Argo-Hytos RPEX3-06 Operating Instructions

RPERX3-06 RPEX3-06*S6 SD1EX-A2 SD1EX-A3 SD2EX-B2, SD3EX-B2 Subject to change · Operating_Instructions_for_Explosion-proof_Valves_4090_2en_06/2018 www.argo-hytos.com Page 1 RPEX3-06, RPERX3-06, RPEX3-06*S6, PRMX2-06, PRMX8-06, SD1EX-A2, SD1EX-A3, SD2EX-B2, SD2EX-B3, SD2EX-B4, SD3EX-B2, SD2PX-B4, PVRMX3-103 Operating Instructions for Explosion-proof Valves Valve Installation - Dimensions in millimeters (inches) The minimum dimensions of the manifold must not be below the defined volume. Heat conductivity of the subplate ≥ 38 W/mK (EN-GJS-500-7) RPEX3-06 Single valve - min. subplate volume 116 cm3 min. subplate dimensions: 80 x 58 x 25 (3.15 x 2.28 x 0.98) RPEX3-06 Parallel assembly Content: Valve installation Mechanical part Electrical part - solenoid SD*EX-** Single valve - min. housing volume 144 cm3 min. housing dimensions: 60 x 60 x 40 (2.36 x 2.36 x 1.57) SD*EX-** Screw-in cartridges - parallel assembly Protection against mechanical damage The valve must be protected against damage by falling objects with a suitable cover or a suitable location on the machine or device. Mechanical Part of the Valve ATEX/IECEx Classification The valves equipped with a explosion-proof single stroke solenoid are available with the following certifications and protection modes: Certificate No.: EPS14ATEX1744 X Certificate No.: IECEx EPS14.0064 X AC l M2 Ex mb I Mb Ex mb I Mb lI 2G Ex mb IIB T4, T5, T6 Gb Ex mb IIB T4, T5, T6 Gb lI 2D Ex mb IIIC T135 °C, T100 °C, T85 °C Db Ex mb IIIC T135 °C, T100 °C, T85 °C Db DC l M2 Ex e mb I Mb Ex e mb I Mb lI 2G Ex e mb IIB T4, T5, T6 Gb Ex e mb IIB T4, T5, T6 Gb lI 2D Ex tb IIIC T135 °C, T100 °C, T85 °C Db Ex tb IIIC T135 °C, T100 °C, T85 °C Db Marking II 2GD Ex h IIB T4...T6 IIIC T135 °C, T100 °C, T85 °C I M2 Ex h

www.argo-hytos.com Page 2 Electrical Part of the Valve 0408 Registry-No. of above authority: 0408 Declaration of conformity: K 19 / 2014 Document: B 32 / 2014 Data as of: 03.06.2014 1. Introduction The solenoid was designed, manufactured, and tested in compliance with the standards and regulations generally applicable within the European Union. On leaving the factory, the solenoid‘s safety-related conditions were tested and proven to be faultless. The operator must read and observe the notes and warnings provided with these operating instructions to maintain this status and to ensure safe operation. The solenoid must only be installed and wired by a qualified technician, who is familiar with and works according to the generally accepted engineering standards and the latest legal regulations and standards of explosion protection. Surface treatment - Solenoid is zinc-coated with surface protection acc. to ISO 9227 (520 h salt spray). 2. Usage This solenoid is assigned to Group II, Category 2 of the ATEX directive and to Group I, Category M2 for mining applications. This device can be used in areas where explosion hazard occurs through: - gas/air mixtures, vapours or mists of flammable materials according to classes IIA and IIB acc. ATEX and IECEx. - flammable dust/air mixtures according to classes IIIA, IIIB and IIIC. This device may be used in the following explosion hazard areas outside mining: Zone 1, Zone 2, Zone 21 and Zone 22. The maximum ambient temperatures are as follows: Temperature class T6 or rather T 80 °C (176 °F): Tamb= -30 °C (-22 °F) up to +45 °C (113 °F) and coil power Pn=10 W T5 or rather T 95 °C (203 °F): Tamb= -30 °C (-22 °F) up to +55 °C (131 °F) and coil power Pn=10 W T4 or rather T130 °C (266 °F): Tamb= -30 °C (-22 °F) up to +70 °C (158 °F) and coil power Pn=10 W T4 or rather T130 °C (266 °F): Tamb= -30 °C (-22 °F) up to +60 °C (140 °F) and coil power Pn=18 W For 110 V DC, 110 V AC and 230 V AC coils: The valve coil is not intended for direct connection to an electrical distribution network. Interference filtering up to 30 MHz and surge protection must be provided by the manufacturer of the device on which the valve is installed. 3. Solenoid Ordering Code Explosion-proof solenoid, inner diameter 22 mm Housing size DC voltage connection box + Cable gland AC voltage 50/60 Hz fix installed cable Solenoid nominal power 10 W 18 W Cable length no cable (only for DC) cable 3 m cable 8 m Temperature class for 10 W, 18 W for 10 W only No designation 3M 8M Solenoid Codes Ordering No. Solenoid Codes Ordering No. Solenoid Codes Ordering No. EX22-46/01200AT4-B 32754300 EX22-460/1200BT4-B 32755000 EX22-46/23050AT4-3M-B 32756000 EX22-46/01200AT6-B 32754400 EX22-46/02400BT4-B 32755300 EX22-46/23050AT4-8M-B 32756100 EX22-46/02400AT4-B 32041400 EX22-46/04800BT4-B 32755400 EX22-46/23050AT6-3M-B 32756200 EX22-46/02400AT6-B 32754500 EX22-46/11000BT4-B 32755500 EX22-46/23050AT6-8M-B 32756300 EX22-46/04800AT4-B 32754600 EX22-46/11050AT4-3M-B 32755600 EX22-46/11050BT4-3M-B 32756400 EX22-46/04800AT6-B 32754700 EX22-46/11050AT4-8M-B 32755700 EX22-46/11050BT4-8M-B 32756500 EX22-46/11000AT4-B 32754800 EX22-46/11050AT6-3M-B 32755800 EX22-46/23050BT4-3M-B 32756600 EX22-46/11000AT6-B 32754900 EX22-46/11050AT6-8M-B 32755900 EX22-46/23050BT4-8M-B 32756700 EX22-46/ - - 01200 02400 04800 11000 11050 23050 A B 12 V DC 24 V DC 48 V DC 110 V DC 110 V AC 230 V AC T4 T6 Surface treatmen zinc-coated (ZnNi), ISO 9227 (520 h) B

www.argo-hytos.com Page 3 1 2 coil gn/ye 1 2 coil gn/ye 4. Electrical Data - Version A and B › Rated voltage: Un [V DC] ±10 % max. › Supply voltage: Un [V DC or V AC] for electronics › Ripple voltage: ±15 % › Resistance: R20 [Ω] ±5 % at 20 [°C] › Working duty: S1 (100 % ED) in mounted state with valve Table 2: Voltage versions A and B Type Voltage Resistance Nominal current Limiting current Protection concept Power Un R20 In IG Pn [VDC] [Ω] [A] [A] [W] xx EX18 046A A012 12 16.1 0.75 0.65 Diode (36V) 8.9 xx EX18 046A A024 24 61.8 0.39 0.34 Diode (36V) 9.3 xx EX18 046A A048 48 252.4 0.19 0.16 Diode (75V) 9.1 xx EX18 046A A110 110 1171.5 0.094 0.08 Diode (180V) 10.3 xx EX18 046B A012 12 7.7 1.56 1.37 Diode (36V) 18.8 xx EX18 046B A024 24 32.3 0.74 0.65 Diode (36V) 17.8 xx EX18 046B A048 48 125.7 0.38 0.33 Diode (75V) 18.3 xx EX18 046B A110 110 655.6 0.17 0.15 Diode (180V) 18.5 [VAC] 50/60 Hz xx EX18 046A B110 110 894.1 0.112 0.095 Bridge rectifier 11.2 xx EX18 046A B230 230 3987 0.052 0.044 Bridge rectifier 10.7 xx EX18 046B B110 110 524.4 0.19 0.167 Bridge rectifier 19.1 xx EX18 046B B230 230 2251.4 0.092 0.08 Bridge rectifier 19 5. Initial Installation › The ambient temperature range shall not exceed the temperatures given in chapter 2. The maximum temperature of the medium (generally hydraulic fluid) shall not exceed 70 °C (158 °F). › It is the user’s duty to ensure free and unhindered heat emission during operation. This means that the solenoid shall neither be covered nor stored immediately adjacent to heat sources (e.g. fan heaters) during operation. › The solenoid shall not be subjected to direct sunlight during operation. 6. Installation - Installation, Mounting, Demounting › Using the V DC type for temperature class T4 requires a cable with an operating temperature limit of at least +105 °C (221 °F), e.g. LAPP FD Robust. T5 and T6 require a cable with an operating temperature limit of at least +90 °C (194 °F). The fastening torque on the cable gland depends of the used cable and is to be determined by the installing user. › When installing the V DC solenoid, the fastening torque of the screws shall be [4 Nm (2.95 lbf.ft)] and for the BARTEC connection box [0.4 Nm (0.30 lbf.ft)]. › When installing the V DC solenoid, an appropriate cable shoe of size M3 with a crosssectional area of 0.75 mm2 with an operating temperature limit of at least +105 °C (221 °F) is to be used. › The user has to safeguard each solenoid with a fuse: Ip ≤ 3xIG, with trigger characteristic “slow blow”. (IG values see Operating Instructions - Table 2). The breaking capacity of the fuse link has to be stronger than the maximum short circuit current at the user’s operating area. › EX-secured components must be used during mounting in case the fuse and/or the interface are within the EX-range. › The solenoid may be connected to ground via the purpose-built ground clamp on the connector casing. › The EX-solenoid shall only be operated with a valve body according to the instructions in chapter 12. › The coil must not be activated alone – a connection to the valve body is required! › The single parts needed for assembly are listed in chapter 13. 7. Specification › Coils and plug cavity with watertight encapsulation. Temperature class of coil “F“ [155 °C (311 °F)] › Protection type IAW DIN VDE 0470, EN 60529 and/or IEC 529, device: IP 65 › Surface protection (casing) acc. DIN 50979 Fe//Zn8-12//Cn//T0 › Max. temperature of the operating medium (generally hydraulic fluid): 70 °C (158 °F) › Max. ambient temperature: see chapter 2! 8. Suppressor - Connection Diagrams Figure 2 - Bridge rectifier for AC version Figure 1 - Bidirectional voltage limiter – diodes: Uz = 36 V, bipolar for Un = 12 und 24 V DC Uz = 75 V, bipolar for Un = 48 V DC Uz = 180 V, bipolar for Un = 110 V DC *Limiting curent (IG) - current at the highest temperature.

www.argo-hytos.com Page 4 46,2 (1.82) 26 (1.02) 22 (0.87) Valve tube O-Ring 21.89x2.62 MVQ70 5+1 Nm (3.7+0.7 lbf.ft) 9. Maintenance, Service, Troubleshooting › The solenoid generally requires almost no maintenance. All electrical connections shall be checked regularly for possible damages (visual check). › The surface of the device shall be checked regularly for dust deposits, which should be cleaned off. › Do not try to open or to repair the device. If any trouble occurs, please contact the manufacturer. 10. Standards and Regulations › Directive 2014/34/EU of the European Parliament and the European Council (ATEX 95) › DIN VDE 0580 › EN 60529 › EN 60079-0:2012, EN 60079-7:2007, EN 60079-18:2009, EN 60079-31:2009 › IEC 60079-0:2011, IEC 60079-7:2006, IEC 60079-18:2009, IEC 60079-31:2008 11. Safety Notice - Please Read Carefully! › In case the solenoid shows any signs of a defect, malfunctioning or external damage. (including corrosion), the device must immediately be taken out of operation. › Any deposits on the surface of the device shall not obstruct heat emission. › To maintain legibility of the data plate, the solenoid must not be coated. Caution: › Always disconnect the solenoid from the power supply before any maintenance or other work on it. › Always exchange the complete solenoid. Do not try to repair the solenoid. › Under no circumstances shall any changes be made to the solenoid or the connecting cable. › Never operate the solenoid when disconnected from the valve body. › Demount the solenoid only in secure areas (not in EX-areas). If this is not possible, the solenoid must cool off for at least 10 minutes. Any warranty claims are denied in case the regulations in this operating manual are not observed! 12. Grouping of Single Solenoids and Valves Instructions – Please Read Carefully! › If two solenoids per valve body are installed (RPEX3-06), they have to be mounted on opposite sides. › The user has to ensure only one solenoid per valve body is actuated at a time. Simultaneous activation of solenoids at one and the same valve body is forbidden. The user has to fulfil this requirement by proper electrical connections. General › A single solenoid must only be operated with a valve body within at least a minimum volume described in “Valve Installation”. › The valves are wrapped in polyethylene bags (vacuum packed) and fitted with paper labels bearing the product number, name and manufacturing order. › The valves should be stored in boxes and protected against weather influences that may cause corrosion. › Except for the replacement of the external gasket, any other repairs of the valve are prohibited. They may be carried out at the manufacturer’s only. 13. Dimensions in millimeters (inches) 14. Transport and Storage / Service and Maintenance PRODUCER: ARGO-HYTOS s.r.o. Dělnická 1306 543 15 Vrchlabí, Czech Republic Telefon: + 420 499 403 111 Internet: www.argo-hytos.com E-mail: [email protected]