DITEC Silver 1B/40B Installation And Maintenance Manual
Text of the manual
Manuale di installazione
e manutenzione per auto-
mazioni per cancelli a
battente.
Installation
and
maintenance manual for
swing gates.
Manuel d’installation et
d’entretien pour portes à
battant.
Montage
und
Wartungshandbuch für
Drehflügeltore
Manual
para
la
instalaciòn
y
la
manutenciòn
para
automatización para
cancelas batientes
Silver 1B / 40B
IP1592 05-03-2003
ISO 9001
Cert. n° 0957/1
DITEC S.p.A.
Via Mons. Banfi, 3
21042 Caronno P.lla (VA) Italy
Tel. +39 02 963911 - Fax +39 02 9650314
www.ditec.it
DITEC S.P.A - IP1592 - SILVER
SILVER PF
Fig. 2
115
30
180
60
25
25
25
80
80
TX - 4x0.5 mm²
TX - 4x0.5 mm²
RX - 4x0.5 mm²
RX - 4x0.5 mm²
4x0.5 mm²
4x1.5 mm²
4x1.5 mm²
3x1.5 mm²
1
7
7
6
3
2
5
4
7
7
6
2x1.5 mm²
Fig. 1
I
GB
F
D
E
Impianto tipo
Standard installation
Installation type
Standard Montage
Instalaciòn tipo
DITEC S.P.A - IP1592 - SILVER
9
10
11
12
13
14
Fig. 4
15
8
16
Fig. 7
Fig. 8
Fig. 5
SILVER 1B / 40B
M1
~
U W V
Q.E. D1
LOGICA21
26 25 24
com
8 µF
Fig. 6
Fig. 9
U W V X Z Y
Q.E. D2
LOGICA22
com
com
26 25 24 26 25 24
M1
~
M2
~
8 µF
8 µF
SILVER 1B / 40B
SILVER 1B = 1096
SILVER 40B = 1506
120
90
Corsa max- Max stroke
Course max -Max Hub -
Carrera max
SILVER 1B = 280
SILVER 40B = 480
50
Fig. 3
E
F
DITEC S.P.A - IP1592 - SILVER
Fig. 10
D
L
E
B
C
A
100
min
E
A
B
C max
(90°)
D
SILVER 1B
120
120
60
90°
120
100
40
100°
SILVER 40B
220
220
160
90°
140
240
180
90°
E
L
70
1020
70
1020
90
1430
90
1430
200
200
140
100°
90
1430
180
180
120
100°
90
1430
160
220
160
100°
90
1430
200
180
120
110°
90
1430
220
140
80
120°
90
1430
DITEC S.P.A - IP1592 - SILVER
ENGLISH
APPLICATIONS
Maximum permissible weight and recommended weight: see TECHNICAL DATA
Service life: 3 (minimum 10÷5 years of working life with 30÷60 cycles a day)
Applications: FREQUENT (For vehicle or pedestrian accesses to town houses or small condominiums with frequent use).
Minimum number of consecutive cycles: 20
•
Performance characteristics are to be understood as referring to the recommended weight (approx. 2/3 of maximum permissible
weight). A reduction in performance is to be expected when the access is made to operate at the maximum permissible weight.
•
Service class, running times, and the number of consecutive cycles are to be taken as merely indicative having been statistically
determined under average operating conditions, and are therefore not necessarily applicable to specific conditions of use. During
given time spans product performance characteristics will be such as not to require any special maintenance.
•
The actual performance characteristics of each automatic access may be affected by independent variables such as friction, balancing
and environmental factors, all of which may substantially alter the performance characteristics of the automatic access or curtail its
working life or parts thereof (including the automatic devices themselves). When setting up, specific local conditions must be duly
borne in mind and the installation adapted accordingly for ensuring maximum durability and trouble-free operation.
All right reserved
All data and specifications have been drawn up and checked with the greatest care. The manufacturer cannot however take any responsibility
for eventual errors, ommisions or incomplete data due to technical or illustrative purposes
GENERAL SAFETY PRECAUTIONS
This installation manual is intended for professionally competent personnel only.
The installation, the electrical connections and the settings must be completed in conformity with good workmanship and with
the laws in force. Read the instructions carefully before beginning to install the product. Incorrect installation may be a source of danger.
Packaging materials (plastics, polystyrene, etc) must not be allowed to litter the environment and must be kept out of the reach of
children for whom they may be a source of danger. Before beginning the installation check that the product is in perfect condition. Do not
install the product in explosive areas and atmospheres: the presence of flammable gas or fumes represents a serious threat to safety.
Before installing the motorisation device, make all the structural modifications necessary in order to create safety clerance and to guard
or isolate all the compression, shearing, trapping and general danger areas. Check that the existing structure has the necessary
strength and stability. The manufacturer of the motorisation device is not responsible for the non-observance of workmanship in the
costruction of the frames to be motorised , nor for deformations that may be occur during use.
The safety devices (photoelectric cells, mechanical obstruction sensor, emergency stop, etc) must be installed taking into account: the
provisions and the directives in force, good workmanship criteria, the installation area, the funtional logic of the system and the forces
developed by the motorised door or gate.
The safety devices must protect against compression, shearing, trapping and general danger areas of the motorized door or gate.
Display the signs required by law to identify danger areas.
Each installation must bear a visible indication of the data identifying the motorised door or gate.
Before connecting to the mains check that the rating is correct for the destination power requirements.
A multipolar isolation switch with minimum contact gaps of 3 mm must be included in the mains supply.
Check that upstream of the electrical installation there is an adequate differential switch and a suitable circuit breaker.
When requested, connect the motorized door or gate to an effective earthing system carried out as indicated by current safety
standards. During installation, maintenance and repair operations, cut off the power supply before opening the cover to access the
electrical parts.
The electronic parts must be handled using earthed antistatic conductive arms.
The manufacturer of the motorising device declines all responsability in cases where components which are incompatible with
the safe and correct operation of the product only original spare parts must be used. For repairs or replacements of products
only original spare parts must be used. The fitter must supply all information corcerning the automatic, the manual and emergency
operation of the motorised door or gate, and must provide the user the device with the operating instructions.
It is recommended that antistatic conductive earthed arm bands be worn when manipulating electronic parts.
MACHINERY DIRECTIVE
Pursuant to Machinery Directive (98/37/EC) the installer who motorises a door or gate has the same obligations as the manufacturer of
machinery and as such must:
-
prepare the technical file which must contain the documents indicated in Annex V of the Machinery Directive; (The technical file must
be kept and placed at the disposal of competent national authorities for at least ten years from the date of manufacture of the
motorised door);
-
draft the EC declaration of conformity in accordance with Annex II-A of the Machinery Directive and to release same to the customer;
-
affix the CE marking on the power operated door in accordance with point 1.7.3 of Annex I of the Machinery Directive.
For more information consult the “Technical Manual Guidelines” available on Internet at the following address: http://www.ditec.it
DECLARATION BY THE MANUFACTURER
(Directive 98/37/EC, Annex II, sub B)
Manufacturer:
DITEC S.p.A.
Address:
via Mons. Banfi, 3 - 21042 Caronno Pertusella (VA) - ITALY
Herewith declares that the electromechanical automatic system series SILVER
- is intended to be incorpored into machinery or to be assembled with other machinery to constitute machinery convered by Directive
98/37/EC, as amended;
- is in conformity with the provisions of the following other EEC directives:
Electromagnetic Compatibility Directive 89/336/EEC, as amended;
Low Voltage Directive 73/23/EEC, as amended;
and furthermore declares that it is not allowed to put the machinery into service until the machinery into which it is to be incorporated or
of which it is to be a component has been found and declared to be in conformity with the provisions of Directive 98/37/EC and with
national implementing legislation.
Caronno Pertusella, 26/02/1997.
Fermo Bressanini
(Chairman)
DITEC S.P.A - IP1592 - SILVER
1 TECHNICAL DATA
2.
REFERENCE TO ILLUSTRATIONS
2.1 Standard installation references (fig. 1)
ATTENTION: Only use DITEC’s safety devices and accessories for installation.
[1] Radio
[2] Flashing light
[3] Key selector
2.2 Accessories (fig. 2): SILVER PF
Plates with anchoring brackets for weld-free mounting
2.3 Geared motor references (fig. 4)
[8]
Condenser
[9]
Cover
[10] Release
3. INSTALLATION
3.1 Preliminary checks
Check that the structure is sufficiently sturdy and that the hinge pivots are properly lubricated. Provide an opening
and closing stop.
Attention: SILVER 1B can only be installed if distance C is less than 60 mm (see Fig. 10)
3.2
Installing the geared motor
- Remove the geared motor from its package. Attention: Cover [9] is not secured.
- Position tailplate [11] on to the pillar to check installation measurements (see Figs. 10) and secure.
Note: The installation measurements given in the table in Figure 10 permit to select the values for [A] and [B]
according to the desired opening angle and with reference to existing room and spaces. Compliance with the
measurement given in the table is recommended. In order to ensure smooth gate movement, check that
measurements [A] and [B] are the same. Increasing [A] reduces the coming up speed during opening. Increasing
[B] diminishes the coming up speed during closing and improves burglar-proofing. Reducing [B] increases the
extent of gate opening. Measurements [A] and [B] must in any case be compatible with the useful travel of the
piston so that; if [A] is increased, [B] must be diminished and vice versa.
- Mount the piston on tail bracket [11] (see Fig. 5).
- Pull piston drive shaft [15] out to its full length and shorten it of approx. 20 mm (see dimension L of fig 10).
- When the gate is completely closed, position the head bracket in proximity to the attachment of the piston.
Check that head and tail brackets are perfectly level (see Fig. 6). Secure the head bracket to the gate.
- Secure the piston to the head bracket (see Fig. 7).
- Fit and secure shaft cover [13] on to the drive shaft by means of the screws provided (before fitting, greasing of
the inside of the shaft cover with a thin film of grease is recommended).
- Release the piston (see operating instructions).
- Manually move the gate to check for free and smooth movement.
- Fit in the screw covering ring [14] and the plug (securing of plug to shaft cover by means of silicone gel is
advisable).
- Seal off the two top holes [F] of the half casing by means of the two plugs provided (or with silicone gel) (see Fig. 3).
Attention: Check that the two bottom holes of the half-casing are not clogged thus preventing water to
drain off properly.
[5] electric board
[6] Geared motor
[7] Photocells
Degree of protection
Applications
Recommended
dimensions
for HEAVI DUTY
(service life = 3)
Limit
dimensions
Power supply
Absorption
Motor power
Geared motor torque
Jogging
Speed
SILVER 1B
SILVER 40B
230 V~ 50 Hz
230 V~ 50 Hz
1.1 A
1.1 A
180 W
180 W
3000 N
3000 N
S2=15min,S3=25%
22 s / 90°
38 s / 90°
Temperature
IP45
-15 °C / +50 °C
5
4
3
2
1
m
100
300
500
5
4
3
2
1
m
100
300
500
kg
kg
[11] Tail bracket
[12] Head bracket
[13] Shaft cover
[14]
Screw covering ring
[15]
Piston rod
[16]
Plug
[4] Connect power supply to an type-approved
omnipole switch with a contact opening
gap of no less that 3 mm (not supplied by
us)
ENGLISH
TEAR OFF AND DELIVER TO USER
4. ELECTRICAL CONNECTIONS
Drill a hole in cover [9] in correspondence with [E] (facing downwards) to route the cable (see Fig. 3).
Attention: Cable must be secured by means of a cable fitting (not supplied).
The SILVER 1B/40B geared motors can be connected to electric panels D1, D2, LOGIC A21, LOGIC A22.
Connect the geared motors SILVER 1B / 40B as shown in fig. 8 (1 wing) other in fig. 9 (2 wings).
5. MAINTENANCE PROGRAM (each 6 month)
Power off (230 V~ mains and batteries, if installed):
-
Clean and lubricate the pivot pins.
-
Check that fastening points are properly tightened.
Power on (230 V mains and batteries, if installed):
-
Check the power adjustments.
-
Check the operation of all command and safety functions (photocells).
-
Check the good operation of the release.
ATTENTION: For spare parts, see the spares price list.
Electromechanical automatic system for swing gates.
RELEASE INSTRUCTION
In case of faulty operation or power failure, insert and
rotate the key clockwise. Unlock the electric lock, if
mounted. Manually slide the gate open.
To relock the wings, turn the key anticlockwise.
Attention: Lock and release operations must be
performed with motor not running.
DITEC S.p.A.
Via Mons. Banfi, 3
21042 Caronno P.lla (VA) Italy
Tel.+39 02 963911 - Fax +39 02 9650314
www.ditec.it
Operating instruction SILVER 1B / 40B
GENERAL SAFETY PRECAUTIONS
The following precautions are an integral and essential part of the product and must be supplied to the user. Read them carefully
as they contain important indications for the safe installation, use and maintenace. These instruction must be kept and forwarded
to all possible future user of the system. This product must be used only for that which it has been expressely designed. Any other use
is to be considered improper and therefore danger-
ous.
The manufacturer cannot be held responsible for
possible damage caused by improper, erroneous or
unresonable use. Avoid operating in the proximity of
the hinges or moving mechanical parts. Do not enter
the field of action of the motorised door or gate while
in motion. Do not obstruct the motion of the motorised
door or gate as this may cause a situation of danger.
Do not allow children to play or stay within the field
of action of the motorised door or gate.
Keep remote control or any other control devices out of the reach of children, in order to avoid
possible involuntary activation of the motorised door or gate. In case of breack down or malfunc-
tioning of the product, disconnect from mains, do not attempt to repair or intervene directly and
contact only qualified personnel. Failure to comply with the above may create a situation of
danger.
All cleaning, maintenance or repair work must be carried out by qualified personnel.
In order to guarantee that the system works efficiently and correctly it is indispensable to comply
with the manufacturer’s indications thus having the periodic maintenance of the motorised door or
gate carried out by qualified personnel.
In particular regular checks are recommended in order to verify that the safety devices are operating correctly.
All installation, maintenance and repair work must be documented and made available to the user.
ISO 9001 - Cert. n° 0957/1
Installer:
ON
OFF
CARONNO P.LLA - VA
QUARTO D’ALTINO - VE
ISO 9001
Cert. n° 0957/1
DITEC S.p.A.
Via Mons. Banfi, 3
21042 Caronno P.lla (VA) Italy
Tel. +39 02 963911 - Fax +39 02 9650314
www.ditec.it