IMT 10000 Parts & Specifications

Specifications

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Category: Construction Equipment
Model: 10000
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Manual Part # 99905185

Model 10000 30-foot Parts & Specifications Effective S/N 100001101001 Revised 20141001 IOWA MOLD TOOLING CO., INC. PO Box 189 Garner, IA 50438 Tel: 641-923-3711 FAX: 641-923-2424 Website: http://www.imt.com Copyright © 2014 Iowa Mold Tooling Co., Inc. All rights reserved No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written permission of Iowa Mold Tooling Co., Inc. Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.

Revisions .................................................................................................................................................... iii

Introduction 5 Specifications 7 Model 10000 30' Specifications .................................................................................................................... 7 10000 30' Minimum Chassis Specifications ................................................................................................. 9 Dimensional Drawing ................................................................................................................................. 10 30' 10000 Crane Capacity ........................................................................................................................... 12 Crane Reference 13 Greasing Instructions .................................................................................................................................. 14 10000 30-foot Crane Recommended Spare Parts ....................................................................................... 16 Installation Introduction .............................................................................................................................. 17 Dominator II - 8600 - 10000 Crane Installation Kit (99905067) ..................................................... 18 Additional Installation Components, Non-IMT Body (93713748) ...................................... 20 Telescopic Crane Orientation ..................................................................................................................... 21 Crane Controls ............................................................................................................................................ 21 Parts 23 Parts Information ........................................................................................................................................ 24 Base & Mast Assembly, Test Stand (99904925) (See Parts List for Effectivity Dates) ............................. 26 Base & Mast Assembly, Test Stand (99904925) (See Parts List for Effectivity Dates) ............................. 28 Base & Mast Assembly, Truck Mount (99904925) (See Parts List for Effectivity Dates) ......................... 30 Base & Mast Assembly, Truck Mount (99904925) (See Parts List for Effectivity Dates) ......................... 32 Boom Assembly (99904925) (See Parts List for Effectivity Dates) ........................................................... 34 Boom Assembly (99904925) (See Parts List for Effectivity Dates) ........................................................... 36 Valvebank Assembly (99904925) ............................................................................................................... 38 Valvebank Assembly-Single Proportional (99904925) .............................................................................. 40 Winch & Anti-Two Block Assembly (99904925) ...................................................................................... 42 Crane & Winch Assembly (99904925) (See Parts List for Effectivity Dates) ............................................ 43 Crane & Winch Assembly (99904925) (See Parts List for Effectivity Dates) ............................................ 45 Flip Sheave Assembly (99904925) (See Parts List for Effectivity Dates) ................................................. 47 Flip Sheave Assembly (99904925) (See Parts List for Effectivity Dates) ................................................. 49 99904925 Crane Assembly Parts List, Complete (See Parts List for Effectivity Dates) ................. 51 99904925 Crane Assembly Parts List, Complete (See Parts List for Effectivity Dates) ................. 55 Gear Rotator (71056577) ............................................................................................................................ 59 Lower Cylinder (51722956) ....................................................................................................................... 61 Extension Cylinder Assembly (51723604) ................................................................................................. 63 Cylinder (51723931)........................................................................................................................ 65 Cylinder (51723927)........................................................................................................................ 67

Winch Specifications (71570825) ............................................................................................................... 69

Winch Parts (71570825) ............................................................................................................................. 70 Winch Oil Specifications ............................................................................................................................ 73 Valvebank (73734472) ............................................................................................................................... 74 Valvebank (73734727) ............................................................................................................................... 75 Seal Kit for 73734727 (94399214) .................................................................................................. 76 Connection Block Seal Kit for 73734727 (94399213) .................................................................... 78 Hydraulic Schematic Fully Proportional (99905018) ................................................................................. 80 Hydraulic Schematic Single Proportional (99905596) ............................................................................... 83 Radio Remote Harness (77441481) ............................................................................................................ 87 Radio Remote Harness (77441481) ............................................................................................................ 88 Radio Remote Harness (77441481) ............................................................................................................ 89 Radio Remote Harness-Single Proportional (77441537) ............................................................................ 90 Radio Remote Harness-Single Proportional (77441537) ............................................................................ 91 Radio Remote Harness-Single Proportional (77441537) ............................................................................ 92 Horn Circuit (99905614) ............................................................................................................................ 93 Decal Placement, 10000 30' Crane ............................................................................................................. 94 Option-Winch Roller (99905055) ............................................................................................................... 96 Option - Boom Tip Light Kit (99905289) .................................................................................................. 98 General Reference 101 Inspection Checklist .................................................................................................................................. 101 Deficiency / Recommendation / Corrective Action Report ...................................................................... 106 Thread Torque Charts ............................................................................................................................... 108

ECN 11624 - Harness change

20120815 99904925 73734727 ECN 11774 - Added cable guide ECN 11783 - 73734727 was 73734635 20130228 99904925 ECN 11913 - Single proportional system available 20130412 99904925 ECN 11945 - Cable guide changed 20130417 99904925 ECN 11952 - A2B bracket changed 20130417 99904925 ECN 11959 - Horn controls added 20130522 99904925 ECN 11940 - Hook stow and pin changes 20130214 99904925 ECN 11895 - S3 crane hook, snatch block, and mast changes 20130826 99904925 ECN 11860 - Winch studs changed 20131009 99904925 Engineering mark-up; valvebank assembly item 62 part number change. 20131115 77441481 77441537 99905614 99904925 Added nailboard and circuit charts Added circuit chart Added horn circuit schematic Updated part number of item 13 20140324 99904925 Updated details of item 54 20140415 99905067 99904925 99905289 99905087 ECN 12147 – move limit switch, update crane assembly within drawings 20140508 71570825 Corrected/Added part numbers per 9/11 drawing from vendor. 20140813 51723604 ECN 12216 – changed width of pin boss from 4.88” to 4.75” 20141001 Greasing Instructions ECN 12264 – Molub-Alloy 882 was Molub-Alloy 936 99905595 ECN 12266 – Added 73734472 ECN 12253 – Delete 72534560, Add 72532699 & 72532674

This volume includes specifications, installation information, and spare parts drawings applicable

to your particular crane. For operating, maintenance and repair instructions, see the Telescopic Crane Operation, Maintenance and Repair Manual (IMT part number 99905190). It is your responsibility to operate and maintain this unit in a manner that will result in the safest working conditions possible. You must be aware of existing Federal, State and Local codes and regulations governing the safe use and maintenance of this IMT crane. The crane was designed and built to meet the standards of ANSI/ASME B30.5, Mobile & Locomotive Cranes. Contact the American Society of Mechanical Engineers (www.asme.org) for more information on ANSI/ASME B30.5. Misuse of the crane through overloading, abuse, lack of maintenance and unauthorized modifications will void the warranty on any part of the unit subjected to this misuse. No warranty - verbal, written or implied - other than the official, published IMT new machinery and equipment warranty will be valid with this unit. Throughout the manual, NOTEs, CAUTIONs and WARNINGs are used to draw the attention of personnel. They are defined as follows: For a safe work environment, treat this equipment with respect and service it regularly. C H A P T E R 1 Introduction CAUTION A CAUTION is used when there is the very strong possibility of damage to the equipment or premature equipment failure. WARNING A WARNING is used when there is the potential for personal injury or death. NOTE A NOTE is used to either convey additional information or to provide further emphasis for a previous point.

In This Chapter

Model 10000 30' Specifications ................................................ 7 10000 30' Minimum Chassis Specifications .............................. 9 Dimensional Drawing ............................................................... 10 30' 10000 Crane Capacity ........................................................ 12 Model 10000 30' Specifications GENERAL SPECIFICATIONS CRANE RATING (Crane rating (ft-lb) is the rated load (lb) multiplied by the respective distance (ft) from centerline of rotation with all extensions retracted and lower boom in horizontal position.) 75,000 ft-lb (10.4 tm) HORIZONTAL REACH - FLIP SHEAVE UP (From centerline of rotation) 30'-10" (9.4 m) HORIZONTAL REACH - FLIP SHEAVE DOWN (From centerline of rotation) 32'-1" (9.8 m) HYDRAULIC EXTENSIONS (2) 102" & 102" (259 cm & 259 cm) LIFTING HEIGHT (From base of crane) 30'-7" (9.3 m) CRANE WEIGHT 2,480 lb (1,125 kg) CRANE STORAGE HEIGHT 41.2" (104.7 cm) MOUNTING SPACE REQUIRED (Crane base) 20" x 21" (50.8 cm x 53.3 cm) OPTIMUM PUMP CAPACITY 10 -12 U.S gpm (37.9 - 45.4 l/min) SYSTEM OPERATING PRESSURE 3,000 psi (206.8 bar) CENTER OF GRAVITY  Horizontal from Centerline of Rotation 54.5" (138.3 cm)  Vertical from Bottom of Crane Base 21.38" (54.3 cm) TIE-DOWN BOLT PATTERN (8 bolts) 14.75" x 14.75" (37.5 cm x 37.5 cm) ROTATIONAL TORQUE 9,000 ft-lb (1.2 tm) C H A P T E R 2 Specifications

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

PERFORMANCE CHARACTERISTICS SPECIFICATIONS SPEED ROTATION 400° (7.0 rad.) 30 seconds LOWER BOOM ELEVATION -10° to +80° (-0.17 to +1.4 rad) 12 seconds to raise or lower EXTENSION CYLINDERS (2) 102" & 102" (259 cm & 259 cm) 33 seconds to extend or retract WINCH SPEED (single line) 60 feet per minute POWER SOURCE Hydraulic power is provided by an integral mounted hydraulic pump and PTO application. Other standard power sources may be used. Minimum power required is 23.5 horsepower based on 10-12 GPM (37.9 - 45.4 liters/min) at 3,000 PSI (207 bar). CYLINDER HOLDING VALVES The holding sides of all cylinders are equipped with integral-mounted counterbalance valves or load-holding check valves to prevent sudden cylinder collapse in case of hose failure. ROTATION SYSTEM Rotation of the crane is accomplished through a turntable gear bearing powered by a high- torque hydraulic motor through worm gear reduction. Standard rotation is 400º (6.98 rad). HYDRAULIC SYSTEM (PTO DRIVEN) The hydraulic system is an open-centered, full-pressure system that requires 10-12 GPM (37.9 - 45.4 liters/min.) optimum oil flow at 3000 psi (207 bar). It is equipped with a four-section, stack- type, electric, remote control valve with an RF remote-control system with a 40' (9.1 m) radio elimination cable. The system includes a separate hydraulic oil reservoir, suction line filter, return-line filter and control valve. OVERLOAD PROTECTION SYSTEM Overloading of the crane is prevented by the overload protection system. A pressure transducer mounted on the lower cylinder senses overload conditions. When in an overload situation, the winch-up, extension-out, and boom-down functions are stopped. To relieve the situation, raise the boom, retract the extensions, or lower the winch. WINCH The 5,500 lb (2,495 kg) planetary winch is powered using a high-torque hydraulic motor. The lifting capacity of the winch is 5,500 lb (2,495 kg) one-part line. Maximum two-part line capacity is based on the maximum crane capacity. The winch is equipped with 120 ft (36.6 m) of 7/16" (1.1 cm) 6X25 wire rope. A compact, anti-two block device is included to prevent the lower block or hook assembly from coming in contact with the boom sheave assembly. The winch meets ANSI B30.5 standards.

Chapter 2 Specifications

9 10000 30' Minimum Chassis Specifications CRANE MODEL 10000 - 30' CHASSIS STYLE Conventional Cab BODY STYLE Dominator™ II minimum CAB-TO-AXLE (1) 84 - 120" (213 - 305 cm) RESISTANCE TO BENDING MOMENT 1,200,000 in-lb (138,255 kg-m) FRAME SECTION MODULUS 14.2 cubic inches (232.7 cc) RATED MOMENT 75,000 ft-lb (10,369 kg-m) GROSS VEHICLE WEIGHT RATING (2) 26,000 lb (11,793 kg) minimum NOTES: 1 The Cab to Axle (CA) dimension varies based on the configuration of the body, crane, and auxiliary equipment including welder decks. Make sure the CA is free and clear from obstructions everywhere except between the frame rails. 2 The Gross Vehicle Weight Rating (GVW) is a minimum guideline. Contact IMT if you have questions regarding your particular installation. 3 In addition to these specifications, heavy duty electrical and cooling systems are required. It is recommended that the vehicle be equipped with an engine tachometer, auxiliary brake lock, and power steering. 4 Weight distribution calculations are required to determine final axle loading. 5 All chassis, crane and body combinations must be stability-tested to ensure stability per ANSI B30.5 Iowa Mold Tooling Co., Inc. reserves the right to change specifications and design without notice.

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Dimensional Drawing Dimensions for 30' 9500 and 10000 Crane 13'-0" (4.0 m) 30'-0" (9.1 m) (Fully retracted) (Fully extended) 15'-4" (4.7 m) 32'-1" (9.8 m) (Fully (Fully retracted) extended) 5'-8" (1.7 m) 2'-8" (0.8 m)

Chapter 2 Specifications

11 MOUNTING HOLE PATTERN (FROM BASE OF CRANE) 23.4" (59.3 cm) 18.1" (46 cm) 6.6" (16.8 cm) 14.75" (37.5 cm) 20.8" (52.8 cm) 13.75" (34.9 cm) 14.75" (37.5 cm) RADIUS 20" (51 cm) SWING CLEARANCE 15.91" (40.4 cm) 8" (20.3 cm) 24" (61.0 cm) TOP VIEW 29.6" (75.1 cm) 41.2" (104.7 cm) 8.7" (22.1 cm) 17.75" (45.1 cm) CENTER OF GRAVITY 20.3" (51.6 cm) 52.6" (133.6 cm) 6.5" (16.5 cm) 47.8" (121.4 cm) 50.4" (128.1 cm) 175.1" (444.7 cm)

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

30' 10000 Crane Capacity 70399109 IOWA MOLD TOOLING CO., INC. • Values in the box indicate the xxxx lb xxxx kg • Maximum 1-part line weight is 5500 lb TEL: 641-923-3711 FAX: 641-923-2424 13'-0" (4.0 m) 21'-6" (6.6 m) 30'-0" (9.1 m) 75° 60° 45° 30° 15° 0° 8550 3880 10000 4535 10000 4535 6170 2800 3900 1770 3030 1375 2640 1195 2330 1060 2030 920 8950 4060 6100 2765 4580 2075 4000 1815 3600 1635 3250 1475 5750 2610 5850 2655 6400 2900 7475 3390 10000 4535 9025 4095 BOX 189, GARNER, IA 50438-0189 • The weight of load-handling devices is part of the load lifted and must be deducted from the rated capacity. use of 2-part line is required. (2500 kg). 80°

In This Chapter

Greasing Instructions ............................................................... 14 10000 30-foot Crane Recommended Spare Parts List ............. 16 Installation Introduction............................................................. 17 Telescopic Crane Orientation ................................................... 21 Crane Controls ......................................................................... 21 C H A P T E R 3 Crane Reference

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Greasing Instructions Different lubricants are required for different sections of your crane. Contact your lubricant supplier for specific product information. Follow the grease and lubricant specifications and intervals listed in this manual for best results. Crane grease zerks must be greased on a weekly basis during normal operating conditions. Under severe operating conditions the zerks must be greased more frequently. Each grease zerk is marked with a decal, “Grease Weekly”, as shown. Rotate the worm gear bearing when greasing the worm gear bearing grease zerks. Crane worm gear bearing teeth must be lubricated weekly with Molub-Alloy 882 Heavy or equivalent, applied with a grease gun or brush. Cover all teeth with grease and leave no exposed metal surfaces showing. Weekly, remove cover and lubricate with MOLUB-ALLOY 882 HEAVY open-gear compound while rotating crane. MOLUB-ALLO Y is a registered trademark of Castrol Industrial PLD Downers Grove, I L 1-800-621-6221 70392399

Chapter 3 Crane Reference

15 Flip Zerk Sheave Worm Gear Grease Zerks Opposite Side of Crane NOTE: Remove guard. Grease worm gear teeth with Molub-Alloy 882 or equivalent. Spray or brush on. Rotated view Turntable Grease Bearing Zerk Snatch Zerk Block LOCATION LUBRICANT APPLICATION METHOD FREQUENCY Base - Turntable Bearing Grease Zerk Extreme Pressure Lithium Grease such as Shell Alvania 2EP, Shell Retinax "A", Mobilgrease XHP 462, Cenex ML 365, Xtreme True-Flo MP EP2 Lithium Grease or equivalent. Apply with hand or pneumatic pressure grease gun. Weekly Flip Sheave Pin Snatch Block Pin Worm Gear Bearings Grease Zerks (*Rotate crane while greasing) Rotation Worm Gear Teeth Molub-Alloy 882 Heavy or equivalent Brush or spray on. Weekly

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

10000 30-foot Crane Recommended Spare Parts This parts list is intended to provide the user with a stock of parts sufficient to keep the unit operating with the minimal down-time waiting for parts, but it does not indicate these items will fail within a year. In addition, there may be parts failures not covered by this list. Parts not listed are considered as not being Critical or Normal Wear items during the first year of operations. BASE & MAST ASSEMBLY 73051919 HYDRAULIC MOTOR 1 72601949 CAP SCREW 0.50-13 X 1.25 SHZC 2 72601629 CAP SCREW .75-10 X 4.00 HEX HEAD GR8 Z 4 72601817 CAP SCREW .75-10 X 3.25 HEX HEAD GR8 Z 16 BOOM ASSEMBLY 60030336 WEAR PAD-RC 1 60030337 WEAR PAD-ROUND 2 60030422 WEAR PAD-ROUND 1 60030423 WEAR PAD-RC 4 60030424 CAP- ANTI-TWO BLOCK PIN 2 60030428 WEAR PAD-ROUND 4 60030425 WEAR PAD-ROUND 2 60030429 WEAR PAD- ANTI-TWO BLOCK BRACKET 2 ANTI-TWO-BLOCK ASSEMBLY 77041863 LIMIT SWITCH 1 CRANE & WINCH ASSEMBLY 52718741 PIN (effective through 05/22/13) 2 52723036 PIN (effective through 05/22/13) 1 60140915 PIN-TYPE NN 2.0 X 13.75 (effective from 05/22/13) 2 60140916 PIN-TYPE NN 2.0 X 9.5 (effective from 05/22/13) 1 70732882 HOOK, 5.9 TON 1 70580203 WIRE ROPE ASSEMBLY 1 60030255 SHEAVE 1 LOWER CYLINDER (51722956) 94399133 SEAL KIT 1 51723931 CYLINDER (PART OF 51723604 EXT. CYLINDER ASSEMBLY) 94399160 SEAL KIT 1 51723927 CYLINDER (PART OF 51723604 EXT. CYLINDER ASSEMBLY) 94399162 SEAL KIT 1 WINCH (71570825) 73534498 OIL RETAINER SEAL 1 73534499 OIL RETAINER SEAL 1 73534500 BALL BEARING 1 73540344 DUAL COUNTERBALANCE VALVE ASSEMBLY 1 73534501 BALL BEARING 1 VALVE BANK (73734727) 94399213 SEAL KIT, CONNECTION BLOCK 1 94399214 SEAL KIT, VALVE SECTIONS 1 77041898 SOLENOID, 12V 1

Chapter 3 Crane Reference

17 Installation Introduction GENERAL This section contains instructions for the installation of your crane. Prior to installing the crane and hydraulic components, make sure that the chassis is ready to receive the crane (see the Installation Section of the IMT Telescopic Crane Operation & Safety Manual, 99905190). Reinforce the chassis frame, as necessary, and install the PTO and pump. Each installation may vary in components used. It is important to use hoses of proper length, pumps of correct size, and PTO’s of adequate speed. Study the applicable installation kit in the parts section before attempting any installation. CRANE INSTALLATION In addition to meeting Minimum Chassis Specifications, there must be sufficient room to mounting the crane and the platform must be strong enough to support the crane and rated load. Install the crane only on an IMT designed and approved truck body. The body must be designed to sustain the forces imposed by the crane when lifting the full rated load. In addition, an IMT designed body is designed to take full advantage of the standard reservoir placement. This reservoir is installed in the cargo area of the body. Before attempting to install the crane, the body must be installed.

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Dominator II - 8600 - 10000 Crane Installation Kit (99905067) 7 (6) 5 (8) 2 3 4 6 (2) 5, 7 5, 7 5, 6 5, 6 5, 7 5, 7 5, 7 5, 7 DOOR SIDE 1 2 CUT WASHER LOCATIONS NOTES (SEE REFERENCE NUMBER IN BOX): 1 INSTALL THE LEVEL INDICATOR (72042097) PARALLEL TO THE DOOR REINFORCEMENTS. 2 TORQUE MOUNTING BOLTS TO 680 FT-LB (94 KG-M). (8 PLACES) USE THE SUPPLIED 3" (7.6 cm) BOLTS WITH A CRANE BOX TOP PLATE THICKNESS OF 1/2" TO 5/8" (1.3 cm TO 1.6 cm) ONLY. DETERMINE THE THICKNESS OF THE CRANE BOX TOP PLATE PRIOR TO MOUNTING. IF DIFFERENT LENGTH BOLTS ARE REQUIRED, THEY MUST BE 1-8, GRADE 8, ZINC COATED, OF PROPER LENGTH. FAILURE TO USE PROPER LENGTH BOLTS MAY CAUSE THE BOLTS UNDER THE CRANE SWING BEARING TO BOTTOM OUT BEFORE TORQUING. INSURE A MINIMUM OF 1-1/2" (3.8 cm) THREAD ENGAGEMENT.

Chapter 3 Crane Reference

19 CRANE MOUNTING HOLE LOCATIONS 1.13” (2.9 cm) THROUGH CRANE BOX TOP ONLY (8 PLACES) 6” (15.2 cm) THROUGH CRANE BOX TOP ONLY 14.75” (37.5 cm) 7.25” (18.4 cm) 13.75” (34.9 cm) 6.75” (17.1 cm) 14.75” (37.5 cm) 7.38” (18.7 cm) 2.38” (6 cm) 6.63” (16.8 cm) REAR OF TRUCK 99905067 PARTS ITEM PART # DESCRIPTION DETAILS KIT # QUANTITY 1. 93713669 INSTALLATION KIT 7500-10000 1 2. CRANE CRANE ASSEMBLY 1 3. BODY DOMINATOR BODY 1 4. 72042097 LEVEL INDICATOR LEVEL #1 1 5. 72601748 CAP SCREW 1.00- 8X 3.00 SH GR8 #1 8 6. 72063066 WASHER 1.00 FLAT HI STR #1 2 7. 72063286 WASHER FLAT 1.00 H ASTM F436 Z-CUT #1 6 REV E 20140211

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Additional Installation Components, Non-IMT Body (93713748) Chassis Wiring Harness (77441476 / 99905212) IMT HARNESS 77441476 TO RECOMMENDED SELECTOR SOLENOID SELECTOR SOLENOID ENGINE STOP GROUND ENGINE SPEED CRANE HOURMETER FLOOD LIGHTS BOOM TO RECOMMENDED SWITCHED 12V POWER (NOT TO EXCEED 7 AMPS) TO RECOMMENDED 12V CRANE HOURMETER (12V LATCHING SIGNAL WHEN LINK IS ESTABLISHED BETWEEN RADIO AND TRANSMITTER) TO RECOMMENDED OEM 12V SPEED CONTROL TO BATTERY GROUND TO RECOMMENDED ENGINE KILL OPTION 30 85 87A 87 86 POWER ENGINE START COMPRESSOR ON IN-LINE 5A FUSE STOW SIGNAL POWER 12V NORMALLY CLOSED OUTPUT FROM BOOM STOW SENSOR TO RECOMMENDED OEM 12V ENGINE START IN-LINE 15A FUSE 12V NORMALLY OPEN OUTPUT FROM BOOM STOW SENSOR TO 12V SOURCE FOR BOOM STOW SENSOR POWER (12V MOMENTARY SIGNAL) TO RECOMMENDED COMPRESSOR ON (12V LATCHING SIGNAL) 30 85 87A 87 86 TO 12V BATTERY SOURCE RECOMMENDED USING PTO GROUND SIGNAL TO 12V KEYED POWER IGNITION Filter (10 micron) (73052091) Used on ship-out IMT telescopic cranes.

Chapter 3 Crane Reference

21 Telescopic Crane Orientation When an IMT telescopic crane is not factory-installed on a body, the crane is packed with the boom oriented as it is built on a test stand to facilitate handling. Install the crane on the body with boom pointing backward. Once the crane is bolted down, it can be rotated 180° (3.14 radians) to the boom rest. 400° ROTATION OUTLINE OF TRUCK BODY REAR OF TRUCK BOOM REST Crane Controls IMT's telescopic cranes are controlled by radio remote controls. See the Telescopic Crane Radio Remote System manual, IMT # 99905114, for complete details on the radio remote system.

In This Chapter

Parts Information ...................................................................... 24 Base & Mast Assembly, Test Stand (99904925)....................... 26 Base & Mast Assembly, Truck Mount (99904925) .................... 30 Boom Assembly (99904925) .................................................... 34 Valvebank Assembly (99904925) ............................................. 38 Winch & Anti-Two Block Assembly (99904925) ........................ 41 Crane & Winch Assembly (99904925) ...................................... 43 Flip Sheave Assembly (99904925) ........................................... 46 Gear Rotator (71056577) ......................................................... 59 Lower Cylinder (51722956) ...................................................... 61 Extension Cylinder Assembly (51723604) ................................ 63 Winch Specifications (71570825) ............................................. 68 Winch Parts (71570825) ........................................................... 70 Winch Oil Specifications ........................................................... 73 Valvebank-Single Proportional (73734472) .............................. 74 Valvebank (73734727) ............................................................. 75 Hydraulic Schematic Fully Proportional (99905018) ................. 80 Hydraulic Schematic Single Proportional (99905596) ............... 83 Radio Remote Harness (77441481) ......................................... 87 Radio Remote Harness – Single Proportional (77441537) ....... 90 Decal Placement, 10000 30' Crane .......................................... 94 Option-Winch Roller (99905055) .............................................. 96 Option - Boom Tip Light Kit (99905289) ................................... 97 C H A P T E R 4 Parts

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Parts Information GENERAL This section contains the exploded parts drawings and accompanying parts lists for the assemblies used on this crane. These drawings are intended to be used in conjunction with the instructions found in the maintenance and repair manuals for this crane family. For optional equipment such as winches and remote controls, refer to the appropriate service manual. WARNING Do not attempt to repair any component without reading the information contained in the repair section. Pay particular attention to statements marked Warning, Caution or Note in that section. Failure to comply with these instructions may result in damage to the equipment, personal injury or death. CRANE IDENTIFICATION Every IMT crane has an identification placard (see figure). This placard is attached to the inner boom, mast, or crane base. When ordering parts, communicating warranty information, or referring to the unit in correspondence, always include the serial number and model numbers. Address all inquiries to your authorized IMT distributor or to: Iowa Mold Tooling Co., Inc. Box 189, Garner, IA 50438-0189 Telephone: 641-923-3711 Technical Support Fax: 641-923-2424 MODEL NUMBER SERIAL NUMBER MFG DATE IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA 50438-0189

Chapter 4 Parts

25 CYLINDER IDENTIFICATION To insure proper replacement parts are received, it is necessary to specify the complete number/letter sequence for any part requested. Part numbers may be cross checked by comparing the stamped identification on the cylinder case (See figure below) against the information contained in the service manual. You must include the part number stamped on the cylinder case when ordering parts. CYLINDER PART NUMBER LOCATION WELDMENT IDENTIFICATION Each of the major weldments - base, mast, inner boom, outer boom, extension boom and stabilizer weldments bear a stamped part number. Any time a major weldment is replaced, you must specify the complete part number as stamped on the weldment. The locations of the part numbers are shown in the Crane Reference Section. ORDERING REPAIR PARTS When ordering replacement parts: 1 Give the model number of the unit. 2 Give the serial number of the unit. 3 Specify the complete part number. When ordering cylinder parts, or one of the main weldments, always give the stamped part number. 4 Give a complete description of the part. 5 Specify the quantity required.

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Base & Mast Assembly, Test Stand (99904925) (See Parts List for Effectivity Dates) NOTE: This base and mast assembly is shown as it if it were mounted on a test stand. 64 1 67 1 66 1 64 1 67 1 65 2 11 33 2 34 77 77 6 7 5 2 4 50 41 41 115 8180 77 128 6 128 7 3 111 3 111 59 51 5 NOTES (SEE REFERENCE NUMBER IN BOX): 1 TORQUE TO 280 FT-LB (38.7 KG-M) 2 USE RUST PREVENTATIVE ON SLIDE STOP, BEARING RACE, BOTTOM OF MAST AND TOP OF GEAR BEARING. 3 APPLY BLUE THREAD LOCKER. 4 APPLY GEAR LUBE ON GEAR TEETH. 5 BASE AND MAST ASSEMBLY SHOWN AS MOUNTED ON THE TEST STAND. NOTE ORIENTATION OF MOTOR. BOTTOM VIEW OF ROTATION ASSEMBLY. 6 PORT A 7 PORT B

Chapter 4 Parts

27 99904925 BASE & MAST ON TEST STAND ITEM PART# DESCRIPTION DETAILS KIT # QTY 1. 91723059 KIT-HARDWARE BASE & MAST 1 5. 91723584 HARDWARE KIT (effective through 05/22/13) 1 6. 91723601 HYDRAULIC KIT A/R 91725088 HYDRAULIC KIT SINGLE PROPORTIONAL A/R 11. 52722950 MAST WELDMENT (effective through 05/22/13) 1 33. 60120138 SLIDE-ROTATION STOP 1 34. 60128849 GEAR GUARD 1 41. 70029595 THREADED PLUG 1.00-8 2 50. 71056577 GEAR ROTATOR 0.75 BOLTS 1 51. 76039295 GASKET #50 1 59. 73051919 MOTOR-HYDRAULIC 1 64. 72060207 CAP SCREW (effective through 02/14/13) .75-10 X 3.00 HEX HEAD GR8 Z #1 2 65. 72063116 WASHER .75 N FLAT H ASTM F436 Z #1 22 66. 72601629 CAP SCREW .75-10 X 4.00 HEX HEAD GR8 Z #1 4 67. 72601817 CAP SCREW (effective through 02/14/13) .75-10 X 3.25 HEX HEAD GR8 Z #1 16 77. 70034382 CAP-GREASE #5 6 80. 72053301 COUPLING BLK .12 #5 1 81. 72053508 ZERK NPT 0.12 #5 4 111. 72601949 CAP SCREW .50-13 X 1.25 SOCKET HEAD ZINC-COATED #5 2 115. 51395121 HOSE AA .13 X 13.5 0 OAL (2-2) #6 1 128. 72533613 ADAPTER M STR/M JIC 10 6 #6 2 REV G 20120815

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Base & Mast Assembly, Test Stand (99904925) (See Parts List for Effectivity Dates) NOTE: This base and mast assembly is shown as it if it were mounted on a test stand. 66 11 41 34 50 77 77 51 59 111 128 128 111 115 80 81 77 33 41 BOTTOM VIEW 67 67 65 65 1 1 1 2 2 3 2 4 3 6 7 6 7 NOTES (SEE REFERENCE NUMBER IN BOX): 1 TORQUE TO 280 FT-LB (38.7 KG-M) 2 USE RUST PREVENTATIVE ON SLIDE STOP, BEARING RACE, BOTTOM OF MAST AND TOP OF GEAR BEARING. 3 APPLY BLUE THREAD LOCKER. 4 APPLY GEAR LUBE ON GEAR TEETH. 5 BASE AND MAST ASSEMBLY SHOWN AS MOUNTED ON THE TEST STAND. NOTE ORIENTATION OF MOTOR. BOTTOM VIEW OF ROTATION ASSEMBLY. 6 PORT A 7 PORT B

Chapter 4 Parts

29 99904925 BASE & MAST ON TEST STAND ITEM PART# DESCRIPTION DETAILS KIT # QTY 1. 91723059 KIT-HARDWARE BASE & MAST 1 5. 91725205 HARDWARE KIT (effective from 05/22/13) 1 6. 91723601 HYDRAULIC KIT A/R 91725088 HYDRAULIC KIT SINGLE PROPORTIONAL A/R 11. 52725172 MAST WELDMENT (effective from 05/22/13) 1 33. 60120138 SLIDE-ROTATION STOP 1 34. 60128849 GEAR GUARD 1 41. 70029595 THREADED PLUG 1.00-8 2 50. 71056577 GEAR ROTATOR 0.75 BOLTS 1 51. 76039295 GASKET #50 1 59. 73051919 MOTOR-HYDRAULIC 1 64. 72060207 CAP SCREW (effective through 02/14/13) .75-10 X 3.00 HEX HEAD GR8 Z #1 2 65. 72063116 WASHER .75 N FLAT H ASTM F436 Z #1 22 66. 72601629 CAP SCREW .75-10 X 4.00 HEX HEAD GR8 Z #1 4 67. 72601817 CAP SCREW (effective from 02/14/13) .75-10 X 3.25 HEX HEAD GR8 Z #1 14 77. 70034382 CAP-GREASE #5 6 80. 72053301 COUPLING BLK .12 #5 1 81. 72053508 ZERK NPT 0.12 #5 4 111. 72601949 CAP SCREW .50-13 X 1.25 SOCKET HEAD ZINC-COATED #5 2 115. 51395121 HOSE AA .13 X 13.5 0 OAL (2-2) #6 1 128. 72533613 ADAPTER M STR/M JIC 10 6 #6 2 REV G 20120815

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Base & Mast Assembly, Truck Mount (99904925) (See Parts List for Effectivity Dates) NOTE: This base and mast assembly is shown as it if it were mounted on a truck. 1 64 1 67 1 67 1 66 1 64 1 67 65 2 11 33 2 4 3 111 3 111 41 51 34 41 2 50 115 80 81 77 77 77 6 128 128 7 59 6 7 5 NOTES (SEE REFERENCE NUMBER IN BOX): 1 TORQUE TO 280 FT-LB (38.7 KG-M) 2 USE RUST PREVENTATIVE ON SLIDE STOP, BEARING RACE, BOTTOM OF MAST AND TOP OF GEAR BEARING. 3 APPLY BLUE THREAD LOCKER. 4 APPLY GEAR LUBE ON GEAR TEETH. 5 BASE AND MAST ASSEMBLY SHOWN AS MOUNTED ON THE TRUCK. VIEW A FROM BOTTOM OF ROTATION ASSEMBLY. 6 PORT A 7 PORT B

Chapter 4 Parts

31 BASE & MAST, TRUCK MOUNT (99904925) ITEM PART# DESCRIPTION DETAILS KIT # QTY 1. 91723059 KIT-HARDWARE BASE & MAST 1 5. 91723584 HARDWARE KIT (effective through 05/22/13) 1 6. 91723601 HYDRAULIC KIT A/R 91725088 HYDRAULIC KIT SINGLE PROPORTIONAL A/R 11. 52722950 MAST WELDMENT (effective through 05/22/13) 1 33. 60120138 SLIDE-ROTATION STOP 1 34. 60128849 GEAR GUARD 1 41. 70029595 THREADED PLUG 1.00-8 2 50. 71056577 GEAR ROTATOR 0.75 BOLTS 1 51. 76039295 GASKET #50 1 59. 73051919 MOTOR-HYDRAULIC 1 64. 72060207 CAP SCREW (effective through 02/14/12) .75-10 X 3.00 HEX HEAD GR8 Z #1 2 65. 72063116 WASHER .75 N FLAT H ASTM F436 Z #1 22 66. 72601629 CAP SCREW .75-10 X 4.00 HEX HEAD GR8 Z #1 4 67. 72601817 CAP SCREW (effective through 02/14/13) .75-10 X 3.25 HEX HEAD GR8 Z #1 16 77. 70034382 CAP-GREASE #5 6 80. 72053301 COUPLING BLK .12 #5 1 81. 72053508 ZERK NPT 0.12 #5 4 111. 72601949 CAP SCREW .50-13 X 1.25 SOCKET HEAD ZINC-COATED #5 2 115. 51395121 HOSE AA .13 X 13.5 0 OAL (2-2) #6 1 128. 72533613 ADAPTER M STR/M JIC 10 6 #6 2 REV G 20120815

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Base & Mast Assembly, Truck Mount (99904925) (See Parts List for Effectivity Dates) NOTE: This base and mast assembly is shown as it if it were mounted on a truck. 50 33 41 41 11 66 128 59 111 77 34 77 77 51 80 81 115 128 111 BOTTOM VIEW 67 67 67 65 65 1 1 1 1 2 2 4 3 3 2 7 6 6 7 NOTES (SEE REFERENCE NUMBER IN BOX): 1 TORQUE TO 280 FT-LB (38.7 KG-M) 2 USE RUST PREVENTATIVE ON SLIDE STOP, BEARING RACE, BOTTOM OF MAST AND TOP OF GEAR BEARING. 3 APPLY BLUE THREAD LOCKER. 4 APPLY GEAR LUBE ON GEAR TEETH. 5 BASE AND MAST ASSEMBLY SHOWN AS MOUNTED ON THE TRUCK. VIEW A FROM BOTTOM OF ROTATION ASSEMBLY. 6 PORT A 7 PORT B

Chapter 4 Parts

33 BASE & MAST, TRUCK MOUNT (99904925) ITEM PART# DESCRIPTION DETAILS KIT # QTY 1. 91723059 KIT-HARDWARE BASE & MAST 1 5. 91725205 HARDWARE KIT (effective from 05/22/13) 1 6. 91723601 HYDRAULIC KIT A/R 91725088 HYDRAULIC KIT SINGLE PROPORTIONAL A/R 11. 52725172 MAST WELDMENT (effective from 05/22/13) 1 33. 60120138 SLIDE-ROTATION STOP 1 34. 60128849 GEAR GUARD 1 41. 70029595 THREADED PLUG 1.00-8 2 50. 71056577 GEAR ROTATOR 0.75 BOLTS 1 51. 76039295 GASKET #50 1 59. 73051919 MOTOR-HYDRAULIC 1 65. 72063116 WASHER .75 N FLAT H ASTM F436 Z #1 22 66. 72601629 CAP SCREW .75-10 X 4.00 HEX HEAD GR8 Z #1 4 67. 72601817 CAP SCREW (effective from 02/14/13) .75-10 X 3.25 HEX HEAD GR8 Z #1 14 77. 70034382 CAP-GREASE #5 6 80. 72053301 COUPLING BLK .12 #5 1 81. 72053508 ZERK NPT 0.12 #5 4 111. 72601949 CAP SCREW .50-13 X 1.25 SOCKET HEAD ZINC-COATED #5 2 115. 51395121 HOSE AA .13 X 13.5 0 OAL (2-2) #6 1 128. 72533613 ADAPTER M STR/M JIC 10 6 #6 2 REV G 20120815

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Boom Assembly (99904925) (See Parts List for Effectivity Dates) 1 2 3 44 45 14 13 4 6" 6" 6" 6.5" 6" 6.5" 108" 108" 5 89 39 39 23 24 23 12 26 26 25 108 101 37 101 108 14 13 28 22 28 29 45 45 44 44 36 35 105 9 29 130 134 131 132 133 129 87(6) 104(6) 106(6) 87(6) 104(6) 106(6) NOTES (SEE REFERENCE NUMBER IN BOX): 1 APPLY NEVER-SEEZ 2 INSTALL EXTENSION CYLINDERS FIRST, ADD RETAINERS NEXT, AND INSTALL WEAR PADS LAST. 3 TORQUE TO 280 FT-LB ( 38.7 KG-M). USE BLUE THREAD LOCKER. 4 START WITH RED SEGMENT 5 ALIGN WITH EDGE

Chapter 4 Parts

35 BOOM ASSEMBLY PARTS LIST (99904925) ITEM PART # DESCRIPTION DETAILS KIT # QTY 5. 91723584 HARDWARE KIT (effective through 05/22/13) 1 9. 51723604 CYLINDER ASSEMBLY 2.50/ 1.50 2.75/1.75 204.0S 144.6 1 12. 52723022 WELDMENT-LOWER BOOM (effective through 05/22/13) 7500/10000 1 13. 52723023 WELDMENT-1st STAGE EXT BOOM (effective through 05/22/13) 7500/10000 1 14. 52723024 WELDMENT-2nd STAGE EXT BOOM 7500/10000 1 22. 60030336 WEAR PAD-RC .19 X 6.00 X 6.00 1 23. 60030337 WEAR PAD-ROUND 2.00 DIA X 1.00 DIA X 1.188 LG 2 24. 60030421 WEAR PAD-RC .25 X 6.00 X 6 .00 1 25. 60030422 WEAR PAD-ROUND 2.00 DIA X .50 DIA X 1.69 L 1 26. 60030423 WEAR PAD-RC 0.25 X 2.25 X 6.00L 4 27. 60030424 CAP- ANTI-TWO BLOCK PIN (effective through 04/17/13) 2 29. 60030428 WEAR PAD-ROUND 2.0 0 DIA X .75 DIA X .72L 4 30. 60030429 WEAR PAD- ANTI-TWO BLOCK BRACKET (effective through 04/17/13) 2 35. 60140028 CAP-LOWER BOOM (effective through 04/12/13) (WAS 60135667) 1 36. 60135668 CAP-FIRST STAGE 1 37. 60135669 PIN 1.2 5X 6.89 ( 6.46) 1 39. 60135833 RETAINER-1st STAGE EXTENSION CYLINDER 2 44. 70399044 TAPE -REFLECTIVE RED/ SILVER 1.25 X108.00 2 45. 70399045 TAPE -REFLECTIVE RED/ SILVER 2.00 X108.00 2 87. 72060094 CAP SCREW .50-13 X 1.75 HEX HEAD GR5 Z #5 12 89. 72060206 CAP SCREW .75-10 X 2.00 HEX HEAD GR8Z #5 1 101. 72063035 M MACHINERY BUSHING 1.25 X10 GA NR #5 2 104. 72063053 WASHER (effective through 05/22/13) .50 LOCK #5 17 105. 72063116 WASHER FLAT .75 N H ASTM F436 Z #5 1 106. 72063132 WASHER .50 FLAT ASTM F436 #5 17 108. 72066129 RETAINING RING-EXTERNAL 1.25 HD #5 2 129. 72602075 CAP SCREW (effective through 04/12/13) .50-13 X 12.5 HHGR5Z #135 1 130. 72062073 CAP SCREW (effective through 04/12/13) .50-13 X 11.5 HHGR5Z #135 1 131. 72063005 WASHER (effective through 04/12/13) .50 FLAT #135 2 132. 72062080 NUT (effective through 04/12/13) .50-13 HEX NYLOCK #135 2 133. 60140030 ROLLER-CABLE GUIDE (effective through 04/12/13) #135 2 134. 60140029 BRACKET-CABLE GUIDE (effective through 04/12/13) #135 1 135. 93724760 KIT-CABLE GUIDE (effective through 04/12/13) 1 REV G 20120815

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Boom Assembly (99904925) (See Parts List for Effectivity Dates) 89 39 39 23 24 23 12 26 106 104 87 26 25 106 104 87 108 101 37 101 108 14 13 28 22 28 6 PCS 6 PCS 6 PCS 6 PCS 6 PCS 6 PCS 29 45 45 44 44 36 35 105 9 29 2 3 1 NOTES (SEE REFERENCE NUMBER IN BOX): 1 APPLY NEVER-SEEZ 2 INSTALL EXTENSION CYLINDERS FIRST, ADD RETAINERS NEXT, AND INSTALL WEAR PADS LAST. 3 TORQUE TO 280 FT-LB ( 38.7 KG-M). USE BLUE THREAD LOCKER. 4 START WITH RED SEGMENT 5 ALIGN WITH EDGE

Chapter 4 Parts

37 BOOM ASSEMBLY PARTS LIST (99904925) ITEM PART # DESCRIPTION DETAILS KIT # QTY 5. 91725205 HARDWARE KIT (effective from 05/22/13) 1 9. 51723604 CYLINDER ASSEMBLY 2.50/ 1.50 2.75/1.75 204.0S 144.6 1 12. 52725160 WELDMENT-LOWER BOOM (effective from 05/22/13) 7500/10000 1 13. 52725161 WELDMENT-1st STAGE EXT BOOM (effective from 05/22/13) 7500/10000 1 14. 52723024 WELDMENT-2nd STAGE EXT BOOM 7500/10000 1 22. 60030336 WEAR PAD-RC .19 X 6.00 X 6.00 1 23. 60030337 WEAR PAD-ROUND 2.00 DIA X 1.00 DIA X 1.188 LG 2 24. 60030421 WEAR PAD-RC .25 X 6.00 X 6 .00 1 25. 60030422 WEAR PAD-ROUND 2.00 DIA X .50 DIA X 1.69 L 1 26. 60030423 WEAR PAD-RC 0.25 X 2.25 X 6.00L 4 28. 60030425 WEAR PAD-ROUND 0.44 X 1.25 X 0.50X 0.50 2 29. 60030428 WEAR PAD-ROUND 2.0 0 DIA X .75 DIA X .72L 4 35. 60140899 CAP-LOWER BOOM (effective from 04/12/13) 1 36. 60135668 CAP-FIRST STAGE 1 37. 60135669 PIN 1.2 5X 6.89 ( 6.46) 1 39. 60135833 RETAINER-1st STAGE EXTENSION CYLINDER 2 44. 70399044 TAPE -REFLECTIVE RED/ SILVER 1.25 X108.00 2 45. 70399045 TAPE -REFLECTIVE RED/ SILVER 2.00 X108.00 2 87. 72060093 CAP SCREW .50-13 X 1.75 HEX HEAD GR5 Z #5 12 89. 72060206 CAP SCREW .75-10 X 2.00 HEX HEAD GR8Z #5 1 101. 72063035 M MACHINERY BUSHING 1.25 X10 GA NR #5 2 104. 72063053 WASHER (effective from 05/22/13) .50 LOCK #5 12 105. 72063116 WASHER FLAT .75 N H ASTM F436 Z #5 1 106. 72063132 WASHER .50 FLAT ASTM F436 #5 17 108. 72066129 RETAINING RING-EXTERNAL 1.25 HD #5 2 135. 93724760 KIT-CABLE GUIDE (effective from 04/12/13) 1 REV G 20120815

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Valvebank Assembly (99904925) WINCH (DOWN) EXT. CYLINDER (RETRACT) LOWER CYLINDER (RETRACT) ROTATION (CW) CASE DRAIN WINCH (UP) EXT. CYLINDER (EXTEND) LOWER CYLINDER (EXTEND) ROTATION (CCW) PRESSURE RETURN (TANK) 119 121 119 119 117 117 127 122 117 123 125 119 117 62 20 72 71 73 72 71 73 72 71 73 NOTES (SEE REFERENCE NUMBER IN BOX): 1 INSTALL WIRE HARNESS TO VALVE BANK PRIOR TO INSTALLING VALVE BANK BRACKET. 99904925 VALVEBANK ASSEMBLY ITEM PART # DESCRIPTION DETAILS KIT # QTY 3. 91723543 HARDWARE KIT-VALVEBANK MOUNT 1 6. 91723601 HYDRAULIC KIT 1 20. 52723563 WELDMENT-MAST VALVEBANK BRACKET (effective through 03/05/13) 1 60140840 MAST VALVEBANK BRACKET (effective through 03/05/13) 2 62. 73734727 VALVE BANK (WAS 73734553 or 73734635) 10 GPM 1 71. 72601797 WASHER-LOCK 8MM #3 3 72. 72602065 WASHER-FLAT M8 #3 3 73. 72602052 CAP SCREW M8-1.25X 16 HEX HEAD Z #3 3 117. 72532356 ADAPTER M STR/M JIC 8 6 #6 4

Chapter 4 Parts

39 99904925 VALVEBANK ASSEMBLY ITEM PART # DESCRIPTION DETAILS KIT # QTY 119. 72532358 ADAPTER M STR/M JIC 8 8 #6 4 121. 72532361 ADAPTER M STR/M JIC 8 10 #6 1 122. 72532670 ELBOW M JIC/45/ F JIC 8 8 #6 1 123. 72532690 ELBOW M JIC/90 /FJIC SW 4 4 #6 1 125. 72532792 ADAPTER M STR/M JIC 8 4 #6 1 127. 72533583 ELBOW M STR/45/ M JIC 8 6 #6 1 REV G 20120815

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Valvebank Assembly-Single Proportional (99904925) WINCH (DOWN) EXT CYL (RETRACT) MAIN CYL (RETRACT) ROTATION CW CASE DRAIN RETURN (TANK) PRESSURE WINCH (UP) EXT CYL (EXTEND) MAIN CYL (EXTEND) ROTATION CCW 138 98 98 95 95 138 98 95 95 98 139 139 139 140 127 122 139 NOTES (SEE REFERENCE NUMBER IN BOX): 1 INSTALL WIRE HARNESS TO VALVE BANK PRIOR TO INSTALLING VALVE BANK BRACKET. 99904925 VALVEBANK ASSEMBLY ITEM PART # DESCRIPTION DETAILS KIT # QTY 3. 91723543 HARDWARE KIT-VALVEBANK MOUNT 1 6. 91725088 HYDRAULIC KIT 1 71. 72601797 WASHER-LOCK 8MM #3 3 72. 72602065 WASHER-FLAT M8 #3 3 73. 72602052 CAP SCREW M8-1.25X 16 HEX HEAD Z #3 3 117. 72532356 ADAPTER M STR/M JIC 8 6 #6 4 119. 72532358 ADAPTER M STR/M JIC 8 8 #6 4 121. 72532361 ADAPTER M STR/M JIC 8 10 #6 1 122. 72532670 ELBOW M JIC/45/ F JIC 8 8 #6 1 123. 72532690 ELBOW M JIC/90 /FJIC SW 4 4 #6 1 125. 72532792 ADAPTER M STR/M JIC 8 4 #6 1

Chapter 4 Parts

41 99904925 VALVEBANK ASSEMBLY ITEM PART # DESCRIPTION DETAILS KIT # QTY 127. 72533583 ELBOW M STR/45/ M JIC 8 6 #6 1 138. 60140840 MAST VALVEBANK BRACKET 2 140. 73734472 VALVE BANK-SINGLE PROPORTIONAL 10 GPM 1 REV G 20120815

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Winch & Anti-Two Block Assembly (99904925) 126 120 120 54 93 107 62 78 107 93 110 112 90 4 3 2 1 NOTES: 1 USE BLUE LOCKTITE. 2 PORT A 3 PORT B 4 CASE DRAIN 99904925 WINCH & ANTI-TWO BLOCK ASSEMBLY ITEM PART # DESCRIPTION DETAILS KIT # QTY 5. 91723584 HARDWARE KIT (effective through 05/22/13) 1 91725205 HARDWARE KIT (effective from 05/22/13) 1 6. 91723601 HYDRAULIC KIT A/R 91725088 HYDRAULIC KIT SINGLE PROPORTIONAL A/R 54. 71570825 WINCH-PLANETARY 60.00 LB LINE PULL (A60) 1 62. 77041863 SWITCH-LIMIT DT04-4P CONN 1 78. 71413185 SPRING .105 WIRE 0.75OD 2 .875 LG #5 1 90. 72060639 SCREW-MACHINERY 10-24 X 1.25 ROUND HEAD #5 2 93. 72062093 NUT #8 -32 HEX ZINC #5 2 107. 72063271 WASHER # 8 W FLAT ANSI B 27. 2Z #5 2 110. 72601938 BOLT-EYE # 8-32X 1.125 #5 1 112. 72602022 BOLT-SHOULDER .38X 1.25 #5 1 120. 72532359 ADAPTER M STR/M JIC 10 8 #6 2 126. 72533490 ADAPTER M BSPP/M JIC 4 4 #6 1 REV G 20120815

Chapter 4 Parts

43 Crane & Winch Assembly (99904925) (See Parts List for Effectivity Dates) 3 70(4) 2 56 2 57 79 79 DETAIL K 16 1 106 104 86 1 10 8 116 106 104 86 106104 86 118 124 2 57 2 56 2 56 2 57 84,99,103 83,98,102 2 57 2 56 109 120 120 56 2 57 2 109 68,70(4) 54 109 1 10 84,99,103 83,98,102 124 K 40 NOTES: 1 APPLY ANTI-SEEZ TO BOOM AND CYLINDER MOUNTING PINS. DO NOT ALLOW ANTI-SEEZ TO CONTACT BOOM OR CYLINDER PIN BOSS BEARINGS. 2 IF REQUIRED, USE 72063038 OR 72063039 MACHINERY BUSHINGS BETWEEN MAST AND LOWER BOOM. 3 USE BLUE LOCTITE. 99904925 CRANE & WINCH ASSEMBLY ITEM PART # DESCRIPTION DETAILS KIT # QTY 2. 91723579 HARDWARE KIT-WINCH MOUNT 1 5. 91723584 HARDWARE KIT (effective through 05/22/13) 1 6. 91723601 HYDRAULIC KIT 1 8. 51722956 CYLINDER 5.25/2.50 25.07S 45.52CCC 1 10. 52718741 PIN (effective through 05/22/13) MM 2.00 X 12.75 (11.94 ) 2 16. 52723036 PIN (effective through 05/22/13) MM 2.00 X 9.00 (8.19 ) 1 40. 60136475 COVER-VALVE BANK (effective through 05/22/13) 1 54. 71570825 WINCH-PLANETARY 6000 LB LINE PULL (A60) 1

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

99904925 CRANE & WINCH ASSEMBLY ITEM PART # DESCRIPTION DETAILS KIT # QTY 56. 72063038 MACHINERY BUSHING 2.00 X14 GA NR A/R 57. 72063039 MACHINERY BUSHING 2.00 X10 GA NR A/R 68. 72062108 NUT .50 -20 HEX CENTER LOCK #2 4 70. 72602061 STUD (effective through 12/06/12) .50-13(20)X2.5 NC(NF) GR8STL #2 4 79. 72034479 PLUG-PLASTIC .50-13 X .50 UNC-2B #5 2 83. 72060002 CAP SCREW (effective through 02/28/13) .25-20 X .75 HEX HEAD GR5 Z #5 4 84. 72060044 CAP SCREW .38-16 X .75 HEX HEAD GR5 Z #5 4 86. 72060091 CAP SCREW (effective through 05/22/13) .50-13 X 1.00 HEX HEAD GR5 Z #5 5 98. 72063001 WASHER (effective through 02/28/13) .25 FLAT #5 9 99. 72063003 WASHER (effective through 04/10/13) .38 FLAT #5 17 102. 72063049 WASHER (effective through 02/28/13) .25 LOCK #5 6 103. 72063051 WASHER .38 LOCK #5 4 104. 72063053 WASHER (effective through 05/22/13) .50 LOCK #5 17 106. 72063132 WASHER .50 FLAT ASTM F436 #5 17 109. 72066136 RETAINING RING-EXTERNAL (effective through 05/22/13) 2.00 HD #5 3 116. 72532355 ADAPTER M STR/M JIC 6 6 #6 1 118. 72532357 ADAPTER M STR/M JIC 6 8 #6 1 120. 72532359 ADAPTER M STR/M JIC 10 8 #6 2 124. 72532700 ELBOW M STR/90/ M JIC XL 6 6 #6 2 REV G 20120815

Chapter 4 Parts

45 Crane & Winch Assembly (99904925) (See Parts List for Effectivity Dates) DETAIL K K 120 120 54 145 146 116 145 146 145 146 118 137 70 (4) 68, 70 (4) SEENOTE#2 99, 103, 84 139 98 84, 103, 99 8 57 56 79 79 98 98 98 95 95 98 98 139 143 142 144 144 143 143 4 2 3 2 1 NOTES: 1 APPLY ANTI-SEEZ TO BOOM AND CYLINDER MOUNTING PINS. DO NOT ALLOW ANTI-SEEZ TO CONTACT BOOM OR CYLINDER PIN BOSS BEARINGS. 2 IF REQUIRED, USE 72063038 OR 72063039 MACHINERY BUSHINGS BETWEEN MAST AND LOWER BOOM. 3 USE BLUE LOCTITE. 4 TORQUE TO 84 FT-LB 99904925 CRANE & WINCH ASSEMBLY ITEM PART # DESCRIPTION DETAILS KIT # QTY 2. 91723579 HARDWARE KIT-WINCH MOUNT 1 5. 91725205 HARDWARE KIT (effective from 05/22/13) 1 6. 91723601 HYDRAULIC KIT 1 8. 51722956 CYLINDER 5.25/2.50 25.07S 45.52CCC 1 54. 71570825 WINCH-PLANETARY 60.00 LB LINE PULL (A60) 1

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

99904925 CRANE & WINCH ASSEMBLY ITEM PART # DESCRIPTION DETAILS KIT # QTY 56. 72063038 MACHINERY BUSHING 2.00 X14 GA NR A/R 57. 72063039 MACHINERY BUSHING 2.00 X10 GA NR A/R 68. 72062108 NUT .50 -20 HEX CENTER LOCK #2 4 70. 72602082 STUD (effective from 12/06/12) .50-13(20)X2.75 NC(NF) GR8STL #2 4 79. 72034479 PLUG-PLASTIC .50-13 X .50 UNC-2B #5 2 84. 72060044 CAP SCREW .38-16 X .75 HEX HEAD GR5 Z #5 4 95. 72062104 NUT (effective from 03/05/13) 0.25-20 HEX NYLOCK #5 10 98. 72063001 WASHER (effective from 02/28/13) .25 FLAT #5 17 99. 72063003 WASHER (effective from 04/10/13) .38 FLAT #5 9 103. 72063051 WASHER .38 LOCK #5 4 116. 72532355 ADAPTER M STR/M JIC 6 6 #6 1 118. 72532357 ADAPTER M STR/M JIC 6 8 #6 1 120. 72532359 ADAPTER M STR/M JIC 10 8 #6 2 124. 72532700 ELBOW M STR/90/ M JIC XL 6 6 #6 2 137. 60140838 COVER-VALVE BANK SIII (effective from 03/05/13) 1 139. 72060004 CAP SCREW (effective from 03/05/13) 0.25-20 X 1.00 HH GR5 #5 8 142. 60140916 PIN-TYPE NN 2.0 X 9.5 (effective from 05/22/13) 1 143. 71415016 KEEPER-PIN (effective from 05/22/13) 0.62 3 144. 60140915 PIN-TYPE NN 2.0 X 13.75 (effective from 05/22/13) 3 145. 72063055 WASHER (effective from 05/22/13) 0.62 LOCK 3 146. 72060149 CAP SCREW (effective from 05/22/13) 0.62-11 X 1.5 HH GR5 #5 3 REV Y 20140212

Chapter 4 Parts

47 Flip Sheave Assembly (99904925) (See Parts List for Effectivity Dates) 55,97 98,102,82 92,114 49 76 76 48 31,95,98(2) 7475 31,95, 98,99 7 38 52 85(4),99(8), 96(4) 43 A 88 1 46 113 81,77 15 99,94 27 113 99,94 53 100 58 86 104 106 17 113 19 47 60 77,81 86 106 42 30 30 60 32,88 60 77,81,27 9991 99 91 18 21 104 DETAIL A NOTES: 1 USE BLUE LOCTITE. FLIP SHEAVE ASSEMBLY PARTS LIST (99904925) ITEM PART # DESCRIPTION DETAILS KIT # QTY 4. 51719413 HARDWARE KIT-CRANE RADIO CONTROLS 1 5. 91723584 HARDWARE KIT (effective through 05/22/13) 1 7. 51723610 CORD REEL ASSEMBLY 30' WITH CONNECTOR 1 15. 52723030 PIN M 1.50X 3.38 1 17. 52723058 WELDMENT- ANTI-TWO BLOCK BRACKET (effective through 04/17/13) 1 18. 52723060 WELDMENT-FLIP SHEAVE (effective through 04/17/13) 9500/ 10000 1 19. 52723061 WELDMENT- SNATCH BLOCK (effective through 03/04/13) 9500/ 10000 1 21. 60030255 SHEAVE 9.00 NYLATRON GSM 1 27. 60030424 CAP- ANTI-TWO BLOCK PIN (effective through 04/17/13) 2 30. 60030429 WEAR PAD- ANTI-TWO BLOCK BRACKET (effective through 04/17/13) 2 31. 70034490 PLATE-ANGLE PLASTIC 3.5" 2 32. 60109337 PIN RETAINER PLATE 3.00 DIA 1

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

FLIP SHEAVE ASSEMBLY PARTS LIST (99904925) ITEM PART # DESCRIPTION DETAILS KIT # QTY 38. 52723623 HOOK HOLDER-WELDMENT (effective through 05/22/13) 1 42. 70034517 SPLIT SHEAVE PROTECTOR (effective through 05/22/13) 1 43. 70145121 COLLAR-SHAFT 2 PIECE 7/8 in. 1 46. 70580203 WIRE ROPE ASSEMBLY 0.44 (6X25 )X130 ft LH LAY 1 47. 70732882 HOOK-SWIVEL POS LOCK (effective through 04/26/13) 5.9 TON 1 48. 70734559 TRANSMITTER-RADIO REMOTE (effective through 04/17/13) 1 49. 70734560 RECEIVER-RADIO REMOTE (effective through 04/17/13) 1 52. 71073035 HOOK-SWIVEL (effective through 04/26/13) 5.0T W/LATCH 1 53. 71414205 PLATE-SINGLE SHEAVE (20 #) .50 WIRE ROPE 1 55. 72034485 CLAMP-PLASTIC 1/4 " CABLE 9 58. 72661641 PIN-QUICK 5/16-2-1/16 ZINC YELLOW 1 60. 73734565 PIN-LOCK WITH HANDLE 1.00 X 3.50 WITH HAIRPIN 3 74. 72062194 NUT-STAINLESS STEEL .25 -20 NYLOC #4 2 75. 72063166 WASHER-FLAT .25 R WRT 18 -8 .62 OD STAINLESS STEEL #4 2 76. 72601846 CAP SCREW .25-20 X 1.25 HEX HEAD STAINLESS STEEL #4 2 77. 70034382 CAP-GREASE #5 6 81. 72053508 ZERK NPT 0.12 #5 4 82. 72060000 CAP SCREW .25-20 X .50 HEX HEAD GR5 Z #5 2 85. 72060064 CAP SCREW (effective through 04/17/13) .44-14 X 1.50 HEX HEAD GR5 Z #5 4 86. 72060091 CAP SCREW (effective through 05/22/13) .50-13 X 1.00 HEX HEAD GR5 Z #5 5 88. 72060147 CAP SCREW .62-11 X 1.00 HEX HEAD GR5 Z #5 1 91. 72060893 CAP SCREW .38-16 X 3.25 HEX HEAD GR5 Z #5 2 92. 72062000 NUT .25-20 HEX #5 3 94. 72062103 NUT .38-16 HEX NYLOCK #5 2 95. 72062104 NUT (effective through 04/12/13) .25-20 HEX NYLOCK #5 2 96. 72062105 NUT (effective through 04/17/13) .44-14 HEX NYLOCK #5 4 97. 72062106 NUT 10-24 HEX NYLOCK #5 8 98. 72063001 WASHER (effective through 02/28/13) .25 FLAT #5 9 99. 72063003 WASHER (effective through 04/10/13) .38 FLAT #5 17 100. 72063010 WASHER 1.00 FLAT #5 1 102. 72063049 WASHER (effective through 02/28/13) .25 LOCK #5 6 104. 72063053 WASHER (effective through 05/22/13) .50 LOCK #5 17 106. 72063132 WASHER .50 FLAT ASTM F436 #5 17 113. 72661543 PIN-QUICK #5 3 114. 72661694 BRIDLE RING 1-1/12 ID X 1/ 4-20 #5 3 REV G 20120815

Chapter 4 Parts

49 Flip Sheave Assembly (99904925) (See Parts List for Effectivity Dates) A DETAIL A 74 75 49 76 76 48 55, 97 98, 102, 82 7 113 81, 77 15 53 58 60 113 19 136 60 17 60 77, 81 91 99 91 99 21 18 88, 32 99, 94 147 113 99, 94 46 43 100 92, 114 88 147 149 148 150 151 77, 81 98, 102, 82 55, 97 55, 97 55, 97 55, 97 55, 97 55, 97 55, 97 95, 98, 31, 98 98, 31, 99, 95 1 NOTES: 1 USE BLUE LOCTITE. FLIP SHEAVE ASSEMBLY PARTS LIST (99904925) ITEM PART # DESCRIPTION DETAILS KIT # QTY 4. 51719413 HARDWARE KIT-CRANE RADIO CONTROLS 1 5. 91725205 HARDWARE KIT (effective from 05/22/13) 1 7. 51723610 CORD REEL ASSEMBLY 30' WITH CONNECTOR 1 15. 52723030 PIN M 1.50X 3.38 1 17. 52725155 WELDMENT- ANTI-TWO BLOCK BRACKET (effective from 04/17/13) 1 18. 52725153 WELDMENT-FLIP SHEAVE (effective from 04/17/13) 9500/ 10000 1 19. 52725066 WELDMENT- SNATCH BLOCK (effective from 03/04/13) 9500/ 10000 1 21. 60030255 SHEAVE 9.00 NYLATRON GSM 1 31. 70034490 PLATE-ANGLE PLASTIC 3.5" 2 32. 60109337 PIN RETAINER PLATE 3.00 DIA 1 43. 70145121 COLLAR-SHAFT 2 PIECE 7/8 in. 1 46. 70580203 WIRE ROPE ASSEMBLY 0.44 (6X25 )X130 ft LH LAY 1 48. 70734748 TRANSMITTER-RADIO REMOTE (effective from 04/17/13) SINGLE PROPORTIONAL A/R 48. 70734761 TRANSMITTER-RADIO REMOTE (effective from 04/17/13) NON-GATED W/HORN A/R

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

FLIP SHEAVE ASSEMBLY PARTS LIST (99904925) ITEM PART # DESCRIPTION DETAILS KIT # QTY 48. 70734762 TRANSMITTER-RADIO REMOTE (effective from 04/17/13) GATED W/HORN A/R 49. 70734750 RECEIVER-RADIO REMOTE (effective from 04/17/13) SINGLE PROPORTIONAL A/R 70734763 RECEIVER-RADIO REMOTE (effective from 04/17/13) A/R 53. 71414205 PLATE-SINGLE SHEAVE (20 #) .50 WIRE ROPE 1 55. 72034485 CLAMP-PLASTIC 1/4 " CABLE 9 58. 72661641 PIN-QUICK 5/16-2-1/16 ZINC YELLOW 1 60. 73734565 PIN-LOCK WITH HANDLE 1.00 X 3.50 WITH HAIRPIN 3 74. 72062194 NUT-STAINLESS STEEL .25 -20 NYLOC #4 2 75. 72063166 WASHER-FLAT .25 R WRT 18 -8 .62 OD STAINLESS STEEL #4 2 76. 72601846 CAP SCREW .25-20 X 1.25 HEX HEAD STAINLESS STEEL #4 2 77. 70034382 CAP-GREASE #5 6 81. 72053508 ZERK NPT 0.12 #5 4 82. 72060000 CAP SCREW .25-20 X .50 HEX HEAD GR5 Z #5 2 88. 72060147 CAP SCREW .62-11 X 1.00 HEX HEAD GR5 Z #5 1 91. 72060893 CAP SCREW .38-16 X 3.25 HEX HEAD GR5 Z #5 2 92. 72062000 NUT .25-20 HEX #5 3 94. 72062103 NUT .38-16 HEX NYLOCK #5 2 95. 72062104 NUT (effective from 04/12/13) .25-20 HEX NYLOCK #5 2 97. 72062106 NUT 10-24 HEX NYLOCK #5 8 98. 72063001 WASHER (effective from 02/28/13) .25 FLAT #5 9 99. 72063003 WASHER (effective from 04/10/13) .38 FLAT #5 17 100. 72063010 WASHER 1.00 FLAT #5 1 102. 72063049 WASHER (effective from 02/28/13) .25 LOCK #5 6 113. 72661543 PIN-QUICK #5 3 114. 72661694 BRIDLE RING 1-1/12 ID X 1/ 4-20 #5 3 135. 93725207 KIT-CABLE GUIDE (effective from 04/12/13) 9500/14000 1 136. 70734176 HOOK-SWIVEL (effective from 04/26/13) WITH LATCH 1 147. 60030486 SPACER-A2B BRACKET (effective from 04/17/13) 2 148. 60140935 GUIDE-CABLE WEAR (WIDE) (effective from 04/12/13) #135 1 149. 60140938 BRKT-CABLE GUIDE (WIDE) (effective from 04/12/13) #135 1 150. 72060006 CAP SCREW (effective from 04/12/13) 0.25-20 X 1.5 HH GR5 #135 2 151. 72062104 NUT (effective from 04/12/13) 0.25-20 HEX NYLOCK #135 2 REV G 20120815

Chapter 4 Parts

51 99904925 Crane Assembly Parts List, Complete (See Parts List for Effectivity Dates) MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST ITEM PART# DESCRIPTION DETAILS KIT # QTY 1. 91723059 KIT-HARDWARE BASE & MAST 1 2. 91723579 HARDWARE KIT-WINCH MOUNT 1 3. 91723543 HARDWARE KIT-VALVEBANK MOUNT 1 4. 51719413 HARDWARE KIT-CRANE RADIO CONTROLS 1 5. 91723584 HARDWARE KIT (effective through 05/22/13) 1 6. 91723601 HYDRAULIC KIT A/R 6. 91725088 HYDRAULIC KIT SINGLE PROPORTIONAL A/R 7. 51723610 CORD REEL ASSEMBLY 30' WITH CONNECTOR 1 8. 51722956 CYLINDER 5.25/2.50 25.07S 45.52CCC 1 9. 51723604 CYLINDER ASSEMBLY 2.50/ 1.50 2.75/1.75 204.0S 144.6 1 10. 52718741 PIN (effective through 05/22/13) MM 2.00 X 12.75 (11.94 ) 2 11. 52722950 MAST WELDMENT (effective through 05/22/13) 1 12. 52723022 WELDMENT-LOWER BOOM (effective through 05/22/13) 7500/10000 1 13. 52723023 WELDMENT-1st STAGE EXT BOOM (effective through 05/22/13) 7500/10000 1 14. 52723024 WELDMENT-2nd STAGE EXT BOOM 7500/10000 1 15. 52723030 PIN M 1.50X 3.38 1 16. 52723036 PIN (effective through 05/22/13) MM 2.00 X 9.00 (8.19 ) 1 17. 52723058 WELDMENT- ANTI-TWO BLOCK BRACKET (effective through 04/17/13) 1 18. 52723060 WELDMENT-FLIP SHEAVE (effective through 04/17/13) 9500/ 10000 1 19. 52723061 WELDMENT- SNATCH BLOCK (effective through 03/04/13) 9500/ 10000 1 20. 52723563 WELDMENT-MAST VALVEBANK BRACKET (effective through 03/05/13) 1 21. 60030255 SHEAVE 9.00 NYLATRON GSM 1 22. 60030336 WEAR PAD-RC .19 X 6.00 X 6.00 1 23. 60030337 WEAR PAD-ROUND 2.00 DIA X 1.00 DIA X 1.188 LG 2 24. 60030421 WEAR PAD-RC .25 X 6.00 X 6 .00 1 25. 60030422 WEAR PAD-ROUND 2.00 DIA X .50 DIA X 1.69 L 1 26. 60030423 WEAR PAD-RC 0.25 X 2.25 X 6.00L 4 27. 60030424 CAP- ANTI-TWO BLOCK PIN (effective through 04/17/13) 2 28. 60030425 WEAR PAD-ROUND 1.25 DIA X 0.50 DIA X 0.94L 2 29. 60030428 WEAR PAD-ROUND 2.0 0 DIA X .75 DIA X .72L 4

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST ITEM PART# DESCRIPTION DETAILS KIT # QTY 30. 60030429 WEAR PAD- ANTI-TWO BLOCK BRACKET (effective through 04/17/13) 2 31. 70034490 PLATE-ANGLE PLASTIC 3.5" 2 32. 60109337 PIN RETAINER PLATE 3.00 DIA 1 33. 60120138 SLIDE-ROTATION STOP 1 34. 60128849 GEAR GUARD 1 35. 60140028 CAP-LOWER BOOM (effective through 04/12/13) (WAS 60135667) 1 36. 60135668 CAP-FIRST STAGE 1 37. 60135669 PIN 1.2 5X 6.89 ( 6.46) 1 38. 52723623 HOOK HOLDER-WELDMENT (effective through 05/22/13) 1 39. 60135833 RETAINER-1st STAGE EXTENSION CYLINDER 2 40. 60136475 COVER-VALVE BANK (effective through 03/05/13) 1 41. 70029595 THREADED PLUG 1.00-8 2 42. 70034517 SPLIT SHEAVE PROTECTOR (effective through 05/22/13) 1 43. 70145121 COLLAR-SHAFT 2 PIECE 7/8 in. 1 44. 70399044 TAPE -REFLECTIVE RED/ SILVER 1.25 X108.00 2 45. 70399045 TAPE -REFLECTIVE RED/ SILVER 2.00 X108.00 2 46. 70580203 WIRE ROPE ASSEMBLY 0.44 (6X25 )X130 ft LH LAY 1 47. 70732882 HOOK-SWIVEL POS LOCK (effective through 04/26/13) 5.9 TON 1 48. 70734559 TRANSMITTER-RADIO REMOTE (effective through 04/17/13) 1 49. 70734560 RECEIVER-RADIO REMOTE (effective through 04/17/13) 1 50. 71056577 GEAR ROTATOR 0.75 BOLTS 1 51. 76039295 GASKET #50 1 52. 71073035 HOOK-SWIVEL (effective through 04/26/13) 5.0T W/LATCH 1 53. 71414205 PLATE-SINGLE SHEAVE (20 #) .50 WIRE ROPE 1 54. 71570825 WINCH-PLANETARY 60.00 LB LINE PULL (A60) 1 55. 72034485 CLAMP-PLASTIC 1/4 " CABLE 9 56. 72063038 MACHINERY BUSHING 2.00 X14 GA NR A/R 57. 72063039 MACHINERY BUSHING 2.00 X10 GA NR A/R 58. 72661641 PIN-QUICK 5/16-2-1/16 ZINC YELLOW 1 59. 73051919 MOTOR-HYDRAULIC 1 60. 73734565 PIN-LOCK WITH HANDLE 1.00 X 3.50 WITH HAIRPIN 3 61. 73734727 VALVE BANK (WAS 73734635) 10 GPM 1 62. 77041863 SWITCH-LIMIT DT04-4P CONN 1 63. 77441481 HARNESS-RADIO REMOTE (WAS 77441426) 1 64. 72060207 CAP SCREW (effective through 02/14/13) .75-10 X 3.00 HEX HEAD GR8 Z #1 2 65. 72063116 WASHER .75 N FLAT H ASTM F436 Z #1 22

Chapter 4 Parts

53 MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST ITEM PART# DESCRIPTION DETAILS KIT # QTY 66. 72601629 CAP SCREW .75-10 X 4.00 HEX HEAD GR8 Z #1 4 67. 72601817 CAP SCREW (effective through 02/14/13) .75-10 X 3.25 HEX HEAD GR8 Z #1 16 68. 72062108 NUT .50 -20 HEX CENTER LOCK #2 4 69. 72063132 WASHER .50 FLAT ASTM F436 #2 4 70. 72602061 STUD (effective through 12/06/12) .50-13(20)X2.5 NC(NF) GR8STL #2 4 71. 72601797 WASHER-LOCK 8MM #3 3 72. 72602065 WASHER-FLAT M8 #3 3 73. 72602052 CAP SCREW M8-1.25X 16 HEX HEAD Z #3 3 74. 72062194 NUT-STAINLESS STEEL .25 -20 NYLOC #4 2 75. 72063166 WASHER-FLAT .25 R WRT 18 -8 .62 OD STAINLESS STEEL #4 2 76. 72601846 CAP SCREW .25-20 X 1.25 HEX HEAD STAINLESS STEEL #4 2 77. 70034382 CAP-GREASE #5 6 78. 71413185 SPRING .105 WIRE 0.75OD 2 .875 LG #5 1 79. 72034479 PLUG-PLASTIC .50-13 X .50 UNC-2B #5 2 80. 72053301 COUPLING BLK .12 #5 1 81. 72053508 ZERK NPT 0.12 #5 4 82. 72060000 CAP SCREW .25-20 X .50 HEX HEAD GR5 Z #5 2 83. 72060002 CAP SCREW (effective through 02/28/13) .25-20 X .75 HEX HEAD GR5 Z #5 4 84. 72060044 CAP SCREW .38-16 X .75 HEX HEAD GR5 Z #5 4 85. 72060064 CAP SCREW (effective through 04/17/13) .44-14 X 1.50 HEX HEAD GR5 Z #5 4 86. 72060091 CAP SCREW (effective through 05/22/13) .50-13 X 1.00 HEX HEAD GR5 Z #5 5 87. 72060093 CAP SCREW .50-13 X 1.75 HEX HEAD GR5 Z #5 12 88. 72060147 CAP SCREW .62-11 X 1.00 HEX HEAD GR5 Z #5 1 89. 72060206 CAP SCREW .75-10 X 2.00 HEX HEAD GR8Z #5 1 90. 72060639 SCREW-MACHINERY 10-24 X 1.50 ROUND HEAD #5 2 91. 72060893 CAP SCREW .38-16 X 3.25 HEX HEAD GR5 Z #5 2 92. 72062000 NUT .25-20 HEX #5 3 93. 72062093 NUT #8 -32 HEX ZINC #5 2 94. 72062103 NUT .38-16 HEX NYLOCK #5 2 95. 72062104 NUT (effective through 04/12/13) .25-20 HEX NYLOCK #5 2 96. 72062105 NUT (effective through 04/17/13) .44-14 HEX NYLOCK #5 4 97. 72062106 NUT 10-24 HEX NYLOCK #5 8 98. 72063001 WASHER (effective through 02/28/13) .25 FLAT #5 9 99. 72063003 WASHER (effective through 04/10/13) .38 FLAT #5 17 100. 72063010 WASHER 1.00 FLAT #5 1 101. 72063035 M MACHINERY BUSHING 1.25 X10 GA NR #5 2 102. 72063049 WASHER (effective through 02/28/13) .25 LOCK #5 6 103. 72063051 WASHER .38 LOCK #5 4

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST ITEM PART# DESCRIPTION DETAILS KIT # QTY 104. 72063053 WASHER (effective through 05/22/13) .50 LOCK #5 17 105. 72063116 WASHER FLAT .75 N H ASTM F436 Z #5 1 106. 72063132 WASHER .50 FLAT ASTM F436 #5 17 107. 72063271 WASHER # 8 W FLAT ANSI B 27. 2Z #5 2 108. 72066129 RETAINING RING-EXTERNAL 1.25 HD #5 2 109. 72066136 RETAINING RING-EXTERNAL (effective through 05/22/13) 2.00 HD #5 3 110. 72601938 BOLT-EYE # 8-32X 1.125 #5 1 111. 72601949 CAP SCREW .50-13 X 1.25 SOCKET HEAD ZINC- COATED #5 2 112. 72602085 BOLT-SHOULDER .38X 1.25 #5 1 113. 72661543 PIN-QUICK #5 3 114. 72661694 BRIDLE RING 1-1/12 ID X 1/ 4-20 #5 3 115. 51395121 HOSE AA .13 X 13.5 0 OAL (2-2) #6 1 116. 72532355 ADAPTER M STR/M JIC 6 6 #6 1 117. 72532356 ADAPTER M STR/M JIC 8 6 #6 4 118. 72532357 ADAPTER M STR/M JIC 6 8 #6 1 119. 72532358 ADAPTER M STR/M JIC 8 8 #6 4 120. 72532359 ADAPTER M STR/M JIC 10 8 #6 2 121. 72532361 ADAPTER M STR/M JIC 8 10 #6 1 122. 72532670 ELBOW M JIC/45/ F JIC 8 8 #6 1 123. 72532690 ELBOW M JIC/90 /FJIC SW 4 4 #6 1 124. 72532700 ELBOW M STR/90/ M JIC XL 6 6 #6 2 125. 72532792 ADAPTER M STR/M JIC 8 4 #6 1 126. 72533490 ADAPTER M BSPP/M JIC 4 4 #6 1 127. 72533583 ELBOW M STR/45/ M JIC 8 6 #6 1 128. 72533613 ADAPTER M STR/M JIC 10 6 #6 2 129. 72602075 CAP SCREW (effective through 04/12/13) .50-13 X 12.5 HHGR5Z #135 1 130. 72062073 CAP SCREW (effective through 04/12/13) .50-13 X 11.5 HHGR5Z #135 1 131. 72063005 WASHER (effective through 04/12/13) .50 FLAT #135 2 132. 72062080 NUT (effective through 04/12/13) .50-13 HEX NYLOCK #135 2 133. 60140030 ROLLER-CABLE GUIDE (effective through 04/12/13) #135 2 134. 60140029 BRACKET-CABLE GUIDE (effective through 04/12/13) #135 1 135. 93724760 KIT-CABLE GUIDE (effective through 04/12/13) 1 REV G 20120815

Chapter 4 Parts

55 99904925 Crane Assembly Parts List, Complete (See Parts List for Effectivity Dates) MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST ITEM PART# DESCRIPTION DETAILS KIT # QTY 1. 91723059 KIT-HARDWARE BASE & MAST 1 2. 91723579 HARDWARE KIT-WINCH MOUNT 1 3. 91723543 HARDWARE KIT-VALVEBANK MOUNT 1 4. 51719413 HARDWARE KIT-CRANE RADIO CONTROLS 1 5. 91725205 HARDWARE KIT (effective from 05/22/13) 1 6. 91723601 HYDRAULIC KIT A/R 6. 91725088 HYDRAULIC KIT SINGLE PROPORTIONAL A/R 7. 51723610 CORD REEL ASSEMBLY 30' WITH CONNECTOR 1 8. 51722956 CYLINDER 5.25/2.50 25.07S 45.52CCC 1 9. 51723604 CYLINDER ASSEMBLY 2.50/ 1.50 2.75/1.75 204.0S 144.6 1 11. 52725172 MAST WELDMENT (effective from 05/22/13) 1 12. 52725160 WELDMENT-LOWER BOOM (effective from 05/22/13) 7500/10000 1 13. 52725161 WELDMENT-1st STAGE EXT BOOM (effective from 05/22/13) 7500/10000 1 14. 52723024 WELDMENT-2nd STAGE EXT BOOM 7500/10000 1 15. 52723030 PIN M 1.50X 3.38 1 17. 52725155 WELDMENT- ANTI-TWO BLOCK BRACKET (effective from 04/17/13) 1 18. 52725153 WELDMENT-FLIP SHEAVE (effective from 04/17/13) 9500/ 10000 1 19. 52725066 WELDMENT- SNATCH BLOCK (effective from 03/04/13) 9500/ 10000 1 21. 60030255 SHEAVE 9.00 NYLATRON GSM 1 22. 60030336 WEAR PAD-RC .19 X 6.00 X 6.00 1 23. 60030337 WEAR PAD-ROUND 2.00 DIA X 1.00 DIA X 1.188 LG 2 24. 60030421 WEAR PAD-RC .25 X 6.00 X 6 .00 1 25. 60030422 WEAR PAD-ROUND 2.00 DIA X .50 DIA X 1.69 L 1 26. 60030423 WEAR PAD-RC 0.25 X 2.25 X 6.00L 4 28. 60030425 WEAR PAD-ROUND 1.25 DIA X 0.50 DIA X 0.94L 2 29. 60030428 WEAR PAD-ROUND 2.0 0 DIA X .75 DIA X .72L 4 31. 70034490 PLATE-ANGLE PLASTIC 3.5" 2 32. 60109337 PIN RETAINER PLATE 3.00 DIA 1 33. 60120138 SLIDE-ROTATION STOP 1 34. 60128849 GEAR GUARD 1 35. 60140899 CAP-LOWER BOOM (effective from 04/12/13) (WAS 60135667) 1 36. 60135668 CAP-FIRST STAGE 1 37. 60135669 PIN 1.2 5X 6.89 ( 6.46) 1

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST ITEM PART# DESCRIPTION DETAILS KIT # QTY 39. 60135833 RETAINER-1st STAGE EXTENSION CYLINDER 2 41. 70029595 THREADED PLUG 1.00-8 2 43. 70145121 COLLAR-SHAFT 2 PIECE 7/8 in. 1 44. 70399044 TAPE -REFLECTIVE RED/ SILVER 1.25 X108.00 2 45. 70399045 TAPE -REFLECTIVE RED/ SILVER 2.00 X108.00 2 46. 70580203 WIRE ROPE ASSEMBLY 0.44 (6X25 )X130 ft LH LAY 1 48. 70734748 TRANSMITTER (effective from 04/17/13) SINGLE PROPORTIONAL A/R 70734761 TRANSMITTER-RADIO REMOTE (effective from 04/17/13) NON-GATED W/HORN A/R 70734762 TRANSMITTER-RADIO REMOTE (effective from 04/17/13) GATED W/HORN A/R 49. 70734750 RECEIVER (effective from 04/17/13) SINGLE PROPORTIONAL A/R 70734763 RECEIVER-RADIO REMOTE (effective from 04/17/13) A/R 50. 71056577 GEAR ROTATOR 0.75 BOLTS 1 51. 76039295 GASKET #50 1 53. 71414205 PLATE-SINGLE SHEAVE (20 #) .50 WIRE ROPE 1 54. 71570825 WINCH-PLANETARY 60.00 LB LINE PULL (A60) 1 55. 72034485 CLAMP-PLASTIC 1/4 " CABLE 9 56. 72063038 MACHINERY BUSHING 2.00 X14 GA NR A/R 57. 72063039 MACHINERY BUSHING 2.00 X10 GA NR A/R 58. 72661641 PIN-QUICK 5/16-2-1/16 ZINC YELLOW 1 59. 73051919 MOTOR-HYDRAULIC 1 60. 73734565 PIN-LOCK WITH HANDLE 1.00 X 3.50 WITH HAIRPIN 3 61. 73734727 VALVE BANK (WAS 73734635) 10 GPM 1 62. 77041863 SWITCH-LIMIT DT04-4P CONN 1 63. 77441481 HARNESS-RADIO REMOTE (WAS 77441426) 1 65. 72063116 WASHER .75 N FLAT H ASTM F436 Z #1 22 66. 72601629 CAP SCREW .75-10 X 4.00 HEX HEAD GR8 Z #1 4 67. 72601817 CAP SCREW (effective from 02/14/13) .75-10 X 3.25 HEX HEAD GR8 Z #1 16 68. 72062108 NUT .50 -20 HEX CENTER LOCK #2 4 69. 72063132 WASHER .50 FLAT ASTM F436 #2 4 70. 72602082 STUD (effective from 12/06/12) .50-13(20)X2.5 NC(NF) GR8STL #2 4 71. 72601797 WASHER-LOCK 8MM #3 3 72. 72602065 WASHER-FLAT M8 #3 3 73. 72602052 CAP SCREW M8-1.25X 16 HEX HEAD Z #3 3 74. 72062194 NUT-STAINLESS STEEL .25 -20 NYLOC #4 2 75. 72063166 WASHER-FLAT .25 R WRT 18 -8 .62 OD STAINLESS STEEL #4 2 76. 72601846 CAP SCREW .25-20 X 1.25 HEX HEAD STAINLESS STEEL #4 2

Chapter 4 Parts

57 MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST ITEM PART# DESCRIPTION DETAILS KIT # QTY 77. 70034382 CAP-GREASE #5 6 78. 71413185 SPRING .105 WIRE 0.75OD 2 .875 LG #5 1 79. 72034479 PLUG-PLASTIC .50-13 X .50 UNC-2B #5 2 80. 72053301 COUPLING BLK .12 #5 1 81. 72053508 ZERK NPT 0.12 #5 4 82. 72060000 CAP SCREW .25-20 X .50 HEX HEAD GR5 Z #5 2 84. 72060044 CAP SCREW .38-16 X .75 HEX HEAD GR5 Z #5 4 87. 72060093 CAP SCREW .50-13 X 1.75 HEX HEAD GR5 Z #5 12 88. 72060147 CAP SCREW .62-11 X 1.00 HEX HEAD GR5 Z #5 1 89. 72060206 CAP SCREW .75-10 X 2.00 HEX HEAD GR8Z #5 1 90. 72060639 SCREW-MACHINERY 10-24 X 1.25 ROUND HEAD #5 2 91. 72060893 CAP SCREW .38-16 X 3.25 HEX HEAD GR5 Z #5 2 92. 72062000 NUT .25-20 HEX #5 3 93. 72062093 NUT #8 -32 HEX ZINC #5 2 94. 72062103 NUT .38-16 HEX NYLOCK #5 2 95. 72062104 NUT (effective from 04/12/13) .25-20 HEX NYLOCK #5 12 97. 72062106 NUT 10-24 HEX NYLOCK #5 8 98. 72063001 WASHER (effective from 02/28/13) .25 FLAT #5 17 99. 72063003 WASHER (effective from 04/10/13) .38 FLAT #5 9 100. 72063010 WASHER 1.00 FLAT #5 1 101. 72063035 M MACHINERY BUSHING 1.25 X10 GA NR #5 2 102. 72063049 WASHER (effective from 02/28/13) .25 LOCK #5 2 103. 72063051 WASHER .38 LOCK #5 4 104. 72063053 WASHER (effective from 05/22/13) .50 LOCK #5 12 105. 72063116 WASHER FLAT .75 N H ASTM F436 Z #5 1 106. 72063132 WASHER .50 FLAT ASTM F436 #5 17 107. 72063271 WASHER # 8 W FLAT ANSI B 27. 2Z #5 2 108. 72066129 RETAINING RING-EXTERNAL 1.25 HD #5 2 110. 72601938 BOLT-EYE # 8-32X 1.125 #5 1 111. 72601949 CAP SCREW .50-13 X 1.25 SOCKET HEAD ZINC- COATED #5 2 112. 72602085 BOLT-SHOULDER .38X 1.25 #5 1 113. 72661543 PIN-QUICK #5 3 114. 72661694 BRIDLE RING 1-1/12 ID X 1/ 4-20 #5 3 115. 51395121 HOSE AA .13 X 13.5 0 OAL (2-2) #6 1 116. 72532355 ADAPTER M STR/M JIC 6 6 #6 1 117. 72532356 ADAPTER M STR/M JIC 8 6 #6 4 118. 72532357 ADAPTER M STR/M JIC 6 8 #6 1 119. 72532358 ADAPTER M STR/M JIC 8 8 #6 4 120. 72532359 ADAPTER M STR/M JIC 10 8 #6 2 121. 72532361 ADAPTER M STR/M JIC 8 10 #6 1 122. 72532670 ELBOW M JIC/45/ F JIC 8 8 #6 1 123. 72532690 ELBOW M JIC/90 /FJIC SW 4 4 #6 1

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST ITEM PART# DESCRIPTION DETAILS KIT # QTY 124. 72532700 ELBOW M STR/90/ M JIC XL 6 6 #6 2 125. 72532792 ADAPTER M STR/M JIC 8 4 #6 1 126. 72533490 ADAPTER M BSPP/M JIC 4 4 #6 1 127. 72533583 ELBOW M STR/45/ M JIC 8 6 #6 1 128. 72533613 ADAPTER M STR/M JIC 10 6 #6 2 135. 93725207 KIT-CABLE GUIDE (effective from 04/12/13) 1 136. 70734176 HOOK-SWIVEL (effective from 04/26/13) 1 137. 60140838 COVER-VALVE BANK SIII (effective from 03/05/13) 1 138. 60140840 BRKT-MAST VB (effective from 03/05/13) 2 139. 72060004 CAP SCREW (effective from 03/05/13) 0.25-20 X 1.00 HH GR5 #5 8 140. 7374472 VALVE BANK SINGLE PROPORTIONAL A/R 141. 77441537 HARNESS SINGLE PROPORTIONAL A/R 142. 60140916 PIN-TYPE NN S.0 X 9.5 (effective from 05/22/13) 1 143. 71415016 KEEPER-PIN (effective from 05/22/13) 0.62 3 144. 60140915 PIN-TYPE NN 2.0 X 13.75 (effective from 05/22/13) 2 145. 72063055 WASHER (effective from 05/22/13) 0.62 LOCK #5 3 146. 72060149 CAP SCREW (effective from 05/22/13) 0.62-11 X 1.5 HH GR5 #5 3 147. 60030486 SPACER-A2B BRACKET (effective from 04/17/13) 2 148. 60140935 GUIDE-CABLE WEAR (WIDE) (effective from 04/12/13) #135 1 149. 0140938 BRKT-CABLE GUIDE (WIDE) (effective from 04/12/13) #135 1 150. 72060006 CAP SCREW (effective from 04/12/13) 0.25-20 X 1.5 HH GR5 #135 2 151. 72062104 NUT (effective from 04/12/13) 0.25-20 HEX NYLOCK #135 2 REV G 20120815

Chapter 4 Parts

59 Gear Rotator (71056577) 16 4 6 5 3 (NOTE 1) 20 21 A 8 (NOTE 1) 3 20 21 5 6 2 (NOTE 4) 12 7 17 (NOTE 1) 13,14,15 (NOTE 3) 18,19 (NOTE 6) 10 11 GUIDE MUST BE FLUSH WITH BOTTOM OF HOUSING. SECTION A-A A BEARING GREASE ZERK LOC. 1/8-27 N.P.T. LOADING PLUG LOC. 15 23 17 10 1 6 14 22 19 12 3 8 16 18 9 2 5 13 21 20 11 4 7 1 9 NOTES 1 Install seals #3 and #17 with Loctite plastic gasket on O.D. Lubricate seal surface before assembly. 2 Pack cavities with EPO grease. 3 Shim to obtain 0.000/0.004" end play on worm shaft. 4 Lubricate o-ring #2 with worm gear oil before installing. 5 Set backlash between worm and rotation bearing 0.005 - 0.012". Tighten bolts numbered 1, 2, 3, 4. 6 Tighten 3/4-10UNC Grade 8 mounting bolts as follows: a) Tightening must be progressive and at 180 degree intervals. First interval at 130 ft-lb. Second interval at 280 ft-lb. Third interval at 380 ft-lb. b) Tighten bolts in order shown in diamonds. 7 Do not use Loctite on mounting bolts.

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

71056577 PARTS LIST ITEM PART # DESCRIPTION DETAILS QUANTITY 1. 71056607 GEAR BEARING 1 2. 70395074 O-RING 1 3. 70395076 SEAL 2 4. 70145786 SNAP RING 1 5. 70055271 CONE BEARING 2 6. 70055281 CUP BEARING 2 7. 70145501 RETAINER, BEARING 1 8. 70056550 WORM 1 9. 70146322 MAIN HOUSING 1 10. 70145848 HOSE GUIDE 1 11. 72601754 SCREW SLT FH1.25-20 NC X 1/2 2 12. 72601733 CAP SCREW FERRY 1/2NCX1-1/4 4 13. 73145506 SHIM, METAL (0.005) 2 14. 73145505 SHIM, METAL (0.015) 1 15. 73145504 SHIM, METAL (0.030) 1 16. 76039295 GASKET 1 17. 72533604 PLUG 1 18. 72601817 CAP SCREW 3/4-10X3-1/4 HHGR8 23 19. 72063116 WASHER 3/4 FLAT 23 20. 72533605 ZERK 2 21. 72533439 VENT PLUG 2 REV B 20050314

Chapter 4 Parts

61 Lower Cylinder (51722956) 13 1 2 5 7 6 16 3 13 14 TE E R POLYGON BEARING 70055368 (2 PCS EACH END) 5.25" 40° SPACER BETWEEN BEARINGS 4 9 8 45.52" RETRACTED 70.58" EXTENDED ±0.063" Ø6" BORE Ø5.25" BORE Ø2.5" BORE 25.06" STROKE Ø3.25" TYP Ø2" TYP COUNTERBORED FOR BEARINGS STAMP PART NUMBER AND REVISION. 40° 13 EXTEND PORT RETRACT PORT TEST PORT 9.5" 7 11 10 11 10 15 17 131112 1112 SEAL KIT # 94399133. INCLUDES ALL SEALS. SEALS CANNOT PISTON SEALS ITEM NO. DESCRIPTION QTY. 1 PISTON 1 2 WEAR RING 2 3 PISTON SEAL 1 4 O-RING 1 SECTION A-A 1 4 2 2 3 A A ITEM NO. QTY. 1 ROD BEARING 1 2 ROD SEAL 1 3 WIPER 1 4 O-RING 1 5 BACKUP RING 1 6 WEAR RING 1 ROD SEALS DESCRIPTION 1 3 2 6 4 5 A A SECTION A-A BE PURCHASED INDIVIDUALLY.

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

NOTES: 1 SEE PART NUMBER AND REVISION STAMPED ON CYLINDER. 2 REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED TO REDUCE DOWNTIME. 3 APPLY "LUBRIPLATE" NO. 630-2 MEDIUM-HEAVY, MULTI-PURPOSE LUBRICANT TO ALL PISTON, ROD BEARING AND HOLDING VALVE SEALS. 4 TORQUE ROD BEARING TO 500-600 FT-LB (69-83 KG-M); PISTON SET SCREW TO 12-18 FT-LB (1.7-2.5 KG-M) AND PISTON TO 200-300 FT-LB (27.6 - 41.5 KG-M). 5 USE BLUE LOCTITE ON PISTON. 6 TO LOCK THE ROD BEARING ON THE CYLINDER, DRILL A #26 HOLE 0.25-0.30" DEEP IN A SEAM BETWEEN THE ROD BEARING AND THE CASE. INSTALL THE LOCKING SCREW (ITEM #9, SELF- TAPPING #8-32 X 0.25" SET SCREW) IN THE HOLE UNTIL SEATED. 51722956 PARTS LIST ITEM PART # DESCRIPTION DETAILS QUANTITY 1. 52723921 CASE 1 2. 52723922 ROD ASSEMBLY 1 3. 71414687 PISTON ASSEMBLY 1 4. 71414688 ROD BEARING ASSEMBLY 1 5. 71414693 TRANSFER TUBE 1 6. 71414694 TRANSFER TUBE 1 7. FITTING ADAPTER 4 8. 73540444 VALVE BLOCK ASSEMBLY 1 9. LOCKING SCREW 1 10. HEX BOLT 5/16"-18 X 4.00 GR5 2 11. WASHER .31 FLAT 4 12. NYLOC NUT .31-18 2 13. PLASTIC PLUG SAE O-RING #6 3 14. NYLON TIP SET SCREW .250-20 UNC 1 15. 73540490 COUNTERBALANCE VALVE 1 16. STEEL SAE O-RING PLUG #4 1 17. 77041866 PRESSURE TRANSDUCER 1 REF 94399133 SEAL KIT REV C 20120712

Chapter 4 Parts

63 Extension Cylinder Assembly (51723604) 7 7 4 5 5 12 5 3 8 9 1 2 10 3 7 4 6 B B 2 1 SECTION B-B STAMP PART # AND REVISION DATE 12 12 4.75" 3/4-10 UNC 0.75" DEEP 140.06" RETRACTED (REF) 102" STROKE Ø3" BARREL Ø1.5" ROD Ø2.5" BORE Ø2" Ø1.27" 136.94" RETRACTED (REF) 102" STROKE Ø3.25" BARREL Ø1.75" ROD Ø2.75" BORE 144.69 CLOSED - 348.69 OPEN - 204.00 STROKE SECTION A-A 5 13 13 NOTES: 1 TEST CYLINDER AT 3500 PSI. 2 TORQUE NUT #3 (1.25-12 UNF) TO 810.7 FT-LB (112 KG-M). 3 PAINT BLACK SEMI-GLOSS. 4 INSTALL HOSE CLAMPS AFTER PAINTING.

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

51723604 PARTS LIST ITEM PART # DESCRIPTION DETAILS QUANTITY 1. 51723931 CYLINDER ASSEMBLY 1 2. 51723927 CYLINDER ASSEMBLY 1 3. SELF-LOCKING NUT 1.25-12 1 4. PIN 1 5. FITTING ADAPTER 4 6. WASHER 2 7. HAIRPIN, COTTER 2 8. PLASTIC PLUG SAE O-RING #6 2 9. 73054807 VALVE, COUNTERBALANCE 1 10. SAE O-RING PLUG #2 1 11. SAE O-RING PLUG, STEEL #4 3 12. HOSE CLAMP #56 3 13. 71414720 TUBE LINE 2 REV. B 20110407

Chapter 4 Parts

65 Cylinder (51723931) 3 2 5 6 4 1 7 A A B B 143.62" CLOSED - 245.62" OPEN - 102" STROKE SECTION A-A Ø3" BARREL Ø2.5" BORE Ø1.5" ROD SECTION B-B STAMP WITH PART NUMBER AND REVISION. 1.25-12 UNC 2A 30.44" STROKE LIMITER Ø2" Ø1.27" 171° 4.88" SECTION A-A 1 4 2 3 A A PISTON SEALS ITEM NO. DESCRIPTION QTY. 1 PISTON 1 2 PISTON SEAL 1 3 O-RING 1 4 WEAR RING (PISTON) 1 SEALS FOR 51723931 PISTON 1 3 2 4 5 6 A A SECTION A-A ROD SEALS ITEM NO. DESCRIPTION QTY. 1 ROD BEARING 1 2 ROD SEAL 1 3 WIPER 1 4 WEAR RING 1 SEALS FOR 51723931 ROD BEARING 5 O-RING 1 6 BACK-UP RING 1 SEAL KIT # 94399160, INCLUDES ALL ROD AND PISTON SEALS FOR 51723931. SEALS CANNOT BE PURCHASED INDIVIDUALLY. NOTES: 1 SEE PART NUMBER AND REVISION STAMPED ON CYLINDER. 2 REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED TO REDUCE DOWNTIME. 3 APPLY "LUBRIPLATE" NO. 630-2 MEDIUM-HEAVY, MULTI-PURPOSE LUBRICANT TO ALL PISTON, ROD BEARING AND HOLDING VALVE SEALS.

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

4 TORQUE ROD BEARING TO 200-300 FT-LB (27.6 - 41.5 KG-M). 5 TORQUE PISTON NUT (#4) TO 412.3 FT-LB (57 KG-M). 6 TO LOCK THE ROD BEARING ON THE CYLINDER, DRILL A #26 HOLE 0.25-0.30" DEEP IN A SEAM BETWEEN THE ROD BEARING AND THE CASE. INSTALL THE LOCKING SCREW (ITEM #9, SELF- TAPPING #8-32 X 0.25" SET SCREW) IN THE HOLE UNTIL SEATED. 7 SEAL KIT 94399160 INCLUDES ALL SEALS FOR CYLINDER 51723931. 51723931 PARTS LIST ITEM PART # DESCRIPTION DETAILS QUANTITY 1. 52724028 CASE 1 2. 71414724 PISTON ASSEMBLY 1 3. 52724029 ROD ASSEMBLY 1 4. SELF-LOCKING NUT 1.00-14 UNF 1 5. 71414723 ROD BEARING ASSEMBLY 1 6. LOCKING SCREW 1 7. 73050199 STROKE LIMITER 1 REF 94399160 SEAL KIT 1 NEW 20110407

Chapter 4 Parts

67 Cylinder (51723927) . 2 4 5 6 7 A A B B 3.63" 3" 139.94" CLOSED - 241.94" OPEN - 102" STROKE SECTION A-A Ø3.25" BARREL Ø2.75" BORE Ø1.75" ROD SECTION B-B STAMP WITH PART NUMBER AND REVISION. R1.16" Ø1.03" R1.25" Ø1.27" PISTON SEALS ITEM NO. DESCRIPTION QTY. 1 PISTON 1 2 PISTON SEAL 1 3 O-RING 1 4 WEAR RING (PISTON) 4 SEALS FOR 51723927 PISTON 3 4 4 2 4 4 1 A A SECTION A-A ROD SEALS ITEM NO. DESCRIPTION QTY. 1 ROD BEARING 1 2 ROD SEAL 1 3 WIPER 1 4 O-RING 1 SEALS FOR 51723927 ROD BEARING 5 BACKUP RING 1 6 WEAR RING 1 1 4 5 6 3 2 A A SECTION A-A SEAL KIT # 94399162, WHICH INCLUDES ALL ROD AND PISTON SEALS FOR 51723927. SEALS CANNOT BE PURCHASED INDIVIDUALLY.

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

NOTES: 1 SEE PART NUMBER AND REVISION STAMPED ON CYLINDER. 2 REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED TO REDUCE DOWNTIME. 3 APPLY "LUBRIPLATE" NO. 630-2 MEDIUM-HEAVY, MULTI-PURPOSE LUBRICANT TO ALL PISTON, ROD BEARING AND HOLDING VALVE SEALS. 4 TORQUE ROD BEARING TO 200-300 FT-LB (27.6 - 41.5 KG-M). 5 TORQUE PISTON 200-300 FT-LB (27.6 - 41.5 KG-M). 6 TO LOCK THE ROD BEARING ON THE CYLINDER, DRILL A #26 HOLE 0.25-0.30" DEEP IN A SEAM BETWEEN THE ROD BEARING AND THE CASE. INSTALL THE LOCKING SCREW (ITEM #6, SELF- TAPPING #8-32 X 0.25" SET SCREW) IN THE HOLE UNTIL SEATED. 7 SEAL KIT 94399162 INCLUDES ALL SEALS FOR CYLINDER 51723927. 51723927 PARTS LIST ITEM PART # DESCRIPTION DETAILS QUANTITY 1. 52724034 CASE 1 2. 52724035 ROD ASSEMBLY 1 3. 73050203 STROKE LIMITER 1 4. 71414725 PISTON ASSEMBLY 1 5. 71414726 ROD BEARING ASSEMBLY 1 6. LOCKING SCREW 1 7. NYLON TIP SET SCREW .25-20 1 REF 94399162 SEAL KIT 1 NEW 20110407

Chapter 4 Parts

69 Winch Specifications (71570825) 71570825 WINCH SPECIFICATIONS LAYER LINE PULL (POUNDS) LINE SPEED (FPM) (AT 10 GAL/MIN FLOW) CAPACITY (FT) (7/16" WIRE ROPE DIA.) 1 6000 60 34 2 5400 67 72 3 4900 74 113 4 4500 80 159 PERFORMANCE ESTIMATE PRESSURE 3000 PSI SYSTEM VOLUME 20 GPM MAXIMUM; 1.5 GPM MINIMUM MOTOR DISPLACEMENT 4.88 CI/REV GEAR RATIO 15.7:1 DRUM SPECIFICATIONS DRUM DIAMETER 7.50 INCHES FLANGE DIAMETER 11.125 INCHES WIDTH 7.28 INCHES ROPE 0.44" DIAMETER

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Winch Parts (71570825) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 3940 71570825 PARTS LIST ITEM PART # DESCRIPTION KIT # QUANTITY 1. 73511107 MOTOR 1 2. 73511108 BRAKE UNIT 1 3. 73534498 OIL RETAINER SEAL 41 1 4. SEAL 1 5. SLEEVE 1 6. REDUCTION GEAR UNIT 1 7. REDUCTION GEAR UNIT 1 8. SEAL 1 9. WEDGE-WINCH CABLE 1 10. SCREW 2 11. 70580215 THIMBLE 1 12. 71415752 CROSS MEMBER 2 13. 71415753 HEX SCREW 16 14. SEAL 1 15. 73534499 OIL RETAINER SEAL 41 1 16. 73534500 BALL BEARING 1 17. ANTI-ROTATION FLANGE 1 18. CAP SCREW, SOCKET HEAD 8 19. GEAR SIDE SUPPORT 1 20. CAP SCREW, SOCKET HEAD 4 21. REDUCTION GEAR SIDE BODY 1 22. CAP SCREW, SOCKET HEAD 8

Chapter 4 Parts

71 71570825 PARTS LIST ITEM PART # DESCRIPTION KIT # QUANTITY 24. CAP SCREW, SOCKET HEAD 1 25. 73540247 DUAL COUNTERBALANCE VALVE ASSEMBLY 1 26. 90° CONNECTION (CONICAL) 2 27. BRAKE PIPE 1 28. CAP SCREW, SOCKET HEAD 8 29. SIDE PANEL, MOTOR SIDE 1 30. MOTOR SIDE SUPPORT 1 31. PLATE 2 32. 73534501 BALL BEARING 1 33. RETAINING RING 1 34. PLUG 1 35. COPPER WASHER 41 1 36. PROPELLER SHAFT 1 37. SUN GEAR 1 38. SUN GEAR 1 39. WINCH DRUM 1 40. O-RING JOINT 41 2 41. 94397459 SEAL KIT 1REF REV. 20110124

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 73511108 BRAKE UNIT PARTS LIST ITEM PART # DESCRIPTION QUANTITY 1. PART OF 94397459 SEAL KIT O-RING 1 2. PART OF 94397459 SEAL KIT O-RING 2 3. PISTON 1 4. FLANGE 1 5. PART OF 94397459 SEAL KIT GASKET 1 6. BALL BEARING 1 7. GEAR 1 8. SPRING WASHER 2 9. SHOULDER RING 1 10. PART OF 94397459 SEAL KIT O-RING 1 11. PART OF 94397459 SEAL KIT BACK-UP RING 1 12. SCREW 8 13. CALIPER 1 14. PART OF 94397459 SEAL KIT O-RING 1 15. PART OF 94397459 SEAL KIT BACKUP RING 1 16. BRAKE DISC 7 17. BRAKE DISC 6 18. PART OF 94397459 SEAL KIT O-RING 1 19. TABLET 1 20. SNAP RING 1 21. SHIM 1 22. BALL BEARING 1 23. BEARING FLANGE 1

Chapter 4 Parts

73 Winch Fill / Drain Plug Winch Oil Specifications The use of proper gear oil and regular preventive maintenance will help extend gear train life and reliable winch brake performance. Oil Change Frequency Gear oil should be changed after the first 100 hours or 30 days of machine operation, and then every 1000 hours or 12 months, whichever occurs first. Gear oil should also be changed whenever the ambient temperature changes significantly and an oil from a different temperature range would be more appropriate. Check and drain the oil using the fill plug in the winch. The winch should be at least 1/2 full. Warm-Up Procedure Warming up the winch is recommended at start-up and at ambient temperatures below 40 °F (4 °C). Run the prime mover at its lowest recommended RPM with the hydraulic winch control valve in neutral, allowing sufficient time to warm up the system. Operate the winch at low speeds, forward and reverse, several times to prime all lines with warm hydraulic oil and to circulate gear oil through the planetary gear sets. Lubricants The following lubricants are recommended based on ambient temperature. Other lubricants may work equally as well. We suggest you work with your lubricant supplier to find an equivalent product if needed. The winch is initially filled with Exxon Spartan EP150 or equivalent. Prevailing Ambient Temperature Recommended Lubricant 25 -130 °F (-4 - 54 °C) Exxon Spartan EP220 or equivalent (AGMA 5 EP, ISO VG 200) 10 - 100 °F (-12 - 38 °C) Exxon Spartan EP 150 or equivalent (AGMA 4 EP, ISO VG 150) Note: Avoid using Exxon Spartan EP150 above 80 °F (27 °C) in severe applications such as offshore lifting, sustained fast duty cycles, or frequent lifting. -25 - 130 °F (-32 - 54 °C) Mobil SHC 629 or 630 synthetic or equivalent

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Valvebank (73734472) 2 3, 4 8 10 10 10 11 16 11 10 11 14 12 13 6, 7 1 5 11 9 9 15 15 10 73734472 PARTS LIST ITEM PART # DESCRIPTION QTY 1. 73540394 VALVE BODY 1 2. 73540375 VALVE SECTION 4 3. 73540252 VALVE-P. FLOW CONTROL 1 4. 73540253 COIL (PART OF #3) 1 5. 73540396 RELIEF VALVE 1 6. 73540397 VALVE-SPOOL 1 7. 73540256 COIL-S SERIES 12VDC DEUTSCH 1 8. 73540027 END PLATE 1 9. 70145830 MOUNTING FOOT 2 10. 72532356 ADPTR-M STR/M JIC 8 6 5 11. 72532358 ADPTR-M STR/M JIC 8 8 4 12. 72053758 ELBOW-M STR/90/M JIC 4 4 1 13. 72533507 ELBOW-M STR/90/M JIC 8 10 1 14. 72532699 ELBOW-M STR/90/M JIC 6 4 1 15. 72532674 CAP-JIC STL 4 (.44 THD) 2 16. 72534561 PLUG-STR SOC HD STL 6 ZERO LEAK 1 REV C 20140908

Chapter 4 Parts

75 Valvebank (73734727) WAS 73734635 THROUGH S/N 10000121216. WINCH DRAIN ROTATION MAIN CYL EXT CYL WINCH RETURN PRESSURE (TANK) VALVE SECTIONS RELIEF VALVE CONNECTION BLOCK SOLENOID 4 3 1 2 4 3 1 2 4-pin Coil A Coil B Circuitry for coding - DT12 - DT24 73734727 PARTS LIST PART # DESCRIPTION QUANTITY 94399213 SEAL KIT, CONNECTION BLOCK 1 94399214 SEAL KIT, SEALS BETWEEN SECTIONS 1 77041898 SOLENOID, 12V 4 77040598 12V COIL FOR 77041898 SOLENOID

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Seal Kit for 73734727 (94399214) 114 117 114 117 113 113 116 116 116 116 115 115 120 111 111 110 106 106 106 106 105 105 100 102 100 100 101 104 100 102 103 100 100102 109 108 109 108 200 119 118 108 106 105 108 106 6 Nm 6 Nm 6 Nm 6 Nm 104 112 112 121 121 94399214 SEAL KIT PARTS ITEM DESCRIPTION DETAILS QUANTITY 100. O-RING 1.78 x 1.02 mm 2 101. O-RING 6.75 x 1.75 mm P5001 2 102. O-RING 25.07 x 2.62 mm Z24 1 103. USIT-RING ST 37 STANDARD 1

Chapter 4 Parts

77 94399214 SEAL KIT PARTS ITEM DESCRIPTION DETAILS QUANTITY 104. O-RING 26.7 x 1.78 mm Z24 1 105. O-RING 12.42 x 1.78 mm P5001 3 106. O-RING 2.90 x 1.78 mm Z24 8 108. O-RING 10.82 x 1.78mm P5001 6 109. O-RING 6.07 x 1.78 mm P5001 4 110. O-RING 3 x 1.5 mm 2 111. O-RING 6.75 x 1.78 mm P5001 2 112. SEAL NUT 2 113. USIT-RING ST 37 STANDARD 2 114. COPPER RING 4 x 8 x 1 mm 2 115. SOFT IRON SEAL RING 2 116. O-RING 17.17 x 1.78 mm P5001 2 117. SEAL-LOCK COLLAR NUT M6 12 x 1 2 118. O-RING 10.00 x 1.00 mm P5001 1 119. O-RING 5.00 x 1.00 mm P5001 2 120. COPPER RING 5 x 7.5 x 1 mm 1 121. SEAL NUT 2 NOTE: These seals are all part of 94399214, and cannot be purchased individually.

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Connection Block Seal Kit for 73734727 (94399213) 104 101 100 101 100 109 110 108a 108 112 113 111 102 115 116 118 117 CONNECTION BLOCK SEAL KIT FOR 73734727 (94399213) ITEM DESCRIPTION DETAILS QUANTITY 100. O-RING 2.90x1.78 Z24 4 101. O-RING 10.82x1.78 P5001 3 102. O-RING 12.42x1.78 P5001 1 104. O-RING 17.17 x 1.78 P 5001 1 108. COPPER RING SHAPE A DIN 7603 10X14X1.5-Cu 1 108a. FITTING SEAL 1 109. SEAL RING 8.3X11X1.15 PTFE 7625 109/1 1 110. SEAL 1/4" DRV 1 111. O-RING 9X1.5 NBR 90 SH 1

Chapter 4 Parts

79 CONNECTION BLOCK SEAL KIT FOR 73734727 (94399213) ITEM DESCRIPTION DETAILS QUANTITY 112. O-RING 12.42x1.78 P5001 1 113. O-RING 14.03x2.61 P5001 94 Sh A 1 115. SEAL G 1/4" DRV 100116-NB 650 NBR 2 116. O-RING 15X2 HNBR 90 SH RED SPOT 1 117. O-RING 23.52X1.78 HNBR 90 SH RED SPOT 1 118. SEAL RING 27X32X2 ST 1 NOTE: These seals are all part of 94399213, and cannot be purchased individually.

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Hydraulic Schematic Fully Proportional (99905018) 14 (PORT B) (CCW) 11 (PORT R) 11 (PORT E) ROTATION R 21 20 16 25 23 22 24 3 (PORT E) UP 5 (PORT R) DN LOWER CYL 26 6 4 6 4 VALVE 8 14 (PORT A) (CW) 29 15 28 15 27 30 12 MTR WINCH 7 (PORT A) (UP) (SEE INSTL KIT) RETURN 31 CASE DRAIN 17 P 19 15 (SEE INSTL KIT) PRESSURE 9 10 CASE DRAIN 18 7 (PORT B) (DN) CYL EXT CW ROT CCW DN LOW UP IN EXT OUT DN WIN UP BANK 6 4 13 4 6

Chapter 4 Parts

81 18 (GREASE HOSE) PRESSURE & RETURN HOSES TRANSDUCER 5 3 LOWER LOWER CYLINDER PORT IDENTIFICATION LOWER CYL (RETRACT) LOWER CYL (EXTEND) ROT CW ROT CCW CASE DRAIN EXT CYL (RETRACT) EXT CYL (EXTEND) VALVE BANK PORT IDENTIFICATION WINCH (UP) WINCH (DN) RETURN PRESSURE HYD MOTOR PORT IDENTIFICATION (ROTATION) PORT B PORT A PORT B PORT A WINCH (BOTTOM VIEW) 14 14 PLANETARY WINCH PORT IDENTIFICATION 7 17 7 COUNTERBALANCE VALVE RETRACT PORT (R) EXTEND PORT(E) EXT CYLINDER PORT IDENTIFICATION 11 11 CYLINDER NOTES: 1 INSTALL SLEEVE #32, 60350141, ON EXTENSION CYLINDER, LOWER CYLINDER AND ROTATION HOSES. 2 INSTALL SLEEVE #33, 60350142, ON WINCH HOSES AND PRESSURE & RETURN VALVE BANK HOSES. 3 INSTALL SLEEVE #34, 60350105, ON PRESSURE & RETURN HOSES AND ROTATION HOSES THROUGH THE MAST. 99905018 PARTS LIST ITEM PART # DESCRIPTION DETAILS KIT # QUANTITY 1. 91723601 HYDRAULIC KIT-A40-60 1 2. 73734727 VALVE BANK (WAS 73734635) 4SECTION 10 GPM PROPORTIONAL 1 REF 3. 72532355 ADAPTER M STR/M JIC 6 6 #1 1 4. 72532356 ADAPTER M STR/M JIC 8 6 #1 4 5. 72532357 ADAPTER M STR/M JIC 6 8 #1 1 6. 72532358 ADAPTER M STR/M JIC 8 8 #1 4 7. 72532359 ADAPTER M STR/M JIC 10 8 #1 2 8. 72532361 ADAPTER M STR/M JIC 8 10 #1 1

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

99905018 PARTS LIST ITEM PART # DESCRIPTION DETAILS KIT # QUANTITY 9. 72532670 ELBO W M JIC/45/F JIC 8 8 #1 1 10. 72532690 ELBOW M JIC/90/F JIC SW 4 4 #1 1 11. 72532700 ELBOW M STR/90/M JIC XLG 6 6 #1 2 12. 72532792 ADAPTER M STR/M JIC 8 4 #1 1 13. 72533583 ELBO W M STR/45/M JIC 8 6 #1 1 14. 72533613 ADAPTER M STR/M JIC 10 6 #1 2 15. 72533648 SWIVEL M JIC/90/M JIC 8 8 #1 3 16. 72534412 SWIVEL M JIC/90/M JIC 10 10 #1 1 17. 72533490 ADAPTER M BSPP/M JIC 4 4 #1 1 18. 51395121 HOSE-AA .13 X 13.50 (2-2) 100R17 #1 1 19. 51396017 HOSE-FJ .50 X 30.00 (8-8) 100R16 #1 1 20. 51397080 HOSE-FJ .62 X 30.00 (10-10) 100R17 #1 1 21. 51397081 HOSE-FZ .50 X 31.50 (8-8) 100R17 #1 1 22. 51397082 HOSE-FJ .50 X 31.00 (8-8) 100R17 #1 1 23. 51396886 HOSE-FZ .38 X 25.00 (6-6) 100R17 #1 1 24. 51396887 HOSE-FJ .38 X 24.50 (6-6) R10017 #1 1 25. 51399077 HOSE-FJ .38 X 29.00 (6-6) 100R17 #1 1 26. 51399078 HOSE-FZ .50 X 30.00 (8-8) 100R17 #1 1 27. 51399072 HOSE-FJ .38 X 22.50 (8-6) 100R17 #1 1 28. 51399073 HOSE-FZ .38 X 25.00 (8-6) 100R17 #1 1 29. 51399228 HOSE-FJ .38 X 18.00 (8-6) 100R17 #1 1 30. 51399229 HOSE-FJ .38 X 22.00 (8-6) 100R17 #1 1 31. 51399074 HOSE-FJ .25 X 32.00 (4-4) 100R2 #1 1 32. 60350141 SLEEVE-HOSE 159 X 12 CUT & SEALED #1 3 33. 60350142 SLEEVE-HOSE 254 X 15 CUT & SEALED #1 2 34. 60350105 SLEEVE-HOSE WRAP AROUND, 4 IN DIA. 1 REV F 20120815

Chapter 4 Parts

83 Hydraulic Schematic Single Proportional (99905596) 14 (PORT B) (CCW) 11 (PORT R) 11 (PORT E) CYL EXT ROTATION P 21 20 16 25 23 22 24 3 (PORT E) UP 5 (PORT R) DN LOWER CYL 26 13 9 VALVE BANK 14 (PORT A) (CW) 29 15 28 15 27 30 WINCH 7 (PORT A) (UP) (SEE INSTL KIT) RETURN 31 19 15 18 7 (PORT B) R PRESSURE CASE DRAIN (DN) MTR WINCH 17 WINCH BRAKE TUBE ASSEMBLY (EXISTING) 35 T2 BR 36

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

WINCH ROTATION HYD MOTOR HYD MOTOR PORT IDENTIFICATION VALVE BANK PORT IDENTIFICATION PORT A PORT B PORT B PORT A PORT B PORT A RETURN (TANK) ROTATION CW MAIN CYL (RETRACT) EXT CYL (RETRACT) WINCH (DOWN) PRESSURE CASE DRAIN ROTATION CCW MAIN CYL (EXTEND) EXT CYL (EXTEND) WINCH (UP) MAIN CYLINDER PORT IDENTIFICATIONS COUNTERBALANCE VALVE PORT E (EXTEND) PORT R (RETRACT) WINCH (BOTTOM VIEW) GREASE HOSE NOTES: 1 INSTALL SLEEVE #32, 60350141, ON EXTENSION CYLINDER, LOWER CYLINDER AND ROTATION HOSES. 2 INSTALL SLEEVE #33, 60350142, ON WINCH HOSES AND PRESSURE & RETURN VALVE BANK HOSES. 3 INSTALL SLEEVE #34, 60350105, ON PRESSURE & RETURN HOSES AND ROTATION HOSES THROUGH THE MAST. 99905596 PARTS LIST ITEM PART # DESCRIPTION DETAILS KIT # QTY 1. 91725088 HYDRAULIC KIT-A40-60 2. 73734472 VALVE BANK 1 REF 3. 72532355 ADAPTER M STR/M JIC 6 6 #1 1 5. 72532357 ADAPTER M STR/M JIC 6 8 #1 1 7. 72532359 ADAPTER M STR/M JIC 10 8 #1 2 9. 72532670 ELBOW M JIC/45/F JIC 8 8 #1 1 11. 72532700 ELBOW M STR/90/M JIC XLG 6 6 #1 2 13. 72533583 ELBOW M STR/45/M JIC 8 6 #1 1 14. 72533613 ADAPTER M STR/M JIC 10 6 #1 2 15. 72533648 SWIVEL M JIC/90/M JIC 8 8 #1 3 16. 72534412 SWIVEL M JIC/90/M JIC 10 10 #1 1 17. 72533490 ADAPTER M BSPP/M JIC 4 4 #1 1 18. 51395121 HOSE-AA .13 X 13.50 (2-2) 100R17 #1 1 19. 51396017 HOSE-FJ .50 X 30.00 (8-8) 100R17 #1 1 20. 51397080 HOSE-FJ .62 X 30.00 (10-10) 100R17 #1 1 21. 51397081 HOSE-FZ .50 X 31.50 (8-8) 100R17 #1 1 22. 51397082 HOSE-FJ .50 X 31.00 (8-8) 100R17 #1 1

Chapter 4 Parts

85 99905596 PARTS LIST ITEM PART # DESCRIPTION DETAILS KIT # QTY 23. 51396886 HOSE-FZ .38 X 25.00 (6-6) 100R17 #1 1 24. 51396887 HOSE-FJ .38 X 24.50 (6-6) 100R17 #1 1 25. 51399462 HOSE-FJ .38 X 31.00 (6-6) 100R17 #1 1 26. 51399463 HOSE-FZ .50 X 32.00 (8-8) 100R17 #1 1 27. 51399072 HOSE-FJ .38 X 22.50 (8-6) 100R17 #1 1 28. 51399073 HOSE-FZ .38 X 25.00 (8-6) 100R17 #1 1 29. 51399228 HOSE-FJ .38 X 18.00 (8-6) 100R17 #1 1 30. 51399229 HOSE-FJ .38 X 22.00 (8-6) 100R17 #1 1 31. 51395837 HOSE-FJ .25 X 38.00 (4-4) 100R2 #1 1 32. 60350141 SLEEVE-HOSE NHS-159 X 12 CUT & SEALED #1 3 33. 60350142 SLEEVE-HOSE NHS-254 X 15 CUT & SEALED #1 2 34. 51726252 KIT DINAMIC WINCH BRAKE RELEASE 1 35. 72534910 TEE-STL MBSPT/MDIN/MDIN 2 6 6 RUN #34 1 36. 51399668 HOSE-FDF .25 X 32.00 (6-4) 100R17 #34 1 REV B 20140903

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Radio Remote Harness (77441481) PRIN T LABE L BRN COLOR BLK BLU WHT - C AVIT Y - - - 22 22 GA. 22 22 LO CATOR C ODE: CJ-400 C AP: 80012(TIE TO HARNESS) OR EQUIV CP-1201 CON-SPLC CP-1201 SPL G CP-1201 TO TO TO TO TO - 8 5 6 C AVIT Y TO WHT 16 - 22 16 16 16 16 16 GA. 16 14 C AVIT Y - - - - WHT WHT COLOR WHT WHT LO C ATOR C ODE: - - - - - BLK WHT WHT WHT PRIN T LABE L TO TO TO TO TO SPLICE P TO TO TO TO 16 14 16 16 16 GA. 16 16 GA. C AVIT Y LO C ATOR C ODE: - - - - - WHT WHT WHT WHT COLOR C AVIT Y LO C ATOR C ODE: - - - - WHT COLOR WHT WHT PRIN T LABE L TO TO TO TO SPLICE G TO PRIN T LABE L TO SPLICE C TO TO TO - SPL B CP-300 CP-1201 CON-SPLC CP-1200 CJ-1202 A 7 C AVIT Y 1 7 CJ-400 SPL W SPL R SPL E - - - - CJ-1202 CJ-401 CJ-300 CP-1200 CON-SPLC 3 B A 12 C AVIT Y CJ-1202 CJ-1202 CP-1200 CON-SPLC 4 C AVIT Y 6 1 COLOR C AVIT Y GA. SPL C CON-SPLC TO TO TO TO TO TO TO C AVIT Y CP-1200 SELECTOR ENG STOP GROUND ENG SPD ENG START COMP ON 16 16 16 14 16 16 3 - 5 4 - - PRIN T LABE L - SPL P WHT 14 TO 7 CP-1200 WHT 16 TO POWER CRANE HOUR M WHT WHT WHT WHT WHT WHT SPL C SPL G CP-1200 CP-1200 TO TO SPARE PWR HORN (2) 16 16 A 10 9 CP-1200 WHT 16 TO C CJ-300 WHT 14 TO HORN (1) BOOM FLD LT WHT WHT CP-1200 CP-101 4 5 6 7 8 2 3 9 10 11 12 1 WEDGE: W12P TERM: 0460-215-16141 LO CATOR C ODE: CJ-1202 DUETSCH DT04-12PA COLOR C AVIT Y GA. SPL P CON-SPLC TO TO TO TO TO TO TO C AVIT Y POWER ENG SPD ENG STOP COMP ON ENG START 16 16 16 16 16 2 5 - 6 - PRIN T LABE L 8 CJ-1202 WHT 16 TO B CJ-300 WHT 16 TO CRANE HOUR M A2B SIG WHT WHT WHT WHT WHT CJ-1202 CJ-1202 SPL C CJ-1202 TO TO B CP-300 WHT 16 TO - SPL G WHT 16 TO TRANS SIG GROUND 4 5 6 7 8 2 3 9 10 11 12 1 WEDGE: WM12S TERM: 1062-20-0122 LO CATOR C ODE: CP-1200 C AVI TY P LUG: 0413-204-2005 DEUTSCH: DTM06-12SA 10 CJ-1202 WHT 16 HORN (2) 11 CJ-1202 WHT 16 HORN (1) - - - - - COLOR C AVIT Y GA. J2 CON-SPLC TO TO TO TO TO TO TO C AVIT Y BOOM UP WINCH IN CAN HIGH TETHER PWR WINCH OUT - 1 - 4 4 PRIN T LABE L - SPL P TO - CJ-400 TO POWER CAN LOW CP-401 J4 CJ-400 CJ-400 TO TO 1 J1 TO 4 J1 TO ROT CCW ROT CW 4 5 6 7 8 2 3 9 10 11 12 1 1 J3 BOOM RET 4 J3 BOOM EXT 1 J2 BOOM DN 16 WHT WHT WHT 16 16 WHT WHT BLU WHT WHT WHT BRN WHT WHT 22 22 16 16 22 16 16 16 16 WEDGE: WM12S LO CATOR C ODE: CP-1201 TERM: 1062-20-0122 CAVI TY P LUG: 0413-204-2005 DEUTSCH: DTM06-12SB CAN HIGH GROUND TETHER PWR CAN LOW PRIN T LABE L COLOR C AVIT Y A C B GA. LO CATOR C ODE: CJ-300 SEAL: 12015323/12010293 CON-SPLC TO TO TO TO C AVIT Y PACKARD: 12010717 TERM: 12124582 - SPL G WHT 16 GROUND 8 CP-1200 WHT 16 A2B SIG 12 CJ-1202 WHT 14 BOOM FLD LT PRIN T LABE L WHT COLOR WHT WHT C AVIT Y 1 3 2 16 GA. 16 16 LO CATOR C ODE: J2 CON-SPLC CP-1201 CP-1201 TO TO TO TO TO 2 1 C AVIT Y BOOM DN BOOM UP GND PRIN T LABE L WHT COLOR WHT WHT C AVIT Y 1 3 2 16 GA. 16 16 LO CATOR C ODE: J4 CON-SPLC CP-401 CP-1201 TO TO TO TO TO 3 1 C AVIT Y WINCH IN WINCH OUT PRIN T LABE L WHT COLOR WHT WHT C AVIT Y 1 3 2 16 GA. 16 16 LO CATOR C ODE: J3 CON-SPLC SPL E CP-1201 TO TO TO TO TO - 9 C AVIT Y GND BOOM EXT PRIN T LABE L WHT COLOR WHT WHT 4 C AVIT Y 1 3 2 16 GA. 16 16 LO CATOR C ODE: J1 CP-1201 CON-SPLC SPL R CP-1201 SPL R TO TO TO TO TO 12 11 - - C AVIT Y ROT CCW ROT CW GND DEUTSCH: DT06-4S SELECTOR COMP ON COMP ON POWER POWER POWER POWER GROUND GROUND GROUND STOW SEN GND GND GROUND GND GND GND PRIN T LABE L COLOR C AVIT Y A C B GA. LO CATOR C ODE: CP-300 WEDGE: W3S CON-SPLC TO TO TO TO C AVIT Y DEUTSCH: DT06-3S TERM: 0462-201-16141 - SPL P WHT 16 TRANS PWR 11 CP-1200 WHT 16 TRANS SIG - - - - - PRIN T LABE L COLOR 4 C AVIT Y 1 3 2 GA. LO CATOR C ODE: CP-401 J4 CON-SPLC - CP-1201 - TO TO TO TO TO 4 4 - - C AVIT Y PRIN T LABE L COLOR 4 C AVIT Y 1 3 2 GA. LO CATOR C ODE: CJ-401 CON-SPLC TO TO TO TO TO C AVIT Y - - - - - - - - - - 4 CJ-401 WHT 16 WINCH OUT 1 CJ-401 WHT 16 WINCH OUT PLUG: 114017 WEDGE: W4S DEUTSCH: DT06-4S TERM: 0462-201-16141 WEDGE: W4P DEUTSCH: DT04-4P TERM: 0460-202-16141 PLUG: 114017 - - - - - - WHT 16 WINCH OUT WHT 16 WINCH OUT WEDGE: W4S TERM: 0462-201-16141 PLUG: 114017 DEUTSCH: DT06-4S WEDGE: W4S TERM: 0462-201-16141 PLUG: 114017 DEUTSCH: DT06-4S WEDGE: W4S TERM: 0462-201-16141 PLUG: 114017 DEUTSCH: DT06-4S WEDGE: W4S TERM: 0462-201-16141 PLUG: 114017 GND 16 WHT 4 16 WHT 4 16 WHT 4 16 WHT GND SPL B - SPL B - CP-1201 10 BOOM RET SPL E - GND SPL W - GND SPL W - GND 16 GA. 16 16 C AVIT Y LO CATOR C ODE: - - - - WHT COLOR WHT WHT PRIN T LABE L TO SPLICE B TO TO TO SPL G J3 J3 CON-SPLC - C AVIT Y 2 3 16 GA. 16 16 C AVIT Y LO C ATOR C ODE: - - - - WHT COLOR WHT WHT PRIN T LABE L TO SPLICE E TO TO TO CON-SPLC C AVIT Y 16 GA. 16 16 C AVIT Y LO C ATOR C ODE: - - - - WHT COLOR WHT WHT PRIN T LABE L TO SPLICE R TO TO TO CON-SPLC C AVIT Y 16 GA. 16 16 C AVIT Y LO C ATOR C ODE: - - - - WHT COLOR WHT WHT PRIN T LABE L TO SPLICE W TO TO TO CON-SPLC C AVIT Y GND GND GND GND GND GND GND GND GND GND GND GND SPL G J1 J1 - 2 3 SPL G J4 J4 - 2 3 SPL G J2 J2 - 2 3 PRIN T LABE L WHT COLOR C AVIT Y A 16 GA. LO CATOR C ODE: CP-101 CON-SPLC CJ-1202 TO TO 9 C AVIT Y SPARE PWR WEATHERPACK: 12015791 SEAL: 12015323 TERM: 12124580 PRIN T LABE L - COLOR C AVIT Y A - GA. LO CATOR C ODE: CJ-101 CON-SPLC - TO TO - C AVIT Y - WEATHERPACK: 12010996 PLUG: 12010300 TERM: -

Chapter 4 Parts

89 Radio Remote Harness (77441481) BODY INTERFACE CJ-1202 1 2 3 4 5 6 7 8 9 10 11 12 RADIO CP-1201 ROTATE CW ROTATE CCW BOOM RETRACT BOOM EXTEND CAN LOW POWER (RADIO) TETHER POWER CAN HIGH WINCH OUT WINCH IN BOOM DOWN BOOM UP INTERFACE RECEIVER (BLACK) 12 11 10 9 8 7 6 5 4 3 2 1 RADIO CP-1200 GROUND TRANSDUCER SIGNAL N/C N/C A2B SIGNAL CRANE HOURMETER COMPRESSOR ON ENGINE STOP ENGINE START ENGINE SPEED N/C POWER (RADIO) INTERFACE RECEIVER (GRAY) 12 11 10 9 8 7 6 5 4 3 2 1 1 2 4 ROTATE CCW GROUND ROTATE CW J1 ROTATE CW/CCW 4 3 1 BOOM EXTEND GROUND BOOM RETRACT J3 BOOM EXT/RETRACT 1 3 4 WINCH IN GROUND WINCH OUT J4 WINCH IN/OUT 4 3 1 BOOM UP GROUND BOOM DOWN J2 BOOM UP/DOWN A B C GROUND A2B SIGNAL BOOM FLOOD LIGHT A2B/FLOOD LIGHT CJ-300 A B C TRANSDUCER POWER TRANSDUCER SIGNAL N/C PRESSURE CP-300 TRANSDUCER A B C STOW SENSOR POWER STOW SENSOR GROUND STOW SENSOR N/C STOW SENSOR CJ-401 CAP CP-401 D A B C D STOW SENSOR N/O BLACK BROWN WHITE GROUND CAN LOW TETHER POWER (6V) RADIO RECEIVER CJ-400 BLUE CAN HIGH TETHER INTERFACE 1 2 3 WINCH OUT N/C N/C WINCH OUT CP-402 WINCH OUT CJ-402 4 1 2 3 4 WINCH OUT LIMIT SWITCH LIMIT SWITCH JUMPER 1 1 2 GROUND 2 GROUND 2 GROUND 3 GROUND C P P G G G G B G G R E W NOTES: 1 USE SHIELDED, TWISTED PAIR FOR CAN LOW, CAN HIGH BETWEEN CP-1201 AND CJ-400.

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Radio Remote Harness-Single Proportional (77441537) A B 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

Chapter 4 Parts

91 Radio Remote Harness-Single Proportional (77441537) PRINT LABEL BRN COLOR BLK BLU WHT - CAVITY - - - 22 22 GA. 22 22 LOCATOR CODE: CJ-400 CAP: 80012(TIE TO HARNESS) OR EQUIV CP-1201 CON-SPLC CP-1201 SPL G CP-1201 TO TO TO TO TO - 8 5 6 CAVITY TO WHT 16 - 18 16 16 16 16 16 GA. 16 14 CAVITY - - - - WHT WHT COLOR WHT WHT LOCATOR CODE: - - - - - WHT WHT WHT WHT PRINT LABEL TO TO TO TO TO SPLICE P TO TO TO TO 16 14 16 GA. CAVITY LOCATOR CODE: - - - - WHT WHT WHT COLOR PRINT LABEL TO TO TO SPLICE G TO - SPL B CP-300 CP-1201 CON-SPLC CP-1200 CJ-1202 A 7 CAVITY 1 7 J1 SPL W SPL R SPL E - 1 - - CJ-1202 CJ-300 CP-1200 CON-SPLC 3 A 12 CAVITY COLOR CAVITY GA. SPL C CON-SPLC TO TO TO TO TO TO TO CAVITY CP-1200 SELECTOR ENG STOP GND ENG SPD ENG START COMP ON 16 16 16 14 16 16 3 - 5 4 - - PRINT LABEL - SPLP WHT 14 TO 7 CP-1200 WHT 16 TO PWR CRANE HOUR M WHT WHT WHT WHT WHT WHT SPL C SPL G CP-1200 CP-1200 TO TO SPARE PWR HORN (2) 16 16 A 10 9 CP-1200 WHT 16 TO C CJ-300 WHT 14 TO HORN (1) BOOM FLDLT WHT WHT CP-1200 CP-101 4 5 6 7 8 2 3 9 10 11 12 1 WEDGE: W12P TERM: 0460-215-16141 LOCATOR CODE: CJ-1202 DUETSCHDT04-12PA COLOR CAVITY GA. SPLP CON-SPLC TO TO TO TO TO TO TO CAVITY PWR ENG SPD ENG STOP COMP ON ENG START 16 16 16 16 16 2 5 - 6 - PRINT LABEL 8 CJ-1202 WHT 16 TO B CJ-300 WHT 16 TO CRANE HOUR M A2B SIG WHT WHT WHT WHT WHT CJ-1202 CJ-1202 SPL C CJ-1202 TO TO B CP-300 WHT 16 TO - SPL G WHT 16 TO TRANS SIG GND 4 5 6 7 8 2 3 9 10 11 12 1 WEDGE: WM12S TERM: 1062-20-0122 LOCATOR CODE: CP-1200 CAVITY PLUG: 0413-204-2005 DEUTSCH:DTM06-12SA 10 CJ-1202 WHT 16 HORN (2) 11 CJ-1202 WHT 16 HORN (1) 2 J10 WHT 18 PROP OUT COLOR CAVITY GA. J5 CON-SPLC TO TO TO TO TO TO TO CAVITY BOOM UP WINCH IN CAN HIGH TETHER PWR WINCH OUT - - - 4 2 PRINT LABEL - SPLP TO - CJ-400 TO POWER CAN LOW CP-401 SPL F CJ-400 CJ-400 TO TO 2 J2 TO 2 J3 TO ROT CCW ROT CW 4 5 6 7 8 2 3 9 10 11 12 1 2 J6 BOOM RET 2 J7 BOOM EXT 2 J4 BOOM DN 18 WHT WHT WHT 18 18 WHT WHT BLU WHT WHT WHT BRN WHT WHT 22 22 16 18 22 18 18 18 18 WEDGE: WM12S LOCATOR CODE: CP-1201 TERM: 1062-20-0122 CAVITY PLUG: 0413-204-2005 DEUTSCH: DTM06-12SB CAN HIGH GROUND TETHER PWR CAN LOW PRINT LABEL COLOR CAVITY A C B GA. LOCATOR CODE: CJ-300 SEAL: 12015323/12010293 CON-SPLC TO TO TO TO CAVITY PACKARD: 12010717 TERM: 12124582 - SPL G WHT 16 GROUND 8 CP-1200 WHT 16 A2B SIG 12 CJ-1202 WHT 14 BOOM FLDLT PRINT LABEL WHT COLOR WHT CAVITY 1 2 18 GA. 18 LOCATOR CODE: J1 R1 CON-SPLC SPL G TO TO TO 87 - CAVITY WINCH BRK GND DEUTSCH:DT06-2S PWR PWR PWR TRANS PWR GND GND GND GND GND GND GND GND PRINT LABEL COLOR CAVITY A C B GA. LOCATOR CODE: CP-300 WEDGE: W3S CON-SPLC TO TO TO TO CAVITY DEUTSCH: DT06-3S TERM: 0462-201-16141 - SPLP WHT 16 TRANS PWR 11 CP-1200 WHT 16 TRANS SIG - - - - - PLUG: 114017 WEDGE: W2S TERM: 0462-201-16141 16 18 18 - - - WHT WHT WHT TO TO TO SPL G J7 J6 - 1 1 16 GA. 18 18 CAVITY LOCATOR CODE: - - - - WHT COLOR WHT WHT PRINT LABEL TO SPLICE E TO TO TO CON-SPLC CAVITY 16 GA. 18 18 CAVITY LOCATOR CODE: - - - - WHT COLOR WHT WHT PRINT LABEL TO SPLICE R TO TO TO CON-SPLC CAVITY 16 GA. 18 18 CAVITY LOCATOR CODE: - - - - WHT COLOR WHT WHT PRINT LABEL TO SPLICE W TO TO TO CON-SPLC CAVITY GND GND GND GND GND GND GND GND GND GND GND GND SPL G J3 J2 - 1 1 SPL G J9 J8 - 1 1 SPL G J5 J4 - 1 1 PRINT LABEL COLOR CAVITY 30 87A 87 GA. LOCATOR CODE: R1 RELAY: 87411 (SEALED) CON-SPLC TO TO TO TO CAVITY RELAY SOCKET: PACKARD 12065685, 12052834 TERM: 12066614/12033997 - SPL P WHT 18 PWR 2 J1 WHT 18 WINCH BRK - - - - - 85 86 TO TO - SPL A WHT 18 WINCH BRK - SPL G WHT 18 GND PRINT LABEL WHT COLOR WHT CAVITY 1 2 18 GA. 18 LOCATOR CODE: J2 CP-1201 CON-SPLC SPL R TO TO TO 11 - CAVITY ROT CCW GND DEUTSCH:DT06-2S WEDGE: W2S TERM: 0462-201-16141 PRINT LABEL WHT COLOR WHT CAVITY 1 2 18 GA. 18 LOCATOR CODE: J3 CP-1201 CON-SPLC SPL R TO TO TO 12 - CAVITY ROT CW GND DEUTSCH:DT06-2S WEDGE: W2S TERM: 0462-201-16141 PRINT LABEL WHT COLOR WHT CAVITY 1 2 18 GA. 18 LOCATOR CODE: J4 CP-1201 CON-SPLC SPL B TO TO TO 2 - CAVITY BOOM DN GND DEUTSCH:DT06-2S WEDGE: W2S TERM: 0462-201-16141 PRINT LABEL WHT COLOR WHT CAVITY 1 2 18 GA. 18 LOCATOR CODE: J5 CP-1201 CON-SPLC SPL B TO TO TO 1 - CAVITY BOOM UP GND DEUTSCH:DT06-2S WEDGE: W2S TERM: 0462-201-16141 PRINT LABEL WHT COLOR WHT CAVITY 1 2 18 GA. 18 LOCATOR CODE: J6 CP-1201 CON-SPLC SPL E TO TO TO 10 - CAVITY BOOM RET GND DEUTSCH:DT06-2S WEDGE: W2S TERM: 0462-201-16141 PRINT LABEL WHT COLOR WHT CAVITY 1 2 18 GA. 18 LOCATOR CODE: J7 CP-1201 CON-SPLC SPL E TO TO TO 9 - CAVITY BOOM EXT GND DEUTSCH:DT06-2S WEDGE: W2S TERM: 0462-201-16141 PRINT LABEL WHT COLOR WHT CAVITY 1 2 18 GA. 18 LOCATOR CODE: J8 SPL F CON-SPLC SPL W TO TO TO - - CAVITY WINCH IN GND DEUTSCH:DT06-2S WEDGE: W2S TERM: 0462-201-16141 PRINT LABEL WHT COLOR WHT CAVITY 1 2 18 GA. 18 LOCATOR CODE: J9 SPL D CON-SPLC SPL W TO TO TO - - CAVITY WINCH OUT GND DEUTSCH:DT06-2S WEDGE: W2S TERM: 0462-201-16141 PRINT LABEL WHT COLOR WHT CAVITY 1 2 18 GA. 18 LOCATOR CODE: J10 CP-1200 CON-SPLC SPL G TO TO TO 2 - CAVITY PROP OUT GND DEUTSCH:DT06-2S WEDGE: W2S TERM: 0462-201-16141 PRINT LABEL COLOR CAVITY 1 2 GA. LOCATOR CODE: D1 WEDGE: W2S CON-SPLC TO TO TO CAVITY DEUTSCH: DT06-2S TERM: 0462-209-16141 - SPL A WHT 18 WINCH BRK - SPL F WHT 18 WINCH IN DIODE: DT04-2P-RT-01 PRINT LABEL COLOR CAVITY 1 2 GA. LOCATOR CODE: D2 WEDGE: W2S CON-SPLC TO TO TO CAVITY DEUTSCH: DT06-2S TERM: 0462-209-16141 - SPL A WHT 18 WINCH BRK - SPL D WHT 18 WINCH OUT DIODE: DT04-2P-RT-01 18 GA. 18 18 CAVITY LOCATOR CODE: - - - - WHT COLOR WHT WHT PRINT LABEL TO SPLICE A TO TO TO R1 D2 D1 CON-SPLC 86 CAVITY 1 1 WINCH BRK WINCH BRK WINCH IN 18 GA. 18 18 CAVITY LOCATOR CODE: - - - - WHT COLOR WHT WHT PRINT LABEL TO SPLICE B TO TO TO J8 D1 CP-1201 CON-SPLC 2 CAVITY 3 2 16 GA. 16 16 CAVITY LOCATOR CODE: - - - - WHT COLOR WHT WHT PRINT LABEL TO SPLICE C TO TO TO CJ-1202 CJ-1202 CP-1200 CON-SPLC 4 CAVITY 6 1 SELECTOR COMP ON COMP ON WINCH IN WINCH IN WINCH BRK 18 GA. 18 18 CAVITY LOCATOR CODE: - - - - WHT COLOR WHT WHT PRINT LABEL TO SPLICE D TO TO TO J9 D2 CP-401 CON-SPLC 2 CAVITY 1 2 WINCH OUT WINCH OUT WINCH OUT GA. CAVITY LOCATOR CODE: - COLOR PRINT LABEL SPLICE F TO CON-SPLC CAVITY 22 18 18 - - - BLK WHT WHT TO TO TO CJ-400 R1 J10 85 - 1 GND GND GND 18 - WHT TO R1 30 PWR PRINT LABEL COLOR CAVITY GA. LOCATOR CODE: CP-401 CON-SPLC TO CAVITY PRINT LABEL COLOR 4 CAVITY 1 3 2 GA. SPL D CON-SPLC - CP-1201 - TO TO TO TO TO 4 - - - CAVITY - - - - - - WHT 18 WINCH OUT WHT 18 WINCH OUT WEDGE: W4S DEUTSCH: DT06-4S TERM: 0462-201-16141 PRINT LABEL COLOR CAVITY GA. LOCATOR CODE: CJ-401 CON-SPLC TO CAVITY PRINT LABEL COLOR 4 CAVITY 1 3 2 GA. CJ-401 CON-SPLC - CJ-401 - TO TO TO TO TO 1 4 - - CAVITY - - - - - - WHT 18 WINCH OUT WHT 18 WINCH OUT WEDGE: W4P DEUTSCH: DT04-4P TERM: 0460-202-16141 PLUG: 114017 PLUG: 114017 PRINT LABEL WHT COLOR CAVITY A 16 GA. LOCATOR CODE: CP-101 CON-SPLC CJ-1202 TO TO 9 CAVITY SPARE PWR WEATHERPACK: 12015791 SEAL: 12015323 TERM: 12124580 PRINT LABEL - COLOR CAVITY A - GA. LOCATOR CODE: CJ-101 CON-SPLC - TO TO - CAVITY - WEATHERPACK: 12010996 PLUG: 12010300 TERM: -

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Radio Remote Harness-Single Proportional (77441537) 12 ROTATE CW OUTPU T BOOM EXTEND CAN LOW BOOM DOWN CP-1201 RADIO RECEIVER INTER FACE TETHER POWER CAN HIGH POWER (RADIO) WINCH OU T WINCH IN BOOM U P 9 8 1 CJ-1202 2 3 5 4 6 7 8 2 6 7 5 4 3 1 10 11 12 INTER FACE GROUND TRANSDUCER SIGNA L HORN OUTPU T (1) HORN OUTPU T (2) ENGINE S TART CP-1200 CRANE HOURMETER COMPRESSOR ON 9 7 6 3 4 1 RADIO RECEIVER BOOM DOWN PROPO RTIONA L OUTPU T 2 ENGINE S TOP 5 A2B SIGNA L 8 ROTATE CCW OUTPU T 11 BOOM RETRAC T OUTPU T 10 (GR AY) (BLACK) POWER (RADIO) ENGINE SPEED ANTI-TWO/FLOOD LIGH T G B G G PRESSURE TRANSDUCER BOOM RETRAC T P C ROTATE CCW WINCH IN G SELEC TOR ENGINE S TOP GROUND COMPRESSOR ON ENGINE SPEED ENGINE S TART POWER CRANE HOURMETER 9 10 SPARE POWER HORN OUTPU T (2) ROTATE CW ROTATE CCW 1 2 GROUND BOOM RETRAC T BOOM EXTEND 2 GROUND WINCH OU T WINCH IN GROUND BOOM DOWN BOOM U P GROUND N/C TRANSDUCER SIGNA L B C A2B SIGNA L A B GROUND CAN LOW (SEE NOTE 6 PAGE 1) BLACK BROWN BLUE GROUND TETHER POWER (5 VO LTS) WHITE CAN HIGH (SEE NOTE 6 PAGE 1) 11 12 HORN OUTPU T (1) BOOM FLOOD LIGH T RADIO RECEIVER TETHER INTER FACE CJ-400 CP-300 CJ-300 BOD Y INTER FACE A TRANSDUCER POWER P BOOM FLOOD LIGH T C E GROUND 1 GROUND W GROUND GROUND R 2 1 1 2 ROTATE CW BOOM EXTEND 2 1 WINCH OU T 2 1 2 1 BOOM U P 2 1 2 1 PROPO RTIONA L OUTPU T 2 1 WINCH BRAKE G D F A D2 D1 1 2 1 2 86 30 87 85 87a R1 P G A SPARE POWER SPARE IGNITION POWER CJ-101 N/C 1 2 WINCH OU T WINCH OU T CP-401 1 2 WINCH OU T CJ-401 LIMI T SWITCH LIMI T SWITCH JUMPER N/C 3 WINCH OU T 4 3 4 G CP-101

Chapter 4 Parts

93 Horn Circuit (99905614) 86 30 87 85 87a 86 30 87 85 87a 86 30 87 85 87a 86 30 87 85 87a STOW SENSOR NC (IMT CHASSIS HARNESS) STOW SENSOR NO (IMT CHASSIS HARNESS) SEE NOTES NOTE: THIS MAY BE 12V OR GROUND AND MOVE TO GRAY CONNECTOR ON RADIO (PIN 10) REMOVE WIRE FROM CJ-401 POS C AND MOVE TO GRAY CONNECTOR ON RADIO (PIN 9) REMOVE WIRE FROM CJ-401 POS D CRANE HARNESS 77441481 REV A CHASSIS HARNESS - DOM 1-2 (77441444) DOM 3-4 (77441446) STOW SENSOR NC (CRANE HARNESS) STOW SENSOR NO (CRANE HARNESS) PLEASE MAKE SURE TO SEE HOW HORN FUNCTIONS BEFORE WIRING IN IMT HORN CIRCUIT STOW SENSOR NC (IMT CHASSIS HARNESS) STOW SENSOR NO (IMT CHASSIS HARNESS) SEE NOTES NOTE: THIS MAY BE 12V OR GROUND GRAY CONNECTOR ON RADIO (PIN 10) GRAY CONNECTOR ON RADIO (PIN 9) CRANE HARNESS 77441481 REV B CHASSIS HARNESS - DOM 1-2 (77441444) DOM 3-4 (77441446) HORN OUTPUT (2) HORN OUTPUT (1) PLEASE MAKE SURE TO SEE HOW HORN FUNCTIONS BEFORE WIRING IN IMT HORN CIRCUIT

Decal Placement, 10000 30' Crane

22 10 3 4 4 3 4 22 23 8 25 25 24 24 9 9 11 23 3 21 21 5 6 1 2 3 NOTES (SEE REFERENCE NUMBER IN BOX): 1 SERIAL NUMBER PLACARD. MOUNT STREETSIDE. 2 PLACE BOTTOM POINT OF DIAMOND ABOVE END OF CYLINDER PIN. 3 CENTER ABOVE HOOK WELDMENT. 4 EITHER SIDE. DECAL PLACEMENT (IF NOT SHOWN ON CRANE) ITEM # PLACEMENT 12,17,19,20, 25 AT OR NEAR REMOTE HANDLE STORAGE POINT 13 2 ON REAR STABILIZERS, 2 ON SIDEPACK FRONT WALLS 15 AT OR NEAR DRIVELINE 14,16 ON ALL FOUR SIDES OF CARRIER VEHICLE 18 ON TOP OF HYDRAULIC RESERVOIR

Chapter 4 Parts

95 DECAL PLACEMENT, 10000 30' CRANES (REF 99905087) ITEM PART # DESCRIPTION KIT # QTY IN KIT QTY ON CRANE 1. 95724111 DECAL KIT - TELE COMMON SIII (7500-14000) 1 2. 95719348 DECAL KIT - BODY COMMON 1 3. 70391612 DECAL-GREASE WEEKLY (LEFT) 1 3 3 4. 70391613 DECAL-GREASE WEEKLY (RIGHT) 1 2 2 5. 70392524 DECAL-ROTATE CRANE WHILE GREAS 1 1 1 6. 70392399 DECAL-LUBRICATE WORM 1 1 1 8. 70395324 DECAL-ASME/ANSI B30.5-TELESCOP 1 1 1 9. 70395670 DECAL-CAUTION DOWN HAUL WT 1 2 2 10. 71399136 DECAL-ANGLE INDICATOR RH 1 1 1 11. 71399137 DECAL-ANGLE INDICATOR LH 1 1 1 12. 70392213 DECAL-CAUTION DONT WASH/WAX 1 1 1 13. 70392864 DECAL-WARNING STABILIZER STAND CLEAR 2 4 4 14. 70392868 DECAL-WARNING CR LOADLINE (TRK) 2 4 4 15. 70392891 DECAL-DANGER DRIVELINE 2 1 1 16. 70394445 DECAL-DANGER ELEC HZD LG TELES 2 4 4 17. 70396613 DECAL-CRANE SAFETY OPER 2 1 1 18. 70394189 DECAL-MOBILOIL RESERVOIR 2 1 1 19. 71039134 DECAL-CAUTION OIL LEVEL 2 1 1 20. 70392982 DECAL-SERVICE REPAIR 2 1 1 21. 70399195 DECAL-DIAMOND IMT 4 X 8 (REFL) 1 1 1 22. 70399140 DECAL-DIAMOND IMT 6.75X13.50 (REFL) 1 2 2 23. 70399050 DECAL-ID 10000 2REF 24. 70399071 DECAL-LOAD BLOCK RATING 5.25 TONS 2REF 25. 70399109 DECAL-CAP CHART 10000-30' 3REF REV D 20140414

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Option-Winch Roller (99905055) Kit 51723637 2 1 6 9 15 14 915 14 10 10 7 9 8 4 1711 18 5 85 12 17 11 18 16 12 16 3 3 13 13 1 6 17 11 17 11 3" (7.6 cm) 2.31" (5.9 cm) 1" (2.5 cm) NOTES (SEE REFERENCE NUMBER IN BOX): 1 REPLACE EXISTING BAR ON WINCH WITH 60136607. 2 USE EXISTING BOLTS AS SHOWN. 99905055 PARTS LIST ITEM PART # DESCRIPTION DETAILS KIT # QTY 1. 71570825 WINCH-PLANETARY 6000 LB LINE PULL REF 2. 91723603 HARDWARE KIT-WINCH ROLLER 1 3. 52723094 MOUNTING BRACKET- WINCH SWITCH 1 4. 52723095 ROLLER ASSEMBLY- WINCH SWITCH 1 5. 60030439 SLEEVE-TYPE C 0.38X 0.62X.25 2 6. 60136607 WINCH PLATE-ROLLER BRACKET 1 7. 77041863 SWITCH-LIMIT 1

Chapter 4 Parts

97 99905055 PARTS LIST ITEM PART # DESCRIPTION DETAILS KIT # QTY 8. 71413185 SPRING 0.105WIRE 0.75 OD 2.875 LG #2 2 9. 72060047 CAP SCREW .38-16X 1.25 HH G R5 Z #2 4 10. 72060641 MACHINE SCREW #10-24X 1.75 ROUND HEAD #2 2 11. 72062093 NUT #8-32 HEX ZINC #2 4 12. 72062103 NUT .38-16 HEX NYLOCK #2 2 13. 72062106 NUT #10-24 HEX NYLOCK #2 2 14. 72063003 WASHER .38 FLAT #2 2 15. 72063051 WASHER .38 LOCK #2 2 16. 72063268 WASHER #10 W FLAT ANSI B27.2Z #2 2 17. 72063271 WASHER # 8 W FLAT ANSI B27.2Z #2 4 18. 72601938 BOLT-EYE # 8-32X 1.125 #2 2 REV A 20110513

Model 10000 30-foot Parts & Specifications Manual Part # 99905185

Option - Boom Tip Light Kit (99905289) 2 4 5 NOTES: 1 LIGHT CAN BE PLACED ON EITHER SIDE. 2 HARNESS CONNECTS TO CORD REEL AND ANTI-TWO-BLOCK SWITCH. SINGLE INCANDESCENT LIGHT KIT (12V & 24V) (DWG 99905289) 12V KIT (51723830) 24V KIT (51724606) ITEM PART # DESCRIPTION DETAILS KIT # QUANTITY KIT # QUANTITY 1. 51723830 ELECTRICAL KIT-BOOM SINGLE FLOOD LIGHT (12V) 1 1A. 51724606 ELECTRICAL KIT-BOOM SINGLE FLOOD LIGHT (24V) 1 2. 77040424 FLOODLIGHT-COMPOSITE WORK LAMP TOP MTG (12V) #1 1 1 2A. 77441279 FLOODLIGHT-COMPOSITE WORK LAMP TOP MTG (24V) #1A 1 3. 77441470 HARNESS-BOOM TIP FLOOD LIGHT JUMPER #1 1 #1A 1 4. 72063005 WASHER .50 FLAT #2 1 #2A 1 5. 72062080 NUT .50-13 HEX NYLOCK #2 1 #2A 1 REV C 20140203

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