pardo LOWLINE SINGLE Assembly Instructions Manual

Specifications

Brand: pardo
Category: Indoor Furnishing
Model: LOWLINE SINGLE (Assembly Instructions Manual)
File Type: PDF
File Size: —
Pages: 10

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Text of the manual

FOLD DOWN WALL BEDS

Tools Required For Assembly No 2 & No 4 Phillips Head Screwdrivers No 2 Slot Head Screwdriver Hammer Electric Drill (Hammer Drill for Masonry) 6.5mm Masonry Drill Bit Pliers Spirit Adjustable Level Spanners 24mm Set Socket 19.06.15

1 x Top

2 x Back 1 x Skirting 1 x Bottom 1 x Right Hand End 1 x Left Hand End 1 x Top Rail 1 x Top Door 1 x Bottom Door Panel # 1 2,3 4 5 6 7 8 9 10 Size (mm) 2020 x 510 x 25 1960 x 200 x 16 1992 x 70 x 16 1960 x 448 x 16 1112 x 480 x 16 1112 x 480 x 16 1960 x 70 x 16 1988 x 382.5 x 16 1988 x 652.5 x 16 We recommend top door (9) & bottom doors (10) are cut from one piece as per cutting list. This ensures more accurate door alignment on closing of bed. 1. 10. BOTTOM DOOR TOP DOOR 2. 8. 1. 9. Cabinet Components Mattress size 900 x 1900 x 250D MAXIMUM depth Door + Mattress 40 kgs MAXIMUM weight This is an example cabinet construction method using knock down fittings to ensure the mechanism operates correctly. Variations to construction should be checked with Pardo. 16 or 18mm thick particleboard doors are recommended.

2 x Counter Balance Mechanism

Remove long angles by unbolting at crotchet (refer to detail shown of crotchet) 1 x Wall Bed Frame 2 x Cabinet Angle Brackets 3 x Door Fixing Angles Bolts / Nuts / Screws - Various 2 x Mounting Brackets 2 x Bed Straps 2 x Mattress Guards Note: Bed Frame shown without slats for clarity Crotchet 2 SCREWS RECOMMENDED Chipboard Screws * 28mm For screw fixing top rail #8 to underside of top #1. * 65mm Screws for attaching to wall. 24 x Large Trim Caps 30 x Cam Bolts 10 x Green Wall Plugs 30 x Cams 4 x Handles 2 x Piano Hinge Mechanism Components Hardware Mattress: Standard innerspring mattresses are recommended. Maximum mattress thickness is 250mm 31 x Cam 10 x Green Wall Plugs 12 x Small Trim Caps for screws to wall + #8 to #1

* Lock bottom #5 to skirting #4. By

tightening Cams. * Lock back #3 to bottom #5 and skirting #4. By tightening Cams. * Lock top rail #8 to top #1 with screws. * Lock end #7 to back #3, bottom #5 and skirting #4. By tightening cams. * Lock end #7 to back #2. By tightening cams. * Lock end #6 to backs #2, #3, bottom #5, skirting #4. By tightening cams. * Lock top #1 to ends #6, #7 and back #2. By tightening cams. * Screw top rail #8 to underside of top for door to close on to. Make sure the top rail is flush with front edge of end panels. * Insert trim caps inside unit where needed. Refer to Diagram 3 Refer to Diagram 2 Step 1 - Cabinet Assembly * Using hammer, tap cams into 20mm holes in all panels where required . Important : Orientation of cams as shown in photo below. * Screw cam bolts into 5mm holes in all panels where required. Hammer fix cam in place. Screw fix cam bolt into 5mm holes. DIAGRAM 2 DIAGRAM 3 1. Top 8. Rail 7. End 3. Back 5. Bottom 4. Skirting 6. End 2. Back

Cut skirting recess

before pushing cabinet against the wall End Panel Front Panel Base Panel DETAIL B Fastening to wall DETAIL A Wall plugs Refer to detail B Refer to detail A 4. Step2 - Fixing Cabinet To Wall * Lay cabinet face down with bottom facing the wall. * To ensure the cabinet is flush against the wall when upright, it may be necessary to cut a recess into bottom of left and right hand end of cabinet. * Place cabinet into position against the wall and, using a spirit level against either the right or left hand end and the top, find the correct vertical and horizontal position. Mark this position on the wall with a pencil. PLEASE NOTE As there is a lot of tension in the Wallbed when in the open position, it is very important that the cabinet is securely fixed to the wall. IMPORTANT NOTE: Before moving cabinet upright, ensure all cams are tightened securely. FASTENING OPTIONS 1 (for gyprock, fibro or timber walls) FASTENING OPTIONS 2 * Ensure cabinet is in correct vertical position. Drill holes in top of back panel at top in appropriate position. * Using a 65mm masonry bit, drill holes into wall and insert wall plugs supplied.(see above) * Move cabinet back into place against wall. * Fix top back panel to wall using 61mm screws. Put on cover caps. (for brick/masonry walls) * Ensure cabinet is in correct position. * Locate wall studs * Drill holes in top of back panel at top in correspording positions to wall studs. * Using 65mm screws, screw cabinet thru holes in top of back panel into studs. Put on cover caps

Step3 - Wall Bed mechanism Assembly / Installation

* Bolt bed frame mounting brackets to left and right ends through predrilled holes using sleeves and bolts provided. (DETAIL C) * Remove the four (4) long angles from the bed by unbolting at crochet. (DETAIL D) * Bolt left and right hand counter balance mechanisms to bed frame. * Prior to fitting bed frame into cabinet,Be sure leveling screws are protruding 2-3mm out of -the bottom of the block (for later adjustment). Sit pivot block into mounting brackets. (Diagram 4) When complete, leave bed frame vertical in cabinet. * Using screws provided, fit piano hinge to bottom of bottom door. Hinge bottom door to skirting as detailed in. (Diagram 5) * Screw the outer fixing angles #1 + #4 through elongated holes (Diagram 6) to the back of the top and bottom door into pre-marked holes in the doors. Remember to leave a 3mm gap between the top and bottom doors. (diagram 6) * Lift top door at right angles (90º) to the bottom door. (diagram 6) * Lower bed frame and guide bed frame leg into top door sleeve as shown. (diagram 7) * Re-attach bed frame to angles using bolts through crotchets. Note: Doors are now ready to lift upwards. As there is no tension on the mechanism, the doors are very heavy. PLEASE NOTE DO NOT LET GO OF THE MECHANISM AS IT WILL SPRING BACK INTO THE CABINET AND MAY CAUSE DAMAGE (Ensuring counter balances are to the outer extreme edges of the frame). 5. SITTING PIVOT BLOCK INTO MOUNTING BRACKETS HINGE BOTTOM DOOR TO SKIRTING DETAIL DIAGRAM 4 Mounting Bracket Leave Levelling Screw 5mm clearance for later adjustment Levelling Screw Pivot Block Counter Balance Mechanism DIAGRAM 5 Bottom Door Skirting Bottom of unit Floor Piano Hinge 15 15 mm to top of piano hinge

* With one person each side of the bed, lift doors up to within 30º of closing. (Diagram 8)

* With a large 24mm socket turn tension handle clockwise on counter balance mechanisms to adjust tension. (Approximately 30 quarter turns would adjust tension sufficiently for a medium weight mattress.) * Test by lowering the cabinet doors to floor and up again. The correct tension is achieved when the bed frame and doors lift slightly off the floor without the weight of a mattress. * Once the correct tension is achieved close doors to cabinet. Doors should meet flush with each other and with cabinet, otherwise adjustment will be necessary. (Diagram 9). * Where adjustment is necessary, adjust BOTTOM DOOR ONLY. Lower doors to floor and move angles up or down in elongated holes until doors meet flush with cabinet. (Diagram 9) * The gap between the top and bottom doors should be 3mm. If this is not the case, or if the doors do not meet squarely, then adjust by moving angles on the TOP DOOR ONLY, until a level 3mm gap is achieved. * When door adjustment is complete, secure position of angles against TOP DOORS by screwing home all other angle screws. * While the bed is open, fix the middle fixing angles #2 & #3 (Diagram 6) to he back of the door and by bolting it to the crotchet. Test the adjustment of the door again by closing up the bed, further adjustment may be necessary. * If Headboard #8 and pillowcatch #9 are being used, hinge them together using piano hinge provided. (Diagram 1, pillowcatch) * Bolt Headboard to bottom of bed frame through predrilled holes with bolts and nuts provided. * Attach handles to doors. * Attach bed straps to sides of bed frame by sliding ends through sewn loops over frame edge, approximately 300mm from head and foot of bed frame, and tighten until secure. * Slide mattress onto bed frame and secure with bed straps. * Close doors and again ensure that they meet flush with each other and with cabinet. Final adjustment may be neccessary and can be done by turning leveling screws in mounting block whilst the bed is open at 30º. (Diagram 10) WARNING When operating the Wallbed mechanism the bed frame must be carefully lowered all the way to the floor and not left to drop freely. If the bed frame is lowered without the weight of a mattress it may spring back causing injury. * When door adjustment is complete, secure position of angles against BOTTOM DOORS by screwing home all other angle screws. 6. Note: Bed Frame should still be vertical in Cabinet SCREWING BED FRAME ANGLES TO DOORS GUIDING BED FRAME LEG INTO TOP DOOR SLEEVE DIAGRAM 6 DIAGRAM 7 Use elongated holes only - allowing adjustment 90 Piano Hinge later Leave 3mm gap between doors Top Door Bottom Door Fixing angles 1 3 4 2

ADJUST TENSION COUNTER BALANCE MECHANISMS

Turn tension handles clockwise to increase tension DOOR ADJUSTMENT ADJUST BOTTOM DOOR ONLY Lower doors to floor and move angles up or down on bottom door only till they meet flush ADJUSTING LEVELLING SCREWS Final adjustment of doors may be made by adjusting levelling screws in mounting block whilst bed is open at 30 degrees Lift doors up to within 30 degrees of closing 30 _ +

1. WE RECOMMEND TOP DOOR (3) & BOTTOM DOORS (4) ARE MADE IN ONE PIECE AS PER CUTTING

LIST. THIS ENSURES MORE ACCURATE DOOR ALIGNMENT ON CLOSING OF BED. 2. TOP DOOR CAN BE INCREASED IN HEIGHT AS LONG AS CABINET HEIGHT IS INCREASED AS WELL. ALL OTHER DOOR SIZES SHOULD REMAIN NOTE: CABINET CONSTRUCTION THIS IS THE RECOMMENDED CABINET CONSTRUCTION METHOD TO ENSURE THE MECHANISM OPERATES CORRECTLY. VARIATIONS OF CONSTRUCTION SHOULD BE CHECKED WITH PARDO PRIOR TO CHANGES. 16mm or 18mm THICK PARTICLEBOARD DOORS ARE RECOMMENDED. NOTE: THIS DISTANCE FROM BOTTOM OF DOOR TO DOOR BRACKET IS CRITICAL Side Elevation n.t.s 8. 650mm SINGLE 1960mm Single Min 464mm For 250mm thick mattress 1137mm 70mm 2mm 206 96 Piano Hinge Wall Wall Floor Line 464mm Refer to detail 01 175 175 Top Door Bracket 380mm SINGLE Top Door Bracket 3mm Gap 2mm 70mm 60mm 35mm dia. x 11mm 7mm dia. thru hole DETAIL 01 Carcass Construction 200 200 12.5mm dia. x 12mm deep counterbore to external face of 7mm dia. thru holes

Step 3 #1 & #4 DIAGRAM 6

TOP DOOR BOTTOM DOOR 9. Lowline Single Fold Down Door (outer angle fixing locations) Locations given are an approximate guide only for the slotted Bracket holes. Fix into round holes after checking and adjustments are completed 155 TOP DOOR 165

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