Energic Plus 124TA1705 Operating Manual

Text of the manual

IN CHARGE OF YOUR BATTERIES

www.energicplus.com Original operating manual 07/2021 – V01 – from s/n … OPERATING MANUAL MULTIVOLTAGE CHARGER 124TA1705

© 07-2021. Energic Plus is a trademark of TVH Parts Holding NV, Brabantstraat 15, B-8790 Waregem. All rights reserved. No part of this publication may be

reproduced or communicated in any form or by any means, electronic or mechanical, including copying, recording or use in an information storage or retrieval system, without prior and explicit permission of TVH Parts Holding NV. Printing errors reserved. Photographs and illustrations are included for reference purposes only. Responsible editor: TVH Parts Holding NV, Brabantstraat 15, BE-8790 Waregem TVH is a supplier of after-market spare parts and accessories that are suitable for the maintenance and repair of OEM equipment.

Можете да намерите това ръководство на Вашия език чрез линка, посочен по – долу.

CS Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže. DA Danish Du kan finde denne vejledning på dit sprog via nedenstående link. DE German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link. EL Greek Μπορείτε να βρείτε αυτό το εγχειρίδιο στη γλώσσα σας μέσω του παρακάτω συνδέσμου. EN English You can find this manual in your language via below link. ES Spanish Encontrarás este manual en su propio idioma a través del siguiente enlace. ET Estonian Oma emakeelse juhendi leiate allolevalt lingilt. FI Finnish Löydät tämän manuaalin omalla kielelläsi alla olevan linkin takaa. FR French Vous trouverez ce manuel dans votre langue via le lien ci-dessous. GA Irish Tá an lámhleabhar seo ar fáil i do theanga tríd an nasc thíos. HR Croatian Ovaj prirucnik mozete pronaci na svom jeziku putem donjeg linka. HU Hungarian Ez a kézikönyv az Ön nyelvén az alábbi link alatt található. IS Icelandic Hægt er að finna þessa handbók á þínu tungumáli á tenglinum hér að neðan. IT Italian Cliccando sul link sottostante troverai il manuale nella tua lingua. LT Lithuanian Šį vadovlėlį savo kalba rasite spustelėję žemiau esančią nuorodą. LV Latvian Rokasgrāmatu latviešu valodā Jūs varat atrast izmantojot zemāk esošo saiti. MT Maltese Tista’ ssib dan il-manwal bil-lingwa tiegħek permezz tal-link ta’ hawn taħt. NL Dutch Je vindt deze handleiding in jouw taal via onderstaande link. NO Norwegian Du finner denne håndboken på ditt språk via linken nedenfor. PL Polish Niniejsza instrukcja obsługi dostępna jest w Twoim języku za pośrednictwem poniższego linku. PT Portuguese Pode encontrar este manual no seu idioma através do link abaixo. RO Romanian Puteți găsi acest manual în limba dvs. prin link-ul de mai jos. SK Slovak Manuál vo vašom jazyku môžete nájst v priloženom vysvietenom riadku. SL Slovenian Ta priročnik najdete v svojem jeziku preko spodnje povezave. SV Swedish Du kan hitta denna manual på ditt språk via länken nedan. TR Turkish Bu kılavuzu aşağıdaki bağlantıdan kendi dilinizde bulabilirsiniz.

Thank you for using our product. For your safety and to ensure a correct operation, we would like to

bring to your attention some aspects of this manual: • This booklet supplies useful instructions for the correct operation and maintenance of the product. It is therefore necessary to pay the utmost attention to all of the paragraphs that illustrate the most simple and secure way to operate and use this product. This booklet must be considered an integral part of the machine and must be included with the deed of sale. • Neither this publication, nor part of it, can be reproduced without written authorisation on the part of the manufacturer. • All of the information reported herein is based on data available at the moment of printing; the manufacturer reserves the right to carry out modifications to its own products at any moment, without notice and without incurring in any sanction. It is therefore suggested to always check for possible updates. The person responsible for the use of the product must make sure that all of the safety rules in force in the country of its use are applied, to guarantee that the equipment is used conform with the use for which it is destined and to avoid any dangerous situation for the user. The following warning signs are used in this manual to warn you for dangers and risks: Informative, be careful. Warning, can lead to injury and damage if instructions aren’t followed. Danger, can lead to serious or fatal injury and serious damage if instructions aren’t followed. The following conventions are used in this manual: 6 4 1 2 3 5 1 Right 2 Left 3 Bottom 4 Top 5 Back 6 Front

TABLE OF CONTENTS

1. INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2. DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.1. Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 2.2. Main components of the product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 2.3. Placement of the decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.4. Type plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 3. SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3.1. Explanation of the safety decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 3.2. General safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 4. TRANSPORT AND STORAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 5. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5.1. Packing list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5.2. Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5.3. Required material for assembling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5.4. Installation of the product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 6. OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 6.1. Safety instructions for operating the product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 6.2. Operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 7. MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 7.1. Safety instructions for the repair of the product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 7.2. Maintenance schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 7.3. Maintenance instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 8. TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 9. FINAL DECOMMISSIONING AND DISPOSAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 10. ANNEXES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 10.1. CE-certificate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 10.2. Spare parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 10.3. Medical and first-aid treatment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

This manual gives information about the commencement of operation, use and maintenance of your

newly purchased multi-charger. Also included in this manual are a number of safety instructions to create a safe working environment. The multi-charger is used for charging lead-acid, AGM, gel and lithium-ion batteries. The charging current can be set between 0.1 A and 5.0 A, depending on the batteries connected and the number of cells and/or the capacity. The product is intended for indoor use in dry areas only. The charger must not become damp or wet. Any application other than that described above, may result in serious damage to the product. Please read the manual thoroughly and observe the safety procedures before putting the unit into operation. The operator and all persons who come into contact with the equipment should read it carefully and regularly and have access to it at all times. Keep this manual near the equipment and in a safe place for future reference! Contact your dealer for any further questions or concerns you may have. We hope you will enjoy working with your multi-charger. If you wish to use this multi-charger in extreme conditions such as extreme heat, extreme cold, extreme drought, etc. Please contact your dealer to discuss whether this product is suitable for the activities you wish to undertake with the multi-charger. Learn what terminals and parts are electrically hot to protect yourself against shocks. The multi-charger may be unsafe if adequate maintenance is neglected. Therefore, adequate maintenance facilities, trained personnel and procedures should be provided. Maintenance and inspection shall conform to the following practices: 1. A scheduled planned maintenance, lubrication and inspection system should be followed (see maintenance instructions chapter 7). 2. Only qualified and authorised personnel shall be permitted to maintain, repair, adjust and inspect the multi-charger. 3. Modifications and additions which affect capacity and safe operation shall not be performed by the customer or user without the manufacturer’s prior written approval. Capacity, operation and maintenance plates or decals shall be changed accordingly. 4. If modifications are made without written approval of the manufacturer, warranty will no longer apply. Any person in charge of putting the machine into operation, the operation itself or the maintenance of the machine is urged to carefully read and observe the following instructions. Make sure that the operators of this product are familiar with the safety instructions and follow all the procedures. Neglecting these instructions can risk injury or death. We guarantee a long period of trouble free operation if the unit is operated and maintained correctly.

Always check the type plate for the correct information.

Frequency (Hz) 50 ÷ 60 Inrush current (A) < 2.35 Absorbed minimum power (W) < 10 Absorbed maximum power (kW) 7 Operating temperature (°C) From −20 to 50 Maximum relative humidity 90% Switching frequency (kHz) 20 ± 5% Height (A) (mm) 550 Width (B) (mm) 270 Depth (C) (mm) 120 Weight (kg) 9 Enclosure class IP20 C A B

Main components of the product

1 2 11 10 9 8 7 6 3 4 5 N° Component 1 LED screen 2 Control buttons 3 Type plate 4 Mounting materials 5 Input cable 6 Drill holes 7 Ventilation 8 ON/OFF switch 9 Brand decal 10 Safety warnings 11 Output cable 2.3. Placement of the decals The safety and warning labels should be placed as described in the pictures below. If the decals are damaged or missing, replace them. 1 2 3 N° Decal Explanation Reference 1 Type plate 166TA5462 2 Safety decal – safety warnings 163TA4206 3 Brand decal 166TA3455 2.4. Type plate 1 2 3 4 5 6 9 8 7 N° Explanation 1 Brand 2 Model 3 Input 4 Output 5 Unique code per product. 6 Serial number 7 Additional data of the charger 8 CE marking 9 Address

Explanation of the safety decals

If the decals are damaged or missing, please replace them. Decal Explanation Reference 4 5 1 2 3 1. High voltage 2. General warning 3. Hot surface 4. Read the manual before using the product 5. Keep away from damp or wet places 163TA4206 3.2. General safety instructions The multi-charger is reliable and designed with your safety in mind. You must observe the following precautions to avoid accidents from happening and to prevent the equipment from getting damaged. • TVH Parts Holding NV cannot envisage each possible circumstance that may result in danger. Therefore the warnings given in this publication and which appear on the equipment are not exhaustive. In the event that equipment, procedures, work methods or working techniques are used that are not specifically advised by the TVH Parts Holding NV company, it is necessary to make sure that there is no danger to the operator or other people. • Electrical equipment must be installed and maintained in accordance with all the applicable national and local codes. A power disconnect switch must be located near the equipment. Check the data label for voltage and phase requirements • Always keep sparks, flames, burning cigarettes and other sources of ignition away from the battery charging area. • The person responsible for the use of the product must make sure that all of the safety rules in force in the country of its use are applied, to guarantee that the equipment is used in conformity with the use for which it is destined and to avoid any dangerous situation for the user. • Do not operate the product unless you are of age. • Read this manual carefully. Make sure that the manual is available at all times and store it in a dry, dark place near the unit. • Attach the equipment to a stable surface by using the appropriate holes on the mounting flanges. In case of installation on a vehicle, it is advisable to use anti-vibration support. • The equipment should preferably be installed in a vertical position with the ventilation facing down. Horizontal installation is not allowed. Never install the multi-charger in a vertical position with the ventilation facing up. • To prevent overheating, do not block any ventilation ports. Do not place the charger near heat sources. A maximum distance of 3 meters between the multi-charger and the battery is recommended. Make sure that there is enough free space around the equipment to allow adequate ventilation and easy access to the cable connections. • Ensure that no flammable materials are stored in the vicinity of the multi-charger. • Protect the equipment from water ingress. Do not pour any liquids into the multi-charger.

• Check that the available power supply voltage matches the voltage indicated on the

equipment’s type plate. If in doubt, consult your dealer. • For safety and electromagnetic compatibility, the multi-charger has a 4-way plug as a safety feature and only fits into an earthed socket. If you cannot insert the plug into the socket, you may have an older, ungrounded socket. Contact an electrician to have the outlet replaced. Do not use an adapter to ground the outlet. • The battery produces very high currents when short-circuited and any metal conductor that is carrying this current will burn the skin severely if they come into contact. • Under no circumstances should jewellery or conductive material come into contact with the battery terminals or the cell connectors on top of the battery. • Protect the power cord from being walked on or pinched. If the power cord is damaged or frayed, replace it immediately. • If an extension cord or receptacle is used, ensure that the total amperage required for all equipment on the extension is less than the rating of the extension. • If you wish to charge lead-acid batteries, be warned that an explosive gas is released during charging. Avoid flames and sparks. Place the battery in an open, well-ventilated area. • Battery acid is very corrosive. Always wear the correct eye and body protection when you are near batteries. If you do come into contact with battery acid, follow the instructions in chapter 10.4. • Do not charge batteries on board of thermal engines. • Never try to charge non-rechargeable batteries. • Check that the selected charging curve is suitable for the type of battery to be recharged. Take a good look at the rating plate of both the charger and the battery. If in doubt, contact your dealer. Energic Plus is under no circumstances responsible if the charging curve selected was incorrect and caused irreversible damage to the battery or the multi-charger. • In order to avoid a voltage drop causing the battery to charge 100%, the output cables should be as short as possible, and the diameter should be sufficient for the output current. • The cables must never be tensioned. Make sure there is always a little slack. • Do not attempt to service the multi-charger yourself. Opening the cover may expose you to shock or other hazards. Only specialised persons can open it. • If the multi-charger does not work properly or if you notice that it is damaged, immediately unplug it from the wall outlet and remove it from service. Contact your dealer as soon as possible.

TRANSPORT AND STORAGE

Always wear safety shoes and gloves when working with the multi-charger or battery. 1. Transport You can find the weight of the charger in chapter 2.1. Technical data. Determine if it is too heavy for you to carry or not. If you can carry the charger yourself, carry it in an upright position, with the ventilation facing down. If you decide that the charger is too heavy to carry, you can transport it on a cart with wheels. If you transport it on a cart, lay the multi-charger flat with the display facing upwards. Make sure that the charger is fastened with a strap. Don’t tension the strap in such a way that the LED screen and the digital part on the front of the charger can be damaged. 2. Storage • Make sure that the multi-charger is located on a flat surface with the display facing upwards. • Make sure that there is no direct sunlight on the multi-charger. • Do not cover the multi-charger so that it can cool down sufficiently. • Do not place the multi-charger in a humid area or a place where splashes of any kind of liquid can reach it. The relative humidity must be less than 90%. • The multi-charger should be stored in temperatures between –20 °C and 50 °C. Anything below or above these temperatures will damage the multi-charger. • Keep the multi-charger away from areas where sparks are generated. • Provide good ventilation to prevent the accumulation of oxyhydrogen. • Place protection around the multi-charger so that no one can drive into or collide with it. • Place a fire extinguisher close by. • Install smoke detectors nearby. • Do not place any objects on the multi-charger. If the charger will not be operated for more than 14 days straight, take the following points into account: • Pull out the plug. • Place a light cloth over the charger. Do this only when it is unplugged from the socket. • Do not bend or crack the cables! Do not squeeze the cables together using stretchers or quick- release straps.

• Always wear safety shoes and gloves when working with the multi-charger or battery. If you

do come into contact with battery acid, follow the instructions in chapter 10.3. Attach the equipment to a stable surface using the appropriate holes on the mounting flanges. In case of installation on a vehicle, it is advisable to use anti-vibration support. • The equipment should preferably be installed in a vertical position with the ventilation facing down. Horizontal installation is not allowed. Never install the multi-charger in a vertical position with the ventilation facing up. • If an extension cord or receptacle is used, ensure that the total amperage required for all equipment on the extension is less than the rating of the extension. • Place the multi-charger in an open and well-ventilated area. • To prevent fire or shock hazard, do not expose the multi-charger to rain or moisture. • Do not install the multi-charger near heat sources such as radiators or air ducts. • Do not install the multi-charger in a place subjected to direct sunlight, excessive dust, mechanical vibrations or shocks. • Make sure that the multi-charger is installed as instructed in this manual and in accordance with any applicable national or local norm. • Do not drill additional holes in the multi-charger or attach the multi-charger to the wall or to your vehicle by using adhesives of any kind. Never install the charger in a vertical position with the ventilation pointing up. 5.3. Required material for assembling The following supplies are a suggestion and not an instructional obligation. • levelling scale • pencil or marker • 4 plugs (6 mm) • drilling machine • drill (6 mm) • 4 screws (5 mm)

Installation of the product

When mounting the charger, it is important that you attach the charger upright to the wall or to the vehicle. This means that the ventilation should be at the bottom of the unit. Top Bottom Ventilation Each charger has drill holes to attach it to the wall or to your vehicle. Only use these drill holes to attach the charger. The assembly below is a suggestion and not an instructional obligation. 1. Place the charger in the desired location. Make sure it is level. 2. Mark the drill holes by using a pencil or marker. 3. Take a drill that has the same diameter as your plug. 4. Drill a hole in the previously indicated places. 5. Place the plugs in the drilled holes. 6. Place the charger against the wall. Make sure that the holes in the charger match the holes in the wall. 7. Attach the charger to the wall. Drilling holes Drilling holes

Safety instructions for operating the product

• A damaged or malfunctioning machine must never be used. If damage or malfunctions are discovered during pre-operation inspection or function tests, the machine must be tagged and removed from service. • For safety and electromagnetic compatibility, the charger has a 4-way plug as a safety feature and only fits into an earthed socket. If you can’t insert the plug into the socket, you may have an older, ungrounded socket. Contact an electrician to have the outlet replaced. Do not use an adapter to ground the outlet. • A maximum distance of 3 meters between the multi-charger and the battery is recommended. • Only people who work with the battery and the multi-charger may be in the vicinity of the devices. Other people must keep their distance. • If you want to charge lead-acid batteries, be warned that an explosive gas is released during charging. Avoid flames and sparks. Place the battery in an open, well-ventilated area. • Battery acid is very corrosive. Always wear the correct eye and body protection when you are near batteries. Always wear safety shoes and gloves when working with the multi- charger or battery. If you do come into contact with battery acid, follow the instructions in chapter 10.3. • Check that the available power supply voltage matches the voltage indicated on the equipment’s type plate. If in doubt, consult your dealer. • The battery produces very high currents when short-circuited and any metal conductor that is carrying this current will burn the skin severely if they come into contact. • Under no circumstances should jewellery or conductive material come into contact with the battery terminals or the cell connectors on top of the battery. • Do not charge batteries on board of thermal engines. • Do not charge non-rechargeable batteries. • Check that the selected charging curve is suitable for the type of battery to be recharged. Take a good look at the rating plate of both the charger and the battery. If in doubt, contact your dealer. • Energic Plus is under no circumstances responsible if the charging curve selected was incorrect and caused irreversible damage to the battery or the charger. When an emergency situation occurs in which the charging has stopped, the display screen will show one of the following indications, depending on the malfunction detected:

Please see chapter 7 for the daily maintenance schedule.

If any of the following occurs while using the multi-charger, stop using it immediately by unplugging the power cord. • Smoke and/or fire • Burnt smell • Inflation of the housing of the multi-charger or battery 1. Visualisation front 1. LED screen 2. Small LEDs indicating the value 3. LED light showing that the charger is charging 4. Small LEDs indicating the value 5. LED light showing that the charger has stopped 6. Push button to make selections MODE END CHARGE ON CHARGE Ah A t V 1 2 3 4 5 6 1. Set the charger’s turning knob to ‘on’. 2. As soon as you start the charger, the digital LED screen will show the following parameters: • The battery voltage (two-colour LED, upper) • The current supplied by the charger (bottom two-colour LED, red) • The time • The Ah that the charger provides (bottom two-colour LED, green) 3. In CAN bus mode only, pressing the MODE button once will fix the configuration of the parameters and retain the last value displayed. 4. Pressing the MODE button again, allows you to change the parameter sequence. 5. During CG mode, pressing the MODE button will pause the charge or desulphation. 6. Pressing the button again will restart the charger from the last point where it stopped. If you removed the battery, the charger will reset and will need to be configurated again. 7. If you wish to switch off the multi-loader completely, turn the turning knob to ‘off’. MODE Ah A t V

On with short flashing

Off Phase 3 On On with short flashing Phase 4 On with short flashing On with short flashing Phase 5 + Phase 6 Off On with short flashing End of charge Off On When using the CG mode, the red LED is always on, while the green one is always off. When using the remote display with a two-colour LED (AUX F – Pin 1 and 2), the following signals are valid: Phase Red LED Green LED Yellow LED Phase 1 On Off Off Phase 2 On with short flashing Off Off Phase 3 Off Off On Phase 4 + Phase 5 + Phase 6 Off On Off End of charge Off On Off S/S or alarm Off Off Off According to the charging curve you set, some phases may be missing. You can use the MODE button in 2 ways: 1. By pressing and holding it (for at least 1 second): this means ENTER (Confirm) 2. By pressing it briefly (for less than 1 second): this means ROLL (next) The multi-charger can only be programmed when no battery is connected. If a battery is connected, it will work with the settings you used last time. If the multi-charger is programmed in CG mode and your battery is connected the moment you start the charger, it will resume the previous charge from the interruption point. If the previous charge was completed, the charger will go into an idle state and “BAT” will be displayed. Setting: 1. Turn on the multi-charger without pressing the MODE button. The unit enters the programming mode with CB or CG displayed on the LED display to enable working mode selection. 2. Briefly press the MODE key (ROLL) to select the one you need: • Select CB standard to perform the standard battery charge profile. • Select CG to dislodge batteries. 3. Press and hold the MODE key (ENTER) to confirm. 4. If you have selected CG mode, follow the steps under the chapter ‘CG mode’. If you have selected CB mode, follow the steps under the chapter ‘CB mode’.

2. CG mode

1. After selecting the CG mode of operation, the rated voltage must be set: press ROLL to scroll through all options, then press ENTER to confirm and move on to the next selection. 2. For the current setting, press ROLL to increase the current value by 10 A increments, then press ENTER to confirm and move on to the next step, the unit. 3. To select the unit, press ROLL to increase the current value in increments of 1 A. Press ENTER to confirm and proceed to charge or desulphation selection. 4. TIME selection. Press ROLL to decrease the timer by 1-hour increments, then press ENTER to finish programming. 5. Programming ends and the charger enters a waiting state: connect a battery and press the MODE button to ROLL to start the charge/sulphation profile. 3. BC mode 1. After selecting the BC work mode, you need to set your battery type: press ROLL to select a value: • Choose BA1 for lead-acid batteries. • Choose BA2 for lead-gel. Press ENTER to confirm 2. Then you need to program the rated voltage: press ROLL to scroll through all the options, then press ENTER to confirm. Proceed to select the curve type. 3. Press ROLL to select the desired curve: • Select CU1: IUIa curve plus equalisation and maintenance. • Select CU2: IU1U2ob curve. Press ENTER to confirm. 4. Now select the capacity value: press ROLL to decrease the displayed value in steps of 50 Ah. Select a value closest to the desired capacity value, then press ENTER. 5. Once you have set the capacitance value, programming is complete. If no battery is connected, the charger will go into standby mode until a battery is connected. As soon as a battery is connected, the charger will start the set program. If problems or errors occur during the adjustment procedure, turn off the charger using the rotating ON-OFF switch. Turn on the charger again by pressing and holding the MODE button and restart the adjustment procedure from the beginning. 4. S/S function The multi-charger is equipped with an S/S input which, when switched on, allows control of the charger by means of a low voltage input. When the S/S input is closed, the charger can work. When the S/S input is open, the power generator is paused. As soon as the charging is paused, you can restart by closing the S/S input again. The multi-charger is also equipped with a Start/Stop for battery functions. This function resets the charger when a battery is disconnected and the charger will place itself back on hold.

Safety instructions for the repair of the product

When carrying out maintenance on the battery or the multi-charger, it is strongly recommended to wear full body protection such as safety glasses, safety suit, safety shoes and safety gloves. If you do come into contact with battery acid, follow the instructions in chapter 10.3. • Repairs to the product may only be carried out by a qualified service technician and according to the manufacturer’s instructions. • Protect the multi-charger against water ingress. Do not pour any liquids into the multi- charger. • If the multi-charger does not work properly or if you notice that it is damaged, immediately unplug it from the wall outlet and remove it from service. Contact your dealer as soon as possible. • No modifications or alterations to this multi-charger shall be made without the prior written approval of the original manufacturer, its authorised representative, or a successor thereof which may affect capacity, stability or safety requirements of the multi-charger but not limited to these examples. • Switch off the multi-charger before carrying out maintenance. • To reduce the risk of electric shock, unplug the multi-charger from the outlet before attempting any maintenance or cleaning. Turning off controls will not reduce this risk. • Do not open the cabinet. Only qualified personnel are permitted to open this. 7.2. Maintenance schedule Task 2H D W M 6M Y 1. General checkup of the machine and accessories  2. Inspection of the cables  3. Check for loose screws  4. Check all ventilation slots for obstructions  5. General cleaning of the appliance  2H: every 2 hours, D: daily, W: weekly, M: monthly, 6M: every 6 months, Y: yearly 7.3. Maintenance instructions • Do not attempt to repair the product unless you are trained and authorised to do so; • Repairs to the product may only be made by a qualified service technician and according to the manufacturer’s instructions; • No modifications or alterations to this multi-charger shall be made without the prior written approval of the original manufacturer, its authorised representative, or a successor thereof which may affect capacity, stability or safety requirements of the multi-charger but not limited to these examples.

1. General checkup of the machine and accessories

A daily check of the multi-charger can limit wear to a minimum: • Be sure that the instruction manual is complete, legible and available for reference. • Check the entire machine for damage, corrosion or cracks in structural components before each use. This maintenance may be carried out by the operator. 2. Inspect the cables If you see that the main line is damaged, remove the plug with great caution and remove the product from operation. Continuing to work with the device can cause electrocution which can lead to serious injury or death. This maintenance may be carried out by the operator. Main line 3. Inspect for loose screws If you notice that the screws are loosened, tighten them again with the appropriate screwdriver. This maintenance may be carried out by the operator. Placement of screws Placement of screws

4. Check all ventilation slots for obstructions

Make sure that the ventilation holes are not blocked by excessive dust, objects or other items that can’t dissipate the heat sufficiently. Do not use a high-pressure cleaner or a high- pressure air sprayer. This will damage the charger irreversibly. Use a dry, non-electrostatic cloth to remove dust from the ventilation. This maintenance may be carried out by the operator. Top Bottom Ventilation 5. General cleaning of the appliance We recommend that you wipe the charger with a slightly damp cloth every six months. Wring out your cloth well, do not use soaps, acids or greases to clean your charger. This maintenance may be carried out by the operator.

When checking the multi-charger or battery, wear safety shoes and safety gloves. If you do

come into contact with battery acid, follow the instructions in chapter 10.4. When an emergency situation occurs in which the charging has stopped, the display screen will show one of the following indications, depending on the malfunction detected: Alarm code Problem Charge stop? Cause Action A01 Logic failure #1 Yes There are problems in the current detection Turn the charger off, wait 30 seconds and turn the charger back on. If the problem persists, contact your dealer. A02 CAN bus has stopped working No There is a problem with the CAN bus communication Verify the CAN bus communication A03 Watchdog Yes There is a problem with the logic board Turn the charger off, wait 30 seconds and turn the charger back on. If the problem persists, contact the number below. A06 Missing phase Temporary There is a phase missing Review your settings and complete the missing phase A07 Overcurrent Temporary Abnormal input current recording The charger will restart after 3 seconds. If the problem persists contact your dealer. A08 High temperature Yes The charger has an abnormally high temperature Turn off your charger completely. Check that the charger is in a suitable place where it can cool down sufficiently. Check that the ventilation is not blocked so that the heat can be sufficiently dissipated. If these conditions are OK, restart the charger after 30 seconds. If the problem persists, contact your dealer. A09 Mismatch voltage Yes There are problems with the voltage circuit Turn the charger off, wait 30 seconds and turn the charger back on. If the problem persists, contact your dealer. A10 Time-out Temporary End of the first phase as a result of a time-out Check if the charger is suitable for the specified battery type – disconnect the battery A11 Overdischarge No This is a battery status message. There's an overdischarged battery Pressing the MODE button starts a desulphation phase followed by the standard charge

This is a battery status message.

There's a deeply discharged battery The default charge starts anyway A13 Battery disconnected Temporary The battery is disconnected while charging Check that the charger is still correctly connected to the battery. If this is the case, check the cables used to charge the battery and replace them if necessary. A14 Pump mistake No The air pump is malfunctioning Please contact customer service A16 Logic failure #2 Temporary There is a decrease in voltage The charger restarts after 3 seconds. If the problem persists, contact your dealer. A17 Flash checksum Yes An error has occurred in the flash memory Turn the charger off, wait 30 seconds and turn the charger back on. If the problem persists, contact your dealer. A18 EEPROM ko Yes A problem has occurred in the EEPROM communication Turn the charger off, wait 30 seconds and turn the charger back on. If the problem persists, contact your dealer. Some alarms temporarily suspend the charge. The charge will restart after the alarm conditions have disappeared. Any alarm, with the exception of A02 and A13, is audible. If none of these troubleshooting suggestions or solutions were helpful, please contact your local dealer or the manufacturer.

FINAL DECOMMISSIONING AND DISPOSAL

Final, proper decommissioning or disposal of the product must be performed in accordance with the regulations of the country in which the product is used. In particular, regulations governing the disposal of batteries, fuels and electronic and electrical systems must be observed. Waste packaging should be sorted and put into solid dustbins according to the materials and needs to be collected by the local special environment protection bureau. To avoid pollution, it’s forbidden to throw away the waste randomly. To avoid pollution during the use of the product, the user should prepare some absorbing materials (scraps of wood or dry duster cloth) to absorb leaking fluids in time. To avoid secondary pollution to the environment, the used absorbing materials should be handed in at special departments of local authorities.

Page 1 of 2

EG-VERKLARING VAN OVEREENSTEMMING DÉCLARATION CE DE CONFORMITÉ EC DECLARATION OF CONFORMITY EG-KONFORMITÄTSERKLÂRUNG DECLARACIÓN CE DE CONFORMIDAD DICHIARAZIONE CE DI CONFORMITÀ (Low Voltage Directive 2014/35/EU, Electromagnetic Compatibility Directive 2014/30/EU, RoHS Directive 2011/65/EU) De fabrikant, Le fabricant, The manufacturer, Der Hersteller, El fabricante, Il fabbricante: TVH Parts Holding NV, Brabantstraat 15, B – 8790 Waregem, Verklaart met betrekking tot het hierna beschreven TOESTEL : Déclare, concernant l’APPAREIL décrite ci-dessous : Declares in connection with the APPLIANCE described below : Erklärt, hinsichtlich der nachfolgenden GERAT : declara, sobre la APARATO designada a continuación : dichiara, in relazione alla APPARECCHIO di sequito descritta : Benaming / Dénomination / Denomination / Bezeichnung / Denominación / Denominazione : Batterij lader / Chargeur de batterie / Battery charger / Batterieladegerät / cargador de baterías / Caricabatterie Functie / Fonction / Function / Funktion / Función / Funzione : Laden van batterij / Chargement de la batterie / Battery charging / Laden der Batterie / Carga de la batería / Carica della batteria Merk / Marque / Brand / Marke / Marca : ENERGIC PLUS Type / Typ / Tipo : *** Modelnummer / N° de modèle / Model number / Modellnummer / Número de modelo / Numero di modello : TVH/*******  dat het zelf het TECHNISCH DOSSIER samenstelt; qu’il constitue le DOSSIER TECHNIQUE en personne; that it draws up the TECHNICAL FILE itself; dass er selber die TECHNISCHEN UNTERLAGEN zusammenstellt; que elabora el EXPEDIENTE TÉCNICO en persona; che elabora il FASCICOLO TECNICO personalmente;  dat het toestel voldoet aan alle toepasselijke bepalingen van de hierna vermelde richtlijnen en geharmoniseerde normen; que l’appareil satisfait à l’ensemble des dispositions pertinentes des directives et normes harmonisées ci-dessous; that the appliance fulfills all the relevant provisions of the directives and harmonized standards stated herein below; dass die Gerät allen einschlägigen Bestimmungen der nachstehenden Richtlinien und harmonisierten Normen entspricht; que la aparato cumple todas las disposiciones aplicables de las Directivas y normas armonizadas citadas abajo; che la apparechio è conforme a tutte le disposizioni pertinenti delle direttive e norme armonizzate elencate qui di seguito : o Richtlijn 2014/30/EC ; 2014/35/EC; 2011/65/EU en met de aanpassingen en integraties die daarop volgen. EN – IEC 61000-6-4:2019; EN – IEC 61000-6-2:2016; EN – IEC 61000-4-2:2009; EN – IEC 61000-4- 3:2006+A2:2010;; EN – IEC 61000-4-5:2014; EN – IEC 61000-4-6:201 EN61010-1:2010+AMD 1:2016 o la Directive 2014/30/EC ; 2014/35/EC; 2011/65/EU et les modifications et intégrations successives. EN – IEC 61000-6-4:2019; EN – IEC 61000-6-2:2016; EN – IEC 61000-4-2:2009; EN – IEC 61000-4- 3:2006+A2:2010;; EN – IEC 61000-4-5:2014; EN – IEC 61000-4-6:201 EN61010-1:2010+AMD 1:2016 o Directive 2014/30/EC ; 2014/35/EC; 2011/65/EU and subsequent modifications and integrations. EN – IEC 61000-6-4:2019; EN – IEC 61000-6-2:2016; EN – IEC 61000-4-2:2009; EN – IEC 61000-4- 3:2006+A2:2010;; EN – IEC 61000-4-5:2014; EN – IEC 61000-4-6:201 EN61010-1:2010+AMD 1:2016 10. ANNEXES 10.1. CE-certificate

Page 2 of 2

o die Richtlinie 2014/30/EC ; 2014/35/EC; 2011/65/EU einschließlich nachfolgende Änderungen und Ergänzungen entspricht. EN – IEC 61000-6-4:2019; EN – IEC 61000-6-2:2016; EN – IEC 61000-4-2:2009; EN – IEC 61000-4- 3:2006+A2:2010;; EN – IEC 61000-4-5:2014; EN – IEC 61000-4-6:201 EN61010-1:2010+AMD 1:2016 o la Directiva 2014/30/EC ; 2014/35/EC; 2011/65/EU y sucesivas modificaciones e integraciones. EN – IEC 61000-6-4:2019; EN – IEC 61000-6-2:2016; EN – IEC 61000-4-2:2009; EN – IEC 61000-4- 3:2006+A2:2010;; EN – IEC 61000-4-5:2014; EN – IEC 61000-4-6:201 EN61010-1:2010+AMD 1:2016 o le Direttive 2014/30/EC ; 2014/35/EC; 2011/65/EU e successive modifiche e integrazioni. EN – IEC 61000-6-4:2019; EN – IEC 61000-6-2:2016; EN – IEC 61000-4-2:2009; EN – IEC 61000-4- 3:2006+A2:2010;; EN – IEC 61000-4-5:2014; EN – IEC 61000-4-6:201 EN61010-1:2010+AMD 1:2016 Waregem, **/**/**** Guy VANDENDRIESSCHE Chief Materials Officer TVH Parts Holding NV

Spare parts list

Description Reference Input extrafast fuse 500 V 20 A 166TA5400 Clips for 500 V input and output 166TA5403 Output extrafast fuse 240 V 180 A 166TA5416 Plastic rotory handle 166TA3171 Fuse 125 A 103TA2867 3-poles 32 A rotory switch 166TA3172 Connector kit 166TA8432 NG5/7/9+ base plate 166TA8433 10.3. Medical and first-aid treatment Working with batteries and/or chargers is always a risk. We strongly advise to always use gloves and eye protection when working with these products. First-aid facilities and a qualified first-aid person should be available for each shift for immediate treatment. 1. First aid in case of contact with acid Contact with the skin Immediately remove any clothing that has been splashed with acid and wash the skin with plenty of cold and fresh water. If you were splashed, a whole body shower is recommended. Don’t use warm or hot water as the pores of the skin open and the acid can burn even deeper. Inhalation of acid Move to an area with plenty of fresh air and seek medical advice. Don’t use a medical inhaler. The lungs will open up further in this way and the acid may cause even more damage. Contact with eyes Rinse with fresh, cold water from a running tap for several minutes. When there is no running water available, make sure you always have an eye bath at hand. In case of swallowing Do not try to induce vomiting but drink fresh water immediately and ingest activated carbon tablets. Do not drink carbonated (such as cola, lemonade, etc) or flavoured drinks (such as tea, coffee, etc.). Always seek medical advice afterwards! 2. First aid in case of electrical shock Never touch a person if he or she is still in contact with charging equipment, batteries, charging leads or other live electrical parts. Disconnect the power at the wall switch. Immediately call an ambulance and start to administer first aid. If breathing is difficult Provide extra oxygen by placing the person outside or supply extra oxygen by means of an oxygen balloon.

If the person is not breathing

Start artificial breathing immediately such as mouth to mouth. If available, provide oxygen by means of an oxygen balloon. If pulse is absent Begin artificial circulation immediately. Start chest compressions; 30 chest compressions followed by 2 breaths. Or use an AED if available. Switch on the device and follow the instructions.

[email protected] • www.energicplus.com

TVH PARTS HOLDING NV • Brabantstraat 15 • 8790 Waregem • Belgium REF 30164291 • 08-2021 • SL Your distributor: Manufactured within the EU for:

Other Battery Charger Manuals