Ioline CrystalPress Quick Start Manual

Woodinville, WA 98072 USA 1.425.398.8282 www.ioline.com 1 Sorter Bowl Replacement CrystalPress P/N: 110629 R1 Unplug the power and data cable and make sure all stones and trans- fer sheets are removed from the machine. 2 Make sure the pinch wheel lever is in the up position (the wheels should be down pressing on the driveshaft) and rotate the machine so it’s resting on its back as shown. 3 Remove the 7 bottom cover screws and remove the bottom cover. Bottom Cover Screws (7) Preparing to Disassemble 4 Locate the 3 nuts holding the bowl in the machine and remove them. NOTE: Early models of the Crystal- Press Sorter Bowl do not have nuts holding the bottom of the assembly. If your machine does not look like the picture, please contact Ioline Customer Service (see the end of this procedure). Sorter Nuts (3)

Woodinville, WA 98072 USA 1.425.398.8282 www.ioline.com 5 Flip the machine back up to a nor- mal operating position as shown. CAUTION: Make sure not to touch the electronics inside the bottom of the machine while the cover is off. 6 Remove the center nut from the front of the bowl assembly. Center Nut Removing the bowl assembly Bowl Assembly

Woodinville, WA 98072 USA 1.425.398.8282 www.ioline.com Slide the bowl forward until the center stud clears the front plate on the front of the bowl. Carefully remove the bowl assem- bly from the machine. Lift up on the bowl assembly until the bottom studs clear the machine. Then pull out slowly as far as the wires will allow. Bowl Center Stud Unplug the two wires shown from the bowl circuit board. Unplug both encoder and power wires from bowl circuit board. Encoder Power The bowl wiring should come out smoothly with the bowl. If there is resistance from the wires don’t pull on them as this might damage other components of the machine. NOTE: The wiring is bundled with cable ties. They can get caught on the opening in the base bracket as the wiring is pulled out. Wiggling the wires while pulling avoids this. 1 2 3 4

Woodinville, WA 98072 USA 1.425.398.8282 www.ioline.com 1 Installing the bowl Peel the backing from the strips of 4” tape (Included) and place them in the bowl bracket as shown. If the tape is already installed and in good condition, this step is not necessary. Remove the 2 Phillips screws from the front of the old bowl and in- stall them into the new bowl. Don’t screw them all the way in, leave them as far out as possible for now. Tape Locate the 3 bowl stud slots in the bowl plate on the machine and on the bottom of the bowl assembly. NOTE: Make sure three plastic washers included with the assembly are in place on each of the align- ment studs on the bottom of the bowl. Bowl stud slots (3) Plug in the two wires shown to the bowl circuit board. Make sure the connectors are lined up properly with the circuit board connector. Plug in both wires to the bowl circuit board. Encoder Power Installing Bracket Tape 2 3 4 Bowl studs (3)

Woodinville, WA 98072 USA 1.425.398.8282 www.ioline.com Compress the foam around the sorter bowl opening in the platen then lower the sorter bowl down so that the 3 studs fit into the 3 slots on the machine. NOTE: Make sure the front stud clears the tab on the front of the bowl bracket. Bowl Foam Install the front bowl nut to hold the bowl in place but don’t tighten the nut. You will tighten the nut later during the alignment process. Front Center Nut Once the bowl is sitting in the slots, slide it back until the stud goes through the hole in the front of the bowl plate. Once the bowl is in place, tuck the foam into the gap between the bowl and the body to make sure it is not sticking up too high. Bowl Center Stud 8 Flip the machine on its back and install the 3 nuts that hold the bowl in the machine. NOTE: If a torque wrench is available, tighten the 3x nuts to 3 in-lbs. Other- wise tighten the nuts until they stop turning easily (no looseness in the bowl assy), then loosen them 1/6th of a turn so that the bowl will slide easily in the base bracket. 5 6 7

Woodinville, WA 98072 USA 1.425.398.8282 www.ioline.com The nuts are correctly tightened when the bowl slides in and out with light resistance without allow- ing the bowl to be lifted up. Test this when the machine is rotated back to normal operating position in the next step. Check tightness care- fully before further assembly. The bowl should slide up and down smoothly before returning the machine to normal operating position. If the bowls rotate normally during power on then power off the machine and disconnect the power cable to install the bottom cover by reversing steps 1-3 in the earlier section Preparing to Disassemble. Consult the Bowl Alignment Procedure to align the bowls with the C-stick and com- plete the installation. Ioline Corporation is committed to providing quality service and support to our customers. If you need assistance with an Ioline product, please contact us: Ioline Customer Support Department Monday through Friday 7:00 A.M. - 5:00 P.M. U.S. Pacific Time Voice: 1.425.398.8282 Fax: 1.425.398.8383 [email protected] www.ioline.com Customer Support 10 Flip the machine back to its normal operating position and reconnect the power cable. Install wheels in the new bowl and power on the CrystalPress to make sure the new bowl rotates as it should. If it doesn’t rotate after power on there is a problem with the connection to the logic board. Check connections and test again. Contact Ioline Customer Support for additional help. There should be no play at all when lifting up on the bowl (when the machine is rotated back to a normal operating position) 9 11