Datalogic AV500 Product Reference Manual

40012 Calderara di Reno (BO) Italy Tel. +39 051 3147011 Fax +39 051 3147205 © 2019 Datalogic S.p.A. and /or its affiliates All rights reserved. Without limiting the rights under copyright, no part of this documentation may be repro- duced, stored in or introduced into a retrieval system, or transmitted in any form or by any means, or for any purpose, without the express written permission of Datalogic S.p.A. and/or its affiliates. Owners of Datalogic products are hereby granted a non-exclusive, revocable license to reproduce and transmit this documentation for the purchaser's own internal business purposes. Purchaser shall no t remove or alter any proprietary notices, including copyright notices, contained in this documentation and shall ensure that all notices appear on any reproductions of the documentation. Electronic versions of this document may be downloaded from the Datalogic website (www.datalogic.com). If you visit our website and would like to make comments or suggestions about this or other Datalogic pub- lications, please let us know via the "Contact" page. Disclaimer Datalogic has taken reasonable measures to provide information in this manual that is complete and accu- rate, however, Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material. Datalogic reserves the right to change any specification at any time without prior notice. Trademarks Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S.A. and the E.U. e-Genius is a trademark of Datalogic S.p.A. and/or its affiliates, registered in the U.S. All other trademark s and brands are property of their respective owners. Software version This manual refers to software version 1.0.0 and later. Patents This product is covered by one or more of the following patents: Utility patents: EP1128315B1, EP1396811B1, EP1413971B1, EP2517148B1, EP2649555B1, FR2909442B1, GB2444409B, IT1404187, JP4435343B2, JP4571258B2, JP5947819B2, US6512218, US6616039, US6808114, US6997385, US7387246, US7433590, US8058600, US8360318, US8368000, US8888003, US8915443, US9230142, US9268982, US9349047, US9430689, US9589165, US9785817, US9798948, US9870498, US10229301, ZL200980163411.X, ZL201080071124.9, ZL201280010789.8 See www.patents.datalogic.com for patent lists.

TABLE OF CONTENTS PREFACE ................................................................................................................VIII About This Manual ........................................................................................................ viii Manual Conventions ......................................................................................................................... viii Technical Support ........................................................................................................... ix Support Through The Website ...........................................................................................................ix Reference Documentation .................................................................................................................ix Warranty .............................................................................................................................................ix Patents ................................................................................................................................................ix COMPLIANCE ...........................................................................................................XV Laser Safety .................................................................................................................. xv Electrical Safety ............................................................................................................. xv Caution: ......................................................................................................................... xv LED Safety .................................................................................................................... xv White Light Illuminations ..................................................................................................................xv Power Supply ...................................................................................................................................xvi CE Compliance .................................................................................................................................. xvi Customs Union: ................................................................................................................................xvi FCC Compliance ................................................................................................................................xvi UL Listing ................................................................................................................................ xvii Bureau Of Indian Standards (BIS) ........................................................................................... xvii Laser Safety and Serial Labels ...................................................................................................... xviii Handling .......................................................................................................................................... xviii INTRODUCTION ..........................................................................................................1 about the camera .............................................................................................................1 General View ...................................................................................................................3 LED Indicators .....................................................................................................................................4 AV500 Dimensions ...........................................................................................................5 Applications Overview ...................................................................................................... 5 Applications .........................................................................................................................................6 Stand Alone Presentation Scanning ...................................................................................................6 Manual Presentation Scanning ...................................................................................................6 Single or Multi-Unit Tunnels and Arrays ............................................................................................6 Airport Baggage Handling ..................................................................................................................7 Automated Parcel Sorting ..................................................................................................................7 Image Acquisition ................................................................................................................................8 AV500 Versions .................................................................................................................................10 HMI – Human Machine Interface ..................................................................................... 10 LED Functionality ..............................................................................................................................11 The AV500 LED Boot Sequence ...............................................................................................11 Green Spot .........................................................................................................................................11 X-PRESS Functionality ................................................................................................... 12 Test Mode ..................................................................................................................................13 Focus/Locate .............................................................................................................................14 Setup ..........................................................................................................................................14 AutoLearn ..................................................................................................................................14 Default Parameters ...................................................................................................................15 Accessories ......................................................................................................................................16 Communication Ports ..................................................................................................... 18

Discrete I/O ........................................................................................................................................18 Focusing Devices AND pOSITION SENSORS .....................................................................19 Photoelectric Sensor ........................................................................................................................19 LCC-75xx Kit with DS2 Light Array ..................................................................................................20 Position Sensor .................................................................................................................................21 DM3610 Dimensioner .......................................................................................................................22 SPEED SENSORS ...........................................................................................................23 Encoder (Tachometer) ......................................................................................................................23 Industrial Controllers ......................................................................................................24 Industrial Connection Boxes .............................................................................................................24 SC5000 ...............................................................................................................................................25 MECHANICAL INSTALLATION................................................................................... 27 Preparing for Mechanical Installation ..............................................................................27 General Mounting Guidelines ...........................................................................................................27 Mounting Structure Considerations .................................................................................................28 Maintaining Thermal Performance ..................................................................................................28 Unpacking Instructions ...................................................................................................28 Complete Installation Sequence ......................................................................................30 Mounting ........................................................................................................................30 Dimensions and Clearances .............................................................................................................30 Physical Support Requirements .......................................................................................................31 Vibration Limitations ........................................................................................................................31 Mounting and Positioning AV500 .....................................................................................................32 AV500 Mounting Sequence: ..............................................................................................................34 Installing the Deflection Mirror .......................................................................................36 Deflection Mirror Bracket Angles ............................................................................................37 Left Front and Right Front (15 degrees) ..................................................................................39 Aligning the AV500 with Deflection Mirrors ....................................................................................39 EMK-380 Mounting ...........................................................................................................................40 Focusing Device Mounting ..............................................................................................43 ELECTRICAL INSTALLATION .................................................................................... 44 Preparing for Electrical Installation .................................................................................44 Connecting an AV500 Camera .........................................................................................45 Typical Connection Block Diagrams .................................................................................46 Single Head Stand Alone AV500 .......................................................................................................46 Single Head AV500 with Tachometer and Photoeye .......................................................................46 Multiple AV500s Connected via SyncNet in Primary/Secondary Controller Configuration ...........47 General Electrical Installation Guidelines .........................................................................47 AV500 Connector Panel ..................................................................................................48 Connecting a PC to the AV500 .........................................................................................49 Power Connector Pin-Out Table (Custom Power Supply) ..................................................49 Selecting the Correct CBX Connection Box for Your Application ........................................49 CBX Connection Box Initial Configuration .........................................................................50 CBX510 Connection Box .................................................................................................50 Sync In/Sync Out ...............................................................................................................................51 Host Net/Image Net ..........................................................................................................................51 Photoelectric Sensor Connections to CBX510 .................................................................................52 Photoelectric Sensor to CBX510 (NPN) ...................................................................................53 Photoelectric Sensor to CBX510 (PNP) ...................................................................................54 Encoder/Tachometer Wiring to CBX510 ..........................................................................................55 Encoder/Tachometer Wiring for NPN Output to CBX510 .......................................................55 Encoder/Tachometer Wiring for PNP Output to CBX510 ........................................................56 Digital Output Configuration from CBX510 ......................................................................................56 Unpowered Outputs ..................................................................................................................57 Powered Outputs ......................................................................................................................57 Focusing Device Wiring ...................................................................................................58 ASI ......................................................................................................................................................58 DK503 - S-85 Position Sensor and LCC 75XX Light Curtain ...........................................................59 Wiring from DM3610 CBX100/CBX800 to AV500 ............................................................................60 CBX100 ..............................................................................................................................................61

CBX800 ...............................................................................................................................................62 Photoelectric Sensor Connections to CBX100/800 ..........................................................................63 Photoelectric Sensor to CBX100 and CBX800 (NPN) ..............................................................64 Photoelectric Sensor to CBX100/CBX800 (PNP) .....................................................................65 AS1 Area Sensor to CBX100/CBX800 Connections .........................................................................65 Encoder/Tachometer Wiring to CBX100/CBX800 ............................................................................67 Encoder/Tachometer Wiring for NPN Output to CBX100/CBX800 .........................................67 Serial Communication Wiring to CBX100/CBX800 ..........................................................................69 RS232 with No Handshaking ....................................................................................................69 RS422FD HOST (Full Duplex) ...................................................................................................69 Relay Configuration for CBX100/800 ................................................................................................70 Unpowered Outputs ..................................................................................................................71 Powered Outputs ......................................................................................................................72 Grounding ..........................................................................................................................................72 Check AV500 Installation ..................................................................................................................73 E-GENIUS.................................................................................................................74 Getting Started .............................................................................................................. 74 Prerequisites .....................................................................................................................................74 Accessing e-Genius via AV500 .........................................................................................................75 To change your PC’s IP Address: ......................................................................................................76 To log out of the e-Genius: ................................................................................................................76 System Info ................................................................................................................... 77 Device Details ....................................................................................................................................78 Global Settings .............................................................................................................. 83 e-Genius Basics ............................................................................................................. 84 e-Genius Menu Tree ..........................................................................................................................84 The Text Entry Tool ...........................................................................................................................84 Getting Help .......................................................................................................................................84 Modify Settings .............................................................................................................. 86 Operating Mode .............................................................................................................. 87 AV500 System Elements Positioning ............................................................................. 102 Object Detection ........................................................................................................... 106 Barcode Settings .......................................................................................................... 107 Barcode Settings Table ...................................................................................................................108 Barcode Configuration ....................................................................................................................116 No Read Message Examples ..................................................................................................118 Single Label .............................................................................................................................126 Standard Multi-Label ..............................................................................................................128 Logical Combination .......................................................................................................................131 Logical Combination Rules .............................................................................................................135 Code Collection ........................................................................................................................139 Advanced Decode ....................................................................................................................141 Communications .......................................................................................................... 143 Protocol Index Examples ................................................................................................................150 Configuration Host Message with Protocol Index .................................................................151 Output Format ............................................................................................................. 154 Output Format | Standard Formatter .............................................................................................155 Output Format | Advanced Formatter ............................................................................................158 Advanced Formatter | Message Builder .........................................................................................160 Image Saving ............................................................................................................... 163 Destination Settings ........................................................................................................................163 Image Settings ................................................................................................................................167 Time Synchronization ................................................................................................... 172 Modify Settings | Device Settings AV500 ....................................................................... 173 Device Information | Camera #n .....................................................................................................174 Understanding PackTrack ............................................................................................. 176 Device Settings | Camera #n | Mounting .........................................................................................177 PackTrack Calibration Wizard .........................................................................................................180 Device Settings | Camera #n | Imaging ...........................................................................................186 Imaging Calibration Wizard ............................................................................................................192 Subregion Wizard ............................................................................................................................199

Device Settings | Camera #n | Digital IO .........................................................................................200 Device Settings | Camera #n | Serial Port ......................................................................................203 Focus | Host Port Settings ......................................................................................................203 Device Settings | Camera #n | Ethernet ..........................................................................................205 Ethernet | Host Port ................................................................................................................205 Ethernet | Image Port .............................................................................................................206 Ethernet | Advanced Routing ..................................................................................................206 Device Settings | Camera #n | Logging ..........................................................................................208 Advanced Logging ..................................................................................................................209 Diagnostics ..................................................................................................................213 Diagnostics | System Status ...........................................................................................................215 Diagnostics | System Health ...........................................................................................................222 Viewing Camera Images .................................................................................................................224 Diagnostics | Input/Output Status ..................................................................................................226 Diagnostics | Serial Comm Status ..................................................................................................227 Diagnostics | Device Tracking .........................................................................................................228 Diagnostics | Image Viewer ............................................................................................................230 Diagnostics | Multiple Camera Viewer ...........................................................................................234 Diagnostics | Log Viewer ................................................................................................................235 Diagnostics | Log Viewer (RTP) ......................................................................................................236 Diagnostics | Conveyor View ..........................................................................................................237 Diagnostics | Network Diagnostics ................................................................................................239 Diagnostics | View OnCamera Storage ..........................................................................................241 Diagnostics | Xpress Buttons ..........................................................................................................242 Utilities ........................................................................................................................244 Utilities | Advanced Cluster Configuration .....................................................................................245 Utilities | Backup/Restore Parameters ..........................................................................................247 Utilities | Software Upgrade ............................................................................................................249 Utilities | Download Logs ................................................................................................................251 Utilities | Download Tools ...............................................................................................................252 Utilities | Camera Reboot ................................................................................................................254 Utilities | Help and Logout ..............................................................................................................255 Utilities | Help ..........................................................................................................................255 Utilities | Logout ......................................................................................................................255 FOCUSING DEVICE SETUP....................................................................................... 256 What You Will Need ......................................................................................................256 First-time Startup ........................................................................................................257 Understanding Datalogic Focusing options .....................................................................257 S-60 Photocell .................................................................................................................................257 AS1 AREAscan™ .............................................................................................................................257 DL Light Curtain (LCC-75xx AV7 Light Curtain) ............................................................................257 S-85 Positioning Sensor .................................................................................................................257 DM3610 Dimensioner .....................................................................................................................258 Setting Up the S-60 Photocell .......................................................................................258 Setting up the AS1 AreaScan ........................................................................................258 Setting Up the DS2 Light Curtain ...................................................................................259 AV500 Setup and Calibration ..........................................................................................................260 Setting Up the DM3610 Dimensioner .............................................................................262 Preparation ......................................................................................................................................263 Understanding DM3610 Focusing and AV500 System Orientation ..............................................264 Adjusting DM3610 Left Focus Offset .............................................................................................265 Adjusting Right Focus Offset ..........................................................................................................268 Adjusting Height Offset ...................................................................................................................270 AV500 CALIBRATION.............................................................................................. 271 Review Mounting Drawing and Application Specifications ...............................................271 AV500 Software Update ................................................................................................271 e-Genius Calibration Presets ..........................................................................................................272 Operating Mode .......................................................................................................................272 Device Settings .......................................................................................................................273 AV500 Calibration ........................................................................................................274

AV500 Static Calibration .................................................................................................................274 Other Camera Checks .....................................................................................................................280 MAINTENANCE....................................................................................................... 281 Overview ..................................................................................................................... 281 Recommended Maintenance Frequency ......................................................................... 282 Maintenance Tasks ....................................................................................................... 282 Exterior Cleaning .............................................................................................................................282 Cleaning the Illumination / Camera Window ..................................................................................282 Cleaning the Deflection Mirror ........................................................................................................283 Cleaning the Photoelectric Sensor .................................................................................................284 Cleaning the Tachometer ................................................................................................................284 Tighten Mounting Hardware ...........................................................................................................285 Checking Camera System Connections .........................................................................................285 Verify Camera Operation .................................................................................................................285 Verify Photoelectric Sensor Operation ...........................................................................................285 Verify Tachometer Operation ..........................................................................................................286 Replacing the Fan ............................................................................................................................286 Replacing the SD Card .....................................................................................................................286 TECHNICAL FEATURES........................................................................................... 288 Technical Specifications ............................................................................................... 289 Reading Features ......................................................................................................... 291 FOV Calculation ...............................................................................................................................291 Reading Diagrams ........................................................................................................ 293 AV500 White Illumination 16 mm ...................................................................................................294 16mm F6 Application Example .......................................................................................................295 AV500 White Illumination 25 mm ...................................................................................................296 25mm F8 Application Example .......................................................................................................297 25mm F7 Application Example .......................................................................................................298 AV500 White Illumination 35 mm ...................................................................................................299 35mm F8 Application Example .......................................................................................................300

PREFACE ABOUT THIS MANUAL This Product Reference Guide (PRG) is provided for users seeking advanced technical information, including connection, programming, maintenance and specifications. The Quick Reference Guide (QRG) and other publications associated with this product can be downloaded free of charge from the website listed on the back cover of this manual. Manual Conventions The following conventions are used in this document: The symbols listed below are used in the manual to notify the reader of key issues or procedures that must be observed when using the camera. This symbol draws attention to details or procedures that may be useful in improving, maintaining, or enhancing the performance of the hardware or soft- ware being discussed. This symbol identifies a hazard or procedure that, if incorrectly performed, could cause personal injury or result in equipment damage. It is also used to bring the user’s attention to details that are considered IMPORTANT. This symbol alerts the user they are about to perform an action involving, either a dangerous level of voltage, or to warn against an action that could result in dam- age to devices or electrical shock. This symbol alerts the user they are about to perform an action involving possible exposure to laser light radiation. This symbol identifies a procedure that requires you take measures to prevent Electrostatic Discharge (ESD) e.g., use an ESD wrist strap. Circuit boards are most at risk. Please follow ESD procedures.

TECHNICAL SUPPORT Support Through The Website Data logic provides several services as well as technical support through its website. Log on to www.datalogic.com. For quick access, from the home page click on the search icon , and type in the name of the product you’re looking for. This allows you access to down- load Data Sheets, Manuals, Software & Utilities, and Drawings. Hover over the Support & Service menu for access to Services and Technical Support. Reference Documentation The documentation related to the AV500 camera system management is listed below: • AS1 Series Instruction Manual • CBX100 Reference Manual • CBX510 Reference Manual • CBX800 Reference Manual • DM3610 Reference Manual • LCC 75XX Light Curtain Instruction Manual • PWR-480B Installation Manual Warranty The warranty period for this product is 24 months. See General Terms and Conditions of Sales at www.datalogic.com for further details.

END USER LICENSE AGREEMENT NOTICE TO END USER: BY DOWNLOADING OR INSTALLING THE SOFTWARE, OR BY USING THE DATALOGIC PRODUCT THAT INCLUDES THIS SOFTWARE, THE END USER CONSENTS TO BE BOUND BY THIS AGREEMENT. IF THE END USER DOES NOT AGREE WITH ALL OF THE TERMS OF THIS AGREEMENT, THEN DATALOGIC IS NOT WILLING TO LICENSE THE SOFTWARE AND THE END USER IS NOT ALLOWED TO DOWNLOAD, INSTALL OR USE THE SOFTWARE OR THE DATALOGIC PRODUCT This End User License Agreement ("EULA") is between Datalogic IP Tech S.r.l. having its registered office at Via San Vitalino 13, 40012 Calderara di Reno (Bologna), Italy (“Data‐ logic”), and you, either an individual or a single entity, (“End User or “You””) who has purchased one or more AV500 image based identification scanner (“Datalogic Product”) subject to the terms and conditions provided in any relevant purchase or sale contract. This EULA applies to the software contained in the Datalogic Product (“Embedded Soft‐ ware”) and to any other software, to the extent applicable, offered as optional applica‐ tion software (“Application Software” that together with “Embedded Software” is herein referred to as “Software”). Any Open Source used in a conjunction with the Soft‐ ware is subject to the Open Source licenses available at the following website: http:// www.datalogic.com/oss 1. Grant of License 1.1 Datalogic grants to End User, a personal, non‐exclusive, non‐transferable, non sub licensable, revocable, limited license to use the Software, solely on the Datalogic Prod‐ uct in which it is embedded or for which it is intended for use, in machine‐readable form only, solely for End User's internal business purposes. 1.2 End Users shall not distribute, sublicense, rent, loan, lease, assign, export, re‐export, resell, ship or divert or cause to be exported, re‐exported, resold, shipped or diverted, directly or indirectly, the Software under this Agreement. End User shall not, and shall not permit others to: (i) modify, translate, decompile, reverse engineer, disassemble, or extract the inner workings of the Software, (ii) copy the functionality of the Datalogic Products; (iii) remove any proprietary notices, marks, labels, or logos from the Datalogic Products; (iv) rent or transfer all or some of the Software to any other party without Datalogic’s prior written consent. 1.3. Title to the licensed Software shall be and remain with Datalogic or the third party from whom Datalogic has obtained a license right. This Agreement does not grant to End User any intellectual property rights. As used in this Agreement the term “pur‐ chase” or its equivalent when applied to the Software shall mean “acquire under license”. End User is not entitled to receipt or use of the source code of any licensed Software. 1.4 Portions of the Datalogic Product are protected by the relevant and applicable pat‐ ent and copyright laws, international treaty provisions, and other applicable laws. Therefore, End User must treat the Datalogic Product like any other copyrighted mate‐ rial (e.g., a book or musical recording) except that End User may make one copy of the Software solely for back‐up purposes. Unauthorized duplication of the Software consti‐ tutes copyright infringement. 1.5 Any use of the Software outside of the conditions set forth herein is strictly prohib‐ ited and will be deemed a breach of this Agreement resulting in immediate termination of this Agreement. In the event of a breach of this Agreement, Datalogic will be entitled to all available remedies at law or in equity (including but not limiting to immediate ter‐ mination of the license without notice, immediate injunctive relief and repossession of all Datalogic Products). 1.6 Without prejudice of the foregoing, End User grants to Datalogic and its indepen‐ dent accountants or consultants the right to examine End User's books, records and accounts during End User's normal business hours to verify compliance with this Agree‐ ment. In the event such audit discloses non‐compliance with this Agreement, Datalogic

shall be entitled to immediately terminate the Agreement, request End User to promptly pay all (additional) license fees due and any further damages, if any. 2. License Fee License fees shall be due by End User to Datalogic according to the terms provided for in the relevant contract for the purchase of the Datalogic Product. 3. Termination Without prejudice to any other rights or remedies Datalogic may have, Datalogic may terminate this Agreement if End User fails to comply with the terms and conditions of this Agreement. Datalogic may terminate this Agreement by offering you a superseding Agreement for the Software or any replacement or modified version of or upgrade to the Software and conditioning your continued use of the Software or such replacement, modified or upgraded version on your acceptance of such superseding Agreement. In addition, either party may terminate this Agreement at any time. Subject to the forego‐ ing, termination shall be effective upon notice to the other party. In the event that this Agreement terminates for any reason, End User’s license to use the Software will imme‐ diately terminate, and End User must immediately stop using the Software, destroy all copies of the Software and all of its component parts, and, upon request, provide an affidavit certifying your compliance with the foregoing. The provisions of Sub‐sections 1.2, 1.3, 1.4, 1.5, 4, 5, 6, 8, and 12 shall survive termination of this Agreement. 4. Limited Warranty Datalogic warrants that, under normal use and operation, the Software will conform substantially to the applicable Datalogic Product documentation for the period specified in the same, provided that the Software is used with the Datalogic Product. Datalogic’s entire liability and End User’s sole and exclusive remedy for any breach of the foregoing limited warranty will be, at Datalogic’s option, the provision of a downloadable patch or replacement software. Datalogic does not warrant (i) that Software will meet End User's requirements; (ii) that Software will be uninterrupted or defect error free; (iii) any non conformity derived from unauthorized use, and/or improper installation or repair not in compliance with Datalogic Product documentation. End User agrees that the existence of such non con‐ formities or errors and Datalogic’s inability to remedy such errors shall not constitute a breach of this Agreement. EXCEPT AS PROVIDED IN THIS AGREEMENT, THE DATALOGIC PRODUCT IS PROVIDED "AS IS" AND DATALOGIC MAKES NO WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, WRIT‐ TEN OR ORAL, WITH RESPECT TO THE DATALOGIC PRODUCT OR SOFTWARE, AND SPE‐ CIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. 5. Limitation of Liability EXCEPT AS PROVIDED IN THIS AGREEMENT, NEITHER DATALOGIC NOR ITS LICENSORS SHALL BE LIABLE FOR ANY CLAIMS AGAINST END USER BY ANY OTHER PARTY. IN NO EVENT SHALL DATALOGIC'S LIABILITY FOR DAMAGES, IF ANY, WHETHER BASED UPON CONTRACT, TORT (INCLUDING NEGLIGENCE), PRODUCT LIABILITY, STRICT LIABILITY, WARRANTY, OR ANY OTHER BASIS, EXCEED THE PRICE OR FEE PAID BY END USER FOR THE DATALOGIC PRODUCT. UNDER NO CIRCUMSTANCES SHALL DATALOGIC OR ITS LICENSORS BE LIABLE TO END USER OR ANY THIRD PARTY FOR LOST PROFITS, LOST DATA, INTERRUPTION OF BUSINESS OR SERVICE, OR FOR ANY OTHER SPECIAL, CONSE‐ QUENTIAL, CONTINGENT, INDIRECT, INCIDENTAL, PUNITIVE, EXEMPLARY, OR OTHER SIMILAR DAMAGES, EVEN IF DATALOGIC OR ITS LICENSORS HAVE BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. END USER MUST BRING ANY ACTION UNDER THIS AGREEMENT WITHIN 12 (TWELVE) MONTHS AFTER THE CAUSE OF ACTION ARISES. 6. Indemnification To the maximum extent permitted by law, End User agrees to defend, indemnify and hold harmless Datalogic, its affiliates and their respective directors, officers, employees

and agents from and against any and all claims, actions, suits or proceedings, as well as any and all losses, liabilities, damages, costs and expenses (including reasonable attor‐ ney’s fees) arising out of or accruing from or related to Licensee’s failure to comply with the terms of this Agreement, including but not limited to (1) non compliance with any applicable laws or regulations with Datalogic product documentation, (2) unauthorized use or disclosure of Software, and (3) use of Software in combination with software, hardware, systems, or other items not provided by Datalogic. 7. Support End User may request support for Software from Datalogic at Datalogic's standard sup‐ port fees and under Datalogic's standard support terms and conditions in effect at the time the support is requested. 8. Government Restricted Rights; International Use 8.1 Use, duplication, or disclosure of the Software by the U.S. Government is subject to the restrictions for computer software developed at private expense as set forth in the U.S. Federal Acquisition Regulations at FAR 52.227‐14(g), or 52.227‐19 or in the Rights in Technical Data and Computer Software clause at DFARS 252.227‐7013(c)(1)(ii), which‐ ever is applicable. 8.2 If End User is using the Datalogic Product outside of the United States, End User must comply with the applicable local laws of the country in which the Datalogic Prod‐ uct is used and with U.S. export control laws,. Without prejudice of the foregoing, the End User agrees to not export or re‐export the Software, any part thereof, or any pro‐ cess or service that is the direct product of the Software to any country, person or entity subject to U.S. export restrictions. End User specifically agrees not to export or re‐ export any of the Software: (i) to any country to which the U.S. has embargoed or restricted the export of goods or services or to any national of any such country, wher‐ ever located, who intends to transmit or transport the Software back to such country; (ii) to any person or entity who you know or have reason to know will utilize the Soft‐ ware in the design, development or production of nuclear, chemical or biological weap‐ ons; or (iii) to any person or entity who has been prohibited from participating in U.S. export transactions by any federal agency of the U.S. government. End User warrants and represents that neither the U.S. Commerce Department, Bureau of Export Adminis‐ tration nor any other U.S. federal agency has suspended, revoked or denied its export privileges. 9. Third Party Software The Datalogic Product may contain one or more items of third party software which use is governed by separate third party license, unless otherwise stated. 10. Open Source Software Portions of the Software include or operate with Open Source software (“Open Source Software”). Open Source Software is software covered by a publicly available license governed solely under Copyright law, whereas the complete terms and obligations of such license attach to a licensee solely through the act of copying, using and/or distributing the licensed software, such obligations often include one or more of attribution obligations, distribution obligations, copyleft obligations, and intellectual property encumbrances. The use of any Open Source Software is subject to the terms and conditions of this Agreement as well as the terms and conditions of the corresponding license of each Open Source Software package. If there is a conflict between the terms and conditions of this Agreement and the terms and conditions of the Open Source Software license, the applicable Open Source Software license will take precedence. Datalogic is required to reproduce the software licenses, acknowledgments and copyright notices as pro‐ vided by the authors and owners, thus, all such information is provided in its native lan‐ guage form, without modification or translation. Please reference and review the above

mentioned information to identify which Open Source Software packages have source code provided or available. 11. Notices All notices required or authorized under this Agreement shall be given in writing, and shall be effective when received, with evidence of receipt. Notices to Datalogic shall be sent to the attention of Datalogic IP Tech S.r.l., Legal & IP Department, Via San Vitalino 13, 40012 Calderara di Reno (Bologna), Italy, or such other address as may be specified by Datalogic in writing. 12. General Provisions. 12.1. Entire Agreement; Amendment. This document contains the entire agreement between the parties relating to use of the Datalogic Products and the licensing of the Software and supersedes all prior or contemporaneous agreements, written or oral, between the parties concerning the use of the Datalogic Products and licensing of the Software. This Agreement may not be changed, amended, or modified except by writ‐ ten document signed by Datalogic. 12.2. Waiver. A party's failure to enforce any of the terms and conditions of this Agree‐ ment shall not prevent the party's later enforcement of such terms and conditions. 12.3. Governing Law; Venue: End User agrees to the application of the laws of the coun‐ try in which End User obtained the license to govern, interpret, and enforce all of End User’s and Datalogic’s respective rights, duties, and obligations arising from, or relating in any manner to, the subject matter of this Agreement, without regard to conflict of law principles. The United Nations Convention on Contracts for the International Sale of Goods does not apply. All rights, duties, and obligations are subject to the courts of the country in which End User obtained the license. For licenses granted by Licensee who operates in the coun‐ tries specified below, the following terms applies. For Americas: This Agreement is governed by the laws of the State of Oregon. This Agreement and the rights of the parties hereunder shall be governed by and construed in accordance with the laws of the State of Oregon U.S.A, without regard to the rules governing conflicts of law. The state or federal courts of the State of Oregon located in either Multnomah or Lane counties shall have exclusive jurisdiction over all matters regarding this Agree‐ ment, except that Datalogic shall have the right, at its absolute discretion, to initiate proceedings in the courts of any other state, country, or territory in which End User resides, or in which any of End User's assets are located. In the event an action is brought to enforce the terms and conditions of this Agreement, the prevailing party shall be entitled to reasonable attorneys’ fees, both at trial and on appeal. For Europe, Middle East and Africa: This Agreement is governed by the laws of Italy. This Agreement and the rights of the parties hereunder shall be governed by and construed in accordance with the laws of Italy, without regard to the rules governing conflicts of law. Italian Court of Bologna shall have exclusive jurisdiction over all matters regarding this Agreement, except that Data‐ logic shall have the right, at its absolute discretion, to initiate proceedings in the courts of any other state, country, or territory in which End User resides, or in which any of End User's assets are located. In the event an action is brought to enforce the terms and conditions of this Agreement, the prevailing party shall be entitled to reasonable attor‐ neys’ fees, both at trial and on appeal. For Asia‐ Pacific Countries: The validity, interpretation and construction of the Agreement shall be governed by and construed in accordance with Laws of the Republic of Singapore. Parties expressly dis‐ claim the application of the United Nations Convention for International Sale of Goods.

Any dispute arising out of or in connection with this contract, including any question regarding its existence, validity or termination, shall be referred to and finally resolved by arbitration administered by the Singapore International Arbitration Centre (“SIAC”) in accordance with the Arbitration Rules of the Singapore International Arbitration Cen‐ tre ("SIAC Rules") for the time being in force, which rules are deemed to be incorpo‐ rated by reference in this clause. The seat of the arbitration shall be Singapore. The number of arbitrators will be three, with each side to the dispute being entitled to appoint one arbitrator. The two arbitrators appointed by the parties will appoint a third arbitrator who will act as chairman of the proceedings. Vacancies in the post of chair‐ man will be filled by the president of the SIAC. Other vacancies will be filled by the respective nominating party. Proceedings will continue from the stage they were at when the vacancy occurred. If one of the parties refuses or otherwise fails to appoint an arbitrator within 30 days of the date the other party appoints its, the first appointed arbitrator will be the sole arbitrator, provided that the arbitrator was validly and prop‐ erly appointed. All proceedings will be conducted, including all documents presented in such proceedings, in the English language. The English language version of these terms and conditions prevails over any other language version. 12.4. Attorneys’ Fees. In the event an action is brought to enforce the terms and condi‐ tions of this Agreement, the prevailing party shall be entitled to reasonable attorneys' fees, both at trial and on appeal.  - END -

COMPLIANCE LASER SAFETY This product conforms to the applicable requirements of IEC60825‐1 (Ed. 3). and com‐ plies with 21 CFR 10 except for deviations pursuant to laser notice N° 56, date January 19, 2018. This product is classified as a Class 2 laser product according to IEC 60825‐1 regulations. The targeting lasers are pulsed 416Hz with a 400us on time which results in a 16.67% duty cycle with an angular subtense of 1.5mRad. Average power is less than 1.0mW. ELECTRICAL SAFETY This product conforms to the applicable requirements contained in the European Stan‐ dard for electrical safety EN 60950-1:2006 + A11:2009 + A1:2010 + A12:2011 + A2:2013 at the date of manufacture. CAUTION: Use of controls or adjustments or performance of procedures other than those specified herein may result in exposure to hazardous visible laser light. Disconnect the power supply when opening the device during maintenance or installa‐ tion to avoid exposure to hazardous laser light. The laser beams are intended for initial alignment and positioning. LED SAFETY These camera bar code readers include illumination that use high powered light emit‐ ting diodes (LEDs). LED emission according to IEC 62471, Risk Group 0. White Light Illuminations RISK GROUP 0 LED emission according to IEC 62471. Disconnect the power supply when opening the device during maintenance or installa‐ tion to avoid exposure to LED light. The LED can be switched on or off through a soft‐ ware command.

Power Supply This product is intended to be installed by Qualified Personnel only. This product is intended to be supplied with a UL listed or CSA Certified LPS Power unit of 24 volt, 2 amp minimum (24 VDC Nominal, +/‐20%). CE Compliance CE marking states the compliance of the product with essential requirements listed in the applicable European directive. Since the directives and applicable standards are subject to continuous updates, and since Datalogic promptly adopts these updates, therefore the EU declaration of conformity is a living document. The EU declaration of conformity is available for competent authorities and customers through Datalogic commercial reference contacts. Since April 20th, 2016 the main European directives applicable to Datalogic products require inclusion of an adequate analysis and assess‐ ment of the risk(s). This evaluation was carried out in relation to the applicable points of the standards listed in the Declaration of Conformity. Datalogic products are mainly designed for integration purposes into more complex systems. For this reason it is under the responsibility of the system integrator to do a new risk assessment regarding the final installation. Customs Union: The CU Conformity certification has been achieved; this allows the Product to bear the Eurasian Mark of conformity. FCC Compliance Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment. This device complies with PART 15 of the FCC Rules. Operation is subject to the follow‐ ing two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference which may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide rea‐ sonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio fre‐ quency energy and, if not installed and used in accordance with the instruction manual,

may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his/her own expense. UL Listing Bureau Of Indian Standards (BIS) Self Declaration – Conforming to IS 13252 (Part 1):2010, R‐41009288

Laser Safety and Serial Labels Handling The AV500 is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed. However, it is also a precision product and must be handled correctly before and during installation to avoid damage. Do not drop the reader.

NO! Do not fine tune positioning of the reader by striking it or its mounting bracket. NO! Do not weld the reader into position, which can cause electrostatic, heat or reading win‐ dow damage.

NO! Do not spray paint near the reader which can cause damage to the lens and illumination window. NO!

CHAPTER 1 INTRODUCTION ABOUT THE CAMERA The AV500 is a high performance camera with an integrated image processing system dedicated to automatic code identification on moving parcels. The Sync‐NET reader clustering permits extending the reading area for single‐side and multi‐side applications. Captured images are stored on‐board and optionally transferred to external supports through the integrated Ethernet connectivity. Rugged metal con‐ struction, IP65 enclosure rate and operative temperature up to 50°C guarantee a long life cycle even in harsh industrial environments. AV500 2D Camera

A universal mounting bracket shown below comes with each AV500 and allows you to mount the unit in its required position with ease. Mounting Bracket AV500 has been developed for use in numerous applications: • Manual Parcel Sorting • Manual Presentation Scanning • Loading and Unloading • Airport Baggage Handling • Automated Parcel Sorting Quick, automatic focus, positioning, calibration and code setting of the image can be accomplished using the X‐PRESS button and LEDs on top of the reader without the necessity of a PC. Excellent Performance • 5.0 M Pixels • Adjustable focus through C‐Mount lenses • Powerful Illumination Lighting Systems • Outstanding decoding capability on 1D, 2D, Stacked, Postal symbolizes • Omni‐directional reading • Frame Rate up to 32 frames/sec • Image Cropping for higher frame rate • Up to 100 readable codes in a single frame Ease of Setup • e‐Genius is a web browser based software to configure the reader parameters via PC Ethernet interface • User‐defined database of Image Acquisition Settings (parameter sets) Ease of Use • X‐PRESS interface LEDs provide operational and performance feedback • Green Spot for immediate Good Read feedback • Different operating modes to suit various application requirements • Multi Image Acquisition Settings for higher reader flexibility • Image saving and storage with buffering capability • Diagnostic software tools Flexible Solution • Complete set of Accessories like mirrors, connection boxes, cables and photocells • Ethernet Connectivity with TCP/IP socket for reader parameter configuration, data and image transfer, FTP client, etc. • Three serial communication interfaces (Host Net, Image Net, Sync Net) • General purpose opt‐coupled I/Os

Industrial Strength • Industrial compact 2D reader • Rugged full metal construction • Sealed circular connectors • IP65 protection class • 50 °C max operating temperature • Supply voltage ranges 24 VDC Nominal, +/‐20% This chapter introduces the basic concepts necessary for camera installation and setup. GENERAL VIEW 2 1 4 3 5 6 7 8 9 10 11 1 Serial and Warning Labels 2 Bracket Mounting Holes 3 Lens 4 Illumination 5 HMI X‐Press Interface 6 Power On Connector and LED ‐ stays blue when receiving power 7 Sync Out Connector and LED 8 Sync In Connector and LED ‐ flashes orange 9 Host Net Connector and LED 10 Image Net Connector and LED ‐ flashes green and orange, orange if receiving data 11 I/O Connector and LED

Power and Sync Out LEDs Lit LED Indicators # LED Description 1 POWER Solid Blue – Power LED indicating all internal power supplies are at the correct voltage. Can be out if external power is supplied and an internal supply is out of range. 2 I/O 4 HOST NET Red – Host Network Data activity NOTE: With a Gbit link, Green will always be on and Red will blink, looking like it alternates Green to amber. If connected to 100Mbit network, the LED will only blink Red with activity. 5 IMAGE NET Red – Image Network Data activity NOTE: With a Gbit link, Green will always be on and Red will blink, looking like it alternates Green to amber. If connected to 100Mbit network, the LED will only blink Red with activity. 6 SYNC IN Red – SyncNet Data activity NOTE: With a 100Mbit link, Green will always be on and Red will blink, looking like it alternates Green to amber. If connected to 100Mbit network, the LED will only blink Red with activity. 9 SYNC OUT Red – SyncNet Data activity NOTE: With a 100Mbit link, Green will always be on and Red will blink, looking like it alternates Green to amber. If connected to 100Mbit network, the LED will only blink Red with activity. Solid Green – Indicates CBX box connected has the ID+ to GND jumper and this camera is the controller for the tunnel. The Tachometer/Encoder must be connected to this unit. Green - Host Network Link at Gbit speed Green - Image Network Link at Gbit speed Green - SyncNet Link at 100Mbit speed Green - SyncNet Link at 100Mbit speed

AV500 DIMENSIONS APPLICATIONS OVERVIEW An AV500 reading system consists of a reader/camera for acquiring images and reading the codes on a target. Because of the reading area of the AV500 it is good choice for sta‐ tionary presentation scanning systems, as well as systems over moving conveyor.

Applications The AV500 cameras are specifically designed for industrial applications requiring high reading performance such as: • Low aspect ratio barcodes • Codes covered by plastic film • Codes located within a large depth of field • Codes within a wide field of view • High resolution codes positioned at far distances from the barcode reader • Fast moving objects The AV500 is designed for multi‐head arrays, single side or multi side tunnels and hybrid configurations. It can also be used as a stand alone unit. Stand Alone Presentation Scanning Manual Presentation Scanning In Manual Material Handling or Parcel Scanning applications, manual presentation scan‐ ning is often the preferred method for item identification. Maximum productivity and operational efficiency is maintained, while the stationary overhead reader continuously scans the working area, the operator can easily and quickly handle objects of various dimensions and weights. Since no point‐and‐shot is required for scanning, no extra tools or infrastructure is necessary in the working area; no extra operations for part identifi‐ cation other than passing the object through the scanning zone. No training is required for users. The large coverage area and fast acquisition rate – by AV500 – permits rapidly handling objects in sequence with great tolerance. White illumination and continuous high power mode enable top performance with the maximum comfort for operators. Single or Multi-Unit Tunnels and Arrays Many AV500 reading system applications will read over a moving conveyor and use a network of multiple devices. • Optical Encoder Wheel (Tachometer): Used underneath a conventional conveyor. The encoder generates a pulse per specified distance (mm [in]) of conveyor travel. • Internal Tach: This is a software‐generated pulse mimicking an encoder/tachome‐ ter.

A position sensor (DM3610, light curtain or S85 Position Sensor) is often used as a trig‐ ger source. When the height or left/right focus data measured by the sensor goes over a certain threshold, a package is entering the image valid start, and when it goes under the threshold, the package is providing the image valid stop. Sometimes this sensor is not sufficiently precise and an additional Presence Sensor input is used. When the codes are located on more than one face of the parcel, more than one reader is neces‐ sary (multi‐camera reading station). In this case, one of the bar code readers (the Con‐ troller) collects the information from all the sensors and distributes it to the other readers using a dedicated Ethernet connection. A CBX connection box is used to simplify the connection of the camera to the other system components. Airport Baggage Handling Baggage handling system airport arrays use multiple scanners and controllers as neces‐ sary to properly cover conveyors carrying passenger luggage through an airport baggage handling system. Several cameras, a CBX and an SC5000 Controller are required. Some‐ times a Redundant System is required to provide duplicate controller and scanner sta‐ tions for improved reliability and performance. Automated Parcel Sorting Easy installation, maintenance, superior performance, and longer life‐cycle make AV500 a compelling solution for over‐the‐belt reading. 5.0 megapixel image captures where each single shot frames the entire area. One‐ reader‐one‐shot obtains maximum reading throughput. Image capture is associated with the data of each sorted item and for any reporting or analysis purposes. Other devices can be used for scanning applications of large conveyors or multi‐sided reading, through ID‐NET clustering, multiple readers can be effectively combined to extend the scanning area.

Image Acquisition The AV500 contains both the acquisition device or “imager,” which works in strict real time to acquire the best possible images and the decoding device or “decoder” in one chassis. These parts of the AV500 interpret the data received. The camera can use several kinds of external sensors: • Speed Sensor: If mounted over moving conveyor, the camera needs to know the speed of the objects to be acquired. The speed sensor is usually an encoder/ tachometer connected to the belt, or an internal software tachometer. • Height/Side Position Sensor: The focusing position is computed by the camera based on the position of the parcel measured by a height sensor. Sensors may be a DM3610 Dimensioner, AREAscan™ DS2 Light Array (LCC‐75xx Light Curtain Kit) or S85. • Trigger Source: In multiple camera systems, each package has to be uniquely iden‐ tified by all the cameras. For this reason, all of the cameras in a reading station share a unique trigger source. All the sensors are connected to the Controller camera that interprets the information and distributes it to the Client cameras.The start and stop of an acquisition are triggered by a start/stop event generated by the trigger device (position sensor, photo sensor, read now signal). The acquisition of a package doesn’t start when the trigger source detects it, but with a certain delay depending on: • the distance between the trigger device and the view line at belt level • the view line angle (alpha) of the camera • the speed of the object • the height of the package Based on the AV500 mounting position, the unit tries to acquire one (reading angle alpha = 15°) or two faces of the parcel (alpha = +/‐45°). 45 Degrees

A typical reading station may also include: • Power Supply Systems: The AV500 requires a 24 Vic power supply. Usually each camera has its own power supply system (i. e. PWR‐480B). • External Mirrors: To cover the requested reading field, the cameras must be posi‐ tioned at a given distance from their targets. In order to create reading stations as small as possible, a deflection mirror is often inserted between the target and the camera. See examples below. Typical Mounting Structure Position of AV500’s if 15 degree angle is required. 15 degrees Position of AV500’s with Mirrors when 15 degree angle is required.

AV500 Versions AV500 cameras are available in versions that differ depending on the optical resolution (focus range), F‐stop and illumination color. Table 1. AV500 Models P/N Focusing Lens F-stop Illumination Color 938000007 Dynamic Focus 16 mm F/6 White 938000017 Dynamic Focus 16 mm F/6 Red 938000005 Dynamic Focus 25 mm F/7 White 938000015 Dynamic Focus 25 mm F/7 Red 938000006 Dynamic Focus 25 mm F/8 White 938000016 Dynamic Focus 25 mm F/8 Red 938000001 Dynamic Focus 35 mm F/7 White 930000011 Dynamic Focus 35 mm F/7 Red 938000002 Dynamic Focus 35 mm F/8 White 938000012 Dynamic Focus 35 mm F/8 Red HMI – HUMAN MACHINE INTERFACE The AV500 camera includes one external button that can be used to perform specific tasks without the need of connecting to e-Genius (AV500 browser-based user interface). Some of these functions may be performed using e-Genius. See Chapter 4.

PRODUCT REFERENCE GUIDE 11 LED Functionality # LED Description 1 STATUS Solid Red – active error exists 2 COMM Solid Yellow when transmitting host message (serial or Ethernet) 3 TRIGGER Lights Yellow when getting a trigger input from either the CBX or message on the Ethernet interface. Always on in continuous mode. 4 GOOD Lights Green with good read at time host message is transmitted. 5 READY Solid Green - Good status when camera is running The AV500 LED Boot Sequence 1. All LEDs will turn off after the FPGA is loaded 2. STATUS, COM, GOOD, and TRIGGER LEDs will turn ON after the RTP boots (READY will turn OFF) 3. STATUS LED will turn off after the controller camera status is determined 4. COM, GOOD, and TRIGGER LEDs will blink while the camera is waiting for the con‐ troller to start it’s DHCP server 5. COM will turn off, GOOD and TRIGGER will turn ON, after the COMe boots 6. STATUS LED will turn ON if the camera is the active controller 7. TRIGGER will turn off after the RTP configures its network interface 8. GOOD LED will blink until the RTP gets an IP address from the controller camera 9. GOOD LED will turn ON after an IP address is obtained 10. GOOD LED will turn OFF after the handshake between the RTP and COMe com‐ pletes 11. READY LED will turn ON after the RTP gets parameters from the COMe and the STATUS LED will indicate the cameras status and not the controller state. The camera is ready for normal operation. Green Spot Green Spot’ technology provides visual confirmation of a ‘good read’, improving the user’s experience and increasing the speed of scanning operations, which is especially helpful when working in noisy environments. A green LED will illuminate the object.

X-PRESS FUNCTIONALITY X‐PRESS is the intuitive Human Machine Interface designed to improve ease of installa‐ tion and maintenance. Status information is clearly presented by means of the five col‐ ored LEDs, and a single push button gives immediate access to the following relevant functions: • Test with bar graph visualization to check static reading performance • Focus/Locate the Focus LED will blink. • Setup to perform Exposure Time and Gain calibration. • Learn to self‐detect and auto‐configure for reading unknown codes 1 – Press the button (the Status LED will give a visual feedback). 2 – Hold the button until the specific function LED is on (Test, Focus, Setup or Learn). 3 – Release the button to enter the specific function. Once in a mode, if you press and hold the button again, it will exit and discard any data from that mode and continue the scrolling sequence to select a mode. Once button is pressed, the cycle of LEDs activation is as follows: If the Xpress web interface is active, the LEDs will flash four times indicating it is dis- abling the active interface. The hardware interface returns to its initial state for regular access.

Test Mode Once entered, the Bar Graph on the five LEDs is activated and if the camera starts read‐ ing codes the Bar‐Graph shows the Good Read Rate. The Bar Graph has the following meaning: ³95% ³75% ³60% ³40% In case of a NO READ, only the Status LED is on and it is blinking. To exit the Test Mode, press the X‐PRESS push button once. Test Mode will timeout in 4.5 miutes after the last barcode is decoded.

Focus/Locate This function causes the camera to automatically learn the fixed focus distance and sen‐ sitivity. The Focus LED blinks to indicate this state. To exit the Focus/Locate Mode, press the X‐PRESS button once. The focus procedure is as follows: 1. Place a package with barcode at the desired fixed focus distance in the center of the camera’s view. 2. Enter the focus function. The Focus LED will blink. 3. Wait until the Focus LED is steady. This indicates the camera has determined the fixed focus distance and sensitivity. 4. To commit the settings and exit, press the XPress button once. 5. This procedure ends when the values are committed or after a timeout of 60 sec‐ onds. Setup Once entered, the camera aiming laser is enabled. The SETUP LED blinks to indicate the aiming laser is enabled. Use the aiming laser to aim the camera properly during mount‐ ing. To exit Setup Mode, press the X‐PRESS push button once. Setup Mode will timeout after about 5 minutes. AutoLearn Once entered, the reader starts a procedure to automatically detect and recognize bar‐ code types. The LEARN LED blinks to indicate the Learn mode is enabled. The AutoLearn procedure is as follows: 1. Place one or more barcode types in the camera view. 2. Wait until the LEARN LED stays steady (indicating the reader has detected the bar‐ code. 3. To commit the learned barcode type(s) and exit, press the X‐PRESS push button twice. 4. AutoLearn will timeout 60 seconds after the last barcode type is decoded and no learned barcode type(s) will be committed. 5. GreenSpot and beeper for immediate Good Read feedback. If you do not want to accept the learned barcode, let it go and AV500 will time out. The learned barcode will not be committed. By default, the Test mode exits automatically 60 seconds after the last bar code is decoded. AutoLearn will only add new barcode type(s) to the configuration. The function will not drop or modify existing barcode type(s) enabled in the configuration. AutoLearn will only enable a learned barcode type if the barcode type does not already exist in the configuration.

Default Parameters The user shall be able to default the parameters with the express button on power up, This procedure is as follows: 1. Press and hold Xpress button and apply power to the unit. 2. The unit will recognize the button press within 15 seconds and blink all five LEDs three times (once per second) 3. Release the Xpress button once the LED’s start blinking 4. All 5 LEDs will turn off after 3 blinks 5. Press and release the Xpress button again within 5 seconds (all LEDs will turn on) 6. All 5 LEDs will blink 3 more times to confirm parameter defaulting will take place 7. Normal LED boot sequence will take place 8. All 5 LEDs will start blinking after the boot sequence finishes. Blinking will con‐ tinue until the parameters are defaulted 9. The RTP will report the following “critical” message to the web interface until the default sequence is completed: "Waiting for Xpress Parameter Default to Com- plete" 10. The following error will be reported if the RTP requests an Xpress default but the COMe does not know about it "Xpress parameter default requested but ignored" If the Xpress button is still pressed after the blink sequence ends, the default request will be ignored. Failure to press the Xpress button within 5 seconds will result in the default request being ignored.

Accessories The following accessories are available on request for the AV500 Camera Imaging Sys‐ tem. Reflecting Mirror P/N 93ACC0086 (380mm) or 93ACC0116 (600mm) Ethernet Connection Cable (M12-IP67 to RJ45) P/N: 93A050034 (1m) P/N: 93A050035 (3m) P/N: 93A050036 (5m) P/N: 93A051389 (10m) The reflecting mirror is used to reduce the footprint of your system.

Sync-net Connection Cable (M12 male to M12 female) P/N 93A050133 (.75m) P/N: 93A050079 (3m) P/N: 93A050080 (5m) P/N: 93A050081 (10m) I/O Cable (M12-IP67 to CBX) P/N: 93A050059 (3m) P/N: 93A050060 (5m) Power Supply (Single Camera) P/N: 93ACC0058 (US)

Four Port Power Supply (Multiple Cameras) P/N 93A000141 (US) P/N 93A000142 (EU) P/N 93A000143 (UK) Power Cable P/N: 93ACC0149 (3m) P/N: 93ACC0150 (5m) Controller Key P/N: 93A200032 COMMUNICATION PORTS Host Network Image Network Sync Net Discrete I/O The AV500 offers one Digital I/O, which stands for Digital Input and Output. This is avail‐ able for connection to a CBX which provides multiple additional connections. Digital I/ Os allow a micro‐controller to detect and output logic states. Each digital I/O is config‐ ured to one of the following: Inputs Tach

PRODUCT REFERENCE GUIDE 19 Trigger Dual Zone Generic Outputs Complete Read Partial Read Trigger On Trigger Off Multiple Read No Read FOCUSING DEVICES AND POSITION SENSORS There are several focusing device options available for the AV500 Camera, see section Five for details. Photoelectric Sensor The Datalogic Photoelectric Sensor is used in AV500 camera systems to detect the pres‐ ence of an item entering the scanning area. The photoelectric sensor is used in singulated conveyor systems where the packages are separated by an open space between the trailing edge of one package and the leading edge of the next. In irregular package applications, the photoelectric sensor assists in maintaining the package footprint so that the AV500 camera will only scan and provide data for a specific package. Depending on the application, these devices may need to be configured differently. While the photoelectric sensor and tachometer work well with belt conveyors, a special configuration is needed for tilt‐tray and cross‐belt sorter applications. Photoelectric Sensor S60 PHOTOCELL KIT W/R3 REFL BRKT HDWR 93ACC1895 MEP-593 PHOTOCELL KIT PNP (PH-1) WITH FREE WIRES 93ACC1791

LCC-75xx Kit with DS2 Light Array The DS2 Light Array (Light Curtain), part of the LCC‐75xx kit, is used to detect the pres‐ ence of products in top mount applications as they enter the scanning area as well as report the focusing data to the top mounted AV500. The AREAscan™ family of the DS2 series covers controlled heights ranging from 150 to 2500mm, with 5m operating dis‐ tances for high resolution versions, or 10m for low resolution versions. Light Curtain Focusing LCC-7501 AV7 LIGHT CURTAIN 150MM+CAB 10M 93ACC0170 LCC-7506 AV7 LIGHT CURTAIN 600MM+CAB 10M 93ACC0171 LCC-7509 AV7 LIGHT CURTAIN 900MM+CAB 10M 93ACC0172 LCC-7512 AV7 LIGHT CURTAIN 1200MM+CAB 10M 93ACC0173

PRODUCT REFERENCE GUIDE 21 Position Sensor The DK‐503 Distance Kit is part of a vision system used to signal the focus range of pack‐ ages to be imaged by the AV500 camera. It includes an S85 Class 2 visible red LASER sen‐ sor to measure direct proximity from 4 m to 7 m and from 20m to 100m retro‐reflective models. It includes PNP or NPN, 4‐20 mA analog output and RS 485 serial interface. It comes with: • Mounting bracket and non‐reflective plate • CVL 2811 Connection cable • Installation Guide See Section 5.4 for more information. Distance Sensor DK503 Distance Sensor Kit 93ACC0263

DM3610 Dimensioner The DM3610 is used to detect the presence of products as they enter the scanning area as well as report the package positions/heights and sequence number to all cameras in the system. The DM3610 can also provide certified (Legal for Trade), side‐by‐side pack‐ age detection, or volume measurements for the packages that pass below it. For complete information about the features and capabilities of the DM3610 Dimen‐ sioner, see the dimensioner page on the Datalogic website: www.datalogic.com. The DM3610 Dimensioner requires the following: • DM3610 • Power Supply • Universal Mounting Bracket • Class 2 EU Adapter (optional) DM3610 DM3610-1000 STD NLFT 932702000 DM3610-1100 SING NTEP 932702020 DM3610-1200 SING OIML/MID 932702030 DM3610-1201 SING OIML/MID MOD D 932702031 DM3610-1300 SING MC 932702040

SPEED SENSORS Encoder (Tachometer) The encoder/tachometer delivers a continuous pulse to the system, which provides feedback on conveyor speed and transmit point, and can be used to help track the pack‐ age position along the length of the conveyor. Encoder (Tachometer) OEK-2 OPTICAL ENCODER (CAB 10m+SPRING) 93ACC1770 OEK-3 OPTICAL ENCODER HI RES,6M CBL+SPRI 93ACC0056 OEK-3 ENCODER HI RES M139,6M CBL +SPRI (START/STOP ANTI ROLLBACK) 93ACC0104

INDUSTRIAL CONTROLLERS Industrial Connection Boxes CBX510 Series are industrial connection boxes that can be used to connect the barcode readers to an encoder/tachometer, photoelectric sensor, serial devices, relays, or other peripherals. CBX Connection Box CBX100 CONNECTION BOX COMPACT 93A301067 CBX510 CONNECTION BOX MODULAR 93A301087 CBX800 GATEWAY 93A301077 Only CBX510 should be used in a system, If additional I/O is needed CBX100 or 500 can be added to other camera systems.

SC5000 Used when multiple cameras are required, the SC5000 Controller offers all the neces‐ sary functions to make the phases of installation, setup, testing, and maintenance easy and quick. The SC5000 Controller key functions are: • Bus Controller: cluster management and Host interface of a multi‐sided reading tunnel based on EBC (Ethernet Based Communication) bus; • Automatic replacement procedure: automatic procedure for imager, reader, scan‐ ner and bus controller replacement; • Diagnostic indications on the reading station status, simple to be detected without any PC needed. These indications, based on LEDs and display, provide the mainte‐ nance staff with all the necessary information; • Easy remote access to all of the reading station information, thanks to built‐in Ethernet (all models) and fieldbus (Profibus or Profinet models) connectivity; • Single and Redundant System configurations; • Integration with Dimensioners and Vision Systems; SC5000's efficiency in hybrid solutions represents a crucial competitive advantage for challenging application requirements. • Auto PackTrack Calibration procedure from SC5000 Menu using e‐Genius web based setup software. • Energy Saving allows turning on/off the motors and lasers of all network scanners according to the selected digital input, encoder, or communication channel. The time required to restart the system is less than 1 minute independently from the number of scanners connected. It is suggested to use this parameter for example when the conveyor is stopped for a lengthy period. • Three Inputs (Trigger, Encoder/Tachometer, IN3), three Outputs (OUT1, OUT2, OUT3), one configurable I/O Port (IN4/OUT4). See and 2.3.8 Digital Output Config‐ uration.

The SC5000 Controller is divided into two parts: • The upper part (alloy case) contains the Controller’s digital section; here you can find the four Ethernet M12 connectors, the removable SD‐Flash memory, the dis‐ play, the keypad and the LEDs. • The lower part (plastic case) contains the connection board, the place for the optional Fieldbus modules and the connector panel. The simple and sturdy mechanical structure makes the SC5000 Controller the ideal solu‐ tion for industrial environments. The SC5000 Controller is fully compatible with DS8110 and DX8210 scanners. The SC5000 Controller allows connection to the Trigger and Encoder/Tach. PNP inputs are available via M12 circular connectors, placed on the lower front panel. This configuration covers a great part of all the possible user’s needs. You can get access to all the Inputs and Outputs, in both PNP and NPN polarity, using the optional CBX510 connection box accessory; in this case you must connect the box to the controller using the CAB SC5000 TO CBX510 accessory cable.

CHAPTER 2 MECHANICAL INSTALLATION PREPARING FOR MECHANICAL INSTALLATION Before mounting any components, please do the following: • Read all instructions before beginning your installation. • Define and confirm the accuracy of your application’s requirements and structure position, especially the height of the conveyor from the floor. • Review all installation‐specific drawings provided with your equipment. • Review and plan the mechanical installation of all devices used in your application. Be sure to allow adequate clearance for maintenance. • Review and plan the power requirements for your application. • Check the contents of the shipping cartons against the packing list. • Record all product serial numbers. General Mounting Guidelines As you plan and install your AV500 camera imaging system, keep the following guide‐ lines in mind: • Follow application drawings for structural details and barcode reader placement. • Determine the proper orientation and position of the barcode reader(s). • Leave adequate clearances (approximately 300 mm [12 in]) for wiring. • Route wires carefully to reduce or minimize electrical noise. When power and communication wiring must cross, make their intersection perpendicular. Avoiding sharp wire bends or loops, which can affect performance. • Proper grounding limits the effects of noise due to Electromagnetic Interference (EMI). Application-specific drawings and documents provided by Datalogic supersede any con- tradictory content in this manual. It is important that you follow these general precautions when installing, setting up, oper- ating, maintaining, troubleshooting, or replacing any Datalogic products, parts or related equipment.

Mounting Structure Considerations Your first task is to mount your AV500 camera. You can provide your own mounting structure or Datalogic can design one for you. We recommend using a Datalogic mount‐ ing structure for standard applications. Your mounting structure must provide the following capabilities: • It is adjustable enough for you to move your unit to the optimum position for proper scanning. • It allows a technician access to the camera while it is mounted. • It must be as vibration free as possible so as not to affect the scanning accuracy. • It is constructed of steel or aluminum. Maintaining Thermal Performance All electronic devices and circuitry generate excess heat and thus require thermal man‐ agement to improve reliability and prevent premature failure. The AV500 is no excep‐ tion, an internal fan is critical to maintaining AV500 performance. Also, proper clearance must be provided to the unit. There must be at least 300 mm (12 in) clearance behind the unit for fan air intake and you must use the mounting bracket provided with your unit to help maintain proper clearance and air flow. The fan of the AV500 is a field replaceable part. Request spare part number: 8900006713. Instructions are included. UNPACKING INSTRUCTIONS Verify that the AV500 Camera and all the parts supplied with the equipment are present and intact when opening the packaging; the list of parts includes: • AV500 Camera • Installation Guide • Test Chart • Mounting Bracket The AV500 cannot be mounted parallel to the conveyor belt. A 15 degree angle or more is required to avoid specular reflection. There must be at least 300 mm (12 in) clearance behind the unit for fan air intake! Refer to the Chapter “Preparing for Electrical Installation” on page 41 and Reference Documenta- tion for details on connecting your readers to other devices in the system. When installing several AV500s, take care to position them so that no laser beam or LED illumination enters the reading window of other barcode reading devices in the system. This condition could occur more frequently for side mounted applications. If these precautions are not followed, read rate could be negatively affected. To resolve this problem, it is suffi- cient to slightly change the inclination and/or position of one of the two devices involved.

foam layer to reveal the AV500 and its mounting bracket. 4. Save the box and all of the packaging materials in case you need to ship the unit for service or repairs. 1. Open the AV500 packaging. 3. Carefully remove the AV500 and its mounting bracket. UNPACKING INSTRUCTIONS PRODUCT REFERENCE GUIDE 29 The AV500 Camera and accessory packaging is designed to protect the unit(s) during shipment. Do not throw it away. Save all packing material in case you need to transport your unit(s) to Datalogic for any reason.

COMPLETE INSTALLATION SEQUENCE To complete mechanical installation and setup, you must: 1. Review the details of your application’s requirements 2. Erect mounting structure or other supporting structures 3. Determine and mark the Mounting Bracket locations 4. Mount the AV500 brackets to the mounting structure 5. Mount the AV500 to the bracket 6. Mount the brackets for the deflection mirror, if required 7. Mount the deflection mirror to its brackets 8. Mount the sensor(s) (Light Curtain, DM3610 Dimensioner, or S85) 9. Mount the photoelectric sensor to the mounting structure (optional) 10. Mount the tachometer to the mounting structure 11. Mount the CBX connection box to the mounting structure 12. Complete electrical installation (See “Electrical Installation” on page 41) 13. Align the AV500 for proper operation 14. Align the height sensor for proper operation 15. Configure the AV500 (See “Accessing e-Genius via AV500” on page 57) 16. Calibrate the AV500 (See “AV500 Calibration” on page 244) 17. Check AV500 operations MOUNTING Dimensions and Clearances Everything should be MECHANICALLY INSTALLED before performing any ELECTRICAL INSTALLATION. See the Chapter on Electrical Installation for electrical installation details. The AV500 is a sealed, ventilated unit. Mounting the unit with 300 mm [12 in] of clearance (front, top, and sides) is recommended for cooling and ease of maintenance.

Physical Support Requirements For details on the weight of the cameras, see “Technical Features” on page 276. Multi‐ ple‐head systems may include further details on the physical support requirements with any application‐specific documentation provided. Vibration Limitations See “Technical Specifications” on page 277.

Mounting and Positioning AV500 The AV500 system components and in particular the mounting bracket have been designed for installation onto standard Bosch and 80/20 frame profiles (extruded alumi‐ num) and accessories. 60x60 mm profile is recommended for Bosch, although 45x45 mm profiles will work; and standard 1.5” x 3” for 80/20. The following illustrations show the various typical mounting positions for the AV500. AV500 Cameras will only be mounted at 90 degrees when used with a mirror.

AV500 Mounting Sequence: 1. The AV500 mounting bracket has two parts and comes assembled. It is packaged with your AV500. Bracket Bracket 4 M5x12 Button Head Cap Screws 2. In your mounting kit are the required number of T‐bolts and nuts used to attached the mounting bracket to the station frame. 3. Determine where your AV500 will go on the structure (according to the measure‐ ments specified in your customer specific mounting diagram.) Slide the T‐bolts into place.

4. Set the AV500 mounting plate in the correct position and tighten the T‐bolt nuts. 5. Make sure the bolts holding bracket parts together are loose enough to allow you to rotate the bracket. Once the brackets are in the correction position (15, 30, 45 or 90 degrees) tighten the bolts. 6. Once attached to the mounting station, rotate the camera and bracket assembly to the correct position (15, 30 or 90). 15 degrees 45 degrees

7. Attach the camera via the four mounting holes on the back of the unit to the bracket and tight the nuts. INSTALLING THE DEFLECTION MIRROR EMK series External Deflection Mirrors are mounted in applications where it is not prac‐ tical to mount the reader in a position to achieve the full DOF. In these cases a more compact reading station can be constructed using the mirror to fold the camera’s view and is particularly useful in side reading applications. The diagram below is for illustration purposes to show how it is not always practical to mount the reader at the necessary distance to achieve the desired DOF and FOV. Refer to your application specific diagrams for more information.

PRODUCT REFERENCE GUIDE 37 Deflection Mirror Bracket Angles Standard deflection mirror bracket angles are show below. The xxxxx bolt indicates the locking position between the Main Bracket (blue) and the Rising Bracket (red). The angles specified are reflective angles not the physical angle of the bracket or mirror. For all of the following mounting examples, the positioning distances are not given since they will depend upon the application specific diagrams. Refer to your application specific diagrams for more information.

Left Back and Right Back (45 degrees) From the parallel position, rotate the mirror 22.5 degrees as shown. Supporting bracket Rising bracket Do not mount the reader so far from the mirror that the reading area extends outside of the mirror surface. It is critical that the brackets do not stress or flex the mirror, as this will cause focusing and calibration issues.

PRODUCT REFERENCE GUIDE 39 Left Front and Right Front (15 degrees) From the parallel position, rotate the mirror 37.5 degrees as shown. Supporting bracket Rising bracket Aligning the AV500 with Deflection Mirrors When using deflection mirrors with the AV500 reader, which is typical, the mirrors must be mounted parallel to the reader and at the correct distance to allow for proper focus and the highest read rate. Reference the system’s application drawing for dis‐ tances.When mounting the readers and mirrors, make sure:

centered and squared to the conveyor Deflection mirrors and readers are perpendicular to the structure rails Deflection mirror is parallel to AV500 and does not twist when AV500 must line up with the center of the mirror mirror MECHANICAL INSTALLATION 40 AV500 2D CAMERA EMK-380 Mounting The EMK mirror mounting bracket has two parts and comes assembled. It is packaged with your EMK mirror. Whether mounting in a top or side position, mount the mirror as follows: 1. Included in your separate mounting kit are T‐bolts and nuts. These will be used to attach the bracket to your mounting structure (typically Bosch or 80/20).

PRODUCT REFERENCE GUIDE 41 2. Determine where your mirror mounting bracket will go on the structure and slide the T‐bolts into place. (2 or 4). Move the mirror assembly to the correct distance from the reader according to your application. 3. Once your bracket is in position, tighten nuts on T‐bolts. 4. Mount the mirror rising bracket to the supporting bracket with one bolt in the center position and one bolt in the outer ring. 5. Rotate the mirror brackets so that the correct skew angle slot as shown on the bracket (15 or 45 degrees).

6. When in position, tighten center and outer ring nuts and attach two additional bolts and nuts in place and tighten as shown in previous diagrams. 7. Now mount the mirror to the bracket. To prevent mirror bowing or flexing, leave enough play with the rising bracket so if top and bottom (or left and right) brackets are not aligned you do not damage the mirror.

PRODUCT REFERENCE GUIDE 43 FOCUSING DEVICE MOUNTING When required, an external device can be used to measure the position of parcels as they enter the field of view of the AV500 Camera. This information can be used by the camera to determine the correct position for optimal focusing. Proper mounting of these devices is critical to accurately determining the parcel positions. The Datalogic focusing devices may be one of the following: • AS1AreaScan • DK502 ‐ S‐85 Position Sensor Kit • DM3610 Dimensioner • LCC 75XX Light Curtain • S‐60 Photocell Follow the instructions for correct mounting and positioning of the focusing devices found in each devices reference manual. AV500 Software setup of these devices is explained in “Focusing device Setup” on page 256.

CHAPTER 3 ELECTRICAL INSTALLATION PREPARING FOR ELECTRICAL INSTALLATION Before mounting any components, please do the following: • Read all instructions before beginning your installation. • Observe all electrical safety requirements discussed in the Introduction to this manual. • Define and confirm the accuracy of your application’s requirements. • Review all installation‐specific drawings. • Review and plan the power requirements for your application. • Review and plan the communications requirements for your application. Electrical Installation must be performed by Qualified Service Technicians Only! Proce- dures may involve exposure to high-voltage. A trained and authorized technician must perform these procedures. Do not attempt to perform any electrical installation proce- dures unless you are a trained technician. The AV500 contain electronics that may be affected by electrostatic discharge (ESD). To prevent personal injury or damage to the unit, please follow the safety precautions and warnings found in the References section at the beginning of this manual. Failure to fol- low these precautions may void your warranty. The content of this manual may be superseded by any customer-specific documentation provided by Datalogic. Before proceeding with any installation procedures, be sure to review ALL documentation, especially content that contains details specific to your instal- lation. Everything should be MECHANICALLY INSTALLED before performing any ELECTRICAL INSTALLATION. See Chapter for mechanical installation details. Most AV500 applications are shipped with the CBX connection box and all the necessary cabling required to electrically install the system. If your system requires custom-length cables or other special wiring, documentation specific to these requirements has been provided in your shipment. This special documentation supersedes any contradictory con- tent in this manual. To reduce the possibility of damage to the unit, check all cabling between the AV500 cam- era and other devices for accuracy.

PRODUCT REFERENCE GUIDE 45 CONNECTING AN AV500 CAMERA To install an AV500, follow this sequence: 1. Complete mechanical installation (See “Mechanical Installation” on page 25.) 2. Complete electrical installation. 3. Observe all electrical safety requirements outlined in this chapter. 4. Ground the mounting structure to protective earth (PE) ground. 5. If used, wire the photoelectric sensor (or other trigger). 6. Wire the tachometer to the CBX connection box, (see “Encoder/Tachometer Wir- ing to CBX510” on page 55). 7. Connect the M12 end of the Ethernet cable to the camera’s HOST NET port. 8. Connect to Ethernet device. 9. Connect the AV500 to its power supply. 10. Connect the power supply to the power source. 11. Setup / check camera operations (See “Focusing device Setup” on page 222.) To turn off you AV500, use a power switch or box. Do not disconnect the 5 pin power con- nection from the unit. If you attach the power supply to the AV500 and it is already attached to power, it may cause the AV500 to not boot correctly. Recycle power by unplugging the AC cord from the power supply and plugging it back in.

TYPICAL CONNECTION BLOCK DIAGRAMS Single Head Stand Alone AV500 Single Head AV500 with Tachometer and Photoeye

PRODUCT REFERENCE GUIDE 47 Multiple AV500s Connected via SyncNet in Primary/Secondary Con- troller Configuration GENERAL ELECTRICAL INSTALLATION GUIDELINES It is important that you follow these general precautions when installing, setting up, operating, maintaining, troubleshooting or replacing any Datalogic products, parts or related equipment. As you plan and install your barcode reader(s), be sure to keep the following guidelines in mind: • Determine the camera is in the proper location as outlined in Chapter 2. • Leave adequate clearances (approximately 300mm [12 in]) for wiring. • Route wires carefully to reduce or minimize electrical noise. • When extraneous power and communication wiring must cross, make their inter‐ section perpendicular. Avoid running power and data wiring parallel to each other. If possible, maintain one of the following separations between the power and data wiring: • 300 mm [12 in] gap • use steel conduit and 25 mm [1 in] gap • 6.5 mm [0.25 in] of aluminum.

AV500 CONNECTOR PANEL After completing mechanical installation, use this section to properly wire your cameras for optimal performance in your application. AV500 wiring connections are made to the connector panel and through the CBX connection box (via the I/O port). In most appli‐ cations, the cable connections to the barcode reader will include: AV500 Camera 1. HOST NET – Barcode data to Host 2. IMAGE NET – Configuration, Remote Monitor application or image export 3. POWER – Power connected to AV500 power connector 4. I/O – Provides connection to CBX Connection Box 5. SYNC OUT – AV500 internal data, device network 6. SYNC IN – AV500 internal data, device network When planning your installation wiring, remember all power connections must be quick-dis- connect. For PERMANENTLY CONNECTED EQUIPMENT a readily accessible disconnect device must be incorporated in the building installation wiring. For PLUGGABLE EQUIPMENT the socket-outlet must be installed near the equipment and must be easily accessible. To assure no ESD damage will occur, be sure to observe the precautions outlined in the Introduction to this manual. Ground the mounting structure to safety ground (protective earth ground (PE)). See section Grounding for wiring recommendations for safety ground. If a connector is not in use, it should always be covered with its protective cap.

PRODUCT REFERENCE GUIDE 49 Route wiring from the barcode reader’s connector panel through the wiring channels (if available) on the Datalogic mounting structure when interconnecting cables to other devices. CONNECTING A PC TO THE AV500 During initial setup, a PC (laptop) may be connected to the AV500 with an RJ45 cable. Connect an Ethernet cable from the HOST NET or IMAGE NET port of the AV500 to the Ethernet port of your PC. For information on connecting to e‐Genius, see “E-Genius” on page 56. POWER CONNECTOR PIN-OUT TABLE (CUSTOM POWER SUPPLY) A recommended power supply and cabling is available for the AV500 Camera. However, if your installation requires custom power supply wiring, the pin‐outs of the AV500 cam‐ era power connector are provided below. SELECTING THE CORRECT CBX CONNECTION BOX FOR YOUR APPLICATION As shown in section Typical Connection Block Diagrams, typical applications require a single CBX connection box to connect the trigger and encoder inputs to the master cam‐ era. The camera sources power to these devices. Other possible CBX connections are for digital outputs or a serial host. • CBX100/CBX500 ‐ used for slave cameras (and as an alternative for master cam‐ eras). It provides general access to digital input/output signals. When using an AV500 camera, no power supply is required for the CBX510 connection box. All power and some communication options are fed to the CBX510 through the scanner’s 17- pin I/O connector to the CBX510 25-pin connector using the cable provided. In cases where the AS-I cabling is not used, the alternative CAB-LP-05 cable can be used to connect the power supply to the scanner. Connect the Brown/White pair to +24 Vdc and the Blue/Black pair to dc return. Chassis ground needs to be connected. Use cable CS-A1-02 that has 5th ray wire.

• CBX510 ‐ used for typical standalone or master cameras (cannot be used for slave cameras). It provides general access to digital input/output signals. It doesn't require special jumpers to set operation or power sourcing. • CBX800 ‐ used for Fieldbus communication between standalone or master cam‐ eras and a Host. Various Fieldbus modules can be installed in the CBX800. The master camera communicates through its main serial interface to the CBX800 which must be programmed for the specific Fieldbus communication to the Host. It also provides general access to digital input/output signals.The table below indi‐ cates the available options for each recommended CBX Connection Box. OPTIONS DEVICE Tach Input Trigger Input General Purpose Input General Purpose Output 1 General Purpose Output 2 Works as Slave Works as Master CBX100 X X X X X w/ jumper  (Ref to D+) CBX510 X X X X X X CBX800 X X X X X X w/ jumper (Ref to D+) CBX CONNECTION BOX INITIAL CONFIGURATION Complete installation information on these connection boxes is available in the CBX Box Installation Manuals available at www.datalogic.com. CBX510 CONNECTION BOX Complete installation information for the connection box is available in the CBX510 Installation Manual available at www.datalogic.com. The interior of the box is shown below. Although multiple AV500 cameras can have a CBX box, only one of the CBX boxes in the sys- tem can have the Jumper to make it the Master.

PRODUCT REFERENCE GUIDE 51 Sync In/Sync Out If connecting several AV500s together, they may be connected via the Sync In and Sync Out ports. Host Net/Image Net During initial setup, a PC (laptop) may be connected to the AV500 with an RJ45 cable. Connect an Ethernet cable from the HOST NET or IMAGE NET port of the AV500 to the Ethernet port of your PC. For information on connecting to e‐Genius, see Chapter 4. If you are terminating more than one wire in a single terminal, cut off any tinned ends and twist the wires together before inserting them into the terminal. Parameters for tunnel are set up in the Controller AV500 only. IP Address for Host Net and Image Net are as follows: Host Net: 192.168.3.10 Image Net: 10.0.40.20

Photoelectric Sensor Connections to CBX510 Barcode scanning applications may use a Datalogic photoelectric sensor as a trigger device. The photoelectric sensor is wired directly into the CBX510 terminal block. If your application uses a trigger other than the one specified by Datalogic, follow the appropriate wiring diagram to assure proper wiring. The following diagrams illustrate standard recommended wiring of the Photoelectric Sensor to the CBX510 terminal block. To confirm the photoelectric sensor is functioning properly, watch the TRIGGER LED first in the CBX and then on the camera while the photoelectric sensor’s beam is blocked. The Data- logic photoelectric sensor also includes a status LED.

PRODUCT REFERENCE GUIDE 55 Encoder/Tachometer Wiring to CBX510 Encoder/Tachometer Wiring for NPN Output to CBX510

Encoder/Tachometer Wiring for PNP Output to CBX510 Digital Output Configuration from CBX510 The CBX510 includes an OUTPUTS block for wiring relays as needed for external acces‐ sories.

PRODUCT REFERENCE GUIDE 57 Schematics for Isolated and Non‐Isolated digital outputs are provided below. Unpowered Outputs Powered Outputs

FOCUSING DEVICE WIRING An external device can be used to measure the position of parcels as they enter the Field of view of the AV500 Camera. This information is used by the camera to determine the correct position for optimal focusing. The Datalogic focusing devices may be one of the following: • AS1 • DK502 ‐ S‐85 Position Sensor Kit • LCC 75XX Light Curtain • DM3610 Dimensioner ASI When using an AS1 for focusing, the AS1 must be wired to the CBX510 connected to the AV500 using a flying lead to M12 cable (FOCUS CONTROL 5MT CABLE (M12‐FREE WIRES) 93A201203.)

PRODUCT REFERENCE GUIDE 59 DK503 - S-85 Position Sensor and LCC 75XX Light Curtain When using the S‐85 or Datalogic Light Curtain for focusing, they must be wired to the CBX510 connected to the AV500 using a flying lead to M12 cable (FOCUS CONTROL 5MT CABLE (M12‐FREE WIRES) 93A201203.)

Wiring from DM3610 CBX100/CBX800 to AV500 When using a DM3610 dimensioner for focusing, the DM3610’s CBX box must be wired to the CBX box connected to the AV500.

PRODUCT REFERENCE GUIDE 61 CBX100 Please verify that the CBX100 connection box is configured for the AV500 application as follows: Reference the image and diagram above: 1. Set RS422HD TERM switch to OFF. 2. Set POWER SUPPLY jumper to FROM DEVICE. 3. Insert jumper wire in pin block from REF to ID+ (one jumper in either block is suffi‐ cient). 4. Set ID‐NET TERM switch to OFF. 5. Set Shield jumper to FILTERED Earth. 6. Set DEVICE CHASSIS GROUNDING to Earth. 7. Set POWER Switch to ON. In order for a standalone or Master AV500 to initialize properly, it must be connected to a CBX100. On power-up the AV500 looks for the jumper (item number 3 in the image above) and will assume the responsibility of provided the SYNC Network IP addresses. Slave units in an array/tunnel will receive their SYNC Network IP addresses from the Master. Although multiple AV500 cameras can have a CBX box, only one of the CBX boxes in a multi- camera system can have the jumper to make it the Master.

CBX800 Please verify that the CBX800 connection box is configured for the AV500 application as follows. 1. Set HOST RS485HD TERM switch to OFF. 2. Set Power Source Selector jumper to FROM SOURCE. 3. Set Shield jumper to FILTERED Earth. 4. Insert jumper wire in pin block from REF to ID+ (one jumper in either block is suffi‐ cient). 5. Set DEVICE CHASSIS GROUNDING to Earth. 6. Set J16 Jumper 16 to right position. 7. Set POWER switch to ON. 8. Set ID‐NET TERM switch to OFF.

PRODUCT REFERENCE GUIDE 63 Box Interior Diagram Photoelectric Sensor Connections to CBX100/800 Barcode scanning applications may use a Datalogic photoelectric sensor as a trigger device. The photoelectric sensor is wired directly into the CBX510 terminal block. If your application uses a trigger other than the one specified by Datalogic, follow the appropriate wiring diagram to assure proper wiring. The following diagrams illustrate standard recommended wiring of the Photoelectric Sensor to the CBX510 terminal block. You must use shielded interface cables with this product. To maintain FCC compliance, the cable shield must make a 360-degree connection to the shielded mating connector. To confirm the photoelectric sensor is functioning properly, watch the TRIGGER LED first in the CBX and also on the camera while the photoelectric sensor’s beam is blocked. The Data- logic photoelectric sensor also includes a status LED.

PRODUCT REFERENCE GUIDE 65 Photoelectric Sensor to CBX100/CBX800 (PNP) AS1 Area Sensor to CBX100/CBX800 Connections The AS1 area sensors can detect and provide trigger for very small or irregularly shaped objects. PNP Output

PRODUCT REFERENCE GUIDE 67 Encoder/Tachometer Wiring to CBX100/CBX800 Encoder/Tachometer Wiring for NPN Output to CBX100/CBX800 Encoder/Tachometer Wiring for PNP Output to CBX100/CBX800 Some Photocraft tachometers may have a different color coding: (+V) Red or White/Orange (Signal) White or White/Blue (Ground) Black or Orange/White

Some Photocraft tachometers may have a different color coding: (+V) Red or White/Orange (Signal) White or White/Blue (Ground) Black or Orange/White

PRODUCT REFERENCE GUIDE 69 Serial Communication Wiring to CBX100/CBX800 The AV500 provides serial RS232/RS422 communications to other devices through the CBX100/CBX800. • RS232 provides point‐to‐point communications at distances up to 15 M [50 ft]. • RS422 provides point‐to‐point communications at distances up to 1200 M [3940 ft] The following wiring diagrams illustrate the different types of serial communications available via the CBX100 pin block. It is very important that you make the proper pin connections. RS232 with No Handshaking Use RS232 for a direct connection to a controller, personal computer, or other device. RS232 provides point‐to‐point communications at distances up to 15 M [50 ft]. If longer cable lengths are needed, use RS422. Use the following illustration as a guide when you want to connect your system to a device using RS232 communication with no handshaking. RS422FD HOST (Full Duplex) Use RS422 for a direct connection to a controller, personal computer, or other device. RS422 provides point‐to‐point communications at distances up to 1200 M [3940 ft]. Full

duplex wiring supports a four wire, double twisted pair RxD/TxD. The Signal GND and shield cables are also required as shown. Relay Configuration for CBX100/800 The CBX100/CBX500 includes an OUTPUTS block for wiring relays as needed for external accessories. e‐Genius Modify | Relays window includes options for outputs 1 and 2 including Life Light, Trigger Output, Error Light, Ready Light, Good Dim, and No Dim. Schematics for Isolated and Non‐Isolated relays are provided below. Outputs 1 and 2 Maximum Voltage 30V Collector Current (pulse) 130 mA Max. Collector Current (continuous) 40 mA Max. Saturation Voltage (VCE) 1 V at 10 mA Max. Max Power Dissipation 90 mW at 50 degrees C (Ambient temperature)

Powered Outputs Grounding To avoid any problems with electrical noise that could negatively affect system function, make sure that: 1. The AC power cable coming into the PWR box is always provided with a Ground and connected to the proper connector (Protective Earth ‐ PE). 2. The structure where the readers, controllers, encoders/tachometers, and photo‐ electric sensors are mounted is grounded to the conveyor or to the PE terminal inside the PWR. 3. The Shield wires from the Encoder/Tachometer and photoelectric sensor cables are connected to the proper Shield terminal in the CBX box. 4. Normally, steps 1 through 3 will guarantee proper function. In case of problems such as transmission of strange or wrong characters, devices stop working without any reason, or other unexpected behavior, try connecting the CBX or Controller Earth terminal to the PE terminal inside the PWR box.

PRODUCT REFERENCE GUIDE 73 Check AV500 Installation After completing the installation, confirm that the AV500 reader(s) and CBX connection box have been properly installed mechanically and electrically. Use the Installation Sequence at the beginning of this chapter and your application specifications to check your installation.

CHAPTER 4 E-GENIUS Datalogic camera imaging systems provide fully automated, industrial quality barcode identification and imaging. The e‐Genius web based application provides an easy‐to‐use series of configuration and diagnostics features that enable you to set up your imaging system. GETTING STARTED e‐Genius resides on each camera. You will use e‐Genius to define operating parameters, construct output messages, view diagnostics and access utilities for the system. e‐ Genius enables you to configure, fine‐tune, and monitor your scanning system opera‐ tions. Prerequisites Before setting up your camera(s), you will need the following: Computer Laptop Browser Internet Explorer 11 (or later) Firefox 30 (or later) Chrome 36 (or later) Please clear the PC’s browser cache regularly or set up the browser to disable caching altogether. This is especially important after software upgrades to make sure updates in e-Genius are visible. Do not use auto-select/auto-fill in the web browser to fill in a parameter value. For proper e-Genius operation, make sure the web browser used is configured to allow pop-ups.

Accessing e-Genius via AV500 To access e-Genius: 1. Connect your computer to the AV500 HOST NET, IMAGE NET or SYNC NET port using an M12 to RJ45 Ethernet cable. 2. Turn on your laptop computer. 3. Configure your PC’s IP Address to be in the same network as the port you are con‐ nected to. See “To change your PC’s IP Address:” on page 76. 4. Open a web browser and enter the IP address for the unit. If the correct IP address is entered, the Log On window appears. The default setup IP address for all AV500 cameras is: 192.168.0.145 (setup/sync con‐ troller), 192.168.3.10 (Host), and 10.0.40.20 (Image). 5. Enter the User ID (default is setup) and Password (default is DLAset) for your sys‐ tem in the fields provided. Your site administrator may have modified these defaults. 6. Select a language from the Language drop‐down list. 7. Select METRIC or IMPERIAL from the Units drop‐down list. All parameters which require units of measure will be in the option you select, unless otherwise speci‐ fied. 8. Click Log On. If the user name and password are valid, the application enables all functions available to the user and displays the System Info window. If the password is not valid, the application displays a results box with the message, “Incorrect Password.” Click OK to return to the Log On window and enter the correct user name and password. If you don’t know the password, contact your system man‐ ager. Before starting up or testing the AV500, it must be connected to a CBX Connection Box depending on the system configuration. Since Host and Image IP ports have static IP addresses, they may have changed from their default addresses. Contact your IT depart- ment to acquire the correct IP address. The user ID and password shown above provide full setup rights to the user. If a user only needs to view system information without saving changes, the User ID: monitor and Password: DLAmon should be used.

To change your PC’s IP Address: 1. From the desktop click the Start button, and then search for or select Control Panel. 2. Type Network and Sharing in the search box, and then from the results, under Network and Sharing Center, click Change adapter settings or select the Local Area Connection you wish to change. 3. Right‐click on the Local Area Connection (or Ethernet), and select Properties. 4. Select the Networking tab. Under This connection uses the following items, click Internet Protocol Version 4 (TCP/IPv4), and then click Properties. 5. Select Use the following IP address. In the IP address field, type the first 3 octets of the IP address of the unit. 6. For the last octet, type a number that differs from the last octet in the AV500’s IP address. The actual number used is not important as long as it does not match that of the AV500. Example: If the camera’s IP Address is 192.168.3.10, set your PC’s IP Address to 192.168.3.11. 7. In the Subnet mask field, type 255.255.255.0 8. Click Okay. To log out of the e-Genius: Click at the upper right corner of the e‐Genius window to Log Out. When logged out, the Log On window will appear. Your PC may name the LAN port different than the Local Area Connection. For example, “Ethernet”.

SYSTEM INFO System Info provides basic AV500 system data (whether your system includes one AV500 or an array). View cameras and bring new devices into a cluster (array of cameras and devices that work together). Critical information such as software version, MAC address, and camera position is also included. To view System Information: 1. In the menu tree under Modify Settings, click System Info. The System Info win‐ dow opens. 2. The information in this form is auto‐filled. The fields are described below. System Info Tunnel Information Number of Cameras Detected Displays the number of cameras found in the system. Position Sensor Displays the type of Position sensor and indicates whether it is a Dimensioner, Light Curtain or S85. This Cluster Online Green = Online (connected and recognized in the cluster) Gray = Unit not connected (unit not seen by master) Yellow = Online, but not assigned to the cluster (shown under Cameras not in this Cluster) Red = Offline Status Green = No errors and ready to read Gray = Unit not connected Yellow = Warning present, if you click on the MAC address, it will take you to the status viewer page for more info on the error Red = Error, if you click on the MAC address, it will take you to the status viewer page for more info on the error

MAC Address Displays the internal MAC Address (Media Access Control Address) Since all MAC addresses are unique, it is the information that the camera uses in the cluster to share data from camera to camera. Click the MAC Address link to view details about that specific device (See Device Details below). IP Address Displays the internal Sync Net IP address of the unit used for camera‐to‐camera communication. Camera Position Select Not Assigned, Top, Left, Right, or Bottom from the drop‐down list. Camera Name Displays the camera's name assigned in Modify Settings | Device Settings | | Device Info. Action Click Blink. This identifies the camera in the array. When clicked, the camera illumination turns on for around 10 seconds. Cameras not in this Cluster Displays a list of discovered cameras not currently included in the cluster. This includes the same information listed above for each camera. See section for information on moving AV500 cameras into the Cluster. External devices in this Cluster Displays a list of external devices currently included in the cluster. This includes the same information listed above for each device. External Devices not in this cluster Displays a list of external devices not currently included in the cluster. This includes the same information listed above for each device. 3. When you have finished making changes, click Update to save or click Reset to revert to the previously saved values. Device Details From the System Info window, click on a device’s MAC Address to open a window dis‐ playing details about that device. The details include statistics, decoder, software, and processor information.

Camera Statistics Belt Speed Displays the speed of the conveyor belt in millimeters per second. Encoder Frequency Displays the encoder frequency. Statistics Elapsed Time Displays the amount of time elapsed from the last reset or the last modification to the configuration of the system for which the unit has been collecting statistics. This is reset at startup and when the “Reset Counts” button is clicked. Total Packages The total number of packages detected by the presence sensor, including errors. Valid Reads Number of labels completely read by the system (the same label may include more than one barcode). No Reads The total number of unsuccessful code reads for the camera. Multiple Reads The total number of times the same bar code has been read by the camera.

Partial Reads Number of labels partially read by the system (only some of the barcodes set in the “Group Label” settings are read). Read Rate The number of good reads divided by the total number of reads. Frame Rate (fps) frames per second The total number of frames per second captured by the camera. Total Barcodes Indicates the number of barcodes read from all the scanners, including Multiple Reads. Barcodes Discarded Barcodes not programmed in “Code Definition” parameters group + "Barcodes Out" + “Encoder Errors”. Barcode In Total number of barcodes found on the packs detected by the single scanner. Barcode Out Total number of barcodes found outside the packs detected by the single scanner. Barcodes Uncertain Total number of barcodes found that intersect more than one pack, and are therefore ambiguous, detected by the single scanner. This is visible only when Operating Mode is PackTrack. Solo Group Read The total number of times a single defined group was read Total Group Read The total number of times all defined groups were read GROUP LABEL STATISTICS Good Read Increases when all barcodes programmed in the related “Group Label are read. Multiple Read Increases when more than one barcode programmed in the related “Group Label” setting is read. These statistics are exposed by clicking the “Show Group Label Statistics” button, which will then change to “Hide Group Label Statistics.” This button is disabled until there is something to show, e.g. it will be disabled if you have Reset Counts and not inducted any packages yet. The legend changes from “Code Label X” to “Group Label X” when using “Log- ical Combination” as the “Code Combination” setting.