IMT 10000 Parts & Specifications
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Manual Part # 99905185
Model 10000 30-foot Parts &
Specifications
Effective S/N 100001101001
Revised 20141001
IOWA MOLD TOOLING CO., INC.
PO Box 189
Garner, IA 50438
Tel: 641-923-3711 FAX: 641-923-2424
Website: http://www.imt.com
Copyright © 2014 Iowa Mold Tooling Co., Inc.
All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording or otherwise without the
prior written permission of Iowa Mold Tooling Co., Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.
Revisions .................................................................................................................................................... iii
Introduction
5
Specifications
7
Model 10000 30' Specifications .................................................................................................................... 7
10000 30' Minimum Chassis Specifications ................................................................................................. 9
Dimensional Drawing ................................................................................................................................. 10
30' 10000 Crane Capacity ........................................................................................................................... 12
Crane Reference
13
Greasing Instructions .................................................................................................................................. 14
10000 30-foot Crane Recommended Spare Parts ....................................................................................... 16
Installation Introduction .............................................................................................................................. 17
Dominator II - 8600 - 10000 Crane Installation Kit (99905067) ..................................................... 18
Additional Installation Components, Non-IMT Body (93713748) ...................................... 20
Telescopic Crane Orientation ..................................................................................................................... 21
Crane Controls ............................................................................................................................................ 21
Parts
23
Parts Information ........................................................................................................................................ 24
Base & Mast Assembly, Test Stand (99904925) (See Parts List for Effectivity Dates) ............................. 26
Base & Mast Assembly, Test Stand (99904925) (See Parts List for Effectivity Dates) ............................. 28
Base & Mast Assembly, Truck Mount (99904925) (See Parts List for Effectivity Dates) ......................... 30
Base & Mast Assembly, Truck Mount (99904925) (See Parts List for Effectivity Dates) ......................... 32
Boom Assembly (99904925) (See Parts List for Effectivity Dates) ........................................................... 34
Boom Assembly (99904925) (See Parts List for Effectivity Dates) ........................................................... 36
Valvebank Assembly (99904925) ............................................................................................................... 38
Valvebank Assembly-Single Proportional (99904925) .............................................................................. 40
Winch & Anti-Two Block Assembly (99904925) ...................................................................................... 42
Crane & Winch Assembly (99904925) (See Parts List for Effectivity Dates) ............................................ 43
Crane & Winch Assembly (99904925) (See Parts List for Effectivity Dates) ............................................ 45
Flip Sheave Assembly (99904925) (See Parts List for Effectivity Dates) ................................................. 47
Flip Sheave Assembly (99904925) (See Parts List for Effectivity Dates) ................................................. 49
99904925 Crane Assembly Parts List, Complete (See Parts List for Effectivity Dates) ................. 51
99904925 Crane Assembly Parts List, Complete (See Parts List for Effectivity Dates) ................. 55
Gear Rotator (71056577) ............................................................................................................................ 59
Lower Cylinder (51722956) ....................................................................................................................... 61
Extension Cylinder Assembly (51723604) ................................................................................................. 63
Cylinder (51723931)........................................................................................................................ 65
Cylinder (51723927)........................................................................................................................ 67
Winch Specifications (71570825) ............................................................................................................... 69
Winch Parts (71570825) ............................................................................................................................. 70
Winch Oil Specifications ............................................................................................................................ 73
Valvebank (73734472) ............................................................................................................................... 74
Valvebank (73734727) ............................................................................................................................... 75
Seal Kit for 73734727 (94399214) .................................................................................................. 76
Connection Block Seal Kit for 73734727 (94399213) .................................................................... 78
Hydraulic Schematic Fully Proportional (99905018) ................................................................................. 80
Hydraulic Schematic Single Proportional (99905596) ............................................................................... 83
Radio Remote Harness (77441481) ............................................................................................................ 87
Radio Remote Harness (77441481) ............................................................................................................ 88
Radio Remote Harness (77441481) ............................................................................................................ 89
Radio Remote Harness-Single Proportional (77441537) ............................................................................ 90
Radio Remote Harness-Single Proportional (77441537) ............................................................................ 91
Radio Remote Harness-Single Proportional (77441537) ............................................................................ 92
Horn Circuit (99905614) ............................................................................................................................ 93
Decal Placement, 10000 30' Crane ............................................................................................................. 94
Option-Winch Roller (99905055) ............................................................................................................... 96
Option - Boom Tip Light Kit (99905289) .................................................................................................. 98
General Reference
101
Inspection Checklist .................................................................................................................................. 101
Deficiency / Recommendation / Corrective Action Report ...................................................................... 106
Thread Torque Charts ............................................................................................................................... 108
ECN 11624 - Harness change
20120815
99904925
73734727
ECN 11774 - Added cable guide
ECN 11783 - 73734727 was 73734635
20130228
99904925
ECN 11913 - Single proportional system available
20130412
99904925
ECN 11945 - Cable guide changed
20130417
99904925
ECN 11952 - A2B bracket changed
20130417
99904925
ECN 11959 - Horn controls added
20130522
99904925
ECN 11940 - Hook stow and pin changes
20130214
99904925
ECN 11895 - S3 crane hook, snatch block, and mast changes
20130826
99904925
ECN 11860 - Winch studs changed
20131009
99904925
Engineering mark-up; valvebank assembly item 62 part number change.
20131115
77441481
77441537
99905614
99904925
Added nailboard and circuit charts
Added circuit chart
Added horn circuit schematic
Updated part number of item 13
20140324
99904925
Updated details of item 54
20140415
99905067
99904925
99905289
99905087
ECN 12147 – move limit switch, update crane assembly within drawings
20140508
71570825
Corrected/Added part numbers per 9/11 drawing from vendor.
20140813
51723604
ECN 12216 – changed width of pin boss from 4.88” to 4.75”
20141001
Greasing
Instructions
ECN 12264 – Molub-Alloy 882 was Molub-Alloy 936
99905595
ECN 12266 – Added
73734472
ECN 12253 – Delete 72534560, Add 72532699 & 72532674
This volume includes specifications, installation information, and spare parts drawings applicable
to your particular crane. For operating, maintenance and repair instructions, see the Telescopic
Crane Operation, Maintenance and Repair Manual (IMT part number 99905190).
It is your responsibility to operate and maintain this unit in a manner that will result in the safest
working conditions possible. You must be aware of existing Federal, State and Local codes and
regulations governing the safe use and maintenance of this IMT crane. The crane was designed
and built to meet the standards of ANSI/ASME B30.5, Mobile & Locomotive Cranes. Contact the
American Society of Mechanical Engineers (www.asme.org) for more information on
ANSI/ASME B30.5.
Misuse of the crane through overloading, abuse, lack of maintenance and unauthorized
modifications will void the warranty on any part of the unit subjected to this misuse. No warranty
- verbal, written or implied - other than the official, published IMT new machinery and equipment
warranty will be valid with this unit.
Throughout the manual, NOTEs, CAUTIONs and WARNINGs are used to draw the attention of
personnel. They are defined as follows:
For a safe work environment, treat this equipment with respect and service it regularly.
C H A P T E R 1
Introduction
CAUTION
A CAUTION is used when there is the
very strong possibility of damage to the
equipment or premature equipment
failure.
WARNING
A WARNING is used when there is the
potential for personal injury or death.
NOTE
A NOTE is used to either convey
additional information or to provide
further emphasis for a previous point.
In This Chapter
Model 10000 30' Specifications ................................................ 7
10000 30' Minimum Chassis Specifications .............................. 9
Dimensional Drawing ............................................................... 10
30' 10000 Crane Capacity ........................................................ 12
Model 10000 30' Specifications
GENERAL SPECIFICATIONS
CRANE RATING (Crane rating (ft-lb) is the rated load (lb)
multiplied by the respective distance (ft) from centerline of
rotation with all extensions retracted and lower boom in
horizontal position.)
75,000 ft-lb (10.4 tm)
HORIZONTAL REACH - FLIP SHEAVE UP (From
centerline of rotation)
30'-10" (9.4 m)
HORIZONTAL REACH - FLIP SHEAVE DOWN (From
centerline of rotation)
32'-1" (9.8 m)
HYDRAULIC EXTENSIONS (2)
102" & 102" (259 cm & 259 cm)
LIFTING HEIGHT (From base of crane)
30'-7" (9.3 m)
CRANE WEIGHT
2,480 lb (1,125 kg)
CRANE STORAGE HEIGHT
41.2" (104.7 cm)
MOUNTING SPACE REQUIRED (Crane base)
20" x 21" (50.8 cm x 53.3 cm)
OPTIMUM PUMP CAPACITY
10 -12 U.S gpm (37.9 - 45.4 l/min)
SYSTEM OPERATING PRESSURE
3,000 psi (206.8 bar)
CENTER OF GRAVITY
Horizontal from Centerline of Rotation
54.5" (138.3 cm)
Vertical from Bottom of Crane Base
21.38" (54.3 cm)
TIE-DOWN BOLT PATTERN (8 bolts)
14.75" x 14.75" (37.5 cm x 37.5 cm)
ROTATIONAL TORQUE
9,000 ft-lb (1.2 tm)
C H A P T E R 2
Specifications
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
PERFORMANCE CHARACTERISTICS
SPECIFICATIONS
SPEED
ROTATION
400° (7.0 rad.)
30 seconds
LOWER BOOM ELEVATION
-10° to +80° (-0.17 to +1.4 rad)
12 seconds to raise or lower
EXTENSION CYLINDERS (2)
102" & 102" (259 cm & 259 cm)
33 seconds to extend or retract
WINCH SPEED (single line)
60 feet per minute
POWER SOURCE
Hydraulic power is provided by an integral mounted hydraulic pump and PTO application. Other
standard power sources may be used. Minimum power required is 23.5 horsepower based on
10-12 GPM (37.9 - 45.4 liters/min) at 3,000 PSI (207 bar).
CYLINDER HOLDING VALVES
The holding sides of all cylinders are equipped with integral-mounted counterbalance valves or
load-holding check valves to prevent sudden cylinder collapse in case of hose failure.
ROTATION SYSTEM
Rotation of the crane is accomplished through a turntable gear bearing powered by a high-
torque hydraulic motor through worm gear reduction. Standard rotation is 400º (6.98 rad).
HYDRAULIC SYSTEM (PTO DRIVEN)
The hydraulic system is an open-centered, full-pressure system that requires 10-12 GPM (37.9 -
45.4 liters/min.) optimum oil flow at 3000 psi (207 bar). It is equipped with a four-section, stack-
type, electric, remote control valve with an RF remote-control system with a 40' (9.1 m) radio
elimination cable. The system includes a separate hydraulic oil reservoir, suction line filter,
return-line filter and control valve.
OVERLOAD PROTECTION SYSTEM
Overloading of the crane is prevented by the overload protection system. A pressure transducer
mounted on the lower cylinder senses overload conditions. When in an overload situation, the
winch-up, extension-out, and boom-down functions are stopped. To relieve the situation, raise
the boom, retract the extensions, or lower the winch.
WINCH
The 5,500 lb (2,495 kg) planetary winch is powered using a high-torque hydraulic motor. The
lifting capacity of the winch is 5,500 lb (2,495 kg) one-part line. Maximum two-part line capacity
is based on the maximum crane capacity. The winch is equipped with 120 ft (36.6 m) of 7/16"
(1.1 cm) 6X25 wire rope. A compact, anti-two block device is included to prevent the lower block
or hook assembly from coming in contact with the boom sheave assembly. The winch meets
ANSI B30.5 standards.
Chapter 2 Specifications
9
10000 30' Minimum Chassis Specifications
CRANE MODEL
10000 - 30'
CHASSIS STYLE
Conventional Cab
BODY STYLE
Dominator™ II minimum
CAB-TO-AXLE (1)
84 - 120" (213 - 305 cm)
RESISTANCE TO BENDING MOMENT
1,200,000 in-lb (138,255 kg-m)
FRAME SECTION MODULUS
14.2 cubic inches (232.7 cc)
RATED MOMENT
75,000 ft-lb (10,369 kg-m)
GROSS VEHICLE WEIGHT RATING (2)
26,000 lb (11,793 kg) minimum
NOTES:
1 The Cab to Axle (CA) dimension varies based on the configuration of the body, crane, and
auxiliary equipment including welder decks. Make sure the CA is free and clear from
obstructions everywhere except between the frame rails.
2 The Gross Vehicle Weight Rating (GVW) is a minimum guideline. Contact IMT if you have
questions regarding your particular installation.
3 In addition to these specifications, heavy duty electrical and cooling systems are required. It
is recommended that the vehicle be equipped with an engine tachometer, auxiliary brake
lock, and power steering.
4 Weight distribution calculations are required to determine final axle loading.
5 All chassis, crane and body combinations must be stability-tested to ensure stability per
ANSI B30.5
Iowa Mold Tooling Co., Inc. reserves the right to change specifications and design without notice.
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Dimensional Drawing
Dimensions for 30' 9500 and 10000 Crane
13'-0"
(4.0 m)
30'-0"
(9.1 m)
(Fully retracted)
(Fully extended)
15'-4"
(4.7 m)
32'-1"
(9.8 m)
(Fully
(Fully
retracted)
extended)
5'-8"
(1.7 m)
2'-8"
(0.8 m)
Chapter 2 Specifications
11
MOUNTING HOLE PATTERN
(FROM BASE OF CRANE)
23.4"
(59.3 cm)
18.1"
(46 cm)
6.6" (16.8 cm)
14.75"
(37.5 cm)
20.8" (52.8 cm)
13.75"
(34.9 cm)
14.75"
(37.5 cm)
RADIUS 20" (51 cm)
SWING CLEARANCE
15.91"
(40.4 cm)
8" (20.3 cm)
24"
(61.0 cm)
TOP VIEW
29.6"
(75.1 cm)
41.2"
(104.7 cm)
8.7"
(22.1 cm)
17.75"
(45.1 cm)
CENTER
OF GRAVITY
20.3"
(51.6 cm)
52.6" (133.6 cm)
6.5"
(16.5 cm)
47.8" (121.4 cm)
50.4" (128.1 cm)
175.1" (444.7 cm)
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
30' 10000 Crane Capacity
70399109
IOWA MOLD TOOLING CO., INC.
• Values in the box indicate the xxxx lb
xxxx kg
• Maximum 1-part line weight is 5500 lb
TEL: 641-923-3711 FAX: 641-923-2424
13'-0"
(4.0 m)
21'-6"
(6.6 m)
30'-0"
(9.1 m)
75°
60°
45°
30°
15°
0°
8550
3880
10000
4535
10000
4535
6170
2800
3900
1770
3030
1375
2640
1195
2330
1060
2030
920
8950
4060
6100
2765
4580
2075
4000
1815
3600
1635
3250
1475
5750
2610
5850
2655
6400
2900
7475
3390
10000
4535
9025
4095
BOX 189, GARNER, IA 50438-0189
• The weight of load-handling devices is
part of the load lifted and must be
deducted from the rated capacity.
use of 2-part line is required.
(2500 kg).
80°
In This Chapter
Greasing Instructions ............................................................... 14
10000 30-foot Crane Recommended Spare Parts List ............. 16
Installation Introduction............................................................. 17
Telescopic Crane Orientation ................................................... 21
Crane Controls ......................................................................... 21
C H A P T E R 3
Crane Reference
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Greasing Instructions
Different lubricants are required for different sections of your crane. Contact your lubricant
supplier for specific product information. Follow the grease and lubricant specifications and
intervals listed in this manual for best results.
Crane grease zerks must be greased on a weekly basis during normal operating conditions.
Under severe operating conditions the zerks must be greased more frequently. Each grease
zerk is marked with a decal, “Grease Weekly”, as shown. Rotate the worm gear bearing when
greasing the worm gear bearing grease zerks.
Crane worm gear bearing teeth must be lubricated weekly with Molub-Alloy 882 Heavy or
equivalent, applied with a grease gun or brush. Cover all teeth with grease and leave no
exposed metal surfaces showing.
Weekly, remove cover and lubricate with
MOLUB-ALLOY 882 HEAVY
open-gear compound while rotating crane.
MOLUB-ALLO Y is a registered trademark of
Castrol Industrial PLD Downers Grove, I L 1-800-621-6221
70392399
Chapter 3 Crane Reference
15
Flip
Zerk
Sheave
Worm Gear Grease Zerks
Opposite Side of Crane
NOTE:
Remove guard. Grease
worm gear teeth with
Molub-Alloy 882 or
equivalent. Spray or
brush on.
Rotated view
Turntable
Grease
Bearing
Zerk
Snatch
Zerk
Block
LOCATION
LUBRICANT
APPLICATION
METHOD
FREQUENCY
Base - Turntable Bearing
Grease Zerk
Extreme Pressure Lithium
Grease such as
Shell Alvania 2EP,
Shell Retinax "A",
Mobilgrease XHP 462,
Cenex ML 365,
Xtreme True-Flo MP EP2
Lithium Grease
or equivalent.
Apply with hand or
pneumatic pressure
grease gun.
Weekly
Flip Sheave Pin
Snatch Block Pin
Worm Gear Bearings Grease
Zerks (*Rotate crane while
greasing)
Rotation Worm Gear Teeth
Molub-Alloy 882 Heavy or
equivalent
Brush or spray on.
Weekly
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
10000 30-foot Crane Recommended Spare Parts
This parts list is intended to provide the user with a stock of parts sufficient to keep the unit
operating with the minimal down-time waiting for parts, but it does not indicate these items will
fail within a year. In addition, there may be parts failures not covered by this list. Parts not listed
are considered as not being Critical or Normal Wear items during the first year of operations.
BASE & MAST ASSEMBLY
73051919
HYDRAULIC MOTOR
1
72601949
CAP SCREW 0.50-13 X 1.25 SHZC
2
72601629
CAP SCREW .75-10 X 4.00 HEX HEAD GR8 Z
4
72601817
CAP SCREW .75-10 X 3.25 HEX HEAD GR8 Z
16
BOOM ASSEMBLY
60030336
WEAR PAD-RC
1
60030337
WEAR PAD-ROUND
2
60030422
WEAR PAD-ROUND
1
60030423
WEAR PAD-RC
4
60030424
CAP- ANTI-TWO BLOCK PIN
2
60030428
WEAR PAD-ROUND
4
60030425
WEAR PAD-ROUND
2
60030429
WEAR PAD- ANTI-TWO BLOCK BRACKET
2
ANTI-TWO-BLOCK ASSEMBLY
77041863
LIMIT SWITCH
1
CRANE & WINCH ASSEMBLY
52718741
PIN (effective through 05/22/13)
2
52723036
PIN (effective through 05/22/13)
1
60140915
PIN-TYPE NN 2.0 X 13.75
(effective from 05/22/13)
2
60140916
PIN-TYPE NN 2.0 X 9.5
(effective from 05/22/13)
1
70732882
HOOK, 5.9 TON
1
70580203
WIRE ROPE ASSEMBLY
1
60030255
SHEAVE
1
LOWER CYLINDER (51722956)
94399133
SEAL KIT
1
51723931 CYLINDER (PART OF 51723604 EXT. CYLINDER ASSEMBLY)
94399160
SEAL KIT
1
51723927 CYLINDER (PART OF 51723604 EXT. CYLINDER ASSEMBLY)
94399162
SEAL KIT
1
WINCH (71570825)
73534498
OIL RETAINER SEAL
1
73534499
OIL RETAINER SEAL
1
73534500
BALL BEARING
1
73540344
DUAL COUNTERBALANCE VALVE ASSEMBLY
1
73534501
BALL BEARING
1
VALVE BANK (73734727)
94399213
SEAL KIT, CONNECTION BLOCK
1
94399214
SEAL KIT, VALVE SECTIONS
1
77041898
SOLENOID, 12V
1
Chapter 3 Crane Reference
17
Installation Introduction
GENERAL
This section contains instructions for the installation of your crane. Prior to installing the crane
and hydraulic components, make sure that the chassis is ready to receive the crane (see the
Installation Section of the IMT Telescopic Crane Operation & Safety Manual, 99905190).
Reinforce the chassis frame, as necessary, and install the PTO and pump.
Each installation may vary in components used. It is important to use hoses of proper length,
pumps of correct size, and PTO’s of adequate speed. Study the applicable installation kit in the
parts section before attempting any installation.
CRANE INSTALLATION
In addition to meeting Minimum Chassis Specifications, there must be sufficient room to
mounting the crane and the platform must be strong enough to support the crane and rated load.
Install the crane only on an IMT designed and approved truck body. The body must be designed
to sustain the forces imposed by the crane when lifting the full rated load. In addition, an IMT
designed body is designed to take full advantage of the standard reservoir placement. This
reservoir is installed in the cargo area of the body. Before attempting to install the crane, the
body must be installed.
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Dominator II - 8600 - 10000 Crane Installation Kit (99905067)
7 (6)
5 (8)
2
3
4
6 (2)
5, 7
5, 7
5, 6
5, 6
5, 7
5, 7
5, 7
5, 7
DOOR
SIDE
1
2
CUT WASHER
LOCATIONS
NOTES (SEE REFERENCE NUMBER IN BOX):
1
INSTALL THE LEVEL INDICATOR (72042097) PARALLEL TO THE DOOR REINFORCEMENTS.
2
TORQUE MOUNTING BOLTS TO 680 FT-LB (94 KG-M). (8 PLACES) USE THE SUPPLIED 3" (7.6 cm) BOLTS
WITH A CRANE BOX TOP PLATE THICKNESS OF 1/2" TO 5/8" (1.3 cm TO 1.6 cm) ONLY. DETERMINE THE
THICKNESS OF THE CRANE BOX TOP PLATE PRIOR TO MOUNTING. IF DIFFERENT LENGTH BOLTS
ARE REQUIRED, THEY MUST BE 1-8, GRADE 8, ZINC COATED, OF PROPER LENGTH. FAILURE TO USE
PROPER LENGTH BOLTS MAY CAUSE THE BOLTS UNDER THE CRANE SWING BEARING TO BOTTOM
OUT BEFORE TORQUING. INSURE A MINIMUM OF 1-1/2" (3.8 cm) THREAD ENGAGEMENT.
Chapter 3 Crane Reference
19
CRANE MOUNTING HOLE LOCATIONS
1.13” (2.9 cm) THROUGH
CRANE BOX TOP ONLY
(8 PLACES)
6” (15.2 cm) THROUGH
CRANE BOX TOP ONLY
14.75”
(37.5 cm)
7.25”
(18.4 cm)
13.75”
(34.9 cm)
6.75”
(17.1 cm)
14.75” (37.5 cm)
7.38”
(18.7 cm)
2.38”
(6 cm)
6.63”
(16.8 cm)
REAR OF TRUCK
99905067 PARTS
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QUANTITY
1.
93713669
INSTALLATION KIT
7500-10000
1
2.
CRANE
CRANE ASSEMBLY
1
3.
BODY
DOMINATOR BODY
1
4.
72042097
LEVEL INDICATOR LEVEL
#1
1
5.
72601748
CAP SCREW
1.00- 8X 3.00 SH GR8
#1
8
6.
72063066
WASHER
1.00 FLAT HI STR
#1
2
7.
72063286
WASHER
FLAT 1.00 H ASTM F436
Z-CUT
#1
6
REV E 20140211
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Additional Installation Components, Non-IMT Body (93713748)
Chassis Wiring Harness (77441476 / 99905212)
IMT HARNESS
77441476
TO RECOMMENDED
SELECTOR SOLENOID
SELECTOR
SOLENOID
ENGINE
STOP
GROUND
ENGINE
SPEED
CRANE
HOURMETER
FLOOD
LIGHTS
BOOM
TO RECOMMENDED
SWITCHED 12V POWER
(NOT TO EXCEED 7 AMPS)
TO RECOMMENDED 12V CRANE
HOURMETER (12V LATCHING SIGNAL
WHEN LINK IS ESTABLISHED
BETWEEN RADIO AND TRANSMITTER)
TO RECOMMENDED OEM
12V SPEED CONTROL
TO BATTERY GROUND
TO RECOMMENDED
ENGINE KILL OPTION
30
85
87A
87
86
POWER
ENGINE
START
COMPRESSOR
ON
IN-LINE 5A FUSE
STOW
SIGNAL POWER
12V NORMALLY CLOSED
OUTPUT FROM BOOM STOW SENSOR
TO RECOMMENDED OEM
12V ENGINE START
IN-LINE
15A FUSE
12V NORMALLY OPEN OUTPUT
FROM BOOM STOW SENSOR
TO 12V SOURCE FOR BOOM
STOW SENSOR POWER
(12V MOMENTARY SIGNAL)
TO RECOMMENDED
COMPRESSOR ON
(12V LATCHING SIGNAL)
30
85
87A
87
86
TO 12V BATTERY
SOURCE
RECOMMENDED
USING PTO
GROUND SIGNAL
TO 12V
KEYED POWER
IGNITION
Filter (10 micron) (73052091)
Used on ship-out IMT telescopic cranes.
Chapter 3 Crane Reference
21
Telescopic Crane Orientation
When an IMT telescopic crane is not factory-installed on a body, the crane is packed with the
boom oriented as it is built on a test stand to facilitate handling. Install the crane on the body
with boom pointing backward. Once the crane is bolted down, it can be rotated 180° (3.14
radians) to the boom rest.
400°
ROTATION
OUTLINE OF
TRUCK BODY
REAR OF
TRUCK
BOOM
REST
Crane Controls
IMT's telescopic cranes are controlled by radio remote controls. See the Telescopic Crane Radio
Remote System manual, IMT # 99905114, for complete details on the radio remote system.
In This Chapter
Parts Information ...................................................................... 24
Base & Mast Assembly, Test Stand (99904925)....................... 26
Base & Mast Assembly, Truck Mount (99904925) .................... 30
Boom Assembly (99904925) .................................................... 34
Valvebank Assembly (99904925) ............................................. 38
Winch & Anti-Two Block Assembly (99904925) ........................ 41
Crane & Winch Assembly (99904925) ...................................... 43
Flip Sheave Assembly (99904925) ........................................... 46
Gear Rotator (71056577) ......................................................... 59
Lower Cylinder (51722956) ...................................................... 61
Extension Cylinder Assembly (51723604) ................................ 63
Winch Specifications (71570825) ............................................. 68
Winch Parts (71570825) ........................................................... 70
Winch Oil Specifications ........................................................... 73
Valvebank-Single Proportional (73734472) .............................. 74
Valvebank (73734727) ............................................................. 75
Hydraulic Schematic Fully Proportional (99905018) ................. 80
Hydraulic Schematic Single Proportional (99905596) ............... 83
Radio Remote Harness (77441481) ......................................... 87
Radio Remote Harness – Single Proportional (77441537) ....... 90
Decal Placement, 10000 30' Crane .......................................... 94
Option-Winch Roller (99905055) .............................................. 96
Option - Boom Tip Light Kit (99905289) ................................... 97
C H A P T E R 4
Parts
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Parts Information
GENERAL
This section contains the exploded parts drawings and accompanying parts lists for the
assemblies used on this crane. These drawings are intended to be used in conjunction with the
instructions found in the maintenance and repair manuals for this crane family. For optional
equipment such as winches and remote controls, refer to the appropriate service manual.
WARNING
Do not attempt to repair any component
without reading the information contained in
the repair section. Pay particular attention to
statements marked Warning, Caution or
Note in that section. Failure to comply with
these instructions may result in damage to
the equipment, personal injury or death.
CRANE IDENTIFICATION
Every IMT crane has an identification placard (see figure). This placard is attached to the inner
boom, mast, or crane base. When ordering parts, communicating warranty information, or
referring to the unit in correspondence, always include the serial number and model numbers.
Address all inquiries to your authorized IMT distributor or to:
Iowa Mold Tooling Co., Inc.
Box 189, Garner, IA 50438-0189
Telephone: 641-923-3711
Technical Support Fax: 641-923-2424
MODEL
NUMBER
SERIAL
NUMBER
MFG
DATE
IOWA MOLD TOOLING CO., INC.
BOX 189, GARNER, IA 50438-0189
Chapter 4 Parts
25
CYLINDER IDENTIFICATION
To insure proper replacement parts are received, it is necessary to specify the complete
number/letter sequence for any part requested. Part numbers may be cross checked by
comparing the stamped identification on the cylinder case (See figure below) against the
information contained in the service manual. You must include the part number stamped on the
cylinder case when ordering parts.
CYLINDER
PART NUMBER
LOCATION
WELDMENT IDENTIFICATION
Each of the major weldments - base, mast, inner boom, outer boom, extension boom and
stabilizer weldments bear a stamped part number. Any time a major weldment is replaced, you
must specify the complete part number as stamped on the weldment. The locations of the part
numbers are shown in the Crane Reference Section.
ORDERING REPAIR PARTS
When ordering replacement parts:
1 Give the model number of the unit.
2 Give the serial number of the unit.
3 Specify the complete part number. When ordering cylinder parts, or one of the main
weldments, always give the stamped part number.
4 Give a complete description of the part.
5 Specify the quantity required.
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Base & Mast Assembly, Test Stand (99904925)
(See Parts List for Effectivity Dates)
NOTE: This base and mast assembly is shown as it if it were mounted on a test stand.
64
1
67
1
66
1
64 1
67 1
65
2
11
33 2
34
77
77
6
7
5
2 4
50
41
41
115
8180
77
128 6
128 7
3
111
3 111
59 51
5
NOTES (SEE REFERENCE NUMBER IN BOX):
1
TORQUE TO 280 FT-LB (38.7 KG-M)
2
USE RUST PREVENTATIVE ON SLIDE STOP, BEARING RACE, BOTTOM OF MAST AND TOP OF GEAR
BEARING.
3
APPLY BLUE THREAD LOCKER.
4
APPLY GEAR LUBE ON GEAR TEETH.
5
BASE AND MAST ASSEMBLY SHOWN AS MOUNTED ON THE TEST STAND. NOTE ORIENTATION OF
MOTOR. BOTTOM VIEW OF ROTATION ASSEMBLY.
6
PORT A
7
PORT B
Chapter 4 Parts
27
99904925 BASE & MAST ON TEST STAND
ITEM
PART#
DESCRIPTION
DETAILS
KIT #
QTY
1.
91723059
KIT-HARDWARE BASE & MAST
1
5.
91723584
HARDWARE KIT
(effective through 05/22/13)
1
6.
91723601
HYDRAULIC KIT
A/R
91725088
HYDRAULIC KIT
SINGLE PROPORTIONAL
A/R
11.
52722950
MAST WELDMENT
(effective through 05/22/13)
1
33.
60120138
SLIDE-ROTATION STOP
1
34.
60128849
GEAR GUARD
1
41.
70029595
THREADED PLUG
1.00-8
2
50.
71056577
GEAR ROTATOR
0.75 BOLTS
1
51.
76039295
GASKET
#50
1
59.
73051919
MOTOR-HYDRAULIC
1
64.
72060207
CAP SCREW
(effective through 02/14/13)
.75-10 X 3.00 HEX HEAD GR8 Z
#1
2
65.
72063116
WASHER
.75 N FLAT H ASTM F436 Z
#1
22
66.
72601629
CAP SCREW
.75-10 X 4.00 HEX HEAD GR8 Z
#1
4
67.
72601817
CAP SCREW
(effective through 02/14/13)
.75-10 X 3.25 HEX HEAD GR8 Z
#1
16
77.
70034382
CAP-GREASE
#5
6
80.
72053301
COUPLING
BLK .12
#5
1
81.
72053508
ZERK
NPT 0.12
#5
4
111.
72601949
CAP SCREW
.50-13 X 1.25 SOCKET HEAD
ZINC-COATED
#5
2
115.
51395121
HOSE
AA .13 X 13.5 0 OAL (2-2)
#6
1
128.
72533613
ADAPTER
M STR/M JIC 10 6
#6
2
REV G 20120815
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Base & Mast Assembly, Test Stand (99904925)
(See Parts List for Effectivity Dates)
NOTE: This base and mast assembly is shown as it if it were mounted on a test stand.
66
11
41
34
50
77
77
51
59
111
128
128
111
115
80
81
77
33
41
BOTTOM VIEW
67
67
65
65
1
1
1
2
2
3
2 4
3
6
7
6
7
NOTES (SEE REFERENCE NUMBER IN BOX):
1
TORQUE TO 280 FT-LB (38.7 KG-M)
2
USE RUST PREVENTATIVE ON SLIDE STOP, BEARING RACE, BOTTOM OF MAST AND TOP OF GEAR
BEARING.
3
APPLY BLUE THREAD LOCKER.
4
APPLY GEAR LUBE ON GEAR TEETH.
5
BASE AND MAST ASSEMBLY SHOWN AS MOUNTED ON THE TEST STAND. NOTE ORIENTATION OF
MOTOR. BOTTOM VIEW OF ROTATION ASSEMBLY.
6
PORT A
7
PORT B
Chapter 4 Parts
29
99904925 BASE & MAST ON TEST STAND
ITEM
PART#
DESCRIPTION
DETAILS
KIT #
QTY
1.
91723059
KIT-HARDWARE BASE & MAST
1
5.
91725205
HARDWARE KIT
(effective from 05/22/13)
1
6.
91723601
HYDRAULIC KIT
A/R
91725088
HYDRAULIC KIT
SINGLE PROPORTIONAL
A/R
11.
52725172
MAST WELDMENT
(effective from 05/22/13)
1
33.
60120138
SLIDE-ROTATION STOP
1
34.
60128849
GEAR GUARD
1
41.
70029595
THREADED PLUG
1.00-8
2
50.
71056577
GEAR ROTATOR
0.75 BOLTS
1
51.
76039295
GASKET
#50
1
59.
73051919
MOTOR-HYDRAULIC
1
64.
72060207
CAP SCREW
(effective through 02/14/13)
.75-10 X 3.00 HEX HEAD GR8 Z
#1
2
65.
72063116
WASHER
.75 N FLAT H ASTM F436 Z
#1
22
66.
72601629
CAP SCREW
.75-10 X 4.00 HEX HEAD GR8 Z
#1
4
67.
72601817
CAP SCREW
(effective from 02/14/13)
.75-10 X 3.25 HEX HEAD GR8 Z
#1
14
77.
70034382
CAP-GREASE
#5
6
80.
72053301
COUPLING
BLK .12
#5
1
81.
72053508
ZERK
NPT 0.12
#5
4
111.
72601949
CAP SCREW
.50-13 X 1.25 SOCKET HEAD
ZINC-COATED
#5
2
115.
51395121
HOSE
AA .13 X 13.5 0 OAL (2-2)
#6
1
128.
72533613
ADAPTER
M STR/M JIC 10 6
#6
2
REV G 20120815
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Base & Mast Assembly, Truck Mount
(99904925) (See Parts List for Effectivity Dates)
NOTE: This base and mast assembly is shown as it if it were mounted on a truck.
1 64
1 67
1 67
1 66
1
64
1
67
65
2
11
33 2
4
3
111
3
111
41
51
34
41
2
50
115 80 81
77
77
77
6
128
128 7
59
6
7
5
NOTES (SEE REFERENCE NUMBER IN BOX):
1
TORQUE TO 280 FT-LB (38.7 KG-M)
2
USE RUST PREVENTATIVE ON SLIDE STOP, BEARING RACE, BOTTOM OF MAST AND TOP OF GEAR
BEARING.
3
APPLY BLUE THREAD LOCKER.
4
APPLY GEAR LUBE ON GEAR TEETH.
5
BASE AND MAST ASSEMBLY SHOWN AS MOUNTED ON THE TRUCK. VIEW A FROM BOTTOM OF
ROTATION ASSEMBLY.
6
PORT A
7
PORT B
Chapter 4 Parts
31
BASE & MAST, TRUCK MOUNT (99904925)
ITEM
PART#
DESCRIPTION
DETAILS
KIT #
QTY
1.
91723059
KIT-HARDWARE BASE & MAST
1
5.
91723584
HARDWARE KIT
(effective through 05/22/13)
1
6.
91723601
HYDRAULIC KIT
A/R
91725088
HYDRAULIC KIT
SINGLE PROPORTIONAL
A/R
11.
52722950
MAST WELDMENT
(effective through 05/22/13)
1
33.
60120138
SLIDE-ROTATION STOP
1
34.
60128849
GEAR GUARD
1
41.
70029595
THREADED PLUG
1.00-8
2
50.
71056577
GEAR ROTATOR
0.75 BOLTS
1
51.
76039295
GASKET
#50
1
59.
73051919
MOTOR-HYDRAULIC
1
64.
72060207
CAP SCREW
(effective through 02/14/12)
.75-10 X 3.00 HEX HEAD GR8 Z
#1
2
65.
72063116
WASHER
.75 N FLAT H ASTM F436 Z
#1
22
66.
72601629
CAP SCREW
.75-10 X 4.00 HEX HEAD GR8 Z
#1
4
67.
72601817
CAP SCREW
(effective through 02/14/13)
.75-10 X 3.25 HEX HEAD GR8 Z
#1
16
77.
70034382
CAP-GREASE
#5
6
80.
72053301
COUPLING
BLK .12
#5
1
81.
72053508
ZERK
NPT 0.12
#5
4
111.
72601949
CAP SCREW
.50-13 X 1.25 SOCKET HEAD
ZINC-COATED
#5
2
115.
51395121
HOSE
AA .13 X 13.5 0 OAL (2-2)
#6
1
128.
72533613
ADAPTER
M STR/M JIC 10 6
#6
2
REV G 20120815
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Base & Mast Assembly, Truck Mount
(99904925) (See Parts List for Effectivity Dates)
NOTE: This base and mast assembly is shown as it if it were mounted on a truck.
50
33
41
41
11
66
128
59
111
77
34
77
77
51
80 81
115
128
111
BOTTOM VIEW
67
67
67
65
65
1
1
1
1
2
2 4
3
3
2
7
6
6
7
NOTES (SEE REFERENCE NUMBER IN BOX):
1
TORQUE TO 280 FT-LB (38.7 KG-M)
2
USE RUST PREVENTATIVE ON SLIDE STOP, BEARING RACE, BOTTOM OF MAST AND TOP OF GEAR
BEARING.
3
APPLY BLUE THREAD LOCKER.
4
APPLY GEAR LUBE ON GEAR TEETH.
5
BASE AND MAST ASSEMBLY SHOWN AS MOUNTED ON THE TRUCK. VIEW A FROM BOTTOM OF
ROTATION ASSEMBLY.
6
PORT A
7
PORT B
Chapter 4 Parts
33
BASE & MAST, TRUCK MOUNT (99904925)
ITEM
PART#
DESCRIPTION
DETAILS
KIT #
QTY
1.
91723059
KIT-HARDWARE BASE & MAST
1
5.
91725205
HARDWARE KIT
(effective from 05/22/13)
1
6.
91723601
HYDRAULIC KIT
A/R
91725088
HYDRAULIC KIT
SINGLE PROPORTIONAL
A/R
11.
52725172
MAST WELDMENT
(effective from 05/22/13)
1
33.
60120138
SLIDE-ROTATION STOP
1
34.
60128849
GEAR GUARD
1
41.
70029595
THREADED PLUG
1.00-8
2
50.
71056577
GEAR ROTATOR
0.75 BOLTS
1
51.
76039295
GASKET
#50
1
59.
73051919
MOTOR-HYDRAULIC
1
65.
72063116
WASHER
.75 N FLAT H ASTM F436 Z
#1
22
66.
72601629
CAP SCREW
.75-10 X 4.00 HEX HEAD GR8 Z
#1
4
67.
72601817
CAP SCREW
(effective from 02/14/13)
.75-10 X 3.25 HEX HEAD GR8 Z
#1
14
77.
70034382
CAP-GREASE
#5
6
80.
72053301
COUPLING
BLK .12
#5
1
81.
72053508
ZERK
NPT 0.12
#5
4
111.
72601949
CAP SCREW
.50-13 X 1.25 SOCKET HEAD
ZINC-COATED
#5
2
115.
51395121
HOSE
AA .13 X 13.5 0 OAL (2-2)
#6
1
128.
72533613
ADAPTER
M STR/M JIC 10 6
#6
2
REV G 20120815
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Boom Assembly (99904925) (See Parts List for Effectivity Dates)
1
2
3
44
45
14
13
4
6"
6"
6"
6.5"
6"
6.5"
108"
108"
5
89
39
39
23
24
23
12
26
26
25
108
101
37
101
108
14
13
28
22
28
29
45
45
44
44
36
35
105
9
29
130
134 131
132
133
129
87(6)
104(6)
106(6)
87(6)
104(6)
106(6)
NOTES (SEE REFERENCE NUMBER IN BOX):
1
APPLY NEVER-SEEZ
2
INSTALL EXTENSION CYLINDERS FIRST, ADD RETAINERS NEXT, AND INSTALL WEAR PADS LAST.
3
TORQUE TO 280 FT-LB ( 38.7 KG-M). USE BLUE THREAD LOCKER.
4
START WITH RED SEGMENT
5
ALIGN WITH EDGE
Chapter 4 Parts
35
BOOM ASSEMBLY PARTS LIST (99904925)
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
5.
91723584
HARDWARE KIT
(effective through 05/22/13)
1
9.
51723604
CYLINDER ASSEMBLY
2.50/ 1.50 2.75/1.75 204.0S 144.6
1
12.
52723022
WELDMENT-LOWER BOOM
(effective through 05/22/13)
7500/10000
1
13.
52723023
WELDMENT-1st STAGE EXT BOOM
(effective through 05/22/13)
7500/10000
1
14.
52723024
WELDMENT-2nd STAGE EXT BOOM 7500/10000
1
22.
60030336
WEAR PAD-RC
.19 X 6.00 X 6.00
1
23.
60030337
WEAR PAD-ROUND
2.00 DIA X 1.00 DIA X 1.188 LG
2
24.
60030421
WEAR PAD-RC
.25 X 6.00 X 6 .00
1
25.
60030422
WEAR PAD-ROUND
2.00 DIA X .50 DIA X 1.69 L
1
26.
60030423
WEAR PAD-RC
0.25 X 2.25 X 6.00L
4
27.
60030424
CAP- ANTI-TWO BLOCK PIN
(effective through 04/17/13)
2
29.
60030428
WEAR PAD-ROUND
2.0 0 DIA X .75 DIA X .72L
4
30.
60030429
WEAR PAD- ANTI-TWO BLOCK
BRACKET (effective through 04/17/13)
2
35.
60140028
CAP-LOWER BOOM
(effective through 04/12/13)
(WAS 60135667)
1
36.
60135668
CAP-FIRST STAGE
1
37.
60135669
PIN
1.2 5X 6.89 ( 6.46)
1
39.
60135833
RETAINER-1st STAGE EXTENSION
CYLINDER
2
44.
70399044
TAPE -REFLECTIVE RED/ SILVER
1.25 X108.00
2
45.
70399045
TAPE -REFLECTIVE RED/ SILVER
2.00 X108.00
2
87.
72060094
CAP SCREW
.50-13 X 1.75 HEX HEAD GR5 Z
#5
12
89.
72060206
CAP SCREW
.75-10 X 2.00 HEX HEAD GR8Z
#5
1
101.
72063035
M MACHINERY BUSHING
1.25 X10 GA NR
#5
2
104.
72063053
WASHER
(effective through 05/22/13)
.50 LOCK
#5
17
105.
72063116
WASHER
FLAT .75 N H ASTM F436 Z
#5
1
106.
72063132
WASHER
.50 FLAT ASTM F436
#5
17
108.
72066129
RETAINING RING-EXTERNAL
1.25 HD
#5
2
129.
72602075
CAP SCREW
(effective through 04/12/13)
.50-13 X 12.5 HHGR5Z
#135
1
130.
72062073
CAP SCREW
(effective through 04/12/13)
.50-13 X 11.5 HHGR5Z
#135
1
131.
72063005
WASHER
(effective through 04/12/13)
.50 FLAT
#135
2
132.
72062080
NUT (effective through 04/12/13)
.50-13 HEX NYLOCK
#135
2
133.
60140030
ROLLER-CABLE GUIDE
(effective through 04/12/13)
#135
2
134.
60140029
BRACKET-CABLE GUIDE
(effective through 04/12/13)
#135
1
135.
93724760
KIT-CABLE GUIDE
(effective through 04/12/13)
1
REV G 20120815
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Boom Assembly (99904925) (See Parts List for Effectivity Dates)
89
39
39
23
24
23
12
26
106
104
87
26
25
106
104
87
108
101
37
101
108
14
13
28
22
28
6 PCS
6 PCS
6 PCS
6 PCS
6 PCS
6 PCS
29
45
45
44
44
36
35
105
9
29
2
3
1
NOTES (SEE REFERENCE NUMBER IN BOX):
1
APPLY NEVER-SEEZ
2
INSTALL EXTENSION CYLINDERS FIRST, ADD RETAINERS NEXT, AND INSTALL WEAR PADS LAST.
3
TORQUE TO 280 FT-LB ( 38.7 KG-M). USE BLUE THREAD LOCKER.
4
START WITH RED SEGMENT
5
ALIGN WITH EDGE
Chapter 4 Parts
37
BOOM ASSEMBLY PARTS LIST (99904925)
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
5.
91725205 HARDWARE KIT
(effective from 05/22/13)
1
9.
51723604 CYLINDER ASSEMBLY
2.50/ 1.50 2.75/1.75 204.0S 144.6
1
12.
52725160 WELDMENT-LOWER BOOM
(effective from 05/22/13)
7500/10000
1
13.
52725161 WELDMENT-1st STAGE EXT BOOM
(effective from 05/22/13)
7500/10000
1
14.
52723024 WELDMENT-2nd STAGE EXT BOOM 7500/10000
1
22.
60030336 WEAR PAD-RC
.19 X 6.00 X 6.00
1
23.
60030337 WEAR PAD-ROUND
2.00 DIA X 1.00 DIA X 1.188 LG
2
24.
60030421 WEAR PAD-RC
.25 X 6.00 X 6 .00
1
25.
60030422 WEAR PAD-ROUND
2.00 DIA X .50 DIA X 1.69 L
1
26.
60030423 WEAR PAD-RC
0.25 X 2.25 X 6.00L
4
28.
60030425 WEAR PAD-ROUND
0.44 X 1.25 X 0.50X 0.50
2
29.
60030428 WEAR PAD-ROUND
2.0 0 DIA X .75 DIA X .72L
4
35.
60140899 CAP-LOWER BOOM
(effective from 04/12/13)
1
36.
60135668 CAP-FIRST STAGE
1
37.
60135669 PIN
1.2 5X 6.89 ( 6.46)
1
39.
60135833 RETAINER-1st STAGE EXTENSION
CYLINDER
2
44.
70399044 TAPE -REFLECTIVE RED/ SILVER
1.25 X108.00
2
45.
70399045 TAPE -REFLECTIVE RED/ SILVER
2.00 X108.00
2
87.
72060093 CAP SCREW
.50-13 X 1.75 HEX HEAD GR5 Z
#5
12
89.
72060206 CAP SCREW
.75-10 X 2.00 HEX HEAD GR8Z
#5
1
101.
72063035 M MACHINERY BUSHING
1.25 X10 GA NR
#5
2
104.
72063053 WASHER
(effective from 05/22/13)
.50 LOCK
#5
12
105.
72063116 WASHER
FLAT .75 N H ASTM F436 Z
#5
1
106.
72063132 WASHER
.50 FLAT ASTM F436
#5
17
108.
72066129 RETAINING RING-EXTERNAL
1.25 HD
#5
2
135.
93724760 KIT-CABLE GUIDE
(effective from 04/12/13)
1
REV G 20120815
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Valvebank Assembly (99904925)
WINCH (DOWN)
EXT. CYLINDER
(RETRACT)
LOWER CYLINDER
(RETRACT)
ROTATION (CW)
CASE DRAIN
WINCH (UP)
EXT. CYLINDER
(EXTEND)
LOWER CYLINDER
(EXTEND)
ROTATION (CCW)
PRESSURE
RETURN
(TANK)
119 121
119
119
117
117
127
122
117
123
125 119
117
62
20
72
71
73
72 71 73
72 71 73
NOTES (SEE REFERENCE NUMBER IN BOX):
1
INSTALL WIRE HARNESS TO VALVE BANK PRIOR TO INSTALLING VALVE BANK BRACKET.
99904925 VALVEBANK ASSEMBLY
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
3.
91723543
HARDWARE KIT-VALVEBANK
MOUNT
1
6.
91723601
HYDRAULIC KIT
1
20.
52723563
WELDMENT-MAST VALVEBANK
BRACKET
(effective through 03/05/13)
1
60140840
MAST VALVEBANK BRACKET
(effective through 03/05/13)
2
62.
73734727
VALVE BANK (WAS 73734553 or
73734635)
10 GPM
1
71.
72601797
WASHER-LOCK
8MM
#3
3
72.
72602065
WASHER-FLAT
M8
#3
3
73.
72602052
CAP SCREW
M8-1.25X 16 HEX HEAD Z
#3
3
117.
72532356
ADAPTER
M STR/M JIC 8 6
#6
4
Chapter 4 Parts
39
99904925 VALVEBANK ASSEMBLY
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
119.
72532358
ADAPTER
M STR/M JIC 8 8
#6
4
121.
72532361
ADAPTER
M STR/M JIC 8 10
#6
1
122.
72532670
ELBOW
M JIC/45/ F JIC 8 8
#6
1
123.
72532690
ELBOW
M JIC/90 /FJIC SW 4 4
#6
1
125.
72532792
ADAPTER
M STR/M JIC 8 4
#6
1
127.
72533583
ELBOW
M STR/45/ M JIC 8 6
#6
1
REV G 20120815
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Valvebank Assembly-Single Proportional
(99904925)
WINCH (DOWN)
EXT CYL (RETRACT)
MAIN CYL (RETRACT)
ROTATION CW
CASE DRAIN
RETURN (TANK)
PRESSURE
WINCH (UP)
EXT CYL (EXTEND)
MAIN CYL (EXTEND)
ROTATION CCW
138
98
98
95
95
138
98
95
95
98
139
139
139
140
127
122
139
NOTES (SEE REFERENCE NUMBER IN BOX):
1
INSTALL WIRE HARNESS TO VALVE BANK PRIOR TO INSTALLING VALVE BANK BRACKET.
99904925 VALVEBANK ASSEMBLY
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
3.
91723543
HARDWARE KIT-VALVEBANK
MOUNT
1
6.
91725088
HYDRAULIC KIT
1
71.
72601797
WASHER-LOCK
8MM
#3
3
72.
72602065
WASHER-FLAT
M8
#3
3
73.
72602052
CAP SCREW
M8-1.25X 16 HEX HEAD Z
#3
3
117.
72532356
ADAPTER
M STR/M JIC 8 6
#6
4
119.
72532358
ADAPTER
M STR/M JIC 8 8
#6
4
121.
72532361
ADAPTER
M STR/M JIC 8 10
#6
1
122.
72532670
ELBOW
M JIC/45/ F JIC 8 8
#6
1
123.
72532690
ELBOW
M JIC/90 /FJIC SW 4 4
#6
1
125.
72532792
ADAPTER
M STR/M JIC 8 4
#6
1
Chapter 4 Parts
41
99904925 VALVEBANK ASSEMBLY
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
127.
72533583
ELBOW
M STR/45/ M JIC 8 6
#6
1
138.
60140840
MAST VALVEBANK BRACKET
2
140.
73734472
VALVE BANK-SINGLE
PROPORTIONAL
10 GPM
1
REV G 20120815
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Winch & Anti-Two Block Assembly (99904925)
126
120
120
54
93
107
62
78
107
93
110
112
90
4
3
2
1
NOTES:
1
USE BLUE LOCKTITE.
2
PORT A
3
PORT B
4
CASE DRAIN
99904925 WINCH & ANTI-TWO BLOCK ASSEMBLY
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
5.
91723584
HARDWARE KIT
(effective through 05/22/13)
1
91725205
HARDWARE KIT
(effective from 05/22/13)
1
6.
91723601
HYDRAULIC KIT
A/R
91725088
HYDRAULIC KIT
SINGLE PROPORTIONAL
A/R
54.
71570825
WINCH-PLANETARY
60.00 LB LINE PULL (A60)
1
62.
77041863
SWITCH-LIMIT
DT04-4P CONN
1
78.
71413185
SPRING
.105 WIRE 0.75OD 2 .875 LG
#5
1
90.
72060639
SCREW-MACHINERY
10-24 X 1.25 ROUND HEAD
#5
2
93.
72062093
NUT
#8 -32 HEX ZINC
#5
2
107.
72063271
WASHER
# 8 W FLAT ANSI B 27. 2Z
#5
2
110.
72601938
BOLT-EYE
# 8-32X 1.125
#5
1
112.
72602022
BOLT-SHOULDER
.38X 1.25
#5
1
120.
72532359
ADAPTER
M STR/M JIC 10 8
#6
2
126.
72533490
ADAPTER
M BSPP/M JIC 4 4
#6
1
REV G 20120815
Chapter 4 Parts
43
Crane & Winch Assembly (99904925)
(See Parts List for Effectivity Dates)
3 70(4)
2 56
2 57
79 79
DETAIL K
16 1
106
104
86
1
10
8
116
106 104
86
106104
86
118
124
2
57
2
56
2 56
2 57
84,99,103
83,98,102
2 57
2 56
109
120
120
56 2
57 2
109
68,70(4)
54
109
1
10
84,99,103
83,98,102
124
K
40
NOTES:
1
APPLY ANTI-SEEZ TO BOOM AND CYLINDER MOUNTING PINS. DO NOT ALLOW ANTI-SEEZ TO
CONTACT BOOM OR CYLINDER PIN BOSS BEARINGS.
2
IF REQUIRED, USE 72063038 OR 72063039 MACHINERY BUSHINGS BETWEEN MAST AND LOWER
BOOM.
3
USE BLUE LOCTITE.
99904925 CRANE & WINCH ASSEMBLY
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
2.
91723579
HARDWARE KIT-WINCH MOUNT
1
5.
91723584
HARDWARE KIT
(effective through 05/22/13)
1
6.
91723601
HYDRAULIC KIT
1
8.
51722956
CYLINDER
5.25/2.50 25.07S 45.52CCC
1
10.
52718741
PIN (effective through 05/22/13)
MM 2.00 X 12.75 (11.94 )
2
16.
52723036
PIN (effective through 05/22/13)
MM 2.00 X 9.00 (8.19 )
1
40.
60136475
COVER-VALVE BANK
(effective through 05/22/13)
1
54.
71570825
WINCH-PLANETARY
6000 LB LINE PULL (A60)
1
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
99904925 CRANE & WINCH ASSEMBLY
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
56.
72063038
MACHINERY BUSHING
2.00 X14 GA NR
A/R
57.
72063039
MACHINERY BUSHING
2.00 X10 GA NR
A/R
68.
72062108
NUT
.50 -20 HEX CENTER LOCK
#2
4
70.
72602061
STUD (effective through 12/06/12)
.50-13(20)X2.5 NC(NF) GR8STL
#2
4
79.
72034479
PLUG-PLASTIC
.50-13 X .50 UNC-2B
#5
2
83.
72060002
CAP SCREW
(effective through 02/28/13)
.25-20 X .75 HEX HEAD GR5 Z
#5
4
84.
72060044
CAP SCREW
.38-16 X .75 HEX HEAD GR5 Z
#5
4
86.
72060091
CAP SCREW
(effective through 05/22/13)
.50-13 X 1.00 HEX HEAD GR5 Z
#5
5
98.
72063001
WASHER
(effective through 02/28/13)
.25 FLAT
#5
9
99.
72063003
WASHER
(effective through 04/10/13)
.38 FLAT
#5
17
102.
72063049
WASHER
(effective through 02/28/13)
.25 LOCK
#5
6
103.
72063051
WASHER
.38 LOCK
#5
4
104.
72063053
WASHER (effective through
05/22/13)
.50 LOCK
#5
17
106.
72063132
WASHER
.50 FLAT ASTM F436
#5
17
109.
72066136
RETAINING RING-EXTERNAL
(effective through 05/22/13)
2.00 HD
#5
3
116.
72532355
ADAPTER
M STR/M JIC 6 6
#6
1
118.
72532357
ADAPTER
M STR/M JIC 6 8
#6
1
120.
72532359
ADAPTER
M STR/M JIC 10 8
#6
2
124.
72532700
ELBOW
M STR/90/ M JIC XL 6 6
#6
2
REV G 20120815
Chapter 4 Parts
45
Crane & Winch Assembly (99904925)
(See Parts List for Effectivity Dates)
DETAIL K
K
120
120
54
145
146
116
145
146
145
146
118
137
70 (4)
68, 70 (4)
SEENOTE#2
99, 103, 84
139
98
84, 103, 99
8
57
56
79
79
98
98
98
95
95
98
98
139
143
142
144
144
143
143
4
2
3
2
1
NOTES:
1
APPLY ANTI-SEEZ TO BOOM AND CYLINDER MOUNTING PINS. DO NOT ALLOW ANTI-SEEZ TO
CONTACT BOOM OR CYLINDER PIN BOSS BEARINGS.
2
IF REQUIRED, USE 72063038 OR 72063039 MACHINERY BUSHINGS BETWEEN MAST AND LOWER
BOOM.
3
USE BLUE LOCTITE.
4
TORQUE TO 84 FT-LB
99904925 CRANE & WINCH ASSEMBLY
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
2.
91723579
HARDWARE KIT-WINCH MOUNT
1
5.
91725205
HARDWARE KIT
(effective from 05/22/13)
1
6.
91723601
HYDRAULIC KIT
1
8.
51722956
CYLINDER
5.25/2.50 25.07S 45.52CCC
1
54.
71570825
WINCH-PLANETARY
60.00 LB LINE PULL (A60)
1
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
99904925 CRANE & WINCH ASSEMBLY
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
56.
72063038
MACHINERY BUSHING
2.00 X14 GA NR
A/R
57.
72063039
MACHINERY BUSHING
2.00 X10 GA NR
A/R
68.
72062108
NUT
.50 -20 HEX CENTER LOCK
#2
4
70.
72602082
STUD (effective from 12/06/12)
.50-13(20)X2.75 NC(NF)
GR8STL
#2
4
79.
72034479
PLUG-PLASTIC
.50-13 X .50 UNC-2B
#5
2
84.
72060044
CAP SCREW
.38-16 X .75 HEX HEAD GR5 Z #5
4
95.
72062104
NUT (effective from 03/05/13)
0.25-20 HEX NYLOCK
#5
10
98.
72063001
WASHER
(effective from 02/28/13)
.25 FLAT
#5
17
99.
72063003
WASHER
(effective from 04/10/13)
.38 FLAT
#5
9
103.
72063051
WASHER
.38 LOCK
#5
4
116.
72532355
ADAPTER
M STR/M JIC 6 6
#6
1
118.
72532357
ADAPTER
M STR/M JIC 6 8
#6
1
120.
72532359
ADAPTER
M STR/M JIC 10 8
#6
2
124.
72532700
ELBOW
M STR/90/ M JIC XL 6 6
#6
2
137.
60140838
COVER-VALVE BANK SIII
(effective from 03/05/13)
1
139.
72060004
CAP SCREW
(effective from 03/05/13)
0.25-20 X 1.00 HH GR5
#5
8
142.
60140916
PIN-TYPE NN 2.0 X 9.5
(effective from 05/22/13)
1
143.
71415016
KEEPER-PIN
(effective from 05/22/13)
0.62
3
144.
60140915
PIN-TYPE NN 2.0 X 13.75
(effective from 05/22/13)
3
145.
72063055
WASHER (effective from 05/22/13)
0.62 LOCK
3
146.
72060149
CAP SCREW
(effective from 05/22/13)
0.62-11 X 1.5 HH GR5
#5
3
REV Y 20140212
Chapter 4 Parts
47
Flip Sheave Assembly (99904925)
(See Parts List for Effectivity Dates)
55,97
98,102,82
92,114
49
76 76
48
31,95,98(2)
7475
31,95,
98,99
7
38
52
85(4),99(8),
96(4)
43
A
88 1
46
113
81,77
15 99,94
27
113
99,94
53
100
58
86
104 106
17
113
19
47
60
77,81
86
106
42
30 30
60 32,88
60
77,81,27
9991
99
91
18
21
104
DETAIL A
NOTES:
1
USE BLUE LOCTITE.
FLIP SHEAVE ASSEMBLY PARTS LIST (99904925)
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
4.
51719413
HARDWARE KIT-CRANE
RADIO CONTROLS
1
5.
91723584
HARDWARE KIT
(effective through 05/22/13)
1
7.
51723610
CORD REEL ASSEMBLY
30' WITH CONNECTOR
1
15.
52723030
PIN
M 1.50X 3.38
1
17.
52723058
WELDMENT- ANTI-TWO
BLOCK BRACKET
(effective through 04/17/13)
1
18.
52723060
WELDMENT-FLIP SHEAVE
(effective through 04/17/13)
9500/ 10000
1
19.
52723061
WELDMENT- SNATCH BLOCK
(effective through 03/04/13)
9500/ 10000
1
21.
60030255
SHEAVE
9.00 NYLATRON GSM
1
27.
60030424
CAP- ANTI-TWO BLOCK PIN
(effective through 04/17/13)
2
30.
60030429
WEAR PAD- ANTI-TWO BLOCK
BRACKET
(effective through 04/17/13)
2
31.
70034490
PLATE-ANGLE PLASTIC
3.5"
2
32.
60109337
PIN RETAINER PLATE
3.00 DIA
1
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
FLIP SHEAVE ASSEMBLY PARTS LIST (99904925)
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
38.
52723623
HOOK HOLDER-WELDMENT
(effective through 05/22/13)
1
42.
70034517
SPLIT SHEAVE PROTECTOR
(effective through 05/22/13)
1
43.
70145121
COLLAR-SHAFT 2 PIECE
7/8 in.
1
46.
70580203
WIRE ROPE ASSEMBLY
0.44 (6X25 )X130 ft LH LAY
1
47.
70732882
HOOK-SWIVEL POS LOCK
(effective through 04/26/13)
5.9 TON
1
48.
70734559
TRANSMITTER-RADIO
REMOTE
(effective through 04/17/13)
1
49.
70734560
RECEIVER-RADIO REMOTE
(effective through 04/17/13)
1
52.
71073035
HOOK-SWIVEL
(effective through 04/26/13)
5.0T W/LATCH
1
53.
71414205
PLATE-SINGLE SHEAVE
(20 #) .50 WIRE ROPE
1
55.
72034485
CLAMP-PLASTIC
1/4 " CABLE
9
58.
72661641
PIN-QUICK
5/16-2-1/16 ZINC YELLOW
1
60.
73734565
PIN-LOCK WITH HANDLE
1.00 X 3.50 WITH HAIRPIN
3
74.
72062194
NUT-STAINLESS STEEL
.25 -20 NYLOC
#4
2
75.
72063166
WASHER-FLAT
.25 R WRT 18 -8 .62 OD
STAINLESS STEEL
#4
2
76.
72601846
CAP SCREW
.25-20 X 1.25 HEX HEAD
STAINLESS STEEL
#4
2
77.
70034382
CAP-GREASE
#5
6
81.
72053508
ZERK
NPT 0.12
#5
4
82.
72060000
CAP SCREW
.25-20 X .50 HEX HEAD GR5 Z
#5
2
85.
72060064
CAP SCREW
(effective through 04/17/13)
.44-14 X 1.50 HEX HEAD GR5 Z
#5
4
86.
72060091
CAP SCREW
(effective through 05/22/13)
.50-13 X 1.00 HEX HEAD GR5 Z
#5
5
88.
72060147
CAP SCREW
.62-11 X 1.00 HEX HEAD GR5 Z
#5
1
91.
72060893
CAP SCREW
.38-16 X 3.25 HEX HEAD GR5 Z
#5
2
92.
72062000
NUT
.25-20 HEX
#5
3
94.
72062103
NUT
.38-16 HEX NYLOCK
#5
2
95.
72062104
NUT (effective through 04/12/13) .25-20 HEX NYLOCK
#5
2
96.
72062105
NUT (effective through 04/17/13) .44-14 HEX NYLOCK
#5
4
97.
72062106
NUT
10-24 HEX NYLOCK
#5
8
98.
72063001
WASHER
(effective through 02/28/13)
.25 FLAT
#5
9
99.
72063003
WASHER
(effective through 04/10/13)
.38 FLAT
#5
17
100.
72063010
WASHER
1.00 FLAT
#5
1
102.
72063049
WASHER
(effective through 02/28/13)
.25 LOCK
#5
6
104.
72063053
WASHER
(effective through 05/22/13)
.50 LOCK
#5
17
106.
72063132
WASHER
.50 FLAT ASTM F436
#5
17
113.
72661543
PIN-QUICK
#5
3
114.
72661694
BRIDLE RING
1-1/12 ID X 1/ 4-20
#5
3
REV G 20120815
Chapter 4 Parts
49
Flip Sheave Assembly (99904925)
(See Parts List for Effectivity Dates)
A
DETAIL A
74 75
49 76
76
48
55, 97
98, 102, 82
7
113
81, 77
15
53
58
60
113
19
136
60
17
60
77, 81
91
99
91
99
21
18
88, 32
99, 94
147
113
99, 94
46
43
100
92, 114
88
147
149
148
150
151
77, 81
98, 102, 82
55, 97
55, 97
55, 97
55, 97
55, 97
55, 97
55, 97
95, 98, 31, 98
98, 31, 99, 95
1
NOTES:
1
USE BLUE LOCTITE.
FLIP SHEAVE ASSEMBLY PARTS LIST (99904925)
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
4.
51719413
HARDWARE KIT-CRANE
RADIO CONTROLS
1
5.
91725205
HARDWARE KIT
(effective from 05/22/13)
1
7.
51723610
CORD REEL ASSEMBLY
30' WITH CONNECTOR
1
15.
52723030
PIN
M 1.50X 3.38
1
17.
52725155
WELDMENT- ANTI-TWO
BLOCK BRACKET
(effective from 04/17/13)
1
18.
52725153
WELDMENT-FLIP SHEAVE
(effective from 04/17/13)
9500/ 10000
1
19.
52725066
WELDMENT- SNATCH BLOCK
(effective from 03/04/13)
9500/ 10000
1
21.
60030255
SHEAVE
9.00 NYLATRON GSM
1
31.
70034490
PLATE-ANGLE PLASTIC
3.5"
2
32.
60109337
PIN RETAINER PLATE
3.00 DIA
1
43.
70145121
COLLAR-SHAFT 2 PIECE
7/8 in.
1
46.
70580203
WIRE ROPE ASSEMBLY
0.44 (6X25 )X130 ft LH LAY
1
48.
70734748
TRANSMITTER-RADIO
REMOTE
(effective from 04/17/13)
SINGLE PROPORTIONAL
A/R
48.
70734761
TRANSMITTER-RADIO
REMOTE
(effective from 04/17/13)
NON-GATED W/HORN
A/R
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
FLIP SHEAVE ASSEMBLY PARTS LIST (99904925)
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
48.
70734762
TRANSMITTER-RADIO
REMOTE
(effective from 04/17/13)
GATED W/HORN
A/R
49.
70734750
RECEIVER-RADIO REMOTE
(effective from 04/17/13)
SINGLE PROPORTIONAL
A/R
70734763
RECEIVER-RADIO REMOTE
(effective from 04/17/13)
A/R
53.
71414205
PLATE-SINGLE SHEAVE
(20 #) .50 WIRE ROPE
1
55.
72034485
CLAMP-PLASTIC
1/4 " CABLE
9
58.
72661641
PIN-QUICK
5/16-2-1/16 ZINC YELLOW
1
60.
73734565
PIN-LOCK WITH HANDLE
1.00 X 3.50 WITH HAIRPIN
3
74.
72062194
NUT-STAINLESS STEEL
.25 -20 NYLOC
#4
2
75.
72063166
WASHER-FLAT
.25 R WRT 18 -8 .62 OD
STAINLESS STEEL
#4
2
76.
72601846
CAP SCREW
.25-20 X 1.25 HEX HEAD
STAINLESS STEEL
#4
2
77.
70034382
CAP-GREASE
#5
6
81.
72053508
ZERK
NPT 0.12
#5
4
82.
72060000
CAP SCREW
.25-20 X .50 HEX HEAD GR5 Z
#5
2
88.
72060147
CAP SCREW
.62-11 X 1.00 HEX HEAD GR5 Z
#5
1
91.
72060893
CAP SCREW
.38-16 X 3.25 HEX HEAD GR5 Z
#5
2
92.
72062000
NUT
.25-20 HEX
#5
3
94.
72062103
NUT
.38-16 HEX NYLOCK
#5
2
95.
72062104
NUT (effective from 04/12/13)
.25-20 HEX NYLOCK
#5
2
97.
72062106
NUT
10-24 HEX NYLOCK
#5
8
98.
72063001
WASHER
(effective from 02/28/13)
.25 FLAT
#5
9
99.
72063003
WASHER
(effective from 04/10/13)
.38 FLAT
#5
17
100.
72063010
WASHER
1.00 FLAT
#5
1
102.
72063049
WASHER
(effective from 02/28/13)
.25 LOCK
#5
6
113.
72661543
PIN-QUICK
#5
3
114.
72661694
BRIDLE RING
1-1/12 ID X 1/ 4-20
#5
3
135.
93725207
KIT-CABLE GUIDE
(effective from 04/12/13)
9500/14000
1
136.
70734176
HOOK-SWIVEL
(effective from 04/26/13)
WITH LATCH
1
147.
60030486
SPACER-A2B BRACKET
(effective from 04/17/13)
2
148.
60140935
GUIDE-CABLE WEAR (WIDE)
(effective from 04/12/13)
#135
1
149.
60140938
BRKT-CABLE GUIDE (WIDE)
(effective from 04/12/13)
#135
1
150.
72060006
CAP SCREW
(effective from 04/12/13)
0.25-20 X 1.5 HH GR5
#135
2
151.
72062104
NUT (effective from 04/12/13)
0.25-20 HEX NYLOCK
#135
2
REV G 20120815
Chapter 4 Parts
51
99904925 Crane Assembly Parts List, Complete (See Parts List for Effectivity Dates)
MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST
ITEM
PART#
DESCRIPTION
DETAILS
KIT #
QTY
1.
91723059
KIT-HARDWARE BASE &
MAST
1
2.
91723579
HARDWARE KIT-WINCH
MOUNT
1
3.
91723543
HARDWARE KIT-VALVEBANK
MOUNT
1
4.
51719413
HARDWARE KIT-CRANE
RADIO CONTROLS
1
5.
91723584
HARDWARE KIT
(effective through 05/22/13)
1
6.
91723601
HYDRAULIC KIT
A/R
6.
91725088
HYDRAULIC KIT
SINGLE PROPORTIONAL
A/R
7.
51723610
CORD REEL ASSEMBLY
30' WITH CONNECTOR
1
8.
51722956
CYLINDER
5.25/2.50 25.07S 45.52CCC
1
9.
51723604
CYLINDER ASSEMBLY
2.50/ 1.50 2.75/1.75 204.0S 144.6
1
10.
52718741
PIN (effective through 05/22/13) MM 2.00 X 12.75 (11.94 )
2
11.
52722950
MAST WELDMENT
(effective through 05/22/13)
1
12.
52723022
WELDMENT-LOWER BOOM
(effective through 05/22/13)
7500/10000
1
13.
52723023
WELDMENT-1st STAGE EXT
BOOM
(effective through 05/22/13)
7500/10000
1
14.
52723024
WELDMENT-2nd STAGE EXT
BOOM
7500/10000
1
15.
52723030
PIN
M 1.50X 3.38
1
16.
52723036
PIN (effective through 05/22/13) MM 2.00 X 9.00 (8.19 )
1
17.
52723058
WELDMENT- ANTI-TWO
BLOCK BRACKET
(effective through 04/17/13)
1
18.
52723060
WELDMENT-FLIP SHEAVE
(effective through 04/17/13)
9500/ 10000
1
19.
52723061
WELDMENT- SNATCH BLOCK
(effective through 03/04/13)
9500/ 10000
1
20.
52723563
WELDMENT-MAST
VALVEBANK BRACKET
(effective through 03/05/13)
1
21.
60030255
SHEAVE
9.00 NYLATRON GSM
1
22.
60030336
WEAR PAD-RC
.19 X 6.00 X 6.00
1
23.
60030337
WEAR PAD-ROUND
2.00 DIA X 1.00 DIA X 1.188 LG
2
24.
60030421
WEAR PAD-RC
.25 X 6.00 X 6 .00
1
25.
60030422
WEAR PAD-ROUND
2.00 DIA X .50 DIA X 1.69 L
1
26.
60030423
WEAR PAD-RC
0.25 X 2.25 X 6.00L
4
27.
60030424
CAP- ANTI-TWO BLOCK PIN
(effective through 04/17/13)
2
28.
60030425
WEAR PAD-ROUND
1.25 DIA X 0.50 DIA X 0.94L
2
29.
60030428
WEAR PAD-ROUND
2.0 0 DIA X .75 DIA X .72L
4
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST
ITEM
PART#
DESCRIPTION
DETAILS
KIT #
QTY
30.
60030429
WEAR PAD- ANTI-TWO BLOCK
BRACKET
(effective through 04/17/13)
2
31.
70034490
PLATE-ANGLE PLASTIC
3.5"
2
32.
60109337
PIN RETAINER PLATE
3.00 DIA
1
33.
60120138
SLIDE-ROTATION STOP
1
34.
60128849
GEAR GUARD
1
35.
60140028
CAP-LOWER BOOM
(effective through 04/12/13)
(WAS 60135667)
1
36.
60135668
CAP-FIRST STAGE
1
37.
60135669
PIN
1.2 5X 6.89 ( 6.46)
1
38.
52723623
HOOK HOLDER-WELDMENT
(effective through 05/22/13)
1
39.
60135833
RETAINER-1st STAGE
EXTENSION CYLINDER
2
40.
60136475
COVER-VALVE BANK
(effective through 03/05/13)
1
41.
70029595
THREADED PLUG
1.00-8
2
42.
70034517
SPLIT SHEAVE PROTECTOR
(effective through 05/22/13)
1
43.
70145121
COLLAR-SHAFT 2 PIECE
7/8 in.
1
44.
70399044
TAPE -REFLECTIVE RED/
SILVER
1.25 X108.00
2
45.
70399045
TAPE -REFLECTIVE RED/
SILVER
2.00 X108.00
2
46.
70580203
WIRE ROPE ASSEMBLY
0.44 (6X25 )X130 ft LH LAY
1
47.
70732882
HOOK-SWIVEL POS LOCK
(effective through 04/26/13)
5.9 TON
1
48.
70734559
TRANSMITTER-RADIO
REMOTE
(effective through 04/17/13)
1
49.
70734560
RECEIVER-RADIO REMOTE
(effective through 04/17/13)
1
50.
71056577
GEAR ROTATOR
0.75 BOLTS
1
51.
76039295
GASKET
#50
1
52.
71073035
HOOK-SWIVEL
(effective through 04/26/13)
5.0T W/LATCH
1
53.
71414205
PLATE-SINGLE SHEAVE
(20 #) .50 WIRE ROPE
1
54.
71570825
WINCH-PLANETARY
60.00 LB LINE PULL (A60)
1
55.
72034485
CLAMP-PLASTIC
1/4 " CABLE
9
56.
72063038
MACHINERY BUSHING
2.00 X14 GA NR
A/R
57.
72063039
MACHINERY BUSHING
2.00 X10 GA NR
A/R
58.
72661641
PIN-QUICK
5/16-2-1/16 ZINC YELLOW
1
59.
73051919
MOTOR-HYDRAULIC
1
60.
73734565
PIN-LOCK WITH HANDLE
1.00 X 3.50 WITH HAIRPIN
3
61.
73734727
VALVE BANK (WAS 73734635) 10 GPM
1
62.
77041863
SWITCH-LIMIT
DT04-4P CONN
1
63.
77441481
HARNESS-RADIO REMOTE
(WAS 77441426)
1
64.
72060207
CAP SCREW
(effective through 02/14/13)
.75-10 X 3.00 HEX HEAD GR8 Z
#1
2
65.
72063116
WASHER
.75 N FLAT H ASTM F436 Z
#1
22
Chapter 4 Parts
53
MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST
ITEM
PART#
DESCRIPTION
DETAILS
KIT #
QTY
66.
72601629
CAP SCREW
.75-10 X 4.00 HEX HEAD GR8 Z
#1
4
67.
72601817
CAP SCREW
(effective through 02/14/13)
.75-10 X 3.25 HEX HEAD GR8 Z
#1
16
68.
72062108
NUT
.50 -20 HEX CENTER LOCK
#2
4
69.
72063132
WASHER
.50 FLAT ASTM F436
#2
4
70.
72602061
STUD
(effective through 12/06/12)
.50-13(20)X2.5 NC(NF) GR8STL
#2
4
71.
72601797
WASHER-LOCK
8MM
#3
3
72.
72602065
WASHER-FLAT
M8
#3
3
73.
72602052
CAP SCREW
M8-1.25X 16 HEX HEAD Z
#3
3
74.
72062194
NUT-STAINLESS STEEL
.25 -20 NYLOC
#4
2
75.
72063166
WASHER-FLAT
.25 R WRT 18 -8 .62 OD
STAINLESS STEEL
#4
2
76.
72601846
CAP SCREW
.25-20 X 1.25 HEX HEAD
STAINLESS STEEL
#4
2
77.
70034382
CAP-GREASE
#5
6
78.
71413185
SPRING
.105 WIRE 0.75OD 2 .875 LG
#5
1
79.
72034479
PLUG-PLASTIC
.50-13 X .50 UNC-2B
#5
2
80.
72053301
COUPLING
BLK .12
#5
1
81.
72053508
ZERK
NPT 0.12
#5
4
82.
72060000
CAP SCREW
.25-20 X .50 HEX HEAD GR5 Z
#5
2
83.
72060002
CAP SCREW
(effective through 02/28/13)
.25-20 X .75 HEX HEAD GR5 Z
#5
4
84.
72060044
CAP SCREW
.38-16 X .75 HEX HEAD GR5 Z
#5
4
85.
72060064
CAP SCREW
(effective through 04/17/13)
.44-14 X 1.50 HEX HEAD GR5 Z
#5
4
86.
72060091
CAP SCREW
(effective through 05/22/13)
.50-13 X 1.00 HEX HEAD GR5 Z
#5
5
87.
72060093
CAP SCREW
.50-13 X 1.75 HEX HEAD GR5 Z
#5
12
88.
72060147
CAP SCREW
.62-11 X 1.00 HEX HEAD GR5 Z
#5
1
89.
72060206
CAP SCREW
.75-10 X 2.00 HEX HEAD GR8Z
#5
1
90.
72060639
SCREW-MACHINERY
10-24 X 1.50 ROUND HEAD
#5
2
91.
72060893
CAP SCREW
.38-16 X 3.25 HEX HEAD GR5 Z
#5
2
92.
72062000
NUT
.25-20 HEX
#5
3
93.
72062093
NUT
#8 -32 HEX ZINC
#5
2
94.
72062103
NUT
.38-16 HEX NYLOCK
#5
2
95.
72062104
NUT (effective through 04/12/13) .25-20 HEX NYLOCK
#5
2
96.
72062105
NUT (effective through 04/17/13) .44-14 HEX NYLOCK
#5
4
97.
72062106
NUT
10-24 HEX NYLOCK
#5
8
98.
72063001
WASHER
(effective through 02/28/13)
.25 FLAT
#5
9
99.
72063003
WASHER
(effective through 04/10/13)
.38 FLAT
#5
17
100.
72063010
WASHER
1.00 FLAT
#5
1
101.
72063035
M MACHINERY BUSHING
1.25 X10 GA NR
#5
2
102.
72063049
WASHER
(effective through 02/28/13)
.25 LOCK
#5
6
103.
72063051
WASHER
.38 LOCK
#5
4
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST
ITEM
PART#
DESCRIPTION
DETAILS
KIT #
QTY
104.
72063053
WASHER
(effective through 05/22/13)
.50 LOCK
#5
17
105.
72063116
WASHER
FLAT .75 N H ASTM F436 Z
#5
1
106.
72063132
WASHER
.50 FLAT ASTM F436
#5
17
107.
72063271
WASHER
# 8 W FLAT ANSI B 27. 2Z
#5
2
108.
72066129
RETAINING RING-EXTERNAL 1.25 HD
#5
2
109.
72066136
RETAINING RING-EXTERNAL
(effective through 05/22/13)
2.00 HD
#5
3
110.
72601938
BOLT-EYE
# 8-32X 1.125
#5
1
111.
72601949
CAP SCREW
.50-13 X 1.25 SOCKET HEAD ZINC-
COATED
#5
2
112.
72602085
BOLT-SHOULDER
.38X 1.25
#5
1
113.
72661543
PIN-QUICK
#5
3
114.
72661694
BRIDLE RING
1-1/12 ID X 1/ 4-20
#5
3
115.
51395121
HOSE
AA .13 X 13.5 0 OAL (2-2)
#6
1
116.
72532355
ADAPTER
M STR/M JIC 6 6
#6
1
117.
72532356
ADAPTER
M STR/M JIC 8 6
#6
4
118.
72532357
ADAPTER
M STR/M JIC 6 8
#6
1
119.
72532358
ADAPTER
M STR/M JIC 8 8
#6
4
120.
72532359
ADAPTER
M STR/M JIC 10 8
#6
2
121.
72532361
ADAPTER
M STR/M JIC 8 10
#6
1
122.
72532670
ELBOW
M JIC/45/ F JIC 8 8
#6
1
123.
72532690
ELBOW
M JIC/90 /FJIC SW 4 4
#6
1
124.
72532700
ELBOW
M STR/90/ M JIC XL 6 6
#6
2
125.
72532792
ADAPTER
M STR/M JIC 8 4
#6
1
126.
72533490
ADAPTER
M BSPP/M JIC 4 4
#6
1
127.
72533583
ELBOW
M STR/45/ M JIC 8 6
#6
1
128.
72533613
ADAPTER
M STR/M JIC 10 6
#6
2
129.
72602075
CAP SCREW
(effective through 04/12/13)
.50-13 X 12.5 HHGR5Z
#135
1
130.
72062073
CAP SCREW
(effective through 04/12/13)
.50-13 X 11.5 HHGR5Z
#135
1
131.
72063005
WASHER
(effective through 04/12/13)
.50 FLAT
#135
2
132.
72062080
NUT (effective through 04/12/13) .50-13 HEX NYLOCK
#135
2
133.
60140030
ROLLER-CABLE GUIDE
(effective through 04/12/13)
#135
2
134.
60140029
BRACKET-CABLE GUIDE
(effective through 04/12/13)
#135
1
135.
93724760
KIT-CABLE GUIDE
(effective through 04/12/13)
1
REV G 20120815
Chapter 4 Parts
55
99904925 Crane Assembly Parts List, Complete (See Parts List for Effectivity Dates)
MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST
ITEM
PART#
DESCRIPTION
DETAILS
KIT #
QTY
1.
91723059
KIT-HARDWARE BASE &
MAST
1
2.
91723579
HARDWARE KIT-WINCH
MOUNT
1
3.
91723543
HARDWARE KIT-VALVEBANK
MOUNT
1
4.
51719413
HARDWARE KIT-CRANE
RADIO CONTROLS
1
5.
91725205
HARDWARE KIT
(effective from 05/22/13)
1
6.
91723601
HYDRAULIC KIT
A/R
6.
91725088
HYDRAULIC KIT
SINGLE PROPORTIONAL
A/R
7.
51723610
CORD REEL ASSEMBLY
30' WITH CONNECTOR
1
8.
51722956
CYLINDER
5.25/2.50 25.07S 45.52CCC
1
9.
51723604
CYLINDER ASSEMBLY
2.50/ 1.50 2.75/1.75 204.0S 144.6
1
11.
52725172
MAST WELDMENT
(effective from 05/22/13)
1
12.
52725160
WELDMENT-LOWER BOOM
(effective from 05/22/13)
7500/10000
1
13.
52725161
WELDMENT-1st STAGE EXT
BOOM
(effective from 05/22/13)
7500/10000
1
14.
52723024
WELDMENT-2nd STAGE EXT
BOOM
7500/10000
1
15.
52723030
PIN
M 1.50X 3.38
1
17.
52725155
WELDMENT- ANTI-TWO
BLOCK BRACKET
(effective from 04/17/13)
1
18.
52725153
WELDMENT-FLIP SHEAVE
(effective from 04/17/13)
9500/ 10000
1
19.
52725066
WELDMENT- SNATCH BLOCK
(effective from 03/04/13)
9500/ 10000
1
21.
60030255
SHEAVE
9.00 NYLATRON GSM
1
22.
60030336
WEAR PAD-RC
.19 X 6.00 X 6.00
1
23.
60030337
WEAR PAD-ROUND
2.00 DIA X 1.00 DIA X 1.188 LG
2
24.
60030421
WEAR PAD-RC
.25 X 6.00 X 6 .00
1
25.
60030422
WEAR PAD-ROUND
2.00 DIA X .50 DIA X 1.69 L
1
26.
60030423
WEAR PAD-RC
0.25 X 2.25 X 6.00L
4
28.
60030425
WEAR PAD-ROUND
1.25 DIA X 0.50 DIA X 0.94L
2
29.
60030428
WEAR PAD-ROUND
2.0 0 DIA X .75 DIA X .72L
4
31.
70034490
PLATE-ANGLE PLASTIC
3.5"
2
32.
60109337
PIN RETAINER PLATE
3.00 DIA
1
33.
60120138
SLIDE-ROTATION STOP
1
34.
60128849
GEAR GUARD
1
35.
60140899
CAP-LOWER BOOM
(effective from 04/12/13)
(WAS 60135667)
1
36.
60135668
CAP-FIRST STAGE
1
37.
60135669
PIN
1.2 5X 6.89 ( 6.46)
1
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST
ITEM
PART#
DESCRIPTION
DETAILS
KIT #
QTY
39.
60135833
RETAINER-1st STAGE
EXTENSION CYLINDER
2
41.
70029595
THREADED PLUG
1.00-8
2
43.
70145121
COLLAR-SHAFT 2 PIECE
7/8 in.
1
44.
70399044
TAPE -REFLECTIVE RED/
SILVER
1.25 X108.00
2
45.
70399045
TAPE -REFLECTIVE RED/
SILVER
2.00 X108.00
2
46.
70580203
WIRE ROPE ASSEMBLY
0.44 (6X25 )X130 ft LH LAY
1
48.
70734748
TRANSMITTER
(effective from 04/17/13)
SINGLE PROPORTIONAL
A/R
70734761
TRANSMITTER-RADIO
REMOTE
(effective from 04/17/13)
NON-GATED W/HORN
A/R
70734762
TRANSMITTER-RADIO
REMOTE
(effective from 04/17/13)
GATED W/HORN
A/R
49.
70734750
RECEIVER
(effective from 04/17/13)
SINGLE PROPORTIONAL
A/R
70734763
RECEIVER-RADIO REMOTE
(effective from 04/17/13)
A/R
50.
71056577
GEAR ROTATOR
0.75 BOLTS
1
51.
76039295
GASKET
#50
1
53.
71414205
PLATE-SINGLE SHEAVE
(20 #) .50 WIRE ROPE
1
54.
71570825
WINCH-PLANETARY
60.00 LB LINE PULL (A60)
1
55.
72034485
CLAMP-PLASTIC
1/4 " CABLE
9
56.
72063038
MACHINERY BUSHING
2.00 X14 GA NR
A/R
57.
72063039
MACHINERY BUSHING
2.00 X10 GA NR
A/R
58.
72661641
PIN-QUICK
5/16-2-1/16 ZINC YELLOW
1
59.
73051919
MOTOR-HYDRAULIC
1
60.
73734565
PIN-LOCK WITH HANDLE
1.00 X 3.50 WITH HAIRPIN
3
61.
73734727
VALVE BANK (WAS 73734635) 10 GPM
1
62.
77041863
SWITCH-LIMIT
DT04-4P CONN
1
63.
77441481
HARNESS-RADIO REMOTE
(WAS 77441426)
1
65.
72063116
WASHER
.75 N FLAT H ASTM F436 Z
#1
22
66.
72601629
CAP SCREW
.75-10 X 4.00 HEX HEAD GR8 Z
#1
4
67.
72601817
CAP SCREW
(effective from 02/14/13)
.75-10 X 3.25 HEX HEAD GR8 Z
#1
16
68.
72062108
NUT
.50 -20 HEX CENTER LOCK
#2
4
69.
72063132
WASHER
.50 FLAT ASTM F436
#2
4
70.
72602082
STUD
(effective from 12/06/12)
.50-13(20)X2.5 NC(NF) GR8STL
#2
4
71.
72601797
WASHER-LOCK
8MM
#3
3
72.
72602065
WASHER-FLAT
M8
#3
3
73.
72602052
CAP SCREW
M8-1.25X 16 HEX HEAD Z
#3
3
74.
72062194
NUT-STAINLESS STEEL
.25 -20 NYLOC
#4
2
75.
72063166
WASHER-FLAT
.25 R WRT 18 -8 .62 OD
STAINLESS STEEL
#4
2
76.
72601846
CAP SCREW
.25-20 X 1.25 HEX HEAD
STAINLESS STEEL
#4
2
Chapter 4 Parts
57
MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST
ITEM
PART#
DESCRIPTION
DETAILS
KIT #
QTY
77.
70034382
CAP-GREASE
#5
6
78.
71413185
SPRING
.105 WIRE 0.75OD 2 .875 LG
#5
1
79.
72034479
PLUG-PLASTIC
.50-13 X .50 UNC-2B
#5
2
80.
72053301
COUPLING
BLK .12
#5
1
81.
72053508
ZERK
NPT 0.12
#5
4
82.
72060000
CAP SCREW
.25-20 X .50 HEX HEAD GR5 Z
#5
2
84.
72060044
CAP SCREW
.38-16 X .75 HEX HEAD GR5 Z
#5
4
87.
72060093
CAP SCREW
.50-13 X 1.75 HEX HEAD GR5 Z
#5
12
88.
72060147
CAP SCREW
.62-11 X 1.00 HEX HEAD GR5 Z
#5
1
89.
72060206
CAP SCREW
.75-10 X 2.00 HEX HEAD GR8Z
#5
1
90.
72060639
SCREW-MACHINERY
10-24 X 1.25 ROUND HEAD
#5
2
91.
72060893
CAP SCREW
.38-16 X 3.25 HEX HEAD GR5 Z
#5
2
92.
72062000
NUT
.25-20 HEX
#5
3
93.
72062093
NUT
#8 -32 HEX ZINC
#5
2
94.
72062103
NUT
.38-16 HEX NYLOCK
#5
2
95.
72062104
NUT (effective from 04/12/13)
.25-20 HEX NYLOCK
#5
12
97.
72062106
NUT
10-24 HEX NYLOCK
#5
8
98.
72063001
WASHER
(effective from 02/28/13)
.25 FLAT
#5
17
99.
72063003
WASHER
(effective from 04/10/13)
.38 FLAT
#5
9
100.
72063010
WASHER
1.00 FLAT
#5
1
101.
72063035
M MACHINERY BUSHING
1.25 X10 GA NR
#5
2
102.
72063049
WASHER
(effective from 02/28/13)
.25 LOCK
#5
2
103.
72063051
WASHER
.38 LOCK
#5
4
104.
72063053
WASHER
(effective from 05/22/13)
.50 LOCK
#5
12
105.
72063116
WASHER
FLAT .75 N H ASTM F436 Z
#5
1
106.
72063132
WASHER
.50 FLAT ASTM F436
#5
17
107.
72063271
WASHER
# 8 W FLAT ANSI B 27. 2Z
#5
2
108.
72066129
RETAINING RING-EXTERNAL 1.25 HD
#5
2
110.
72601938
BOLT-EYE
# 8-32X 1.125
#5
1
111.
72601949
CAP SCREW
.50-13 X 1.25 SOCKET HEAD ZINC-
COATED
#5
2
112.
72602085
BOLT-SHOULDER
.38X 1.25
#5
1
113.
72661543
PIN-QUICK
#5
3
114.
72661694
BRIDLE RING
1-1/12 ID X 1/ 4-20
#5
3
115.
51395121
HOSE
AA .13 X 13.5 0 OAL (2-2)
#6
1
116.
72532355
ADAPTER
M STR/M JIC 6 6
#6
1
117.
72532356
ADAPTER
M STR/M JIC 8 6
#6
4
118.
72532357
ADAPTER
M STR/M JIC 6 8
#6
1
119.
72532358
ADAPTER
M STR/M JIC 8 8
#6
4
120.
72532359
ADAPTER
M STR/M JIC 10 8
#6
2
121.
72532361
ADAPTER
M STR/M JIC 8 10
#6
1
122.
72532670
ELBOW
M JIC/45/ F JIC 8 8
#6
1
123.
72532690
ELBOW
M JIC/90 /FJIC SW 4 4
#6
1
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST
ITEM
PART#
DESCRIPTION
DETAILS
KIT #
QTY
124.
72532700
ELBOW
M STR/90/ M JIC XL 6 6
#6
2
125.
72532792
ADAPTER
M STR/M JIC 8 4
#6
1
126.
72533490
ADAPTER
M BSPP/M JIC 4 4
#6
1
127.
72533583
ELBOW
M STR/45/ M JIC 8 6
#6
1
128.
72533613
ADAPTER
M STR/M JIC 10 6
#6
2
135.
93725207
KIT-CABLE GUIDE
(effective from 04/12/13)
1
136.
70734176
HOOK-SWIVEL
(effective from 04/26/13)
1
137.
60140838
COVER-VALVE BANK SIII
(effective from 03/05/13)
1
138.
60140840
BRKT-MAST VB
(effective from 03/05/13)
2
139.
72060004
CAP SCREW
(effective from 03/05/13)
0.25-20 X 1.00 HH GR5
#5
8
140.
7374472
VALVE BANK
SINGLE PROPORTIONAL
A/R
141.
77441537
HARNESS
SINGLE PROPORTIONAL
A/R
142.
60140916
PIN-TYPE NN S.0 X 9.5
(effective from 05/22/13)
1
143.
71415016
KEEPER-PIN
(effective from 05/22/13)
0.62
3
144.
60140915
PIN-TYPE NN 2.0 X 13.75
(effective from 05/22/13)
2
145.
72063055
WASHER
(effective from 05/22/13)
0.62 LOCK
#5
3
146.
72060149
CAP SCREW
(effective from 05/22/13)
0.62-11 X 1.5 HH GR5
#5
3
147.
60030486
SPACER-A2B BRACKET
(effective from 04/17/13)
2
148.
60140935
GUIDE-CABLE WEAR (WIDE)
(effective from 04/12/13)
#135
1
149.
0140938
BRKT-CABLE GUIDE (WIDE)
(effective from 04/12/13)
#135
1
150.
72060006
CAP SCREW
(effective from 04/12/13)
0.25-20 X 1.5 HH GR5
#135
2
151.
72062104
NUT (effective from 04/12/13)
0.25-20 HEX NYLOCK
#135
2
REV G 20120815
Chapter 4 Parts
59
Gear Rotator (71056577)
16 4
6
5
3 (NOTE 1)
20
21
A
8
(NOTE 1)
3
20
21
5
6
2 (NOTE 4)
12
7
17 (NOTE 1)
13,14,15
(NOTE 3)
18,19
(NOTE 6)
10
11
GUIDE MUST BE
FLUSH WITH
BOTTOM OF
HOUSING.
SECTION A-A
A
BEARING
GREASE
ZERK LOC.
1/8-27 N.P.T.
LOADING
PLUG LOC.
15
23
17
10
1
6
14
22
19
12
3
8
16
18
9
2
5
13
21
20
11
4
7
1
9
NOTES
1
Install seals #3 and #17 with Loctite plastic gasket on O.D. Lubricate seal surface before assembly.
2
Pack cavities with EPO grease.
3
Shim to obtain 0.000/0.004" end play on worm shaft.
4
Lubricate o-ring #2 with worm gear oil before installing.
5
Set backlash between worm and rotation bearing 0.005 - 0.012". Tighten bolts numbered 1, 2, 3, 4.
6
Tighten 3/4-10UNC Grade 8 mounting bolts as follows:
a) Tightening must be progressive and at 180 degree intervals. First interval at 130 ft-lb. Second interval at
280 ft-lb. Third interval at 380 ft-lb.
b) Tighten bolts in order shown in diamonds.
7
Do not use Loctite on mounting bolts.
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
71056577 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
71056607
GEAR BEARING
1
2.
70395074
O-RING
1
3.
70395076
SEAL
2
4.
70145786
SNAP RING
1
5.
70055271
CONE BEARING
2
6.
70055281
CUP BEARING
2
7.
70145501
RETAINER, BEARING
1
8.
70056550
WORM
1
9.
70146322
MAIN HOUSING
1
10.
70145848
HOSE GUIDE
1
11.
72601754
SCREW
SLT FH1.25-20 NC X 1/2
2
12.
72601733
CAP SCREW
FERRY 1/2NCX1-1/4
4
13.
73145506
SHIM, METAL (0.005)
2
14.
73145505
SHIM, METAL (0.015)
1
15.
73145504
SHIM, METAL (0.030)
1
16.
76039295
GASKET
1
17.
72533604
PLUG
1
18.
72601817
CAP SCREW
3/4-10X3-1/4 HHGR8
23
19.
72063116
WASHER
3/4 FLAT
23
20.
72533605
ZERK
2
21.
72533439
VENT PLUG
2
REV B 20050314
Chapter 4 Parts
61
Lower Cylinder (51722956)
13
1
2
5
7
6
16
3
13
14
TE
E
R
POLYGON BEARING
70055368
(2 PCS EACH END)
5.25"
40°
SPACER
BETWEEN
BEARINGS
4
9
8
45.52" RETRACTED
70.58" EXTENDED
±0.063"
Ø6" BORE
Ø5.25" BORE
Ø2.5" BORE
25.06" STROKE
Ø3.25" TYP
Ø2" TYP
COUNTERBORED
FOR BEARINGS
STAMP PART NUMBER
AND REVISION.
40°
13
EXTEND
PORT
RETRACT
PORT
TEST
PORT
9.5"
7
11 10 11 10
15
17 131112
1112
SEAL KIT # 94399133. INCLUDES ALL SEALS. SEALS CANNOT
PISTON SEALS
ITEM NO.
DESCRIPTION
QTY.
1
PISTON
1
2
WEAR RING
2
3
PISTON SEAL
1
4
O-RING
1
SECTION A-A
1
4
2
2
3
A
A
ITEM NO.
QTY.
1
ROD BEARING
1
2
ROD SEAL
1
3
WIPER
1
4
O-RING
1
5
BACKUP RING
1
6
WEAR RING
1
ROD SEALS
DESCRIPTION
1
3
2
6
4
5
A
A
SECTION A-A
BE PURCHASED INDIVIDUALLY.
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
NOTES:
1
SEE PART NUMBER AND REVISION STAMPED ON CYLINDER.
2
REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED TO
REDUCE DOWNTIME.
3
APPLY "LUBRIPLATE" NO. 630-2 MEDIUM-HEAVY, MULTI-PURPOSE LUBRICANT TO ALL PISTON, ROD
BEARING AND HOLDING VALVE SEALS.
4
TORQUE ROD BEARING TO 500-600 FT-LB (69-83 KG-M); PISTON SET SCREW TO 12-18 FT-LB (1.7-2.5
KG-M) AND PISTON TO 200-300 FT-LB (27.6 - 41.5 KG-M).
5
USE BLUE LOCTITE ON PISTON.
6
TO LOCK THE ROD BEARING ON THE CYLINDER, DRILL A #26 HOLE 0.25-0.30" DEEP IN A SEAM
BETWEEN THE ROD BEARING AND THE CASE. INSTALL THE LOCKING SCREW (ITEM #9, SELF-
TAPPING #8-32 X 0.25" SET SCREW) IN THE HOLE UNTIL SEATED.
51722956 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
52723921
CASE
1
2.
52723922
ROD ASSEMBLY
1
3.
71414687
PISTON ASSEMBLY
1
4.
71414688
ROD BEARING ASSEMBLY
1
5.
71414693
TRANSFER TUBE
1
6.
71414694
TRANSFER TUBE
1
7.
FITTING ADAPTER
4
8.
73540444
VALVE BLOCK ASSEMBLY
1
9.
LOCKING SCREW
1
10.
HEX BOLT
5/16"-18 X 4.00 GR5
2
11.
WASHER
.31 FLAT
4
12.
NYLOC NUT
.31-18
2
13.
PLASTIC PLUG SAE O-RING
#6
3
14.
NYLON TIP SET SCREW
.250-20 UNC
1
15.
73540490
COUNTERBALANCE VALVE
1
16.
STEEL SAE O-RING PLUG
#4
1
17.
77041866
PRESSURE TRANSDUCER
1
REF
94399133
SEAL KIT
REV C 20120712
Chapter 4 Parts
63
Extension Cylinder Assembly (51723604)
7
7
4
5
5
12
5
3
8
9
1
2
10
3
7
4
6
B
B
2
1
SECTION B-B
STAMP PART # AND REVISION DATE
12
12
4.75"
3/4-10 UNC
0.75" DEEP
140.06" RETRACTED (REF)
102" STROKE
Ø3" BARREL
Ø1.5" ROD
Ø2.5" BORE
Ø2"
Ø1.27"
136.94" RETRACTED (REF)
102" STROKE
Ø3.25" BARREL
Ø1.75" ROD
Ø2.75" BORE
144.69 CLOSED - 348.69 OPEN - 204.00 STROKE
SECTION A-A
5
13
13
NOTES:
1
TEST CYLINDER AT 3500 PSI.
2
TORQUE NUT #3 (1.25-12 UNF) TO 810.7 FT-LB (112 KG-M).
3
PAINT BLACK SEMI-GLOSS.
4
INSTALL HOSE CLAMPS AFTER PAINTING.
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
51723604 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
51723931
CYLINDER ASSEMBLY
1
2.
51723927
CYLINDER ASSEMBLY
1
3.
SELF-LOCKING NUT
1.25-12
1
4.
PIN
1
5.
FITTING ADAPTER
4
6.
WASHER
2
7.
HAIRPIN, COTTER
2
8.
PLASTIC PLUG SAE O-RING
#6
2
9.
73054807
VALVE, COUNTERBALANCE
1
10.
SAE O-RING PLUG
#2
1
11.
SAE O-RING PLUG, STEEL
#4
3
12.
HOSE CLAMP
#56
3
13.
71414720
TUBE LINE
2
REV. B 20110407
Chapter 4 Parts
65
Cylinder (51723931)
3
2
5
6
4
1
7
A
A
B
B
143.62" CLOSED - 245.62" OPEN - 102" STROKE
SECTION A-A
Ø3" BARREL
Ø2.5" BORE
Ø1.5" ROD
SECTION B-B
STAMP WITH PART
NUMBER AND REVISION.
1.25-12 UNC 2A
30.44"
STROKE
LIMITER
Ø2"
Ø1.27"
171°
4.88"
SECTION A-A
1
4
2
3
A
A
PISTON SEALS
ITEM NO.
DESCRIPTION
QTY.
1
PISTON
1
2
PISTON SEAL
1
3
O-RING
1
4
WEAR RING (PISTON)
1
SEALS FOR 51723931 PISTON
1
3
2
4
5
6
A
A
SECTION A-A
ROD SEALS
ITEM NO.
DESCRIPTION
QTY.
1
ROD BEARING
1
2
ROD SEAL
1
3
WIPER
1
4
WEAR RING
1
SEALS FOR 51723931 ROD BEARING
5
O-RING
1
6
BACK-UP RING
1
SEAL KIT # 94399160, INCLUDES ALL ROD AND PISTON SEALS FOR 51723931. SEALS CANNOT BE PURCHASED INDIVIDUALLY.
NOTES:
1
SEE PART NUMBER AND REVISION STAMPED ON CYLINDER.
2
REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED TO
REDUCE DOWNTIME.
3
APPLY "LUBRIPLATE" NO. 630-2 MEDIUM-HEAVY, MULTI-PURPOSE LUBRICANT TO ALL PISTON, ROD
BEARING AND HOLDING VALVE SEALS.
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
4
TORQUE ROD BEARING TO 200-300 FT-LB (27.6 - 41.5 KG-M).
5
TORQUE PISTON NUT (#4) TO 412.3 FT-LB (57 KG-M).
6
TO LOCK THE ROD BEARING ON THE CYLINDER, DRILL A #26 HOLE 0.25-0.30" DEEP IN A SEAM
BETWEEN THE ROD BEARING AND THE CASE. INSTALL THE LOCKING SCREW (ITEM #9, SELF-
TAPPING #8-32 X 0.25" SET SCREW) IN THE HOLE UNTIL SEATED.
7
SEAL KIT 94399160 INCLUDES ALL SEALS FOR CYLINDER 51723931.
51723931 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
52724028
CASE
1
2.
71414724
PISTON ASSEMBLY
1
3.
52724029
ROD ASSEMBLY
1
4.
SELF-LOCKING NUT
1.00-14 UNF
1
5.
71414723
ROD BEARING ASSEMBLY
1
6.
LOCKING SCREW
1
7.
73050199
STROKE LIMITER
1
REF
94399160
SEAL KIT
1
NEW 20110407
Chapter 4 Parts
67
Cylinder (51723927)
.
2
4
5
6
7
A
A
B
B
3.63"
3"
139.94" CLOSED - 241.94" OPEN - 102" STROKE
SECTION A-A
Ø3.25" BARREL
Ø2.75" BORE
Ø1.75" ROD
SECTION B-B
STAMP WITH PART
NUMBER AND REVISION.
R1.16"
Ø1.03"
R1.25"
Ø1.27"
PISTON SEALS
ITEM NO.
DESCRIPTION
QTY.
1
PISTON
1
2
PISTON SEAL
1
3
O-RING
1
4
WEAR RING (PISTON)
4
SEALS FOR 51723927 PISTON
3
4
4
2
4 4
1
A
A
SECTION A-A
ROD SEALS
ITEM NO.
DESCRIPTION
QTY.
1
ROD BEARING
1
2
ROD SEAL
1
3
WIPER
1
4
O-RING
1
SEALS FOR 51723927 ROD BEARING
5
BACKUP RING
1
6
WEAR RING
1
1
4
5
6
3
2
A
A
SECTION A-A
SEAL KIT # 94399162, WHICH INCLUDES ALL ROD AND PISTON SEALS FOR 51723927.
SEALS CANNOT BE PURCHASED INDIVIDUALLY.
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
NOTES:
1
SEE PART NUMBER AND REVISION STAMPED ON CYLINDER.
2
REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED TO
REDUCE DOWNTIME.
3
APPLY "LUBRIPLATE" NO. 630-2 MEDIUM-HEAVY, MULTI-PURPOSE LUBRICANT TO ALL PISTON, ROD
BEARING AND HOLDING VALVE SEALS.
4
TORQUE ROD BEARING TO 200-300 FT-LB (27.6 - 41.5 KG-M).
5
TORQUE PISTON 200-300 FT-LB (27.6 - 41.5 KG-M).
6
TO LOCK THE ROD BEARING ON THE CYLINDER, DRILL A #26 HOLE 0.25-0.30" DEEP IN A SEAM
BETWEEN THE ROD BEARING AND THE CASE. INSTALL THE LOCKING SCREW (ITEM #6, SELF-
TAPPING #8-32 X 0.25" SET SCREW) IN THE HOLE UNTIL SEATED.
7
SEAL KIT 94399162 INCLUDES ALL SEALS FOR CYLINDER 51723927.
51723927 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
QUANTITY
1.
52724034
CASE
1
2.
52724035
ROD ASSEMBLY
1
3.
73050203
STROKE LIMITER
1
4.
71414725
PISTON ASSEMBLY
1
5.
71414726
ROD BEARING ASSEMBLY
1
6.
LOCKING SCREW
1
7.
NYLON TIP SET SCREW
.25-20
1
REF
94399162
SEAL KIT
1
NEW 20110407
Chapter 4 Parts
69
Winch Specifications (71570825)
71570825 WINCH SPECIFICATIONS
LAYER
LINE PULL (POUNDS) LINE SPEED (FPM)
(AT 10 GAL/MIN
FLOW)
CAPACITY (FT) (7/16"
WIRE ROPE DIA.)
1
6000
60
34
2
5400
67
72
3
4900
74
113
4
4500
80
159
PERFORMANCE ESTIMATE
PRESSURE
3000 PSI
SYSTEM VOLUME
20 GPM MAXIMUM; 1.5 GPM MINIMUM
MOTOR DISPLACEMENT
4.88 CI/REV
GEAR RATIO
15.7:1
DRUM SPECIFICATIONS
DRUM DIAMETER
7.50 INCHES
FLANGE DIAMETER
11.125 INCHES
WIDTH
7.28 INCHES
ROPE
0.44" DIAMETER
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Winch Parts (71570825)
1
2
3
4
5
6 7 8 9 10
11 12 13
14
15
16
17
18
19
20
21
22
24
25
26
27
28
29
30
31
32 33 34 35 36 37 38 3940
71570825 PARTS LIST
ITEM
PART #
DESCRIPTION
KIT #
QUANTITY
1.
73511107
MOTOR
1
2.
73511108
BRAKE UNIT
1
3.
73534498
OIL RETAINER SEAL
41
1
4.
SEAL
1
5.
SLEEVE
1
6.
REDUCTION GEAR UNIT
1
7.
REDUCTION GEAR UNIT
1
8.
SEAL
1
9.
WEDGE-WINCH CABLE
1
10.
SCREW
2
11.
70580215
THIMBLE
1
12.
71415752
CROSS MEMBER
2
13.
71415753
HEX SCREW
16
14.
SEAL
1
15.
73534499
OIL RETAINER SEAL
41
1
16.
73534500
BALL BEARING
1
17.
ANTI-ROTATION FLANGE
1
18.
CAP SCREW, SOCKET HEAD
8
19.
GEAR SIDE SUPPORT
1
20.
CAP SCREW, SOCKET HEAD
4
21.
REDUCTION GEAR SIDE BODY
1
22.
CAP SCREW, SOCKET HEAD
8
Chapter 4 Parts
71
71570825 PARTS LIST
ITEM
PART #
DESCRIPTION
KIT #
QUANTITY
24.
CAP SCREW, SOCKET HEAD
1
25.
73540247
DUAL COUNTERBALANCE VALVE ASSEMBLY
1
26.
90° CONNECTION (CONICAL)
2
27.
BRAKE PIPE
1
28.
CAP SCREW, SOCKET HEAD
8
29.
SIDE PANEL, MOTOR SIDE
1
30.
MOTOR SIDE SUPPORT
1
31.
PLATE
2
32.
73534501
BALL BEARING
1
33.
RETAINING RING
1
34.
PLUG
1
35.
COPPER WASHER
41
1
36.
PROPELLER SHAFT
1
37.
SUN GEAR
1
38.
SUN GEAR
1
39.
WINCH DRUM
1
40.
O-RING JOINT
41
2
41.
94397459
SEAL KIT
1REF
REV. 20110124
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
73511108 BRAKE UNIT PARTS LIST
ITEM PART #
DESCRIPTION
QUANTITY
1.
PART OF 94397459 SEAL KIT
O-RING
1
2.
PART OF 94397459 SEAL KIT
O-RING
2
3.
PISTON
1
4.
FLANGE
1
5.
PART OF 94397459 SEAL KIT
GASKET
1
6.
BALL BEARING
1
7.
GEAR
1
8.
SPRING WASHER
2
9.
SHOULDER RING
1
10.
PART OF 94397459 SEAL KIT
O-RING
1
11.
PART OF 94397459 SEAL KIT
BACK-UP RING
1
12.
SCREW
8
13.
CALIPER
1
14.
PART OF 94397459 SEAL KIT
O-RING
1
15.
PART OF 94397459 SEAL KIT
BACKUP RING
1
16.
BRAKE DISC
7
17.
BRAKE DISC
6
18.
PART OF 94397459 SEAL KIT
O-RING
1
19.
TABLET
1
20.
SNAP RING
1
21.
SHIM
1
22.
BALL BEARING
1
23.
BEARING FLANGE
1
Chapter 4 Parts
73
Winch Fill /
Drain Plug
Winch Oil Specifications
The use of proper gear oil and regular preventive maintenance will help extend gear train life
and reliable winch brake performance.
Oil Change Frequency
Gear oil should be changed after the first 100 hours or 30 days of machine
operation, and then every 1000 hours or 12 months, whichever occurs first.
Gear oil should also be changed whenever the ambient temperature
changes significantly and an oil from a different temperature range would
be more appropriate. Check and drain the oil using the fill plug in the
winch. The winch should be at least 1/2 full.
Warm-Up Procedure
Warming up the winch is recommended at start-up and at ambient temperatures below 40 °F (4
°C). Run the prime mover at its lowest recommended RPM with the hydraulic winch control
valve in neutral, allowing sufficient time to warm up the system. Operate the winch at low
speeds, forward and reverse, several times to prime all lines with warm hydraulic oil and to
circulate gear oil through the planetary gear sets.
Lubricants
The following lubricants are recommended based on ambient temperature. Other lubricants
may work equally as well. We suggest you work with your lubricant supplier to find an
equivalent product if needed. The winch is initially filled with Exxon Spartan EP150 or equivalent.
Prevailing Ambient
Temperature
Recommended Lubricant
25 -130 °F (-4 - 54 °C) Exxon Spartan EP220 or equivalent (AGMA 5 EP, ISO VG 200)
10 - 100 °F (-12 - 38
°C)
Exxon Spartan EP 150 or equivalent (AGMA 4 EP, ISO VG 150)
Note: Avoid using Exxon Spartan EP150 above 80 °F (27 °C) in
severe applications such as offshore lifting, sustained fast duty
cycles, or frequent lifting.
-25 - 130 °F (-32 - 54
°C)
Mobil SHC 629 or 630 synthetic or equivalent
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Valvebank (73734472)
2
3, 4
8
10
10
10
11
16
11
10
11
14
12
13
6, 7
1
5
11
9
9
15
15
10
73734472 PARTS LIST
ITEM
PART #
DESCRIPTION
QTY
1.
73540394
VALVE BODY
1
2.
73540375
VALVE SECTION
4
3.
73540252
VALVE-P. FLOW CONTROL
1
4.
73540253
COIL (PART OF #3)
1
5.
73540396
RELIEF VALVE
1
6.
73540397
VALVE-SPOOL
1
7.
73540256
COIL-S SERIES 12VDC DEUTSCH
1
8.
73540027
END PLATE
1
9.
70145830
MOUNTING FOOT
2
10.
72532356
ADPTR-M STR/M JIC 8 6
5
11.
72532358
ADPTR-M STR/M JIC 8 8
4
12.
72053758
ELBOW-M STR/90/M JIC 4 4
1
13.
72533507
ELBOW-M STR/90/M JIC 8 10
1
14.
72532699
ELBOW-M STR/90/M JIC 6 4
1
15.
72532674
CAP-JIC STL 4 (.44 THD)
2
16.
72534561
PLUG-STR SOC HD STL 6 ZERO LEAK
1
REV C 20140908
Chapter 4 Parts
75
Valvebank (73734727)
WAS 73734635 THROUGH S/N 10000121216.
WINCH
DRAIN
ROTATION
MAIN CYL
EXT CYL
WINCH
RETURN
PRESSURE
(TANK)
VALVE SECTIONS
RELIEF
VALVE
CONNECTION
BLOCK
SOLENOID
4
3
1
2
4 3
1
2
4-pin
Coil A Coil B
Circuitry for coding - DT12
- DT24
73734727 PARTS LIST
PART #
DESCRIPTION
QUANTITY
94399213
SEAL KIT, CONNECTION BLOCK
1
94399214
SEAL KIT, SEALS BETWEEN SECTIONS
1
77041898
SOLENOID, 12V
4
77040598
12V COIL FOR 77041898 SOLENOID
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Seal Kit for 73734727 (94399214)
114
117
114
117
113
113
116
116
116
116
115
115
120
111
111
110
106
106
106
106
105
105
100
102
100
100
101
104
100
102
103
100
100102
109
108
109
108
200
119
118 108
106
105
108
106
6 Nm
6 Nm
6 Nm
6 Nm
104
112
112
121
121
94399214 SEAL KIT PARTS
ITEM
DESCRIPTION
DETAILS
QUANTITY
100.
O-RING
1.78 x 1.02 mm
2
101.
O-RING
6.75 x 1.75 mm P5001
2
102.
O-RING
25.07 x 2.62 mm Z24
1
103.
USIT-RING
ST 37 STANDARD
1
Chapter 4 Parts
77
94399214 SEAL KIT PARTS
ITEM
DESCRIPTION
DETAILS
QUANTITY
104.
O-RING
26.7 x 1.78 mm Z24
1
105.
O-RING
12.42 x 1.78 mm P5001
3
106.
O-RING
2.90 x 1.78 mm Z24
8
108.
O-RING
10.82 x 1.78mm P5001
6
109.
O-RING
6.07 x 1.78 mm P5001
4
110.
O-RING
3 x 1.5 mm
2
111.
O-RING
6.75 x 1.78 mm P5001
2
112.
SEAL NUT
2
113.
USIT-RING
ST 37 STANDARD
2
114.
COPPER RING
4 x 8 x 1 mm
2
115.
SOFT IRON SEAL RING
2
116.
O-RING
17.17 x 1.78 mm P5001
2
117.
SEAL-LOCK COLLAR NUT
M6 12 x 1
2
118.
O-RING
10.00 x 1.00 mm P5001
1
119.
O-RING
5.00 x 1.00 mm P5001
2
120.
COPPER RING
5 x 7.5 x 1 mm
1
121.
SEAL NUT
2
NOTE: These seals are all part of 94399214, and cannot be purchased individually.
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Connection Block Seal Kit for 73734727 (94399213)
104
101
100
101
100
109
110
108a
108
112
113
111
102
115
116
118
117
CONNECTION BLOCK SEAL KIT FOR 73734727 (94399213)
ITEM
DESCRIPTION
DETAILS
QUANTITY
100.
O-RING
2.90x1.78 Z24
4
101.
O-RING
10.82x1.78 P5001
3
102.
O-RING
12.42x1.78 P5001
1
104.
O-RING
17.17 x 1.78 P 5001
1
108.
COPPER RING
SHAPE A DIN 7603 10X14X1.5-Cu
1
108a.
FITTING SEAL
1
109.
SEAL RING
8.3X11X1.15 PTFE 7625 109/1
1
110.
SEAL
1/4" DRV
1
111.
O-RING
9X1.5 NBR 90 SH
1
Chapter 4 Parts
79
CONNECTION BLOCK SEAL KIT FOR 73734727 (94399213)
ITEM
DESCRIPTION
DETAILS
QUANTITY
112.
O-RING
12.42x1.78 P5001
1
113.
O-RING
14.03x2.61 P5001 94 Sh A
1
115.
SEAL
G 1/4" DRV 100116-NB 650 NBR
2
116.
O-RING
15X2 HNBR 90 SH RED SPOT
1
117.
O-RING
23.52X1.78 HNBR 90 SH RED SPOT 1
118.
SEAL RING
27X32X2 ST
1
NOTE: These seals are all part of 94399213, and cannot be purchased individually.
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Hydraulic Schematic Fully Proportional
(99905018)
14 (PORT B) (CCW)
11 (PORT R)
11 (PORT E)
ROTATION
R
21
20
16
25
23
22
24
3 (PORT E) UP
5 (PORT R) DN
LOWER CYL
26
6
4
6
4
VALVE
8
14 (PORT A) (CW)
29
15
28
15
27
30
12
MTR
WINCH
7 (PORT A) (UP)
(SEE INSTL KIT)
RETURN
31
CASE DRAIN
17
P
19
15
(SEE INSTL KIT)
PRESSURE
9
10
CASE
DRAIN
18
7 (PORT B) (DN)
CYL
EXT
CW
ROT
CCW
DN
LOW
UP
IN
EXT
OUT
DN
WIN
UP
BANK
6
4
13
4
6
Chapter 4 Parts
81
18
(GREASE HOSE)
PRESSURE &
RETURN HOSES
TRANSDUCER
5
3
LOWER
LOWER CYLINDER
PORT IDENTIFICATION
LOWER CYL
(RETRACT)
LOWER CYL
(EXTEND)
ROT CW
ROT CCW
CASE
DRAIN
EXT CYL
(RETRACT)
EXT CYL
(EXTEND)
VALVE BANK
PORT
IDENTIFICATION
WINCH (UP)
WINCH (DN)
RETURN
PRESSURE
HYD MOTOR
PORT
IDENTIFICATION
(ROTATION)
PORT B
PORT A
PORT B
PORT A
WINCH
(BOTTOM
VIEW)
14
14
PLANETARY WINCH
PORT
IDENTIFICATION
7
17
7
COUNTERBALANCE
VALVE
RETRACT
PORT (R)
EXTEND
PORT(E)
EXT CYLINDER
PORT IDENTIFICATION
11
11
CYLINDER
NOTES:
1
INSTALL SLEEVE #32, 60350141, ON EXTENSION CYLINDER, LOWER CYLINDER AND ROTATION HOSES.
2
INSTALL SLEEVE #33, 60350142, ON WINCH HOSES AND PRESSURE & RETURN VALVE BANK HOSES.
3
INSTALL SLEEVE #34, 60350105, ON PRESSURE & RETURN HOSES AND ROTATION HOSES THROUGH
THE MAST.
99905018 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QUANTITY
1.
91723601 HYDRAULIC KIT-A40-60
1
2.
73734727 VALVE BANK (WAS 73734635)
4SECTION 10 GPM
PROPORTIONAL
1 REF
3.
72532355 ADAPTER
M STR/M JIC 6 6
#1
1
4.
72532356 ADAPTER
M STR/M JIC 8 6
#1
4
5.
72532357 ADAPTER
M STR/M JIC 6 8
#1
1
6.
72532358 ADAPTER
M STR/M JIC 8 8
#1
4
7.
72532359 ADAPTER
M STR/M JIC 10 8
#1
2
8.
72532361 ADAPTER
M STR/M JIC 8 10
#1
1
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
99905018 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QUANTITY
9.
72532670 ELBO W
M JIC/45/F JIC 8 8
#1
1
10.
72532690 ELBOW
M JIC/90/F JIC SW 4 4
#1
1
11.
72532700 ELBOW
M STR/90/M JIC XLG 6 6
#1
2
12.
72532792 ADAPTER
M STR/M JIC 8 4
#1
1
13.
72533583 ELBO W
M STR/45/M JIC 8 6
#1
1
14.
72533613 ADAPTER
M STR/M JIC 10 6
#1
2
15.
72533648 SWIVEL
M JIC/90/M JIC 8 8
#1
3
16.
72534412 SWIVEL
M JIC/90/M JIC 10 10
#1
1
17.
72533490 ADAPTER
M BSPP/M JIC 4 4
#1
1
18.
51395121 HOSE-AA
.13 X 13.50 (2-2) 100R17
#1
1
19.
51396017 HOSE-FJ
.50 X 30.00 (8-8) 100R16
#1
1
20.
51397080 HOSE-FJ
.62 X 30.00 (10-10) 100R17
#1
1
21.
51397081 HOSE-FZ
.50 X 31.50 (8-8) 100R17
#1
1
22.
51397082 HOSE-FJ
.50 X 31.00 (8-8) 100R17
#1
1
23.
51396886 HOSE-FZ
.38 X 25.00 (6-6) 100R17
#1
1
24.
51396887 HOSE-FJ
.38 X 24.50 (6-6) R10017
#1
1
25.
51399077 HOSE-FJ
.38 X 29.00 (6-6) 100R17
#1
1
26.
51399078 HOSE-FZ
.50 X 30.00 (8-8) 100R17
#1
1
27.
51399072 HOSE-FJ
.38 X 22.50 (8-6) 100R17
#1
1
28.
51399073 HOSE-FZ
.38 X 25.00 (8-6) 100R17
#1
1
29.
51399228 HOSE-FJ
.38 X 18.00 (8-6) 100R17
#1
1
30.
51399229 HOSE-FJ
.38 X 22.00 (8-6) 100R17
#1
1
31.
51399074 HOSE-FJ
.25 X 32.00 (4-4) 100R2
#1
1
32.
60350141 SLEEVE-HOSE
159 X 12 CUT & SEALED
#1
3
33.
60350142 SLEEVE-HOSE
254 X 15 CUT & SEALED
#1
2
34.
60350105 SLEEVE-HOSE
WRAP AROUND, 4 IN DIA.
1
REV F 20120815
Chapter 4 Parts
83
Hydraulic Schematic Single Proportional
(99905596)
14 (PORT B) (CCW)
11 (PORT R)
11 (PORT E)
CYL
EXT
ROTATION
P
21
20
16
25
23
22
24
3 (PORT E) UP
5 (PORT R) DN
LOWER CYL
26
13
9
VALVE BANK
14 (PORT A) (CW)
29
15
28
15
27
30
WINCH
7 (PORT A) (UP)
(SEE INSTL KIT)
RETURN
31
19
15
18
7 (PORT B)
R
PRESSURE
CASE
DRAIN
(DN)
MTR
WINCH
17
WINCH
BRAKE
TUBE
ASSEMBLY
(EXISTING)
35
T2
BR
36
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
WINCH
ROTATION
HYD MOTOR
HYD MOTOR
PORT IDENTIFICATION
VALVE BANK
PORT IDENTIFICATION
PORT A
PORT B
PORT B
PORT A
PORT B
PORT A
RETURN (TANK)
ROTATION CW
MAIN CYL (RETRACT)
EXT CYL (RETRACT)
WINCH (DOWN)
PRESSURE
CASE DRAIN
ROTATION CCW
MAIN CYL (EXTEND)
EXT CYL (EXTEND)
WINCH (UP)
MAIN CYLINDER
PORT IDENTIFICATIONS
COUNTERBALANCE
VALVE
PORT E
(EXTEND)
PORT R
(RETRACT)
WINCH (BOTTOM VIEW)
GREASE HOSE
NOTES:
1
INSTALL SLEEVE #32, 60350141, ON EXTENSION CYLINDER, LOWER CYLINDER AND ROTATION HOSES.
2
INSTALL SLEEVE #33, 60350142, ON WINCH HOSES AND PRESSURE & RETURN VALVE BANK HOSES.
3
INSTALL SLEEVE #34, 60350105, ON PRESSURE & RETURN HOSES AND ROTATION HOSES THROUGH
THE MAST.
99905596 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
1.
91725088 HYDRAULIC KIT-A40-60
2.
73734472 VALVE BANK
1 REF
3.
72532355 ADAPTER
M STR/M JIC 6 6
#1
1
5.
72532357 ADAPTER
M STR/M JIC 6 8
#1
1
7.
72532359 ADAPTER
M STR/M JIC 10 8
#1
2
9.
72532670 ELBOW
M JIC/45/F JIC 8 8
#1
1
11.
72532700 ELBOW
M STR/90/M JIC XLG 6 6
#1
2
13.
72533583 ELBOW
M STR/45/M JIC 8 6
#1
1
14.
72533613 ADAPTER
M STR/M JIC 10 6
#1
2
15.
72533648 SWIVEL
M JIC/90/M JIC 8 8
#1
3
16.
72534412 SWIVEL
M JIC/90/M JIC 10 10
#1
1
17.
72533490 ADAPTER
M BSPP/M JIC 4 4
#1
1
18.
51395121 HOSE-AA
.13 X 13.50 (2-2) 100R17
#1
1
19.
51396017 HOSE-FJ
.50 X 30.00 (8-8) 100R17
#1
1
20.
51397080 HOSE-FJ
.62 X 30.00 (10-10) 100R17
#1
1
21.
51397081 HOSE-FZ
.50 X 31.50 (8-8) 100R17
#1
1
22.
51397082 HOSE-FJ
.50 X 31.00 (8-8) 100R17
#1
1
Chapter 4 Parts
85
99905596 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
23.
51396886 HOSE-FZ
.38 X 25.00 (6-6) 100R17
#1
1
24.
51396887 HOSE-FJ
.38 X 24.50 (6-6) 100R17
#1
1
25.
51399462 HOSE-FJ
.38 X 31.00 (6-6) 100R17
#1
1
26.
51399463 HOSE-FZ
.50 X 32.00 (8-8) 100R17
#1
1
27.
51399072 HOSE-FJ
.38 X 22.50 (8-6) 100R17
#1
1
28.
51399073 HOSE-FZ
.38 X 25.00 (8-6) 100R17
#1
1
29.
51399228 HOSE-FJ
.38 X 18.00 (8-6) 100R17
#1
1
30.
51399229 HOSE-FJ
.38 X 22.00 (8-6) 100R17
#1
1
31.
51395837 HOSE-FJ
.25 X 38.00 (4-4) 100R2
#1
1
32.
60350141 SLEEVE-HOSE
NHS-159 X 12 CUT & SEALED
#1
3
33.
60350142 SLEEVE-HOSE
NHS-254 X 15 CUT & SEALED
#1
2
34.
51726252 KIT
DINAMIC WINCH BRAKE RELEASE
1
35.
72534910 TEE-STL
MBSPT/MDIN/MDIN 2 6 6 RUN
#34
1
36.
51399668 HOSE-FDF
.25 X 32.00 (6-4) 100R17
#34
1
REV B 20140903
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Radio Remote Harness (77441481)
PRIN T LABE
L
BRN
COLOR
BLK
BLU
WHT
-
C AVIT Y
-
-
-
22
22
GA.
22
22
LO CATOR C ODE:
CJ-400
C AP: 80012(TIE TO HARNESS) OR EQUIV
CP-1201
CON-SPLC
CP-1201
SPL G
CP-1201
TO
TO
TO
TO
TO
-
8
5
6
C AVIT Y
TO
WHT
16
-
22
16
16
16
16
16
GA.
16
14
C AVIT Y
-
-
-
-
WHT
WHT
COLOR
WHT
WHT
LO C ATOR C ODE:
-
-
-
-
-
BLK
WHT
WHT
WHT
PRIN T LABE
L
TO
TO
TO
TO
TO
SPLICE P
TO
TO
TO
TO
16
14
16
16
16
GA.
16
16
GA.
C AVIT Y
LO C ATOR C ODE:
-
-
-
-
-
WHT
WHT
WHT
WHT
COLOR
C AVIT Y
LO C ATOR C ODE:
-
-
-
-
WHT
COLOR
WHT
WHT
PRIN T LABE
L
TO
TO
TO
TO
SPLICE G
TO
PRIN T LABE
L
TO
SPLICE C
TO
TO
TO
-
SPL B
CP-300
CP-1201
CON-SPLC
CP-1200
CJ-1202
A
7
C AVIT Y
1
7
CJ-400
SPL W
SPL R
SPL E
-
-
-
-
CJ-1202
CJ-401
CJ-300
CP-1200
CON-SPLC
3
B
A
12
C AVIT Y
CJ-1202
CJ-1202
CP-1200
CON-SPLC
4
C AVIT Y
6
1
COLOR
C AVIT Y
GA.
SPL C
CON-SPLC
TO
TO
TO
TO
TO
TO
TO
C AVIT Y
CP-1200
SELECTOR
ENG STOP
GROUND
ENG SPD
ENG START
COMP ON
16
16
16
14
16
16
3
-
5
4
-
-
PRIN T LABE
L
-
SPL P
WHT
14
TO
7
CP-1200
WHT
16
TO
POWER
CRANE HOUR M
WHT
WHT
WHT
WHT
WHT
WHT
SPL C
SPL G
CP-1200
CP-1200
TO
TO
SPARE PWR
HORN (2)
16
16
A
10
9
CP-1200
WHT
16
TO
C
CJ-300
WHT
14
TO
HORN (1)
BOOM FLD LT
WHT
WHT
CP-1200
CP-101
4
5
6
7
8
2
3
9
10
11
12
1
WEDGE:
W12P
TERM:
0460-215-16141
LO CATOR C ODE:
CJ-1202
DUETSCH DT04-12PA
COLOR
C AVIT Y
GA.
SPL P
CON-SPLC
TO
TO
TO
TO
TO
TO
TO
C AVIT Y
POWER
ENG SPD
ENG STOP
COMP ON
ENG START
16
16
16
16
16
2
5
-
6
-
PRIN T LABE
L
8
CJ-1202
WHT
16
TO
B
CJ-300
WHT
16
TO
CRANE HOUR M
A2B SIG
WHT
WHT
WHT
WHT
WHT
CJ-1202
CJ-1202
SPL C
CJ-1202
TO
TO
B
CP-300
WHT
16
TO
-
SPL G
WHT
16
TO
TRANS SIG
GROUND
4
5
6
7
8
2
3
9
10
11
12
1
WEDGE:
WM12S
TERM:
1062-20-0122
LO CATOR C ODE:
CP-1200
C AVI TY P LUG:
0413-204-2005
DEUTSCH: DTM06-12SA
10
CJ-1202
WHT
16
HORN (2)
11
CJ-1202
WHT
16
HORN (1)
-
-
-
-
-
COLOR
C AVIT Y
GA.
J2
CON-SPLC
TO
TO
TO
TO
TO
TO
TO
C AVIT Y
BOOM UP
WINCH IN
CAN HIGH
TETHER PWR
WINCH OUT
-
1
-
4
4
PRIN T LABE
L
-
SPL P
TO
-
CJ-400
TO
POWER
CAN LOW
CP-401
J4
CJ-400
CJ-400
TO
TO
1
J1
TO
4
J1
TO
ROT CCW
ROT CW
4
5
6
7
8
2
3
9
10
11
12
1
1
J3
BOOM RET
4
J3
BOOM EXT
1
J2
BOOM DN
16
WHT
WHT
WHT
16
16
WHT
WHT
BLU
WHT
WHT
WHT
BRN
WHT
WHT
22
22
16
16
22
16
16
16
16
WEDGE:
WM12S
LO CATOR C ODE:
CP-1201
TERM:
1062-20-0122
CAVI TY P LUG:
0413-204-2005
DEUTSCH: DTM06-12SB
CAN HIGH
GROUND
TETHER PWR
CAN LOW
PRIN T LABE
L
COLOR
C AVIT Y
A
C
B
GA.
LO CATOR C ODE:
CJ-300
SEAL: 12015323/12010293
CON-SPLC
TO
TO
TO
TO
C AVIT Y
PACKARD: 12010717
TERM:
12124582
-
SPL G
WHT
16
GROUND
8
CP-1200
WHT
16
A2B SIG
12
CJ-1202
WHT
14
BOOM FLD LT
PRIN T LABE
L
WHT
COLOR
WHT
WHT
C AVIT Y
1
3
2
16
GA.
16
16
LO CATOR C ODE:
J2
CON-SPLC
CP-1201
CP-1201
TO
TO
TO
TO
TO
2
1
C AVIT Y
BOOM DN
BOOM UP
GND
PRIN T LABE
L
WHT
COLOR
WHT
WHT
C AVIT Y
1
3
2
16
GA.
16
16
LO CATOR C ODE:
J4
CON-SPLC
CP-401
CP-1201
TO
TO
TO
TO
TO
3
1
C AVIT Y
WINCH IN
WINCH OUT
PRIN T LABE
L
WHT
COLOR
WHT
WHT
C AVIT Y
1
3
2
16
GA.
16
16
LO CATOR C ODE:
J3
CON-SPLC
SPL E
CP-1201
TO
TO
TO
TO
TO
-
9
C AVIT Y
GND
BOOM EXT
PRIN T LABE
L
WHT
COLOR
WHT
WHT
4
C AVIT Y
1
3
2
16
GA.
16
16
LO CATOR C ODE:
J1
CP-1201
CON-SPLC
SPL R
CP-1201
SPL R
TO
TO
TO
TO
TO
12
11
-
-
C AVIT Y
ROT CCW
ROT CW
GND
DEUTSCH: DT06-4S
SELECTOR
COMP ON
COMP ON
POWER
POWER
POWER
POWER
GROUND
GROUND
GROUND
STOW SEN GND
GND
GROUND
GND
GND
GND
PRIN T LABE
L
COLOR
C AVIT Y
A
C
B
GA.
LO CATOR C ODE:
CP-300
WEDGE: W3S
CON-SPLC
TO
TO
TO
TO
C AVIT Y
DEUTSCH:
DT06-3S
TERM:
0462-201-16141
-
SPL P
WHT
16
TRANS PWR
11
CP-1200
WHT
16
TRANS SIG
-
-
-
-
-
PRIN T LABE
L
COLOR
4
C AVIT Y
1
3
2
GA.
LO CATOR C ODE:
CP-401
J4
CON-SPLC
-
CP-1201
-
TO
TO
TO
TO
TO
4
4
-
-
C AVIT Y
PRIN T LABE
L
COLOR
4
C AVIT Y
1
3
2
GA.
LO CATOR C ODE:
CJ-401
CON-SPLC
TO
TO
TO
TO
TO
C AVIT Y
-
-
-
-
-
-
-
-
-
-
4
CJ-401
WHT
16
WINCH OUT
1
CJ-401
WHT
16
WINCH OUT
PLUG: 114017
WEDGE: W4S
DEUTSCH:
DT06-4S
TERM:
0462-201-16141
WEDGE: W4P
DEUTSCH:
DT04-4P
TERM:
0460-202-16141
PLUG: 114017
-
-
-
-
-
-
WHT
16
WINCH OUT
WHT
16
WINCH OUT
WEDGE: W4S
TERM:
0462-201-16141
PLUG: 114017
DEUTSCH: DT06-4S
WEDGE: W4S
TERM:
0462-201-16141
PLUG: 114017
DEUTSCH: DT06-4S
WEDGE: W4S
TERM:
0462-201-16141
PLUG: 114017
DEUTSCH: DT06-4S
WEDGE: W4S
TERM:
0462-201-16141
PLUG: 114017
GND
16
WHT
4
16
WHT
4
16
WHT
4
16
WHT
GND
SPL B
-
SPL B
-
CP-1201
10
BOOM RET
SPL E
-
GND
SPL W
-
GND
SPL W
-
GND
16
GA.
16
16
C AVIT Y
LO CATOR C ODE:
-
-
-
-
WHT
COLOR
WHT
WHT
PRIN T LABE
L
TO
SPLICE B
TO
TO
TO
SPL G
J3
J3
CON-SPLC
-
C AVIT Y
2
3
16
GA.
16
16
C AVIT Y
LO C ATOR C ODE:
-
-
-
-
WHT
COLOR
WHT
WHT
PRIN T LABE
L
TO
SPLICE E
TO
TO
TO
CON-SPLC
C AVIT Y
16
GA.
16
16
C AVIT Y
LO C ATOR C ODE:
-
-
-
-
WHT
COLOR
WHT
WHT
PRIN T LABE
L
TO
SPLICE R
TO
TO
TO
CON-SPLC
C AVIT Y
16
GA.
16
16
C AVIT Y
LO C ATOR C ODE:
-
-
-
-
WHT
COLOR
WHT
WHT
PRIN T LABE
L
TO
SPLICE W
TO
TO
TO
CON-SPLC
C AVIT Y
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
SPL G
J1
J1
-
2
3
SPL G
J4
J4
-
2
3
SPL G
J2
J2
-
2
3
PRIN T LABE
L
WHT
COLOR
C AVIT Y
A
16
GA.
LO CATOR C ODE:
CP-101
CON-SPLC
CJ-1202
TO
TO
9
C AVIT Y
SPARE PWR
WEATHERPACK:
12015791
SEAL: 12015323
TERM:
12124580
PRIN T LABE
L
-
COLOR
C AVIT Y
A
-
GA.
LO CATOR C ODE:
CJ-101
CON-SPLC
-
TO
TO
-
C AVIT Y
-
WEATHERPACK:
12010996
PLUG: 12010300
TERM:
-
Chapter 4 Parts
89
Radio Remote Harness (77441481)
BODY INTERFACE
CJ-1202
1
2
3
4
5
6
7
8
9
10
11
12
RADIO
CP-1201
ROTATE CW
ROTATE CCW
BOOM RETRACT
BOOM EXTEND
CAN LOW
POWER (RADIO)
TETHER POWER
CAN HIGH
WINCH OUT
WINCH IN
BOOM DOWN
BOOM UP
INTERFACE
RECEIVER
(BLACK)
12
11
10
9
8
7
6
5
4
3
2
1
RADIO
CP-1200
GROUND
TRANSDUCER SIGNAL
N/C
N/C
A2B SIGNAL
CRANE HOURMETER
COMPRESSOR ON
ENGINE STOP
ENGINE START
ENGINE SPEED
N/C
POWER (RADIO)
INTERFACE
RECEIVER
(GRAY)
12
11
10
9
8
7
6
5
4
3
2
1
1
2
4
ROTATE CCW
GROUND
ROTATE CW
J1 ROTATE CW/CCW
4
3
1
BOOM EXTEND
GROUND
BOOM RETRACT
J3 BOOM EXT/RETRACT
1
3
4
WINCH IN
GROUND
WINCH OUT
J4 WINCH IN/OUT
4
3
1
BOOM UP
GROUND
BOOM DOWN
J2 BOOM UP/DOWN
A
B
C
GROUND
A2B SIGNAL
BOOM FLOOD LIGHT
A2B/FLOOD LIGHT
CJ-300
A
B
C
TRANSDUCER POWER
TRANSDUCER SIGNAL
N/C
PRESSURE
CP-300
TRANSDUCER
A
B
C
STOW SENSOR POWER
STOW SENSOR GROUND
STOW SENSOR N/C
STOW SENSOR
CJ-401
CAP
CP-401
D
A
B
C
D
STOW SENSOR N/O
BLACK
BROWN
WHITE
GROUND
CAN LOW
TETHER POWER (6V) RADIO RECEIVER
CJ-400
BLUE
CAN HIGH
TETHER INTERFACE
1
2
3
WINCH OUT
N/C
N/C
WINCH OUT
CP-402
WINCH OUT
CJ-402
4
1
2
3
4
WINCH OUT LIMIT SWITCH
LIMIT SWITCH JUMPER
1
1
2
GROUND
2
GROUND
2 GROUND
3
GROUND
C
P
P
G
G
G
G
B
G
G
R
E
W
NOTES:
1
USE SHIELDED, TWISTED PAIR FOR CAN LOW, CAN HIGH BETWEEN CP-1201 AND CJ-400.
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Radio Remote Harness-Single Proportional (77441537)
A B
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1 2
1
2
1
2
Chapter 4 Parts
91
Radio Remote Harness-Single Proportional (77441537)
PRINT LABEL
BRN
COLOR
BLK
BLU
WHT
-
CAVITY
-
-
-
22
22
GA.
22
22
LOCATOR CODE:
CJ-400
CAP: 80012(TIE TO HARNESS) OR EQUIV
CP-1201
CON-SPLC
CP-1201
SPL G
CP-1201
TO
TO
TO
TO
TO
-
8
5
6
CAVITY
TO
WHT
16
-
18
16
16
16
16
16
GA.
16
14
CAVITY
-
-
-
-
WHT
WHT
COLOR
WHT
WHT
LOCATOR CODE:
-
-
-
-
-
WHT
WHT
WHT
WHT
PRINT LABEL
TO
TO
TO
TO
TO
SPLICE P
TO
TO
TO
TO
16
14
16
GA.
CAVITY
LOCATOR CODE:
-
-
-
-
WHT
WHT
WHT
COLOR
PRINT LABEL
TO
TO
TO
SPLICE G
TO
-
SPL B
CP-300
CP-1201
CON-SPLC
CP-1200
CJ-1202
A
7
CAVITY
1
7
J1
SPL W
SPL R
SPL E
-
1
-
-
CJ-1202
CJ-300
CP-1200
CON-SPLC
3
A
12
CAVITY
COLOR
CAVITY
GA.
SPL C
CON-SPLC
TO
TO
TO
TO
TO
TO
TO
CAVITY
CP-1200
SELECTOR
ENG STOP
GND
ENG SPD
ENG START
COMP ON
16
16
16
14
16
16
3
-
5
4
-
-
PRINT LABEL
-
SPLP
WHT
14
TO
7
CP-1200
WHT
16
TO
PWR
CRANE HOUR M
WHT
WHT
WHT
WHT
WHT
WHT
SPL C
SPL G
CP-1200
CP-1200
TO
TO
SPARE PWR
HORN (2)
16
16
A
10
9
CP-1200
WHT
16
TO
C
CJ-300
WHT
14
TO
HORN (1)
BOOM FLDLT
WHT
WHT
CP-1200
CP-101
4
5
6
7
8
2
3
9
10
11
12
1
WEDGE: W12P
TERM: 0460-215-16141
LOCATOR CODE:
CJ-1202
DUETSCHDT04-12PA
COLOR
CAVITY
GA.
SPLP
CON-SPLC
TO
TO
TO
TO
TO
TO
TO
CAVITY
PWR
ENG SPD
ENG STOP
COMP ON
ENG START
16
16
16
16
16
2
5
-
6
-
PRINT LABEL
8
CJ-1202
WHT
16
TO
B
CJ-300
WHT
16
TO
CRANE HOUR M
A2B SIG
WHT
WHT
WHT
WHT
WHT
CJ-1202
CJ-1202
SPL C
CJ-1202
TO
TO
B
CP-300
WHT
16
TO
-
SPL G
WHT
16
TO
TRANS SIG
GND
4
5
6
7
8
2
3
9
10
11
12
1
WEDGE:
WM12S
TERM: 1062-20-0122
LOCATOR CODE:
CP-1200
CAVITY PLUG:
0413-204-2005
DEUTSCH:DTM06-12SA
10
CJ-1202
WHT
16
HORN (2)
11
CJ-1202
WHT
16
HORN (1)
2
J10
WHT
18
PROP OUT
COLOR
CAVITY
GA.
J5
CON-SPLC
TO
TO
TO
TO
TO
TO
TO
CAVITY
BOOM UP
WINCH IN
CAN HIGH
TETHER PWR
WINCH OUT
-
-
-
4
2
PRINT LABEL
-
SPLP
TO
-
CJ-400
TO
POWER
CAN LOW
CP-401
SPL F
CJ-400
CJ-400
TO
TO
2
J2
TO
2
J3
TO
ROT CCW
ROT CW
4
5
6
7
8
2
3
9
10
11
12
1
2
J6
BOOM RET
2
J7
BOOM EXT
2
J4
BOOM DN
18
WHT
WHT
WHT
18
18
WHT
WHT
BLU
WHT
WHT
WHT
BRN
WHT
WHT
22
22
16
18
22
18
18
18
18
WEDGE:
WM12S
LOCATOR CODE:
CP-1201
TERM: 1062-20-0122
CAVITY PLUG:
0413-204-2005
DEUTSCH: DTM06-12SB
CAN HIGH
GROUND
TETHER PWR
CAN LOW
PRINT LABEL
COLOR
CAVITY
A
C
B
GA.
LOCATOR CODE:
CJ-300
SEAL: 12015323/12010293
CON-SPLC
TO
TO
TO
TO
CAVITY
PACKARD: 12010717
TERM: 12124582
-
SPL G
WHT
16
GROUND
8
CP-1200
WHT
16
A2B SIG
12
CJ-1202
WHT
14
BOOM FLDLT
PRINT LABEL
WHT
COLOR
WHT
CAVITY
1
2
18
GA.
18
LOCATOR CODE:
J1
R1
CON-SPLC
SPL G
TO
TO
TO
87
-
CAVITY
WINCH BRK
GND
DEUTSCH:DT06-2S
PWR
PWR
PWR
TRANS PWR
GND
GND
GND
GND
GND
GND
GND
GND
PRINT LABEL
COLOR
CAVITY
A
C
B
GA.
LOCATOR CODE:
CP-300
WEDGE: W3S
CON-SPLC
TO
TO
TO
TO
CAVITY
DEUTSCH: DT06-3S
TERM: 0462-201-16141
-
SPLP
WHT
16
TRANS PWR
11
CP-1200
WHT
16
TRANS SIG
-
-
-
-
-
PLUG: 114017
WEDGE: W2S
TERM: 0462-201-16141
16
18
18
-
-
-
WHT
WHT
WHT
TO
TO
TO
SPL G
J7
J6
-
1
1
16
GA.
18
18
CAVITY
LOCATOR CODE:
-
-
-
-
WHT
COLOR
WHT
WHT
PRINT LABEL
TO
SPLICE E
TO
TO
TO
CON-SPLC
CAVITY
16
GA.
18
18
CAVITY
LOCATOR CODE:
-
-
-
-
WHT
COLOR
WHT
WHT
PRINT LABEL
TO
SPLICE R
TO
TO
TO
CON-SPLC
CAVITY
16
GA.
18
18
CAVITY
LOCATOR CODE:
-
-
-
-
WHT
COLOR
WHT
WHT
PRINT LABEL
TO
SPLICE W
TO
TO
TO
CON-SPLC
CAVITY
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
SPL G
J3
J2
-
1
1
SPL G
J9
J8
-
1
1
SPL G
J5
J4
-
1
1
PRINT LABEL
COLOR
CAVITY
30
87A
87
GA.
LOCATOR CODE:
R1
RELAY: 87411 (SEALED)
CON-SPLC
TO
TO
TO
TO
CAVITY
RELAY SOCKET:
PACKARD 12065685, 12052834
TERM: 12066614/12033997
-
SPL P
WHT
18
PWR
2
J1
WHT
18
WINCH BRK
-
-
-
-
-
85
86
TO
TO
-
SPL A
WHT
18
WINCH BRK
-
SPL G
WHT
18
GND
PRINT LABEL
WHT
COLOR
WHT
CAVITY
1
2
18
GA.
18
LOCATOR CODE:
J2
CP-1201
CON-SPLC
SPL R
TO
TO
TO
11
-
CAVITY
ROT CCW
GND
DEUTSCH:DT06-2S
WEDGE: W2S
TERM: 0462-201-16141
PRINT LABEL
WHT
COLOR
WHT
CAVITY
1
2
18
GA.
18
LOCATOR CODE:
J3
CP-1201
CON-SPLC
SPL R
TO
TO
TO
12
-
CAVITY
ROT CW
GND
DEUTSCH:DT06-2S
WEDGE: W2S
TERM: 0462-201-16141
PRINT LABEL
WHT
COLOR
WHT
CAVITY
1
2
18
GA.
18
LOCATOR CODE:
J4
CP-1201
CON-SPLC
SPL B
TO
TO
TO
2
-
CAVITY
BOOM DN
GND
DEUTSCH:DT06-2S
WEDGE: W2S
TERM: 0462-201-16141
PRINT LABEL
WHT
COLOR
WHT
CAVITY
1
2
18
GA.
18
LOCATOR CODE:
J5
CP-1201
CON-SPLC
SPL B
TO
TO
TO
1
-
CAVITY
BOOM UP
GND
DEUTSCH:DT06-2S
WEDGE: W2S
TERM: 0462-201-16141
PRINT LABEL
WHT
COLOR
WHT
CAVITY
1
2
18
GA.
18
LOCATOR CODE:
J6
CP-1201
CON-SPLC
SPL E
TO
TO
TO
10
-
CAVITY
BOOM RET
GND
DEUTSCH:DT06-2S
WEDGE: W2S
TERM: 0462-201-16141
PRINT LABEL
WHT
COLOR
WHT
CAVITY
1
2
18
GA.
18
LOCATOR CODE:
J7
CP-1201
CON-SPLC
SPL E
TO
TO
TO
9
-
CAVITY
BOOM EXT
GND
DEUTSCH:DT06-2S
WEDGE: W2S
TERM: 0462-201-16141
PRINT LABEL
WHT
COLOR
WHT
CAVITY
1
2
18
GA.
18
LOCATOR CODE:
J8
SPL F
CON-SPLC
SPL W
TO
TO
TO
-
-
CAVITY
WINCH IN
GND
DEUTSCH:DT06-2S
WEDGE: W2S
TERM: 0462-201-16141
PRINT LABEL
WHT
COLOR
WHT
CAVITY
1
2
18
GA.
18
LOCATOR CODE:
J9
SPL D
CON-SPLC
SPL W
TO
TO
TO
-
-
CAVITY
WINCH OUT
GND
DEUTSCH:DT06-2S
WEDGE: W2S
TERM: 0462-201-16141
PRINT LABEL
WHT
COLOR
WHT
CAVITY
1
2
18
GA.
18
LOCATOR CODE:
J10
CP-1200
CON-SPLC
SPL G
TO
TO
TO
2
-
CAVITY
PROP OUT
GND
DEUTSCH:DT06-2S
WEDGE: W2S
TERM: 0462-201-16141
PRINT LABEL
COLOR
CAVITY
1
2
GA.
LOCATOR CODE:
D1
WEDGE: W2S
CON-SPLC
TO
TO
TO
CAVITY
DEUTSCH:
DT06-2S
TERM: 0462-209-16141
-
SPL A
WHT
18
WINCH BRK
-
SPL F
WHT
18
WINCH IN
DIODE: DT04-2P-RT-01
PRINT LABEL
COLOR
CAVITY
1
2
GA.
LOCATOR CODE:
D2
WEDGE: W2S
CON-SPLC
TO
TO
TO
CAVITY
DEUTSCH:
DT06-2S
TERM: 0462-209-16141
-
SPL A
WHT
18
WINCH BRK
-
SPL D
WHT
18
WINCH OUT
DIODE: DT04-2P-RT-01
18
GA.
18
18
CAVITY
LOCATOR CODE:
-
-
-
-
WHT
COLOR
WHT
WHT
PRINT LABEL
TO
SPLICE A
TO
TO
TO
R1
D2
D1
CON-SPLC
86
CAVITY
1
1
WINCH BRK
WINCH BRK
WINCH IN
18
GA.
18
18
CAVITY
LOCATOR CODE:
-
-
-
-
WHT
COLOR
WHT
WHT
PRINT LABEL
TO
SPLICE B
TO
TO
TO
J8
D1
CP-1201
CON-SPLC
2
CAVITY
3
2
16
GA.
16
16
CAVITY
LOCATOR CODE:
-
-
-
-
WHT
COLOR
WHT
WHT
PRINT LABEL
TO
SPLICE C
TO
TO
TO
CJ-1202
CJ-1202
CP-1200
CON-SPLC
4
CAVITY
6
1
SELECTOR
COMP ON
COMP ON
WINCH IN
WINCH IN
WINCH BRK
18
GA.
18
18
CAVITY
LOCATOR CODE:
-
-
-
-
WHT
COLOR
WHT
WHT
PRINT LABEL
TO
SPLICE D
TO
TO
TO
J9
D2
CP-401
CON-SPLC
2
CAVITY
1
2
WINCH OUT
WINCH OUT
WINCH OUT
GA.
CAVITY
LOCATOR CODE:
-
COLOR
PRINT LABEL
SPLICE F
TO
CON-SPLC
CAVITY
22
18
18
-
-
-
BLK
WHT
WHT
TO
TO
TO
CJ-400
R1
J10
85
-
1
GND
GND
GND
18
-
WHT
TO
R1
30
PWR
PRINT LABEL
COLOR
CAVITY
GA.
LOCATOR CODE:
CP-401
CON-SPLC
TO
CAVITY
PRINT LABEL
COLOR
4
CAVITY
1
3
2
GA.
SPL D
CON-SPLC
-
CP-1201
-
TO
TO
TO
TO
TO
4
-
-
-
CAVITY
-
-
-
-
-
-
WHT
18
WINCH OUT
WHT
18
WINCH OUT
WEDGE: W4S
DEUTSCH: DT06-4S
TERM: 0462-201-16141
PRINT LABEL
COLOR
CAVITY
GA.
LOCATOR CODE:
CJ-401
CON-SPLC
TO
CAVITY
PRINT LABEL
COLOR
4
CAVITY
1
3
2
GA.
CJ-401
CON-SPLC
-
CJ-401
-
TO
TO
TO
TO
TO
1
4
-
-
CAVITY
-
-
-
-
-
-
WHT
18
WINCH OUT
WHT
18
WINCH OUT
WEDGE: W4P
DEUTSCH: DT04-4P
TERM: 0460-202-16141
PLUG: 114017
PLUG: 114017
PRINT LABEL
WHT
COLOR
CAVITY
A
16
GA.
LOCATOR CODE:
CP-101
CON-SPLC
CJ-1202
TO
TO
9
CAVITY
SPARE PWR
WEATHERPACK:
12015791
SEAL: 12015323
TERM: 12124580
PRINT LABEL
-
COLOR
CAVITY
A
-
GA.
LOCATOR CODE:
CJ-101
CON-SPLC
-
TO
TO
-
CAVITY
-
WEATHERPACK:
12010996
PLUG: 12010300
TERM: -
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Radio Remote Harness-Single Proportional (77441537)
12
ROTATE CW OUTPU
T
BOOM EXTEND
CAN LOW
BOOM DOWN
CP-1201
RADIO RECEIVER
INTER FACE
TETHER POWER
CAN HIGH
POWER (RADIO)
WINCH OU T
WINCH IN
BOOM U P
9
8
1
CJ-1202
2
3
5
4
6
7
8
2
6
7
5
4
3
1
10
11
12
INTER FACE
GROUND
TRANSDUCER SIGNA
L
HORN OUTPU T (1)
HORN OUTPU T (2)
ENGINE S TART
CP-1200
CRANE HOURMETER
COMPRESSOR ON
9
7
6
3
4
1
RADIO RECEIVER
BOOM DOWN
PROPO RTIONA L OUTPU T
2
ENGINE S TOP
5
A2B SIGNA L
8
ROTATE CCW OUTPU
T
11
BOOM RETRAC
T OUTPU T 10
(GR AY)
(BLACK)
POWER (RADIO)
ENGINE SPEED
ANTI-TWO/FLOOD LIGH
T
G
B
G
G
PRESSURE TRANSDUCER
BOOM RETRAC
T
P
C
ROTATE CCW
WINCH IN
G
SELEC TOR
ENGINE S TOP
GROUND
COMPRESSOR ON
ENGINE SPEED
ENGINE S TART
POWER
CRANE HOURMETER
9
10
SPARE POWER
HORN OUTPU T (2)
ROTATE CW
ROTATE CCW
1
2
GROUND
BOOM RETRAC
T
BOOM EXTEND
2
GROUND
WINCH OU T
WINCH IN
GROUND
BOOM DOWN
BOOM U P
GROUND
N/C
TRANSDUCER SIGNA
L
B
C
A2B SIGNA L
A
B
GROUND
CAN LOW (SEE NOTE 6
PAGE 1)
BLACK
BROWN
BLUE
GROUND
TETHER POWER (5 VO
LTS)
WHITE
CAN HIGH (SEE NOTE 6
PAGE 1)
11 12
HORN OUTPU T (1)
BOOM FLOOD LIGH
T
RADIO RECEIVER
TETHER INTER
FACE
CJ-400
CP-300
CJ-300
BOD Y INTER FACE
A TRANSDUCER POWER
P
BOOM FLOOD LIGH
T
C
E
GROUND
1 GROUND
W
GROUND
GROUND
R
2
1
1
2
ROTATE CW
BOOM EXTEND
2
1
WINCH OU T
2
1
2
1
BOOM U P
2
1
2
1
PROPO RTIONA L OUTPU T
2
1
WINCH BRAKE
G
D
F
A
D2
D1
1
2
1
2
86
30
87
85
87a
R1
P
G
A SPARE POWER
SPARE IGNITION POWER
CJ-101
N/C
1
2
WINCH OU T
WINCH OU T
CP-401
1
2
WINCH OU T
CJ-401
LIMI T SWITCH
LIMI T SWITCH JUMPER
N/C
3
WINCH OU T
4
3
4
G
CP-101
Chapter 4 Parts
93
Horn Circuit (99905614)
86
30
87
85
87a
86
30
87
85
87a
86
30
87
85
87a
86
30
87
85
87a
STOW SENSOR NC (IMT CHASSIS HARNESS)
STOW SENSOR NO (IMT CHASSIS HARNESS)
SEE NOTES
NOTE: THIS MAY BE 12V OR GROUND
AND MOVE TO GRAY CONNECTOR ON RADIO (PIN 10)
REMOVE WIRE FROM CJ-401 POS C
AND MOVE TO GRAY CONNECTOR ON RADIO (PIN 9)
REMOVE WIRE FROM CJ-401 POS D
CRANE HARNESS 77441481 REV A
CHASSIS HARNESS - DOM 1-2 (77441444) DOM 3-4 (77441446)
STOW SENSOR NC (CRANE HARNESS)
STOW SENSOR NO (CRANE HARNESS)
PLEASE MAKE SURE TO SEE HOW HORN FUNCTIONS
BEFORE WIRING IN IMT HORN CIRCUIT
STOW SENSOR NC (IMT CHASSIS HARNESS)
STOW SENSOR NO (IMT CHASSIS HARNESS)
SEE NOTES
NOTE: THIS MAY BE 12V OR GROUND
GRAY CONNECTOR ON RADIO (PIN 10)
GRAY CONNECTOR ON RADIO (PIN 9)
CRANE HARNESS 77441481 REV B
CHASSIS HARNESS - DOM 1-2 (77441444) DOM 3-4 (77441446)
HORN OUTPUT (2)
HORN OUTPUT (1)
PLEASE MAKE SURE TO SEE HOW HORN FUNCTIONS
BEFORE WIRING IN IMT HORN CIRCUIT
Decal Placement, 10000 30' Crane
22
10
3 4
4
3 4
22
23
8
25
25
24
24
9
9
11
23 3
21
21
5
6
1
2
3
NOTES (SEE REFERENCE NUMBER IN BOX):
1
SERIAL NUMBER PLACARD. MOUNT STREETSIDE.
2
PLACE BOTTOM POINT OF DIAMOND ABOVE END OF CYLINDER PIN.
3
CENTER ABOVE HOOK WELDMENT.
4
EITHER SIDE.
DECAL PLACEMENT (IF NOT SHOWN ON CRANE)
ITEM #
PLACEMENT
12,17,19,20, 25
AT OR NEAR REMOTE HANDLE STORAGE POINT
13
2 ON REAR STABILIZERS, 2 ON SIDEPACK FRONT WALLS
15
AT OR NEAR DRIVELINE
14,16
ON ALL FOUR SIDES OF CARRIER VEHICLE
18
ON TOP OF HYDRAULIC RESERVOIR
Chapter 4 Parts
95
DECAL PLACEMENT, 10000 30' CRANES (REF 99905087)
ITEM PART #
DESCRIPTION
KIT #
QTY IN KIT QTY ON CRANE
1.
95724111
DECAL KIT - TELE COMMON SIII (7500-14000)
1
2.
95719348
DECAL KIT - BODY COMMON
1
3.
70391612
DECAL-GREASE WEEKLY (LEFT)
1
3
3
4.
70391613
DECAL-GREASE WEEKLY (RIGHT)
1
2
2
5.
70392524
DECAL-ROTATE CRANE WHILE GREAS
1
1
1
6.
70392399
DECAL-LUBRICATE WORM
1
1
1
8.
70395324
DECAL-ASME/ANSI B30.5-TELESCOP
1
1
1
9.
70395670
DECAL-CAUTION DOWN HAUL WT
1
2
2
10.
71399136
DECAL-ANGLE INDICATOR RH
1
1
1
11.
71399137
DECAL-ANGLE INDICATOR LH
1
1
1
12.
70392213
DECAL-CAUTION DONT WASH/WAX
1
1
1
13.
70392864
DECAL-WARNING STABILIZER STAND CLEAR 2
4
4
14.
70392868
DECAL-WARNING CR LOADLINE (TRK)
2
4
4
15.
70392891
DECAL-DANGER DRIVELINE
2
1
1
16.
70394445
DECAL-DANGER ELEC HZD LG TELES
2
4
4
17.
70396613
DECAL-CRANE SAFETY OPER
2
1
1
18.
70394189
DECAL-MOBILOIL RESERVOIR
2
1
1
19.
71039134
DECAL-CAUTION OIL LEVEL
2
1
1
20.
70392982
DECAL-SERVICE REPAIR
2
1
1
21.
70399195
DECAL-DIAMOND IMT 4 X 8 (REFL)
1
1
1
22.
70399140
DECAL-DIAMOND IMT 6.75X13.50 (REFL)
1
2
2
23.
70399050
DECAL-ID 10000
2REF
24.
70399071
DECAL-LOAD BLOCK RATING 5.25 TONS
2REF
25.
70399109
DECAL-CAP CHART 10000-30'
3REF
REV D 20140414
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Option-Winch Roller (99905055)
Kit 51723637
2
1
6
9 15
14
915
14
10
10
7
9
8
4
1711
18 5
85
12
17
11 18
16
12
16
3
3
13
13
1
6
17
11
17
11
3"
(7.6 cm)
2.31"
(5.9 cm)
1"
(2.5 cm)
NOTES (SEE REFERENCE NUMBER IN BOX):
1
REPLACE EXISTING BAR ON WINCH WITH 60136607.
2
USE EXISTING BOLTS AS SHOWN.
99905055 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
1.
71570825
WINCH-PLANETARY 6000 LB LINE
PULL
REF
2.
91723603
HARDWARE KIT-WINCH ROLLER
1
3.
52723094
MOUNTING BRACKET- WINCH
SWITCH
1
4.
52723095
ROLLER ASSEMBLY- WINCH
SWITCH
1
5.
60030439
SLEEVE-TYPE C
0.38X 0.62X.25
2
6.
60136607
WINCH PLATE-ROLLER BRACKET
1
7.
77041863
SWITCH-LIMIT
1
Chapter 4 Parts
97
99905055 PARTS LIST
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QTY
8.
71413185
SPRING
0.105WIRE 0.75 OD 2.875 LG
#2
2
9.
72060047
CAP SCREW
.38-16X 1.25 HH G R5 Z
#2
4
10.
72060641
MACHINE SCREW
#10-24X 1.75 ROUND HEAD
#2
2
11.
72062093
NUT
#8-32 HEX ZINC
#2
4
12.
72062103
NUT
.38-16 HEX NYLOCK
#2
2
13.
72062106
NUT
#10-24 HEX NYLOCK
#2
2
14.
72063003
WASHER
.38 FLAT
#2
2
15.
72063051
WASHER
.38 LOCK
#2
2
16.
72063268
WASHER
#10 W FLAT ANSI B27.2Z
#2
2
17.
72063271
WASHER
# 8 W FLAT ANSI B27.2Z
#2
4
18.
72601938
BOLT-EYE
# 8-32X 1.125
#2
2
REV A 20110513
Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Option - Boom Tip Light Kit (99905289)
2
4
5
NOTES:
1
LIGHT CAN BE PLACED ON EITHER SIDE.
2
HARNESS CONNECTS TO CORD REEL AND ANTI-TWO-BLOCK SWITCH.
SINGLE INCANDESCENT LIGHT KIT (12V & 24V) (DWG 99905289)
12V KIT (51723830) 24V KIT (51724606)
ITEM
PART #
DESCRIPTION
DETAILS
KIT #
QUANTITY KIT #
QUANTITY
1.
51723830
ELECTRICAL KIT-BOOM
SINGLE FLOOD LIGHT (12V)
1
1A.
51724606
ELECTRICAL KIT-BOOM
SINGLE FLOOD LIGHT (24V)
1
2.
77040424
FLOODLIGHT-COMPOSITE
WORK LAMP TOP MTG (12V)
#1
1
1
2A.
77441279
FLOODLIGHT-COMPOSITE
WORK LAMP TOP MTG (24V)
#1A
1
3.
77441470
HARNESS-BOOM TIP FLOOD
LIGHT JUMPER
#1
1
#1A
1
4.
72063005
WASHER
.50 FLAT
#2
1
#2A
1
5.
72062080
NUT
.50-13 HEX NYLOCK
#2
1
#2A
1
REV C 20140203