ipf electronic opti-check OC5396 Series Quick Start Manual

Important safety instructions Getting started Application Suite Place the enclosed CD in the CD drive and follow the instructions on the screen. After successful installation, links to the Application Suite are placed on the desktop. You can now start the program. Connect the opti-check to the Ethernet interface of your computer and log on both the opti- check and your PC within the same network. The duration of the output signals and the time of output are adjusted by software and depend on the current job. The Application Suite helps you to create, manage and test jobs and to configure them for Real-time mode. By default, the use of DHCP is enabled. If a DHCP server is not found within 15 seconds, the following network configuration is used: IP address: 192.168.0.250 Subnet mask: 255.255.255.0 Ethernet connection Quick installation guide opti-check Conformity: © ipf electronic gmbh, Kalver Str. 25-27, DE-58515 Lüdenscheid, Germany. http://www.ipf.de · [email protected] Revisions in the course of technical progress and any errors reserved. Reproduction of this document in whole or in part is only permitted with previous written consent from ipf electronic gmbh. Printed in Germany. 01/14 (valid from v2.4-K11) WARNING! opti-check emits bright, pulsed light (Risk goup 1). Bright, pulsed light can cause damage to the eyes and seizures. Never look directly into the pulsed light from the LEDs! ATTENTION! For optimum electrical noise immunity, the use of shielded cables is recommended. The appropriate cables can be obtained from ipf electronic gmbh. Detailed safety instructions can be found in technical documentation, chapter 3. Image display options Display screen Job bar Device menu Job menu Commissioning is usually conducted in Live image mode or Images from PC on the basis of sample images. You can select the mode with the buttons alternatively. LOAD IMAGE SAVE CURRENT IMAGE START LIVE IMAGE RECORDING NAVIGATING IN LOADED IMAGES Jobs are created in three main steps, using the Job bar. Help, info und support window Parameter area NOTE Separate mounting brackets are available as accessories. For reflective objects, the opti-check can be tilted approx. 5° to 15° to avoid reflections. The field of view and the minimum module size for the OC5396XX / OC5397XX depend on the lens installed. Working distance opti-check 0 100 50 200 300 400 f = 16 mm f = 10 mm* Minimum module size [mm] Working distance [mm] Matrix code Barcode 0.2 0.4 0.6 0.8 1.0 40 80 120 160 0 100 50 200 300 400 f = 16 mm f = 10 mm* Field of view [mm] Working distance [mm] External illumination recommended Width Height NOTE To avoid network malfunctions, ensure that each IP address is unique within your network! * on device ** Voltage outputs configurable by software Operating conditions Storage temp. -20 °C ... +70 °C Operating temp. +5 °C ... +50 °C Housing temp. max. +50 °C Humidity 0 % ... +90 % (non-condensing) Electrical connection* M12 / 12-pin 4 6 5 7 9 1 2 8 3 11 10 12 1: PWR (+18…30 VDC) Brown 7: OUT3 Black 2: Ground Blue 8: IN3 Gray 3: IN1 (Trigger) White 9: OUT4 / RS485+ Red 4: OUT1 Green 10: IN4 Violet 5: IN2 Pink 11: IN5 Gray-Pink 6: OUT2 Yellow 12: OUT5 / RS485- Red-Blue Electr. connection illumination* M8 / 4-pin (XC only)** 1 2 4 3 1: +24 V bzw. +48 V Flash 2: +12 V bzw. +24 V Flash 3: Ground 4: Flash Sync Ethernet* M12 / 4-pin 3 2 1 4 1: TD+ 2: RD+ 3: TD- 4: RD- ATTENTION! Incorrect voltage will destroy the device: Pin 1: Power (+18…30 VDC) Pin 2: Ground Minimum modul sizes (OC5392XX / OC5393XX / OC5394XX / OC5395XX) Fields of view (OC5391XX / OC5392XX / OC5393XX / OC5394XX / OC5395XX) * Working distances > 400 mm possible

Overview feature checks Commissioning of Ethernet interface Part location Part location on contours Part location on edges Part location on circle Part location on text line Geometry Distance Circle Angle Count edges Point position Feature comparison Count contour points Contour comparison Brightness Contraste Area size Count areas Pattern comparison Identification Barcode Matrix code Text To use opti-check in your network, you must assign the device a unique IP address. The default factory configuration is: 1. If your network has an DHCP server, the IP address will request from that server. You do not need any further manual adjustments. 2. If a valid IP address can not be determined within 15 seconds, the following network configuration is used: Default IP address: 192.168.0.250 (Subnet mask: 255.255.255.0) My device is not located in the selection list after launching the Application Suite? 1. Check that the power cable of opti-check is connected correctly. 2. Make sure that your PC and opti-check are connected in the same network. 3. Check the network settings of your PC, especially the IP address and subnet mask. Contact your administor possibly. 4. Make sure that each IP address is unique in your network! Choose your device in the selection list. With CONNECT button, you connect with the selected opti-check vision sensor. Launch of opti-check Application Suite To implement reliable inspection with the opti-check vision sensor, the features to be inspected must be clearly visible. Set the image focus with an inbus key on the opti- check vision sensor installed at the testing site. The corresponding inbus screw can be found on the sensor’s LED panel. Set the trigger to CONTINuOuS IMAGE CAPTuRE. Use the option Automatically generate suggestion… Enter the speed of the object and the distance to object between the sensor and the object (see front page, Mechanical setup). The Application Suite calculates the corresponding parameters automatically. Manual fine adjustments of image brightness can be made with the slider bar EXPOSURE TIME. Adjust the image so that the object is seen to be bright enough without the need to override. 1. Adjusting an optimum image Now you can determine which features of the object to be checked. The command to link new feature checks is located in the right hand corner of the parameter area. With the ADD button, you can create a new feature check for your job. As each inspection process has tolerances with regard to the position of the test object, most jobs begin with part location. The part location searches for the reference edges of the test object and aligns all subsequent feature checks to these reference edges. After selection of a feature check you can parametrize the feature to be checked. Each feature is optimized for just one inspection task and supplies a Pass (OK) or Fail (NOK) result. 2. Add new feature checks You can now activate opti-check. The Application Suite displays the current statistics of each feature check, the entire evaluation and live images 4. Activate opti-check 3. Configure interfaces Example: Setting of feature check BRIGhTNESS For this example, select the feature check BRIGHTNESS on the tab FEATURE COMPARISON. Confirm selection of this feature check with OK. In the example, the working area is dragged as a circle. Adjust it by clicking on area’s center and holding the left mouse button depressed. The mean gray-value currently measured in the working area is indicated as BRIGHTNESS. The associated switching thresholds for Pass/Fail may be adjusted by graphic input or by directly entering the MIN / MAX values. Confirm your settings with the OK button. The description of feature checks in detail is found in the information window of the Application Suite and in the technical documentation. 2. Add new feature checks NOTE For OC539620-OC539622 and OC539720-OC539722, the image focus is set on the installed lens. Select the appropriate settings on the tabs. Output assignment, Flexible result conjunction (OC5394XX / OC5395XX / OC5396XX / OC5397XX only) Output time, Duration of output signal Settings, as the data is transferred (excluding OC5391XX) Inputs about the process interface (excluding OC5391XX) Configuration web interface