CCS HPD2 Series Instruction Manual

Instruction Guide Thank you for purchasing a CCS product. To ensure proper use of the product, please read this instruction guide before use and keep it for your future reference. Warning Do not disassemble or modify the product. Doing so may result in fire or electric shock. DISASSEMBLY PROHIBITED LED light radiation may cause corneal or retinal abnormalities if you look directly at the light. To prevent harmful light exposure, never look directly at the LED light. MANDATORY ACTIONS Do not touch the product with wet hands. Doing so may result in electric shock. DO NOT TOUCH WITH WET HANDS This product generates high temperatures. Do not touch the product while it is turned on or immediately after it is turned off, or burning may result. Provide cooling with a fan or other ventilation if the product is to be used in a closed space. MANDATORY ACTIONS Make sure that the product is free of moisture or any liquid. Exposure to water may result in fire, electric shock. DO NOT SUBJECT TO MOISTURE Connect or disconnect the light cable only after turning off the power source. Failure to do so may result in circuit damage, fire caused by a minute spark, or electric shock. MANDATORY ACTIONS If abnormal condition occurs such as fuming, heat, smell, noise, or so on, stop using the product immediately, and turn off the power source. A fire or electric shock may result if the product is kept used. Using Infrared Light Units (HPD2-nnnIR860) Make known to all personnel concerned the risk of ultraviolet radiation. Failure to do so may cause incorrect handling. MANDATORY ACTIONS Caution Do not use user-made cables. Doing so may cause product failure. Use the CCS extension cable if it is necessary to extend the distance between the light and the Control Unit. PROHIBITED Use a Control Unit that is suitable for the product ratings. Using an incorrect Control Unit can cause product failure. MANDATORY ACTIONS Be careful of static electricity. Damage to the LED light may occur, if a person charged with static electricity touches it. Keep the product away from all items charged with static electricity. PROHIBITED Use a standard Extension Cable that is manufactured by CCS. However, if the cable is too long, the light intensity will decrease due to voltage drop caused by the DC resistance of the cable. MANDATORY ACTIONS Do not drop the product or subject it to impact. Doing so may cause the product to malfunction. PROHIBITED The following symbols in the instruction guide indicate and classify the precautions. These symbols indicate prohibited actions. This symbol indicates required actions. DO NOT TOUCH WITH WET HANDS PROHIBITED MANDATORY ACTIONS DO NOT SUBJECT TO MOISTURE DISASSEMBLY PROHIBITED The following symbols are used in this instruction guide to indicate and classify the relative importance of warnings and cautions. Warning Indicates that incorrect usage may result in serious injury or death. Caution Indicates that incorrect usage may result in injury or property damage. These products have been designed with full consideration of safety. However, incorrect usage of the products may result in fire, electric shock, or other serious damages. Please ensure to follow the conditions below. Please install the product to locations with following conditions. Incorrect installation location may cause product failure. In a flat and stable location with minimal vibration. Well-ventilated places with minimal dust. Places that are not subject to sudden temperature changes. Places free from any water, oil, liquid, chemical, or steam. Places free from corrosive or combustible gas. Places away from water faucets, boilers, humidifiers, air conditioners, heaters, or stoves. Do not use the product in the following situations. Under conditions or in an environment not described in this instruction guide. In nuclear energy control systems, railroad systems, aviation systems, vehicles, combustion equipment, medical equipment, amusement machines, or safety equipment. In applications involving serious risk to life or property, particularly applications demanding a high level of safety. Important Information for Equipment Safety - Read Before Use - 1 LED Light for Machine Vision a n d I n d u s t r i a l I n s p e c t i o n The following tag is attached to the cable on the LED Light. The color of the label indicates the luminescence color of the Light. The back of the tag there is a name label that gives the model number, power consumption, and serial number. Be sure to check the contents before using the product and handle the label with care. If the label is missing or damaged and the contents cannot be checked, please contact CCS Inc. Operating Instructions 3 Confirming Product Information Brackets (Sold Separately) 2 4 Tag Example Back Front M A D E I N J A P A N M O D E L I N P U T S / N H P D 2 - n n n X X 2 4 V = n . n W 0 1 2 3 4 5 6 7 8 9 M a n u f a c t u r e r : C C S I n c . 3 7 4 O k a k u e n c h o , K a m i g y o - k u , K y o t o 6 0 2 - 8 0 1 1 , J a p a n E U I m p o r t e r : C C S E u r o p e N . V . B e r g e n s e s t e e n w e g 4 2 1 B , 1 6 0 0 S i n t - P i e t e r s - L e e u w , B e l g i u m Read the instruction guide of the Control Unit before use. MANDATORY ACTIONS Make sure that the Control Unit for the LED Light is turned off. For information on applicable Control Units and cables, refer to the product catalogs or the CCS website. Connect the light cable of the product to the Control Unit. 1 Connect to the control unit equipped with SMP-03V-BC Connectors for power output. Insert the plug all the way into the connector. Using Infrared Light Units (HPD2-nnnIR860) Do not expose human eyes to IR radiation. Also, make known to all personnel concerned the risk of IR radiation. Caution Turn ON the Control Unit to turn ON the light. 2 Adjust light range, light angle, and radiant quantity to optimize images. 3 Inspection object HPD2 series Control Unit - Conceptual Diagram - MANDATORY ACTIONS When using color image processing equipment, readjust the white balance of the camera according to the operating conditions. Using RGB Light Units (HPD2-nnnFC) Changes in radiant quantities over time are different for different colors (red, green, and blue). If you use different colors at the same time, you will need to adjust them periodically. Using Infrared Light Units (HPD2-nnnIR860) If you look at the LEDs in the Light Unit, it may appear that some of the LEDs are lit and some of them are not lit. This is because some of the LEDs radiate visible light. The LEDs that appear to be not lit radiate infrared light. Do not look at the radiated light directly with your naked eyes. To check for unlit LEDs, use a camera to look at the LEDs indirectly. You can also look at the LEDs through the LCD monitor on a normal digital camera or cellphone. Caution The following Brackets are available to mount the Light Units. Obtain the required Brackets. The Brackets that can be used depend on the size of the Light Unit. For details, refer to HPD2/HPR2/HPD-PF/HPR-PF-series Optional Bracket Operation Guide. Expansion Mounting Brackets These Brackets are used to install an HPD2-series or HPR2-series Light Unit with mounting holes at intervals that are larger than the mounting holes on the Light Units, and they are used to install these Light Units to a vertical installation surface. 1 Light Joint Brackets These Brackets are used to join a Ring Light Unit with an HPD2-series Light Unit. You can use the Brackets to add low-angle illumination. 2 Coaxial Light Joint Brackets These Brackets are used to join an LFV3-series Coaxial Light Unit with an HPD2-series Dome Light Unit. You can use the Brackets to achieve omnidirectional irradiation, which compensates for the ab- sence of irradiation due to the camera-side opening of the Dome Light Unit, for the workpiece. 3

name LED color Peak wavelength / correlated color temperature (typ.) RD Red 635 nm SW White 6500 K BL Blue 470 nm End of model name LED color Peak wavelength (typ.) FC Red 622 nm Green 525 nm Blue 470 nm IR860 Infrared 860 nm Common Specifications Specifications by Model (LED Color) Specifications by Model Dimensions (mm) 5 Main Specifications 6 Input voltage 24 VDC Connector SMR-03V-B* Polarity 1:(+), 2:NC, 3:(-) Cable length 300 mm Cooling method Natural air-cooling Operating environment (indoors only) Temperature: 0 to 40°C, Humidity: 20 to 85%RH (with no condensation) Storage environment Temperature: -20 to 60°C, Humidity: 20 to 85%RH (with no condensation) CE marking Safety standard: Conforms to EN62471 Case material Aluminum alloy, Resin Copyright© 2017 CCS Inc. All Rights Reserved. Descriptions in this instruction guide are based on information available as of May 2017. KZ06201-T001-003 The dimensions of the side and bottom of the product are provided below. HPD2-100RD/SW/BL/FC/IR860 HPD2-75RD/SW/BL/FC/IR860 HPD2-150RD/SW/BL/FC/IR860 HPD2-200RD/SW/BL/FC/IR860 HPD2-250RD/SW/BL/FC/IR860 HPD2-400RD/SW/BL/FC/IR860 (SR37.5) (SR50) (SR75) (SR100) (SR125) (SR200) * An HPD2-nnnFC RGB Light Unit has three connectors. Ø41 Ø66 Ø116 Ø166 Ø210 Ø360 Ø20 Ø25 Ø35 Ø40 Ø50 Ø80 Ø116 Ø166 Ø216 Ø266 Ø424 Ø91 12 12 13 13 (13) (13) (131.5) (205) 16.5 17 (45.1) (57.4) (81.9) (107) 45° 45° 45° 45° 45° 45° Ø83 Ø108 Ø158 Ø208 Ø258 Ø412 4 x M4 (for installation) 4 x M4 (for installation) 4 x M4 (for installation) 4 x M4 (for installation) 4 x M4 (for installation) 4 x M6 (for installation) * Tighten the product mounting screws to1 N•m or less. The product may be damaged if the screws are overtightened. * An HPD2-nnnFC RGB Light Unit has three connectors. Model name Power consumption (max.) Weight (max.) Model Power consumption (max.) Weight (max.) HPD2-75RD 17 W 140 g HPD2-200RD 34 W 460 g HPD2-75SW 16 W HPD2-200SW 41 W HPD2-75BL HPD2-200BL HPD2-75FC 6.0 W HPD2-200FC 19 W HPD2-75IR860 12 W HPD2-200IR860 46 W HPD2-100RD 17 W 160 g HPD2-250RD 45 W 650 g HPD2-100SW 23 W HPD2-250SW 46 W HPD2-100BL HPD2-250BL HPD2-100FC 11 W HPD2-250FC 24 W HPD2-100IR860 23 W HPD2-250IR860 46 W HPD2-150RD 27 W 285 g HPD2-400RD 45 W 1300 g HPD2-150SW HPD2-400SW 46 W HPD2-150BL HPD2-400BL HPD2-150FC 15 W HPD2-400FC 30 W HPD2-150IR860 35 W HPD2-400IR860 46 W Model name A dimension B dimension HPD2-75□-SQ20 45.1 mm 20 mm HPD2-100□-SQ30 56.7 mm 30 mm HPD2-150□-SQ40 81.3 mm 40 mm HPD2-200□-SQ50 105.8 mm 50 mm HPD2-250□-SQ60 130.3 mm 60 mm HPD2-400□-SQ80 205 mm 80 mm * □ is a placeholder for letters that indicate the color of the emitted light. * Dimensions are subject to change. Square Type Dimensions □B A Contents of this Instruction Guide may be changed without prior notice. Illustrations used in this Instruction Guide may differ from actual products. CCS maintains the copyright on this Instruction Guide. Unauthorized transfer or reproduction is strictly prohibited. http://www.ccs-grp.com/