Clarke DEVIL 4040 Operation & Maintenance Instructions Manual

INSTRUCTIONS 0905 Models: DEVIL 4040 • 4060 • 4100 • 4120 FAN HEATER

2 PARTS & SERVICE TEL: 020 8988 7400 or e-mail as follows: PARTS: [email protected] SERVICE: [email protected] PARTS & SERVICE Model Number Devil 4040 Devil 4060 Devil 4100 Devil 4120 Input 230V 50hz 1ph 400V 50hz 3ph 400V 50hz 3ph 400V 50hz 3ph Output Rating 3kW 5kW 9kW 15kW Supply Fuse Rating 13A 15A 15A 25A Dimensions (mm) 260x260x410 360x280x380 440x330x490 480x370x520 Air Output 510m3/h 510m3/h 800m3/h 1700m3/h Noise Level 50dBLWA 50dBLWA 52dBLWA 54dBLWA Gross Weight 7.5kg 8.0kg 13.5kg 15.5kg Part No. 6925160 6925165 6925170 6525175 SPECIFICATIONS DECLARATION of CONFORMITY We declare that this product complies with the following standards/directives: • 73/23/EEC • 98/336/EEC Serial/Batch No: See Data Plate signed Waste electrical products should not be disposed of with household waste. Please dispose of at your local recycling facility. Engineering Manager

Before attempting to operate the unit please read this instruction leaflet and carefully follow all directions given. By doing so you will ensure safe operation of the unit and you can also look forward to it providing you with long and trouble free service. GUARANTEE This CLARKE product is guaranteed against faults in manufacture for 12 months from purchase date. Please keep your receipt as proof of purchase. This guarantee is invalid if the product has been found to have been abused in any way, or not used for the purpose for which it was intended, or to have been tampered with in any way. The reason for return must be clearly stated. This guarantee does not affect your statutory rights. SAFETY PRECAUTIONS • This heater is for INDOOR USE ONLY. • NEVER use electrical equipment in the presence of combustible gases. • ALWAYS disconnect from the mains supply before moving or performing any maintenance tasks. • ALWAYS use in an upright position ONLY. • Inspect the mains cable regularly for signs of damage. DO NOT use if it is damaged, and ALWAYS keep it away from the source of heat. • NEVER remove the guards from this machine. • NEVER locate the heater near combustible materials such as curtains, furniture etc. Allow at least 1 metre distance. • DO NOT use this heater in a bathroom , shower room, in the vicinity of a swimming pool, or any wet environment. • DO NOT locate the heater close to an adjacent wall or ceiling...allow a distance of at least 1 metre from a wall or ceiling. • NEVER cover the heater, or block any of the vents. • DO NOT use if the heater elements are damaged. • NEVER touch the heater for at least 15 minutes after it is switched off. • DO NOT leave the heater unattended. • If children are present.....ALWAYS use with a fireguard. • Do NOT use in a paint spray booth or any explosive environment. • Take care to ensure that the fan grille cannot be blocked by curtains or the like.

connected to a standard, 230 Volt (50Hz) electrical supply, preferably through an ap- proved plug , or a suitably fused isolator switch. WARNING! THIS APPLIANCE MUST BE EARTHED IMPORTANT: The wires in the mains lead are coloured in accordance with the following code: Green & Yellow ................................Earth Blue ....................................................Neutral Brown ................................................Live As the colours of the flexible lead of this appliance may not correspond with the coloured markings identifying terminals in your plug, or your mains supply, proceed as follows: • Connect GREEN & YELLOW coloured cord to plug terminal marked with a letter “E” or Earth symbol “ ” or coloured GREEN or GREEN & YELLOW. • Connect BROWN cord to terminal marked with a letter “L” or coloured RED. • Connect BLUE cord to terminal marked with a letter “N” or coloured BLACK. Fuse Rating The fuse in the plug must be replaced with one of the same rating (13 amps) and this replacement must be ASTA approved to BS1362. This appliance is fitted with a plug which is moulded on to the electric cable (i.e. non- rewireable) please note: 1. The plug must be thrown away if it is cut from the electric cable. There is a danger of electric shock if it is subsequently inserted into a socket outlet. 2. Never use the plug without the fuse cover fitted. 3. Should you wish to replace a detachable fuse carrier, ensure that the correct replacement is used (as indicated by marking or colour code). 4. Replacement fuse covers can be obtained from most DIY or electrical stores. Devil 4040 These machines MUST be connected to a 400 Volt, 3 PHASE 50Hz supply through a suitably fused isolator switch. It cannot be operated from a single phase supply. Devils 4060, 4100 & 4120 A trailing socket is NOT provided, but is available from your CLARKE dealer, Part No: It is important to note, that the PLUG is wired as shown in the illustration opposite, as viewed from the outside of the unit - the socket should be wired correspondingly. • The GREEN or GREEN & YELLOW coloured wire, is connected to the terminal marked with the letter “E” or Earth symbol “ ” • The BLACK or Blue wire is connected to the ‘N’ or Neutral terminal. • The Remaining wires are connected to the terminals marked L1, L2 and L3.

B. OF/OFF Switch C. OFF D. Fan Only E. Fan w/ Single Element F. Fan w/ Both Elements 5 OPERATION With the heater suitably sited (ensure you comply with all safety precautions), switch the heater ON to either fan only, half or full output (see illustration below). A temperature control switch (A) is also provided for fine control of heat output. Should the unit overheat, a thermal cutout will operate, shutting down the unit. Allow a period of time for the unit to cool (approx. 10 minutes) before pressing the reset using a suitable pointed tool, and restarting. When switching the unit OFF, it is strongly recommended that it is run in the FAN ONLY mode for approx. 10 minutes, in order to cool the elements, before switching OFF completely and finally disconnecting from the mains supply. The thermal cutout may also operate if the heater is shut down without allowing to cool sufficiently. If, subsequently, the machine fails to start, press the reset using a suitable tool and try again. MAINTENANCE Before performing any maintenance tasks, if the heater has been used, ALWAYS allow it to cool down for at least 10 minutes, by switching to FAN ONLY, then disconnect from the mains supply. Periodically. • Disconnect from the mains supply, and use compressed air at low pressure to clean out the unit. ALWAYS wear a dust mask to perform this operation. If there is any serious build up of dirt, it is possible to remove the bottom cover, by unscrewing the 6 self tapping screws securing it, to gain access to the fan and heating elements. Clean these thoroughly taking great care not to distort the fan. Ensure the bottom cover is firmly secured when completed. • Inspect the mains cable for damage. Heat damage will cause the cable to stiffen and crack. If this is found, have the cable replaced. Check cable routing and ensure it is well away from the heat source. WARNING! IF YOU ARE IN ANY DOUBT ABOUT ELECTRICAL CONNECTIONS, CONSULT A QUALIFIED ELECTRICIAN. DO NOT ATTEMPT ELECTRICAL CONNECTIONS or REPAIRS YOURSELF.

7 1.1 1.2 1.3 1.4 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34.1 34.2 35 Motor Sw/230v Fan Washer 4,3 12mm Screw M4x16 Top Cover Round Cover Side Cover Down Cover Heat Shield Shelf Back Cover Name Plate Heating Element 1400W Switch Bim Etal Thermostat Overheat Sensor Temp Limiter Power Cord Screw Terminal Block Data Plate Label Ground Wire Handle Strain Relief Bushing Leg Rubber Belt Knob Electrical Wire Set Tap Screw 5t3,5x9,5 Nut M4 Washer A4 Washer A4, 3 Tap Screw M4x8 Tap Screw M4x16 Screw M6x14 Nut M6 Washer A6 Reset Lever Base For Reset Lever Front Cover 1 DE4510301 1 DE4510317 1 DE4510812 1 DE4510807 1 See Your Dealer 1 See Your Dealer 2 See Your Dealer 1 See Your Dealer 1 See Your Dealer 1 See Your Dealer 1 See Your Dealer 1 See Your Dealer 2 DE4510362 1 DE4510401 1 DE4510403 1 DE4510404 1 DE4510405 1 DE4510408 1 DE4510421 1 N/A 1 N/A 1 DE4510601 1 DE4510605 4 DE4510607 2 DE4510608 2 DE4510610 1 DE4510740 4 DE4510801 3 DE4510808 6 DE4510810 7 DE4510811 3 DE4510814 1 DE4510828 2 DE4510829 2 DE4510830 2 DE4510831 1 DE4510612 1 DE4510611 1 See Your Dealer

1.1 Screw M4x16 ............................................................. 1 ................. DE4510807 1.2 Motor 12w/230v ........................................................ 1 ................. DE4510306 1.3 Fan.............................................................................. 1 ................. DE4510317 1.4 Washer 4,3 12mm ..................................................... 1 ................. DE4510812 2.1 Base For Reset Button .............................................. 1 ................. DE4510611 2.2 Reset Button .............................................................. 1 ................. DE4510612 3.1 Handle Assembly ...................................................... 2 ................. DE4510128 3.2 Self Tapping Screw ST3,9x25 .................................... 8 ................. DE4510817 3.3 Plastic Distance Piece15mm .................................. 8 ................. DE4510603 3.4 End Cap 12mm ........................................................ 4 ................. DE4510604 4 Fan Cowl ................................................................... 1 ................. DE4510112 5 Side Cover ................................................................. 2 ................. DE4510117 6 Bottom Cover ........................................................... 1 ................. DE4510121 7 Facia .......................................................................... 1 ................. DE4510136 8 Grill .............................................................................. 2 ................. DE4510138 9 Heat Shield ................................................................ 1 ................. DE4510139 10 Washer ....................................................................... 3 ................. DE4510140 11 Top Cover .................................................................. 1 ................. DE4510143 12 Tray ............................................................................. 1 ................. DE4510181 13 Washer A4 ................................................................. 2 ................. DE4510810 14 Washer A4,3 .............................................................. 1 ................. DE4510811 15 Nut M4 ....................................................................... 3 ................. DE4510808 16 Self Tapping Screw M4x8 ......................................... 3 ................. DE4510814 17 Self Tapping ScrewM4x16 ........................................ 1 ................. DE4510828 18 Self Tapping Screw ST3,5x9,5 ................................... 4 ................. DE4510801 19 Self Tapping Screw ST3,9x13 .................................... 4 ................. DE4510818 20 Self Tapping Screw ST3,9x9,5 .................................. 40 ................ DE4510802 21 Heating Element 1666w........................................... 3 ................. DE4510359 22 Switch ......................................................................... 1 ................. DE4510401 23 Relay .......................................................................... 1 ................. DE4510402 24 Bi-metal Thermostat ................................................. 1 ................. DE4510403 25 Overheat Sensor....................................................... 1 ................. DE4510404 26 Temperature Limiter ................................................. 1 ................. DE4510405 27 Plug ............................................................................ 1 ................. DE4510406 28 Data Plate ................................................................. 1 ................. N/A 29 Label Earth Wire........................................................ 1 ................. DE4510536 30 Belt .............................................................................. 3 ................. DE4510608 31 Knob ........................................................................... 2 ................. DE4510610 32 Wire 1.5 Blue 0.08 ...................................................... 2 ................. DE4510900 32 Wire 1.5 Brown 0.12 .................................................. 1 ................. DE4510910 32 Wire 1.5 Brown 0.13 .................................................. 1 ................. DE4510911 32 Wire 1.5 Blue 0.16 ...................................................... 1 ................. DE4510913 32 Wire 1.5 Brown 0.20 .................................................. 1 ................. DE4510916 32 Wire 1.5 Brown 0.20 .................................................. 2 ................. DE4510917 32 Wire 1.5 Blue 0.08 ...................................................... 1 ................. DE4510919 32 Wire 1.5 Brown 0.24 .................................................. 2 ................. DE4510925 32 Wire 1.5 Blue 0.30 ...................................................... 1 ................. DE4510926 32 Wire 1.5 Brown 0.38 .................................................. 1 ................. DE4510934 32 Wire 1.5 Brown 2x0.15 ............................................... 1 ................. DE4510937 32 Wire 2.5 Yellow 0.10 .................................................. 1 ................. DE4510938 9

1.1 1.2 1.3 1.4 2.1 2.2 3.1 3.2 3.3 3.4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32 32 32 32 32 32 32 32 32 32 32 Screw M4x16 .................................................................... Motor 16W/230V .............................................................. Fan..................................................................................... Washer 4,3 12mm ............................................................ Base For Reset Button ..................................................... Reset Button ..................................................................... Handle Assembly ............................................................. Self Tapping Screw ST3,9x25 ........................................... Plastic Distance Piece 15mm ........................................ End Cap 12mm ............................................................... Top Cover ......................................................................... Fan Cowl .......................................................................... Side Cover ........................................................................ Bottom Cover .................................................................. Grill ..................................................................................... Heat Shield ....................................................................... Facia ................................................................................. Washer .............................................................................. Tray .................................................................................... Washer A4 ........................................................................ Washer A4,3 ..................................................................... Nut M4 .............................................................................. Self Tapping Screw M4x8 ................................................ Self Tapping Screw M4x16 .............................................. Self Tapping Screw ST3,5x9,5 .......................................... Self Tapping Screw ST3,9x13 ........................................... Self Tapping Screw ST3,9x9,5 .......................................... Heating Element 3000W ................................................. Switch ................................................................................ Relay ................................................................................. Bi-metal Thermostat ........................................................ Overheat Sensor.............................................................. Temp Limiter ..................................................................... Plug ................................................................................... Data Plate ........................................................................ Label Earth Wire............................................................... Belt ..................................................................................... Knob .................................................................................. Wire 1.5 Blue 0.08 ............................................................. Wire 1.5 Brown 0.12 ......................................................... Wire 1.5 Brown 0.13 ......................................................... Wire 1.5 Blue 0.16 ............................................................. Wire 1.5 Brown 0.20 ......................................................... Wire 1.5 Brown 0.20 ......................................................... Wire 1.5 Blue 0.08 ............................................................. Wire 1.5 Brown 0.24 ......................................................... Wire 1.5 Blue 0.30 ............................................................. Wire 1.5 Brown 0.38 ......................................................... Wire 1.5 Brown 2x0.15 ...................................................... Wire 2.5 Yellow 0.10 ......................................................... 1 .............. DE4510807 1 .............. DE4510307 1 .............. DE4510318 1 .............. DE4510812 1 .............. DE4510611 1 .............. DE4510612 2 .............. DE4510129 8 .............. DE4510817 8 .............. DE4510603 4 .............. DE4510604 1 .............. DE4510104 1 .............. DE4510114 2 .............. DE4510119 1 .............. DE4510123 2 .............. DE4510125 1 .............. DE4510127 1 .............. DE4510137 3 .............. DE4510140 1 .............. DE4510183 2 .............. DE4510810 1 .............. DE4510811 3 .............. DE4510808 3 .............. DE4510814 1 .............. DE4510828 4 .............. DE4510801 4 .............. DE4510818 36 ............ DE4510802 3 .............. DE4510360 1 .............. DE4510401 1 .............. DE4510402 1 .............. DE4510403 1 .............. DE4510404 1 .............. DE4510405 1 .............. DE4510406 1 .............. N/A 1 .............. DE4510536 3 .............. DE4510608 2 .............. DE4510610 2 .............. DE4510900 1 .............. DE4510910 1 .............. DE4510911 1 .............. DE4510913 1 .............. DE4510916 2 .............. DE4510917 1 .............. DE4510919 2 .............. DE4510925 1 .............. DE4510926 1 .............. DE4510934 1 .............. DE4510937 1 .............. DE4510938 No. Description Qty Part No. 11

1 DE4510825 1.2 Nut M4 4 DE4510808 1.3 Fan Guard 1 DE4510166 1.4 Motor 25W/230V 1 DE4510304 1.5 Fan 1 DE4510314 1.6 Washer 5,3 20mm 1 DE4510824 1.7 Screw M4x60 4 DE4510833 2.1 Base For Reset Button 1 DE4510611 2.2 Reset Button 1 DE4510612 3.1 Handle Assembly 2 DE4510170 3.2 Self Tap Screw ST3,9x25 8 DE4510817 3.3 Distance Piece 15mm 8 DE4510603 3.4 End Cap 12mm 4 DE4510604 4 Side Cover 2 DE4510157 5 Top Cover 1 DE4510145 6 Tray 1 DE4510149 7 Fan Cowl 1 DE4510153 8 Bottom Cover 1 DE4510161 9 Grill 2 DE4510164 10 Heat Shield 1 DE4510168 11 Facia 1 DE4510173 12 Screw Terminal 1 DE4510414 13 Washer A4 2 DE4510810 14 Washer A4,3 1 DE4510811 15 Nut M4 3 DE4510808 16 S/Tap Screw M4x8 2 DE4510814 17 S/Tap Screw M4x16 1 DE4510828 18 S/Tap Screw ST3,5x9,5 2 DE4510801 19 S/Tap Screw ST3,9x13 12 DE4510818 20 S/Tap Screw ST4,8x13 16 DE4510821 21 S/Tap Screw ST3,9x9,5 27 DE4510802 22 Switch 1 DE4510401 23 Capillary Thermostat 1 DE4510416 24 Heating Element 2500W 6 DE4510355 25 Relay 2 DE4510402 26 Overheat Sensor 1 DE4510404 27 Temp Limiter 1 DE4510405 28 Plug 1 DE4510411 29 Data Plate 1 N/A 30 Label Earth Wire 1 DE4510536 31 Belt 3 DE4510608 32 Capillary Support 2 DE4510609 33 Knob 2 DE4510610 34 Wire 1.5 Blue 0.08 4 DE4510900 34 Wire 1.5 Brown 0.08 1 DE4510901 34 Wire 1.5 Blue 0.10 1 DE4510902 34 Wire 1.5 Brown 0.10 1 DE4510903 34 Wire 1.5 Brown 0.12 1 DE4510906 34 Wire 1.5 Brown 0.16 1 DE4510912 34 Wire 1.5 Brown 0.16 2 DE4510914 34 Wire 1.5 Brown 0.18 4 DE4510915 34 Wire 1.5 Brown 0.20 1 DE4510916 34 Wire 1.5 Brown 0.20 1 DE4510917 34 Wire 1.5 Brown 0.22 1 DE4510920 34 Wire 1.5 Brown 0.23 1 DE4510923 34 Wire 1.5 Brown 0.23 1 DE4510924 34 Wire 1.5 Blue 0.25 1 DE4510929 34 Wire 1.5 Blue 0.28 1 DE4510930 34 Wire 1.5 Brown 0.31 1 DE4510931 34 Wire 1.5 Blue 0.31 1 DE4510932 34 Wire 4 Brown 0.24 3 DE4510939 34 Wire 4 Blue 0.24 1 DE4510943 34 Wire 4 Yellow 0.30 1 DE4510944 SPARE PARTS - DEVIL 4120 No. Description Qty Part No. No. Description Qty Part No. 13

or e-mail as follows: PARTS: [email protected] SERVICE: [email protected] PARTS & SERVICE W..............Switch M..............Motor WR...........Temperature Limiter WZ............Overheating Sensor T...............Thermostat PK.............Relay L...............Coil R1 - R6.....Heating Elements LEGEND