BEKA BA327C Manual
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BA327C & BA328C
intrinsically safe
loop-powered
4½ digit panel
mounting indicators
issue 11
Issue: 11
3rd November 2009
Intrinsic safety certification
3.1
ATEX certificate
3.2
4/20mA input
3.3
Zones, gas groups & T rating
3.4
Certification label information
4.
System Design for Hazardous
Areas
4.1
Transmitter loops
4.2
Remote indication
5.
Installation
5.1
Location
5.2
Installation procedure
5.3
EMC
6.
Programming and Calibration
6.1
Summary of programmable
functions.
6.2
Root extractor
6.3
Resolution
6.4
Position of decimal point
6.5
Calibration using an external
current source.
6.6
Calibration using internal
references.
6.7
Conditioning sub-menu
6.7.1 AC rejection
6.7.2 Calibration of internal
references.
6.8
Function of the P push-button
6.9
Security code
6.10 Over and under-range
7.
Calibration Example
7.1
Using an external calibrator
7.2
Using the internal calibrator
8.
Maintenance
8.1
Fault finding during commissioning
8.2
Fault finding after commissioning
8.3
Servicing
8.4
Routine maintenance
8.5
Guarantee
8.6
Customer comments
9.
Accessories
9.1
Scale card
9.2
Tag strip
9.3
Alarms
9.3.1 Solid state output
9.3.2 Intrinsic safety
9.3.3 Programming and
adjustment.
9.3.4 Alarm enable
9.3.5 Setpoint adjustment
9.3.6 Alarm function
9.3.7 Alarm output status
9.3.8 Hysteresis
9.3.9 Alarm delay
9.3.10 Alarm silence time
9.3.11 Access setpoint
9.3.12 Adjusting alarm setpoints
from display mode.
9.4
Lineariser
9.4.1 Calibration using an external
source.
9.4.2 Calibration using internal
reference.
9.5
Tare function
9.6
Display backlight
9.6.1 Separately powered backlight
9.6.2 Loop powered backlight
Appendix 1 FM & cFM Approval for Installation in
USA and Canada.
Appendix 2 IECEx Certification
The BA327C & BA328C are CE marked to show compliance with the European Explosive
Atmospheres Directive 94/9/EC and the European EMC Directive 2004/108/EC
CONTENTS
The BA327C and BA328C are 4½ digit intrinsically
safe loop powered digital indicators which display
the current flowing in a 4/20mA loop in engineering
units. Both instruments introduce less than a 1.1V
drop which allows them to be installed into almost
any 4/20mA current loop. No additional power
supply or battery is required.
The two indicators are electrically similar, but have
different size displays and enclosures.
Model Display height Bezel size
BA327C
10mm
96 x 48mm
BA328C
20mm
144 x 72mm
The main application of the BA327C and BA328C
is to display a measured variable or control signal
in a hazardous process area. The zero and span
of the display are independently adjustable so that
the indicators can be calibrated to display any
variable represented by the 4/20mA current, e.g.
temperature, flow, pressure or level.
The BA327C and BA328C have been certified
intrinsically safe by ITS Testing and Certification
Ltd to the European ATEX Directive 94/9/EC. The
EC-Type Examination certificate specifies that
under fault conditions the voltage, current and
power at the input terminals of each instrument will
not exceed those specified for simple apparatus in
Clause 5.4 of EN50020:1994.
The BA327C and BA328C are also FM and cFM
approved for use in the USA and Canada, these
approvals are described in Appendix 1.
International IECEx certification is described in
Appendix 2.
2. OPERATION
Fig 1 shows a simplified block diagram of both
models. The 4/20mA input current flows through
resistor R1 and forward biased diode D1. The
voltage developed across D1, which is relatively
constant, is multiplied by a switch mode power
supply and used to power the instrument. The
voltage developed across R1, which is proportional
to the 4/20mA input current, provides the input
signal for the analogue to digital converter.
Each time a 4/20mA current is applied to the
instrument, initialisation is performed. After a short
delay the following display sequence occurs:
-1.8.8.8.8
Display test in which
all segments of the
display are activated
for 0.5 seconds.
Blank display
For 0.5 seconds.
Decimal points For 3 seconds.
cycled
Input current
Using calibration
display in
information stored in
engineering
instrument memory.
units.
Fig 1 Simplified block diagram of BA327C and
BA328C
The BA327C and BA328C are controlled and
calibrated via four push-button switches. In the
display mode these switches have the following
functions:
P
While this button is pushed the
indicator will display the input current in
mA, or as a percentage of the
instrument span depending upon how
the indicator has been programmed.
When the button is released the normal
display in engineering units will return.
The function of this push-button is
modified when alarms or a tare function
are fitted to the indicator.
Down
While this button is pushed the
indicator will display the number which
the indicator has been calibrated to
display with a 4mA input. When
released
the
normal
display
in
engineering units will return.
Up
While this button is pushed the
indicator will display the number which
the indicator has been calibrated to
display with a 20mA input. When
released
the
normal
display
in
engineering units will return.
E
No function in the display mode.
3. INTRINSIC SAFETY CERTIFICATION
3.1 ATEX certificate
The BA327C and BA328C have been issued with
an EC-Type Examination Certificate number
ITS02ATEX2028 by Notified Body ITS Testing and
Certification Ltd. This confirms compliance with
the European ATEX Directive for Group II,
Category 1G equipment, EEx ia IIC T5. The
instruments bear the Community Mark and, subject
to local codes of practice, may be installed in any
of the European Economic Area (EEA) member
countries. ATEX certificates are also acceptable
for installations in Switzerland. This manuals
describes
installations
which
conform
with
EN60079:Part 14. When designing systems for
installation outside the UK th local Code of
Practice should be consulted.
3.2 4/20mA input
In Europe, sources of energy which do not
generate more than 1.5V; 100mA, or 25mW are for
intrinsic safety purposes considered to be simple
apparatus.
Although the BA327C and BA328C indicators do
not themselves comply with the requirements for
simple apparatus, the EC-Type Examination
Certificate specifies that under fault conditions the
voltage, current and power at the 4/20mA input
terminals 1 & 3 will not exceed those specified for
simple apparatus. This allows the BA327C and
BA328C to be connected into any intrinsically safe
circuit protected by a EEx ia IIC certified Zener
barrier or galvanic isolator providing the output
parameters of the circuit do not exceed:
Uo
=
30V dc
Io
=
200mA
Po
=
0.85W
The EC-Type Examination Certificate specifies that
the
maximum
equivalent
capacitance
and
inductance between the two 4/20mA input
terminals 1 and 2 is:
Ci
= 20nF
Li
= 10µH
To determine the maximum permitted cable
parameters, these figures should be subtracted
from
the
maximum
cable
capacitance
and
inductance permitted by the certificate for the loop
into which the indicator is installed.
3.3 Zones, gas groups and T rating
The BA327C and BA328C have been certified EEx
ia IIC T5. When connected to a suitable system
the indicator may be installed in:
Zone 0 explosive gas air mixture
continuously present.
Zone 1 explosive gas air mixture likely
to occur in normal operation.
Zone 2 explosive gas air mixture not
likely to occur, and if it does
will only exist for a short time.
Be used with gases in groups:
Group A propane
Group B ethylene
Group C hydrogen
Having a temperature classification of:
T1
450oC
T2
300oC
T3
200oC
T4
135oC
T5
100oC
At ambient temperatures between -40 and +60oC.
Note: Operation only specified between -20oC and
+60oC.
This allows both instruments to be installed in all
Zones and to be used with most common industrial
gases.
WARNING installation in Zone 0
When installed in a Zone 0 potentially
explosive atmosphere requiring apparatus
of Category 1G, the indicator shall be
installed such that even in the event of rare
incidents, an ignition source due to impact
or friction between the aluminium enclosure
at the rear of the instrument mounting panel
and iron/steel is excluded.
3.4 Certification label information
The certification label is fitted in a recess on the
top outer surface of the instrument enclosure. It
shows
the
ATEX
certification
information,
instrument serial number, year of manufacture plus
BEKA associates' name and location. Non
European certification information may also be
shown.
4. SYSTEM DESIGN FOR HAZARDOUS
AREAS
4.1 Transmitter loops
BA327C
and
BA328C
indicators
may
be
connected in series with almost any intrinsically
safe 4/20mA current loop and calibrated to display
the measured variable or control signal in
engineering units. There are two basic design
requirements:
1.
The intrinsic safety output parameters of the
4/20mA loop, which are defined by the Zener
barrier or galvanic isolator, must be less
than:
Uo
=
30V dc
Io
=
200mA
Po
=
0.85W
2.
The loop must be able to tolerate the
additional 1.1V required to operate the
indicator.
Fig 2 illustrates a typical application in which an
indicator is connected in series with a 2-wire
transmitter protected by a Zener barrier.
Fig 2 BA327C or BA328C in a transmitter loop
4.2 Remote indication
BA327C and BA328C indicators may be driven via
an intrinsically safe interface from a 4/20mA safe
area signal to provide a remote indication within a
hazardous area. The type of interface is not
critical, either a Zener barrier or a galvanic isolator
may be used, providing that Uo, Io and Po are not
exceeded.
If one side of the 4/20mA current loop may be
earthed, a single channel Zener barrier provides
the lowest cost protection. If the 4/20mA signal is
not isolated, then two Zener barriers, a two
channel Zener barrier or a galvanic isolator must
be used. Again it is necessary to ensure that the
voltage capability of the 4/20mA signal is sufficient
to drive the indicator plus the voltage drop
introduced by the intrinsically safe interface. Fig 3
shows the alternative circuits which may be used.
Fig 3 Alternative circuits for remote indication
in a hazardous area
BA327C and BA328C indicators are housed in
robust aluminium enclosures with polyester front
panels and Noryl bezels. The front of both
instruments have IP65 protection, and a gasket
seals the joint between the instrument enclosure
and the panel. The indicators may be installed in
any panel providing the environmental limits shown
in the specification are not exceeded.
Figs 4A and 4B show the overall dimensions of
each instrument and the required panel cut-out
dimensions. To achieve an IP65 seal between the
instrument enclosure and the instrument panel the
smaller tolerance aperture must be used, and the
BA328C must be secured with four mounting clips.
Fig 4A BA327C dimensions
Fig 4B BA328C dimensions
5.2 Installation Procedure
a.
Insert the indicator into the panel aperture
from the front of the panel.
b.
Fix two panel mounting clips to opposite
sides of the instrument and tighten until the
indicator is secure as shown in Fig 5. Four
clips are required to achieve an IP65
between a BA328C and the instrument
panel.
Connect the panel wiring to the rear terminal
block as shown in Fig 4. To simplify
installation, the terminals are removable so
that the panel wiring can be completed
before the instrument is installed.
Fig 5 Fitting panel mounting clips
5.3 EMC
The BA327C and BA328C comply with the
requirements of the European EMC Directive
2004/108/EEC. For specified immunity all wiring
should be in screened twisted pairs, with the
screens earthed within the safe area. The
indicator enclosure may be earthed locally by
putting a tag under one of the rear panel fixing
screws. EMC performance is shown in the
instrument specification and copies of the report
are available from BEKA associates.
6. PROGRAMMING AND CALIBRATION
The BA327C and BA328C are programmed and
calibrated via four front panel push-buttons. All
the functions are contained in an easy to use menu
which is shown diagramatically in Fig 6. Each
function is summarised in section 6.1 which
includes a reference to more detailed information.
Although this simple menu driven system enables
most adjustments to be made without repeated
reference to this manual, we recommend that at
least the summary of programmable functions in
section 6.1 be read before starting recalibration.
When
the
indicator
is
fitted
with
alarms,
linearisation or a tare function, additional functions
are added to the menu. These accessories are
described in section 9 of this manual.
Throughout this manual push-buttons are shown in
italics e.g. P or Up push-button, and legends
displayed by the indicator are shown within
inverted commas e.g. 'CAL' and ' ALr2'.
Access to the programme menu is obtained by
operating
the
P
and
E
push-buttons
simultaneously. If the instrument is not protected
by a security code the first parameter 'root' will be
displayed. If a security code other than the default
code 0000 has already been entered, the indicator
will display 'COdE'. Press P to clear this prompt
and enter the security code for the instrument
using the Up, Down and P push-buttons. If the
correct code has been entered pressing E will
cause the first parameter 'root' to be displayed. If
an incorrect code is entered the indicator will
return to the display mode.
Once within the menu the required parameter can
be reached by scrolling through the main menu
using the Up and Down push-buttons as shown in
Fig 6. When returning to the display mode
following
recalibration
or
changes
to
any
parameters, the indicator will display circulating
decimal points for a few seconds while the new
information is stored in non-volatile memory.
All new BA327C and BA328C indicators are
supplied calibrated as requested at the time of
ordering. If calibration is not requested, the
indicator will be set to display 0.00 with 4mA input,
and 100.00 with 20mA input, but can easily be re-
calibrated on-site.
6.1 Summary of programmable functions
This section summarises each of the main
programmable functions and includes a cross
reference to more detailed information. Fig 6
illustrates the location of each function within the
menu.
Display
Description of function
'root'
Square root extractor
Turns the square root extractor for
linearising the output from differential
flowmeters on or off. This function is
omitted when a lineariser is installed.
See section 6.2
'rESn'
Display resolution
Selects the resolution of the least
significant display digit. May be set to
1, 2, 5 or 10 digits.
See section 6.3
'd.P.'
Decimal point
Positions the dummy decimal point
between any of the digits or turns it off.
See section 6.4
'CAL'
Calibration of display using external
current source.
Enables the zero and span of the
indicator to be adjusted using an
external current source such as a
calibrator. Also enables a complete
loop to be calibrated from primary
element to the indicator display. When
used with an accurate traceable current
source this is the preferred method of
calibration.
See section 6.5
'SEt'
Calibration of display using internal
references.
Enables the zero and span of the
indicator to be adjusted without the
need for an accurate input current or
disconnection from the 4/20mA loop.
See section 6.6
'Cond'
Indicator conditioning
This function provides access to a sub-
menu enabling the internal references
to be calibrated, and the mains (line)
frequency rejection to be selected.
Because these parameters will alter the
indicator display, they are contained in
a sub-menu to prevent inadvertent
adjustment. See section 6.7
Description of function
'FrE'
Frequency rejection
Defines the mains (line) frequency at
which the indicator has maximum ac
rejection. 50 or 60Hz may be selected.
This function must be set before the
instrument is calibrated as it affects the
indicator display.
See section 6.7.1
'rEF'
Calibration of internal references
The indicator contains two references
representing 4 and 20mA. These
internal references are used when the
indicator display is calibrated without
an external current calibrator, and
when the input current is displayed in
milliamps. See the SEt and C--P
functions. If either of these functions is
to be used, the internal references
should be periodically calibrated.
See section 6.7.2
'C - - P'
Function of P push-button
The
P
push-button
may
be
programmed
to
display
the
input
current in milliamps or the input current
as a percentage of the displayed span.
See section 6.8
'COdE'
Security code
Defines a four digit numeric code which
must be entered to gain access to
programmable functions. Default code
0000 disables the security function and
allows
unrestricted
access
to
all
programmable functions.
See
section 6.9
6.2 Root extractor: root
This function is primarily intended for use with
differential flowmeters which have a square law
4/20mA output. To activate the square root
extractor select 'root' from the menu and press P
which will reveal if the function is 'On' or 'OFF'. If
the function is set as required, press E to return to
the menu, or press the Up or Down button to
change the setting, followed by the E button to
return to the main menu.
For reference, the following table shows the output
current from a non-linearised differential flowmeter.
% of full flow Current output mA
2.5
4.01
10.0
4.16
25.0
5.00
50.0
8.00
75.0
13.00
100.0
20.00
6.3 Resolution: rESn
This function defines the resolution of the least
significant display digit. Decreasing the display
resolution can improve the readability of a noisy
signal. Select ''rESn' from the menu and press P
which will reveal the current display resolution. To
change the resolution press the Up or Down button
to select 1, 2, 5 or 10 digits, followed by the E
button to return to the menu.
6.4 Position of the decimal point: d.P.
A dummy decimal point can be positioned between
any of the digits or may be absent. To position
the decimal point select 'd.P.' from the menu and
press P . The decimal point can then be moved or
turned off by pressing the Up or Down push-
button, followed by E to return to the menu.
6.5 Calibration using an external
current source: CAL
This function enables the zero and span of the
indicator to be adjusted using an external
calibrated current source. When used with an
accurate traceable current source this is the
preferred method of calibration.
To calibrate the indicator select 'CAL' from the
main menu and press P. The indicator will display
'ZErO' which is a request for a 4mA input current.
Adjust the external current calibrator to 4.000mA
and again press P which will reveal the current
zero display. Each digit of the indicator display
can be changed by pressing the Up or Down
buttons. When the first digit is correct pressing P
will transfer control to the next digit. When all the
digits have been adjusted, press E to enter the
new zero. The indicator will display 'Ent' for a few
seconds while the information is being stored in
memory, and will then return to the 'ZErO' prompt .
To adjust the display at 20mA, press the Up button
which will cause the indicator to display 'SPAn'.
Adjust the external current calibrator to 20.000mA
and again press P which will reveal the existing
full scale display. Each digit of the indicator
display can be changed by pressing the Up or
Down buttons. When the first digit is correct
pressing P will transfer control to the next digit.
When all the digits have been adjusted press E to
enter the new span. The indicator will display 'Ent'
for a few seconds while the information is being
stored in memory, and will then return to the
'SPAn' prompt. Finally press E again to return to
the main menu.
This function may also be used when calibrating a
complete loop from primary element to indicator
display e.g. when the indicator is displaying the
4/20mA output from a resistance thermometer
transmitter.
6.6 Calibration using internal reference:
SEt
This function enables the zero and span of the
indicator to be adjusted without the need for an
accurate
external
current
source,
or
for
disconnection from the 4/20mA loop.
The accuracy of this method depends upon the
accuracy of the internal references which should
be regularly calibrated as described in section
6.7.2
To calibrate the indicator select 'SEt' from the main
menu and press P. The indicator will display
'ZErO' , pressing P again will reveal the current
display at 4mA. Each digit of the indicator display
can be changed by pressing the Up or Down
buttons. When the first digit is correct pressing P
will transfer control to the next digit. When the
least significant digit has been adjusted, press E to
return to the 'ZErO' prompt which completes the
adjustment.
To adjust the display at 20mA, press the Up button
which will cause the indicator to display 'SPAn'.
pressing P again will reveal the indicator display.
Each digit can be changed by pressing the Up or
Down buttons. When the first digit is correct
pressing P will transfer control to the next digit.
When the least significant digit has beenadjusted
press E to
return to the 'SPAn' prompt followed by E to return
to the menu.
6.7 Conditioning sub-menu: Cond
This sub-menu allows the mains (line) frequency at
which the indicator has maximum ac rejection to
be selected and the two internal references to be
calibrated. These functions are contained in a
sub-menu to minimise the possibility of inadvertent
adjustment. To gain access to the sub-menu
select 'Cond' from the main menu and press P.
The indicator will display 'SurE' to warn that
changing the parameters in the sub-menu will
change the indicator display. Pressing P again will
give access to the sub-menu, or pressing E will
return the indicator to the main menu.
6.7.1 AC rejection: FrE
Caution
If
the
mains
filter
frequency
is
changed, the indicator display and
internal references (if used) must be
recalibrated.
To provide maximum low frequency rejection the
internal digital filter may be set to operate at 50 or
60Hz to correspond with the local mains (line)
frequency. To change the frequency select 'FrE'
from the Cond sub-menu and press P which will
reveal the current setting. The setting can be
changed by pressing the Up or Down buttons
followed by the E button to return to the sub-menu.
6.7.2 Calibration of internal references:
rEF
The indicator contains two references representing
4 and 20mA. These references are used in the
SEt function which enables the indicator display to
be calibrated without an external current calibrator.
They are also used in the C--P function when the P
push-button is programmed to display the input
current in the display mode. If neither of these
functions is to be used, it is not necessary to
calibrate the internal references.
The accuracy of the internal references, and hence
the display accuracy, will depend upon the
accuracy of the external current source. With a
maximum span of 20000 the indicators have a
display
resolution
of
0.8µA,
we
therefore
recommend that the accuracy of the external
current source used for calibration is greater than
0.4µA.
To calibrate the references connect a calibrator to
terminals 1 and 3. Select 'rEF' from the sub-menu
and press P which will result in a '0.004A' prompt
being displayed. Adjust the external current
calibrator to 4.000mA and again press P . The
indicator will display 'Ent' when the 4mA reference
has been updated and will then return to the
'.004A' prompt.
To re-calibrate the 20mA internal reference, press
the Up button which will cause the indicator to
display '.020A'. Adjust the
external
current
calibrator to 20.000mA and again press P . The
indicator will display 'Ent' when the 20mA
reference has been updated and will then return to
the '.020A' prompt. Two operations of the E button
will return the indicator to the main menu.
6.8 Function of the P push-button: C - - P
This parameter defines the function of the P push-
button when the indicator is in the display mode.
While the button is operated the indicator will
display the input current in milliamps, or the input
current as a percentage of the span.
To check or change the parameter select 'C - -P'
from the main menu and press P to reveal the
current setting. Pressing the Up or Down button
will toggle the setting between '4-20' the current
display and 'PC' the percentage display. When set
as required press E to return to the main menu.
Accuracy of the current display depends upon the
accuracy of the internal references which should
be periodically calibrated - see section 6.7.2
6.9 Security code: COdE
The calibration and conditioning of the instrument
may be protected by a four digit security code
which must be entered before access to the
programme menu is granted. New instruments
are programmed with the default security code
0000 which allows unrestricted access to all
programming functions.
To enter a new security code select 'COdE' from
the menu and press P which will cause the
indicator to display the current security code. Each
digit of the code can be changed using the Up and
Down push-buttons, and the P button to move to
the next digit. When the required code has been
entered press E to return to the main menu. The
revised security code will be activated when the
indicator is returned to the operating mode.
If the security code is lost, access to the
programmable functions can be obtained by
moving the internal security link to the override
position. The original security code can then be
viewed by selecting 'CodE' from the main menu
and pressing P.
To gain access to the security code link, remove
the instrument terminal block by gently pulling.
Unscrew the four corner screws securing the rear
panel an lift off the panel which will reveal the link
as shown in Fig 7.
Fig 7 Location of security code override link
6.10 Over and under-range
If the indicator display range is exceeded, the four
least significant digits will be blanked. Under-
range is indicated by '-1' and over-range by '1'.
Under and over-range are also indicated if the
input current falls below approximately 3.5mA or
rises above approximately 21mA.
If the input current falls below 3mA the instrument
initialisation sequence is performed as described
in section 2.
7. CALIBRATION EXAMPLES
The following examples illustrate the two ways in
which a BA327C or BA328C indicator may be
calibrated.
7.1 Using an external calibrator
A BA327C is required to display:
-50.0
with a 4mA input
1050.0
with a 20mA input
from a linear transducer. Maximum display
resolution is required, the frequency of the mains
supply is 50Hz and the existing security code is
1209. In the operating mode the indicator is
required to display the input current as a
percentage of span when the P push-button is
operated.
Step 1
Connect indicator to calibrator
Connect the indicator to an accurate
external current source. Terminal 1
positive. The indicator will automatically
perform
the
initialisation
routine
described in section 2, and then display
the input current using the existing
calibration information.
Step 2
Enter programming mode
With an input current between 4 and
20mA
put
the
indicator
in
the
programming mode by simultaneously
pressing P and E. The indicator will
respond by displaying 'COdE'. Press P
to clear this prompt and set the display to
the security code 1209 using the Up,
Down and P push-buttons. Pressing E
will enter the code, and after a few
seconds during which the decimal points
will be scrolled, the first parameter 'root'
in the main menu will be displayed.
Step 3
Square root extraction
With 'root' displayed, press P which will
reveal the root extractor status. The root
extractor can be turned on or off by the
Up or Down buttons. Select 'OFF', and
press E to return to the main menu.
Step 4 Select frequency of max rejection
Scroll though the main menu until 'Cond'
is displayed. Enter the sub-menu by
pressing P twice and select the 'FrE'
function. Using the Up or Down buttons
select '50', and then press E twice to
return to the main menu.
Step 5
Define function of P push-button
Select 'C--P' from the main menu and
press P to reveal the function of the P
button in the display mode. Select
percentage 'PC' and return to the main
menu by pressing E
Note: Because an input current display
in milliamps is not required, it is not
necessary to calibrate the two internal
references.
Step 6
Position dummy decimal point
Scroll though the main menu until 'd.P.'
is displayed and then press P. Using
the Up and Down push-buttons position
the dummy decimal point in front of the
least significant digit.
Press E to return to the main menu.
Step 7
Calibrate the display
Scroll through the main menu until
'CAL' is displayed. Press P and the
indicator will request a 4mA input by
displaying 'ZErO'. Set the input current
to 4.0000 ± 0.0004mA and press P
again which will reveal the existing zero
display. Using the Up, Down and P
push-buttons enter the required zero
display of -50.0 Press E to return to
the 'ZErO' prompt.
Press the Up push-button and the
indicator will request a 20mA input by
displaying 'SPAn'. Set the input
current to 20.0000 ± 0.0004mA and
again press P which will reveal the
existing span display. Using the Up,
Down and P push-buttons enter the
required display of 1050.0
Press E twice to return to the main
menu.
Step 8
Return to the display mode
Return to the display mode by pressing
'E'.
7.2 Using the internal calibrator
As in 7.1 the BA327C is required to display:
-50.0
with a 4mA input
1050.0
with a 20mA input
from a linear transducer. Maximum display
resolution is required, the frequency of the mains
supply is 50Hz and the existing security code is
1209. In the operating mode the indicator is
required to display the input current in milliamps
when the P push-button is operated.
This example assumes that the internal references
have been routinely calibrated.
Enter the programming mode
With an input current between 4 and
20mA
put
the
indicator
in
the
programming mode by simultaneously
pressing P and E. The indicator will
respond by displaying 'COdE'. Press P
to clear this prompt and set the display
to the security code 1209 using the Up,
Down and P push-buttons. Pressing E
will enter the code, and after a few
seconds during which the decimal
points
will
be
scrolled,
the
first
parameter 'root' in the main menu will
be displayed.
Step 2
Square root extractor
With 'root' displayed, press P which
will reveal the root extractor status.
The root extractor can be turned on or
off by the Up or Down buttons. Select
'OFF', and press E to return to the main
menu.
Step 3 Select frequency of max rejection
Scroll though the main menu until
'Cond' is displayed. Enter the sub-
menu by pressing P twice and select
the 'FrE' function. Using the Up or
Down buttons select '50', and then
press E twice to return to the main
menu.
Step 4
Define function of P push-button
Select 'C--P' from the main menu and
press P to reveal the function of the P
button in the display mode. Select '4-
20' and return to the main menu by
pressing E.
Step 5
Position dummy decimal point
Select 'd.P' from the main menu and
then press P. Using the Up and Down
push-buttons
position
the
dummy
decimal point in front of the least
significant digit.
Press E to return to the main menu.
Step 6
Calibrate display
With any input current between 4 and
20mA select 'SEt' from the main menu
and press P. The indicator will display
'ZErO' in the sub-menu, press P to
reveal the existing zero display. Using
the Up, Down and P push-buttons enter
the required zero display of -50.0
Press E to return to the 'ZErO' prompt.
With any input current between 4 and
20mA press the Up push-button and
the indicator will display 'SPAn'. Press
P to reveal the existing span display.
Using the Up, Down and P push-
buttons enter the required span display
of 1050.0 Press E to return to the
'SPAn' prompt.
Press E again to
return to the main menu.
Step 7
Return to display mode
Return to the display mode by pressing
'E'.
8.1 Fault finding during commissioning
If a BA327C or BA328C fails to function during
commissioning the following procedure should be
followed:
Symptom Cause Solution
No display
Incorrect
There should be 1V
wiring.
between terminals 1
& 3 with terminal 1
positive.
No display,
Incorrect
Check that a current
0V between
wiring or
is flowing in the loop.
terminals 1
no power
and 3.
supply.
Insufficient
Check supply voltage
loop voltage
and voltage drops
to operate
caused by all
indicator.
components in the
loop.
Indicator
Positive
The indicator has
displays 1
over-range.
been incorrectly
calibrated & is
trying to display a
number greater than
19999.
Indicator
Negative
The indicator has
displays –1
over-range.
been incorrectly
calibrated & is
trying to display a
number less than
-19999.
Unstable
4/20mA input Check loop supply
display
has a large
voltage.
ripple content.
Unable to
Incorrect
Enter correct security
enter the
security
code or fit security
programme
code
link in override
mode.
entered.
position. See Fig 7.
8.2 Fault finding after commissioning
ENSURE PLANT SAFETY BEFORE
STARTING MAINTENANCE
Live
maintenance
is
permitted
on
intrinsically safe equipment installed in a
hazardous area, but only certified test
equipment should be used unless a gas
clearance certificate is available.
If a BA327C or BA328C fails after it has been
functioning correctly, the following procedure
should be followed:
Symptom Cause Solution
No display,
No power
Check that current
0V between
supply
is flowing in the loop.
terminals 1
and 3.
Unstable
4/20mA input Check loop supply
display
has a large
voltage.
ripple.
Incorrect
Digital filter
Recalibrate
calibration
FrE has been
changed after
indicator was
calibrated.
If this procedure does not reveal the cause of the
fault, it is recommended that the instrument is
replaced. This can be done without disconnecting
power, but while the indicator is disconnected the
4/20mA loop will be open circuit.
8.3 Servicing
All standard BA327C and BA328C indicators are
interchangeable, a single spare assembly may
therefore be used to replace any instrument which
fails.
We recommend that faulty instruments
and instrument assemblies are returned
to BEKA associates or to your local
BEKA agent for repair.
8.4 Routine maintenance
The mechanical condition of the instrument and
electrical calibration should be regularly checked.
The interval between inspections depends upon
environmental conditions. We recommend that
initially instrument calibration should be checked
annually.
8.5 Guarantee
Indicators which fail within the guarantee period
should be returned to BEKA associates or our local
agent. It is helpful if a brief description of the fault
symptoms is provided.
8.6 Customer comments
BEKA associates is always pleased to receive
comments from customers about our products and
services. All communications are acknowledged
and
whenever
possible,
suggestions
are
implemented.
9.1 Scale card
The BA327C and the BA328C have a window on
the right hand side of the display to hold a card
showing the units of measurement e.g. oC, mBar,
RPM. Indicators can be supplied with a printed
scale card showing any units specified at the time
of ordering. If a printed scale card is not
requested, a blank card will be supplied.
Scale cards can easily be marked on site as
follows:
a.
Remove the rear terminal block and the rear
panel as shown in Fig 7.
b.
Carefully pull the indicator assembly from the
enclosure.
c.
Gently pull and then slide the blank scale
card towards the display window until it is
free. Mark the card with the required legend
and replace in the slot.
9.2 Tag strip
Instruments can be supplied with a thermally
printed tag number on the rear panel. This tag
number is not visible from the front of the
instrument after installation.
9.3 Alarms
The BA327C and the BA328C can be supplied
with two solid state single pole alarm outputs which
may be independently programmed as high or low
alarms with normally open or normally closed
outputs. Fig 8 illustrates the conditions available
and shows which are fail safe, i.e. in the alarm
condition the output is open.
WARNING
These alarms outputs should not be
used for critical safety applications such
as an emergency shut down system.
When an alarm is activated the indicator display
alternates between the measured value and an
alarm identification.
Fig 8 Alarm outputs
Programmable functions for each alarm include
adjustable setpoint, hysteresis, alarm delay and
alarm accept.
9.3.1 Solid state output
Each alarm has a galvanically isolated single pole
solid state switch output which is shown in Fig 9.
The output is polarised and current will only flow in
one direction.
Fig 9 Equivalent circuit of each alarm output
9.3.2 Intrinsic safety
Each alarm output is a separate galvanically
isolated solid state switch which has been certified
as simple apparatus. This allows the alarm
terminals 8 & 9 and 10 & 11 to be connected to
any intrinsically safe circuit protected by a Zener
barrier or galvanic isolator providing the output
parameters of the circuit do not exceed:
Uo
=
28V dc
Io
=
200mA
Po
=
0.85W
inductance between each set of alarm terminals is:
Ci
=
20nF
Li
=
10µH
These figures must be subtracted from the
maximum
permitted
cable
capacitance
and
inductance specified by the system certificate of
the circuit connected to the alarm.
Fig 11 Typical alarm application
9.3.3 Programming and adjustment
When an alarm card is added to a BA327C or
BA328C indicator the main programme menu is
extended as shown in Fig 10. The additional
functions appear between Cond and C--P in the
main menu. For simplicity Fig 10 only shows the
additional functions available on alarm 1, but alarm
2 has identical facilities.
The following table summaries each of the alarm
programme functions and includes a cross
reference to more detailed information. Again
only the functions on alarm 1 are listed, but alarm
2 has identical facilities
Summary of programmable alarm functions
Display
Description of function
'EnbL
Alarm enable
Enables or disables the alarm function
without changing the alarm parameters.
See section 9.3.4
'SP1'
Alarm setpoint 1
Adjusts the alarm setpoint. The alarm
is activated when the indicator display
equals the setpoint.
See section 9.3.5
'HI.LO'
Alarm function
Defines whether the alarm has a high
or low function
See section 9.3.6
'no.nc'
Normally open or normally closed
output
Determines whether the single pole
alarm output is open or closed in the
non-alarm condition.
See section 9.3.7
'HStr'
Hysteresis
Adjusts the alarm hysteresis.
See section 9.3.8
'dELA'
Alarm delay time
Adjusts the delay between the display
equalling the setpoint and the alarm
output being activated.
See section 9.3.9
'SIL'
Alarm silence time
Defines the time that the alarm output
remains in the non-alarm condition
following acceptance of an alarm.
See section 9.3.10
'AcSP'
Access setpoint
Sub-menu which enables direct access
to the alarm setpoints from the indicator
display mode, and defines a separate
security code.
See section 9.3.11
9.3.4 Alarm enable: EnbL
This function allows the alarm to be enabled or
disabled without altering any of the alarm
parameters. To check or change the function
select 'EnbL' from the alarm menu and press P
which will reveal the current setting. The function
can be changed by pressing the Up or Down
button followed by the E button to return to the
alarm menu.
9.3.5 Setpoint adjustment: SP1 and SP2
The setpoint of each alarm may be positioned
anywhere between -19999 and 19999 providing
this corresponds to an input current between 3.8
and 20.2mA. e.g. If the indicator has been
calibrated to display 0 with 4mA input and 10000
with 20mA input, the two alarm setpoints may be
positioned anywhere between -125 and 10125.
To adjust the setpoint select 'SP1' or 'SP2' from
the alarm menu and press P which will reveal the
existing alarm setpoint. Each digit of the setpoint
can be adjusted using the Up and Down push-
buttons, and the P button to move to the next digit.
When the required setpoint has been entered
press E to return to the alarm menu.
9.3.6 Alarm function: HI.LO
Each alarm can be conditioned as a high or low
alarm. To check or change the alarm function
select 'HI.LO' from the alarm menu and press P to
reveal the current setting. The function can be
changed by pressing the Up or Down buttons
followed by the E button to return to the alarm
menu.
9.3.7 Alarm output status: no.nc
This function allows the alarm output to be open or
to be closed in the non-alarm condition. When
deciding which is required, care must be taken to
ensure that the alarm output is fail safe. See Fig 8.
‘no’ Alarm output open in non-alarm condition
‘nc’ Alarm output closed in non-alarm condition
WARNING
When the 4/20mA supply is removed
both alarm outputs will open irrespective
of conditioning. Therefore for fail safe
operation both alarm outputs should be
programmed to be open in the alarm
condition.
To check or change the alarm output status select
'no.nc' from the alarm menu and press P reveal the
current setting. The function can be changed by
pressing the Up or Down button followed by the E
button to return to the alarm menu.
9.3.8 Hysteresis: HStr
During programming hysteresis is shown in the
units the indicator has been calibrated to display.
To adjust the hysteresis select 'HStr' from the
alarm menu and press P which will reveal the
existing figure. Each digit can be adjusted using
the Up and Down push-buttons, and the P button
to move to the next digit. When the required
hystersis has been entered press E to return to the
alarm menu.
e.g. An indicator calibrated to display 0 to 10000,
with a high alarm set at 9000 and hysteresis of 200
will perform as follows:
High alarm will be activated when display
equals or exceeds 9000, but will not reset
until the display falls below 8800.
9.3.9 Alarm delay: dELA
This function enables activation of the alarm output
to be delayed for a fixed time following the alarm
condition
occurring.
The
delay
can
be
programmed in 1 second increments up to 3600
seconds. If a delay is not required zero should be
entered. To adjust the delay select 'dELA' from the
alarm menu and press P which will reveal the
existing delay. Each digit of the delay can be
adjusted using the Up and Down push-buttons,
and the P button to move to the next digit. When
the required delay has been entered press E to
return to the alarm menu.
9.3.10 Alarm silence time: SIL
This function is primarily intended for use in small
installations where the alarm output directly
operates an annunciator such as a sounder.
When the alarm silence time is set to any figure
other than zero, the P push-button becomes an
alarm accept button. After an alarm has occurred,
operating the P button will cause the alarm output
to revert to the non-alarm condition for the
programmed alarm silence time. The display will
continue to indicate an alarm after it has been
accepted and silenced. The alarm silence time
may be adjusted between 0 and 3600 seconds in 1
second increments.
To adjust the alarm silence time select 'SIL' from
the alarm menu and press P which will reveal the
existing time. Each digit can be adjusted using the
Up and Down push-buttons, and the P button to
move to the next digit. When the required time has
been entered press E to return to the alarm menu.
9.3.11 Access Setpoint: AcSP
This function controls a separate menu which
provides direct access to the alarm setpoints when
the indicator is in the display mode. See section
9.3.12 for a full description. An operator may
therefore adjust the alarm setpoints without having
access to the programme and alarm menus.
Further protection is provided by a separate
security code.
This direct access menu is enabled and a separate
security code entered from the 'AcSP' function in
the programme menu as shown in Fig 11. To
change the menu parameters select 'AcSP' from
the programme menu and press P which will
display the enable prompt 'EnbL'. Press P again to
reveal if the direct access menu is 'On' or 'OFF'.
The Up or Down buttons will toggle the display
between the two conditions.
If 'OFF' is selected, the operator will not have
access to the setpoints from the display mode.
Return to the 'AcSP' prompt in the main menu by
pressing E twice.
If 'On' is selected, the operator will have direct
access to the alarm setpoints from the display
mode via a separate optional security code. To
define the four digit numerical code press P to
return to the 'Enbl' prompt followed by the Up or
Down button to select the access code prompt
'AcCd'. Pressing P will reveal the current security
code. Each digit of the code may be changed by
operating the Up and Down push-buttons, and the
P button to move to the next digit. When the
required code has been entered, press E twice to
return to the 'AcSP' prompt in the Programme
Menu.
Code 0000 will disable the security code allowing
direct access to the setpoints by pressing the P
and Up buttons simultaneously. New instruments
with alarms are supplied with this function disabled
and the security code set to 0000
9.3.12 Adjusting alarm setpoints from the
display mode
Access to the alarm setpoints from the indicator
display mode is obtained by operating the P and
Up push-buttons simultaneously as shown in Fig
12. If the setpoints are not protected by a security
code the alarm setpoint prompt 'SP1' will be
displayed. If the setpoints are protected by a
security code, 'COde' will be displayed first.
Pressing P again will enable the alarm security
code to be entered digit by digit using the Up and
Down buttons to change the flashing digit, and the
P push-button to move to the next digit. If the
correct code is entered pressing E will cause alarm
setpoint prompt 'SP1' to be displayed. Pressing
the Up or Down button will toggle the display
between the two alarm setpoint prompts 'SP1' and
'SP2'.
If an incorrect security code is entered, or a button
is not pressed within ten seconds, the indicator will
automatically return to the display mode.
Fig 12 Setpoint adjustment from the display mode
To adjust an alarm setpoint select 'SP1' or 'SP2'
and press P which will reveal the current setting.
Each digit of the setpoint may be adjusted using
the Up and Down push-buttons, and the P button
to move to the next digit. When the required
setpoint has been entered, pressing E will return
the display to the 'SP1' or 'SP2' prompt from which
the other setpoint may be selected, or the indicator
may be returned to the display mode by pressing E
again.
Direct access to the alarm setpoints is only
available when the menu is enabled - see section
9.3.11
The indicator can be supplied with a sixteen point
lineariser which may be adjusted to compensate
for almost any non linear variable. For example, a
level signal from a horizontal cylindrical tank may
be linearised by the indicator to display the tank
contents in linear volumetric units.
The addition of linearising software does not affect
the intrinsic safety of the indicator.
Fig 13 shows a typical linearising characteristic.
Up to sixteen break-points may be programmed to
occur at any input current between 4 and 20mA.
The slope between adjacent break-points may be
set anywhere between -1250 and +1250 display
counts per milliamp. Greater slopes may be
programmed, but the indicator performance will be
degraded. A linear characteristic can be obtained
by programming just two points, one at 4mA and
the other at 20mA.
Fig 13 Typical indicator characteristic
The lineariser software does not change the main
programme menu, but the CAL and SEt functions
are extended as shown in Fig 14. As with a
linear indicator, calibration may be performed with
an external calibrator using the 'CAL' function, or
from the internal references using the 'Set'
function.
9.4.1 Calibration using an external source
This method allows direct calibration with a current
source, and is preferred when traceability is
required. If the exact system non-linearity is
unknown, the method also allows direct calibration
from the variable to be displayed. e.g. the output
from a level sensor in an irregular tank may be
displayed in linear volumetric units by filling the
tank
with
known
incremental
volumes
and
calibrating the indicator to display the sum of the
increments at each break-point.
The number of break-points required should first
be entered using the Add and dEL functions. In
both these functions the indicator initially displays
the current break-point and the total number of
break-points being used. e.g.
5 13
current total number of
break-point break-points
'Add'
Add a break-point
Adds a new break-point before the
displayed break-point. The calibration
of existing break-points is not changed,
but the identification number of all
subsequent break-points is increased
by one.
'dEL'
'Remove a break-point
Removes the displayed break-point
and joins the preceding break-point to
the following break-point with a straight
line. The identification number of all
subsequent break-points is decreased
by one.
To add a break-point select 'CAL' from the main
menu and press P to enter the 'Add' function;
press P again to reveal the current and total
number of break-points. Each subsequent
operation of the P push-button will introduce an
additional break-point. When adding a break-point
to a calibrated indicator, the insertion position can
be selected using the Up and Down push-buttons.
The delete break-point function dEL operates in a
similar manner to the Add function described
above.
When the required number of break-points has
been entered, return to the sub-menu by pressing
E. The indicator will display 'Add' or 'dEL'
depending upon the last function used. Each
break-point can now be programmed
Select 'PtS' from the sub-menu and press P which
will select the first break-point '0 n', where n is the
total number of break-points entered. The
selected break-point can be changed using the Up
and Down buttons. When the required break-point
has been selected press P. Set the indicator input
current to the exact value at which the break-point
is to occur, and adjust the indicator display using
the Up and Down buttons and P to move between
digits. When the required display has been set,
press E to enter the information and return to the
sub-menu from which another break-point can be
selected.
Repeat this procedure for each break-point, and
then return to the main menu by pressing E twice.
9.4.2 Calibration using internal references
This function enables the break-points to be
adjusted without the need for an accurate external
current source. Throughout calibration the
indicator input current may be any value between 4
and 20mA.
The accuracy of this method depends upon the
accuracy of the internal references which should
be calibrated periodically against a traceable
external current source with a resolution of at least
0.4µA. See section 6.7.2
The number of break-points required should first
be entered using the Add and dEL functions. In
both these functions the indicator initially displays
the current break-point and the total number of
break-points being used. e.g.
5 13
current total number of
break-point break-points
'Add'
Add a break-point
Adds a new break-point before the
displayed break-point. The calibration
of existing break-points is not changed,
but
the
identification
number
of
subsequent
break-points
is
incremented.
'dEL'
Remove a break-point
Removes the displayed break-point
and joins the preceding break-point to
the following break-point with a straight
line. The identification number of all of
subsequent
break-points
is
decremented.
'inPut'
Defines the current at which break-
point occurs
Enables the required current at each
break-point to be defined without
having to input an accurate current to
the indicator.
'diSP'
Defines display at break-point
Enables the indicator display at each
break-point to be defined.
Select 'SEt' from the main menu and press P once
to enter the 'Add' function, and again to reveal the
current and total number of break-points. Each
subsequent operation of the P push-button will
introduce an additional break-point. When adding
a break-point to a calibrated indicator, the insertion
position can be selected using the Up and Down
push-buttons.
The delete break-point function dEL operates in a
similar manner to the Add function described
above.
When the required number of break-points has
been entered, return to the sub-menu by pressing
E. The indicator will display 'Add' or 'dEL'
depending upon the last function used. The
required indicator display at each break-point can
now be entered, followed by the input current at
which each break-point occurs.
To enter the required display at any break-point
select ''diSP' from the sub-menu and press P
which will select the first break-point '0 n'. The
selected break-point can be changed using the Up
and Down buttons. When the required break-point
has been selected press P to reveal the existing
display. Use the Up and Down buttons and P to
move between digits set the revised display.
Press E to return to the sub-menu from which
another break-point can be selected. Repeat this
procedure for all the break-point displays to be
changed, and then return to the 'diSP' prompt in
the sub-menu by pressing E.
To enter the input current at which each break-
point occurs select 'InPut' from the sub-menu and
press P which will select the first break-point '0 n'.
The selected break-point can be changed using
the Up and Down buttons. When the required
break-point has been selected press P to reveal
the input current at which the break-point occurs.
Using the Up and Down buttons and P to move
between digits set the revised input current. Press
E to return to the sub-menu from which another
break-point can be selected.
Repeat this procedure for all the break-point input
currents to be changed, and then return to the
'InPut' prompt in the sub-menu by pressing E.
9.5 Tare function
The tare function is a factory fitted software
accessory, primarily intended for use with weighing
systems.
When the tare software is installed, pushing and
holding the P button for more than approximately
3 seconds sets the indicator display to zero,
irrespective of the input current, and activates the
tare
annunciator
on
the
indicator
display.
Subsequent operation of the P push-button for less
than 3 seconds will toggle the indicator between
the normal gross display and the net display with
the tare annunciator activated.
The tare function allows an operator to quickly zero
the indicator display at any input current so that
subsequent readings only show the change in
input since the P push-button was operated.
When used with a weighing system, it allows the
weight of a container to be automatically
subtracted from the total gross weight so that only
the net weight of the contents is displayed.
9.6 Display backlights
The BA327C and BA328C can be supplied with
one of two different backlights. The loop powered
backlight produces green background illumination
enabling the display to read at night or in poor
lighting conditions. No additional power supply, IS
interface or field wiring are required, but the
indicator voltage drop in increased. Alternatively,
the separately powered backlight has a bright
orange output which enhances daylight viewing,
but an additional IS interface and field wiring are
required.
9.6.1 Separately powered backlight
The separately powered backlight is segregated
from the measuring circuit and has been certified
as a separate intrinsically safe circuit, but it does
not comply with the requirements for simple
apparatus.
This backlight must be powered from the safe area
via a Zener barrier or a galvanic isolator as shown
in Fig 15. Any certified device may be used,
providing the output parameters do not exceed:
Uo
=
28V dc
Io
=
110mA
Po
=
0.77W
The EC-Type Examination Certificate specifies that
the
maximum
equivalent
capacitance
and
inductance between terminals 12 and 13 is:
Ci
=
0.045µF
Li
=
0.02mH
To determine the maximum permitted cable
parameters, these figures should be subtracted
from the maximum permitted cable capacitance
and inductance specified by the certificate for the
Zener barrier or galvanic isolator powering the
backlight.
Fig 15 Separately powered backlight
The display brilliance depends upon the current
flowing through the backlight. This is determined
by the supply voltage and the end-to-end
resistance of the Zener barrier or output resistance
of the galvanic isolator. Brilliance will not be
significantly reduced until the current falls below
20mA.
The BA327C backlight requires a minimum supply
voltage of 14V and the larger BA328C backlight a
minimum supply voltage of 18V. The backlight
current can be calculated from:
For a BA327C
Backlight mA = Vsuppl̲y –14 _
End-to-end resistance of barrier#
For a BA328C
Backlight mA = Vsupply –18 _
End-to-end resistance of barrier#
# or output resistance of galvanic isolator
Two indicator backlights may be powered in
parallel from a single 28V 300 Zener barrier or
galvanic isolator, but the display brilliance will be
reduced.
9.6.2 Loop powered backlight
This backlight may be connected in series with the
4/20mA measuring circuit so that, like the indicator,
it is loop powered. This eliminates the need for a
separate Zener barrier or galvanic isolator and
associated
wiring
for
the
backlight,
thus
significantly reducing the installation cost.
As shown in Fig 16 the backlight is connected in
series with the indicator. Any Zener barrier or
galvanic isolator certified EEx ia IIC by an EEC
approved certification body may be used providing
output parameters do not exceed:
Uo
=
30V dc
Io
=
200mA
Po
=
0.85W
Fig 16 Loop powered backlight
Connecting the backlight in series with the
indicator will increase the total voltage drop in the
4/20mA measuring loop from 1.1V to 5.0V
FM & cFM Approval for Installation in USA and
Canada
A1.0 Factory Mutual Approval
For installations in the USA and Canada both
indicators and all accessories have been approved
by Factory Mutual as intrinsically safe for Class I,
Divisions 1 and 2 and as nonincendive for Class I,
Division 2.
Installations
must
comply
with
the
BEKA
associates control drawing CI320-22, ANSI/ISA
RP12.6
and
the
National
Electrical
Code
ANSI/NFPA70. Installations in Canada must
comply with Canadian Standard C22.2.
A1.1 4/20mA input in intrinsically safe circuit
The BA327C and BA328C have been evaluated
under the entity concept, and may be connected in
series with any intrinsically safe circuit having
output parameters equal to or less than:
Voc, Vt
= 32V
Isc, It
=
200mA
The 4/20mA input terminals have a maximum
equivalent capacitance and inductance of:
Ci
=
0.02µF
Li
=
0.01mH
These figures must be subtracted from the
maximum permissible cable capacitance and
inductance allowed for the Zener barrier or
galvanic isolator powering the loop into which the
indicator is installed.
See Figs 2 and 3.
A1.2 4/20mA input in nonincendive circuit
The BA327C and BA328C are also Factory Mutual
approved as nonincendive for Class I, Division 2
locations, which allows both indicators to be
installed in Division 2 without the need for Zener
barriers or galvanic isolators. The maximum
supply voltage must be less than 32V, and the
wiring must be nonincendive or 'Division 2
suitable'.
A1.3 Accessories
The Factory Mutual approval includes the Alarms,
Lineariser, Tare function and Display backlight
accessories. Only the alarms and backlight have
external connections which affect installation.
A1.3.1 Alarms
The FM approval allows the BA327C and BA328C
to be fitted with an alarm card which contains two
totally independent alarms each with a single pole
solid state output.
A1.3.1.1 intrinsic safety
Each alarm has a galvanically isolated single pole
output which may be connected to any intrinsically
safe circuit having entity output parameters equal
to or less than:
Voc, Vt
= 32V
Isc, It
=
159mA
Each of the alarm outputs has a maximum
equivalent capacitance and inductance of:
Ci
=
0.04µF
Li
=
0.02mH
These figures must be subtracted from the
maximum permissible cable capacitance and
inductance allowed for the Zener barrier or
galvanic isolator connected to the alarm output.
See Figs 8, 9 and 10.
A1.3.1.2 Nonincendive applications
For nonincendive applications a Zener barrier or
galvanic isolator is not required. Each alarm
output may switch any dc circuit providing the
voltage does not exceed 32V and the current is
less
than
250mA.
The
wiring
must
be
nonincendive or 'Division 2 suitable'.
A1.3.2 Display backlight
Either the separately powered or the loop powered
backlight may be used.
A1.3.2.1 Separately powered backlight
The backlight is segregated from the measuring
circuit and has been approved as a separate
intrinsically safe circuit under the entity concept.
The backlight may be powered from any certified
associated apparatus such as a Zener barrier or
galvanic isolator having output parameters equal to
or less than:
Voc, Vt
=
32V
Isc, It
=
159mA
The
backlight
terminals
have
a
maximum
equivalent capacitance and inductance of:
Ci
=
0.03µF
Li
=
0.01mH
These figures must be subtracted from the
maximum permissible cable capacitance and
inductance allowed for the Zener barrier or
galvanic isolator powering the backlight.
Segregation between the backlight and the
measuring circuits should be maintained by
following the wiring methods recommended in
ANSI/NFPA70 article 504.
See Fig 15.
A1.3.2.2 Loop powered backlight
This backlight has been approved as a separate
intrinsically safe circuit under the entity concept.
As shown in Fig 16 the backlight may be
connected in series with the indicator and powered
from any certified associate apparatus such as a
Zener barrier or galvanic isolator having output
parameters equal to or less than:
Voc, Vt
= 32V
Isc, It
=
200mA
The backlight and indicator terminals have a
maximum equivalent capacitance and inductance
of:
Ci
=
0.05µF
Li
=
0.02mH
These figures must be subtracted from the
maximum permissible cable capacitance and
inductance allowed for the Zener barrier or
galvanic isolator powering the backlight.
A1.3.2.3 Nonincendive applications
For nonincendive applications the separately
powered backlight may be connected to a dc
supply between 18 and 30V without the need for a
Zener barrier or galvanic isolator. The wiring must
be nonincendive or 'Division 2 suitable'.
Similarly the loop powered backlight may be
connected in series with the 4/20mA measurement
loop without the need for a Zener barrier or
galvanic isolator - see A1.3.2.2
A2.0 The IECEx Certification Scheme
IECEx is a global certification scheme for
explosion protected products which aims to
harmonise international certification standards.
For additional information about the IECEx
certification scheme and to view the BEKA
associate certificates, please visit www.iecex.com
A2.1 IECEx Certificate of Conformity
The BA327C and BA328C loop powered indicators
have been issued with an IECEx Certificate of
Conformity number IECEx ITS 05.0003 which
specifies the following certification code and
marking:
Ex ia IIC T5
Ta = -40oC to 60 oC
The specified intrinsic safety parameters are
identical to the ATEX safety parameters.
The IECEx certificate may be downloaded from
www.beka.co.uk, www.iecex.com or requested
from the BEKA sales office.
A2.2 Installation
The IECEx and ATEX certificates specify identical
safety parameters and installation requirements for
both approvals is defined by EN 60079-14. The
ATEX installation requirements specified in section
5 of this manual may therefore be used for IECEx
installations, but the local code of practice should
also be consulted.