Dormakaba ED900 Installation Instructions Manual

Companion door Installation Instructions 08125340 – 09-2021 | EN |

Table of Contents Table of contents 2 1 General information 4 1.1 General information 4 1.2 ED900 Arm configurations 4 2 Product description 5 2.1 Product description: ED900 5 2.2 Product description: 8616 door closer 5 2.3 Handing of door 5 3 Safety information 6 4 ED900 Product overview 7 4.1 ED900 push arm system 7 4.2 ED900 deep pull arm system 7 4.3 ED900 – companion door configuration examples 8 4.4 ED900 operator component views 9 4.5 8616 closer views 10 5 Hardware – companion door 11 5.1 ED900 operator and mounting plate 11 5.2 Kit, ED operator labels 11 5.3 Arm assemblies 12 5.4 ED900 axle extensions 12 5.5 8816 closer axle extensions 12 5.6 Mounting plate fasteners 13 5.7 Arm mounting screw packs 13 5.8 ED900 companion door full width cover kits 14 5.9 Companion door full width cover kit hardware 15 5.10 Conduit box and wiring kit – options 16 5.11 Optional key switch panels 17 5.13 Push arm door stop - option 17 6 Technical data 18 6.1 ED900 Technical data 18 6.2 ED900 Operating specifications 19 6.3 8616 Door closer data 20 7 Operational mode overview 21 7.1 ED900 door closer modes 21 7.2 Low energy product 21 8 User interface 22 8.1 Overview 22 8.2 4 button keypad and display 22 8.3 Mode switch and Exit Only switch panel 23 8.4 Operator status LEDs 24 9 System accessories 25 9.1 System accessory electrical connections 25 9.2 System accessories 25 9.3 ED900 terminal board interfaces 26 Table of contents 10 ED900 door signage 27 10.1 Low energy operator 27 10.2 Door signage, low energy double swing door 28 10.3 Safety Information label, low energy swing doors 29 11 Recommended tools and torque chart 30 11.1 Recommended tools 30 11.2 Standard tightening torque 30 11.3 Drill bits 30 12 ED900 installation templates 31 12.1 Installation templates – pull arm 31 12.2 Installation templates – push arm 33 12.3 Installation templates – 8816 door closer 34 13 ED900 operator and mounting plate preparation 36 13.1 Installation preparation 36 13.2 Remove mounting plate from ED900 operator 37 13.3 Options – Customer 115 Vac connection to terminal block 38 14 ED900 and 8816 closer installation 40 14.1 Install ED900 and closer backplates to jamb and/or wall 40 14.2 Install 8816 closer 43 14.3 Connect customer 115 Vac to ED900 backplate terminal block 43 14.4 Route accessory wiring to ED900 backplate 44 14.5 Remove protective film strips from ED900 operator 45 14.6 Install ED900 operator onto backplate 45 14.7 Install full cover bracket with Mode switch assembly 46 14.8 Install Mode switch cable 47

Table of Contents 16 J/Push arm installation 48 16.1 Push arm installation templates 48 16.2 Push arm installation 48 16.3 Push arm installation: 8816 door closer 51 16.4 8816 door closer adjustments 52 17 T275 pull arm installation 53 17.1 Installation templates 53 17.2 T275 arm and track assemblies 53 17.3 Pull arm and track hardware 53 17.4 Slide shoe assembly 54 17.5 Install hardware into track 54 17.7 Arm assembly with CPD lever 55 17.8 Deep pull arm installation 56 17.10 Deep pull arm installation 8816 door closer 58 19 Operator spring tension 59 19.1 Set ED900 operator spring tension 59 20 ANSI/BHMA standards 60 20.1 A156.19 Low energy power operated doors 60 21 Install door signage 62 21.1 Install door signage 62 22 Install cover, end caps and spindle caps 62 22.1 Install cover and end caps 62 22.2 Install spindle caps, fine cover 63 23 Maintenance 64 23.1 Safety label, low energy swing doors 64 23.2 ED900 environment and cleaning 65 23.3 Yellow LED, service level 65 23.4 Pull arm maintenance 66 23.5 Arm fasteners – torque requirements 67 23.6 Push arm maintenance 68 23.7 ED900 brake maintenance 70 Appendix A - Wiring diagrams 72 A1.1 Key Switch Panel with RJ45 connector 72 A2.1 Key Switch Panel 73

Chapter 1 1.1.1 Installation Instructions This manual provides installation instructions for ED900 low energy swing door operator and 8616 door closer with fine cover used in companion door installations. 1.1.2 ED900 with fine cover installation. NOTICE Interior building surface installation. The ED900 with fine cover must be installed on an interior building surface. 1.1.3 Manual storage This document must be kept in a secure place, and accessible for reference as required. If the door system should be transferred to another facility, insure that this document is transferred as well. 1.1.4 dormakaba.us website Manuals are available for review, download, and printing on the dormakaba.us website. 1.1.5 Dimensions Unless otherwise specified, all dimensions are given in inches (“) and [mm]. 1.1.6 Building codes and standards ED900 installation: observe applicable national and local building codes. 1 General information 1.1 General information NOTICE ED900 Setup and Troubleshooting. Reference ED900 Setup and Troubleshooting Manual 08125380 1.1.7 Symbols used in these instructions. WARNING This symbol warns of hazards which could result in personal injury or threat to health. CAUTION This symbol warns of a potentially unsafe procedure or situation. NOTICE Draws attention to important information presented in this document. TIPS AND RECOMMENDATIONS Clarifies instructions or other information presented in this document. 1.2.1 Arm configurations. ED900 is suitable for installation using the following arm configurations: • J8 – Standard push arm, 0 - 8" reveal • J12 – Deep reveal push arm, 8" - 12" reveal 1.2 ED900 Arm configurations • T275 – Deep reveal arm and track, 1" - 2 3/4" reveal

Chapter 2 2 Product description 2.1.1 ED900 Intended use. The ED900 is a low energy electromechanical operator used exclusively for opening and closing interior swing doors. 2.1.2 Low energy operator. ED900 is supplied only as a low energy operator. • The operator is supplied with a reduced power motor and a brake (Para. 4.4 - component view). • The brake is used during door hold open time. 2.1.3 ED900 maximum door specifications. Reference Para. 6.2, Operating specifications. 2.1 Product description: ED900 Fig. 2.1.1 ED900 operator 2.1.4 ED900 hardware. Reference Chapter 5 for ED900 hardware overview. WARNING To reduce risk of injury to persons, use this ED900 operator only with a swing door for which the ED900 is designed for. • Reference Chapter 6, Technical data. TIPS AND RECOMMENDATIONS Insure operator door configuration is qualified for use on the respective smoke or fire rated door. 2.2 Product description: 8616 door closer Fig. 2.2.1 8616 door closer 2.2.1 8616 intended use. The 8616 series door closer is a non-handed surface applied door closer with adjustable spring power and backcheck positioning adjustments. Hinge Hinge Exterior side of door Interior side of door Left hand door (LH) Left hand reverse door (LHR) Right hand reverse door (RHR) Right hand door (RH) 2.3.1 Handing of door. 2.3 Handing of door

Chapter 3 3.1 Safety instructions. This document contains important instructions for installation of the ED900 swing door operator. Review these instructions thoroughly prior to installation, and follow them carefully during installation, commissioning, troubleshooting and maintenance. 3.2 Door signage requirements. Proper signs and labels, per ANSI/BHMA A156.19 Standard for Power Assist and Low Energy Power Operated Doors, shall be applied and maintained on the door controlled by the ED900 swing door operator. • Reference Chapter 10, ED900 Door Signage. 3.3 Safety warnings. WARNING An incorrect installation may result in damage to equipment or incorrect equipment operation. WARNING Hazard to mechanical processes by use of control settings, elements, or procedures not documented in this manual! WARNING Electric shock hazard! By use of control elements, settings, or procedures not documented in this manual! WARNING Work on electrical equipment and 115 Vac wiring installation must be only be performed by qualified personnel! WARNING Metallic doors must be grounded per national and local codes! 3 Safety information WARNING Hand pinch point and crushing hazards at door closing edges! WARNING Crushing hazards at door closing edges! 3.4 Residual hazards. WARNING After installation, hazards such as minor crushing, impact with limited force, and risk to unsupervised children may exist depending on structural design of door area, type of door, and any safeguards that have been implemented. WARNING Hand pinch point and crushing hazards at push arm and arm and track! Fig. 3.1 Door closing edges Opposing closing edge Main closing edge Secondary closing edge

Chapter 4 4 ED900 Product overview 4.1 ED900 push arm system Fig. 4.1.1 ED900 RH push arm system example 4.2 ED900 deep pull arm system Fig. 4.2.1 ED900 RH deep pull arm system example 1 ED900 operator 2 T275/track/arm assembly 3 Axle extension 5 End cap, Mode switch 6 End cap, power switch 7 Mounting plate 7.1 115 Vac terminal block 8 Spindle cap 9 Spindle cap 1 ED900 operator 2 J/push arm assembly 3 Axle extension 5 End cap, Mode switch 6 End cap, power switch 7 Mounting plate 7.1 115 Vac terminal block 8 Spindle cap 9 Spindle cap 1 2 3 5 6 7 7.1 8 8 9 1 2 3 8 9 8 6 5 7 7.1

Chapter 4 4.3 ED900 – companion door configuration examples Fig. 4.3.1 Push installation with fine cover Fig. 4.3.3 Deep pull installation with fine cover Fig. 4.3.4 Deep RH pull installation without fine cover Fig. 4.3.2 LH push without fine cover

Chapter 4 22 4 24 5 28 12 6 11 22 27 7 15 16 18 1 20 21 8 9 20 1 Power switch 2 120 Vac cable 4 Splined shaft spindle 5 Operator (motor, gear, spring) 6 Spring tension adjustment, closing force 7 Program switches 8 4 button user interface 9 Information display 11 Potentiometer, power fail closing speed adjustment 12 Terminal jumper socket, push or pull mounting 15 RJ45 socket, double door operator synchronization 16 Com 1 service connector 17 Accessories terminal board 18 Mounting plate 19 Customer ground terminal 20 Guide pin 21 Ribbon cable 22 Ribbon cable socket 23 Upgrade card socket 24 Motor 25 Encoder socket and cable 26 Motor socket and cable 27 Control board 28 Motor brake Fig. 4.4.1 ED900 component view 1 4.4 ED900 operator component views Fig. 4.4.2 ED900 component view 2 4 17 6 9 8 20 23 20 1 19 2

Chapter 4 4.5 8616 closer views 1 2 3 4 8 Fig. 4.5.1 8616 component view 1 1 Latch speed adjustment (L) 2 Sweep (closing speed) adjustment (S) 3 Delayed action 4 Backcheck positioning 8 Pinion screw Fig. 4.5.2 8616 component view 2 5 Backcheck (BC) 6 Spring force adjustment 8 Pinion screw 5 8 6

Chapter 5 5 Hardware – companion door Fig. 5.1.1 ED900 operator and mounting plate 1 Terminals for accessory wiring 2 Bag containing terminals and third guide pin* 3 Guide pin 4 5 mm T-handle hex key 08120720 * Included with operator Fig. 5.1.2 Accessory terminals and guide pin 5.1 ED900 operator and mounting plate 2 1 4 Fig. 5.1.3 5 mm T-handle hex key Fig. 5.2.1 Decal kit, low energy 9 Label, Service call DD3425-010 8 Safety Information label, low energy DD1269-040 4 DD0762-020 Decal, Pull to Operate 3 DD0762-010 Decal, Push to Operate 2 DD0758-010 Decal, Activate Switch to Operate 1 DD0586-010 Decal, Automatic Caution Door Assembly # Item # Quantity HK3137-010 Single door low energy (LE) decal kit 9 1 8 1 4 1 3 1 2 1 1 2 SAFETY INFORMATION Low Energy Swinging Doors 1. Activate the door. Door should open at a slow smooth pace (4 or more seconds), and stop without impact. 2. Door must remain fully open for a minimum of 5 seconds before beginning to close. 3. Door should close at a slow, smooth pace (4 or more seconds), and stop without impact. 4. Inspect the foor area. It should be clean with no loose parts that might cause user to trip or fall. Keep trafc path clear. 5. Inspect door‘s overall condition. The appropriate signage should be present and the hardware should be in good condition. 6. Have door inspected by an AAADM certifed inspector at least annually. AAADM American Association of Automatic Door Manufacturers ANNUAL COMPLIANCE INSPECTION INSPECT FOR AND COMPLIES WITH ANSI A156.19 ON: DATE:______________ by AAADM Certified Inspector Number:___________ AAADM-3044 DO NOT USE DOOR if it fails any of these safety checks of if it malfunctions in any way. Call a qualifed automatic door service company to have door repaired or serviced. See Owner’s manual or instructions for details on each of these and other safety items. If you need a copy of the manual, contact the manufacturer. These minimum safety checks, in addition to those in the Owner’s Manual, should be made each day and after any loss of electrical power . 1 3 4 2 8 DD0758-010 ACTIVATE SWITCH TO OPERATE DD0758-010 CAUTION DOOR AUTOMATIC DD0586-010 DD0762-020 PULL TO OPERATE DD0762-010 PUSH TO OPERATE 9 5.2 Kit, ED operator labels

Chapter 5 Fig. 5.3.3 T275 – Splined pull arm assembly, LH, 1 - 2 3/4" reveal 5.3 Arm assemblies 1 Drive arm 3 Shoe 4 Axle extension 5.1 Adjustment shaft tube, 450 mm 5.2 Adjustment shaft, 450 mm 1 Drive arm 2 CPD lever 3 Track Fig. 5.3.4 T275 – Splined pull arm assembly, RH, 1 - 2 3/4" reveal Fig. 5.3.1 J8 – Splined push arm assembly, 225 mm, 0 - 8" reveal Fig. 5.3.2 J12 – Splined push arm assembly, 500 mm, 8" - 12" reveal 1 2 3 1 2 3 1 5.1 5.2 3 4 5.5 8816 closer axle extensions 1 Fig. 5.5.1 [20 mm] 2 Fig. 5.5.2 [60 mm] 1 20 mm axle extension HC4680-001 2 60 mm axle extension HC4680-002 5.4 ED900 axle extensions Fig. 5.4.1 [20 mm] HC4679-001 Fig. 5.4.2 [30 mm] HC4679-002 Fig. 5.4.3 [60 mm] HC4679-003 1 M8 x 1.25 x 40 SHCS 2 M8 x 1.25 x 50 SHCS 3 M8 x 1.25 x 80 SHCS 1 3 2

Chapter 5 Fig. 5.7.1 Two sets -Push arm screw pack Fig. 5.7.2 Two sets -Pull arm screw pack 5.6 Mounting plate fasteners Fig. 5.6.1 Two sets - Mounting plate fasteners 5.7 Arm mounting screw packs 10 Pull arm screw pack HK2719-020 10.1 10-24 x 1 1/2" barrel nut 10.2 10-24 x 1 1/4" FHSCS (flat head socket screw 10.3 #14 x 1 1/4" pan head wood screw 15,16 Mounting plate fastener kit HK4053-010 15 1/4-20 x 1" FH machine screw 16 No. 14 x 2 1/2" FH wood screw 9 Push arm screw pack HK2719-010 9.1 10-24 x 1 1/2" barrel nut 9.2 10-24 x 1" PPHMS 9.3 #14 x 1 1/4" pan head wood screw (12) 15 (12) 16 9.2 9.1 9.3 10.1 10.2 10.3 Fig. 5.6.2 8816 adaptor fastener 8816 adaptor fastener kit HK4607-001 18 (4) 1/4-20 x 5/8" FH machine screw (4) 18

Chapter 5 5.8 ED900 companion door full width cover kits No. Part number and description Quantity HK3401-08X HK3401-09X 1 HC3459-05X Fine cover companion pull 1 2 HC3459-05X Fine cover companion push 1 3 HC3466-01X ED100/ED250 end cap set 1 1 4 HC3466-02X Spindle cover kit 1 1 5 HC3468-050 Backplate, ED operator companion 1 1 6 HC3468-070 Companion closer adapter 1 1 7 HC3481-010 ED100/ED250 professional cover bracket 1 1 8 HD4613-020 Logo plate dormakaba ED swing 1 1 9 HF3101-01X 1/4-20 x 1" FHMS Ph undercut head 8 8 10 HK3491-001 Backplate connect kit 1 1 11 HK4607-001 8816 closer screw pack 1 1 12 HL4613-001 ED FC logo template instructions - not shown 1 1 13 HP4613-001 ED FC logo placement template 1 1 14 HX3482-010 ED100/ED250 mode switch 1 1 15 HX3493-010 ED100/ED250 wire retainer 10 10 1 6 9 5 7 14 15 4 3 11 10 13 8 Fig. 5.8.1 HK3401-08X Fine cover kit companion pull 7 14 15 4 3 11 10 13 8 2 6 9 5 Fig. 5.8.2 HK3401-09X Fine cover kit companion push Table 5.8.1 Fine cover kit companion door part numbers

Chapter 5 5.9 Companion door full width cover kit hardware Fig. 5.9.1 8816 closer screw pack HK4607-001 11 11 1/4-20 x 5/8" PFHMS HF0399-00G 1 Mounting, extr. connector HC3491-010 2 M6 x 10 mm SHCS and washer HF3495-01Z 3 M6 x 10 mm PFHS HF3496-01Z Fig. 5.9.7 Mode switch 14 Mode switch HX3482-010 1 ED900 mode switch 2 JST HXP 4 pin connector 3 Alpha 1174C 4 conductor 22 AWG cable, 73" long 1 2 3 10 Fig. 5.9.2 Backplate connect kit HK3491-001 Fig. 5.9.3 End cap sets 3.1 3.2 3.1 End cap set, silver, HC3466-01A 3.2 End cap set, black, HC3466-01C 4.1 Spindle cap set, silver HC3466-02A 4.2 Spindle cap set, black HC3466-02B Fig. 5.9.4 Spindle cap sets Fig. 5.9.5 Cover bracket 7 Cover bracket HC3481-010 8 dormakaba logo plate HD4613-020 15 Wire retainer HX3493 7 Fig. 5.9.6 Wire retainer 15 Fig. 5.9.8 dormakaba logo plate 8 4.1 4.2 1 Black Red White Green 4 cond. 22 AWG 1 2 3 14 9 1/4-20 x 1" Phillips FHMS undercut HF3101-01 Fig. 5.9.9 Closer backplate and adapter fastener 9

Chapter 5 Fig. 5.10.2 Power cord wiring kit HK3597-010 1 Power cord HX3500-001 2 Wire nut 3 Cord grip HX3502-001 4 Conduit box HX3501-001 5 120 Vac label HD3597-001 Fig. 5.10.1 Conduit box 4 Conduit box HX3501-001 4 11/16” [119] 2 3/4” [70] 4 5.10 Conduit box and wiring kit – options 4 5 2 3 1

Chapter 5 Fig. 5.11.2 Communication cable, 90 degree RJ45 3 2 Key switch panel, RJ45, HX4604-21C 3 Key switch panel HX4604-11C Fig. 5.11.1 Key switch panels 2 5.11 Optional key switch panels Communication cable 90 degree RJ45 Length Item # HX4662-001 3' [914 mm] 1 HX4662-002 10' [3048 mm] 1 HX4662-003 20' [6096 mm] 1 TIPS AND RECOMMENDATIONS • Wiring diagrams; reference Appendix C. 1 5.13 Push arm door stop - option Fig. 5.13.1 Door stop assembly Door stop assembly 1/4" thick plate HS4633-001 Door stop assembly 1/2" thick plate HS4633-002 1 Plate, bumper mounting, 1/4" thick HC4633-001 2 Plate, bumper mounting, 1/2" thick HC4633-002 3 Rubber bumper HC4633-003 4 Shoulder bolt HC4633-004 5.1 #14 x 1 1/4" Phillips FHWS, black 5.2 1/4-20 x 1 1/4" Phillips FHMS, black 5.1 5.2 1 or 2 3 4

Chapter 6 6 Technical data Maximum wire size Connector plug screw size 16 AWG 1/16” Door status X7 97,98,99 Sr parameter Door closed Door open Door closed, locked Com, N.O., N.C. contacts 6.1.5 Integrated functions. Hold open time: Automatic opening dd parameter 0 to 30 s NIght / bank dn parameter 0 to 30 s Manual opening do parameter 0 to 30 s Door blocking behavior hd parameter Automatic, manual door modes Electric strike delayed opening for locking mechanism Ud parameter 0 to 4 s Locking device feedback X3 43, 3 Motor lock Wind load control, maximum Fo, Fc parameters 33.7 lb f 150 N Voltage independent braking circuit Adjustable with potentiometer LED status indicators Chapter 8 Green Red Yellow 24 Vdc power Error codes Service interval Program and Exit Only switches Chapter 8 Auto, Close, Open Exit only; Off, On User interface Chapter 8 4 button keypad, 2 digit display Firmware update Firmware update TMP, temperature management program Overload protection IDC, initial drive control Driving phase optimization Cycle counter CC parameter 0 to 1,000,000 Power assist function hA, hF, hS parameters Drive support for manual opening of door Push & go function PG parameter Auto opening of door at 4° open 6.1 ED900 Technical data 6.1.1 Required operating conditions. Ambient temperature 5 to 122 °F Suitable for dry rooms only Relative air humidity: 93% maximum, non-condensing Power supply 115 Vac ±10%, 50/60 Hz 6.6 A maximum Branch circuit protection (provided by others) 15 A maximum, dedicated branch circuit Protection class NEMA 1 Power wiring: black, white, bare copper (ground) 12 AWG maximum Operating noise Maximum 50 db(A) 6.1.2 General specifications. Operator dimensions (W x H x D) 27" standard cover 27" x 2 3/4 x 5 1/8", [685 x 70 x 130 mm] Operator weight 26.5 lb [12 kg] Maximum door opening angle 95 to 110° depending on installation type 6.1.3 Inputs Wire size Connector plug screw size 14 AWG 1/16” Activation inputs X4* Interior, exterior N. O. contact Safety sensors X5 Swing, approach sides Night-bank (intercom system) X10 57, 57a 8-24 Vdc/Vac +5% Night-bank (key switch) X1 35, 3 d2 parameter Configure for N.O. or N.C. contact Deactivation of drive function X6 4, 4a d1 parameter Configure for N.O. or N.C. contact 6.1.4 Outputs TIPS AND RECOMMENDATIONS • *X4: terminal board numbers, reference Chapter 9.

Chapter 6 Maximum power consumption 120 watt Opening force N (lbf) Fo parameter Minimum 20 (4.5) Maximum 60 (13.5.5) Manual closing force N (lbf) Fc parameter Minimum 20 (4.5) Maximum 60 (13.5) Maximum door weight, pounds 220 at 48" door width Depending on door width and application Door width Minimum 28" Maximum 48" Maximum opening speed, °/s 27 May be limited by door weight after learning cycle. Maximum closing speed, °/s 27 6.2 ED900 Operating specifications 6.2.1 ED900 Axle extensions, [mm] inches [20] 13/16" [30] 1 3/16" [60] 2 3/8" Reveal depth for pull arm and CPD lever 2 1/4" Reveal depth for standard push arm 0 to 8 3/4" Reveal depth for deep push arm 8" minimum to 11 13/16"

Chapter 6 Door width maximum size Maximum door weight Closer size Spring Full turns Interior Exterior 1 28" 2 -19 CCW 34" 28" 3 -11 CCW 38" 30" 4 0 turns 48" 36" 5 +5 CW 54" 42" 6 +13 CW Door width maximum size Maximum door weight Closer size Spring Full turns Interior Exterior 1 28" 2 -19 CCW 34" 28" 3 -11 CCW 38" 30" 4 0 turns 48" 36" 5 +5 CW 54" 42" 6.3.2 8816 spring size selection, regular and top jamb closers. 6.3.3 8816 spring size selection, parallel arm. Adjustments Spring force adjustment Adjustable From size 1 to size 6 1 L Latch speed Adjustable 2 S Sweep speed Adjustable Door should close in 3 to 6 seconds 5 BC Backcheck Off, On Must be turned ON for parallel arm applications. Backcheck position will advance approximately 150. 4 Backcheck positioning Adjustable Adjustable hydraulic backcheck will take effect at approximately 700. 3 DEL Delayed action Adjustable Delays door closing to allow unobstructed passage through the opening. 1 2 3 4 Fig. 6.3.1 8816 door closer 5 6 6.3 8616 Door closer data 6.3.1 8816 adjustments.

Chapter 7 7 Operational mode overview 7.1 ED900 door closer modes 7.1.1 Automatic mode. Door closer mode parameter hd=0. Door opens automatically following pulse generation by a knowing act device or by push/pull. 7.1.2 Manual mode. Door closer mode parameter hd=1. Designed for doors primarily accessed manually. 7.2 Low energy product 7.2.1 ANSI/BHMA 156.19. ED900 operator is configured to meet requirements of a low energy application per ANSI/BHMA A156.19, U.S. Standard for Power Assist and Low Energy Power Operated Doors. 7.2.2 Low energy power operated door. A manual door with a power mechanism that opens the door upon receipt of a knowing act activating signal, does not generate more kinetic energy than specified in ANSI 156.19, and is closed by a power mechanism or by other means. TIPS AND RECOMMENDATIONS Parameter descriptions can be found in Chapter 22; Parameters. 7.1.3 Power assist. • Available only in door closer mode (hd=1), manual opening drive support is automatically adjusted to operator size. • Parameter hA sets door activation angle for power assist function. Once angle reached, drive support provides easier manual opening of the door. • Parameter hF, power assist function. Parameter values greater than 0 provides additional opening force. • Parameter hS, power assist function support for door in closed position. Required system safety, as a low energy application, is achieved utilizing the following design factors: • Reduced dynamic door panel contact forces • Reduced static door panel contact forces • Low driving speeds • Force limitation

Chapter 8 8 User interface 8.1 Overview Fig. 8.1.1 Operator keypad and display 1 2 digit display 2 4 button keypad 8.1.1 Operator user interfaces. 1. 4 button keypad and 2 digit display. • 4 button keypad; to select, input and adjust door parameter values. • 2 digit display; parameter values, error and information codes. Fig. 8.2.1 Door hinge side on right 2 2 digit display 5 Button legend Fig. 8.2.2 Door hinge side on left 8.2 4 button keypad and display Right button 1. Access parameter menu, press button > 3 seconds. 2. Edit selected parameter. 3. Save changed value. Left button 1. Reset, > 3s 2. Quit process, < 3 s. Both buttons together 1. Acknowledge errors, press both buttons < 3 s. 2. Reset, press both buttons > 3 s. Up button 1. Scroll through parameters and error messages. 2. Increase parameter value. Down button 1. Scroll through parameters and error messages. 2. Reduce parameter value. 3. Opening pulse, press button < 3 s. 4. Learning cycle, press button > 3 s. 5. Reset with factory setting, press button > 8 s (program switches off). 6. Identify operator orientation for display 2 2 digit display 6 Button legend rotated 180° 8.2.1 4 button keypad. 4 button legend is orientated so buttons have same function and position regardless of operator orientation. Button legend can be removed and rotated. 8.2.2 4 button keypad functions. TIPS AND RECOMMENDATIONS Symbols • "<", Less than • ">", Greater than 1 2 > 3s Reset < 3s Quit > 3s PRG < 3s LEARN Fact-Setup > 3s > 8s 2 5 > 3s Reset < 3s Quit LEARN < 3s > 3s Fact-Setup PRG > 3s > 8s 6 2

Chapter 8 8.3 Mode switch and Exit Only switch panel 8.3.3 Mode switch position descriptions. Auto 1. Door opens automatically when one of the activators is actuated or triggered. Door closes on expiration of adjustable hold open time with no activators or actuators triggered. 2. With knowing act device actuation (Para. 8.3.5). Door will remain at full open position for not less than 5 seconds. 3. With push/pull actuation of door (Para. 10.1). Door will remain at full open position for not less than 3 seconds. Close 1. Door will remain closed, or if door is open door will close. Open 1. Door opens automatically and remains open. 8.3.4 Exit Only switch position descriptions. On 1. Exterior activation sensor or knowing act device disabled when door fully closed. • Only interior activation sensor or knowing act device will enable door opening. Off 1. Both interior and exterior activation sensors or knowing act devices will enable door opening. 8.3.2 Exit Only switch positions. Auto Fig. 8.3.2 Auto 8.3.1 Mode switch positions. Close Fig. 8.3.3 Close Fig. 8.3.4 Open Fig. 8.3.5 On On Off Fig. 8.3.6 Off Fig. 8.3.1 Fine cover 2 Exit Only switch, 2 position 1 Mode switch, 3 position 1 2 Open Fig. 8.3.7 Optional key switch panels 8.3.5 Knowing act: ANSI/BHMA standard A159.19 definition. Consciously initiating the powered opening of a low energy door using acceptable methods including: • Push plates. • Fixed non-contact switches. • Action of manually opening (pushing or pulling) a door. • Controlled access devices such as keypads, card readers, and key switches.

Chapter 8 8.4 Operator status LEDs Fig. 8.4.1 Operator status LEDs 8.4.1 Operator status LEDs. 1. Red LED Blinking codes are used to indicate "ln__" information (system status or operating conditions) or certain error codes "E__". 2. Yellow LED Maintenance interval indicator. When illuminated, an indication the operator system has to be serviced. 3. Green LED • On, internal 24 Vdc power is On. • Off, internal 24 Vdc power is Off. TIPS AND RECOMMENDATIONS Information on LED status codes and maintenance intervals can be found in E900 Setup and Troubleshooting Manual 08125380. 1 Red LED 2 Yellow LED 3 Green LED 4 Power switch 1 2 3 4 1 2 3

Chapter 9 9 System accessories 9.1 System accessory electrical connections 9.2.1 Overview ED900 operator is normally used with system accessories available from dormakaba USA, Inc. or other manufacturers. 9.2.2 Accessory electrical installation. Electrical interfaces from system accessories used with operator must be planned for. This includes routing of wiring from accessories to operator. 9.2.3 System accessories, other manufacturers. dormakaba USA, Inc. cannot guarantee compatibility for other manufacturer's accessories. If any of these accessories are used despite this caution, the operator's full range of functions may be unavailable, or the accessories may not work properly. WARNING Damage to operator or to connected device is also possible! 9.2.4 Power for accessories. External DC power supply is required for external consumers (Para 9.2.5, 9.2.6). 9.2 System accessories 9.2.5 Activators Typical activators: 1. Pushbuttons, key switches 2. Access control systems 3. Telephone systems 4. Intercoms TIPS AND RECOMMENDATIONS Refer to Chapter 6, Technical data for electrical interface requirements. 9.2.6 Locking devices Typical locking devices: 1. Electric strike plates 2. Electromagnetic locks 3. Electric locks To insure that operator and locking device work safely when connected together, locking device mus comply with following: 1. Operating voltage, external power supply, 48 Vdc/ Vac maximum. 2. Locking device relay contact, maximum load, 1 A. 3. Electric strike plate duty factor, 30% minimum. 4. Motor lock duty factor, 100%. Fig. 9.1.1 Electrical connections, companion door 1 External Mode switch, mechanical 2 External Mode switch, electronic 3 Key switch 4 Pushbutton, night / bank 5 Pushbutton, interior 6 Pushbutton, exterior 7 Door locking device 8 Manual release switch 9 ED900 1 8 x 18 AWG 8 x 0.8 mm2 2 x 18 AWG 2 x 0.8 mm2 2 x 18 AWG 2 x 0.8 mm2 2 x 18 AWG 2 x 0.8 mm2 4 x 18 AWG 4 x 0.8 mm2 2 x 18 AWG 2 x 0.8 mm2 2 x 18 AWG 2 x 0.8 mm2 2 x 18 AWG 2 x 0.8 mm2 3 x 12 AWG 3 x 4.0 mm2 115 Vac power 2 4 5 6 3 7 8 9

Chapter 9 9.3 ED900 terminal board interfaces TIPS AND RECOMMENDATIONS Do not connect system accessories to board until operator has been commissioned and learning cycle performed. Reference Chapter 25. Fig. 9.3.1 Terminal board electrical connections 1 Green LED (Para. 8.4) 2 Yellow LED (Para. 8.4) 3 Red LED (Para. 8.4) 4 Key (red insert) location in socket. Assigned plug has tab in same location broken off. 5 Jumpers, factory installed at following terminals: • 4 and 4a • 15 and 3* • 11 and 3* * Remove jumpers if safety sensors installed. 6 DCW® upgrade card plug 7 Fire protection upgrade card plug 97 98 99 30 31 32 34 33 3 3 35 1 3 6 1 4 4a 3 B A 1 57 57a 1 42 3 1 41 3 1 15 17 3 1 11 13 3 43 3 64 63 62 1G 3 + 24 V Signal input 0 V Partial Open Permanent Open Exit Only Automatic Off N.C. COM Test output X5 X4 X3 X6 X9 X1 X7 + 24 V X8 0 V X10 8 - 24 AC/DC + 5% Wet DCW bus Swing side Approach side Safety sensors Activation inputs Interior Exterior Night- bank input + 24 V Signal input 0 V + 24 V + 24 V Signal input Signal input 0 V 0 V Test output 0 V 24 V Brake coil signal Output COM N.O. N.C. 0 V Locking relay Maximum current: 1A, 48 V DC/AC Locking feedback contact 0 V 0 V + 24 V 0 V 0 V Signal input N.O. Smoke detectors Emergency close Night trigger Mode, exit only switches Door status 24 VDC Class II 1 2 3 4 5 6 7 5 5

Chapter 10 10 ED900 door signage Fig. 10.1.1 AUTOMATIC CAUTION DOOR decal Fig. 10.1.2 ACTIVATE SWITCH TO OPERATE decal Fig. 10.1.3 PUSH TO OPERATE, PULL TO OPERATE decals 10.1 Low energy operator 10.1.1 Overview Signage and warnings are specified in ANSI /BHMA A156.19, American National Standard for power assist and low energy power operated doors. 10.1.2 All low energy doors. 1. AUTOMATIC CAUTION DOOR decal. • All low energy doors shall be marked with signage visible from both side of door with the words "AUTOMATIC CAUTION DOOR". • Signs shall be mounted 50" ± 12" from floor to centerline of sign. 10.1.3 Knowing act switch used to initiate door operation. 1. ACTIVATE SWITCH TO OPERATE decal. • When a knowing act device is used to initiate operation of door operator, door shall be provided with sign on each side of door where switch is operated with message "ACTIVATE SWITCH TO OPERATE". 10.1.4 Push/Pull used to initiate door operation. 1. PUSH TO OPERATE, PULL TO OPERATE decals. • When push/pull is used to initiate operation of door operator, doors shall be provided with the message "PUSH TO OPERATE" on push side of door and "PULL TO OPERATE" on pull side of door. CAUTION DOOR AUTOMATIC DD0586-010 1 Activate Switch to Operate DD0758-010 ACTIVATE SWITCH TO OPERATE DD0758-010 1 2 Push to Operate 3 Pull to Operate DD0762-010 PUSH TO OPERATE 2 DD0762-020 PULL TO OPERATE 3 10.1.5 Knowing act: ANSI/BHMA standard A159.19 definition. Any conscious action with the expected result of opening a door. This includes but is not limited to:: • Wall or jamb mounted contact or non contact switches such as push plates. • The action of manually opening (pushing or pulling) a door. • Controlled access devices such as keypads, card readers, and key switches. DD0762-010 DD0762-020 DD0758-010

Chapter 10 10.2 Door signage, low energy double swing door 3 Pull to Operate Fig. 10.2.1 Door pull side Fig. 10.2.2 Door approach side 10.2.1 Knowing act switch used to initiate door operation. 1 Activate Switch to Operate 1 Activate Switch to Operate Fig. 10.2.1 Door push side Fig. 10.2.2 Door swing (pull) side 10.2.2 Push/Pull used to initiate door operation. 2 Push to Operate CAUTION DOOR AUTOMATIC DD0586-010 DD0758-010 ACTIVATE SWITCH TO OPERATE DD0758-010 1 ED900 8816 CAUTION DOOR AUTOMATIC DD0586-010 DD0758-010 ACTIVATE SWITCH TO OPERATE DD0758-010 1 CAUTION DOOR AUTOMATIC DD0586-010 DD0758-010 ACTIVATE SWITCH TO OPERATE DD0758-010 1 ED900 8816 CAUTION DOOR AUTOMATIC DD0586-010 ED900 8816 DD0762-010 PUSH TO OPERATE 2 CAUTION DOOR AUTOMATIC DD0586-010 3 ED900 8816 DD0762-020 PULL TO OPERATE

Chapter 10 Fig. 10.3.1 Safety information label 10.3 Safety Information label, low energy swing doors 10.3.1 Low energy swinging door safety information label. This AAADM label outlines safety checks that should be performed daily on a swinging door controlled by an ED900 low energy operator. 10.3.2 Safety information label location. Place label in a protected, visible location on door frame, near program switch plate if possible. 10.3.3 Annual compliance section of label. This section of label is only completed on low energy swing doors that comply with ANSI/BHMA A156.19 standard and pass inspection by a AAADM certified dormakaba USA, Inc. technician. 10.3.4 Additional annual compliance inspection labels. Place additional labels over annual compliance inspection section of safety information label. SAFETY INFORMATION Low Energy Swinging Doors 1. Activate the door. Door should open at a slow smooth pace (4 or more seconds), and stop without impact. 2. Door must remain fully open for a minimum of 5 seconds before beginning to close. 3. Door should close at a slow, smooth pace (4 or more seconds), and stop without impact. 4. Inspect the foor area. It should be clean with no loose parts that might cause user to trip or fall. Keep trafc path clear. 5. Inspect door‘s overall condition. The appropriate signage should be present and the hardware should be in good condition. 6. Have door inspected by an AAADM certifed inspector at least annually. AAADM American Association of Automatic Door Manufacturers ANNUAL COMPLIANCE INSPECTION INSPECT FOR AND COMPLIES WITH ANSI A156.19 ON: DATE:______________ by AAADM Certified Inspector Number:___________ AAADM-3044 DO NOT USE DOOR if it fails any of these safety checks of if it malfunctions in any way. Call a qualifed automatic door service company to have door repaired or serviced. See Owner’s manual or instructions for details on each of these and other safety items. If you need a copy of the manual, contact the manufacturer. These minimum safety checks, in addition to those in the Owner’s Manual, should be made each day and after any loss of electrical power . ANNUAL COMPLIANCE INSPECTION INSPECT FOR AND COMPLIES WITH ANSI A156.19 ON: DATE: ______________ by AAADM Certifed Inspector Number: ___________ Fig. 10.3.2 Annual compliance inspection label

Chapter 11 11 Recommended tools and torque chart Fig. 11.1.1 Recommended tools 11.1 Recommended tools 1 T-handle hex key, 5 mm Supplied with ED900 2 Hex keys, 2.5 mm, 3 mm, 6 mm 3 Screwdriver, flat blade 4 Door pressure gauge, 0 to 35 ft - lbf 5 Screwdriver, Phillips, #2, #3 6 Torque wrench, 3 to 50 ft lb min. 6.1 Metric hex key sockets 7 Open end wrench, 13 mm 8 Screwdriver, flat blade, M2 (1/16 to 3/32") Fastener size ft lb M5 3.7 M6 7 M8 17 M10 34 M12 58 11.2 Standard tightening torque 11.2.1 Standard tightening torque Fastener Drill bit size #10 wood screw Hardwood 9/64" Softwood 1/8" #12 wood screw Hardwood 5/32" Softwood 9/64" #14 wood screw Hardwood 11/64" Softwood 5/32" 1/4 -20 metal self tapping screw 7/32" 10-24 barrel nut 5/32" 11.3 Drill bits 11.3.1 Drill bit sizes for fasteners Fig. 11.3.1 Drill bit 8 6 6.1 7 5 3 1 4 2

Chapter 12 12 ED900 installation templates Fig. 12.1.1 Assembly on hinge side, pull version with slide channel CPD and short pivot pin Axle extension ED900 A B C D Inches mm Inches mm Inches mm Inches mm Standard ● 1 7/32 31 2 7/16 62 7/8 22 2 3/32 53 3/4" [20] ● 2 51 3 7/32 82 1 21/32 42 2 7/8 73 1 3/16" [30] ● 2 13/32 61 3 5/8 92 2 1/16 52 3 1/4 83 2 3/8" [60] ● 3 9/16 91 4 13/16 122 3 7/32 82 4 7/16 113 B D A C Reveal depth maximum 2 3/8” [60] Upper edge door Upper edge door Space for cable feed 5 7/8” [150] 4 3/16” [106] 1 3/4” [45] 1 1/4” [32] 3 15/16” [100] 1 3/4” [45] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] 7 11/16” [195] Ø 1/4” [6,6] 2 1/2” [63] 17 3/4” [451] 1 1/4” [31] 1/8” [3] When CPD lever is used, about 1 3/16” [30] must be deducted from the actual reveal depth when the parameter is set. 12.1 Installation templates – pull arm

Chapter 12 Axle extension ED900 A B C D Inches mm Inches mm Inches mm Inches mm Standard ● 1 7/32 31 2 15/16 75 7/8 22 2 19/32 66 3/4" [20] ● 2 51 3 3/4 95 1 21/32 42 3 3/8 86 1 3/16" [30] ● 2 13/32 61 4 1/8 105 2 1/16 52 3 25/32 96 2 3/8" [60] ● 3 9/16 91 5 5/16 135 3 7/32 82 4 31/32 126 Fig. 12.1.2 Assembly on hinge side, pull version with slide channel CPD and long pivot pin B D A C Upper edge door Upper edge door Space for cable feed 5 7/8” [150] 4 3/16” [106] 1 3/4” [45] 1 1/4” [32] 3 15/16” [100] 2 1/2” [63] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] 1 3/4” [45] Ø 1/4” [6,6] 17 3/4” [451] 1/8” [3] 1 3/4” [44] When CPD lever is used, about 1 3/16” [30] must be deducted from the actual reveal depth when the parameter is set. Reveal depth maximum 2 3/8” [60] 7 11/16” [195]

Chapter 12 Axle extension ED900 A B C D Inches mm Inches mm Inches mm Inches mm Standard ● 11/16 18 2 51 11/32 9 1 21/32 42 3/4" [20] ● 1 1/2 38 2 13/16 71 1 1/8 29 2 7/16 62 1 3/16" [30] ● 1 7/8 48 3 3/16 81 1 13/32 39 2 13/16 72 2 3/8" [60] ● 3 1/16 78 4 3/8 111 2 23/32 69 4 102 Fig. 12.2.1 Assembly on opposite hinge side, push version with J/arm assembly 12.2 Installation templates – push arm B D C A Lower edge frame Lower edge frame Space for cable feed 5 7/8” [150] 4 3/16” [106] 1 3/4” [45] 1 1/4” [32] 3 15/16” [100] 9 5/8” [245] Ø 1/4” [6,6] 1 5/16 [33] 1 31/32 [50] 4 3/4” [120] 4 3/4” [120] 4 3/4” [120] 3 3/4” [95] 1 3/4” [45] 2 1/2” [63] J8 = 0 - 8” [225] J12 = 0 - 12” [500]

Chapter 12 12.3 Installation templates – 8816 door closer Fig. 12.3.1 8816 closer with T275 pull arm/slide channel 17 3/4” [450] Hinge centerline REF 1/2” Pin 2” [51] REF Track mounting hole Track mounting hole 20 mm axle extension 1 1/2” [38.1] with 1/2” [12] pivot pin 2” [50.8] with 1” [25] pivot pin 10 1/2” [267.5] 10 3/4” [272.5] Lorem ipsum Fig. 12.3.2 8816 closer with J8/J12 push arm REF Hinge centerline 1 15/16” [50] 2” [51] REF 20 mm axle extension Shoe mounting hole 20 mm ext. 2 1/2” [64] 8 9/16” [216.70 12 3/4” [324.6] 60 mm ext. 4” [103]

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Chapter 13 13.1 Installation preparation WARNING Review safety information in Chapter 3! WARNING ED900 system should be installed by trained and knowledgeable installers experienced in installation and commissioning of swing door operators. The installer should be familiar with all applicable local and national building code requirements, and with requirements of current ANSI/BHMA standard A156.19, Power Assist and Low Energy Power Operated Doors. 13.1.1 dormakaba USA, Inc. ED900 hardware. 1. Locate shipping boxes for ED900 operator, door closer, and hardware. NOTICE Installation steps listed in Chapter 14 through 17 are a recommendation. Structural, local conditions, available tools, or other factors or circumstances may require modification to these steps. 13.1.2 Door frame and door. CAUTION Insure area around door frame, adjacent walls and door is readily accessible and free of objects and debris. 13.1.3 Accessories 1. Verify accessories planned for or in place for the door. Chapter 9, system accessories, list typical accessory types for ED900 operators. TIPS AND RECOMMENDATIONS Accessory wiring to ED900 operator should be planned for prior to operator installation. 13.1.4 ED900 mounting plate installation preparation. CAUTION Using applicable ED900 installation template (Chapter 12), holes for mounting plate fasteners must be located and drilled into door frame, wall or substructure prior to mounting plate installation. CAUTION Mounting plate installation must be orientated with 115 Vac connection towards door hinge side. 13.1.5 ED900 mounting plate extension used with full door width cover. TIPS AND RECOMMENDATIONS Mounting plate extension is included for full width cover installation. • Reference Chapter 14. 13.1.6 ED900 115 Vac electrical installation. WARNING Work on electrical equipment and 115 Vac wiring installation must be performed only by qualified personnel! WARNING Electrical shock hazard! 115 Vac branch circuit disconnect for ED900 must be Off prior to start of electrical installation. WARNING 115 Vac wiring to ED900 operator must conform to local and national electrical codes. 13 ED900 operator and mounting plate preparation

Chapter 13 13.2 Remove backplate from ED900 operator Fig. 13.2.2 Mounting plate removed from ED900 operator 13.2.1 Remove 115 Vac plug from receptacle. 1. Remove 115 Vac plug (5) from its receptacle (6). 13.2.2 Remove mounting plate from ED900 operator. 1. Loosen all eight captive ED900 M6 socket head cap screws (SHCS) using a 5 mm hex T-handle. TIPS AND RECOMMENDATIONS Insure all eight fasteners are free of the mounting plate. 2. Remove operator from mounting plate. TIPS AND RECOMMENDATIONS Guide pin resistance may require screwdriver to start operator removal from end of mounting plate (Fig. 13.2.3). Fig. 13.2.1 115 Vac plug removal 1 ED900 operator 2 Mounting base 3 M6 x 20 SHCS 4 M6 x 10 SHCS 5 Guide pin 6 115 Vac plug 2 3 3 4 4 1 5 6 5 115 Vac plug 6 115 Vac socket 5 6 5 6 Fig. 13.2.3 Mounting plate removal Fig. 13.24 5 mm T-handle hex key 4 Guide pin 4

Chapter 13 13.3 Options – Customer 115 Vac connection to terminal block TIGHTEN MAINS TERMINAL TO 5-7 in-lb Use Copper Conductors ONLY WARNING Work on electrical equipment and 115 Vac wiring installation must be performed only by qualified personnel! 13.3.1 Conduit box. 1. Conduit box (Fig. 13.3.3). • U/L approved conduit box accessory; provides 115 Vac surface wiring to ED900. • Reference Para. 14.3.6 for conduit box installation. 13.3.2 Power cord wiring kit. 1. Power cord wiring kit (Fig. 13.3.4). • Eliminates need for hard wiring. Permits ED900 to plug directly into 115 Vac receptacle. • Power cord length: 15" from end of conduit box to center of plug. CAUTION Insure power cord installation conforms to local and national electrical codes. 1 115 VAC terminal block 2 Ground terminal 3 Mains terminal torque and wire label 5 M3.5 screw 6 115 Vac plug to operator L 115 Vac N Neutral G Ground Fig. 13.3.1 115 Vac terminal block Fig. 13.3.2 Mains terminal torque and wire label Use Copper Conductors ONLY 1 2 3 6 L N G Fig. 14.3.4 Power cord wiring kit HK3597-010 1 Power cord 2 Wire nut 3 Cord grip 4 Conduit box 5 120 Vac label Fig. 13.3.3 Conduit box 4 Conduit box HX3501-001 4 11/16” [119] 2 3/4” [70] 4 1 2 3 4 5

Chapter 13 14.3.3 Install conduit box (option). TIPS AND RECOMMENDATIONS 115 Vac terminal block is secured to mounting plate by M3 x 25 Phillips head screw. • Screw must be loosened to allow conduit box tabs to slide into mounting plate slots. • Screw is then threaded into conduit box mounting hole and tightened. 1. Loosen M3 x 25 Phillips head screw. 2. Slide conduit box tabs into slots in bottom of mounting plate until hole in conduit box lines up with hole in mounting plate. 3. Thread M3 Phillips head screw into conduit box mounting hole and tighten screw. CAUTION Terminal block M3 screw torque. Tighten M3 screw to a torque of 5 - 7 in-lb. • Insure screw is threaded into conduit box mounting hole. 4. Mounting plate assembly is ready for installation. Fig. 14.3.5 115 Vac terminal block mounting Fig. 14.3.6 Conduit box installed on mounting plate 1 115 VAC terminal block 2 Ground terminal 5 M3.5 screw 6 115 Vac plug to operator L 115 Vac N Neutral G Ground 1 115 VAC terminal block 2 Ground terminal 5 M3.5 screw 6 115 Vac plug to operator 7 Conduit box 7.1 Conduit box mounting hole 1 2 5 6 L N G 5 6 2 7 7.1 1 2 6 7 1 3 4 5 Fig. 14.3.7 Power cord wiring kit assembly (option) 1 Power cord 3 Cord grip 4 Conduit box 5 120 Vac label 4 Conduit box (option)

Chapter 14 14.1.1 Select ED900 installation template. 1. Select applicable ED900 installation template. NOTICE Installation templates: Reference Chapter 12. 14.1.2 Fasten ED900 backplate to jamb and/or wall. CAUTION Install shims between backplates and wall as required. CAUTION ED900 conduit box (if used): • Insure ED900 conduit box (Para. 13.3) is prepared with applicable conduit fitting or cord grip. • Insure jamb or wall is prepared for wiring to ED900 conduit fitting or cord grip. Fig. 14.1.1 ED900 backplate fasteners 15,16 Mounting plate fastener kit HK4053-010 14 ED900 and 8816 closer installation 14.1 Install ED900 and closer backplates to jamb and/or wall 15 1/4-20 x 1" FH machine screw 16 No. 14 x 2 1/2" FH wood screw Fig. 14.1.2 ED900 backplate assembly 1 Third guide pin (12) 15 (12) 16 1 1. Using template as a guide, prepare twelve mounting holes at ED900 backplate for backplate fasteners (Fig. 14.1.1). • Check for level. 2. Install ED900 backplate. • Install third guide pin (Fig. 14.1.2). • Fasten backplate to frame / wall using selected fasteners. • Check for level and alignment. Fig. 14.1.2 Complete companion door pull backplate assembly installation example 1 2 3 Fig. 14.1.3 ED900 backplate installation 1 ED900 backplate with 12 fasteners installed 2 Backplate connect kit HK3491 3 Companion closer backplate HC3468-050

Chapter 14 14.1.3. 8816 closer backplate installation. CAUTION • 8816 companion backplate and adapter plate hardware based on pull or push installation. • Reference Fig. 14.1.5. 1. Place companion backplate (3) next to ED900 backplate and mark four mounting holes. 2. Install companion backplate using four fasteners (Fig. 14.1.7). • Check for level and alignment. • Check spindle to hinge centerline distance. 3. Install backplate connector (10) using hardware provided with kit (Fig. 14.1.8). 4. Install closer adaptor plate (2) on backplate (3) using 1-4-20 x 1" FHMS (Fig. 14.1.6). NOTICE Closer adapter plate installation. Use adapter plate pull arm or push arm mounting holes locations (Fig. 14.1.5) based on arm used with closer. 14.1.4 Mounting plate installation checks. CAUTION • Check level. • Check spindle to hinge centerline distance. • Check mounting plate alignment. Fig. 14.1.4 Closer backplate assembly pull installation example 3 Companion closer backplate HC3468-050 9 1/4-20 x 1" Phillips FHMS undercut HF3101-01 1 ED900 backplate 2 Companion closer adapter HC3468-070 10 Backplate connect kit HK3491 Fig. 14.1.5 8816 backplate and adapter - pull mounting location example 2 Companion closer adapter HC3468-070 3 Companion closer backplate HC3468-050 2 3 3 2 Mounted in pull position 3 2 1 1 10 3 15,16 9 15,16 15 1/4-20 x 1" FH machine screw 16 No. 14 x 2 1/2" FH wood screw

Chapter 14 1 2 3 10 Fig. 14.1.8 Backplate connect kit 9 1/4-20 x 1" Phillips FHMS undercut HF3101-01 Fig. 14.1.6 Closer backplate and adapter fastener 9 Fig. 14.1.7 Mounting plate fasteners 15,16 Mounting plate fastener kit HK4053-010 15 1/4-20 x 1" FH machine screw 16 No. 14 x 2 1/2" FH wood screw (12) 15 (12) 16 10 Backplate connect kit HK3491 1 Mounting, extr. connector HC3491-010 2 M6 x 10 mm SHCS and washer HF3495-01Z 3 M6 x 10 mm PFHS HF3496-01Z

Chapter 14 Fig. 14.2.1 Closer screw pack HK4607-001 11 11 1/4-20 x 5/8" PFHMS HF0399-00G 14.2 Install 8816 closer 14.2.1 Install 8816 closer on adapter plate. 1. Install 8816 closer using four 1/4-20 x 5/8" FHMS (Fig. 14.2.1). 2 Companion closer adapter HC3468-070 3 Companion closer backplate HC3468-050 11 1/4-20 x 5/8" PFHMS HF0399-00G Fig. 14.2.2 8816 closer installation, pull example 11 2 3 14.3 Connect customer 115 Vac to ED900 backplate terminal block 1 ED900 backplate 2 ED900 115 Vac terminal block 14.3.1 ED900 115 Vac electrical installation. WARNING 115 Vac wiring to ED900 operators must conform to local and national electrical codes. 14.3.2 ED900 115 Vac customer connection. • Customer 115 Vac power wiring required at terminal block (2). Fig. 14.3.1 Companion door backplate installation, ED900 115 Vac terminal block 1 2

Chapter 14 4 115 Vac terminal block 5 Ground post Fig. 14.3.2 115 Vac wiring example 4 5 Fig. 14.3.3 Conduit box installation (option) 14.4.1 Route accessory wiring (Chapter 9)to ED900 backplate. 1. Route wiring to ED900 115 Vac terminal block side of backplate (Fig. 14.3.1). TIPS AND RECOMMENDATIONS Accessory wiring will terminate at ED900 terminal board (Chapter 9). NOTICE Installer responsibilities. Installer responsible for routing and securing all wiring to ED900 operator. 14.4 Route accessory wiring to ED900 mounting plate 14.3.3 Connect customer 115 Vac wiring. WARNING Routing and connection of 115 Vac wiring to ED900 must be performed by a qualified person! WARNING 115 Vac branch circuit disconnect or circuit breaker must be OFF! 1. Route customer wiring to mounting plate 115 Vac terminal block. CAUTION 115 Vac wiring. Use copper conductors only! 1. Connect 115 Vac wiring to each terminal block. • Terminal block screw tightening torque. 2. Connect earth ground to mounting plate ground post. Fig. 14.3.4 PC power cord, conduit box installation (option) Fig. 14.4.1 Backplate slots for accessory wiring TIGHTEN MAINS TERMINAL TO 5-7 in-lb Use Copper Conductors ONLY

Chapter 14 Fig. 14.6.1 ED900 installed on backplate Fig. 14.6.2 ED900 115Vac plug and socket 4 115 Vac plug 6 115 Vac socket 7 Power off/on switch 14.6.1 Install ED900 operator onto backplate. CAUTION Protective film strip removal. Insure two protective film strips have been removed from operator heat conductive pads (Para. 14.5). 1. Slide ED900 operator over the three guide pins and onto backplate. • Guide 115 Vac plug (4) into ED900 housing adjacent to socket (6). 2. Thread the eight captive ED900 M6 SHCS (7) into their backplate holes using 5 mm hex T-handle (Ref. Para. 13.2 for operator views.) 3. Tighten the eight M5 SHCS. 14.6.2 Insert 115 Vac plug into socket. 1. Insert 115 Vac plug from backplate 115 Vac terminal block into ED900 socket (Fig. 14.6.2). 14.6 Install ED900 operator onto backplate 14.5 Remove protective film strips from ED900 operator 1 Heat conductive pads Fig. 14.5.1 Operator protective film strips 14.5.1 Remove protective film strips. 1. Remove two protective film strips from each operator's heat conductive pads. CAUTION Heat conductive pads. Heat conductive pads must remain clean once protective film strips are removed! 1 1 4 6 7

Chapter 14 14.7 Install full cover bracket with Mode switch assembly 14.7.1 Install full cover bracket into closer backplate. 1. Insert cover bracket collar into backplate groove at an angle (Fig.14.6.3) 2. Rotate cover bracket parallel to backplate. 3. Position bracket at end of backplate.. 14.7.2 Install Mode switch PCB into cover bracket. 4. Install Mode switch PCB into cover bracket. Fig. 14.7.4 Cover bracket installed 2 Mode switch PCB HX3482-010 4 Full cover bracket HC3481-010 Fig. 14.7.1 Mode switch PCB assembly 2 2 Mode switch PCB HX3482-010 1 4 Fig. 14.7.2 Cover bracket with Mode switch assembly Fig. 14.7.3 Cover bracket installation 4 Full cover bracket HC3481-010 4 4 4 Full cover bracket HC3481-010 4 2 Fig. 14.7.5 Mode switch PCB installed 2 Mode switch PCB HX3482-010 4 Full cover bracket HC3481-010

Chapter 14 14.8 Install Mode switch cable 14.8.1 Install single Mode switch cable. 1. Insert Mode switch plug (part of HX3482-010 assembly) into connector.. 2. Route Mode switch cable to ED900 Mode switch terminals on terminal interface board. • Secure cable to mounting plate channels using wire retainers. 3. Terminate cable wires at terminal strip X1 as shown in Fig. 14.8.2. Fig. 14.8.1 Mode switch wiring 4 4 pin plug and 4 conductor cable assembly (part of HX3482-010) 1 Black Red White Green 4 cond. 22 AWG 4 Fig. 14.8.2 Mode switch wiring at ED900 terminal board 30 31 32 34 33 3 35 3 30 31 32 34 33 3 35 3 Black Red White Green 4 Cond. 22 AWG

Chapter 16 16 J/Push arm installation NOTICE Reference Chapter 12 for push arm installation templates. Fig. 16.1.1 Push arm assemblies 1 J8/Standard push arm, reveal depths 0 - 8" maximum 2 J12/Deep push arm reveal depths 8 - 12" maximum 16.2 Push arm installation Fig. 16.2.1 J8/Splined push arm assembly, 8 7/8" [225] 1 Splined drive arm 2 Socket 4 Adjustment arm 11 1/4"[285] 5 Adjustment arm tube 12 1/4" [311] 6 Shoe 7 M6 x 10 mm flanged button head screw 8 Ball head 11 Shoe screw cover 12 M8 x ___ SHCS 13 Cap Fig. 16.2.2 J12/Splined push arm assembly, 19 11/16" [500] 1 Splined drive arm 2 Socket 6 Shoe 7 M6 x 10 mm flanged button head screw 8 Ball head 9 Adjustment arm, 17 3/4" [450] 10 Adjustment arm tube, 17 3/4" [450] 11 Shoe screw cover 12 M8 x ___ SHCS 13 Cap 16.1 Push arm installation templates 2 1 4 5 7 6 8 11 1 12 2 13 1 2 8 10 9 7 6 11 12 13

Chapter 16 Fig. 16.2.5 Push arm assemblies for installation 16.2.1 Attach drive arm to operator. CAUTION Door must be fully closed! WARNING Use caution when working in proximity of door and push arm!. CAUTION ED operator axle zero position. In order to mount the drive arm in the correct position, the axle must be brought to the zero position. 1. Set ED operator spring preload to approximately ten clockwise rotations. • Axle rotates to the zero position. TIPS AND RECOMMENDATIONS Reference Chapter 19, Operator spring tension. 2. Insert axle extension into drive arm. 3. Move arm to ED900, inserting arm into operator spindle at a 90⁰ angle (Fig. 16.2.5). 4. Insert M8 SHCS through drive arm and axle extension. Thread SHCS into ED900 spindle and tighten. CAUTION Use torque wrench with hex key socket to tighten SHCS to 17 ft-lb [23 Nm] 16.2.2 Drill two holes in door for adjustment arm shoe. Installation templates (Chapter 12) document location of shoe on door. 1. Drill two holes in door for adjustment arm shoe. • Fastener type based on door material. TIPS AND RECOMMENDATIONS Reference Chapter 5, Accessory kits, for arm fasteners. 16.2.3 Secure adjustment arm assembly to door. 1. Fasten adjustment arm assembly to door (Fig. 16.2.6). 1 Drive arm 4 Adjustment arm 11 1/4"[285] 5 Adjustment arm tube 12 1/4" [311] 6 Shoe 7 M6 x 10 mm flanged button head screw 8 Ball head 9 Adjustment arm, 17 3/4" [450] 10 Adjustment arm tube, 17 3/4" [450] 11 ED900 spindle 12 Axle extension sleeve 1 5,10 11 12 6 4,9 Fig. 16.2.6 Arm assemblies attached to door and ED900 1 Drive arm 6 Shoe 9 Adjustment arm, 17 3/4" [450] 10 Adjustment arm tube, 17 3/4" [450] Fig. 16.2.3 Drive arm 1 Drive arm 2 Socket 3 Arm axle sleeve 1 9,10 6 1 2 3 Fig. 16.2.4 Drive arm axle extension installation 1 Drive arm 12 Axle extension sleeve 13 Axle extension 14 M8 x ___ SHCS 1 12 13 14

Chapter 16 16.2.4 Connect adjustment arm to drive arm. 1. Loosen the two adjustment M6 x 10 mm flanged button head screws (Fig. 16.2.9). 1. Using square, position adjustment arm assembly at 90⁰ angle to door (Fig. 16.2.10). 2. Rotate drive arm and adjust length of adjustment arm until drive arm ball head (8) is aligned with adjustment arm socket (2). CAUTION Maintain adjustment arm assembly at a 90⁰ angle to door. 3. Insert adjustment arm ball head (8) into drive arm socket (2). • Spring in socket will retain ball head in socket. 4. Secure adjustment arm position by tightening the two M6 x 10 mm flanged button head screws. CAUTION Recheck that adjustment arm is at 90⁰ angle to door. 5. Install shoe screw covers. 1 Drive Arm 2 Socket 4 Adjustment arm 11 1/4"[285] 5 Adjustment arm tube 12 1/4" [311] 6 Shoe 7 M6 x 10 mm flanged button head screw 90˚ angle 1 5,10 1 8 5, 10 4,9 6 7 2 Fig. 16.2.7 Arm assemblies attached to door and ED900 8 Ball head 9 Adjustment arm, 17 3/4" [450] Fig. 16.2.10 Adjustment arm at 900 angle to door 1 Drive Arm 5 Adjustment arm tube 12 1/4" [311] Fig. 16.2.9 Adjustment arm M6 x 10 screws 7 M6 x 10 mm flanged button head screw Fig. 16.2.8 Drive arm, adjustment arm connection 1 Drive arm 2 Socket 3 Spring 5 Adjustment arm tube 12 1/4" [311] 10 Adjustment arm tube, 17 3/4" [450] 8 Ball head 2 1 3 5,10 8 7 10 Adjustment arm tube, 17 3/4" [450] 11 11 Fig. 16.2.11 Shoe screw covers 11 Shoe screw covers

Chapter 16 16.3.1 Attach drive arm to operator. CAUTION Door must be fully closed! WARNING Use caution when working in proximity of door and push arm!. 1. Insert axle extension into drive arm. 2. Move arm to closer, inserting arm into 8816 pinion at a 90⁰ angle (Fig. 16.3.1). 3. Insert M8 SHCS through drive arm and axle extension. Thread SHCS into 8816 pinion and tighten. 16.3.2 Drill two holes in door for adjustment arm shoe. Installation templates (Chapter 12) document location of shoe on door. 1. Drill two holes in door for adjustment arm shoe. • Fastener type based on door material. TIPS AND RECOMMENDATIONS Reference Chapter 5, Accessory kits, for arm fasteners. 16.3.3 Secure adjustment arm assembly to door. 1. Fasten adjustment arm assembly to door (Fig. 16.3.1). 16.3.4 Connect adjustment arm to drive arm. 1. Loosen the two adjustment M6 x 10 mm flanged button head screws (Fig. 16.3.2). 1. Using square, position adjustment arm assembly at 90⁰ angle to door (Fig. 16.3.3). 2. Rotate drive arm and adjust length of adjustment arm until drive arm ball head (8) is aligned with adjustment arm socket (4). CAUTION Maintain adjustment arm assembly at a 90⁰ angle to door. 3. Insert adjustment arm ball head (8) into drive arm socket (2). • Spring in socket will retain ball head in socket (Fig. 16.2.8) 4. Secure adjustment arm position by tightening the two M6 x 10 mm flanged button head screws. CAUTION Recheck that adjustment arm is at 90⁰ angle to door. 5. Install shoe screw covers (Fig. 16.2.11). 16.3 Push arm installation: 8816 door closer 3 2 1 Fig. 16.3.2 Adjustment arm button head screws 90° Fig. 16.3.3 Adjustment arm at 90 degrees 1 2 8 4 5 6 7 9 Fig. 16.3.1 Drive arm and adjustment arm installation 1 Drive arm 2 Adjustment arm 4 Socket 5 M8 x _ SHCS 6 Extension 7 Shoe 8 B all head 9 Shoe fasteners 1 Drive arm 2 Adjustment arm 3 M6 x 10 mm flanged button head screw

Chapter 16 16.4.1 8816 closer manual adjustments. CAUTION Confirm closer spring size prior to making any closer speed adjustments. CAUTION Do not back valves out beyond closer casting. CAUTION Maximum door opening angle: 1750. 16.4 8816 door closer adjustments CAUTION Door should close in 3 to 6 seconds from 900. CAUTION Door should close in 3 to 6 seconds from 900. NOTICE Closer supplied with a size 2 spring setting. 16.4.2 Barrier free openings, spring force adjustment. 1. 8816 meets 5 pound interior barrier-free requirement. If required, adjust spring force (6) to meet the barrier free requirement. If required, adjust spring force and test pull forces until proper forces are obtained. • Decrease force: turn CCW 5 times (maximum). • Increase force: turn CW 12 times maximum. 16.4.3 Sweep speed (1) adjustment. 1. Adjust sweep speed for door area from 700 to 00. • Increase speed: Turn sweep valve CCW. • Decrease speed: Turn sweep valve CW. 16.4.4 Latch speed (2)adjustment. 1. Adjust latch speed for door area from 70 to 00. • Increase speed: Turn sweep valve CCW. • Decrease speed: Turn sweep valve CW. 16.4.5 Backcheck (3) adjustment. 1. Adjust backcheck for door area from 1100 to 700. • Increase resistance: Turn valve CW. • Decrease resistance: Turn valve CCW. 16.4.6 Backcheck positioning (5)adjustment. Backcheck positioning MUST be turned ON for arm and track applications. 1. Backcheck position will advance approximately 150 in the ON position. • Turn OFF: Turn valve CCW. • Turn ON: Rotate valve CW. 16.4.7 8816 delayed action (4)adjustment. 1. Adjust delayed action for door area from 1800 to 700. • Increase delayed action: Turn valve CW. • Decrease delayed action: Turn valve CCW. 6 Increase Decrease Fig. 16.4.1 8816 spring force adjustment 6 Spring force adjustment Fig. 16.4.2 8816 closer adjustments 1 Sweep 2 Latch 1 2 4 3 5 3 Backcheck positioning Delayed action Backcheck Sweep Latch Fig. 16.4.3 8816 closer adjustment diagram 4 Delayed action 5 Backcheck

Chapter 17 17 T275 pull arm installation 17.1 Installation templates 17.2 T275 arm and track assemblies 17.3 Pull arm and track hardware 1 Track 2 End cap 3 Fixing piece 3.1 M5 x 15 Phillips FHS 4 Pull arm 5 20 mm axle extension 5.1 Splined sleeve 6 CPD lever 6.1 M6 x 10 SHCS 8 Pull arm cap 9 Slide shoe 10.1 1/2" pivot pin 10.2 1" pivot pin 11 Retaining ring 12 Bumper 13 M8 x 1.25 x 40 SHCS 14 Wood screws 15 Machine screws 16 Bumper stop 17 M5 x 13 FHMS cross recessed Fig. 17.3.1 Track assembly Fig. 17.2.1 T275/Splined arm with CPD lever and track assembly, LH 1 Drive arm 2 CPD 3 Track Fig. 17.2.2 T275/Splined arm with CPD lever and track assembly, RH NOTICE Reference Chapter 12 for installation templates. 1 2 3 1 2 3 1 2 3 3.1 2 3 3.1 9 10.1 11 12 14 16 17 10.2 6.1 4 5 5.1 8 13 6

Chapter 17 17.4 Slide shoe assembly Fig. 17.4.1 Slide shoe and pivot pin 8 Slide shoe 9 1/2" pivot pin 10 1" Pivot pin 11 Retaining ring 17.4.1 Install pivot pin into slide shoe. 1. Insert pivot pin into slide shoe. 2. Install spring clip into pivot pin slot. 17.5 Install hardware into track 17.5.1 Track assembly. CAUTION Assemble track hardware based on RH or LH installation. 1. Remove both end caps (2) and one fixing piece (3) from track. 1. Slide bumper stop (16), bumper (12) and slide shoe assembly (9) into track. • Do not tighten bumper stop M5 screw (17). 2. Secure fixing piece to end of track with M5 x 15 screw (3.1). • Use No. 2 Phillips, do not over-tighten. Fig. 17.5.1 RH track assembly 1 Track 3 Fixing piece 9 Slide shoe 12 Bumper Fig. 17.5.2 LH track assembly 1 Track 3 Fixing piece 9 Slide shoe 12 Bumper 16 Bumper stop 17 M5 x 13 FHMS cross recessed 3 3 12 9 1 2 2 16 17 16 Bumper stop 17 M5 x 13 FHMS cross recessed 1 9 12 3 3 1 2 2 16 17 8 9 11 10

Chapter 17 17.7 Arm assembly with CPD lever 17.7.1 Arm with CPD lever assembly. CAUTION Assemble arm and CPD lever based on RH or LH pull or push. 1. Secure CPD lever to arm with M6 x 10 SHCS. Fig. 17.7.5 Arm assembly, LH pull, RH push Fig. 17.7.4 Arm assembly, RH pull, LH push 6 CPD lever 6.1 M6 x 10 SHCS 7 Slotted spring pin 16 Arm 7 6.1 M6 x 10 SHCS 11 Slotted spring pin Fig. 17.7.1 Slotted spring pin Fig. 17.7.3 CPD lever and slotted spring pins 6 CPD lever 7 Slotted spring pin 7 6 6 CPD lever 6.1 M6 x 10 SHCS 7 Slotted spring pin 16 Arm Fig. 17.7.2 M6 x 10 SHCS for CPD 6.1 7 7 16 16 6 6.1 7 7 16 16 6.1 6 6

Chapter 19 17.8.1 Mount drive arm to operator. WARNING Use caution when working in proximity of door and pull arm!. CAUTION ED900 operator axle zero position. In order to mount the drive arm in the correct position, the spindle must be at the zero position. 1. Set ED900 operator spring tension based on door width. Reference Chapter 11. 2. Position drive arm with axle extension against spindle and parallel to door. 3. Rotate drive arm until edge of CPD lever is adjacent to surface of door. (Fig. 17.8.2). 4. Install drive arm with axle extension onto spindle, aligning axle extension to nearest spindle tooth. • Depending on door reveal, this arm position may be more than one spindle tooth from the arm parallel to door position (step 2). 5. Push the axle extension onto spindle. 6. Thread the M8 x ___ mm SHCS (length determined by axle extension) into spindle and tighten SHCS. CAUTION Use torque wrench with hex key socket to tighten M8 screw to 17 ft-lb [23 Nm]. 17.8.2 Locate and drill track mounting holes. 1. Using applicable template, locate and drill mounting holes for track. 17.8.3 Install slide shoe assembly onto CPD lever M8 mounting hole. 1. Thread pivot pin M8 SHCS into standard arm or CPD lever mounting hole (Fig. 17.8.4). 2. Use 6 mm hex key to tighten. Fig. 17.8.1 Deep pull arm parallel to door 2 M8 SHCS 3 CPD lever 17.8 Deep pull arm installation Fig. 17.8.2 Deep pull arm installed on spindle 1 2 3 Fig. 17.8.4 Slide shoe installation on drive arm CPD lever 1 Pivot pin M8 SHCS 2 CPD lever Fig. 17.8.3 Track mounting holes in door 1 Track mounting holes 1 1 1 2

Chapter 19 17.8.4 Track assembly. 1. Insure track components and deep pull arm are assembled based on hand of door (Para. 17.5). 17.8.5 Install track assembly onto slide shoe. 1. With fixing piece removed from track on opposite end from bumper, slide track assembly onto shoe (Fig. 17.8.5). 2. Install second fixing piece onto track. 17.8.6 Secure track assembly to door. 1. Attach track fixing pieces to door using selected fasteners. • Insure track is level as fasteners are tightened. 17.8.7 Install end caps and spindle caps. 1. Install two end caps on track and the spindle cap. Fig. 17.8.5 Track assembly installed onto slide shoe 3 Shoe 4 Bumper stop 5 Bumper 6 Fixing piece Fig. 17.8.6 Track assembly secured to door Fig. 17.8.7 End caps and spindle cap installed 1 1 2 6 6 5 4 6 6 1 End cap 2 Spindle cap

Chapter 17 17.10.1 Install drive arm assembly. 1. Push the drive arm / axle extension onto the 8816 pinion (Fig. 17.10.2). CAUTION Insure drive arm and CPD lever is assembled for hand of door (Para. 17.7). 2. Thread M8 x ___ mm SHCS (length determined by axle extension) into the 8816 pinion and tighten SHCS. CAUTION Use torque wrench with hex key socket to tighten M8 screw to 17 ft-lb [23 Nm]. 17.10.2 Drill holes for track assembly. 1. Use applicable template (Chapter 12) to locate two track mounting holes on door. CAUTION Fastener type: • Select fastener based on door material. 2. Drill holes in door, hole size based on selected screw or fastener (Ref. Chapter 5, Accessory kits). 17.10.3 Install track assembly onto slide shoe. 1. With fixing piece removed from track on opposite end from bumper (Fig. 17.10.3), slide track assembly onto shoe. CAUTION Insure track hardware is assembled for hand of door (Para. 17.5). 2. Install second fixing piece onto track. 17.10.4 Secure track assembly to door. 1. Attach track fixing pieces to door using selected fasteners. CAUTION Check track for level when tightening fasteners. 17.10.5 Install end caps and spindle caps. 1. Install two end caps on track and the spindle cap. 17.10.6 Install track end caps. 1. Install track end caps over fixing pieces. 17.10.7 8816 closer adjustments. Reference Para. 16.4. Fig. 17.10.2 Axle extension SHCS Fig. 17.10.4 Arm and track assembly installed 17.10 Deep pull arm installation 8816 door closer Fig. 17.10.1 Drive arm installation 1 3 1 Axle extension 2 1 1 Axle extension 2 M8 SHCS 4 4 3 Shoe 4 End cap Fig. 17.10.3 Track assembly bumper and fixing piece 5 6 5 Fixing piece 6 Bumper

Chapter 19 19.1 Set ED900 operator spring tension 19.1.1 Operator spring tension function. 1. Spring tension sets closing force on door. 2. Required spring tension is based on door width. 19.1.2 Spring tension adjustment. 1. Spring tension adjustment is factory set fully CCW, no spring tension. 2. Spring must be pretensioned per Table 19.1.1. • Use 5 mm T-handle hex key (Fig. 19.1.2). Clockwise - increases spring tension. Counterclockwise - decreases spring tension. CAUTION A minimum of ten spring tension revolutions are required to operate system. CAUTION Any change to spring tension setting requires a new learning cycle (Chapter 23)! Fig. 19.1.1 Spring tension adjustment Door width Inches 32 36 42 48 mm 813 914 1067 1219 Spring setting revolutions ED900 10 14 16 18 TIPS AND RECOMMENDATIONS System checks spring tension during learning cycle (Chapter 23). Learning cycle will be canceled if spring is insufficiently tensioned; door will stop and display will show a rotating "0" and an "F". 19.1.4 Check door closing force. 1. Table 19.1.1 lists approximate spring tension settings. 2. Use pressure gauge to check door closing force at 2° and adjust tension setting if necessary. Fig. 19.1.3 Door pressure gauge TIPS AND RECOMMENDATIONS Reference Chapter 30, ANSI/BHMA standards for door closing forces. 1 Spring tension adjustment Fig. 19.1.2 5 mm T-handle hex key 19 Operator spring tension + - Table 19.1.1 Spring tension setting revolutions

Chapter 20 20 ANSI/BHMA standards ED900 Parameter A156.19 standard Parameter Function Factory setting Adjustment range Para.. So Opening speed Swing door opening speed. 17°/s Note 1 8°/s - 27°/s 27°/s max. L.E. mode 4.2 Opening Doors shall open from closed to back check or 80°, whichever occurs first, in 3 seconds or longer as required in Table I. Total opening time to 90° shall be as in Table II. If door opens at more than 90°, iit shall continue at the same rate as back check speed. bc Back check Checking or slowing down of door speed before door being fully opened. 10° 5° - 40° 4.2 Back check shall not occur before 60° opening. Sc Closing speed Swing door closing speed, automatic mode. 17°/s Note 1 8°/s - 27°/s 27°/s max. L.E. mode 4.4 Closing: Doors shall close from 90° to 10° in 3 seconds or longer as required in Table I. Doors shall close from 10° to fully closed in not less than 1.5 seconds. dd Hold open time Hold open time. 5 s 5 s - 30 s 4.3 Time delay: When powered open, the door shall remain open at the fully opened position for not less than 5 seconds. Exception: when push-pull activation is used, the door shall remain at the fully opened position for not less than 3 seconds. hS Reference Appendix A for parameter detail. Support for manual mode in door closed position. 4.5 hA Adjustment, door activation angle. hF Power assist function. Fo Static force in opening direction Static force on door closing edge in opening direction. 13.5 lb f [60 N] 4.5 lb f [20 N] - 15 lb f [67 N] 4.5 Force required to prevent a stopped door from opening or closing shall not exceed 15 lb f [67 N] measured 1" [25.4] from latch edge of door at any point during opening or closing. Fc Static force in closing direction Static force on door closing edge in closing direction. 13.5 lb f [60 N] 4.5 lb f [20 N] - 15 lb f [67 N] 4.5 20.1 A156.19 Low energy power operated doors The following table references portions of content from ANSI/BHMA A156.19. Refer to the standard, available through ANSI or BHMA for additional information. Standard material reprinted with BHMA permission. 20.1.1 Door measurements, low energy power operated door Doors shall open with a manual force: • Not to exceed 15 lbf [67 N]to release a latch if equipped with a latch. • To set a door in motion 30 lbf [133 N]. • To fully open the door 15 lbf [67 N]. Forces shall be measured 1" [25.5] from latch edge of door. Note 1: Speed may be slower after learning cycle completed.

Chapter 20 "D" door width, inches [mm] "W" door weight, pounds [kg] 100 [45.4] 125 [56.7] 150 [68] 175 [79.4] 200 [90.7] 30 [762] 3.0 3.0 3.0 3.0 3.5 36 [914] 3.0 s 3.5 s 3.5 s 3.0 s 3.0 s Minimum opening time to back check or 80 degrees (whichever occurs first). Minimum closing time from 90 degrees to latch check or 10 degrees (whichever occurs first). 20.1.2 A156.19, Table I: Minimum opening and closing times. 20.1.3 A156.19, Table II: Total opening time to 90 degrees. Back check at 60° Back check at 70° Back check at 80° Table I plus 2 s Table I plus 1.5 s Table I plus 1 s If door opens more than 90°, it shall continue at the same rate as backcheck speed. Back check occurring at a point between positions shall use lowest setting. 20.1.4 Other door weights and widths Closing time T = (D W )/188 D = Width of door in inches. W = Weight of door in pounds. T = Closing time to latch check in seconds. SI (metric) units Closing time T = (D W )/2260 D = Width of door in mm. W = Weight of door in kg. T = Closing time to latch check in seconds.

Chapters 21 and 22 22 Install cover, end caps and spindle caps 22.1 Install cover and end caps 1 2 4 3 5 5 6 5 5 6 Fig. 22.1.1 Cover, end cap installation TIPS AND RECOMMENDATIONS Installation of cover and end caps can be done after setup of ED900 operator. Reference: ED900 Setup and Troubleshooting Manual 08125380. 22.1.1 Install full width cover. 1. Align cover with operator and cover bracket at 8816 closer, press inward until cover snaps into place. CAUTION Insure that all cables are in place and secured as necessary. 1 Full width cover 2 End cap, Mode switch 3 End cap, power switch 5 Spindle cap 6 Spindle cap 21 Install door signage 21.1 Install door signage 21.1.1 Install door signage based on type of door operation. Install applicable door signage as outlined in Chapter 10, ED900 door signage. 22.1.2 Install end caps. 1. Install ED900 operator end cap for power switch 2. Install end cap for Mode switch at cover bracket next to 8816 closer. TIPS AND RECOMMENDATIONS Mode switch end cap; insertion depth is adjustable to compensate for minor tolerances is length of operator cover.

Chapter 22 Fig. 22.2.3 Spindle cap installation, cover bottom, 8816 side 4 4 Spindle cap Fig. 22.2.1 Spindle caps 4 Spindle cap 5 Spindle cap 22.2.1 Install spindle caps. 1. Install spindle caps on cover. Fig. 22.2.2 Spindle cap installation 22.2 Install spindle caps, fine cover 4 Spindle cap 4 5 4 4 5 5 Spindle cap

Chapter 32 23 Maintenance SAFETY INFORMATION Low Energy Swinging Doors 1. Activate the door. Door should open at a slow smooth pace (4 or more seconds), and stop without impact. 2. Door must remain fully open for a minimum of 5 seconds before beginning to close. 3. Door should close at a slow, smooth pace (4 or more seconds), and stop without impact. 4. Inspect the floor area. It should be clean with no loose parts that might cause user to trip or fall. Keep traffic path clear. 5. Inspect door‘s overall condition. The appropriate signage should be present and the hardware should be in good condition. 6. Have door inspected by an AAADM certified inspector at least annually. AAADM American Association of Automatic Door Manufacturers ANNUAL COMPLIANCE INSPECTION INSPECT FOR AND COMPLIES WITH ANSI A156.19 ON: DATE:______________ by AAADM Certified Inspector Number:___________ AAADM-3044 DO NOT USE DOOR if it fails any of these safety checks of if it malfunctions in any way. Call a qualified automatic door service company to have door repaired or serviced. See Owner’s manual or instructions for details on each of these and other safety items. If you need a copy of the manual, contact the manufacturer. These minimum safety checks, in addition to those in the Owner’s Manual, should be made each day and after any loss of electrical power. Fig. 23.1.1 Safety information label 23.1 Safety label, low energy swing doors 23.1.1 Low energy swinging door safety information label This AAADM label outlines safety checks that should be performed daily on low energy swinging door controlled by an ED900 operator. 23.1.2 Safety information label location Place label in a protected, visible location on door frame, near program switch panel if possible. 23.1.3 Annual compliance section of label This section of label is only completed on low energy swing doors that comply with ANSI/BHMA A156.19 standard and pass inspection by an AAADM certified dormakaba USA, Inc. technician. 23.1.4 Additional annual compliance inspection labels Place additional labels over annual compliance inspection section of safety information label. ANNUAL COMPLIANCE INSPECTION INSPECT FOR AND COMPLIES WITH ANSI A156.19 ON: DATE: ______________ by AAADM Certified Inspector Number: ___________ Fig. 23.1.2 Annual compliance inspection label

Chapter 31 23.2 ED900 environment and cleaning 23.2.1 ED900 environmental requirements. ED900 assembly is designed to operate on an interior application only under the specifications shown in Table 31.2.1. 23.2.2 Areas around door(s) and door swing radius. Areas around doors and door swing radius must be kept clear of all obstacles. 23.2.3 Cleaning WARNING Cleaning of ED900 and 8816 cover surfaces should be done with program switches in Close position! ED900 and 8816 cover can be cleaned with a damp cloth and commercial cleaning agents. TIPS AND RECOMMENDATIONS Abrasive (scouring) agents should not be used as they may damage cover surface. 23.2.4 Water and other liquids. WARNING No water or other liquids must be sprayed or spilled on ED900 and 8816 cover! Table 32.2.1 Operator environmental requirements. Fig. 23.2.1 Companion door installation 23.3 Yellow LED, service level Fig. 23.3.1 Service level indicator 23.3.1 Service level indicator Yellow LED on operator power switch side is service level indicator. Operator system should be scheduled for service when yellow LED is first illuminated, or annually, whichever comes first. Ambient temperature 5 to 122 °F [-15 to 50⁰ C] 1 2 3 4 1 Red LED 2 Yellow LED 3 Green LED 4 Power switch CAUTION DOOR AUTOMATIC DD0586-010 DD0758-010 ACTIVATE SWITCH TO OPERATE DD0758-010 ED900 8816

Chapter 31 23.4 Pull arm maintenance Fig. 23.4.1 Arm and track assembly 7 End cap 23.4.1 Track mounting screws. 1. Set Mode switch to CLOSE. 2. Remove track end caps. 3. Check tightness of track mounting screws. 4. Replace end caps. 23.4.2 Track maintenance. 1. Track. • Check for wear or damage. 2. Slide shoe and pivot pin. • Check for wear or damage 3. Set Mode switch to OPEN. 4. Bumper stop M6 screw. • Check bumper stop position (bumper location approximately 1/8" from slide shoe) • Check tightness of screw. 23.4.3 CPD lever. 1. Check tightness of M6 SHCS. Fig. 23.4.5 Mode switch 1 Track 2 Bumper stop and M6 FHMS 3 Bumper 4 Slide shoe, pivot pin Fig. 23.4.2 Arm and track assembly 7 7 1 2 3 4

Chapter 31 Fig. 23.5.1 Arm M8 SHCS cap 8 Cap Fig. 23.5.2 M8 SHCS 8 5 23.5 Arm fasteners – torque requirements 23.5.1 Check drive arm M8 SHCS torque. 1. Set Mode switch to CLOSE. 2. Remove cap over M8 SHCS. 3. Check torque. 4. Replace cap. CAUTION Using torque wrench with 6 mm hex key socket, check M8 SHCS torque.17 ft-lb [23 Nm]. 23.5.2 Check pivot pin M8 socket head torque. 1. Check torque. CAUTION Use torque wrench with hex key socket. M8 screw torque: 5.9 - 7.4 ft-lb [8 - 10 Nm]. Fig. 23.5.3 Pivot pin M8 socket head, CPD lever M^ SHCS 5 M8 x __ SHCS 3 M6 socket head cap screw 4 Pivot pin M8 socket head 5 CPD lever 5 CPD lever 3 4 5

Chapter 31 23.6 Push arm maintenance 1 Drive arm 2 Adjustment arm 3 Adjustment arm tube 23.6.1 Push arm maintenance. WARNING Set Mode switch to CLOSE before performing maintenance! 1. Adjustment arm. • Check for wear or damage. • Check tightness of M6 x 10 flanged button head screws (Fig. 23.6.2). 2. Shoe and adjustment arm assembly: • Check for wear or damage at shoe bearing (Fig. 23.6.3). 3. Adjustment arm socket and ball head (Fig. 23.6.4). • Check for wear or damage. 23.6.2 Shoe door mounting screws . 1. Remove screw cover caps (Fig. 23.6.1). 2. Check for tightness of mounting screws (Fig. 23.6.3). 3. Replace screw cover caps. 31.6.3 Drive arm to ED900 spindle. 1. Remove spindle cap. 2. Check tightness of M8 SHCS. CAUTION Using torque wrench with 6 mm hex key socket, torque M8 SHCS to 17 ft-lb [23 Nm]. Fig. 23.6.1 Push arm assembly Fig. 23.6.4 Arm socket and ball head 10 4 M6 x 10 button head screws 5 Drive arm socket 7 2 9 4 Fig. 23.6.3 Shoe bearing 2 Adjustment arm 3 Adjustment arm tube 4 M6 x 10 mm flanged button head screw 7 Shoe 9 Articulated bearing 11 M8 SHCS 6 Adjustment arm ball head 7 Shoe 8 Shoe mounting screws (2) 5 6 5 Socket 6 Ball head Fig. 23.6.5 Spindle M8 SHCS 1 6 5 8 8 7 3 2 4 Fig. 23.6.2 Push arm assembly hardware 11 10 Screw cover caps

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Chapter 31 23.7 ED900 brake maintenance Fig. 23.7.1 ED900 operator Fig. 23.7.3 Brake assembly 1 Brake assembly 2 Brake disc assembly 3 M3 x 3 set screw 4 Brake motor flange 6 M3 x 5 SHCS 1 Brake assembly 23.7.1 Adjustment of air gap: brake to brake disc (Fig. 23.7.2). TIPS AND RECOMMENDATIONS Reference drawing: 254197-01-50 WARNING Set Mode switch to CLOSE before performing maintenance! CAUTION Air gap setting between brake and brake disc: 0.1 mm to 0.3 mm (0.004" to 0.012") 1. Using 2.5 mm hex key, loosen three M3 x 3 set screws securing brake disc to motor shaft. 2. Insert feeler gauge [air gap setting for sizing] between brake disc and brake. 3. Move brake disc against shim(s). 4. Screw M3 x 3 set screws against motor shaft but do not tighten. 5. Remove feeler gauge. 6. Tighten M3 x 3 set screws. CAUTION M3 x3 SHCS torque setting: 5.3 in-lb + 0.9 in-lb [0.6 Nm +0.1 Nm]. TIPS AND RECOMMENDATIONS Paper stock thickness: approximately 0.003" 1 2 3 4 6 6 3 Y Y Air gap 3 2 1 Fig. 23.7.2 Brake to brake disc air gap 1 Brake assembly 2 Brake disc assembly Fig. 23.7.4 Feeler gauge set 3 M3 x 3 SHCS 1

Chapter 31 Fig. 23.7.7 Brake and brake disc assemblies Fig. 23.7.6 Brake disc assembly removed from brake 2 5 1 1 Brake assembly 2 Brake disc assembly 5 Motor shaft 1 2 6 6 Fig. 23.7.5 M3 x 5 SHCS 1 Brake assembly 2 Brake disc assembly 6 M3 x 5 SHCS 23.7.2 Torque setting of M3 x 5 SHCS. • 5.3 in-lb + 0.9 in-lb [0.6 Nm +0.1 Nm] 2 6 6 1 1 Brake assembly 2 Brake disc assembly 6 M3 x 5 SHCS Fig. 23.7.8 Brake coil wiring 43 3 64 63 62 1G 3 1G Red 3 Blk

Appendix A Appendix A - Wiring diagrams A1.1 Key Switch Panel with RJ45 connector Fig. A1.1.1 Key switch panel Fig. A1.1.2 Key switch panel wiring diagram, active door RED WHT BLK GRN BLK ORG 57 57a X10 X8 X4 X5 X6 15 17 11 3 1 13 3 1 42 3 3 1 1 41 35 33 32 3 30 3 34 31 1 6 3 1 4 4a 99 98 97 3 B A 1 3 43 64 63 62 1G 3 X9 X1 X7 X3 +24 0V 0V +24 Swing side 0V 0V Test Signal Approach side Signal Test +24 0V Feedback contact 0V 0V Door status 35 33 32 3 30 3 34 31 X1 0V 0V Off Automatic Exit Only Permanent Open WHT GRN ORG RED BLK 22 AWG stranded (7 x 30) Length = 80 inches AUTO CLOSE OPEN EXIT ONLY A1.1.1 Key switch panel option. Set parameter PS to 1. CAUTION Key switch panel option. Program switch wired to active door ED900 terminal board. 1) Parameter PS (Mode switch type) must be set to 1. 2) Internal Mode switch connector must be disconnected from its socket. Reference Fig. A.2.1.3 • Connector lifts straight up from its socket.

Appendix A A2.1 Key Switch Panel Fig. A2.1.1 Key switch panel RED WHT BLK GRN 57 57a X10 X8 X4 X5 X6 15 17 11 3 1 13 3 1 42 3 3 1 1 41 35 33 32 3 30 3 34 31 1 6 3 1 4 4a 99 98 97 3 B A 1 3 43 64 63 62 1G 3 X9 X1 X7 X3 +24 0V 0V +24 Swing side 0V 0V Test Signal Approach side Signal Test +24 0V Feedback contact 0V 0V Door status 35 33 32 3 30 3 34 31 X1 0V 0V Off Automatic Exit Only Permanent Open WHT GRN RED BLK 22 AWG stranded (7 x 30) Length = 80 inches AUTO CLOSE OPEN Fig. A2.1.2 Key switch panel wiring diagram, active door A2.1.1 Key switch panel option. Set parameter PS to 1. CAUTION Key switch panel option. Mode switch wired to active door ED900 terminal board. 1) Parameter PS (Mode switch type) must be set to 1. 2) Internal Mode switch connector must be disconnected from its socket. Reference Fig. A.2.1.3 • Connector lifts straight up from its socket. 1 Program switch cable connector 2 Program switch socket Fig. A.2.1.3 Program switch connector and socket 1 2

1 Dorma Drive, Drawer AC Reamstown, PA 17567 USA T: 717-336-3881 F: 717-336-2106