KERN Optics OIV-2 User Instructions
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KERN & Sohn GmbH
Ziegelei 1
D-72336 Balingen
E-mail: [email protected]
Tel: +49-[0]7433- 9933-0
Fax: +49-[0]7433-9933-149
Internet: www.kern-sohn.com
User instructions
Video microscope
KERN OIV-2
OIV 254, OIV 255
Version 1.0
11/2020
Version 1.0 11/2020
Operating instructions
Video microscope
Table of contents
1
Before use .................................................................................... 3
1.1
General notes ............................................................................................................................ 3
1.2
Notes on the electrical system ................................................................................................ 3
1.3
Storage ...................................................................................................................................... 4
1.4
Maintenance and cleaning ....................................................................................................... 5
2
Nomenclature ............................................................................... 6
3
Basic data ..................................................................................... 7
4
Assembly ...................................................................................... 8
5
Operation and functionality ......................................................... 9
5.1
Torque of the focus wheels ..................................................................................................... 9
5.2
Attaching the lighting ............................................................................................................... 9
5.3
Adjusting the lighting ............................................................................................................... 9
5.4
Adjusting the magnification and focus .................................................................................. 9
5.5
Locked magnification............................................................................................................. 10
5.6
Snapshot button and interface ............................................................................................. 10
6
Equipment .................................................................................. 11
7
Troubleshooting ......................................................................... 11
8
Service ........................................................................................ 12
9
Disposal ...................................................................................... 12
10
Further information .................................................................... 12
1 Before use
1.1 General notes
The packaging must be opened carefully to prevent any accessories inside from falling
to the floor and breaking.
In general, a microscope should always be handled with great care, as it is a sensitive
precision instrument. Avoiding abrupt movements during operation or transport is
therefore particularly important, especially to avoid endangering the optical
components.
Similarly, you should avoid dirt or fingerprints on the lens surfaces, because in most
cases this reduces image clarity.
If the performance of the microscope is to be maintained, it must never be
disassembled. Components such as objective lenses and other optical components
should therefore be left as they are found at the beginning of operation.
1.2 Notes on the electrical system
Before connecting to a power supply network, it is important to ensure that the correct
input voltage is used. The information to select the correct mains cable is located on
the device, on the side of the product directly next to the connection socket. You must
comply with this information. If you do not comply with these specifications, then fires
or other damage to the device could occur.
Likewise, the main switch should be turned off before connecting the mains cable. This
prevents an electric shock from being triggered.
If you use an extension cable, the mains cable used must be grounded.
All handling of the units that involves contact with the electrics, such as changing
lamps, may only be carried out when the power supply is disconnected.
Avoid exposing the unit to direct sunlight, high or low temperatures, shocks, dust and
high humidity.
The suitable temperature range is 0 - 40° C and a relative humidity of 85 % should not
be exceeded.
The unit should always be on a firm, smooth and horizontal surface.
When the microscope is not being used, you should cover it with the enclosed dust
protective cover.
Dust or dirt inside the optics of a microscope can in many cases cause irreversible
malfunctions or damage.
The best way to store accessories which consist of optical elements, such as, for
example, additional objectives, is in a dry box with desiccant.
1.4 Maintenance and cleaning
In any case, the unit must be kept clean and regularly cleaned of dust.
Before wiping down the unit when wet, make sure that the power is switched off.
Glass components should preferably be wiped lightly with a lint-free cloth if
contaminated.
To wipe off oil stains or fingerprints from lens surfaces, the lint-free cloth is moistened
with a mixture of ether and alcohol (mixing ratio 70 / 30) and then used for cleaning.
Ether and alcohol must always be handled with care as they are highly flammable
substances. It is therefore essential to keep them away from naked flames and
electrical appliances that are switched on and off, and to use them only in well-
ventilated rooms.
However, organic solutions of this type should not be used to clean other components
of the unit. This could result in changes to the paintwork. It is sufficient to use a neutral
cleaning agent for this purpose.
Other cleaning agents for the optical components include:
Special cleaner for optical lenses
Special optical cleaning cloths
Bellows
Brush
If handled correctly and checked regularly, the microscope will function smoothly for
many years.
Should a repair still be necessary, contact your KERN dealer or our Technical Service.
Housing for microscope
and camera
LED ring illumination
Microscope stand
Focus wheel
Zoom adjustment
wheel
USB connection (2)
HDMI connection
Snapshot button
(OIV 254)
Power connection
Dimmer
3 Basic data
Optical system
Axial
Lighting
2W LED ring light
Lighting dimmable
Yes
Stand
Mechanical
Optical zoom
0.7x - 5x
Digital zoom
9.88x - 70.57x
Magnification ratio
7,1:1
Screen tilt
-5°–15°
Screen size
12 inch
Screen resolution
1920x1080 HD
Camera resolution
2 MP
Data storage
External via USB (Max 128 GB)
Net weight
6 kg
Dimension product WxDxH
320x260x483 mm
Gross weight
7 kg
Dimension packing WxDxH
510x430x350 mm
Standard configuration
Assembling the microscope body
1) Slide the dovetail attachment on the microscope ① into the
corresponding groove ② on the microscope stand.
2) Tighten the screws on the outside of the microscope with an
M4 hexagonal spanner ③ .
Attaching the LED ring light
Hold the LED ring light against the microscope housing
according to the direction of the arrow. Align the screw holes in
ring and housing ① and tighten the screws (Ø 2mm) ② .
Power connection
Plug the power cable ① (incl. switch) into the fitting plug ② on
the microscope.
Be careful not to twist or bend the power cable.
Only use the original adapter supplied.
Screen flexibility adjustment
Remove the cover ① with a pointed tool.
Loosen the screw ② with the M3 Allen key.
Adjust the flexibility using a screwdriver on the screws ③ + ④ .
Replace the cover ① .
The flexibility is already preset on delivery.
5 Operation and functionality
When the microscope is ready for use after it has been assembled, the first step is to
connect it to the power supply using the cable.
All important functions that play a role in the use of the units discussed here are
described in the following sections.
5.1
Torque of the focus wheels
To adjust the tension of the focus wheels, hold the left
wheel while turning the right wheel ① .
Be careful not to loosen the tension excessively to prevent
the microscope from dropping under its own weight.
5.2
Attaching the lighting
Connect the power cable to the ring light ② and attach the
other end to the microscope housing ③ . At the rear end of
the ring light is the on/off switch ①.
5.3
Adjusting the lighting
Turn the wheel on the right side of the ring light to adjust
the illumination.
5.4
Adjusting the magnification and focus
As the OIV series is a zoom microscope, the zoom factor
can be changed on the adjustment wheel ① .
Turn the adjustment wheel to the maximum magnification.
Focus the image using the focus wheel adjustment ② .
Repeat the process if necessary.
The max/min parfocality is already optimally preset on
delivery.
With the help of the screw on the left side of the setting
wheel ① , the magnification level can be locked.
Use an M4 hexagonal spanner (length 3mm).
5.6
Snapshot button and interface
The screen must be connected to the camera via HDMI in
order to use the interface or the snapshot button ①.
On our OIV 255 with measuring software, a mouse must
be connected via USB port ② for operation.
Both our OIV 255 and our OIV 254 with snapshot function
require a USB stick to be connected for data storage. An
image can be triggered on our OIV 254 model via the
snapshot button ④.
The LED ③ indicates that the camera is operational.
Attachment lens 0.5x
OZB-A2101
7 Troubleshooting
Problem
Cause
Solution
Stains or dust on the
picture
Impurities are present on the
sample
Clean sample
The picture is blurred
Impurities are on the lens surface.
Clean lens
The focus is not correct.
Adjust the focus
The video image is not
displayed.
The external power cable is not
connected.
Connect the external power
cable.
The picture is too bright
or too dark.
The LED lighting is set incorrectly.
Adjust the brightness of the
LED ring light.
Check the display settings.
Open the settings display
menu to adjust the brightness.
The display does not
respond.
Overlapping in the system (too
many operations) leads to error
loops.
Restart the system
The focus wheel is not
flexible.
The focus wheel is too tight.
Loosen the focus wheel
The focus is not held
because the
microscope descends
on its own.
The focus wheel is too loose
Tighten the focus wheel.
The zoom does not
work.
The zoom adjustment ring is locked. Loosen the magnification
locking screw.
The LED ring light does
not light up when it is
switched on.
No power
Check the connection of the
mains cable.
The LED light has burnt out.
Replace it with new lighting.
The LED light has
suddenly burnt out.
The voltage is too high.
Use a suitable external power
adapter.
The illumination
brightness is not
sufficient.
The voltage is too low.
Use a suitable external power
adapter.
If, despite studying these operating instructions, you still have questions about
commissioning or operation, or if, contrary to expectations, a problem should occur,
please contact your specialist dealer. The unit may only be opened by trained service
technicians authorised by KERN.
9 Disposal
The packaging is made of environmentally friendly materials that you can dispose of
at local recycling points. Disposal of the storage box and unit must be carried out by
the operator in accordance with the valid national or regional law of the user's
location.
10 Further information
The illustrations may differ slightly from the product.
The descriptions and illustrations in these operating instructions are subject to
change without notice. Further developments to the unit may entail such changes.
All
language
versions
include
a
non-binding
translation.
The original German document is binding.
KERN & Sohn GmbH
Ziegelei 1
D-72336 Balingen
E-mail: [email protected]
Tel: +49-[0]7433- 9933-0
Fax: +49-[0]7433-9933-149
Internet: www.kern-sohn.com
User instructions
KERN OIV-2-SW
Version 1.0
11/2020
Software
System
This instruction manual is for the pre-installed
software of the OIV-2 video microscopes. Please
read this manual carefully before use and keep it in
a safe place. The manufacturer reserves the right to
make technically necessary modifications to the
software.
Modifications that do not affect the function of the
software can be changed without lead time and without
notice.
Version 1.0 11/2020
Operating instructions
Software system
Table of contents
2
System and features ........................................................................................................................ 3
3
Functions ......................................................................................................................................... 4
3.1
Switch on ................................................................................................................................. 4
3.2
User interface .......................................................................................................................... 4
3.3
Controls - Auxiliary Tools ......................................................................................................... 5
3.3.1
Image transmission ......................................................................................................... 5
3.3.2
Photo (snapshot) ............................................................................................................. 5
3.3.3
White balance .................................................................................................................. 5
3.3.4
Automatic exposure ........................................................................................................ 5
3.3.5
Advanced Settings ........................................................................................................... 6
3.3.6
Document management................................................................................................ 10
3.3.7
Data Display ................................................................................................................... 11
3.3.8
Automatic edge finding ................................................................................................. 11
3.4
Measurement functions ........................................................................................................ 12
3.4.1
Operation of the measuring elements .......................................................................... 12
3.4.2
Free Drawing ................................................................................................................. 12
3.4.3
Comments ..................................................................................................................... 12
3.5
Calibration ............................................................................................................................. 13
3.5.1
Recalibration.................................................................................................................. 13
3.5.2
Calibration settings ........................................................................................................ 13
3.6
Custom Template (Template) ................................................................................................ 14
3.6.1
New template (template) .............................................................................................. 14
3.6.2
Template customization ................................................................................................ 14
3.6.3
Import DXF files ............................................................................................................. 14
3.7
Scale ....................................................................................................................................... 15
3.8
Logo display ........................................................................................................................... 15
2 System and features
The OIV-2 software system is a new intelligent measuring system developed by Wise Image.
The powerful, easy-to-use and customisable interface allows you to work with templates, a
DXF import and export function, automatic edge finding and mirror function. A wide range of
measuring tools are available, such as line, circle and angle measurements.
3.1 Switch on
After you have connected the camera to the screen (12V, 1A power connection) and
switched it on, the start screen appears as shown in 3.2.
3.2 User interface
As a user, you can edit the user interface according to your preferences "3.3.5 Advanced
settings" (the controls themselves cannot be changed).
3.3 Controls - Auxiliary Tools
3.3.1 Image transmission
Start image transmission
Pause image transmission (freeze image)
3.3.2 Photo (snapshot)
When image transfer is in progress, an image can be transferred to an external storage unit
and saved in jpg format by clicking on the photo icon.
The automatic naming, the storage path and the co-transmission of the picture elements can
be changed individually.
3.3.3 White balance
White balance must be activated after setting the light source. This can be activated in image
transfer mode and is carried out by clicking on the icon.
3.3.4 Automatic exposure
Automatic exposure compensation is activated by clicking on the symbol. The exposure
time is automatically adjusted by the camera to the preset optimal level. The desired
brightness level can be adjusted as described in "3.3.5 Advanced settings - Video settings".
By clicking on the symbol again, the automatic exposure compensation can be
terminated.
3.3.5.1 Photo (snapshot) Settings
1) The default naming of the camera images is "IMG", the total number of images taken
when the camera is started is "N" - 1. The images are automatically stored in a folder named
"img". An external memory (recommended USB 3.0 stick) must be installed to store images.
The USB 3.0 port only supports FAT32 format. After attaching the USB stick, the icon
appears in the lower left corner of the user interface.
2) The naming of the pictures can be changed. Under the menu "Shooting Settings" the
automatic naming can be changed to "Manual". The item "Manual" must be activated for this.
If a photo is now taken, the request to name it appears.
3) "Safe Graphics" to save drawings and measurements with the image must be
"Safe Graphics" - "Yes" must be activated. If these are not to be deposited with the image,
then "No" must be activated.
3.3.5.2 Measurement Setup (Settings)
"Edge findig range": The value of the range in which the measuring point moves for
automatic edge finding (see 3.3.8).
Width of the measuring line: The width can be set under "Line".
Font size: The font size can be changed under "Font".
Colour of the elements: After adjusting the colour under the item "Graphics", the setup can
be closed. The changes are then applied to new elements.
Font colour: After adjusting the colour under the item "Font", the setup can be closed. The
changes are then applied.
Calibration colour (scales): After adjusting the colour under the item "Scale", the setup can
be closed. The changes are then applied.
Display of the calibration: Under the item "Scale" the current scale can be shown or hidden.
3.3.5.3 Restore factory settings
To reset the unit to factory settings, click on the "Restore" button.
3.3.5.4 Languages
The languages English and Chinese (traditional / simplified) are supported.
3.3.5.5 Setting the Measurement Setup
Open "Settings" - "Edit"
Under this function, the layout of the "Measurement Setup" can be adjusted.
1) Measuring tool display: The left side shows the measuring instruments displayed on
the user interface. The right side shows instruments that are not currently displayed.
By marking two elements and clicking on the middle button, they can be exchanged.
Click on "Apply" to apply the changes.
2) Measurement data display: By ticking, you can determine which measurement data
are to be included in the "Measure Data" table.
Click on "Apply" to apply the applications.
3) Display options of the user interface
By marking, you can determine which menu item is displayed on the user interface.
3.3.6 Document management
The icon can be used to open the document management to find saved files.
Right-click to open the submenu for the selected file.
The file can be deleted (DEL), compared with the current screen display (D/S Compare),
copied and cut. A new folder can be created on an empty space.
3.3.7 Data Display
This table shows the details of the measuring elements drawn. By clicking on a line in the
chart, the corresponding measuring element is activated and coloured yellow.
By marking the measurement data in the chart, they can be changed.
Right-clicking on the element in the screen activates the corresponding measurement on the
screen.
By clicking on "Export Data" the chart can be saved to a USB stick and read later as an
Excel file.
The content of the Data Display can be adjusted as described in chapter 2.3.5.6.
(Note: Angles, broken lines and polygons cannot be changed).
3.3.8 Automatic edge finding
Click on the "Automatic edge finding" button to activate this function. You can automatically
detect the boundary of lines, circles, arcs, etc. based on the range of points and select the
nearest boundary as the measuring point. You can view and adjust the range of automatic
edge finding in the "Advanced Settings" user interface, adjusting the range in 5-25 pixels; this
function can significantly improve measurement accuracy.
3.4 Measurement functions
3.4.1 Operation of the measuring elements
(1) After selecting the measuring element, the mouse pointer appears as a cross in
the operating area. Pressing the left mouse button starts the measurement.
(2) To stop the measurement, press the right mouse button.
(3) When the measurement is finished by pressing the right mouse button, the drawn
measuring element can be picked up and moved by clicking the right mouse
button. The mouse pointer then takes on the shape.
At the end points of the elements the mouse pointer takes the shape, now the
shape of the element can be adjusted.
(4) An element can be deleted by a quick double-click on the right mouse button.
3.4.2 Free Drawing
By selecting the symbol, free lines can be drawn. These cannot be changed or moved
later.
3.4.3 Comments
By pressing the symbol, you can create comments. After marking the symbol, a
comment can be added anywhere on the screen.
The user can select line or circle calibration by clicking on it. The calibration can now be
done freely, within the screen area. By clicking the left mouse button, you start the calibration
line, by clicking again at the end of your scale you end the calibration.
The following window opens in which you can enter the calibration details and confirm with
"OK".
3.5.2 Calibration settings
The user can create, delete and set units and accuracies.
3.6 Custom Template (Template)
3.6.1 New template (template)
(1) While no drawings/measurements are on the screen, click on the (New Template)
icon to create a new template.
Then carry out your measurements. Then enter the name of the template and press
"Save".
(2) If measurements and drawings already exist in the image area, then go into template
mode, click on the "New" icon, convert the
Measuring element into a template and save it after your measurement/drawing is
complete.
(3) To import a DXF file click on "New" in template mode, then import the DXF file to
convert it into a template.
(4) Templates are automatically stored in the internal memory and can be changed and
copied as needed.
3.6.2 Template customization
A template can be edited if it has been newly created or in customization mode. Click on
"Modify" when a template is open to edit a template. After finishing your modification, press
"Save".
(1) Click on a measuring element with the left mouse button to select it.
(2) Hold it with the right mouse button to move or change it.
(3) Mark it with the left mouse button and delete it by double-clicking the right mouse
button
3.6.3 Import DXF files
To import DXF files, they must be stored under "DXF" on an external storage medium.
After the external storage medium has been recognized, the file can be found via the "File
Manager" "External Storage" and opened with a double click.
The scales (X and Y axis) are divided into 100 horizontal and vertical lines.
Adjustment of the lines.
(1) The number of horizontal and vertical lines can be set via "-/+".
Set the desired number and confirm with "Ok".
(2) The line marked by a right click appears yellow, can be moved and the mouse pointer
takes on the shape.
(3) If you want to delete a certain line, this cannot be done by "-".
The line can be deleted by double-clicking the right mouse button. The line can be
moved by holding the right mouse button.
(4) The number of lines on the screen can be subsequently increased by "+". The newly
added lines are then also displayed with any changes made (e.g. colour).
(5) With "Del all" all lines can be removed.
Clicking the "Hide" function hides all lines.
(6) By double-clicking on a line it can be edited, the menu shown below appears.
(7) After the adjustments have been made, the menu can be closed by pressing "X".
3.8 Logo display
The display of a logo can be set in the main menu. The position and the display status
(display/hidden) can be set under "Advanced Settings - Interface Editing". Other settings are
set as explained in chapter 3.3.5.