Craftsman 358.797340 Instruction Manual
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Read and follow all Safety
Rules and Operating
Instructions
before first use of this product.
For answers
to your questions
about this product:
Call 7 am-7
pm, Mon.-Sat.,
or 10 am-7
pm, Sun.
1-800-235-5878
(Hours
listed
are Central
Time)
Sears,
Roebuck
and
Co., Hoffman
Estates,
IL 60179
U.S.A.
530086332
8/10/01
Parts and Ordering
Back
FULL TWO YEAR
WARRANTY
ON CRAFTSMAN
® GAS BLOWER
For two (2) years
from date of purchase,
when this Gas Blower
is maintained,
lubricated,
and tuned
up according
to the instructions
in the instruction
manual,
Sears will repair, free of charge,
any defects
in material
or workmanship.
This warranty
excludes
blower
tubes,
spark
plug, and air cleaner,
which
are ex-
pendable
parts and become
worn
during normal
use.
If this blower is used for commercial
purposes,
this warranty
applies
for 90 days from
the date of purchase.
If this Blower is used for rental purposes,
this warranty
applies
for 30 days from the date of purchase.
This warranty
applies
only while this product
is in use in the United
States.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE BLOWER TO THE NEAREST
SEARS STORE OR SERVICE CENTER IN THE UNITED STATES.
This warranty
gives you specific
legal rights,
and you may also have other
rights
which
vary from state to state.
Sears,
Roebuck
and Co., D/817WA,
Hoffman
Estates,
IL 60179
z_
dt_ WARNING:
Failure to follow
all
Safety
Rules and Precautions
can re-
sult in serious
injury.
KNOW YOUR
UNIT
• Read your instruction
manual
care-
fully until you completely
understand
and can follow
all warnings
and
safety
rules before
operating
the unit.
• Restrict
unit to users
who under-
stand
and will follow all warnings
and
safety
rules in this manual.
_I_WARNING:
Inspect
area before
starting
unit. Remove
all debris
and
hard objects
such as rocks,
glass,
wire, etc. that can ricochet,
be thrown,
or otherwise
cause
injury or damage
during
operation.
Use your unit as a blower for:
• Sweeping
debris or grass clippings
from driveways,
sidewalks,
patios, etc.
• Blowing grass clippings,
straw, or
leaves
into piles, around joints, or be-
tween bricks.
Use your unit as a vacuum
for:
• Picking up dry material such as
leaves, grass, small twigs, and bits of
paper.
• For best results during vacuum
use,
operate your unit at high speed.
• Move slowly
back and forth over the
material
as you vacuum.
Avoid forc-
ing the unit into a pile of debris
as
this can clog the unit.
• Keep the vacuum tube about an inch
above
the ground for best results.
PLAN AHEAD
• Always
wear eye protection
when op-
erating, servicing, or performing
main-
tenance
on unit. Wearing
eye protec-
tion will help to prevent rocks or debris
from being blown or ricocheting
into
eyes and face which can result in
blindness and/or serious injury.
Eye
protection should be marked Z87.
• Always
wear foot protection.
Do not
go barefoot
or wear
sandals.
• Always
wear
respirator
or face
mask
when
working
with unit in dusty envi-
ronments.
• Secure
hair above
shoulder
length.
Secure
or remove
jewelry,
loose
clothing,
or clothing
with loosely
hanging
straps, ties, tassels,
etc.
They can be caught
in moving
parts.
-2-
• Do not operate
unit when you are
tired, ill, upset, or if you are under
the
influence
of alcohol,
drugs, or medi-
cation.
• Keep children,
bystanders,
and ani-
mals away from work area a mini-
mum of 30 feet (10 meters)
when
starting
or operating
unit.
Do not
point
blower nozzle
in the direction
of
people
or pets.
HANDLE
FUEL WITH
CAUTION,
IT IS
HIGHLY
FLAMMABLE
• Eliminate
all sources
of sparks
or
flame
(including
smoking,
open
flames,
or work that can cause
sparks)
in the areas where
fuel is
mixed,
poured,
or stored.
• Mix and pour fuel in an outdoor area;
store fuel in a cool, dry, well ventilated
place; use an approved,
marked con-
tainer for all fuel purposes.
• Do not smoke while
handling
fuel or
while operating
the unit.
• Make
sure the unit is properly
as-
sembled
and in good operating
con-
dition.
• Do not fill fuel tank while engine
is
running.
• Avoid spilling
fuel or oil.
Wipe up fuel
spills before
starting
engine.
• Move
at least 10 feet (3 meters)
away from fuel and fueling
site be-
fore starting
engine.
• Always
store gasoline
in a container
approved
for flammable
liquids.
OPERATE
YOUR
UNIT SAFELY
'_WARNING:
Stop tile engine
be-
fore opening
the vacuum
inlet door.
The engine
must be stopped
and the
impeller
blades
no longer turning
to
avoid serious
injury from the rotating
blades.
• Inspect
unit before
each use for
worn,
loose, missing,
or damaged
parts. Do not use until unit is in
proper
working
order.
• Keep outside
surfaces
free from oil
and fuel.
• Never
start or run engine
inside a
closed
room, building
or other un-
ventilated
area. Breathing
exhaust
fumes
can kill.
• To avoid
static electricity
shock,
do
not wear rubber
gloves
or any other
insulated
gloves
while
operating
unit.
• Do not set unit on any surface
ex-
cept a clean,
hard area while
engine
is running.
Debris
such as gravel,
sand,
dust, grass,
etc. could be
picked
up by the air intake and
thrown
out through
discharge
open-
ing, damaging
unit, property,
or caus-
ing serious
injury to bystanders
or
operator.
• Avoid dangerous
environments.
Do
not use in unventilated
areas or
where
explosive
vapors
or carbon
monoxide
build up could
be present.
• Do not overreach
or use from unsta-
ble surfaces
such as ladders,
trees,
steep
slopes,
rooftops,
etc. Keep firm
footing
and balance
at all times.
• Never place objects
inside the
blower tubes;
always
direct the blow-
ing debris
away from people,
ani-
mals, glass, and solid objects
such
as trees,
automobiles,
walls, etc. The
force of air can cause rocks,
dirt, or
sticks to be thrown
or to ricochet
which
can hurt people
or animals,
break glass, or cause
other damage.
• Never run unit without
the proper
equipment
attached.
When
using
your unit as a blower, always
install
blower tubes.
When using the op-
tional vacuum
kit, always
install vac-
uum tubes
and vacuum
bag assem-
bly. Make
sure vacuum
bag assem-
bly is completely
zipped.
• Check
air intake opening,
blower
tubes,
and vacuum
tubes
frequently,
always
with engine
stopped
and
spark
plug disconnected.
Keep vents
and discharge
tubes
free of debris
which
can accumulate
and restrict
proper
air flow.
• Never place any object in air intake
opening
as this could restrict proper air
flow and cause damage to the unit.
• Never use for spreading
chemicals,
fertilizers,
or other substances
which
may contain
toxic materials.
• To avoid spreading
fire, do not use
near leaf or brush fires,
fireplaces,
barbecue
pits, ashtrays,
etc.
• Use only for jobs explained
in this
manual.
MAINTAIN
YOUR
UNIT PROPERLY
• Have all maintenance
other than the
recommended
procedures
described
in the instruction
manual
performed
by a Sears
Service
Center.
• Disconnect
spark
plug before
per-
forming
maintenance
except
for car-
buretor
adjustments.
• Use only recommended
CraftsmanZ
replacement
parts; use of any other
parts may void your warranty
and
cause
damage
to your unit.
-3-
unit. Use up fuel left in carburetor
by
starting
engine
and letting
it run until
it stops.
• Do not use any accessory
or attach-
ment other than those recommended
by manufacturer
for use with your unit.
• Do not store the unit or fuel in a
closed
area where
fuel vapors
can
reach sparks
or an open flame
from
hot water
heaters,
electric
motors
or
switches,
furnaces,
etc.
• Store in a dry area out of reach of
children.
SAFETY
NOTICE:
Exposure
to vibra-
tions through
prolonged
use of gasoline
powered
hand tools could cause blood
vessel or nerve damage
in the fingers,
hands,
and joints of people prone to cir-
culation
disorders
or abnormal
swelling.
Prolonged
use in cold weather
has been
linked to blood vessel damage
in other-
wise healthy people. If symptoms
occur
such as numbness,
pain, loss of
strength,
change
in skin color or texture,
or loss of feeling in the fingers,
hands, or
joints, discontinue
the use of this tool
and seek medical
attention. An
antivibration
system
does not guarantee
the avoidance
of these
problems.
Users
who operate power tools on a continual
and regular basis must monitor closely
their physical condition
and the condition
of this tool.
SPECIAL
NOTICE:
This unit is equip-
ped with a temperature
limiting
muffler
and spark
arresting
screen
which
meets the requirements
of California
Codes
4442 and 4443.
All U.S. forest
land and the states of California,
Ida-
ho, Maine,
Minnesota,
New Jersey,
Oregon,
and Washington
require
by
law that many internal
combustion
en-
gines be equipped
with a spark
arrest-
ing screen.
If you operate
in a locale
where
such
regulations
exist, you are
legally
responsible
for maintaining
the
operating
condition
of these
parts.
Failure to do so is a violation
of the
law.
Refer to the MAINTENANCE sec-
tion for information
on maintenance
of
the muffler and spark
arresting
screen=
CARTON
CONTENTS
Check
carton
contents
against
the fol-
lowing
list.
Model
358.797340
• Blower
• Blower tube
• Elbow
tube
• Vacuum
bag
• Upper
vacuum
tube
• Lower
vacuum
tube
• 2-Cycle
Engine
Oil
NOTE:
It is normal for the fuel filter to
rattle in the empty
fuel tank.
ASSEMBLY
,_
WARNING:
Stop engine
and be
sure the impeller
blades
have stopped
turning
before
opening
the vacuum
in-
let door or attempting
to insert
or re-
move
the vacuum
tubes.
The
rotating
blades
can cause
serious
injury.
WARNING:
If you receive
your
unit assembled,
repeat
all steps to en-
sure your unit is properly
assembled
and all fasteners
are secure.
•
A standard
screwdriver
is required
for assembly.
BLOWER
ASSEMBLY
BLOWER
TUBE
ASSEMBLY
If you have
already
assembled
your
unit for use as a vacuum,
remove
the
vacuum
tubes
and collection
bag.
1.
Align the rib on the blower tube
with the groove
in the blower
outlet;
slide the tube into place.
NOTE: Tube clamp must be loose
enough to allow blower tube to be in-
serted in blower outlet.
Loosen tube
clamp by turning knob counterclockwise.
J_-_ _
Blower
{_
Outlet
Blower
vj ,-2,
,
Tube
4_€
r
_Groove
_
_
Rib'--...........
2.
Tighten
the tube clamp
by turning
the knob
clockwise.
3.
To remove
the tube, turn the knob
to loosen
clamp;
remove
tube.
VACUUM
ASSEMBLY
VACUUM
BAG ASSEMBLY
1.
Open the zipper
on the vacuum
bag and insert the elbow tube.
-4-
Make sure edge of the small
opening
is flush against the flared
area
of the elbow tube, and the rib on the
elbow tube is on the bottom.
3.
Close the zipper on the bag. Make
sure the zipper is closed completely.
4.
Remove
blower
tube from engine.
Rib
5.
Insert
the
elbow
tube
into the
blow-
er outlet.
Make
sure
elbow
tube
is
aligned
with the blower
outlet
groove.
6.
Turn clamp
knob clockwise
to tight-
en.
7.
Secure
the ends
of the shoulder
strap
by routing the strap through
the buckle
as shown.
Upper
Vacuum
Tube _-
Lower
Vacuum Tube
2.
Insert a screwdriver
into the latch
area on the vacuum
inlet cover.
[L_,_
_=_"t*-_
BlOwer
]
t,,,x
Outlet
:tc "u ea
/
Inlet Cover
3.
Gently
tilt the handle
of the screw-
driver toward
the back of the unit
while pulling
up on the vacuum
in-
let cover with your other
hand.
4.
Hold the vacuum
inlet cover open
until upper vacuum
tube
installed.
Vacuum Inlet
Retaining
Post
X_
_
Vacuum
_",,,_
_J
inlet
_lJ
Cover _.._
5.
Place
the hooks
on the vacuum
tube
on the retaining
posts;
pivot tube
into
position.
Secure vacuum
tube by
turning the knob clockwise
until tight.
VACUUM
TUBE
ASSEMBLY
1.
Align tile
lower vacuum
tube as
shown.
Push lower vacuum
tube
into upper vacuum
tube.
Hooks
6.
When converting
back to the blow-
er feature,
make
sure latch on the
vacuum
inlet cover
is securely
fas-
tened.
-5-
Hold the unit as shown.
2.
Pass the shoulder
strap over your
head and onto your right shoulder.
3.
Extend
your left arm toward
the
rear of the vacuum
bag.
4.
Adjust
shoulder
strap until the vac-
uum bag/shoulder
strap seam
lies
between
your thumb
and index
finger.
5.
Make sure air flows freely from the
elbow tube into bag. If bag is kinked,
the unit will not operate
properly.
KNOW
YOUR
BLOWER
READ THIS iNSTRUCTiON MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
UNIT. Compare
the illustrations with your unit to familiarize
yourself with the location
of the various
controls and adjustments.
Save this manual for future reference.
MULCHING
BLADES
Your blower
is equipped
with mulching
blades
as a standard
feature.
When using
the optional
vacuum
attachment,
the mulching
blades automatically
reduce
debris
at a ratio of up to 16:1.
Upper
Lower
Vacuum T_
Vacuum Tube
Throttle
Lever
Primer
Button
Choke
Lever
Fuel Mix
Elbow Tube
Blower
Tube
\
Rope
Rear
Handle
THROTTLE
LEVER
The THROTFLE LEVER is used to select
the desired engine speed and to stop the
engine.
Move the throttle lever to the
position for full speed operation.
Move the throttle lever
to the
_
posi-
tion for idle speed.
To stop the engine,
move the throttle lever to the STOP posi-
tion.
PRIMER
BUTTON
The PRIMER BUqq-ONremoves
air from
the carburetor
and fuel lines and fills
them with fuel. This allows you to start
the engine with fewer pulls on the starter
rope. Activate primer button by pressing
it and allowing it to return to its original
position.
CHOKE
LEVER
The CHOKE helps to supply fuel to the
engine to aid in cold starting. Activate
the choke by moving the choke lever to
the FULL CHOKE position. After engine
attempts to start, move the choke lever
to the HALF CHOKE position.
Once en-
gine starts, move choke lever to the
RUN position.
-6-
• While vacuuming
or blowing
debris,
hold the unit with the muffler
side fac-
ing away from your body and clothes
(see OPERATING POSITION).
• To reduce
the risk of hearing
loss
associated
with sound
level(s),
hear-
ing protection
is required.
• To reduce the risk of injury associated
with contacting
rotating parts, stop the
engine
before installing
or removing
attachments.
Do not operate without
guard(s)
in place.
• Operate power equipment
only at rea-
sonable
hours-not
early in the morn-
ing or late at night when people
might
be disturbed.
Comply with times listed
in local ordinances.
Usual recommen-
dations are 9:00 a.m. to 5:00 p.m.,
Monday
though Saturday.
• To reduce
noise levels,
limit the num-
ber of pieces
of equipment
used at
any one time.
• To reduce
noise levels,
operate
pow-
er blowers
at the lowest
possible
throttle speed
to do the job.
• Use rakes
and brooms to loosen
debris
before
blowing.
• In dusty
conditions,
slightly dampen
surfaces
or use a mister
attachment
when water
is available.
• Conserve
water
by using power blow-
ers instead of hoses for many lawn
and garden applications,
including
areas such as gutters, screens,
patios,
grills, porches,
and gardens.
• Watch
out for children,
pets, open
windows,
or freshly
washed
cars.
Blow debris
away safely.
• Use the full blower
nozzle
extension
so the air stream
can work close to
the ground.
• After using blowers
and other equip-
ment, CLEAN UP! Dispose
of debris
in trash
receptacles.
OPERATING
POSITION
Protection
Blower
Vacuum
BEFORE
STARTING
ENGINE
_WARNING:
Be sure to read the
fuel information
in the safety
rules
before you begin.
If you do not
understand
the safety
rules, do not
attempt to fuel your unit. Call
1-800-235-5878.
FUELING
ENGINE
_WARNING:
Remove
fuel cap
slowly when
refueling.
This
engine
is certified to operate
on
unleaded
gasoline.
Before operation,
gasoline
must
be mixed with a good
quality
2-cycle
air-cooled
engine
oil.
We recommend
Craftsman
brand
oil.
Mix gasoline
and oil at a ratio of 40:1
(A 40:1 ratio is obtained
by mixing
3.2
ounces
of oil with 1 gallon of unleaded
gasoline).
DO NOT USE automotive
oil
or boat oil. These
oils will cause
en-
gine damage.
When
mixing
fuel, follow
instructions
printed
on container.
Once oil is added to gasoline,
shake
container
momentarily
to assure
that
the fuel is thoroughly
mixed. Always
read and follow the safety
rules relat-
ing to fuel before fueling
your unit.
IMPORTANT
Experience
indicates
that alcohol
blended
fuels
(called gasohol
or using
ethanol
or methanol)
can attract
mois-
ture which
leads to separation
and
formation
of acids during storage.
Acidic
gas can damage
the fuel sys-
tem of an engine
while in storage.
To avoid engine
problems,
empty
the
fuel system
before
storage
for 30 days
or longer. Drain the gas tank,
start the
engine
and let it run until the fuel lines
and carburetor
are empty. Use fresh
fuel next season.
Never use engine
or carburetor
clean-
er products
in the fuel tank or perma-
nent damage
may occur.
Fuel stabilizer
is an acceptable
alter-
native in minimizing
the formation
of
fuel gum deposits
during
storage.
Craftsman
brand oil is already
blended
with fuel stabilizer.
See the STORAGE
section
for additional
information.
STOPPING
YOUR
ENGINE
• To stop the engine,
move
the throttle
lever to the STOP position.
-7-
You MUST make
sure
the tubes
are secure
before
using the
unit.
• Fuel engine.
Move
at least 10 feet (3
meters)
away from the fueling
site.
• Hold the unit in the starting
position
as shown.
Make
sure the blower
end
is directed
away from people,
ani-
mals, glass, and solid objects.
Blower
\
Vacuum
A
WARNING:
When starting engine,
hold the unit as illustrated.
Do not set
unit on any surface except a clean, hard
area when starting engine
or while en-
gine is running. Debris such as gravel,
sand, dust, grass, etc. could be picked
up by the air intake and thrown out
through the discharge
opening,
damag-
ing the unit or property, or causing
seri-
ous injury to bystanders
or the operator.
STARTING
A COLD
ENGINE
(or a
warm
engine
after
running
out of
fuel)
1.
Move the throttle
lever to the
'1_
position.
2.
Move the choke
lever to the FULL
CHOKE position.
3.
Slowly
press
the primer button
8
times.
Throttte Lever
Primer Button
/
/
NOTE:
If the engine
attempts
to start
before the 5th pull, go to the next step
immediately.
5.
Move
choke
lever to HALF CHOKE.
6.
Pull the starter
handle
sharply
until
the engine
runs, but no more than
5 pulls (below 30°E
10 pulls).
7.
After a 5 second
warm-up,
move
the choke
lever to the RUN posi-
tion.
8.
Allow the unit to run for 30 more
seconds
at RUN before
moving
the
throttle
lever
to the
_
position.
If the engine
has not started
after 5
pulls (at HALF CHOKE), repeat
the
STARTING A COLD ENGINE procedure.
If the engine
still does not start, pro-
ceed to STARTING A FLOODED ENGINE.
9.
To stop the engine,
move the
throttle
lever to the STOP position.
STARTING
A WARM
ENGINE
1.
Move the throttle
lever to the
'_
position.
2.
Pull the starter
handle
sharply
until
the engine
starts,
but no more than
5 pulls.
NOTE:
If the engine
has not started,
pull starter
handle
sharply
for 5 more
pulls. If engine
still does
not run, it is
probably
flooded.
Proceed
to START-
ING A FLOODED ENGINE.
3.
To stop the engine,
move the
throttle
lever to the STOP position.
STARTING
A FLOODED
ENGINE
Flooded engines can be started by plac-
ing the choke lever in the RUN position.
Move throttle lever to the fast position
; then, pull rope until engine starts.
After engine
starts, move the throttle le-
ver to the slow position
_
to allow en-
gine to idle.
Starting could require pulling the starter
rope many times depending
on how
badly the unit is flooded.
If the unit still
doesn't start, refer to the
TROUBLESHOOTING TABLE or call
1-800-235-5878.
Choke Lever
4.
Pull starter handle
sharply
until the
engine
attempts
to run, but no
more than 5 pulls (below 30"F,
8
pulls).
-8-
CARE & MAINTENANCE
TASK
Check
for loose fasteners
and parts
Check
for damaged
or worn
parts
Inspect
and clean
unit and labels
Clean air filter
Inspect
muffler and spark arresting
screen
Replace
spark
plug
Replace
fuel filter
Check
muffler bolts
,tt
_WARNING:
Avoid touching
muf-
fler unless
engine
and muffler are cold.
A hot muffler can cause
serious
burns.
_WARNING:
Stop engine
and be
sure the impeller
blades
have stopped
turning
before
opening
the vacuum
in-
let door or attempting
to insert
or re-
move
the vacuum
or blower
tubes.
The rotating
blades
can cause
serious
injury.
Always
disconnect
the spark
plug
before
performing
maintenance
or
accessing
movable
parts.
GENERAL
RECOMMEN
DATIONS
The warranty
on this unit does not cov-
er items that have
been subjected
to
operator
abuse
or negligence.
To re-
ceive full value from the warranty,
the
operator
must maintain
unit as instruct-
ed in this manual.
Various
adjustments
WHEN
TO PERFORM
Before
each
use
Before
each
use
After each use
Every
5 hours of operation
Every 25 hours of operation
Yearly
Yearly
Yearly
INSPECT
AND CLEAN
UNIT
AND
LABELS
• After each
use, inspect
complete
unit
for loose
or damaged
parts.
Clean
the unit using a damp cloth with a
mild detergent.
• Wipe
off unit with a clean
dry cloth.
CLEAN
AIR FILTER
'/
:_ :
--_"::"_"
Air Filter
__
Cover
\
.j _;-_"
/
Screws
/
Air Filter
will need to be made periodically
to
properly
maintain
your unit.
CHECK
FOR LOOSE
FASTENERS
AND
PARTS
• Spark Plug Boot
• Air Filter
• Housing
Screws
CHECK
FOR DAMAGED
OR
WORN
PARTS
Contact
Sears Service
Center
for re-
placement
of damaged
or worn
parts.
• Throttle
Lever - Ensure
throttle
lever
functions
properly
by moving
the
throttle lever
to the STOP position.
Make
sure engine
stops; then restart
engine
and continue.
• Fuel Tank - Do not use unit if fuel tank
shows signs of damage
or leaks.
• Vacuum
Bag - Do not use vacuum
bag if it is torn or damaged.
A dirty air filter decreases
engine
per-
formance
and increases
fuel consump-
tion and harmful emissions.
Always
clean after every 5 hours of operation.
Cleaning
the air filter:
1.
Clean tile cover
and the area
around
it to keep debris
from falling
into the carburetor
chamber
when
the cover
is removed.
2.
Remove
parts as illustrated.
NOTE:
Do not clean filter in gasoline
or other flammable
solvent.
Doing so
can create a fire hazard or produce
harmful
evaporative
emissions.
3.
Wash the filter in soap and water.
4.
Allow filter to dry.
5.
Apply a few drops
of oil to the filter;
squeeze
filter to distribute
oil.
6.
Replace
parts.
-9-
year to en-
sure the engine
starts
easier
and runs
better.
Set spark
plug gap at 0.025
inch. Ignition
timing
is fixed,
nonadjust-
able.
1.
Twist,
then pull off spark
plug boot.
2.
Remove
spark
plug from cylinder
and discard.
3.
Replace
with Champion
CJ-8Y
spark
plug and tighten
with a 3/4 in.
socket
wrench
(10-12
ff.-Ibs).
4.
Reinstall
the spark
plug boot.
REPLACE
FUEL
FILTER
To replace
fuel filter, drain unit by run-
ning
it dry of fuel, then remove
fuel
cap/retainer
assembly
from tank.
Pull
filter from tank
and remove
it from the
fuel line. Install new fuel filter on fuel
line; reinstall
parts.
Fuel Filter
CHECK
MUFFLER
MOUNTING
SCREWS
Once
each year, ensure muffler
mounting
screws
are secure
and tight-
ened
properly to prevent
damage.
Mounting
INSPECT
MUFFLER
AND
SPARK
ARRESTING
SCREEN
As the unit is used, carbon
deposits
build up on the muffler and spark
ar-
resting
screen,
and must be removed
to avoid creating
a fire hazard or af-
fecting
engine
performance.
TOP ViEW OF MUFFLER
Exhaust
Diverter
\
//
/
Replace
the spark
arresting
screen
ev-
ery 25 hours of operation
or if any
damage
or breaks
in the screen
are
noted.
NOTE:
Do not attempt to clean the
spark
arresting
screen.
1.
Loosen
and remove the 2 screws
from the muffler cover.
2.
Remove
the muffler
cover.
3.
Loosen
and remove
both screws
from the exhaust
diverter.
4.
Remove
the exhaust
diverter
and
spark
arresting
screen.
5.
Install new spark arresting
screen.
6.
Reinstall
exhaust
diverter
and both
screws.
Tighten
screws
securely.
7.
Reinstall
muffler cover
and 2
screws.
NOTE:
If any part of the muffler
is
cracked,
broken
or damaged,
we rec-
ommend
that the muffler be replaced.
1.
Loosen
and remove the 2 screws
from the muffler cover.
2.
Remove
the muffler cover.
3.
Tighten
the 2 muffler
mounting
screws
(100 in/Ibs).
4.
Reinstall
muffler cover
and 2
screws,
-10-
not listed in this manual
be per-
formed
by your Sears Service
Center.
CARBURETOR
ADJUSTMENT
Carburetor
adjustment
is critical and if
done
improperly
can permanently
damage
the engine
as well as the car-
buretor.
If you require
further
assis-
tance
or are unsure
about performing
this procedure,
call our customer
as-
sistance
help line at 1-800-235-5878.
Old fuel, a dirty air filter, a dirty fuel fil-
ter, or flooding
may give the impres-
sion of an improperly
adjusted
carbu-
retor. Check these
conditions
before
adjusting
the carburetor.
The carburetor
has been carefully
set
at the factory.
Adjustments
may
be
necessary
if you notice
any of the fol-
lowing
conditions:
• Engine will not idle. See LOW SPEED
MIXTURE ADJUSTMENT (L) under ad-
justing procedure.
• Engine dies or hesitates
instead of ac-
celerating. See ACCELERATION CHECK
under adjusting
procedure.
• Loss of power. See MIXTURE ADJUST-
MENT (L or H) under adjusting
proce-
dure.
There are two adjustment
screws
on
the carburetor.
The low speed
adjust-
ment screw
is marked
with the letter L,
and the high speed
adjustment
screw
is marked
with the letter H. The throttle
lever
is used to control
engine
speed.
The throttle
lever can be placed
in one
of four positions:
STOP, IDLE or
"_1_,
FULLTHROTTLE
or
'_,
and one inter-
mittent
position.
_imer
Button
Thro_.
Lever
__t_
act "H"
Adjustment "L"
ADJUSTING
PROCEDURE
CAUTION:
Do not force plastic
limiter
caps on screws
beyond
the built-in
stops
or damage
will occur.
Initial
Settings
1.
Turn both mixture screws
(L and H)
counterclockwise
until they stop.
2.
Start engine, let it run for 3 minutes,
then proceed to adjust screws
ac-
cording to the instructions
below.
If
engine performance
at initial settings
is acceptable,
no further adjustments
are necessary.
If engine does not
start, refer to TROUBLESHOOTING
TABLE. If still unable to remedy situ-
ation, call 1-800-235-5878.
Low Speed
Mixture
Adjustment
- L
1.
Allow the engine to idle.
2.
Turn low speed mixture screw
(L)
slowly clockwise
until the speed
be-
gins to drop.
3.
Turn the low speed
mixture screw
(L) counterclockwise
until the speed
increases
and then starts to drop
again.
4. Set the low speed
mixture screw
(L)
at the midpoint
between the two
positions.
High Speed
Mixture
Adjustment
- H
CAUTION:
Adjust
the mixture
screw
1/16 of a turn at a time.
A 1/16 turn is
about the width of the slot in the top of
the screw.
1.
Run engine at full throttle.
2.
Turn the high speed
mixture screw
(H) counterclockwise
until it stops.
3.
Turn the high speed mixture screw
(H) 1/16 of a turn clockwise
at a time
until the engine runs smoothly.After
completing
adjustments,
check for
acceleration.
Reset if necessary.
Acceleration
Check
If engine
dies or hesitates
instead
of
accelerating,
turn the low speed
mix-
ture screw
(L) counterclockwise
until
you have smooth
acceleration.
-11
-
• Allow engine
to cool, and secure
the
unit before
storing
or transporting.
• Store unit and fuel in a well venti-
lated area where
fuel vapors
cannot
reach sparks
or open flames
from
water
heaters,
electric
motors or
switches,
furnaces,
etc.
• Store unit with all guards
in place.
Position
unit so that any sharp object
cannot
accidentally
cause injury.
• Store unit and fuel well out of the
reach of children.
SEASONAL
STORAGE
Prepare
unit for storage
at end of sea-
son or if it will not be used
for 30 days
or more.
If your unit is to be stored for a period
of time:
• Clean the entire unit before
lengthy
storage.
• Store in a clean dry area.
• Lightly
oil external
metal surfaces.
FUEL SYSTEM
Under
FUELING ENGINE in the OPERA-
TION section
of this manual,
see mes-
sage
labeled
IMPORTANT
regarding
the use of gasohol
in your engine.
Fuel stabilizer is an acceptable
alterna-
tive in minimizing
the formation
of fuel
gum deposits
during storage. Add stabi-
lizer to gasoline
in fuel tank or fuel stor-
age container. Follow the mix instruc-
tions found on stabilizer container.
Run
engine at least 5 minutes after adding
stabilizer.
Craftsman
40:1,2-cycle
engine
oil (air
cooled)
is already
blended
with fuel
stabilizer.
If you do not use this Sears
oil, you can add a fuel stabilizer
to your
fuel tank.
ENGINE
• Remove
spark
plug and pour t tea-
spoon
of 40:1,2-cycle
engine
oil (air
cooled)
through
the spark
plug open-
ing. Slowly
pull the starter
rope 8 to
10 times to distribute
oil.
• Replace
spark
plug with new one of
recommended
type and heat range.
• Clean air filter.
• Check
entire unit for loose screws,
nuts, and bolts. Replace
any dam-
aged,
broken,
or worn
parts.
• At the beginning
of the next season,
use only fresh fuel having
the proper
gasoline
to oil ratio.
OTHER
• Do not store gasoline
from one sea-
son to another.
• Replace
your gasoline
can if it starts
to rust.
-12-
stop unit and disconnect
spark plug before perform-
ing any of the recommended
remedies
below other than remedies
that re-
TROUBLE
Engine
will not
start.
quire operation
of the unit.
CAUSE
1. Engine flooded.
Engine
will not
idle properly.
Engine
will not
accelerate,
lacks
power,
or
dies
under a
load.
Engine
smokes
excessively.
Engine
runs hot.
2. Fuel tank empty.
3. Spark
plug not firing.
4. Fuel cot reaching
carburetor.
5. Compression
low.
1. Fuel cot reaching
carburetor.
2. Carburetor
requires
adjustment.
3. Crankshaft
seals
worn.
4. Compression
low.
1. Air filter
dirty.
2. Fuel not reaching
carburetor.
3. Spark
plug fouled.
4. Spark
arresting
screen
clogged.
5. Carburetor
requires
adjustment.
6. Carbon
build up.
7. Compression
low.
1. Choke
partially
on.
2. Fuel mixture
incorrect.
3. Air filter dirty.
4. Carburetor
requires
adjustment.
1. Fuel mixture
incorrect.
2. Spark
plug incorrect.
3. Carburetor
requires
adjustment.
4. Carbon
build up.
REMEDY
1. See "Starting
a Flooded
Engine"
in Operation
section.
2. Fill tank with correct
fuel mixture.
3. Install
new spark
ptug.
4. Check
for dirty fuel filter;
replace.
Check
for kinked
or split fuel line;
repair or replace.
5. Contact
your
Sears
Service
Center.
1. Check
for dirty fuet filter;
replace.
Check
for kinked
or spilt fuet line;
repair or replace.
2. See "Carburetor
Adjustment"
in
Service
and Adjustments
section.
3. Contact
your
Sears
Service
Center.
4. Contact
your
Sears
Service
Center.
1. Clean or replace
air filter.
2. Check
for dirty fuel filter;
replace.
Check
for kinked
or split fuel line;
repair or replace.
3. Clean
or replace
spark
plug
and
re-gap.
4. Replace
screen.
5. See "Carburetor
Adjustment"
in
Service
and Adjustments
section.
6. Contact
your Sears
Service
Center.
7. Contact
your Sears
Service
Center.
1. Adjust
choke.
2. Empty
fuel tank and
refill with
correct
fuel mixture.
3. Clean
or replace
air filter.
4. See "Carburetor
Adjustment"
in
Service
and Adjustments
section.
1. See "Fueling
Engine"
in Operation
section.
2. Replace
with correct
spark
pIug.
3. See "Carburetor
Adjustment"
in
Service
and Adjustments
section.
4. Contact
your Sears
Service
Center.
YOUR
WARRANTY
RIGHTS
AND
OBLIGATIONS:
The U. S. Environ-
mental
Protection
Agency
and Sears,
Roebuck
and Co., U.S.A.,
are pleased
to explain
the emissions
control
sys-
tem warranty
on your lawn and garden
equipment
engine.
All new utility and
lawn and garden
equipment
engines
must
be designed,
built, and equipped
to meet the stringent
anti-smog
stan-
dards.
Sears must warrant
the emis-
sion control
system
on your lawn and
garden
equipment
engine
for the peri-
ods of time
listed below provided
there
has been no abuse,
neglect,
or im-
proper
maintenance
of your lawn and
garden
equipment
engine.
Your emis-
sion control
system
includes
parts
such
as the carburetor
and the ignition
system.
Where
a warrantable
condition
exits, Sears will repair your lawn and
garden
equipment
engine
at no cost to
you.
Expenses
covered
under
warran-
ty include
diagnosis,
parts and labor.
-13-
If any emissions
related
part on your engine
(as listed under
Emissions
Control
Warranty
Parts List)
is defective
or a defect
in the materials
or workmanship
of the engine
causes
the failure
of such an emission
related
part, the part will be repaired
or re-
placed
by Sears.
OWNER'S
WAR-
RANTY
RESPONSIBILITIES:
As the
lawn and garden
equipment
engine
owner,
you are responsible
for the per-
formance
of the required
maintenance
listed in your instruction
manual.
Sears
recommends
that you retain all re-
ceipts covering
maintenance
on your
lawn and garden
equipment
engine,
but Sears cannot
deny warranty
solely
for the lack of receipts
or for your fail-
ure to ensure the performance
of all
scheduled
maintenance.
As the lawn
and garden
equipment
engine
owner,
you should
be aware that Sears may
deny
you warranty
coverage
if your
lawn and garden
equipment
engine
or
a part of it has failed due to abuse,
ne-
glect,
improper
maintenance,
unap-
proved
modifications,
or the use of
parts not made or approved
by the
original
equipment
manufacturer.
You
are responsible
for presenting
your
lawn and garden
equipment
engine
to
a Sears authorized
repair center as
soon
as a problem
exists.
Warranty
repairs
should
be completed
in a rea-
sonable
amount
of time, not to exceed
30 days.
If you have
any questions
regarding
your warranty
rights and re-
sponsibilities,
you should
contact
your
nearest
authorized
service
center
or
call Sears at 1-800-469-4663
WAR-
RANTY
COMMENCEMENT
DATE:
The warranty
period
begins
on the
date the lawn and garden
equipment
engine
is purchased.
LENGTH
OF
COVERAGE:
This warranty
shall be
for a period
of two years from the initial
date of purchase.
WHAT
IS COV-
ERED:
REPAIR
OR REPLACEMENT
OF PARTS.
Repair or replacement
of
any warranted
part will be performed
at
no charge
to the owner
at an approved
Sears servicing
center. If you have any
questions
regarding
your warranty
rights
and responsibilities,
you should
contact
your nearest
authorized
set-
vice center or call Sears at
1-800-469-4663.
WARRANTY
PE-
RIOD: Any warranted
part which
is not
scheduled
for replacement
as required
maintenance,
or which
is scheduled
only for regular
inspection
to the effect
of "repair or replace
as necessary"
shall be warranted
for 2 years. Any
warranted
part which
is scheduled
for
replacement
as required
maintenance
shall be warranted
for the period of
time
up to the first scheduled
replace-
ment point for that part.
DIAGNOSIS:
The owner
shall not be charged
for
diagnostic
labor which
leads to the de-
termination
that a warranted
part is de-
fective
if the diagnostic
work is per-
formed
at an approved
Sears servicing
center. CONSEQUENTIAL
DAM-
AGES:
Sears may
be liable for dam-
ages to other
engine
components
caused
by the failure
of a warranted
part still under
warranty.
WHAT
IS
NOT COVERED:
All failures
caused
by abuse,
neglect,
or improper
mainte-
nance
are not covered.
ADD-ON
OR
MODIFIED
PARTS:
The use of add-on
or modified parts can be grounds for dis-
allowing a warranty
claim. Sears is not
liable to cover failures
of warranted
parts caused
by the use of add-on
or
modified
parts.
HOW TO FILE A
CLAIM:
If you have any questions
re-
garding
your warranty
rights and re-
sponsibilities,
you should
contact
your
nearest
authorized
service
center or
call Sears
at 1-800-469-4663.
WHERE
TO GET WARRANTY
SERVICE:
War-
ranty services or repairs shall be pro-
vided at all Sears service
centers, call:
1-800-469-4663.
MAINTENANCE,
RE-
PLACEMENT
AND REPAIR
OF EMIS-
SION RELATED
PARTS: Any Sears
approved
replacement
part used in the
performance
of any warranty
mainte-
nance
or repair on emission
related
parts will be provided
without
charge to
the owner
if the part is under warranty.
EMISSION
CONTROL
WARRANTY
PARTS
LIST: Carburetor,
Ignition Sys-
tem: Spark Plug
(covered
up to main-
tenance
schedule),
Ignition
Module.
MAINTENANCE
STATEMENT:
The
owner
is responsible
for the perfor-
mance
of all required
maintenance
as
defined
in the instruction
manual.
-14-