Cleco 5 Series Manual 

Parts Manual 823026 04/20/2011 5 Series Nutrunners 5 XX N X L - XXX X X - XX Tool Series 5 Rotation -- = Non-Reversible R = Reversible BR = Button Reversible Tool Type N = Nutrunner Clutch Designation ---- = Stall Type A = Clecomatic C = Rolling Impulse Handle Style L = Lever Gear Train Designation 2 10 25 174 7 17 104 254 Generation -- = First B = Second, etc. Angle Terminations C H F Output Drive 2 = 1/4" 28 = 1/4-28B Spindle Internal Thread 3 = 3/8" Q = Quick Change Chuck 24 = 5/16-24B Spindle Internal Thread M = .25 Magnetic

safety recommendations and operating instructions before operat- ing a nutrunner. Always wear protective equipment: For additional information on eye protection and face protection, refer to Federal OSHA Regulations, 29 Code of Federal Regula- tions, Section 1910.133., Eye and Face Protection, and American National Standards Institute, ANSI Z87.1, Occupational and Edu- cational Eye and Face Protection. Z87.1 is available from the American National Standards Institute, Inc., 11 West 42nd Street, New York, N.Y. 10036. Hearing protection is recommended in high noise areas 85 dBA or greater. The operation of other tools and equipment in the area, reflective surfaces, process noises and resonant structures can substantially contribute to, and increase the noise level in the area. Excessive air pressure above 90 PSIG or worn motor components can also increase sound level emitted by tool. Proper hearing conservation measures, including annual audiograms and training in the use and fit of hearing protection devices may be necessary. For additional information on hearing protection, refer to Federal Regulations, Section 1910.95, Occupational Noise Exposure, and American National Standards Institute, ANSI S12.6, Hearing Pro- tectors. Cleco nutrunners are designed to operate on 90 psig (6.2 bar) maximum air pressure. If the tool is properly sized and applied, higher air pressure is unnecessary. Excessive air pressure in- creases the loads and stresses on the tool parts, sockets, and fasteners and may result in breakage. Installation of a filter- regulator-lubricator in the air supply line ahead of the tool is recommended. Before the tool is connected to the air supply, check the throttle for proper operation (i. e., throttle moves freely and returns to closed position). Being careful not to endanger adjacent personnel, clear the air hose of accumulated dust and moisture. Before connecting a tool to the air hose, removing a tool from service or changing sockets, make sure the air line is shut off and drained of air. This will prevent the tool from operating if the throttle is accidently engaged. CAUTION ! Personal hearing protection is recommended when operating or working near this tool. WARNING ! Impact resistant eye protection must be worn while operating or working near this tool. When using right angle nutrunners, be sure the throttle is posi- tioned relative to the angle head so that the throttle will not become wedged against an adjacent object in the "ON" position due to torque reaction. The angle head may be repositioned with respect to the lever to accommodate proper location for task. If tool is to be reversed, locate throttle lever in a neutral position that will prevent entrapment. Refer to operating instructions for additional informa- tion. It is essential for safe operation that any operator of a nutrunner use good balance, sure footing, and proper posture in anticipation of a torque reaction. Tools with clutches can stall rather than shut-off if adjusted over maximum power output of tool, or if there is a drop in air pressure. Operator must then resist stall torque until throttle is released. Tool balance arms are available to absorb the torque reaction of the tool while balancing the weight of the tool for improved ergonomic applications. Some individuals may be susceptible to disorders of the hands and arms when performing tasks consisting of highly repetitive motions and/or exposure to extended vibration. Cumulative trauma disor- ders such as carpal tunnel syndrome and tendonitis may be caused or aggravated by repetitious, forceful exertions of the hands and arms. Vibration may contribute to a condition called Raynaud's Syndrome. These disorders develop gradually over periods of weeks, months, and years. It is presently unknown to what extent exposure to vibrations or repetitive motions may contribute to the disorders. Hereditary factors, vasculatory or circulatory problems, exposure to cold and dampness, diet, smoking and work practices are thought to contribute to the conditions. Any tool operator should be aware of the following warning signs and symptoms so that a problem can be addressed before it becomes a debilitating injury. Any user suffering prolonged symp- Spindle Rotation Torque Reaction Repetitive work motions and/or vibration may cause injury to hands and arms. Use minimum hand grip force consistent with proper control and safe operation. Keep body and hands warm and dry. Avoid anything that inhibits blood circulation. Avoid continuous vibration exposure. Keep wrists straight. WARNING ! Avoid repeated bending of wrists and hands. CAUTION !

weakened grip, nocturnal pain in the hand, or any other disorder of the shoulders, arms, wrists, or fingers is advised to consult a physician. If it is determined that the symptoms are job related or aggravated by movements and postures dictated by the job design, it may be necessary for the employer to take steps to prevent further occurrences. These steps might include, but are not limited to, repositioning the workpiece or redesigning the workstation, reas- signing workers to other jobs, rotating jobs, changing work pace, and/or changing the type of tool used so as to minimize stress on the operator. Some tasks may require more than one type of tool to obtain the optimum operator/tool/task relationship. The following suggestions will help reduce or moderate the effects of repetitive work motions and/or extended vibration exposure: • Use a minimum hand grip force consistent with proper control and safe operation • Keep body and hands warm and dry (cold weather is reported to be a major factor contributing to Raynaud's Syndrome) • Avoid anything that inhibits blood circulation —Smoking Tobacco (another contributing factor) —Cold Temperatures —Certain Drugs • Tasks should be performed in such a manner that the wrists are maintained in a neutral position, which is not flexed, hyperextended, or turned side to side. • Stressful postures should be avoided — select a tool appropriate for the job and work location • Avoid highly repetitive movements of hands and wrists, and continuous vibration exposure (after each period of operation, exercise to increase blood circu- lation) • Keep tool well maintained and replace worn parts Work gloves with vibration reducing liners and wrist supports are available from some manufacturers of industrial work gloves. Tool wraps and grips are also available from a number of different manufacturers. These gloves, wraps, and wrist supports are de- signed to reduce and moderate the effects of extended vibration exposure and repetitive wrist trauma. Since they vary widely in design, material, thickness, vibration reduction, and wrist support qualities, it is recommended that the glove, tool wrap, or wrist support manufacturer be consulted for items designed for your specific application. WARNING! Proper fit of gloves is important. Improperly fitted gloves may restrict blood flow to the fingers and can substantially reduce grip strength. For more information on the safe use of portable air tools, see the latest edition of ANSI B186.1, Safety Code for Portable Air Tools, available from the American National Standards Institute, Inc. 11 West 42nd Street, New York, N.Y. 10036. This information is a compilation of general safety practices ob- tained from various sources available at the date of production. However, our company does not represent that every acceptable safety practice is offered herein, or that abnormal or unusual circumstances may not warrant or require additional procedures. Your work may require additional specific safety procedures. Follow these procedures as required by your company. Warning Labels The warning labels found on these tools are an essential part of this product. Labels should not be removed. Labels should be checked periodically for ligibility. Replace warning labels when missing or when the information can no longer be read. Replacement labels can be ordered as any spare part. Safety Recommendations OVER CAUTION ! Personal hearing protection is recommended when operating or working near this tool. WARNING ! Impact resistant eye protection must be worn while operating or working near this tool. Read Operating Instructions carefully. Follow the Safety Recommendations for your safety and the safety of others. Hearing protection is recommended in high noise areas (above 85 dBA). Close proximity of other tools, reflective surfaces, process noises, and resonant structures can substantially contribute to the sound level experienced by the user. WARNING ! Repetitive work motions and/or vibration can cause injury to hands and arms. Use minimum hand grip force consistent with proper control and safe operation. Keep body and hands warm and dry. Avoid anything that inhibits blood circulation. Avoid continuous vibration exposure. Keep wrists straight. Avoid repeated bending of wrists and hands. Do not remove this tag until the operator of this tool has read these safety precautions. 203185 READ OPERATING INSTRUCTIONS 203185 203289

CONNECTING TOOL. OPERATION The Clecomatic Nutrunner is an automatic shutoff tool. Accurate torque is achieved by setting the Clecomatic clutch to the desired torque. The tool will automatically shut off at this preset torque. Releasing the throttle lever will allow the tool to reset for the next cycle. The Rolling Impulse Nutrunner is designed to tighten the fastener to a predetermined torque and "roll through" at this torque.The throttle lever must be released to stop the motor. The Stall Nutrunner controls torque through the use of a pressure regulator. Releasing the throttle stops the tool, and the torque the operator counteracts will be dis- charged. CLUTCH ADJUSTMENT The clutch is adjusted through the slot provided in the clutch housing. The slot cover will have to be rotated to expose the adjustment slot. Rotate the clutch until the hole in the adjustment lock plate is visible. Insert a No. 1 Phillips screwdriver and rotate in a clockwise direction to increase the torque setting or a counterclockwise direc- tion to decrease the setting. If the clutch is adjusted over the maximum power output of the tool, the clutch will not function and the tool will operate like a stall-type tool. Also, if the tool is being operated at its upper torque limits, a drop in air pressure could cause the clutch not to function due to a loss of motor power and the tool will function like a stall-type tool. If tool stalls operator must resist stall torque until he releases throttle. RIGHT ANGLE HEAD POSITIONING Head positioning shims should be used to position the right angle head in relation to the throttle lever so reaction torque will not tend to retain the throttle lever in the "on" position. Operational check: Grip tool securely and be prepared to counteract stall torque in case clutch is improperly adjusted. AIR SUPPLY The tool is designed to operate at 90 psig (6.2 bar) air pressure. The air pressure should be checked at the tool's air inlet while the tool is running. The use of an automatic in-line filter-regulator-lubricator is highly recommended. This will supply the tool with clean, lubricated air, keep it in sustained operation, and increase tool life. For maximum performance, use a 1/4" (6.5mm) I.D. air hose up to 8 feet in length. If additional length is required, a 3/8" (9.5mm) I.D. or larger hose should be connected to the 1/4" (6.5mm) I.D. hose. The air hose should be cleared of accumulated dirt and moisture, then one-quarter (1/4) teaspoon (6.5mm) of 10W machine oil should be poured into the tool's air inlet before connecting the hose to the tool. LUBRICATION The in-line lubricator should be checked regularly and filled with a good grade of 10W machine oil. In the event a line lubricator is not used, tools should be disconnected from the air supply several times daily and several drops of oil poured into the tool's inlet bushing. Application of the tool should govern how frequently it is greased. It is recommended that the idler gears receive a generous amount of NLGI 2-EP grease after every 40 hours of operation. The clutch housing (left hand threads) and clutch must be removed and the grease applied through the hex in the spider. The right angle gears may be greased through the grease fitting in the head. CAUTION !

now be removed from the clutch spindle. GEAR TRAIN DISASSEMBLY , & 0 Gear Trains: Spiders should be removed from the rear of the gear case. Remove the bearing retainer ring 619017, and press the spider bearing 847595, out the front of the gear case. 7 Gear Train: When pressing the spider assembly out of the rear of the gear case 869162, be sure the idler gears 869163, are in line with the pockets machined in the gear case. Remove the bearing retainer ring 619017, and press the front spider bearing 847595, out the front of the gear case. 5 Gear Train: Press the spider assembly out the rear of the gear case. Remove the bearing retainer ring 619017, and press the front spider bearing 847595, out the front of the gear case. MOTOR DISASSEMBLY — (All Models) Slip the front bearing 842768, and front bearing plate 203641, off the front of the rotor and remove the cylinder 203504, and four (4) rotor blades 203615. Set the rear bearing plate on the vise jaws with the rotor hanging down. Use a 3/16" (4.8mm) punch to drive the rotor out of the rear rotor bearing 842768. HANDLE DISASSEMBLY — (All Models) For inspection or replacement of the throttle valve or related parts, unscrew the inlet bushing. The air inlet screen, should be washed in a solvent and blown out in the reverse of normal air flow. Replace the screen if clogged or torn. Ring Type Reversing Valve: On ring type reversible tools, the reversing valve 203643, may be removed by unscrewing the reversing valve screw 812962, out of the reversing valve ring. Button Type Reversing Valve: On button type reversible tools, the pin 613374 must be driven out to remove the reversing valve 203722. The throttle valve rod 203586 on clecomatic models must be removed before removing reversing valve. SERVICE INSTRUCTIONS DISASSEMBLY - GENERAL (All Models) Clamp the angle head in a soft-jawed vise and using a wrench unscrew the angle head adaptor (left hand threads). Clamp the flats on the backhead in the vise and using wrenches, unscrew the clutch housing or angle head adaptor from the gear case. Unscrew and remove the gear case assembly from the backhead. The motor unit may now be removed from the backhead. Instructions are provided in back of manual. "F" ANGLE HEAD DISASSEMBLY Unscrew (left hand threads) the gear bushing 202985, and remove the square drive spindle 202982,. IMPORTANT: Care should be exercised to prevent the loss of the twenty- four (24) steel balls 863035, at this time. Remove the pinion gear 202983, and related components from the rear of the angle head. The needle bearing 867921, is removed by pressing it and bearing plug 202988, out of the angle head. "H" RIGHT ANGLE HEAD DISASSEMBLY Remove the spindle bearing retainer ring 869033, and clamp the spindle in a vise. Use a soft-faced hammer to drive the right angle head off the spindle assembly.The driven gear and spindle ball bearing 847595, may be removed from the spindle shaft by pressing the small diameter of the spindle through the gear and bearing. Remove the pinion gear and related components from the rear of the angle head. CLUTCH DISASSEMBLY Clecomatic Clutch: Unscrew (left hand threads) the adjustment nut 869123, and remove the adjustment lock ring 869140. The torque spring, bearing races 863455, thrust bearing 847104, ball retainer, 203573, and four (4) steel balls 842161, may now be removed from the clutch spindle. Washing the remaining spindle asembly in a solvent at this time will aid in disassembly. Remove the ball retainer ring 203574, and ball retainer plug 869149, from the clutch cam 203572. Rotate the clutch spindle, to allow the thirteen (13) steel balls 842980, to drop out of the ball loading hole located in the clutch cam. Separate the clutch spindle and clutch cam, being careful not to lose the reset pin 869112, reset spring 203585, reset pin stop 869424, trip slide 203612, trip slide reset spring 203613, and dowel pin 617226. Rolling Impulse Clutch: Unscrew (left hand threads) the adjustment nut 869123, and remove the adjustment lock ring 869140. The torque spring, spring sleeve, bearing races 863455, thrust bearing 847104,

IMPORTANT: During reassembly of the complete tool, the gear case should be tightened to the handle to 20 ft. lbs. (27Nm). Wrenches can be ordered for performing this task on page 7. All parts should be washed in a solvent and inspected for damage or wear. Particular attention should be given to all bearings, gears, gear pins, and rotor blades as failure of these parts could cause damage to more expensive parts. Rotor blades should be replaced if they measure less than 1/8" (3.175mm) on either end. Rotor blades should be sized in length to .003"/.004" (.0762mm/.1016mm) shorter than the cylinder. Inspect and replace any "O"-rings or seals that show signs of wear of deterioration. All gears, gear pins, and open bearings should receive a generous amount of NLGI 2-EP grease during reassembly. Reassembly of all of the various subassemblies is in reverse order of disassembly: however, the following paragraphs list some of the more important reassembly procedures. CLUTCH REASSEMBLY Clecomatic Clutch: During reassembly of the clutch, all parts should receive a thin coating of 10W machine oil. In addition, the ball retainer 203573, should receive a generous amount of NLGI 2-EP grease. When installing the dowl pin 617226, the tapered end goes into the clutch cam first. The trip slide 203612, goes into the clutch cam cupped-end first. All parts installed into the clutch spindle and clutch cam 203572, should be checked for smooth operation before complete assembly of the clutch. MOTOR REASSEMBLY Install the rear rotor bearing, into the rear bearing plate 203506. If using new parts, check for burrs or nicks. After installing new cylinder pins, check for burrs around pins. Press the bearing plate assembly (press on the bearing's inner race) onto the rear rotor shaft until there is approxi- mately .0015" (.038mm) clearance between the rear bearing plate and rotor. Replace blade if less than 1/8"(3.175mm) on either end. .0015" (.038mm) Clearance

On the "C" and "F" head, slide needle bearing on pinion and press needle bearing into housing to a depth of 1.050" (26.6mm) from the shoulder of housing the ball bearing sets on (See drawing below). After the right angle head is assembled, it is important that it be tightened securely to either the clutch housing or right angle head adapter to insure proper right angle gear makeup after assembly. SERVICE INSTRUCTIONS 34 204 - ARMSTRONG U.S.A. 203803 GEAR CASE WRENCH C 471 3/4 - 2 203804 CLUTCH HOUSING WRENCH 1.050 (26.6mm) Needle Bearing TRIP ROD SIZING Tighten the clutch housing until the motor starts, continue tightening 3/4 to 1 complete turn then measure the gap between the bottom of clutch housing and shoulder of gear case. Remove this amount from the trip rod. IMPORTANT: During reassembly of the complete tool, the gear case to handle should be tightened to 20 ft. lbs. (27Nm) and all other joints should be tightened to a minimum of 10 ft. lbs. (13.6 Nm). Wrenches shown below can be ordered to tighten the gear case and clutch housing. SAFETY CHECK After repair of replacement of parts, tools should be tested to verify that they are functioning properly.

QTY. 1 1 1 1 1 1 1 1 1 * * 1 1 24 1 1 1 1 1 847846 202983 612229 867921 867922 863035 202985 202982 1/4" SQ. DR. 202989 1/4"-28 Drill 202986 202988 847853 202987 202984 864964 ANGLE HEAD ADAPTER STALL TOOLS ONLY 869679 .002" 614263 .005" 863216 .010" 614264 The complete right angle head can be purchased using these part numbers. 1/4" sq. dr. - 201266 1/4" - 28 drill - 201267 * Number of shims required is variable. **Parts included in 202982 1/4" sq. dr. PART NO. 202000 202001 202002 202003 202004 614263 614264 812901 844111 845835 847597 847846 847852 847853 847854 863035 863216 864964 869434 869679 PARTS LIST "C" RIGHT ANGLE HEAD NAME OF PART Angle Head (incl. 864964) Bearing Plug Gear Bushing Pinion 1/4" Sq. Dr. Spindle (incl. 202986, 202987, 844111, 847853) Head Positioning Shim .002" Head Positioning Shim .010" Retainer Ring Gear Pin Pinion Needle Bearing Driven Gear Needle Bearing Pinion Ball Bearing Lock Pin Retainer Plug Lock Pin Spring Socket Lock Pin Steel Ball 1/16" Head Positioning Shim .005" Grease Fitting Clutch Spacer (Clutch Models Only) Angle Head Adapter (Stall Models Only) QTY. 1 1 1 1 1 * * 1 1 1 1 1 1 1 1 20 * 1 1 1 "C" RIGHT ANGLE HEAD The complete right angle head can be purchased using this number 861945. * Number of shims required is variable. "F" RIGHT ANGLE HEAD 202003 845835 847597 844111 863035 202002 202004 1/4" sq. dr. 202066 1/4-28 drill spindle 202068 9/32-40 drill spindle 847854 202001 847853 847852 202000 864964 812901 Clutch Model Only 869434 847846 ANGLE HEAD ADAPTER STALL TOOLS ONLY 869679 .002" 614263 .005" 863216 .010" 614264 PART NO. 202982 202983 202984 202985 202986 202987 202988 202989 612229 614263 614264 847846 847853 863035 863216 864964 867921 867922 869679 NAME OF PART 1/4" Sq.Dr.(incl.202986, 202987, 867922, 847853) Pinion Angle Head Gear Bushing Plug** Plunger** Bearing Cap 1/4- 28 Drill Spindle Needle Bearing Angle Head Positioning Shim .002" Angle Head Positioning Shim .010" Bearing, Ball Spring** Ball Angle Head Positioning Shim .005" Oil Hole Cover Needle Bearing Gear Pin** Angle Head Adapter

PARTS LIST — "H" RIGHT ANGLE HEAD 1 1 1 * 1 1 1 1 1 1 1 1 1 1 1 1 847595 847846 847853 863216 864964 869027 869028 869029 869031 869033 869038 869039 869434 869519 869676 869679 Qty. 1 1 1 1 1 1 * * 1 1 1 1 1 1 1 1 1 1 Part No. Name of Part Name of Part Release Sleeve Release Seeve Spring Lock Pin Retainer Plug 1/4"sq. dr. Socket Lock Pin 1/4" sq. dr. 5/164 Threaded Spindle Quick Change Chuck Spindle Head Positioning Shim .002" Head Positioning Shim .010" Spindle Needle Bearing Bit Retainer Cap (incls. 844305) Retainer Ring Lock Pin Retainer Plug 3/8" sq. dr. Socket Lock Pin 3/8" sq. dr. Lock Pin Spring 3/8" sq. dr. Ball "O"-ring 1/4" x 3/8" Pinion Needle Bearing Spacer Part No. 202833 202842 202986 202987 203054 204183 614263 614264 617600 813446 833688 844013 844016 844017 844265 844305 845845 864249 Qty. Spindle Ball Bearing Pinion Ball Bearing Lock Pin Spring 1/4" sq. dr. Head Positioning Shim .005" Grease Fitting Pinion Gear Driven Gear Bearing Spacer 3/8" sq. dr. Spindle (incls. 844013, 844016, 844017) Spindle Bearing Retainer Ring 1/4" sq. dr. Spindle (incls. 202986, 202987, 847853) 1/4- 28 Threaded Spindle Clutch Spacer (Clutch Models Only) 1/4" Internal Hex Magnetic Spindle (incl. 813446) Angle Head (incls. 864964) Angle Head Adapter The complete right angle head can be purchased using these part numbers: * Number of shims required is variable. 1/4" sq. dr. — 861830 Quick Change — 201639 3/8" sq. dr. — 861831 1/4" Internal — 201421 1/4- 28 Threaded spindle — 201643 869027 845845 617600 202986 847853 202987 869676 864964 Clutch Model Only 869434 847846 869029 869038 1/4' SQ. DR. 844013 844014 844016 869031 3/8' SQ. DR. 869033 847595 869028 .002" 614263 .005" 863216 .010" 614264 844305 813446 869519 844265 204183 1/4" INTERNAL HEX MAGNETIC SPINDLE QUICK CHANGE CHUCK SPINDLE ANGLE HEAD ADAPTER STALL TOOLS AND DOUBLE REDUCTION 869679 202833 833688 864249 202842 869039 1/4-28 THD. 203054 5/16-24 THD.

FOR 104, 174, 254 Part No. 203623 203624 844111 869135 Idler Gear Spider Idler Gear Pin Gear Case Name of Part Qty. 3 1 3 1 PARTS LIST — 2ND REDUCTION GEAR TRAIN The complete gear train can be purchased using part no. — 201460. 869135 844111 203623 203624

FOR 104, 174, 254 PARTS LIST — 5 NUTRUNNER CLECOMATIC CLUTCH FOR 104, 174, 254 Part No. Qty. Part No. 203572 203573 203574 203575 203578 203579 203580 203584 203585 203589 203612 203613 203625 203626 617226 619017 842161 842980 847095 847104 863455 869112 869123 869140 869149 869424 1 4 13 1 1 2 1 1 1 1 1 Clutch Cam Ball Retainer Retainer Ring Torque Spring - White Torque Spring - Yellow Torque Spring - Green Torque Spring - Blue Adj. Cover (incl. in 203626)* Clutch Reset Spring Spring Spacer Trip Slide Slide Reset Spring Clutch Spindle Clutch Housing (incls. 203584)* Dowel Pin Retainer Ring* Ball (3/16" /4.76250mm) Ball (3/32" /2.38125mm) Ball Bearing* Needle Bearing Thrust Race Reset Pin Adjustment Nut Adjustment Lock Ring Ball Retainer Plug Reset Pin Stop Name of Part Name of Part Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 The complete clutch can be purchased using these part numbers: 201461 * Not included in subassembly. 203625 842161 847104 863455 863455 869123 869140 203626* 847095* 203580 Blue 203579 Green 203575 White 203578 Yellow 203584* 619017* 203589 203573 203572 203574 203585 203612 203613 617226 842980 869112 869149 869424

Part No. Qty. Part No. 203571 203572 203573 203574 203575 203578 203579 203580 203581* 203584* 203585 203589 203612 203613 617226 842161 842980 847104 863455 869112 869123 869140 869149 869423* 869424 1 4 13 1 2 1 1 1 1 1 1 Clutch Spindle Clutch Cam Ball Retainer Retainer Ring Torque Spring - White Torque Spring - Yellow Torque Spring - Green Torque Spring - Blue Clutch Housing (incls. 203584) Adj. Cover (incl. in 203581) Clutch Reset Spring Spring Spacer Trip Slide Slide Reset Spring Dowel Pin Ball (3/16" /4.76250mm) Ball (3/32" /2.38125mm) Needle Bearing Thrust Race Reset Pin Adjustment Nut Adjustment Lock Ring Ball Retainer Plug Clutch Spacer Reset Pin Stop Name of Part Name of Part Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 The complete clutch can be purchased using these part numbers: 201437 — 2, 7, 10 - White, 201439 — 17, 25 - Green, 201438 — 2, 7, 10 - Yellow Opt., 201440 — 17, 25 - Blue Opt.. * Not included in subassembly. 203571 203573 842161 847104 863455 863455 869123 869140 203581 203584 869423 203580 Blue 203579 Green 203575 White 203578 Yellow 203589 203572 203574 203585 203612 203613 617226 842980 869112 869149 869424

Spring Sleeve - White Torque Spring - Yellow (Opt.) Torque Spring - Green Torque Spring - Blue (Opt.) Clutch Housing(incls. 203584) Adjustment Cover Spring Sleeve PARTS LIST — 5 ROLLING IMPULSE CLUTCH Part No. Qty. Part No. 203571 203573 203574 203575 203576 203578 203579 203580 203581* 203584* 203589 Clutch Cam Ball (3/16" /4.76250mm) Ball (3/32" /2.38125mm) Thrust Bearing Thrust Race Adjustment Nut Adjustment Lock Ring Ball Retainer Plug Spacer Name of Part Name of Part The complete clutch can be purchased using this number: 201449 - 10, 17, 25 - Green * Not included in subassembly. Qty. 1 1 1 1 1 1 1 1 1 1 1 1 4 13 1 2 1 1 1 1 203604 842161 842980 847104 863455 869123 869140 869149 869423* 5 ROLLING IMPULSE CLUTCH

Cylinder Rear Bearing Plate (All Others) Rotor 7, 25, 254 (7T) Rotor 2, 10, 104 (Hex) Rotor 17, 174 (6T) Trip Rod (Clecomatic) Rotor Blade Front Bearing Plate Rear Bearing Plate (Button Rev.) Bearing Front Cylinder Pin Reversible Rear Cylinder Pin Non-Reversible Rear Cylinder Pin Part No. 203504 203506 203545 203546 203547 203586 203615 203641 203721 842768 844897 847548 863036 Qty. 1 1 1 1 1 1 4 1 1 2 1 1 1 PARTS LIST — 5 MOTORS 203504 842768 842768 203615 Rev. 847548 Non-Rev. 863036 203586 844897 203546 -2, -10, -104 203545 -7, -25, -254 203547 -17, -174 203506 203641 203506 All Others 203721 Button Rev.

Inlet Bushing (incl. 863589) Exhaust Deflector Muffler Throttle Valve Spring Throttle Valve Throttle Valve Seat Throttle Valve Bushing Shut-off Valve Spring Reversing Valve Ring Backhead Lever Part No. 203518 203519 203520 203521 203522 203523 203524 203525 203526 203527 203528 PARTS LIST — 5 CLECOMATIC REVERSIBLE LEVER HANDLE Name of Part Qty. 1 1 4 1 1 1 1 1 1 1 1 Part No. 203529 203530 203532 203643 812962 844308 847710 847808 863598 865777* 869786 Shut-off Valve Throttle Valve Seat Motor Spacer Reversing Valve Reversing Valve Screw "O"-ring (9/16" x 23/64") "O"-ring (5/8" x 31/64") Lever Pin Inlet Screen Bail (Optional) Throttle Valve Pin 1 1 1 1 1 1 1 1 1 1 1 Qty. The complete handle can be purchased as a subassembly using part number: 201430 *Not included in subassembly. 5 CLECOMATIC REVERSIBLE LEVER HANDLE RNAL 203632 Optional Piped Away Exhaust Deflector R 203526 203532 203643 847710 203528 865777 847808 203519 203520 203518 203521 203522 844308 203523 203524 203525 203529 812962 203530 869786 203527 863598

Part No. 203518 203519 203520 203521 203522 203523 203524 203525 203528 203529 Name of Part Inlet Bushing (incl. 863598) Exhaust Deflector Muffler Throttle Valve Spring Throttle Valve Throttle Valve Seat Throttle Valve Bushing Shut-off Valve Spring Lever Shut-off Valve Qty. 1 1 4 1 1 1 1 1 1 1 Part No. 203530 203532 203591 203642 844308 847710 847808 863598 865777* 869786 Throttle Valve Seal Motor Spacer Backhead Motor Block "O"-ring (9/16" x 23/64") "O"-ring (5/8" x 31/64") Lever Pin Inlet Screen Bail (Optional) ThrottleValve Pin 1 1 1 1 1 1 1 1 1 1 Qty. The complete handle can be purchased as a subassembly using part number: 201444 *Not included in subassembly. PARTS LIST — 5 CLECOMATIC LEVER NON-REVERSIBLE HANDLE 5 CLECOMATIC NON-REVERSIBLE LEVER HANDLE NAL 203632 Optional Piped Away Exhaust Deflector 203528 865777 847808 203519 203520 203518 203521 203522 844308 203523 203524 203525 203529 203530 869786 203591 203532 203642 847710 863598

Name of Part Part No. 203518 203519 203520 203521 203522 203523 203524 203526 203527 203528 Name of Part Inlet Bushing (incl. 863598) Exhaust Deflector Muffler Throttle Valve Spring Throttle Valve Throttle Valve Seat Throttle Valve Bushing Reversing Valve Ring Backhead Lever Part No. 203530 203633 203643 812962 844308 847710 847808 863598 865777* 869786 Shut-off Valve Seat Motor Spacer Reversing Valve Reversing Valve Screw "O"-ring (9/16" x 23/64") "O"-ring (5/8" x 31/64") Lever Pin Inlet Screen Bail (Optional) ThrottleValve Pin The complete handle can be purchased as a subassembly using part number: 201436 *Not included in subassembly. 5 STALL REVERSIBLE LEVER HANDLE RNL 203632 Optional Piped Away Exhaust Deflector Qty. 1 1 4 1 1 1 1 1 1 1 Qty. 1 1 1 1 1 1 1 1 1 1 203633 203528 865777 847808 203519 203520 203518 203521 203522 844308 203523 203524 812962 203530 869786 203527 R 203526 203643 847710 863598

Name of Part Inlet Bushing (incl. 863598) Exhaust Deflector Muffler Throttle Valve Spring Throttle Valve Throttle Valve Seat Throttle Valve Bushing Lever Shut-off Valve Seat Qty. 1 1 4 1 1 1 1 1 1 Backhead Motor Spacer Motor Block "O"-ring (9/16" x 23/64") "O"-ring (5/8" x 31/64") Lever Pin Bail (Optional) Inlet Screen ThrottleValve Pin 1 1 1 1 1 1 1 1 1 Qty. The complete handle can be purchased as a subassembly using part number: 201443 *Not included in subassembly. PARTS LIST- 5 STALL NON-REVERSIBLE LEVER HANDLE 5 STALL NON-REVERSIBLE LEVER HANDLE NL 203632 Optional Piped Away Exhaust Deflector Part No. 203518 203519 203520 203521 203522 203523 203524 203528 203530 Part No. 203591 203633 203642 844308 847710 847808 863598 865777* 869786 203528 865777 847808 203519 203520 203518 203521 203522 844308 203523 203524 203530 869786 203591 203633 203642 847710 863598

Inlet Bushing (incl. 863598) Exhaust Deflector Muffler Throttle Valve Spring Throttle Valve Throttle Valve Seat Throttle Valve Bushing Shut-off Valve Spring Lever Shut-off Valve Throttle Valve Seat Part No. 203518 203519 203520 203521 203522 203523 203524 203525 203528 203529 203530 PARTS LIST — 5 CLECOMATIC BUTTON REVERSIBLE LEVER HANDLE Name of Part Qty. 1 1 4 1 1 1 1 1 1 1 1 Part No. Reversing Valve (Opt. Locking) Backhead (incl. 869137) Reversing Valve (Std. Non-Locking) Reversing Valve Pin "O"-ring (9/16" x 23/64") Lever Pin Reversing Valve Spring Inlet Screen Bail (Optional) Reversing Valve Bushing Throttle Valve Pin 1 1 1 1 1 1 1 1 1 1 1 Qty. The complete handle can be purchased as a subassembly using part number: 201490 *Not included in subassembly. 5 CLECOMATIC BUTTON REVERSIBLE LEVER HANDLE BRNAL 203632 Optional Piped Away Exhaust Deflector 203555* 203720 203722 613374 844308 847808 863296 863598 865777* 869137 869786 863296 869137 613374 203528 865777 847808 203519 203520 203518 203521 203522 844308 203523 203524 203525 203529 203530 869786 203720 863598 203555 Opt. Locking 203722 Std. Non-Locking

for 5 Series Right Angle Nutrunners 2, 7, 10, 17 & 25 Gear Trains 1. Clamp angle head in vise using bushing. Tighten all other components before posi- tioning angle head relative to throttle lever. 2. Place 203804 wrench in adjustment slot of clutch housing. Tighten clutch housing and angle head to 10ft-lbs (13.5 Nm). 3. Hold clutch housing with 203804 wrench, Use 203803 wrench to tighten gear case and clutch housing to 10ft-lbs (13.5 Nm). 4. Hold backhead flats in vise. Tighten gear case and backhead, using 203803 wrench to 20ft-lbs (27Nm). 5. All components must be tight. Angle head must be loosened and shimmed for align- ment. Vise Jaws Use wrench to tighten gear case to clutch housing 10 ft. lbs. (13.5Nm) Bushing Use adjustable wrench to tighten gear case and backhead while holding backhead in vise or holding fixture using flats on side of backhead. Tighten to 20 ft.-lbs. (27Nm) Vise Jaws Place clutch housing wrench in adjustment slot of clutch housing and tighten angle head to 10 ft. lbs. (13.5Nm) Bushing 203804 Clutch Housing Wrench Left Hand Threads Right Hand Threads Right Hand Threads 1 4 2 3 CLUTCH HOUSING BACKHEAD GEAR CASE C 471 3/4 - 2 34 204 - ARMSTRONG U.S.A. 203803 Gear Case Wrench Adjustable Wrench 204569

for 5 Series Right Angle Nutrunners 104, 174 & 254 Gear Trains 1. Clamp angle head in vise using bushing. Tighten all other components before posi- tioning angle head relative to throttle lever. 2. Place open end or adjustable wrench on hex of adapter and tighten angle head to 10ft-lbs (13.5 Nm). 3. Holding adapter with 203803 wrench, use another 203803 wrench to tighten gear case to 10ft-lbs (13.5 Nm). 4. Holding gear case with 203803 wrench, tighten clutch housing with 203804 wrench to 10ft-lbs (13.5 Nm). 5. Holding clutch housing with 203804 wrench, tighten 1st reduction gear case with gear case wrench to 10ft-lbs (13.5 Nm). 6. Holding backhead flats in vise, tighten gear case with 203803 wrench to 20ft-lbs (27Nm). 7. All components must be tight. Angle head must be loosened and shimmed for align- ment. Vise Jaws Use gear case wrench to tighten gear case to clutch housing 10 ft. lbs. (13.5Nm) Bushing Use adjustable wrench to tighten gear case and backhead while holding backhead in vise or holding fixture using flats on side of backhead. Tighten to 20 ft.-lbs. (27Nm) Vise Jaws Use adjustable wrench to tighten adapter and angle head to 10 ft. lbs. (13.5Nm) Place clutch housing wrench in adjustment slot of clutch housing and tighten to gear case 10 ft. lbs. (13.5Nm) Bushing 203804 Clutch Housing Wrench Adjustable Wrench 204569 Left Hand Threads Right Hand Threads Right Hand Threads Left Hand Threads 1 6 4 5 Use wrench to tighten gear case and adapter to 10 ft. lbs. (13.5Nm) 3 2 CLUTCH HOUSING BACKHEAD GEAR CASE 34 204 - ARMSTRONG U.S.A. 203803 Gear Case Wrench C 471 3/4 - 2

Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Dallas, TX Detroit, MI Houston, TX Lexington, SC Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group Sales & Service Center Sales & Service Center Sales & Service Center 670 Industrial Drive 1470 Post & Paddock 2630 Superior Court 6550 West Sam Houston Lexington, SC 29072 Grand Prairie, TX 75050 Auburn Hills, MI 48326 Parkway North, Suite 200 Tel: 800-845-5629 Tel: 972-641-9563 Tel: 248-391-3700 Houston, TX 77041 Tel: 803-951-7544 Fax: 972-641-9674 Fax: 248-391-7824 Tel: 713-849-2364 Fax: 803-358-7681 Fax: 713-849-2047 Los Angeles, CA Seattle, WA York, PA Canada Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group Sales & Service Center Sales & Service Center Sales & Service Center Sales & Service Center 15503 Blackburn Avenue 2865 152nd Avenue N.E. 3990 East Market Street 5925 McLaughlin Road Norwalk, CA 90650 Redmond, WA 98052 York, PA 17402 Mississauga, Ont. L5R 1B8 Tel: 562-623-4457 Tel: 425-497-0476 Tel: 717-755-2933 Canada Fax: 562-802-1718 Fax: 425-497-0496 Fax: 717-757-5063 Tel: 905-501-4785 Fax: 905-501-4786 Germany England France China Cooper Power Tools Cooper Power Tools Cooper Power Tools SAS Cooper (China) Co., Ltd. GmbH & Co. OHG GmbH & Co. OHG a company of a company of a company of a company of Apex Tool Group, LLC Apex Tool Group, LLC Apex Tool Group, LLC Apex Tool Group, LLC 25 rue Maurice Chevalier 955 Sheng Li Road, Industriestraße 1 C/O Spline Gauges 77330 Ozoir-La-Ferrière Heqing Pudong, Shanghai 73463 Westhausen Piccadilly, Tamworth France China 201201 Germany Staffordshire B78 2ER Tel: +33 1 6443 2200 Tel: +86-21-28994176 Tel: +49 (0) 73 63 81 0 United Kingdom Fax: +33 1 6443 1717 Fax: +86-21-51118446 Fax: +49 (0) 73 63 81 222 Tel: +44 1827 8741 28 Fax: +44 1827 8741 28 Mexico Brazil Hungary Cooper Tools Cooper Tools Industrial Ltda. Cooper Tools Hungaria Kft. de México S.A. de C.V. a company of a company of a company of Apex Tool Group, LLC Apex Tool Group, LLC Apex Tool Group, LLC Av. Liberdade, 4055 Berkenyefa sor 7 Vialidad El Pueblito #103 Zona Industrial - Iporanga Pf: 640 Parque Industrial Querétaro 18087-170 Sorocaba 9027 Györ Querétaro, QRO 76220 SP Brazil Hungary Mexico Tel: +55 15 2383929 Tel: +36 96 66 1383 Tel: +52 (442) 211-3800 Fax: +55 15 2383260 Fax: +36 96 66 1135 Fax: +52 (442) 103-0443 823026/Printed in USA 04/2011/Copyright © Apex Tool Group, LLC Apex Tool Group, LLC 1000 Lufkin Road Apex, NC 27539 Phone: 919-387-0099 Fax: 919-387-2614 www.apextoolgroup.com