Craftsman 113.232210 Owner's Manual

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Brand: Craftsman
Category: Accessory
Model: 113.232210
File Type: PDF
File Size: 8.18 Mb
Pages: 46

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Model and serial numbers

may be found on the back- side of the jointer base. You should record both model and serial number in a safe place for future use:: tHl' ' 't i FORYOUR SAFETY: READALL INSTRUCTIONS CAREFULLY 6-!!E-INCH JOmHTER'PL ER • assembly e operating e repair parts "L""Luu'u . -- ,,__'_ Sold by SEARS, ROEBUCK AND CO., Chicago, iL 6068,4 U.S.A_ Part No. SP5447 ?r_ ir_ r._,,_c_

due to a

of charge. CONTACTING THE NEAREST SEARS SER-_ J while this product is used in the United States. rights, and you may also have other rights which ROEBUCK AND CO. Dept: 698/731A. Sears Tower, Chicago, IL 60684 ;:;IGENERAL SAFETY iNSTRUCTiONS FOR POWER TOOLS KNOW;YOUR POWER TOOL Read and understand the owner_ manual and labels affixed to the tool. Learn its application and limitationsas well as the specific potential hazards peculiar to this tool. 2; GROUNDALL TOOLS 12, USE SAFETYGOGGLES [HEAD PROTECTION) Wear safety goggles (must comply with ANSI Z87.1 ) at all times. Everyday eyeglassess are not safety glasses. They only have impact resistant lenses. Also, use face or dust mask if cutting oper- ation is dusty, and ear protectors (plugs or muffs) _ . This tool is equipped with an approved 3-conductor during extended periods of operation. _ ::i:_cordanda 3-pr0nggr0unding type :plugto fit the 13, SECURE WORK proper grounding receptacle. The green con- Use clamps or avise tO hold work when practical. ductor _inthe cord: is:the: grounding wire, Never It frees both hands to operate tooll " i _connect the green wire to a live terminal. 14, DON'T OVERREACH _3; KEEPGUARDS INPLACE " Keep proper footing and balance at all times. i : i_i _ln wo[kingl order, and in: proPer adjustment and 15. MAINTAIN TOOLS WITH CARE !. alignment; Keep tools sharp and clean for best and safest :performance. Follow instructionsfor lubricatingand I::'_ _. _:i! ::_:;:::_i_::_i:::::_:';i;: NEVERSTAND ON TOOL OR ITS STAND ;i _i::._ ::! ........... SH0_ ICHIL_ROOF _ Sed0us!njU_could occur if the toot is tipped or ff i i_maste_switchesilby removing star-_ CUtting:tool is accidentally contacted: Do not' ;_:':' 5ring tools where: children Can_ get:: ::::_:,::store, materials above or near the tool such that it ;_'_.... ;_'_::_ ::_i;_:i_ is;tieCessaryto standon the to01 or its;stand to ::i_I:_ : :reachthern_ ::; ...... : : job better and safer at the rate for _2o;: CHECK DAMAGED PARTS 1: it was designed:: :i : : _: ::: Before furtheruse of the tool, a guard or other part :: ::i thatJs damagedshouid be carefully checked to :_::_i:::;:::::i::i _;Don;t for_i:io01s 0_ _achment to do a job it was :_:_: ensure::that it:wi!l operate properly and perform its i_:::: intended Tunction:Check for alignment ol" moving _::: ::::_::i_::: .... .... _ :_.... ' ...... : parts, bfndlngor mowng parts, breakage of parts, "_ __"....... "': ......... ' _" : : ..... ......... ....................mountin ..... .... " _;::::_ :::_:;_!;::D6 _ ov_ :_nec_ies _:or:: :: ::: g; ana any other conditions that may anect _:: :';:_i_:i;;:r_,_': _ri_+:_ _nt*.t _.nht_inrnov . : : =tsoperat;on. A guardor other part that =sdamaged _:' _ ......... ............. ................... : ......_ ......_ n d : • should be properly repaired or rep aced e de ;: _::: ::: .........: .... ::: 21;: NEVERLEAVETOOLRUNNING UNATTENDED ; ::: =_:';:R_i _ge ............. :el_w: .......... ; .....' ............... Turn power off Don't leave toot untl it comes to a complete stop.

add=tBo al sa sty

structaons for jointer-planer Safety is!a combination ofcommon sense, staying alert and knowing flow your jointer-pianer works_..... BEFORE EACH USE: 1. Inspect your jointer-pfaner. BEFORE USING THE JOINTER-PLANER: WARNING: TO AVOID MISTAKES THAT COULD CAUSE SERIOUS, PERMANENT INJURY, DO NOT PLUG THE JOINTER-PLANER IN UNTIL THE FOL- LOWING STEPS HAVE BEEN SATISFACTORILY COMPLETED. 1. Assembly and alignment. 2. Learn the function and proper use of the on-off switch, fence slide locking handle, cutter guard, depth of cut hand wheel, locks and stops, fence bevel lock handle, ouffeed table, infeed table and hold-down/push-blocks. 3. Read and understand all safety instructions and operating procedures throughout the manual. 4. Read the following labels which appear on the jointer-planer: WARNING THESTARTING RELAYIN THIS JOINTER ISAGRAVITY SENSmVE TYPE.NEVERTURNTHEPOWER ON UNTILTHEJOINTERHAS BEENMOUNTED ONTHELEGSET ANDISINUPRIGHT POSITION. r JlDANGER| FOR YOUR OWN SAFETY: KnowThis Tool! Read and Understand the Owner's Manual Befo=_ Using Machine_ WARNING: THE 2-INCH JOINTER-PLANER PULLEY AND THE 2-1/2 INCH MOTOR PULLEY FURNISHED WILL RUNTHE CUTTER HEAD AT ABOUT 4300 RPM WHEN USED WITH A 3450 RPM MOTOR. USE OF DIFFERENT TYPES OF PULLEYS OR MOTORS WILL CHANGE THIS SPEED AND COULD CAUSE JAMMING, BINDING, KICKBACK, THROWN BLADES OR OTHER DANGERS. a. Ifany part of this jointer-p_aner is missing, or bent, or has failed in any way, or any electrical parts don't work properly, turn the jointer-planer off and unplug the jointer-planer. Replace damaged, mis- sing, or failed parts before using the jointer-planer again. b. Make sure the cutter head turns in the rightdirec- tion. The top should move toward the infeed table. Call your Sears Service Department for help if the cutter head turns the wrong way. c. Make sure the cutter guard works properly. With the switch off and key removed, pull the cutter guard open and let go. If the guard doesn't smoothly swing closed, contact Sears Service, d. Keep blades sharp. Dull or knicked blades tend to "pound" and chew at the wood, causing kickbacks. e. To avoid injury from thrown pieces, make sure the blades are properly installed and the cutter blade wedge, screws are tight. 2. Plan Your Work to protect your eyes, hands, face, ears. .... • Wear Safety Gogg]es complying with ANSI Z87,1. S Always Use Cutter Head Gua,d. Make sure it springs shut automaticaily: _ : : a_. Bef0re trying a new or fittte used operation, care- , AIways=se_,iveg.=d. _i::: : ,: ::i ;: fully pianyour hand placement. Make sure you • Use HoldlDown Push Blocks for: : , : :: : _: Jointlngmsteri,l narrower than 3 inches or .... : .... _ have proper hold-down/push-blocks, jigs, fix- P_.tng,.a_r_,_thi.,,.,tha. __n=,_s. :_: _ _ :_ : : ' tures,.stops, etc. ready to use. !n=h.: i i : i: : Do layout, assembly or set up work on the tabte _ ...... _: : : ':i_ i'" only while the jointer-planer is off and the switch WHEN INSTALLING _OR MOVING THE key removed. JOINTER-PLANER: _ , c. 11 To avoid injury:fromltmexpected jOinter-planer or workpiece imovement;. ; i: ..... :i:: C; d. e, a. Use the jointer-ptaner indoors °na firm level sur- face in a well lit area, b. Place the jointer-planer where: i. there is plenty of room for moving the work- piece through the entire cut. ii. no one must stand in line with the wood while planing or jointing it. Adjust the jointer-planer so the tables are level and the jointer-ptaner does not rock. Turn off and unplug the jointer-planer before mov- ing it to a new area. To avoid back injury, get help when you need to tift the jointer-planer. Bolt the jointer-planer to the floor if it tends to slip, walk, slide or tip over during work like cutting long, heavy boards. 3 Wear safety goggles (not glasses) that comply with ANSI Z87.1 (shown on package). Using any power tool can result in foreign objects being thrown into the eyes, which can result in perma- nent eye damage. Safety goggles are available at Sears retail catalog stores. Use of glasses or use of goggles not in compliance with ANSI Z87.t could result in severe injury from breakage of the eye protection. WEAR YOUR

using only one hold-down/push-block

to feed the wood, do not put your other hand on the jointer-planer, workpiece, or hold-downtpush- block. cut FREEHAND. Guide your work_ piece s01idiy against the if;nCe: and table:top.: " : : Small ori!thin workpieces can kick back when they tip 0ver onthe tab esor: into the Cutter head, To aV0idhead contact or :Workpiece kickback: 3_ Make sure all clamps and locks are tight and there is no excessive play m any parts. l,. Adjust the depth of cut to between 1/32 and t/16 of an inch for best results in most operations. A deep cut makes feeding the wood harder and can cause the wood to kickback. To be sure you wilf make a depth of cut you planned, always lower the infeed table slightly farther than you wanted. Then, raise the table to the desired depth. m. Before using the jointer-planer, clear the table of all objects not needed to feed the workpiece. .....i. Never joint or bevel workpieces less than n, :Toavoid injuryfrom unsafe accessor es,.use only 3/4:inch:wide:or 1t4 inch thick_ recommended accessories. ii.,:AlWays USe::the;i hold-downtpush-blocks when j6ir_ting:or: beveling wood: narrower than3 inches; WHENEVER JOINTER-PLANER .: 4:: iWhen Planing: ......... ; i.: Nevei; piar}e; wood thinner than 1/2 inch. :....... i:_ii.: Always use hold-down/push-blocks when :i:: ' ri::;:_:;::ii:planing wood thinner than3 inches:, f::i,i_To'::avbidilr skof! hearing damage, wear ear plugs .:Ormuffs during extencied periods of Operation. :..... g. T0:aV0id:be{n_j:!Suddeniy pulled i nto the blade: i :I::I.:D0 not wear: gi0vesi: :: ..... .... ;:'::.2. Removeaii:']ewelry and::looseCi0thing, .... 3. :Tieback long hair_: :_ 4_ Roll long sleeves above the elbow_' : h_ To avoid inju[yfrom accidental startingll always turn- switch off_ remove switct_ key and: unplug jointer-planer before installing or removing, any ;blade, accessory or attachment, or making any adjustments. i. To avoid an electrical shock, make sure your fin- gers do not touch the metal prongs on the plug when inserting or removing the plug to or from a live outlet. j. To :avoid burns or other fire damage, never use the jointer-planer near flammable liquids, vapors or gases. ISRUNNING: WARNING: DON'T LET FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR JOINTER- PLANER) CAUSE A CARELESS MISTAKE. ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND: IS SUFFICIENT TO INFLICT SEVERE IN- JUR_ 1. Make: sure bystanders are clear of the tool and workpiece. 2. Before actually cutting with the jointer-planer, let it run for a while. If your jointer-ptaner makes an un- familiar noise or if it vibrates excessively, stop im- mediately. Turn the jointer-ptaner off. Unplug the jointer-planer. Do not restart until finding and correct- ing the problem. 3. To avoid injury from slips, stalls or kickback, feed the workpiece into the jointer-ptaner only fast enough to let the tool cut without bogging down orbinding. 4. Before freeing jammed material, turn switch off, re- move switch key, unplug the jointer-planer and wait for all moving parts to stop. 5. Never leave the jointer-planer while it is running or before it has come to a complete stop. Remove the switch key and store it in a safe place. ,

glossary of terms

for Woodworking 1, JOINTING The removal Ofwood along the edge Of a piece Of wood so as to make the edge both straight and smooth. 2. PLAN! NG... Removing wood from the widestsur- face of a board so as to make it flat and smooth. 3. WORKPIECE... The piece of wood on which the cutting operation is being performed. 4. DEPTH OF CUT,.. A term used to indicate how deep into the workpiecethe cutter kniveswill cut, 5, INFEED TABLE... The section of the table upon whichthe workpiece is placed before beingpushed into the cutter.., its height is adjustable which al- lows the operator to select the depth of cut into the workpiece, 6. OUTFEEDTABLE.,. The section of a table which supports the workpiece after it passes over the cutter. , HOLD-DOWN/PUSH-BLOCKS,.. They are re- quired for your ownsafety,., they are used to hold thin or narrow workpiece down against the table and fence when planing or jointing. 8. REVOLUTIONS PER MINUTE (R.RM.)... The number of turns completed by a spinning object in one minute. g_ KICKBACK,.. a kickback occurs when the operator loses control of the workpiece causing it to be kicked back toward him by the rotating cutter knives. 10. FENCE... attached to the jointer-planer ina more or less vertical position .... helps support and guide the workpiece as workpiece is pushe_lacross the cutter head. 11. FREEHAND... trying to use the toot without hold- ing the workpiece firmly against the fence and table. This can let the workpiece twist and kick back. 12. LEADING END... the end of the workpiece which is pushed into the cutting tool first. 13. TRAILING END... the workpiece end last cut by the blades. , nl iii ,11,,11 ii ,1 , i iiip_!!!,, !,,1_11 iii i iiiiiiiii .................. ii i II II I II I table of contents Page Guarantee ................................. 2 General Safety Instructions for Power Tools ...... 2 Additional Safety Instructions for Jointer/Planer .... 3 Glossary of Terms of Woodworking . 5 Electrical Connections .................. ,.:.._.:. :6 Page Installing the Fence " 17 Installing Belt Guard and Sliding Guard ........ 18 Getting to Know Your Jointer/Ptaner ............ 20 • Basic Jointer/Planer Operations ............... 27 Maintenance. ........... . ................... 31 Unpacking and Checking Contents ........ i:._.... ,. :8 Sharpening Cutter Knives 34 Location and Function of Controls. ;.: _. _._,, _ i_i_:11 Installing (Replacing) Cutter Guard Spring 34 Assembling the Steel Legs .... ._............ _ii.. ,:._12 , Lubrication 35 Installation of Drive Belt .... i ..... .... ..... _...:_::'.,; .._ 13 Trouble Shooting ........................... 36 Mounting the Jointer/Pianer ,., .:.. o::_::: _. i_., 15 Repair Parts .............................. 38 Checking Cutter Knives and Screws . _.:.. :,. 16

OR DAMAGE TO THE TOOL, USE

::PROPER:CIRCUIT PROTECTION. YOUR JOINTER, PLANER ISWIRED ATTHEFACTORY F0R 120V OP- ERATION. CONNECTTO::A i20V 15-AMP, BRANCH CIRCUIT AND USE::A: 15-AMP, TIME DELAY FUSE OR CIRCUIT BREAKER. WARNING: TO MAINTAIN PROPER TOOL GROUND- ING WHENEVER THE OUTLET YOU AR EPLANNING TO USE FOR THIS POWER TOOL IS OF THE TWO PRONG TYPE, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. USE AN ADAPTER AS SHOWN AND ALWAYS CONNECT THE GROUNDING PRONG TO KNOWN GROUND. IF NOT PROPERLYGROUNDED, THIS POWER TOOL CAN , CAUSE ELECTRICAL SHOCK,PARTICU. : looks;like beloW, PROPERLY GROUNDED OUTLET 3-PRONG PLUG GROUNDING PRONG a' 3-conductor cord Underwriters _ CAUTION: To avoid motor damage, this motor should be blown out or vacuumed frequently to prevent sawdust build-up which will interfere with normal motor ventilation. , ; Connect this tool to a 120V, 15-Amp branch circuit with a 15-Amp time delay fuse or circuit breaker. Failure to use the proper size fuse can result in dam* age to the motor. If the motor fails to start, turn the power switch to the "OFF" position immediately. UNPLUG THE TOOL. Refer to the "MotorTrouble-Shooting Chart." Freq uent "blowing':' of fuses or tripping of circuit breakers may result if: a._ MOTOR IS OVERLOADED--Overloading can oCcur if you feed too rapidly into cutter knives. b,: MOTOR:CIRCUIT IS FUSED DIFFERENTLY :FROM RECOMMENDATIONS--Always follow : instructions for the proper fuse/breaker. Do not ; :use:a fuse/breaker of greater capacity without consulting a qualified electrician.

The use of any extension

cord wilt cause some loss of specified:on motor nameplate, normal loads will power, To keep this to a minimum and to prevent over- be handled safelyonvoltages notmore than 10% heating and motor burn-out, use the table below to above or below the nameplate voltage. Heavy loads, however, require that voltage at motor ter- minals equals the voltage specified on name- plate: 4. Most motor troubles may be traced to loose or incor- rect connections, overloading, reduced input voltage (such as small size wire in the supply circuit) or to overly long supply circuit wire. Always check the connections, the load and the supply circuit whenever motor fails to perform satisfactorily. Check wire sizes and length with the Wire Size Chart shown to the right. determine the minimum wire size (A.W.G,) extension cord. Use only 3 wire extension cords which have 3 prong grounding type p_ugs and 3-pole receptacles which accept the tools plug. CAUTION: For circuits that are farther away from electrical service box, the wire size must be in- creased proportionately in order to deliver ample voltage to the saw motor. Length of the Conductor Wire Sizes Required (American Wire Gauge Number) 120V Lines 0-25 Ft. No. 16 26.50 Ft. No. 14 51-100 Ft. No, 12 • i ¸¸¸ :.... • • 7

0ilthat:isapplied to allunpainted

TOXIC REACTION. E,:_NAPTHA OR SIMILAR SOL:VE S; ::Applya coat of paste:wax t0the table. Wipe all partsth0rough y w tha clean, dry cloth. ,el:1i 3;232210! 6,1/8 :JOINTER item ; :::Description _ Qty. A JointerBase,,;!i. ;.., ..; ....... 1 B Fence .:; ,.:i.. , ...................... 1 C;Push Bocks...:ii.::i_.i :..:... ;i; ;... , 2 D Siding Fence Guard... ;.....: ........ 1 E Belt Guard .......................... t F Owner's Manual ...................... 1 G Legs ................... ............ 4 H Top Side Stiffener .................... 2 I Bottom Side Stiffener ................. 2 J Top End Stiffener .................... 2 K Bottom End Stiffener .................. 2 L Loose Parts Bag #507711 ............. 1 M Loose Parts Bag #508210 ............. 1 N Loose Parts Bag #508092 ............. 1 WARNING:- FOR:YOUR OWN SAFETY, NEVER CON- NECTP LU G::TOi_POWER SOURCE 0 UTLET UNTIL ALLASSEMBLY STEPS ARE COMPLETEiANDYOU HAVE READiANDUNDERSTAND THE SAFEW AND OPERATIONAL :iNSTRUCTIONS, i : L--,! ¸: _ • :•: •• •• / : . . L•_••I•/

i' ;•••i i•'_::••i•¸¸I¸:•:

•ii_i!!i:¸•_•_• List of Loose Parts in Bag #508210 Item Description Qty. O ,V"Belt .. i. ..................... 1 P Siding Guide Rod. ............... ,... 1 Q Pulley.... :: ....................... 1 R Lock Knob ._.: ........ ................ 1 :S iLoose Parts Bag. .................... 2 : (#508091and #508093) O 9

LIST OF LOOSE

PARTS: IN BAG #508091 Item :i:_:: i:i :Description: : Qty. _H .::::Spacer ::::.!__::_. ill::. ...... ..... :. i :i Washer380x 19/64x7/64, .:. .....:,,:;;.. 1 *3 Retainerli ,. _/,:!_:i ,.,' i ! O *::K . Carriage:Bolt3/8-16 x2.1/2, i..... :.;:. ;_ 1 : L Description !:*L Switch Key, ........... .:.....i::. ..... -.. 1:...... iJJ G LIST OF LOOSE PARTS IN BAG #508093 Item Description Qty. N i[] M ,Lllltppnltl_lllWUlWllimltlli 0 S

90° AND 45 °

FENCE STOPS _ FENCETI_ 7 SCALE 5 SLIDING GUARD KNOB 1 DEPTH OF CUT HANDWHEEL _: :i_::!!: ::;: i 4 FENCELOCK KNOB : _ LOCATION AND FUNCTION OFCONTROLS 1. Depth of cut handwheeh i: : _ _: By,turningthe handwheel you can controihow much wood will be removed from the workpiece. 2. On-Off Switch_ _: Turns the tool on and off. 3. Cutter Guard: Helps protect the operator from the sharp knives on the cutterhead,. It is spring loaded so it automat- ically keeps the cutterhead covered before, during, and after a cutting operation,.. It must always be used, : 4. Fence Lock Knob: Allows the fence to be: repositioned and locked at any angle from 45 ° to 90°. To lock--turn the knob clockwise:. To unlock--turn the knob counter- clockwise. 2 ON-OFF SWITCH 3 CUTTER GUARD 5. Sliding Guard Knob: Allows the fence to be repositioned at any location from the front to the rear of the tables and to be locked at that position. To unlock--turn the knob counterclockwise.To lock--turn the knob clockwise, 6. 90° and 45° Fence Stops: When adjusted properly, these stops provide a method for quickly moving the fence to a 90° or 45° position from the table, 7, Fence Tilt Scale: Helps the operator accurately and quickly position the fence at any angle between 45" and 90°. 11

_ : :

PERFECTLY STRAIGHT • ....... ...... :\ _::: :: : ,sCREWDRiVEF \_ / : il _ : _ : "_:'/ i - ;_ COMBINATION SQUARE I(____ I: : : ! / ....... I[_, ,'_'-_ DRAW LIGHT ..... i / - _ ..... _ I'#'il LINE ON BOARD / I : : :7116'!SOCKET _ : ' L!_ ALONG THIS EDGE '_ I , .... ,,2SOC

WARNING: DO NOT LETANY PART OFYOUR

BODY TOUCH THE CUTTER HEAD. tT CONTAINS VERY SHARP CUTTER KNIVES WHICH COULD CUT YOU BADLY. 1. Fromthe loose parts find the drive belt and the putiey. From the packing material used in the jointer box, find two (2) large pieces of styrofoam. SPECIAL NOTE: When turning the JointeriPtaner up- side down do not put the weight of the Jointer/Planer on the guard or the guard may be broken. Do not roll the JointedPlaner over because this may also break the guard. 2. Put the two pieces of styrofoam on the floor and put the JointeriPlaner upside down on the cardboard as MOTOR CUTTER HEAD illustrated. WARNING: DO NOT TURN: THE MOTOR ON UNTIL :THE JOINTERiPLANER IS COMPLETELY ASSEM- : : : BLED AND TURNED RIGHTSIDE: UP WITHiTHE i : i_: : LEVELING FEET SETTING AGAINSTTHE FLOOR_ :_: IF THIS WARNING IS NOT FOLLOWED THE MOTOR MOTOR AND START SWITCH MAY BE BURNED OU_'YOUI MOUNTING COULD ALSO BE BADLYCUT BYTHE VERY SHARP = BOLTS KNIVES ON THE CU_ER HEAD_ :: ', :' : 3. Locate the two motor: mounting bolts on the under- side of the j0inter. Using a 1/2, _Socket, 6" extension, and a Socket wrench loosenthese two moto_ mount- ing bolts. ......... 4. Slide the motor: pUiley onto the motor shaft as illus- trated with the set screw side of pulley toward the jointer, i MOTOR PULLEY • CUTTER PULLEY 13

screw,isover the fl,

on the !::motor stiaft before tightening set screw. THISAOJUST.E.T .V MoVING!THE CUTTERHEAD!PULLEY. FAILURE TO OBSERVE THiS IWARNING MAY CAUSE THE CUT- TERHEAD TO MOVE OUT OF ITS: PROPER POSI- TION ALLOWING THE CUTTER: KNIVES TO HITTHE 'METAL BASE CASTING. ! MOTOR DRIVE PULLEY BELT , , , , ,, ,111 MOTOR CUTTERHEAD \ CUTTER PULLEY BOLTS . .,q_DiIiiNim • MOTOR PULLEY \ DRIVE BELT CUTTER PULLEY •14

1.:From the loose parts find three (3) 3/8-t6 x 3/4" hex

head bOlts, and three (3) 3/8 internal lock washers. 2: Place the teg set on top of the jointer!planer and align the three (3) mounting holes on the bottom side of the jointer/ptaner with the holes in the leg set (see illustration). 3. Place a lock washer on each bolt. Using your fingers, screw the bolts through the leg set holes and into the mounting holes in the jointer/planer. Tighten the bolts securely using a 9/16 inch wrench. 4. Using a 7/16" socket wrench tighten all nuts and bolts that hold the leg set together. 5. Get another person to help you turn the jointer right side up so the leveling feet are against the floor. HEX HEAD BOLT INTERNAL LOCKWASHER I ) ' > 15

_••: Hi •

e, If cutter knife adjustment is not required, check:: each locking screw on each wedge (5/32" HeX,L " wrench): and tighten if necessary. Hold:the2inch pulley in a stationary position to prevent the Cut; terhead from turning during this tightening proce- dure. WEDGE i,_, i_!i_ii _!_ ii_iil_ii__,}_i'ii_!_i_'_¸¸_¸¸_ CU'I_ERHEAD

1. Rotate the cutter guard counterclockwise and place.

the fence on the jointer table as shown. 2.: Locate the following parts from the loose parts bag and installas shown: , 4. One (1) 318-16 x 2-1/2 carriage bolt, one (1) retainer, one (1) .380x 1-5/32 x 3/32 flat washer, one (1) spacer, and one (1) knob. Attach the fence to the jointer as illustrated below. Rotate the cutter guard counterclockwise away from the fence and then release it.The spnng tension on the guard must cause it to swing back against the fence, if the guard does not swing back against the fence, recheck your assembly procedure. Do not use the jointer/planer if the guard wilt not automati- cally swing back against the fence and cover the cutter head, CARRIAGE BO_ RETAINER SPACER FLAT WASHER KNOB CARRIAGE BOW RETAINER SPACER FLAT WASHER \ KNOB VIEWED FROM REAR t7 • !!!i....

Iockwasher 1/2,, two (2) 10-32 x 1/4, Pan.

I-ld_Screws, two (2)#10 External Lock Washers, two -32 x2-3/4' PaR Hd: SCrews, One (i) Belt Guard. SLIDING GUARD SLIDING GUARD PLASTIC HEX NUT •KNOB WASHER 112" ... PAN HD SCREW 2-314" © EXTERNAL LOCKWASHER #10 LOCKWASHER 1/2" Illl!lltlllllliflllillllllllllWIIIIIlllltlitltll Os PAN HD BE_ GUARD ROD ! i: i 1/2" NUT

Slide the belt guard over the rod and attach it to the

base of the jointer with two 2-3/4" long Pan. Hd. screws. Make sure the belt does not scrape the guard. O BE_ GUARD j- 2-3/4"LONG PAN HD. SCREW 5. Attach sliding guard to fence with two pa n head WASHER screws and Iockwashers;_ i _ : _ ..... (CONCAVE SIDE UP) 6. Place one Sliding Guard!Washer, concave side DOWN on support rod. ...... 7. Drop sliding guard onto rod .:. place other washer, concave side UPon rod ;. screw on Sliding Guard Knob. LOCKWASHER WASHER (CONCAVE SIDE DOWN) 1/4" PAN HD. SCREW 19

know your _'ointerwplaner

J; ID KEEP F UP AGAIN WH L: WARNING: FOR YOUR: OWN SAFETY TURN SWITCH i_i"OFF": AND i REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAKING ANY ADJUSTMENTS; 4 4S_FENCE _ STOP STOP

The on-off switch is shaped to make turning it "ON"

accidentally less likely. In an emergency, it can be turned "OFF" by striking it with the palm of the hand. The "yellow button" is a key. When it is inserted in the switch lever, the power may be turned ON and 0FE When it is removed,the power cannot be turned ON. THIS FEATURE IS INTENDEDTO HELP PREVENT UNAUTHORIZED AND POSSIBLE HAZ- ARDOUS USE BY CHILDREN AND OTHERS, a. Insert Key into switch. NOTE: Key is made of yellow plastic. b. To turn the tool on, insert your finger under the switch lever and pull the end of the switch out. C, i ii1_ To turn the tool OFF _.. PUSH the lever in. Never leave the machine unattended until it has come to a complete stop. d, To lock the switch in the OFF position.., hold the switch IN with one hand ... REMOVE the key with the other hand. WARNING: FOR YOUR OWN SAFETY, ALWAYS LOCK THE SWITCH "OFF" WHEN MACHINE IS NOT IN USE... REMOVE KEY AND KEEP IT IN A SAFE PLACE.., ALSO . .. IF THE TOOL STOPS UNEX- PECTEDLY, TURN SWITCH OFF . . . AND REMOVE THE KEY. THIS WILL PREVENT THE MACHINE FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. 21

ichecked by :a Sears Service :Center.

CUTTER GUARD " i ¸ : • [i i ii , blades. _: ....... !i Most: of_the Cutting (usually joiniing)wilibe done .. .... with the fence in this posifioni As :the:blades become SLIDING GUARD KNOB \ PUSH DOWN WHEN LOCKING FENCE LOCK KNOB FENCE 45° FENCE STOP OUTFEEDTABLE : To tilt fence, loosen the fence 10ckknob and slid: ing guard knob and pull the stop out; Tilt to desired angle and tighten both knobs: d. To set fence at 90 ° to tables, loosen the two knobs, titt fence so the stop springs back into place. Tilt fence back so the stop rests on the table. Hold fence down on outfeed table and :::.::: tighten both knobs. :.:: e.:i 45_ Fence Stop positions the fence at 450to the : .......;:: tables.: . to:45t, loosen the two knobs, pu!l 90° stop rests on the .... :th ._,: ::i{i:::•:i:h ::>:: ;T•:"•!!ii,:!::::i{)} :,:, ,i 22 " : : :/-:, =i : :: ::.- .: " FENCE LOCK KNOB FENCE SLIDE BRACKET

5. FENCE TILT SCALE.

Indicates the ang!e of the fence to the tables:When the 900 fence stol_ s correct y adjusted; the fence will be90Q to the table and the scale wil! read 90°_ FENCE To Check for squareness, place an accurate square on infeed table and check fence while_locked at 90° position, MAKE SURE 90° STOP IS AGAINST SLIDE BRACKET. tf fence is not square to table: a. Slightly loosen fence lock knob and guard lock knob. b. Loosen 90° stop screw with small screwdriver and turn knurled sleeve which will cause fence to tilt. Turn sleeve in either direction until fence is square with infeed table. NOTE: If you cannot square fence by turning knurted sleeve, loosen three screws "A" and ad- just fence square to table. c. Tighten 90° stop iockscrew and both fence lock knobs. CUTTER GUARD dr If 90 ° reading on tilt scale does not line up with top surface of the slide bracket, loosen screws holding scale and move it... tighten screws, A KNURLED SLEEVE 45°STOP KNURLED SLEEVE 90°STOP 45 ° STOP 90 ° STOP FENCELOCK,_ _" KNOB SLIDE BRACKET e. Adjust 45° stop in the same manner. NOTE: Tilt scale adjusted for 90 ° SQUARE\ FENCE FACE will n_ _require adju_ment if it was 0osition. HEAD OF JSQUARE tNFEED TABLE SCALE ADJUSTING SCREW 45=STOP LOCKSCREW TILT 90 _ STOP SCALE ADJUSTING SCREW INFEED TABLE v ,,, • CUTTERGUARD 23

MUST ALWAYS:BE PARALLEL TOTHE

OUTFEED CONCAVE CUT TABLE. { _ :_ ._-'_-_ _L--_-! ifthe _cut edge or surface of the workpiece is _ CROWNED,I it is indication that the oUTWARD :adjusted. _, If thecut edge or surface o{ the workp ece is CON- "_... J INFEED TABLE LOW CAVE, it is an indicati0n;that the OUTWARD END ._.-_: of the INFEEDtable is LOW and must be adjusted, ,. _TO:check the infeed table to determine the "out of cutter- }uard touches the: OUTFEED TABLE \ INFEED TABLE

::::: ::::::!_:: :i::

::::i:: :::_: : ::_!_:i ::¸__:!:i:=:_: ':::::!::_!:,::_ :i¸_ii :!:_: :::::: :::::::: ::::::::: : :::::::::::::::::::::::::::::::: the infeed tabi_ SO:it'is pamiiel::to the oui:: : :::::: ::::: :::Co_ER:Gu:AR_::: ! YELLOW :feed:tab!e Call::be:a:::tme: €onsuming::processl :To:::::: :i ::::_.:: SWIT/CHKEY !:i:::: :::::: :::::::::complete:the adjustment in as:littletime as possible ': f: Put:the:yeiiow:on::offswitch:keyinthe rectangular : .... _'_ _:::_..._S : : :: :: shaped indentation exposed as you turn the cut- L.._--._ _..,_.J___F.,,'_ : ter guard counterclockwise. This will hotd cutter _-'-'--.:-/7_'_._ guard open. -"_"/_ ;/,,_./_ / VIEW FROM BACKSIDE JOINTER/PLANER b. Wrap a peice of cardboard around cutterhead to protect your fingers and the blades.., secure cardboard with a piece of tape. CARDBOARD c. Using a 1/2 inch open end wrench; Ioosenthe Iockboits 1/2 turn under the section of the table that is low. Loosen no more of the lockboits than is necessary. LOCKBOLTS STUD I/Z'OPEN END WRENCH 25

h the straightedge to make sure the

infeed _tabie :is teveL If it is not, go through the above Steps :again . " 7", LOCK BOLTS i• -i ••- i illl i i i i ii ii i i 8.1,MOUNTING HOLES FOR AUXILIARY FENCE; TheSe _holes are proVidedso you may attach an auxiliary fence to the front of the cast iron fence. An auxiliary fence should be used anytime you joint boards _/ider than 4-1/2 incheS_The auxiliary fence should.be, made from a smooth straight board and cutto a widtPithat witt cause the auxiliary fence tO be::no more :than 1 inch narrower than the board being jointed_ i ::: _ !.Attach theaUxiiiary fence as i!lustrated; MOUNTING HOLE i i i AUXILIARY FENCE\ \

basic jointer=pUaner operation

BEFORE EACH USE Plan YourWork to protectyour eyes, hands, face, ears. 1. Carefully plan your hand placement. Make sure you have proper hold-down/push-blocks, jigs, fixtures, stops, etc. ready to use. 2. Do layout, assembly or set up work on the table only while the jointer-planer is off and the switch key removed. 3. Wear safety goggles that comply with ANSI Z87.1 4, For dusty operations, wear a dust mask along with safety goggles. 5. Plan your work to match your workpiece: a. Surface plane warped wood on the concave side for best results, b. Don't joint or plane plywood, particleboard, other composition materials or wood that has glue, paint or varnish on it. Materials like these will quickly dull the blades. c. Make sure there are no nails or foreign objects in the part of the workpiece to be cut. d. Never cut FREEHAND. Guide your workpiece solidly against the fence and table top. Small or thin workpieces can kickback when they tip over on the table or into the cutterhead. To avoid cut- terhead contact or workpiece kickback: 1. NEVER joint, plane or bevel workpieces shorter than 12 inches. 2. When Jointing or Beveling: a. Never joint or bevel workpieces less than 3/4 inch wide or 1/4 inch thick. 3_ , 5, b. Always use the hold'down/push-blocks when jointing or beveling wood narrower than3 inches. When Planing: .... a. Never plane wood thinner than i/2 inch. b. Always use hoid=down/push_btockswhen plan- ing wood thinner than 3 inches: _ :, To avoid risk of hearing damage, wear ear plugs or muffs during extended periods of ope!ation. To avoid being suddenly pulled into the blade! a. Do not wear gloves. b. Remove all jewelry and loose clothing. c. Tie back long hair. d. Roll long sleeves above the elbow, 6. To avoid burns or other fire damage, never use the jointer-p_aner near flammable liquids, vapors or gases. 7. To avoid injury from slips and jams: a. Use this jointer-planer to cut only wood. b. Plan your hand placement so your fingers will not be anywhere a sudden slip could cause them to slide or fall into the cutter head. When using only one hold-down/push-block to feed the wood, do not put your other hand on the Jointer-Planer, workpiece or hold-down/push-blocks. c. Make sure all clamps and locks are tight and there in no excessive play in any parts, 8. Adjust the depth of cut to between 1/32 and 1/16 of an inch for best results in most operations. A deep cut makes feeding the wood harder and can cause the wood to kickback. To be sure you will make a depth of cut you ptanned, always lower the infeed table slightly farther than you wanted. Then, raise the table to the desired depth. 9. Before using the jointer-pfaner, clear the table of all objects not needed to feed the workpiece. 10. To avoid injury from unsafe accessories, use only recommended accessories. Whenever Jointer-Planer is running 1. Make sure bystanders are clear of the toot and workpiece. 2,: Before actually cutting with the joiner-planer, let it run for awhile, tf your jointer-planer makes an un- familiar noise or if it vibrates excessively, stop im- mediately. Do not restart untilfinding and correcting the problem. 3. To avoid injury from slips, stalls or kickback, feed the workpiece into the jointer-planer onty fast enough to let the tool cut without bogging down or binding. 4. Before freeing jammed material turn switch off, remove switch key, unplug the jointer and wait for aU moving parts to stop. 27

WOOD THAT IS WIDER THAN 3 INCHES

i r,,:., ,./,,,r,,, • : H k As:the TRAILING hand passes over the cutterhead, removethe LEADING hand. :. CONTINUE feedingwhile placing the:LEADING hand behind:the TRAILING hand. _ntirlue: feeding in this manner "hand over hand:until causes a:"rippled, cut:: i ._makesit difficult to guide the workP!_ _ccuratety anti.could; be hazardous. JOtNTING WOOD THAT IS THICKER THAN 3 INCHES _ :• • i ¸_ • : . Always feed WITH THE GRAIN whenever possible. If ....... : the nature of :the workpiece iS such that it must be fed AGAINST THE GRAIN. take very light :cuts and feed s_owly. ROTATION WiTH THE GRAIN AGAINSTTHE GRAIN ROTATION

Support Long Workpieces

To avoid injury from slips or kickbacks, use extra sup_ ports (tables,,sawhorses etc.) at both infeed and out- feed ends if your workpiece is hard to hold down to the table. A SAWHORSE OR HOMEMADE SUPPORT WILL DO I I , i ii/ ii J ii1,1 iii i,ii iiiiJl.lllmU I I I I lull IIIII I I1'1'111111111111111111111 IIIIIIII1_11 !i Using the hold-down/push-blocks ALWAYS use the hold-down/push-blocks when JOINT- ING wood that is NARROWER than 3 inches or planing wood that is thinner than 3 inches (as illustrated). Grasp the hold-down/push-blocks firmly withthe fingers closetogether and wrapped around the handle_ Position ..... _....<_-_._--_----_- the hold-down!push-blocks flat on topof workpiece .... :: ..... _.,_-_._ and push the workpiece down againstthe tabieto pro, i'i: i: _-...__ . , . .... : : .... . ..... , _.-... vide aqual cut and minimIzethe chance ofa kickback. Hold-down pressure must atso :be sufficient to prevent : : ._.i- _...__ hotd-down/push-bock sliding or slipping Onthe top face: - 1 i t._ of workpiece when advancing workpiece Over cutter JOINTINGWOODNARROWERTHAN3 INCHES head. :......... : ...... _, ::i Use a hand-over-hand motion of the hold-down/push, blocks, being careful tOmaintain ControtOver the work- piece at alttimes; _ : : :: _ : This means that once the workpiece has been fed past the cutter head onto the outfeed table, one hold-down/ push-block must always maintain contact of workpiece with ouffeed table.: WARNING: iF THE HOLD-DOWN/PUSH-BLOCKS TEND TO SLIP WHILE FEEDING, CLEAN RUBBER SURFACE IMMEDIATELY WITH SANDPAPER, -_, lJ ° PLANING WOOD THINNER THAN 3 INCHES 29

3/4 INCH THICK AND NARROWER

THAN THE PUSH BLOCK II ' I Beveling Adjust the fence to the desired angle.., lock fence in positionusingfence lock knoband slidingguard knob. pieces of wood 3 inches or wider hold the board firmly doWn on both tables and firmly against the fence (asitiustrated) with:your hands on the side and top of the workpiece ... keep fingers close together: CHAMFER BEVEL BEVELING WOOD NARROWER THAN 3 INCHES ...... ......... • •• 30

NOTE::Rabbeting on a Jointer is considered to be a

dangerous operatioh because it requires removal of the cutter guard and increases the potential of kickback because of excessive depth of cut, NEVER ATTEMPT TO PERFORM A RABBETING OP- ERATION ON THIS JOINTER. DO NOT OPERATE JOINTERiPLANER WITH CUTTERHEAD GUARD REMOVED. Rabbet cuts should be made on the Radial Saw or Table Saw by making two cuts with the sawblade or by using the Dado Head or Molding Head. Rabbet cuts can also be made using the Shaper or Portable Router. RABBETCUT llmllL, i i.ll_lllll rnaantenance Do not allow pitch to accumulate on the tables, the fence, the cutter guard, the cutter head or the knives. Clean them with Craftsman Gum and Pitch Remover. Apply a thin coat of paste type wax to the tables and the fence so that the wood slides easily while feeding. This also deters rusting. Do not allow chips to accumulate on the underside of the jointer-planer. If power cord is worn Or cut, or damaged in any way, have it replaced immediately. IIH .ll II II.ll I] I'lllll .....,,,,,,, , If disassembly of the motor is necessary, it should be returned to your nearest Sears retail or mail order store in order to prevent voiding the guarantee. NOTE: The speed of this motor cannot be regulated or changed. Motors used on wood-working tools are particularly sus- ceptible to the accumulation of sawdust and wood chips and should be blown out or ,'vacuumed" frequently to prevent interference with normal motor ventilation. iu .Lllll=i i H llll HHILI II"IH I HIHIll = REPLACING CUTTER KNIVESI WARNING: FOR YOUR oWN: SAF_ TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE ADJUSTING, MAIN- TAINING, OR LUBRICATING YOUR i JOINTER- PLANER.: ..... 1. Remove the belt guard as follows: a. Use a screwdriver to loosen both screws, shown in illustration. b. Remove sliding guard knob from sliding guard rod. Turn the knob counterclockwise to unscrew it from the rod. Raise sliding guard to a vertical position; c. Slide the belt guard out away from the jointer and up off the rod, iiii !llrllllllli iLJ ii i k IIII IIIIIIII : SLIDING GUARD .... KNOB SLIDING GUARD / 2-3/4 PAN HD SCREW BELT GUARD 31

pulleyfirmly with one hand and

i .%._.__. ii lo0seniockscrews!n each wedge3 or 4turnsusing ._LEY .... Hex 12:wrench: _.-_._..___ . :::- w oQe ..... .--------- ieeVi? , . ----- . iiii i] HLI[ I I ]1 CUTTERHEAD PULLEY BARS: THEIRHARDENED TIPS CAN SHATTER UN- EXPECTEDLY. PARTS:MAY LOOSENSUDDENL_ TO AVOID EYE INJUR_ WEAR SAFETY GOGGLES, hand,_gent_y pry up each Wedge using a small pry bar. Remove wedges andknives. : : ..... " ..,, ....... knives is as foliows: : .... a. Locate the two lifter screws under the knife. b. Hold the cutterhead pulley firmly with one hand to prevent ,the cutter head from turning. c. Using a i18 Hex-L wrenchl turn one of the lifter screws 1/4 of a turn counterclockwise. d. Now turn the other lifter screw 1/4 of a turn - counterclockwise. _.€ontinuetUrning first one lifter screw and then turn at a time until the knife remove the knives using oil soak in be-

5/32 IN. SETSCREW

WRENCH _'_ 7. Using a 1/8" Hex "t.'.'wrench, remove the six lifter screws, (Two under each blade.) 8, Clean cutterhead, wedges and screws thoroughly with Craftsman Gum and Pitch Remover. Also re- move the oil from new blades. 9. Replace the six lifter screws and screw them in all the way, but do not tighten, 10. Insert a knife in one of the slots,., so it projects 1/t6 of an inch beyond each end of the cutterhead. Note that the face with the cutting edge is against the wedge as shown, 11. Insert a wedge next to knife so the flat side of the wedge is against the knife. Push wedge in manu- ally-do not install two locking setscrews at this time. i ¸ • 12. Adjust cutter knives as follows:: : a. Put a piece of notebook paper on top of the outfeed table. :_ ....... __ b. Put the head of a squareon topof the paper. The end of the square must extend past the end of the outfeed table and above one end of the cutterhead; i , i.... c, Turn the lifter screws counterclockwise to raise the knife until if just touches the square. d, _To check your adjustrnenti I;gently turn the cut- terhead back and forth by moving the cutterhead pulley, The knife should just touch the square without raisinglthe square off the paper. This same adjustment must be made at the other end of the cutterhead. e. tfthe adjustment:is done correctly, the knives will nowbe slightly above the ouffeed table by approximately :003 of an inch (the thickness of an, average piece of paper), .... NOTE: This adjustment can be made more ac- curately by:using a knife setting gauge (Cat, #9-2647) available at Sears. • _i<_:ii_!!_, _ :i,i, _!,i_i,_i,_i/_ ii ii_i !_ NOTEBOOK PAPER OUTFEED TABLE 33

tt_e5/32_'Hex:L Wrench)alternately a little:at a:time.

.....tigi_tenboth: Screws securely.; Recheck:the blade ::"i:to make sure it didonot change _sitioni:: : ::i -!4:1=l_stai! the other: twokiiiveS _ i5: Ret_stail the belt guaid,; sliding guard, and slid ng .... guard knob. ::. : CAUTION=THE CUTTER KNIVES ARE VERY SHARR TO PREVENT A SLIP OF THE HAND WHICH COULD CAUSE CUTTING OF YOUR HAND, ALWAYS HOLD ONTO THE CUTTERHEAD PULLEY TO PREVENT ACCIDENTAL ROTATION OF THE CUTTERHEAD. _ __ SHARPENING CUTTER KNIVES The knives can be honed individually withan ordinary oilstone, Make sure your oilstone is not worn in the center. It must be flat. Besure to remove the burr on the flat side. 11/16 IN. NEW BLADE if the knives are nicked, they must be replaced or re- ground:: They can be regrounded several times until they become 9/16 in. wide: Never install reground knives less than 9/16 in, wide 0r unbalanced knives_ . ave your knives reground by s0m_0newho:iscompe- tent. I_ooki_: the Yellow Pages 'of your:telephonedirec_ tory :i .:;:!See::,SharpeningService's." .........._= - 34

of the guard

(at REST) when the fence is stationed at MAXIMUM WIDTH OF CUT, is shown as position "A" NEVER ROTATE GUARD BEYOND POSITION "B" BECAUSE THIS WOULD EXERT EXCESSIVE TENSION ON SPRING WHICH COULD WEAKEN OR BREAK IT Check operation of GUARD and SPRING 1 With fence in MAXIMUM WIDTH OF CUT position, pass a piece of 1/4 in thick wood on edge (jointing position) over cutterhead 2 The guard should return automatically to its REST position against the fence when free of the wood 3. If guard does not return to its REST position, remove the guard by following steps 1 thru 6 above Make sure the spring is installed correctly and not broken If the spring is broken it must be replaced Reassemble the guard and spring and test again by following steps 1 and 2 If guard still does not return to its REST position, consult your local Sears Retail Store before using the jointer planer POSITION "A _' lubrication The BALL BEARINGS in this machine are packed with grease at the factory. They require no further lubrication The following parts should be oiled occasionally "with SAE No 20 or No 30 engine oil 1 Dovetail spacer and dovetail slide 2, Elevating screw (first clean with Craftsman Gum and Pitch Remover). \ \\ DOVETAIL SPACER AND SLIDE 35 ELEVATING SCREW VIEW LOOKING UP FOR PARTS fDENTIF1CAT!ON

::i;_:Defective onLoff Switchl;:II

' ConSult sears Serv c'ei'Any attempt i'o'repa rth s e ecirical ii;::;_:::: :::: :: :!:::i : i: :.Def_ive relay.:: :::i _: ii: dev ce may createa HAZARD unless repair isdode by a ; ;:: _: Defectivecapabitor, i qua fiedserv cetechnic an Repa rserv ce is ava able i;:: !:_:::i : :i Defectiv_ motor::: ':: at your nearest Sears store : : :: : :_Low line voltagel :; : • i :,_ ':.: i :...... t : Belt tension too high, : Adjust belt tension. :Wood strikes outfeed Blades improperlyadjusted '""' Re-adjust b ades see Ma ntenance section. ,table after passtng over : belowsurfaCe Ofouffeed table. €uu_head- _ I _ : : i i 1 R|ppii_$ on planed 1. Re-adjustblades seeManienancesecton. : surface. I other: ; ; i: : :i: 2;i Feedingwoodtoo fast. 2. Feed wood slower. Kickl_cks. : ...... I 3. Cuttingknives am settoo h gh 3. Re-adjustbades see Ma ntenance sect on :i ..... i I _aboVeouffeed table ortheyare _, : ..... : not leveled withoutfeed table. : i lnfeed tab e out of adjustment Re-adjust infeed table, see Gett ngTo Know Your Jointed P aner section: : ........... 11 Tighten Iockbolts ,:l, 5/16"-181ockbotloose. .... | _,_.... Cutter gtiard does not , : t. Return spdng broken;:or: C0nsult Sears Serv{Ce immediately, Any attempt to repair furllctiorl:properly. : ...... i spr ng has bt_en Weakenedl : th sguard maycreate a hazard uness repair isdone by a : : :: : _:: : _ _ qua lfied servlcetechntclan. Repair service ts availableat :: :i=:; :: :: : _ :::i _ : atyournearestSebrsstore_ :;ii;i_i : WHITE WHITE _i_: i :ii_:i;i'i!!i;:i!i '_:::::': :i;:i_:_ii:::i,;::i :i : _ WIRE

NOTE: Motors used on wood.working

tools are particularly susceptible tothe accumulation of sawdust and wood chips and sho_Jid be blown Out or"vacuumed" frequently to prevent interference with normal motor ventilation. PROBABLE CAUSE TROUBLE Motor fails to develop full power. NOTE: LOWVOLTAGE: (Power outputof motor decreases rapidlywith decrease involtage at motor terminals. For example, a reductionof 10% involtage causes a reductionof 19% in maximum poweroutput ofwhich the motor is capable, anda reduction of20% in voltage causes a reductionof 36% in maximum power output.) Motor starts slowly or fails to come up to fullspeed. Motor overheats. Motor stalls (resulting inblownfusesor : : trippedcircuitbreakers,) I 1. Motor. 2. Pulley setscrew loose, t. Circuit overloaded with lights,appliances and other motors, 2, Undersize wires or circuit too long, 3. General overloadingof power companyfacilities. Frequent opening of fuses or circuit breakers, .......... REMEDY 1. Have motor checked by qualified service technician. Repair service isavailable at your nearest Sears store. 2. 1. Tightensetscrew, ........ Do not use otherappliances or motors onsame circuit when using the jointer. 2. Increase wire sizes, orreduce length of wiring.See "Motor Specificationsand Electrical Requirements" section. 3. Request a voltage check from the power company. 1. Low voltage willnot trip relay. 2. Windings burned outor open. 3. Starting relay notoperating. 4. Drive belt tension..to.0..h.!gh. . 1, Motor overloaded. 2. Impropercooling. (Air circulationrestricted through motordue to sawdust accumulating inside of motor.) I 1, Request voltage check from the power company. 2. Have motor repaired or replace& 3. Have re_ayreplaced, 4. Adjust belt tension. 1. Feed work slower into blade. 2. Clean out sawdust to provide normal air circulation through motor. See !'Maintenance and Lubrication" section. 3. Defective relay. 3.: Have relay replaced, : = : .... t...... 2. Voltage too;lowto permit: :. 2. Request voltage check from the power company. motor to reach operating ' 3. Fuses0rcircuitbreakers _ 3; Installpropersizefusesorcircuitbreakers.Seeelectdcal : :do not have sufficient ..... connection section. :capacity. i :i :.... .......... ........................................... 1, Motoroverloaded. _ , 'i, Feed work slower. 2. Fuses orcircuit breakers i 2. Install proper size fuses or circuit breakers. See electrical do not have sufficient connection section. ,capacity. SEARS RECOMMENDS THE FOLLOWING ACCESSORIES ITEM CAT. NO. Cutter Blades .,.. :.,. ................. 9-2293 Power Tool Know-how Handbook: ......... 9-29117 Knife Setting Gauge ,.. ; ............ :. 9-2647 Chip Collector.._. .... : ........ . ...... 9-29974 Sears may recommend other accessories not listed in the manual. See your nearest Sears store or Catalog department for other accessories. Do not use any accessory unless you have received and read complete instructions for its use. 37

i_ :i_iz_ :

LIST FOR CRAFTSMAN 6,1/8-INCH JOINTER-PLANER MODEL NO;1113;232210 FENCE ASM. 34 _ SEE FIG. 2 32 TABLE ASM. SEE FIG, 3 / • + • ui: -u _/: :, _+ :_ _ :•i••:•; •• ,ii SEE FIG. 4 :_;ii:::/¸¸ ••:': 15 14 13 12 9 _t 10 1+ FIGURE 1 i i : 5/

LIST FOR CRAFTSMAN

6-1/8,.INCH JOINTER-PLANER MODEL NO:113.232210 Always order by Part Number -- Not by Key Number FIGURE 1 - JOINTER ASSEMBLY Key No. t 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2O 2t Part No. 21237 2t 738 STD533725 18437 818099 820081 102832 STD541031 18516 STD551131 STD523117 67017 STD551025 STD551225 STD522505 STD551210 STD511103 63418 STD328022 820074 60025 Description BracketFence Slide Retainer Bolt * Bolt-Crg 3/8-16 x 2-1/2 Washer Knob Elevation Base-Jointer/Planer Screw-SL Set 5/16-18 x 1 * Nut-Hex 5/16-18 Stud-Leveling * Lockwasher-5/16 * Screw-Hex 5/16-18 x 1-3/4 Spacer * Washer-17/64 x 3/4 x 7/64 * Lockwasher-1/4 * Screw-hex Hd 1/4_20 x1/2 * Lockwasher-Ext t0 ..... *Screw-Pan Hd 10-32x 3/8 :' Clamp-Cord .... : *Pulley " .... ,.... Motor Screw-Hex ad 5/16-18 x 3t4 * Standard Hardware item -- May Be Purchased Locally. i Key Part Description No. No. • i ¸ i 22 STD551031 23 818098 24 806196-3 25 8! 6573 26 STD328012 27 STD304210 28 818100 29 808277-1 30 62331 31 47624 32 STD551037 33 132.275 34 : 67062 -- 508091 508093 508210 SP5447 *Washer-21/64 x 5/8 x 1/16 Support-Motor Grommet-Rubber Cord w/Plug *Pulley *Beit-V4L21 inch Guard-Belt Screw-Pan Hd 10-32 x 2-3/4 Knob-Lock Spacer * Washer-.380 x 19/64 x 7/64 Screw-Fil Hd 1/4-20 x 1 Block-Push Bag of Loose Parts (Not Illustrated) Bag of Loose Parts (Not Illustrated) Bag of Loose Parts (Not Illustrated) Owners, Manual (Not Illustrated) 39

[ Key _i

Part ...... _NO, _ No. " " | III J! I .1 67OO9 :i:i!i:5::!, STD51 i102 • Description : i . Guard-Cutter : * Screw-Pan Hd 10-32 x 1/4 Key No. 11 12 13 !4 15 16 17 Part No, STD55!010 STD510802 STD551150 STD541050 818104 21622 .67020 Description i l, *Washer t3/64 x 1/2 x 3/64 * Screw-Bind Hd 8-32 x 1/4 * Lockwasher-1i2 *Nut-Hex Jam 1/2-13 Rod-Sliding Guide Washer-Sliding Guard Knob-SlidingGuard i:••_•: . 40::•••.

Atways order by Part Number --

Not by Key Number IFIGURE 3 -- TABLE ASSEMBLY Key No, 1 2 3 4 5 7 _ Part No. 818101 21204 STD55!031 STD551131 STD523112 STD522505 STD551025 Description Table-Front Linkage-Assembly *Washer-11/32x 11/16x t/16 * Lockwasher-5/16 * Screw-Hex Hd 5/16-18x 1-1/4 *Screw-Hex Hd !/4-20 x t/2 Washer-17/64 x47/64 x 1/16 * Standard Hardware Item -- May Be Purchased Locally. IKey No, 10 11 12 13 14 Part No. '111' I 21812 21422 21635 21219 21218 60388 817734 816871 Description Plate-Tension Spacer-Dovetail Screw-Special Guide*Male Guide-Female Nut-Self Threading Spring-Torsion Guard Guard 41

:i¸: _i: i-¸

/ 1 / 2 3 4 3 / 5 / ? 7 Aiwaysorderby Part Number _-Not by Key Number FIGURE 4 -- CUTTER ASSEMBLY ¸¸¸¸i¸1 ¸ ':_3: Stock Item --May _:S_cure, Key • Part Description No. No. 8 9 !0 ! 11 _, !2 21450 21632 9-2293 60116 60118 i I Head Asm.-Complete Cutter Wedge I"Blade Screw-Soc Cap 10-32 x 3/4 Screw Ftat Hd Soc 10-32x !/2 i = ;Retail or Catalog Order Houses

Always order by Part Number

-- Not by Key Number FIGURE 5 -- SWITCH ASSEMBLY 7 Key ................... Part Description No. No. i_ :i: 1 2 3 4 5 6 7 816924-1 Lead 816t 13 Switch,Locking: STD551210 * Lockwasher-Ext #10 STD51 t103 *Screw-Pan Hd 10-32 x 3/8 8037091 : Connector-Wire 816880 i Bezel-Switch 9-22256 i t Key-Switch ....... i i.................... Key No. 8 9 10 11 12 13 Pan No. 1 816274-2 817399-6 816560-1 816881 820075 816560-2 Description i • i Screw-Pan Hd #10 x 1 Relay Model !01 Lead-Jumper Housing-Switch Capacitor-Dry Film Lead-Jumper * Standard Hardware Item " May Be Purchased Locally. 1- Stock Item -- May Be Secured Through The Hardware Department Of Most Sears Retai} or Catalog Order Houses 43

Always order by Part Number--Not

by Key Number FIGURE 6 -- LEG SET ASSEMBLY Key Part No. No. ii , , i 7 8169O8 8 805589-5 9 STD551225 10 STD541025 --50771 ! Description Stiffener-Lower Screw-TrussHd 1/4-20x 1/2 ,Lockwasher-Ext. 1/4 , Nut-Hex 1/4-20 Bag of Loose Parts (Not Illustrated)

HOW TO ORDER

REPAIRPARTS 6-I/8 JOIHr RoPLANER Now that you have purchased your jointer-planer, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. The model number of your 6-I/8 inch jointer-planer will be found on a plate attached to the base. WHEN ORDERING REPAIR PARTS,ALWAYSGIVE THE FOLLOVvlNG INFORMATION: PARTNUMBER MODEL NUMBER i 113.232210 PARTDESCRIPTION NAME OF ITEM 6-I/8 INCH JOINTER-PLANER Allpartslistedmay be ordered from any Sears ServiceCenter and most Sears stores.Ifthe partsyou need are not stocked locally,your order willbe e|ectronica|lytransmittedto a Sears Repair PartsDistributionCenter forhandling. J Form No. SP5447 PrintedinTaiwan 8/90

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