Taylor C602 Replace

Annually SS 1 A1 ©McDonald’s Corporation · Planned Maintenance Manual · Revised April, 2010 Page 1 of 4 Taylor Company Milkshake and Soft-serve Machine Model C602 Annually SS 1 A1 Why To break the bacteria cycle and to ensure proper flow of syrup to the draw valve Time required 5 minutes to prepare 20 minutes to complete Time of day At open For 24-hour restaurants: during breakfast menu Hazard icons Tools and supplies Bucket, SolidSense™ All Purpose Super Concentrate (APSC) Bucket, KAY-5® Sanitizing Solution Bucket, plastic Bucket, clean and sanitized towels Bucket, soiled towels Plastic wrap Pump tube Taylor Lube HP Procedure 1 Remove syrup feed tube and syrup jug. Open the cabinet door. Re- move the syrup feed tube from a syrup jug. Wipe the outside of the feed tube with a clean, sanitized towel. Remove the syrup jugs from the cabinet. Sanitizing Solution 2 Cover jug with plastic wrap. 3 Place syrup feed tube in SolidSense APSC solution. Place the syrup feed tube in a bucket of APSC solution. APSC Solution 4 Place empty bucket under milkshake draw valve. Place a clean plastic bucket under the milkshake draw valve. 5 Remove syrup line from milkshake freezer door. Disconnect the corresponding syrup line from the milkshake freezer door by raising the syrup valve retainer. Pull the valve straight out.

©McDonald’s Corporation · Planned Maintenance Manual · Revised April, 2010 Page 2 of 4 Taylor Company Milkshake and Soft-serve Machine Model C602 Annually SS 1 A1 6 Place syrup line and valve in bucket. Hang the syrup line and valve into the empty bucket. 7 Start flow of SolidSense APSC solution though syrup line. Press the calibration key on the control panel to display the menu options. Touch the auto key to move the ar- row to “syrup prime.” Touch the calibration key again to display the syrup prime screen. Press the flavor select key for the corresponding flavor to start the flow of APSC through the line. 8 Flush syrup line with SolidSense APSC. Allow the APSC solution to continue to flow into the empty bucket until all the syrup is flushed from the line. When the liquid from the syrup line runs clear, the line is completely flushed. 9 Pump all liquid from syrup line. Remove the syrup feed tube from the bucket of APSC solution and continue to run the pump until APSC solution no longer runs from the syrup line. Touch the flavor select key to stop the flow of APSC through the syrup line. 10 Place feed tube in KAY-5 Sanitizing solution. Place the syrup feed tube in a bucket of sanitizing solution. Sanitizing Solution 11 Place empty bucket under milkshake draw valve. Place a clean plastic bucket under the milkshake draw valve. 12 Flush syrup line with KAY-5 Sanitizing solution. Repeat steps 8 through 10 using the sanitizing solution. 13 Turn off and unplug machine. Move the power switch to the off position. Unplug the ma- chine. Do not begin working with the syrup pump until the ma- chine is turned off and unplugged. 14 Remove pump cover tray. Remove the pump cover tray in the cabinet by lifting it up and out. Set it aside. 15 Open pump. Open the pump for the corre- sponding line by pushing up on the hinged cover. The pump tube assembly is now exposed. 16 Remove the pump tube. Using both hands, grasp the pump tube assembly on both ends and pull it up and out of the pump body.

©McDonald’s Corporation · Planned Maintenance Manual · Revised April, 2010 Page 3 of 4 Taylor Company Milkshake and Soft-serve Machine Model C602 Annually SS 1 A1 17 Remove clips. Remove the two clips at- tached to the pump tube collars. 18 Remove fittings. Remove the two fittings that connect the feed tube and syrup line to the pump tube. 19 Lubricate o-rings. Locate the o-rings on the fittings. Lubricate each o-ring with Taylor Lube HP. 20 Insert fittings into new pump tube. Insert the fittings on the feed tube and syrup line into a new pump tube by pushing them firmly into place. 21 Attach clips to collars. Attach one clip to each collar on the new pump tube. 22 Position the pump rollers. Using both hands, rotate the pump rollers so they are in the 10 o’clock and 2 o’clock positions. 23 Push the pump tube assembly into the pump body. Make sure the syrup line is pushed through the rear of the cabinet. 24 Close pump. Push down on the hinged cover to close the pump body. To avoid damage to the pump tube, make sure it is seated properly in the pump body before closing the hinged cover. 25 Flush remaining syrup lines and replace remaining pump tubes. Repeat steps 1 through 25 for each remaining syrup flavor. 26 Replace the pump cover tray. Replace the pump cover tray by sliding the tray in over the pumps. 27 Replace the syrup jugs and syrup feed tubes. Remove the plastic wrap from each syrup jug. Return the syrup jugs to the cabinet. Match the feed tubes to the correct jug and place the feed tubes into the jug. 28 Plug in machine and turn on. Plug in the machine and turn the power switch to the on position. 29 Prime each syrup line.

©McDonald’s Corporation · Planned Maintenance Manual · Revised April, 2010 Page 4 of 4 Taylor Company Milkshake and Soft-serve Machine Model C602 Annually SS 1 A1 30 Calibrate syrup system. Calibrate the syrup system, checking every flavor.