Bradley Express SS Series Installation Manual

Menomonee Falls, WI 53052 USA 800 BRADLEY (800 272 3539) +1 262 251 6000 bradleycorp.com SS-3N/AST/STD SS-3N/AST-WH Express® Lavatory System - SS-Series SS-3N/AST/STD/LSD-3 SS-3N/AST-WH/LSD-3 215-1494 Rev. G; ECN 17-08-026 © 2018 Bradley Page 1 of 15 2/22/2018 Table of Contents Pre-Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Supplies Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Rough-Ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Install the Bowl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Mount the Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Connect the Supply - Hot and Cold Supply . . . . . . . . . . . . . . . . . . 8 Connect the Supply - Single Tempered Supply . . . . . . . . . . . . . . . 8 Install the Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Connect Supply and Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Push Button Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Sprayhead Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Adjust the Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Cleaning and Maintenance for Terreon® . . . . . . . . . . . . . . . . . . . . 11 Cleaning and Maintenance for Stainless Steel . . . . . . . . . . . . . . . 11 Brand Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Troubleshooting – Metering Air Valve . . . . . . . . . . . . . . . . . . . . . . 12 Thermostatic Mixing Valve Troubleshooting . . . . . . . . . . . . . . . . . 13 Stop Valve Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Fill Soap Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Clean Soap Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Special Note for Sprayhead/Bowl retrofit to retrofit new SS-3N sprayhead onto existing SS-3 bowl 1½" (38mm) Drill hole Ø 1" (25mm) to 1½" (38mm) . Existing Hole 2¼" (57mm) WARNING Make sure that all water supply lines have been flushed and then completely turned off before beginning installation. Debris in supply lines can cause valves to malfunction. Turn OFF electrical power to the electrical outlets, then unplug all electrical units prior to installation. Electrical power MUST remain off until installation is complete. After installation is complete, turn on the water supply first, then turn on the electrical power. Installer's hardware must be appropriate for wall construction. Wall anchors must have a minimum pull-out rating of 1,000 pounds. NOTICE Overtightening fasteners can damage the Terreon material. Use caution when tightening bowl and sprayhead fasteners. IMPORTANT Read this entire installation manual to ensure proper installation. When finished with the installation, file this manual with the owner or maintenance department. Compliance and conformity to local codes and ordinances is the responsibility of the installer. Separate parts from packaging and make sure all parts are accounted for before discarding any packaging material. If any parts are missing, do not begin installation until you obtain the missing parts. Product warranties may be found under “Products” on our website at www.bradleycorp.com.

2/22/2018 3 Components Sprayhead Cover (SS-3N-COVR-ONLY) (Contact your local Bradley Representative for part number . Sprayhead Body (33-3N-SPYD-ASSY) Contact your local Bradley Representative for part number . Main Frame (S17-323) Screw 10-24 (160-386) Washer (142-002BJ) Pedestal Panel Coal (186-1454B) Bowl (33-3N-BOWL) Contact your local Bradley Representative for part number . LockWasher (142-002BK) Nut, 5/16-18 (161-036) Scuff Base (S17-324) (Used with Standard Height Frame Only) Scuff Panel Fasteners (160-450) Washers (142-002CA) (4) Places Scuff Base Panel Coal (185-033B) Panel Fasteners (160-450) Washers (142-002CA) (8) Places Bolt 5/16-18 (160-371) #8-32 Screw (160-319) Strainer (P16-075) Drain Plug (P16-072) 1/8" Rubber Washer (125-001DP) Waste Shoe (111-062) Waste Tee (111-063) P-Trap (Polypropylene) (269-1697) Optional P-Trap (Chrome-Plated Brass) (S29-094) Drain Assembly Bowl Mounting Hardware 1/4"-20x1/2" Pan Head Screw (qty 4) (160-389) 1/4"-20 Washer (qty 4) (142-002DB)

Supplies Required • (8) 3/8" wall anchors, bolts and 1" min . O .D . washers to mount main frame and bowl to wall (minimum pull-out rating of 1,000 lbs .) • STD . HEIGHT ONLY: (2) 3/8" wall anchors, bolts and 1" min . O .D . washers to mount scuff base to wall • 1/2" nominal copper tubing for hot and cold supplies and 1-1/2" NPT drain piping • OPTIONAL: 240/208-volt or 277-volt electrical box for electric tankless water heater SOAP SOAP SOAP SOAP Top View 80" (2032) Front View Standard Frame Front View Wall-Hung Frame 8-5/8" (219) 30" (762) 8" (203) 51-1/4" (1302) 58" (1473) 64" (1626) 68-1/4" (1734) 8" (203) 68-1/4" (1734) 58" (1473) 64" (1626) 8" (203) Radius 10" (254) Radius 30" (762) (mm)

2/22/2018 5 Dimensions - Side Views TAS TAS Wall Hung Mounted at Standard Height Standard Height Wall Hung Mounted at Juvenile Height Ages: 6 through 12 Wall Hung Mounted at TAS Height Grades: 6 through 8 or 9 Wall Hung Mounted at TAS Height Grades: Pre-K through 5 or 6 21-1/8" (537) 38-1/2" (978) 34" (864) 30" (762) 13-1/4" (311) 11-1/2" (292) Scuff Base on Standard Height Only 3" (76) 8-5/8" (219) 38-1/2" (978) 34" (864) 30" (762) 8-5/8" (219) 21-1/8" (537) 11-1/2" (292) 13-1/4" (311) 8-5/8" (219) 21-1/8" (537) 11-1/2" (292) 8-5/8" (219) 21-1/8" (537) 11-1/2" (292) 8-5/8" (219) 21-1/8" (537) 11-1/2" (292) 36-1/2" (927) 32" (813) 28" (711) 11-1/4" (286) 35-1/2" (902) 31" (787) 27" (686) 10-1/4" (260) 34-1/2" (876) 30" (762) 26" (660) 9-1/4" (235) (mm)

CODE DESCRIPTION QTY. A 3/8" Wall Anchors with a minimum pull-out force of 1,000 lbs . for Bowl 2 B 3/8" Wall Anchors with a minimum pull-out force of 1,000 lbs . for Mainframe 6 C 3/8" Wall Anchors for Base Frame, Standard Frame option only, minimum pull-out force not required 2 D1 1/2" nominal copper tubing for Cold Supply, stub-out 2" from wall 1 D2 1/2" nominal copper tubing for Hot or Tempered Supply, stub-out 2" from wall 1 E 1-1/2" NPT Drain, stub-out 2" from wall 2 F On the bowl back, measure the distance between the ¾" bowl mounting holes . Divide this measurement in half . Measure and mark this dimension on the wall to the left and the right of the centerline . Install two 3/8" wall anchors with a minimum pull-out rating of 1,000 lbs (supplied by installer) at locations marked . 2 RIM HEIGHT VERTICAL HEIGHT ADJUSTMENTS FOR CODES A–E, H, C and W FIXTURE STYLE 34" None Standard Height 34" None Wall-Hung 32" Subtract 2" TAS, Grades 6 through 8 or 9 31" Subtract 3" Juvenile Height 30" Subtract 4" TAS, Pre-K through Grades 5 or 6 1 Rough-Ins 28-3/4" (730) 32" (813) 15" (381) 4" (102) Floor 2-3/4" (70) 24" (610) 34" (864) Rim Height See Chart Below 38-1/2" (978) 24-3/8" (619) B B B B C C E F B D2 A 5-5/8" (143) B 38-1/2" (978) 24-3/8" (619) 8" (203) D1 F A 3-1/2" (89)

2/22/2018 7 Anchoring the frame to a wall that is not flat may cause the frame to bend, making it difficult to reinstall the access panels. If necessary, use shims to compensate for wall distortion. 2 Mount the Frame A Using a T20 torx key, remove the fasteners securing the access panel to the main frame, and remove the panel . B Once you have positioned the frame such that it is level and flat against the wall or shimmed, mount the frame to the wall at six places using 3/8" bolts and 1" min . O .D . washers . When mounting the standard height frame, mount the scuff base to the wall at the same time using two additional 3/8" bolts and washers. Scuff Panel Standard Height Frame Only Scuff Base Frame Standard Height Only 3 Install the Bowl The sprayhead body has slotted holes for adjusting the fit-up with the bowl and wall. For clarity, the scuff base frame and drain are not shown. Turn the tailpiece down to its proper position before installing the bowl. A Attach the bowl to the frame using the ¼-20 x ½" pan-head screws and washers . Do not tighten screws . B Secure the bowl to the wall anchors with two 3/8" bolts and washers . Do not overtighten . C Tighten the pan-head screws . Do not overtighten .

45 The letter “H” on the Navigator Mixing Valve indicates hot water supply inlet. 4a Connect the Supply - Hot and Cold Supply C Connect one end of each hose to the Navigator valve (one on the hot side, one on the cold side) . Connect the other swivel end to the stop valves . A Loosen but do not remove the two mounting screws holding the valve bracket to the frame . Slide the valve bracket up and lift it from the frame . B Attach the stops to the hot and cold water wall stub-outs . C Connect one end of flexible hose to the tempered line adapter . Connect the other swivel end to the stop valve . 4b Connect the Supply - Single Tempered Supply A Loosen but do not remove the two mounting screws holding the valve bracket to the frame . Slide the valve bracket up and lift it from the frame . B Attach the stop to the tempered wall stub-out .

2/22/2018 9 To Drain Stub-Out 5 Install the Drains Red Supply Tubing Green Supply Tubing Black Supply Tubing 6 Connect Supply and Tubing A Loosen the compression nuts . Push the sprayhead supply tubes firmly into the tube connectors until they are fully seated . Tighten the compression nuts by hand . B Loosen the compression nuts . Push the matching color 1/8" tubes firmly into the tube connectors until they are fully seated . Tighten the compression nuts by hand .

Sprayhead Components Push Button Assembly To access push button assembly: Remove the Phillips-head screws located in the bottom of the sprayhead body and lift the Terreon cover/shelf off . To reinstall sprayhead cover/shelf: Position the cover/shelf on the sprayhead body and secure it to the sprayhead body using the screws provided . H C This valve is NOT factory preset. Upon installation, the temperature of this valve must be checked and adjusted to ensure delivery of a safe water temperature. Water in excess of 110°F (43°C) may cause scalding. ¼" Tube Connector (169-890) Actuator Body ASM (S39-802) Spring (135-065) U-Cup (125-099) Piston (119-227A) Duckbill (198-010) Bracket, SSN Push Button (140-956) Nut, ½" - 14 NPSM (110-115) Push Button (S08-324) #10 Screw (160-353) Aerator (S05-180) 7 Adjust the Temperature A Loosen the cap screw about ¼" (4–6 turns) and lift up the cover (do not remove) . B Using the cover, turn the cartridge gently until desired water temperature is reached . Do not turn past stops as this may damage the unit . Push the cover down and tighten the screw . C Reinstall the valve bracket . Turn on the water supply to the Express and check for leaks . Push the operating buttons of each station until all the air is purged from the lines and water is flowing smoothly . Reinstall the access panel .

2/22/2018 11 Cleaning and Maintenance for Terreon® Material Description: Terreon is a densified solid surface material composed of bio based resin and is resistant to chemicals, stains, burns and impact . Surface can be easily repaired with everyday cleansers or fine grit abrasives . Because Terreon is a unique cast material, its aggregate flow and distribution, and shades of color can vary from product to product creating natural characteristics . Routine Cleaning: For regular cleaning, use mild neutral base cleaners . Stubborn Stains: Remove tough stains with Soft-Scrub® and a green Scotch-Brite® pad or lightly sand in a circular motion with 240 grit wet/dry sandpaper . The finish can then be renewed with a maroon Scotch-Brite pad . Scratches: Remove scratches with a green Scotch-Brite pad . The finish can then be renewed with a maroon Scotch-Brite pad . Hard Water Deposits: Remove hard water deposits with a mild solution of vinegar and water . Always rinse the unit thoroughly after cleaning . Restoring the surface: Use Hope’s® Perfect Countertop to refresh and protect the Terreon Solid Surface material . Dark Terreon colors may require additional care and maintenance . For complete instructions on this additional maintenance, visit bradleycorp .com . Repair Kits: Terreon repair kits are available . Contact your Bradley representative or distributor for part numbers and pricing . Repair kits are made to order and have a shelf life of 30 days . NOTICE! Do not use strong acid or alkaline chemicals and cleaners to clean Terreon. If these chemicals come in contact with the surface, wipe them off immediately and rinse with soapy water. Avoid contact with harsh chemicals such as paint remover, bleach, acetone, etc. Avoid contact with hot pans and objects. Cleaning and Maintenance for Stainless Steel Material Description: Stainless steel is extremely durable, and maintenance is simple and inexpensive . Proper care, particularly under corrosive conditions, is essential . Always start with the simplest solution and work your way toward the more complicated . Routine cleaning: Daily or as often as needed use a solution of warm water and soap, detergent, or ammonia . Apply the cleaning solution per the manufacturer's instructions and always use a soft cloth or sponge to avoid damaging the finish . Stubborn Stains: To remove stains from stainless steel use a stainless steel cleaner and polish such as Ball® stainless steel cleaner or a soft abrasive . Always follow the manufacturer's instructions and apply in the same direction as the polish lines . NOTICE! Never use ordinary steel wool or steel brushes on stainless steel. Always use stainless steel wool or stainless steel brushes. Fingerprints and Smears: To remove fingerprints or smears use a high quality stainless steel cleaner and polish in accordance with the manufacturer's instructions . Many of these products leave a protective coating that helps prevent future smears and fingerprints . Grease and Oil: To remove grease and oil use a quality commercial detergent or caustic cleaner . Apply in accordance to the manufacturer's instructions and in the direction of the polish lines . Precautions: Avoid prolonged contact with chlorides (bleaches, salts), bromides (sanitizing agents), thiocyanates (pesticides, photography chemicals, and some foods), and iodides on stainless steel equipment, especially if acid conditions exist . NOTICE! Do not permit salty solutions to evaporate and dry on stainless steel. The appearance of rust streaks on stainless steel leads to the belief that the stainless steel is rusting . Look for the actual source of the rust in some iron or steel particles which may be touching, but not actually a part of the stainless steel structure . NOTICE! Strongly acidic or caustic cleaners may attack the steel causing a reddish film to appear. The use of these cleaners should be avoided. Brand Names Use of brand names is intended only to indicate a type of cleaner . This does not constitute an endorsement, nor does the omission of any brand name cleaner imply inadequacy . Many products named are regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your cleaning service . It is emphasized that all products should be used in strict accordance with package instructions .

Troubleshooting – Metering Air Valve Problem Cause Solution Valve will not shut off . Timing mechanism is clogged . Clean and inspect timing mechanism: 1 . If compressed air is available, blow water and debris from timer cover of timing mechanism . 2 . Turn adjusting screw out all the way . Clean and inspect screw and valve body . 3 . Turn adjusting screw in to desired cycle time . Valve will not turn on . Water is not being supplied to unit . Open all stops on mixing valve . Water pressure is over 80 PSI . Install a pressure reducing valve . Failed diaphragm/ magnet assembly . Unscrew the valve clamp nut on valve . Remove valve cover . Gently press the diaphragm . The valve should activate . If not, replace the diaphragm/magnet assembly . Timing can not be adjusted for more than 5 seconds . There is an air leak . Check the valve assembly: 1 . Check all tubing and fittings for proper assembly . 2 . Tighten cap and nut on 1/8" tubing . Pushbutton does not work properly . Air volume may not be sufficient to operate valve . Check for leaks and lubricate U-cup: 1 . Check all fittings for air leaks . 2 . Disassemble pushbutton and lubricate U-cup seal (see pushbutton assembly diagram on page 9) . Water is dripping from the streamformers . Debris has accumulated on valve seat or orifices . Clean and inspect valve seat: 1 . Remove screws and disassemble metering valve . 2 . Clean valve seat and inspect for deep gouges or scratches . Replace valve body if necessary . 3 . Remove any debris clogging off-center hole in rubber diaphragm . Item Qty. Description 1 1 Diaphragm 2 1 Armature 3 1 Spring 4 1 AST 4 Valve Upper Body 5 1 Spring 6 1 Magnet/Diaphragm Assembly 7 1 AST 4 Valve Cover 8 1 AST 4 Valve Clamp Nut 9 1 AST 4 Valve Timer Assembly 10 2 O-Ring 11 1 AST 4 Valve Timer Cover 12 3 Screw, #8 x 7/8" 13 1 Compression Nut, 1/8" Tube 14 1 Compression Nut, 1/4" Tube 15 1 O-Ring For complete valve, order service part S07-077S (AST4 valve, closed body, without flow control) or S07-077AS (AST4 valve, through body, without flow control) . WARNING Turn off water supplies to the unit before troubleshooting. 1 2 16 14 12 10 11 15 13 5 4 3 9 7 8 6

2/22/2018 13 Tempered Line Adapter Option Part no. S39-804 (replaces S59-4000 if tempered line is used) Strainer (173-028) Problem Cause Solution External leaks . Damaged cartridge or O-rings . Replace cartridge with part number 269-1927 Improper water temperature or temperature fluctuation . Hot water supply is not 10° above desired set point . Increase hot water supply temperature Valve temperature is not properly set . Adjust the temperature as shown on page 10, step 7 . Limited water flow . Dirt and debris have built up in the valve or strainer . 1 . Check to make sure both hot and cold supplies are connected to the Navigator mixing valve and that they have water flow . 2 . Remove cover and U-clip . Remove the cartridge and clean the strainer . It is not required to grease cartridge, however if desired, use silicone grease only . Do not use grease on check valves . Parts List Item Part No. Description Quantity S59-4000 1 160-463 Cap Screw 1 2 107-582 Cover 1 3 269-1927 Thermostatic Cartridge 1 4 198-014 Check Valve* 2 5 132-051 Retaining Ring* 2 6 118-319 Valve Body 1 7 146-079 U-Clip 1 * Included with Prepack S65-326 1 2 3 4 5 4 5 7 6 Thermostatic Mixing Valve Troubleshooting Before attempting to troubleshoot the valve or disassemble the components, check for the following conditions: • If stop valves are used, make sure that they are fully open . • Make sure that the hot and cold inlet pipes are connected properly, and that there are no cross- connections or leaking stop valves . • Check the hot water heater output to make sure that it is at least 10° F above the set temperature . Be sure to close the appropriate shut-off valves prior to disassembly of the valve and reopen the valves after inspection and repair is complete.

Stop Valve Troubleshooting Problem Cause Solution Water dribbles or does not flow from the sprayhead . Stop Valves may not be functioning properly . 1 . Close the stops and inspect the valves that supply water to the lavatory system . 2 . Inspect the stop valves to see that they have been properly installed . Sprayhead delivers ONLY hot OR cold water . Stop Valves may not be functioning properly . 1 . Close the stops and inspect the valves that supply water to the lavatory system . 2 . Inspect the stop valves to see that they have been properly installed . 3 . Inspect the thermostatic mixing valve for proper installation and connection to hot and cold supplies .

2/22/2018 15 Fill Soap Dispenser The soap valve will dispense vegetable/coconut oil liquid soaps, synthetic detergents, viscous lotion soaps, and antiseptic solutions. A 10-15% con cen tra tion is rec om mend ed for veg e ta ble or co co nut oil liquid soaps. Before filling, rinse out each soap tank with hot water to remove packing dust. Shake water out thor ough ly and allow to dry. Do not over fill! Filler Hole #10 Screw Leaf Spring will engage when soap tank is pushed into place. Soap Valve Repair Kit (S65-258) includes: • Nut • Spring • Washer • Plunger Soap Blank Coal (133-143B) Clean Soap Dispenser NOTICE! Do not use abrasive cleansers to clean the soap tank. Abrasive cleaners can damage the surface. Regular cleaning of the soap dispenser is recommended to ensure optimum performance and maximum service life . Cleaning the soap dispenser monthly to remove soap residue, dirt, and other accumulations should become a regular part of your washroom cleaning routine and general maintenance program . Clean exterior: Use warm water and soap to clean the exterior of the soap dispenser . Dry with a soft cloth . Clean interior: Inspect the interior of the tank for residue or coagulation of soap . If necessary, clean the tank according to the following procedure: 1 . Pour out any remaining soap in the tank . 2 . Full the tank half-full of hot water and shake the tank to dislodge the soap residue . 3 . Empty the water from the container and repeat steps 1 and 2 until the soap container is clean . If rinsing alone does not remove the soap residue, place a small chain (24 inches long) into the tank with hot water and shake the container until the chain dislodges the residue . Then remove the chain and rinse out the tank . Clean internal components: Pump hot water through the soap dispenser until a clean flow of water comes out of the valve . To change soap, pour out all of the soap from the dispenser and rinse with hot water several times until all residue is removed . Pump the valve until clean water appears . Rinse the dispenser with ethyl alcohol; air dry before refilling . Soap tank kit S65-291B (coal) includes: • Coal Tank w/ Valve (S11-220B • Leaf Spring (S39-350) • Screw (160-385)