Invertek Drives OPTIDRIVE E3 Operation & User’s Manual
Read Online
Read the Invertek Drives OPTIDRIVE E3 Operation & User’s Manual online using the built-in PDF viewer.
Text of the manual
AC Variable Speed Drive
IP20
0.37kW – 37kW / 0.5HP – 50HP
110 – 480V Single and 3 Phase Input
1
2
3
4
5
6
7
8
9
10
User Manual
Quick Start Up
General Information
and Ratings
Mechanical Installation
Power & Control Wiring
Operation
Parameters
Analog and Digital Input
Macro Configurations
Modbus RTU
Communications
Technical Data
Troubleshooting
EMC L1 L2 L3
2 | Optidrive ODE-3 User Guide | Version 1.00
www.invertekdrives.com
1. Quick Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1. Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2. Quick Start Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3. Installation Following a Period of Storage . . . . . . . . . . . . . . . . 6
2. General Information and Ratings . . . . . . . . . . . . . . . . 7
2.1. Identifying the Drive by Model Number . . . . . . . . . . . . . . . . . . 7
2.2. Drive Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2. UL Compliant Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3. Mechanical Dimensions and Mounting – IP20 Open Units . . .9
3.4. Guidelines for Enclosure Mounting . . . . . . . . . . . . . . . . . . . . 10
4. Power & Control Wiring . . . . . . . . . . . . . . . . . . . . . . . 11
4.1. Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2. Protective Earth (PE) Connection . . . . . . . . . . . . . . . . . . . . . . . 11
4.3. Incoming Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.4. Motor Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.5. Motor Terminal Box Connections . . . . . . . . . . . . . . . . . . . . . . 13
4.6. Control Terminal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.7. Control Terminal Connections . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.8. Motor Thermal Overload Protection . . . . . . . . . . . . . . . . . . . . 14
4.9. EMC Compliant Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.10. Optional Brake Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.1. Managing the Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.2. Operating Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.3. Changing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.4. Read Only Parameter Access . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.5. Resetting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.6. Resetting a Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6. Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
6.1. Standard Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.2. Extended Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.3. Advanced Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.4. P-00 Read Only Status Parameters . . . . . . . . . . . . . . . . . . . 26
7. Analog and Digital Input Macro Configurations . . .27
7.1. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.2. Example Connection Diagrams . . . . . . . . . . . . . . . . . . . . 27
7.3. Macro Functions Guide Key . . . . . . . . . . . . . . . . . . . . . . . 28
7.4. Macro Functions – Terminal Mode (P-12 = 0) . . . . . . . 29
7.5. Macro Functions - Keypad Mode (P-12 = 1 or 2) . . . . . 30
7.6. Macro Functions - Fieldbus Control Mode (P-12 = 3, 4, 7,
8 or 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.7. Macro Functions - User PI Control Mode (P-12 = 5 or 6) . . 31
7.8. Fire Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8. Modbus RTU Communications . . . . . . . . . . . . . . . . 32
8.1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.2. Modbus RTU Specification . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.3. RJ45 Connector Configuration . . . . . . . . . . . . . . . . . . . . . . 32
8.4. Modbus Register Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.1. Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.2. Rating Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.3. Single Phase Operation of Three Phase Drives . . . . . . . . . 35
9.4. Additional Information for UL Compliance . . . . . . . . . . . . . 35
9.5. EMC Filter Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
10. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .37
10.1. Fault Code Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Version 1.00 | Optidrive ODE-3 User Guide | 3
www.invertekdrives.com
Declaration of Conformity
Invertek Drives Ltd hereby states that the Optidrive ODE-3 product range conforms to the relevant safety provisions of the following
council directives:
2014/30/EU (EMC) and 2014/35/EU (LVD)
Designed and manufacture is in accordance with the following harmonised European standards:
EN 61800-5-1: 2007
Adjustable speed electrical power drive systems. Safety
requirements. Electrical, thermal and energy.
EN 61800-3: 2004 /A1 2012
Adjustable speed electrical power drive systems. EMC
requirements and specific test methods
EN 55011: 2007
Limits and Methods of measurement of radio disturbance
characteristics of industrial, scientific and medical (ISM) radio-
frequency equipment (EMC)
EN60529: 1992
Specifications for degrees of protection provided by enclosures
Electromagnetic Compatibility
All Optidrives are designed with high standards of EMC in mind. All versions suitable for operation on Single Phase 230 volt and
Three Phase 400 volt supplies and intended for use within the European Union are fitted with an internal EMC filter. This EMC filter
is designed to reduce the conducted emissions back into the mains supply via the power cables for compliance with the above
harmonised European standards.
It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the
EMC legislation of the country of use, and the relevant category. Within the European Union, equipment into which this product is
incorporated must comply with the EMC Directive 2004/108/EC. This User Guide provides guidance to ensure that the applicable
standards may be achieved.
Copyright Invertek Drives Ltd © 2016
All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical
including photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.
2 Year Warranty
All Invertek Optidrive units carry a 2 year warranty against manufacturing defects from the date of manufacture. The manufacturer
accepts no liability for any damage caused during or resulting from transport, receipt of delivery, installation or commissioning. The
manufacturer also accepts no liability for damage or consequences resulting from inappropriate, negligent or incorrect installation,
incorrect adjustment of the operating parameters of the drive, incorrect matching of the drive to the motor, incorrect installation,
unacceptable dust, moisture, corrosive substances, excessive vibration or ambient temperatures outside of the design specification.
The local distributor may offer different terms and conditions at their discretion, and in all cases concerning warranty, the local
distributor should be contacted first.
This user guide is the “original instructions” document. All non-English versions are translations of the
“original instructions”.
The contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of
continuous improvement, the manufacturer reserves the right to change the specification of the product or its performance or the
contents of the User Guide without notice.
This User Guide is for use with version 3.08 Firmware
User Guide Revision 1.00
Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to
date information, the information contained in this User Guide should be used for guidance purposes only and does not form the part
of any contract.
When installing the drive on any power supply where the phase-ground voltage may exceed the phase-phase voltage
(typically IT supply networks or Marine vessels) it is essential that the internal EMC filter ground and surge protection varistor
ground (where fitted) are disconnected. If in doubt, refer to your Sales Partner for further information.
This manual is intended as a guide for proper installation. Invertek Drives Ltd cannot assume responsibility for the compliance
or the non-compliance to any code, national, local or otherwise, for the proper installation of this drive or associated
equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
This Optidrive contains high voltage capacitors that take time to discharge after removal of the main supply. Before
working on the drive, ensure isolation of the main supply from line inputs. Wait ten (10) minutes for the capacitors to
discharge to safe voltage levels. Failure to observe this precaution could result in severe bodily injury or loss of life.
Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved
should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals
in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
4 | Optidrive ODE-3 User Guide | Version 1.00
www.invertekdrives.com
Quick Start Up
1
1. Quick Start Up
1.1. Important Safety Information
Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.
Danger: Indicates a risk of electric shock, which,
if not avoided, could result in damage to the
equipment and possible injury or death.
This variable speed drive product (Optidrive) is intended for
professional incorporation into complete equipment or systems
as part of a fixed installation. If installed incorrectly it may present
a safety hazard. The Optidrive uses high voltages and currents,
carries a high level of stored electrical energy, and is used to
control mechanical plant that may cause injury. Close attention
is required to system design and electrical installation to avoid
hazards in either normal operation or in the event of equipment
malfunction. Only qualified electricians are allowed to install
and maintain this product.
System design, installation, commissioning and maintenance
must be carried out only by personnel who have the necessary
training and experience. They must carefully read this safety
information and the instructions in this Guide and follow all
information regarding transport, storage, installation and use of
the Optidrive, including the specified environmental limitations.
Do not perform any flash test or voltage withstand test on the
Optidrive. Any electrical measurements required should be
carried out with the Optidrive disconnected.
Electric shock hazard! Disconnect and ISOLATE the Optidrive
before attempting any work on it. High voltages are present
at the terminals and within the drive for up to 10 minutes after
disconnection of the electrical supply. Always ensure by using a
suitable multimeter that no voltage is present on any drive power
terminals prior to commencing any work.
Where supply to the drive is through a plug and socket
connector, do not disconnect until 10 minutes have elapsed after
turning off the supply.
Ensure correct earthing connections. The earth cable must
be sufficient to carry the maximum supply fault current which
normally will be limited by the fuses or MCB. Suitably rated
fuses or MCB should be fitted in the mains supply to the drive,
according to any local legislation or codes.
Ensure correct earthing connections and cable selection as per
defined by local legislation or codes. The drive may have a
leakage current of greater than 3.5mA; furthermore the earth
cable must be sufficient to carry the maximum supply fault current
which normally will be limited by the fuses or MCB. Suitably
rated fuses or MCB should be fitted in the mains supply to the
drive, according to any local legislation or codes.
Do not carry out any work on the drive control cables whilst
power is applied to the drive or to the external control circuits.
Danger: Indicates a potentially hazardous situation
other than electrical, which if not avoided, could
result in damage to property.
Within the European Union, all machinery in which this product
is used must comply with Directive 2006/42/EC, Safety of
Machinery. In particular, the machine manufacturer is responsible
for providing a main switch and ensuring the electrical equipment
complies with EN60204-1.
The level of integrity offered by the Optidrive control input
functions – for example stop/start, forward/reverse and
maximum speed is not sufficient for use in safety-critical
applications without independent channels of protection. All
applications where malfunction could cause injury or loss of
life must be subject to a risk assessment and further protection
provided where needed.
The driven motor can start at power up if the enable input signal
is present.
The STOP function does not remove potentially lethal high
voltages. ISOLATE the drive and wait 10 minutes before starting
any work on it. Never carry out any work on the Drive, Motor or
Motor cable whilst the input power is still applied.
The Optidrive can be programmed to operate the driven motor
at speeds above or below the speed achieved when connecting
the motor directly to the mains supply. Obtain confirmation from
the manufacturers of the motor and the driven machine about
suitability for operation over the intended speed range prior to
machine start up.
Do not activate the automatic fault reset function on any systems
whereby this may cause a potentially dangerous situation.
IP20 drives must be installed in a pollution degree 2
environment, mounted in a cabinet with IP54 or better.
Optidrives are intended for indoor use only.
When mounting the drive, ensure that sufficient cooling is provided.
Do not carry out drilling operations with the drive in place, dust
and swarf from drilling may lead to damage.
The entry of conductive or flammable foreign bodies should be
prevented. Flammable material should not be placed close to
the drive
Relative humidity must be less than 95% (non-condensing).
Ensure that the supply voltage, frequency and no. of phases (1 or
3 phase) correspond to the rating of the Optidrive as delivered.
Never connect the mains power supply to the Output terminals
U, V, W.
Do not install any type of automatic switchgear between the
drive and the motor.
Wherever control cabling is close to power cabling, maintain
a minimum separation of 100 mm and arrange crossings
at 90 degrees. Ensure that all terminals are tightened to the
appropriate torque setting.
Do not attempt to carry out any repair of the Optidrive. In
the case of suspected fault or malfunction, contact your local
Invertek Drives Sales Partner for further assistance.
Version 1.00 | Optidrive ODE-3 User Guide | 5
www.invertekdrives.com
Quick Start Up
1
1.2. Quick Start Process
Step
Action
See section
Page
1
Identify the Enclosure Type, Model Type and ratings of
your drive from the model code on the label. In particular
- Check the voltage rating suits the incoming supply
- Check the output current capacity meets or exceeds the
full load current for the intended motor
2.1. Identifying the Drive by Model Number
7
2
Unpack and check the drive. Notify the supplier and
shipper immediately of any damage.
3
Ensure correct ambient and environmental conditions for
the drive are met by the proposed mounting location.
9.1. Environmental
34
4
Install the drive in a suitable cabinet (IP20 Units) ensuring
suitable cooling air is available.
3.1. General
3.3. Mechanical Dimensions and Mounting – IP20
Open Units
3.4. Guidelines for Enclosure Mounting
9
9
10
5
Select the correct power and motor cables according
to local wiring regulations or code, noting the maximum
permissible sizes
9.2. Rating Tables
34
6
If the supply type is IT or corner grounded, disconnect the
EMC filter before connecting the supply.
9.5. EMC Filter Disconnect
36
7
Check the supply cable and motor cable for faults or short
circuits.
8
Route the cables.
9
Check that the intended motor is suitable for use, noting
any precautions recommended by the supplier or
manufacturer.
4.9. EMC Compliant Installation
15
10
Check the motor terminal box for correct Star or Delta
configuration where applicable.
4.5. Motor Terminal Box Connections
13
11
Ensure wiring protection is providing, by installing a
suitable circuit breaker or fuses in the incoming supply line.
4.3.2. Fuse / Circuit Breaker Selection
9.2. Rating Tables
12
34
12
Connect the power cables, especially ensuring the
protective earth connection is made.
4.1. Connection Diagram
4.2. Protective Earth (PE) Connection
4.3. Incoming Power Connection
4.4. Motor Connection
11
11
12
12
13
Connect the control cables as required for the application. 4.6. Control Terminal Wiring
4.9. EMC Compliant Installation
7. Analog and Digital Input Macro Configurations
7.2. Example Connection Diagrams
13
15
27
27
14
Thoroughly check the installation and wiring.
15
Commission the drive parameters.
5.1. Managing the Keypad
6. Parameters
16
18
6 | Optidrive ODE-3 User Guide | Version 1.00
www.invertekdrives.com
1.3. Installation Following a Period of Storage
Where the drive has been stored for some time prior to installation,
or has remained without the main power supply present for an
extended period of time, it is necessary to reform the DC capacitors
within the drive according to the following table before operation.
For drives which have not been connected to the main power supply
for a period of more than 2 years, this requires a reduced mains
voltage mains voltage to be applied for a time period, and gradually
increased prior to operating the drive. The voltage levels relative to
the drive rated voltage, and the time periods for which they must be
applied are shown in the following table. Following completion of the
procedure, the drive may be operated as normal.
100%
75%
50%
25%
T1
T2
T3
T4
Storage Period
/Power-OFF
Period
Initial
Input
Voltage
Level
Time
Period T1
Secondary
Input
Voltage
Level
Time
Period T2
Third
Input
Voltage
Level
Time
Period T3
Final
Input
Voltage
Level
Time
Period T4
Up to 1 Year
100%
N/A
1 – 2 Years
100%
1 Hour
N/A
2 – 3 Years
25%
30 Minutes
50%
30 Minutes
75%
30 Minutes
100%
30 Minutes
More than 3 Years
25%
2 Hours
50%
2 Hours
75%
2 Hours
100%
2 Hours
1.4. Quick Start Overview
Quick Start – IP20
��
Connect a Start / Stop switch between control
terminals 1 & 2
�o Close the Switch to Start
�o Open to Stop
��
Connect a potentiometer (5k – 10kΩ) between terminals 5,
6 and 7 as shown
��
o Adjust the potentiometer to vary the speed from P-02
(0Hz default) to P-01 (50 / 60 Hz default)
Quick Start Up
1
Version 1.00 | Optidrive ODE-3 User Guide | 7
www.invertekdrives.com
General Information and Ratings
2
2. General Information and Ratings
This chapter contains information about the Optidrive E3 including how to identify the drive.
2.1. Identifying the Drive by Model Number
Each drive can be identified by its model number, as shown in the table below. The model number is on the shipping label and the
drive nameplate. The model number includes the drive and any options.
ODE
-
3
-
1
2
0021 -
1
F
1
2
Product Family
IP Rating
2 = IP20
Generation
Dynamic Brake
Transistor
1 = Not Fitted
4 = Internal Transistor
Frame Size
Filter Type
0 = No Filter
F = Internal EMC Filter
Input Voltage
1 = 110 – 115
No. Of Input Phases
2 = 200 – 240
4 = 380 – 480
Output Current x 10
2.2. Drive Model Numbers
110 – 115V ± 10% - 1 Phase Input – 3 Phase 230V Output (Voltage Doubler)
Model Number
kW
HP
Output Current
(A)
Frame Size
With Filter
Without Filter
N/A
ODE-3-110023-1012
0.5
2.3
1
N/A
ODE-3-110043-1012
1
4.3
1
N/A
ODE-3-210058-1042
1.5
5.8
2
200 – 240V ± 10% - 1 Phase Input – 3 Phase Output
Model Number
kW
HP
Output Current
(A)
Frame Size
With Filter
Without Filter
ODE-3-120023-1F12
ODE-3-120023-1012
0.37
0.5
2.3
1
ODE-3-120043-1F12
ODE-3-120043-1012
0.75
1
4.3
1
ODE-3-120070-1F12
ODE-3-120070-1012
1.5
2
7
1
ODE-3-220070-1F42
ODE-3-220070-1042
1.5
2
7
2
ODE-3-220105-1F42
ODE-3-220105-1042
2.2
3
10.5
2
N/A
ODE-3-320153-1042
4.0
5
15.3
3
200 – 240V ± 10% - 3 Phase Input – 3 Phase Output
Model Number
kW
HP
Output Current
(A)
Frame Size
With Filter
Without Filter
N/A
ODE-3-120023-3012
0.37
0.5
2.3
1
N/A
ODE-3-120043-3012
0.75
1
4.3
1
N/A
ODE-3-120070-3012
1.5
2
7
1
ODE-3-220070-3F42
ODE-3-220070-3042
1.5
2
7
2
ODE-3-220105-3F42
ODE-3-220105-3042
2.2
3
10.5
2
ODE-3-320180-3F42
ODE-3-320180-3042
4.0
5
18
3
ODE-3-320240-3F42
ODE-3-320240-3042
5.5
7.5
24
3
ODE-3-420300-3F42
ODE-3-420300-3042
7.5
10
30
4
ODE-3-420460-3F42
ODE-3-420460-3042
11
15
46
4
ODE-3-520610-3F42
N/A
15
20
61
5
ODE-3-520720-3F42
N/A
18.5
25
72
5
8 | Optidrive ODE-3 User Guide | Version 1.00
www.invertekdrives.com
2
General Information and Ratings
380 – 480V ± 10% - 3 Phase Input – 3 Phase Output
Model Number
kW
HP
Output Current
(A)
Frame Size
With Filter
Without Filter
ODE-3-140012-3F12
ODE-3-140012-3012
0.37
0.5
1.2
1
ODE-3-140022-3F12
ODE-3-140022-3012
0.75
1
2.2
1
ODE-3-140041-3F12
ODE-3-140041-3012
1.5
2
4.1
1
ODE-3-240041-3F42
ODE-3-240041-3042
1.5
2
4.1
2
ODE-3-240058-3F42
ODE-3-240058-3042
2.2
3
5.8
2
ODE-3-240095-3F42
ODE-3-240095-3042
4
5
9.5
2
ODE-3-340140-3F42
ODE-3-340140-3042
5.5
7.5
14
3
ODE-3-340180-3F42
ODE-3-340180-3042
7.5
10
18
3
ODE-3-340240-3F42
ODE-3-340240-3042
11
15
24
3
ODE-3-440300-3F42
ODE-3-440300-3042
15
20
30
4
ODE-3-440390-3F42
ODE-3-440390-3042
18.5
25
39
4
ODE-3-440460-3F42
ODE-3-440460-3042
22
30
46
4
ODE-3-540610-3F42
N/A
30
40
61
5
ODE-3-540720-3F42
N/A
37
50
72
5
Version 1.00 | Optidrive ODE-3 User Guide | 9
www.invertekdrives.com
Mechanical Installation
3
3. Mechanical Installation
3.1. General
��
The Optidrive should be mounted in a vertical position only, on a flat, flame resistant, vibration free mounting using the integral
mounting holes or DIN Rail clip (Frame Sizes 1 and 2 only).
��
IP20 Optidrives must be installed in a pollution degree 1 or 2 environment only.
��
Do not mount flammable material close to the Optidrive.
��
Ensure that the ambient temperature range does not exceed the permissible limits for the Optidrive given in section 9.1.
Environmental.
��
Provide suitable clean, moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the Optidrive.
3.2. UL Compliant Installation
Refer to section 9.4. Additional Information for UL Compliance on page 35 for Additional Information for UL Compliance.
3.3. Mechanical Dimensions and Mounting – IP20 Open Units
L1/L
L3
L2/N
Drive
Size
A
B
C
D
E
F
Weight
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
Kg
Ib
1
173
6.81
83
3.27
123
4.84
162
6.38
50
1.97
50
1.97
1.0
2.2
2
221
8.70
110
4.33
150
5.91
209
8.23
63
2.48
63
2.48
1.7
3.8
3
261
10.28
131
5.16
175
6.89
247
9.72
80
3.15
80
3.15
3.2
7.1
4
420
16.54
171
6.73
212
8.35
400
15.75
125
4.92
125
4.92
9.1
20.1
5
486
19.13
222
8.74
226
8.89
463
18.22
175
6.88
175
6.88
18.1
39.9
Mounting Bolts
Tightening Torques
Frame Size
Frame Size
Control Terminals
Power Terminals
1 - 3
4 x M5 (#8)
1 - 3
0.5 Nm (4.5 lb-in)
1 Nm (9 lb-in)
4
4 x M8
4
0.5 Nm (4.5 lb-in)
2 Nm (18 lb-in)
5
4 x M8
5
0.5 Nm (4.5 lb-in)
4 Nm (35.5 lb-in)
10 | Optidrive ODE-3 User Guide | Version 1.00
www.invertekdrives.com
3
Mechanical Installation
3.4. Guidelines for Enclosure Mounting
��
IP20 drives are suitable for use in pollution degree 1 environments, according to IEC-664-1. For pollution degree 2 or higher
environments, drives should be mounted in a suitable control cabinet with sufficient ingress protection to maintain a pollution
degree 1 environment around the drive.
��
Enclosures should be made from a thermally conductive material.
��
Ensure the minimum air gap clearances around the drive as shown below are observed when mounting the drive.
��
Where ventilated enclosures are used, there should be venting above the drive and below the drive to ensure good air circulation.
Air should be drawn in below the drive and expelled above the drive.
��
In any environments where the conditions require it, the enclosure must be designed to protect the Optidrive against ingress of
airborne dust, corrosive gases or liquids, conductive contaminants (such as condensation, carbon dust, and metallic particles) and
sprays or splashing water from all directions.
��
High moisture, salt or chemical content environments should use a suitably sealed (non-vented) enclosure.
��
The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate
through the drive heatsink. Invertek Drives recommend the following minimum sizes for drives mounted in non-ventilated metallic
enclosures:
Drive Size
X
Above & Below
Y
Either Side
Z
Between
Recommended
airflow
mm
in
mm
in
mm
in
CFM (ft3/min)
1
50
1.97
50
1.97
33
1.30
11
2
75
2.95
50
1.97
46
1.81
22
3
100
3.94
50
1.97
52
2.05
60
4
100
3.94
50
1.97
52
2.05
120
5
200
7.87
25
0.98
70
2.76
104
NOTE
Dimension Z assumes that the drives are mounted side-by-side with no clearance.
Typical drive heat losses are 3% of operating load conditions.
Above are guidelines only and the operating ambient temperature of the drive MUST be
maintained at all times.
Version 1.00 | Optidrive ODE-3 User Guide | 11
www.invertekdrives.com
3
Mechanical Installation
4. Power & Control Wiring
4.1. Connection Diagram
Key
Sec.
Page
A
Protective Earth (PE) Connection
4.2
14
B
Incoming Power Connection
4.3
12
C
Fuse / Circuit Breaker Selection
4.3.2
14
D
Optional Input Choke
4.3.3
12
E
Optional External EMC Filter
4.10
15
F
Internal Disconnect / Isolator
4.3
12
G
Optional Brake Resistor
4.11
18
H
Motor Connection
I
Analog Output
4.8.1
16
J
Auxiliary Relay Output
4.8.2
17
L
Analog Inputs
4.8.3
17
M
Digital Inputs
4.8.4
17
4.2. Protective Earth (PE) Connection
Grounding Guidelines
The ground terminal of each Optidrive should be individually connected DIRECTLY to the site ground bus bar (through the filter if
installed). Optidrive ground connections should not loop from one drive to another, or to, or from any other equipment. Ground loop
impedance must confirm to local industrial safety regulations. To meet UL regulations, UL approved ring crimp terminals should be
used for all ground wiring connections.
The drive Safety Ground must be connected to system ground. Ground impedance must conform to the requirements of national and
local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be checked periodically.
Protective Earth Conductor
The Cross sectional area of the PE Conductor must be at least equal to that of the incoming supply conductor.
Safety Ground
This is the safety ground for the drive that is required by code. One of these points must be connected to adjacent building steel (girder, joist),
a floor ground rod, or bus bar. Grounding points must comply with national and local industrial safety regulations and/or electrical codes.
Motor Ground
The motor ground must be connected to one of the ground terminals on the drive.
Ground Fault Monitoring
As with all inverters, a leakage current to earth can exist. The Optidrive is designed to produce the minimum possible leakage current
whilst complying with worldwide standards. The level of current is affected by motor cable length and type, the effective switching
frequency, the earth connections used and the type of RFI filter installed. If an ELCB (Earth Leakage Circuit Breaker) is to be used, the
following conditions apply:
��
A Type B Device must be used.
��
The device must be suitable for protecting equipment with a DC component in the leakage current.
��
Individual ELCBs should be used for each Optidrive.
M
12 | Optidrive ODE-3 User Guide | Version 1.00
www.invertekdrives.com
Shield Termination (Cable Screen)
The safety ground terminal provides a grounding point for the motor cable shield. The motor cable shield connected to this terminal
(drive end) should also be connected to the motor frame (motor end). Use a shield terminating or EMI clamp to connect the shield to
the safety ground terminal.
4.3. Incoming Power Connection
4.3.1. Cable Selection
��
For 1 phase supply, the mains power cables should be connected to L1/L, L2/N.
��
For 3 phase supplies, the mains power cables should be connected to L1, L2, and L3. Phase sequence is not important.
��
For compliance with CE and C Tick EMC requirements, refer to section 4.9. EMC Compliant Installation on page 15.
��
A fixed installation is required according to IEC61800-5-1 with a suitable disconnecting device installed between the Optidrive
and the AC Power Source. The disconnecting device must conform to the local safety code / regulations (e.g. within Europe,
EN60204-1, Safety of machinery).
��
The cables should be dimensioned according to any local codes or regulations. Maximum dimensions are given in section 9.2.
Rating Tables.
4.3.2. Fuse / Circuit Breaker Selection
��
Suitable fuses to provide wiring protection of the input power cable should be installed in the incoming supply line, according to
the data in section 9.2. Rating Tables. The fuses must comply with any local codes or regulations in place. In general, type gG (IEC
60269) or UL type J fuses are suitable; however in some cases type aR fuses may be required. The operating time of the fuses must
be below 0.5 seconds.
��
Where allowed by local regulations, suitably dimensioned type B MCB circuit breakers of equivalent rating may be utilised in
place of fuses, providing that the clearing capacity is sufficient for the installation.
��
The maximum permissible short circuit current at the Optidrive Power terminals as defined in IEC60439-1 is 100kA.
4.3.3. Optional Input Choke
��
An optional Input Choke is recommended to be installed in the supply line for drives where any of the following conditions occur:
o The incoming supply impedance is low or the fault level / short circuit current is high.
o The supply is prone to dips or brown outs.
o An imbalance exists on the supply (3 phase drives).
o The power supply to the drive is via a busbar and brush gear system (typically overhead Cranes).
��
In all other installations, an input choke is recommended to ensure protection of the drive against power supply faults. Part numbers
are shown in the table.
Supply
Frame Size
AC Input Inductor
230 Volt
1 Phase
1
OPT-2-L1016-20
2
OPT-2-L1025-20
3
N/A
400 Volt
3 Phase
1
OPT-2-L3006-20
2
OPT-2-L3010-20
3
OPT-2-L3036-20
4
OPT-2-L3050-20
5
OPT-2-L3090-20
4.4. Motor Connection
��
The drive inherently produces fast switching of the output voltage (PWM) to the motor compared to the mains supply, for motors
which have been wound for operation with a variable speed drive then there is no preventative measures required, however if the
quality of insulation is unknown then the motor manufacturer should be consulted and preventative measures may be required.
��
The motor should be connected to the Optidrive U, V, and W terminals using a suitable 3 or 4 core cable. Where a 3 core cable
is utilised, with the shield operating as an earth conductor, the shield must have a cross sectional area at least equal to the phase
conductors when they are made from the same material. Where a 4 core cable is utilised, the earth conductor must be of at least
equal cross sectional area and manufactured from the same material as the phase conductors.
��
The motor earth must be connected to one of the Optidrive earth terminals.
��
Maximum permitted motor cable length for all models: 100 metres shielded, 150 metres unshielded.
��
Where multiple motors are connected to a single drive using parallel cables, an output choke must be installed.
Power & Control Wiring
4
Version 1.00 | Optidrive ODE-3 User Guide | 13
www.invertekdrives.com
4.5. Motor Terminal Box Connections
Most general purpose motors are wound for operation on dual voltage supplies. This is indicated on the nameplate of the motor. This
operational voltage is normally selected when installing the motor by selecting either STAR or DELTA connection. STAR always gives
the higher of the two voltage ratings.
Incoming Supply Voltage
Motor Nameplate Voltages
Connection
230
230 / 400
Delta
∆
400
400 / 690
400
230 / 400
Star
⅄
4.6. Control Terminal Wiring
��
All analog signal cables should be suitably shielded. Twisted pair cables are recommended.
��
Power and Control Signal cables should be routed separately where possible, and must not be routed parallel to each other.
��
Signal levels of different voltages e.g. 24 Volt DC and 110 Volt AC, should not be routed in the same cable.
��
Maximum control terminal tightening torque is 0.5Nm.
��
Control Cable entry conductor size: 0.05 – 2.5mm2 / 30 – 12 AWG.
4.7. Control Terminal Connections
Default Connections
Control Terminal
Signal
Description
1
+24Vdc User Output
+24Vdc user output, 100mA.
Do not connect an external voltage source to
this terminal.
2
Digital Input 1
Positive logic
“Logic 1” input voltage range: 8V … 30V DC
“Logic 0” input voltage range: 0V … 4V DC
3
Digital Input 2
4
Digital Input 3 /Analog
Input 2
Digital: 8 to 30V
Analog: 0 to 10V, 0 to 20mA or 4 to 20mA
5
+10V User Output
+10V, 10mA, 1kΩ minimum
6
Analog Input 1 /
Digital Input 4
Analog: 0 to 10V, 0 to 20mA or 4 to 20mA
Digital: 8 to 30V
7
0V
0 Volt Common, internally connected to terminal 9
8
Analog Output /
Digital Output
Analog: 0 to 10V,
Digital: 0 to 24V
20mA maximum
9
0V
0 Volt Common, internally connected to terminal 7
10
Auxiliary Relay Common
11
Auxiliary Relay NO Contact
Contact 250Vac, 6A / 30Vdc, 5A
Intended to drive resistive load.
Power & Control Wiring
4
14 | Optidrive ODE-3 User Guide | Version 1.00
www.invertekdrives.com
Power & Control Wiring
4
4.7.1. Analog Output
The analog output function may be configured using parameter P-25, which is described in section 6.2. Extended Parameters on
page 20.
The output has two operating modes, dependent on the parameter selection:
��
Analog Mode
o The output is a 0 – 10 volt DC signal, 20mA max load current.
��
Digital Mode
o The output is 24 volt DC, 20mA max load current.
4.7.2. Relay Output
The relay output function may be configured using parameter P-18, which is described in section 6.2. Extended Parameters on page 20.
4.7.3. Analog Inputs
Two analog inputs are available, which may also be used as Digital Inputs if required. The signal formats are selected by parameters
as follows:
��
Analog Input 1 Format Selection Parameter P-16.
��
Analog Input 2 Format Selection Parameter P-47.
These parameters are described more fully in section 6.2. Extended Parameters on page 20.
The function of the analog input, e.g. for speed reference or PID feedback for example is defined by parameters P-15. The function of
these parameters and available options is described in section 7. Analog and Digital Input Macro Configurations on page 27.
4.7.4. Digital Inputs
Up to four digital inputs are available. The function of the inputs is defined by parameters P-12 and P-15, which are explained in
section 7. Analog and Digital Input Macro Configurations on page 27.
4.8. Motor Thermal Overload Protection
4.8.1. Internal Thermal Overload Protection
Optidrive E3 has internal motor overload protection / current limit set at 150% of FLA. This may be adjusted in parameter P-54. The
drive has an in-built motor thermal overload function; this is in the form of an “I.t-trP” trip after delivering >100% of the value set in P-08
for a sustained period of time (e.g. 150% for 60 seconds).
4.8.2. Motor Thermistor Connection
Where a motor thermistor is to be used, it should be connected as follows:
Control Terminal Strip
Additional Information
Compatible Thermistor: PTC Type, 2.5kΩ trip level.
��
Use a setting of P-15 that has Input 3 function as External Trip,
e.g. P-15 = 3. Refer to section 7. Analog and Digital Input Macro
Configurations on page 27 for further details.
�Set P-47 = “"
Version 1.00 | Optidrive ODE-3 User Guide | 15
www.invertekdrives.com
Power & Control Wiring
4
4.9. EMC Compliant Installation
Category
Supply Cable Type
Motor Cable Type
Control Cables
Maximum Permissible
Motor Cable Length
C16
Shielded1
Shielded1,5
Shielded4
1M / 5M7
C2
Shielded2
Shielded1, 5
5M / 25M7
C3
Unshielded3
Shielded2
25M / 100M7
1 A screened (shielded) cable suitable for fixed installation with the relevant mains voltage in use. Braided or twisted type screened
cable where the screen covers at least 85% of the cable surface area, designed with low impedance to HF signals. Installation of
a standard cable within a suitable steel or copper tube is also acceptable.
2 A cable suitable for fixed installation with relevant mains voltage with a concentric protection wire. Installation of a standard cable
within a suitable steel or copper tube is also acceptable.
3 A cable suitable for fixed installation with relevant mains voltage. A shielded type cable is not necessary.
4 A shielded cable with low impedance shield. Twisted pair cable is recommended for analog signals.
5 The cable screen should be terminated at the motor end using an EMC type gland allowing connection to the motor body
through the largest possible surface area. Where drives are mounted in a steel control panel enclosure, the cable screen may be
terminated directly to the control panel using a suitable EMC clamp or gland, as close to the drive as possible.
6 Compliance with category C1 conducted emissions only is achieved. For compliance with category C1 radiated emissions,
additional measures may be required, contact your Sales Partner for further assistance.
7 Permissible cable length with additional external EMC filter.
4.10. Optional Brake Resistor
Optidrive E3 Frame Size 2 and above units have a built in Brake Transistor. This allows an external resistor to be connected to the
drive to provide improved braking torque in applications that require this.
The brake resistor should be connected to the “+” and “BR” terminals as shown.
The voltage level at these terminals may exceed 800VDC.
Stored charge may be present after disconnecting the mains power.
Allow a minimum of 10 minutes discharge after power off before attempting any connection to these terminals.
Suitable resistors and guidance on selection can be obtained from your Invertek Sales Partner.
Dynamic Brake Transistor with Thermal Overload Protection
L1/L
K1
ODE-3
DC+
K1 - Main Contractor
Thermal Overload / Brake Resistor with internal Over Temperature switch
BR
L2/N
L3
Dlx
+ 24 VDC
ODE-3
Optional wiring
It is highly recommended to equip the drive with a main contractor and
provide and use an additional thermal overload protection for braking
resistor.
The contractor should be wired so that it opens in case the resistor overheats,
otherwise the drive will not be able to interrupt the main supply if the brake
chopper remains closed (short-circuited) in a faulty situation.
It is also recommended to wire the thermal overload protection to a digital
input of the drive as an External Trip.
The voltage level at these terminals
may exceed 800VDC.
Stored charge may be present after
disconnecting the mains power.
Allow a minimum of 5 minutes
discharge after power off before
attempting any connection to these
terminals.
16 | Optidrive ODE-3 User Guide | Version 1.00
www.invertekdrives.com
5. Operation
5.1. Managing the Keypad
The drive is configured and its operation monitored via the keypad and display.
NAVIGATE
Used to display real-time information, to access and exit
parameter edit mode and to store parameter changes.
UP
Used to increase speed in real-time mode or to increase
parameter values in parameter edit mode.
DOWN
Used to decrease speed in real-time mode or to
decrease parameter values in parameter edit mode.
RESET /
STOP
Used to reset a tripped drive.
When in Keypad mode is used to Stop a running drive.
START
When in keypad mode, used to Start a stopped drive or
to reverse the direction of rotation if
bi-directional keypad mode is enabled.
5.2. Operating Displays
Drive Stopped /
Disabled
Drive is enabled
/ running, display
shows the output
frequency (Hz)
Press the Navigate
key for < 1 second.
The display will
show the motor
current (Amps)
Press the Navigate
key for < 1 second.
The display will
show the motor
power (kW)
If P-10 > 0, pressing
the Navigate key
for < 1 second will
display the motor
speed (RPM)
5.3. Changing Parameters
Press and hold the
Navigate key > 2
seconds
Use the up and
down keys to
select the required
parameter
Press the Navigate
key for < 1 second
Adjust the value
using the Up and
Down keys
Press for < 1 second
to return to the
parameter menu
Press for > 2
seconds to return
to the operating
display
Operation
5
Version 1.00 | Optidrive ODE-3 User Guide | 17
www.invertekdrives.com
5.4. Read Only Parameter Access
Press and hold the
Navigate key > 2
seconds
Use the up and
down keys to select
P-00
Press the Navigate
key for < 1 second
Use the up and
down keys to select
the required Read
Only parameter
Press the Navigate
key for < 1 second
to display the value
Press and hold the
Navigate key > 2
seconds to return
to the operating
display
5.5. Resetting Parameters
Press the Stop key.
The display will
show “”
To reset parameter
values to their
factory default
settings, press and
hold Up, Down and
Stop buttons for > 2
seconds.
The display will
show “”
5.6. Resetting a Fault
Press the Stop key.
The display will
show “”
Operation
5
18 | Optidrive ODE-3 User Guide | Version 1.00
www.invertekdrives.com
6. Parameters
6.1. Standard Parameters
Par.
Description
Minimum
Maximum
Default
Units
P-01
Maximum Frequency / Speed Limit
P-02
500.0
50.0
(60.0)
Hz / RPM
Maximum output frequency or motor speed limit – Hz or RPM. If P-10 >0, the value entered / displayed is in RPM.
P-02
Minimum Frequency / Speed Limit
0.0
P-01
0.0
Hz / RPM
Minimum speed limit – Hz or RPM. If P-10 >0, the value entered / displayed is in RPM.
P-03
Acceleration Ramp Time
0.00
600.0
5.0
s
Acceleration ramp time from zero Hz / RPM to base frequency (P-09) in seconds.
P-04
Deceleration Ramp Time
0.00
600.0
5.0
s
Deceleration ramp time from base frequency (P-09) to standstill in seconds. When set to 0.00, the value of P-24 is used.
P-05
Stopping Mode / Mains Loss Response
0
4
0
-
Selects the stopping mode of the drive, and the behaviour in response to a loss of mains power supply during operation.
Setting
On Disable
On Mains Loss
0
Ramp to Stop (P-04)
Ride Through (Recover energy from load to maintain operation)
1
Coast
Coast
2
Ramp to Stop (P-04)
Fast Ramp to Stop (P-24), Coast if P-24 = 0
3
Ramp to Stop (P-04) with AC Flux Braking
Fast Ramp to Stop (P-24), Coast if P-24 = 0
4
Ramp to Stop (P-04)
No action
P-06
Energy Optimiser
0
3
0
-
Motor Energy Optimisation is intended for use in applications where the motor operates for extended time periods at constant speed
with light load. It should not be used in applications with large, sudden step changes in load or for PI control applications.
Optidrive Energy Optimisation reduces the drive internal heat losses increasing efficiency however it may result in some vibration in the
motor during light load operation. In general, this function is suited to Fan, Pump and Compressor applications.
Setting
Motor Energy Optimisation
Optidrive Energy Optimisation
0
Disabled
Disabled
1
Enabled
Disabled
2
Disabled
Enabled
3
Enabled
Enabled
P-07
Motor Rated Voltage / Back EMF at rated speed (PM /
BLDC)
0
250 / 500
230 / 400
V
For Induction Motors, this parameter should be set to the rated (nameplate) voltage of the motor (Volts).
For Permanent Magnet or Brushless DC Motors, it should be set to the Back EMF at rated speed.
P-08
Motor Rated Current
Drive Rating Dependent
A
This parameter should be set to the rated (nameplate) current of the motor.
P-09
Motor Rated Frequency
10
500
50 (60)
Hz
This parameter should be set to the rated (nameplate) frequency of the motor.
P-10
Motor Rated Speed
0
30000
0
RPM
This parameter can optionally be set to the rated (nameplate) RPM of the motor. When set to the default value of zero, all
speed related parameters are displayed in Hz and the slip compensation (where motor speed is maintained at a constant value
regardless of applied load) for the motor is disabled. Entering the value from the motor nameplate enables the slip compensation
function, and the Optidrive display will now show motor speed in RPM. All speed related parameters, such as Minimum and
Maximum Speed, Preset Speeds etc. will also be displayed in RPM.
NOTE If P-09 value is changed, P-10 value is reset to 0.
Parameters
6
Version 1.00 | Optidrive ODE-3 User Guide | 19
www.invertekdrives.com
Par.
Description
Minimum
Maximum
Default
Units
P-11
Low Frequency Torque Boost
0.0
Drive
Dependent
Drive
Dependent
%
Low frequency torque can be improved by increasing this parameter. Excessive boost levels may however result in high motor current
and increased risk of tripping on Over Current or Motor Overload (refer to section 10.1. Fault Code Messages).
This parameter operates in conjunction with P-51 (Motor Control Mode) as follows:
P-51
P-11
0
0
Boost is automatically calculated according to autotune data.
>0
Voltage boost = P-11 x P-07.This voltage is applied at 0.0Hz, and linearly reduced until P-09 / 2.
1
All
Voltage boost = P-11 x P-07.This voltage is applied at 0.0Hz, and linearly reduced until P-09 / 2.
2, 3, 4, 5
All
Boost current level = 4*P-11*P-08.
For IM motors, when P-51 = 0 or 1, a suitable setting can usually be found by operating the motor under very low or no load
conditions at approximately 5Hz, and adjusting P-11 until the motor current is approximately the magnetising current (if known) or in
the range shown below.
Frame Size 1: 60 – 80% of motor rated current.
Frame Size 2: 50 – 60% of motor rated current.
Frame Size 3: 40 – 50% of motor rated current.
Frame Size 4 & 5: 35 – 45% of motor rated current.
P-12
Primary Command Source
0
9
0
-
0: Terminal Control. The drive responds directly to signals applied to the control terminals.
1: Uni-directional Keypad Control. The drive can be controlled in the forward direction only using the internal keypad, or
an external remote Keypad.
2: Bi-directional Keypad Control. The drive can be controlled in the forward and reverse directions u using the internal keypad,
or an external remote Keypad. Pressing the keypad START button toggles between forward and reverse.
3: Modbus Network Control. Control via Modbus RTU (RS485) using the internal Accel / Decel ramps.
4: Modbus Network Control. Control via Modbus RTU (RS485) interface with Accel / Decel ramps updated via Modbus.
5: PI Control. User PI control with external feedback signal.
6: PI Analog Summation Control. PI control with external feedback signal and summation with analog input 1.
7: CAN Control. Control via CAN (RS485) using the internal Accel / Decel ramps.
8: CAN Control. Control via CAN (RS485) interface with Accel / Decel ramps updated via CAN.
9: Slave Mode. Control via a connected Invertek drive in Master Mode. Slave drive address must be > 1.
NOTE When P-12 = 1, 2, 3, 4, 7, 8 or 9, an enable signal must still be provided at the control terminals, digital input 1.
P-13
Operating Mode Select
0
2
0
-
Provides a quick set up to configure key parameters according to the intended application of the drive. Parameters are preset according
to the table.
0: Industrial Mode. Intended for general purpose applications.
1: Pump Mode. Intended for centrifugal pump applications.
2: Fan Mode. Intended for Fan applications.
Setting
Application
Current Limit
(P-54)
Torque
Characteristic
Spin Start (P-33)
Thermal Overload Limit
Reaction (P-60 Index 2)
0
General
150%
Constant
0: Off
0: Trip
1
Pump
110%
Variable
0: Off
1: Current Limit Reduction
2
Fan
110%
Variable
2: On
1: Current Limit Reduction
P-14
Extended Menu Access code
0
65535
0
-
Enables access to Extended and Advanced Parameter Groups. This parameter must be set to the value programmed in P-37
(default: 101) to view and adjust Extended Parameters and value of P-37 + 100 to view and adjust Advanced Parameters. The code
may be changed by the user in P-37 if desired.
Parameters
6
20 | Optidrive ODE-3 User Guide | Version 1.00
www.invertekdrives.com
6.2. Extended Parameters
Par.
Description
Minimum
Maximum
Default
Units
P-15
Digital Input Function Select
0
18
0
-
Defines the function of the digital inputs depending on the control mode setting in P-12. See section 7. Analog and Digital Input
Macro Configurations for more information.
P-16
Analog Input 1 Signal Format
See Below
U0-10
-
= Uni-polar 0 to 10 Volt Signal. The drive will remain at minimum speed (P-02) if the analog reference after scaling and
offset are applied is =<0.0%. 100% signal means the output frequency / speed will be the value set in P-01.
= Uni-polar 0 to 10 Volt Signal, bi-directional operation. The drive will operate the motor in the reverse
direction of rotation if the analog reference after scaling and offset are applied is <0.0%. E.g. for bidirectional control from a 0 – 10
volt signal, set P-35 = 200.0%, P-39 = 50.0%.
= 0 to 20mA Signal.
= 4 to 20mA Signal, the Optidrive will trip and show the fault code if the signal level falls below 3mA.
= 4 to 20mA Signal, the Optidrive will run at Preset Speed 1 (P-20 if the signal level falls below 3mA.
= 20 to 4mA Signal, the Optidrive will trip and show the fault code if the signal level falls below 3mA.
= 20 to 4mA Signal, the Optidrive will run at Preset Speed 1 (P-20 if the signal level falls below 3mA.
= 10 to 0 Volt Signal (Uni-polar). The drive will operate at Maximum Frequency / Speed if the analog
reference after scaling and offset are applied is =<0.0%.
P-17
Maximum Effective Switching Frequency
4
32
8
kHz
Sets maximum effective switching frequency of the drive. If “rEd” is displayed when the parameter is viewed, the switching frequency
has been reduced to the level in P00-32 due to excessive drive heatsink temperature.
P-18
Output Relay Function Select
0
9
1
-
Selects the function assigned to the relay output. The relay has two output terminals, Logic 1 indicates the relay is active, and
therefore terminals 10 and 11 will be connected.
0: Drive Enabled (Running). Logic 1 when the motor is enabled.
1: Drive Healthy. Logic 1 when power is applied to the drive and no fault exists.
2: At Target Frequency (Speed). Logic 1 when the output frequency matches the setpoint frequency.
3: Drive Tripped. Logic 1 when the drive is in a fault condition.
4: Output Frequency >= Limit. Logic 1 when the output frequency exceeds the adjustable limit set in P-19.
5: Output Current >= Limit. Logic 1 when the motor current exceeds the adjustable limit set in P-19.
6: Output Frequency < Limit. Logic 1 when the output frequency is below the adjustable limit set in P-19.
7: Output Current < Limit. Logic 1 when the motor current is below the adjustable limit set in P-19.
8: Analog Input 2 > Limit. Logic 1 when the signal applied to analog input 2 exceeds the adjustable limit set in P-19.
9: Drive Ready to Run. Logic 1 when the drive is ready to run, no trip present.
P-19
Relay Threshold Level
0.0
200.0
100.0
%
Adjustable threshold level used in conjunction with settings 4 to 8 of P-18.
P-20
Preset Frequency / Speed 1
-P-01
P-01
5.0
Hz / RPM
P-21
Preset Frequency / Speed 2
-P-01
P-01
25.0
Hz / RPM
P-22
Preset Frequency / Speed 3
-P-01
P-01
40.0
Hz / RPM
P-23
Preset Frequency / Speed 4
-P-01
P-01
P-09
Hz / RPM
Preset Speeds / Frequencies selected by digital inputs depending on the setting of P-15.
If P-10 = 0, the values are entered as Hz. If P-10 > 0, the values are entered as RPM.
NOTE Changing the value of P-09 will reset all values to factory default settings.
P-24
2nd Ramp Time (Fast Stop)
0.00
600.0
0.00
s
This parameter allows a 2nd ramp time to be programmed into the drive.
This ramp time is automatically selected in the case of a mains power loss if P-05 = 2 or 3. When set to 0.00, the drive will coast to
stop.
When using a setting of P-15 that provides a “Fast Stop” function, this ramp time is also used.
In addition, if P-24 > 0, P-02 > 0, P-26=0 and P-27 = P-02, this ramp time is applied to both acceleration and deceleration when
operating below minimum speed, allowing selection of an alternative ramp when operating outside of the normal speed range,
which may be useful in pump and compressor applications.
Parameters
6
Version 1.00 | Optidrive ODE-3 User Guide | 21
www.invertekdrives.com
Par.
Description
Minimum
Maximum
Default
Units
P-25
Analog Output Function Select
0
11
8
-
Digital Output Mode. Logic 1 = +24V DC
0: Drive Enabled (Running). Logic 1 when the Optidrive is enabled (Running).
1: Drive Healthy. Logic 1 When no Fault condition exists on the drive.
2: At Target Frequency (Speed). Logic 1 when the output frequency matches the setpoint frequency.
3: Drive Tripped. Logic 1 when the drive is in a fault condition.
4: Output Frequency >= Limit. Logic 1 when the output frequency exceeds the adjustable limit set in P-19.
5: Output Current >= Limit. Logic 1 when the motor current exceeds the adjustable limit set in P-19.
6: Output Frequency < Limit. Logic 1 when the output frequency is below the adjustable limit set in P-19.
7: Output Current < Limit. Logic 1 when the motor current is below the adjustable limit set in P-19.
Analog Output Mode
8: Output Frequency (Motor Speed). 0 to P-01, resolution 0.1Hz.
9: Output (Motor) Current. 0 to 200% of P-08, resolution 0.1A.
10: Output Power. 0 – 200% of drive rated power.
11: Load Current. 0 – 200% of P-08, resolution 0.1A.
P-26
Skip Frequency Hysteresis Band
0.0
P-01
0.0
Hz / RPM
P-27
Skip Frequency Centre Point
0.0
P-01
0.0
Hz / RPM
The Skip Frequency function is used to avoid the Optidrive operating at a certain output frequency, for example at a frequency
which causes mechanical resonance in a particular machine. Parameter P-27 defines the centre point of the skip frequency band,
and is used in conjunction with P-26. The Optidrive output frequency will ramp through the defined band at the rates set in P-03 and
P-04 respectively, and will not hold any output frequency within the defined band. If the frequency reference applied to the drive is
within the band, the Optidrive output frequency will remain at the upper or lower limit of the band.
P-28
V/F Characteristic Adjustment Voltage
0
P-07
0
V
P-29
V/F Characteristic Adjustment Voltage
0.0
P-09
0.0
Hz
This parameter in conjunction with P-28 sets a frequency point at which the voltage set in P-29 is applied to the motor. Care must be
taken to avoid overheating and damaging the motor when using this feature.
P-30
Start Mode, Automatic Restart, Fire Mode Operation
Index 1: Start Mode & Automatic Restart
N/A
N/A
Edge-r
-
Selects whether the drive should start automatically if the enable input is present and latched during power on. Also configures the
Automatic Restart function.
: Following Power on or reset, the drive will not start if Digital Input 1 remains closed. The Input must be closed after a
power on or reset to start the drive.
: Following a Power On or Reset, the drive will automatically start if Digital Input 1 is closed.
To : Following a trip, the drive will make up to 5 attempts to restart at 20 second intervals. The
numbers of restart attempts are counted, and if the drive fails to start on the final attempt, the drive will trip with a fault, and will
require the user to manually reset the fault. The drive must be powered down to reset the counter.
Index 2: Fire Mode Input Logic
0
1
0
-
Defines the operating logic when a setting of P-15 is used which includes Fire Mode, e.g. settings 15, 16 & 17.
0: Normally Closed (NC) Input. Fire Mode active if input is open.
1: Normally Open (NO) Input. Fire Mode active if input is closed.
Index 3: Fire Mode Input Type
0
1
0
-
Defines the input type when a setting of P-15 is used which includes Fire Mode, e.g. settings 15, 16 & 17.
0: Maintained Input. The drive will remain in Fire Mode, only as long the fire mode input signal remains
(Normally Open or Normally Closed operation is supported depending on Index 2 setting).
1: Momentary Input. Fire Mode is activated by a momentary signal on the input. Normally Open or Normally Closed
operation is supported depending on Index 2 setting. The drive will remain in Fire Mode until disabled or powered off.
Parameters
6
22 | Optidrive ODE-3 User Guide | Version 1.00
www.invertekdrives.com
Parameters
6
Par.
Description
Minimum
Maximum
Default
Units
P-31
Keypad Start Mode Select
0
7
1
-
This parameter is active only when operating in Keypad Control Mode (P-12 = 1 or 2) or Modbus Mode (P-12 = 3 or 4). When
settings 0, 1, 4 or 5 are used, the Keypad Start and Stop keys are active, and control terminals 1 and 2 must be linked together. Settings
2, 3, 6 and 7 allow the drive to be started from the control terminals directly, and the keypad Start and Stop keys are ignored.
0: Minimum Speed, Keypad Start
1: Previous Speed, Keypad Start
2: Minimum Speed, Terminal Enable
3: Previous Speed, Terminal Enable
4: Current Speed, Keypad Start
5: Preset Speed 4, Keypad Start
6: Current Speed, Terminal Start
7: Preset Speed 4, Terminal Start
P-32
DC Injection Configuration
Index 1: Duration
0.0
25.0
0.0
s
Index 2: DC Injection Mode
0
2
0
-
Index 1: Defines the time for which a DC current is injected into the motor. DC Injection current level may be adjusted in P-59.
Index 2: Configures the DC Injection Function as follows:
0: DC Injection on Stop. DC is injected into the motor at the current level set in P-59 following a stop command, after the output
frequency has reduced to P-58 for the time set in Index 1.
NOTE If the drive is in Standby Mode prior to disable, the DC injection is disabled
1: DC Injection on Start. DC is injected into the motor at the current level set in P-59 for the time set in Index 1 immediately after
the drive is enabled, prior to the output frequency ramping up. The output stage remains active during this phase. This can be used to
ensure the motor is at standstill prior to starting.
2: DC Injection on Start & Stop. DC injection applied as both settings 0 and 1 above.
P-33
Spin Start
0
2
0
-
0: Disabled
1: Enabled. When enabled, on start up the drive will attempt to determine if the motor is already rotating, and will begin to control
the motor from its current speed. A short delay may be observed when starting motors which are not turning.
2: Enabled on Trip, Brown Out or Coast Stop. Spin start is only activated following the events listed, otherwise it is
disabled.
P-34
Brake Chopper Enable (Not Size 1)
0
4
0
-
0: Disabled
1: Enabled With Software Protection. Brake chopper enabled with software protection for a 200W continuous rated
resistor.
2: Enabled Without Software Protection. Enables the internal brake chopper without software protection. An external
thermal protection device should be fitted.
3: Enabled With Software Protection. As setting 1, however the Brake Chopper is only enabled during a change of the
frequency setpoint, and is disabled during constant speed operation.
4: Enabled Without Software Protection. As setting 2, however the Brake Chopper is only enabled during a change of the
frequency setpoint, and is disabled during constant speed operation.
P-35
Analog Input 1 Scaling / Slave Speed Scaling
0.0
2000.0
100.0
%
Analog Input 1 Scaling. The analog input signal level is multiplied by this factor, e.g. if P-16 is set for a 0 – 10V signal, and the
scaling factor is set to 200.0%, a 5 volt input will result in the drive running at maximum frequency / speed (P-01).
Slave Speed Scaling. When operating in Slave Mode (P-12 = 9), the operating speed of the drive will be the Master speed
multiplied by this factor, limited by the minimum and maximum speeds.
Version 1.00 | Optidrive ODE-3 User Guide | 23
www.invertekdrives.com
Parameters
6
Par.
Description
Minimum
Maximum
Default
Units
P-36
Serial Communications Configuration
See Below
Index 1: Address
0
63
1
-
Index 2: Baud Rate
9.6
1000
115.2
kbps
Index 3: Communication loss protection
0
3000
t 3000
ms
This parameter has three sub settings used to configure the Modbus RTU Serial Communications. The Sub Parameters are:
1st Index: Drive Address: Range: 0 – 63, default: 1.
2nd Index: Baud Rate & Network type: Selects the baud rate and network type for the internal RS485
communication port.
For Modbus RTU: Baud rates 9.6, 19.2, 38.4, 57.6, 115.2 kbps are available.
For CAN: Baud rates 125, 250, 500 & 1000 kbps are available.
3rd Index: Watchdog Timeout: Defines the time for which the drive will operate without receiving a valid command telegram
to Register 1 (Drive Control Word) after the drive has been enabled. Setting 0 disables the Watchdog timer. Setting a value of 30,
100, 1000, or 3000 defines the time limit in milliseconds for operation. A ‘’ suffix selects trip on loss of communication. An ‘’ suffix
means that the drive will coast stop (output immediately disabled) but will not trip.
P-37
Access Code Definition
0
9999
101
-
Defines the access code which must be entered in P-14 to access parameters above P-14.
P-38
Parameter Access Lock
0
1
0
-
0: Unlocked. All parameters can be accessed and changed.
1: Locked. Parameter values can be displayed, but cannot be changed except P-38.
P-39
Analog Input 1 Offset
-500.0
500.0
0.0
%
Sets an offset, as a percentage of the full scale range of the input, which is applied to the analog input signal. This parameter
operates in conjunction with P-35, and the resultant value can be displayed in P00-01.
The resultant value is defined as a percentage, according to the following:
P00-01 = (Applied Signal Level(%) - P-39) x P-35).
P-40
Index 1: Display Scaling Factor
0.000
16.000
0.000
-
Index 2: Display Scaling Source
0
3
0
-
Allows the user to program the Optidrive to display an alternative output unit scaled from either output frequency (Hz), Motor
Speed (RPM) or the signal level of PI feedback when operating in PI Mode.
Index 1: Used to set the scaling multiplier. The chosen source value is multiplied by this factor.
Index 2: Defines the scaling source as follows:
0: Motor Speed. Scaling is applied to the output frequency if P-10 = 0, or motor RPM if P-10 > 0.
1: Motor Current. Scaling is applied to the motor current value (Amps).
2: Analog Input 2 Signal Level. Scaling is applied to analog input 2 signal level, internally represented as 0 – 100.0%.
3: PI Feedback. Scaling is applied to the PI feedback selected by P-46, internally represented as 0 – 100.0%.
P-41
PI Controller Proportional Gain
0.0
30.0
1.0
-
PI Controller Proportional Gain. Higher values provide a greater change in the drive output frequency in response to small changes
in the feedback signal. Too high a value can cause instability.
P-42
PI Controller Integral Time
0.0
30.0
1.0
s
PI Controller Integral Time. Larger values provide a more damped response for systems where the overall process responds slowly.
P-43
PI Controller Operating Mode
0
3
0
-
0: Direct Operation. Use this mode if when the feedback signal drops, the motor speed should increase.
1: Inverse Operation. Use this mode if when the feedback signal drops, the motor speed should decrease.
2: Direct Operation, Wake at Full Speed. As setting 0, but on restart from Standby, PI Output is set to 100%.
3: Inverse Operation, Wake at Full Speed. As setting 0, but on restart from Standby, PI Output is set to 100%.
P-44
PI Reference (Setpoint) Source Select
0
1
0
-
Selects the source for the PID Reference / Setpoint.
0: Digital Preset Setpoint. P-45 is used.
1: Analog Input 1 Setpoint. Analog input 1 signal level, readable in P00-01 is used for the setpoint.
P-45
PI Digital Setpoint
0.0
100.0
0.0
%
When P-44 = 0, this parameter sets the preset digital reference (setpoint) used for the PI Controller as a % of the feedback signal.
24 | Optidrive ODE-3 User Guide | Version 1.00
www.invertekdrives.com
Par.
Description
Minimum
Maximum
Default
Units
P-46
PI Feedback Source Select
0
5
0
-
Selects the source of the feedback signal to be used by the PI controller.
0: Analog Input 2 (Terminal 4) Signal level readable in P00-02.
1: Analog Input 1 (Terminal 6) Signal level readable in P00-01.
2: Motor Current Scaled as % of P-08.
3: DC Bus Voltage Scaled 0 – 1000 Volts = 0 – 100%.
4: Analog 1 – Analog 2 The value of Analog Input 2 is subtracted from Analog 1 to give a differential signal. The value is
limited to 0.
5: Largest (Analog 1, Analog 2) The larger of the two analog input values is always used for PI feedback.
P-47
Analog Input 2 Signal Format
-
-
-
U0-10
= 0 to 10 Volt Signal.
= 0 to 20mA Signal.
= 4 to 20mA Signal, the Optidrive will trip and show the fault code if the signal level falls below 3mA.
= 4 to 20mA Signal, the Optidrive will run at Preset Speed 1 (P-20) if the signal level falls below 3mA.
= 20 to 4mA Signal, the Optidrive will trip and show the fault code if the signal level falls below 3mA.
= 20 to 4mA Signal, the Optidrive will run at Preset Speed 1 (P-20) if the signal level falls below 3mA.
= Use for motor thermistor measurement, valid with any setting of P-15 that has Input 3 as E-Trip. Trip level: 1.5kΩ, reset 1kΩ.
P-48
Standby Mode Timer
0.0
60.0
0.0
s
When standby mode is enabled by setting P-48 > 0.0, the drive will enter standby following a period of operating at minimum speed
(P-02) for the time set in P-48. When in Standby Mode, the drive display shows , and the output to the motor is disabled.
P-49
PI Control Wake Up Error Level
0.0
100.0
5.0
%
When the drive is operating in PI Control Mode (P-12 = 5 or 6), and Standby Mode is enabled (P-48 > 0.0), P-49 can be used to
define the PI Error Level (E.g. difference between the setpoint and feedback) required before the drive restarts after entering Standby
Mode. This allows the drive to ignore small feedback errors and remain in Standby mode until the feedback drops sufficiently.
P-50
User Output Relay Hysteresis
0.0
100.0
0.0
%
Sets the hysteresis level for P-19 to prevent the output relay chattering when close to the threshold.
Parameters
6
Version 1.00 | Optidrive ODE-3 User Guide | 25
www.invertekdrives.com
6.3. Advanced Parameters
Par.
Description
Minimum
Maximum
Default
Units
P-51
Motor Control Mode
0
5
0
-
0: Vector speed control mode
1: V/f mode
2: PM motor vector speed control
3: BLDC motor vector speed control
4: Synchronous Reluctance motor vector speed control
5: LSPM motor vector speed control
P-52
Motor Parameter Autotune
0
1
0
-
0: Disabled
1: Enabled. When enabled, the drive immediately measures required data from the motor for optimal operation. Ensure all motor
related parameters are correctly set first before enabling this parameter.
This parameter can be used to optimise the performance when P-51 = 0.
Autotune is not required if P-51 = 1.
For settings 2 – 5 of P-51, autotune MUST be carried out AFTER all other required motor settings are entered.
P-53
Vector Mode Gain
0.0
200.0
50.0
%
Single Parameter for Vector speed loop tuning. Affects P & I terms simultaneously. Not active when P-51 = 1.
P-54
Maximum Current Limit
0.0
175.0
150.0
%
Defines the max current limit in vector control modes
P-55
Motor Stator Resistance
0.00
655.35
-
Ω
Motor stator resistance in Ohms. Determined by Autotune, adjustment is not normally required.
P-56
Motor Stator d-axis Inductance (Lsd)
0.00
655.35
-
mH
Determined by Autotune, adjustment is not normally required.
P-57
Motor Stator q-axis Inductance (Lsq)
0.00
655.35
-
mH
Determined by Autotune, adjustment is not normally required.
P-58
DC Injection Speed
0.0
P-01
0.0
Hz / RPM
Sets the speed at which DC injection current is applied during braking to Stop, allowing DC to be injected before the drive reaches
zero speed if desired.
P-59
DC Injection Current
0.0
100.0
20.0
%
Sets the level of DC injection braking current applied according to the conditions set in P-32 and P-58.
P-60
Motor Overload Management
-
-
-
-
Index 1: Thermal Overload Retention
0
1
1
1
0: Disabled
1: Enabled. When enabled, the drive calculated motor overload protection information is retained after the mains power is
removed from the drive.
Index 2: Thermal Overload Limit Reaction
0
1
1
1
0: It.trp. When the overload accumulator reaches the limit, the drive will trip on It.trp to prevent damage to the motor.
1: Current Limit Reduction. When the overload accumulator reaches 90% of, the output current limit is internally reduced to
100% of P-08 in order to avoid an It.trp. The current limit will return to the setting in P-54 when the overload accumulator reaches 10%.
Parameters
6
26 | Optidrive ODE-3 User Guide | Version 1.00
www.invertekdrives.com
6.4. P-00 Read Only Status Parameters
Par.
Description
Explanation
P00-01
1st Analog input value (%)
100% = max input voltage
P00-02
2nd Analog input value (%)
100% = max input voltage
P00-03
Speed reference input (Hz / RPM)
Displayed in Hz if P-10 = 0, otherwise RPM
P00-04
Digital input status
Drive digital input status
P00-05
User PI output (%)
Displays value of the User PI output
P00-06
DC bus ripple (V)
Measured DC bus ripple
P00-07
Applied motor voltage (V)
Value of RMS voltage applied to motor
P00-08
DC bus voltage (V)
Internal DC bus voltage
P00-09
Heatsink temperature (˚C)
Temperature of heatsink in ˚C
P00-10
Run time since date of manuf. (Hours)
Not affected by resetting factory default parameters
P00-11
Run time since last trip (1) (Hours)
Run-time clock stopped by drive disable (or trip), reset on next enable only if a trip
occurred. Reset also on next enable after a drive power down
P00-12
Run time since last trip (2) (Hours)
Run-time clock stopped by drive disable (or trip), reset on next enable only if a trip
occurred (under-volts not considered a trip) – not reset by power down / power
up cycling unless a trip occurred prior to power down
P00-13
Trip Log
Displays most recent 4 trips with time stamp
P00-14
Run time since last enable, HH:MM:SS
Run-time clock stopped on drive disable, value reset on next enable
P00-15
DC bus voltage log (V)
8 most recent values prior to trip, 256ms sample time
P00-16
Heatsink temperature log (˚C)
8 most recent values prior to trip, 30s sample time
P00-17
Motor current log (A)
8 most recent values prior to trip, 256ms sample time
P00-18
DC bus ripple log (V)
8 most recent values prior to trip, 22ms sample time
P00-19
Internal drive temperature log (˚C)
8 most recent values prior to trip, 30 s sample time
P00-20
Internal drive temperature (˚C)
Actual internal ambient temperature in ˚C
P00-21
CAN process data input
Incoming process data (RX PDO1) for CAN: PI1, PI2, PI3, PI4
P00-22
CAN process data output
Outgoing process data (TX PDO1) for CAN: PO1, PO2, PO3, PO4
P00-23
Accumulated time with heatsink > 85˚C (Hours)
Total accumulated hours and minutes of operation above heatsink temp of 85˚C
P00-24
Accumulated time with drive internal temp >
80˚C (Hours)
Total accumulated hours and minutes of operation with drive internal ambient
above 80˚C
P00-25
Estimated rotor speed (Hz)
In vector control modes, estimated rotor speed in Hz
P00-26
kWh meter / MWh meter
Total number of kWh / MWh consumed by the drive
P00-27
Total run time of drive fans (Hours)
Time displayed in hh:mm:ss. First value displays time in hrs, press up to display mm:ss
P00-28
Software version and checksum
Version number and checksum. “1” on LH side indicates I/O processor,
“2“ indicates power stage
P00-29
Drive type identifier
Drive rating, drive type and software version codes
P00-30
Drive serial number
Unique drive serial number
P00-31
Motor current Id / Iq
Displays the magnetising current (Id) and torque current (Iq). Press UP to show Iq
P00-32
Actual PWM switching frequency (kHz)
Actual switching frequency used by drive
P00-33
Critical fault counter – O-I
These parameters log the number of times specific faults or errors occur, and are
useful for diagnostic purposes
P00-34
Critical fault counter – O-Volts
P00-35
Critical fault counter – U-Volts
P00-36
Critical fault counter – O-temp (h/sink)
P00-37
Critical fault counter – b O-I (chopper)
P00-38
Critical fault counter – O-hEAt (control)
P00-39
Modbus comms error counter
P00-40
CANbus comms error counter
P00-41
I/O processor comms errors
P00-42
Power stage uC comms errors
P00-43
Drive power up time (life time) (Hours)
Total lifetime of drive with power applied
P00-44
Phase U current offset & ref
Internal value
P00-45
Phase V current offset & ref
Internal value
P00-46
Phase W current offset & ref
Internal value
P00-47
Index 1: Fire mode total active time
Index 2: Fire Mode Activation Count
Total activation time of Fire Mode
Displays the number of times Fire Mode has been activated
P00-48
Scope channel 1 & 2
Displays signals for first scope channels 1 & 2
P00-49
Scope channel 3 & 4
Displays signals for first scope channels 3 & 4
P00-50
Bootloader and motor control
Internal value
Parameters
6
Version 1.00 | Optidrive ODE-3 User Guide | 27
www.invertekdrives.com
7. Analog and Digital Input Macro Configurations
7.1. Overview
Optidrive E3 uses a Macro approach to simplify the configuration of the Analog and Digital Inputs. There are two key parameters
which determine the input functions and drive behaviour:
P-12 Selects the main drive control source and determines how the output frequency of the drive is primarily controlled.
P-15 Assigns the Macro function to the analog and digital inputs.
Additional parameters can then be used to further adapt the settings, e.g.
P-16 Used to select the format of the analog signal to be connected to analog input 1, e.g. 0 – 10 Volt, 4 – 20mA.
P-30 Determines whether the drive should automatically start following a power on if the Enable Input is present.
P-31 When Keypad Mode is selected, determines at what output frequency / speed the drive should start following the enable
command, and also whether the keypad start key must be pressed or if the Enable input alone should start the drive.
P-47 Used to select the format of the analog signal to be connected to analog input 2, e.g. 0 – 10 Volt, 4 – 20mA.
7.2. Example Connection Diagrams
The diagrams below provide an overview of the functions of each terminal macro function, and a simplified connection diagram for each.
Diagram 1
Diagram 2
Diagram 3
Diagram 4
+24V DC
DI 1
DI 2
DI 3
+10V DC
AI 1
0V / COM
+24V DC
DI 1
DI 2
DI 3
+10V DC
AI 1
0V / COM
+24V DC
DI 1
DI 2
DI 3
+10V DC
AI 1
0V / COM
+24V DC
DI 1
DI 2
DI 3
+10V DC
AI 1
0V / COM
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
Diagram 5
Diagram 6
Diagram 7
Diagram 8
+24V DC
DI 1
DI 2
DI 3
+10V DC
AI 1
0V / COM
+24V DC
DI 1
DI 2
DI 3
+10V DC
AI 1
0V / COM
+24V DC
DI 1
DI 2
DI 3
+10V DC
AI 1
0V / COM
+24V DC
DI 1
DI 2
DI 3
+10V DC
AI 1
0V / COM
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
Diagram 9
Diagram 10
Diagram 11
Diagram 12
+24V DC
DI 1
DI 2
DI 3
+10V DC
AI 1
0V / COM
+24V DC
DI 1
DI 2
DI 3
+10V DC
AI 1
0V / COM
+24V DC
DI 1
DI 2
DI 3
+10V DC
AI 1
0V / COM
+24V DC
DI 1
DI 2
DI 3
+10V DC
AI 1
0V / COM
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
Diagram 13
Diagram 14
Diagram 15
Diagram 16
+24V DC
DI 1
DI 2
DI 3
+10V DC
AI 1
0V / COM
+24V DC
DI 1
DI 2
DI 3
+10V DC
AI 1
0V / COM
+24V DC
DI 1
DI 2
DI 3
+10V DC
AI 1
0V / COM
+24V DC
DI 1
DI 2
DI 3
+10V DC
AI 1
0V / COM
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
Analog and Digital Input Macro Configurations
7
28 | Optidrive ODE-3 User Guide | Version 1.00
www.invertekdrives.com
7.3. Macro Functions Guide Key
The table below should be used as a key on the following pages.
Function
Explanation
STOP
Latched Input, Open the contact to STOP the drive
RUN
Latched input, Close the contact to Start, the drive will operate as long as the input is maintained
FWD
Latched Input, selects the direction of motor rotation FORWARD
REV
Latched Input, selects the direction of motor rotation REVERSE
RUN FWD
Latched Input, Close to Run in the FORWARD direction, Open to STOP
RUN REV
Latched Input, Close to Run in the REVERSE direction, Open to STOP
ENABLE
Hardware Enable Input.
In Keypad Mode, P-31 determines whether the drive immediately starts, or the keypad start key must be pressed.
In other modes, this input must be present before the start command is applied via the fieldbus interface.
START
Normally Open, Rising Edge, Close momentarily to START the drive (NC STOP Input must be maintained)
^- START -^
Simultaneously applying both inputs momentarily will START the drive (NC STOP Input must be maintained)
STOP
Normally Closed, Falling Edge, Open momentarily to STOP the drive
STARTFWD
Normally Open, Rising Edge, Close momentarily to START the drive in the forward direction (NC STOP
Input must be maintained)
STARTREV
Normally Open, Rising Edge, Close momentarily to START the drive in the reverse direction (NC STOP
Input must be maintained)
^-FAST STOP (P-24)-^
When both inputs are momentarily active simultaneously, the drive stops using Fast Stop Ramp Time P-24
FAST STOP (P-24)
Normally Closed, Falling Edge, Open momentarily to FAST STOP the drive using Fast Stop Ramp Time P-24
E-TRIP
Normally Closed, External Trip input. When the input opens momentarily, the drive trips showing or
depending on P-47 setting
Fire Mode
Activates Fire Mode
Analog Input AI1
Analog Input 1, signal format selected using P-16
Analog Input AI2
Analog Input 2, signal format selected using P-47
AI1 REF
Analog Input 1 provides the speed reference
AI2 REF
Analog Input 2 provides the speed reference
P-xx REF
Speed reference from the selected preset speed
PR-REF
Preset speeds P-20 – P-23 are used for the speed reference, selected according to other digital input status
PI-REF
PI Control Speed Reference
PI FB
Analog Input used to provide a Feedback signal to the internal PI controller
KPD REF
Keypad Speed Reference selected
FB REF
Selected speed reference from Fieldbus (Modbus RTU / CAN Open / Master depending on P-12 setting)
(NO)
Input is Normally Open, Close momentarily to activate the function
(NC)
Input is Normally Closed, Open momentarily to activate the function
INC SPD
Normally Open, Rising Edge, Close momentarily to increase the motor speed by value in P-20
DEC SPD
Normally Open, Rising Edge, Close momentarily to decrease the motor speed by value in P-20
7
Analog and Digital Input Macro Configurations
Version 1.00 | Optidrive ODE-3 User Guide | 29
www.invertekdrives.com
7.4. Macro Functions – Terminal Mode (P-12 = 0)
P-15
DI1
DI2
DI3 / AI2
DI4 / AI1
Diagram
0
1
0
1
0
1
0
1
0
STOP
RUN
FWD
REV
AI1 REF
P-20 REF
Analog Input AI1
1
1
STOP
RUN
AI1 REF
PR-REF
P-20
P-21
Analog Input AI1
1
2
STOP
RUN
DI2
DI3
PR
P-20 - P-23
P-01
2
0
0
P-20
1
0
P-21
0
1
P-22
1
1
P-23
3
STOP
RUN
AI1
P-20 REF
E-TRIP
OK
Analog Input AI1
3
4
STOP
RUN
AI1
AI2
Analog Input AI2
Analog Input AI1
4
5
STOP
RUN FWD
STOP
RUN REV
AI1
P-20 REF
Analog Input AI1
1
^------FAST STOP (P-24)------^
6
STOP
RUN
FWD
REV
E-TRIP
OK
Analog Input AI1
3
7
STOP
RUN FWD
STOP
RUN REV
E-TRIP
OK
Analog Input AI1
3
^------FAST STOP (P-24)------^
8
STOP
RUN
FWD
REV
DI3
DI4
PR
2
0
0
P-20
1
0
P-21
0
1
P-22
1
1
P-23
9
STOP
START FWD
STOP
START REV
DI3
DI4
PR
2
^------FAST STOP (P-24)------^
0
0
P-20
1
0
P-21
0
1
P-22
1
1
P-23
10
(NO)
START
STOP
(NC)
AI1 REF
P-20 REF
Analog Input AI1
5
11
(NO)
START
FWD
STOP
(NC)
(NO)
START
REV
Analog Input AI1
6
^---------------------FAST STOP (P-24)---------------------^
12
STOP
RUN
FAST STOP
(P-24)
OK
AI1 REF
P-20 REF
Analog Input AI1
7
13
(NO)
START FWD
STOP
(NC)
(NO)
START REV
KPD REF
P-20 REF
13
^---------------------FAST STOP (P-24)---------------------^
14
STOP
RUN
DI2
E-TRIP
OK
DI2
DI4
PR
11
0
0
P-20
1
0
P-21
0
1
P-22
1
1
P-23
15
STOP
RUN
P-23 REF
AI1
Fire Mode
Analog Input AI1
1
16
STOP
RUN
P-23 REF
P-21 REF
Fire Mode
FWD
REV
2
17
STOP
RUN
DI2
Fire Mode
DI2
DI4
PR
2
0
0
P-20
1
0
P-21
0
1
P-22
1
1
P-23
18
STOP
RUN
FWD
REV
Fire Mode
Analog Input AI1
1
Analog and Digital Input Macro Configurations
7
30 | Optidrive ODE-3 User Guide | Version 1.00
www.invertekdrives.com
7.5. Macro Functions - Keypad Mode (P-12 = 1 or 2)
P-15
DI1
DI2
DI3 / AI2
DI4 / AI1
Diagram
0
1
0
1
0
1
0
1
0
STOP
ENABLE
-
INC SPD
-
DEC SPD
FWD
REV
8
^----------------START----------------^
1
STOP
ENABLE
PI Speed Reference
2
2
STOP
ENABLE
-
INC SPD
-
DEC SPD
KPD REF
P-20 REF
8
^----------------START----------------^
3
STOP
ENABLE
-
INC SPD
E-TRIP
OK
-
DEC SPD
9
^-------------------------------START-------------------------------^
4
STOP
ENABLE
-
INC SPD
KPD REF
AI1 REF
AI1
10
5
STOP
ENABLE
FWD
REV
KPD REF
AI1 REF
AI1
1
6
STOP
ENABLE
FWD
REV
E-TRIP
OK
KPD REF
P-20 REF
11
7
STOP
RUN FWD
STOP
RUN REV
E-TRIP
OK
KPD REF
P-20 REF
11
^---------FAST STOP (P-24)---------^
8
STOP
RUN FWD
STOP
RUN REV
KPD REF
AI1 REF
AI1
1
14
STOP
RUN
-
INC SPD
E-TRIP
OK
-
DEC SPD
15
STOP
RUN
PR REF
KPD REF
Fire Mode
P-23
P-21
2
16
STOP
RUN
P-23 REF
KPD REF
Fire Mode
FWD
REV
2
17
STOP
RUN
KPD REF
P-23 REF
Fire Mode
FWD
REV
2
18
STOP
RUN
AI1 REF
KPD REF
Fire Mode
AI1
1
9, 10, 11, 12, 13 = Behavior as per setting 0
NOTE
When P15=4 in keypad mode, DI2 &DI4 are edge triggered. Digital pot speed will be increased or
decreased once for each rising edge. The step of each speed change is defined by the absolute value of
Pre-set Speed 1 (P-20).
Speed change only happens during normal running condition (no stop command etc.). Digital pot will be
adjusted between minimum speed (P-02) and maximum speed (P-01).
7.6. Macro Functions - Fieldbus Control Mode (P-12 = 3, 4, 7, 8 or 9)
P-15
DI1
DI2
DI3 / AI2
DI4 / AI1
Diagram
0
1
0
1
0
1
0
1
0
STOP
ENABLE
FB REF (Fieldbus Speed Reference, Modbus RTU / CAN / Master-Slave
defined by P-12)
14
1
STOP
ENABLE
PI Speed Reference
15
3
STOP
ENABLE
FB REF
P-20 REF
E-TRIP
OK
Analog Input AI1
3
5
STOP
ENABLE
FB REF
PR REF
P-20
P-21
Analog Input AI1
1
^----START (P-12 = 3 or 4 Only)----^
6
STOP
ENABLE
FB REF
AI1 REF
E-TRIP
OK
Analog Input AI1
3
^----START (P-12 = 3 or 4 Only)----^
7
STOP
ENABLE
FB REF
KPD REF
E-TRIP
OK
Analog Input AI1
3
^----START (P-12 = 3 or 4 Only)----^
14
STOP
ENABLE
-
-
E-TRIP
OK
Analog Input AI1
16
15
STOP
ENABLE
PR REF
FB REF
Fire Mode
P-23
P-21
2
16
STOP
ENABLE
P-23 REF
FB REF
Fire Mode
Analog Input AI1
1
17
STOP
ENABLE
FB REF
P-23 REF
Fire Mode
Analog Input AI1
1
18
STOP
ENABLE
AI1 REF
FB REF
Fire Mode
Analog Input AI1
1
2, 4, 8, 9, 10, 11, 12, 13 = Behavior as per setting 0
7
Analog and Digital Input Macro Configurations
Version 1.00 | Optidrive ODE-3 User Guide | 31
www.invertekdrives.com
7.7. Macro Functions - User PI Control Mode (P-12 = 5 or 6)
P-15
DI1
DI2
DI3 / AI2
DI4 / AI1
Diagram
0
1
0
1
0
1
0
1
0
STOP
ENABLE
PI REF
P-20 REF
AI2
AI1
4
1
STOP
ENABLE
PI REF
AI1 REF
AI2 (PI FB)
AI1
4
3, 7
STOP
ENABLE
PI REF
P-20
E-TRIP
OK
AI1 (PI FB)
3
4
(NO)
START
(NC)
STOP
AI2 (PI FB)
AI1
12
5
(NO)
START
(NC)
STOP
PI REF
P-20 REF
AI1 (PI FB)
5
6
(NO)
START
(NC)
STOP
E-TRIP
OK
AI1 (PI FB)
8
STOP
RUN
FWD
REV
AI2 (PI FB)
AI1
4
14
STOP
RUN
-
-
E-TRIP
OK
AI1 (PI FB)
16
15
STOP
RUN
P-23 REF
PI REF
Fire Mode
AI1 (PI FB)
1
16
STOP
RUN
P-23 REF
P-21 REF
Fire Mode
AI1 (PI FB)
1
17
STOP
RUN
P-21 REF
P-23 REF
Fire Mode
AI1 (PI FB)
1
18
STOP
RUN
AI1 REF
PI REF
Fire Mode
AI1 (PI FB)
1
2, 9, 10, 11, 12, 13 = Behavior as per setting 0
NOTE
P1 Setpoint source is selected by P-44 (default is fixed value in P-45, AI 1 may also be selected).
P1 Feedback source is selected by P-46 (default is AI 2, other options may be selected).
7.8. Fire Mode
The Fire Mode function is designed to ensure continuous operation of the drive in emergency conditions until the drive is no longer
capable of sustaining operation. The Fire Mode input may be a normally open (Close to Activate Fire Mode) or Normally Closed
(Open to Activate Fire Mode) according to the setting of P-30 Index 2. In addition, the input may be momentary or maintained type,
selected by P-30 Index 3.
This input may be linked to a fire control system to allow maintained operation in emergency conditions, e.g. to clear smoke or
maintain air quality within that building.
The fire mode function is enabled when P-15 = 15, 16 or 17, with Digital Input 3 assigned to activate fire mode.
Fire Mode disables the following protection features in the drive:
(Heat-sink Over-Temperature), (Drive Under Temperature), L (Faulty Thermistor on Heat-sink), (External Trip),
(4-20mA fault), (Phase Imbalance), L (Input Phase Loss Trip), C (Communications Loss Trip), .
(Accumulated overload Trip).
The following faults will result in a drive trip, auto reset and restart:
Vl (Over Voltage on DC Bus), Vl (Under Voltage on DC Bus), (Fast Over-current Trip), (Instantaneous over
current on drive output), (Drive output fault, Output stage trip).
Analog and Digital Input Macro Configurations
7
32 | Optidrive ODE-3 User Guide | Version 1.00
www.invertekdrives.com
8. Modbus RTU Communications
8.1. Introduction
The Optidrive E3 can be connected to a Modbus RTU network via the RJ45 connector on the front of the drive.
8.2. Modbus RTU Specification
Protocol
Modbus RTU
Error check
CRC
Baud rate
9600bps, 19200bps, 38400bps, 57600bps, 115200bps (default)
Data format
1 start bit, 8 data bits, 1 stop bits, no parity
Physical signal
RS 485 (2-wire)
User interface
RJ45
Supported Function Codes
03 Read Multiple Holding Registers
06 Write Single Holding Register
16 Write Multiple Holding Registers (Supported for registers 1 – 4 only)
8.3. RJ45 Connector Configuration
For full MODBUS RTU register map information please
refer to your Invertek Drives Sales Partner. Local contacts
can be found by visiting our website:
www.invertekdrives.com
When using MODBUS control the Analog and Digital
Inputs can be configured as shown in section 7.6.
Macro Functions - Fieldbus Control Mode (P-12 = 3, 4,
7, 8 or 9).
1
CAN -
2
CAN +
3
0 Volts
4
-RS485 (PC)
5
+RS485 (PC)
6
+24 Volt
7
-RS485 (Modbus RTU)
8
+RS485 (Modbus RTU)
Warning: This is not an Ethernet connection.
Do not connect directly to an Ethernet port.
Modbus RTU
RS485 Controller
RS485+
RS485-
0 Volt / Common
Ground
NOTES
• Use 3 or 4 Conductor Twisted Pair Cable
• RS485+ and RS485- must be twisted pair
• Ensure the network taps for the drive
are kept as short as possible
• Using Option OPT-2-BNTSP-IN is
preferred
• Terminate the network cable shield at
the controller only. Do not terminate at
the drive!
• 0 Volt common must be connected
across all devices and to reference 0 Volt
terminal at the controller
• Do not connect the 0V Common of the
network to power ground
RS485+
RS485-
0 Volt / Common
Shield
OPT-2-BNTSP-IN
OPT-2-BNTSP-IN
1
2
3
RS485+
0 Volt / Common
Connection to the
drive through the
option
OPT-2-BNTSP-IN
RS485-
Pin 3 – 0 Volt / Common
Pin 7 – RS485- (Modbus RTU)
Pin 8 – RS485+ (Modbus RTU)
RJ45 connector pinout
Direct connection to the drive
through the built-in RJ45 port
1 2 3 4 5 6 7 8
12345678
Modbus RTU Communications
8
Version 1.00 | Optidrive ODE-3 User Guide | 33
www.invertekdrives.com
8.4. Modbus Register Map
Register
Number
Par.
Type
Supported
Function Codes
Function
Range
Explanation
03
06
16
Low Byte
High Byte
1
-
R/W
✔
✔
✔
Drive Control Command
0..3
16 Bit Word.
Bit 0: Low = Stop, High = Run Enable
Bit 1: Low = Decel Ramp 1 (P-04),
High = Decel Ramp 2 (P-24)
Bit 2: Low = No Function, High = Fault Reset
Bit 3: Low – No Function, High = Coast Stop Request
2
-
R/W
✔
✔
✔
Modbus Speed
reference setpoint
0..5000
Setpoint frequency x10, e.g. 100 = 10.0Hz
4
-
R/W
✔
✔
✔
Acceleration and
Deceleration Time
0..60000
Ramp time in seconds x 100, e.g. 250 = 2.5 seconds
6
-
R
✔
Error code
Drive status
Low Byte = Drive Error Code, see section 10.1. Fault
Code Messages
High Byte = Drive Status as follows:
0: Drive Stopped
1: Drive Running
2: Drive Tripped
7
R
✔
Output Motor Frequency
0..20000
Output frequency in Hz x10, e.g. 100 = 10.0Hz
8
R
✔
Output Motor Current
0..480
Output Motor Current in Amps x10, e.g. 10 = 1.0 Amps
11
-
R
✔
Digital input status
0..15
Indicates the status of the 4 digital inputs
Lowest Bit = 1 Input 1
20
P00-01
R
✔
Analog Input 1 value
0..1000
Analog input % of full scale x10, e.g. 1000 = 100%
21
P00-02
R
✔
Analog Input 2 value
0..1000
Analog input % of full scale x10, e.g. 1000 = 100%
22
P00-03
R
✔
Speed Reference Value
0..1000
Displays the setpoint frequency x10, e.g. 100 = 10.0Hz
23
P00-08
R
✔
DC bus voltage
0..1000
DC Bus Voltage in Volts
24
P00-09
R
✔
Drive temperature
0..100
Drive heatsink temperature in °C
All user configurable parameters are accessible as Holding Registers, and can be Read from or Written to using the appropriate Modbus
command. The Register number for each parameter P-04 to P-60 is defined as 128 + Parameter number, e.g. for parameter P-15, the register
number is 128 + 15 = 143. Internal scaling is used on some parameters, for further details please contact your Invertek Drives Sales Partner.
Technical Data
9
34 | Optidrive ODE-3 User Guide | Version 1.00
www.invertekdrives.com
9. Technical Data
9.1. Environmental
Operational ambient temperature range
Open Drives
:
-10 … 50°C (frost and condensation free)
Storage ambient temperature range
:
-40 … 60°C
Maximum altitude
:
2000m. Derate above 1000m: 1% / 100m
Maximum humidity
:
95%, non-condensing
NOTE For UL compliance: the average ambient temperature over a 24 hour period for 200-240V, 2.2kW and 3HP, IP20 drives is 45°C.
9.2. Rating Tables
Frame
Size
kW
HP
Input
Current
Fuse / MCB (Type B)
Maximum Cable
Size
Output
Current
Recommended
Brake Resistance
Non UL
UL
mm
AWG
A
Ω
110 - 115 (+ / - 10%) V 1 Phase Input, 230V 3 Phase Output (Voltage Doubler)
1
0.37
0.5
7.8
10
10
8
8
2.3
-
1
0.75
1
15.8
25
20
8
8
4.3
-
2
1.1
1.5
21.9
32
30
8
8
5.8
100
200 - 240 (+ / - 10%) V 1 Phase Input, 3 Phase Output
1
0.37
0.5
3.7
10
6
8
8
2.3
-
1
0.75
1
7.5
10
10
8
8
4.3
-
1
1.5
2
12.9
16
17.5
8
8
7
-
2
1.5
2
12.9
16
17.5
8
8
7
100
2
2.2
3
19.2
25
25
8
8
10.5
50
3
4
5
29.2
40
40
8
8
15.3
25
200 - 240 (+ / - 10%) V 3 Phase Input, 3 Phase Output
1
0.37
0.5
3.4
6
6
8
8
2.3
-
1
0.75
1
5.6
10
10
8
8
4.3
-
1
1.5
2
9.5
16
15
8
8
7
-
2
1.5
2
8.9
16
15
8
8
7
100
2
2.2
3
12.1
16
17.5
8
8
10.5
50
3
4
5
20.9
32
30
8
8
18
25
3
5.5
7.5
26.4
40
35
8
8
24
20
4
7.5
10
33.3
40
45
16
5
30
15
4
11
15
50.1
63
70
16
5
46
10
5
15
20
54.6
80
70
25
2
61
10
5
18.5
25
64.8
80
80
25
2
72
10
380 - 480 (+ / - 10%)V 3 Phase Input, 3 Phase Output
1
0.37
0.5
1.7
6
6
8
8
1.2
-
1
0.75
1
3.5
6
6
8
8
2.2
-
1
1.5
2
5.6
10
10
8
8
4.1
-
2
1.5
2
5.6
10
10
8
8
4.1
250
2
2.2
3
7.5
16
10
8
8
5.8
200
2
4
5
11.5
16
15
8
8
9.5
120
3
5.5
7.5
17.2
25
25
8
8
14
100
3
7.5
10
21.2
32
30
8
8
18
80
3
11
15
27.5
40
35
8
8
24
50
4
15
20
34.2
40
45
16
5
30
30
4
18.5
25
44.1
50
60
16
5
39
22
4
22
30
51.9
63
70
16
5
46
22
5
30
40
56.3
80
70
25
2
61
15
5
37
50
67.6
100
90
25
2
72
12
NOTE Cable sizes shown are the maximum possible that may be connected to the drive. Cables should be selected according to
local wiring codes or regulations at the point of installation.
9
Technical Data
Version 1.00 | Optidrive ODE-3 User Guide | 35
www.invertekdrives.com
9.3. Single Phase Operation of Three Phase Drives
All drive models intended for operation from three phase mains power supply (e.g. model codes ODE-3-xxxxxx-3xxx) may be
operated from a single phase supply at up to 50% of maximum rated output current capacity.
In this case, the AC power supply should be connected to L1 (L) and L2 (N) power connection terminals only.
9.4. Additional Information for UL Compliance
Optidrive E3 is designed to meet the UL requirements. For an up to date list of UL compliant products, please refer to UL listing
NMMS.E226333. In order to ensure full compliance, the following must be fully observed.
Input Power Supply Requirements
Supply Voltage
200 – 240 RMS Volts for 230 Volt rated units, + /- 10% variation allowed. 240 Volt RMS Maximum.
380 – 480 Volts for 400 Volt rated units, + / - 10% variation allowed, Maximum 500 Volts RMS.
Imbalance
Maximum 3% voltage variation between phase – phase voltages allowed.
All Optidrive E3 units have phase imbalance monitoring. A phase imbalance of > 3% will result in the drive tripping. For input
supplies which have supply imbalance greater than 3% (typically the Indian sub-continent & parts of Asia Pacific including
China) Invertek Drives recommends the installation of input line reactors.
Frequency
50 – 60Hz + / - 5% Variation
Short Circuit
Capacity
Voltage Rating
Min kW (HP)
Max kW (HP)
Maximum supply short-circuit current
5kA RMS (AC)
100kA RMS (AC)
115V
0.37 (0.5)
1.1 (1.5)
J-Type fuses
J-Type fuses
230V
0.37 (0.5)
11 (15)
J-Type fuses
J-Type fuses
230V
15 (20)
18.5 (25)
J-Type fuses
Semiconductor fuse
(FWP-100 Bussmann)
400 / 460V
0.37 (0.5)
22 (30)
J-Type fuses
J-Type fuses
400 / 460V
30 (40)
37 (50)
J-Type fuses
Semiconductor fuse
(FWP-100 Bussmann)
All the drives in the above table are suitable for use on a circuit capable of delivering not more than the above specified
maximum short-circuit Amperes symmetrical with the specified maximum supply voltage when protected by fuses as shown
above.
Mechanical Installation Requirements
All Optidrive E3 units are intended for indoor installation within controlled environments which meet the condition limits shown in section 9.1. Environmental.
The drive can be operated within an ambient temperature range as stated in section 9.1. Environmental.
For IP20 units, installation is required in a pollution degree 1 environment.
Frame size 4 drives must be mounted in an enclosure in a manner that ensures the drive is protected from 12.7mm (1/2 inch) of deformation of the
enclosure if the enclosure impacted.
Electrical Installation Requirements
Incoming power supply connection must be according to section 4.3. Incoming Power Connection.
Suitable Power and motor cables should be selected according to the data shown in section 9.2. Rating Tables and the National Electrical Code
or other applicable local codes.
Motor Cable
75°C copper stranded or similar (90°C for enclosed Nema 4X type drives).
Power cable connections and tightening torques are shown in sections 3.3. Mechanical Dimensions and Mounting – IP20 Open Units.
Integral Solid Sate short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance
with the national electrical code and any additional local codes. Ratings are shown in section 9.2. Rating Tables.
Transient surge suppression must be installed on the line side of this equipment and shall be rated 480Volt (phase to ground), 480 Volt (phase to
phase), suitable for over voltage category iii and shall provide protection for a rated impulse withstand voltage peak of 4kV.
UL Listed ring terminals / lugs must be used for all bus bar and grounding connections.
General Requirements
Optidrive E3 provides motor overload protection in accordance with the National Electrical Code (US).
• Where a motor thermistor is not fitted, or not utilised, Thermal Overload Memory Retention must be enabled by setting P-50 = 1.
• Where a motor thermistor is fitted and connected to the drive, connection must be carried out according to the information shown in section
4.8.2. Motor Thermistor Connection.
Technical Data
9
9.5. EMC Filter Disconnect
Drives with an EMC filter have an inherently higher leakage current to Ground (Earth).
For applications where tripping occurs the EMC filter can be disconnected (on IP20 units only)
by completely removing the EMC screw on the side of the product.
Remove the screw as indicated right.
The Optidrive product range has input supply voltage surge suppression components fitted
to protect the drive from line voltage transients, typically originating from lightning strikes or
switching of high power equipment on the same supply.
When carrying out a HiPot (Flash) test on an installation in which the drive is built, the
voltage surge suppression components may cause the test to fail. To accommodate this
type of system HiPot test, the voltage surge suppression components can be disconnected by
removing the VAR screw After completing the HiPot test, the screw should be replaced and
the HiPot test repeated. The test should then fail, indicating that the voltage surge suppression
components are once again in circuit.
9
Technical Data
Version 1.00 | Optidrive ODE-3 User Guide | 37
www.invertekdrives.com
10. Troubleshooting
10.1. Fault Code Messages
Fault
Code
No.
Description
Suggested Remedy
l
00
No Fault
Not required.
01
Brake channel over current
Check external brake resistor condition and connection wiring.
L
02
Brake resistor overload
The drive has tripped to prevent damage to the brake resistor.
03
Output Over Current
Instantaneous Over current on the drive output. Excess load or shock load on the motor.
NOTE Following a trip, the drive cannot be immediately reset. A delay time is inbuilt,
which allows the power components of the drive time to recover to avoid damage.
.
04
Motor Thermal Overload (I2t)
The drive has tripped after delivering >100% of value in P-08 for a period of time to
prevent damage to the motor.
Vl
06
Over voltage on DC bus
Check the supply voltage is within the allowed tolerance for the drive. If the fault occurs
on deceleration or stopping, increase the deceleration time in P-04 or install a suitable
brake resistor and activate the dynamic braking function with P-34.
Vl
07
Under voltage on DC bus
The incoming supply voltage is too low. This trip occurs routinely when power is removed
from the drive. If it occurs during running, check the incoming power supply voltage and
all components in the power feed line to the drive.
08
Heatsink over temperature
The drive is too hot. Check the ambient temperature around the drive is within the drive
specification. Ensure sufficient cooling air is free to circulate around the drive.
09
Under temperature
Trip occurs when ambient temperature is less than -10°C. Temperature must be raised
over -10°C in order to start the drive.
10
Factory Default parameters
loaded
11
External trip
E-trip requested on digital input 3. Normally closed contact has opened for some reason.
If motor thermistor is connected check if the motor is too hot.
C
12
Optibus comms loss
Check communication link between drive and external devices. Make sure each drive in
the network has its unique address.
L
13
DC bus ripple too high
Check incoming supply phases are all present and balanced.
L
14
Input phase loss trip
Check incoming power supply phases are present and balanced.
15
Output Over Current
Check for short circuits on the motor and connection cable.
NOTE Following a trip, the drive cannot be immediately reset. A delay time is inbuilt,
which allows the power components of the drive time to recover to avoid damage.
l
16
Faulty thermistor on heatsink
17
Internal memory fault (IO)
Press the stop key. If the fault persists, consult you supplier.
18
4-20mA Signal Lost
Check the analog input connection(s).
19
Internal memory fault (DSP)
Press the stop key. If the fault persists, consult you supplier.
21
Motor PTC thermistor trip
Connected motor thermistor over temperature, check wiring connections and motor.
22
Cooling Fan Fault (IP66 only)
Check / replace the cooling fan.
23
Drive internal temperature too high
Drive ambient temperature too high, check adequate cooling air is provided.
26
Output Fault
Indicates a fault on the output of the drive, such as one phase missing, motor phase
currents not balanced. Check the motor and connections.
41
Autotune Fault
The motor parameters measured through the autotune are not correct.
Check the motor cable and connections for continuity.
Check all three phases of the motor are present and balanced.
C
50
Modbus comms loss fault
Check the incoming Modbus RTU connection cable.
Check that at least one register is being polled cyclically within the timeout limit set in
P-36 Index 3.
C
51
CAN comms loss trip
Check the incoming CAN connection cable.
Check that cyclic communications take place within the timeout limit set in P-36 Index 3.
NOTE Following an over current or overload trip (3, 4, 5, 15), the drive may not be reset until the reset time delay has elapsed to prevent
damage to the drive.
Troubleshooting
10
Invertek Drives Ltd. Offa's Dyke Business Park, Welshpool, Powys SY21 8JF United Kingdom
Tel: +44 (0)1938 556868 Fax: +44 (0)1938 556869
www.invertekdrives.com