ADE Automatic Operating Manual

Transmission Model AUTOMATIC /AUTOMATIC-Z Automatic_Automatic-Z-200626-Rev014-UM-en ADE Germany GmbH & Co. KG Hammer Steindamm 27 – 29 22089 Hamburg / GERMANY  +49 40 432 776 - 0 Fax +49 40 432 776 - 10 E-mail: [email protected] Automatic-Z Automatic IMPORTANT FOLLOW THE USER GUIDE PLEASE KEEP FOR FUTURE REFERENCE

1. FOREWORD .............................................................................................................................................. 2 2. INTENDED USE ........................................................................................................................................ 2 3. FIGURES ................................................................................................................................................... 2 4. PREPARATION AND OPERATION .......................................................................................................... 4 3.1 Opening the packaging ............................................................................................................................ 4 3.2 Installation ................................................................................................................................................ 4 3.3 Wiring ....................................................................................................................................................... 5 3.4 Operation .................................................................................................................................................. 5 3.5 Operation in automatic mode ................................................................................................................... 5 5. CONTROLS AND SAFETY DEVICES....................................................................................................... 5 4.1 Controls .................................................................................................................................................... 5 4.2 Mechanical safety devices ....................................................................................................................... 5 4.3 Testing ...................................................................................................................................................... 5 6. USING THE SLICER ................................................................................................................................. 6 5.1 Operating procedure ................................................................................................................................ 6 5.2 Option Counting Device ........................................................................................................................... 6 7. MAINTENANCE AND CARE OF THE SLICER ......................................................................................... 6 6.1 Cleaning ................................................................................................................................................... 6 6.2 Lubricating ................................................................................................................................................ 7 8. SHARPENING OPERATIONS ................................................................................................................... 7 7.1 Sharpening the blade ............................................................................................................................... 7 9. TRAINING .................................................................................................................................................. 8 10. CLEANING AND MAINTENANCE ............................................................................................................. 8 11. STORAGE AND TRANPORT .................................................................................................................... 9 12. DISPOSAL ................................................................................................................................................. 9 13. WARRANTY ............................................................................................................................................... 9 14. TECHNICAL DATA .................................................................................................................................. 10 15. CE AND CERTIFICATE OF CONFORMITY ........................................................................................... 10 16. WIRING DIAGRAMS ............................................................................................................................... 11 17. EXPLODED VIEWS ................................................................................................................................. 12 18. SPARE PART LISTS ............................................................................................................................... 15

use and maintenance of the machine, as well as information regarding the safety devices with which it is fitted in order assure maximum efficiency throughout its service life. The slicers may be updated; this eventuality shall not prejudice the explanations contained in the manual. Before starting up the slicer, you are advised to read this manual carefully. Should this manual be damaged or lost, apply for a copy from the manufacturer without delay. Many accidents are the result of insufficient familiarity with the machine and its safety devices. Before starting work, read the instructions herein carefully and follow them to the letter. The Gear Drive Gravity slicers have been designed to comply with the provisions of the European community safety regulations. Consequently, each slicer is fitted with a plate featuring the "CE" mark attesting to the products conformity with said provisions. 2. INTENDED USE These slicers have been manufactured to slice: - cooked and raw charcuterie, - warm and cold meats, - bread and cheese, - stoneless fruit and vegetables. The machine is intended for continuous operation in commercial gastronomic applications. They can slice thicknesses up to 15mm. Slicers are not suitable for cutting frozen goods, charcuterie and meat on the bone or fruit with stones. Any attempt to slice said products or similar foods may result in serious damage to the machine and shall cause the warranty to become void. 3. FIGURES Fig. 1

3 Automatic_Automatic-Z-200626-Rev014-UM-en Fig. 2 (J = Optional – not included in standard fitting) Fig. 2/A Fig. 3 Fig. 4 Fig. 5

On receiving the box containing the slicer, make sure that it is intact and has not been damaged during transit. Should the slicer prove damaged, duly submit a report to the forwarding agent, no later than three days after the date indicated on the documents, listing any damage done to the machine. 3.1 Opening the packaging 1 - Cut and remove the plastic straps; 2 - Remove the metal staples; 3 - Lift the box off vertically, locate the user guide, maintenance manual and the four feet; 4 - Using a 13mm spanner, unscrew the bolts securing the machine to the pallet; 5 - Remove the polyethylene bag and screw on the four feet; 6 - Lift the machine: two people are required to handle the machine, using the feet as handholds; 7 - Check the contents of the packaging, making sure they correspond to the specifications on the documents. Warning: The packaging can be disposed of as municipal solid waste: Comply with the law dispositions in force in the place of installation. Do not litter: Dispose of the parts making up the packaging appropriately. 3.2 Installation Place the slicer on a smooth, flat and stable surface. Any unevenness of the surface on which the machine is rested can be compensated using the adjustable feet. In the event the motor ventilation area faces a wall, make sure that a space of at least 200mm is left between it and the wall. Leave enough room around the slicer so that it can be properly operated, cleaned and serviced. It is advisable to leave a space of at least 300mm free around the machine. The slicer works properly in places with a relative humidity level of less than 80% and near sources of heat of no more than 30°C.

Plug the machine into the outlet, making sure that the system features an electrical overload switch. To improve safety further, insert a 0.5 Amp fuse in the power supply box. The three-phase slicer is fitted with a standard 16 Amp plug. Plug the machine into the suitable outlet, making sure it features an overload switch as above. The blade should rotate anticlockwise seen from the blade guard side. Should the direction of rotation of the three-phase slicers be incorrect, invert two of the three wires in the plug. Unless otherwise indicated, the three-phase slicer is always connected at 400 Volts. Before connecting the slicer with the local electricity grid make sure that electrical indications of identification plate and local electricity are the same. 3.4 Operation Use the slicer as it was designed to be used. Never push the product towards the blade by hand. The product carriage is tilted so as to enable the product to slide towards the blade under its own weight. Keep hands well away from the blade and use the relevant handle to move the product carriage safely back and forth. 3.5 Operation in automatic mode In the Automatic Gravity models with Gear Drive, the product carriage can be operated in automatic mode. Said mode can be enabled or disabled by rotating lever "Z" slightly, as indicated in fig.5. This operation must always be performed with the machine switched off. 5. CONTROLS AND SAFETY DEVICES 4.1 Controls The Gear Drive Gravity slicers are switched on and off electrically by means of two buttons, I (start) coloured green and O (stop) coloured red. Both feature a white lamp which indicates when the blade is rotating. The machine features a safety switch in the blade guard connected with a no voltage relay. Every time the supply voltage is cut off, the green button I (start) must be pressed to start the machine up again. 4.2 Mechanical safety devices - With the exception of the actual cutting section, the blade is totally protected by an irremovable guard which can’t be removed. - The product carriage can only be removed if the slice assembly covers the blade and the graduated knob is set to "0" (zero). - The slice assembly can only be opened (using the graduated knob) if the product carriage is secured in its normal operating position. - The blade can only be removed using the blade-removal tool supplied. - None of the safety devices can be removed; dismantling or tampering with them would make the machine unsafe, and result in the manufacturer no longer being responsible for any accidents. 4.3 Testing - Make sure all the slicer components are assembled properly. - Check the handwheel securing the blade guard is locked in place. - Press the green start button and the red stop button to check the machine can be switched on and off. - Check the sliding of the product carriage and product press. - Check th e sharpening device works properly. - Check the opening of the slice assembly. - Make sure the product carriage can only be disassembled with the graduated knob set to zero, and that said knob remains locked in place after disassembly. If there are any hints for defects, stop the machine immediately, sign it with “DEFECT” and call your service partner.

5.1 Operating procedure (Fig.1) 1) Set the graduated knob "A" to "0" (zero). 2) Move the product carriage "B" as far away from blade "K" as possible. 3) Lift the product press "C" using the relevant handle. Set the product down on the product carriage, lower the product press onto or behind the product. 4) Select the desired thickness by means of knob "A". 5) Press the green button "I" (start). 6) Push the product carriage to slice the product by means of handle "D". 7) Once you have finished using the machine, switch it off by pressing the red button (stop) and set the graduated knob to "0". 5.2 Option Counting Device By means of the counting device (optional – no possibility for later upgrade) it is possible to enter the number of cutting processes. 1) Press key “S”. The first digit in the display is blinking. Enter the requested number at the first digit with the double arrow key. 2) Press key “S” again. The second digit in the display is blinking. Enter the requested number at the second digit with the double arrow key. 3) Press key “S” again. The third digit in the display is blinking. Enter the requested number at the third digit with the double arrow key. 4) During display is still blinking, press key “S” again and then the key in the middle to save the entry. 5) If the machine will be started in the automatic modus the counting device counts down. 6) If the entered number of cutting processes is reached, the machine stops automatically. If the machine would be stopped during the counting process by hand, e.g. by replacing the goods, the rest of the number of cutting processes remains in the cutting device. If the machine gets restarted, the automatic cutting and counting process will be continued. 7. MAINTENANCE AND CARE OF THE SLICER For the sake of hygiene, the slicer must be kept clean. The machine must be disassembled and cleaned at the end of each working day, and whenever the type of product being sliced is changed (e.g. change from raw meats to cooked meats) following the sequence illustrated in fig. 2. 6.1 Cleaning (Fig. 2) (Fig. 2/A) 1) Isolate the machine from the power supply by unplugging it, or switching off the automatic switch located near the outlet. Never settle for simply pressing the slicer's red "stop" button. 2) Set the graduated knob “A” to “0” (Fig. 2/A). 3) Position handwheel "E" in line with stop "F" and unscrew it completely. The locking mechanism engages in the stop and locks the carriage in place. Slide the product carriage unit "B" vertically from its guide. The slice assembly remains locked in the "0" position.

from the machine completely. 5) Position the blade-removal tool "J" (accessory – no standard fitting) in place and fasten it onto the threaded holes of the blade by means of the two handwheels "W". Use a screwdriver to unscrew the blade screws, after which use the two handwheels to remove the assembly. 6) Clean the blade with warm water and liquid detergent, rinse in cold water, dry and use alcohol to disinfect. The base and other parts of the machine must always be washed with lukewarm water and liquid detergent, and rubbed with a non-abrasive cloth; rinse in cold water, dry and use alcohol to disinfect. Under no circumstances use sodium -hypochlorite - based solutions or abrasive detergents as they would damage the machine's anodized surfaces. 7) Never put the carriage for cleaning into dishwasher! 8) Wait with fitting until all parts are dried. Otherwise there’s risk for rust formation 9) The machine is fitted back together by following the disassembly procedure in reverse order. The carriage and all other removable parts must not be cleaned in a dishwasher. The blade guard represents a very important safety device and must only be removed when the blade is fastened in its regular position by means of the screws. 6.2 Lubricating (Fig. 3) In order to keep the product press and carriage sliding movement fluid, the slicer must be lubricated regularly in the points highlighted in fig. 3; use Vaseline oil only (e. g. MARCOL 82 ESSO or WHITE OIL 105 BERGOIL), apply sparingly but frequently. 8. SHARPENING OPERATIONS If the slicer should work properly, the blade must be kept sharp. Fig. 4 illustrates the correct sharpening sequence. Only sharpen the blade when it is clean. Sharpening a dirty blade results in poor sharpening and soils the sharpening device and wheels. After sharpening, use the brush supplied to remove any traces of dirt from the wheels. In addition, every single grain of sand must be removed from the blade and machine using a cloth dampened with alcohol. Before performing this operation, make sure the graduated knob is set to "0" and that the machine is not plugged in. Sharpening is just allowed for standard knives. Long-toothed knives for cutting bread have to be sharpened by specialised companies. Sharpening just of fully cleaned and fat-free knives! Otherwise the knife or the sharpening device could be damaged irreversibly. 7.1 Sharpening the blade (Fig. 4) 1) Switch off the machine. 2) Remove the grease from the blade both inside and out using a cloth dampened with alcohol. 3) Turn the slice thickness adjusting knob to the left in anticlockwise direction up to the stop. 4) Mount the sharpening device at the machine. It is just allowed to use the sharpening device, which was sent with the machine, or sharpening devices of same type.

user and hinge up the remaining holder “C”. Unscrew completely the black turning knob of the sharpening device supplied with each machine with standard knife. Then lead the end of the thread visible now through the hole of the thickness-plate from the side of the carriage, while pulling the last-slice-device a bit upwards to the right. Then screw on the sharpening device by means of the turning knob in such a way that the neck of the sharpening device rests upon the upper edge of the thickness plate. 5) Switch on the motor and advance the sharpening wheel carefully with not too much expenditure of force to the rotating blade by turning slightly to the right the slice thickness adjusting knob. The contact must be affected in such a way that the sharpening wheel is also turning. Normally a few seconds are sufficient to sharpen the blade in this manner. 6) Having finished sharpening, switch off the motor, take off the sharpening device and adjust the slice thickness to zero again. 7) Clear blade and shaft of the last-slice-device thoroughly of adhering sharpening shavings with a cloth. The sharpening operation must be performed by skilled personnel. Never attempt to clean the blade whilst it is moving. The sharpening device can no longer sharpen the blade once its diameter is worn down by 6mm. 9. TRAINING During the machine's installation, it is absolutely essential that an operator of age be trained in the regular use-cleaning-care -sharpening of the blade, especially regarding the hazards which are likely to be encountered if the machine is used incorrectly. The training will be given by reading the operating manual very carefully. 10. CLEANING AND MAINTENANCE The machine must be cleaned by fully trained personnel only. Unplug the machine. Never stop the machine using the red (stop) button only. Two people are required to handle the machine, using the 4 feet as handholds. The blade must be replaced when the distance between the blade guard and the actual blade is no more than 6mm. Only remove the blade using the proper blade-removal tool. Be careful with the blade edge as it is very sharp. The power supply cable must be replaced by skilled personnel only. The cleaning of the slicer with harmful products liable to affect the health of either operators or customers is strictly prohibited. Use products with a degree of acidity (pH 7-8).

Keep all original parts and pieces for an eventual sending back of the scale in order to avoid any possible damage during transport which automatically leads to no warranty. 12. DISPOSAL Waste electrical equipment do not belong in household waste. Devices with this marking may not be disposed of as residual waste, but must be recycled. 13. WARRANTY ADE will repair or replace this product within a period of 2 year from date of delivery applying to defects occurred due to poor material or workmanship (invoice is necessary). All moveable parts are excluded. The warranty does not include natural ear, damages caused by incorrect or negligent handling, overuse or unsuitable or improper storage. The manufacturer refuses each direct or indirect responsibility of the following circumstances: - Disregarding of instruction - Usage by untrained personnel that is not familiar with the instruction - Usage that does not correspond to the valid prescriptions - Non authorized modification or repair - Usage of equipment and accessories that is not from manufacturer’s origin The legal rights of the customer are not hindered by the agreement of this warranty. In case of registering a complaint, contact the dealer that has sold the product.

Model Automatic / Automatic-Z Blade Ø 300mm Variable adjustment 0-15mm Cutting area 240 x 220 mm Dimensions 500 x 700 x 650 mm Footprint 350 x 500 mm Shelfspace 210 x 310 mm Power rating 0.37 KW Dead weight 51 kg Gross weight 73 kg Type of current 400V / 50-60Hz 230V / 50-60Hz optional on request Packing dimensions 840 x 860 x 810 mm Counting device (model Automatic-Z) up to 99.999 strokes adjustable 15. CE AND CERTIFICATE OF CONFORMITY Declaration of conformity by the manufacturer This product has been manufactured in accordance with the harmonized European standards. They conform to the regulations of the EC-directives listed below:  Machinery Directive 2006/42/EC  EMC Directive 2014/30/EU  Low Voltage Directive 2014/35/EU  RoHS Directive 2011/65/EU in the currently valid versions. This declaration loses its validity if modifications are made to the product without our approval. Hamburg, June 2020 ADE Germany GmbH & Co. KG Hammer Steindamm 27 – 29 D-22089 Hamburg

400V Three-Phase 230V Single-Phase (only on request)

AUTOMATIC 300 CARRIAGE MOUNTING SOCKET

NO. DESCRIPTION QTY ART-NO. SOCKET 202 Fan cap 1 H4050-028 252 Feet 4 H4050-086 206 Seal ring 60x85x10/SL 1 H4050-072 221 Fix bushing 1 H4050-009 222 Knife 300mm 1 H4050-030 226 Handle for cover plate 1 H4050-006 227/228/229 Wiper complete 1 H4050-139 238 Plastic ring for handle setting 1 H4050-128 207 - 217 Knife hub complete 1 H4020-047 0122 Blade removal device 1 H4050-106 240/241 Knob for handle setting completet 1 H4050-012 Knife sharpener complete 1 H4020-022 CARRIAGE MOUNTING 309/311 Grubscrew with flange for carriage mounting complete 1 H4050-066 332 Handle for carriage 1 H4050-062 0130 Carriage shaft mounting 1 H4050-092 0132/0133 Blocking unit for carriage 1 H4050-020 339 - 347 Switch lever complete 1 H4050-058 CARRIAGE 449 Handle for remaining holder 1 H4020-008 456 Backplane of carriage (Perspex) 1 H4050-052 Carriage complete 1 H4050-080 Remaining holder 1 H4050-042 ADJUSTMENT UNIT 501/502/503 Worm wheels with pins 1 H4050-050 517 Spring for adjustment unit 1 H4050-1311 Holder for adjustment unit 1 H4050-131 MOTOR UNIT 400V 607 Fan blade 1 H4050-123 677 PCB 400V 1 H4050-100 Piezo-Switch On green 1 H4050-002 Piezo-Switch Off red 1 H4050-0021 650 Switch control box 1 H4050-122 664 Cover for switch control box 1 H4050-132 600 Motor 400V 1 H4050-034

Towing arm 1 H4050-067 816 Mounting for parallel transport 1 H4050-057 821 Gear shaft 1 H4050-142 824 Ball bearing for gear shaft 1 H4050-118 827 V-belt pulley 1 H4050-068 828 Motor belt pulley 1 H4050-155 830 Driving belt 1 H4050-152

COUNTING DEVICE 1 Screw 2,8 x10 UNI6954 6 2 Underframe 1 3 Counting device Automatic-Z 1 4 Screw TCEI M5x16 UNI5931 2 5 Upper housing 1 6 Screw TSPTC M6x20 INOX UNI6109 1 7 Screw TCEI M5x55 UNI5931 2 8 Holder extension 1 9 Connecting cable 1