Inficon VGC083A Operating Manual
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Incl. EU Declaration of Conformity
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1
Vacuum Gauge Controller
VGC083A, VGC083B
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In all communications with INFICON, please specify the information on the product
nameplate:
This document applies to products with part numbers:
399-700
(VGC083A, use with BAG050 or BAG055 and PGEG050)
399-701
(VGC083B, use with BAG051 or BAG052/053 and PEG050)
The part number (PN) can be taken from the product nameplate.
If not indicated otherwise in the legends, the illustrations in this document
correspond to the unit VGC083A.They apply to the VGC083B by analogy.
We reserve the right to make technical changes without prior notice.
All dimensions are indicated in mm.
There are operational characteristic differences between solid state equipment and
electromechanical equipment. Because of these differences, and because there
are a variety of uses for solid state equipment, all persons that apply this equip-
ment must take every precaution and satisfy themselves that the intended appli-
cation of this equipment is safe and used in an acceptable manner.
In no event will INFICON be responsible or liable for indirect or consequential
damages that result from the use or application of this equipment.
Any examples or diagrams included in this manual are provided solely for illustra-
tive purposes. Because of the many variables and requirements imposed on any
particular installation, INFICON cannot assume responsibility or liability for any
actual use based on the examples and diagrams.
No patent liability is assumed by INFICON with respect to use of information cir-
cuits, equipment, or software described in this manual.
Throughout this manual we use notes, notices and apply internationally recognized
symbols and safety messages to make you aware of safety considerations.
Identifies information about practices or circumstances that can cause electrical or
physical hazards which, if precautions are not taken, could result in death or
serious injury, property damage, or economic loss.
Identifies information about practices or circumstances that can cause electrical or
physical hazards which, if precautions are not taken, could result in minor or
moderate injury, property damage, or economic loss.
Product Identification
Validity
Important User Information
CAUTION
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3
Identifies information that is critical for successful application and understanding of
the product.
Labels may be located on or inside the device to alert people that dangerous
voltages may be present.
INFICON assumes no liability and the warranty is rendered null and void if the end-
user or third parties
• disregard the information in this document
• use the product in a non-conforming manner
• make any kind of interventions (modifications, alterations etc.) on the product
• use the product with accessories not listed in the corresponding product docu-
mentation.
Liability and Warranty
NOTICE
SHOCK HAZARD
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Contents
Product Identification
2
Validity
2
Important User Information
2
Liability and Warranty
3
1 Introduction / General Information
6
1.1 VGC083A
6
1.2 VGC083B
7
2 Technical Data
8
3 Important Safety Information
11
3.1 Safety Precautions - General
11
3.2 Safety Precautions - Service and Operation
11
3.3 Electrical Conditions
13
3.3.1 Proper Equipment Grounding
13
3.3.2 Electrical Interface and Control
13
3.4 Overpressure and use with hazardous gases
13
3.5 Gases other than Nitrogen / air
14
4 Installation
15
4.1 Mechanical Installation - Controller
15
4.1.1 Panel Mount
15
4.1.2 Rack Mount
15
4.1.3 Mechanical Installation - Ionization Gauge
17
4.1.4 Mechanical Installation - Convection Gauge
17
4.2 Electrical Installation
18
4.2.1 Grounding
18
4.2.2 Installation
19
4.2.3 Connecting the Ionization Gauge Cable
19
4.2.3.1 Standard Nude, Glass and Mini IG Cables
20
4.2.3.2 Bakeable Nude IG Cable
21
4.2.3.3 Standard nude IG Cable Connector Pin Out
22
4.2.4 Connecting the PGE050 - connectors labeled "2" and "3"
23
4.2.5 Power Connection
24
4.2.6 Relay Connection
24
4.2.7 Analog Output Connection
24
4.2.8 Analog Input Connection (Capacitance Diaphragm Gauges, etc.)
24
4.2.9 Digital I/O Connection
25
4.2.10
RS232 / RS485 Serial Communications Connection
26
5 Operation - IG and CG
28
5.1 IG Emission Current
28
5.2 IG Degas
28
5.3 IG Filament Material Selection / Venting the Chamber
28
5.4 IG Over Pressure Shut Down
29
5.5 IG Over Temperature Shut Down
30
5.6 Convection Gauge (CG) Initial Setup
30
6 Setup and programming
31
6.1 Applying Power
31
6.2 Front Panel Display
31
6.3 User Interface Basics
32
6.4 Factory-Set Default Parameters
32
6.5 Programming
34
6.5.1 SETUP UNIT
35
6.5.2 ION GAUGE
36
6.5.3 CONVEC GAUGE
41
6.5.4 RELAYS
42
6.5.5 Analog Output
44
6.5.6 SERIAL COMM
49
6.5.7 DISPLAY
49
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7 Analog Output Charts & Equations (Nitrogen/Air Only)
51
7.1 Analog Output wide range measurement for IG - CG1 0.5 - 7V
(Nitrogen / Air only)
51
7.2 Analog Output for IG LOG N - 10 (Nitrogen / Air only)
52
7.3 Analog Output for IG LOG N - 11 (Nitrogen / Air only)
53
7.4 Analog Output for IG LOG N - 12 (Nitrogen / Air only)
54
7.5 Analog Output for IG 1.8 - 8.7 V (Nitrogen / Air only)
55
7.6 Analog Output for IG LINEAR (Nitrogen / Air only)
56
7.7 Analog Output for CG1 or CG2 1 - 8 V (Nitrogen / Air only)
56
7.8 Analog Output for CG1 or CG2 0 - 7 V (Nitrogen / Air only)
58
7.9 Analog Output for CG1 or CG2 NON - LIN (Nitrogen / Air only)
59
7.10
Analog Output for CG1 or CG2 LINEAR (Nitrogen / Air only)
61
8 Using the Gauge with Different Gases
62
8.1 Ion Gauge Display Correction Factors for Selected Gases
62
8.2 Effects of Different Gases on Convection Gauge Display
63
8.3 Effects of Different Gases on Analog Output
66
8.3.1 Ion Gauge Analog Output Correction Factors for Selected Gases
66
8.3.2 IG - CG1 0.5 - 7V Analog Output Correction Factors for Selected Gases 66
8.3.2.1 IG-CG1 0.5 - 7V Analog Output Correction Factors - Ion Gauge Range 66
8.3.2.2 IG-CG1 0.5 - 7V Analog Output Correction Factors - Convection
Gauge Range
68
8.3.3 Convection gauge analog output for selected gases
68
8.3.3.1 CG1 1 - 8 V or CG2 1 - 8 V Analog Output Correction Factors -
Convection Gauge
69
8.3.3.2 CG1 0 - 7 V or CG2 0 - 7 V Analog Output Correction Factors -
Convection Gauge
70
8.3.3.3 CG1 NON-LIN or CG2 NON-LIN Analog Output Correction Factors -
Convection Gauge
71
9 Communication Protocol (Serial Interface)
72
9.1 Device Specific Serial Communication Info
72
9.2 INFICON RS232 / RS485 Command Protocol Summary
72
9.3 INFICON RS232 and RS485 Command Protocol Summary
73
9.4 RS232 GP 307 and 358 Protocol
77
9.5 RS485 GP 307 and 358 Protocol
78
9.6 RS232 and RS485 GP 350 Protocol
79
10
Service
81
10.1
Calibration
81
10.2
Troubleshooting - IG Operation
81
10.3
Troubleshooting - IG Error Messages
82
10.4
Clearing Error Messages - IG
82
10.5
Research Screen
82
10.5.1
Research Screen (Diagnostic Display - IG)
82
10.6
Maintenance
84
11
Repair
85
12
Accessories
85
13
Storage
86
14
Disposal
86
EU Declaration of Conformity
87
For cross-references within this document, the symbol (→ XY) is used; for cross-
references to further documents listed under ‘Literature’, use is made of the symbol
(→ [Z]).
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1 Introduction / General Information
The Vacuum Gauge Controller VGC083A is a vacuum pressure measurement
system which is comprised of the following:
•
The VGC083A Vacuum Gauge Controller
•
One INFICON BAG050 nude UHV EB-degas Bayard-Alpert hot cathode
ionization gauge (IG) or other brands of nude UHV EB-degas B-A gauges or
INFICON BA055 Bayard-Alpert hot cathode Mini IG
•
One or two INFICON PGE050 convection enhanced pirani heads1)
•
Cables to interconnect the VGC083A and point-of-use devices
1)
The VGC083A will also operate the Granville-Phillips® Convectron® convection enhanced pirani
vacuum gauge head.
Typical components of the complete vacuum measurement system are shown in
the figure below. The VGC083A provides power and operating control for the
BAG050 / 055 hot ion gauge head (IG). Additionally, it provides power and
operating control for up to two enhanced convection gauges (CG).
VGC083A Vacuum Gauge
Controller
or
BAG050 Nude Ion Gauge
or
BAG055 Mini Ion Gauge
PGE050 Convection Gauges
1 & 2 (CVG 1 & 2)
The VGC083A, a controller unit capable of controlling multiple gauge heads, is
either rack or instrument panel mountable. Optional industry standard 19-inch, 2U
high rack-mount panels are available to mount the unit into rack enclosures. For
important information about the PGE050 convection gauge please refer to the
PGE050 Operating Manual. Read the Operating Manuals in their entirety for any
device you intend to connect to the VGC083A prior to connecting and using the
external devices and cables that the VGC083A is intended to be used with.
1.1 VGC083A
Typical Components of the
complete Vacuum Pressure
Measurement System
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The Vacuum Gauge Controller VGC083B is a vacuum pressure measurement
system which is comprised of the following:
•
The VGC083B Vacuum Gauge Controller
•
One INFICON BAG051 nude or BAG052 / 053 glass I2R Bayard-Alpert hot
cathode ionization gauge or other equivalent brands of I2R glass/nude B-A
gauges
•
One or two INFICON PGE050 convection enhanced pirani heads1)
•
Cables to interconnect the VGC083B and point-of-use devices
1)
The VGC083B will also operate the Granville-Phillips® Convectron® convection enhanced pirani
vacuum gauge head.
Typical components of the complete vacuum measurement system are shown in
the figure below. The VGC083B provides power and operating control for either the
BAG051 or BAG052 / 053 ion gauge heads (IG). Additionally, it provides power
and operating control for up to two enhanced convection gauges (CG).
VGC083B Vacuum Gauge
Controller
or
BAG051 Nude Ion Gauge
or
BAG052 / 053 Glass Ion
Gauge
PGE050 Convection Gauges
1 & 2 (CVG 1 & 2)
The VGC083B, a controller unit capable of controlling multiple gauge heads, is
either rack or instrument panel mountable. Optional industry standard 19-inch, 2U
high rack-mount panels are available to mount the unit into rack enclosures. For
important information about the PGE050 convection gauge please refer to the
PGE050 Operating Manual. Read the Operating Manuals in their entirety for any
device you intend to connect to the VGC083B prior to connecting and using the
external devices and cables that the VGC083B is intended to be used with.
1.2 VGC083B
Typical Components of the
complete Vacuum Pressure
Measurement System
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2 Technical Data
VGC083A
with BAG050
with BAG055
with PGE050
2×10-11 … 1×10-3 Torr
1×10-9 … 5×10-2 Torr
1×10-4 … 1000 Torr
VGC083B
with BAG051 or BAG052/053
with PGE050
4×10-10 … 1×10-3 Torr
1×10-4 … 1000 Torr
Units of measurement
Torr, mbar, Pa (user selectable)
Pressure indication
LED - 3 independent pressure display
channels, 3 digit plus 2 digit exponent per
channel
Set-up & programming screen
OLED - displays state of all setpoint relays, IG
emission current, error messages for fault
conditions
VGC083A
(IG)
powers & operates one INFICON BAG050
nude UHV EB-Degas B-A hot cathode or other
equivalent brands or INFICON BAG055 Mini IG
,
(CG)
powers & operates up to 2 INFICON PGE050
convection or Granville-Phillips® (GP)
Convectron®
VGC083B
(IG)
powers & operates one BAG051 or BAG052 /
053 or other equivalent brands of glass or nude
I2R B-A hot cathode
,
(CG)
powers & operates up to 2 INFICON PGE050
convection or Granville-Phillips® (GP)
Convectron®
IG sensor on/off, degas on/off and emission current can all be controlled via front
panel soft-keys, remote input signals (digital I/O) or serial communications. IG sen-
sor can also be automatically turned on/off using measurements from one of the
user selectable convection or alternate gauges.
IG sensor on/off, degas on/off and emission current can also be set by applying
momentary continuity to ground. Also the 9-pin D-sub remote input DIGITAL I/O
connector provides pin-pin compatible signals with the GP 358 controller as well as
compatible signals with the GP 307.
Number
6
single-pole, double-throw (SPDT), user as-
signable to any of the gauges
Contact rating
5 A at 30 V (dc), 5 A at 250 V (ac), resistive
load
Measurement range
Display
Functionality
IG sensor control
IG remote input signals
(digital I/O)
Setpoint relays
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9
IG analog output
Log-linear
0 … 10 V (dc), 1 V/decade, or
1.7 … 9.3 V (dc) (nominal 1.8 … 8.7 V (dc)),
0.8 V/decade
Linear
0 … 10 V (dc) (useable over 3 decades)
Combination IG + CG analog
Log-linear
0.5 … 7 V (dc), 0.5 V/decade
CG analog output
Log-linear
1 … 8 V (dc), 1 V/decade, or
0 … 7 V (dc), 1 V/decade
Linear
0 … 10 V (dc) (useable over 3 decades)
Non-linear analog S-curve
0.375 … 5.659 V (dc)
CDG
one 0 … 10 V (dc) analog input signal from a
CDG when used as an alternate gauge to CG2,
or analog input from one of the following
INFICON modules: PGE300, PGE500,
BAG302
Protocol
RS485 / RS232 - ASCII protocol
IG sensor on/off status message is displayed on the front panel, by serial commu-
nications and by SPDT relay (DIGITAL I/O Connector) rated at 1 A at 30 V (dc)
resistive, or 1 A at 30 V (ac) non-inductive.
IG degas on/off status or IG error conditions are displayed on the front panel, by
serial communications and by an open collector transistor output (ground emitter)
rated at 40 V max. VCE, 50 mA IC max.
IG filament switching
User selectable between filament 1 or 2 using
the front panel soft-keys or RS232 / RS485
serial comm
IG emission current
BAG050 / 051 / 052 / 053
100 μA, 4 mA, 10 mA automatic switching of
emission current (auto ranging)
BAG055
100 μA, 4 mA or automatic switching of
emission current (auto ranging)
IG degas
VGC083A with BAG050
VGC083A with BAG055
VGC083B with BAG051 /
052 / 053
40 W, electron bombardment
3 W, electron bombardment
40 W, resistive
IG overpressure protection
BAG050 / 051 / 052 / 053
Ion gauge turns off at the following default
settings:
1 × 10-3 Torr at 100 μA emission current
5 × 10-4 Torr at 4 mA emission current
1 × 10-4 Torr at 10 mA emission current
BAG055 Mini IG
5 × 10-2 Torr at 100 μA emission current
1 × 10-3 Torr at 4 mA emission current
Analog output
Analog input
Serial communications
Status output
IG (Ionization Gauge)
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Temperature
Operation
Storage
0 … +40 °C
–40 … +50 °C
Relative humidity
0 … 95, non-condensing
Altitude
Operating
Storage
max. 2500 m (8200 ft.)
max. 12500 m (41000 ft.)
Pollution degree
II
Degree of protection
IP20
Housing
aluminum extrusion - black powder paint finish
Voltage
Used with BAG050 / 051,
BAG052 / 53
20 … 28 V (dc), 200 W protected against
power reversal and transient over-voltages
Used with BAG055
20 … 28 V (dc), 36 W protected against power
reversal and transient over-voltages
Connectors
IG & CG
Digital I/O
Serial communications
RS232
RS485
analog I/O, setpoint relays,
power
gauge cable assemblies provided by INFICON
9-pin D-sub male
9-pin D-sub female
9-pin D-sub male
pluggable terminal block (mating connectors
included)
mm (inch)
0.7 kg (1.7 lb.)
Ambience
Housing
Mains specifications
Dimensions
VGC083A, VGC083B
Weight
VGC083A, VGC083B
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3 Important Safety Information
INFICON has designed and tested this product to provide safe and reliable service,
provided it is installed and operated within the strict safety guidelines provided in
this manual. Please read and follow all warnings and instructions.
To avoid serious injury or death, follow the safety information in this docu-
ment. Failure to comply with these safety procedures could result in serious
bodily harm, including death, and or property damage.
Failure to comply with these warnings violates the safety standards of installation
and intended use of this instrument. INFICON disclaims all liability for the cus-
tomer's failure to comply with these instructions.
Although every attempt has been made to consider most possible installations,
INFICON cannot anticipate every contingency that arises from various installations,
operation, or maintenance of the instrument. If you have any questions about the
safe installation and use of this product, please contact INFICON.
This device meets FCC part 15 requirements for an unintentional radiator, class A.
Hazardous voltages are present with this product during normal operation. The
product should never be operated with the covers removed unless equivalent pro-
tection of the operator from accidental contact with hazardous internal voltages is
provided.
WARNING! There are no operator serviceable parts or adjustments inside
the product enclosure. Refer servicing to service trained personnel.
Do not modify this product or substitute any parts without authorization of qualified
INFICON service trained personnel. Return the product to an INFICON qualified
service and repair center to ensure that all safety features are maintained. Do not
use this product if unauthorized modifications have been made.
WARNING! Source power must be removed from the product prior to
performing any servicing.
After servicing this product, ensure that all safety checks are made by a qualified
service person. When replacement parts are required, ensure that the parts are
specified by INFICON Substitutions of non-qualified parts may result in fire, electric
shock or other hazards. Use of unauthorized parts or modifications made to this
product will void the warranty.
To reduce the risk of fire or electric shock, do not expose this product to rain or
moisture. These products are not waterproof and careful attention must be paid to
not spill any type of liquid onto these products. Do not use these products if they
have been damaged. Immediately contact INFICON to arrange return of the pro-
duct if it is damaged.
Due to the possibility of corrosion when used in certain environmental conditions, it
is possible that the product’s safety could be compromised over time. It is important
that the product be periodically inspected for sound electrical connections and
equipment grounding. Do not use if the equipment grounding or electrical insulation
has been compromised.
Ensure the enclosure of the unit is connected directly to a good quality earth
ground.
Ensure that the vacuum port on which the vacuum gauge sensors are mounted is
electrically grounded.
When using the BAG050 / 051 / 052 / 053 use a power source of 20 … 28 V (dc),
200 W or use INFIOCN series optional power supplies.
3.1 Safety Precautions -
General
3.2 Safety Precautions -
Service and Operation
WARNING
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When using the BAG055 Mini IG use a power source of 20 … 28 V (dc), 36 W or
use INFIOCN series optional power supplies.
Turn off power to the unit before attempting to service the controller.
Turn off power to the unit if a cable or plug is damaged or the product is not operat-
ing normally according to this instruction manual. Contact qualified INFICON ser-
vice personnel for any service or troubleshooting condition that may not be covered
by this operating manual.
It is important that the product be periodically inspected for sound electrical con-
nections and equipment grounding. Do not use if the equipment grounding or
electrical insulation has been compromised.
Do not use if the unit has been dropped or the enclosure has been damaged.
Contact INFICON for return authorization and instructions for returning the product
to INFICON for evaluation.
When using the BAG050 / 051 / 052 / 053 if measured pressure exceeds the
thresholds that are defined under the following conditions, the ion gauge will turn
off:
•
The pressure exceeds 1.00 × 10-3 Torr at 100 μA emission current.
•
The pressure exceeds 5.00 × 10-4 Torr at 4 mA emission current.
•
The pressure exceeds 1.00 × 10-4 Torr at 10 mA emission current.
When using the BAG055 Mini IG if measured pressure exceeds the thresholds that
are defined under the following conditions, the ion gauge will turn off:
•
The pressure exceeds 5.00 × 10-2 Torr at 100 μA emission current.
•
The pressure exceeds 1.00 × 10-3 Torr at 4 mA emission current.
During the Degas cycle, if the measured pressure exceeds 1.00 × 10-4 Torr when
using the BAG050 / 051 / 052 / 053, or if the measured pressure exceeds
4.00 × 10-3 Torr when using the BAG055, Degas will turn off but the filament will
remain turned on.
Ensure vacuum level is less than 5.00 x 10-5 Torr before attempting to initiate
Degas of the BAG05x series ionization gauge heads.
Do not attempt to turn the IG on if the pressure is near the threshold limits defined
here.
Never use an auxiliary or convection gauge to automatically turn off the Ion Gauge
when the Ion Gauge filament in use is constructed of tungsten. The response time
of other gauges may not allow for timely turn off of the tungsten filament possibly
leading to filament damage. Always turn off the IG filament (tungsten) manually
before pressure is allowed to rise above 1.00E-03 (1.00 × 10-3) Torr.
If you are using dual filament IGs, it is highly recommended to periodically alternate
operating the ion gauge filaments 1 and 2. An inactive filament not operating for an
extended period of time may result in failure of that filament to establish and main-
tain emission current in applications where the filament coating may become conta-
minated by residual application or process related chemistries.
The most common cause of all vacuum gauge failures is contamination of the sen-
sor or head electrodes. Noisy or erratic readings and total gauge head failures are
all possible indications of gauge contamination. Contamination can generally be
characterized as either: A) a chemical reaction of process gases with head / sensor
electrodes, or B) an accumulation of material on the head (sensor) electrodes.
Sensors that fail due to contamination are not covered under warranty.
After servicing these products, ensure that all safety checks are made by a quali-
fied service person
NOTICE
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13
WARNING! When high voltage is present in any vacuum system, a life threat-
ening electrical shock hazard may exist unless all exposed electrical conductors
are maintained at earth ground potential. This applies to all products that come in
contact with the gas contained in vacuum chambers. An electrical discharge within
a gaseous environment may couple dangerous high voltage directly to any un-
grounded conductor of electricity. A person could be seriously injured or killed by
coming in contact with an exposed, ungrounded electrical conductor at high vol-
tage potential. This condition applies to all products that may come in contact with
the gas inside the vacuum chamber (vacuum/pressure containment vessel).
WARNING! Hazardous voltages that could seriously injure or cause death are
present in many vacuum processes. Verify that the vacuum connection ports on
which the ion gauge and the convection gauges are mounted are electrically
grounded. Consult a qualified Electrician if you are in doubt about your equipment
grounding. Proper grounding of your equipment is essential for safety as well as
intended operation of the equipment. The vacuum gauge heads and enclosure of
any control module must be connected directly to a good quality equipment
earthing conductor. Use a ground lug on the vacuum connection flange of the
pressure measurement devices if necessary.
WARNING! In order to protect personnel from electric shock and bodily
harm, shield all conductors which are subject to potential high voltage elec-
trical discharges in or around the vacuum system.
It is the user’s responsibility to ensure that the electrical signals from this product
and any connections made to external devices, for example, relays and solenoids,
are used in a safe manner. Always double check the system set-up before using
any signals to automate your process. Perform a hazardous operation analysis of
your system design and ensure safeguards and personnel safety measures are
taken to prevent injury and property damage.
WARNING! Install suitable protective devices that will limit the level of
pressure inside your vacuum chamber to less than what the vacuum chamber
system components are capable of withstanding.
In cases where an equipment failure could cause a hazardous condition, always
implement fail-safe system operation. For example, use a pressure relief device in
an automatic backfill operation where a malfunction could result in high internal
pressures if the pressure relief device was not installed on the chamber.
The vacuum gauge heads used with this product are not intended for use at
pressures above 20 psia (1000 Torr); DO NOT exceed 35 psig (< 2 ½ bars) pres-
sure inside the sensor. If your chamber goes to higher pressures, you should install
an isolation valve or pressure relief device to protect the gauge tube from overpres-
sure conditions. With some fittings, actual safe overpressure conditions may be
lower; for example, a quick-connect, O-ring compression fitting may forcibly release
the gauge tube from the vacuum chamber fitting with only a few psi over local un-
corrected barometric (atmospheric) pressure.
CAUTION! If the internal pressure of a vacuum gauge device is allowed
to increase above local uncorrected barometric pressure (atmospheric pres-
sure side), vacuum fittings may release and possible overpressure conditions
may cause leaks that would allow the gas inside the gauge tube to release
into the atmosphere of the surrounding environment. Toxic, pyrophoric and
flammable gases are examples of hazardous gases that if allowed to leak out
of the vacuum/pressure containment vessel into the atmospheric environ-
ment, could cause bodily injury and possible damage to equipment. Never
expose the gauge tube internal volume to pressure above local atmospheric
pressure when using hazardous gases.
3.3 Electrical Conditions
3.3.1 Proper Equipment
Grounding
3.3.2 Electrical Interface and
Control
3.4 Overpressure and use
with hazardous gases
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WARNING! Do not attempt to use with gases other than nitrogen (N2) or air
without referring to correction factor data tables.
INFICON gauges and modules are calibrated for direct readout of nitrogen or air.
Do not attempt to use with other gases such as argon (Ar) or carbon dioxide (CO2)
unless you have applied correction factors to both the displayed pressure and the
analog output to determine the true measured pressure. This is particularly critical
when using convection gauges to measure pressure of gases other than N2/Air.
WARNING! Do not use the IG in an explosive atmosphere or in the presence
of flammable gases, vapors or fumes. Do not use the IG to measure the pressure
of explosive or combustible gases or gas mixtures. The sensor filaments operate at
incandescent temperatures and could become an ignition source. This could cause
an explosion which could result in serious injury or death.
WARNING! Do not use the PGE050 in an explosive atmosphere or in the pre-
sence of flammable gases, vapors or fumes. Do not use the PGE050 to measure
the pressure of explosive or combustible gases or gas mixtures. The sensor wire in
the gauge normally operates at 125 °C, but if malfunction should occur, the wire
temperature could exceed the ignition temperature of certain combustible gases
and gas mixture. This could cause an explosion which could result in serious injury
or death.
3.5 Gases other than
Nitrogen / air
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15
4 Installation
The unit is intended for indoor use only. The unit is offered as a space saving half
rack design. It may also be used as a bench top device or easily installed in an
instrument panel. Optional EIA-standard rack mount panels are available for either
full rack or dual, side-by-side rack mount installation. When mounting multiple units
in your rack mount enclosure or mounting the unit below other electronic equip-
ment in your rack, allow at least 1U of space (1.75 in., 45 mm) between the units to
ensure adequate ventilation.
Make a cutout in your rack panel or instrument control panel as shown in
the drawing below. Be sure to allow clearance behind the panel for the in-
strument as well as connectors and cables at the back of the instrument.
Optional EIA-standard, 19-inch, 2U height rack mount panels are available
from INFICON. The optional rack mount panels are provided with panel cut-
outs and mounting holes to allow efficient mounting of your VGC083 unit.
Drill four guide holes on each side of the panel cut out (two on each side)
with dimensions as shown in the panel cut-out drawing above.
Slide the unit into the panel hole cut-out. Guide the four studs on the back of
the unit front panel face plate thru the four holes next to the panel cut-out.
Use four # 10-32 Hex Nut (provided with instrument) to tighten the unit to
the panel.
Optional EIA-standard 19-inch wide, 2U height rack mount panels available from
INFICON (→ 85):
4.1 Mechanical Installation -
Controller
4.1.1 Panel Mount
Procedure
4.1.2 Rack Mount
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All dimensions in inches.
All dimensions in inches.
The single cut-out and dual cut-out rack mountable panels shown above are availa-
ble from INFICON. Panel color matches the front panel of VGC083 units. Screws
for mounting to rack enclosure are included.
Single cut-out panel
Single cut-out panel
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17
or
The VGC083A can operate one INFICON BAG050
nude UHV EB-degas Bayard-Alpert hot cathode
ionization gauge or other brands of equivalent nude
UHV EB-degas B-A gauges or or INFICON BAG055
Mini IG.
or
BAG051
BAG052, BAG053
The VGC083B can operate
one INFICON BAG051 nude
or one BAG052/053 glass
enclosed I2R Bayard-Alpert
hot cathode ionization gauge
or other brands of equivalent
gauges.
Mount the ionization gauge as close as possible to the pressure you want to meas-
ure. Long or restricted, small diameter tubing will create a pressure difference bet-
ween your process chamber and the gauge. This may cause a delay in response to
pressure changes. Mounting the ionization gauge too close to a gas source inlet
may also cause measurement and control instability.
The ionization gauge can be mounted in any orientation, however, if possible,
mount the gauge with port down to help minimize the effect of any particles or
condensation collecting in the gauge.
Do not mount the ionization gauge where it will be subjected to excessive vibration.
Vibrations may cause unstable readings, measurement errors and possible me-
chanical stress to components in the ionization gauge.
Shield the ionization gauge near ion or electron sources such as an electron beam
or in a sputtering system.
For electrical safety purposes the housing of the gauge must be grounded to the
vacuum chamber. When using KF flanges, metal clamps must be used to ensure
proper grounding. Do not attempt to modify your flange in order to use non-metal-
lic-type flange clamps.
Fittings/Flanges - follow the fitting/flange manufacturer's recommendations for
installation and use.
Use all metal vacuum fittings with metal seals when operating pressures are ex-
pected to be below 1.00 × 10-7 Torr (1.33 × 10-7 mbar, 1.33 × 10-5 Pa).
For more detailed information about the PGE050 convection gauge, please refer to
the Operating Manual for the PGE050.
Mount the PGE050as close as possible to the pressure you want to measure. Long
or restricted, small diameter tubing will create a pressure difference between your
process chamber and the gauge. This may cause a delay in response to pressure
changes.
Mounting the PGE050too close to a gas source inlet may also cause measurement
and control instability. Do not mount the PGE050near a source of heating or
cooling, such as heaters or air conditioning vents.
Mount the PGE050with its main axis horizontal (see diagram below). Pressure
reading errors may occur above 1 Torr if the unit is not mounted horizontally. Below
1 Torr, mounting position has little to no effect.
4.1.3 Mechanical Installation -
Ionization Gauge
VGC083A
VGC083B
4.1.4 Mechanical Installation -
Convection Gauge
NOTICE
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Mount the PGE050 with port down, if possible, to help minimize the effect of any
particles or condensation from collecting in the gauge.
Do not mount the PGE050 where it will be subjected to excessive vibration. Vibra-
tions may cause unstable readings, measurement errors and possible mechanical
stress to components in the PGE050.
Flanges/ Fittings - follow the manufacturer's recommendations and note the
following:
- NPT fittings: When connecting the device using a NPT fitting, apply a thread seal-
ant compound or wrap the threaded portion of the tubing with one-and-a-half to two
wraps of pipe thread seal tape such as PTFE (Teflon®) tape and hand tighten the
gauge into the gauge port. Do not use a wrench or other tool which may damage
the gauge.
Be sure the vacuum gauges and the rest of your vacuum system are properly
grounded to protect personnel from shock and injury. Be aware that some vacuum
fittings, especially those with O-rings when not used with metal clamps, may not
produce a good electrical connection between the gauge and the chamber it is
connected to. Use a ground lug on the vacuum connection flange of the pressure
measurement device if necessary. The VGC083 control unit should be connected
to earth ground via a good quality equipment earthing conductor. It is encouraged
that you connect a separate 12-AWG earthing conductor between a known facility
earth ground connection and the location marked with the earth ground symbol (via
the green colored screw provided) on the back panel of the VGC083.
4.2 Electrical Installation
4.2.1 Grounding
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19
A good, recommended practice is to remove power from any cable prior to con-
necting or disconnecting it. The electrical connections for the VGC083 are located
on the back panel of the device as shown below.
Good, recommended practice is to remove power from any cable prior to connect-
ing or disconnecting it. With INFICONs nude B-A ionization gauge head (or other
brands of equivalent gauges) or the BAG055 Mini IG connected to your vacuum
chamber, connect an appropriate length of ion gauge cable (see various IG cable
configurations shown below) from the ion gauge head on the vacuum chamber to
the back panel connector of the VGC083 labeled "1". The circular plastic connector
(CPC) is keyed to allow easy orientation of the mating connectors. The BNC con-
nector is for connecting the low-level ion current signal from the ion collector elec-
trode of the head. The coaxial cable with the BNC connector at the controller end
of your cable is connected at the BNC connector labeled "COL".
CAUTION! When changing or making cabling connections to any device con-
trolled by the VGC083, you must first turn power to the VGC083 OFF. Failure to
disconnect power to the VGC083before either changing cable connections from
options to devices or removing/installing option cards in the VGC083 may result in
equipment damage or possible injury to personnel.
4.2.2 Installation
4.2.3 Connecting the Ionization
Gauge Cable
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Part numbers → 85.
BAG050 nude IG
bakable cable 200 °C
BAG050 nude IG
50 °C
BAG055 Mini IG cable
50 °C
Part numbers → 85.
BAG051 nude IG
bakable cable 200 °C
BAG051 nude IG cable
50 °C
BAG052 / 053 glass IG cable
50 °C
IG Cables not manufactured by INFICON may differ in design. Cables from certain
manufacturers may be specifically constructed for the type of DEGAS used in
various versions of the B-A ionization gauge head. Contact [email protected] if
you have any questions regarding the connections to be made to ionization gauge
heads using IG cables not manufactured by INFICON.
For the nude or Mini IG, connect the IG cable (PN → 85) at the VGC083A
controller as described in the previous page. After installing the nude IG head on
your vacuum system, connect the head end of the IG cable as shown below.
BAG050 nude IG head cable
connection
BAG055 Mini IG head cable
connection
VGC083A: BAG050, BAG055
Cable
VGC083B: BAG051,
BAG052, BAG053 cable
NOTE
4.2.3.1 Standard Nude, Glass and
Mini IG Cables
VGC083A
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21
For the glass IG, connect the IG cable (PN → 85) at the VGC083B controller as
described in the previous page. After installing the glass IG head on your vacuum
system, connect the head end of the IG cable as shown below.
BAG052 / 053 glass IG head cable
connection
For the nude IG, connect the IG cable (PN → 85) at the VGC083B controller as
described in the previous page for VGC083A. After installing the nude IG head on
your vacuum system, connect the head end of the IG cable as shown below.
BAG051 nude IG head cable
connection
The bakeable nude IG cable (PN → 85) is provided with push-on sockets for
connection to the nude gauge pins (BAG050 pins) and is bakeable to 200 °C (See
Bakeable Cable wiring information below). All other cables listed above are rated
for 50 °C ambient temperature. All IG cables provided by INFICON can be used
with either single or dual filament ion gauges and filament switching is controlled
from the VGC083A controller.
When using the bakeable IG cable (PN → 85) connect the VGC083A to BAG050
or equivalent Nude EB- degas IG head according to wire colors listed below.
BAG050 nude UHV EB-degas IG or
equivalent B-A gauge pin pattern
VGC083B
4.2.3.2 Bakeable Nude IG Cable
VGC083A: BAG050 only
Do not use with
BAG055 Mini IG
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Changing cables from one device to another when power is applied to the
controller is not only bad electronics handling procedure, it is not advised and, if
done by the user of this equipment, may lead to erroneous measurement results, a
hazardous situation, equipment damage and possible operator injury.
CAUTION! It is always good industry practice to turn off power to the instru-
ment before connecting or disconnecting cables.
The bakeable nude IG cable (PN → 85) is provided with push-on sockets for
connection to the nude gauge pins (BAG051 pins) and is bakeable to 200 °C (See
Bakeable Cable wiring information below). All other cables listed above are rated
for 50 °C ambient temperature. All IG cables provided by INFICON can be used
with either single or dual filament ion gauges and filament switching is controlled
from the VGC083B controller.
When using the bakeable IG cable connect to BAG051 or equivalent nude I2R B-A
Gauge according to wire colors listed below.
Base View
BAG051
I2R Degas - single filament
Base View
BAG051
I2R Degas - dual filament
BAG051 or equivalent nude I2R (resistive degas) B-A gauge pin pattern
Changing cables from one device to another when power is applied to the
instrument is not only bad electronics handling procedure, it is not advised and, if
done by the user of this equipment, may lead to erroneous measurement results, a
hazardous situation, equipment damage and possible operator injury.
CAUTION! It is always good industry practice to turn off power to the instru-
ment before connecting or disconnecting cables.
The information presented in this section is intended to address the installation /
connection of a nude B-A type ionization gauge head or an IG cable that you may
already have installed on your vacuum vessel which may not be directly compatible
with INFICON product designs, and you wish to continue using either that head /
cable with the VGC083.
The pin-out of the CPC connector used on Granville-Phillips® and INFICON Ion
Gauge cables is shown below. When using INFICON two-filament switch capable
cables such as those for use with controllers capable of switching the filament from
the control unit, e.g., the VGC083, there is an additional pin / socket connection at
contact no. 7 for FIL2. This type of cable and control unit will allow the user to
switch filaments from the control unit - there is no need to go to the head end of the
cable and physically remove, rotate and reconnect the cable connector when it is
desired to switch filaments.
VGC083B: BAG051 only
Do not use with
BAG055 Mini IG
4.2.3.3 Standard nude IG Cable
Connector Pin Out
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23
The view shown below is the CPC connector end of the IG cable:
VGC083 Connector End of Cable View
Pin/Socket
Contact
Number
Description
(compatible with Granville-Phillips® ion gauge cables)
2
Shield, chassis ground
7
FIL 2 (this contact is only present on dual filament IG cables
available from INFICON)
8
FIL COM
11
FIL 1
13
Grid Source (supply)
14
Grid return
Used only for I2R degas design using the VGC083B
Not used for VGC083A EB-degas design
PN 399-580 … -582 are a custom cable assemblies provided in different lengths
from INFICON for connecting the VGC083 to INFICON PGE050 gauge or MKS
Instruments / Granville-Phillips® 275 Convectron® vacuum gauge sensor. Connect
the DE-9 D-subminiature connector to VGC083 and PGE050 connectors to "2" or
"3".
For your reference, the wiring chart for the PGE050 cable provided by INFICON is
shown below. In addition to INFICON provided standard cable assembly lengths,
INFICON will provide custom length cable assemblies upon request.
VGC083
pin no.
connects to
PGE050 gauge pin no.
(INFICON molded, custom connector)
1
⇒
NC
2
⇒
cable shield
3
⇒
3
4
⇒
3
5
⇒
2
6
⇒
5
7
⇒
1
8
⇒
1
9
⇒
NC
4.2.4 Connecting the PGE050 -
connectors labeled "2"
and "3"
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The VGC083 requires an input power of 20 … 28 V (dc), 200 W to operate. One
each 2-contact pluggable terminal strip mating connector is provided for connection
to the power contactors. Optional power supplies are also available from INFICON
(PN → 85).
Power
(contacts)
Contact Description
Power Input
Connector
+
Power input (20 … 28 V (dc), 200 W)
–
Power ground
A total of six setpoint relays are provided by the VGC083. Two each 9-contact
pluggable terminal strip mating connectors are provided for easy connection to the
relay contactors. The VGC083 back panel relay connectors are marked RLY1 thru
RLY6. Each relay has a contact labeled = (Normally Open), ≠ (Normally Closed)
and I (common).
RLY1 thru RLY6
(contacts)
Contact Description
Relay Connectors
=
Relay #1 to Relay #6
(NORMALY OPEN)
≠
Relay #1 to Relay #6
(NORMALLY CLOSED)
I
Relay #1 to Relay #6 (COMMON)
A total of three analog outputs are provided by the VGC083. These output voltage
signals are proportional to the displayed pressure for any of the user assigned
vacuum gauges. Three each 2-contact pluggable terminal strip mating connectors
are provided for connection to the analog output contactors. The VGC083 back
panel analog output connectors are marked AO1, AO2 and AO3. Each connector
has a contact labeled + (analog output signal) and – (analog output ground).
AO1 , AO2, AO3
(contacts)
Contact Description
Analog Output
Connectors
+
Analog Output #1 to #3 (Signal)
–
Analog Output Ground #1 to #3
(Signal Return)
One analog input is provided by the VGC083 for using as an alternate gauge to "2".
This input can be accepted from one capacitance diaphragm gauge or other
INFICON vacuum module series PGE300, PGE500 or BAG302. One each 3-con-
tact mating pluggable terminal strip connector is provided for connection to the
analog input contactor. The VGC083 back panel analog input connector is marked
A1. Each connector has a contact labeled + (analog input signal) and – (analog
input ground) and D (power detect).
A1
(contacts)
Contact Description
Analog Input
Connector
+
Analog Input (Signal)
–
Analog Input Ground (Signal Return)
D
Detect (power detect)
4.2.5 Power Connection
4.2.6 Relay Connection
4.2.7 Analog Output
Connection
4.2.8 Analog Input Connection
(Capacitance Diaphragm
Gauges, etc.)
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25
When using a capacitance manometer / diaphragm gauge or INFICON modules
such as the PGE300, PGE500, BAG302 as an ALTERNATE GAUGE, the gauge
must be connected to the VGC083 as shown below. The alternate gauge must be
provided power from an auxiliary power supply capable of providing the power re-
quired by the alternate gauge connected to the VGC083. The D contact is used in
this configuration to protect the IG from being turned on at high pressure in case
power to the alternate gauge is lost.
The IG can be controlled manually using the front panel soft-keys, via remote input
signals using the digital I/O connector or RS232/RS485 commands. The VCG083
can also be configured so that the IG sensor on/off is controlled by using the pres-
sure measurements from CG1, CG2 or the alternate gauge. If the user prefers di-
gital I/O as the means of controlling the IG, various control input and status output
signals are available from the 9-pin D-sub male DIGITAL I/O connector. The
DIGITAL I/O Connector also provides pin-pin compatible signals with the GP 358
vacuum gauge controller as well as compatible signals with the GP 307.
The DIGITAL I/O Connector provides three different types of signals as listed
below:
The IG sensor on/off, degas on/off and emission current selection can be set by
applying momentary continuity to ground. This requires a momentary ground of
less than 0.4 V (dc) at 10 µA for 25 msec (minimum) be applied. After this, the
input must be allowed to float higher than 3.5 V (dc) for 105 msec (minimum) be-
fore another low can be applied.
Input signal: Apply momentary continuity to ground to turn IG sensor on or off
Apply momentary continuity to ground to turn degas on or off
Apply momentary continuity to ground to switch Emission Currents
(100 μA or 4 mA)
The IG on/off status relay is also available as both normally open and normally
closed to indicate IG is on or off. This is an output signal to other external instru-
ments to confirm IG filament is on or off. The IG on / off status relay is a single
pole, double-throw (SPDT) relay rated at 1.0 A, 30 V (dc) resistive or 1.0 A,
30 V (ac) non-inductive.
A degas status or an error condition output signal is also available from the
DIGITAL I/O Connector. If programmed for DEGAS STATUS, this can be used as
an output signal to other external instruments to confirm that degas is on or off. If
programmed for an error condition, this can be used as an output signal to other
external instruments to confirm whether any error conditions exist.
Signal: Open collector transistor (ground emitter) rated at 40 V max. VCE,
50 mA IC max.
4.2.9 Digital I/O Connection
Signal Type A - Control Input
Signals
Signal Type B - Status Output
Signal
Signal Type C - Status output
Signal
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Transistor on = Degas on or error condition exists,
Transistor off = Degas off or no error condition exists
9-pin (DE-9P) D-subminiature DIGITAL I/0 Connections
Pin
no.
Description
Signal
Type
Digital I/O
Connector
1
IG Sensor on/off
A
2
Ground
3
Emission Current
A
4
IG on/off Status relay common
B
5
IG on/off status relay - Normally Closed
Relay open = IG on
B
6
Degas on/off
A
7
Ground
8
Degas/error status, Low = degas on or error
C
9
IG on/off status relay - Normally open
Relay closed = IG on
B
Either RS232 or RS485 serial communications may be used to send/receive com-
mands to/from the VGC083. There are two DE9 (D-subminiature, shell size E,
9 pole) connectors that allow independent cable connections to the RS232 and
RS485 serial communication ports. Six serial communication protocols are sup-
ported.
1. RS485 with address, start and stop characters and command/response syntax
derived from the INFICON BAG302 IG protocol.
2. RS232 with start and stop characters, but no addressing is used. The syntax is
the same as the RS485 protocol.
3. RS232 protocol compatible with the Granville-Phillips Series 307 and 358
controllers.
4. RS485 protocol compatible with the Granville-Phillips Series 307 and 358
controllers.
5. RS232 protocol compatible with the Granville-Phillips Series 350 controller.
6. RS485protocol compatible with the Granville-Phillips Series 350 controller.
The RS232 serial port is configured to allow, for example, a 9-pin extension cable,
male to female, wired "pin-to- pin" to be connected from the VGC083 to your serial
port. DO NOT connect both of the RS232 and RS485 cables to the VGC083 at the
same time. The VGC083 cannot provide both RS232 and RS485 serial communi-
cations at the same time. Only one or the other as programmed by the user.
An extension cable wired pin-to-pin
may be used to connect the RS232
serial port on the VGC083 directly to
your PC serial port (a converter may be
necessary).
DE-9 Connectors for connections to
user supplied cables for serial
communication port – DE9P (RS485),
DE9S (RS232)
4.2.10 RS232 / RS485 Serial
Communications
Connection
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27
9-contact (DE-9S) D-subminiature RS232 Connections
Socket
no.
Description
RS232
Connector
1
No connection
2
Transmitted Data (OUT)
3
Received Data (IN)
4
No connection
5
Signal Ground
6
No connection
7
No connection
8
No connection
9
No connection
Connect either RS232 or RS485 cable to VGC083 - DO NOT CONNECT BOTH
AT THE SAME TIME
9-pin (DE-9P) D-subminiature RS485 Connections
Pin
no.
Description
RS485
Connector
1
DATA A (–)
2
DATA B (+)
3
No connection
4
No connection
5
No connection
6
Signal Ground
7
No connection
8
No connection
9
No connection
Connect either RS232 or RS485 cable to VGC083 - DO NOT CONNECT BOTH
AT THE SAME TIME
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5 Operation - IG and CG
When used with BAG050 / 051 /052 / 053 nude/glass IG 100 µA (0.1 mA), 4 mA,
and 10 mA are available settings of emission current for the hot cathode ion gauge.
When used with BAG055 Mini IG 100 µA (0.1 mA) and 4 mA are available settings
of emission current for the hot cathode ion gauge.
1) In clean applications and when operating at higher pressure ranges
(5.00 × 10-6 Torr to 1.00 × 10-3 Torr) the 100 µA emission setting is preferred.
2) At lower operating pressures (1.00 × 10-9 Torr to 5.00 × 10-4 Torr) the 4 mA
emission setting should be used.
3) When using the nude or glass IG many vacuum measurement equipment users
prefer to use the 10 mA emission current setting when making measurements
in the UHV pressure regime (below 1.00 × 10-8 to 10-11 Torr).
4) When using a diffusion pump or other pumps that use fluids, there is a possibili-
ty of the pump oil vapors entering the IG head. These vapors may form an
insulator on the internal components of the head which can lead to instability or
failure in controlling the emission. In this case, 4 mA and 10 mA emission
current may provide improved operating lifetime and measurement perfor-
mance.
5) The emission current can also be set to automatically switch between 100 μA,
4 mA and 10 mA. This results in optimal and stable pressure readings over the
entire measurement range from low to high vacuum. For example, if an applica-
tion requires that pressure measurements be performed by the ion gauge from
pressures lower than
VGC083A: 5.00 × 10-6 Torr up to 1.00 × 10-3 Torr
VGC083B: 1.00 × 10-6 Torr up to 1.00 × 10-3 Torr,
then the user may want to consider selecting the auto switching feature of the
emission current.
Electron bombardment degas (VC083A) or I2R resistive degas (VGC083B) is used
to rid a hot cathode ion gauge sensor of adsorbed gas. The intervals at which de-
gas should be applied vary for each application. The low pressure measurement
performance of the head will normally improve after each degassing cycle.
•
Degas can only be applied while the filament is turned on and operating.
•
Ensure that the vacuum pressure is at or less than 5.00 × 10-5 Torr before
attempting to initiate degas.
•
Degas will automatically turn off after 10 minutes when using factory default
settings. Degas can be programmed for duration of 2 to 30 minutes.
•
The VGC083 will continue to measure approximate pressure while degas is in
progress.
•
Degas will automatically turn off if the pressure exceeds 1.00 × 10-4 Torr during
the degas cycle when using the BAG050 / 051 / 052 / 053 IG, or 4.00 × 10-3
when using the BAG055 Mini IG but the filament will remain turned on.
•
Degas can be interrupted by turning the IG filament off.
The choice of which filament to use is primarily dependent upon the process and
process gases the ion gauge will be used with. For general vacuum applications,
dual yttria coated filaments are offered for use with air and inert gases such as N2,
argon, etc. Optional dual tungsten filaments are available for use with gases that
are not compatible with yttria coated iridium filaments.
5.1 IG Emission Current
5.2 IG Degas
5.3 IG Filament Material
Selection / Venting the
Chamber
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29
In most general vacuum applications, the yttria coated iridium filament is the best
choice.
Yttria coated iridium filaments typically operate at a lower temperature than tung-
sten filaments and thus have a lower outgassing rate at UHV and lower chemical
reactivity with active gases. Yttria coated iridium filaments typically have a longer
operating life than tungsten filaments in clean applications.
The yttria coated filament can survive occasional accidental start attempts at at-
mosphere in air, but the overall life of the filament may be shortened during each
occurrence. Good vacuum practice is to use a separate pressure gauge such as
INFICON's PGE050 convection gauge to know when to turn on the ion gauge fila-
ment.
Typically, a bare tungsten filament is a better choice in those applications where an
yttria coated filament is quickly damaged due to the gas type in use. For example,
processes such as ion implantation may only use tungsten filaments. Be aware that
corrosive applications are hard on any filament and filament life will be shortened
while operating in such environments. Tungsten filaments are easily damaged by
exposure to air/oxygen during accidental system vents or if considerable quantities
of water vapor are outgassed during pump-down and bake-out. It is very important
to make sure the tungsten filament is turned off before bringing the chamber up to
atmosphere, especially if air is being used to vent the chamber. The use of pure N2
gas is highly recommended to vent or purge your vacuum chamber. Testing has
shown that tungsten filaments can withstand limited high pressure excursions when
only N2 is present.
Venting with air or other gases containing oxygen can damage the tungsten fila-
ments. If you try to turn on an ion gauge with tungsten filaments while it is sitting on
your desk exposed to room air, you will immediately damage or destroy the fila-
ment beyond repair.
Do not use another gauge to automatically turn off the ion gauge when the ion
gauge (IG) filament in use is constructed of tungsten (yttria coated filament is ok).
The response time of other gauges may not allow for timely turn off of the tungsten
filament leading to filament damage. Always turn off the IG filament manually be-
fore pressure is allowed to rise above 1.00 × 10-3 Torr.
Both types of filaments will suffer eventual damage if operated at high pressures.
The type and amount of damage at high pressure is dependent upon the length of
operating time, the pressure and the gas present.
The VGC083 is provided with factory set default values for over pressure shut
down. The IG will shut off automatically should the pressure reach or rise above
the pressure shut down values shown below:
Factory set IG overpressure shut down values for BAG050 / 051 / 052 / 053
Emission Current
Overpressure Shut Down
Torr
mbar
Pa
100 µA (0.1 mA)
1.00 × 10-3
1.33 × 10-3
1.33 × 10-1
4 mA
5.00 × 10-4
6.65 × 10-4
6.65 × 10-2
10 mA
1.00 × 10-4
1.33 × 10-4
1.33 × 10-2
Factory set IG overpressure shut down values for BAG055 Mini IG
Emission Current
Overpressure Shut Down
Torr
mbar
Pa
100 µA (0.1 mA)
5.00 × 10-2
6.65 × 10-2
6.65
4 mA
1.00 × 10-3
1.33 × 10-3
1.33 × 10-1
Yttria coated iridium filament
Tungsten filament
NOTICE
NOTE
5.4 IG Over Pressure Shut
Down
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An over temperature condition may result inside the VGC083 controller when using
an ion gauge cable longer than 50 ft. When this over temperature condition exits
and if degas is on, the controller will automatically turn off degas first. If the temper-
ature inside the controller continues to climb, the controller will then turn off the IG
filament and an "OVER TEMP" message will appear on the programming & setup
screen. When this extreme condition exists, the VGC083 may need airflow around
it to prevent the over temperature shut down.
Two of the most important steps for the initial setup of the convection gauges are to
set zero (SET VAC) and set atmosphere (SET ATM) as described in the CONVEC
GAUGE section 6.5.3. This will ensure proper operation of the gauge and accurate
pressure measurements. The gauge is calibrated at the factory using nitrogen. Fur-
thermore, the gauge is also installed in a certain orientation when calibrated at the
factory. Without setting zero and atmosphere after the gauge is installed in your
system, the gauge may not display the expected and correct pressures. This could
be caused by the fact that you may be using a different gas than Nitrogen such as
air to setup and calibrate the gauge (most commonly the case) and the gauge
orientation is different than the orientation used at the factory. As such, it is very
important to perform your own initial setup and calibration by setting zero and at-
mosphere with the gauge installed in your actual system. Please note the following:
Setting zero optimizes performance of the gauge when operating at a low pressure
range of 1.00 × 10-4 Torr to 1.00 × 10-3 Torr. If your minimum operating pressure is
higher than 1.00 × 10-3 Torr, it is not normally necessary to set zero and thus set-
ting atmosphere should be adequate. If you are able to evacuate your system to
below 1.00 × 10-4 Torr, it is always a good practice to check and set zero if neces-
sary. See "SET VAC CG1" or SET "VAC CG2" in CONVEC GAUGE section 6.5.3.
Setting atmosphere is the most important step for a newly installed gauge. If you
prefer to use air to set atmosphere, vent your vacuum system chamber to expose
the gauge to the local atmospheric pressure (air) and set atmosphere to match
your known local uncorrected barometric pressure (air). This is the reading of
ambient air pressure you will expect if you were to vent and open your vacuum
chamber to the atmosphere surrounding the outside of your chamber. At sea level,
this pressure is usually near 760 Torr. At elevations above sea level, the pressure
decreases. Check your local aviation authority or airport web sites or your current
local weather conditions online to help find your local uncorrected barometric pres-
sure if you do not have this information. See "SET ATM CG1" or "SET ATM CG2"
CONVEC GAUGE section 6.5.3.
Setting zero and atmosphere is normally required only once during the initial setup
and maybe checked by the user periodically. After power has been applied to the
gauge during the initial setup, allow five minutes for the gauge to stabilize (warm-
up) before setting zero and atmosphere.
The information presented in sections 5.1 through 5.6, above, is intended as an
introduction to the programming capabilities of the VGC083 for use in controlling
the selectable parameters and functions of the BAG050 IG (VGC083A), BAG051,
BAG052/053 IG (VGC083B) and PGE050 heads.
5.5 IG Over Temperature
Shut Down
5.6 Convection Gauge (CG)
Initial Setup
Setting Zero (SET VAC)
Setting Atmosphere (SET ATM)
NOTE
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31
6 Setup and programming
Before you turn on power to the VGC083 for the first time, ensure the cables from
the VGC083 to the BAG05x nude on Mini and PGE050 convection gauges are
connected and secured. Turn on power by pressing the Power key.
The VGC083 provides three independent front panel LED displays:
•
display represents pressure measurements from the BAG05x hot ion gauge
head (IG).
•
display represents pressure measurements from the first convection gauge
(CG1).
•
display represents pressure measurements from the second convection or
an alternate gauge (CG2 or CG2-ALT).
A white LED is illuminated next to the selected engineering unit indicating meas-
urements in Torr, mbar or Pa (the pascals unit of measure is indicated as 'Pa' on
the front panel; millibars unit is indicated as mbar).
The VGC083 provides an independent setup and programming OLED setup
screen. This screen is used for set up, programming and operation of the ion and
convection vacuum gauges. Other useful information such as relay status indi-
cators, emission current and selected IG filament are also displayed in the setup
screen.
6.1 Applying Power
6.2 Front Panel Display
Display - Pressure Measure-
ment
Display - Units of Measure
Display - Setup Screen
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The setup and programming of the VGC083 controller is done via the four pro-
gramming-keys located below the OLED setup screen on the left hand side of the
VGC083 front panel. During programming of the VGC083, the OLED display will
identify what function each key represents.
To begin programming, press the MENU key. Press the UP and DOWN key to
select the desired menu and change the parameters. Press the ENTER key to
access the parameters and save the new settings. Press the MENU Key to return
to the previous menu or press repeatedly to return to the main screen. To continue
setting additional parameters, scroll with the UP and DOWN keys until you reach
the desired parameter then press ENTER.
The value of certain menu parameters must be programmed within an allowable
range or limit. If the user tries to program a value that is outside of the allowable
range of a specific menu, the setup screen will momentarily display the message
"NO CHANGE". In this case, the user needs to access the specific menu again,
and enter a correct value that is within the allowable range.
The following is a summary of all factory-set default values in the VGC083 setup
screen menu.
•
UNITS [Factory default = TORR]
•
INFO [Factory default = FIRMWARE VERSION]
•
SET CG2-ALT [Factory default = CG2]
•
ALT GAUGE [Factory default = 10 TORR CDG]
•
ALT GAUGE CAL [Factory default = Factory Set Number]
•
I - O STATUS [Factory default =DEGAS STATUS]
•
DEFAULTS [Factory default = PRESS ENTER TO SET OR MENU TO EXIT
(not useable if IG sensor is on)]
6.3 User Interface Basics
NOTE
6.4 Factory-Set Default
Parameters
SETUP UNIT
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33
•
EMISS SELECT [Factory default = IE = 100UA]
•
AUTO IE1 TRIP [Factory default = DISABLED]
•
AUTO IE2 TRIP [Factory default = DISABLED]
•
SELECT FIL [Factory default = FILAMENT 1]
•
DEGAS TIME [Factory default = 10 MINUTES]
•
SENSITIVITY [Factory default = 25.00]
•
OVER PRES 100 [Factory default = 1.00E-03]
•
IG TRIP PRES [Factory default = 1.00E-03]
•
IG CONTROL [Factory default = MANUAL MODE]
•
CAL FACTORS [Factory default = C0, C1, C2, C3, C4, C5 all factory-set to 50]
(VGC083A - future use only)
•
EMISS SELECT [Factory default = IE = 100UA]
•
AUTO IE TRIP [Factory default = DISABLED]
•
SELECT FIL [Factory default = FILAMENT 1]
•
DEGAS TIME [Factory default = 2 MINUTES]
•
SENSITIVITY [Factory default = 10.00]
•
OVER PRES 100 [Factory default = 5.00E-02]
•
IG TRIP PRES [Factory default = 1.00E-03]
•
IG CONTROL [Factory default = MANUAL MODE]
•
SET VAC CG1 [Factory default = 0.00E 00]
•
SET ATM CG1 [Factory default = 7.60E 02 TORR]
•
SET VAC CG2 [Factory default = 0.00E 00]
•
SET ATM CG2 [Factory default = 7.60E 02 TORR]
•
ASSIGN REL 1 [Factory default =ION GAUGE]
•
ASSIGN REL 2 [Factory default =CG1]
•
ASSIGN REL 3 [Factory default =CG2]
•
ASSIGN REL 4 [Factory default =ION GAUGE]
•
ASSIGN REL 5 [Factory default =CG1]
•
ASSIGN REL 6 [Factory default =CG2]
•
REL 1 LO TRIP [Factory default = 1.00E-06]
•
REL 1 HI TRIP [Factory default = 2.00E-06]
•
REL 2 LO TRIP [Factory default = 1.00E-01]
•
REL 2 HI TRIP [Factory default = 2.00E-01]
•
REL 3 LO TRIP [Factory default = 1.00E-01]
•
REL 3 HI TRIP [Factory default = 2.00E-01]
•
REL 4 LO TRIP [Factory default = 1.00E-06]
•
REL 4 HI TRIP [Factory default = 2.00E-06]
•
REL 5 LO TRIP [Factory default = 1.00E-01]
•
REL 5 HI TRIP [Factory default = 2.00E-01]
•
REL 6 LO TRIP [Factory default = 1.00E-01]
•
REL 6 HI TRIP [Factory default = 2.00E-01]
•
TEST RELAYS
•
REL 1 LO DELY [Factory default = 0.0 SECONDS]
•
REL 1 HI DELY [Factory default = 0.0 SECONDS]
•
REL 2 LO DELY [Factory default = 0.0 SECONDS]
•
REL 2 HI DELY [Factory default = 0.0 SECONDS]
•
REL 3 LO DELY [Factory default = 0.0 SECONDS]
•
REL 3 HI DELY [Factory default = 0.0 SECONDS]
•
REL 4 LO DELY [Factory default = 0.0 SECONDS]
ION GAUGE
When used with BAG050 /
051 / 052 / 053
ION GAUGE
When used with BAG055
CONVEC GAUGE
RELAYS
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•
REL 4 HI DELY [Factory default = 0.0 SECONDS]
•
REL 5 LO DELY [Factory default = 0.0 SECONDS]
•
REL 5 HI DELY [Factory default = 0.0 SECONDS]
•
REL 6 LO DELY [Factory default = 0.0 SECONDS]
•
REL 6 HI DELY [Factory default = 0.0 SECONDS]
•
TEST RELAYS
•
ANALOG OUT 1 [Factory default = IG - CG1 0.5 - 7V]
•
ANALOG OUT 2 [Factory default = CG1 1 - 8 V ]
•
ANALOG OUT 3 [Factory default = CG2 1 - 8 V ]
•
AOUT CAL 1 [Factory default = Factory Set Number]
•
AOUT CAL 2 [Factory default = Factory Set Number]
•
AOUT CAL 3 [Factory default = Factory Set Number]
•
AOUT LIN 1 [Factory default = 1.00E 00]
•
AOUT LIN 2 [Factory default = 1.00E 00]
•
AOUT LIN 3 [Factory default = 1.00E 00]
•
LED BRIGHTNESS [Factory default = 8]
•
COMM TYPE [Factory default = RS485]
•
BAUDRATE [Factory default = 19200 BAUD]
•
FRAMING [Factory default = 8 BITS NONE 1]
•
ADDRESS [Factory default = 01]
•
SCREEN SETUP [Factory default = NORMAL]
•
SCREEN SAVER [Factory default = ON]
•
BRIGHTNESS [Factory default = 0]
The VGC083A/B controller is shipped from the factory with the ION GAUGE menu
default parameters for the nude or glass IG. If you are using the BAG055 Mini IG,
connect the Mini IG cable at the controller first, turn power on, access the SETUP
UNIT Menu and set "DEFAULTS". This is recommended only one time at the initial
set-up and it enables the controller realize its operating the BAG055 Mini IG and
will set the default ION GAUGE menu parameters for BAG055. Always power off
the unit before disconnecting the IG cable and reconnect the IG cable before turn-
ing the power on to ensure proper operation.
This section provides detailed information on programming and configuration of
various menus and submenus of the device.
This key, on the VGC083 front panel, is referred to as the 'ENTER'
key throughout this manual.
From the main menu (press the MENU key if the main menu is not shown), scroll
Up or Down to SETUP UNIT then press the ENTER key to access the SETUP
UNIT menu for configuring the VGC083 general parameters such as the units of
measure, selecting CG2 verses ALTERNATE GAUGE, etc. In certain instances,
during setup of the programmed functions and settings, you may need to press the
ENTER key until you reach the end of a program/setup sequence before pressing
the MENU key to return to the main menu or previous setup screen.
ANALOG OUTPUT
SERIAL COMM
DISPLAY
6.5 Programming
NOTE
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35
[Factory default = TORR]
This allows the user to display the pressure measurements in Torr, mbar or
pascals. The user must program all other programming values according to their
requirements.
[Factory default = FIRMWARE VERSION]
Provides the model number of VGC083, the firmware version numbers for both the
VGC083 controller and the IG connected to it.
[Factory default = CG2]
This allows the user to assign the type of gauge to the CG2/ALT display. The user
can either assign a second convection gauge CG2 (same type as CG1 using
INFICON's PGE050 convection gauge sensor) or analog input using a 0-10 V (dc)
analog input signal from an alternate gauge. The ANALOG INPUT selection allows
processing of one analog input voltage signal from other gauges such as a capaci-
tance diaphragm gauge or INFICON vacuum gauge modules PGE300, PGE500 or
BAG302.
[Factory default = 10 TORR CDG]
Ignore this menu if you have selected CG2 in the SET CG2 - ALT menu above. If
you have selected ANALOG INPUT in the SET CG2 - ALT menu above, the ALT
GAUGE menu selection is used to assign the type of alternate gauge.
•
Select 100 mTORR CDG for a 100 mTorr Capacitance Manometer / Diaphragm
Gauge (CDG) with 0-10 Vdc analog output.
•
Select 20 TORR CDG for a 20 Torr full scale CDG with 0-10 V (dc) analog
output. Other full scale selections are 50 TORR CDG, 100 TORR CDG,
200 TORR CDG, 500 TORR CDG, 1000 TORR CDG, 10 mTORR CDG,
20 mTORR CDG, 50 mTORR CDG, 100 mTORR CDG, 250 mTORR CDG,
500 mTORR CDG, 1 TORR CDG, 2 TORR CDG and 5 TORR CDG.
•
Select ITI LOG CG if you are using INFICON's convection gauge modules such
as the PGE300 or PGE500 with a Log-linear analog output.
•
ITI LOG IG7V is reserved for future use. Currently not applicable.
•
Select ITI LOG IG if you are using INFICON's ionization gauge module such as
the BAG302 IG with a Log-linear analog output.
•
Select ITI NON-LINEA if you are using INFICON's convection gauge modules
such as the PGE300 or PGE500 with a non-linear analog output.
[Factory default = Factory Set Number]
Ignore this menu if you have selected CG2 in the SET CG2 - ALT menu above. If
you have selected ANALOG INPUT in the SET CG2 - ALT menu above, the ALT
GAUGE CAL menu selection is used to optimize the analog input calibration. It is
recommended that the user not make this adjustment unless the displayed alter-
nate gauge pressure (CG2/ALT display channel) do not closely match the expected
pressure from the analog input calculations.
Example - To perform ALT GAUGE CAL if ALT GAUGE menu is selected for a
1000 TORR CDG. Connect both the CDG and a high resolution voltmeter to the +
and – terminals of the VGC083 Analog Input Connector labeled AI. With CDG
exposed to atmosphere, measure the analog input from the CDG at the VGC083
Analog Input Connector and calculate the corresponding pressure. In the ALT
GAUGE CAL screen use the UP or DOWN keys to adjust the displayed pressure
by the VGC083 to match the calculated pressure from the CDG analog signal. For
example, if the analog input signal from the CDG is at 7.600 volts representing
760 Torr for a 1000 TORR CDG, then adjust the ALT GAUGE CAL so that the
VGC083 also displays 760 Torr. For other CDG ranges always use CDG's full
scale pressure value to perform calibration. For example, if you are using a
100 TORR CDG, evacuate your system pressure to 100 Torr and use the same
calibration procedure above.
6.5.1 SETUP UNIT
UNITS
INFO
SET CG2 - ALT
ALT GAUGE
ALT GAUGE CAL
tinb29e1-c (2019-10) VGC083A_B.om
Example - To perform ALT GAUGE CAL if ALT GAUGE menu is selected for ITI
LOG CG, ITI LOG IG or ITI NON-LINE. When using other INFICON vacuum gauge
modules such as PGE300, PGE500 or BAG302 as alternate gauges to CG2, the
analog output signals from these devices can be used to display pressure in the
CG2/ALT display channel. Connect the analog output from these devices to the +
and – terminals of the VGC083 Analog Input Connector labeled AI. In the ALT
GAUGE CAL screen use the UP or DOWN keys to adjust the displayed pressure
by the VGC083 to match the pressure reading on the modules.
As you adjust the analog output, the number being displayed in the ALT GAUGE
CAL screen represents the millivolts offset from zero volts that is being used inter-
nally for the analog input gain adjustment.
[Factory default = DEGAS STATUS]
A degas status or an error condition output signal is available from the DIGITAL I/O
connector. If selected for DEGAS STATUS, this can be used as an output signal to
other external instruments to confirm that degas is on or off. If selected for ERROR
STATUS, this can be used as an output signal to other external instruments to con-
firm whether there is an error condition.
[Factory default = PRESS ENTER TO SET OR MENU TO EXIT]
The system can be returned to the original factory settings by using the ENTER
key to set factory defaults. The IG filament must be off (sensors off) in order to
reset defaults.
If you reset all values to original factory default settings, you would need to repeat
the initial setup procedure for the convection gauges as described in section 5.6
and reprogram other parameters as required.
As mentioned previusly the VGC083A/B controller is shipped from the factory with
the ION GAUGE menu default parameters for the nude or glass IG. If you are using
the BAG055 Mini IG, connect the Mini IG cable at the controller first, turn power on,
access the SETUP UNIT Menu and set 'DEFAULTS'. This is recommended only
one time at the initial set-up and it enables the controller realize its operating the
BAG055 Mini IG and will set the default ION GAUGE menu parameters for
BAG055. Always power off the unit before disconnecting the IG cable and recon-
nect the IG cable before turning the power on to ensure proper operation.
Before you activate the ion gauge/filament, make sure you understand all instruc-
tions and information provided in this manual and the Operating Manual for the
PGE050 convection gauge. Furthermore, you should ensure you have fully config-
ured the VGC083 control unit to your operational requirements before turning the
filaments on. When using the BAG050 / 051 / 052 / 053 and prior to turning on the
ion gauge filament you should ensure the pressure is below 1.00E-03 Torr
(1 mTorr) with emission current set at 100 μA; 5.00E-04 Torr with emission current
set at 4 mA and 1.00E-04 Torr with emission current set at 10 mA. When using the
BAG055 Mini IG and prior to turning on the ion gauge filament you should ensure
the pressure is below 5.00E-02 Torr (10 mTorr) with emission current set at 100 μA
and 1.00E-03 Torr with emission current set at 4 mA.
CAUTION! Due to the risk of filament failure caused by inadvertent exposure
to oxidizing gases or gas mixtures, never use another gauge to automatically turn
off the ion gauge when the ion gauge filament in use is constructed of tungsten
(yttria coated iridium filament is okay). The response time of other gauges may not
allow for timely turn off of the filament leading to filament damage especially for
tungsten filaments. Always turn the tungsten IG filament OFF manually before
pressure is allowed to rise above 1.00E-03 Torr.
NOTE
- I - O STATUS
DEFAULTS
6.5.2 ION GAUGE
NOTICE
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37
[Factory default = IE = 100UA]
Use the Up and Down key to select emission current to 100 μA, 4 mA, 10 mA,
AUTO IE 100-4, AUTO IE 100-10. Then press ENTER to save setting. The selec-
tion of 100 μA, 4 mA, 10 mA results in operation of the unit with a fixed emission
current throughout the measurement range. Selection of AUTO IE 100-4 or AUTO
IE 100-10 allows for automatic switching of the emission current. The automatic
switching of the emission current is recommended when the user’s pressure meas-
urement range requires various emission current settings. See section 5.1 for more
details about the emission current selection.
In clean applications and when operating at higher pressure ranges (5.00E-06 Torr
to 1.00E-03 Torr) the 100 μA emission setting is preferred. At lower operating pres-
sures (1.00E-09 Torr to 5.00E-04 Torr) the 4 mA emission setting should be used.
Many vacuum measurement equipment users prefer to use the 10 mA emission
current setting when making measurements in the UHV pressure regime (below
1.00E-08 to 1.00E-11 Torr).
As described previously, the emission current can also be set to automatically
switch between 100 μA, 4 mA and 10 mA. This results in optimal and stable pres-
sure readings over the entire measurement range from low to high vacuum.
Select AUTO IE 100-4 if you would like the emission current to automatically switch
between 100 μA and 4 mA. For example, if an application requires that pressure
measurements be performed by the ion gauge from 5.00E-07 Torr up to
1.00E-03 Torr, then the user may want to consider selecting the AUTO IE 100-4
automatic switching feature of the emission current. The pressure trip point at
which the emission current will switch from 100 μA to 4 mA is defined by the value
programmed in the AUTO IE1 TRIP menu below.
Select AUTO IE 100-10 if you would like the emission current to automatically
switch between 100 μA, 4 mA and 10 mA. For example, if an application requires
that pressure measurements be performed by the ion gauge from 4.00E-10 Torr up
to 1.00E-03 Torr, then the user may want to consider selecting the AUTO IE
100-10 automatic switching feature of the emission current. In this case, the pres-
sure trip point at which the emission current will switch from 100 μA to 4 mA is de-
fined by the value programmed in the AUTO IE1 TRIP menu below and pressure
trip point at which the emission current will switch from 4 mA to 10 mA is defined by
the value programmed in the AUTO IE2 TRIP menu below.
If you plan to use a convection gauge or an alternate gauge to control the ioni-
zation gauge filament on/off function (see IG CONTROL menu below), you will only
have 100 μA and 4 mA emission current selections available (not available with
10 mA emission current). However by selecting the AUTO IE 100-10 automatic
switching feature here, you would be able to use these devices to control the ion
gauge and operate at the 10 mA emission current as well.
Use the Up and Down key to select emission current to 100 μA, 4 mA or AUTO IE.
Then press ENTER to save setting. The selection of 100 μA, 4 mA, results in
operation of the unit with a fixed emission current throughout the measurement
range. Select AUTO IE to allow for automatic switching of the emission current.
The automatic switching of the emission current is recommended when the user's
pressure measurement range requires various emission current settings. See
section 5.1 for more details about the emission current selection.
[Factory default = 1.00E-05]
The default setting is DISABLED if EMISS SELECT menu above is set to 4 mA or
100 μA. If the EMISS SELECT menu is set to AUTO IE 100-4, then the AUTO IE1
TRIP value programmed here (Factory default = 1.00E-05) allows the user to se-
lect the pressure at which emission current automatically switches from 100 μA to
4 mA. For example, if the AUTO IE1 TRIP value is set to 1.00E-05 Torr, then the
ion gauge will operate at the emission current of 100 μA over the pressure mea-
surement range of 1.00E-03 Torr to 1.00E-05 Torr. The emission current will then
automatically switch to 4 mA at pressure of 1.00E-05 Torr or lower. The user has
the choice of programming the AUTO IE1 TRIP point anywhere between 1.00E-06
to 1.00E-04 Torr.
EMISS SELECT
For BAG050 / 051 / 052 / 053
NOTE
EMISS SELECT
For BAG055 Mini IG
AUTO IE1 TRIP
For BAG050 / 051 / 052 / 053
tinb29e1-c (2019-10) VGC083A_B.om
[Factory default = 1.00E-07]
The default setting is DISABLED if EMISS SELECT menu above is set to 4 mA or
100 μA. If the EMISS SELECT menu is set to AUTO IE 100-10, then the AUTO IE2
TRIP value programmed here (Factory default = 1.00E-07) allows the user to se-
lect the pressure at which emission current automatically switches from 4 mA to
10 mA. For example, if the AUTO IE2 TRIP value is set to 1.00E-07 Torr, then the
ion gauge will operate at the emission current of 4 mA from the trip pressure value
programmed for the AUTO IE1 TRIP menu above to 1.00E-07 Torr. The emission
current will then automatically switch to 10 mA at pressure of 1.00E-07 Torr or
lower. The user has the choice of programming the AUTO IE2 TRIP point any-
where between 1.00E-06 to 1.00E-08 Torr. Note that if the EMISS SELECT menu
is set to AUTO IE 100-10, then the AUTO IE1 TRIP value above must still be pro-
grammed to select the desired pressure at which emission current automatically
switches from 100 μA to 4 mA.
[Factory default = 1.00E-05]
The default setting is DISABLED if EMISS SELECT menu above is set to 4 mA or
100 μA. If the EMISS SELECT menu is set to AUTO IE 100-4, then the AUTO IE
TRIP value programmed here (Factory default = 1.00E-05) allows the user to se-
lect the pressure at which emission current automatically switches from 100 μA to
4 mA. See example in AUTO IE1 TRIP above.
[Factory default = FILAMENT 1]
Allows the user to select which filament to operate: either Filament 1 or Filament 2.
It is highly recommended to periodically alternate operating filaments 1 and 2 if the
filaments are the coated iridium type. An inactive, coated filament not operated for
an extended period of time can cause failure of that filament to establish and main-
tain emission current. This will become more problematic in applications where the
filament coating may become poisoned by process gas byproducts or materials
that have outgassed from the process materials.
[Factory default = 10 MINUTES for BAG050 / 051 / 052 / 053]
[Factory default = 2 MINUTES for BAG055 Mini IG]
The length of time, in minutes, degassing will run after it is initiated. The degas
cycle can be selected from 2 to 30 minutes in duration.
[Factory default = 25.00 for BAG050]
[Factory default = 10.00 for BAG055 - Program actual S value marked on BAG055]
When using the BAG050 nude UHV EB-degas IG or equivalent nude IG, set sensi-
tivity to 25 per Torr. When using the BAG055 Mini IG set sensitivity to the S value
marked on the BAG055 sensor. If you are using a nude IG with a known sensitivity
other than 25 per Torr, you may set the actual sensitivity for the IG head you are
using. The Sensitivity constant used by the operating system for the pressure cal-
culation is based on the following mathematical formula for the B-A ion gauge
pressure measurement:
Ic = P × S × Ie
where P is Pressure, S is Sensitivity1) ; Ic is the collector current and Ie is the
emission current.
1)
Sensitivity for the B-A type ionization gauge is a constant. A number defined as the quantity of ions
created and collected (collector current) per unit measure of pressure per the controlled quantity of
emission current from which the ion current is generated. This setting can be useful for compensating
the readout of pressure when measured by the ion gauge for gases other than nitrogen/air. Consult
[email protected] for further discussion on the use of this setting for compensated readings.
Typical sensitivity for the nude UHV EB-degas ionization gauge used is 25 per Torr (25 Torr -1).
Typical sensitivity for the BAG055 Mini IG used is 10 per Torr (10 Torr -1).
CAUTION! The user assumes all risks if the SENSITIVITY is programmed to
a value not matching the actual head (sensor) sensitivity described above. Failure
to ensure that the VGC083A is programmed for the actual sensitivity of the head it
is used with may result in pressure readings that are not true pressure. Equipment
AUTO IE2 TRIP
For BAG050 / 051 / 052 / 053
AUTO IE TRIP
For BA055
SELECT FIL
NOTICE
DEGAS TIME
SENSITIVITY (VGC083A)
tinb29e1-c (2019-10) VGC083A_B.om
39
damage due to incorrect pressure readings and improper system control functions
as a result of incorrect pressure measurement readings may result.
[Factory default = 10.00 for BAG051 / 052 / 053]
When using the resistive or I2R degas nude IG (Series BAG051, or equivalent) or
glass enclosed IG (BAG052 / 053, or equivalent) set sensitivity to 10 per Torr. If
you are using an IG with a known sensitivity other than 10 per Torr, you may set
the actual sensitivity for the IG head you are using. The Sensitivity constant used
by the operating system for the pressure calculation is based on the following
mathematical formula for the B-A ion gauge pressure measurement:
Ic = P × S × Ie
where P is Pressure, S is Sensitivity1) ; Ic is the collector current and Ie is the
emission current.
1)
Sensitivity for the B-A type ionization gauge is a constant. A number defined as the quantity of ions
created and collected (collector current) per unit measure of pressure per the controlled quantity of
emission current from which the ion current is generated. This setting can be useful for compensating
the readout of pressure when measured by the ion gauge for gases other than nitrogen/air. Consult
[email protected] for further discussion on the use of this setting for compensated readings.
Typical sensitivity for the resistive or I2R degas ionization gauges used is 10 per Torr (10 Torr -1).
CAUTION! The user assumes all risks if the SENSITIVITY is programmed to
a value not matching the actual head (sensor) sensitivity described above. Failure
to ensure that the VGC083B is programmed for the actual sensitivity of the head it
is used with may result in pressure readings that are not true pressure. Equipment
damage due to incorrect pressure readings and improper system control functions
as a result of incorrect pressure measurement readings may result.
[Factory default = 1.00E-03 for BAG050 / 051 / 052 / 053]
[Factory default = 5.00E-02 for BAG 055 Mini IG]
This function allows the user to set the pressure at which the gauge will turn off
when the emission current is running at 100 μA.
The overpressure shut down values are adjustable when emission current selected
is 100 μA. However with BAG050 / 051 / 052 / 053 when setting the overpressure
value at a higher pressure than 1.00E-03 Torr (1.00E-02 Torr maximum), review
your ion gauge head specifications to determine the maximum pressure your ion
gauge head is capable of measuring (BAG05x nuder /glass series heads are
capable of measuring a maximum pressure of 1.00E-03 Torr). When using the
BAG055 Mini IG this value cannot be set to a pressure higher than 5.00E-02.
With BAG050 / 051 / 052 / 053 the overpressure shut down value is factory set to
5.00E-04 Torr and 1.00E-04 Torr when emission current selected is 4 mA or 10 mA
respectively and cannot be changed by the user.
With BAG055 Mini IG the overpressure shut down value is factory set to
1.00E-03 Torr when emission current selected is 4 mA and cannot be changed by
the user.
[Factory default = 1.00E-03]
This setting allows the user to select a pressure value at which CG1 or CG2 or
alternate gauge can turn the IG filament on. This is applicable only when the gauge
is operating at 100 μA or 4 mA emission current setting (not applicable with 10 mA
emission current) or in the automatic emission current switching mode (EMISSION
SELECT = AUTO IE) and the IG CONTROL mode below is set to CG1, CG2 or
ALT GAUGE.
The IG TRIP PRES default value when using an emission current of 100 μA is
1.00E-03 Torr but it can be set to value as high as 1.00E-02 Torr with BAG050 /
051 / 052 / 053 and 5.00E-02 Torr for BAG055 Mini IG. However, when setting the
IG TRIP PRES value at a higher pressure than 1.00E-03 Torr, review your ion
gauge head specifications to determine the maximum pressure your ion gauge
head is capable of measuring (BAG05x nude/glass series heads are capable of
measuring a maximum pressure of 1.00E-03 Torr).
When using the BAG050 / 051 / 052 / 053 the user does not have the choice to
select a turn on point for the IG when the 4 mA or 10 emission current has been
selected. The IG turn on is always fixed at 5.00E-04 Torr and 1.00E-04 when the
emission current is set for 4 mA or 10 mA respectively. When using the BAG055
SENSITIVITY (VGC083B)
OVER PRES 100
NOTE
IG TRIP PRES
tinb29e1-c (2019-10) VGC083A_B.om
Mini IG the turn on point for the IG when the 4 mA emission current has been
selected is fixed at 1.00E-03 Torr.
[Factory default = MANUAL MODE]
This function allows the user to choose the source of control for the IG. The IG can
be controlled from the Front Panel (MANUAL MODE), CG1, CG2 or the ALT
GAUGE (alternate gauge).
Select MANUAL MODE if you wish to use the front panel programming keys to turn
the ion gauge head filament to the on or off state.
Select CG1, CG2 or ALT GAUGE if the pressure measurement from CG1 or CG2
or the Alternate Gauge is to be used to automatically turn the ion gauge head
filament on and off.
CAUTION! Never use another gauge to automatically turn off the ion gauge
when the ion gauge filament in use is constructed of tungsten material (a coated
filament such as the yttria coated iridium version is okay). The response time of
other gauges may not allow for timely turn off of the tungsten filament leading to
possible filament damage. Always turn the IG filament OFF manually before pres-
sure is allowed to rise above 1.00E-03 Torr.
When CG1, CG2 or ALT GAUGE is selected in the IG CONTROL menu and the
ion gauge emission current is set to 100 μA, the ion gauge filament will turn on
when the pressure measured by CG1, CG2 or Alternate Gauge drops below the
value programmed in the IG TRIP PRES above. The ion gauge filament will turn off
when the pressure measured by CG1, CG2 or Alternate Gauge rises above the
value programmed for the IG TRIP PRES.
With BAG050 / 051 / 052 / 053 If the ion gauge emission current is set to 4 mA, the
ion gauge filament will turn on when the pressure measured by CG1, CG2 or Alter-
nate Gauge drops below 5.00E-04 Torr. The ion gauge filament will turn off when
the pressure measured by CG1, CG2 or Alternate Gauge rises above
5.00E-04 Torr. If the ion gauge emission current is set to 10 mA, the ion gauge
filament cannot be turned on using the pressure measurements from CG1, CG2 or
Alternate Gauge. However by selecting the AUTO IE 100-10 automatic menu
above, you would be able to use these devices to control the ion gauge and oper-
ate at the 10 mA emission current as well.
With BAG055 if the ion gauge emission current is set to 4 mA, the ion gauge fila-
ment will turn on when the pressure measured by CG1, CG2 or Alternate Gauge
drops below 1.00E-03 Torr. The ion gauge filament will turn off when the pressure
measured by CG1, CG2 or Alternate Gauge rises above 1.00E-03 Torr.
When CG1, CG2 or ALT GAUGE is selected in the IG CONTROL menu, the user
cannot turn on or turn off the IG filament manually using the IG ON/OFF soft-keys
of the front panel, RS232, RS485 or DIGITAL I/O signals. In this case the IG fila-
ment turn on or turn off is automatically controlled by CG1, CG2 or the Alternate
Gauge.
[Factory default = C0, C1, C2, C3, C4, C5 all factory-set to 50]
Do not change CAL FACTORS values. This menu is intended for future enhance-
ment of the VGC083A capabilities. Leave C0, C1, C2, C3, C4, and C5 CAL
FACTORS values at the factory default setting of 50. Changing these values to a
number other than 50 will result in inaccurate vacuum pressure measurements.
CAUTION! You must be aware of possible risks of inadvertently starting
emission (turning the IG filament to ON) when using an alternate gauge like a
capacitance diaphragm gauge as a source of control for turning the ion
gauge on and off. Failure to follow the recommended procedures for ensur-
ing that you do not inadvertently allow the ion gauge head filament to turn on
may result in equipment damage.
To minimize the risk associated with this using an alternate gauge to control
the ion gauge head filament, follow these recommended steps below
precisely:
1) Before selecting ALTERNATE GAUGE in the SETUP UNIT menu, the user
should turn off power to the VGC083.
2) Connect the alternate gauge to the VGC083.
IG CONTROL
NOTE
CAL FACTORS
(VGC083A future use only)
tinb29e1-c (2019-10) VGC083A_B.om
41
3) Apply power to the alternate gauge.
4) Next apply power to the VGC083.
5) Select ALTERNATE GAUGE in the SETUP UNIT menu.
It is always good industry practice to avoid hot-swapping of Cables.
It is important to set vacuum and atmosphere when initially setting up the con-
vection gauges. See Convection Gauge Initial Setup section 5.6
This programming menu allows the user to set the atmospheric pressure reading
(also known as the "span" adjustment) and vacuum reading ("zero" point) for con-
vection gauges CG1 and CG2. INFICON advises that you first determine if the
"span" (ATM) adjustment of your measurement device is set properly before set-
ting the "zero" (VAC) adjustment. It is good practice to perform the sequence of
checking and adjusting ATM (span) then VAC (zero) and then, finally re-checking
the ATM setting to ensure that the circuitry is properly balanced for use in measur-
ing pressure throughout the intended measurement range. Press the ENTER key
to access the CONVEC GAUGE menu for configuring the convection gauges.
[Factory default = 0.00E 00]
Press the ENTER key to access the SET VAC CG1 screen.
1. To properly set the vacuum reading (“zero” point), with CG1 installed on your
vacuum system, the gauge should be evacuated to a pressure below 1.00E-
04 Torr (0.1 mTorr). [Factory default = 0.00E+0 Torr]
2. When the known vacuum system pressure is below 0.1 mTorr and If you want
to set zero at 0.00E+0, then press the ENTER key repeatedly until the SET
VAC CG1 appears on the display again. The zero point (displayed pressure
reading with gauge exposed to vacuum) is now set.
If you want to set the ‘zero’ pressure reading to a number higher than 0.00E+0,
then press the UP or DOWN keys at each of the high-lighted numeral locations
until the desired number is reached; then press the ENTER key repeatedly until
the SET VAC CG1 appears on the display again. The new "zero point" is now
set. Due to the nature of circuit operation and head electrical control that cover
a wide range of measurement by a convection gauge, it is advised that one first
check and adjust, if necessary, the "span" and "zero" to ensure that all
measurements made between these two, adjusted settings are as accurate as
possible.
[Factory default = 7.60E 02 TORR]
Press the ENTER key to access the SET ATM CG1 screen.
Backfill the vacuum vessel /chamber with nitrogen gas to a known pressure bet-
ween 400 Torr and 1000 Torr. Alternatively, if your local uncorrected barometric
pressure (air) is known, simply vent your vacuum system chamber to expose the
gauge to the local atmospheric pressure. When desired system pressure is stable,
adjust the pressure on the screen to the known value using the UP or DOWN keys.
Press the ENTER key to move to the next digit and use the UP or DOWN keys to
decrease or increase the value of that digit. Continue pressing the ENTER key until
the SET ATM CG1 reappears on the display. The new atmosphere point is now
set. For example, if your known local uncorrected barometric pressure is 760 Torr,
enter 760 in the SET ATM screen. The main pressure measurement screen will
now display 760 Torr while the gauge is at atmosphere.
[Factory default = PRESS ENTER TO SET VAC]
Same as SET VAC CG1 above, except for CG2
[Factory default = 7.60E 02 TORR]
Same as SET ATM CG1 above, except for CG2.
6.5.3 CONVEC GAUGE
NOTICE
SET VAC CG1
SET ATM CG1
SET VAC CG2
SET ATM CG2
tinb29e1-c (2019-10) VGC083A_B.om
Press the ENTER key to access the RELAYS menu for configuring the setpoint
relays.
[Factory default = ION GAUGE]
This assigns Relay #1 to the ion gauge, CG1, CG2 or ALT GAUGE (alternate
gauge).
[Factory default = CG1]
ASSIGN RELAY 2; same choices as ASSIGN RELAY 1 above
[Factory default = CG2]
ASSIGN RELAY 3; same choices as ASSIGN RELAY 1 above
[Factory default = ION GAUGE]
ASSIGN RELAY 4; same choices as ASSIGN RELAY 1 above
[Factory default = CG1]
ASSIGN RELAY 5; same choices as ASSIGN RELAY 1 above
[Factory default = CG2]
ASSIGN RELAY 6; same choices as ASSIGN RELAY 1 above
[Factory default = 1.00E-06]
This setpoint corresponds to the turn on point for Relay #1. Relay #1 will turn on
when the pressure drops below this setting. If you are unable to increase the value
of REL 1 LO TRIP (VGC083 responding with the message "NO CHANGE"), you
must first access the REL 1 HI TRIP menu below and increase that value to a
number higher than the value of the REL 1 LO TRIP you are trying to set. Ensure
the REL 1 LO TRIP setpoint value you are programming is within the measurement
range of the specific gauge the relay is assigned to.
[Factory default = 2.00E-06]
This setpoint corresponds to the turn off point for Relay #1. Relay #1 will turn off
when the pressure rises above this setting. If you are unable to decrease the value
of REL 1 HI TRIP (VGC083 responding with the message "NO CHANGE"), you
must first access the REL 1 LO TRIP menu above and decrease that value to a
number lower than the value of the REL 1 HI TRIP you are trying to set. Ensure the
REL 1 HI TRIP setpoint value you are programming is within the measurement
range of the specific gauge the relay is assigned to.
[Factory default = 1.00E-01]
(RELAY 2 LO TRIP; same info as RELAY 1 LO TRIP above)
[Factory default = 2.00E-01]
(RELAY 2 HI TRIP; same info as RELAY 1 HI TRIP above)
[Factory default = 1.00E-01]
(RELAY 3 LO TRIP; same info as RELAY 1 LO TRIP above)
[Factory default = 2.00E-01]
(RELAY 3 HI TRIP; same info as RELAY 1 HI TRIP above)
6.5.4 RELAYS
ASSIGN REL 1
ASSIGN REL 2
ASSIGN REL 3
ASSIGN REL 4
ASSIGN REL 5
ASSIGN REL 6
REL 1 LO TRIP
REL 1 HI TRIP
REL 2 LO TRIP
REL 2 HI TRIP
REL 3 LO TRIP
REL 3 HI TRIP
tinb29e1-c (2019-10) VGC083A_B.om
43
[Factory default = 1.00E-06]
(RELAY 4 LO TRIP; same info as RELAY 1 LO TRIP above)
[Factory default = 2.00E-06]
(RELAY 4 HI TRIP; same info as RELAY 1 HI TRIP above)
[Factory default = 1.00E-01]
(RELAY 5 LO TRIP; same info as RELAY 1 LO TRIP above)
[Factory default = 2.00E-01]
(RELAY 5 HI TRIP; same info as RELAY 1 HI TRIP above)
[Factory default = 1.00E-01]
(RELAY 6 LO TRIP; same info as RELAY 1 LO TRIP above)
[Factory default = 2.00E-01]
(RELAY 6 HI TRIP; same info as RELAY 1 HI TRIP above)
[Factory default = 0.0 SECONDS]
Depending on the age of your controller this relay delay time menu may not be
available in your product. In certain process control schemes, it may be desirable
to have a delay period between the time the pressure reaches the REL 1 LO TRIP
point value described above and Relay 1 gets turned on. REL 1 LO DELY menu
provides the user the ability to set such delay time in seconds.
[Factory default = 0.0 SECONDS]
Depending on the age of your controller this relay delay time menu may not be
available in your product. In certain process control schemes, it may be desirable
to have a delay period between the time the pressure reaches the REL 1 HI TRIP
point value described above and Relay 1 gets turned off. REL 1 HI DELY menu
provides the user the ability to set such delay time in seconds.
[Factory default = 0.0 SECONDS]
(REL 2 LO DELY: same info as REL 1 LO DELY above)
[Factory default = 0.0 SECONDS]
(REL 2 HI DELY: same info as REL 1 HI DELY above)
[Factory default = 0.0 SECONDS]
(REL 3 LO DELY: same info as REL 1 LO DELY above)
[Factory default = 0.0 SECONDS]
(REL 3 HI DELY: same info as REL 1 HI DELY above)
[Factory default = 0.0 SECONDS]
(REL 4 LO DELY: same info as REL 1 LO DELY above)
[Factory default = 0.0 SECONDS]
(REL 4 HI DELY: same info as REL 1 HI DELY above)
[Factory default = 0.0 SECONDS]
(REL 5 LO DELY: same info as REL 1 LO DELY above)
REL 4 LO TRIP
REL 4 HI TRIP
REL 5 LO TRIP
REL 5 HI TRIP
REL 6 LO TRIP
REL 6 HI TRIP
REL 1 LO DELY
REL 1 HI DELY
REL 2 LO DELY
REL 2 HI DELY
REL 3 LO DELY
REL 3 HI DELY
REL 4 LO DELY
REL 4 HI DELY
REL 5 LO DELY
tinb29e1-c (2019-10) VGC083A_B.om
[Factory default = 0.0 SECONDS]
(REL 5 HI DELY: same info as REL 1 HI DELY above)
[Factory default = 0.0 SECONDS]
(REL 6 LO DELY: same info as REL 1 LO DELY above)
[Factory default = 0.0 SECONDS]
(REL 6 HI DELY: same info as REL 1 HI DELY above)
[Factory default = OFF]
This allows the user to manually toggle the relays on and off to test for correct
external circuit wiring and ensure polarity is as desired. Press ENTER to access
the TEST RELAYS menu. Select a specific relay by pressing the ENTER key so
that the relay number is highlighted. Press the UP or DOWN key to energize the
specific relay.
Relays will return to the previous state after exiting the TEST RELAYS menu.
The VGC083 provides three analog outputs proportional to the pressure measured
by the ionization gauge, the selected convection gauge (CG1 or CG2) or a continu-
ous, combined output signal from the IG and CG1 (IG - CG1) for full range meas-
urement. Press the ENTER key to access the ANALOG OUTPUT menu for config-
uring the analog outputs.
[Factory default = CG1 - CG1]
This menu provides various scaling and gauge type selections for Analog Output
#1. Use the UP and DOWN keys to select the desired analog output configuration
from the following available choices.
IG - CG1 0.5 - 7V
IG - CG2 0.5 - 7V
IG - ALT 0.5 - 7V
Log-linear analog output combining IG & CG1 as one signal
Log-linear analog output combining IG & CG2 as one signal
Log-linear analog output combining IG & Alternate gauge as
one signal
IG LOG N - 10
Log-linear analog output for IG only, output also compatible
with GP 307, 350
- IG LOG N - 11
Log-linear analog output for IG only, output also compatible
with GP 307, 350, 358
IG LOG N - 12
Log-linear analog output for IG only, output also compatible
with GP 307, 350
IG 1.8 - 8.7V
Log-Linear analog output for IG only
IG LINEAR
Linear analog output for IG only, output also compatible with
GP 307
ALT LINEAR
Linear analog output for alternate gauge only
ALT CG 1-8V
Log-linear analog output if alternate gauge connected is an
INFICON PGE300 or PGE500
ALT IG LOGN10
Log-linear analog output if alternate gauge connected is an
INFICON BAG302
CG1 1 - 8V
Log-linear analog output for CG1
CG2 1 - 8V
Log-linear analog output for CG2
CG1 0 - 7V
Log-linear analog output for CG1 , output also compatible
with GP 307,350,358
CG2 0 - 7V
Log-linear analog output for CG2 , output also compatible
with GP 307,350,358
CG1 NON - LIN
Non-linear analog output for CG1
CG2 NON - LIN
Non-linear analog output for CG2
CG1 LINEAR
Linear analog output for CG1
CG2 LINEAR
Linear analog output for CG2
REL 5 HI DELY
REL 6 LO DELY
REL 6 HI DELY
TEST RELAYS
6.5.5 Analog Output
ANALOG OUT 1
tinb29e1-c (2019-10) VGC083A_B.om
45
Select "IG - CG1 0.5 - 7V" as the analog output type to set the analog output vol-
tage proportional to the pressure measured by the combination of IG plus CG1.
This selection combines the analog output from the IG and CG1 as one signal to
provide a log-linear analog output voltage of 0.5 volts to 7 volts with a scaling factor
of 0.5 V/decade of measured pressure. The log-linear output signal and pressure
are related by the following formulas when Pressure Unit of measurement is in Torr
and mbar: P = 10 (volts – 5.5) / (0.5) where P is the pressure in Torr or mbar, and V is
the output signal in volts. Refer to section 7.1 for details regarding this type of out-
put signal.
Select "IG - CG2 0.5 - 7V" as the analog output type to set the analog output
voltage proportional to the pressure measured by the combination of IG plus CG2.
The analog output characteristics is the same as described for "IG - CG1 0.5 - 7V"
above. Note that your controller may not have this menu as it was added for units
shipped in June 2017 and beyond.
Select "IG - ALT 0.5 - 7V" as the analog output type to set the analog output
voltage proportional to the pressure measured by the combination of IG plus the
Alternate gauge. The analog output characteristics is the same as described for
"IG - CG1 0.5 - 7V" above. Note that the "IG - ALT 0.5 - 7V" selection is mainly
intended for use with an alternate gauge which has a wide measurement range
from atmosphere to the turn-on point for the ion gauge. INFICON convection
gauges such as the PGE300 or PGE500 provide this capability. If you are using a
capacitance diaphragm gauge (CDG) as an alternate gauge you may want to
consider a different output since a single CDG may not provide measurements
from atmosphere to the turn-on point for the ion gauge. Note that your controller
may not have this menu as it was added for units shipped in June 2017 and
beyond.
Select "IG LOG N - 10" as the analog output type to set the analog output voltage
proportional to the pressure measured by the ion gauge only. This selection pro-
vides an output voltage that is linear with respect to the common logarithm of pres-
sure, i.e., log-linear analog output of 0 to 9 volts with a scaling factor of 1 V/decade
of measured pressure. The log-linear output signal and pressure are related by the
following formulas when Pressure Unit of measurement is in Torr and mbar:
P= 10(volts – 10) where P is the pressure in Torr or mbar, and V is the output signal in
volts. Refer to section 7.2 for details regarding this type of output signal. This
selection is compatible with the analog output scaling from the Granville-Phillips
307 and 350 controllers.
Select "IG LOG N - 11" as the analog output type to set the analog output voltage
proportional to the pressure measured by the ion gauge only. This selection pro-
vides an output voltage that is linear with respect to the common logarithm of pres-
sure, i.e., log-linear analog output of 0 to 10 volts with a scaling factor of 1 V / de-
cade of measured pressure. The log-linear output signal and pressure are related
by the following formulas when Pressure Unit of measurement is in Torr and mbar:
P= 10(volts – 11) where P is the pressure in Torr or mbar, and V is the output signal in
volts. Refer to section 7.3 for details regarding this type of output signal. This se-
lection is also compatible with a certain analog output scaling from the Granville-
Phillips 307, 350 and 358 controllers.
Select "IG LOG N - 12" as the analog output type to set the analog output voltage
proportional to the pressure measured by the ion gauge only. This selection pro-
vides an output voltage that is linear with respect to the common logarithm of pres-
sure, i.e., log-linear analog output of 0 to 11 volts with a scaling factor of 1 V / de-
cade of measured pressure. The log-linear output signal and pressure are related
by the following formulas when Pressure Unit of measurement is in Torr and mbar:
P= 10(volts – 12) where P is the pressure in Torr or mbar, and V is the output signal in
volts. Refer to section 7.4 for details regarding this type of output signal. This se-
lection is also compatible with a certain analog output scaling from the Granville-
Phillips 307 and 350 controllers.
Select "IG 1.8 - 8.7V" as the analog output type to set the analog output voltage
proportional to the pressure measured by the ion gauge only. This selection pro-
vides an output voltage that is linear with respect to the common logarithm of pres-
sure, i.e., log-linear analog output of 1.8 to 8.7 volts with a scaling factor of 0.8
V/decade of measured pressure. The log-linear output signal and pressure are re-
lated by the following formulas when Pressure Unit of measurement is in Torr
P= 10((1.25 × volts) – 12.875)) where P is the pressure in Torr and V is the output signal in
volts. Refer to section 7.5 for details regarding this type of output signal.
Select "IG LINEAR" as the analog output type to provide a 0-10 Vdc output signal
that has a direct linear relationship to the displayed pressure measured by the ion
gauge only. This selection covers 3 decades of pressure change. For example, if
the maximum pressure selected is 1.00E-03 Torr (value programmed for AOUT
tinb29e1-c (2019-10) VGC083A_B.om
LIN 1 or AOUT LIN 2 or AOUT LIN 3 menu below), then the instrument provides a
10 volt analog output signal when pressure is at 1.00E-03 Torr and the minimum
pressure is automatically set to 1.00E-06 Torr, with a corresponding minimum volt-
age output of 0.01 volts. If your application requires the IG analog output voltage to
cover a pressure range exceeding three decades, then consider using the log-
linear analog outputs. Refer to section 7.6 for details regarding this type of output
signal. This selection is also compatible with a certain analog output scaling from
the Granville-Phillips 307 controller.
Select "ALT LINEAR" only if you have selected ANALOG INPUT in the SET CG2 -
ALT menu intended for use with a CDG device as an alternate gauge to CG2. If
such is the case, this analog output type provides a 0-10 Vdc analog output signal
that has a direct linear relationship to the displayed pressure measured by the
alternate gauge. This selection covers 3 decades of pressure change. Essentially,
this allows retransmission of the same analog input signal being received by the
VGC083. For example, if ALT GAUGE selected is 1000 TORR CDG, the maximum
pressure should also be programmed as 1.00E03 Torr (value programmed for
AOUT LIN 1 or AOUT LIN 2 or AOUT LIN 3 menu below), then the instrument pro-
vides a 10 volt analog output signal when pressure is at 1.00E03 Torr and the
minimum pressure is automatically set to 1.00 Torr, with a corresponding minimum
voltage output of 0.01 volts.
Select "ALT CG 1-8V" only if you have selected ANALOG INPUT in the SET CG2 -
ALT menu intended for use with an INFICON PGE300 or PGE500 convection
vacuum gauge module as an alternate gauge to CG2. Essentially, this allows re-
transmission of the same analog input signal being received from the PGE300 or
PGE500. This selection provides an output voltage that is linear with respect to the
common logarithm of pressure, i.e., log-linear analog output of 1 to 8 volts with a
scaling factor of 1 V/decade of measured pressure. The log-linear output signal
and pressure are related by the following formulas when Pressure Unit of measure-
ment is in Torr and mbar: P= 10(volts – 5) where P is the pressure in Torr or mbar, and
V is the output signal in volts.
Select "ALT IG LOGN10" only if you have selected ANALOG INPUT in the SET
CG2 - ALT menu intended for use with an INFICON BAG302 ionization vacuum
gauge module as an alternate gauge to CG2. Essentially, this allows retransmis-
sion of the same analog input signal being received from the BAG302. This selec-
tion provides an output voltage that is linear with respect to the common logarithm
of pressure, i.e., log-linear analog output of 0 to 9 volts with a scaling factor of 1
V/decade of measured pressure. The log-linear output signal and pressure are
related by the following formulas when Pressure Unit of measurement is in Torr
and mbar: P= 10(volts – 10) where P is the pressure in Torr or mbar, and V is the
output signal in volts.
Select "CG1 1 - 8V" as the analog output type to set the analog output voltage
proportional to the pressure measured by convection gauge CG1. This selection
provides an output voltage that is linear with respect to the common logarithm of
pressure, i.e., log-linear analog output of 1 to 8 volts with a scaling factor of
1 V/decade of measured pressure. The log-linear output signal and pressure are
related by the following formulas when Pressure Unit of measurement is in Torr
and mbar: P= 10(volts – 5) where P is the pressure in Torr or mbar, and V is the
output signal in volts. Refer to section 7.7 for details regarding this type of output
signal.
Select "CG2 1 - 8V" for CG2. Same as CG1 1 - 8V above, except for CG2.
Select "CG1 0 - 7V" as the analog output type to set the analog output voltage
proportional to the pressure measured by convection gauge CG1. This selection
provides an output voltage that is linear with respect to the common logarithm of
pressure, i.e., log-linear analog output of 0 to 7 volts with a scaling factor of 1 V /
decade of measured pressure. The log-linear output signal and pressure are
related by the following formulas when Pressure Unit of measurement is in Torr
and mbar: P= 10(volts – 4) where P is the pressure in Torr or mbar, and V is the out-
put signal in volts. Refer to section 7.8 for details regarding this type of output sig-
nal. This selection is compatible with the analog output scaling from the Granville-
Phillips 307, 350 and 358 controllers.
Select "CG2 0 - 7V" for CG2. Same as CG1 0 - 7V above, except for CG2.^
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47
Select "CG1 NON - LIN" as the analog output type to set the analog output (non-
linear) voltage proportional to the pressure measured by convection gauge CG1.
This produces a non-linear analog output signal of 0.375 to 5.659 V (dc) for 0 to
1000 Torr of N2, roughly in the shape of an "S" curve. Refer to section 7.9 for
details regarding this type of output signal. Note - This non-linear analog output is
also equivalent to the Granville- Phillips® Mini-Convectron® non-linear S-curve
analog output.
Select "CG2 NON - LIN" for CG2. Same as CG1 NON - LIN above, except for
CG2.
Select "CG1 LINEAR" as the analog output type to provide a 0-10 Vdc output
signal that has a direct linear relationship to the displayed pressure measured by
CG1 only. This selection covers 3 decades of pressure change. For example, if the
maximum pressure selected is 1.00 Torr (value programmed for AOUT LIN 1 menu
below), then the instrument provides a 10 volt analog output signal when pressure
is at 1.00 Torr and the minimum pressure is automatically set to 1 mTorr
(1.00E-03 Torr), with a corresponding minimum voltage output of 0.01 volts. If your
application requires CG1 or the analog output voltage to cover a pressure range
exceeding three decades, then consider using the log-linear analog output type.
Refer to section 7.10 for details regarding this type of output signal.
Select "CG2 LINEAR" for CG2. Same as CG1 LINEAR above, except for CG2.
[Factory default = CG1 1 - 8V]
(Same selection choices as ANALOG OUT 1 above)
[Factory default = CG2 1 - 8V]
(Same selection choices as ANALOG OUT 1 above)
[Factory default = Factory Set]
This has been pre-set in the factory and is used to optimize the analog output
calibration. It is recommended that the user not make this adjustment unless the
displayed pressure on the VGC083 and the resulting pressure recorded from the
analog output do not match closely.
To perform AOUT CAL 1 adjustment if ANALOG OUTPUT 1 is programmed for IG
LOG, IG LINEAR or ALT IG LOGN10. Connect the IG to the VGC083 and connect
the VGC083 analog output 1 to a high resolution voltmeter, your system, PLC, etc.
Evacuate your vacuum system to a low enough pressure for the IG to operate.
Establish a system pressure so that the displayed IG reading is preferably at the
high end of any decade (for example 9.00E-05 as opposed to 1.00E-05). In the
AOUT CAL 1 screen use the UP or DOWN keys to adjust the analog output to
match the corresponding pressure displayed on the IG pressure measurement
display or the CG2/ALT display channel if using a BAG302 ion gauge module as
an alternate gauge to CG2.
Example: ANALOG OUTPUT 1 is programmed for "IG LOG N - 10". The VGC083
IG display is registering a pressure reading of 9.00E-05 Torr. Based on the
equation and table given in section 7.2 the expected analog output at 9.00E-05
Torr is 5.9542 V. While in the AOUT CAL 1 screen, use the UP or DOWN keys to
set the analog output to 5.9542 V as recorded by your voltmeter. Alternatively, if
the IG analog output is used to display the IG pressure on your PLC or system
display console, simply adjust the AOUT CAL 1 so that the IG pressure displayed
by your PLC (pressure established at the high end of any decade preferred)
matches the IG pressure displayed by the VGC083. Note - As you adjust the
analog output, the number being displayed in the AOUT CAL 1 screen represents
the millivolts offset from zero volts that is being used internally for the analog output
gain adjustment.
To perform AOUT CAL 1 adjustment if ANALOG OUTPUT 1 is programmed for IG
- CG1, CG1, CG2, CG1/CG2NON-LIN, CG1/CG2 LINEAR, ALT CG 1-8V. Connect
CG1 or CG2 to the VGC083 and connect the VGC083 analog output 1 to a high
resolution voltmeter, your system, PLC, etc. While in the AOUT CAL 1 screen and
with CG1 or CG2 exposed to atmosphere, use the UP or DOWN keys to adjust the
analog output to match the corresponding pressure displayed on CG1 or CG2
pressure measurement display.
Example: The VGC083 ANALOG OUTPUT 1 is programmed for "CG1 1 - 8V". The
VGC083 CG1 display is registering a pressure reading of 7.60E+02 Torr. Based on
the equation and table given in section 7.7 the expected analog output at 7.60E+02
ANALOG OUT 2
ANALOG OUT 3
AOUT CAL 1
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Torr is 7.881 V. Use the UP or DOWN keys in the AOUT CAL 1 screen to set the
analog output to 7.881 V as recorded by your voltmeter. Alternatively, if the CG1
analog output is used to display the CG1 pressure on your PLC or system display
console, simply adjust the AOUT CAL 1 while the gauge is exposed to atmosphere
so that the CG1 atmospheric pressure displayed by your PLC matches the CG1
atmospheric pressure displayed by the VGC083. The AOUT CAL can be per-
formed at any pressure between 400 Torr to 999 Torr (atmosphere recommended).
Note - As you adjust the analog output, the number being displayed in the AOUT
CAL 1 screen represents the millivolts offset from zero volts that is being used
internally for the analog output gain adjustment.
To perform AOUT CAL 1 adjustment if ANALOG OUTPUT 1 is programmed for
ALT LINEAR: Connect the CDG to the VGC083 and connect the VGC083 analog
output 1 to a high resolution voltmeter, your system, PLC, etc. While in the AOUT
CAL 1 screen and with the 1000 TORR CDG exposed to atmosphere, use the UP
or DOWN keys to adjust the analog output to match the corresponding pressure
displayed for the alternate gauge (CG2/ALT display channel).
Example: The VGC083 ANALOG OUTPUT 1 is programmed for "ALT LINEAR"
and a 1000 TORR CDG is connected to the VGC083. The VGC083 CG2/ALT dis-
play channel is registering a pressure reading of 7.60E02 Torr. For a 1000 TORR
CDG with a 0-10 VDC output, the expected analog output at 760 Torr is 7.60 volts.
Use the UP or DOWN keys in the AOUT CAL 1 screen to set the analog output to
7.60 V as recorded by your voltmeter. Alternatively, if the alternate gauge analog
output is used to display the pressure on your PLC or system display console,
simply adjust the AOUT CAL 1 while the gauge is exposed to atmosphere so that
the alternate gauge atmospheric pressure displayed by your PLC matches the
atmospheric pressure displayed by the CG2/ALT display channel of the VGC083.
For other CDG ranges always use CDG's full scale pressure value to perform
calibration. For example, if you are using a 100 TORR CDG, evacuate your system
pressure to 100 Torr and use the same calibration procedure described above.
Note - As you adjust the analog output, the number being displayed in the AOUT
CAL 1 screen represents the millivolts offset from zero volts that is being used
internally for the analog output gain adjustment.
[Factory default = Factory Set]
(Same info as AOUT CAL 1 above, except for AOUT CAL 2)
[Factory default = Factory Set]
(Same info as AOUT CAL 1 above, except for AOUT CAL 3)
[Factory default = 1.00E00 TORR]
This programming parameter is only used if you have assigned IG LINEAR, CG1
LINEAR or CG2 LINEAR to ANALOG OUTPUT 1 above. This analog output type
provides a 0-10 Vdc output signal that has a direct linear relationship to the dis-
played pressure measured by the IG, CG1 or CG2. The AOUT LIN 1 value pro-
grammed here represents the maximum pressure as measured by the IG, CG1 or
CG2 corresponding to a voltage output of 10 volts. This selection covers, at most, a
3 decade range of pressure.
For example, if AOUT LIN 1 is programmed for 1.00E-03 Torr, then the instrument
provides a 10 volt analog output signal when pressure is at 1.00E-03 Torr. There-
after, minimum pressure is automatically set to 1.00E-06 Torr, with a corresponding
minimum voltage output of 0.01 volts. If your application requires the IG, CG1 or
CG2 analog output voltage to cover a pressure range exceeding three decades,
then consider using the log-linear analog outputs. Refer to section 7.6 and section
7.10 for details regarding this type of output signal.
[Factory default = 1.00E00 TORR]
(Same info as AOUT LIN 1 above, except for AOUT LIN 2)
[Factory default = 1.00E00 TORR]
(Same info as AOUT LIN 1 above, except for AOUT LIN 3)
AOUT CAL 2
AOUT CAL 3
AOUT LIN 1
AOUT LIN 2
AOUT LIN 3
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The VGC083 provides both RS232 and RS485 serial communications. Press the
ENTER key to access the SERIAL COMM menu for configuring the serial com-
munications.
[Factory default = RS485]
The VGC083 supports six different protocols listed below (See section 9 for
details).
•
RS485
RS485 with start and stop characters and address, derived from
INFICON BAG302
•
RS232
RS232 with start and stop characters, like RS485 above but
no address
•
GP485
RS485 compatible with Granville-Phillips 307 and 358 controllers
•
GP232
RS232 compatible with Granville-Phillips 307 and 358 controllers
•
2GP485 RS485 compatible with Granville-Phillips 350 controller
•
2GP232 RS232 compatible with Granville-Phillips 350 controllers
[Factory default = 19200]
This sets the baud rate for the RS485 and the RS232 serial communications. The
baud rate can be set to various values listed below.
•
38400 BAUD
•
19200 BAUD
•
9600 BAUD
•
4800 BAUD
•
2400 BAUD
•
1200 BAUD
•
600 BAUD
•
300 BAUD
[Factory default = 8 BITS, NONE 1]
This sets the character framing by providing the user various selections to control
the number of characters, parity and number of stop bits. Character framing can be
set to one of the following.
•
8 BITS NONE 1 (This selection sets the character framing to 8 data bits, no
parity, 1 stop bit)
•
7 BITS ODD 2
•
7 BITS EVEN 2
•
7 BITS ODD 1
•
7 BITS EVEN 1
•
8 BITS ODD 1
•
8 BITS EVEN 1
[Factory default = 01]
This sets the two byte RS485 device address. For example, an ADDRESS of 05
will make the address 0x05 in hexadecimal. An address of 15 will set the
ADDRESS to 0x15 in hexadecimal.
The DISPLAY menu allows the user to configure the OLED setup screen. The user
can configure the set-up screen to normal or research mode for IG, enable or dis-
able screen saver and adjust the display intensity. Press the ENTER key to access
the DISPLAY menu for configuring the setup screen.
[Factory default = NORMAL]
6.5.6 SERIAL COMM
COMM TYPE
BAUDRATE
FRAMING
ADDRESS
6.5.7 DISPLAY
SCREEN SETUP
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This menu configures the display mode for the setup screen. The setup screen can
be configured to display the IG parameters in NORMAL or RESEARCH mode. Use
the UP and DOWN keys to select the desired setup screen mode from the
following menu choices.
•
NORMAL
Normal display mode for IG
•
RESEARCH
Research display mode for IG
Select "NORMAL" if you would like to configure the setup screen to display the IG
parameters in the normal mode shown below.
Select "RESEARCH" if you would like to configure the setup screen to display the
IG parameters in the research mode shown below. This is particularly helpful when
troubleshooting IG issues.
[Factory default = ON]
The VGC083 set-up screen uses an OLED type display which over an extended
period of time can start to show divergence between pixels that are on at all times
verses pixels that are not. This could result in pixels exhibiting a burned-in effect.
To minimize the burned-in effect, a screen saver function can be activated by pro-
gramming the SCREEN SAVER menu selection to ON. With the screen saver func-
tion turned on, the setup screen changes display appearance every 12 hours. The
display will appear in the normal mode with a dark background color for the first
12 hours and will then switch to a back-lit background color for the next 12 hours. If
you like to have the 12 hour period for the normal display mode to start at a specific
time of the day, simply access the SCREEN SAVER menu and change setting to
OFF and then ON again. This initiates the screen saver function immediately.
To increase longevity of the OLED display, INFICON recommends that the screen
saver function remains ON as shipped from the factory.
[Factory default = 0]
The BRIGHTNESS menu allows the user to select the brightness of the setup
screen display. The brightness setting of 0 provides the lowest brightness (con-
trast) and 10 the highest.
To increase longevity of the OLED display, INFICON recommends that the bright-
ness function remains at 0 as shipped from the factory.
[Factory default = 8]
Depending on the age of your controller this LED BRIGHTNESS menu may not be
available in your product. The LED BRIGHTNESS menu allows the user to select
the brightness of the three channel pressure measurement LED displays. The
brightness setting of 0 provides the lowest brightness (contrast) and 10 the highest.
SCREEN SAVER
NOTE
BRIGHTNESS
NOTE
LED BRIGHTNESS
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7 Analog Output Charts & Equations (Nitrogen/Air Only)
This section provides various charts & equations for analog outputs available from
the VGC083.
When the analog output is setup, as described in section 6.5.6 for IG -
CG1/CG2/ALT 0.5-7V, the analog output voltage represents a combination of the
IG and CG1 or IG and CG2 or IG and ALT gaue for wide range measurements.
Refer to section 8.3.2 if you are using a gas other than nitrogen/air.
Analog output: Wide Range Log-linear 0.5 to 7 V (dc), 0.5 V per decade
A) The log-linear output signal and pressure are related
by the following formulas when units of measurement is
in Torr and mbar:
P = 10(volts - 5.5)/(0.5)
V = ((0.5 × log10(P)) + 5.5
Where P is the pressure in Torr or mbar, and V is the
output signal in volts.
B) The log-linear output signal and pressure are related
by the following formulas when units of measurement is
in pascals:
P = 10(volts - 4.5)/(0.5)
V = ((0.5 × log10(P)) + 4.5
Where P is the pressure in pascals, and V is the output
signal in volts.
Notes: The output voltage will switch to above
+11 V (dc) under the following conditions:
1) The IG sensor is turned off, any IG fault condition
and the CG1 is damaged or disconnected.
2) The pressure exceeds 1.00 × 10-3 Torr at 100 µA
emission current, 5.00 × 10-4 Torr at 4 mA emission
current, 1.00 × 10-4 Torr at 10 mA emission current for
BAG05x series ion gauges and CG1 is damaged or dis-
connected.
3) Any IG or CG faults condition while operating in the
IG or CG range respectively.
Pressure
[Torr]
Voltage
[V (dc)]
1.00E-10
0.5
1.00E-9
1.0
1.00E-8
1.5
1.00E-7
2.0
1.00E-6
2.5
1.00E-5
3.0
1.00E-4
3.5
1.00E-3
4.0
1.00E-2
4.5
1.00E-1
5.0
1.00E+00
5.5
1.00E+01
6.0
1.00E+02
6.5
1.00E+03
7.0
see notes
≥11
The following chart shows the graphical results of table and formulas above for
pressure measurements in Torr. Pressure is plotted on the X-axis with a log scale;
the output signal is plotted on the Y-axis on a linear scale.
7.1 Analog Output wide
range measurement for
IG - CG1 0.5 - 7V
(Nitrogen / Air only)
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When the analog output is setup, as described in section 6.5.6 for IG LOG N - 10,
the analog output voltage represents the pressured measured by the IG for nitro-
gen/air only. Refer to section 8.3.1 if you are using a gas other than nitrogen/air.
Analog output: IG Log-linear 0 to 9 V (dc), 1 V per decade
A) The log-linear output signal and pressure are related
by the following formulas when units of measurement is
in Torr and mbar:
P= 10(volts - 10)
V= log10(P) + 10
Where P is the pressure in Torr or mbar, and V is the
output signal in volts.
B) The log-linear output signal and pressure are related
by the following formulas when units of measurement is
in pascals:
P= 10(volts - 8)
V= log10(P) + 8
Where P is the pressure in pascals, and V is the output
signal in volts.
Notes: The output voltage will switch to above
+11 V (dc) under the following conditions:
1) The IG sensor is turned off or any IG fault condition.
2) The pressure exceeds 1.00 × 10-3 Torr at 100 µA
emission current, 5.00 × 10-4 Torr at 4 mA emission
current, 1.00 × 10-4 Torr at 10 mA emission current for
BAG05x series ion gauges.
Pressure
[Torr]
Voltage
[V (dc)]
1.00E-10
0.0
1.00E-9
1.0
1.00E-8
2.0
1.00E-7
3.0
1.00E-6
4.0
1.00E-5
5.0
1.00E-4
6.0
1.00E-3
7.0
1.00E-2
8.0
5.00E-2
8.698
see notes
≥11
The following chart shows the graphical results of table and formulas above for
measurements in Torr. Pressure is plotted on the X-axis with a log scale; the output
signal is plotted on the Y-axis on a linear scale.
7.2 Analog Output for IG
LOG N - 10 (Nitrogen /
Air only)
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53
When the analog output is setup, as described in section 6.5.6 for IG LOG N - 11,
the analog output voltage represents the pressured measured by the IG for nitro-
gen/air only. Refer to section 8.3.1 if you are using a gas other than nitrogen/air.
Analog output: IG Log-linear 0 to 10 V (dc), 1 V per decade
A) The log-linear output signal and pressure are related
by the following formulas when units of measurement is
in Torr and mbar:
P= 10(volts - 11)
V= log10(P) + 11
Where P is the pressure in Torr or mbar, and V is the
output signal in volts.
B) The log-linear output signal and pressure are related
by the following formulas when units of measurement is
in pascals:
P= 10(volts - 9)
V= log10(P) + 9
Where P is the pressure in pascals, and V is the output
signal in volts.
Notes: The output voltage will switch to above
+11 V (dc) under the following conditions:
1) The IG sensor is turned off or any IG fault condition.
2) The pressure exceeds 1.00 × 10-3 Torr at 100 µA
emission current, 5.00 × 10-4 Torr at 4 mA emission
current, 1.00 × 10-4 Torr at 10 mA emission current for
BAG05x series ion gauges.
Pressure
[Torr]
Voltage
[V (dc)]
1.00E-11
0.0
1.00E-10
1.0
1.00E-9
2.0
1.00E-8
3.0
1.00E-7
4.0
1.00E-6
5.0
1.00E-5
6.0
1.00E-4
7.0
1.00E-3
8.0
1.00E-2
9.0
5.00E-2
9.698
see notes
≥11
The following chart shows the graphical results of table and formulas above for
pressure measurements in Torr. Pressure is plotted on the X-axis with a log scale;
the output signal is plotted on the Y-axis on a linear scale.
7.3 Analog Output for IG
LOG N - 11 (Nitrogen /
Air only)
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When the analog output is setup, as described in section 6.5.6 for IG LOG N - 12,
the analog output voltage represents the pressured measured by the IG for nitro-
gen/air only. Refer to section 8.3.1 if you are using a gas other than nitrogen/air.
Analog output: IG Log-linear 0 to 11 V (dc), 1 V per decade
A) The log-linear output signal and pressure are related
by the following formulas when units of measurement is
in Torr and mbar:
P= 10(volts - 12)
V= log10(P) + 12
Where P is the pressure in Torr or mbar, and V is the
output signal in volts.
B) The log-linear output signal and pressure are related
by the following formulas when units of measurement is
in pascals:
P= 10(volts - 10)
V= log10(P) + 10
Where P is the pressure in pascals, and V is the output
signal in volts.
Notes: The output voltage will switch to above
+11 V (dc) under the following conditions:
1) The IG sensor is turned off or any IG fault condition.
2) The pressure exceeds 1.00 × 10-3 Torr at 100 µA
emission current, 5.00 × 10-4 Torr at 4 mA emission
current, 1.00 × 10-4 Torr at 10 mA emission current for
BAG05x series ion gauges.
Pressure
[Torr]
Voltage
[V (dc)]
1.00E-12
0.0
1.00E-11
1.0
1.00E-10
2.0
1.00E-9
3.0
1.00E-8
4.0
1.00E-7
5.0
1.00E-6
6.0
1.00E-5
7.0
1.00E-4
8.0
1.00E-3
9.0
1.00E-2
10.0
5.00E-2
10.698
see notes
≥11
The following chart shows the graphical results of table and formulas above for
pressure measurements in Torr. Pressure is plotted on the X-axis with a log scale;
the output signal is plotted on the Y-axis on a linear scale.
7.4 Analog Output for IG
LOG N - 12 (Nitrogen /
Air only)
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55
When the analog output is setup, as described in section 6.5.6, for IG 1.8 – 8.7V,
the analog output voltage represents the pressured measured by the IG for nitro-
gen/air only. Refer to section 8.3.1 if you are using a gas other than nitrogen/air.
Analog output: IG Log-linear 0 to 9.259 Vdc, 0.8 V per decade
The log-linear output signal and pressure are related by the
following formulas:
P (Torr)= 10((1.25* volts) - 12.875)
V= 10.3 + (0.8)×log10(P)
P (mbar)= 10((1.25*volts) - 12.75)
V= 10.2 + (0.8)×log10(P)
P (pascals) = 10((1.25*volts) - 10.75)
V= 8.6 + (0.8)×log10(P)
Where P is the pressure and V is the output signal in volts.
Notes: The output voltage will switch to above
+11 V (dc) under the following conditions:
1) The IG sensor is turned off or any IG fault condition.
2) The pressure exceeds 1.00 × 10-3 Torr at 100 µA
emission current, 5.00 × 10-4 Torr at 4 mA emission current,
1.00 × 10-4 Torr at 10 mA emission current for BAG05x
series ion gauges.
Pressure
[Torr]
Voltage
[V (dc)]
2.00E-11
1.741
4.20E-11
2.0
7.50E-10
3.0
1.30E-8
4.0
2.40E-7
5.0
4.20E-6
6.0
7.50E-5
7.0
1.30E-3
8.0
5.00E-2
9.698
filament is
OFF
≥11
The following chart shows the graphical results of table and formulas above for
pressure measurements in Torr. Pressure is plotted on the X-axis with a log scale;
the output signal is plotted on the Y-axis on a linear scale.
7.5 Analog Output for IG 1.8
- 8.7 V (Nitrogen / Air
only)
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When the analog output is setup, as described in section 6.5.6, for IG LINEAR, the
analog output voltage represents the pressure measured by the IG for nitrogen/air
only. The Linear analog output type provides a 0-10 V (dc) output signal that has a
direct linear relationship to the displayed pressure measured by the ion gauge only.
This selection covers 3 decades of pressure change. For example, if ANALOG
OUT 1 is programmed for IG LINEAR and the maximum pressure for AOUT LIN 1
selected is 1.00E-03 Torr, then the instrument provides a 10 volt analog output sig-
nal when pressure as measured by IG is at 1.00E-03 Torr. Furthermore, the mini-
mum pressure is automatically set to 1.00E-06 Torr, with a corresponding minimum
voltage output of 0.01 volts.
Constructing a table of these parameters may be useful in documenting the re-
lationship of displayed pressure (measured by the IG) to the analog output voltage.
The following table is representative of a typical setup where the IG may be used in
a limited range of pressure measurement where a direct linear relationship exists
between the displayed pressure (mantissa) and the analog output signal.
Linear Analog Output Voltage - volts
Measured (Displayed) Pressure - Torr
0.01
1.00E-06
0.10
1.00E-05
1.00
1.00E-04
10.00
1.00E-03
If your application requires the analog output voltage to cover a pressure range
exceeding three decades, then consider using a log-linear analog output type for
the IG.
The information discussed above regarding the Linear IG analog output applies
only to N2 / air. If you are using a gas other than N2 / air, refer to section 8.3.1.
Apply the Gas Correction Factor by dividing the pressure derived (from using the
Linear IG output discussed above) by the specific Gas Correction Factor to obtain
the true pressure of the specific gas in your vacuum chamber.
Notes: The output voltage will switch to above +11 V (dc) under the following
conditions:
1) The IG sensor is turned off or any IG fault condition.
2) The pressure exceeds 1.00 × 10-3 Torr at 100 µA emission current,
5.00 × 10-4 Torr at 4 mA emission current, 1.00 × 10-4 Torr at 10 mA emission
current for BAG05x series ion gauges.
When the analog output is setup, as described in section 6.5.6, for CG1 1 – 8 V or
CG2 1 – 8 V, the analog output voltage represents the pressure measured by CG1
or CG2 for nitrogen/air only. Refer to section 8.3.3.1 if you are using a gas other
than nitrogen/air.
Analog output: Convection Gauge Log-linear 1 to 8 V (dc), 1 V per decade
A) The log-linear output signal and pressure are related by the following formulas
when units of measurement is in Torr and mbar:
P = 10(volts - 5)
V = log10(P) + 5
Where P is the pressure in Torr or mbar, and V is the output signal in volts.
The output voltage is 1 V when pressure is at 1.00E-04 Torr.
The output voltage is 8 V when pressure is at 1.00E+03 Torr.
B) The log-linear output signal and pressure are related by the following formulas
when units of measurement is in pascals:
P = 10(volts - 3)
V = log10(P) + 3
Where P is the pressure in pascals, and V is the output signal in volts.
Notes: An analog output of above +11 volts indicates a faulty convection
gauge or unplugged gauge cable.
7.6 Analog Output for IG
LINEAR (Nitrogen / Air
only)
NOTE
7.7 Analog Output for CG1
or CG2 1 - 8 V (Nitrogen
/ Air only)
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Pressure
[Torr]
Voltage
[V]
Pressure
[Torr]
Voltage
[V]
Pressure
[Torr]
Voltage
[V]
1.00E-04
1.000
2.00E-01
4.301
3.00E+02
7.477
2.00E-04
1.301
5.00E-01
4.699
4.00E+02
7.602
5.00E-04
1.699
1.00E+00
5.000
5.00E+02
7.699
1.00E-03
2.000
2.00E+00
5.301
6.00E+02
7.778
2.00E-03
2.301
5.00E+00
5.699
7.00E+02
7.845
5.00E-03
2.699
1.00E+01
6.000
7.60E+02
7.881
1.00E-02
3.000
2.00E+01
6.301
8.00E+02
7.903
2.00E-02
3.301
5.00E+01
6.699
9.00E+02
7.954
5.00E-02
3.699
1.00E+02
7.000
1.00E+03
8.000
1.00E-01
4.000
2.00E+02
7.301
The following chart shows the graphical results of table and formulas above for
pressure measurements in Torr.
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When the analog output is setup, as described in section 6.5.6, for CG1 0 – 7 V or
CG2 0 – 7 V, the analog output voltage represents the pressure measured by CG1
or CG2 for nitrogen/air only. Refer to section 8.3.3.2 if you are using a gas other
than nitrogen/air.
Analog output: Convection Gauge Log-linear 0 to 7 V (dc), 1 V per decade
A) The log-linear output signal and pressure are related by the following formulas
when units of measurement is in Torr and mbar:
P = 10(volts - 4)
V = log10(P) + 4
Where P is the pressure in Torr or mbar, and V is the output signal in volts.
The output voltage is 0 V when pressure is at 1.00E-04 Torr.
The output voltage is 7 V when pressure is at 1.00E+03 Torr.
B) The log-linear output signal and pressure are related by the following formulas
when units of measurement is in pascals:
P = 10(volts - 2)
V = log10(P) + 2
Where P is the pressure in pascals, and V is the output signal in volts.
Notes: An analog output of above +11 volts indicates a faulty convection
gauge or unplugged gauge cable.
Pressure
[Torr]
Voltage
[V]
Pressure
[Torr]
Voltage
[V]
Pressure
[Torr]
Voltage
[V]
1.00E-04
0.000
2.00E-01
3.300
3.00E+02
6.480
2.00E-04
0.301
5.00E-01
3.700
4.00E+02
6.600
5.00E-04
0.699
1.00E+00
4.000
5.00E+02
6.700
1.00E-03
1.000
2.00E+00
4.300
6.00E+02
6.780
2.00E-03
1.300
5.00E+00
4.700
7.00E+02
6.850
5.00E-03
1.700
1.00E+01
5.000
7.60E+02
6.880
1.00E-02
2.000
2.00E+01
5.300
8.00E+02
6.900
2.00E-02
2.300
5.00E+01
5.700
9.00E+02
6.950
5.00E-02
2.700
1.00E+02
6.000
1.00E+03
7.000
1.00E-01
3.000
2.00E+02
6.300
The following chart shows the graphical results of table and formulas above for
measurements in Torr.
7.8 Analog Output for CG1
or CG2 0 - 7 V (Nitrogen
/ Air only)
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When the analog output is setup, as described in section 6.5.6, for CG1 NON - LIN
or CG2 NON - LIN, the analog output voltage represents the pressure measured by
CG1 or CG2 for nitrogen/air only. Refer to section 8.3.3.3 if you are using a gas
other than nitrogen/air.
The first convection enhanced pirani head introduced was the Convectron®. The
controller for the Convectron® provided an analog output signal referred to as the
"S-curve" which represented the actual voltage applied across the head circuit,
proportional to the pressure inside the pressure head enclosure. The Granville-
Phillips® Convectron® controllers were designed to output this head voltage and in
later years, the non-linear voltage applied to the head was scaled to provide
various signal spans of the original "S-curve". The non-linear analog output of the
VGC083 duplicates the original S-curve of 0.375 volts at pressure less than
1.00 × 10-4 Torr to 5.659 volts at 1000 Torr, nitrogen or air.
In general, one may use linear in-
terpolation techniques to calculate
the pressure using the non-linear
analog output voltage measured at
a specific pressure. You may also
calculate the N2/air pressure repre-
sented by the non-linear analog
output voltage for the original "S-
curve" using a multi-segment, nth
order polynomial function calcula-
tion listed on the following page.
7.9 Analog Output for CG1
or CG2 NON - LIN
(Nitrogen / Air only)
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Pressure
[Torr]
Voltage
[V]
Pressure
[Torr]
Voltage
[V]
Pressure
[Torr]
Voltage
[V]
0.000
0.3751
1.00E-01
0.8780
2.00E+02
5.0190
1.00E-04
0.3759
2.00E-01
1.1552
3.00E+02
5.1111
2.00E-04
0.3768
5.00E-01
1.6833
4.00E+02
5.2236
5.00E-04
0.3795
1.00E+00
2.2168
5.00E+02
5.3294
1.00E-03
0.3840
2.00E+00
2.8418
6.00E+02
5.4194
2.00E-03
0.3927
5.00E+00
3.6753
7.00E+02
5.4949
5.00E-03
0.4174
1.00E+01
4.2056
7.60E+02
5.5340
1.00E-02
0.4555
2.00E+01
4.5766
8.00E+02
5.5581
2.00E-02
0.5226
5.00E+01
4.8464
9.00E+02
5.6141
5.00E-02
0.6819
1.00E+02
4.9449
1.00E+03
5.6593
Note - An analog output of above +11 volts indicates a faulty convection
gauge or unplugged gauge cable.
The equations and coefficients for the nth order polynomial equation defined for
various pressure measurement ranges for the Non-linear analog output (S-curve)
for CG1 or CG2 for N2/air described above are given in the following table:
For 0 mTorr to about 2 Torr, the Non-Linear Analog Output voltage range of
0.375 to 2.842 volts, use this table.
Coefficients for y(x) = a + bx + cx2 + dx3 + ex4 +fx5
a
-0.02585
b
0.03767
c
0.04563
d
0.1151
e
-0.04158
f
0.008738
For 2 Torr to about 100 Torr, the Non-Linear Analog Output voltage range of
2.842 to 4.945 volts, use this table.
Coefficients for 𝑦𝑦(𝑥𝑥) =
𝑎𝑎+𝑐𝑐𝑐𝑐+𝑒𝑒𝑐𝑐2
1+𝑏𝑏𝑐𝑐+𝑑𝑑𝑐𝑐2+𝑓𝑓𝑐𝑐3
a
0.1031
b
-0.3986
c
-0.02322
d
0.07438
e
0.07229
f
-0.006866
For 100 Torr to 1000 Torr, the Non-Linear Analog Output voltage range of 4.94 to
5.659 volts, use this table.
Coefficients for 𝑦𝑦(𝑥𝑥) =
𝑎𝑎+𝑐𝑐𝑐𝑐
1+𝑏𝑏𝑐𝑐+𝑑𝑑𝑐𝑐2
a
100.624
b
-0.37679
c
-20.5623
d
0.0348656
Where y(x) = pressure in Torr,
x= measured analog output in volts
Example: Measured analog output voltage is 0.3840 V.
From first table shown above use equation:
y(x) = a + bx + cx2 + dx3 + ex4 +fx5
x = 0.3840 volts
a = -0.02585, b=0.03767, c=0.04563, d=0.1151, e=-0.04158, f=0.008738
y(x) = Pressure = 1.0E-03 Torr
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61
When the analog output is setup, as described in section 6.5.6 , for CG1 LINEAR
or CG2 LINEAR, the analog output voltage represents the pressure measured by
the CG1 or CG2 for nitrogen/air only. The Linear analog output type provides a 0-
10 V (dc) output signal that has a direct linear relationship to the displayed pres-
sure measured by the CG1 or CG2 only. This selection covers 3 decades of pres-
sure change. For example, if ANALOG OUT 1 is programmed for CG1 LINEAR
and the maximum pressure for AOUT LIN 1 selected is 1.00 Torr, then the instru-
ments provides a 10 volt analog output signal when pressure as measured by CG1
is at 1.00 Torr. Furthermore, the minimum pressure is automatically set to 1.00E-03
Torr, with a corresponding minimum voltage output of 0.01 volts.
Constructing a table of these parameters may be useful in documenting the re-
lationship of displayed pressure (measured by the IG) to the analog output voltage.
The following table is representative of a typical setup where the CG may be used
in a limited range of pressure measurement where a direct linear relationship exists
between the displayed pressure (mantissa) and the analog output signal.
Linear Analog Output Voltage - volts
Measured (Displayed) Pressure - Torr
0.01
1.00E-03
0.10
1.00E-02
1.00
1.00E-01
10.00
1.00E+00
If your application requires the analog output voltage to cover a pressure range
exceeding three decades, then consider using a log-linear analog output type for
CG1 or CG2.
Note - An analog output of above +11 volts indicates a faulty convection
gauge or unplugged gauge cable.
7.10 Analog Output for CG1
or CG2 LINEAR
(Nitrogen / Air only)
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8 Using the Gauge with Different Gases
The following tables and explanation contain important information regarding the
use of ionization and convection gauges when used to measure pressure of gases
other than nitrogen /air. For both types of gauge heads, corrections must be
applied to both the display and analog outputs. This is particularly critical when
using convection gauges at higher pressures than measured by the ion gauge
when using gases other than N2/air.
There are two methods that can be used for monitoring the IG display when using
gases other than nitrogen/air:
1) If you are using a gas other than N2 / air, you must manually apply a gas
correction factor to the IG displayed measurement. Post a label on your ion gauge
display showing the correction factor to be used for the pressure of the gas type
you are measuring. The table below provides typical correction factors for ion
gauges when used with gas types other than N2 / air. To correct the display mea-
surements, divide the displayed measured pressure by the correction factor for the
gas type you are measuring:
Ion Gauge Gas Correction Factors for selected gases
Gas
Gas
CorrectionFactor
Gas
Gas
Correction Factor
He
0.18
H2O
1.12
Ne
0.30
NO
1.16
D2
0.35
Ar
1.29
H2
0.46
CO2
1.42
N2
1.00
Kr
1.94
Air
1.00
SF6
2.50
O2
1.01
Xe
2.87
CO
1.05
Hg
3.64
For example, if the gas in use is argon (Ar) and the ion gauge measured pressure
is displayed as 4.00 × 10-7 Torr, the actual, true pressure of argon is then deter-
mined by the following equation:
2) Alternatively, you may correct the display for a direct reading of pressure for the
type of gas you are using by adjusting the sensitivity factor for the IG. If you adjust
the sensitivity factor for your ion gauge to compensate the readout of pressure for a
gas type other than nitrogen / air, the displayed pressure readout for that device
must be annotated to indicate that the displayed pressure is for the gas type the
readout is compensated for.
In the above example, if the N2 sensitivity of the ion gauge being used is 10 Torr-1
("10 per Torr"), the sensitivity factor programmed during setup of the VGC083
could be set for 12.9 (~13) so that the pressure readout would directly indicate the
true pressure of argon. Again, the display line for that particular device pressure
readout would require annotation (a user applied label) so as to not conflict with the
gas type selection/notation of nitrogen (N2).
8.1 Ion Gauge Display
Correction Factors for
Selected Gases
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Convection gauge operation is based on the physical effect of thermal conductivity
of the gas inside the gauge head. The convection gauge senses heat loss in a
sensor wire. This heat loss depends on the thermal conductivity of the gas sur-
rounding the sensor wire. Since different gases, and mixtures, have different ther-
mal conductivities, the indicated pressure readings and outputs will also be differ-
ent. INFICON convection gauges (and most other thermal, heat loss type gauges)
are normally calibrated using nitrogen. When a gas other than N2 is used, correc-
tion must be made for the difference in thermal conductivity between N2 and the
gas in use. The charts and tables below indicate how different gases affect the dis-
play from an INFICON convection gauge.
For nitrogen gas (N2) the calibration of the convection gauge shows excellent
agreement between indicated and true pressure throughout the range from 10-4 to
1000 Torr. At pressures below about 1 Torr, the calibration curves for the different
gases are similar. The difference in readings (between indicated and true pressure)
at these low pressures is usually a constant; a function of the difference between
thermal conductivities of the gases.
At pressures above about 1 Torr, indicated pressure readings may diverge signify-
cantly from true pressure. At these higher pressures, convection currents in the
gauge become the predominant cause of heat loss from the sensor. Calibration
and performance at pressures higher than about 1 Torr depends on gauge tube
geometry and mounting orientation as well as gas properties.
Generally, air and N2 are considered the same as far as thermal conductivity goes,
but even these two gases will exhibit slight differences in readings at higher pres-
sures. For example, when venting a system to atmosphere using N2, you may see
readings change by about 30 to 40 Torr after the chamber is opened and air gradu-
ally displaces the N2 in the gauge. This is due to the partial pressure of oxygen (O2)
contained in atmospheric air.
The Y- axis of the above chart is actual pressure as measured by a capacitance
manometer, a diaphragm gauge that measures true total pressure independent of
gas composition. The X-axis is the pressure reading indicated by the convection
gauge under test. This chart shows readings for an INFICON convection gauge
(CVG) and Granville-Phillips® Convectron® gauge to illustrate that the difference in
the response for both of these types of gauges is virtually indistinguishable.
8.2 Effects of Different
Gases on Convection
Gauge Display
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Do not assume this data applies to other convection gauges which may or may not
be the same. See Table 1 below and note the following examples:
Example A: If the gas is nitrogen (N2), when the true total pressure is 500 Torr, the
gauge will read 500 Torr.
Example B: If the gas is argon (Ar), when the true pressure is 100 Torr, the gauge
will read about 9 Torr.
If you are backfilling your vacuum system with Ar, when your system reaches a
pressure of 760 Torr true pressure your gauge will be reading about 23 Torr. Con-
tinuing to backfill your system, attempting to increase the reading up to 760 Torr,
you will over pressurize your chamber which may present a hazard.
Example C: If the gas is helium (He), the gauge will read 1.10E+03 (overpressure
indication) Torr when pressure reaches about 10 Torr true pressure and opening
the chamber to atmosphere prematurely may present other hazards for both peo-
ple and product. You probably will not cause damage to your vacuum system, but
opening the chamber to atmosphere with the internal chamber pressure at only
10 Torr true pressure, may present other hazards for both personnel in the
proximity and product that may be inside the chamber/vessel.
What these examples illustrate is that using gases other than nitrogen (N2) without
using accurate gas conversion data and other proper precautions could result in
injury to personnel and/or damage to equipment.
Suggested precautions when using gases other than N2:
•
Install a pressure relief valve or burst disk on your chamber to provide pro-
tection from the dangers associated with over pressurizing the chamber.
•
Post a warning label on your gauge readout such as "Do Not Exceed
_______ Torr Indicated Pressure" (fill in the blank for the gas type you are
using) so that an operator using the vacuum chamber system and connected
gauge will not exceed a safe operating pressure.
Do not assume this data applies to other convection gauges, which may or
may not be the same.
Risk of over pressurizing a gas containment vessel and attached apparatus
exists when using pressure measurement devices that are calibrated for a specific
gas type. Use a pressure relief device to safely limit the internal pressure of a
containment vessel to less than the maximum allowable working pressure rating for
the vacuum/pressure system and all devices attached to the system.
Using a thermal conductivity gauge with gases other than that for which it is
calibrated could result in death or serious injury. Be sure to use gas correction data
in this manual when measuring pressures of gases other than N2 / air.
Exercise caution when admitting positive pressures (above local ambient, atmos-
pheric pressure) of gas into any enclosed volume. Install pressure relief devices on
your vacuum / pressure vessel or chamber to limit the maximum allowable working
pressure inside the devices and vessel internal volume to less than the lowest
rated device - in some cases, the maximum allowable working pressure may be
dictated by the type of connections or fittings used to attach devices to your cham-
ber. An O-ring compression fitting type device may be forcibly released (ejected)
from the fitting if internal pressure exceeds the local barometric, ambient pressure.
CAUTION!
CAUTION!
CAUTION!
CAUTION!
WARNING!
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65
The table below shows the convection gauge displayed readings at various
pressures for several commonly used gas types:
True
Pressure
(Torr)
N2
Ar
He
O2
CO2
Kr
Freon12 Freon22
D2
Ne
CH4
1.00E-4
1.00E-4
1.00E-4
1.00E-4
1.00E-4
1.00E-4
1.00E-4
1.00E-4
1.00E-4
1.00E-4
1.00E-4
1.00E-4
2.00E-4
2.00E-4
2.00E-4
2.00E-4
2.00E-4
2.00E-4
2.00E-4
2.00E-4
2.00E-4
2.00E-4
2.00E-4
2.00E-4
5.00E-4
5.00E-4
5.00E-4
5.00E-4
5.00E-4
5.00E-4
3.00E-4
5.00E-4
5.00E-4
5.00E-4
5.00E-4
5.00E-4
1.00E-3
1.00E-3
7.00E-4
8.00E-4
1.00E-3
1.10E-3
4.00E-4
1.50E-3
1.50E-3
1.30E-3
7.00E-4
1.70E-3
2.00E-3
2.00E-3
1.40E-3
1.60E-3
2.00E-3
2.30E-3
1.00E-3
3.10E-3
3.10E-3
2.40E-3
1.50E-3
3.30E-3
5.00E-3
5.00E-3
3.30E-3
4.00E-3
5.00E-3
4.40E-3
2.30E-3
7.60E-3
7.00E-3
6.00E-3
3.50E-3
7.70E-3
1.00E-2
1.00E-2
6.60E-3
8.10E-3
9.70E-3
1.10E-2
4.80E-3
1.47E-2
1.35E-2
1.21E-2
7.10E-3
1.53E-2
2.00E-2
2.00E-2
1.31E-2
1.61E-2
1.98E-2
2.22E-2
9.50E-3
2.99E-2
2.72E-2
2.43E-2
1.41E-2
3.04E-2
5.00E-2
5.00E-2
3.24E-2
4.05E-2
4.92E-2
5.49E-2
2.35E-2
7.25E-2
6.90E-2
6.00E-2
3.48E-2
7.72E-2
1.00E-1
1.00E-1
6.43E-2
8.20E-2
9.72E-2
1.07E-1
4.68E-2
1.43E-1
1.36E-1
1.21E-1
7.00E-2
1.59E-1
2.00E-1
2.00E-1
1.26E-1
1.65E-1
1.94E-1
2.10E-1
9.11E-2
2.75E-1
2.62E-1
2.50E-1
1.41E-1
3.15E-1
5.00E-1
5.00E-1
3.12E-1
4.35E-1
4.86E-1
4.89E-1
2.17E-1
6.11E-1
5.94E-1
6.87E-1
3.59E-1
7.81E-1
1.00E+0
1.00E+0
6.00E-1
9.40E-1
9.70E-1
9.50E-1
4.00E-1
1.05E+0
1.04E+0
1.55E+0
7.45E-1
1.60E+0
2.00E+0
2.00E+0
1.14E+0
2.22E+0
1.94E+0
1.71E+0
7.00E-1
1.62E+0
1.66E+0
4.13E+0
1.59E+0
3.33E+0
5.00E+0
5.00E+0
2.45E+0
1.35E+1
4.98E+0
3.34E+0
1.28E+0
2.45E+0
2.62E+0
2.46E+2
5.24E+0
7.53E+0
1.00E+1
1.00E+1
4.00E+0
OP
1.03E+1
4.97E+0
1.78E+0
2.96E+0
3.39E+0
OP
2.15E+1
2.79E+1
2.00E+1
2.00E+1
5.80E+0
OP
2.23E+1
6.59E+0
2.29E+0
3.32E+0
3.72E+0
OP
5.84E+2
3.55E+2
5.00E+1
5.00E+1
7.85E+0
OP
7.76E+1
8.22E+0
2.57E+0
3.79E+0
4.14E+0
OP
OP
8.42E+2
1.00E+2
1.00E+2
8.83E+0
OP
2.09E+2
9.25E+0
2.74E+0
4.68E+0
4.91E+0
OP
OP
OP
2.00E+2
2.00E+2
9.79E+0
OP
2.95E+2
1.23E+1
3.32E+0
5.99E+0
6.42E+0
OP
OP
OP
3.00E+2
3.00E+2
1.13E+1
OP
3.80E+2
1.69E+1
3.59E+0
6.89E+0
7.52E+0
OP
OP
OP
4.00E+2
4.00E+2
1.35E+1
OP
4.85E+2
2.24E+1
3.94E+0
7.63E+0
8.42E+0
OP
OP
OP
5.00E+2
5.00E+2
1.61E+1
OP
6.04E+2
2.87E+1
4.21E+0
8.28E+0
9.21E+0
OP
OP
OP
6.00E+2
6.00E+2
1.88E+1
OP
7.30E+2
3.64E+1
4.44E+0
8.86E+0
9.95E+0
OP
OP
OP
7.00E+2
7.00E+2
2.18E+1
OP
8.59E+2
4.61E+1
4.65E+0
9.42E+0
1.07E+1
OP
OP
OP
7.60E+2
7.60E+2
2.37E+1
OP
9.41E+2
5.39E+1
4.75E+0
9.76E+0
1.11E+1
OP
OP
OP
8.00E+2
8.00E+2
2.51E+1
OP
9.97E+2
5.94E+1
4.84E+0
9.95E+0
1.14E+1
OP
OP
OP
9.00E+2
9.00E+2
2.85E+1
OP
OP
7.95E+1
4.99E+0
1.05E+1
1.20E+1
OP
OP
OP
1.00E+3
1.00E+3
3.25E+1
OP
OP
1.11E+2
5.08E+0
1.11E+1
1.27E+1
OP
OP
OP
Values listed under each gas type are in Torr units
Over Pressure (OP)= 1.10E+03 Torr
When using gases other than nitrogen/air, you must use the above look-up table to
determine the true pressures of selected gases as measured by convection
gauges. For example, if the gas you are using in your vacuum system chamber is
predominately argon (Ar), a displayed pressure of 1.14E+00 Torr means the actual
true pressure of argon is 2.00E+00 Torr based on the conversion information pro-
vided in the above table.
Example: If the gas is argon (Ar), when the true pressure is 100 Torr, the gauge will
read only about 9 Torr.
tinb29e1-c (2019-10) VGC083A_B.om
The following tables and explanation contains important information regarding the
use of ionization and convection gauges on gases other than N2 / Air. For both
types of gauges, corrections must be applied to the analog outputs.
When using any of the analog outputs assigned to ion gauge only, use the
following steps to convert the analog output to pressure: Ion gauge analog output
correction factors for selected gases:
A) Refer to section 7 and use the related equation to convert the voltage in your
receiving instrument to pressure. This pressure value is based on nitrogen gas.
B) Apply the Gas Correction Factor for the particular gas you are using to the
pressure value obtained in step A. Use correction factors and example listed
below:
Ion Gauge Gas Correction Factors for selected gases
Gas
Gas
CorrectionFactor
Gas
Gas
Correction Factor
He
0.18
H2O
1.12
Ne
0.30
NO
1.16
D2
0.35
Ar
1.29
H2
0.46
CO2
1.42
N2
1.00
Kr
1.94
Air
1.00
SF6
2.50
O2
1.01
Xe
2.87
CO
1.05
Hg
3.64
ANALOG OUT 1 selected is IG LOG N-10. The gas in use is argon. Voltage output
is 4 volts. Pressure unit is Torr.
P (nitrogen) = 10 (volts - 10)
P = 10 (4 - 10)
P = 1.00 x 10-6 Torr (based on nitrogen)
Applying the Gas Correction Factor of 1.29 for argon listed in the table above,
The correction factor must be applied to the analog output over the entire pressure
range measured by the ion gauge.
When using the IG - CG1 or IG - CG2 analog output mode (Log-Linear 0.5 - 7 V,
0.5 V/decade) for gases other than N2 / Air, the analog output is interpreted
differently over two different pressure ranges as discussed below:
A) Pressure range for IG from 4.00 × 10-10 Torr to overpressure shut down value
listed in section 5.4, use the correction factors listed in section 8.3.2.1 below to
determine pressure from the voltage for selected gases (ion gauge range).
B) Pressure range of overpressure shut down value listed in section 5.4 to
1000 Torr Use the correction factors listed in section 8.3.2.2 below to determine
pressure from the voltage for selected gases (convection gauge range).
A) When using the IG - CG1 or IG - CG2 analog output mode (Log-Linear
0.5 - 7 V, 0.5 V / decade) for gases other than N2 / Air, use the following steps to
convert the analog output to pressure for IG when operating in the pressure range
of 4.00 × 10-10 Torr to overpressure shut down values listed in section 5.4.
B) Refer to section 7.1 and related equation to convert the voltage in your re-
ceiving instrument to pressure. This pressure value is based on nitrogen.
8.3 Effects of Different
Gases on Analog Output
8.3.1 Ion Gauge Analog Output
Correction Factors for
Selected Gases
Example
8.3.2 IG - CG1 0.5 - 7V Analog
Output Correction
Factors for Selected
Gases
8.3.2.1 IG-CG1 0.5 - 7V Analog
Output Correction Factors
- Ion Gauge Range
tinb29e1-c (2019-10) VGC083A_B.om
67
C) Apply the gas correction factor for the particular gas you are using to the
pressure value obtained in step A (Use correction factors and example listed
below).
Ion Gauge Gas Correction Factors for selected gases
Gas
Gas
CorrectionFactor
Gas
Gas
Correction Factor
He
0.18
H2O
1.12
Ne
0.30
NO
1.16
D2
0.35
Ar
1.29
H2
0.46
CO2
1.42
N2
1.00
Kr
1.94
Air
1.00
SF6
2.50
O2
1.01
Xe
2.87
CO
1.05
Hg
3.64
The gas in use is argon. Output voltage is 3 volts. Pressure unit is Torr.
The same correction factor must be applied over the entire pressure range as
measured by the ion gauge.
Example
tinb29e1-c (2019-10) VGC083A_B.om
When using the IG - CG1 or IG - CG2 analog output mode (Log-Linear 0.5 - 7 V,
0.5 V/decade) for gases other than N2 / Air, use the following look-up table and
information to convert the analog output to pressure when operating in the pres-
sure range of overpressure shutdown value listed in section 5.4 to 1000 Torr. The
look-up table has been derived from equation listed in section 7.1.
Analog output IG - CG1 or IG - CG2 when in the pressure range of overpressure
shutdown value to 1000 Torr
True
Pressure
(Torr)
N2
Ar
He
O2
CO2
KR
Freon12
Freon22
D2
Ne
CH4
1.00E-3
4.000
3.923
3.952
4.000
4.021
3.801
4.088
4.088
4.057
3.923
4.115
2.00E-3
4.151
4.073
4.102
4.151
4.181
4.000
4.246
4.246
4.190
4.088
4.259
5.00E-3
4.349
4.259
4.301
4.349
4.322
4.181
4.440
4.423
4.389
4.272
4.443
1.00E-2
4.500
4.410
4.454
4.493
4.521
4.341
4.584
4.565
4.541
4.426
4.592
2.00E-2
4.651
4.559
4.603
4.648
4.673
4.489
4.738
4.717
4.693
4.575
4.741
5.00E-2
4.849
4.755
4.804
4.846
4.870
4.686
4.930
4.919
4.889
4.771
4.944
1.00E-1
5.000
4.904
4.957
4.994
5.015
4.835
5.078
5.067
5.041
4.923
5.101
2.00E-1
5.151
5.050
5.109
5.144
5.161
4.980
5.220
5.209
5.199
5.075
5.249
5.00E-1
5.349
5.247
5.319
5.343
5.345
5.168
5.393
5.387
5.418
5.278
5.446
1.00E+0
5.500
5.389
5.487
5.493
5.489
5.301
5.511
5.509
5.595
5.436
5.602
2.00E+0
5.651
5.528
5.673
5.644
5.616
5.423
5.605
5.610
5.808
5.601
5.761
5.00E+0
5.849
5.695
6.065
5.849
5.762
5.554
5.695
5.709
6.695
5.860
5.938
1.00E+1
6.000
5.801
6.006
5.848
5.625
5.736
5.765
6.166
6.223
2.00E+1
6.151
5.882
6.174
5.909
5.680
5.761
5.785
6.883
6.775
5.00E+1
6.349
5.947
6.445
5.957
5.705
5.789
5.809
6.963
1.00E+2
6.500
5.973
6.660
5.983
5.719
5.835
5.846
2.00E+2
6.651
5.995
6.735
6.045
5.761
5.889
5.904
3.00E+2
6.739
6.027
6.790
6.114
5.778
5.919
5.938
4.00E+2
6.801
6.065
6.843
6.175
5.798
5.941
5.963
5.00E+2
6.849
6.103
6.891
6.229
5.812
5.959
5.982
6.00E+2
6.889
6.137
6.932
6.281
5.824
5.974
5.999
7.00E+2
6.923
6.169
6.967
6.332
5.834
5.987
6.015
7.60E+2
6.940
6.187
6.987
6.366
5.838
5.995
6.023
8.00E+2
6.952
6.200
6.999
6.387
5.842
5.999
6.028
9.00E+2
6.977
6.227
6.450
5.849
6.011
6.040
1.00E+3
7.000
6.256
6.523
5.853
6.023
6.052
Values listed under each gas type are in volts (V).
The gas in use is O2. Voltage output is 5.144 volts.
True pressure of O2 is 2.00E-01 Torr
If you intend to use any of the analog outputs to represent measurements from
CG1 or CG2 for gases other than N2 / Air, you must also apply corrections to the
analog output. Use the following tables to determine pressure from voltage for
gases other than nitrogen or air.
8.3.2.2 IG-CG1 0.5 - 7V Analog
Output Correction Factors
- Convection Gauge
Range
Example
8.3.3 Convection gauge analog
output for selected gases
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69
When using the Log-Linear convection gauge analog output mode (Log-Linear
1 - 8 V, 1 V/decade) for gases other than N2 / Air, use the following look-up table
and information to convert the analog output to pressure. The look-up table has
been derived from the equation provided in section 7.7
Analog Output for Log-Linear CG1 1-8V or CG2 1-8V
True
Pressure
(Torr)
N2
Ar
He
O2
CO2
KR
Freon12
Freon22
D2
Ne
CH4
1.00E-4
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
2.00E-4
1.301
1.301
1.301
1.301
1.301
1.301
1.301
1.301
1.301
1.301
1.301
5.00E-4
1.699
1.699
1.699
1.699
1.699
1.477
1.699
1.699
1.699
1.699
1.699
1.00E-3
2.000
1.845
1.903
2.000
2.041
1.602
2.176
2.176
2.114
1.845
2.230
2.00E-3
2.301
2.146
2.204
2.301
2.362
2.000
2.491
2.491
2.380
2.176
2.519
5.00E-3
2.699
2.519
2.602
2.699
2.643
2.362
2.881
2.845
2.778
2.544
2.886
1.00E-2
3.000
2.820
2.908
2.987
3.041
2.681
3.167
3.130
3.083
2.851
3.185
2.00E-2
3.301
3.117
3.207
3.297
3.346
2.978
3.476
3.435
3.386
3.149
3.483
5.00E-2
3.699
3.511
3.607
3.692
3.740
3.371
3.860
3.839
3.778
3.542
3.888
1.00E-1
4.000
3.808
3.914
3.988
4.029
3.670
4.155
4.134
4.083
3.845
4.201
2.00E-1
4.301
4.100
4.217
4.288
4.322
3.960
4.439
4.418
4.398
4.149
4.498
5.00E-1
4.699
4.494
4.638
4.687
4.689
4.336
4.786
4.774
4.837
4.555
4.893
1.00E+0
5.000
4.778
4.973
4.987
4.978
4.602
5.021
5.017
5.190
4.872
5.204
2.00E+0
5.301
5.057
5.346
5.288
5.233
4.845
5.210
5.220
5.616
5.201
5.522
5.00E+0
5.699
5.389
6.130
5.697
5.524
5.107
5.389
5.418
7.391
5.719
5.877
1.00E+1
6.000
5.602
6.013
5.696
5.250
5.471
5.530
6.332
6.446
2.00E+1
6.301
5.763
6.348
5.819
5.360
5.521
5.571
7.766
7.550
5.00E+1
6.699
5.895
6.890
5.915
5.410
5.579
5.617
7.925
1.00E+2
7.000
5.946
7.320
5.966
5.438
5.670
5.691
2.00E+2
7.301
5.991
7.470
6.090
5.521
5.777
5.808
3.00E+2
7.477
6.053
7.580
6.228
5.555
5.838
5.876
4.00E+2
7.602
6.130
7.686
6.350
5.595
5.883
5.925
5.00E+2
7.699
6.207
7.781
6.458
5.624
5.918
5.964
6.00E+2
7.778
6.274
7.863
6.561
5.647
5.947
5.998
7.00E+2
7.845
6.338
7.934
6.664
5.667
5.974
6.029
7.60E+2
7.881
6.375
7.974
6.732
5.677
5.989
6.045
8.00E+2
7.903
6.400
7.999
6.774
5.685
5.998
6.057
9.00E+2
7.954
6.455
6.900
5.698
6.021
6.079
1.00E+3
8.000
6.512
7.045
5.706
6.045
6.104
Values listed under each gas type are in volts (V).
The gas in use is O2. Voltage output is 4.288 volts.
True pressure of O2 is 2.00E-01 Torr
8.3.3.1 CG1 1 - 8 V or CG2 1 - 8 V
Analog Output Correction
Factors - Convection
Gauge
Example
tinb29e1-c (2019-10) VGC083A_B.om
When using the Log-Linear convection gauge analog output mode (Log-Linear
0 - 7 V, 1 V/decade) for gases other than N2 / Air, use the following look-up table
and information to convert the analog output to pressure. The look-up table has
been derived from the equation provided in section 7.8
True
Pressure
(Torr)
N2
Ar
He
O2
CO2
KR
Freon12
Freon22
D2
Ne
CH4
1.00E-4
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
2.00E-4
0.301
0.301
0.301
0.301
0.301
0.301
0.301
0.301
0.301
0.301
0.301
5.00E-4
0.699
0.699
0.699
0.699
0.699
0.477
0.699
0.699
0.699
0.699
0.699
1.00E-3
1.000
0.845
0.903
1.000
1.041
0.602
1.176
1.176
1.114
0.845
1.230
2.00E-3
1.301
1.146
1.204
1.301
1.362
1.000
1.491
1.491
1.380
1.176
1.519
5.00E-3
1.699
1.519
1.602
1.699
1.643
1.362
1.881
1.845
1.778
1.544
1.886
1.00E-2
2.000
1.820
1.908
1.987
2.041
1.681
2.167
2.130
2.083
1.851
2.185
2.00E-2
2.301
2.117
2.207
2.297
2.346
1.978
2.476
2.435
2.386
2.149
2.483
5.00E-2
2.699
2.511
2.607
2.692
2.740
2.371
2.860
2.839
2.778
2.542
2.888
1.00E-1
3.000
2.808
2.914
2.988
3.029
2.670
3.155
3.134
3.083
2.845
3.201
2.00E-1
3.301
3.100
3.217
3.288
3.322
2.960
3.439
3.418
3.398
3.149
3.498
5.00E-1
3.699
3.494
3.638
3.687
3.689
3.336
3.786
3.774
3.837
3.555
3.893
1.00E+0
4.000
3.778
3.973
3.987
3.978
3.602
4.021
4.017
4.190
3.872
4.204
2.00E+0
4.301
4.057
4.346
4.288
4.233
3.845
4.210
4.220
4.616
4.201
4.522
5.00E+0
4.699
4.389
6.130
4.697
4.524
4.107
4.389
4.418
6.391
4.719
4.877
1.00E+1
5.000
4.602
5.013
4.696
4.250
4.471
4.530
5.332
5.446
2.00E+1
5.301
4.763
5.348
4.819
4.360
4.521
4.571
6.766
6.550
5.00E+1
5.699
4.895
5.890
4.915
4.410
4.579
4.617
6.925
1.00E+2
6.000
4.946
6.320
4.966
4.438
4.670
4.691
2.00E+2
6.301
4.991
6.470
5.090
4.521
4.777
4.808
3.00E+2
6.477
5.053
6.580
5.228
4.555
4.838
4.876
4.00E+2
6.602
5.130
6.686
5.350
4.595
4.883
4.925
5.00E+2
6.699
5.207
6.781
5.458
4.624
4.918
4.964
6.00E+2
6.778
5.274
6.863
5.561
4.647
4.947
4.998
7.00E+2
6.845
5.338
6.934
5.664
4.667
4.974
5.029
7.60E+2
6.881
5.375
6.974
5.732
4.677
4.989
5.045
8.00E+2
6.903
5.400
6.999
5.774
4.685
4.998
5.057
9.00E+2
6.954
5.455
5.900
4.698
5.021
5.079
1.00E+3
7.000
5.512
6.045
4.706
5.045
5.104
Values listed under each gas type are in volts (V (dc)).
The gas in use is O2. Voltage output is 3.288 volts.
True pressure of O2 is 2.00E-01 Torr
8.3.3.2 CG1 0 - 7 V or CG2 0 - 7 V
Analog Output Correction
Factors - Convection
Gauge
Example
tinb29e1-c (2019-10) VGC083A_B.om
71
When using the Non-Linear convection gauge analog output mode for gases other
than N2 / Air, use the following look-up table and information to convert the analog
output to pressure. The look-up table has been derived from the equation provided
in section 7.9
True
Pressure
(Torr)
N2
Ar
He
O2
CO2
KR
Freon12
Freon22
D2
Ne
CH4
0
0.3751
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
1.00E-4
0.3759
0.3757
0.3755
0.376
0.376
0.3755
0.376
0.376
0.376
0.3757
0.3766
2.00E-4
0.3768
0.376
0.3765
0.377
0.377
0.3768
0.378
0.378
0.377
0.3763
0.378
5.00E-4
0.3795
0.378
0.379
0.38
0.381
0.3772
0.382
0.381
0.381
0.3782
0.3825
1.00E-3
0.384
0.381
0.382
0.384
0.385
0.379
0.388
0.388
0.386
0.381
0.3896
2.00E-3
0.3927
0.387
0.389
0.392
0.395
0.384
0.401
0.4
0.396
0.388
0.403
5.00E-3
0.4174
0.403
0.409
0.417
0.412
0.395
0.437
0.432
0.425
0.405
0.438
1.00E-2
0.4555
0.429
0.441
0.453
0.462
0.415
0.488
0.48
0.47
0.433
0.492
2.00E-2
0.5226
0.477
0.497
0.521
0.536
0.451
0.581
0.566
0.549
0.484
0.584
5.00E-2
0.6819
0.595
0.637
0.679
0.705
0.544
0.778
0.764
0.727
0.608
0.796
1.00E-1
0.878
0.745
0.814
0.868
0.9
0.668
1.009
0.99
0.944
0.768
1.053
2.00E-1
1.1552
0.962
1.068
1.141
1.179
0.847
1.315
1.291
1.265
1.002
1.392
5.00E-1
1.6833
1.386
1.589
1.664
1.668
1.194
1.826
1.805
1.914
1.469
2.014
1.00E+0
2.2168
1.818
2.164
2.195
2.172
1.536
2.257
2.247
2.603
1.976
2.632
2.00E+0
2.8418
2.333
2.939
2.814
2.695
1.921
2.647
2.666
3.508
2.631
3.313
5.00E+0
3.6753
3.028
4.387
3.672
3.316
2.429
3.029
3.09
5.059
3.715
1.00E+1
4.2056
3.48
5.774
4.225
3.67
2.734
3.204
3.33
6.361
4.605
4.699
2.00E+1
4.5766
3.801
7.314
4.62
3.903
2.966
3.308
3.414
5.406
5.172
5.00E+1
4.8464
4.037
4.916
4.071
3.075
3.43
3.509
6.159
5.583
1.00E+2
4.9449
4.122
5.026
4.154
3.134
3.618
3.66
6.483
5.72
2.00E+2
5.019
4.192
5.106
4.336
3.269
3.827
3.883
6.661
5.86
3.00E+2
5.1111
4.283
5.2
4.502
3.384
3.938
4.005
6.726
4.00E+2
5.2236
4.386
5.315
4.621
3.466
4.016
4.088
6.767
6.103
5.00E+2
5.3294
4.477
5.422
4.708
3.526
4.076
4.151
6.803
6.00E+2
5.4194
4.55
5.515
4.775
3.573
4.124
4.203
6.843
6.342
7.00E+2
5.4949
4.611
5.592
4.83
3.613
4.166
4.247
6.89
7.60E+2
5.534
4.643
5.633
4.86
3.632
4.19
4.271
6.92
8.00E+2
5.5581
4.663
5.658
4.877
3.645
4.203
4.286
6.942
6.519
9.00E+2
5.6141
4.706
5.713
4.919
3.674
4.237
4.321
7
1.00E+3
5.6593
4.745
5.762
4.955
3.69
4.27
4.354
7.056
6.642
Values listed under each gas type are in volts (V (dc)).
8.3.3.3 CG1 NON-LIN or CG2
NON-LIN Analog Output
Correction Factors -
Convection Gauge
tinb29e1-c (2019-10) VGC083A_B.om
9 Communication Protocol (Serial Interface)
The VGC083 provides RS232 and RS485 serial communications capability. The
following information and the command protocol summaries listed in the following
sub-sections of this chapter can be used to establish serial communications with
the device. Six distinct protocols (COMM type) are defined: INFICON RS232 and
RS485 protocol, RS232 and RS485 protocols compatible with GP series 307 and
358 controllers, and RS232 and RS485 protocols compatible with GP series 350
controllers. Note that GP 350 compatibility was implemented in January 2018. The
user has access from the front panel main menu to change settings for COM Type,
Baud Rate, Data Bits, Parity, Stop Bits and device Address (when using RS485).
Baud Rate is selectable at 300, 600, 1200, 2400, 4800, 9600, 19200 or
38400 baud.
Data bits may be set to either 7 or 8.
Parity selection may be set to None, Even or Odd.
Either 1 or 2 Stop Bits may be selected.
The device address when using RS485 can be within the range 00 to FF hexadeci-
mal (Default = 01).
There is a finite period of time between the time a command is sent from a terminal
(PC COM Port, for example) and the point in time in which the VGC083 starts to
send a response to that command. This delay is dependent upon the command
sent and the baud rate.
The maximum command repetition rate will depend on the length of the command
sent and the response received, as well as the baud rate. The maximum repetition
rate for the baud rate you are using can be found in the following table:
Selected Baud
Rate
Repetition Rate
Receive to Transmit
Time
38400
38 ms
26 μs
19200
46 ms
52 μs
9600
61 ms
1.0 ms
4800
93 ms
2.0 ms
2400
156 ms
4.1 ms
1200
280 ms
8.3 ms
600
530 ms
16 ms
300
1030 ms
33 ms
The following notes are intended to be understood by the user when using
INFICON's RS232 and RS485 command protocol with the VGC083.
1. Default settings are 19,200 baud rate, 8 data bits, No Parity, 1 stop bit.
2. The baud rate can be set to different values using the front panel soft-keys.
3. All Responses are 13 characters long when COMM TYPE menu selected is
RS485 or RS232.
5. 'xx' is the address of the device (00 thru FF). For RS232, 'xx' is replaced with
two space characters.
9.1 Device Specific Serial
Communication Info
9.2 INFICON RS232 / RS485
Command Protocol
Summary
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73
6. is a carriage return, a non-printable character. Do not enter from
your keyboard. A carriage return, non-printable character may be entered as
the Unicode C0 controls specified value: 0D hexadecimal (13 decimal). From
your keyboard, a key entry sequence of CNTL-M may be used to obtain the
required character for a carriage return when using certain terminal emulator
programs.
7. '_' represents a 'space' character. Press the space bar on your keyboard. Do
not enter a '_' (underscore) character.
8. All commands sent to the controller start with a '#' character, and all normal
responses from the controller start with a '*' character. Error responses start
with a "?".
9. A valid address must be used [Factory default = 01] when using the RS485
protocol. The VGC083 will not respond to a command with an invalid address
while using RS485.
10. The command syntax examples used in the protocol summary table for ASCII
are shown in scientific notation. However, floating point notation is acceptable
as long as a leading digit is entered as '0.' or '1.', etc. There must be a digit to
the left of the decimal point. For example, when constructing the syntax for the
command to set the CGn zero value (e.g., #xxTZn_x.xxE-pp when using
scientific notation), use either #xxTZn_0.00, or #xxTZn_0. A simple
'0' is valid for the pressure entry.
The RS232 mode is the same as RS485, except ADDRESS is ignored in RS232
mode and must be eliminated from the command string or replaced with space
characters. Responses will not return ADDRESS; the ADDRESS is replaced with
space characters. Response is 13 characters including carriage return. All pressure
measurement responses are in absolute pressure units as selected by the user.
Please see qualifying notes at bottom of table.
Table "INFICON RS232 and RS485 Command Protocol Summary"
COMMAND
BRIEF DESCRIPTION
COMMAND SYNTAX
RESPONSE - EXAMPLES
READ ION GAUGE
PRESSURE
Read the current displayed
pressure of the ion gauge in
the same units of measure
on display
#xxRDIG
e.g.: #01RDIG
where, xx = the two digit
address of the device (node)
*xx_y.yyEzpp
where,
y.yy = mantissa,
z = sign of the exponent +/-
and pp = the exponent
e.g.: *01_1.53E-06
When IG is off: *01_1.10E+03
READ CGn
PRESSURE
Read the current pressure
for CGn in the same units of
measure on display
#xxRDCGn
e.g.: #01RDCG1
where, n=1 or 2 (CG1 or CG2)
*xx_ y.yyEzpp
e.g.: *01_7.60E+02
When CG is over ranged:
*01_1.10E+03
READ AI Pressure
Read the current pressure
for AI in the same units of
measure on display
#xxRDAI
e.g.: #01RDAI
*xx_ y.yyEzpp
e.g.: *01_7.60E+02
When AI is over ranged or not
powered: *01_1.10E+03
(continued)
9.3 INFICON RS232 and
RS485 Command
Protocol Summary
tinb29e1-c (2019-10) VGC083A_B.om
Table "INFICON RS232 and RS485 Command Protocol Summary" (continued)
COMMAND
BRIEF DESCRIPTION
COMMAND SYNTAX
RESPONSE - EXAMPLES
READ all Process
Control (PC, or
Relay) states
Read the current state of all
process control setpoint
relays
#xxRL
e.g.: #01RL
*xx_003F_RL_
In the example response above,
the 'F' represents the first 4 re-
lays; relays 5 and 6 are the sec-
ond digit (the '3') of the response.
This example shows that all
relays are ON, i.e., energized.
The '3F' would represent the
binary string of
0011 1111, where 0011 is the 3
and 1111 is the F in '3F'
A response of 0003 means that
only RL1 and RL2 are ON, i.e.,
energized
READ one PC state
Read the current state of
one process control setpoint
#xxRLn
where n = 1,2,3,4,5 or 6
e.g., : #01RL1
*xx_0_RL_OFF
*xx_1_RL_ON_
READ IG on/off
STATUS
Find out if Ion Gauge is
turned to ON and gauge is
reading pressure
#xxIGS
e.g., : #01IGS
*xx_0_IG_OFF
*xx_1_IG_ON_
TURN IG ON
Turn the Ion Gauge ON
#xxIG1
e.g.: #01IG1
#xxIGy
where,
Y=1= Turn ON;
y=0= Turn OFF
*xx_PROGM_OK
When IG error exists:
?01_INVALID_
When IG controlled by CG:
?01_INVALID_
To clear IG errors send an IG
OFF command: y=0=IG OFF
(this clears IG errors and allows
user to reactivate IG control)
TURN IG OFF
Turn the Ion Gauge OFF
#xxIG0
e.g., : #01IG0
#xxIGy
where,
Y=1= Turn ON;
y=0= Turn OFF
*xx_PROGM_OK
Even though the IG will already
be OFF, when an IG Error
occurs, sending the IG OFF
command will clear errors When
IG device is not connected:
?01_INVALID_
READ DEGAS on/off
STATUS
Find out if Degas is ON or
OFF
#xxDGS
e.g.: #01DGS
*xx_0_DG_OFF
*xx_1_DG_ON_
TURN ON Degas
Turn ON the Ion Gauge
Degas
#xxDG1
e.g.: #01DG1
#xxDGy
where,
Y=1= Turn ON;
y=0= Turn OFF
*xx_PROGM_OK
When IG off:
?01_INVALID_
When P > 5E-05 Torr:
?01_INVALID_
TURN OFF Degas
Turn OFF the Ion Gauge
Degas
#xxDG0
e.g.: #01DG0
#xxDGy
where,
Y=1= Turn ON;
y=0= Turn OFF
*xx_PROGM_OK
(continued)
tinb29e1-c (2019-10) VGC083A_B.om
75
Table "INFICON RS232 and RS485 Command Protocol Summary" (continued)
COMMAND
BRIEF DESCRIPTION
COMMAND SYNTAX
RESPONSE - EXAMPLES
SET EMISSION
Current
Choose 10 mA, 4mA or
100uA emission current
#xxSEy
e.g.: #01SE1
where, y=1=4mA; y=0=100μA
y=2=10mA
xx_PROGM_OK
When in Auto Ie mode:
?01_INVALID_
SET FILAMENT
Choose Filament 1 or 2
#xxSFy
e.g.: #01SF1
where, y=1 for F1; y=2 for F2
*xx_PROGM_OK
Read EMISSION
Current
Read emission current
setting
#xxSES
e.g.: #01SES
*xx_0.1MA_EM
*xx_4.0MA_EM
*xx_10_MA_EM
READ IG STATUS
Finds out the cause of the
specified device inactive
reading
#xxRSIG
e.g.: #01RSIG
When IG or device is not
connected, response is:
?01_INVALID_
*xx_00_ST_OK (IG status is OK)
*xx_01_OVPRS (overpressure-
system pressure is too high)
*xx_02_EMISS (Ie control fail)
*xx_04_ FLVLO (low filament
voltage condition)
*xx_08_ FLOPN (selected
filament is open circuit)
*xx_10_ DEGAS (IG is in DEGAS
mode of operation)
*xx_20_ ICLOW (IG collector
current is below normal range)
*xx_40_ FLIHI (filament drive
current is too high)
*xx_80_ OVTMP
READ SW VERSION Read the part number and
revision number (version) of
the firmware
#xxVER
e.g.: #01VER
*xx_mmmmm-vv
e.g., : *01_01306-11
SET CGn ZERO
Set the zero or vacuum
calibration point for CGn
#xxTZCGn
e.g.: #01TZCG1_0
e.g.: #01TZCG2_1.23E-02
where,
n=1 or 2 (for, CG1 or CG2)
y.yy = mantissa,
z = sign of the exponent +/- and
pp = the exponent
*xx_PROGM_OK
When P > 100 mTorr:
?01_INVALID_
When CG is not connected:
?01_INVALID_
When requested gauge number
<1 or >2:
?01_SYNTX_ER
SET CGn SPAN
Set the span or atmosphere
calibration point for CGn
#xxTSCGn_y.yyEzpp
e.g.: #01TSCG1_
7.60E+02
where,
n=1 or 2 (for, CG1 or CG2)
y.yy = mantissa,
z = sign of the exponent +/- and
pp = the exponent
*xx_PROGM_OK
When P < 400 Torr:
?01_INVALID_
When requested P < 400Torr:
?01_INVALID_
When requested P > 1000mT:
?01_INVALID_
When CG is not connected:
?01_INVALID_ When
requested gauge number <1 or
>2:
?01_SYNTX_ER
(continued)
tinb29e1-c (2019-10) VGC083A_B.om
Table "INFICON RS232 and RS485 Command Protocol Summary" (concluded)
COMMAND
BRIEF DESCRIPTION
COMMAND SYNTAX
RESPONSE - EXAMPLES
READ IG EMISSION
CURRENT
Read the actual IG emission
current being measured by
the gauge
#xxRDIGE
(e.g.: #01RDIGE)
*xx_y.yyEzpp
(eg: *01_1.00E-04)
When IG is off: *01_0.00E+00
READ IG FILAMENT
VOLTAGE
Read the current IG filament
voltage
#xxRDIGV
(e.g.: #01RDIGV)
*xx_y.yyEzpp
(eg: *01_2.30E+00)
When IG is off: *01_0.00E+00
READ IG FILAMENT
CURRENT
Read the current IG filament
current
#xxRDIGA
(e.g.: #01RDIGA)
*xx_y.yyEzpp
(eg: *01_3.10E+00)
When IG is off: *01_0.00E+00
READ IG ION
CURRENT
Read the current IG ion
current
#xxRDIGC
(e.g.: #01RDIGC)
*xx_y.yyEzpp
(eg: *01_4.77E-09)
When IG is off electrometer offset
voltage is indicated:
*01_9.64E-03
GET FILAMENT
SELECTION
Read current filament
selection
#xxRF
(e.g.: #01SF)
*xx_FIL SEL1
*xx_FIL SEL2
NOTES:
1. is a carriage return (0x0D). This is the terminator character.
2. The '_' used in certain defined commands represent a space character. Space
characters may be omitted from commands.
3. Hardware handshake controls do not exist on VGC083 (e.g., RTS, CTS, DTR).
tinb29e1-c (2019-10) VGC083A_B.om
77
RS232 protocol compatible with the GP Series 307 and 358 VGC is as defined in
the following table. Please see qualifying notes at bottom of table.
Table "RS232 GP 307 and 358 Protocol"
COMMAND
BRIEF DESCRIPTION
COMMAND SYNTAX
RESPONSE - EXAMPLES
READ IGn
or, READ IG
Read the current IG
pressure in units of Torr only,
1 = fil1, 2 = fil2
If you have selected filament
1 to operate with the IG ON
(see 'IG ON' below), then
enter IG1 in the READ IGn
command; use IG2 if
filament 2 is turned ON
DS_ IGn
e.g.: DS_ IG1
or
DS_ IG
e.g.: DS_ IG1
y.yyEzpp
e.g.: 1.53E-06
where, y.yy = mantissa,
z = sign of the exponent +/-
and pp = the exponent
When IG is off: 9.90E+09
READ CGn
Read the current CG pres-
sure in units of Torr only
DS_ CGn
e.g.: DS_ CG1
where, n = 1 for device CG1
and n = 2 for CG2
y.yyEzpp
e.g.: 1.53E+02 When
CG is not connected:
9.90E+09
When CG is over ranged:
9.90E+09
READ PCs in long
form
Read the current Process
Control setpoint relay status
PCS
e.g.: PCS
x,x,x,x,x,x
e.g.: 1,1,0,0,0,0
Relays 1 and 2 are energized;
order is Relay No.1,2,3,4,5,6
from left to right.
READ PCs in binary
form
Read the current Process
Control setpoint relay status
{continued on next page}
{continued from previous
page}
PCS_B
e.g.: PCS_B
x
e.g.: C
The Latin alphabet character
"C" corresponds to binary
01000011 or, 43hex, which re-
presents relay 1 and relay 2 are
energized (ON). Note that the
positions of the relay order in the
returned code character are
reversed from the long form as
described for the READ PCs in
long form command above.
In binary form, the order is Relay
No.6, 5, 4, 3, 2, and 1 as read
from left to right.
READ individual PC
Read the current
individual Process Control
setpoint relay status
PCS_n
e.g.: PCS_1
s
where, s=state of relay:
1 = ON; 0 = OFF
e.g.: 1 (PC Relay 1
is energized, or 0 when not)
IG ON
Turn specified IG filament
ON
Note that the functions of IG
ON/OFF and Filament Se-
lection are combined in the
single IG ON/OFF command.
When turning the IG to ON,
the specific filament chosen
is selected when sending the
IG ON/OFF commands.
IGn_ON
e.g.: IG1_ON
where,
n = 1 = fil1, 2 = fil2
OK
e.g.: OK
When IG is already ON: INVALID
(continued)
9.4 RS232 GP 307 and 358
Protocol
tinb29e1-c (2019-10) VGC083A_B.om
Table "RS232 GP 307 and 358 Protocol" (concluded)
COMMAND
BRIEF DESCRIPTION
COMMAND SYNTAX
RESPONSE - EXAMPLES
IG OFF
Turn specified IG filament
OFF
IGn_OFF
e.g.: IG1 OFF
where,
n = 1 = fil1, 2 = fil2
OK
e.g.: OK
When IG is already OFF:
INVALID
IG DEGAS ON
Turn IG Degas ON
DG_ON
e.g.: DG ON
OK
e.g.: OK
When Degas is already ON:
INVALID
When IG is OFF: INVALID
IG DEGAS OFF
Turn IG Degas OFF
DG_OFF
e.g.: DG OFF
e.g.: OK
When Degas is already OFF:
INVALID
IG Degas Status
Detect Degas on/off status
DGS
e.g.: DGS
1
e.g.: 1
When IG is ON, or 0
when off
NOTES:
1. is a carriage return (0x0D).
2. is a line feed (0x0A); this is the terminator character.
3. The '_' used in certain defined commands represent a space character. Space
characters may be omitted from commands.
4. GP 307 and 358 protocol response strings are variable length.
5. Hardware handshake controls do not exist on VGC083 (e.g., RTS, CTS, DTR).
RS485 protocol compatible with the GP Series 307 and 358 VGC is as defined in
the following table. Please see the qualifying notes listed at bottom of table.
Table "RS485 GP 307 and 358 Protocol"
COMMAND
BRIEF DESCRIPTION
COMMAND SYNTAX
RESPONSE - EXAMPLES
READ IGn
or, READ IG
Read the current IG
pressure in units of Torr only
#xxDS_IGn
e.g.: #01DS IG1
where, n = 1 = fil1, 2 = fil2
or
DS_ IG
e.g.: DS_ IG1
y.yyEzpp
e.g.: 1.53E-06
where, y.yy = mantissa,
z = sign of the exponent +/-
and pp = the exponent
When IG is off: 9.90E+09
(continued)
9.5 RS485 GP 307 and 358
Protocol
tinb29e1-c (2019-10) VGC083A_B.om
79
Table "RS485 GP 307 and 358 Protocol" (concluded)
COMMAND
BRIEF DESCRIPTION
COMMAND SYNTAX
RESPONSE - EXAMPLES
READ CGn
Read the current CG
pressure in units of Torr only
#xxDS_CGn
e.g.: #01DS CG1
where,
n = 1 or 2 (CG1 or CG2)
y.yyEzpp
where, y.yy = mantissa,
z = sign of the exponent +/-
and pp = the exponent
e.g.: 1.53E+02
When CG is not connected:
9.90E+09
When CG is over ranged:
9.90E+09
READ PCs long form Read the current PC setpoint
status
#xxPCS
e.g.: #01PCS
x,x,x,x,x,x
e.g.: 1,1,0,0,0,0 (Relays
1 and 2 are energized; Relays 3 -
6 are not energized)
READ PCs binary
form
Read the current PC setpoint
status
#xxPCS_B
e.g.: #01PCS B
x
e.g.: C (where ‘C’ is the
Unicode character C, expressed
as 01000011 in binary notation
or 43 hexadecimal)
READ individual PC
Read the current individual
PC setpoint status
#xxPCS_x
e.g.: #01PCS_1
x
e.g.: 1 (where ‘1’ indicates
PC 1 is energized; 0 when not)
IG ON
Turn specified IG filament
ON
#xxIGn_ON
e.g.: #01IG1 ON
where,
n = 1 = fil1, 2 = fil2
OK
e.g.: OK
When IG already ON: INVALID
IG OFF
Turn specified IG filament
OFF
#xxIGn_OFF
e.g.: #01IG1 OFF
n = 1 = fil1, 2 = fil2
OK
e.g.: OK
When IG already OFF: INVALID
IG DEGAS ON
Turn IG Degas ON
#xxDG_ON
e.g.: #01DG_ON
e.g.: OK
When Degas already ON:
INVALID
When IG is OFF: INVALID
IG DEGAS OFF
Turn IG Degas OFF
#xxDG_OFF
e.g.: #01DG_OFF
OK
e.g.: OK
When Degas already OFF:
INVALID
IG Degas Status
Detect Degas on/off status
#xxDGS
e.g.: #01DGS
1
e.g.: 1 (or 0 when off)
NOTES:
1. is a carriage return (0x0D). This is the terminator character.
2. The '_' used in certain defined commands represent a space character. Space
characters may be omitted from commands.
3. GP 307 and 358 protocol response strings are variable length.
RS232 and RS485 protocol compatible with the GP 350 controller is as defined in
the following table. The RS232 mode is the same as RS485, except ADDRESS is
ignored in RS232 mode and must be eliminated from the command string or re-
placed with space characters. Responses will not return ADDRESS. All pressure
measurement responses are in absolute pressure units as selected by the user.
Response is 11 characters including carriage return. Please see the qualifying
notes listed at bottom of table.
9.6 RS232 and RS485
GP 350 Protocol
tinb29e1-c (2019-10) VGC083A_B.om
Table "RS232 and RS485 GP 350 Protocol"
COMMAND
BRIEF DESCRIPTION
COMMAND SYNTAX
RESPONSE - EXAMPLES
READ IGx
Read the current IG
pressure, 1=fil1, 2=fil2, no
char=active fil
#xxRDx
(e.g.: #01RD1)
*_y.yyEzyy
(e.g.: * 1.53E-06)
When IG is off: * 9.90E+09
READ CGx
Read the current CG
pressure, A=CG1, B=CG2,
I=analog input
#xxRDx
(e.g.: #01RDA)
*_y.yyEzyy
(e.g.: * 1.53E+02)
When CG is over-ranged:
* 9.90E+09
READ PCs long form Read the current PC setpoint
status
#xxPCS
(e.g.: #01PCS)
*_xxxx____
(e.g.: * 1100) (1 and 2 are
energized)
Note: only relays 1-4 are repre-
sented.
READ PCs binary
form
Read the current PC setpoint
status
#xxPCB
(e.g.: #01PCB)
*_x_______
(e.g.: C) (01000011 or
43hex) (1 and 2 are energized)
READ individual PC
Read the current individual
PC setpoint status 1 - 6
#xxPCx
(e.g.: #01PC1)
*_x_______
(e.g.: * 1) (PC 1 is ener-
gized, 0 when not)
PROGRAM PC
Setpoint
PC 1 – 6, Setpoint range 1e-
12 to 1e+3 Torr
#xxPC1_7.6E-06
(e.g.: #01PC1 7.6E-06)
*_PROGM_OK
(e.g.: * PROGM_OK )
When requested value out of
range: *__INVALID
Hysteresis is 10% of pressure
IG ON
Turn specified IG filament
ON 1=on
#xxFx_1
(e.g.: #01F1 1)
(1=fil1, 2=fil2)
*_1IG1_ON_
(e.g.: * 1IG1 ON )
IG OFF
Turn specified IG filament
OFF 0=off
#xxFx 0
(e.g.: #01F1 0)
(1=fil1, 2=fil2)
*_0IG1_OFF
(e.g.: * 0IG1 OFF )
IG DEGAS ON
Turn IG Degas ON
#xxDG_1
(e.g.: #01DG 1)
*_1DG_ON__
(e.g.: * 1DG ON )
When Degas already ON:
?__INVALID
When IG is OFF: ? INVALID
IG DEGAS OFF
Turn IG Degas OFF
#xxDG_0
(e.g.: #01DG 0)
*_0DG_OFF _
(e.g.: * DG_OFF )
When Degas already OFF:
?__INVALID
IG Degas Status
Detect Degas on/off status
#xxDGS
(e.g.: #01DGS)
*_1DG_ON__
(e.g.: * 1DG ON ) (or * 0DG
OFF when off)
Software Version
Read Software Version
#xxVER
(e.g.: #01VER)
*01961-113
(e.g.: 01961-113) Example
part number-revision
NOTES:
1. is a carriage return (0x0D). This is the terminator character.
2. The ‘_’ used in certain defined commands represent a space character. Space
characters may be omitted from commands.
3. Invalid commands will create a response of *_SYNTX_ER.
4. GP 350 protocol response strings are the same length.
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81
10 Service
Every INFICON module is calibrated prior to shipment using nitrogen. Care should
be exercised when using gases other than nitrogen (N2) / air (see previous sections
regarding the use of gases other than N2/air).
Indication
Possible Cause
Possible Solution
Display on VGC083 controller indicates
OFF
No power
Check cable connections and verify that
power is being supplied
The connector may not be wired
correctly
Check cable connections and verify that
power is being supplied
Readings appear very different from
expected pressure
Sensor not in the proper location on
vacuum system
The process gas is different from the gas
(Nitrogen) used to calibrate the IG
Ensure the sensor is located in
appropriate location on vacuum chamber
Apply gas correction factor if applicable
Sensor has been dropped causing
mechanical damage
Replace the ion gauge sensor tube
The gauge sensor tube is contaminated Degas the sensor or replace the sensor
Leak in the vacuum system
Re-check for leak in the system. Re-
check that all metal seals are used when
operating below 1.00 × 10-7 Torr
Ion gauge cannot be turned on
Pressure exceeds 1.00 × 10-3 Torr at
0.10 mA (100 µA) emission current
Decrease pressure below required value
Pressure exceeds 5.00 × 10-4 Torr at
4 mA emission current
Pressure exceeds 1.00 × 10-4 Torr at
10 mA emission current
Decrease pressure below required value
Decrease pressure below required value
Emission Control not functioning
Switch to the other filament, replace ion
gauge sensor tube due to possible fila-
ment failure or contamination
Research Screen shows filament voltage
is present but filament current stays at
0.00
Filament is open
Switch to the other filament, replace
sensor or electronics
Research Screen shows filament voltage
and filament current are present but
gauge is shutting off
Filament is contaminated or burned out
Switch to the other filament or replace
sensor
Unable to initiate degas
System pressure above 5.00 × 10-5 Torr Decrease pressure below the required
value
Voltage to filament too high
Filament contaminated or near end of its
life
Switch to the other filament or replace
sensor
Setpoint does not actuate
Incorrect setup
Check setpoint setup
10.1 Calibration
10.2 Troubleshooting - IG
Operation
tinb29e1-c (2019-10) VGC083A_B.om
Indication
Possible Cause
Possible Solution
OVERPRESSURE
The calculated pressure is greater than
maximum setting for emission current
System pressure too high
Change to 100 µA emission current which
will operate at higher pressures
Reduce pressure
EMIS FAIL
The desired emission current (IE) could not
be established
Gauge contamination, possible coating on
filament or grid surfaces
End of filament life
System pressure too high
Switch to 4 mA or 10 mA emission cur-
rent and attempt repeated filament starts
to clean filament
Switch to second filament, degas
Replace the Ion gauge sensor tube
Reduce pressure
LV Failure
The Filament voltage could not be estab-
lished; Electronics Failure
Contact INFICON
F1 or F2 OPEN
Filament 1 or 2 is open
Switch to the other filament or replace the
Ion gauge sensor tube
F1 or F2 OPEN
Faulty electronics
Replace electronics
CONNECT IG
COMM IO FAIL
IG not connected
Faulty cable
Internal PCB not communicating
Plug in IG
Replace cable
Contact INFICON
OVER TEMP
Ion gauge cable is longer than 50 ft.
Reduce cable length to less than 50 ft. or
provide airflow around the VGC083
Once the cause of the IG error has been determined and resolved, the IG error
must be cleared before the IG filament can be turned on again. To clear errors,
simply press the IG ON/OFF key.
The OLED setup screen of the VGC083 can be configured to display important, cri-
tical operating parameters of the ionization gauge. These parameters can be dis-
played in the Research display mode as described below.
In addition to the normal pressure measurement screen VGC083 provides a diag-
nostic display screen that allows you to monitor the measurements of the critical
electrical parameters used for measurement of very low pressures, i.e., high
vacuum, made by the ionization gauge.
Over time, the hot cathode (filament) of the ionization gauge may degrade. The IG
coated iridium filaments are made using yttrium oxide to lower the work function of
the heated wire material and enable substantial emission of electrons from the hot
cathode. These electrons are accelerated in an electric field toward the grid struc-
ture of the ionization gauge device. The electron emission is commonly referred to
as the 'Emission Current'. As the emission current electrons orbit within the electric
field formed by the bias voltages applied to the grid, collector and filament elec-
trodes, the molecules that the gas is comprised of will be ionized by these ener-
getic electrons.
The positive ions that are created within the grid structure are captured in another
electric potential field created by the grid structure (at +180 V (dc) with respect to
ground potential) and the collector wire (at zero volts, i.e., ground potential). In
simple terms, the ions collected by the collector electrode (a small diameter wire
within the grid electrode structure) are measured with an electrometer circuit
connected to the collector. The amount of ion current measured is directly pro-
portional to the density of the gas within the ion gauge head. This ion current is
commonly referred to as the 'Collector Current'.
10.3 Troubleshooting - IG
Error Messages
10.4 Clearing Error
Messages - IG
10.5 Research Screen
10.5.1 Research Screen
(Diagnostic Display - IG)
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83
From the collector current measured, which is directly proportional to the gas den-
sity inside the ion gauge head enclosure, the pressure inside the ion gauge head
can be calculated. The Research display screen is a very useful diagnostic tool to
troubleshoot issues with the sensor or the electronics.
This mode displays the emission current, ion current, filament voltage and filament
current. In the following emission current is 4.00E-3 amperes, Ion current is
4.00E-11 amperes, filament voltage is 4.3 V (dc) and filament current is 4.2 am-
peres.
Research Display Mode of Critical IG Hot-Cathode Ion Gauge Measurement
Parameters
The Pressure, Ion Current (Collector Current) and Emission Current are indications
that the ionization gauge head is operating and pressure (vacuum) is being
measured. In the above example, most of the critical, measured quantities required
for the calculation of measured pressure are displayed. The relationship of these
parameters leads to the calculation of pressure given by P = IC × (IE × S)-1 where
IC is the Ion Current, IE is the Emission Current and S is the Sensitivity of the
specific ion gauge sensor.
The pressure indication may be checked by using the displayed values and calcu-
lating the pressure as indicated by the top LED display line on the VGC083.
Other important information such as Filament Voltage and Filament Current are
also given in the Research display screen. These values vary widely depending
upon filament design type, material used for constructing the filament, filament
condition and operating emission current. The product of the filament voltage and
current is the power dissipation (V×A) required to maintain the set emission cur-
rent. The interpretation of these displayed values is a qualitative measure. The
values will change over time dependent upon the pressure, filament coating condi-
tion and possibly even surface properties of the grid electrode. It is a good practice
to make note of these values at initial installation and from time-to-time during the
operating lifetime of the ion gauge sensor.
A new ion gauge may operate at 100 μA emission current with only 3.5 A of fila-
ment current. By increasing the emission current to 10 mA, the filament current
requirement may increase to 4.5 A. Again, the values mentioned here are repre-
sentative; the actual values you may see for the ion gauge you are using will be
different and will vary over time and from device to device. In general, keeping a
record of the filament heating power (given by the Filament Voltage and Filament
Current readings) will aid you in monitoring the condition of your gauge filaments
over time and give you an indication of when to schedule replacement of either the
device or the filament assembly. Maximum filament current is 6.5 A.
In cases where the ion gauge sensor does not turn ON or does not stay in the ON
condition after you have made sure that the pressure is below the maximum per-
missible pressure for the emission current setting you have chosen, you will be
able to monitor the values displayed in the RESEARCH screen and determine if
the turn ON / stay ON trouble is related to filament condition. There are maximum
operating levels for filament voltage and current; if either of these is exceeded, the
VGC083 control circuitry will sense the condition and force an OFF condition.
The following table (Research - Ion Gauge Diagnostic Display) is intended to assist
you in using the information provided in this display as a means to ascertain if the
ion gauge head is performing as expected under your vacuum chamber operating
conditions. There are various causes of trouble that at times may make it difficult to
use a single measurement parameter as an indicator of what the problem is. In
general, if you have monitored and recorded the values displayed in the Research
Screen over time, you may be able to detect a pattern or trend that, if correlated to
a particular failure mode, may prove to be a valuable indication of probable cause.
Example
tinb29e1-c (2019-10) VGC083A_B.om
The values of filament voltage and current presented below are approximate
values that one may see in the Research Screen. The representative, average
values used in this table may vary depending on the condition of the filament,
length of ion gauge cable, and the vacuum chamber environment. The readings
taken should be viewed with the notion that there may be an indication of reaching
end-of-useful filament lifetime if the power required to sustain emission current
continues to increase over time.
Indication
Possible Cause
Possible Solution
Filament voltage values are present
for several seconds immediately
after turning IG ON, but then the
values are zero
Filament is contaminated or filament
has reached end-of-useful operating
life for required emission current
setting
Switch emission current setting from initial setting
and re-start the IG; make several attempts to
establish emission current at 100 μA, 4 mA or
10 mA.
Switch to second filament or replace ion gauge
sensor
All parameters in the RESEARCH
screen are zero after IG turn ON is
attempted
Failed electronics
Replace or repair the VGC083
IG filament current is greater than
6.5 A
Filament nearing end-of-useful-
operating-life
Switch to second filament or replace ion gauge
sensor
IG filament voltage is greater than
16 V
Excessive voltage drop in ion gauge
cable
The ion gauge cable maybe too long, wire gauge
is too small or a defect in the cable or connectors
In general, maintenance is not required for your INFICON ion gauge module, con-
vection gauge and control unit. Periodic performance checks may be done by com-
paring the gauge to a known reference standard. When using the head in gases
containing contaminants or materials that react with the filaments of the hot
cathode ion gauge, periodic degas and switching to the alternate filament from
time-to-time is recommended for longest useable head lifetime. When the hot
cathode (filament) of the ionization gauge head is at or near end-of-life, head
(sensor) replacement is recommended.
For cleaning the outside of the unit a slightly moist cloth will usually do. Do not use
any aggressive or scouring cleaning agents.
10.6 Maintenance
Cleaning the VGC083
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85
11 Repair
Return defective products to your nearest INFICON service center for repair.
INFICON assumes no liability and the warranty is rendered null and void if repair
work is carried out by the end-user or by third parties.
12 Accessories
Ordering number
Power supply to VGC083A when used with BAG050 / 051 /
052 / 053
399-710
Power supply to VGC083A when used with BAG055
399-712
Ordering number
Rack mount adapter for 19" 2U for one VGC083
399-714
Rack mount adapter for 19" 2U for two VGC083
399-715
Ordering number
Cable 3 m / 10 ft, 200 °C, BAG050, BAG051
399-770
Cable 8 m / 25 ft, 200 °C, BAG050, BAG051
399-771
Cable 15 m / 50 ft, 200 °C, BAG050, BAG051
399-772
Ordering number
Cable 3 m / 10 ft, 50 °C, BAG050, BAG051
399-780
Cable 8 m / 25 ft, 50 °C, BAG050, BAG051
399-781
Cable 15 m / 50 ft, 50 °C, BAG050, BAG051
399-722
Ordering number
Cable 3 m / 10 ft, 50 °C, BAG052, BAG053
399-790
Cable 8 m / 25 ft, 50 °C, BAG052, BAG053
399-791
Cable 15 m / 50 ft, 50 °C, BAG052, BAG053
399-792
Ordering number
Cable 3 m / 10 ft, 50 °C, BAG055
399-810
Cable 8 m / 25 ft, 50 °C, BAG055
399-811
Cable 15 m / 50 ft, 50 °C, BAG055
399-812
Power supply
Rack mount adapter
Cables 200 °C
BAG050, BAG051
Cables 50 °C
BAG050, BAG051
Cables 50 °C
BAG052, BAG053
Cables 50 °C
BAG055
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13 Storage
Caution
Electronic components.
Inappropriate storage (static electricity, humidity etc.) may damage
electronic components.
Store the product in an antistatic bag or container. Observe the rele-
vant specifications under Technical Data (→ 10).
14 Disposal
WARNING
Substances detrimental to the environment.
Products or parts thereof (mechanical and electric components,
operating fluids etc.) may be detrimental to the environment.
Please dispose of such materials in accordance with the relevant local
regulations.
After disassembling the product, separate its components in accordance with the
following criteria:
Such components must be separated according to their materials and recycled.
Separating the components
Electronic and non-electronic
components
tinb29e1-c (2019-10) VGC083A_B.om
87
EU Declaration of Conformity
We, INFICON, hereby declare that the equipment mentioned below complies with
the provisions of the Directive relating to electromagnetic compatibility 2014/30/EU
and the Directive on the restriction of the use of certain hazardous substances in
electrical and electronic equipment 2011/65/EU.
Vacuum Gauge Controller
VGC083A, VGC083B
399-700
399-701
Harmonized and international/national standards and specifications:
• EN 61000-6-2:2005
(EMC: generic immunity standard for industrial environments)
• EN 61000-6-4:2007 + A1:2011
(EMC: generic emission standard for industrial environments)
• EN 61010-1:2010
(Safety requirements for electrical equipment for measurement, control and laboratory use)
• EN 61326-1:2013; Group 1, Class A
(EMC requirements for electrical equipment for measurement, control and laboratory use)
INFICON AG, Alte Landstraße 6, LI-9496 Balzers
22 November 2016
22 November 2016
Dr. Benhard Andreaus
Director Product Evolution
Markus Truniger
Product Manager
Product
Part numbers
Standards
Manufacturer / Signatures
Tel +423 / 388 3111
Fax +423 / 388 3700
Original: English
[email protected]
www.inficon.com