHER -M4 SOCKET HEAD SCREW M4-0.7x10mm 3 2 1 2 1 3 2 1 2 1 SPLIT LOCK WASHER -M4 SOCKET HEAD SCREW M4-0.7x10mm

page 23 of 28

Foundation™ for LED Panels Section 13 - Installing Bottom Trim (must be done prior to LED Installation) Section 13.1 - Installing BOTTOM Trim Sections BOTTOM TRIM Section 12.4 - Installing Bottom Trim brackets 1 2 SPLIT LOCK WASHER -M4 SOCKET HEAD SCREW M4-0.7x10mm 1 2 BOTTOM VIEW SOCKET HEAD SCREW M4-0.7x8mm

page 24 of 28

Foundation™ for LED Panels Section 14 - Attaching LED Panels LED Cabinets NOTE: All trim brackets and the Bottom Trim Panels MUST be installed (Section 13) before installing LED CABINETS Section 14.1 - Attaching Spring-Loaded Fasteners 1. Replace the mounting bolts (pre-installed by LED manufacturer) in the LED cabinet with the provided Spring Loaded mounting studs. Section 14.2 - Attaching LED Panels 1. Starting in the bottom left corner, insert the four (4) Spring-Loaded Mounting studs into the angled slots on the vertical rail as shown. The head of the studs will engage with the back side of the vertical rail and the spring washer will remain on the front face (does not fit through the slot). Once the head of all 4 studs are fully inserted, lower the panel into the final location. FRONT VIEW BACK VIEW LED CABINET Mounting Holes LED PANEL PLACEMENT OUTER COLUMNS (Left & Right Sides) M10 Spring-Loaded LED Mounting Stud 4 per panel M10 Spring-Loaded LED Mounting Stud 4 per panel SEATED START Left Side NOTE: All 4 mounting studs must be fully seated at the bottom of the slot.

page 25 of 28

Foundation™ for LED Panels LED CABINET Mounting Holes LED PANEL PLACEMENT INNER COLUMNS 2. Attach the next LED cabinet direct to the right of the first. Continue until the first row is complete. 3. Working from left to right, attach the row of LED cabinets. 4. Continue until all LED cabinets are installed.

page 26 of 28

Foundation™ for LED Panels 1 2 SIDE TRIM 2 1 TOP TRIM Section 15 - Attaching Trim to Trim Brackets LED CABINETS REMOVED FROM VIEW FOR CLARITY

page 27 of 28

Foundation™ for LED Panels Section 16 - Assembled Dimensions for Common Array sizes Foundation for Unilumen UpanelS - Dimensions Array Size DIM A DIM B DIM C DIM D DIM E 2-Rail Systems 4x4* 96 1/16" (2440mm) 54 1/32" (1372.5mm) 34 3/16" (869mm) 5x5 120 1/16" (3050mm) 67 9/16" (1715mm) 47 23/32" (1212mm) 27 3/32" (688mm) 6x6 144 1/16" (3660mm) 81 1/16" (2060mm) 61 7/32" (1555mm)) 51 1/16" (1297mm) 3-Rail Systems 8x8 193 3/32" (4879mm) 108 1/16" (2745mm) 33 19/32" (854mm) 53 27/32" (1367mm) 10x10 240 1/8" (6099mm) 135 3/32" (3432mm) 47 3/32" (1212mm) 67 11/32" (1711mm) 57 7/32" (1453mm) 12x12 288 5/32" (7319mm) 162 1/16" (4118mm) 61 7/32" (1555mm) 80 27/32" (2054mm) 15 9/32" (388mm) *Note: 4x4 Array has two 93”(2362mm) horizontal rails with no splice. ** Note: 8x8 Array has 3 rails consisting of two 93”(2362mm) horizontal sections with a single splice. DIM A DIM B 397.463 [1521 32] DIM C 2285 [90] DIM E 2-Rail Foundation™ for Unilumen UpanelS THREE RAIL SYSTEM DIM C 397mm 1521 32 DIM D DIM A DIM B 2285 [90] 2285 [90] DIM E 93 [321 32] TYP. 3-Rail Foundation™ for Unilumen UpanelS

Other Racks & Stands Manuals